Tracked Impactor Range | Quarrying • Contracting • Recycling

Terex Pegson Ltd

Mammoth Street, Coalville, Leicestershire, LE67 3GN, England.
Tel: +44 (0) 1530 518 600 Fax: +44 (0) 1530 518 618
email Pegson.Sales@terex.com • www.terexpegson.com

US Office
Terex Crushing and Screening Inc.11001 Electron Drive,
Louisville, Kentucky, 40299 USA.
Tel: +1 502 736 5200 • Fax: +1 502 736 5202

FINANCIAL SERVICES
Your Local Authorised Terex Pegson Dealer:
All reasonable steps have been taken to ensure the accuracy of this publication, however
due to a policy of continual product development we reserve the right to change
MODELS
specifications without notice.
Plant performance figures given in this brochure are for illustration purposes only and
XH250 TRAKPACTOR
will vary depending upon various factors, including feed material gradings and
characteristics.
428 TRAKPACTOR
Information relating to capacity or performance contained within this publication is not 4242 SR
intended to be, nor will be, legally binding.
1412 TRAKPACTOR
Photographs may show some machines fitted with optional extras.
For further information, please check with your Dealer or Terex Pegson Limited.
Publication No: Track Impactor/Mar/07/Issue: 2
TRACKED
I M PA C T O R R A N G E

THE RIGHT CHOICE

Choosing the right crusher for your application is an important decision. At

Terex Pegson we have the field experience and expertise to help you make

the right choice. With over 75 years experience in crushing we will ensure

your investment will work at its best for you throughout its service life.

In today’s market place businesses need to be armed with equipment that

can be quickly adapted to suit different applications. At Terex Pegson we

have risen to this challenge and produced a range of crushers that can

achieve high throughput capacities on hard rock and demolition material.

Terex Pegson’s Impactor range is easy to use and offers outstanding

performance on quarrying and recycling operations.

 XH250 TRAKPACTOR
DESIGNED FOR

C O M PA C T
RECYCLING
Once again Terex Pegson has developed a crusher plant which will
set industry standards. By listening to our customers we have
created the new XH250 track impactor plant which benefits from
our experience in the recycling industry. Equipped with a powerful
Caterpillar C-6.6, Tier III engine and under crusher vibrating pan
feeder, the crusher’s direct drive system optimizes running costs
and ensures downtime is reduced to a minimum.
The XH250 impactor is suitable for compact primary and secondary applications
and with an overall weight of 26 tonnes it is ideal for contract applications as it can
be moved from site to site with ease.

This plant is capable of processing all material

Transport Dimensions Technical information for Impactor
types and can achieve a throughput capacity up to
250 tph. Additional features include an overband Length: 16m Feed opening: 860 x 600mm
magnet for the removal of rebar and a product Width: 2.5m
conveyor that can be hydraulically raised/ lowered Rotor Diameter: 860mm
Height:: 3.1m
using the automated canbus PLC system.
Weight: 26 Tonnes Rotor width: 860mm
(Basic plant)
Rotor speed: 32-38m/s
Advantages The XH250 product conveyor is shown in Plant with dirt
its lowered position. The XH250 plant benefits from a hydraulic raise conveyor No. of hammers: 4
4 Rapid set-up time and lower facility to the product conveyor which
can be raised/lowered for rebar clearance,
XH250 is processing Gabro at 250 tph.

4 Tine style grizzly feeder maintenance and transport purposes.

4 Designed for increased scalping efficiency and Unit Components

high reduction ratio
Crusher type: Terex Pegson XH250 fixed hammer impactor
4 Equipped with an under crusher pan feeder to
protect the conveyor belt during recycling Feeder: 0.8m x 3.2m
applications. Feed Hopper: Fixed feed hopper
4 Hydraulic folding dirt conveyor and magnetic Hopper Length: 3.4m
separator available as options
Hopper Width: 2.15m @ widest point
4 Hydraulic raise and lower main conveyor
Capacity: up to 2.3m3
Image shows a 4 bar rotor and hammer in the This plant has been designed with a The XH250 has been equipped with an overband magnet for the removal of rebar
4 Optional directional hood crushing chamber. crushing chamber which can hydraulically from material being processed. (Conveyor hood - optional) Powerpack: Caterpillar C-6.6 Tier III 186kW at 1800rpm
open and close.
at sea level

*Adjustment mechanism
Patents pending in UK application no. 0723505.4
 428 TRAKPACTOR

DESIGNED TO

DELIVER
The 428 Trakpactor is suitable for processing soft to medium
strength quarried rock, demolition debris and recyclable
materials at up to 360tph.
It can be used as a primary crusher for well broken feed material or alternatively
to give increased reduction by operating as a secondary crusher.

This plant has been designed and built for efficient and cost effective
processing, features a multi-stage reduction impactor fitted with hydraulic door
opening for quick and easy replacement of wear parts, a heavy-duty vibrating
grizzly feeder with underscreen option and a 1000mm wide discharge conveyor.
The plant can be fitted with a magnetic overband separator for recycling
applications.

A wide selection of optional features are available RADIO REMOTE

CONTROL - Transport Dimensions Technical information for Impactor
with this machine and include: dirt conveyor,
OPTIONAL4
magnet, radio control, grinding path, a range of Length: 14.9m
This function is Feed Opening: 1067 x 711mm
wire meshes for the underscreen, a refuelling available in approved
Width: 2.8m
countries to control
pump and hydraulic water pump. the tracking function
Rotor Diameter: 1066mm
and stop/start the
Height: 3.44m
feeder. Weight: 33.8 tonnes Rotor Width: 1066mm
(Basic plant) 35.5
Rotor Speed: Slow 506rpm Fast 630rpm
Advantages tonnes (Plant with dirt
conveyor & magnet) No. of Hammers: 4 5A
4 Well proven high performance impact crusher 428 Trakpactor working on a construction project producing crushed
limestone at 300tph.
4 Two aprons and optional grinding path BLOW
BARS4 Unit Components
4 Heavy duty chassis and track frame Two full size
and two half
4 Rapid set-up time and ease of transportation size high Crusher type: Terex Pegson 428 Fixed Hammer Impactor
manganese
4 Two step self-cleaning grizzly blow bars are
5CHAIN CURTAIN fitted as Feeder: 1.08 x 3.8m
4 Fully skirted product conveyor with heavy duty Full width single strand chain curtain. standard. Feed Hopper: Fixed feed hopper
'rip stop' belt
Hopper length: 4m
4 Dirt conveyor & magnetic separator available as Hopper width: 2.1m
options HYDRAULIC OPENING4 Capacity: Up to 3.8m3
4 Dust suppression sprays fitted as standard
Easy access with a separate pump Powerpack: Caterpillar C-9, 224kW at 1800rpm
for hydraulic opening.
at sea level.
 4242SR

DESIGNED TO

PERFORM
The demand for a single crushing and screening unit capable of
producing a controlled top size of finished product in closed
circuit has led Terex Pegson to design and manufacture the
4242SR plant containing a host of user-friendly features.
The new 4242SR is based around the acclaimed 428 Trakpactor and comprises a
complete crushing, screening and stockpiling unit built on one tracked chassis.
Suitable for primary and secondary applications in quarrying, contracting and
recycling, the 4242SR has outstanding performance characteristics, with
capacities up to 360 tonnes per hour. Up to four product sizes, depending on the
set-up, can be produced and stockpiled. Alternatively, oversize material can be re-
circulated back to the crusher via an on-board conveyor to give a guaranteed
finished top size.

Advantages
The unit features a heavy duty vibrating grizzly feeder with two step grizzly, optional 3 GRIZZLY FEEDER 4 Combination impactor and screening plant
under-screen and side conveyor for stockpiling waste material or an additional product. The vibrating grizzly feeder incorporates a rubber blanking
4 Well-proven high performance impact crusher
mat that can be substituted for various aperture wire meshes
Scalped material is fed onto the main product conveyor via a by-pass chute to increase if required. 4 Facility to make up to four products
overall capacity. An overband magnetic separator is available as an option for removal
4 Two step self-cleaning grizzly with underscreen
of re-bar and steel when used in recycling applications before the crushed material is
4 Easy screen access
fed onto an 3.3 x 1.5mm two deck screen for sizing. To reduce environmental impact,
dust suppression sprays are also included as standard. 4 Magnetic overband separator optional
4 Recirculating facility
The whole plant can be set up to work within minutes of arrival on site and, at an 4 Heavy duty chassis and track frame
approximate operating weight of 45 tonnes, is easily transportable on a low bed trailer.
4 Dust suppression sprays fitted as standard

Unit Components

Transport Dimensions Technical information for Impactor Crusher type: Terex Pegson 428 Fixed Hammer
Impactor
Length: 16.36m Feed Opening: 1067 x 711mm
Feeder: 1.08 x 3.8m
Width: 3.09m Rotor Diameter: 1066mm Feed Hopper: Fixed feed hopper
Height: 3.44m Rotor Width: 1066mm Hopper length: 4m
5 Hopper width: 2.1m
Weight: 40.4 tonnes (Basic
Rotor Speed: Slow 506rpm Fast 630rpm The 4242SR is shown 5 SCREEN
plant) 42.1 tonnes (Plant working in a limestone Patented design allows easy access for maintenance. Capacity: Up to 3.8m3
quarry producing sub- Screen and conveyor system can be lowered hydraulically
with dirt conveyor & magnet) No. of Hammers: 4 fixed type base materials. to access both screen decks and conveyor system. Powerpack: Caterpillar C-9, 230kW at 1800rpm
at sea level
 1412 TRAKPACTOR

DESIGNED FOR

POWER
The 1412 Trakpactor is fitted with a 1.4m wide x 1.2m diameter
"state of the art" impact crusher.
This impressive machine has been designed to work in quarry, demolition and
contracting environments and can achieve outputs up to 500tph.
A particular feature of this crusher is the hydraulic apron locking facility including
overload protection. This provides consistent product size with less oversize than
conventional spring loaded impact crushers as well as additional protection against
tramp metal. It has also been designed so the crusher opens and adjusts automatically
and is fitted with a hydraulic tilting feed plate to improve blockage clearance.
This plant is fitted with a modular product conveyor mounted on hydraulic cylinders that
can be quickly lowered for exceptional clearance on recycling applications.

The 1412 impactor also incorporates the latest PLC

control system with minimal wiring, which gives Transport Dimensions Technical information for Impactor
sequenced single push button starting and stopping Length: 16.9m Feed Opening: 810 x 1360mm
facility. It is also available with an underpan feeder
Width: 2.8m Maximum Feed Size: 600 x 500 x 500mm
for recycling applications. or slabs: 1200 x 1000 x 250mm
Height: 3.75m
Rotor Diameter: 1200mm
Advantages Weight: 46.5 tonnes
(Basic plant) 48.6 Rotor Width: 1400mm
4 Well proven high performance impact crusher
tonnes (Plant with dirt Rotor Tip Speed: 34 - 44 m/s 5 A 1412 Trakpactor producing sub-base material at 550tph.
4 1200mm wide discharge conveyor which can
be raised and lowered hydraulically for conveyor and magnet) No. of Hammers: 4 fixed type
Unit Components
maintenance and transport
4 Hydraulic folding hopper with wedgelock 3REMOTE CONTROL – OPTIONAL
Crusher type: 1412 Fixed Hammer Impactor
system 5 CONVEYOR This facility is only available in certain
countries for operating the tracking
4 Two way dirt chute Hydraulic raise and lower facility on conveyor.
function, starting/ stopping the grizzly Feeder: 1.38 x 4.2m
4 Hinged drive guard design for belt access feeder, and shutting down the plant.
3DEFLECTOR PLATE Feed Hopper: Hydraulic folding hopper with wedgelock
4 Magnetic overband separator - optional The deflector plate has been
system
4 Dirt conveyor - optional designed to prevent material
4 Crusher performance changes made simply by
from damaging the product Hopper Length: 4.4m
conveyor belt
adjusting engine speed on throttle GRIZZLY FEEDER 4 Hopper Width: 2.7m
A spring mounted vibrating grizzly
4 Optional feed hopper for loading shovel feed feeder with underscreen uses twin Capacity: 6.6m3
from rear heavy-duty cast eccentric shafts to Powerpack: Caterpillar C-12, 326kW at 1800-2100rpm
4 Dust suppression sprays fitted as standard separate fines.
at sea level

Crusher Assembly with deflector plate

Patents pending in UK (0218306), International (PCT) (WO2004/014558) in
Europe (EP1538691)and US (US2006097095).
 CRUSHER WEAR PARTS
GENUINE Frame and apron liners
W E A R PA R T S Blow bars

Always use genuine Terex Pegson spare parts to ensure you

achieve the best performance from any Terex Pegson crushing
plant.
Terex Pegson wear parts are manufactured from top quality material and meet
the original design specification, giving you confidence of increased uptime and
cost effectiveness of your operation.

Contact your dealer to obtain your genuine Terex Pegson parts.

Swing apron

Terex Pegson offer a wide range of blow bars to suit any application:

Manganese Apron liners

Manganese steel blow bars are low cost, wear well and are ideally suited to high
impact applications as they are tolerant of tramp metal in the feed. Frame liners

Martensitic
The martensitic steel blow bar is a good all rounder and suitable where there is Apron liners
variable feed material. They demonstrate good impact resistance against all but
the hardest rocks and show high resistance to gouging abrasion.

Chrome Swing beam

The high chrome white iron blow bar is the ideal choice for highly abrasive
applications where there is no oversize high impact rock or recycling debris in
the feed. It is not tolerant to tramp metal.
Blow bars
Martensitic Ceramic
The martensitic ceramic blow bars are used mainly in the recycling industry. Terex Pegson offer the following blow bars
They are designed to give the durability of the martensitic bar with abrasive Manganese steel
resistance of the high chrome bars. Martenstitic steel
Chrome on white iron
Using Terex Pegson wear spare will give you quality products, confidence of Martensitic ceramic
increased uptime and cost effectiveness of operation. An illustration of an Impact Crushing Chamber
 COMBINATION PLANTS

SETTING THE

S TA N D A R D
Terex Pegson’s combination crushing plants are the bench mark for
operators who require high performance tracked crushers.
Terex Pegson equipment is designed to operate in multi stage operations to provide
a complete crushing and screening train.

AFTER SALES
Our dealers are committed to supporting every aspect of your operation from supplying
products and spare parts to commissioning and servicing equipment. Their expertise
will help you to improve productivity and lower operating costs throughout the working
life of your machine.

PARTS
At Terex Pegson we know the right parts can make the difference to the efficiency and
performance of your equipment so when you buy Terex Pegson parts you are can
expect:
4 Availability 4 Competitive prices 4 Warranty compliance
4 Fast delivery 4 Specification compliance
FINANCIAL SOLUTIONS
Terex Financial Solutions simplify capital equipment purchase by offering finance
arrangements and customised payment plans to suit your business requirements.
(Available subject to status and location.)

WARRANTY
Subject to our sales terms and conditions all new Terex Pegson crushing plants carry a
12 month warranty.

5 1165 Premiertrak feeding into a 428 Trakpactor in a limestone 5 1412 Trakpactor feeding a Powerscreen Chieftain on a recycling application 5 XR400S feeding a XH250 Trakpactor in a gabro 5 Trakpactor working with a Powerscreen Warrior 5 1180 Premiertrak working with a 4242SR to
quarry. quarry. 1800R processing Limestone. produce sub-base.