Professional Documents
Culture Documents
Production:
Implementing digital
energy - lessons from
US Air Force
The company that
monitors 20,000 wells
Oil and gas industry ‘like
teenagers’ with data
management
April / May 2009 Issue 18
Subsurface:
Using dynamic dampeners to drill 50 per cent faster
Associate Member
Secrets of networked drill pipe ™
DEJ18:Layout 1 09/04/2009 12:57 Page 2
Contents
Leader
Planning this September’s Offshore Europe conference
We interviewed Thomas Thune Andersen, this year’s chairman of Aberdeen’s Offshore Europe
exhibition and CEO of Maersk Oil, about plans for this year’s event on September 8-11 3
Western Geco’s land seismic system
WesternGeco has launches UniQ; a new integrated point-receiver land seismic system.
Pronounced ‘Unique,’ the system can record up to 150,000 live channels at a two millisecond
sample interval 4
April / May 2009 Issue 18 Norway – broadening its data reporting requirements
The Norwegian Petroleum Directorate (NPD) is considering broadening its reporting
requirements, forcing companies to supply both their pre-stack data as well as all relevant
Digital Energy Journal
213 Marsh Wall, London, E14 9FJ, UK
www.digitalenergyjournal.com
processed post-stack, and implementing mechanisms to ensure that data from relinquished
areas is collected and efficiently managed 6
Tel +44 (0)207 510 4935
Fax +44 (0)207 510 2344 Exploration and drilling
Editor Improvements with broadband networked drill string
Karl Jeffery Networked drill pipe transmits data from downhole MWD/LWD tools at 57,000 - bps – far more
jeffery@d-e-j.com than the 6 bits per second commonly available using mud pulse. We asked National Oilwell
Varco how it works. 7
Technical editor
Keith Forward Communicating from downhole with a chirp
forward@d-e-j.com Calgary company XACT Downhole Telemetry Inc. has developed a way of transmit 20 bits per
Subscriptions
Karl Jeffery
second (bps) uncompressed data from downhole to surface that is independent of the drilling
fluid and formation properties. 8
jeffery@d-e-j.com
Geotrace introduces ray-traced anisotropic PSTM
Advertising and sponsorship
Alec Egan
Seismic data processing and data management company Geotrace has announced its new
KirchMig tool for anisotropic ray traced prestack time imaging 9
Tel +44 (0)203 051 6548
aegan@onlymedia.co.uk Drilling technology - evolution or revolution
The second plenary session of the IADC conference had the theme “technology – evolution or
Digital Energy Journal is a magazine for oil and revolution,” talking about how the drilling industry develops new technology, and whether it
gas company IT professionals, geoscientists, en-
gineers, procurement managers, commercial
is innovative enough to develop new technologies and methods needed to help produce the
oil which the world needs 10
managers and regulators, to help you keep up 50 per cent faster drilling – with APS active damper
to date with developments with digital technol- APS Technology has developed a system to keep your drillbits in constant contact with the
ogy in the oil and gas industry. formation by reducing bit bounce and stick slip– which could help you drill 50 per cent faster,
and make your drill bits last 25-30 per cent longer 13
Each issue of Digital Energy Journal print maga-
zine is mailed to 2,000 oil and gas executives, SPT Group launches new version of Drillbench
with a further 500-1000 copies distributed at
trade shows, as well as being downloaded ap-
Norwegian software and simulation company SPT Group has launched a new version of
Drillbench, its software for simulating and modeling drilling operations 14
prox 2,000 times as pdf.
Oil and gas production
Subscriptions: Apply for your free print or elec- Lessons from the US Air Force
tronic subscription to Digital Energy Journal on The oil and gas industry could learn a few lessons from the US Air Force in working out the
our website www.d-e-j.com best way to implement and integrate new technology, says Houston oil and gas consultant
Dutch Holland of Holland & Davis 17
The company that monitors 20,000 gas wells
Oklahoma company Universal Well Site Solutions has implemented its remote monitoring and
control system at 20,000 coal bed methane wells – including technology to switch your pump
and on off remotely 20
Sword – developments with electronic documentation
European business software and applications company Sword Group is aiming to take oil and
gas engineering document management to a new level – where documentation systems can
really be used to help maintain safety and efficiency 22
Front cover: IntelliServ's networked drill pipe Oil and gas industry “teenagers” with data management
can carry data at 57,000 bits per second The oil and gas industry is like “teenagers” with data management – getting there slowly, but
from measurement tools in the bottomhole
assembly and for the first time all along the
drillstring. In the photo - the electronics in
still needing some prodding, cajoling and forcing to get them to do it properly, delegates to
SMI’s E&P Information and Data Management conference in London on Feb 10-11 heard 23
the link subs get checked before being
assembled into the pipe.
Using live 3D drawings instead of technical documentation
eFields
Smart Fields
Digital Oil Fields
Fields for the Future
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The 5th INTERNATIONAL CONFERENCE ON INTEGRATED OPERATIONS IN
THE PETROLEUM INDUSTRY, TRONDHEIM, NORWAY 29–30 SEPTEMBER 2009
Sessions
IO 09 will highlight aspects of the technologies and work processes for better productivity and safety.
*OUFMMJHFOUQFUSPMFVNçFMETBOE*0JOBMPXQSJDFTDFOBSJP
2. Smarter oil and gas world – experiences and solutions
3. Pushing the boundary of integrated modeling
4. New work processes and collaboration environments
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0QFSBUJPONBOBHFNFOUUISPVHIJOUFHSBUFEQMBOOJOHBOEPQUJNJ[FENBJOUFOBODF
7. IO solutions for improved safety and environment
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Kyoto University
DEJ18:Layout 1 09/04/2009 12:58 Page 3
Leader
“The North Sea has always been a key melt- what they can get out of it. “The quality of
ing pot,” says Thomas Thune Andersen, what comes out is as good as what comes
chairman of Offshore Europe, also CEO of in,” he says.
Maersk Oil and a member of the executive The theme this year is “energy at a
board for AP Moller-Maersk, the world’s crossroads,” looking in particular at technol-
largest container shipping line. ogy, climate, industry operational models
“A lot of industry has been developed and people.
and driven there. Everything around health, The themes were decided on 12 months
safety and environment (HSE). A lot of that ago. “The world has turned upside down in
has been exported.” some ways since we did it,” he says. “But
“We have a lot of companies who have the topics are more relevant.”
developed from there. They have a long term
future. They are doing things in the Middle Technology and innovation
East and so on.” New technology will be a key area for Off-
So it seems reasonable to expect that shore Europe. “We want to share the latest
there will be plenty of interest in this year’s technology, trendsetting stuff,” he says.
Offshore Europe conference and exhibition, “We are getting more input to the tech-
which is (alongside Norway’s ONS, held on nical papers - it is evidence that the industry
alternate years) the largest event for North is very much alive,” he says. “It’s important
Sea oil and gas. there are hardcore technical papers.” "Fundamentally it is my hope that anyone
“Fundamentally it is my hope that any- Mr Andersen defines two different who has joined Offshore Europe leaves it
one who has joined Offshore Europe leaves types of innovation – traditional innovation, inspired" - Thomas Thune Andersen,
chairman of Offshore Europe, also CEO of
it inspired, with more enthusiasm to go back such as where a large company develops
Maersk Oil
to their job,” he says. new ideas, and open innovation, when new
“I've been to a number of Offshore Eu- ideas are developed by diverse groups of
rope sessions. It seems like a place where people. months before the United Nations Copen-
things are happening and a vehicle for new For open innovation to succeed, com- hagen Climate summit on December 6-18
ideas. I thought it was quite exciting to be a panies need to be open to the idea of inte- 2009, where there are high expectations that
chairman.” grating with other companies, and entering the world might agree on new targets for
The 2007 event attracted 40,000 visi- partnerships, he says. greenhouse gas emissions.
tors each day, with 1,455 exhibitors, and ex- Mr Andersen strongly believes that Connie Hedegaard, Danish Minister for
hibition space this year is already sold out. there is a continued need for integration and Climate and Energy, and host of the Decem-
There is a lot of confidence in the success partnerships in the oil and gas industry, par- ber United Nations summit, will address Off-
despite the economic downturn. ticularly to get new technologies being de- shore Europe.
“It’s our obligation now to make sure veloped and used. The outcome of the Copenhagen sum-
exhibitors get the value out of that,” he says. “You need a good transparency of mit could affect the oil and gas industry in
“We hope some people will make a bit of where the technology is, and less focussed many ways – such as by helping encourage
business.” about who brings it to market, so we allow carbon capture and storage, encouraging
“The main thing that we would hope to some of these ideas to come faster to the lower energy use in oil and gas extraction,
achieve from this conference when it is over, forefront,” he says. “The need for being open and reducing overall oil and gas demand.
will be to have addressed young people – ei- and sharing is more important.” “For me, climate change is a pretty
ther joining the industry or who have an in- Mr Andersen’s views about integration wide subject,” he says. “If there is to be a
terest in the industry – who can come and have been influenced, to some degree, by his low carbon future – how does that impact
get inspired and learn about what the oppor- Danish background. “Denmark is fairly us? What does it mean for the oil industry to
tunities are for them.” small - in certain areas we are world class make sure we reach the goals?”
“Offshore Europe attracts people of all but we can't be experts in all things,” he says. “Then it’s an issue of - how can we ex-
different aspects,” he says. “It’s a forum “When we have been doing things in tract resources with the lowest energy foot-
where people can talk. There's few places Denmark - it has been done very much with print? What is the best way of doing these
where people in the industry get together. We partnering,” he says. “It shows a need for in- things?”
want an environment where it’s easy to net- tegration.” “We are preparing our role in industry
work.” to make sure we can be socially responsible
It is important that people aim to make Climate companies, and working out what the right
contributions to the event as well as look for The event, on Sept 8-11 2009, is just a few targets are.”
Leader
“One of the biggest components is car- happening around state control of resources, During the economic downturn, it is
bon capture and storage,” he says. “It is get- access to resources, and what's happening important that companies ensure that their
ting a lot of support. There's a huge focus on with the resources,” he says. “There's a need core competencies are protected.
it right now - a lot of research and develop- to look at trends and the operating model.” “No-one feels they can do this without
ment. I think we will see great break- “If we were 3-5 years in the future and a sophisticated and professional approach,”
throughs.” look back, we'll see this as a time there were he says. “We’re getting into deeper water
“There's different players involved - some structural changes. It would be excit- and more harsh climate environment. There
power stations [to separate out the carbon ing to have a discussion around that.” will be quite a lot of companies who will see
dioxide], engineering companies [to trans- “We’ll have a panel of people from the their competitive advantage in being at the
port it] and oil companies [to inject it in un- different groups – national oil companies, in- forefront of technology.”
derground reservoirs]. ternational oil companies.” In particular, the industry should be en-
Mr Andersen is particularly interested couraging more children to study science
in the idea of using carbon dioxide to help People and engineering. “Overall we're short of peo-
get more oil out of ground (enhanced oil re- The people issue is most important, he says. ple with a science and engineering back-
covery). “I think its hugely important as a “How do we attract and motivate people and ground,” he says. “I think that's a whole
general concept,” he says. in a way which is sustainable?” mindset around education.”
“The most important thing is we show The Offshore Europe event will work
Operating model the outside world that this is an industry with together with the Oil and Gas Academy OPI-
Discussions will be held at Offshore Europe a lot of future.” TO (see www.opito.com), which will bring
about gradual changes in the operating mod- However, “we can't turn a blind eye to in large numbers of school children to the
els of the oil and gas industry. the fact that there's an economic crisis out event on the final day. Also a large number
“There are a number of unique things there,” he says. of students are expected to attend.
Leader
acquisition system that eliminates dead-time
between acquisition records, and supports si-
multaneous source techniques. Seismic data
are continually streamed from the sensors to
the central system so that there is no delay-
inducing system cycle time between shots.
System timing is GPS based, increas-
ing accuracy, and the GPS time-stamps are
used to separate the data into shot-records
either in the recording truck or in camp. The
field planning software, source and record-
ing control systems and camp data-process-
ing facilities are all designed to work in an
integrated manner to enable efficient equip-
ment layout and optimized data handling
while ultimately reducing the time from shot
to processed deliverable.
Receiver lines are formed by connect-
ing sensor strings back-to-back to create
long segments that are powered at both ends.
Each string does not require a take-out, and
Desert Explorer vibrators probe shifting dunes of indeterminate velocity and thickness to image
there are no heavy lines cables to deploy and the rock formations beneath
retrieve.
Cut a sensor string anywhere, and data
and power continue to flow from both sides,
keeping the sensors up and running until the nection. Sensor data are completely self-de- opment.”
break can be repaired. A network of light- scribing, sending coordinate, test, and envi- UniQ is also fully compatible with all
weight fiber-optic cables replaces the tradi- ronmental data back to the recorder for in- the high productivity vibrator techniques that
tional single backbone, and automatically corporation into the seismic data headers. are becoming standard.
routes data via an alternate path in case of a “This reduces the risk of errors in data
cable break. processing and speeds up turn-around-time,” For more information about UniQ, please
The UniQ sensors are also plug-and- says Mr Papworth. “Clean data is essential visit www.westerngeco.com/UniQ
play, running their own self-tests before be- to producing high quality imaging results at or email seismic@slb.com
ing ready for acquisition seconds after con- any stage of oilfield exploration and devel-
Leader
NPD is keen to include pre-stack data be- ly production data. data management point of view is a complex
cause many companies are asking for it. “A Any oil company can join DISKOS; process, particularly when moving it from
lot of smaller companies coming to Norway Norwegian Universities are allowed to ac- one storage media to another one, especially
would like to go back to field data using cess non-confidential data for academic and if older media look like they will become ob-
modern reprocessing techniques,” he said. research purposes. There are opportunities solete.
DISKOS is also expanding its efforts to for companies other than oil companies to “You have to reformat data – it’s an ex-
track down non-reported data – where com- access ”public” data, but without online ac- pensive business,” he said. “The main issue
panies have data they are supposed to sub- cess. Giving non-oil companies online ac- is the ability to read media. We need to keep
mit, but they don’t. cess to the database is a priority for Diskos data for at least 10 years and hopefully a lot
It is also keen to prevent companies in 2009. longer. You need durable systems that can
from supplying data to the NPD in propri- withstand change.”
etary formats, because it does not feel so Managing the data “Putting data into a managed solution
confident it will always be able to read the One of the biggest challenges for DISKOS such as Diskos solves all of these problems
data when it needs to, decades into the fu- is managing the enormous amount of data. as the data sets are continually being re-
ture. “We have some proprietary formats, The rate of data collection is increasing freshed onto new media through an agree-
that we are keen to replace with open stan- all the time. “2007, 2008, and probably 2009 ment with the service provider. The current
dards, but this can often be a technical chal- are record years for acquiring seismic data approach is to have a mix of technologies
lenge” he said. “We really want to get away in Norway,” he said. where both tape and disc based solutions
from there.” The Norwegian government keeps data work in concert, giving the best of both
DISKOS wants to be able to make data about all the seismic surveys which have worlds.”
from relinquished acreage more widely ever been carried out and all of the explo- The database has about 120 terabytes
available. In other words, if you don’t want ration wells, so that it always has the best in- in it, with 16 people employed to manage it.
to drill in a certain area, there is an obliga- formation possible about what has been The data is passed through quality control
tion to relinquish the acreage but the chal- found out so far about its oilfields and the checks as it is entered into the database. It is
lenge remains in giving other companies ac- resource potential of the Norwegian conti- normally in SEG-Y format for seismic data
cess to all the available data – i.e. maybe to nental shelf in general. and a number of standard formats for well
have access to most, or all of your data. “We need user friendly systems and to and production data, he said.
“There might be tough fighting when be able to find data over the long term and In the past the NPD had physical data
we change reporting requirements,” he ad- we want to reduce the cost of moving data stored on paper, sepia, film, microfilm and
mitted. around.” tape, which is the typical situation facing
NPD is keen to make it easier for peo- One of the biggest challenges is keep- many companies worldwide today. One key
ple to use and access the data. “We want ing DISKOS as complete as possible. There task is often in digitising paper well logs. “It
make the data available to non expert users,” is no easy way of knowing if DISKOS has is time consuming but enables us to do more
he said and is looking forward to the imple- got all of the available data in its system, with the data,” he said.
mentation of a more sophisticated, user even though there are very specific regula- “We think we’ve set up a high quality
friendly front-end in the PetroBank software tions to ensure that all seismic, well and pro- database. We’ve had a lot of members, I
currently being used by Diskos. duction data data gathered on the Norwegian think they’re getting value for money,” he
The DISKOS service recently changed continental shelf are reported to the authori- said.
its service provider for managing the opera- ties. The DISKOS members typically down-
tions. The previous contract was awarded to A further challenge is making sure that load around 3.5 terabytes of data per month
Schlumberger for 2004 to 2008, and now to all of the data is high quality, and not dupli- out of the database, he said.
Landmark for 2009 to 2014. cated, he said.
The DISKOS initiative began original- There is a disaster recovery site over
ly as the Geobank project in the early 1990’s 10km from the main operation database,
and began normal operations in 1995 run by where a back-up copy of all the data is This article is based on a speech given by
the company PetroData as a repository for stored. If there is any problem with the main Mr Toogood at the SMI E&P Information
post-stack seismic data, with 5 companies database the back-up copy can be opera- and Data Management conference in Lon-
involved; now there are 52 members and da- tional (for read only purposes) in 5 days. don on Feb 10-11 2009
ta coverage has expanded to well and month- Looking after data from a traditional
National Oilwell Varco reports that its Intel- are apart, the more signal at-
liServ Broadband Network service delivered tenuation. Electronic re-
high-definition subsurface information in peaters, running on batteries
more than 60 wells since its commercializa- are installed every 450m of
tion early 2006, drilling over 610,000 feet in drill pipe – to boost the sig-
four continents in onshore and offshore envi- nal.
ronments, in vertical, deviated and horizon- Although the concept
tal wells. of a broadband network
The abilities with a broadband network looks very simple “it took a
and data acquisition all along the drill string long time to figure out how
is enormously helpful in making operational to do it,” says Monte John-
decisions in real time, and placing the well- son, R&D Manager software
bore in the right place while continuously and electronics, with Intel-
monitoring what is happening downhole. liServ, the division of NOV
The broadband network carries data at which developed the net-
speeds of 57,000 bits per second – far more work.
than 1 to 20 bits per second typically avail- The broadband net-
IntelliServ's networked drill pipe can carry data at 57,000 bits
able with other technologies for communica- work provides full range of per second from measurement tools in the bottomhole
tions from the drill bit, such as mud pulse, benefits. For example, “10% assembly and for the first time all along the drillstring. In the
electromagnetic or acoustics. time savings has been real- photo - the electronics in the link subs get checked before being
Further, the broadband network has a ized simply through the abil- assembled into the pipe
constant signal strength with increasing well ity to quickly downlink in-
depth, while the data-rate typically degrades structions to the rotary steerable tools instead properly cleaned. Pack-offs - a build-up of
from 20 bps at shallow depths to as little as of the normal communications using the mud cutting beds in the wellbore that resulted
1bps at extreme depths with mudpulse. pumps for downlink communications,” he from insufficient hole cleaning – can be pin-
Many people have tried to develop says. pointed, as well as the location of a forma-
wired drill pipe over the years, but they could “This result in better borehole manage- tion fluid influx as they happen.
not find a way of getting around the problem ment as the rotary steerable commands can “All major MWD/LWD service
on how to establish connections between be sent more frequently.” providers can connect to the bottom end of
lengths of drill pipe allowing data flow across our network with successful deployments in
that would not be affected by dirt or mud on All service companies connect four continents,” he says. You can also to
the connections. For example, a typical met- Daan Veeningen, business development man- send instructions to, and diagnose problems
al to metal connection (such as the cables that ager, Intelliserv, emphasizes that NOV pro- with, downhole tools without having to pull
plug into your computer) would not work. vides the oil industry a network, not just a da- the tools out of the hole.
GrantPrideco developed a double shoul- ta communication link from the bottom of the “We can actuate tools, diagnose in case
dered premium connection (subsequently ac- drill pipe to surface. of problems, we update their settings. We
quired by National Oilwell Varco in Decem- Sensors placed at network nodes all have seen cases where we reprogrammed
ber 2007) that helped solve the problem: In- along the drill string at discrete intervals take tools downhole, while without the connectiv-
stead of having a live metal to metal data con- measurements of the annular pressure and ity of the broadband network this would have
nection at the pipe joints, an inductive coil temperature. This high-definition informa- required to trip the tools to surface to perform
was placed on the secondary shoulder. tion in real time helps ensuring the hole is this task.”
The inductive coil generates a magnetic “When the tools are used on a broad-
field from the current supplied on a coaxial band network, you have the bidirectional
cable, which runs through each length of drill communication with the ability to fine-tune
pipe, connecting with the inductive coil on the settings of the downhole measurement
the other end of it. tools and have the ability to diagnose tool
The data therefore is communicated problems while the tools are still downhole.”
through the magnetic field at the connection Mr Veeningen says that the technology
and not from metal to metal contact, so coils could also be used in completions and well
covered in dirt do not affect data communi- Intelliserv's wired drill pipe - an inductive coil on tests.
cation. the end of each pipe section communicates “The next generation downhole tools
Still, it is important to keep the coils as data to the next length of pipe, without could be actuated with a click of a mouse, as
close together as possible: The further they needing a direct metal to metal connection opposed to running slick line,” he says.
Figure 1: The synthetic isotropic gather on the Figure 2: The synthetic anisotropic gather on
left has been prestack migrated using a sixth the left has been prestack migrated using an
order curved ray algorithm in the center and isotropic ray traced algorithm in the center
“It is particularly good for long offset data
a ray traced algorithm on the right and an anisotropic ray traced algorithm on
and in the presence of anisotropy” - John
the right
Weigant, vice president of geotechnical
applications with Geotrace
Geotrace’s Anisotropic Ray-traced Geotrace’s implementation of state-of-
PSTM goes beyond the fourth and sixth or- the-art interactive velocity analysis tools al-
der Taylor Series used for most “curved ray lows for fast analysis and picking of both
PSTM” implementations and uses one-di- velocities and the anisotropic parameter eta. events as well as deep subtle faulting that
mensional ray tracing to more accurately Figure 3 shows the results of using this is so critical in unconventional resource
image data with longer offsets and/or more workflow in a very difficult imaging area. plays.
complicated velocity models. The follow- The technique helps with both dipping
ing synthetic test illustrates the superiority
of the ray-traced method over curved ray in
an isotropic medium where long offset data
needs to be flattened.
The addition of the time anisotropy
parameter, eta, further complicates the im-
aging challenges. It becomes necessary to
include this parameter in the ray-traced im-
aging to properly flatten gathers when
anisotropy is present. This is illustrated in
figure 2.
Development of the product began in
2008, and it has been in production for sev-
eral months.
“We’ve used this in a very complicat-
ed area in Oklahoma in the over thrust re-
gion—a particularly challenging area for
time imaging," says John Weigant, vice
president of geotechnical applications with
Geotrace.
Figure 3: Anisotropic analysis and Ray Traced PSTM (right) have improved the more
“We've seen some very nice results, conventional sixth Order Curved Ray PSTM result on the left. The dipping events in the upper
specifically better results than we got in the left of the section as well as the subtle faulting in the lower right have both been improved
past. It is particularly good for long offset throughout the 3D volume
Connecticut company APS Technology Inc forces on the drill bit, and how viscous the
has developed an Active Vibration Damper dampening fluid around the drill bit needs to
(AVD™) for drilling, which can enable rate be, to keep the drillstring properly damped.
of penetration to be increased by 50 per cent, A magnetic field of appropriate strength is
and make each drillbit last 25 to 30 per cent applied around the MR fluid which causes it
longer, whilst helping to protect MWD/LWD to change viscosity. The MR fluid changes
electronics. from a free flowing oil to a extremely vis-
It has already been used to drill 8 wells cous grease (with viscosity of cold peanut
in Texas and Wyoming. butter) in milliseconds. The viscosity of the
The AVD uses a patented damping MR fluid and therefore the damping charac-
valve section employing a proprietary fluid teristics of the AVD tool can be continuous-
containing micron sized magnetic particles, ly adjusted based on drilling conditions.
which changes the tool’s damping character- The magnetic field used to change vis-
ictics when a magnetic field is applied. cosity of the MR fluid is created by large
This fluid technology, known as “mag- coils, which use up to 150 watts of direct
netorheological”, was originally developed current electricity generated by a mud tur-
over 100 years ago, and has been used as a bine alternator -- also made by APS Tech-
damper on Ferrari cars, but this is the first nology -- within the AVD.
time it has been used to stabilize drillbits. “I like to refer to it as a damper with a
Drill pipe is typically an inch or more programmable viscosity oil,” said Steve An-
smaller in diameter than the drilled hole, so dersen, vibration product line manager with
there can be a lot of rattling about, also APS. If the drill bit is steadier, it can drill much
faster
known as “whirl”. Weight-on-bit (WOB) and The company won funding from the US
rotating speeds may vary from moment to Department of Energy to develop the idea,
moment. and it also partnered with a drilling compa-
Stabilisers are commonly used to try to ny for a certain period of time (under re- APS were previously employees of a com-
stop the drillpipe from whirling, but some- quirements for DoE funding that companies pany called Teleco Oilfield Services, which
times the stabilizers and drill bit get stuck as must be in partnerships). was acquired and became Baker Hughes IN-
the drill pipe rotates and moves downwards, Dirk Bosman, regional manager for TEQ in 1992. Teleco was the first company
and then periodically jerk, a phenomenon Middle East and North Africa with APS, be- to develop commercial measure while
known as “stick/ slip”. Another type of lieves that the company has faced some ob- drilling (MWD) tools in the late 1970s.
harmful vibration is axial vibration or “bit stacles in AVD’s take-up, because it relies on
bounce”. the support of drilling companies – who also
The force a drillbit makes against the make a lot of money selling drillbits – and
rock due to whirl, stick/slip and bit bounce are not so keen on any technology which
can exceed 50 times the acceleration due to makes the drillbits last longer.
gravity (g), a force big enough to cause a lot So it is important that oil and gas oper-
of damage to the drillstring components in- ators are well aware of the technology, so
cluding bits stabilizers and MWD instrumen- they can demand that their drilling contrac-
tation.. tors use it and share in the cost savings de-
The AVD is designed to detect and livered by longer bit runs and improved
adapt to the resulting vibrations within mil- ROP resulting from use of the AVD
liseconds. tool.
Normal dampening techniques (such as The company is setting
springs) do not work as well for stabilizing the price of the tool so it
drillbits, because the level of vibration will be cost effective
damping is constant – and sometimes drillers when used both off-
need a lighter or stronger damping coeffi- shore and on- Drilling with APS Technology - a dampener
changes viscosity 10 times a second, to keep
cient to get the smoothest ride. Spring may shore. the drillbit as steady as possible on
also oscillate at certain speeds. Many of the rock.
The APS tool constantly measures the the staff of
The biggest strength of the software, says might be going wrong, she says.
Agnes Scott, senior account manager – And when an operation is completed,
Americas with SPT Group, is the ability to you can run another simulation, to see if can
model transient effects within any drilling see if you can get the actual results in your
operation. simulator, to get a judgement of how accu-
For example, the difference in mud rate you data is.
pressure while drill pipe is being pulled in The software is often used after a
and out; the way mud expands as it goes drilling operation when people say “we saw
deeper underground and increases in temper- something strange, can you try to see what's
ature; the way the well slowly returns to ge- happening,” she says.
othermal conditions (the same as the rock The software can be used for training
around it) if there is no drilling going on. and preparation purposes, to get a better un-
Most other drilling simulator packages derstanding of the well’s operational limita-
on the market only offer a steady state simu- tions and to be better prepared for unplanned
lator, she says. events.
By modelling transient aspects of the The software has been under develop-
drilling, the software can go a few per cent ment for 11 years – this is the version 5. “Mud companies give you standard gelling
parameters – everybody knows that – but it
further than most other drilling simulation has not been possible to visualize it before” -
packages on the market, she says. Testimonials Agnes Scott, senior account manager –
Drillbench is used primarily in narrow BP Aberdeen uses Drillbench for well plan- Americas with SPT Group
margin (particularly difficult) drilling opera- ning and follow up, and also crew training
tions, such as high pressure/high tempera- on high pressure, high temperature wells in
ture wells and deep water applications, the UK. Baker Hughes Inteq says it used Drill-
where you have to manage the drilling mud Shell USA says that it used Drillbench bench when planning drilling for its Marlin
carefully, taking into consideration both tem- to simulate its underbalanced drilling proj- A-5 well, and found the program made ac-
perature and pressure effects. ect, and managed to discover underbalanced curate predictions of the downhole tempera-
The new version of the software has drilling features it couldn’t have found using ture and density profiles, as confirmed by the
improved layout, reporting functions, and steady state software. downhole measurements.
easier exporting of data. StatoilHydro says it used Drillbench
The new version has a tool to model the when drilling its first deepwater exploration
gelling effect of your drilling fluid – the way well in Angola. It needed to drill the well
fluid will gradually thicken if drilling is deeper than originally planned, and it used
stopped, making it slightly harder to start the software to work out how it could safely
drilling again. stretch the well design and saved one casing
“It makes a huge difference to opera- string.
tional parameters,” says Ms Scott. “Mud Wild Well Control Inc (USA) says it us-
companies give you standard gelling param- es Drillbench to assist clients with critical
eters – everybody knows that – but it has not well planning and resolution of problems, in
been possible to visualize it before.” particular analysing kicks and emergency re-
The new software has tools to model sponse operations.
multlple fluids in one circulation – eg when StatoilHydro Zagros Oil & Gas, Iran
during a cementing operation, the well is says it used Drillbench to plan wells of over
filled with a spacer, cement, spacer and then 5000 total vertical depth in a remote area of
mud. You can model the whole process in the Iranian desert, to identify limitations, op-
one go. timize the casing program and cut costs, us-
ing the software both in planning and execu-
Using Drillbench tion.
The software is designed to be used both ConocoPhillips Scandinavian division
while a drilling operation is being planned, says it used Drillbench for decision making
and also while it is running. in two difficult high temperature, high pres-
During drilling operations, by compar- sure wells, and the software made a big con-
ing the drilling data with what is expected, Simulating and modelling drilling operations tribution to the company’s ability to reach its
you get a quick indication if something using DrillBench planned targets.
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New technologies can be powerful and mind- a century. Further, although bravery and flying
bending, especially in digital energy (DE). So, to skills are requirements, much more is de-
Ever stepped into a visualization (“viz”) get inside the manded. This includes scientific and engi-
center and put on the 3D goggles to watch col- world’s most neering knowledge, critical and reasoned
orful strata spun upside down and inside out? effective inte- judgment and managerial skills of the first or-
Technologies can fascinate, intrigue and, most gration of new der.
importantly, change how the world works in technology, They must also have an affinity for me-
ways often dramatically better than yester- temporarily chanical systems, an ability to “feel” the air-
year. suspend the plane, a well-honed sense of what is happen-
New technology can also be perplexing whole idea of ing at all times and mature, reasoned judg-
when being moved from scientists’ hands in working at an ment. Upon acceptance, applicants undergo a
research and development to everyday appli- oil company, 40-week intensive training program directed
cation within an organization, as companies don the test pi- at taking day-to-day operational opportunities
attempt tying new technologies into opera- lot gear and and turning them into real technology proj-
tions. get ready to “Look anywhere for ects that come back as airplanes.
Although technology integration was see how ex- solutions and find them in
seemingly unlikely places” -
not invented just the other day, the results in- cellence is
Dutch Holland, CEO, Applying this to digital energy
variably make it seem as if that were the case. routinely Holland & Davis In the ongoing goal to make new technology
Implementation scenarios still play out ad- achieved. “work” for a company’s greater good, simply
versely at too many companies trying to Home to the USAF intelligent interface linking an innovation to operations is not
bridge R&D and operations. Why is the tran- is Edwards Air Force Base, where the Test enough.
sition still so difficult and what’s the solution? and Evaluation Squadron and the USAF Test The use of an intelligent interface helps
Pilot School are located. ensure that the power of DE technology is
Apples, oranges and test pilots The test squadron ensures that all new used to enhance daily business operations,
When executives attack problems within their technology meets mission requirements and a now and in the future.
companies, the tendency is to draw upon pivotal part of the process focuses on using The technology integration problem
knowledge about their specific industry, their operational personnel who have completed stands out when people try to take complex
experience within that industry and experi- test pilot school. In other words, the interface and sophisticated DE innovations and tie
ences of colleagues and customers within that includes people from both operations and them into a complex and sophistical opera-
same industry. R&D sides. tions system … without the use of an intelli-
Looking outside oil and gas, therefore, However, not just anybody can be air- gent interface.
seems to be comparing apples and oranges. borne at Edwards AFB; only the best and In place of an intelligent interface, how-
In other words, management is advised to brightest are selected for this prestigious ever, is often a very unsophisticated integra-
stick to the business they are in when brain- school, with some applying several times be- tion approach staffed by transaction-oriented
storming for answers. fore acceptance. personnel, frequently with little or no opera-
But the real-world tells a different story: Ten years of pilot experience is required, tional experience.. A passive, transaction in-
“Look anywhere for solutions and find them of which five years must be in a command po- terface just is no substitute for an intelligent
in seemingly unlikely places.” sition. interface that can analyze, modify and im-
For example, who would guess that a prove the both operations and the technology.
world-class solution for complex technology Depending on one’s perspective that
integration for the oil industry might actually may seem doable or difficult but, whichever
come from the United States Air Force (US- applies, the DE/intelligent interface must op-
AF)? erate with a set of attributes. If not, once
The USAF invented the box, referred to again the necessary integration either will not
as an “intelligent interface” (Figure one), be- happen or will be exceptionally bumpy and
tween R&D and operations to not only sup- ultimately unsatisfactory.
port technology integration but to actively One, a DE Intelligent Interface must be
participate in product and mission innovation. a formally chartered function, not a set of in-
Since its formation in 1947, the USAF’s formal practices that may or may not have
mission has called for continually improving worked in the past.
technology. Therefore, being technically-ori- Two, it must have leadership backing
ented thinkers and overachievers, they devel- and assigned responsibility to do this inter-
oped an intelligent interface which has been Figure 1 - the US Air Force likes to see research face, backed both by operations and the R&D
the key to innovating and integrating every and development well integrated with or IT side.
new aircraft into operations for more than half operations Three, the Intelligent Interface must
WITSML and PRODML are both data ex- Mr Mehta likens a well planning, exe- mains, easily enabling integration and infor-
change standards established by the Energis- cution, completion and maintenance project mation exchange,” he says.
tics organisation. to a building project. “Say I hire 15 contrac- It should be cheaper, faster and simpler
WITSML is used for data streams from tors to build it – a safety engineer, electri- than doing lots of point to point integrations
the well (such as data from MWD, LWD, cians. They all do their work, but the owner – establishing new interfaces between all in-
survey and well logs). PRODML is used for wants to see, how fast can I build the build- dividual pieces of field equipment and all
data streams from production equipment ing because I’m paying them day rates,” he different pieces of analysis software.
(such as SCADA systems, PLC, production says. In the field, it installs a tiny portable
allocation and reporting applications). “It’s the same in oil and gas – all these computer, sized a little larger than a hand-
“We can take data from a range of dif- different engineers are involved in well life held computer. The computer has solid state
ferent hardware and software vendors and cycle – they all want a subset of data in their hard drive and no fan, so there are no mov-
convert it to WITSML or PRODML on the expert applications to make their expert de- ing parts to fail. It is possible to attach a
fly,” says Amit Mehta, CEO of Moblize. cisions with the data,” he says. monitor to the computer so field staff can
“We pull data from the field into our “That’s where WITSML and PRODML view and quality control data.
servers, or drilling and production domain plays a good role – you can combine all that The tiny computer can be easily con-
software packages. We help seamlessly ex- data and store it in one place, exchange a nected to any wireless communications
change the data between these applications subset of data between variety of applica- equipment in the field, including RFID sys-
in both drilling and production domain.” tions in both drilling and production do- tems and mesh wireless sensors.
When it comes to data management people fore – such as geosteering drillbits using re-
in the oil and gas industry are like teenagers, al time seismic data.
said Alan Smith, managing consultant with Dag Heggelund, data quality manager
RPS Paras Consulting, speaking at the recent with Schlumberger Information Solutions
SMI conference on E&P Information and (SIS) observed that conversations in compa-
Data Management (London, Feb 10-11 nies are changing – instead of just “where’s
2009). my data,” it is moving to “you loaded up the
“People may be in their 50s but they wrong survey – why did you do that?”
don’t understand they need to be helped and Martin Turner, GIS co-ordinator with
worked on to get them to manage data and Hess Ltd, said that the questions he is receiv-
information properly,” he said. ing around the company change from people
What data managers have to do is asking where their data is, to people asking
“about guiding, cajoling, setting the bound- questions about their data. “That’s how we
aries, grounding them if they do something monitor DM improvement,” he said. “My
wrong, helping them get on their feet.” method of tracking is the number of com-
And just like trying to get your plaints I get walking around the building. I
teenagers to keep their rooms tidy, you can used to get a complaint from somebody
try many different methods to encourage every day. Today I get a complaint once
staff to keep their data tidy. Some will work every 3 months.” “There is a move towards companies
better than others, but there is no magical so- “Data management is more unified recognising DM is essential, not a cost they
lution which will solve the problem. now,” he said. “We have a single system, not want to avoid.” - Alan Smith, managing
consultant with RPS Paras Consulting
Oil and gas industry people often don’t silos.”
have a clear enough idea of the effort they There are simple questions you can ask
need to put into data management, their re- to assess your progress. Are people finding years, which means that people are more
sponsibilities, and how to get the most out their data from the corporate repository – or aware of the limitations of their data man-
of it, he said. getting it from the person who was working agement system. “5 years ago, people were
Data is very important to the oil and gas on it last, asked Flemming Rolle, manager happy enough to have to go and find some-
industry. As Paul Gregory of Petris (previ- of information and application systems with thing,” he said. “Now people recognise there
ously president of Intervera) put it, the oil Dong E&P Norge. are problems.”
industry can’t see its oil physically, the way Another good question is, are people Meanwhile, Janet Hicks, senior prod-
an aeroplane company can see its aeroplanes developing their own data management sys- uct manager with Landmark, observed that
or a manufacturer can see its factories. In this tems and databases – or working with the people’s expectations are expanding rapidly.
sense - data is all the industry has. corporate ones, suggested Mario Fiorani, “An explosion of data makes it much harder
manager of the data and corporate database to quality control it,” she said.
Progress with ENI’s E&P Division. Ms Hicks questioned the regularly re-
The painful question was raised by some del- “We always overestimate the change peated figures about how much of an oil and
egates to the conference – is there actually that will occur in the next two years and un- gas person’s day is spent looking for data.
any progress being made on data manage- derestimate the change that will occur in the “Is it an old wives’ tale?” she asked.
ment? next ten,” said Paul Gregory, quoting Bill Some companies are doing data man-
Attitudes in the industry are changing, Gates, founder of Microsoft. “9 years ago, agement audits similar to their financial au-
said Alan Smith, managing consultant with people were fighting data accessibility is- dits, said Clay Harter of OpenSpirit. “They
RPS Paras Consulting. “People used to say - sues,” he said. Now [all the challenges are are looking at how they exchange and man-
I don’t want to spend $5m doing data – I can about] people,” he said. age data,” he said. “Audits aren’t easy to do.
drill a well for that amount of money. Tarun Chandrasekhar, product manager But it can be a way of measuring changes.
“Now we have many managers going with Neuralog, said that people should not There is still a lot more things which
into industry who have grown up using digi- anticipate radical fast changes to data man- people would like to do. “Combining geo-
tal systems – they’ve grown up with the data agement. “It’s all incremental, like software logical fluid models with reservoir models is
and they know it needs sorting. There is a upgrades.” he said. impossible today,” said one delegate. “We
move towards companies recognising DM is Clay Harter, chief technology officer have reservoir engineers who say they have
essential, not a cost they want to avoid.” with OpenSpirit corporation, observed that given up asking for these solutions because
One delegate observed that the indus- ironically, demands for data management they’ve been asking for 10 years. That’s a
try is doing things that it wasn’t doing be- have increased a great deal over the past few massive challenge ahead of us.”
Freely Available
The Energistics collaborative technologies, WITSML and PRODML, are universally
applicable, plug-and-play and proven. Adoption of these open standards will assist your
organization or customers with:
Production Optimization
Operational Efficiency
Safety and Regulatory Compliance
Reserves Replacement
To download Energistics standards or for more details about participating with the upstream industry in
the collaborative development and deployment efforts, please visit www.energistics.org.