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    Samiul Islam
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    This document summarizes a vocational training seminar at the Kalyani Spinning Mills Ltd. The seminar focused on boiler technology used at the mill. Specifically, it describes the Lancashire boiler used, which is a stationary, fire tube, internally fired, horizontal boiler that uses natural circulation. It also discusses economizers, which are devices that heat feed water using exhaust flue gas heat before it leaves through the chimney, helping to save coal and increase steam capacity. Precautions are noted such as maintaining a minimum feed water temperature to prevent corrosion.

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    This document summarizes a vocational training seminar at the Kalyani Spinning Mills Ltd. The seminar focused on boiler technology used at the mill. Specifically, it describes the Lancashire boiler used, which is a stationary, fire tube, internally fired, horizontal boiler that uses natural circulation. It also discusses economizers, which are devices that heat feed water using exhaust flue gas heat before it leaves through the chimney, helping to save coal and increase steam capacity. Precautions are noted such as maintaining a minimum feed water temperature to prevent corrosion.

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    15 views16 pages

    Vacational Training: Seminar

    Uploaded by

    Samiul Islam
    This document summarizes a vocational training seminar at the Kalyani Spinning Mills Ltd. The seminar focused on boiler technology used at the mill. Specifically, it describes the Lancashire boiler used, which is a stationary, fire tube, internally fired, horizontal boiler that uses natural circulation. It also discusses economizers, which are devices that heat feed water using exhaust flue gas heat before it leaves through the chimney, helping to save coal and increase steam capacity. Precautions are noted such as maintaining a minimum feed water temperature to prevent corrosion.

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    Attribution Non-Commercial (BY-NC)
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    of 16

    KALYANI GOVT.

    ENGINEERING COLLEGE

    • VACATIONAL TRAINING
    SEMINAR
    DONE AT:
    DONE AT: THE
    THE KALYANI
    KALYANI SPINNING
    SPINNING MILLS
    MILLS LTD.
    LTD.
    BY: Samiul Islam
    PRESENTED BY:
    PRESENTED
    MECHANICAL ENGINEERING
    MECHANICAL ENGINEERING
    3RD YEAR
    3RD YEAR
    ROLL NO:08102007070
    ROLL NO:08102007070
    DURATION:-ONE MONTH
    DURATION:-ONE MONTH (FROM-26
    (FROM-26THTH
    JUNE,2009)
    JUNE,2009)
    INTRODUCTION AND MAIN OBJECT

    THE KALYANI SPINNING MILLS LTD.- A RENOWNED


    SPINNING MILL IN INDIA

    MAIN OBJECT OF MILL : TO PRODUCE YARN

    OUR OBJECT:TO LERN ABOUT BOILER TECHNOLOGY


    WHAT IS BOILER?

    A BOILER IS, USUALLY, A CLOSED


    VESSEL MADE OF STEEL. ITS FUNCTION
    IS TO TRANSFER THE HEAT PRODUCED
    BY THE COMBUSTION OF FUEL( SOLID,
    LIQUID, GASEOUS) TO WATER, AND
    ULTIMATELY TO GENERATE STEAM.
    APPLICATION OF BOILERS:

    STATIONARY USE:

    1. DOMESTIC USE: SUPPLY OF HEAT, HOT WATER, STEAM ETC.

    2. GENERATORS:

    3. TEXTILE MILLS

    MOBILE
    MOBILE APPLICATION:
    APPLICATION:

    1.
    1. TRAINS
    TRAINS

    2.
    2. SHIPS
    SHIPS

    3.
    3. BOATS
    BOATS
    SOME
    SOME BOILER
    BOILER
    • SIMPLE VERTICAL BOILER
    • COCHRAN BOILER
    • SCOTCH MARINE BOILER
    • LANCASHIRE BOILER
    • CORNISH BOILER
    • LOCOMOTIVE BOILER
    • BABCOCK AND WILCOX BOILER
    • LA- MONT BOILER
    • LOEFFLER BOILER
    • BENSON BOILER
    BOILERIN
    BOILER INSPINNING
    SPINNINGMILL
    MILL

    LANCASHIRE BOILER:-
    It is a stationary, fire tube,
    internally fired, horizontal
    and natural circulation
    boiler
    DIAGRAM
    DIAGRAMOF
    OFLANCSHIRE
    LANCSHIREBOILER
    BOILER
    BOILER MOUNTINGS AND
    ACCESSORIES
    • MOUNTINGS • ACCESSORIES
    1. WATER LEVEL INDICATOR 1. FEED PUMP
    2. PRESSURE GAUGE 2. SUPERHEATER
    3. SAFETY VALVE 3. AIR PREHEATER
    4. STOP VALVE. 4. ECONOMISER
    5. BLOW OFF COCK
    6. FEED CHECK VALVE
    7. FUSIBLE PLUG

    TODAY MY TOPIC IS ABOUT ECONOMISER


    WHAT IS ECONOMISER?

    An economiser is a device
    used to heat feed water by
    utilising the heat in the
    exhaust flue gases before
    leaving through chimney.
    ECONOMISER USED IN LANCASHIRE BOILER

    ECONOMISER
    GREEN’S
    POSITION OF ECONOMISER
    EEC
    CO
    ON
    NO
    OM
    MI
    ISSR
    R
    PULLEY

    TUBE SCRAPER

    CONTROL VALVE 12
    FLOW
    FLOW OF
    OF WATER
    WATER

    WATER OUT

    WATER IN
    ADVANTAGE OF ECONOMISER
    1. There is about 15 to 20% of coal saving.
    2. It increases the steam raising capacity of
    boiler.
    3. It prevents formation of scale in boiler water
    tubes because scale formed in the
    economiser tubes , can be easily cleaned.
    4. Since the feed water entering the boiler is
    hot, therefore strains due to unequal
    expansion are minimised
    PRECAUTION
    • IT MAY BE NOTED THAT THE TEMPERATURE
    OF FEED SHOULD NOT BE LESS THAN
    ABOUT 35ºC,OTHERWISE THERE IS A
    DANGER OF CORROSION DUE TO THE
    MOISTURE IN THE FLU GASSES BIEING
    DEPOSITED IN COLD TUBES.
    THANK
    YOU!

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