Professional Documents
Culture Documents
CHAPTER I
INTRODUCTION
1.1 Healthy
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There are hindered of different type of hand-held power tools and equipment
which can cause ill health from vibration. Most of use doesn’t know that HAV can
cause a range of conditions collectively known as hand-arm vibration syndrome
(HAVS), as well as specific diseases such as carpal tunnel syndrome.
(iv) The fingers going white (blanching) and becoming red and painful on
recovery (particularly in the cold and wet, and probably only in the tips at
first)
For some people, symptoms may appear after only a few months of exposure, but
for others they may take a few years. They are likely to get worse with continued
exposure to vibration and may become permanent.
(iii) Reduced ability to work in cold or dump conditions which would trigger
painful finger blanching attacks.
(iv) Reduced grip strength which might affect the ability to do work safely.
These effects can severely limit the jobs an affected person is able to do, as
well as many family and social activities.
Road cutter is a tool to cut the road by diamond tool. However during the process
to cut the road, there has a coolant to maintain the life tool and also to avoid any
accident. To monitor this machine, there has safety factor need to obey. The operator
needs to wear safety boot, safety jacket, and also wear ear lug. This is important
things to avoid any accident.
Human Vibration Meter (HVM 100) is used to measure the level of vibration at
arm or hand of worker. HVM 100 is a sensitive tools as well as accurate to measured
the transmitted vibration. This tool used the battery power as a power supply.
However the HVM 100 also can measure displacement, velocity and acceleration.
The result of vibration that is measured will transfer by using software that is
relevant with HVM 100. HVM 100 is containing with analyzer, accelerometer,
transfer cable and holder.
Analyzer is used to measure and analysis level of vibration at worker’s arm. The
result will be saving in analyzer memory. Analyzer can be operate at -100C until
500C.
HVM 100 contains two type transfer cable which use to transfer result of
vibration from accelerometer holder to analyzer. The second cable is use to transfer
the result from analyzer to computer that will produce the result in graph.
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CHAPTER II
7
LITERATURE REVIEW
2.1 Vibration
Vibrations arise when a body oscillates due to external and internal forces (Figure
2.1) In the case of hand-arm vibration, the handle of a machine or the surface of a work piece
vibrates rapidly, and this motion is transmitted into the hand and arm. Vibration is typically
an oscillatory motion of a mechanical system or body. The magnitude of vibration can be
described by the displacement (mm) of this motion above some reference point or,
alternatively by the rate of change of this displacement [ie. velocity (m/s) or acceleration
(m/s2)] with reference to time.
velocity (in meters per second) or the vibration acceleration (in meters per second per
second or m/s²). Most vibration transducers produce an output that is related to
acceleration; so acceleration has traditionally been used to describe vibration. To get
a complete picture of the vibration on a surface, vibration must be measured in three
axes, as illustrated in Figure 2.2.
Frequency is the number of times per second the vibrating body moves back
and forth. It is expressed as a value in cycles per second, more usually known as
hertz (abbreviated to Hz). For rotating tools the dominant frequency is usually
determined by the speed at which the tool rotates (usually expressed as the number of
revolutions per minute or rpm; dividing the rpm by 60 gives the frequency in Hz).
For hand-arm vibration, the frequencies thought to be important range from about 8
Hz to 1000 Hz. However, because the risk of damage to the hand is not equal at all
frequencies a frequency-weighting is used to represent the likelihood of damage from
the different frequencies. As a result, the weighted acceleration decreases when the
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Some examples of vibration total values for common hand-held power tools
are shown in Figure 2.3 and 2.4.
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Figure 2.5: Estimating exposure for some typical vibration levels for common tools
When a vibrating object is held in the hand vibration transmit to the hand and
arm through the palm of the head. The transducers shall therefore be mounted at a
location on the surface of contact between the palm of the hand and the vibrating
object. The measurement exercise shall not interfere with the work process, or of the
hand on the vibrating object. When hand-arm vibrations are measured in work
situations. Care shall be taken to protect the cable connecting the accelerometer to
the measurement-recording equipment.
frequencies.
The daily vibration exposure, A(8), for a worker carrying out one process or
operating one tool can be calculated from a magnitude and exposure time, using the
equation:
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Where ahv is the vibration magnitude (in m/s²), T is the daily duration of
exposure to the vibration magnitude ahv and T0 is the reference duration of eight
hours. Like vibration magnitude, the daily vibration exposure has units of meter per
second squared (m/s²).
`A forest worker uses a brush cutter for a total of 4½ hours a day. The
vibration on the brush cutter when in use is 4 m/s². The daily exposure A(8) is:
This daily exposure of 3m/s² is above the exposure action value but below the
The graph in Figure 2.6 gives a simple alternative method for looking up
daily exposures or partial vibration exposures without the need for a calculator.
Simply look on the graph for the A(8) line at or just above where your vibration
magnitude value and exposure time lines meet. The green area in Figure 2.6 indicates
exposures likely to below the exposure action value. These exposures must not be
assumed to be “safe”. There may be a risk of hand-arm vibration injury for exposures
below the exposure action value, and so some exposures within the green area may
cause vibration injury in some workers, especially after many years of exposure.
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20
1. Draw a line from a point on the left hand scale (representing the vibration
magnitude) to a point on the right hand scale (representing the exposure time);
2. Read off the partial exposures where the lines cross the central scale;
5. Take the square root of the result to give the overall A(8) daily vibration exposure
value.
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CHAPTER III
24
METHODOLOGY
3.1 Introduction
Where the risks are low, the actions can take may be simple and inexpensive,
but where the risks are high, we should manage them using a prioritized action plan
to control exposure to hand-arm vibration.Where required, ensure that control
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measures to reduce vibration are properly applied; and provide information, training
and health surveillance.
Review what we are doing if anything changes that may affect exposures to
vibration at our worker places.
3.2 Surveying
All information and data find from searching in internet, reading the
books and journal also. Get the information about effect from vibration at
hand arm instruments are used in Jabatan Kerja Raya (JKR) or PLUS.
For get the effective result, some of these methods are need including
in this project and compare with theory we know before it.
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The knowledge about Vibration for Hand Arm gets from internet,
library and industry information.
When the company receive the application for make the experiment
and analysis, review all information and get the data.
3.4 Interview
Get the information from contractor and operator has in charge the
instrument about safety, how to use the instrument, the effect of vibration
come out from the instrument to operator and advantages and disadvantages
this apparatus in our life.
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3.5 Experiment
Collect the data for every reading when the hand arm vibration instrument is
run.
4. Setting the time for measurement at each reading is taken, with arrow is
below direction. For example, select 1 minute and tick (√ )
5. Push arrow for below direction until find the ‘hand arm’ function.
6. Put the coordination at the hand arm apparatus to hand operator like in the
Figure 3.1.
7. Then, ‘run’, after 1 minute the apparatus will stop from read the
measurement and auto save (store)
8. Reset again, and run for taken 3 time reading the measurement for each
cases
9. Three times reading for first case is when the road cutter is on but not run
yet.
10. After that, repeat step 5 – 8, when the road cutter start run on the road
Weight: 100KGS
Incise Depth: 140MM
Linear Velocity of Sawing Blade: 90M/S
Engine Model: Robin EY-28
Rating Rotal Speed: 3600R.P.M.
Sawing Blade Diameter:350MM~400MM
Dimension: 98CM 61CM 94CM
11. Other cases, for road cutter, repeat step5 -8 for measure after road cutter
run and rest but still on.
Safety Guide
1. Operator wears the buts, goggle, mask, safety jacket, and ear plug.
3. Before use the road cutter, check first for awareness step. The road cutter
must have a coolant, the manual engine must have a better cord condition
for avoid hand injury and cover for diamond cutter must be has a good
condition.
4. When operating the machine (road cutter) for divide the road, operator
must carefully with diamond cutter at that instrument.
6. The worker not to able operates the machine directly 8 hours, but for
safety, the instrument just limit the fuel consumption per tank is 1.5
and can operate about 4 hours only.
Figure 3.3: Safety signboard when run the machine Figure 3.4: Safety boot
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Figure 3.5: Cover for Diamond Cutter Figure 3.6: Cutter is run
From analysis, make a conclusion base on the objective and show the results
for this research.
CHAPTER IV
4.0 INTRODUCTION
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In this chapter we will states the result that has been obtained from the
experiment on hand-arm vibration equipment so-called road cutter. We have
managed to conduct the experiment on road cutter in the construction site. The road
cutter was being used to cut the concrete of the road in order to build up the road
divider.
The instrument that has been used to measured the vibration have the smart
function to records the particular data which is important for us to analysis the
vibration that being produced by the road cutter.
The instrument have recoded the vibration at all axis (X, Y, and Z) and
performed the automatic calculation to indicate the sum of the vibration and also the
exposure time to handle the equipment.
Even though the data from the instrument are complete we also can uses the
formula and tools to calculate the daily exposure value to handle the equipment.
Results
X Axis Y Axis Z Axis Sum Units
Aeq 5.41 8.11 3.67 10.4 m/s²
Amax 8.29 14 5.25 16.2 m/s²
Amp 26.8 31.9 12.8 34.3 m/s²
Amin 0.921 1.29 0.865 1.93 m/s²
A(1) 0.698 1.05 0.474 1.34 m/s²
A(2) 0.494 0.74 0.335 0.948 m/s²
A(4) 0.349 0.523 0.237 0.671 m/s²
A(8) 0.247 0.37 0.167 0.474 m/s²
A(8)
Exp 2.14 0.954 4.66 0.581 Hours
4.1 Calculation
SUM
X Axis Y Axis Z Axis (m/s2)
2 2 2
a hv = a hwx + a hwy + a hwz
= 10.417 m/s2
T
A(8) = a hv
T0
1 min
A(8) = 10 .417
60 ×8hour
= 0.475 m/s2
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36
1h54min
28min
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Nomogram Graph
Table 4.2: The time history of the vibration by road cutter in 60 seconds
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Time History
39
07
4-Sep-
31 07 10:11:59 4.24 4.42 4.49 7.57
4-Sep-
32 07 10:12:00 4.21 4.79 4.54 7.8
4-Sep-
33 07 10:12:01 4.47 5.84 4.28 8.48
4-Sep-
34 07 10:12:02 5.25 7.28 4.12 9.84
4-Sep-
35 07 10:12:03 5.68 8.55 3.83 10.9
4-Sep-
36 07 10:12:04 5.42 8.85 3.43 10.9
4-Sep-
37 07 10:12:05 5.09 8.96 3.06 10.7
4-Sep-
38 07 10:12:06 4.93 9.11 2.83 10.7
4-Sep-
39 07 10:12:07 4.98 9.34 2.79 10.9
4-Sep-
40 07 10:12:08 4.61 8.94 2.54 10.3
4-Sep-
41 07 10:12:09 4.07 8.09 2.2 9.28
4-Sep-
42 07 10:12:10 3.97 7.88 2.15 9.05
4-Sep-
43 07 10:12:11 4.2 8.2 2.3 9.46
4-Sep-
44 07 10:12:12 4.26 8.15 2.3 9.45
4-Sep-
45 07 10:12:13 5.48 7.53 2.45 9.59
4-Sep-
46 07 10:12:14 4.31 5.72 2.67 7.62
4-Sep-
47 07 10:12:15 4.42 4.74 2.68 6.99
4-Sep-
48 07 10:12:16 4.52 6.32 2.84 8.25
4-Sep-
49 07 10:12:17 5.27 9.44 3.1 11.2
4-Sep-
50 07 10:12:18 6.75 12.9 3.67 15
4-Sep-
51 07 10:12:19 7.88 12.2 4.29 15.1
4-Sep-
52 07 10:12:20 7.59 10.2 4.15 13.3
4-Sep-
53 07 10:12:21 6.75 10.2 3.58 12.7
4-Sep-
54 07 10:12:22 6.25 10.2 3.32 12.4
4-Sep-
55 07 10:12:23 5.6 8.47 3.32 10.7
4-Sep-
56 07 10:12:24 3.44 5.18 2.19 6.57
4-Sep-
57 07 10:12:25 2.11 3.15 1.37 4.01
4-Sep-
58 07 10:12:26 1.3 1.93 0.902 2.47
4-Sep-
59 07 10:12:27 1.11 1.64 1.53 2.48
60 4-Sep- 10:12:28 1.09 1.29 1.05 1.97
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07
Sum
16
14
12
acceleration (m/s2)
10
0
1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58
Time (sec)
The graph above has plotted based on the data that recoded by the instrument in
60 seconds. The 60 seconds is the total time for the instrument to get the reading in a
cycle. During this period the data are consist of vibration at all axis (X, Y and Z).
From the graph we can see that the amplitude of acceleration is not consistent.
The maximum amplitude is 15.1m/s2 and the minimum amplitude is 1.97m/s2. The
inconsistency of acceleration occurs due to the different hardness of the road
concrete and also due to the different depth of cut during the operational.
From the trend showed by the graph we can see that the worker will expose to
the high risk of vibration at any time the cutter hit the hard and deep road part. That
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means the worker will expose to the risk of excessive vibration in every single
minute.
The graph also determines that the equipment is producing the risky vibration in
most of the one cycle time (1 minute). So the worker should control the limit time to
operate the equipment in order to prevent from the physical injury due to the
vibration.
4.3 Discussion
After the experiment have been completed the data from testing is use to find
the daily exposure time. Two type of standard have been use to determine the daily
exposure time consist of Hand-arm Vibration Exposure Nomogram and Daily
Exposure Graph.
provided. So, the most suitable standard to determine the daily exposure time for this
project is Hand-arm Vibration Exposure Nomogram.
From this experiment, we can see that the instrument is very smart because it
can recorded and produces the detail reading about the vibration value and the
exposure time limit for the equipment. The time recoded by the instrument is
exposure action value only. To get the exposure limit value we need to use the
nomogram as show in the calculation.
From the experiment that has been conducted on the road cutter we found that
the sum of the total vibration value is 10.4m/s2 and the daily vibration exposure is
0.475m/s2. The total vibration is greater than exposure limit value (ELV) of 5 m/s2.
The exposure limit value (ELV) is the maximum amount of vibration an employee
may be exposed to on any single day. It represents a high risk above which
employees should not be exposed. The greater the exposure level, the greater the risk
and the more action employers will need to take to reduce the risk.
We can see that the vibration level of this equipment is risky to the worker
since the daily exposure time for exposure action value is about 28 minutes and 1
hour 54 minutes for the exposure limit value respectively.
We notice that from our interview and observation with the equipment
operator the continuous time of working they spent to perform their jobs are more
than 3 hours. These periods are even longer than the limit time exposure. There is
some action should be taken to reduce the risk to the worker like
d) Workstation design must be suitable with the type of job to be carried out.
f) Work schedules
CHAPTER V
CONCLUSION
In this project, we have learn how to use HVM 100 to measure the
transmitted vibration from hand-arm vibration. We also knew that symptomps affect
from hand-arm vibration. Vibration will give a lots of negative effect relative to
positive effects. Vibration at hand or arm of worker need to pay attention because it
will affect at healthy of worker such as pantfull, distress and else.
Most of use dosen’t know that we can control the risk of hand-arm vibration.
The way that we can control are:
(i) Improve the design of workstation to minimize load on worker hands, wrists
and arms caused by poor posture.
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(ii) Use device such as jigs and suspension system to reduce the need to grip
heavy tools tightly.
(v) Provide worker with protective clothing when necessary to keep them warm
and dry. This will encourage good blood circulation which should help
protect them from developing vibration white finger.
Nowadays in terms higher technology, there has anti-vibration gloves. This anti-
vibration glove have little protection against developing vibration-induced white
finger syndrome. This is another way to reduced transmitted vibration at arm or
hand.
APPENDIXS
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REFERENCES
BOOKS
2. Rebecca Hutt BEng MIOA and Elizabeth Brueck. (2005). “Hand-arm vibration
and noise measurements of high pressure water jetting equipment.” Health
and Safety laboratory.
WEBSITE
1. http://www.hse.gov.uk/vibration/hav/regulations.htm
2. http://www.opsi.gov.uk/si/si2005/20051093.htm#1
3. http://www.lmsintl.com/testlab