Professional Documents
Culture Documents
SGB supplies formwork, falsework and access products and services to the building and
construction industries in over 50 countries and to some of the world’s largest industrial complexes.
The company can trace its origins back to 1909 and has been at the forefront of
innovation in the access services field since that time.
Today SGB has operating subsidiaries in 17 countries, employing a staff of over 5000
with world wide sales of £250 million (US$400 m).
SGB is a subsidiary of the US based Harsco Corporation and a member of the Harsco
Access Services Group.
The company employs approximately 19,000 people in 40 countries with global sales
of £1400 million (US$2 billion).
SGB FORMWORK
3
SGB FORMWORK PRODUCT SELECTOR
WALL FORMWORK
Pages 6 - 37
CRANE-HANDLED LOGIK 60
20 - 23 LOGIK 60 is a panel system for crane-handling that produces
60 kN/m2 concrete pressure resistance from a robust panel.
MAN-HANDLED LOGIK 50
24 - 27 LOGIK 50 is a 50 kN/m2 strength, versatile panel system with
unit weights of 35 kg/m2. This makes it suitable for projects
requiring man-handling capability, where crane access is
restricted or impractical.
SLAB FORMWORK
Pages 38 - 53
CLIMBING FORMWORK
Pages 54 - 61
4
RECOMMENDED SGB PRODUCT
BRIDGE CONSTRUCTION
Pages 62 - 75
MKII SOLDIERS
MKII SOLDIERS can be used as beams to undersling bridge support,
or as a frame to overhang for bridge parapet support.
MULTIFORM SHORING
MULTIFORM beams are engineered in a variety of configurations
to provide heavy shoring and trussed beam solutions.
SPECIALS
Pages 92 - 95
TABLES, COLUMNS, SGB Formwork can design and manufacture a tailored solution
GANTRIES AND TRUSSES to suit specific site requirements.
94 - 95
5
WALL FORMWORK A complete range of modern high
productivity wall formwork solutions to suit specific site requirements
6
MKII WALL COMPONENTS PAGE 8 CRANE-HANDLED PAGE 20 MAN-HANDLED PAGE 24
LOGIK 360 AND MULTIFORM CIRCULAR MULTIFORM A-FRAMES LOGIK, MULTIFORM AND MKII STABILISERS
LOGIK 360 is a 60 kN/m2 circular panel formwork MULTIFORM A-FRAMES can be used in conjunction A full range of SGB raking stabilisers is available for
system suitable for double-sided curved walls. It is with either LOGIK panels or MKII SOLDIER and beam use with LOGIK and MKII SOLDIER and beam
fully compatible with LOGIK 60. formwork for the construction of single-sided wall formwork panels.
formwork.
7
WALL FORMWORK SOLDIER AND BEAM
MKII SOLDIERS
225
MKII SOLDIER SYSTEM
The MKII SOLDIER is a highly versatile
112.5
formwork and support beam that has
170
been designed to bring both exceptional
225
strength and, through its accessories, a
Stiffener detail
wide variety of applications to soldier
225
Plan on end plate
users.
35
The wide range of high quality soldiers
225
and accessories has evolved as a result of
40 x 50 Timber may
long established working relationships be fixed if required
10
with building and civil engineering
5
2.
2.
10
5
25
40
companies. 125
225
Benefits
50 60
● Highly adaptable, versatile, economical
Cross section
● Galvanised
● Range of accessories available
Description
The unique profile of SGB’s MKII
SOLDIER, with the pattern of diamond
shaped holes and stiffening ribs is the
result of an extensive computer analysis
which determined the best balance of
strength, stiffness and weight. Length (mm) 75 150 450 675 900 1125 1800 2700 3150 3600
Weight (kg) 5.7 7.2 11.7 17.5 21.5 25.4 37.4 55.2 62.6 71.0
Galvanised soldier system Code No (galv) 443210 443211 443097 443098 443091 443092 443093 443094 443095 443096
Guidance notes
1. Minimum bearing length 155 mm (as Tie Washer
4430-20)
2. Weight excludes timber insert. (Additional weight
approx. 1.1 kg/m)
8
Robust, high tensile steel primary beams
150
(300)
50 50 50
(225)
50
(300)
For use when it is necessary to increase
50
11 Spacers @ 300
of two MKII SOLDIERS.
Internal Corner Plan
4 No Joint Reinforcement Plates may be 10 Spacers @ 300
(300)
Weight: 0.7 kg
End detail
(300)
(300)
(225)
(300)
262
300
Waling Clamp
Used for connecting SGB DU-AL Walings
to Internal Corners.
Code No. 443062
Weight: 0.59 kg
9
WALL FORMWORK SOLDIER AND BEAM
MKII SOLDIERS
Applications
Wall formwork
Corner
MKII Soldier Tie rod Soldier
Timber Wedges
MKII Soldiers
Corner details
Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.
S150
Walings Tie rod Mini MKII Soldier
MKII Soldiers
Note: DU-AL Stop End Soldier Support Bracket must be used with T150 beams.
10
Lifting Bracket Form Jack Hop Up Bracket
Bolted to the top of Soldiers, to provide Primarily used to level the form, they can Designed to support 3 scaffold boards
facilities for lifting by crane. A minimum be used horizontally as a plumbing plus 1 toeboard, complete with a spigot to
of two per form should be used. device. A minimum of two jacks are locate a guard post. The Hop Up Bracket
required per form side. can be fixed at any of the bolt holes
Code No. (galvanised): 443080
Weight: 4.8 kg
between the diamond holes.
Code No. (galvanised): 443216
Weight: 4.3 kg Code No. (galvanised): 443081
4 No M16 x 35 HT set screws and nuts
Weight: 5.6 kg
are required. 2 No M16 x 45 HT set screws and nuts
are required. 1 No M16 x 90 HT bolt and nut is
required.
11
WALL FORMWORK SOLDIER AND BEAM
MKII SOLDIERS
12
Tie Rod MKII Tie Washer Plastic Sleeving
Continuous threaded rods, specifically Designed with lugs on the base to prevent Used as a distance keeper between form
designed and manufactured for use as any rotation when used with SGB MKII faces, these allow tie rods to be
formwork tie rods for all types of concrete SOLDIERS. withdrawn for re-use.
structures.
Available for hire or sale. Available in 3 m lengths.
15 mm and 20 mm tie rods and
SWL = 115 kN For sale only.
accessories are compatible with all other
leading makes. Bar size (mm) Code No. Weight (kg) Bar size (mm) Code No. Weight (kg)
15 443020 0.65 15 421847 0.66
Available for hire or sale. 20 421872 0.66
Joint Nut
Used for the joining of tie rods. Complete
with centre stop to ensure equal spacing Tie Washer
Wing Nut
or bar inside the connector. Used with Wing Nuts, this can be used to
A knock-on Wing Nut used in conjunction
clamp wall shutters together.
with tie plates for securing the rods in Available for hire or sale.
formwork applications. Wing Nuts are Available for hire or sale.
Bar size (mm) Code No. Weight (kg)
self colour or anti-rust finish. 15 421823 0.41 Tie Bar size (mm) Code No. Weight (kg)
Available for hire or sale. 20 421862 0.43 15 421856 1.41
20 421861 1.88
Bar size (mm) Code No. Weight (kg)
15 421839 0.33
20 421865 0.35
110
13
WALL FORMWORK SOLDIER AND BEAM
MKII SOLDIERS
14
WALL FORMWORK SOLDIER AND BEAM
Lightweight, general
MINI MKII SOLDIERS purpose formwork beams
50 25
lightweight formwork beam that has been
designed to give a robust, easy-to-handle
Length: 1.3 m
solution to awkward formwork areas.
50
Weight: 11 kg
The section profile has been optimised,
50
giving an excellent balance of strength
MINI MKII SOLDIERS – elevations, section and detail
50
and weight. The section is rolled from
special high tensile steel, allowing a
35 50 35 ø 7 holes
lightweight section to be utilised. The
beam has also been structurally Closed robust end complete with nailing holes
for direct fixing of timber
engineered to allow regular lightening 120
apertures, giving the benefit of reduced
weight, along with the opportunity to fix Open flanged end for clamping of
DU-AL/timber beams
accessories to the beam.
nailing holes in the top flange, giving the Stop end plan
opportunity to fix directly to plywood or
timber. The beam can also be used
inverted, where the open flange allows
DU-AL beams to be clamped securely.
Guidance notes
1. Minimum bearing length 80 mm.
2. Centre reaction and tie 100 x 100 x 10 mm or
MKII Tie Washer (Code No: 443020).
3. For bending moments at joints see MINI MKII data
sheets.
4. For detailed dimensions and bolt configurations see
MINI MKII data sheets.
5. For load cases see MINI MKII data sheets.
6. Section properties are based on test data and are
not theoretical.
7. Maximum loads and moments are safe working
loads unless otherwise stated.
15
WALL FORMWORK SOLDIER AND BEAM
Specifications/Properties
Finish as specified
Weight 8.4 kg/m
C. S. Area (gross) 11.95 cm2
C. S. Area (average) 8.94cm2
Young’s Modulus (E) 206000 N/mm2
Moment of Inertia (Ixx) 152.5 cm4
Moment of Inertia (Iyy) 118.0 cm4
rx 4.13 cm
ry 3.6 cm
Minimum Factor of Safety 2
End Reaction (see note 1) 36.0 kN
Centre Reaction (see note 1) 45.0 kN
Bending Moment (Hog) 10.0 kNm
Bending Moment (Sag) 10.0 kNm
Tie Load (see note 2) 45.0 kN
Shear Max. 36.0 kN
16
WALL FORMWORK SOLDIER AND BEAM
and stronger than timber and therefore 1.8 715218 7.20 1.3 717513 7.54
2.7 715227 10.80 1.6 717516 9.28
allows larger assemblies of formwork,
3.6 715236 14.40 1.8 717518 10.44
which in turn reduces the labour cost of
4.2 715242 16.80 2.5 717525 14.55
fixing and erecting.
5.1 715251 20.40 3.6 717536 20.92
SGB offers two types of DU-AL aluminium 5.7 715257 22.80 3.9 717539 22.66
waling beam, the standard S150 for 6.4 715264 25.60 4.2 717542 24.36
general use, and the T150, which is a 7.2* 715272 28.80 4.8 717548 27.84
* Non-standard length 5.0 717550 29.05
stronger section and ideal for use where
5.4 717554 31.37
the soldier centres need to be wider
Properties 6.4 717564 37.16
apart.
Moment of resistance 6.80 kNm 7.2 717572 41.76
Area 11.96 cm2
Inertia xx 356 cm4
Properties
Inertia yy 43.764 cm4
Moment of resistance 13.00 kNm
Section Modulus Zxx 47.15 cm3
Area 18.87 cm2
Weight 3.24 kg/m
Inertia xx 574.3 cm4
Young’s Modulus 68900 N/mm2
Inertia yy 147.4 cm4
Section modulus Zxx 75.36 cm3
Weight 5.81 kg/m
Young’s Modulus 68900 N/mm2
44.2
150
150
75
18
80
17
WALL FORMWORK SOLDIER AND BEAM
18
Lightweight, aluminium formwork beams
with nailable timber inserts
56 40
15 45 28
11
M 12
11 40
34
43
23
30
56
Forged Washer Stop End Bracket
11
40
Code No: 717604 Code No: 717611
Weight: 0.10 kg Weight: 2.20 kg
M 12
9
16
0
43
Washer Plate
7
10 mm thick plate with 13 mm diam.
18 40 80
80 hole for use with Soldier Support
190
Code No: 717610
Weight: 0.77 kg
Soldier Support
Code No: 717609 100
Weight: 2.18 kg
16
100
0
80
80
190
19
WALL FORMWORK CRANE-HANDLED
LOGIK 60
The LOGIK 60 panel system for crane profile 140 mm in depth that combines Standard panel forms can be employed
handling produces 60 kN/m2 concrete with high quality 18 mm plywood. This is for highly rigid, high-quality finishes in
pressure resistance from a robust panel. supported at 300 mm centres and edge- column forms with a wide variety of
The panel is surface-finished with a robust sealed in polyurethane. Multiple tie holes different column size options. Avoids the
hot-dip galvanising to give longevity and allow for tie rods/plates, all of which are need for time-consuming timber and
lower maintenance, resulting in reduced positioned for maximum panel stiffness waling assemblies, by utilising the
costs. Manufactured to tight tolerances, and strength. strength of the novel column coupler
panels are clamped rigidly together with component.
Flexibility
a unique Alignment, Locking and Levelling
ALL Clamp with a single hammer blow. The LOGIK 60 system features a full Circular (polygonal) forms
range of sizes that offer the flexibility to Standard LOGIK panels can be used to
This action is so secure that form
cope with a wide variety of situations create impressive circular (polygonal)
assemblies can then be crane-handled
encountered. structures in conjunction with the use of
without additional structural members. A
their versatile panel clamps and tie plates.
large number of re-uses are then feasible Single sided forms
without the need for time-consuming
SGB LOGIK 60 panels can also be used
stripping down.
to form single-sided wall forms in
conjunction with SGB MULTIFORM
components in an A-Frame configuration.
20
Robust large area formwork panels with
minimal clamping requirements
21
WALL FORMWORK CRANE-HANDLED
LOGIK 60
LOGIK 60 Panels
Width (mm) Code No. Weight (kg)
2700 high
2400 590500 328.7
1200 590502 150.2
900 590503 116.4
600 590504 86.8
450 590505 70.6
300 590506 57.0
1500 high
1200 590540 82.2
900 590541 73.6
600 590542 53.2
450 590543 42.1
300 590544 33.5
2700 high LOGIK 60 panels
1200 high
1200 590550 67.7
900 590551 59.0
600 590552 42.0
450 590553 34.0
300 590554 27.0
18
120
LOGIK 60
anchor plate LOGIK 60 clamp
Secondary beam
(S150 or similar)
Wall
width
Plywood
22
ALL Clamp Standard Sleeving Cone LOGIK Stop End Tie Holder
Code No. 590700 Code No. 421848 Code No. 590807
Weight: 6.95 kg Weight: 0.5 kg
Plastic Sleeving
Code No: 421847 Tie Washer/Nut
Code No. 590803
Weight: 1.9 kg
Stabiliser
Code No. Size (m) Weight (kg)
590824 3.0 12 Column Coupler
590826 4.5 17.5
Code No. 590722
Weight: 4.6 kg
A-Frame Connector
Walkway Bracket
Alignment Waler
Code No. 590820
Code No. 590823
Weight: 13.9 kg
Weight: 7.45 kg
Attachment
Code No. 590821
Transport Bracket
Weight: 1.7 kg
Code No. 590822
Weight: 11.2 kg
Crane Hook
SWL = 1500 kg
23
WALL FORMWORK MAN-HANDLED
LOGIK 50
LOGIK 50 is a 50 kN/m2 strength, The component solutions are fast, flexible Standard panel forms can be employed
versatile panel system with unit weights of and offer a good standard of finish with for highly rigid, high-quality finishes in
approximately 35 kg/m2. This makes it minimal grout loss, avoiding the need to column forms with a need for time-
suitable for projects requiring man- import timber elements requiring special consuming timber and waling assemblies,
handling capability where crane access is skills. by utilising the strength of the novel
restricted or impractical. column coupler component.
Single sided forms
Simple in use, but smart in design Circular (polygonal) forms
SGB LOGIK 50 panels can also be used
concept, the panels are secured in a
to form single-sided wall forms in Standard LOGIK panels can be used to
similar way to the crane-handled version.
conjunction with SGB MULTIFORM create impressive circular structures in
A lightweight clamp is pre-set and
components in an A-Frame configuration. conjunction with the use of their versatile
clamped single-handed in one simple
panel clamps and tie plates.
action.
24
Lightweight formwork panels
for all restricted access areas
25
WALL FORMWORK MAN-HANDLED
LOGIK 50
LOGIK 50 Panels
Width (mm) Code No. Weight (kg)
2700 high
900 590101 81.0
600 590102 58.3
450 590103 46.0
300 590104 35.6
1500 high
900 590120 49.6
600 590121 37.9
450 590123 26.6
300 590122 20.5
2700 high LOGIK 50 panels
1200 high
900 590131 39.7
600 590132 30.3
450 590133 21.3
300 590134 16.4
3000 high (for sale only)
750 A570004 83.7
500 A570006 54.4
250 A570008 35.3
1500 high (for sale only) 1500 high LOGIK 50 panels
1000 A570052 51.2
750 A570054 41.5
500 A570056 27.8
250 A570058 21.3
80
Release Agent
Code No. Size (litres)
443395 25
Cross section through LOGIK 50 panel
443396 205
LOGIK top tie rod holder
LOGIK 50
LOGIK 50 clamp
anchor plate
Secondary beam
(S150 or similar)
Wall
width
Plywood
26
LOGIK 50 Clamp Standard Wing Nut Sleeving Cone
Code No. 590300 Code No. 590312 Size: 110 mm Weight: 0.95 kg Code No. 421848
Weight: 1.05 kg
Tie Rod Plastic Sleeving
Code No. Size Code No. 421847
421831 0.75 m
421826 1.00 m
LOGIK 50 Clamp Adjustable
421832 1.5 m
Code No. 590301
Weight: 5.1 kg LOGIK Stop End Tie Holder
Code No. 590807
Weight: 0.5 kg
Alignment Waler
Code No. 590823
Stabiliser Weight: 7.45 kg
Top Tie Rod Holder
Code No. Size (m) Weight (kg)
590824 3.0 12 Code No. 590801
Column Coupler
A-Frame Connector
Code No. 590310
Code No. 590941
Weight: 1.95 kg
Weight: 0.5 kg
Attachment
Code No. 590821
Weight: 1.7 kg
Transport Bracket
Code No. 590822 LOGIK 50 Crane Hook
Weight: 11.2 kg SWL = 1000 kg
27
WALL FORMWORK CIRCULAR
LOGIK 360
LOGIK 360 is the first plywood-faced Crane handling and transport are also
truly circular panel formwork system. The much easier with LOGIK 360, because of
patented design of LOGIK 360 the low unit weight of approximately
demonstrates SGB Formwork’s innovative 58 kg/m2, combined with the slim profile
approach to circular formwork. of the panel, measuring just 140 mm
deep.
LOGIK 360 has very few components,
cutting the chances of site losses to an The standard SGB Formwork panels can
absolute minimum. A LOGIK 360 wall is be used for circular walls down to 4 m
constructed with a 1.24 m Inner Panel, a minimum radius. Further panels are
1.25 m Outer Panel, LOGIK 60 Ties and available to cope with smaller radii, down
Tie Washers, and LOGIK 60 Adjustable to 2.5 m minimum radius.
Clamps.
LOGIK 360 is also fully compatible with
The new design has eliminated the the LOGIK 60 panels, making transitions
hundreds of bolts, turnbuckles, beams, from straight walls to circular walls simple
walers and multiple components and easy.
commonly used on older systems.
LOGIK 360
● Truly circular panel formwork system
● Fast and simple setting procedure.
● Fully assembled panels.
● Lightweight slim profile
● Compatible with LOGIK 60
28
Superior assembly times for
truly circular panel formwork
29
WALL FORMWORK CIRCULAR
LOGIK 360
Release Agent
Code No. Size (litres)
443395 25
443396 205
LOGIK 360 Internal and External Panels: 2400, 1800, 1200 and 600 mm high
Plywood
LOGIK 60
anchor plate
Secondary beam
S150 or similar
30
LOGIK 60 ALL Clamp Standard LOGIK 60 Adjustable Clamp LOGIK 60 Stop End Claw Tie Holder
Code No. 590700 Code No. 590701 Code No. 590806
Weight (kg): 6.95 Weight (kg): 6.13 Weight (kg): 1.4
360 70
31
WALL FORMWORK CIRCULAR
MULTIFORM CIRCULAR
MULTIFORM Circular Formwork System is 1) The adjustable clamp slides onto the
suitable for double-sided curved walls MF1 Waler and is bolted onto the
with a minimum outer radius of 5 m. MF3 beam.
It offers easy setting and adjustment of 2) Adjustment is then made by turning the
curvature with wide spacing of ties @ screw thread of the adjustable clamp.
1.25 m (1.88 m2/tie).
Infill details
Concrete pressures of up to 60 kN/m2 1) Simple infill details allow gaps to be
can be accommodated. compensated for with a minimum of MULTIFORM Circular Panels
Minimum adjustment infill solutions, either adjustment. Height (m) Width (m) Code No. Weight (kg)
coupling.
32
Fully adjustable component
circular formwork
33
WALL FORMWORK SINGLE-SIDED
MULTIFORM A-FRAMES
Multiform A–Frames
● Single-sided forming
● 2 m – 5 m modular sizes
● Larger sizes available
● Sliding foot feature
● Compatible with all formwork types
34
Simple forming of single-sided,
tie-less walls and bases
A-Frame Connector
Scaffold Scaffold Code No. 590941
coupler coupler
Weight: 0.5 kg
3441
2065
5059
Scaffold
coupler Scaffold
coupler
Tie bar
60
Loop Joint nut
anchor 12
40 70 50
2013 95 160
35
WALL FORMWORK STABILISERS
LOGIK Stabiliser
Code No. Size (m) Weight (kg)
590824 3.0 (illustrated) 12
590826 4.5 17.5
36
Robust range of stabilisers for all formwork
stability and adjustment needs
100
337.5
Tubular shoring
106 adaptor
Heavy Duty Push/Pull
Prop Adaptor
Alternative connection
660 170
detail using the MkII
Push-Pull Bracket
225
320
9 m length illustrated.
490
475 max 170
225
150
Threaded shoring
175 135 adaptor
37
SLAB FORMWORK Modern award-winning shoring solutions
for all types of concrete frames
38
ALUMINIUM SHORING PAGE 40
GASS
A lightweight fast-erection aluminium shoring system
capable of supporting a 140 kN SWL.
39
SLAB FORMWORK ALUMINIUM SHORING
GASS
Highly adaptable
● 8-way connection into the GASS leg
● GASS is commonly used in the
construction of:
RESERVOIRS – using GASS rolling
table forms
RESIDENTIAL AND COMMERCIAL
CONCRETE FRAMES – using GASS
flying tables and GASS backprops
INDUSTRIAL STRUCTURES – using
fix and strike GASS tower structures for
heavily loaded slabs
40
140 kN high productivity, lightweight
aluminium shoring with integral brace frames
41
SLAB FORMWORK ALUMINIUM SHORING
GASS
Ø120 eccentricity
● Raised ‘lip’ on headplates ensures 4 No
200 M12 x 65 (Grade 8.8) nuts and bolts
c/w 2 No washers remain in place
● Latch design enables Inner Leg to be
secured safely every time
● 8 point profile provides high rigidity to
Inner Leg
L Inner Leg
Benefits of Inner Leg
Inner Leg
42
3.0 m Leg centres Ledger Frame
1195
1000
A identification that Ledger Frame is
safely and correctly installed
● Ledger Frames can be removed from an
erected structure, to enable personnel
2722
and material access
0
50 ● Ledger frames in 4 sizes offer the user
2.4 m Leg centres versatility with a minimum number of
1061 components
● When utilising Access Platforms, top
rung of Ledger Frame provides a secure
handrail
1195
1000
Detail A
2122 Wedge
Length between Leg Centres connections
80 1 1. Bolt in parked
1.8 m Leg centres
2 position, Ledger
Frame offered to
Single Guard Rail Outer Leg.
Length (m) Code No. Weight (kg) 2. Raise Wedge to
1195
1000
leg slot.
922
Detail B
Ledger Frames
GASS
Rocking Head Base Plate A novel single assembly ring nut for An assembly of T Bolt and washer with a
connecting GASS end to end. No spanner captive nut to prevent loss. Used to
Code No. 718091
Weight: 8.25 kg
required, insert with one hand, do up connect DU-AL beams to head plates.
with podger.
Code No. 718099
GASS can cope with sloping soffits or
Code No. 718901 Weight: 0.60 kg
bases simply by attaching the
Weight: 0.35 kg
Swivel/Rocking Head Plate to either the Nuts for GASS T Bolt
Head, Base or Jack Plate to allow for any
Code No. 718901 Ring nut
slope up to 15°. Code No. 718902 Standard nut
Spanner
Code No. 718063
Weight: 6.4 kg Soldier Fixing Bracket - Type II
Extension Leg
To ease stripping of GASS Inner Legs Single assembly fixing bracket and ring
Size: 500 mm nut to connect GASS plate to DU-AL
when under load, the GASS Spanner
Code No. 718007 beam.
locks around the collar of the Inner Leg
Weight: 5.63 kg
and promotes a safe and controlled Code No. 718096
Where very high shoring is required, the release. (An extension arm is provided for Weight: 0.35 kg
GASS Extension Leg allows multiple leg additional torque.)
build-up.
1148
44
Mobility GASS Castor and Shoe Trolley Unit
GASS can achieve greater optimisation Code No. 718079 Code No. 718078
by moving the system quickly and Weight: 9.8 kg Weight: 15.5 kg
effectively around a site without the need The GASS castor was designed to By simply attaching the GASS Trolley Unit
to erect and dismantle every time. improve site mobility with GASS forms, to the corners of a bay with fast Wedge
and is an integral part of the lifting and Couplers, GASS can be a mobile system
GASS Lifting and Lowering Trolley
lowering unit. However, this component ideal for Rolling or Flying Tables.
The GASS Lifting and Lowering Trolley also has the flexibility to be used on its
enables erected units of equipment to be own for other applications that do not
moved around a slab without the need to require the rigidity of the trolley solution. 263
erect and dismantle every time. Quickly
fixed in position, the trolley is a highly
productive mobile unit that simply
attaches to the corners of a bay, and then
147
forms a rolling unit.
Threaded stem
1200
Front Rear
Collar
Outer leg
Prop handle
271
425 to 100
45
SLAB FORMWORK ALUMINIUM SHORING
GASS
working external form faces. GASS Access Platforms to span from 2400 717731 8.4
Ledger Frame to Ledger Frame.
Specification/properties:
CUPLOK Universal Jack Material: Aluminium Platform Loading: 0.75 kN/m2
The Access Platforms are rated to
Code No. 279550 1.5 kN/m2 SWL. Guidance Notes:
Weight: 3.9 kg Maximum No of scaffold boards in width:
1800 1800 mm: 7 boards 2400 mm: 10 boards
Slots into the end of the Cantilever Frame
and allows fine adjustment of the Forkhead. For sale only
2400
680
CUPLOK Forkhead
Width: 186 mm
Code No. 279657
1200
Weight: 5.2 kg
300
Designed to allow the primary beams to
be held in position. 2400 300
CUPLOK Forkhead
680
1800
CUPLOK
Universal
Jack
300 300
300
Cantilever Bracket
46
GASS Diagonal Brace with Latch Locks
Additional systemised bracing can be
added to GASS structures to give
increased load capacity for free-standing
or special application structures.
SWL = 6.25 kN
Configuration
47
SLAB FORMWORK STEEL SHORING
CUPLOK SUPPORT
SGB CUPLOK was the first ever Soffit support Spigotless Verticals
galvanised, multi-purpose scaffold system The range of CUPLOK equipment gives These allow the insertion of jacks with
in the UK. It is a well proven heavy duty the system the capability to tackle virtually various head components to meet the
support system which is relatively light any soffit support application with the requirements of different support
and easy to assemble and suitable for most cost-effective approach. We can applications, such as aluminium beam
falsework support or access, building and provide a large number of grid variations support or decking systems.
civil engineering projects. to fit steel, aluminium or timber joists.
Code No. Length (m) Weight (kg)
SGB’s experience of using CUPLOK on Complimenting CUPLOK is our DU-AL 270043 0.4 2.4
projects all over the world enables us to Aluminium Beam System. DU-AL ’s high 270083 0.8 4.1
48
Fast connections and 74 kN with
the original system scaffold
49
SLAB FORMWORK STEEL SHORING
CUPLOK COMPONENTS
500
1000
1.6 1.0 1887
1.2 1.5 1921
1.3 1.5 1985
Jack Brace Type S and Type L 1.8 1.0 1059
280
1.6 1.5 2193
The Jack Brace fits to the CUPLOK
1.8 1.5 2343
horizontal member at one end and to the
150
1.3 2.0 2385
Jack Bracing Coupler at the Jack end.
Long Brace (to fit the following bay sizes)
Type S is for horizontal bays of up to
1.8 m. (Brace diameter: 42.4 mm.) Code Overall lengths Weight
No. X (m) Y (m) L (mm) (kg)
Type L is for horizontal bays of up to 279820 1.6 2.0 2561 15.1
2.5 m. (Brace diameter: 48.3 mm.) 1.8 2.0 2692
2.5 1.0 2692
SWL: 6.25 kN
2.5 1.5 2915 Cantilever Frame
Type Code No. Length (mm) Weight (kg) 2.5 2.0 3202
L min. L max.
Supports the decking or formwork beyond
S 279720 1277 2182 6.8 the edge of the slab. The frames have
L 279710 1688 2775 10.9 blade ends for locating in the cup joint
and accept Jacks in three positions.
Bracing Coupler X
SWL = 4 kN
Code No. 279340
Weight: 0.09 kg
50
Horizontals (Ledgers)/Transoms Bracing Base Plate Bracing Forkhead
The forged blade ends with minimum The Bracing Base Plate is used as a base Incorporates locating lugs to accept Jack
projection to resist site damage and locate plate to accept the Universal Jack and a Braces for systemised bracing.
in a cup joint on the standard. maximum of 4 Cuplok Jack Braces. Code Width Length Weight
Code No. Length (m) Weight (kg) Code No: 279510 No. (mm) (mm) (kg)
271060 0.6 2.7 Weight: 2.4 kg 279676 86 200 4.2
271090 0.9 3.7 279681 162 150 4.0
271100 1.0 4.1
271120 1.2 4.8
271127 1.25 5.0
271160 1.6 6.2
Note: 1.3, 1.8 and 2.5 m lengths are also available
for access. Swivel Base Plate
For use on angles of up to 45° eliminating
the need for special timber wedges.
Supports loads of up to 57 kN depending
on inclination. Bracing Couplers can be
Universal Jack
located where jack bracing is required. Rocking Forkhead
Used at either the top or bottom of a
scaffold support structure in conjunction Code No. Height (mm) Weight (kg) For slabs with soffits sloping in one or two
279520 159 4.3 directions. Allows primary timber beams
with Forkheads, Adaptors or Base and
Head Plates. to be sloped along their length and also
in the transverse direction.
Code Overall Weight Effective
No. length (mm) (kg) ranges (mm) Maximum rotation of support bar: 45°
279550 860 3.9 620 Secondary beam axis: 9°
279540 660 3.0 420 Maximum slope: primary beam axis: 10°
SWL = 57 kN
Code No. Width (mm) Weight (kg)
Fixed Forkhead 279686 186 6.9
For traditional timber steel or aluminium See SGB Technical Data for detailed information on
beam support. Used with a Universal Jack the use of this component.
to give height adjustment.
Code Width Length Weight
No. (mm) (mm) (kg)
279650 86 200 3.9
279653 162 150 3.7
279657 186 200 5.2
51
SLAB FORMWORK SOFFIT BEAMS
Properties
Moment of Resistance 29.25 kNm
Area 32.90 cm2
50 60 Inertia xx 2301 cm4
Inertia yy 329 cm4
Section modulus Zxx 204.5 cm3
Weight 8.92 kg/m
Young’s modulus 68900 N/mm2
Secondary beams
1800 37.4 443093
The secondary beams are the single-web
S150 DU-AL beam, with SWL bending
The versatile MKII SOLDIER and DU-AL 1125 25.4 443092 6.8 kNm, and the stronger twin-web
aluminium beams combine to make a T150 DU-AL beam, with SWL bending
wide-ranging system of primary and 13 kNm. Both DU-AL secondary beams
900 21.5 443091
secondary beam support. The MKII are supplied with a timber insert for
SOLDIER and DU-AL combinations have a suitable nailing of plywood. Timber
full range of accessories to clamp the 675 17.5 443098
walings can also be clamped safely to
components quickly and safely. MKII SOLDIERS, giving further choice in
450 11.7 443097 the selection of secondary beams to suit
MKII Soldiers
site conditions.
The strongest primary beam is the MKII
150 7.2 443211
SOLDIER, with SWL bending 38 kNm, For details of MKII SOLDIERS, DU-AL
S150 and T150 beams and other
making it ideal for falsework table use.
75 5.7 443210 components, see under SOLDIER AND
BEAM (pages 8-19).
52
Strength in depth, with a complete range of
primary and secondary soffit beams
18
80
Fittings
GASS T Bolt
An assembly of T Bolt and washer with a
captive nut to prevent loss. Used to
connect DU-AL beams to head plates.
Code No. 718099
Weight: 0.60 kg
54
CRANE CLIMBING PAGE 56 SELF CLIMBING PAGE 60
55
CLIMBING FORMWORK CRANE-CLIMBING
56
Versatile, safe crane-climbing
for up to 6 m high wall pours
Formwork
Climbing cone panels
and anchor plate
Walkway
Push/pull
props
Travelling cart
Timber assembly
packs Code No 591802
Total weight: 113.4 kg
Beam connector
M24 External shoe
Pivoting foot
Internal Code No 591853
(alternative to
shoe Total weight: 5.48 kg
internal shoe)
Bottom frame
assembly
Climbing cone Code No 591801
(staggered to Total weight: 181.3 kg
avoid clashing)
Code No 591813
Total weight: 1.27 kg
Trailing platform
Size Code Weight
1.5 591803 34 kg
3.0 591804 47 kg
4.5 591805 61 kg
57
CLIMBING FORMWORK CRANE-CLIMBING
Benefits
● Maximum SWL of 25 kN (2.5 tonnes)
● Single fixing point to concrete
● Can accommodate trailing work
platform
● Can be supported from tie fixing point
● Provides safe working deck at any
height
● Maximum 2.4 m horizontal spacing
● Continuous deck possible around
outside corners
● Can be pre-fabricated at ground level
Fixing
Brackets are normally fixed to an existing
cast-in tie point. Recoverable anchor
screws can also be used.
58
Lightweight climbing bracket
for access and formwork
1400
Fixing to steel
Fixing to concrete
59
CLIMBING FORMWORK SELF-CLIMBING
HIGHRISER
Highriser
● Self-climbing formwork
● Independent of crane
● Steel-faced or ply-faced formwork
● Jumpform or Climbform
60
Fast, tailored hydraulic
climbing without the crane
61
BRIDGE CONSTRUCTION A full product range for the
construction of bridge decking and bridge parapets, and for all
heavy duty bridge shoring requirements
Images of this project on pages 2, 5, 62 and back cover reproduced with kind permission of Anglia Newspapers Ltd
62
PARAPETS PAGE 64
MKII SOLDIERS
MKII SOLDIERS can be used as beams to undersling
bridge support, or as a frame to overhang for bridge
parapet support.
MULTIFORM SHORING
MULTIFORM beams are engineered in a variety of
configurations to provide heavy shoring and trussed
beam solutions.
63
BRIDGE CONSTRUCTION PARAPET SUPPORT
System outline
This innovative parapet system really has
been designed with the user in mind.
Web Support
SGB’s Web Support can also be used to
provide an economical method of
supporting in-situ bridge decks through
pre-loaded consumable polyester beam
hangers.
64
Fast erection and striking units
for casting bridge parapets
Beam bracket
Code No 591526
Total weight: 2.5 kg
Vertical beam
Jack end
Code No 591514
Total weight: 0.52 kg
65
BRIDGE CONSTRUCTION PARAPET SUPPORT
MKII SOLDIERS
66
Versatile underslung or overslung
parapet support frames
67
BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT
CUPLOK SUPPORT
● 74 kN leg load
● Unique node point: 4 connections in one
● Systemised quick-erection bracing
● 20% lighter than traditional scaffolding
68
Fast connections and 74 kN with
the original system scaffold
69
BRIDGE CONSTRUCTION BRIDGE DECK SUPPORT
GASS
70
140 kN high productivity, lightweight
aluminium shoring with integral brace frames
71
BRIDGE CONSTRUCTION HEAVY DUTY SHORING
MKII SHORING
bolted together at connections. The system Part of the Ultra Loading components. It Provides adjustment in a range from
contains a pivoting head plate to provide can be used where it is necessary to 350 to 485 mm for final levelling.
an easy-to-use solution for sloping soffits. incorporate sloping levels either at the
SWL = 320 kN
base or head of a shore. Fixed directly to
a Multishore swivel jack. Code No. (galvanised): 443213
For details of MKII SOLDIER components, Weight: 20 kg
SWL = 200 kN
please refer to Wall Formwork: Soldier
4 No. M16 x 35 HT set screw and nuts
and Beam: MKII SOLDIERS (pages 8-14) Code No. (galvanised): 443214
are required per soldier end.
and Facade Retention and Specialist Weight: 20kg
Framed Structures: MKII SOLDIERS (pages
4 No M16 x 35 HT set screws and nuts
78-81).
(grade 8.8) per end are required.
350 to 485
72
Versatile shoring for pre-cast
beams of up to 320 kN
73
BRIDGE CONSTRUCTION HEAVY DUTY SHORING
MULTIFORM SHORING
Multiform Shoring
● Versatile heavy duty shoring
● 1000 kN shoring towers
● 800 kNm trussed beam shoring
● 3200 kNm trussed beam shoring
● 12000 kNm full plate girder
MULTIFORM MF120
74
Versatile 1000 kN heavy duty
towers and trusses
MULTIFORM MF2500
MULTIFORM MF240
75
FACADE RETENTION AND SPECIALIST FRAMED
STRUCTURES Economical, tailored solutions for heavy horizontal
and vertical shoring loads provided by MKII framed structures
76
FACADE RETENTION PAGE 78
MKII SOLDIERS
Suitable for all applications where heavy duty shoring is required, including
supporting walls of existing buildings during repair and refurbishment.
77
FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES FACADE RETENTION
MKII SOLDIERS
developed to enable intermediate bracing Weight: 13.0kg Code No. (galvanised): 443089
5
5
Special details have been developed for 31
78
Strong steel shoring of
up to 500 kN
12
5
2
10
180
175 135
Tubular Shoring Adaptor Heavy Duty Push/Pull Prop Adaptor Right Angle Connector
Bolts to the end of a Soldier, to provide Used in conjunction with Web Bearing The Right Angle Connector is used to fix
adjustment in fixed steps. Overall height Plates, it provides a strong connection to Soldiers end-to-end at right angles.
varies from 405 - 645 mm in 80 mm Soldiers and develops the full load
Code No. (galvanised): 443247
increments. In conjunction with the potential of the shore in tension or
Weight: 11.2 kg
Threaded Shoring Adaptor it is usable in compression.
most shoring applications. 4 x No M16 x 35 HT set screws and nuts
Code No. (galvanised): 443085
per Soldier end are required.
SWL = 70 kN (to Web Bearing Plate) Weight: 6.8 kg
79
FACADE RETENTION AND SPECIALIST FRAMED STRUCTURES OTHER APPLICATIONS
MKII SOLDIERS
75
180
180
176 8
200
140
176
66 100
80
Multishore Pivot Base Soldier Bracing Coupler
Part of the Ultra Loading components. It Fixed to the Soldier, this provides a
can be used where it is necessary to coupler for the attachment of scaffold
incorporate sloping levels either at the tube, required when lacing and bracing is
base or head of a shore. Fixed directly to to be attached for applications such as
a Multishore swivel jack. freestanding falsework.
100
Multishore Swivel Jack
Provides adjustment in a range from
350 mm to 485 mm for final levelling.
225 110
X Ø24
0
10
170
81
ACCESS AND EDGE PROTECTION SGB is one of the world’s
most experienced suppliers of access and edge protection
equipment, with a modern range of light and heavy duty products.
82
D
AR
A GU
TR
EX
RD
G UA
T RA
EX
83
ACCESS AND EDGE PROTECTION ACCESS SCAFFOLD
CUPLOK ACCESS
Horizontals (Ledgers)/Transoms
Forged blade ends with minimum
projection resist site damage and locate in
a cup joint on the standard.
Code No. Length (m) Weight (kg)
Castor Wheel
271130 1.3 5.1
271180 1.8 7.0 Mobile tower structures can be built using
271250 2.5 9.5 the standard CUPLOK components
together with either steel or rubber castor
wheels.
Code No. Size (mm) Weight (kg)
Rubber 279080 240 6.7
Steel 279100 240 7.0
Spigoted verticals
84
Original CUPLOK system scaffold
for fast, versatile access
Hop-Up Bracket Half Coupler Braces for Access and CUPLOK Face Brace
Falsework Scaffolds
Provides extra width for working Used for bracing access scaffolds.
platforms, lift adaptions or where These provide plan bracing for both
Brace diameter: 48.3 mm
scaffolds cannot be located directly access and falsework structures. Fixed
SWL = 6.35 kN (tension or compression)
adjacent to the work face. Used with with simple and fast wedge half couplers.
intermediate transoms. Code Overall length (m) Weight
Half Coupler Braces are available for all
No. X Y L (kg)
Bracket Code No. Size (mm) Weight (kg) CUPLOK bay lengths from 1.0 m to
276202 2.5 2.0 3202 11.5
2 board 274200 585 6.3 2.5 m. For the full range, please refer to 276153 2.5 1.5 2916 10.7
0.565 m SGB datasheets. 276180 1.8 2.0 2691 9.8
3 board 274300 815 7.7 276150 1.8 1.5 2343 8.7
0.795 m
Wedge half
coupler (fixed) L
Ledger Adaptor
Used in pairs with 48.3 mm diameter 5 m and 7.5 m Bridging Ledgers
tube cut to suit to provide special lengths These are used to allow the removal of
of horizontals. either 1 or 2 vertical standards from the
Inside Board Transom Code No. 271900 elevation of a scaffold.
Provides mid-bay support for 38 mm Weight: 1.7 kg Code No. Width (m) Weight (kg)
scaffold boards when 1 – 3 board Hop- 300 centre 271920 5m 33.7
Up Brackets are used. 271930 7.5 m 40.7
5 m Bridging Ledger
75
2500 2500 2500
150 7500
Centres of verticals
Locking device
7.5 m Bridging Ledger
86
Maximum versatility with
full accessories
87
ACCESS AND EDGE PROTECTION TOWERS
1.8 m
3.0 m
1800 CRS
A
150
75
Staircase Transom
88
Compact site
stair tower
Staircase Unit
Available in two sizes, used to provide
safer access for numerous operatives.
Width is 800 mm, steel treads offer a firm
slip-resistant step. The 1.5 m unit
incorporates a small plywood landing at
the base.
Staircase Guardpost
Located at each platform level to support
the centre stairway guardrails (eight-leg
towers only).
Code No. Size (mm) Weight (kg)
279380 1230 (closed) 7.2
89
ACCESS AND EDGE PROTECTION EDGE PROTECTION
EXTRAGUARD SYSTEM
Typical applications
U
AG U
TR U AG
EX AG TR
TR EX
EX
RD
UA RD RD
AG UA UA
TR AG
EX AG TR
TR EX
EX
D
AR RD
GU RD UA
RA UA
EX
T
AG AG
R TR
E XT EX
90
Robust, rigid mesh
edge protection
Components
Mesh panel
R D
UA
Guardrail post
Slab clamp EX
Can be clamped onto slab edges or
upstands up to 550 mm thick. A fast
speed thread makes the clamp quick and
simple to install.
Code 617535
Uses a simple wedge clamp to fasten to
Weight 22kg Half panel
the top of SGB’s DU-AL aluminium beams,
and most aluminium formwork beams. Code 617526
Weight 11kg
The clamp accommodates beam widths
from 75 to 100 mm.
Socket base
Code 617612
Weight 2.0kg
Transportation
A special mesh pallet is
available for safe and Slab clamp Socket base Guardrail post
secure site transportation. Code 617611 Code 617605 Code 617588
Weight 9.7kg Weight 1.2kg Weight 4.0kg
91
SPECIALS Detailed, special formwork design and manufacture
to suit specific site requirements
92
TABLES, COLUMNS, GANTRIES AND TRUSSES PAGE 94
SGB Formwork can design and manufacture a tailored solution to suit specific site requirements.
93
SPECIALS
94
Innovative solutions to overcome
individual site requirements
95
ENGINEERING AND DESIGN SERVICES
96
97
CONTACT INFORMATION
Slovenia
98
www.sgb.co.uk
Europaweg 97, 5707 Helmond United WLL SGB Asia Pacific (M) Sdn bhd
Postbus 112, 5700 AC Helmond PO Box 1811 3A-01 & 3A-02, Level 3A
The Netherlands Doha Menara Maxisegar
Tel: 00 31 492 598 698 Qatar Jalan Pandan Indah 4/2
Fax:00 31 492 598 686 Tel: 00 974 4603 983 Pandan Indah, 55100 Kuala
Fax:00 974 4603 984 Lumpur, Malaysia
Tel: 00 603 42965455 or 42965034
Southern Europe
Saudi Arabia Fax:00 603 4296 5033
France
SGB Baroom
SGB SAS Singapore
PO Box 1346
256 Allée de Fétan BP 130
Jeddah 21431 SGB Asia Pacific (S) Pte Ltd
01601 Trevoux, France
Saudi Arabia 23 Gul Road
Tel: 00 33 4 74 08 90 50
Tel: 00 966 2 660 2784 Singapore 629356
Fax:00 33 4 74 08 90 60
Fax:00 966 2 619 2043 Tel: 00 65 6862 6122
Fax:00 65 6862 6133
Portugal
SGB Dabal
Trenci SGB PO Box 1102, Dammam 31341 America
Almeda de Linhas Saudi Arabia
De Torres 61-7, 1700 Lisbon Patent Construction Systems
Tel: 00 966 3 827 3218
Portugal 14942 Talcott, Houston, Texas 77015,
Fax:00 966 3 826 7466
Tel: 00 35 1 2175 76641 USA
Fax: 00 35 1 2175 99080 Tel: 00 1 281 452 1600
United Arab Emirates
Fax:00 1 281 452 5350
Quebeisi SGB
Middle Eastern Head Office
PO Box 5682, Sharjah
United Arab Emirates
Tel: 00 971 6 5330 911
Fax:00 971 6 5330 993
PC Fax: 00 9716 5330 922
For further information on this product or any other products and services, please contact your local branch:
tel: 08705 288 388 email: info@sgb.co.uk www.sgb.co.uk
SGB Group
Harsco House, Regent Park, 299 Kingston Road, Leatherhead, Surrey KT22 7SG
Tel: 01372 381300
10/03