Jeep_Bro_obc-ofc_v3.

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AUTHORIZED SERVICE CENTERS

NORTHWEST REGION NORTHEAST REGION WA R N O F F - R O A D P R O D U C T S
®

Warn Industries, 12900 S.E. Capps Road, Clackamas, OR 97015 Hoak’s 4 Wheel Drive, 815 Hellam Street, Wrightville, PA 17368 FOR JEEP VEHICLES
®

503-722-1200, 800-543-WARN, 503-722-3000 (fax) 717-252-3602, 800-827-1341 (national), 717-252-2296 (fax)

T.C.’s Off Road, 730 North Central, Kent, WA 98032 Weathers Auto Supply, 23308 Airpark Dr, Petersburg, VA 23803
253-852-2720, 800-962-1463 (national), 253-852-2796 (fax) 804-861-1076, 800-572-2886 (in state), 804-861-6891(fax)
Six States Distributors, 2138 Century Way, Boise, ID 83709 SOUTHEAST REGION
800-635-3702 (national), 800-632-2006 (in state), 208-377-9393,
Clemson 4 Wheel Center, Hwy 123 South, Clemson, SC 29633
208-377-9437 (fax)
864-882-0277, 800-257-4294 (national), 864-882-0278 (fax)
Six States Distributors, 1884 East 3rd Ave, Anchorage, AK 99501
Reliable Equipment, 7779 Dixie Highway, Louisville, KY 40258
907-278-6622, 907-278-6625 (fax)
502-935-5501, 800-626-6532 (national), 502-933-5980 (fax)
Six State Distributors, 44113 K Beach Road, Soldatna, AK 99669
Truck Equipment Sales, 4700 Rangeline Rd, Mobile, AL 36619
907-260-9177, 907-260-9194 (fax)
251-666-8606, 251-666-8676 (fax)
Six States Distributors, 3711 East Trent, Spokane, WA 99202
Florida Powertrain, 2265 West Beaver Street, P.O. Box 6307, Jacksonville, FL 32236
800-541-4320, 509-535-7671, 509-535-9105 (fax)
904-354-5691, 800-741-0603, 904-354-8346 (fax)
WESTERN REGION
Florida Powertrain, 6501 Adamo Hwy 60, Tampa, FL 33619
Four Wheelers Supply, 3530 East Washington St, Phoenix, AZ 85034 813-623-6713, 813-621-1741 (fax)
602-273-7195, 602-225-0751 (fax)
Florida Powertrain, 4455 Dardanelle Dr, Orlando, FL 32808
Redding 4 Wheel Drive, 850 Commerce Street, Redding, CA 96002 407-291-1441, 407-578-7455 (fax)
530-221-6063, 877-223-8906 (national), 530-221-6173 (fax)
CANADA
ROCKY MOUNTAIN REGION
Drive Products, 1665 Shawson Drive, Mississauga, Ontario L4W 1D7
Fort Collins 4x4, 1101 N. College Avenue, Ft. Collins, CO 80524 905-564-5800, 905-564-5799 (fax), 800-668-6012 (Canada Only)
970-482-5500, 970-482-9576 (fax)
Drive Products, 900 Montee-de-Liesse, St-Laurent, (Montréal) Québec H4T 1N8
Predator 4wd, 4260 North Nevada Ave, Colorado Springs, CO 80907 514-856-0407, 800-361-9291(national), 514-856-0636 (fax)
719-528-5790, 719-531-0130 (fax)
Drive Products, 3939-54 Avenue S.E. Unit #4, Calgary, Alberta T2C 2L2
Six States Distributors, 247 West 1700 South, Salt Lake City, UT 84115 403-720-8033, 800-267-0559(national), 403-720-8040 (fax)
801-488-4666, 800-453-5703 (national), 801-488-4676 (fax)
Drive Products, 18073- 107 Avenue, Edmonton, Alberta T5S 1K3
Montana Jack’s (ATV Only), 522 Montana Ave., Libby, MT 59923 780-483-7867, 800-661-7335(national), 780-484-5814 (fax)
406-293-8661, 877-463-2344 (national), 406-293-9511 (fax)
Drive Products, 19150- 96 Avenue, Surrey, British Columbia V4N 3R3
MIDWEST REGION 604-888-4464, 800-473-1717(national), 604-888-2029 (fax)
4 Wheel Drive Center , 5711 West 36th Street, St. Louis Park, MN 55416
Explorer Industries, 9605 56 Ave, Edmonton, AB T6E 0B2
952-927-8811, 800-622-0781 (in state), 800-328-4445 (national),
780-430-8591, 780-430-8687 (fax)
952-927-4500 (fax)
Interior Off Road Equipment, 17861-106A, Edmonton, AB T5S 1V8
G.D.S. 4X4, #24 Schiber Ct., Maryville, IL 62062
780-451-0030, 780-451-3116 (fax)
618-288-7470, 877-437-4294 (national), 618-288-7370 (fax)
Interior Off Road Equipment, 1594 Nicholson Street, Prince George, BC V2N 1V6
SOUTHWEST REGION
250-562-6760, 250-562-3407 (fax)
D.S.I. Distributing, 6025 Corridor Parkway, Schertz, TX 78154
Lordco Auto Parts, 210 S.W. Marine Dr., Vancouver, BC V5X 2R5
210-651-2000, 800-374-8028 (national), 210-651-2020 (fax)
604-291-7512 , 866-888-7512 (toll free), 604-324-4800 (fax)
SOUTHERN REGION
Weathers Auto Supply, 1219 S. Gloster, Tupelo, MS 38801
662-842-5577, 800-647-8142 (national), 662-844-9541(fax)
Dealers Truck Equipment, 6601 I-30, Little Rock, AR 72209
501-568-9000, 800-568-9006 (national), 501-568-7000(fax)

Warn Industries, Inc. DISTRIB UTED BY :

12900 S.E. Capps Road
Clackamas, OR USA 97015-8903
1-503-722-1200 Fax: 1-503-722-3000

Customer Service: 1-800-543-9276 International Sales Support:

Dealer Locator Service: 1-800-910-1122
(The dealer locator service is 7 days per
week and 24 hours a day).
© 2004 Warn Industries, Inc.
WARN®, the WARN logo and Go Prepared™ are
trademarks of Warn Industries, Inc.
1-503-722-3008
(Please call between 7:00 am and 4:00 pm
Pacific Time, Monday through Friday).
International Fax: 1-503-722-3005
www.warn.com

PN 915472 10M DG 12/04

Jeep_Bro_ifc-01_v3.qxd 1/12/05 9:33 PM Page 1

N E W WA R N L I N E U P : S E L F - R E C O V E R Y W I N C H E S F O R J E E P ® V E H I C L E S
ULTIMATE PERFORMANCE FOR THE
ULTIMATE PERFORMANCE SERIES SERIOUS OFF-ROADER

Ambitious. Advanced.Tough-as-nails.

Revolutionary technology fuels the best

winches on the market today. No-compromise

construction, extreme sealing and the highest

in performance and reliability make them a

perfect match for the serious off-roader.

Backed by the WARN Limited Lifetime

Warranty.
9.5xp Extreme Performance • 9.5ti Thermometric • 9.5si MOSFET

PREMIUM SERIES
CLASSIC DESIGN. PROVEN PERFORMANCE

Long-time best selling winches, such as the

XD9000i and the M8274-50 have been

chewing up the competition for years. Pulling

capacities of up to 9,000 lbs. and compact,

efficient and effective designs have made

these cult favorites. Includes the WARN Limited

Lifetime Warranty.

XD9000i • XD9000 • M8000 • M8274-50 • M6000

VA L U E S E R I E S
BEST VALUE FOR ENTRY LE VEL

New to the pack, the Tabor series is designed

to deliver the best value for the entry level

winch user. Customers will appreciate the

quality of a winch from Warn Industries in a

lower price bracket. One year limited warranty.

Winches...................................................................................................................................................1–6
Winching accessories.........................................................................................................................6–9
CJ and Wrangler Bumpers, Mounting Kits, Body Armor, Flares and Steps.................10–15 Tabor 9k
Cherokee Bumpers, Mounting Kits and Body Armor.........................................................16–19
4WD Manual Hubs and Hub Conversions..............................................................................20–21
High Strength Axles.......................................................................................................................22–23
Off-Road Lights................................................................................................................................24–25

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Jeep_Bro_02-25_v3.qxd 1/12/05 10:52 PM Page 2

U LT I M AT E P E R F O R M A N C E S E R I E S FOR THE SERIOUS OFF-ROADER

• Industry leading technology • No-compromise construction • Extreme sealing
• Highest performance and reliability • WARN Limited Lifetime Warranty

THE LONGEST PULLS RESISTS WATER
Gen II, Series Wound™ high Extreme duty winch sealing
speed motor delivers fast system features drum
line speed and extended supports with full-face
pulling time. contact drum seals, motor
and end housing gaskets.
MOST DURABLE FINISH 9,500 LB. CAPACITY
All winches in the Ultimate More than enough pulling
Performance Series feature a capacity to get you out of
high gloss, chip resistant the toughest situations.
powder coat finish over a
chromate coating for superior
corrosion resistance.

9.5 x p EXTREME PERFORMANCE WINCH 9.5 t i THERMOMETRIC WINCH 9.5 s i M.O.S.F.E.T. W I N C H

Top of the line. Fast and powerful. Massive protective structure combined Solid State controls take “rugged”
ULTIMATE PERFORMANCE SERIES
WINCH SPECIFICATIONS
• 9,500 lb. capacity winch features a 6 hp, High Output Parallel with sophisticated operator feedback. to a new extreme.
Series Wound motor that delivers the fastest
line speed under load and longest duty cycle • Gen II, Series Wound™ motor and 3-stage planetary gear • All the features of the 9.5ti with the addition
of any WARN self-recovery winch. train deliver 9,500 lbs of pulling capacity, fast line speed of MOSFET Solid State control technology
and long duty cycles. • The most advanced, reliable and durable
9.5xp 9.5ti 9.5si • Continuous duty control pack delivers long
winching duty cycles. • Extreme duty winch sealing system. winch on the market today
Pulling capacity: 9,500 lbs. 9,500 lbs. 9,500 lbs. • Motor-mounted thermal sensor relays temperature
• Extreme duty winch sealing system enables • Integrated solid state control pack features
Wire rope capacity: 100 ft. 125 ft. 125 ft. information to winch operator by way of the hand-held MOSFET technology, which eliminates the
superior water resistance. EXTREME OPERATOR
Extreme duty sealing: Yes Yes Yes PERFORMANCE remote control with LED indicator. solenoid pack and its electro-mechanical FEEDBACK
• Other features include a 3-stage planetary
MOSFET, WARN engineers • Comes with 125 ft. of 5/16" wire rope, hook, remote functions Both the 9.5ti and
Solenoid, Solenoid, geartrain and a multi-segment cam actuated 9.5si include a
Solid state, developed a new,
Control type: extended duty, integrated
integrated brake for positive operator control when continuous duty
control on 12' lead, clutch and roller fairlead • Indicator LED on the new hand-held remote hand-held remote
remote mount mount with indicator LED
mount winching. control pack that • Massive cast-aluminum alloy housing. provides operator feedback on motor
teams up with that provides
Motor duty cycle: • Comes with 100’ of 5/16" wire rope, hook, the high output PN 67550 9.5ti winch. temperature, MOSFET module temperature instantaneous
motor to deliver and battery over/under voltage operator feedback
Ring gear diameter: 5.49" 5.49" 5.49" remote control on 12’ lead, clutch, roller long duty cycles. PN 65735 9.5ti Multi-Mount Winch Kit. on motor
fairlead and battery cables. Includes winch and carrier, with wiring for front PORTABLE OPTION
PN 67600 temperature.
Weight: 87 lbs. 89 lbs. 89 lbs. The 9.5ti is available in
of vehicle.
Powder coat Powder coat Powder coat a portable configuration
Finish: PN 68500
over chromate over chromate over chromate
Warranty: Lifetime* Lifetime* Lifetime* 12V DC performance specs (first layer of drum) Winch Dimensions: 12V DC performance specs (first layer of drum) Winch Dimensions: 12V DC performance specs (first layer of drum) Winch Dimensions:
22.7" L. x 6.3" D. x 23.1" L. x 6.3" D. x 23.1" L. x 6.3" D. x
Line Pull Line Speed Motor Pull by layer: Line Pull Line Speed Motor Pull by layer: 10.0" H. Line Pull Line Speed Motor Pull by layer: 10.0" H.
7.7" H.
WARN part number: 68500 67550 67600 Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.) Lbs. (Kgs.) Ft./min. (M/min.) Current layer/Lbs (Kgs.) Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.)
(577mm L. x (587mm L. x (587mm L. x 160mm
160mm D. x 160mm D. x D. x 254mm H.)
0 38 (11.9) 70 amps 1/9500 (4318) 0 62 (18.9) 47 amps 1/9500 (4313) 0 62 (18.9) 47 amps 1/9500 (4313)
196mm H.) 254mm H.)
Motor Duty Cycle 2000 (910) 16.8 (5.1) 175 amps 2/8650 (3932) 2000 (910) 16.3 (4.97) 160 amps 2/8650 (3927) 2000 (910) 16.3 (4.97) 160 amps 2/8650 (3927) Mounting Bolt
4000 (1810) 12.8 (3.9) 262 amps 3/7920 (3600)
Mounting Bolt
4000 (1810) 11.8 (3.60) 230 amps 3/7920 (3595) Mounting Bolt 4000 (1810) 11.8 (3.60) 230 amps 3/7920 (3595) Pattern: 10.0" x 4.5"
BEST GOOD 6000 (2720) 10.1 (3.1) 335 amps 4/7400 (3364) 6000 (2720) 9.31 (2.84) 305 amps 4/7400 (3359) 6000 (2720) 9.31 (2.84) 305 amps 4/7400 (3359)
Pattern: 10.0" x 4.5" Pattern: 10.0" x 4.5" (254mm x 114.3mm)
LONGER 8000 (3630) 8.8 (2.7) 425 amps 5/6940 (3154)
(254mm x 114.3mm)
8000 (3630) 7.59 (2.31) 370 amps 5/6940 (3150) (254mm x 114.3mm) 8000 (3630) 7.59 (2.31) 370 amps 5/6940 (3150)
9500 (4310) 7.6 (2.3) 480 amps 9500 (4310) 6.67 (2.03) 425 amps 9500 (4310) 6.67 (2.03) 425 amps
* Limited warranty. See full warranty statement for details

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PREMIUM SERIES CLASSIC DESIGN. PROVEN PERFORMANCE.

• Competition grade power, speed and reliability

• Long time best selling winches
• Pulling capacities to 9,000 lbs.
• WARN Limited Lifetime
Warranty

XD9000i XD9000
Fast and reliable in real trail conditions. Long time best seller.
• A favorite 9,000-lb. capacity off-road winch. • A durable 9,000 lb. capacity winch.
• No-load retrieval line speed is fast — 38 feet / minute. • Compact body, separate control pack allows use in tight spaces.
• Integrated Solenoid. • No-load retrieval line speed is fast— 38 feet / minute.
• 4.6 hp Series Wound™ motor delivers big torque and power. • 4.6 hp Series Wound™ motor delivers big torque and power.
• Runs cool with low amp draw for long winching duty cycles. • Roller fairlead reduces rope abrasion.
• Gear train is Warn’s proven split 3-stage planetary system. • Gear train is Warn’s proven split 3-stage planetary system.
• Comes with 125 ft. of 5/16" wire rope, hook, remote control • Comes with 100 ft. of 5/16" wire rope, hook, remote control
on 12' lead, clutch, roller fairlead and battery cables. on 12' lead, clutch, roller fairlead and battery cables.
PN 27550 PN 37441 Portablewinchkit(winch, carrierandfrontwiring) PN 28500
12V DC performance specs (first layer of drum) Winch Dimensions: 12V DC performance specs (first layer of drum) Winch Dimensions:
21.8" L. x 6.3" D. 21.8" L. x 6.3" D. x
Line Pull Line Speed Motor Pull by layer: x 9.94" H. Line Pull Line Speed Motor Pull by layer: 7.6" H.
Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.) (553mm L. x 160mm D. Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.) (555mm L. x 160mm
x 193mm H.) D. x 193mm H.)
0 38 (11.6) 70 amps 1/9000 (4082) 0 38 (11.6) 70 amps 1/9000 (4082)
2000 (910) 14.4 (4.39) 180 amps 2/8190 (3715) Mounting Bolt Pattern: 2000 (910) 14.4 (4.39) 180 amps 2/8190 (3715) Mounting Bolt
Pattern: 10.0" x 4.5"
4000 (1810) 11 (3.35) 255 amps 3/7500 (3402) 10.0" x 4.5" (254mm x 4000 (1810) 11 (3.35) 255 amps 3/7500 (3402)
114.3mm) (254mm x 114.3mm)
6000 (2720) 8.67 (2.64) 330 amps 4/7010 (3180) 6000 (2720) 8.67 (2.64) 330 amps 4/7010 (3180)
8000 (3630) 6.88 (2.10) 415 amps 5/6570 (2980) 8000 (3630) 6.88 (2.10) 415 amps
9000 (4080) 6.38 (1.94) 460 amps 9000 (4080) 6.38 (1.94) 460 amps
M 8 0 0 0 Premium quality –
outstanding value. M8274-50 M6000
• Line speed is fast across the pulling range—
42 feet / minute no-load retrieval rate,
The fastest is Medium-to-light duty
8 feet / minute full-load pull rate. even faster. winch with big ideas.
PREMIUM SERIES
• 4.8 hp Series Wound™ motor • Our original 8,000-lb. • A compact 6,000-lb.
WINCH SPECIFICATIONS
delivers big torque and power. capacity off-road capacity winch.
winch.
• Runs cool with lower amp draw for longer • Line speed is fast
• No-load retrieval across the pulling
XD9000i XD9000 M8000 M8274-50 M6000 winching duty cycles.
line speed is faster range – 48.5 feet /
Pulling capacity: 9,000 lbs. 9,000 lbs. 8,000 lbs. 8,000 lbs. 6,000 lbs. • Available with either 80 ft. of wire rope and than ever–73.4 minute no-load retrieval rate, 10
Wire rope capacity: 125 ft. 100 ft. 100 ft. 150 ft. 80 ft. hawse fairlead or 100 ft. of wire rope and roller feet / minute. feet / minute full-load pull rate.
fairlead. • Line capacity is long–150 ft.of 5/16" wire rope. • 4.8 hp Series Wound™ motor delivers
Extreme duty sealing: No No No No No
• Comes with hook, remote control on 12' lead, • 4.6 hp Series Wound™ motor delivers big torque and big torque and power.
Solenoid, Solenoid, Solenoid, Solenoid, Solenoid, power.
Control type: integrated remote remote remote remote
clutch and battery cables. • Runs cool with lower amp draw for
mount mount mount mount mount PN 26502 RollerFairlead,100'wirerope • Spur-gear drive train and upright design are totally longer winching duty cycles.
PN 20910 HawseFairlead,80'wirerope rugged. • Comes with 80 ft. of wire rope, hook,
Motor duty cycle: PORTABLE OPTION
• Comes with hook, remote control on 12' lead, free-spool remote control on 12' lead, clutch, The M6000 is
Ring gear diameter: 5.49" 5.49" 5.49" 5.49" 5.49" clutch, roller fairlead and battery cables. roller fairlead and battery cables. available in a
12V DC performance specs (first layer of drum)
Weight: 85 lbs. 78 lbs. 74 lbs. 110 lbs. 74 lbs. portable, short drum
PN 38631 PN 45880 PN 39116 (Shortdrumportable) configuration
Line Pull Line Speed Motor Pull by layer:
Finish: Powder coat Powder coat Powder coat Powder coat Powder coat Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.)
Winch Dimensions: 12V DC performance specs (first layer of drum) Winch Dimensions:
Warranty: Lifetime* Lifetime* Lifetime* Lifetime* Lifetime* 0 42 (12.8) 80 amps 1/8000 (3629) 12V DC performance specs (first layer of drum)
16.5" L. x 8.5" D. 21.04" L. x 6.3" D.
2000 (910) 16 (4.88) 200 amps 2/7280 (3302) x 15" H. x 7.6" H.
20910 Line Pull Line Speed Motor Pull by layer: Line Pull Line Speed Motor Pull by layer:
WARN part number: 27550 28500 38631 45880 4000 (1810) 11.9 (3.63) 285 amps 3/6670 (3026) Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.)
26502 6000 (2720) 9.79 (2.98) 350 amps 4/6230 (2826) (420mm L. x 220mm Lbs. (Kgs. ) Ft./min. (M/min.) Current layer/Lbs (Kgs.) (534mm L. x 160m D.
D. x 381mm H.) x 193mm H.)
8000 (3630) 8.01 (2.44) 435 amps 0 73.4 (22.4) 55 amps 1/8000 (3629) 0 48.5 (14.8) 85 amps 1/6000 (2722)
Motor Duty Cycle * Limited warranty. Mounting Bolt
2000 (910) 22 (6.71) 190 amps 2/7460 (3384) Mounting Bolt 2000 (910) 23.7 (7.22) 175 amps 2/5460 (2477) Pattern: 10.0" x 4.5"
BEST GOOD See full warranty 4000 (1810) 12 (3.66) 275 amps 3/6980 (3166) Pattern: 10.0" x 4.5"
4000 (1810) 12.9 (3.93) 360 amps 3/5000 (2268)
Winch Dimensions: 21.04" L. x 6.3" D. x 7.6" H. (254mm x 114.3mm) (254mm x 114.3mm)
statement for (534mm L. x 160m D. x 193mm H.) 6000 (2720) 9.50 (2.90) 350 amps 4/6620 (3003) 6000 (2720) 10.0 (3.05) 465 amps 4/4670 (2118)
LONGER details Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm) 8000 (3630) 6.10 (1.86) 450 amps 5/6290 (2853)

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WINCH ACCESSORY KITS

Everything you need in a convenient carry case. Choose from two kits.
For winches to to 9,500 lbs. (4310 kgs.) single line capacity.
WINCH ACCESSORIES
KIT INCLUDES:
There’s a right way, and a wrong way to RECEIVER SHACKLE
• 19,000 lbs/8618 kgs maximum capacity
winch. Knowing proper techniques is BRACKET
snatch block, with grease port
critical, and so is having the right Combines a heavy-duty
equipment. The proper accessories not • 2" x 8' (5cm x 2.4m) tree trunk protector.
Rated to 14,400 lbs/6531 kgs
receiver bracket with a 3/4”
only reduce the inherent danger of (20mm) shackle. Utilizes a
winching, but when used correctly, will • 3/4" (20mm) clevis/D-
shackle standard Class III receiver
maximize performance and prolong use.
• 10' of 5/16" (3m
hitch as a recovery point for
VA L U E S E R I E S of 8mm) grade 7 off-road use. Fits all standard
choker chain with Class III hitches. Perfect for
• New to the Warn Industries line-up hooks use with the WARNRear Rock
• Delivers the best value for the • Red or camouflage Crawler Bumper.
entry-level winch user Cordura® nylon soft case PN 29312 (hitch pin not included)
• WARN gloves
• One year, limited warranty HITCH PIN KIT
PN 25300 Winching Accessory Kit with red bag PN 37880 Winching Accessory Kit with camo bag
5/8" (15.9mm) diameter
hitch pin and clip. Fits 2"
KIT INCLUDES:
class lll receiver.
• 19,000 lbs/8618 kgs maximum capacity
PN 63063
snatch block, with grease port
• 4" x 8' (10cm x 2.4m) tree trunk protector.
Rated to 30,000 lbs breaking strength
• 3" x 30' (8cm x 9m) standard
recovery strap. Rated
to 21,600 lbs/9797
kgs.
• Two 3/4" (20mm)
clevis/D-shackles
• Camo Cordura® nylon soft case
TA B O R 9 K Best value on the market • WARN gloves WA R N ® G L O V E S
• 9,000 lb. capacity, low • 3-stage planetary gear train PN 62858 Winching Accessory Kit Wire rope, through use, will
profile winch with camo bag develop “barbs”which can
• 100’ of 5/16” diameter wire
• Automatic brake. rope, roller fairlead and hand- cut skin. It is extremely
• Freespooling actuator held remote control important to wear
PN 900560 protective gloves while
operating the winch or
VALUE SERIES S N AT C H B L O C K S PREMIUM RECOVERY STRAP TREE TRUNK
handling the wire rope.
WINCH SPECIFICATIONS Used properly, the multi-purpose snatch block can double These WARN straps are perhaps the best PROTECTOR/LOAD STRAP
Leather/cotton construction.
the pulling power of any winch, or change your pulling in the industry, Use this rigging strap along with a clevis/D-
PN 14042
direction without damaging the wire rope. They also help to featuring a sliding shackle to secure the winch wire rope to a
Tabor 9k * Limited warranty.
reduce heat build up and amp draw. wear sleeve to wide variety of anchor
See full warranty
Pulling capacity: 9,000 lbs. statement for details protect the strap points and objects.
Wire rope capacity: 100 ft. from abrasion. This strap is
Motor Duty Cycle designed to help
Extreme duty sealing: No Designed to to “snatch”or pull
BEST GOOD protect a live tre e
Solenoid, out a stuck vehicle, the nylon webbing
LONGER from the kind of
Control type: remote absorbs the shock of heavy pulls, while
mount damage a choker chain SHACKLE
the elastic rebound energy aids in quick
or wire rope might cause. Constructed of The clevis D-shackle provides
Motor duty cycle: recovery. Constructed of tough, high
tough, high quality nylon web encasing red a means for connecting the
Ring gear diameter: 5.49" quality nylon web encasing a red warning
warning marker to indicate damaged looped ends of cables, straps
Weight: 77 lbs. marker to indicate damaged webbing.
webbing. End loops are reinforced with and snatch blocks.The
Finish: PN 29899 abrasion-resistant Cordura® wear pads.
Powder coat shackle’s pin is threaded to
19,000 lbs/8618 kgs maximum capacity 16,000 lbs/7258 kgs 3" x 30' (8cm x 9m). Rated to 21,600 lbs/9797 kgs.
Warranty: 1 year* snatch block, with grease port and maximum capacity snatch block. PN 29898 PN 61415 4" x 8' (10cm x 2.4m) tree trunk protector. allow easy removal.
overload indicator. For winch capacities For winch capacities to XD8000 2" x 30' (5cm x 9m). Rated to 14,400 lbs./8165 kgs. Rated to 30,000 lbs breaking strength. PN 13047 For M6000 and larger
WARN part number: 900560 to 9.5ti with 5/16” (8mm) wire rope. with 5/16” (8mm) wire rope. PN 25322 2" x 8' (5cm x 2.4m) tree trunk protector. winches. 3/4" (20mm) shackle with
Note: Not for use in a winching operation. For winching, use a tree
PN 61560 PN 8555 trunk protector strap or choker chain. Rated to 14,400 lbs/6531 kgs. 7/8” pin diameter.

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Jeep_Bro_02-25_v3.qxd 1/12/05
CHOKER CHAIN
Can be used to hook up to
another vehicle or sharp
object for an anchor point.
10' of 5/16” (3m of 8mm)
grade 7 choker chain with
hooks.
PN 26083
WA R N ® S Y N T H E T I C W I N C H R O P E
With its unique blend of high-performance fibers, the WARN
Synthetic Rope stands up to any rock crawling challenge
while reducing winch weight and fairlead wear and tear.
PN 66437
10:54 PM Page 8
TOW HOOKS HOOK STRAP
Provides an attachment point for Essential for proper
wire hooks, straps and chains, handling of the wire rope
increasing your recovery options. hook. Use it to hold the hook
Mounting hardware is included. and keep fingers away from
Rated to 8000 lbs/3629 kgs capacity. the fairlead as the wire rope is
Sold individually. being spooled in.
PN 13230 Black PN 13200 Chrome PN 38293
• Rope combines the best
attributes of two types of
high-performance fibers,
woven into one rope.
• Overall rope dimension is
100’ (30.48m) and 3/8”
(9.5mm) diameter
• 30’ (9.1m) of liquid crystal
polymer fiber rope provides
excellent strength and
bending properties over a
wide range of temperatures.
• 70’ (21.3m) of polyethylene
performance fiber rope
provides superior handling
and abrasion resistance.
GUIDE TO
WINCHING
TECHNIQUES
Informative booklet
helps you learn the
important facts
concerning the proper
use of your winch.
PN 62885
• Arugged safety latch
hook–with 360-degree swivel
and thimble–comes standard,
along with a “Ballistic Nylon”
sliding sleeve that provides
extra protection against
abrasion and wear.
• Designed for use with winches
with rated capacities of 9500
lbs. or less.
• Rope kit includes a hawse
fairlead designed for use with
this rope.
• The only synthetic winch rope
designed and approved by
Warn Industries for use
with WARN winches.
M U LT I - M O U N T P O R TA B L E W I N C H S Y S T E M
Some people need the versatility of using a winch on the front or rear
Solenoid Bracket
of a vehicle. Some want to move the winch from one vehicle to
PN 26368
another. The WARNportable winch System is the answer. The winch
carrier mounts to any existing Class lll 2”receiver. Add
the Quick Connect wiring and
you’re ready to go.
Hitch cover
(black rubber)
PN 37509
Hitch pin PN 63063
WINCH CARRIER
Mount your WARN winch to this carrier
for a portable winch configuration. Constructed of black
coated steel. Pre-drilled to mount the 9.5xp, XD9000i, XD9000,
M8000 and M6000 winches. Carrier kit includes Quick-Connect
wiring for front of vehicle (winch and rear wiring is sold separately).
PN 26370 Winch carrier and wiring for front of vehicle. Winch sold separately.
Note: to mount the 9.5ti you must purchase as a complete kit–see description below
P O R TA B L E W I N C H K I T S
Complete packages include
winch, carrier and wiring for
front of vehicle. PN 65735 9.5ti Multi-Mount Kit PN 37441 XD9000i Multi-Mount Kit PN 39116 M6000 SDP
Q U I C K C O N N E C T P O W E R A C C E S S O R I E S F O R T H E M U LT I - M O U N T S Y S T E M
Quick Connector and Dust Cover (for
28"/71cm power lead. Quick Connect plug)
Connects to winch. PN 36080 PN 25933
QUICK CONNECTOR KITS FOR REAR
M O U N T I N G O F P O R TA B L E W I N C H
Quick Connect Quick Connector and Quick Connect booster 24'/6m connection for rear of vehicle. Includes Power
plugs only, no 7.5'/2.2m power lead, for cable kit PN 26769 Interrupt kit and dust cover PN 32966
power lead. PN front mounting of por table
22680 winch PN 26405
WA R N ® F R O N T R E C E I V E R F O R T H E J E E P G R A N D C H E R O K E E
One of the simplest ways to mount your PN 61768 Front receiver for the
'99–02 Grand Cherokee (rated for use
portable winch is with the WARNClass lll with the M6000 only)
2” front receiver. Installation is
M6000 SDP and quick connect
easy–the receiver mounts wiring is sold separately
directly to the vehicle
frame without
drilling. Now
available for the
'99–02 Jeep Grand
Cheroke e. For use
with the M6000
portable winch.
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A P P L I C AT I O N S / P A R T N U M B E R S :
BUMPERS AND MOUNTING SYSTEMS FOR JEEP CJ, YJ AND TJ WRANGLER
Winch Mounting Plate Kit Rock Crawler Front Bumper Rock Crawler Rear Bumper
for all current WARN winches, except M8274-50 ’97–04 Wrangler TJ.....................PN 61853 WILL ACCEPT TIRE CARRIER. CARRIER SOLD SEPARATELY.
Warn Industries engineers W I N C H M O U N T I N G P L AT E ’98–04 Wrangler TJO..............................PN 37170 ’87–96 Wrangler, YJ....................PN 61856 ’97–04 Wrangler TJ............................PN 65508
bumpers and mounting
systems specifically to Off-roaders have two options for mounting a WARN winch ’97 Wrangler TJ.......................................PN 33090 ‘76–86 CJ ...................................PN 61859 ’87–96 Wrangler, YJ...........................PN 65509
withstand the particular onto the Jeep TJ, YJ and CJ. First is a plate that mounts the ’86–96 Wrangler, YJ; ’91 Renegade ......PN 21390 ‘76–86 CJ CJ......................................PN 62947
stress encountered in a Rock Crawler Grille Guard Tube
9.5ti and most other WARN winches to the WARNRock ’86 & Prior CJ, Scrambler .......................PN 13910 Tire Carrier
winching situation. All are ’98–04 Wrangler TJ(8), (11) ........PN 61855
built to provide maximum Crawler bumper, standard factory bumper, or the optional Winch Mounting Plate Kit for M8274-50 only CARRIER ONLY. BUMPER SOLD SEPARATELY.
’86–96 Wrangler YJ(10) ..............PN 61858
off-road performance, factory tube bumper. For extra protection, add the grille For use with PN 62947.......................PN 63253
durability and functionality.
’97–04 Wrangler TJ(9) ............................PN 38671 ’86 & Prior CJ, Scrambler (12) ....PN 61861
guard tube, which is sold separately. ’86–96 Wrangler, YJ; ’91 Renegade........PN 21395 For use with PN 65508, PN 65509 .....PN 64337
Rock Crawler Rear Bumper
The second is the ’86 & Prior CJ, Scrambler ......................PN 11310 WILL NOT ACCEPT TIRE CARRIER
Footnotes:
O Will fit standard and factory optional tube bumper.
mounting plate that marries Factory Bumper Grille Guard Tube ’97–04 Wrangler TJ.....................PN 61854 (8) Hard Winch Cover not compatible with Grille Guard.
the WARN M8274-50 to the for all current WARN winches, except M8274-50 ’87–96 Wrangler, YJ....................PN 61857 (9) Will not mount to Mopar accessory tube bumper.
WA R N ® R O C K C R AW L E R F R O N T B U M P E R (10) Not compatible with M8274-50 winch plate PN 21395
WARNRock Crawler or ’98–04 Wrangler TJ(8) ............................PN 37171 ‘76–86 CJ ...................................PN 61860
The WARNRock Crawler Bumper incorporates our off-road experience (11) Requires winch plate PN 37170
factory bumper. An ’97 Wrangler TJ(8) ..................................PN 33091 (12) Requires winch plate PN 13910
to deliver a tough, durable well thought out product. Ends are tapered optional grille guard tube is
for increased approach angles.The bumpers have welded eyelets to available for this kit also.
mount D-shackles and pre-drilled holes to TIRE CARRIER FOR THE REAR BUMPER
mount lights. Available for Jeep brand For carrying the oversize tires that serious off-roader's require,
CJs,YJs and TJs, the WARN bumpers Jeep CJ with M8274-50 the rear bumper is available in a version that is designed to
mounting plate
are laser cut from heavy 3/16” accept the WARN Tire Carrier. Built to carry heavier tires (up to
steel, then CNC formed 36"), the tire carrier pivots on a beefy 1-1/2" solid steel shaft
and robotic- pin, which comes up from within the bumper into the frame of
welded for the tire carrier. The shaft itself is welded, not bolted. Structural
precise fit t-joint welds (vs. corner welds) mean the bumper holds up in
and the long run. Period. A polyurethane pad reduces rattling.
powder- WA R N ® R O C K C R AW L E R Includes frame reinforcing brackets.
coated for REAR BUMPER
durability. This tough, durable bumper gives maximum
Winch
mounting plate off-road performance. Tapered ends allow
Rock Crawler Bumper for the Jeep
for the Jeep TJ Wrangler TJ Wrangler for increased approach angles. An
integrated 2” receiver allows
mounting of your portable
winch or shackle bracket to
increase your recovery
options.

G R I L L E G U A R D T U B E F O R T H E R O C K C R AW L E R B U M P E R
This tube wraps your WARN winch with rugged, tubular steel tilted at an optimum
20 degree angle. The black powder coated finish combines durability with
aggressive good looks. Designed to bolt on
to the WARNRock Crawler Bumper or
winch mounting plate.

GRILLE GUARD TUBE

F O R T H E J E E P FA C T O R Y B U M P E R
Black, powder coated steel tube for the Wrangler TJ factory bumper.
Accommodates all current WARN winches (except the M8274-50).

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BODY ARMOR FOR JEEP CJ, YJ AND TJ WRANGLER

Wrap your vehicle in rugged protection with heavy gauge, steel body armor and
accessories in the form of rock sliders, bumpers, and skid plates. All follow in
Warn Industries’ legacy of performance, durability and functionality.

W A R N ® F U E L TA N K S K I D P L AT E
FOR THE JEEP® YJ, TJ WRANGLER

Put some thick, 3/16” steel between your gas tank and the rough terrain
your Jeep will conquer.The WARNFuel Tank Skid Plate for the
Jeep Wrangler bolts right onto the frame
using the existing factory attachment points.
Drain holes help to keep the plate free of
debris. Durable, black powder coat finish
fights off rust. PN 67820 Jeep TJ
PN 66550 Jeep YJ

W A R N ® O I L P A N S K I D P L AT E F O R T H E J E E P ® T J W R A N G L E R

The unique design virtually eliminates rust-creating welds.The skid plate

is a bolt-on design with a frame attachment bracket that allows drive
shaft travel. It also means easy conversion from a stock to
lifted vehicle. Made from 1/8” 11-gauge steel and black
powder coated. PN 65152 Jeep TJ (4-cylinder)
PN 65020 Jeep TJ (6-cylinder)

W A R N ® S T E E R I N G B O X S K I D P L AT E
FOR THE JEEP® WRANGLER

The full enclosure design has a tight, 1/4” clearance between the
skid plate and steering box to keep excellent clearance from the
big rocks. It also means full structural rigidity so that when the rock
hits come, the there’s minimal deflection. It also has large holes for
debris clearance without sacrificing structural support. Made from
3/16” steel and black powder coated.

PN 64650 (Jeep YJ), PN 64250 (Jeep TJ)

WA R N ® R O C K S L I D E R S
How many body shots can your Jeep absorb?
A heckuva lot more with WARNRock Sliders.
The thick 3/16" reinforced steel
plate bolts right to the Jeep body,
reinforcing its weakest spot. Black
powder coat finish. Mounting
hardware is included. Some
drilling required.
PN 63002 ‘97–04 TJ
PN 63003 ‘87–96 YJ
PN 63004 ‘76–86 CJ7
W A R N ® D I F F E R E N T I A L S K I D P L AT E
Angled for a tight fit and structural rigidity, the Differential Skid
Plate fits both high and standard pinion covers to give full
protective coverage. Since it is a closed system, it slides over
objects and won’t snag or hang up. Made from 3/16” steel.
Available in stainless steel or black powder coat.
PN 65443 D
( ana30, black), PN 65444 D
( ana30, stainless)
PN 65445 D
( ana35, black), PN 65446 D
( ana35, stainless)
PN 65447 D
( ana44, black), PN 65448 D
( ana44, stainless)
PN 65449 D
( ana60, black), PN 65450 D
( ana60, stainless)
PN 65637 F
( ord8.8, black), PN 65638 F
( ord8.8, stainless)

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WA R N F E N D E R F L A R E S
FOR JEEPS THAT DINE ON ROCKS,
TREE ROOTS AND MUD
Many view the fender flare as merely a stylish
add-on. In truth, flares are dual deflectors. First,
they turn away paint-seeking rocks, sticks and
other missiles. Second, they deflect tickets by
making you street legal.

PN 39840 WARN Trail Flares on Jeep YJ

WA R N ® T R A I L F L A R E S F O R J E E P C J , Y J A N D T J W R A N G L E R
Specifically designed for serious off-roaders, these polyurethane flares provide the YEAR WIDTH
highest impact resistance from rocks, trees and other off-road obstacles while exhibiting CJ .....’72–86 ....4".......PN 39240
maximum flexibility. WARN Trail Flares pay homage to the Jeep style by following the YJ ....’87–96 ....7".......PN 39840
original factory contours and measure approximately twice as wide as factory flares. Built TJ .....’97–04 ....7".......PN 39860
TJ .....’97–04 ....6".......PN 39850
to hold their shape and resist sagging, even at high temperatures. The smooth, black
outer surface is easy to paint and clean, and pre-configured mounting holes (except for Note: sold in complete sets of four.
CJs) make for fast installation with no drilling required. Sold in complete sets of four.
WA R N ® 4 X F L A R E S F O R J E E P C J , Y J A N D T J W R A N G L E R
For a more unique look for your Jeep, WARN 4X Flares stand out from the crowd YEAR WIDTH
with their distinct style. Made of Armor Guard™ high-impact ABS co-laminate, 4X CJ ..........’72–86 ......3.5” .........PN 30754
Flares come with a UV-resistant black finish that can be easily painted to match YJ .........’87–96 ......7” ............PN 30203
any color. They mount inside the fender well with screws and are sealed to the TJ ..........’97–04 ......7” ............PN 34699
Note: sold in complete sets of four.
fender rim with heavy-duty 3M adhesive tape, keeping out moisture, dirt and road
salt to help prevent rust. Some drilling required. Sold in complete sets of four.

PN 39860 WARN 7” Trail Flares on Jeep TJ PN 39240 WARN Trail Flares on Jeep CJ7 PN 34699 WARN 4X Flares on Jeep TJ 30203 WARN 4X Flares on Jeep YJ PN 30754 WARN 4X Flares on Jeep CJ7

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WA R N ® R O C K C R AW L E R B U M P E R S FOR THE JEEP XJ CHEROKEE

R O C K C R AW L E R R E A R B U M P E R WARN® TIRE CARRIER

For carrying the oversize tires that off-
Designed to sit high and tight, the WARNRear Bumper for the Jeep XJ Cherokee is
roader’s require, the rear bumper is
shaped to maximize departure angles and ground clearance.Welded eyelets will
available in a version that’s designed to
mount D-ring shackles, creating anchor points to increase your vehicle recovery
accept the WARN Tire Carrier. Built to
options.The bumper is constructed of of 3/16” and 1/4” steel that is laser cut, CNC
carry heavier tires (up to 36”), this robust
formed and robotically welded for precise fit and durability. Available in black
carrier has all the heavy duty features
powder coat finish. Compatible with factory and aftermarket rear receivers.
needed to make it hold up over the long.
PN 65801 Rear bumper–will not accept tire carrier. For ‘84–96 Cherokee XJ
PN 69251 Rear bumper–will not accept tire carrier. For ‘97–01 Cherokee XJ PN 66355 Tire Carrier (mounts to bumper PN 65800
PN 65800 Rear bumper designed to accept tire carrier (66355 sold separately) For ‘84–96 Cherokee XJ and PN 69250)
PN 69250 Rear bumper designed to accept tire carrier (66355 sold separately) For ‘97–01 Cherokee XJ

Available with or without the

integrated grille guard tubes

Built to carry heavier tires (up to 36"), the tire carrier

pivots on a beefy 1-1/2" solid steel shaft pin

R O C K C R AW L E R F R O N T B U M P E R
Here’s a bumper that replaces the factory bumper
with function and style. Take a look at the sloped
vertical surfaces. They’re tapered and welded;
designed to keep maximum approach angles clear
and not act like a plow in deep snow or mud. The sides
of the bumper continue around to the flare so they
match the style-line and protect the unibody parts.
Welded eyelets are ready for D-shackles and the winch
mounting system is integrated and pull-tested for
winches up to 9500-pound capacity. Made from 3/16”
and 1/4” steel and black powder coated.
PN 64535 (with grille guard tubes) PN 65852 Extension kit
PN 64737 (without grille guard tubes) (required for ‘97-01 models)

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TRANS4MER WINCH MOUNTING SYSTEM

BODY ARMOR/MOUNTING SYSTEMS FOR THE JEEP XJ CHEROKEE FOR THE JEEP® XJ CHEROKEE
Of all the WARN mounting systems, the
Trans4mer offers the most versatility. It can be
configured several different ways to match
how you work (or play) with your Jeep.
The foundation of the system is the grille
guard. The grille guard comes with two
uprights and two crossbars and provides the
base for all the other options. For added style
and protection, bolt on a pair of brush guards.
A winch is one of the most useful accessories,
and the Trans4mer grille guard makes it easy
to add one. For a fixed mount, the winch
carrier bolts right in. For a portable mount,
choose the WARN front receiver. The front
receiver is drilled to mount WARN lights.
For lighting up the night, a light bar with two
mounting tabs is available. For applications
with space limitations, choose
the WARN “L”bracket
to mount lights to
Grille Guard
the side of the
grille guard.
WA R N ® R O C K S L I D E R S F O R T H E J E E P ® X J C H E R O K E E PN 67930 Brush Guards
WARN Rock Sliders
WARNRock Sliders may not make your Jeep invulnerable, but they sure help. for the Jeep XJ Cherokee
These sliders fit high and tight to the body, protecting the door sill and other
weak points.The thick steel construction and black powder coat finish ensure
durability. Support brackets bolt directly to the subframe. Winch Carrier
(for a portable
winch choose
the front receiver)

W A R N ® D I F F E R E N T I A L S K I D P L AT E

Angled for a tight fit and structural rigidity, the Differential ’97–00 XJ Cherokee (Will Not Fit Grand Cherokee)
Trans4mer Grille Guard, Black PN 39637
Skid Plate fits both high and standard pinion covers to give full protective coverage.
Light Bar, Black* PN 29395
Since it is a closed system, it slides over objects and won’t snag or hang up. Made Brush Guards, Black (Non-Wrap Around) PN 39563
from 3/16” steel. Available in stainless steel or black powder coat. Receiver, Black only (use with Trans4mer only) PN 29397
Winch Carrier, Argent only (for WARN mid-frame winches) PN 29394
’84–96 Wagoneer, Cherokee, Commanche (Down Size)
Trans4mer Grille Guard, Black PN 60766
Light Bar, Black* PN 29395
Brush Guards, Black (Non-Wrap Around) PN 39563
Receiver, Black only (use with Trans4mer only) PN 29397
Winch Carrier, Argent only (for WARN mid-frame winches) PN 29394

PN 65443 D
( ana30, black), PN 65444 D
( ana30, stainless) PN 65449 D
( ana60, black), PN 65450 D
( ana60, stainless) FOOTNOTE: (*) Cannot be used with
winch carrier when winch is mounted
PN 65445 D
( ana35, black), PN 65446 D
( ana35, stainless) PN 65637 F
( ord8.8, black), PN 65638 F
( ord8.8, stainless)
PN 65447 D
( ana44, black), PN 65448 D
( ana44, stainless)

W A R N T R A N S F E R C A S E S K I D P L AT E
®
FOR THE JEEP XJ CHEROKEE

Save your innards with bolt-on ease. The WARN Transfer Case
Skid Plate is designed to give you maximum protection for your
costly transfer case components. Made from 1/8" and 3/8"
steel. Black powder coat finish.
PN 68930 ‘84–01 Cherokee XJ

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WA R N ® F R O N T H U B C O N V E R S I O N K I T WA R N ® F R O N T H U B
FOR NEWER JEEP® VEHICLES CONVERSION KIT
Replaces all front non-serviceable hub assemblies found on '84 and newer FOR OLDER JEEP®
Cherokees, '87 and newer Wranglers. These conversion kits improve the vehicle's VEHICLES
flat towing and reduces driveline wear by allowing you to disengage the front This upgrade kit converts front axle
driveline completely. WARN high strength alloy axles help to increase front end wheel hubs to WARN 5 x 5.5 premium
strength and durability. mount internal hubs. Now you can
replace any and all front Jeep wheel
hubs, including the infamous 5 bolt
wheel hubs found on 1981-86 Jeeps.
WARN premium all metal locking hubs
use the proven internal spline mount
locking system, which eliminates all
possibility of loosening hubs. These
hubs have proven dependable on the
Conversion Kit for vehicles that most rugged terrain.
retain the stock 5 on 4.5" wheel '72-86 JeepCJ, 27 spline hub PN 37132
bolt pattern. '72-86 JeepCJ, 30 spline hub PN 61650
Conversion Kit for vehicles This kit allows you to use WARN flange Notes: The above applications require reusing of
mount standard hubs on the factory stock bearings and seals.
changing to a heavy-duty 5 on 5.5"
Optional disk bearing kit PN 38072 or drum
wheel bolt pattern. bolt pattern. Not recommended for bearing kit PN 38073
tires larger than 32”.
High strength alloy axles and larger
bolt pattern result in a 30% increase in PN 38006 '84–94 Jeep Wrangler, 5 on 4.5"
4WD HUBS / HUB CONVERSIONS strength. Kit includes WARN premium
wheel bolt pattern, 260X u-joint, 27 spline.

1/2 ton internal mount hubs,which are PN 38007 '95–04 Jeep Wrangler, 5 on 4.5"
wheel bolt pattern, 297X/76OX u-joint, 27 spline.
BUILT TOUGHER THAN THE TERRAIN THEY CRAWL OVER recommended for use with tire sizes
Notes: Increases track width by 3/4" per
over 32".
For the past 50 years, Warn Industries has stood for rugged durability off road. side. Full cast rotors must be purchased
And nowhere is that more evident than in our manual hubs and high strength axles. PN 38109 '84–04 Jeep Wrangler/Cherokee and the rotor pilot hole must be machined
using 5 on 5.5" wheel bolt pattern, 30 spline hubs. to 3.575 ±.015 before installation (Full cast
rotor ITT PN 65225, Wagner PN
Note: Requires a modified '82-86 CJ7 front rotor. BD125039, Raybestos PN 7142). Warning:
Increases track width by 3/4" per side. loss of ABS braking

S TA N D A R D M A N U A L H U B S M A N U A L H U B S A P P L I C AT I O N S A N D P A R T N U M B E R S
WARN Standard Hubs are the ideal choice for OEM hub Cautionary Spline Standard Premium Spindle Nut Kit Hub Service Kit
Year Footnotes Count Manual PN Manual PN Std/Prem Std Prem
replacement. These are the same basic hubs Warn
Industries has supplied to OEMs around the world.WARN
CJ, Universal, M38A1, Willys ..........................’71 & Prior....................A ...................10 ..............................................29062 .....................................................................7300
standard hubs share many features
with our premium hubs such CJ, Universal (6 bolt) ........................................’72–80 ......................G ...................27 ...............................................9062 ......................................................................7300
as a 4140 steel clutch ring CJ, Universal Scrambler (5 bolt) .......................’81–86.......................F ...................27 ....................28751 ...................................................................................................
and inner drive gear, and Jeepster C101 Commando ................................’66–71............................................10 ..............................................29062 .....................................................................7300
a precision cast hub
PREMIUM Jeepster C104 ...................................................’72–73............................................27 ...............................................9062 ......................................................................7300
body.
MANUAL HUBS Gladiator, Wagoneer, Pickup...........................’73 & Prior .........................................10 ..............................................29062 .....................................................................7300
The WARN Premium Hub Full size Wagoneer, Cherokee,
is a no-compromise hub designed for the hardcore J-10 Pickup, Commander..................................’74–91 ......................G ...................19 .....................9790.................20990..........................................11967................20825
off-roader or truck owner who will accept nothing
J-20 Pickup (heavy axle) ..................................’72–76............................................19 ...............................................9072 ......................................................................7302
less than the industry standard in performance. The
J-20 Pickup .......................................................’77–87............................................19 .....................9790.................20990..........................................11967................20825
all metal construction and ZAAlloy dial ensure years
of reliable functioning.This dial requires a full J4800 Pickup, Camper Spl ................................’69–74............................................10 ...............................................6094 ......................................................................7302
9/10ths of a turn to ensure positive engagement of Jeep Station Wagon, Pickup ...........................’65 & Prior .........................................10 ..............................................29062 .....................................................................7300
the inner drive gear to the clutch ring. To make sure
they stay engaged,WARN premium hubs use a thick Footnotes: F Will not fit vehicles with factory optional chrome wheels.
A Very early vehicles may require that the threaded axle end be cut off. G Vehicles with full-time 4WD will require a transfer case conversion kit.
internal wave spring and heavy dial detents. We
know our premium hubs will be used hard, so we
build them to last.

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Jeep_Bro_02-25_v3.qxd 1/12/05 11:01 PM Page 22

F U L L F L O AT R E A R A X L E S designed to work with the WARNFloating Axle kits. WARN

WA R N ® H I G H S T R E N G T H A X L E S
FRONT AXLES
Warn Industries’philosophy is simple: build axles tougher than the
rocks they crawl over. You’ll find 4340 chrome/nickel aircraft alloy
forms the heart of our axle products. It has far better fatigue and
strength characteristics than the mild steel used in most other axles.
During our proprietary forging process, every axle is splined by CNC
machining and then heat treated for maximum strength. This gives
the WARN axles a yield strength of 230,000 psi. Sound a little better
than a stock axle’s 90,000 psi or the average aftermarket axle’s
125,000 psi? You bet it does.
Floating axles eliminate the flanged axle having to support full-floater kits with internal mount wheel hubs are now sold
the weight of the vehicle as well as hold the wheels on. as a two part number system: a “foundation”kit and then
Because of the high yield strength of the WARN axle, you’ll your choice of drive flanges or
WARN axles are machined to accept a full-circle retaining ring which
also find the largest spline count possible, limited only by hubs. Drive flanges are
reduces the possibility of a U-joint cap slipping out, a leading cause
the differential. The internal splined wheel hubs eliminate designed for people who do
of u-joint failure. They also allow the owners of early Dana 30 front
bolts and are guaranteed never to loosen. WARN also not flat tow or who experience
axles with 260x U-joints to upgrade to the more robust 297x U-joint.
includes spring-loaded lipseals in the wheel hubs and excessive driveline backlash
WARN axle shafts have proven more robust than stock axles and will with a mechanical locker.
spindles. O-ring seals are used on the hub lock interface. Full Float Drive Flange set
normally survive a u-joint failure. They are warrantied for the life of
Disk Brake Brackets are available that are specifically
the original owner against all manufacturer’s defects. However,
because of individual driving styles,WARN will not warranty
damaged axles yokes that were the result of a U-joint failure.

INNER AXLE SHAFTS Year PN Length Splines U-Joint

Jeep CJ (Left) ............................’72–81..........38789..............27.01...............27 ................297X/760X
Jeep CJ (Right)..........................’72–81..........38803..............14.14...............27 ................297X Inner Shaft
Jeep CJ7 (Left) ..........................’82–86..........38804..............28.69...............27 ................297X
Jeep CJ7 (Right)........................’82–86..........38805..............15.82...............27 ................297X
Jeep Wagoneer (Left) ................’74–79..........39339..............33.19...............30 ................297X
Jeep Wagoneer (Right)..............’74–79..........38808..............14.69...............30 ................297X
Jeep Wagoneer (Left) ................’80–84..........39461..............32.12...............30 ................297X
Jeep Wagoneer (Right)..............’80–84..........39459..............15.8.................30 ................297X
Jeep Wrangler (Left)..................’87+ .............38821..............16.63...............27 ................297X
Outer Shafts
Jeep Wrangler (Right) ...............’87+ .............38875..............32.25...............27 ................297X Jeep 5 on 5.5" Full Floating Axle
for Jeep CJ B C Jeep 5 on 4.5" Full Floating Axle Kit
Front Spindle Foundation Kit, shown with optional hublocks.
OUTER AXLE SHAFTS Year PN Length Splines U-Joint
Jeep CJ ...........................................’72–86 ............39105 ................8.72....................27 ..................297X FRONT SPINDLES Year PN
Jeep CJ3 ..........................................’72–86 ............38248 ................8.72....................30 ..................297X Jeep CJ, Dana 30 axle with disk brake.....’79–86 .....38103 Required part Choose one
HOW TO ORDER: Warn Industries offers its full-floating rear axles with your choice of
Jeep Wagoneer (Disk Brake) ............’74–83 ............38815 ................9.94....................19 ..................297X NOTES: hubs or drive flanges. You will need to order two part numbers to make a complete kit: Full Float Full Float Full Float
Jeep Wagoneer (Drum Brake)...........’74–76 ............38816 ................9.72....................19 ..................297X * Not for closed knuckle applications
a foundation part number and the hub or drive flange number. Axle Hublock Drive
Photo Year Axle Differential Foundation Kit Set Flange Set
Jeep Wrangler2 ...............................’87–94 ............38098 ................8.31....................27 ..................260X * Axle shafts are measured from the center of the U-joint to
Jeep Wrangler2 ...............................’95+................37774 ................8.31....................27 ..................297X the end of the axle splines.
CJ ............................................................................................B..........’71 & Prior..............Dana 44 .....................19 Spline ................61757 ..............36655...............39340
2 Use only with Warn’s Front Hub Conversion
3 Must be used with Warn spindles or the stock spindles must
CJ ............................................................................................B.............’69–71.................Dana 44 .....................30 Spline ................61756 ..............36655...............39340
be bored to 1.350" CJ ............................................................................................B.............’72–75.................Dana 44 .....................30 Spline ................61755 ..............36655...............39340
CJ 5 .........................................................................................B.............’76–83 .................AMC 20......................29 Spline ................61754 ..............36655...............39340
CJ 7 .........................................................................................B.............’76–81 .................AMC 20......................29 Spline ................61754 ..............36655...............39340
CJ 7 & CJ 8.............................................................................B.............’82–86 .................AMC 20......................29 Spline ................61752 ..............36655...............39340
CJ 7 .........................................................................................B................’86....................Dana 44 .....................30 Spline ................61751 ..............36655...............39340
Wrangler/Cherokee (5 on 41/2 wheel bolt pattern) 3..................C.............’84–89.................Dana 35 .....................27 Spline ................61750 ..............37780 .................N/A
Wrangler/Cherokee (5 on 51/2 wheel bolt pattern) 2..................B.............’84–89.................Dana 35 .....................27 Spline ................61749 ..............60163 .................N/A
Wrangler/Cherokee (5 on 41/2 wheel bolt pattern) 3..................C.............’90–04................Dana 35C ....................27 Spline ................61748 ..............37780 .................N/A
Wrangler/Cherokee (5 on 51/2 wheel bolt pattern) 2..................B.............’90–04................Dana 35C ....................27 Spline ................61747 ..............60163 .................N/A
TJ Wrangler (5 on 41/2 wheel bolt pattern) 3 .............................C.............’98–04.................Dana 44 .....................30 Spline ................61746 ..............38370 .................N/A
TJ Wrangler (5 on 51/2 wheel bolt pattern) 2 .............................B.............’98–04.................Dana 44 .....................30 Spline ................61745 ..............36655...............39340

NOTES: 2 Wrangler/Cherokee 5 on 5.5" conversions will require 10" AMC

• Most rear brake drums must have the center hole enlarged to fit over the wheel hub. 20 drum brakes or larger.
• Full Float Axle Kits will increase track width by 1/4" to 3/8" per side. 3 5 on 4.5" kits require the wheel center hole diameter to be 2.80"
• Warn Full Float Axle Kits are not compatible with other aftermarket disc brake conversion kits. or larger.

DISK BRAKE BRACKETS FOR AXLE PN

W A R N ® F U L L - F L O AT A X L E S
For use only with WARNFull Floating Rear Axle kits,WARN Disk
Brake Brackets bring the performance of disk brakes to vehicles
equipped with rear drums.The brackets are designed to work
with GM metric or Cadillac calipers and Jeep CJ rotors. Note: this
is not a conversion kit, and you will require extra parts (rotors and
calipers) and a good knowledge of brake systems. Sold in sets.
CJ2 ...................................................................................................Dana 44 ................37738
CJ2 ...................................................................................................AMC 20...................37739
’86 CJ72 ...........................................................................................Dana 44 ................37763
’90+ Wrangler/Cherokee (using 5 on 4.5” wheel)1 .........................Dana 35C ...............38243
’90+ Wrangler/Cherokee (using 5 on 5.5” wheel)2 ..........................Dana 35C ...............38358
’98+ TJ Wrangler (using 5 on 4.5” wheel)1 ....................................Dana 44 ................38259
’98+ TJ Wrangler (using 5 on 5.5” wheel)2 ....................................Dana 44 ................37998

1 Uses a modified composite ’90+ Wrangler front rotor

2 Uses a modified ’82-86 Jeep CJ-7 front rotor (for rear disk rotor is not modified)

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WA R N ® O F F - R O A D L I G H T S
There’s a curious phenomenon that occurs when you’re out on the trail: Time flies, day slips into night. And
you need lights that forego fancy styling for a rugged functionality that can light your way back to the
pavement. Warn Industries has numerous lights to choose from, with a variety of price ranges, made from a
variety of materials. All have the reliability and durability that come built into the WARN name.
WA R N ® S D B - 2 1 0 H B 2 0 0 , 0 0 0
CANDLEPOWER DRIVING/SPOT BEAM
• A 9" dual-beam light, controlled by a dashboard switch.
• Designed for use by off-road rally drivers, where conditions
are brutal.
• Spot beam range is 886 feet. Driving beam range is 429 feet.
• Internal light frame protects the lamp against vibration and
shock.
• Delivers good shoulder and corner illumination.
• Stone guard protects the lens.
• Polycarbonate resin body is impact resistant, lightweight.
PN 37609 Kitincludes: pairoflights,dashboardswitch, wiring
WA R N ® S D B - 1 6 0 H B 1 0 0 , 0 0 0
CANDLEPOWER DRIVING/SPOT BEAM
• A 6” dual-beam, rally style light.
• Spot beam range is 770 feet. Driving beam range is 410 feet.
• Internal light frame protects the lamp against vibration and
shock.
• Offers 15˚ of vertical adjustment for various driving
situations.
• V-shaped stone guard directs air to cool lens surface,
allowing use for longer periods.
• Heat and weather resistant EPT materials seal out water.
• Polycarbonate resin body is impact resistant, lightweight.
PN 37606 Kitincludes: pairoflights,dashboardswitch, wiring
WA R N ® 4 X S P O T L I G H T S
• Lights project intense beams that extend visibility.
• Polished stainless steel housing.
• Available in 6" and 5" sizes, sold in a kit that includes two lights, two hard
plastic lens covers, relay, switch mounting plate, illuminated rocker switch
and fused wire assembly.
• Reflective ranges are 10,800 feet for 6" spot and 7,900 feet for 5" spot
• Bulbs are 100-watt H3 quartz halogen.
• Comes with easy-adjust 2-axis mounting brackets.
PN 220612 W610kit,includes: pairof6” lights,
switch, wiringandtwohardplasticlenscovers
PN 220512 W510kit,includes: pairof5” lights,switch,
wiringandtwohardplasticlenscovers
WA R N ® 4 X D R I V I N G L I G H T S
• Designed to supplement original equipment headlights, eliminate dark voids.
• Light housings are double-chromed steel.
• Bulbs are 55-watt H3 quartz halogen, with low amp draw.
• Lenses are sealed against moisture and dirt.
• 2-axis mounting bolts allow precise beam aiming.
• Sold in a kit that includes two lights, two hard plastic lens covers, relay, switch
mounting plate, illuminated rocker switch and
fused wire assembly.
PN 220412
W410kit,includes: pairoflights,switch, wiringandtwohardplasticlenscovers
WA R N ® 4 X F O G L I G H T S
• Intensity and reflectiveness of wide, bright beams illuminate roads effectively.
• Housings are double-chromed steel.
• Side visibility is improved sharply, a big help when driving off-road where deer,
elk, or livestock lurk.
• Two lens options are available–yellow for glare reduction and clear for greater
brightness.
• Bulbs are 55-watt H3 quartz halogen.
• Sold in a kit that includes two lights, two hard plastic lens covers, relay, switch
mounting plate, illuminated rocker switch and fused wire assembly.
PN 220312 Clearlenskit,includes: pairoflights,switch, wiringandtwohardplasticlenscovers
PN 220332 Yellowlenskit,includes: pairoflights,switch, wiringandtwohardplasticlenscovers
WA R N ® 4 X F L O O D L I G H T S
• 15˚ vertical by 24˚ horizontal beam spread doubles what headlights deliver.
• Light housings are polished stainless steel.
• Side visibility is improved sharply, a big help when driving off-road where deer,
elk, or livestock lurk.
• Available in 6" and 5" sizes, sold separately or in kits that include a two lights, two
hard lens covers, relay, switch mounting plate, illuminated rocker switch and fused
wire assembly.
• Bulbs are 55-watt H3 quartz halogen.
• Comes with hard plastic lens covers and 2-axis mounting brackets.
PN 220522
W520kit,includes: pairoflights,switch, wiringandtwohardplasticlenscovers
PN 220622
W620kit,includes: pairoflights,switch, wiringandtwohardplasticlenscovers
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