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Producto:  TRACK-TYPE TRACTOR

Modelo:  D8R TRACK-TYPE TRACTOR 9EM
Configuración: D8R TRACK-TYPE TRACTOR 9EM00001-UP (MACHINE)
POWERED BY 3406C Engine

Desarmado y Armado
D8R Track-Type Tractor Power Train
Número de medio -SENR8327-10 Fecha de publicación -01/06/2013 Fecha de actualización -24/06/2013

i04225742

Transmission - Assemble
SMCS - 3030-016

Assembly Procedure
Table 1
Required Tools 

Tool  Part Number  Description  Qty 

A  136-1452 Retaining Ring Pliers  1 

B  3K-4897  Spring Pin ( 3.2 mm (1/8 inch))  8 

C  5P-5197  Retaining Ring Pliers  1 

D  1P-0510  Driver Group  1 

E  1P-2420  Repair Stand (Transmission)  1 

F  FT-0833  Spring Compressor (Clamp)  2 

G  138-7575 Link Bracket  2 

H  FT-0947  Spring Compressor (Clamp)  2 

K  138-7575 Link Bracket  3 

L  138-7573 Link Bracket  3 

Reference: Refer to Specifications, "Transmission" in the Service Manual for your machine.

Make sure that you assemble the planetary housings in the original alignment. Align the marks from the disassembly
procedure.
 NOTICE

The friction discs and the clutch plates are not interchangeable
between the clutches. Keep the clutch components in order and
together for assembly in the original clutches.

1. Clean the components. Inspect all of the components for wear and for damage. Replace the components, if
necessary. Apply clean oil to the components before assembly. Make sure that all of the oil passages in the
shafts and in the housings are clean.

Illustration 1 g00618947

2. Install O-ring seals (111) on input shaft (87).

Illustration 2 g00620712

3. Install bearing (107) in planetary gears (106).

4. Install planetary gears (106) in planetary carrier (102) with thrust washer (110) on each side of the gear.

5. Align the holes in the planetary gear shaft (108) and the planetary carrier. Install pin (109). Follow this step
for all of the planetary gears.
 Illustration 3 g00620721

6. Install bearing (104) in planetary carrier (102). Use Tooling (A) to install retaining ring (103) in order to hold
the bearing in position.

Illustration 4 g00620710

Note: Apply clean oil to O-ring seals (111) immediately before assembly.

7. Install planetary carrier (102) on input shaft (87).

Illustration 5 g00618946

8. Install bearings (97) in planetary gears (100) and (101).

9. Install planetary gears (100) and (101) in planetary carrier (86) with one thrust washer (96) on each side of the
gears.
 Illustration 6 g00618944

10. Align the holes in the planetary gear shaft (98) and the planetary carrier. Install pin (95). Follow this step for
all of planetary gears (86).

Illustration 7 g00620709

Note: Apply oil to the seal immediately before assembly.

11. Install the seal (not shown) and bearing (94) on sun gear (93).

Illustration 8 g00618943

12. Install sun gear (93) on planetary carrier (86). Install retaining ring (92) in order to hold the sun gear and
bearing (94) in position.
 Illustration 9 g00620728

13. Install retaining ring (90) on planetary carrier (86). When you install the planetary carrier inside the ring gear,
use Tooling (B) to compress the retaining ring. Remove Tooling (B). Tap the retaining ring in order to make
sure that the retaining ring is seated in the groove in ring gear (91).

Illustration 10 g00618927

14. Use two people in order to install planetary carrier (86). The weight of planetary carrier (86) is approximately
26 kg (58 lb).

15. Install sun gear (88). Use Tooling (D) to install retaining ring (89) that holds sun gear (88) on input shaft (87).

Illustration 11 g00620702

16. Use Tooling (D) to install bearing (85) in output shaft (69). Install the bearing to a depth of 2.0 ± 0.5 mm
(0.079 ± 0.020 inch). Check the inside diameter of the bearing. The correct inside diameter after installation is
50 ± 0.049 mm (2 ± 0.002 inch).
 Illustration 12 g00620698

17. Use Tooling (D) to install bearing (84) in output shaft (69). Install the bearing to a depth of 13.0 ± 0.5 mm
(0.519 ± 0.020 inch). Check the inside diameter of the bearing. The correct inside diameter after installation is
56 ± 0.061 mm (2 ± 0.0024 inch).

18. Install gear (83) on the output shaft. Use Tooling (D) to install retaining ring (82) on output shaft (69).

Illustration 13 g00620732

19. Install output shaft (69) over input shaft (87). Engage sun gear (83) with the planetary gears.

Illustration 14 g00618926

20. Install retaining ring (79) that holds the output shaft to the planetary carrier.

21. Install seal ring (81) on the planetary carrier.

22. Install O-ring seal (80) on output shaft (69).

Illustration 15 g00618925

23. Turn over the planetary transmission, as shown. Install O-ring seal (78) on input shaft (87).

24. Install seal ring (76) on the planetary carrier.

25. Install seal rings (77) on the seal carrier.

Illustration 16 g00620743

26. Use Tooling (B) in order to install ring gear (75).

Illustration 17 g00620697

27. Install bearing (74) in housing (58).

28. Use Tooling (A) in order to install retaining ring (73).

Illustration 18 g00620744

29. Install seal rings (71) and (72) on pistons (70). Orient the lips of the seal rings toward the housing. Apply
clean oil to the lips of the seal rings before assembly.

30. Install piston (70) into housing (58).

Illustration 19 g01379106

31. Use two people in order to position housing (58) onto Tooling (E). The weight of housing (58) is
approximately 35 kg (77 lb). Place suitable blocks under the housing.

Note: Apply oil onto O-ring seal (78) immediately before assembly.

32. Use Tooling (L) and a suitable lifting device in order to assemble output shaft (69) and the planetary carrier
with housing (58). The weight of output shaft (69) with the planetary carrier as a unit is approximately 70 kg
(155 lb).
 Illustration 20 g00620746

33. Use Tooling (C) to install retaining ring (68) on input shaft (87).

Illustration 21 g00618914

NOTICE

The friction discs and the clutch plates are not interchangeable
between the clutches. Keep the clutch components in order and
together for assembly in the original clutches.

34. Install friction discs (67) and the clutch plates in housing (58).

Illustration 22 g00618913

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

 release the spring force.

35. Install plate (66). Install springs (63) and dowels (62). Install ring gear (65).

36. Install friction discs (64) and the clutch plates.

Illustration 23 g00620754

37. Install seal rings (60) and (61) on piston (59). Orient the lips of the seal rings toward the housing. Apply clean
oil to the lips of the seal rings before assembly.

38. Install piston (59) in housing (56).

Illustration 24 g01379158

39. Use Tooling (F) in order to hold piston (59) in housing (56).

40. Attach Tooling (G) and a suitable lifting device onto housing (56). The weight of housing (56) is
approximately 26 kg (57 lb). Align the holes for bolts (57).

41. Install bolts (57).

 Illustration 25 g00620627

Illustration 26 g02403078

42. Install bearing (48) and retaining ring (48) into planetary carrier (46).

43. Install bearings (49) in planetary gears (50).

44. Install planetary gears (50) in planetary carrier (46) with thrust washer (54) on each side of the gear.

45. Align the holes in the planetary gear shaft (51) and the planetary carrier. Install pin (52). Follow this step for
all of the planetary gears.

46. Install the retaining ring on planetary carrier (46). When you install the planetary carrier inside the ring gear,
use Tooling (B) to compress the retaining ring. Remove Tooling (B). Tap the retaining ring in order to make
sure that the retaining ring is seated in the groove in ring gear (55).

Illustration 27 g00618911
 Illustration 28 g00618907

47. Install planetary carrier (46) on the output shaft. Engage sun gear (45) with the planetary gears.

48. Install gear (44) on the output shaft. Use Tooling (C) to install retaining ring (43).

Illustration 29 g00618899

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

49. Install friction discs (42) and the clutch plates.

50. Install springs (41).

 Illustration 30 g00620768

51. Install seal rings (38) and (39) on pistons (37) and (40). Orient the lips of the seal rings toward the housing.
Apply clean oil to the lips of the seal rings before assembly.

52. Install pistons (37) and (40) in housing (36). Use Tooling (H) to hold pistons (37) and (40) in position.

Illustration 31 g01379174

53. Attach Tooling (G) and a suitable lifting device onto housing assembly (36). The weight of housing assembly
(36) is approximately 46 kg (100 lb). Install housing assembly (36).

54. Remove Tooling (G) and Tooling (H).

Illustration 32 g00620770

55. Install the friction discs and clutch plate (26).

56. Install dowels (23).

Illustration 33 g00620773

57. Install ring gear (24).

58. Install friction discs (25) and clutch plates (25).

Illustration 34 g00618675

59. If seal carrier (33) was removed, follow this procedure for assembly:

a. Raise the temperature of carrier (33) to a temperature of 127 °C to 166 °C (260°F to 330°F) for ten
minutes.

b. Align the holes in the seal carrier with the hole in housing (21). Install the carrier on the housing.

c. Install pin (35) in the hole in the carrier and in the housing. Make sure that pin (35) does not extend out
of carrier (33).

60. Install seal rings (34) on carrier (33). Install O-ring seal (32).
 Illustration 35 g00620787

61. Install seal rings (29) and (31) on piston (28). Orient the lips of the seal rings toward the housing. Apply clean
oil to the lips of the seal rings before assembly.

62. Install piston (28) in housing assembly (21).

Illustration 36 g00620790

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

63. Install the disc springs in housing assembly (21) by Steps 63.a through 63.c. See Illustration 36.

a. Position the first spring with the outside diameter of the spring in contact with the housing.

b. Position the other springs with the outside diameter of the springs in contact with each other.

c. Place plate (27) on the springs. Place housing (21) in a press.

64. Compress the disc springs under reaction plate (27). Install retaining ring (28). Make sure that the retaining
 ring is seated in the groove in housing (21). Release the spring force slowly.

Illustration 37 g00620791

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

65. Install housing assembly (21) in ring gear (24). Install retaining ring (20).

66. Install springs (22).

Illustration 38 g00618665

67. Install bearing (19) in housing (17).

68. Use Tooling (A) to install retaining ring (18).

 Illustration 39 g01379205

Illustration 40 g00620800

69. Attach Tooling (K) and a suitable lifting device onto housing (17). The weight of housing (17) is
approximately 23 kg (51 lb). Install housing (17).

70. Install bolts (15) and tighten bolts (15) to a torque of 115 ± 7 N·m (85 ± 5 lb ft).

71. Use Tooling (C) to install retaining ring (16).

Illustration 41 g00618654
72. Install suction screen (12) in the transmission cover. Install cover (11) and the bolts. Tighten the bolts to a
torque of 47 ± 7 N·m (35 ± 5 lb ft).

Illustration 42 g01379254

Note: The weight of the planetary transmission is approximately 320 kg (710 lb). The weight of the
transmission cover is approximately 100 kg (220 lb).

73. Install Tooling (K) and attach a suitable lifting device. See Illustration 42. Remove the planetary transmission
from Tooling (E). Position the transmission cover on Tooling (E). Install the planetary transmission on the
transmission cover. Install bolts (10) that hold the planetary transmission to the transmission cover.

Illustration 43 g00618652

74. Install the O-ring seal on tube (8). Install tube (8) and bolt (9).
 Illustration 44 g01379252

Note: The unit of the transmission control valves and of the priority valve weighs approximately 36 kg
(80 lb).

75. Install Tooling (L) on the unit of the transmission control valves and of the priority valve. Use a suitable
lifting device to position the transmission control valves on the planetary transmission. Install bolts (7).
Tighten bolts (7) to a torque of 48 ± 4 N·m (35 ± 3 lb ft).

Illustration 45 g00618650

Personal injury can result from being struck by parts propelled by a

released spring force.
 Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

76. Install the O-ring seals on tubes (3). Install the tubes. Install the springs and plugs (6).

77. Install the O-ring seal on tube (5). Install tube (5) in the cover. Install the clip and bolt (4).

Illustration 46 g00618649

78. Install small O-ring seals (1) and large O-ring seal (2) on the transmission cover.

79. After you conduct any of the following procedures, recalibrate the transmission modulating valves:

Replacement of the transmission modulating valve

Replacement of the solenoid on the modulating valve

Replacement or service of the transmission

Replacement of the ECM

Reference: Refer to Service Manual , "Power Train Electronic Control System".

End By:

a. Connect the transmission and bevel gears. Refer to Disassembly and Assembly, "Transmission and Bevel
Gears - Separate".

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