Thao Lap BM Co Khoa Mot Chieu

7/25/2016 773E
OffHighway Truck BDA00001UP (MACHINE) POWERED BY 3412E Engine(SEBP3401 87) Documentation
Previous Screen
Welcome: j570hvp
Product: TRUCK
Model: 773E TRUCK BDA
Configuration: 773E OffHighway Truck BDA00001UP (MACHINE)
POWERED BY 3412E Engine
Disassembly and Assembly
773D and 775D Quarry Trucks and 773E and 775E OffHighway Trucks Power Train
Media Number SENR157406 Publication Date 01/03/2006 Date Updated 15/03/2006

i05071994
Torque Converter Assemble
SMCS 3101016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty

A 1387573 Link Bracket 3
B 2P8312 Retaining Ring Pliers 1
G 5J0490 Eyebolt 2
J 1P0520 Driver Group 1
K 6V2012 Micrometer Depth Gauge 1

Guide Stud
L 3D0471 3
1/2 in 13 NC by 4 in
Guide Stud
M 6L4428 2
3/8 in 16 NC by 4 in
1. Check all of the Oring seals and the components for wear or damage. Replace the components, if
necessary.
2. Lubricate all of the Oring seals lightly with the lubricant that is being sealed.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sisweb/… 1/16
7/25/2016 773E OffHighway Truck BDA00001UP (MACHINE) POWERED BY 3412E Engine(SEBP3401 87) Documentation
Illustration 1 g00593546
3. Install seal ring (55) (not shown) to housing assembly (10) . Install seal ring (56) to lockup clutch piston
(54) .
4. Install Tooling (G) (not shown) to lockup clutch piston (54) . Install lockup clutch piston (54) to housing
assembly (10) . Remove Tooling (G) from lockup clutch piston (54) .
5. Install hub (48) to housing assembly (10) in order to align the clutch disc assemblies and the clutch plates
during assembly.
6. Install the three clutch disc assemblies and the two clutch plates to housing assembly (10) in alternating
order. Place a clutch disc assembly on the bottom of the stack.
7. Install backing plate (53) to housing assembly (10) .
8. Install retaining ring (52) to housing assembly (10) . Remove hub (48) from housing assembly (10) .
9. Install seal ring (51) to hub (48) .
10. Install hub (48) to the back of the turbine. Install two of bolts (49) that secure hub (48) to the turbine.
11. Lower the temperature of clamp ring (50) . Install clamp ring (50) to the turbine.
12. Install the remaining bolts (49) that secure hub (48) to impeller (47) . Tighten bolts (49) to a torque of 120
± 15 N·m (89 ± 11 lb ft).
13. Position housing assembly (10) on suitable cribbing, as shown. Install the ball bearing and turbine (47) to
housing assembly (10) .
Note: The ball bearing must be held in position in housing assembly (10) when turbine (47) is installed.
14. Install the bearing retainer, the thrust bearing race, and thrust bearing (46) to turbine (47) .
15. Use a suitable press and Tooling (J) to install sleeve bearing (41) into carrier assembly (26) .
Note: Sleeve bearing (41) must be installed so that sleeve bearing (41) is 1.5 ± 0.5 mm (0.06 ± 0.02 inch)
below the surface of carrier assembly (26) .
16. Install metal seal ring (40) to carrier assembly (26) .
17. Install retaining ring (44) to stator (37) .
18. Raise the temperature of stator (37) . Install freewheel cam (45) to stator (37) until freewheel cam (45)
makes contact with retaining ring (44) .
19. Install side plate (43) and retaining ring (42) to stator (37) .
20. Turn stator (37) upsidedown and install carrier assembly (26) . Install 13 new freewheel springs and 13
new freewheel rollers.
21. Assemble the freewheel springs so that the maximum number of loops face toward the outside of the
freewheel cam.
22. The stator should turn freely in the clockwise direction only when the stator is viewed from the input side
of the torque converter (engine side).
23. Install side plate (39) and retaining ring (38) to stator (37) and carrier assembly (26) .
Note: Stator (37) must be held in position on carrier assembly (26) during installation.
24. Use two people to position stator (37) and carrier assembly (26) to housing assembly (10) . The weight of
stator (37) and carrier assembly (26) is approximately 28 kg (62 lb).
25. Install the thrust bearing, the bearing retainer, and thrust bearing race (36) to stator (37) .
26. Position impeller (34) and Oring seal (35) to impeller hub (32) . Install Tooling (L) to impeller (34) , as
shown.
27. Install reinforcement plate (28) and gear (31) to the impeller hub. Remove Tooling (L) and install bolts
(33) (not shown). Tighten bolts (33) to a torque of 120 ± 15 N·m (89 ± 11 lb ft).
28. Raise the temperature of ring carrier (30) and bearing inner race (29) .
29. Install ring carrier (30) and bearing inner race (29) to the impeller hub. After ring carrier (30) has cooled,
install the ring seal to ring carrier (30) .
30. Install Tooling (G) and a suitable lifting device to the impeller.
31. Install Tooling (M) on housing assembly (10) in order to position reinforcement plate (28) to housing
assembly (10) . Install reinforcement plate (28) to housing assembly (10) . The weight of reinforcement
plate (28) and the impeller is approximately 29 kg (64 lb).
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sisweb… 10/16
32. Install bolts (27) that secure reinforcement plate (28) and the impeller to housing assembly (10) . Tighten
bolts (27) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
33. Use Tooling (B) to install retaining ring (25) to carrier assembly (26) .
34. Lower the temperature of race and roller assembly (24) and sleeve assembly (23) . Install the race, roller
assembly (24) , and sleeve assembly (23) to bearing carrier (20) .
35. Install retaining ring (22) to bearing carrier (20) .
36. Position bearing carrier (20) on the carrier assembly.
37. Use Tooling (B) to install retaining ring (21) to the carrier assembly.
38. Position ring carrier (19) onto a suitable press. Push ring carrier (19) until contact is made with the
shoulder on output shaft (17) . Install ball bearing (18) .
39. Install the two seal rings to ring carrier (19) .
40. Position output shaft (17) , the ring carrier, and the ball bearing to the torque converter.
41. Use Tooling (J) to install lip seal (16) (not shown) to bearing retainer (14) . Install lip seal (16) (not
shown) so that the lip of the seal faces toward the inside of bearing retainer (14) . Lubricate the sealing lip
lightly with the lubricant that is being sealed.
42. Install the gasket, bearing retainer (14) , two seal rings (15) , and bolts (13) . Tighten bolts (13) to a torque
of 50 ± 7 N·m (37 ± 5 lb ft).
43. Position the torque converter so that the front of the torque converter is facing upward. The weight of the
torque converter is approximately 198 kg (437 lb).
Front of torque converter
44. Install the washer, retainer plate (12) , and bolts (11) to the output shaft. Tighten bolts (11) to a torque of
80 ± 10 N·m (59 ± 7 lb ft).
Front of torque converter
45. Install pilot (9) and bolts (8) to housing assembly (10) . Tighten bolts (8) to a torque of 50 ± 7 N·m (37 ±
5 lb ft).
46. Install Tooling (L) at Location (X) in order to align torque converter housing assembly (7) to the torque
converter.
47. Install Tooling (A) (not shown) to torque converter housing assembly (7) . Attach a suitable lifting device
to torque converter housing assembly (7) . The weight of torque converter housing assembly (7) is
approximately 154 kg (340 lb).
48. Install torque converter housing assembly (7) to the torque converter.
49. Remove Tooling (L) and install bolts (6) .
50. Position flange (5) to output shaft (17) .
51. Use Tooling (D) (not shown) to measure the distance between the end of output shaft (17) and the
shoulder on flange (5) . Record this Dimension as Dimension (W) .
Note: The thickness of the shims to use must have a total thickness of 0.13 to 0.25 mm (0.005 to 0.010
inch) less than the Dimension (W) that was recorded in Step 51.
52. Install Oring seal (4) , shims (3) , retainer (2) , and bolt (1) . Tighten bolt (1) to a torque of 240 ± 25 N·m
(175 ± 18 lb ft).
End By: Install the torque converter. Refer to Disassembly and Assembly, "Torque Converter Install".
Copyright 1993 2016 Caterpillar Inc. Mon Jul 25 2016 14:11:51 GMT+0700 (SE Asia Standard Time)
All Rights Reserved.
j570hvp
Private Network For SIS Licensees.

Thao Lap BM Co Khoa Mot Chieu

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Thao Lap BM Co Khoa Mot Chieu

Uploaded by

Copyright:

Available Formats

7/25/2016 773E

Tool Part Number Part Description Qty

B 2P8312 Retaining Ring Pliers 1

G 5J0490 Eyebolt 2

J 1P0520 Driver Group 1

K 6V2012 Micrometer Depth Gauge 1

You might also like

Thao Lap BM Co Khoa Mot Chieu

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Thao Lap BM Co Khoa Mot Chieu

Uploaded by

Copyright:

Available Formats

7/25/2016 773E

Tool Part Number Part Description Qty

B 2P­8312 Retaining Ring Pliers 1

G 5J­0490 Eyebolt 2

J 1P­0520 Driver Group 1

K 6V­2012 Micrometer Depth Gauge 1

You might also like

B 2P8312 Retaining Ring Pliers 1

G 5J0490 Eyebolt 2

J 1P0520 Driver Group 1

K 6V2012 Micrometer Depth Gauge 1