torque tháo lắp

7/21/2016 3176
Engine Rebuild Kit & Related Parts for D7R & D7R Series II Tractor BRP00001UP (MACHINE)(SEBP7109 03) Documentation
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Product: TRACKTYPE TRACTOR
Model: D7R II TRACKTYPE TRACTOR BRP
Configuration: 3176 Engine Rebuild Kit & Related Parts for D7R & D7R
Series II Tractor BRP00001UP (MACHINE)
Disassembly and Assembly
D7R and D7R Series II
TrackType Tractors
Power Train
Media Number RENR365702 Publication Date 01/02/2009 Date Updated 18/02/2009

i01544205
Torque Converter Assemble
SMCS 3101016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 1P1863 Retaining Ring Pliers 1
B 1387575 Link Bracket 2
C 1361452 Internal Tip Pliers 1
D 1387573 Link Bracket 2

E 1P0510 Driver Group 1
F 1P0520 Driver Group 1
G 2P8312 Retaining Ring Pliers 1
H 1U7234 Tapered Gauge 1
Reference: Refer to Specifications, "Torque Divider" in the Service Manual for your machine.
Note: In order to ensure that the torque converter is capable of efficient operation, take the measurements
in Steps 1 and 2. Then, follow the procedure for assembly of the torque converter.
1. Check the clearance between the turbine wheel and the stator by the following steps:
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7/21/2016 3176 Engine Rebuild Kit & Related Parts for D7R & D7R Series II Tractor BRP00001UP (MACHINE)(SEBP7109 03) Documentation
Illustration 1 g00835071
a. Place stator (25) on turbine wheel (32). While you hold the stator against one side of the turbine
wheel, measure the clearance between the stator and the turbine wheel with Tooling (H) .
b. The correct clearance between the stator and the turbine wheel is 1.850 ± 0.090 mm (0.0735 ±
0.0035 inch). Check the clearance at four different points on the turbine wheel. The maximum
clearance for any measurement is 2.15 mm (0.085 inch).
c. The running clearance is one half of the clearance across the diameters. The correct running
clearance is 0.925 ± 0.045 mm (0.0367 ± 0.0017 inch). The maximum running clearance for any
measurement is 1.07 mm (0.042 inch).
2. Check the clearance between the impeller wheel and the stator by the following steps:
a. Use micrometer (44) for outside diameters to measure the diameter of the flange at four points on
the stator. Record the minimum reading.
b. Use inside micrometer (45) to measure the diameter of the flange at four points on impeller wheel
(22). Record the maximum reading.
c. The clearance across the diameters is the difference between the readings of Steps 2.b and 2.a. The
correct clearance between the stator and the impeller wheel is 1.245 ± 0.075 mm (0.0490 ± 0.0030
inch). The maximum clearance for any measurement is 1.54 mm (0.061 inch).
d. The running clearance is one half of the clearance across the diameters. The correct running
clearance is 0.622 ± 0.037 mm (0.0245 ± 0.0015 inch). The maximum running clearance for any
measurement is 0.77 mm (0.030 inch).
3. Use Tooling (F) to install bearing (42) in housing (34) .
4. Place retainer (41) on the housing. Install bolts (46). Tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb
ft).
5. Use Tooling (F) to install two bearings (38) in output flange (37) by the following steps:
a. Install one bearing (38) to a 25.4 mm (1.00 inch) depth below the surface of output flange (37).
Refer to Illustration 6.
b. Install one bearing (38) even with the surface of the splined end of output flange (37). Refer to
Illustration 7.
c. After you install bearings (38), check the inside diameter of the bearings. The correct inside
diameter after installation is 44.501 ± 0.013 mm (1.7520 ± 0.0005 inch).
6. If carrier (39) is separate from output flange (37), heat the carrier to a temperature of 152° ± 14°C (305° ±
25°F) for ten minutes. Install carrier (39) on output flange (37). Install seal ring (40) on the carrier.
NOTICE
Make sure that the assembly of the components does not damage the
seals.
7. Apply clean SAE 30W oil to seal ring (40). Pull the ends of the seal ring together. Install output flange
(37) in housing (34) .
8. Place the retaining ring on the outer groove on output flange (37). The outer groove is shown in
Illustration 6. Compress the ring and install ring gear (36). In order to hold the ring gear in place, make
sure that the retaining ring engages the slot in ring gear (36) .
9. Install two pins (35) that hold the retaining ring.
10. While you hold the unit of ring gear (36) and of output flange (37), turn over housing (34). Place spacer
(48) on the output flange.
11. Install turbine wheel (32) on the output flange.
12. Use Tooling (G) to install retaining ring (19) on the output flange.
13. Use Tooling (F) to install bearing (31) in planetary carrier (30) .
14. Use two 3/8 inch by 24 NF guide bolts. Position planetary carrier (30) on impeller wheel (22) with the
guide bolts. Use Tooling (G) to install the planetary carrier on the impeller wheel.
15. Turn over impeller wheel (22). Place the retainer on the impeller wheel. Install bolts (49) and tighten the
bolts to a torque of 50 ± 10 N·m (37 ± 7 lb ft).
16. Install six pins (26) in carrier (27) .
17. Install seal ring (28) on the carrier.
NOTICE
seals.
18. Apply clean SAE 30W oil to seal ring (28). Pull the ends of the seal ring together. Position carrier (27) on
the impeller wheel.
19. Use Tooling (F) to install carrier (27) in impeller wheel (22) .
20. Turn over the impeller wheel. Install two 3/8 inch by 24 guide bolts. Place stator (25) on the impeller
wheel and install the bolts. Tighten the bolts to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
21. Turn over the impeller wheel. Install Tooling (D) on the impeller wheel. Attach a lifting device. Place the
impeller wheel with the carrier on housing (34). The weight of the impeller wheel with the carrier is
approximately 30 kg (65 lb). Remove Tooling (D) and install the bolts. Tighten the bolts to a torque of 30
± 5 N·m (22 ± 4 lb ft).
22. Heat bearing race (18) to a temperature of 135 °C (275 °F) for ten minutes. Install the bearing race on
shaft (16) .
23. Install seal ring (21) on the shaft.
24. Heat bearing (20) to a temperature of 135 °C (275 °F) for ten minutes. Install the bearing on the shaft.
NOTICE
seals.
25. Apply clean SAE 30W oil to seal ring (21). Pull the ends of the seal ring together. Install shaft (16) and
install the bearing in the torque converter.
26. Use Tooling (C) to install retaining ring (17) .
27. Install Oring seal (14) on carrier (27). Apply clean SAE 30W oil to the seal.
28. Install the lip seal in the carrier with the lip of the seal toward bearing (33). Apply clean SAE 30W oil to
the lip of the seal.
29. Install Tooling (B) on cover (12) and attach a hoist.
30. Use two 3/8 inch by 24 NF guide bolts to install cover (12) on the torque converter. The weight of the
cover of the torque converter is approximately 70 kg (150 lb). Make sure that Oring seal (14) stays in
position when you install the cover.
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31. Install bolts (10) and tighten the bolts to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
32. Install yoke (52). Place Oring seal (51) on yoke (52). Install retainer (53) and install bolt (54). Tighten
bolt (54) to a torque of 115 ± 7 N·m (85 ± 5 lb ft).
33. Place bearing (5) in planetary gear (6). Place one spacer (9) on each side of planetary gear (6). Place these
components in the planetary carrier. Install shaft (7) .
34. Align the hole in shaft (7) with the hole in the planetary carrier. Install pin (8) even with the surface of the
planetary carrier.
35. Install spiral ring (3) in the inner diameter of planetary carrier (2). Position retainer (4) next to the spiral
ring.
36. Position planetary carrier (2) in ring gear (36) and on shaft (16). Make sure that retainer (4) stays in place.
37. Use Tooling (A) to install retaining ring (1) .
End By: Install the torque converter. Refer to Disassembly and Assembly, "Torque Converter Install".
Copyright 1993 2016 Caterpillar Inc.
All Rights Reserved.
Thu Jul 21 2016 18:02:59 GMT+0700 (SE Asia Standard Time)
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torque tháo lắp

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torque tháo lắp

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A 1P1863 Retaining Ring Pliers 1

B 1387575 Link Bracket 2

C 1361452 Internal Tip Pliers 1

D 1387573 Link Bracket 2

F 1P0520 Driver Group 1

G 2P8312 Retaining Ring Pliers 1

H 1U7234 Tapered Gauge 1

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torque tháo lắp

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Copyright

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torque tháo lắp

Uploaded by

Copyright:

Available Formats

7/21/2016 3176

A 1P­1863 Retaining Ring Pliers 1

B 138­7575 Link Bracket 2

C 136­1452 Internal Tip Pliers 1

D 138­7573 Link Bracket 2

F 1P­0520 Driver Group 1

G 2P­8312 Retaining Ring Pliers 1

H 1U­7234 Tapered Gauge 1

You might also like

A 1P1863 Retaining Ring Pliers 1

B 1387575 Link Bracket 2

C 1361452 Internal Tip Pliers 1

D 1387573 Link Bracket 2

F 1P0520 Driver Group 1

G 2P8312 Retaining Ring Pliers 1

H 1U7234 Tapered Gauge 1