Converter - Armado

D6T TRACK-TYPE TRACTOR STD, XL Differential Steering SMC00001-UP (MAC...
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Cerrar SIS
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Producto: TRACK-TYPE TRACTOR

Modelo: D6T TRACK-TYPE TRACTOR SMC
Configuración: D6T TRACK-TYPE TRACTOR STD, XL Differential Steering SMC00001-UP (MACHINE) POWERED BY C9 Engine
Desarmado y Armado
D6T Track-Type Tractor Power Train
Número de medio -KENR5126-04 Fecha de publicación -01/10/2009 Fecha de actualización -01/10/2009
i03635997
Torque Converter - Assemble

SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7575 Link Bracket 2
C 6L-7283 Forcing Screws 2
D 136-1452 Retaining Ring Pliers 1
E 138-7573 Link Bracket 2
F 1P-0510 Driver Gp 1
G 5B-4274 Bolt 2
H 1P-0520 Driver Gp 1
J 2P-8312 Retaining Ring Pliers 1
K 1U-7234 Feeler Gauge 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 17/04/2012
D6T TRACK-TYPE TRACTOR STD, XL Differential Steering SMC00001-UP (MAC... Página 2 de 16
ReferenceRefer to Specifications, "Torque Converter" in the Service Manual for your machine.
Note: Use Step 1 and Step 2 in order to verify that the torque divider is capable of an efficient
operation. Then, follow the procedure for assembly of the torque converter.
1. Check the clearance between the turbine wheel and the stator by performing the following
steps:
Illustration 1 g01249338
a. Place stator (32) on turbine wheel (41). While you hold the stator against one side of the
turbine wheel, measure the clearance between the stator and the turbine wheel with
Tooling (K) .
b. The correct diameter across the components between the stator and the turbine wheel is
1.76 to 1.94 mm (0.070 to 0.077 inch). Check the clearance at four different points on the
turbine wheel. The maximum clearance for any measurement is 2.15 mm (0.085 inch).
c. The running clearance is one half of the clearance across the diameters. The correct
running clearance is 0.88 to 0.97 mm (0.035 to 0.039 inch). The maximum running
clearance for any measurement is 1.08 mm (0.043 inch).
2. Check the clearance between the impeller wheel and the stator by performing the following
steps:
a. Use a 7 inch outside micrometer or an 8 inch outside micrometer for outside diameters in
order to measure the diameter of the flange at four points on the stator. Record the
minimum reading.
b. Use a 7 inch inside micrometer or an 8 inch inside micrometer in order to measure the
diameter of the flange at four points on impeller (30). Record the maximum reading.
c. The clearance across the diameters is the difference between the readings from Step 2.b
and from Step 2.a. The correct clearance between the stator and the impeller wheel is
1.17 to 1.32 mm (0.047 to 0.052 inch). The maximum clearance for any measurement is
1.54 mm (0.061 inch).
d. The running clearance is one half of the clearance across the diameters. The correct
3. Use Tooling (F) in order to install bearing (51) in housing (42) .
4. Place retainer (50) on the housing. Install bolts (49). Tighten the bolts to a torque of 50 ± 7 N·m
(37 ± 5 lb ft). Install oil ring (42) .
5. Use Tooling (F) in order to install two bearings (48) in output flange (46) by performing the
following steps:
a. Install one bearing (48) to a 25.4 mm (1.00 inch) depth below the surface of output flange
(46) .
b. Install one bearing (48) even with the surface of the splined end of output flange (46) .
c. After you install bearings (48), check the inside diameter of the bearings. The correct
inside diameter after installation is 44.501 ± 0.013 mm (1.7520 ± 0.0005 inch).
6. Raise the temperature of carrier (49). Install carrier (49) on output flange (46). Install seal ring
(50) on the carrier.
7. Lubricate the seal ring (50). Pull the ends of the seal ring together. Install output flange (46) in
the housing.
Note: Do not damage the seals during the assembly of the components.
8. Position the retaining ring on the outer groove on the output flange. Install ring gear (45) .
9. Install stop pins (43) in housing (42) .
10. Turn over housing (42). Place the spacer that lies under the turbine wheel on the output flange.
11. Install turbine wheel (41) on the output flange.
12. Use Tooling (J) in order to install retaining ring (40) .
13. Use Tooling (H) in order to install bearing (39) in planetary carrier (36) .
14. Position carrier (36) with Tooling (J) on impeller (30). Use Tooling (G) in order to install the
planetary carrier on the impeller.
15. Install dowel (38) .
16. Turn over impeller (30). Place retainer (37) on the impeller. Install the bolts. Tighten the bolts
to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
17. Install pins (33) .
18. Install seal ring (35) on the carrier.
19. Lubricate seal ring (35) .
20. Position carrier (34) on impeller (30) .
Note: The ball should be lined up with the groove in the bearing.
Note: Do not damage the seals during assembly.
21. Use Tooling (F) in order to install carrier (34) .
D6T TRACK-TYPE TRACTOR STD, XL Differential Steering SMC00001-UP (M... Página 10 de 16
22. Place stator (32) on pins (33) and install bolts (31). Tighten the bolts to a torque of 40 ± 5 N·m
(30 ± 4 lb ft).
23. Attach Tooling (E) and a suitable lifting device to impeller (30). The weight of impeller (30) is
approximately 30 kg (65 lb). Install bolts (24). Tighten bolts (24) to a torque of 30 ± 5 N·m (22
± 4 lb ft).
24. Raise the temperature of bearing race (27). Install bearing race (27) .
25. Install seal ring (28) onto shaft (26) .
26. Raise the temperature of bearing (29). Install bearing (29) .
27. Install shaft (26) in the torque converter.
28. Use Tooling (D) in order to install retaining ring (25) .
29. Install O-ring seal (23) and lip seal (20) .
30. Position gear (22) and install bolts (21). Tighten bolts (21) to a torque of 50 ± 7 N·m (37 ± 5 lb
ft).
31. Lower the temperature of bearing (17). Install bearing (17) and retaining ring (16) .
32. Install gear (19) and retaining ring (18) .
33. Attach Tooling (B) and a suitable lifting device to housing assembly (15). The weight of
housing assembly (15) is approximately 84 kg (185 lb). Position housing assembly (15) .
34. Install bolts (14). Tighten bolts (14) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
35. Install yoke (12) and bolt (13). Tighten bolt (13) to a torque of 105 ± 15 N·m (77 ± 11 lb ft).
36. Install sensor (10) and outlet relief valve (11) .
37. Place bearing (5) in planetary gear (6). Place one spacer (9) on each side of planetary gear (6),
and place the components in the planetary carrier. Install shaft (7) .
38. Align the hole in shaft (7) with the hole in the planetary carrier. Install pin (8) even with the
surface of the planetary carrier.
39. Install retaining ring (3) in the inner diameter of planetary carrier (2). Position retainer (4) next
to the spiral ring.
40. Position planetary carrier (2) onto shaft (16). Make sure that the retainer stays in place.
41. Use Tooling (A) in order to install retaining ring (1) .
End By: Install the torque converter. Refer to Disassembly and Assembly, "Torque Diverter - Install".
Copyright 1993 - 2012 Caterpillar Inc. Tue Apr 17 07:18:43 EST 2012
Todos los derechos reservados.
Red privada para licenciados del SIS.
Cerrar SIS
Pantalla anterior
Producto: TRACK-TYPE TRACTOR

Modelo: D6T TRACK-TYPE TRACTOR SMC
Configuración: D6T TRACK-TYPE TRACTOR STD, XL Differential Steering SMC00001-UP (MACHINE) POWERED BY C9 Engine
Desarmado y Armado
D6T Track-Type Tractor Power Train
Número de medio -KENR5126-04 Fecha de publicación -01/10/2009 Fecha de actualización -01/10/2009
i03635997
Torque Converter - Assemble

SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 1P-1863 Retaining Ring Pliers 1
B 138-7575 Link Bracket 2
C 6L-7283 Forcing Screws 2
D 136-1452 Retaining Ring Pliers 1
E 138-7573 Link Bracket 2
F 1P-0510 Driver Gp 1
G 5B-4274 Bolt 2
H 1P-0520 Driver Gp 1
J 2P-8312 Retaining Ring Pliers 1
K 1U-7234 Feeler Gauge 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement.
ReferenceRefer to Specifications, "Torque Converter" in the Service Manual for your machine.
Note: Use Step 1 and Step 2 in order to verify that the torque divider is capable of an efficient
operation. Then, follow the procedure for assembly of the torque converter.
1. Check the clearance between the turbine wheel and the stator by performing the following
steps:
a. Place stator (32) on turbine wheel (41). While you hold the stator against one side of the
turbine wheel, measure the clearance between the stator and the turbine wheel with
Tooling (K) .
b. The correct diameter across the components between the stator and the turbine wheel is
1.76 to 1.94 mm (0.070 to 0.077 inch). Check the clearance at four different points on the
turbine wheel. The maximum clearance for any measurement is 2.15 mm (0.085 inch).
c. The running clearance is one half of the clearance across the diameters. The correct
2. Check the clearance between the impeller wheel and the stator by performing the following
steps:
a. Use a 7 inch outside micrometer or an 8 inch outside micrometer for outside diameters in
order to measure the diameter of the flange at four points on the stator. Record the
minimum reading.
b. Use a 7 inch inside micrometer or an 8 inch inside micrometer in order to measure the
diameter of the flange at four points on impeller (30). Record the maximum reading.
c. The clearance across the diameters is the difference between the readings from Step 2.b
and from Step 2.a. The correct clearance between the stator and the impeller wheel is
1.17 to 1.32 mm (0.047 to 0.052 inch). The maximum clearance for any measurement is
1.54 mm (0.061 inch).
d. The running clearance is one half of the clearance across the diameters. The correct
3. Use Tooling (F) in order to install bearing (51) in housing (42) .
4. Place retainer (50) on the housing. Install bolts (49). Tighten the bolts to a torque of 50 ± 7 N·m
(37 ± 5 lb ft). Install oil ring (42) .
5. Use Tooling (F) in order to install two bearings (48) in output flange (46) by performing the
following steps:
a. Install one bearing (48) to a 25.4 mm (1.00 inch) depth below the surface of output flange
(46) .
b. Install one bearing (48) even with the surface of the splined end of output flange (46) .
c. After you install bearings (48), check the inside diameter of the bearings. The correct
inside diameter after installation is 44.501 ± 0.013 mm (1.7520 ± 0.0005 inch).
6. Raise the temperature of carrier (49). Install carrier (49) on output flange (46). Install seal ring
(50) on the carrier.
7. Lubricate the seal ring (50). Pull the ends of the seal ring together. Install output flange (46) in
the housing.
Note: Do not damage the seals during the assembly of the components.
8. Position the retaining ring on the outer groove on the output flange. Install ring gear (45) .
9. Install stop pins (43) in housing (42) .
10. Turn over housing (42). Place the spacer that lies under the turbine wheel on the output flange.
11. Install turbine wheel (41) on the output flange.
12. Use Tooling (J) in order to install retaining ring (40) .
13. Use Tooling (H) in order to install bearing (39) in planetary carrier (36) .
14. Position carrier (36) with Tooling (J) on impeller (30). Use Tooling (G) in order to install the
planetary carrier on the impeller.
15. Install dowel (38) .
16. Turn over impeller (30). Place retainer (37) on the impeller. Install the bolts. Tighten the bolts
to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
17. Install pins (33) .
18. Install seal ring (35) on the carrier.
19. Lubricate seal ring (35) .
20. Position carrier (34) on impeller (30) .
Note: The ball should be lined up with the groove in the bearing.
21. Use Tooling (F) in order to install carrier (34) .
22. Place stator (32) on pins (33) and install bolts (31). Tighten the bolts to a torque of 40 ± 5 N·m
(30 ± 4 lb ft).
23. Attach Tooling (E) and a suitable lifting device to impeller (30). The weight of impeller (30) is
approximately 30 kg (65 lb). Install bolts (24). Tighten bolts (24) to a torque of 30 ± 5 N·m (22
± 4 lb ft).
24. Raise the temperature of bearing race (27). Install bearing race (27) .
25. Install seal ring (28) onto shaft (26) .
26. Raise the temperature of bearing (29). Install bearing (29) .
27. Install shaft (26) in the torque converter.
28. Use Tooling (D) in order to install retaining ring (25) .
29. Install O-ring seal (23) and lip seal (20) .
30. Position gear (22) and install bolts (21). Tighten bolts (21) to a torque of 50 ± 7 N·m (37 ± 5 lb
ft).
31. Lower the temperature of bearing (17). Install bearing (17) and retaining ring (16) .
32. Install gear (19) and retaining ring (18) .
33. Attach Tooling (B) and a suitable lifting device to housing assembly (15). The weight of
housing assembly (15) is approximately 84 kg (185 lb). Position housing assembly (15) .
34. Install bolts (14). Tighten bolts (14) to a torque of 50 ± 7 N·m (37 ± 5 lb ft).
35. Install yoke (12) and bolt (13). Tighten bolt (13) to a torque of 105 ± 15 N·m (77 ± 11 lb ft).
36. Install sensor (10) and outlet relief valve (11) .
37. Place bearing (5) in planetary gear (6). Place one spacer (9) on each side of planetary gear (6),
and place the components in the planetary carrier. Install shaft (7) .
38. Align the hole in shaft (7) with the hole in the planetary carrier. Install pin (8) even with the
surface of the planetary carrier.
39. Install retaining ring (3) in the inner diameter of planetary carrier (2). Position retainer (4) next
to the spiral ring.
40. Position planetary carrier (2) onto shaft (16). Make sure that the retainer stays in place.
41. Use Tooling (A) in order to install retaining ring (1) .
End By: Install the torque converter. Refer to Disassembly and Assembly, "Torque Diverter - Install".
Copyright 1993 - 2012 Caterpillar Inc. Tue Apr 17 07:18:43 EST 2012
Todos los derechos reservados.
Red privada para licenciados del SIS.

Converter - Armado

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D6T TRACK-TYPE TRACTOR STD, XL Differential Steering SMC00001-UP (MAC...

Producto: TRACK-TYPE TRACTOR

Torque Converter - Assemble

3. Use Tooling (F) in order to install bearing (51) in housing (42) .

9. Install stop pins (43) in housing (42) .

11. Install turbine wheel (41) on the output flange.

12. Use Tooling (J) in order to install retaining ring (40) .

15. Install dowel (38) .

17. Install pins (33) .

18. Install seal ring (35) on the carrier.

19. Lubricate seal ring (35) .

20. Position carrier (34) on impeller (30) .

Note: Do not damage the seals during assembly.

21. Use Tooling (F) in order to install carrier (34) .

25. Install seal ring (28) onto shaft (26) .

26. Raise the temperature of bearing (29). Install bearing (29) .

27. Install shaft (26) in the torque converter.

Note: Do not damage the seals during assembly.

28. Use Tooling (D) in order to install retaining ring (25) .

29. Install O-ring seal (23) and lip seal (20) .

32. Install gear (19) and retaining ring (18) .

36. Install sensor (10) and outlet relief valve (11) .

41. Use Tooling (A) in order to install retaining ring (1) .

Producto: TRACK-TYPE TRACTOR

Torque Converter - Assemble

3. Use Tooling (F) in order to install bearing (51) in housing (42) .

9. Install stop pins (43) in housing (42) .

11. Install turbine wheel (41) on the output flange.

12. Use Tooling (J) in order to install retaining ring (40) .

15. Install dowel (38) .

17. Install pins (33) .

18. Install seal ring (35) on the carrier.

19. Lubricate seal ring (35) .

20. Position carrier (34) on impeller (30) .

Note: Do not damage the seals during assembly.

21. Use Tooling (F) in order to install carrier (34) .

25. Install seal ring (28) onto shaft (26) .

26. Raise the temperature of bearing (29). Install bearing (29) .

27. Install shaft (26) in the torque converter.

Note: Do not damage the seals during assembly.

28. Use Tooling (D) in order to install retaining ring (25) .

29. Install O-ring seal (23) and lip seal (20) .

32. Install gear (19) and retaining ring (18) .

36. Install sensor (10) and outlet relief valve (11) .

41. Use Tooling (A) in order to install retaining ring (1) .

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