Caterpillar Cat 226B3 SKID STEER LOADER (Prefix DXZ) Service Repair Manual (DXZ00001 and Up)

Service Repair Manual
Model
226B3 SKID STEER LOADER

226B3 Skid Steer Loader DXZ00001-UP (MACHINE) POWERED BY C2.2 Engine(... 1/17
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Product: SKID STEER LOADER

Model: 226B3 SKID STEER LOADER DXZ
Configuration: 226B3 Skid Steer Loader DXZ00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly

259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i02362815
Piston Pump (Hydrostatic) - Assemble

SMCS - 5070-016-H7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7289 Ruler 1
B 1P-1861 Retaining Ring Pliers 1
F 1P-0510 Driver Gp 1
G 1P-1854 Retaining Ring Pliers 1
J 1P-1860 Retaining Ring Pliers 1
K 8H-0663 Bearing Puller Gp 1
L 2P-8301 Seal Guide 1
M 6V-2055 Grease 1
N 1U-6395 Grease 1
P 9S-3263 Thread Lock Compound 1
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/10/13
Illustration 1 g00906515
1. Install liner (69).
2. Install seal (68).
3. Install actuator (67).
4. Install bearing (66).
5. Raise the temperature of bearing (65).
6. Use a suitable press and Tooling (K) to install bearing (65).
7. Use Tooling (J) to install retaining ring (64).
8. Install shaft (63).
9. Use Tooling (B) to install retaining ring (62).
10. Dowel (59) must be aligned with the piston pump housing during assembly.
11. Install O-ring seal (58).
12. Install bearing races (56) on pins (57).
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
13. Install pins (53).
14. Install washer (54).
15. Place barrel (50) in a suitable press.
16. Use Tooling (F) and Tooling (G) to install spring (55) and retaining ring (52).
17. Install the shims and retainer (51) to barrel (50).
Note: Align the reaction plate assembly with the barrel.
18. Install reaction plate assembly (48) to barrel (49).
19. Install swashplate (47).
20. Install bearing assemblies (45) and (46).
21. Install linkage (44).
22. Install the rotating assembly and swashplate (43).
23. Note the orientation of linkage (44).
24. Pin (42A) must be centered in the hole in the pump housing.
25. Install slotted pin (42) so that the slotted pin engages pin (42A).
26. Install the plug and O-ring seal (41).
27. Repeat Step 24 through Step 26 for the other side.
Note: The port plates are marked for assembly. Port plates are not interchangeable.
28. Apply Tooling (M) to port plate (40).
29. Align port plate (40) with the piston pump housing.
30. Install port plate (40).
31. Position linkage (44) in order to connect with actuator (67) during assembly.
32. Assemble the cover to the piston pump housing.
33. Repeat Step 1 through Step 32 for the other end of the piston pump.
34. Apply Tooling (N) to seal (61).
35. Use Tooling (L) to install seal (61).
226B3 Skid Steer Loader DXZ00001-UP (MACHINE) POWERED BY C2.2 Engin... 10/17
37. Install bolts (38) to cover (39).
38. Position stud (36) and nut (37).
39. Use Tooling (A) to measure the distance from stud (36) to nut (37). Set the distance to the
recorded measurement from the disassembly.
40. Install fittings (35).
41. Install caps (34).
42. Install connector (33).
Note: Align the mark on the housing with the notch in stud (31).
43. Install stud (31) and nut (32). Set the distance to the recorded measurement from the
disassembly.
44. Use Tooling (A) to measure the distance from stud (31) to nut (32). Tighten the nut to a
torque of 30 ± 2 N·m (22 ± 1 lb ft).
45. Repeat Step 43 and Step 44 for the other stud.
46. Install adapter (30).
47. Install fitting (29).
48. Install connectors (28). Tighten the connectors to a torque of 22 ± 1 N·m (16 ± 1 lb ft).
49. Install caps (27).
injury.

Note: Keepers (21) are marked for assembly. Do not mix keepers (21).
50. Install spacer (25).
51. Install spring retainer (24).
52. Install spring (23).
53. Install spring retainer (22).
54. Install shaft (26).
55. Place actuator assembly (19) in a suitable press.
56. Install keepers (21).
57. Install O-ring seal (20) on actuator assembly (19).
58. Install actuator assembly (19).
60. Install O-ring seal (17) to cover (16).
61. Install cover (16).
62. Install nut (15).
63. Install screws (14).
64. Use Tooling (A) to measure the distance from the stud to the nut. Set the distance to the
recorded measurement from the disassembly.
65. Install O-ring seal (10) to plug (8).
66. Install seal (11) to plug (8).
67. Install spring (13).
68. Install shims (12).
69. Install seat (9).
70. Install plug (8) for the charge relief valve. Tighten the plug to a torque of 70 ± 4 N·m
(52 ± 3 lb ft).
71. Install back up ring (7) to cover (3).
72. Install O-ring seal (6) to cover (3).
73. Note the orientation of spring (5).
74. Install seat (4).
injury.

75. Install the spring and cover (3) for the crossover relief valve. Tighten the cover to a torque
of 160 ± 8 N·m (118 ± 6 lb ft).
76. Repeat Step 71 through Step 75 for the other covers.
77. Install speed sensing valve (2). Tighten the valve to a torque of 50 ± 3 N·m (37 ± 2 lb ft).
78. Install the fittings and connectors (1).
End By:
a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc. Sun Oct 13 18:35:09 UTC+0800 2019
All Rights Reserved.
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i07376431
Piston Pump (Hydrostatic) - Install

SMCS - 5070-012-H7
Installation Procedure
Table 1
Required Tool
A 247-4296 Pump Support 1
B 138-7575 Link Bracket 1
159-3327(1) Wrench Adapter 1
C
387-9124(2) Wrench Adapter 1
(1)
For use with hex head bolts.
(2)
For use with 12 point head bolts
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1. Use a suitable lifting device, Tooling (B), and Tooling (A) to support piston pump (5).
2. Position piston pump (5). The weight of the piston pump is approximately 61 kg (134 lb).
3. Use Tooling (C) to install bolt (6). Tighten bolts (6) to a torque of 160 ± 30 N·m
(118 ± 22 lb ft).
Note: Refer to Service Magazine, SEPD1272, "A New Bolt Is Used To Fasten The Hystat
Pump To The Engine" for bolt replacement information.
4. Repeat Step 3 for the other side.
5. Remove Tooling (A) and (B) from piston pump (5).
6. Connect hose (4).
7. Tighten clamp (3).
8. Connect hose assemblies (2).
9. Connect hose assemblies (1).
End By:
a. Install the gear pump.
b. Install hydraulic tank.
Copyright 1993 - 2019 Caterpillar Inc. Sun Oct 13 18:36:08 UTC+0800 2019
All Rights Reserved.
Private Network For SIS Licensees.
Shutdown SIS
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i02787466
Control Manifold and Solenoid (Parking Brake) - Remove

and Install
SMCS - 5264-010; 5479-010
Removal Procedure
Table 1
Required Tools
6V-9508 Face Seal Plug (11/16 - 16 THD) 3
6V-9829 Cap Assembly (11/16 - 16 THD) 3
ZZ
6V-9509 Face Seal Plug (13/16 - 16 THD) 2
6V-9830 Cap Assembly (13/16 - 16 THD) 2
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
b. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN

PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat® products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.

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Service Repair Manual

226B3 SKID STEER LOADER

Product: SKID STEER LOADER

Disassembly and Assembly

Piston Pump (Hydrostatic) - Assemble

1. Install liner (69).

2. Install seal (68).

3. Install actuator (67).

4. Install bearing (66).

5. Raise the temperature of bearing (65).

6. Use a suitable press and Tooling (K) to install bearing (65).

7. Use Tooling (J) to install retaining ring (64).

8. Install shaft (63).

9. Use Tooling (B) to install retaining ring (62).

11. Install O-ring seal (58).

12. Install bearing races (56) on pins (57).

To prevent possible injury, follow the established assembly procedure

13. Install pins (53).

14. Install washer (54).

15. Place barrel (50) in a suitable press.

17. Install the shims and retainer (51) to barrel (50).

Note: Align the reaction plate assembly with the barrel.

18. Install reaction plate assembly (48) to barrel (49).

19. Install swashplate (47).

20. Install bearing assemblies (45) and (46).

21. Install linkage (44).

22. Install the rotating assembly and swashplate (43).

23. Note the orientation of linkage (44).

26. Install the plug and O-ring seal (41).

27. Repeat Step 24 through Step 26 for the other side.

28. Apply Tooling (M) to port plate (40).

30. Install port plate (40).

32. Assemble the cover to the piston pump housing.

34. Apply Tooling (N) to seal (61).

35. Use Tooling (L) to install seal (61).

36. Use Tooling (B) to install retaining ring (60).

37. Install bolts (38) to cover (39).

38. Position stud (36) and nut (37).

40. Install fittings (35).

41. Install caps (34).

42. Install connector (33).

45. Repeat Step 43 and Step 44 for the other stud.

46. Install adapter (30).

47. Install fitting (29).

49. Install caps (27).

To prevent possible injury, follow the established assembly procedure

50. Install spacer (25).

51. Install spring retainer (24).

52. Install spring (23).

53. Install spring retainer (22).

54. Install shaft (26).

55. Place actuator assembly (19) in a suitable press.

56. Install keepers (21).

57. Install O-ring seal (20) on actuator assembly (19).

58. Install actuator assembly (19).

59. Use Tooling (B) to install retaining ring (18).

60. Install O-ring seal (17) to cover (16).

61. Install cover (16).

62. Install nut (15).

63. Install screws (14).

65. Install O-ring seal (10) to plug (8).

66. Install seal (11) to plug (8).

67. Install spring (13).

68. Install shims (12).