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i06217779
Transmission - Disassemble
SMCS - 3150-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
1P-0074 Slide Hammer Puller Gp 1
A
4C-5651 Threaded Adapter 1
B 136-1452 Retaining Ring Pliers As 1
C 5P-5197 Retaining Ring Pliers As 1
D 1P-1863 Retaining Ring Pliers 1
E 5F-7465 Puller Gp 1
6V-3010 Puller Gp 1
8B-7557 Threaded Adapter 2
F
126-7177 Puller Leg 2
126-7181 Sliding Plate 4
G 8H-0663 Bearing Puller Gp 1
H 9U-7289 Scale 1
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NOTICE
Illustration 1 g01136987
1. Remove plug (1) in order to drain the oil from the transmission into a suitable container.
Evenly remove bolts (2) and remove housing (3).
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Illustration 2 g01136993
Illustration 3 g01136995
Illustration 4 g01137000
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Illustration 5 g01137027
Illustration 6 g01137040
Illustration 7 g01150446
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Illustration 8 g01150456
Illustration 9 g01150462
Illustration 10 g01137074
10. Remove seals (16) and (17) from piston (15). Remove pins (18) from piston (15).
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Illustration 11 g01137081
NOTICE
Illustration 12 g01137084
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Illustration 13 g01137088
13. Remove seals (22), (23), and (24) from ring (21).
Illustration 14 g01137089
Illustration 15 g01137095
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Illustration 16 g01137103
Illustration 17 g01137106
Illustration 18 g01137111
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Illustration 19 g01150464
Illustration 20 g01137130
21. Remove retaining ring (33) and shim (34) from gear (32).
Illustration 21 g01137133
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Illustration 22 g01137136
Illustration 23 g01137145
24. Use Tooling (B) in order to remove retaining ring (37). Remove shaft assembly (31).
Illustration 24 g01137149
25. Use Tooling (C) in order to remove retaining ring (38) from shaft assembly (31).
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Illustration 25 g01137155
26. Use Tooling (D) in order to remove retaining ring (39) from shaft assembly (31). Remove
race (40) from shaft assembly (31).
Illustration 26 g01137164
27. Use a suitable press in order to remove washer (42) and ball bearing (41) from shaft
assembly (31).
Illustration 27 g01137169
28. Use a suitable press in order to remove ball bearing (41) from washer (42).
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Illustration 28 g01137172
Illustration 29 g01194426
30. Remove bolt (45A), speed sensor (45), bolts (46), and lubrication pump (47).
Illustration 30 g01137179
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Illustration 31 g01150471
32. Use Tooling (E) in order to press gear assembly (50) from bearing cone (51).
Illustration 32 g01150474
Illustration 33 g01137187
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Illustration 34 g01137217
Note: Bearing cone (52) will be damaged when bearing cone (52) is removed.
Illustration 35 g01137229
Illustration 36 g01137242
37. Use Tooling (C) to remove retaining ring (54) and planetary pinion (55) from gear assembly
(50).
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Note: Shim (56) and rollers (57) will fall when planetary pinion (55) is removed.
Illustration 37 g01137244
38. Use Tooling (F) in order to remove inner race (58) from gear assembly (50).
39. Repeat Step 37 and Step 38 for the remaining planetary pinions.
Illustration 38 g01137246
Illustration 39 g01150588
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Illustration 40 g01150597
Illustration 41 g01150600
Illustration 42 g01137273
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Illustration 43 g01137280
45. Use Tooling (G) and a suitable press in order to remove plate (68) from gear (67).
Illustration 44 g01137286
Illustration 45 g01150605
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Illustration 46 g01150612
Illustration 47 g01150614
49. Remove O-ring seal (72) and bushing (73) from pinion (71).
Illustration 48 g01150616
50. Use Tooling (G) in order to remove bearing cone (74) from pinion (71).
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