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Producto: EXCAVATOR
Modelo: 320C EXCAVATOR PAB
Configuración: 320C & 320C L Excavators PAB00001-UP (MACHINE) POWERED BY 3066 Engine

Desarmado y Armado
320C Excavator Machine Systems
Número de medio -RENR3826-16 Fecha de publicación -01/11/2014 Fecha de actualización -30/03/2016

i02606693

Main Hydraulic Pump - Disassemble


SMCS - 5070-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5F-7465 Puller Group 1
B 1P-2420 Transmission Repair Stand 1
C 138-7575 Link Bracket 3
D 1P-0510 Driver Group 1
E 1P-1859 Retaining Ring Pliers 1
F 9S-9152 Bearing Puller 1
G 8B-7551 Bearing Puller 1

Start By:

a. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic
Pump - Remove".

b. Remove the pump control. Refer to Disassembly and Assembly, "Pump Control - Remove".

NOTICE

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Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will


reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always


plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.

Clean the hydraulic system properly after any major component


exchange or especially after a component failure, to remove any
contamination.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will prevent dirt from entering the internal
mechanism.

Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is
available to analyze failures for piston pumps and motors. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".

Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.

Illustration 1 g00883045

1. Loosen bolts (2). Place a mark across pump coupling (1) and the shaft for assembly purposes.
Remove pump coupling (1).

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Illustration 2 g00706766

2. Use Tooling (A) to remove seal assembly (4). Remove bolts (3), bell housing (5), and the
gasket.

Illustration 3 g00706789

3. Remove O-ring seal (6) and lip seal (7) from the seal assembly.

Illustration 4 g00883046

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4. Place the main hydraulic pump on Tooling (B). Remove bolts (9) and charge pump (8) from
head (10).

Illustration 5 g00913778

5. Remove O-ring seal (11) from head (10).

Illustration 6 g00913779

6. Remove the harness assembly from the wire clips. Remove pressure sensors (12), bolts (14),
and bracket (13) from head (10).

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Illustration 7 g00913780

7. Remove O-ring seal (15) from pressure sensor (12).

Illustration 8 g00913782

8. Attach Tooling (C) and a suitable lifting device to head (10). Remove bolts (17) and (16) and
head (10). The weight of head (10) is approximately 41 kg (90 lb).

Illustration 9 g00913784

9. Remove caps (18) from nipples (21). Remove nipples (21), bolts (19), and covers (20) from
head (10).

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Illustration 10 g00913786

10. Remove O-ring seals (22) from nipples (21).

Illustration 11 g00913788

11. Remove O-ring seal (23) from covers (20).

Illustration 12 g00913789

12. Remove bolts (25) and cover (24) from head (10).

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Illustration 13 g00913792

13. Remove O-ring seal (26) from head (10).

Illustration 14 g00706912

14. Use Tooling (D) in order to remove two bearings (27) from the head.

Illustration 15 g00913793

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15. Remove plugs (28) and (29) from head (10).

Illustration 16 g00913795

16. Remove two orifices (30) from head (10).

Illustration 17 g00706946

17. Remove O-ring seals (31) and (32) from pump housing (35). Remove port plates (33) and (34).

Note: The port plates must be installed in the original position during assembly.

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Illustration 18 g00913797

18. Remove plugs (36), eight bolts (37), two bolts (39), and covers (38) from pump housing (35).

Illustration 19 g00913799

19. Remove O-ring seal (40) from plugs (36).

Illustration 20 g00913802

20. Remove O-ring seal (41) from covers (38).

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Illustration 21 g00913806

21. Remove plug (42) from covers (38).

Illustration 22 g00913808

22. Remove O-ring seals (43) from pump housing (35).

Illustration 23 g00913811

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23. Remove plugs (46), bolts (44), and covers (45) from pump housing (35).

Illustration 24 g00913813

24. Remove O-ring seal (47) from plugs (46).

Illustration 25 g00913814

25. Remove O-ring seal (48) from covers (45).

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Illustration 26 g00913817

26. Remove barrel assemblies (49) and (50) from pump housing (35).

Note: It may be necessary to use string to aid in the removal procedure. The barrel assemblies
must be installed in the original position during assembly.

Illustration 27 g00707124

27. Mark piston assemblies (51) and barrel (52) for assembly. Remove piston assembly (51) from
barrel (52).

Illustration 28 g00707137

28. Remove pistons (53) from piston plate (54).

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Illustration 29 g00913836

29. Remove cap (55) from barrel (52).

Illustration 30 g00913840

30. Remove retainer (56) from barrel (52).

Illustration 31 g00913841

31. Remove springs (57) from barrel (52).

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32. Repeat Step 27 through Step 31 for the remaining barrel assembly.

Illustration 32 g00707204

Note: The pump has been removed from Tooling (B) for photographic purposes only.

33. Use Tooling (E) to remove retaining rings (58).

Illustration 33 g00913845

34. Remove shaft assemblies (59) and (60) from pump housing (35).

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Illustration 34 g00913847

35. Use Tooling (F) and a suitable press to remove bearing (61) from shaft assembly (59).

Illustration 35 g00913849

36. Remove ring (62) from shaft assembly (59).

Illustration 36 g00913850

37. Use Tooling (G) and a suitable press to remove bearing (63) from shaft assembly (59).

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Illustration 37 g00913854

38. Remove spacer (64) and retaining ring (58) from shaft assembly (59).

39. Repeat Step 35 through Step 38 for shaft (60).

Illustration 38 g00913855

40. Remove swashplate assemblies (65) and (66) from pump housing (35).

Note: The swashplate assemblies must be installed in the original position during assembly.

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Illustration 39 g00913857

41. Remove plate (67) from swashplate assembly (65).

Illustration 40 g00913859

42. Remove bearings (68) from swashplate assembly (65).

Illustration 41 g00913861

43. Remove dowel pins (69) from swashplate assembly (65).

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Illustration 42 g00913864

44. Remove bearing (70) from swashplate assembly (65).

45. Repeat Step 41 through Step 44 for swashplate assembly (66).

Illustration 43 g00913868

46. Remove bearings (71) from pump housing (35).

Illustration 44 g00913869

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47. Remove guide pins (72) from pump housing (35).

Illustration 45 g00913870

48. Remove bolts (73) and cover (74) from pump housing (35).

Illustration 46 g00913871

49. Remove gasket (75) from pump housing (35).

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Illustration 47 g00913873

50. Remove plugs (77) and (80), fitting (79), four dowel pins (76), and two guide pins (78) from
pump housing (35).

Illustration 48 g00913874

51. Remove O-ring seal (81) from fitting (79). Remove O-ring seal (82) from plug (77). Remove O
-ring seal (83) from plug (80).

Copyright 1993 - 2020 Caterpillar Inc. Wed Apr 22 09:09:22 EST 2020
Todos los derechos reservados.
Red privada para licenciados del SIS.

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