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Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
(A) 1U-7600 Slide Hammer 1
(B) 205-0633 Spanner Wrench 1
(C) 9S-9152 Bearing Puller 1
(D) 1P-0510 Driver Group 1
(E) 1P-1862 Snap Ring Pliers 1
(F) 5B-0841 Bolt 1
(G) 6B-6683 Nut 2
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" in
this manual.
NOTICE
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Note: Put identification marks on the travel motor and on all lines for installation purposes. Plug
all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the section of the travel motor for assembly purposes. The
parts must be reinstalled in the original locations of the parts.
Illustration 1 g00774455
2. Remove plug (2) , plug (3) , plug (4) , and the O-ring seals.
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Illustration 2 g00776164
3. Install Tooling (F) and (G) at opening (2a) . Use opening (3A) in order to remove wire (5) .
Illustration 3 g00775832
Illustration 4 g00776141
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5. Remove wire (5) . through opening (3a) . Pull wire (5) and turn cover (1) in order to remove
the wire from the motor assembly.
Illustration 5 g00774466
Illustration 6 g00774472
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Illustration 7 g00774475
Illustration 8 g00774480
Illustration 9 g00774482
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Illustration 10 g00774486
Illustration 11 g00774487
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Illustration 12 g00774490
Illustration 13 g00774491
Illustration 14 g00774566
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Illustration 15 g00774575
Illustration 16 g00774577
Illustration 17 g00774580
18. Remove four bearing races (18) . Remove four washers (19) .
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Illustration 18 g00775038
Illustration 19 g00774582
20. Use Tooling (B) in order to remove hidden ring nut (21) .
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Illustration 20 g00774586
Illustration 21 g00774589
22. Remove four socket head screws (22) . Remove valve assembly (23) .
Illustration 22 g00774592
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Illustration 23 g00774593
24. Remove two plugs (25) , and the O-ring seals. Remove spool (26) .
Illustration 24 g00774597
25. Remove four small O-ring seals (27) . Remove two large O-ring seals (28) .
Illustration 25 g00774603
26. Remove plug (29) , and the O-ring seal. Remove spring (30) .
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Illustration 26 g00774612
27. Remove plug (31) , and the O-ring seal. Remove spool (32) .
Illustration 27 g00774614
28. Remove two plugs (33) , and the O-ring seals. Remove two springs (34) , two washers (35) ,
and spool (36) .
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Illustration 28 g00774620
Illustration 29 g00774631
30. Remove six socket head bolts (40) . Remove cover (41) .
Illustration 30 g00774647
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Illustration 31 g00774651
Illustration 32 g00774655
Note: Turn the housing on one side in order to remove the barrel assembly as a unit.
Illustration 33 g00774662
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Illustration 34 g00774665
Note: Mark the location of the pistons in the barrel for assembly purposes.
35. Remove pistons (47) , and retainer plate (48) as a unit from barrel (45) . Remove pistons
(47) from retainer plate (48) .
Illustration 35 g00774680
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Illustration 36 g00774674
Illustration 37 g00774683
Illustration 38 g00774688
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Illustration 39 g00774692
Illustration 40 g00774694
41. Use a suitable press and Tooling (C) in order to remove bearing (56) from shaft (57) .
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Illustration 41 g00774704
Illustration 42 g00774707
Illustration 43 g00774717
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Illustration 44 g00774748
Note: When the plug is removed (131) steel balls will fall from the housing. Place a
receptacle under the housing in order to catch the steel balls.
44. Remove plug (61) . Remove steel balls (62) from the housing.
Illustration 45 g00774755
Illustration 46 g00774760
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