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i01368358
Disassembly Procedure
Table 1
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1P-1857 Snap Ring Pliers 1
B 1P-1859 Snap Ring Pliers 1
Start By:
A. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove".
NOTICE
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Note: Put identification marks on the pump and on all lines for installation purposes. Plug all
lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the
system.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00722015
Illustration 2 g00721949
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Illustration 3 g00722021
Illustration 4 g00722028
Illustration 5 g00722037
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Note: One allen head screw (10) is longer than the other three allen head screws.
Illustration 6 g00722043
Illustration 7 g00722051
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Illustration 8 g00722064
16. Remove two allen head screws (15) from the piston block.
Illustration 9 g00722086
18. Remove O-rings (17), (18), and (19) from the piston block.
Illustration 10 g00722089
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19. Remove springs (20) and (21) from the pump body.
Illustration 11 g00722106
Illustration 12 g00722113
23. Remove four allen head screws (25) from plate (26) .
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Illustration 13 g00722120
Illustration 14 g00722384
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Illustration 15 g00722149
28. Use Tooling (B) to remove snap ring (29) from the pump body.
Illustration 16 g00722209
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Illustration 17 g00722214
34. Use Tooling (A) to remove two snap rings (34) from shaft (31) .
Copyright 1993 - 2020 Caterpillar Inc. Fri Feb 21 23:29:23 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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Shutdown SIS
Previous Screen
i01369293
Assembly Procedure
Table 1
REQUIRED TOOLS
Tool Part Number Part Description Qty
A 1P-1857 Snap Ring Pliers 1
B 1P-1859 Snap Ring Pliers 1
NOTICE
Note: Cleanliness is an important factor. Before the assembly procedure, the interior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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Illustration 1 g00722214
2. Use Tooling (A) to install two snap rings (34) onto shaft (31) .
Illustration 2 g00722209
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Illustration 3 g00722149
6. Install plate (30) onto shaft (31) and the pump housing.
7. Use Tooling (B) to install snap ring (29) onto shaft (31) .
Illustration 4 g00722384
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Illustration 5 g00722120
Illustration 6 g00722113
11. Install four allen head screws (25) to plate (26). Tighten the allen head screws to a torque of
12 ± 3 N·m (9 ± 2 lb ft).
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Illustration 7 g00722106
Illustration 8 g00722089
14. Use Tooling (A) to install snap ring (22) onto the shaft.
15. Install springs (21) and (20) into the pump housing.
Illustration 9 g00722086
16. Install new O-rings (17) , (18), and (19) onto the piston block.
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Illustration 10 g00722064
18. Install two allen head screws (15) to piston block (16) .
Illustration 11 g00722051
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Illustration 12 g00722043
23. Install four allen head screws (10) to pump head (11). Tighten the allen head screws to a
torque of 55 ± 14 N·m (41 ± 10 lb ft).
Illustration 13 g00722037
Illustration 14 g00722028
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Illustration 15 g00722021
Illustration 16 g00721949
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Illustration 17 g00722015
32. Install allen head screw (1) to hub (2). Hub (2) must be installed against the shoulder of the
shaft. Tighten the allen head screw to a torque of 49 ± 9 N·m (36 ± 7 lb ft).
End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc. Fri Feb 21 23:30:20 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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Shutdown SIS
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i01348698
Installation Procedure
NOTICE
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Illustration 1 g00711747
1. Use a suitable lifting device to support the piston pump (10) in place. Weight of the piston
pump is 27 kg (60 lb).
Illustration 2 g00711740
2. Install the piston pump to the engine with a suitable lifting device.
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Illustration 3 g00711728
Illustration 4 g00711880
Illustration 5 g00711727
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Illustration 6 g00711725
Illustration 7 g00711720
Illustration 8 g00711712
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