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i05441407
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Pliers 1
B 1P-1861 Retaining Ring Pliers 1
C 147-3497 Spring Compressor 1
D 1U-7600 Slide Hammer Puller Gp 1
E 5P-4758 Retaining Ring Pliers 1
F 1P-1863 Retaining Ring Pliers 1
Start By:
a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Swing) -
Remove".
Personal injury can result from hydraulic oil pressure and hot oil.
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Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00914082
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Illustration 2 g00914084
Illustration 3 g00914085
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Illustration 4 g00914087
Illustration 5 g00914091
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Illustration 6 g00914100
Note: Mark the proper orientation of port plate (13) for installation purposes.
Illustration 7 g00914101
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Illustration 8 g00914104
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Illustration 9 g00914306
Illustration 10 g00914599
22. Put the swing pump in a suitable press, as shown. Mark the position of adjustment screw
(25) in the pump housing. Loosen nut (26). Install a large socket to the barrel assembly, as
shown. Compress the barrel assembly in order to allow the removal of adjustment screw
(25). Remove the adjustment screw from the pump housing. Release the compression on the
barrel assembly.
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Illustration 11 g00914600
23. Carefully remove barrel assembly (27) from the pump housing.
Illustration 12 g00914602
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Illustration 13 g00914603
Illustration 14 g00914604
26. Remove spring assembly (31) and shim (32) from barrel assembly (27).
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Illustration 15 g00914607
27. Use Tooling (B) and a suitable press in order to remove retaining ring (33) from barrel
assembly (27).
Illustration 16 g00914609
28. Remove washers (34) and spring (35) from barrel assembly (27).
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Illustration 17 g00914610
Illustration 18 g00914614
Illustration 19 g00914615
31. Remove slide (39), two rods (40), and two bearings (41).
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Illustration 20 g00914616
Illustration 21 g00914626
33. Use Tooling (E) in order to remove retaining ring (43) from housing (4).
Illustration 22 g00914628
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Illustration 23 g00914629
35. Use Tooling (E) in order to remove retaining ring (45) from housing (4).
36. Remove shaft assembly (46) and O-ring seal (47) from housing (4).
Illustration 24 g00914638
37. Use Tooling (F) in order to remove retaining ring (48) from shaft assembly (46).
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Illustration 25 g00914643
Illustration 26 g00914644
Illustration 27 g00914646
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Illustration 28 g00914648
42. Remove cover (54) and piston assembly (55), as shown. Remove O-ring seal (56) from
cover (54).
Illustration 29 g00914675
43. Use Tooling (A) and a suitable press in order to remove retaining ring (57).
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Illustration 30 g00914676
44. Use Tooling (C) and a suitable press in order to remove ring assembly (58).
Illustration 31 g00914677
45. Remove spring retainer (59). Remove springs (60), (61), and (62). Remove spring retainer
(63).
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Illustration 32 g00914678
Illustration 33 g00914680
47. Use Tooling (A) and a suitable press in order to remove retaining ring (65).
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Illustration 34 g00914681
48. Remove O-ring seal (66) and keepers (67). Remove spring retainer (68). Remove springs
(69), (70), and (72). Remove spring retainer (71) and rod (73).
Illustration 35 g00914683
Copyright 1993 - 2020 Caterpillar Inc. Sat Apr 18 13:00:07 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.
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Shutdown SIS
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i05441417
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Pliers 1
B 1P-1861 Retaining Ring Pliers 1
C 147-3497 Spring Compressor 1
D 9U-5719 Shrink Tubing 1
E 5P-4758 Retaining Ring Pliers 1
F 1P-1863 Retaining Ring Pliers 1
G -(1) Measuring Bell 1
H -(2) Measuring Hub 1
J -(3) Alignment Plug 1
K -(4) Test Ring 1
(1)
Refer to Measuring Bell Part Number column of Table 2.
(2)
Refer to Measuring Hub Part Number column of Table 2.
(3)
Refer to Plug Part Number column of Table 2.
(4)
Refer to Test Ring Part Number column of Table 2.
Table 2
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Piston Displacement Hub (H) Bell (G) Test Ring (K) Plug (J)
diameter in in cc Part Part Part number Part
mm (in) number number number
15.2 (0.598) 40 135-8293 128-2744 135-8295 135-8291
17 (0.669) 56 128-2743 128-2744 128-2745 128-2741
Note: Tooling (G), (H), (J), and (K) is dependent on the diameter of the piston. Refer to Piston
Diameter column in table 2 to determine the correct tooling for your application.
Illustration 1 g00914683
Illustration 2 g00914681
2. Install spring retainer (71) and rod (73). Install springs (72), (70), and (69). Install spring
retainer (68). Install keepers (67) and O-ring seal (66).
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Illustration 3 g00914680
Improper assembly of parts that are spring loaded can cause bodily
injury.
3. Use Tooling (A) and a suitable press in order to Install retaining ring (65).
Illustration 4 g00914678
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Illustration 5 g00914677
5. Install spring retainer (63). Install springs (62), (61), and (60). Install spring retainer (59).
Illustration 6 g00914676
Improper assembly of parts that are spring loaded can cause bodily
injury.
6. Use Tooling (C) and a suitable press in order to install keepers (58).
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Illustration 7 g00914675
Improper assembly of parts that are spring loaded can cause bodily
injury.
7. Use Tooling (A) and a suitable press in order to install retaining ring (57).
Illustration 8 g00914648
8. Install O-ring seal (56) to cover (54). Install piston assembly (55) and cover (54), as shown.
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Illustration 9 g00914646
Illustration 10 g00914644
Illustration 11 g00914643
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Illustration 12 g00914638
13. Use Tooling (F) in order to install retaining ring (48) to shaft assembly (46).
Illustration 13 g00914629
14. Install shaft assembly (46) and O-ring seal (47) to housing (4).
15. Use Tooling (E) in order to install retaining ring (45) to housing (4).
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