FICHTNER India

Project Subject Doc. No. Rev. Section

NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 1 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Annexure-1: Estimation of Heat load calculation for proposed MV Switchgear

Building & Control Room Building for Electrical equipments

1.1 33 KV Switchgear
This Swotchgear having four Nos. of 33 KV switchgears

(a). Incomer module with 2500A breaker:

2 Nos. Incomers of 2500A VCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays & width of panel is 1200 mm
Breaker loss = 3x25002x60x10-6 = 1125 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
Busbars = 0.0724x2500x3x1.2 = 651.6 watts
The heat loss one incomer feeder = 1822 watts
Therefore, total heat loss for 2 incomer feeders = 3643 watts
= 3.643 KW

(b). Outgoing module with 1250A breaker:

2 Nos. outgoing feeders of 1250A VCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays & width of panel is 1200 mm
Breaker loss = 3x12502x60x10-6 = 281 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
Busbars = 0.0724x1250x3x1.2 = 325.8 watts
The heat loss one outgoing feeder = 652 watts
Therefore, total heat loss for 2 outgoing feeders = 1304 watts
= 1.304 KW

1.2 Lighting Load = 0.72 KW Assumed

1.3 Power Cable = 0.5 KW Assumed

Therefore Total Heat Load For MV Building = 6.167 KW

FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 2 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

2. Control Room Building

2.1 CRP Panels = 250 watts Assumed

Therefore, total heat loss for 11 CRP = 2.75 KW

2.2 MLDB & ELDB = 450 watts Assumed

Therefore, total heat loss for 3 ACDBs = 1.35 KW

2.3 Lighting Load = 4.5 KW Assumed

2.4 Power Cable = 0.5 KW Assumed

2.5 AC Automatic Transfer Switch (ATS)

This Switchgear having four Nos. of 415V switchgears
Incomer & Outgoing module with 2000A breaker:
2 Nos. Incomers & 2 Nos. Outgoing feeders of 2000A ACB, having 2 CT's of 15VA burden,
5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 3x20002x60x10-6 = 720 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
Busbars = 0.0724x2000x3x1.8 = 977.4 watts
Therefore, total heat loss for ATS = 4.037 KW

2.6 AC Normal Supply Panel

(a). Incomer module with 2000A breaker:
1 No. Incomer of 2000A ACB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 3x20002x60x10-6 = 720 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 765 watts
Therefore, total heat loss for 1 incomer feeder = 0.765 KW

(b). Outgoing module with 1000A MCCB:

1 No. outgoing feeder of 1000A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 200 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 245 watts
Therefore, total heat loss for 1 outgoing feeder = 0.245 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 3 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

(c). Outgoing module with 630A MCCB:

3 Nos. outgoing feeders of 630A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 200 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 245 watts
Therefore, total heat loss for 3 outgoing feeders = 0.735 KW

(d). Outgoing module with 400A MCCB:

2 Nos. outgoing feeders of 400A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 100 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 145 watts
Therefore, total heat loss for 2 outgoing feeders = 0.29 KW

(e). Outgoing module with 300A MCCB:

2 Nos. outgoing feeders of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 60 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 105 watts
Therefore, total heat loss for 2 outgoing feeders = 0.21 KW

(f). Outgoing module with 200A MCCB:

1 No. outgoing feeder of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 1 outgoing feeder = 0.085 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 4 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

(g). Outgoing module with 160A MCCB:

1 No. outgoing feeder of 160A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 1 outgoing feeder = 0.085 KW

(h). Outgoing module with 125A MCCB:

2 Nos. outgoing feeders of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 73 watts
Therefore, total heat loss for 2 outgoing feeders = 0.146 KW

(i). Outgoing module with 100A MCCB:

2 Nos. outgoing feeders of 100A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 73 watts
Therefore, total heat loss for 2 outgoing feeders = 0.146 KW

(j). Outgoing module with 80A MCCB:

1 No. outgoing feeder of 80A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 1 outgoing feeder = 0.065 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 5 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

(k). Outgoing module with 63A MCCB:

1 No. outgoing feeder of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 1 outgoing feeder = 0.065 KW

(l). Outgoing module with 32A MCCB:

4 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 4 outgoing feeders = 0.196 KW

(m). Outgoing module with 16A MCCB:

5 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 5 outgoing feeders = 0.245 KW

Busbars with 1 No. of 2000A horizontal & 3 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x2000x3x5.050 = 2194 watts
(ii). Vertical Busbars = 0.0724x2000x3x3x1.8 = 2346 watts
Therefore, total heat loss for Busbars = 4.539 KW

Therefore, total heat loss for AC Normal = 7.817 KW

Supply Panel

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 6 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

2.7 AC Preferred Supply Panel

(a). Incomer module with 1000A MCCB:
1 No. incomer feeder of 1000A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 200 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 245 watts
Therefore, total heat loss for 1 incoming feeder = 0.245 KW

(b). Outgoing module with 300A MCCB:

2 Nos. outgoing feeders of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 60 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 105 watts
Therefore, total heat loss for 2 outgoing feeders = 0.21 KW

(c). Outgoing module with 200A MCCB:

1 No. outgoing feeder of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 1 outgoing feeder = 0.085 KW

(d). Outgoing module with 160A MCCB:

1 No. outgoing feeder of 160A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 7 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 1 outgoing feeder = 0.085 KW

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

(e). Outgoing module with 100A MCCB:

1 No. outgoing feeder of 100A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 73 watts
Therefore, total heat loss for 1 outgoing feeder = 0.073 KW

(f). Outgoing module with 63A MCCB:

5 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 5 outgoing feeders = 0.325 KW

(g). Outgoing module with 32A MCCB:

8 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 8 outgoing feeders = 0.392 KW

(h). Outgoing module with 16A MCCB:

19 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 8 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 19 outgoing feeders = 0.931 KW

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

Busbars with 1 No. of 1000A horizontal & 3 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x1000x3x4.250 = 923.1 watts
(ii). Vertical Busbars = 0.0724x1000x3x3x1.8 = 1173 watts
Therefore, total heat loss for Busbars = 2.096 KW

Therefore, total heat loss for AC Preferred = 4.442 KW

Supply Panel

2.8 ACGE Preferred Supply Panel

(a). DG side Incomer module with 500A MCCB:
2 Nos. incomer feeders of 500A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 100 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 145 watts
Therefore, total heat loss for 2 incoming feeders = 0.29 KW

(b). Outgoing module with 1000A breaker:

2 Nos. outgoing feeders of 1000A ACB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 3x10002x60x10-6 = 180 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts
Meters = 4x3 = 12 watts
Aux. contactors = 4x4 = 12 watts
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 225 watts
Therefore, total heat loss for 2 outgoing feeders = 0.45 KW

Busbars with 1 No. of 1000A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x1000x3x2.350 = 510 watts
(ii). Vertical Busbars = 0.0724x1000x3x2x1.8 = 782 watts
Therefore, total heat loss for Busbars = 1.292 KW

Therefore, total heat loss for ACGE Preferred = 2.032 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 9 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Supply Panel

2.9 Battery Charger

Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger = 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger = 2.54 KW

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

2.10 Control Room DCDB

(a). Incomer module with 400A MCCB:
3 Nos. incoming feeders & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
Breaker loss = 100 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 145 watts
Therefore, total heat loss for 4 feeders = 0.58 KW

(b). Outgoing module with 32A MCB: = 0.45 KW Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x400x2x3.6 = 521 watts
(ii). Vertical Busbars = 0.0724x1000x2x2x1.8 = 521 watts
Therefore, total heat loss for Busbars = 1.043 KW

Therefore, total heat loss for Control Room = 2.073 KW

DCDB

Therefore Total Heat Load For Control Room = 32 KW

Building

Therefore Total combined Heat Load For = 38.21 KW

MV & Control Room Building

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 10 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 11 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Annexure-2: Estimation of Heat load calculation for proposed Marshalling

KIOSK Building MK-1 for Electrical equipments

Marshalling KIOSK - 1

1 CRP Panels = 250 watts Assumed

Therefore, total heat loss for 4 CRP = 1 KW

2 Lighting Load = 0.64 KW Assumed

3 Power Cable = 0.5 KW Assumed

4 AC Normal Supply Panel

(a). Incomer module with 125A MCCB:
1 No. Incomer of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 73 watts
Therefore, total heat loss for 1 incomer feeder = 0.073 KW

(b). Outgoing module with 63A MCCB:

3 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 3 outgoing feeders = 0.195 KW

(c). Outgoing module with 16A MCCB:

5 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 5 outgoing feeders = 0.245 KW

FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 12 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

Busbars with 1 No. of 125A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x125x3x1.2 = 32.58 watts
(ii). Vertical Busbars = 0.0724x125x3x2x1.8 = 97.74 watts
Therefore, total heat loss for Busbars = 0.13 KW

Therefore, total heat loss for AC Normal = 0.643 KW

Supply Panel

5 AC Preferred Supply Panel

(a). Incomer module with 300A MCCB:
1 No. Incomer of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = = 60 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 105 watts
Therefore, total heat loss for 1 incomer feeder = 0.105 KW

(b). Outgoing module with 200A MCCB:

2 Nos. outgoing feeders of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 2 outgoing feeders = 0.17 KW

(c). Outgoing module with 160A MCCB:

1 No. outgoing feeder of 160A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 1 outgoing feeder = 0.085 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 13 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

(d). Outgoing module with 100A MCCB:

4 Nos. outgoing feeders of 100A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 73 watts
Therefore, total heat loss for 4 outgoing feeders = 0.292 KW

(e). Outgoing module with 63A MCCB:

2 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 2 outgoing feeders = 0.13 KW

(f). Outgoing module with 32A MCCB:

5 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 5 outgoing feeders = 0.245 KW

Busbars with 1 No. of 300A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x300x3x2.4 = 156 watts
(ii). Vertical Busbars = 0.0724x300x3x2x1.8 = 235 watts
Therefore, total heat loss for Busbars = 0.391 KW

Therefore, total heat loss for AC Preferred = 1.418 KW

Supply Panel

6 Battery Charger
Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger = 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger = 2.54 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 14 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

7 Marshalling KIOSK-1 DCDB

(a). Incomer module with 400A MCCB:
3 Nos. incomingfeedwers & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
Breaker loss = 100 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 145 watts
Therefore, total heat loss for 4 feeders = 0.58 KW

(b). Outgoing module with 32A MCB: = 0.45 KW Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x400x2x3.6 = 521 watts
(ii). Vertical Busbars = 0.0724x1000x2x2x1.8 = 521 watts
Therefore, total heat loss for Busbars = 1.043 KW

Therefore, total heat loss for Marshalling = 2.073 KW

KIOSK-1 DCDB

Therefore Total Heat Load For Marshalling = 8.814 KW

KIOSK-1

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 15 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 16 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Annexure-3: Estimation of Heat load calculation for proposed Marshalling

KIOSK Building MK-2 for Electrical equipments

Marshalling KIOSK - 2

1 CRP Panels = 250 watts Assumed

Therefore, total heat loss for 11 CRP = 2.75 KW

2 Lighting Load = 0.64 KW Assumed

3 Power Cable = 0.5 KW Assumed

4 AC Normal Supply Panel

(a). Incomer module with 125A MCCB:
1 No. Incomer of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 73 watts
Therefore, total heat loss for 1 incomer feeder = 0.073 KW

(b). Outgoing module with 63A MCCB:

3 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 3 outgoing feeders = 0.195 KW

(c). Outgoing module with 16A MCCB:

6 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 6 outgoing feeders = 0.294 KW

FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 17 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

Busbars with 1 No. of 125A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x125x3x1.2 = 32.58 watts
(ii). Vertical Busbars = 0.0724x125x3x2x1.8 = 97.74 watts
Therefore, total heat loss for Busbars = 0.13 KW

Therefore, total heat loss for AC Normal = 0.692 KW

Supply Panel

5 AC Preferred Supply Panel

(a). Incomer module with 300A MCCB:
1 No. Incomer of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = = 60 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 105 watts
Therefore, total heat loss for 1 incomer feeder = 0.105 KW

(b). Outgoing module with 200A MCCB:

2 Nos. outgoing feeders of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 2 outgoing feeders = 0.17 KW

(c). Outgoing module with 63A MCCB:

9 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 9 outgoing feeders = 0.585 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 18 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION -
90801/ED2.131.001.B
FACILITY AT BINA (MP)

Description References / Remarks

(d). Outgoing module with 32A MCCB:

8 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 8 outgoing feeders = 0.392 KW

Busbars with 1 No. of 300A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x300x3x2.4 = 156 watts
(ii). Vertical Busbars = 0.0724x300x3x2x1.8 = 235 watts
Therefore, total heat loss for Busbars = 0.391 KW

Therefore, total heat loss for AC Preferred = 1.643 KW

Supply Panel

6 Battery Charger
Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger = 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger = 2.54 KW

7 Marshalling KIOSK-2 DCDB

(a). Incomer module with 400A MCCB:
3 Nos. incomingfeedwers & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
Breaker loss = 100 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 145 watts
Therefore, total heat loss for 4 feeders = 0.58 KW

(b). Outgoing module with 32A MCB: = 0.45 KW Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x400x2x3.6 = 521 watts
(ii). Vertical Busbars = 0.0724x1000x2x2x1.8 = 521 watts
Therefore, total heat loss for Busbars = 1.043 KW

Therefore, total heat loss for Marshalling = 2.073 KW

KIOSK-2 DCDB

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
ETHS&PS/620P- Sheet No.
SHORT CIRCUIT TEST HEAT LOAD CALCULATION A
90801/ED2.131.001.B 19 OF 24
FACILITY AT BINA (MP)

Description References / Remarks

Therefore Total Heat Load For Marshalling = 10.84 KW

KIOSK-1
FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
SHORT CIRCUIT TEST HEAT LOAD CALCULATION 3112133-PB-EL-690-001 - Sheet No.
FACILITY AT BINA (MP) 20 OF 24

Description References / Remarks

Annexure-3: Estimation of Heat load calculation for proposed Marshalling

KIOSK Building MK-2

Marshalling KIOSK - 2

1 CRP Panels = 250 watts Assumed

Therefore, total heat loss for 11 CRP = 2.75 KW

2 Lighting Load = 0.64 KW Assumed

3 Power Cable = 0.5 KW Assumed

4 AC Normal Supply Panel

(a). Incomer module with 125A MCCB:
1 No. Incomer of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = = 28 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 73 watts
Therefore, total heat loss for 1 incomer feeder = 0.073 KW

(b). Outgoing module with 63A MCCB:

3 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 3 outgoing feeders = 0.195 KW

(c). Outgoing module with 16A MCCB:

6 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 6 outgoing feeders = 0.294 KW

FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
SHORT CIRCUIT TEST HEAT LOAD CALCULATION 3112133-PB-EL-690-001 - Sheet No.
FACILITY AT BINA (MP) 21 OF 24

Description References / Remarks

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
SHORT CIRCUIT TEST HEAT LOAD CALCULATION 3112133-PB-EL-690-001 - Sheet No.
FACILITY AT BINA (MP)

Description References / Remarks

Busbars with 1 No. of 125A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x125x3x1.2 = 32.58 watts
(ii). Vertical Busbars = 0.0724x125x3x2x1.8 = 97.74 watts
Therefore, total heat loss for Busbars = 0.13 KW

Therefore, total heat loss for AC Normal = 0.692 KW

Supply Panel

5 AC Preferred Supply Panel

(a). Incomer module with 300A MCCB:
1 No. Incomer of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = = 60 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one incomer feeder = 105 watts
Therefore, total heat loss for 1 incomer feeder = 0.105 KW

(b). Outgoing module with 200A MCCB:

2 Nos. outgoing feeders of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 40 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 85 watts
Therefore, total heat loss for 2 outgoing feeders = 0.17 KW

(c). Outgoing module with 63A MCCB:

9 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 20 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 65 watts
Therefore, total heat loss for 9 outgoing feeders = 0.585 KW

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
SHORT CIRCUIT TEST HEAT LOAD CALCULATION 3112133-PB-EL-690-001 - Sheet No.
FACILITY AT BINA (MP) 22 OF 24

Description References / Remarks

FORM T9-P REV-A

Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
SHORT CIRCUIT TEST HEAT LOAD CALCULATION 3112133-PB-EL-690-001 - Sheet No.
FACILITY AT BINA (MP)

Description References / Remarks

(d). Outgoing module with 32A MCCB:

8 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
Breaker loss = 4 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 49 watts
Therefore, total heat loss for 8 outgoing feeders = 0.392 KW

Busbars with 1 No. of 300A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x300x3x2.4 = 156 watts
(ii). Vertical Busbars = 0.0724x300x3x2x1.8 = 235 watts
Therefore, total heat loss for Busbars = 0.391 KW

Therefore, total heat loss for AC Preferred = 1.643 KW

Supply Panel

6 Battery Charger
Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger = 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger = 2.54 KW

7 Marshalling KIOSK-2 DCDB

(a). Incomer module with 400A MCCB:
3 Nos. incomingfeedwers & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
Breaker loss = 100 watts
CT+PT = (2x15+100)x0.1 = 13 watts
Indicating lamps = = 0 watts Negligible, since the type
Meters = 4x3 = 12 watts of indication lamp is
Aux. contactors = 4x4 = 12 watts assumed as LED type
Relays = 4x2 = 8 watts
The heat loss one outgoing feeder = 145 watts
Therefore, total heat loss for 4 feeders = 0.58 KW

(b). Outgoing module with 32A MCB: = 0.45 KW Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x400x2x3.6 = 521 watts
(ii). Vertical Busbars = 0.0724x1000x2x2x1.8 = 521 watts
Therefore, total heat loss for Busbars = 1.043 KW

Therefore, total heat loss for Marshalling = 2.073 KW

KIOSK-2 DCDB

File Name Originator / Dept. Date

KR / EL . 08/19/2019
 FICHTNER India
Project Subject Doc. No. Rev. Section
NHPTL HIGH POWER
SHORT CIRCUIT TEST HEAT LOAD CALCULATION 3112133-PB-EL-690-001 - Sheet No.
FACILITY AT BINA (MP) 23 OF 24

Description References / Remarks

Therefore Total Heat Load For Marshalling = 10.84 KW

KIOSK-1
FORM T9-P REV-A

File Name Originator / Dept. Date

KR / EL . 08/19/2019
The heat load dissipation of electrical equipment as follows.

Sl. No. Description of Building/Room Load In KW

1 MV Building
38.21
2 Control Room
3 Marshlling KIOSK-1 8.81
4 Marshlling KIOSK-2 10.84
5 Comressor Room 1.30
Total heat load dissipation Load 59.16