FICHTNER India

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description

1 OF 20

References / Remarks

Annexure-1: Estimation of Heat load calculation for proposed MV Switchgear

Building & Control Room Building for Electrical equipments
1.1 33 KV Switchgear
This Swotchgear having four Nos. of 33 KV switchgears
(a). Incomer module with 2500A breaker:
2 Nos. Incomers of 2500A VCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays & width of panel is 1200 mm
= 3x25002x60x10-6
= 1125 watts
Breaker loss
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
652 watts
Busbars
= 0.0724x2500x3x1.2
=
The heat loss one incomer feeder
= 1822 watts
Therefore, total heat loss for 2 incomer feeders
= 3643 watts
= 3.64 KW
(b). Outgoing module with 1250A breaker:
2 Nos. outgoing feeders of 1250A VCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays & width of panel is 1200 mm
281 watts
= 3x12502x60x10-6
=
Breaker loss
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
326 watts
Busbars
= 0.0724x1250x3x1.2
=
652 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 1304 watts
1.3 KW
=
1.2 Lighting Load

0.72 KW

Assumed

1.3 Power Cable

0.5 KW

Assumed

Therefore Total Heat Load For MV Building

6.17 KW

FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

2 OF 20

References / Remarks
Rev.
Section
-

Sheet No.

References / Remarks

2. Control Room Building

2.1 CRP Panels
Therefore, total heat loss for 11 CRP

=
=

250 watts Assumed

2.75 KW

2.2 MLDB & ELDB

Therefore, total heat loss for 3 ACDBs

=
=

450 watts Assumed

1.35 KW

2.3 Lighting Load

4.5 KW

Assumed

2.4 Power Cable

0.5 KW

Assumed

2.5 AC Automatic Transfer Switch (ATS)

This Switchgear having four Nos. of 415V switchgears
Incomer & Outgoing module with 2000A breaker:
2 Nos. Incomers & 2 Nos. Outgoing feeders of 2000A ACB, having 2 CT's of 15VA burden,
5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
720 watts
= 3x20002x60x10-6
=
Breaker loss
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
977 watts
Busbars
= 0.0724x2000x3x1.8
=
Therefore, total heat loss for ATS
= 4.04 KW
2.6 AC Normal Supply Panel
(a). Incomer module with 2000A breaker:
1 No. Incomer of 2000A ACB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
720 watts
= 3x20002x60x10-6
=
Breaker loss
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
765 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.77 KW
(b). Outgoing module with 1000A MCCB:
1 No. outgoing feeder of 1000A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
200 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
245 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.25 KW

Project

File Name

Subject

Doc. No.

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

HEAT LOAD CALCULATION

3 OF 20

References / Remarks
ETHS&PS/620P90801/ED2.131.001.B

Description

Sheet No.

References / Remarks

(c). Outgoing module with 630A MCCB:

3 Nos. outgoing feeders of 630A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
200 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
245 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 3 outgoing feeders
= 0.74 KW
(d). Outgoing module with 400A MCCB:
2 Nos. outgoing feeders of 400A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
100 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
145 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.29 KW
(e). Outgoing module with 300A MCCB:
2 Nos. outgoing feeders of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
60 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
105 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.21 KW
(f). Outgoing module with 200A MCCB:
1 No. outgoing feeder of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.09 KW

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

File Name

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Originator / Dept.
KR / EL .

Negligible, since the type

of indication lamp is
assumed as LED type

FORM T9-P REV-A

Rev.
Section
-

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

4 OF 20

References / Remarks
Sheet No.
References / Remarks

(g). Outgoing module with 160A MCCB:

1 No. outgoing feeder of 160A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.09 KW

Negligible, since the type

of indication lamp is
assumed as LED type

(h). Outgoing module with 125A MCCB:

2 Nos. outgoing feeders of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
73 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.15 KW
(i). Outgoing module with 100A MCCB:
2 Nos. outgoing feeders of 100A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
73 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.15 KW
(j). Outgoing module with 80A MCCB:
1 No. outgoing feeder of 80A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.07 KW

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

File Name

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Originator / Dept.
KR / EL .

Negligible, since the type

of indication lamp is
assumed as LED type

FORM T9-P REV-A

Rev.
Section
-

Sheet No.

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
HEAT LOAD
CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

5 OF 20

References
/ Remarks
References / Remarks

(k). Outgoing module with 63A MCCB:

1 No. outgoing feeder of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.07 KW

Negligible, since the type

of indication lamp is
assumed as LED type

(l). Outgoing module with 32A MCCB:

4 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
0.2 KW
Therefore, total heat loss for 4 outgoing feeders
=
(m). Outgoing module with 16A MCCB:
5 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 5 outgoing feeders
= 0.25 KW
Busbars with 1 No. of 2000A horizontal & 3 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x2000x3x5.050 = 2194 watts
(ii). Vertical Busbars
= 0.0724x2000x3x3x1.8 = 2346 watts
Therefore, total heat loss for Busbars
= 4.54 KW
Therefore, total heat loss for AC Normal
Supply Panel

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

File Name

7.82 KW

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section
-

Sheet No.

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description

References / Remarks

Description

References / Remarks

2.7 AC Preferred Supply Panel

(a). Incomer module with 1000A MCCB:
1 No. incomer feeder of 1000A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
200 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
245 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 incoming feeder
= 0.25 KW

6 OF 20

Negligible, since the type

of indication lamp is
assumed as LED type

(b). Outgoing module with 300A MCCB:

2 Nos. outgoing feeders of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
60 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
105 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.21 KW
(c). Outgoing module with 200A MCCB:
1 No. outgoing feeder of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.09 KW
(d). Outgoing module with 160A MCCB:
1 No. outgoing feeder of 160A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.09 KW

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

File Name

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Originator / Dept.
KR / EL .

Negligible, since the type

of indication lamp is
assumed as LED type

Negligible, since the type

of indication lamp is
assumed as LED type

FORM T9-P REV-A

Rev.
Section
-

Sheet No.

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
Description

7 OF 20

References / Remarks
References / Remarks

(e). Outgoing module with 100A MCCB:

1 No. outgoing feeder of 100A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
73 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.07 KW

Negligible, since the type

of indication lamp is
assumed as LED type

(f). Outgoing module with 63A MCCB:

5 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 5 outgoing feeders
= 0.33 KW
(g). Outgoing module with 32A MCCB:
8 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 8 outgoing feeders
= 0.39 KW
(h). Outgoing module with 16A MCCB:
19 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 19 outgoing feeders = 0.93 KW

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

File Name

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section
-

Sheet No.

References / Remarks

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description

8 OF 20

References / Remarks

Busbars with 1 No. of 1000A horizontal & 3 Nos. of Vertical drop inside the panel
923 watts
(i). Horizontal Busbars = 0.0724x1000x3x4.250 =
(ii). Vertical Busbars
= 0.0724x1000x3x3x1.8 = 1173 watts
2.1 KW
Therefore, total heat loss for Busbars
=
Therefore, total heat loss for AC Preferred
Supply Panel

4.44 KW

2.8 ACGE Preferred Supply Panel

(a). DG side Incomer module with 500A MCCB:
2 Nos. incomer feeders of 500A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
100 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
145 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 incoming feeders
= 0.29 KW
(b). Outgoing module with 1000A breaker:
2 Nos. outgoing feeders of 1000A ACB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
180 watts
= 3x10002x60x10-6
=
Breaker loss
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
225 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.45 KW
Busbars with 1 No. of 1000A horizontal & 2 Nos. of Vertical drop inside the panel
510 watts
(i). Horizontal Busbars = 0.0724x1000x3x2.350 =
782 watts
(ii). Vertical Busbars
= 0.0724x1000x3x2x1.8 =
Therefore, total heat loss for Busbars
= 1.29 KW
Therefore, total heat loss for ACGE Preferred
Supply Panel

2.03 KW

2.9 Battery Charger

Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger
= 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger
= 2.54 KW

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

File Name

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section
-

Sheet No.

References / Remarks

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
2.10 Control Room DCDB
(a). Incomer module with 400A MCCB:
3 Nos. incoming feeders & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
100 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
145 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 4 feeders
= 0.58 KW
(b). Outgoing module with 32A MCB:

0.45 KW

9 OF 20

References / Remarks

Negligible, since the type

of indication lamp is
assumed as LED type

Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
521 watts
(i). Horizontal Busbars = 0.0724x400x2x3.6
=
521 watts
(ii). Vertical Busbars
= 0.0724x1000x2x2x1.8 =
Therefore, total heat loss for Busbars
= 1.04 KW
Therefore, total heat loss for Control Room
DCDB

2.07 KW

Therefore Total Heat Load For Control Room

Building

32 KW

Therefore Total combined Heat Load For

MV & Control Room Building

38.2 KW

FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description

10 OF 20

References / Remarks

Annexure-2: Estimation of Heat load calculation for proposed Marshalling

KIOSK Building MK-1 for Electrical equipments
Marshalling KIOSK - 1
1 CRP Panels
Therefore, total heat loss for 4 CRP

=
=

250 watts Assumed

1 KW

2 Lighting Load

0.64 KW

Assumed

3 Power Cable

0.5 KW

Assumed

4 AC Normal Supply Panel

(a). Incomer module with 125A MCCB:
1 No. Incomer of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
73 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.07 KW
(b). Outgoing module with 63A MCCB:
3 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
0.2 KW
Therefore, total heat loss for 3 outgoing feeders
=
(c). Outgoing module with 16A MCCB:
5 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 5 outgoing feeders
= 0.25 KW

FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

11 OF 20

References / Remarks
Rev.
Section
-

Sheet No.

References / Remarks

Busbars with 1 No. of 125A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x125x3x1.2
= 32.6 watts
(ii). Vertical Busbars
= 0.0724x125x3x2x1.8
= 97.7 watts
Therefore, total heat loss for Busbars
= 0.13 KW
Therefore, total heat loss for AC Normal
Supply Panel

0.64 KW

5 AC Preferred Supply Panel

(a). Incomer module with 300A MCCB:
1 No. Incomer of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
60 watts
Breaker loss
=
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
105 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.11 KW
(b). Outgoing module with 200A MCCB:
2 Nos. outgoing feeders of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.17 KW
(c). Outgoing module with 160A MCCB:
1 No. outgoing feeder of 160A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 1 outgoing feeder
= 0.09 KW

Project

File Name

Subject

Doc. No.

Originator / Dept.
KR / EL .

Negligible, since the type

of indication lamp is
assumed as LED type

FORM T9-P REV-A

Rev.
Section

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

12 OF 20

References / Remarks

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

Sheet No.

References / Remarks

(d). Outgoing module with 100A MCCB:

4 Nos. outgoing feeders of 100A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
73 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 4 outgoing feeders
= 0.29 KW
(e). Outgoing module with 63A MCCB:
2 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.13 KW
(f). Outgoing module with 32A MCCB:
5 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 5 outgoing feeders
= 0.25 KW
Busbars with 1 No. of 300A horizontal & 2 Nos. of Vertical drop inside the panel
156 watts
(i). Horizontal Busbars = 0.0724x300x3x2.4
=
235 watts
(ii). Vertical Busbars
= 0.0724x300x3x2x1.8
=
Therefore, total heat loss for Busbars
= 0.39 KW
Therefore, total heat loss for AC Preferred
Supply Panel

1.42 KW

6 Battery Charger
Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger
= 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger
= 2.54 KW

Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

File Name

Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section
-

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

References / Remarks
Sheet No.
References / Remarks

7 Marshalling KIOSK-1 DCDB

(a). Incomer module with 400A MCCB:
3 Nos. incomingfeedwers & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
100 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
145 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 4 feeders
= 0.58 KW
(b). Outgoing module with 32A MCB:

13 OF 20

0.45 KW

Negligible, since the type

of indication lamp is
assumed as LED type

Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
521 watts
(i). Horizontal Busbars = 0.0724x400x2x3.6
=
521 watts
(ii). Vertical Busbars
= 0.0724x1000x2x2x1.8 =
Therefore, total heat loss for Busbars
= 1.04 KW
Therefore, total heat loss for Marshalling
KIOSK-1 DCDB

2.07 KW

Therefore Total Heat Load For Marshalling

KIOSK-1

8.81 KW

FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description

14 OF 20

References / Remarks

Annexure-3: Estimation of Heat load calculation for proposed Marshalling

KIOSK Building MK-2 for Electrical equipments
Marshalling KIOSK - 2
1 CRP Panels
Therefore, total heat loss for 11 CRP

=
=

250 watts Assumed

2.75 KW

2 Lighting Load

0.64 KW

Assumed

3 Power Cable

0.5 KW

Assumed

4 AC Normal Supply Panel

(a). Incomer module with 125A MCCB:
1 No. Incomer of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
73 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.07 KW
(b). Outgoing module with 63A MCCB:
3 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
0.2 KW
Therefore, total heat loss for 3 outgoing feeders
=
(c). Outgoing module with 16A MCCB:
6 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 6 outgoing feeders
= 0.29 KW

FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
Subject

Doc. No.

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

15 OF 20

References / Remarks
Rev.
Section
-

Sheet No.

References / Remarks

Busbars with 1 No. of 125A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x125x3x1.2
= 32.6 watts
(ii). Vertical Busbars
= 0.0724x125x3x2x1.8
= 97.7 watts
Therefore, total heat loss for Busbars
= 0.13 KW
Therefore, total heat loss for AC Normal
Supply Panel

0.69 KW

5 AC Preferred Supply Panel

(a). Incomer module with 300A MCCB:
1 No. Incomer of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
60 watts
Breaker loss
=
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
105 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.11 KW
(b). Outgoing module with 200A MCCB:
2 Nos. outgoing feeders of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.17 KW
(c). Outgoing module with 63A MCCB:
9 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 9 outgoing feeders
= 0.59 KW

Project

File Name

Subject

Doc. No.

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Sheet No.

Description
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

16 OF 20

References / Remarks

HEAT LOAD CALCULATION

ETHS&PS/620P90801/ED2.131.001.B

Description

Sheet No.

References / Remarks

(d). Outgoing module with 32A MCCB:

8 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 8 outgoing feeders
= 0.39 KW
Busbars with 1 No. of 300A horizontal & 2 Nos. of Vertical drop inside the panel
156 watts
(i). Horizontal Busbars = 0.0724x300x3x2.4
=
235 watts
(ii). Vertical Busbars
= 0.0724x300x3x2x1.8
=
Therefore, total heat loss for Busbars
= 0.39 KW
Therefore, total heat loss for AC Preferred
Supply Panel

1.64 KW

6 Battery Charger
Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger
= 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger
= 2.54 KW
7 Marshalling KIOSK-2 DCDB
(a). Incomer module with 400A MCCB:
3 Nos. incomingfeedwers & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
100 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
145 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 4 feeders
= 0.58 KW
(b). Outgoing module with 32A MCB:

0.45 KW

Negligible, since the type

of indication lamp is
assumed as LED type

Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
521 watts
(i). Horizontal Busbars = 0.0724x400x2x3.6
=
521 watts
(ii). Vertical Busbars
= 0.0724x1000x2x2x1.8 =
Therefore, total heat loss for Busbars
= 1.04 KW
Therefore, total heat loss for Marshalling
KIOSK-2 DCDB

2.07 KW

Therefore Total Heat Load For Marshalling

KIOSK-1

10.8 KW
FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

3112133-PB-EL-690-001

Sheet No.

Description

17 OF 20

References / Remarks

Annexure-3: Estimation of Heat load calculation for proposed Marshalling

KIOSK Building MK-2
Marshalling KIOSK - 2
1 CRP Panels
Therefore, total heat loss for 11 CRP

=
=

250 watts Assumed

2.75 KW

2 Lighting Load

0.64 KW

Assumed

3 Power Cable

0.5 KW

Assumed

4 AC Normal Supply Panel

(a). Incomer module with 125A MCCB:
1 No. Incomer of 125A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
28 watts
Breaker loss
=
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
73 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.07 KW
(b). Outgoing module with 63A MCCB:
3 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
0.2 KW
Therefore, total heat loss for 3 outgoing feeders
=
(c). Outgoing module with 16A MCCB:
6 Nos. outgoing feeders of 16A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 6 outgoing feeders
= 0.29 KW

FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

3112133-PB-EL-690-001

Sheet No.

Description
Subject

Doc. No.

HEAT LOAD CALCULATION

3112133-PB-EL-690-001

Description

18 OF 20

References / Remarks
Rev.
Section
-

Sheet No.

References / Remarks

Busbars with 1 No. of 125A horizontal & 2 Nos. of Vertical drop inside the panel
(i). Horizontal Busbars = 0.0724x125x3x1.2
= 32.6 watts
(ii). Vertical Busbars
= 0.0724x125x3x2x1.8
= 97.7 watts
Therefore, total heat loss for Busbars
= 0.13 KW
Therefore, total heat loss for AC Normal
Supply Panel

0.69 KW

5 AC Preferred Supply Panel

(a). Incomer module with 300A MCCB:
1 No. Incomer of 300A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps, 4 meters,
1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
60 watts
Breaker loss
=
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
105 watts
The heat loss one incomer feeder
=
Therefore, total heat loss for 1 incomer feeder
= 0.11 KW
(b). Outgoing module with 200A MCCB:
2 Nos. outgoing feeders of 200A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
40 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
85 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 2 outgoing feeders
= 0.17 KW
(c). Outgoing module with 63A MCCB:
9 Nos. outgoing feeders of 63A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
20 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
65 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 9 outgoing feeders
= 0.59 KW

Project

File Name

Subject

Doc. No.

Originator / Dept.
KR / EL .

FORM T9-P REV-A

Rev.
Section

Date
11/7/2014

FICHTNER India
Project
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

Subject

Doc. No.

Rev.

Section

HEAT LOAD CALCULATION

3112133-PB-EL-690-001

Sheet No.

Description
NHPTL HIGH POWER
SHORT CIRCUIT TEST
FACILITY AT BINA (MP)

19 OF 20

References / Remarks

HEAT LOAD CALCULATION

3112133-PB-EL-690-001

Description

Sheet No.

References / Remarks

(d). Outgoing module with 32A MCCB:

8 Nos. outgoing feeders of 32A MCCB, having 2 CT's of 15VA burden, 5 indicating lamps,
4 meters, 1 PT-100 VA burden, 4 auxiliary contactors & 4 relays
4 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
Negligible, since the type
12 watts
Meters
= 4x3
=
of indication lamp is
12 watts
Aux. contactors
= 4x4
=
assumed as LED type
8 watts
Relays
= 4x2
=
49 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 8 outgoing feeders
= 0.39 KW
Busbars with 1 No. of 300A horizontal & 2 Nos. of Vertical drop inside the panel
156 watts
(i). Horizontal Busbars = 0.0724x300x3x2.4
=
235 watts
(ii). Vertical Busbars
= 0.0724x300x3x2x1.8
=
Therefore, total heat loss for Busbars
= 0.39 KW
Therefore, total heat loss for AC Preferred
Supply Panel

1.64 KW

6 Battery Charger
Heat loss (watts) = 0.05 x Rated output (Assuming Efficiency of Charger as 0.95)
Rated output of Charger
= 50.8 KW
(As per DC System sizing calculation)
Therefore, heat loss for Battery Charger
= 2.54 KW
7 Marshalling KIOSK-2 DCDB
(a). Incomer module with 400A MCCB:
3 Nos. incomingfeedwers & 1 No. Bus-coupler feeder of 400A MCCB, having 2 CT's of
15VA burden, 5 indicating lamps, 4 meters, 1 PT-100 VA burden, 4 auxiliary contactors &
4 relays
100 watts
Breaker loss
=
13 watts
CT+PT
= (2x15+100)x0.1
=
0 watts
Indicating lamps
=
=
12 watts
Meters
= 4x3
=
12 watts
Aux. contactors
= 4x4
=
8 watts
Relays
= 4x2
=
145 watts
The heat loss one outgoing feeder
=
Therefore, total heat loss for 4 feeders
= 0.58 KW
(b). Outgoing module with 32A MCB:

0.45 KW

Negligible, since the type

of indication lamp is
assumed as LED type

Assumed

Busbars with 1 No. of 400A horizontal & 2 Nos. of Vertical drop inside the panel
521 watts
(i). Horizontal Busbars = 0.0724x400x2x3.6
=
521 watts
(ii). Vertical Busbars
= 0.0724x1000x2x2x1.8 =
Therefore, total heat loss for Busbars
= 1.04 KW
Therefore, total heat loss for Marshalling
KIOSK-2 DCDB

2.07 KW

Therefore Total Heat Load For Marshalling

KIOSK-1

10.8 KW
FORM T9-P REV-A

File Name

Originator / Dept.
KR / EL .

Date
11/7/2014

The heat load dissipation of electrical equipment as follows.

Sl. No.
1
2
3
4
5

Description of Building/Room
MV Building
Control Room
Marshlling KIOSK-1
Marshlling KIOSK-2
Comressor Room
Total heat load dissipation Load

Load In KW
38.21
8.81
10.84
1.30
59.16