Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (CML00001 and Up)

Service Repair Manual
Models
247 MULTI TERRAIN LOADER

247 257 Multi Terrain Loader CML00001-UP (MACHINE) POWERED BY 3034 Eng... 1/8
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Product: MULTI TERRAIN LOADER

Model: 247 MULTI TERRAIN LOADER CML
Configuration: 247 257 Multi Terrain Loader CML00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly

247 and 257 Multi Terrain Loaders Machine Systems
Media Number -RENR4855-02 Publication Date -01/10/2009 Date Updated -29/10/2009
i01989804
Lift Cylinder - Remove and Install

SMCS - 5102-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
6V-6509 Face Seal Plug (13/16 - 16 THD) 4
ZZ
6V-9830 Cap As (13/16 - 16 THD) 4
Start By:
A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN

PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or

disassembling a cylinder can result in personal injury or death.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/10
Ensure all pressure is relieved before removing a lock valve or

disassembling a cylinder.
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
Illustration 1 g00891203
1. Loosen clamp (5). Disconnect tube assemblies (3) and (4). Remove bolt (2). Remove pin
assembly (1) .
The lift arm brace does not exist on the other side of the machine.
2. Remove pin (6). Lower the lift arm brace (7). Use Tooling (A) to remove retaining ring (8).
Remove pin (9). Remove the lift arm brace (7) .
3. Remove cylinder assembly (10) .
4. Repeat Steps 1 through 3 for the other side.
Disassembly and Assembly Information

Table 2
Required Tools
A 127-4904 Repair Stand 1
B 195-4609 Seal Pick 1
C 5P-0960 Molybdenum Grease
Cylinders equipped with lock valves can remain pressurized for very
long periods of time, even with the hoses removed.
Failure to relieve pressure before removing a lock valve or

disassembling a cylinder can result in personal injury or death.
Ensure all pressure is relieved before removing a lock valve or

disassembling a cylinder.
NOTICE


containing fluids.

(1) Torque for the head ... 265 ± 15 N·m (195 ± 11 lb ft)
(2) Torque for the setscrew ... 22 ± 2 N·m (16 ± 1 lb ft)
(3) Torque for the nut ... 485 ± 15 N·m (358 ± 11 lb ft)
Note: Lubricate seals and sealing lips with Tooling (C) before assembly.
Installation Procedure
Table 3
Required Tools
NOTICE

containing fluids.

1. Install cylinder assembly (10) .
The lift arm brace does not exist on the other side of the machine.
2. Install the lift arm brace (7). Install pin (9). Use Tooling (A) to install retaining ring (8).
Raise the lift arm brace (7). Install pin (6) .
3. Position spacer (11) to the inside of the machine. Install pin assembly (1) .
4. Install bolt (2). Connect tube assemblies (4) and (3). Tighten clamp (5) .
5. Repeat Steps 1 through 4 for the other side.
Note: The lift arm brace does not exist on the other side.
6. Check hydraulic oil level. Refer to Operation and Maintenance Manual, "Hydraulic System
Oil Level - Check".
Copyright 1993 - 2019 Caterpillar Inc. Sun Nov 10 08:59:56 UTC+0800 2019
All Rights Reserved.
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i01752020
Lift Arms - Remove and Install

SMCS - 6119-010
Removal Procedure
Start By:
Table 1
Required Tools
6V-9510 Face Seal Plug (1 - 14 THD) 4
B
6V-9831 Cap Assembly (1 - 14 THD) 4
Note: SERVICE DATA: TOOLING (B) WILL NOT BE IDENTIFIED IN

NOTICE

containing fluids.

1. If equipped, remove cable strap (2) and disconnect harness assembly (1) .
2. If equipped, remove bolts (4) and remove bracket (3) with the harness assembly.
The lift arm brace does not exist on the other side.
3. Remove pin (5). Lower lift arm brace (6). Use Tooling (A) to remove retaining ring (7).
Remove pin (8). Remove the lift arm brace (6) .
4. Repeat Step 3 for the other side.
5. Use a suitable lifting device, lifting slings, and protective sleeves to raise the lift arms.
6. Loosen bolt (12). Disconnect tube assemblies (11) .
7. Repeat Step 6 for the other side. Lower the lift arms.
8. Attach lifting slings and protective sleeves to the middle of the lift arms. Remove bolt (10).
Remove the pin assembly (9) .
10. Remove lift arms (13). The weight of the lift arms is approximately 314 kg (693 lb).
Installation Procedure
NOTICE

containing fluids.

1. Install lift arms (13). The weight of the lift arms is approximately 314 kg (693 lb).
2. Install pin assembly (9). Install bolt (10). Remove the lifting slings and protective sleeves
from the middle of the lift arms.
3. Repeat Step 2 for the other side. Raise the lift arms.
4. Connect tube assemblies (11). Tighten bolt (12) .
6. Lower the lift arms. Remove the suitable lifting device, lifting slings, and protective sleeves
from the lift arms.
The lift arm brace does not exist on the other side.
7. Install the lift arm brace (6). Install pin (8). Use Tooling (A) to install retaining ring (7).
Raise lift arm brace (6). Install pin (5) .
9. If equipped, install bracket (3) with the harness assembly and install bolts (4) .
10. If equipped, connect the harness assembly (1) and install cable strap (2) .
11. Check the hydraulic oil level. Refer to Operation and Maintenance Manual, SEBU7494,
"Hydraulic System Oil Level - Check".
Copyright 1993 - 2019 Caterpillar Inc. Sun Nov 10 09:00:52 UTC+0800 2019
All Rights Reserved.
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i01755726
Pilot Operated Hydraulic Control - Remove

SMCS - 5059-011; 5705-011
Removal Procedure
Table 1
Required Tools
6V-9507 Face Seal Plug (9/16 - 18 THD) 12
A
6V-9828 Cap As (9/16 - 18 THD) 12
Start By:
B. Raise the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
Note: SERVICE DATA: TOOLING (A) WILL NOT BE IDENTIFIED IN

NOTICE

containing fluids.

1. Remove four screws (1). Remove cover (2) .
2. Disconnect harness assemblies (3) .
3. Disconnect six hose assemblies (4) .
4. Remove cable strap (6). Raise boot (5) .
5. Remove bolts (7). Remove bolts (8). Remove bracket assembly (9) .
6. Remove pilot operated hydraulic control (10) .

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Service Repair Manual

247 MULTI TERRAIN LOADER

Product: MULTI TERRAIN LOADER

Disassembly and Assembly

Lift Cylinder - Remove and Install

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN

Failure to relieve pressure before removing a lock valve or

Ensure all pressure is relieved before removing a lock valve or

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

3. Remove cylinder assembly (10) .

4. Repeat Steps 1 through 3 for the other side.

Disassembly and Assembly Information

Failure to relieve pressure before removing a lock valve or

Ensure all pressure is relieved before removing a lock valve or

Care must be taken to ensure that fluids are contained during

of the product. Be prepared to collect the fluid with suitable containers

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

(2) Torque for the setscrew ... 22 ± 2 N·m (16 ± 1 lb ft)

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

1. Install cylinder assembly (10) .

5. Repeat Steps 1 through 4 for the other side.

Product: MULTI TERRAIN LOADER

Disassembly and Assembly

Lift Arms - Remove and Install

Note: SERVICE DATA: TOOLING (B) WILL NOT BE IDENTIFIED IN

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

4. Repeat Step 3 for the other side.

6. Loosen bolt (12). Disconnect tube assemblies (11) .

9. Repeat Step 8 for the other side.

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

4. Connect tube assemblies (11). Tighten bolt (12) .

5. Repeat Step 4 for the other side.

8. Repeat Step 7 for the other side.

Product: MULTI TERRAIN LOADER

Disassembly and Assembly

Pilot Operated Hydraulic Control - Remove

Note: SERVICE DATA: TOOLING (A) WILL NOT BE IDENTIFIED IN

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

1. Remove four screws (1). Remove cover (2) .

2. Disconnect harness assemblies (3) .

3. Disconnect six hose assemblies (4) .

4. Remove cable strap (6). Raise boot (5) .

6. Remove pilot operated hydraulic control (10) .

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