EX50/EX55

EX5310/EX5810
TRACTORS
workshop manual

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TE150_01_SAFETY FIRST.indd 2 2019-04-23 �� 2:48:36
 PREFACE
This manual is to provide servicing personnel with information on the general specifica-
tions, service, operating principle, troubleshooting, exploded view including part name,
removing and installing procedures for EX50/EX55/EX5310/EX5810 tractor with high-end
technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system.

This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.

April. 2019
Service division
DAEDONG INDUSTRIAL Co., Ltd.

Important
• Using unspecified parts, fuel and lubricants
other than KIOTI's genuine parts can damage the
tractor and such damage will not be covered by
warranty.
Remark
• We reserve the right to make changes throughout
the entire manual at any time without notice.

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TE150_01_SAFETY FIRST.indd 4 2019-04-23 �� 2:48:39
 TABLE OF CONTENTS

CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 CLUTCH

CHAPTER 5 TRANSMISSION

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING SYSTEM

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC SYSTEM

CHAPTER 12 INDEX

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TE150_01_SAFETY FIRST.indd 6 2019-04-23 �� 2:48:39
 SAFETY FIRST
EX50/EX55
EX5310 CHAPTER 1
EX5810

TABLE OF CONTENTS
1. FOr SaFeTY ........................................ 1-2
1.1 Alert symbols .......................................... 1-2
2. SaFeTY TIpS ........................................ 1-3
2.1 Safety gear ............................................. 1-3
2.2 Work place ............................................ 1-3
2.2.1 Ventilating system......................... 1-3
2.2.2 Safe working place ....................... 1-3
2.2.3 Illumination ................................... 1-3
2.2.4 Safety equipment.......................... 1-3
2.2.5 Clean working area....................... 1-3
2.3 Safety instructions when preparing tractor... 1-4
2.4 Avoid fires............................................... 1-4
2.5 Cautions when handling the battery ....... 1-5
2.6 Cautions for high pressure hoses .......... 1-5
2.7 Use of appropriate tools and equipment ... 1-6
2.8 Handling of hazardous materials............ 1-6
2.9 Handling of rotating blade,
shaft and driving belt ........................... 1-7
2.10 Prevention of scald.............................. 1-7
2.11 Disposal of environmental waste ........ 1-8
2.12 Cautions when handling tires .............. 1-8
3. SaFeTY DeCaLS ................................. 1-9
3.1 Location of decals .................................. 1-9

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 EX50/EX55
EX5310
SAFETY FIRST - for SAFETY EX5810
SAFETY FIRST

1. FOr SaFeTY
• Most accidents can be avoided if basic safety in-
structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
GENERAL

situation to prevent an accident.

• You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
ENGINE

maintenance and inspection to prevent any injury.

매뉴얼
reaD 숙지 !
manual!
CLUTCH

T46W001A

1.1 aLerT SYmBOLS

In this manual, the following safety-alert symbols are
TRANSMISSION

used. Their meanings are as follows:

▶▶Remark ▶▶CAUTION
REAR AXLE
BRAKE

Remark ⱇ#⪣
CAUTION
T46W002A T46W004A
FRONT AXLE

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.

▶▶Important ▶▶WARNING
STEERING
SYSTEM
HYDRAULIC
SYSTEM

WARNING
ELECTRIC
SYSTEM

T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the tractor can-
INDEX

not fully function or may be damaged.

1-2 DC0B-W0*

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 EX50/EX55
EX5310
EX5810 SAFETY FIRST - Safety TIPS

SAFETY FIRST
2. SaFeTY TIpS
2.1 SaFeTY Gear 2.2 WOrK pLaCe

GENERAL
ENGINE
T46W007A

2.2.1 VenTILaTInG SYSTem

T46W006A
When working on the tractor, wear safety gloves, safety
shoes, ear plugs, safety goggles, safety helmet, work-
CLUTCH
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas pipe should be installed.

ing clothes, etc. appropriate for your working environ-
ment. Never wear loose fitting clothing or a tie which
can be caught to the rotating part. According to the
statistics, most accidents that occurred with rotating
parts are due to this inappropriate manner of wearing
TRANSMISSION
WARNING
• California Proposition 65 Warning
• Inhaling exhaust gas can cause cancer or damage
the generative function leading to infertility.

REAR AXLE
clothes.

2.2.2 SaFe WOrKInG pLaCe

BRAKE
FRONT AXLE
T46W008A

The work should be done in a wide, level and safe STEERING

SYSTEM
place to prevent slip and fall accident.

2.2.3 ILLUmInaTIOn
The work place should be well illuminated. If working
HYDRAULIC

in a dark place or under the tractor, use the work lamp.

SYSTEM

The work lamp should be covered by the safety cover.

The bulb can cause fire due to leaked fuel if it is broken.

2.2.4 SaFeTY eQUIpmenT

Be sure to keep a first aid kit and fire extinguisher
ELECTRIC
SYSTEM

handy at all times.

2.2.5 CLean WOrKInG area

Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up immedi-
INDEX

ately.

DC0B-W0* 1-3

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 EX50/EX55
EX5310
SAFETY FIRST - Safety TIPS EX5810
SAFETY FIRST

2.3 SaFeTY InSTrUCTIOnS WHen 2.4 aVOID FIreS

preparInG TraCTOr
GENERAL
ENGINE

T46W011A

• Never smoke or allow flames in your work area

T46W009A
when servicing the fuel system.
CLUTCH

• Lower the implement on to the ground.

TRANSMISSION
REAR AXLE

T46W012A

• Keep flames or sparks away from the spray paint or

fuel containers and be careful of leak.
T46W010A

• Stop the engine and remove the key.

BRAKE

• Put "Do not operate" label on the tractor if necessary.

FRONT AXLE

T46W013A
STEERING

• Always disconnect the battery cable before servicing.

SYSTEM

• Be extra cautious of fire when welding.

HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM

T46W014A

• Always keep a fire extinguisher in workshop.

INDEX

1-4 DC0B-W0*

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 EX50/EX55
EX5310
EX5810 SAFETY FIRST - Safety TIPS

SAFETY FIRST
2.5 CaUTIOnS WHen HanDLInG THe 2.6 CaUTIOnS FOr HIGH preSSUre HOSeS
BaTTerY

GENERAL
ENGINE
T46W015A

• Always disconnect the negative battery cable first and

reconnect it last to avoid sparks from an accidental T46W019A

short circuit. You can get injured or fire may break out.

CLUTCH
• The hydraulic fluid leaked from high pressure hoses
or pipes can penetrate your skin.

TRANSMISSION
REAR AXLE
T46W016A

• Do not charge the frozen battery. Charging the frozen

battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.
T46W020A

BRAKE
• Before connecting a high pressure hose or pipe,
stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.

FRONT AXLE
• Use a cardboard or plank when checking leakage.

T46W017A

• Keep sparks and flames (match, lighter) away from the STEERING
battery. The battery can explode due to the battery fluid. SYSTEM

• Never connect the battery's negative and positive

cables with metal for test. Use only tester when
checking the battery voltage.
HYDRAULIC
SYSTEM

T46W021A
ELECTRIC
SYSTEM

• Never weld the high pressure pipe or the surround-

ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
T46W018A

• The battery contains the acid that can burn you. When
INDEX

it contacts with your eyes, you may lose your sight.

DC0B-W0* 1-5

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 EX50/EX55
EX5310
SAFETY FIRST - Safety TIPS EX5810
SAFETY FIRST

2.7 USe OF apprOprIaTe TOOLS anD 2.8 HanDLInG OF HaZarDOUS

eQUIpmenT maTerIaLS
• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
GENERAL

damage parts or injure you. air. Inhaling such hazardous materials can damage
• Do not confuse units (mm, inch, etc.). your health.
• Use the air impact wrench only when unscrewing
Remark
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its • All DAEDONG's genuine parts contain no asbetos.
ENGINE

tightening torque should be strictly observed. It can

cause malfunction.
• These materials should be rinsed or wiped away
• Be careful of a socket popped out due to the turning after spraying oil.
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
CLUTCH

socket with joint.

TRANSMISSION
REAR AXLE
BRAKE

T46W022A

• When lifting the tractor with a hydraulic jack or a

hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
FRONT AXLE

hydraulic jack (hoist) are not installed.

• When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
STEERING

• Make sure that the hydraulic lock operates properly

SYSTEM

before using the hydraulic jack. Improper use of

lock can cause a serious accident.
• Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
HYDRAULIC
SYSTEM

a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
ELECTRIC
SYSTEM
INDEX

1-6 DC0B-W0*

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 EX50/EX55
EX5310
EX5810 SAFETY FIRST - Safety TIPS

SAFETY FIRST
2.9 HanDLInG OF rOTaTInG BLaDe, 2.10 preVenTIOn OF SCaLD
SHaFT anD DrIVInG BeLT

GENERAL
ENGINE
T46W023A

CLUTCH
T46W027A

• Do not open the radiator cap when the radiator is

hot. Hot coolant or steam can be surged leading to

TRANSMISSION
a serious scald.
T46W024A

• Do not set a hand or a foot into the tractor's rotating

blade or PTO shaft.
Be extra careful when you are in loose clothes.

REAR AXLE
BRAKE
FRONT AXLE
T46W028A

• Check the surface temperature of the container be-

T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning. STEERING
SYSTEM
cooling fan.
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM

T46W026A

• You can be seriously injured if your hand or clothes

INDEX

is caught by the rotating fan belt or A/C belt.

DC0B-W0* 1-7

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 EX50/EX55
EX5310
SAFETY FIRST - Safety TIPS EX5810
SAFETY FIRST

2.11 DISpOSaL OF enVIrOnmenTaL 2.12 CaUTIOnS WHen HanDLInG TIreS

WaSTe
GENERAL
ENGINE
CLUTCH

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
TRANSMISSION

coolant, oil filter, etc. Otherwise, they can pollute

the environment seriously and you can be charged
in violation of regulations.
REAR AXLE
BRAKE

T46W031A
FRONT AXLE

• Do not weld or apply heat to the tire rim or disc. The

tire can explode due to the rapidly increased pres-
sure in the tire.
• Check tires for inflation pressure, damage, deforma-
STEERING

tion, extended wear on lug and damage of rim and

SYSTEM

disc. Also check if wheel bolts, rim bolts and nuts

are loose.
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

1-8 DC0B-W0*

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 EX50/EX55
EX5310
EX5810 SAFETY FIRST - Safety decals

SAFETY FIRST
3. SaFeTY DeCaLS
• When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will
be threatened.
• If a decal is damaged or detached, always replace with the appropriate decal.

GENERAL
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

3.1 LOCaTIOn OF DeCaLS

ENGINE
4
9 10
1

CLUTCH
2
5 3

TRANSMISSION
REAR AXLE
BRAKE
FRONT AXLE
STEERING
SYSTEM
HYDRAULIC
SYSTEM

11 6
ELECTRIC
SYSTEM

7
8
INDEX

E15W101A

DC0B-W0* 1-9

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 EX50/EX55
EX5310
SAFETY FIRST - Safety decals EX5810
SAFETY FIRST

(1) Part No. : T2615-53561 (4) Part No. : T4625-52361

GENERAL
ENGINE
CLUTCH

T4625-52361

(2) Part No. : T2625-55111

TRANSMISSION

WARNING (5) Part No. : T2615-54112

Do NOT run engine

in an enclosed area.
REAR AXLE

Exhaust gas cause

sickness or possible
death.
Do NOT touch a muffler
with bare hands.
BRAKE

T2615-55112

(3) Part No. : T4625-52351 (6) Part No. : T2350-54141

FRONT AXLE

WARNING
This lever is for the purpose of operating
STEERING

the remote control valve.

SYSTEM

Do NOT grasp the joystick lever when

mounting the tractor. Use only the hand
holds provided.
HYDRAULIC
SYSTEM

When the joystick lever is broken or

damaged, it can cause serious problems.
T2350-54141
ELECTRIC
SYSTEM

T4625-52351
INDEX

1-10 DC0B-W0*

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 EX50/EX55
EX5310
EX5810 SAFETY FIRST - Safety decals

SAFETY FIRST
(7) Part No. : T2325-50512 (9) Part No. : T4837-52121

CAUTION CAUTION
1. Read and understand the owner's manual before attempting to operate 1. The auxiliary equipment doesn't need to draft (rotary etc).
this tractor A Position of the top link : DRIVING

GENERAL
A
2. Start the tractor in neutral and with clutch pedal fully depressed. B WORKING
3. Start the engine only while in the operator's seat. C
2. The auxiliary equipment needs to draft (plow etc).
4. Keep people far away from tractor when working. Position of the top link : DRIVING A
5. Avoid sharp turns or sudden braking. WORKING B, C
6. Always slow down when driving on rough ground. Be sure to fix on "A" position of the top link, while driving with the auxiliary equipment

ENGINE
7. Always stop the engine and set the brake before checking, adjusting on common and farm load.
or repairing the tractor or implement.
Must keep because of draft control sence of trouble while drive to be stuck the top link
8. Always lower implements to the ground before leaving the tractor seat.
to working position of draft control equipment (B, C)
9. Only the operator should be allowed on the tractor. T4837-52121

10. Lock brake pedals together, use warning lights, and use a slow
moving vehicle emblem when traveling on the roadway.

CLUTCH
11. Failure to follow the instructions above or in the owner's manual can
cause serious injury to the operator or other persons.
T2325-50512

TRANSMISSION
(8) Part No. : T2445-50724 (11) Part No. : T2325-50743

WA R N I N G WA R N I N G
TO AVOID PERSONAL INJURY: TO AVOID PERSONAL INJURY:

REAR AXLE
1. Roll-Over Protective Structure (ROPS) 1. Attached pulled or towed
with a seat belt is recommended in loads to the drawbar
only.
most applications. Check the OWNER’s
2. Use the 3-point hitch only
manual and discuss with your local
with equipment designed
dealer. for 3-point hitch usage.
2. Always use the seat belt when the
TO AVOID INJURY FROM PTO:

BRAKE
1. Keep all shields in place.
tractor is equipped with ROPS.
2. Keep hands, feet and clothing away.
Never use the seat belt when the
3. Disengage PTO, stop the engine
tractor is not equipped with ROPS. and set the brake before adjusting,
T2445-50924
repairing or servicing the tractor or
implement.

FRONT AXLE
T2325-50743

(9) Part No. : T2181-54121

STEERING
SYSTEM
HYDRAULIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

DC0B-W0* 1-11

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 MEMO

TE150_01_SAFETY FIRST.indd 12 2019-04-23 �� 2:49:46

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