ND/DT SERIES

POWER TILLER
WORKSHOP MANUAL
 PREFACE
This manual is to provide servicing personnel with information on the general specifica-
tions, service, operating principle, troubleshooting, exploded view including part numbers,
removing and installing procedures for ND/DT SERIES POWER TILLERS with high-end
technology.

All information in this manual is based on the latest product information available at the
time of publication. Therefore, some of the information in this manual may differ from the
machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially the
contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system (DEMSS).

This manual is ultimately to satisfy customers with best performance of POWER TILLERS.
If there is any typo, wrong information or question for this manual, feel free to contact KIOTI.

2011. 08
DAEDONG INDUSTRIAL Co., Ltd.
Service Dept.

Important
• Using unspecified parts, fuel and lubricants other
than DAEDONG's genuine parts can damage the
power tiller and such damage will not be covered
by warranty.
Remark
• We reserve the right to make changes throughout
the entire manual at any time without notice.
TABLE OF CONTENTS

CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 TRANSMISSION

CHAPTER 5 ELECTRIC SYSTEM

CHAPTER 6 INDEX
 ND/DT SERIES
POWER TILLER SAFETY FIRST CHAPTER 1

TABLE OF CONTENTS
1. For safety................................................. 1-2 2.8 Handling of hazardous materials............ 1-6
1.1 Alert symbols.......................................... 1-2 2.9 Handling of rotating blade, shaft and
driving belt.............................................. 1-7
2. Safety Tips............................................... 1-3 2.10 Prevention of scald.......................................1-7
2.1 Safety Gear............................................. 1-3 2.11 Disposal of environmental waste................1-8
2.2 Work place.............................................. 1-3 2.12 Cautions when handling tires................ 1-8
2.3 Safety instructions when 3. Safety decals........................................... 1-9
preparing power tiller.............................. 1-4
2.4 Avoid fires............................................... 1-4 3.1 Location of decals................................... 1-9
2.5 Cautions when handling battery............. 1-5
2.6 Cautions for high pressure hoses.................1-5
2.7 Use only appropriate tools and
equipment............................................... 1-6
 SAFETY FIRST - FOR SAFETY POWER TILLER

1. For safety
• Most accidents can be avoided if basic safety in-
SAFETY FIRST

structions and regulations are followed. Always fol-

low the safety regulations and avoid any dangerous
situation to prevent an accident.
• You can be unexpectedly injured if inspecting or
servicing the power tiller without full knowledge of
it. Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.

매뉴얼
READ 숙지 !
MANUAL!
GENERAL

T46W001A

1.1 Alert symbols

In this manual, the following safety-alert symbols are used. Their meanings are as follows:

▶ Remark ▶ CAUTION
ENGINE

NOTE CAUTION
ⱇ#⪣
T46W002A T46W004A
TRANSMISSION

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.

▶ Important ▶ WARNING
ELECTRIC SYSTEM

WARNING
T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
is not carefully read and observed, the power tiller
cannot fully function or may be damaged.
INDEX

1- PTS10-W00 Apr. 2011

POWER TILLER SAFETY FIRST - SAFETY TIPS

2. Safety Tips
2.1 Safety Gear 2.2 Work place

SAFETY FIRST
T46W007A

T46W006A
When working on the power tiller, wear safety gloves,
safety shoes, ear plugs, safety goggles, safety helmet,
working clothes, etc. appropriate for your working envi-
ronment.
Never wear loose fitting clothing or a tie which can be
caught by a rotating part. According to the statistics,
GENERAL
A. Ventilating system
The service should be performed in a well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas vent pipe should be installed.
WARNING
• California Proposition 65 Warning
Inhaling exhaust gas can cause cancer or

ENGINE
damage the generative function leading to
most accidents that occurred with rotating parts are
infertility.
due to this inappropriate manner of wearing clothes.

B. Safe working place

TRANSMISSION
T46W008A

The work should be done in a wide, level and safe

place to prevent slip and fall accident. ELECTRIC SYSTEM

C. Illumination
The work place should be well illuminated. If working
in a dark place or under the power tiller, use the work
lamp. The work lamp should be covered by the safety
cover. Light bulbs can cause fire in exposed to fuel
leaks.
D. Safety equipment
Be sure to keep a first aid kit and fire extinguisher han-
dy at all times.
E. Clean working area
Keep the working area clean before and during work. If
INDEX

any oil or fuel is spilled, it should be cleaned up imme-

diately.

PTS10-W00 Apr. 2011 1-

 SAFETY FIRST - SAFETY TIPS POWER TILLER

2.3 S afety instructions w h en 2.4 Avoid fires

preparing power tiller
SAFETY FIRST

T46W011A

• Never smoke or allow flames or sparks in your work

area when servicing the fuel system.
GENERAL

T46W010A

• Stop the engine and remove the key.

• Put "Do not operate" label on the power tiller if nec-
essary.

T46W012A
ENGINE

• Keep flames or sparks away from the spray paint or

fuel containers and be careful of leaks.
TRANSMISSION

T46W013A

• Disconnect the negative battery cable.

• Always disconnect the battery cable before servic-
ing the wiring to prevent fire.
• Be extra cautious of fire when welding.
ELECTRIC SYSTEM

T46W014A

• Always keep a fire extinguisher in the work area.

INDEX

1- PTS10-W00 Apr. 2011

POWER TILLER SAFETY FIRST - SAFETY TIPS

2.5 Cautions when handling battery 2.6 Cautions for high pressure hoses

SAFETY FIRST
T46W015A T46W019A

• Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit. You could be injured or fire can
break out.
GENERAL
• The hydraulic fluid leaks from high pressure hoses
or pipes can penetrate your skin.

ENGINE
T46W020A

• Before connecting a high pressure hose or pipe,

T46W016A T46W017A stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-
• Do not charge the frozen battery. Charging the fro-
gine after servicing the hydraulic system.
zen battery can cause explosion. Let the battery

TRANSMISSION
warmed up to ambient temperature (16°C, 60°F) • Use a cardboard or plank when checking leakage.
before charging.
• Keep sparks and flames (match, lighter) away from
the battery. The battery can explode due to the bat-
tery fluid.
• Never connect the battery's negative and positive
cables with metal for test. Use only tester when
checking the battery voltage. ELECTRIC SYSTEM

T46W021A

• Never weld the high pressure pipe or the surround-

ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
INDEX

T46W018A

• The battery contains the acid that can burn you.

When it contact skin, it causes burns. If it contacts
with your eyes, you may lose your sight.

PTS10-W00 Apr. 2011 1-

 SAFETY FIRST - SAFETY TIPS POWER TILLER

2.7 Use only appropriate tools and 2.8 Handling of hazardous materials
equipment
SAFETY FIRST

• Use the appropriate tools and proper size. If an in- • Do not blow out hazardous materials, such as clutch
appropriate tool is used, it can slip which can dam- dust, with compressed air. Inhaling such hazardous
age parts or injure you. materials can damage your health.
• Do not confuse units (mm, inch, etc.).
• Use the air impact wrench only when unscrewing Remark
the bolts or nuts. Such wrench should not be used
• No genuine DAEDONG part contains asbestos.
when assembling precisely machined parts which
its tightening torque should be strictly observed. It
can cause malfunctions. • These materials should be rinsed or wiped away
after spraying with oil.
• Be careful of a socket popped out due to the turning
GENERAL

force when using the air impact wrench. Especially,

be extra cautious when working on connection or
socket with joint.
ENGINE
TRANSMISSION

T46W022A

• When lifting the power tiller with a hydraulic jack or

a hoist, fix it firmly and install the auxiliary support.
• Never work under the power tiller if the support and
the hydraulic jack (hoist) are not installed.
• When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
• Make sure that the hydraulic lock operates properly
ELECTRIC SYSTEM

before using the hydraulic jack. Improper use of

lock can cause a serious accident.
• Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
a serious accident.
• Do not use wooden blocks or bricks as support un-
der the power tiller. As the power tiller's weight is
continuously applied to them, they can be broken or
collapsed.
INDEX

1- PTS10-W00 Apr. 2011

POWER TILLER SAFETY FIRST - SAFETY TIPS

2.9 Handling of rotating blade , 2.10 Prevention of scald

shaft and driving belt

SAFETY FIRST
T46W023A

GENERAL
T46W027A

• Do not open the radiator cap when the radiator is

hot. Hot coolant or steam can be surged leading to
a serious scald.
T46W024A

• Do not set a hand or a foot into the power tiller's ro-

tating blade or PTO shaft.

ENGINE
Be extra careful when you are in loose clothes.

TRANSMISSION
T46W028A

• Check the surface temperature of the container be-

T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan.
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when ELECTRIC SYSTEM

they are not hot.

T46W026A

• You can be seriously injured if your hand or clothes

INDEX

is caught by the rotating fan belt.

PTS10-W00 Apr. 2011 1-

 SAFETY FIRST - SAFETY TIPS POWER TILLER

2.11 Disposal of environmental waste 2.12 Cautions when handling tires

SAFETY FIRST
GENERAL

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute the
environment seriously and you could be charged in
violation of regulations.
ENGINE
TRANSMISSION

T46W031A

• Do not weld or apply heat to the tire rim or disc. The

tire can explode due to the rapidly increased pres-
sure in the tire.
• Check tires for inflation pressure, damage, deforma-
tion, extended wear on lug and damage of rim and
disc. Also check if bolts or nuts fixed on wheel and
rim are loose.
ELECTRIC SYSTEM
INDEX

1- PTS10-W00 Apr. 2011

POWER TILLER SAFETY FIRST - SAFETY DECALS

3. Safety decals
• When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety

SAFETY FIRST
will be threatened.
• If a decal is damaged or detached, always replace with the appropriate decal.
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

3.1 Location of decals

GENERAL
ENGINE
TRANSMISSION
ELECTRIC SYSTEM

PTSW032A
INDEX

PTS10-W00 Apr. 2011 1-

SAFETY FIRST
GENERAL
ENGINE
SAFETY FIRST - SAFETY DECALS POWER TILLER

PTSO170A

(1) E3200-55111 (2) E2501-01522

WARNING CAUTION [INSPECTION BEFORE DRIVING]

Summer : SAE40 - 50 1. When changing lubricant, set engine level
Other seasons : SAE10W - 30 Gear case and add lubricant to specified level.
Keep open flame away from gasoline. Do not run engine in enclosed area. 2. Check lubricant level before driving. If it is
Stop engine before fueling. below lower limit, add lubricant.
3. For a new engine, change lubricant after
Use only diesel fuel Upper lubricant level limit 10 hours of use initially and then change it
Lower lubricant level limit after 30 hours of use. Afterwards, change it
Exhaust gas can occur injuries and diseases.
Specified lubricant level every 100 hours of use.
4. Change lubricant while engine is stopped
Do not open radiator cap when engine is
TRANSMISSION

and is still warm.

hot. Steam or scalding liquids released E2501-01522
Never touch muffler with hands.
from hot cooling system can burn you
seriously. Cool down engine first.
E3200-55111

(3) T2330-50661 (4) 83KP-16461

WARNING Cautions during driving on road

1. Never exceed specified maximum load.
1. Make sure to follow handling instructions 2. Never use engine pulley other than specified one.
in decals and manual. 3. Be sure to attach reflector for night work.
ELECTRIC SYSTEM

2. Follow safe driving rules described in 4. Never drive with iron wheels.
decals and manual. 83KP-16461

3. Never modify product.

4. Never attach implement with work load
larger than standard. (5) K5260-30071
It is your responsibility for problems made
by not following instructions mentioned above. WARNING
1. Always have belt cover attached for safe work.
2. When using flat pulley with engine pulley cover detached, install safety device
around belt and pulley for safety.
K5260-30071

(6) 83KT-1647
Summary of Safe-Driving
INDEX

For safe driving, read the manual carefully, always check the tightening of bolts
and nuts and every lubrication.
Make sure to stop the engine first before the maintenance and repairs.
When starting  Pull the brake-clutch lever and put the main and range shift le-
the engine vers in neutral.
While Driving  After running idle for 5 minutes, put shift lever in gear. Then
start to move by releasing the brake-clutch lever.
 Hold up the steering lever in the driving direction. On a down-
hill slope, it moves in the opposite direction. So be aware of it
while controlling with the steering lever.
 Driving in high speed on the steep slope is too dangerous to use the
steering lever. It may cause an overturning accident. So push the han-
dle to a side to change the direction without hold up the steering lever.
 When driving backward attached with a trailer, make sure to hold the
steering lever in the opposite side of moving direction.
When Parking  Pull the brake-clutch lever to brake(stop) position.
or Stopping  On a slope, place the brake-clutch lever at the brake position. Make
sure to stop the engine when parking. 83KT-1647

1-10 PTS10-W00 Apr. 2011

 ND/DT SERIES
POWER TILLER GENERAL CHAPTER 2

TABLE OF CONTENTS
1. Identification number............................. 2-2 3. Performance curve................................2-11
1.1 Power tiller serial number location........................2-2 4. Tire......................................................... 2-12
1.2 Serial number assignment standard..................2-2
4.1 Proper inflation pressure...................... 2-12
1.3 Engine serial number location................ 2-2
1.4 Transmission number............................. 2-2 5. Tightening torque................................. 2-13
1.5 Engine number assignment standard................2-2 5.1 General use screws, bolts and nuts..... 2-13
2. Specifications......................................... 2-3 5.2 Stud Bolts............................................. 2-14
5.3 American standard screws, bolts and
2.1 Old power tiller model specifications...... 2-3 nuts with UNC or UNF threads............. 2-14
2.2 New power tiller model specifications..... 2-7
6. Daedong bolt/nut part number .
2.2.1 Engine........................................... 2-7
standard................................................. 2-15
2.2.2 Power tiller.................................... 2-8
2.3 Implement specifications for new power 6.1 Daedong bolt part number standard..... 2-15
tiller model.............................................. 2-9 6.2 Daedong nut part number standard...... 2-16
2.3.1 Rotary tiller.................................... 2-9 7. Unit Conversion Table.......................... 2-17
2.3.2 Plow.............................................. 2-9
2.3.3 Trailer.......................................... 2-10
2.3.4 Hiller............................................ 2-10
 GENERAL - IDENTIFICATION NUMBER POWER TILLER

1. Identification number
1.1 Power tiller serial number location 1.3 Engine serial number location
SAFETY FIRST
GENERAL

ptsw101a ptsw102a

The power tiller's serial number (A) is stamped on the The engine number (A) is stamped on the rear cover of
decal attached on the steering handle chassis. the crankcase.

1.2 Serial number assignment standard

1.4 Transmission number
K 9 1 3 0 0 0 0 1
ENGINE

The transmission number is on the left chain case cover

of the transmission case.
Production serial number
Example) 0 0 0 0 1: The first chassis manufac- 1.5 Engine number assignment standard
tured in that year
Model K 7 7 4 0 0 0 0 1.
Example)
� � Production serial number
� �
TRANSMISSION

913 10DRE
Engine model
� �
� �

Year of manufacturing
Year of manufacturing
Remark
Example)
� � • For detailed information on how the engine
� �
number is assigned, refer to chapter "Engine".
9 1999
ELECTRIC SYSTEM

0 2000
1 2001
2 2002
3 2003
D 2004
E 2005
F 2006
G 2007
H 2008
I leave out
J 2009
INDEX

K 2010
L 2011
M 2012
� �
� �

2- PTS10-W00 Apr. 2011

Thank you for your visiting. Please Click Here To
Download Complete Manual or Download Other
Similar Manuals. Open the home page then search
manual by keywords.

www.servicemanualbit.com