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Air Handler Units

Models Mistral 400/500, Mistral 750 & Mistral 1500

INSTALLATION AND USER'S MANUAL

400 / 500
MISTRAL

A52105GB Rev.1809
VECO S.p.A. Via General Cantore 6/8, 20833 Giussano (MB) Italy Phone: +39.0362.35321 | Fax: +39.0362.852995 | E-mail - info@veco.net | Web: www.veco.net
1 – CONFIGURATION

1- MISTRAL AHU
2 - CWS central unit
3 – Fan Coils
4 – Air distribution ducting

WARNING!
Check that the technical characteristics, the electrical supply and data shown in the identification label are suitable to
the yacht mains supply.
A52105GB pag. 2 / 19
2 – COMPONENTS LAYOUT

01 02
02 03
04

01) Air filter


02) Heat exchanger
03) Fan
04) Post-heater resistor

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VECO S.p.A.
3 - CONDENSATE DRAIN

The air treatment means condensate water is taken our reducing the external air humidity.
This condensate water must be drained off in a dedicated tank and from this tank outbord by means of a pump.
The direct discharge to the bilge is not suggested as the condensate water is quite pure and it will smell quickly.
Every model of our Mistral AHU is equipped with two drains for the condensate water and we strongly suggest to
use both of them.
The condenate drain line must be connected to the two threaded ports ¾ BSP of the condensate tray.

If the condensate drain pipe needs to run for a certain length, we strongly
suggest to make immediately a down bend using an elbow. After a vertical
run of 100 mm, the following run can be horizonta

Horizontal runs must be avoided as the condensate water remains inside


the pipe and can come back to the unit during the navigation at sea.

As the unit takes the air from outside and creates a certain low pressure,
the condensate drain could cause a return of odours to the unit. In order to
prevent this problem a simple syphon on the drain line is suggested.

For the same consideration of the low pressure created by the unit, it is strongly
suggested to avoid a direct discharge of the condensate overboard. A direct
discharge could cause the dangerous return of engine smokes. Please refer to
the different rules existing in every country.

A52105GB pag. 4 / 19

VECO S.p.A.
4 – AIR DISTRIBUTION

The capacity and efficiency of the unit is directly related to the air flow. It is therefore very important to make the air
distribution avoiding any restriction, elbows and keeping the original diameter of the fan outlet, not exceeding the the
duct run.

The fan must be connected with a suitable duct to the air distribution
circuit. The main duct diameter must respect the original fan duct
connection.

Insulated ducts must be carefully extended in order to reduce to


minimum the friction and reach the nominal duct diameter.

A52105GB pag. 5 / 19

VECO S.p.A.
5 - ELECTRICAL CIRCUIT

WARNING
AVOID THE RISK OF THE ELECTROCUTION !!!

Only qualified staff can execute the troubleshooting and the repair. Keep isolated from the ground during the
execution
of the electrical operations, wearing dry clothes, rubber shoes, rubber carpets, etc.... Don’t check wires under
voltage
if none can bring help.

IMPORTANT NOTE

To avoid possible electrical shocks, that can cause harm or death to people, execute the grounding of the air-
conditioning
system, as indicated:
1- Use a suitable electrical cable with ground wire section and isolation to give the charge from the switch on
the control
board of the boat to the electrical box of the system. The ground wire must be correctly connected to the
ground terminal
of the panel.
2- Check that the ground connection between the electrical box and the air-conditioner hasn’t suffer any
damage during
the transport.
3- Check that the connection of the water pump to the suitable terminal of the electrical box includes also the
ground
connection.
4- Check the ground continuity before switching off the air-conditioner.

4.2 – POWER SUPPLY


Check that the available supply corresponds to the label on the unit, on the box and on the electrical
pump.
The electrical box of the air-conditioner must be connected to mains supply thru a suitable circuit breaker.

A52105GB pag. 6 / 19
VECO S.p.A.
Via General Cantore 6/8, 20833 Giussano (MB) Italy
C.F. 06633500159 - P.IVA 00832290969
Phone: +39.0362.35321 | Fax: +39.0362.852995 | E-mail - info@veco.net | Web: www.veco.net
5 - ELECTRICAL CIRCUIT

ELECTRICAL BOX
The electrical box is connected to the unit. For the models Mistral 750 and Mistral 1500 the electrical box is installed
directly on the unit while for the model Mistral 400 the box is supplied separately, connected to the unit with the electrical
cable of 2 m to be installed vertically on a bulkhead.

M102 - Neutral

~ MAIN SUPPLY
230/1/50-60
M101 - Line

LOCATION
The electrical box can be installed remotely with the only precaution to be vertically installed for heat dissipation reasons.
The control panel which is incorporated in the electrical box can be easily removed and installed remotely. A dedicated
spare plate is supplied to close the hole on the box cover.

CONTROL PANEL
The control panel which is incorporated in the electrical box can be easily removed and installed remotely. A dedicated
spare plate is supplied to close the hole on the box cover. The electrical connections can be easily extended following the
schematic underneath.

M3-1 - 24V AC
M3-2 – 24V AC

M1-1 CAN H
M1-2 CAN L
M1-3 GND

IMPORTANT NOTE: In the panel connection there is only low voltage (24V AC) . It is however suggested that the back
of the panel, if remotely installed is not accessible

A52105GB pag. 7 / 19

VECO S.p.A.
5 - COLLEGAMENTI ELETTRICI

POWER CONNECTIONS
UTA 1500

Extractor #2
N=M109-2
L=M109-1

Extractor #1
N=M108-2
L=M108-1

Blowers – UTA 1500

M105-3 Speed 2 (High)-BLACK

M105-2 Speed 1 (Low)-BROWN

M105-1 Neutral - BLUE

Condensate drain pump


Neutral=M107-2
Live=M107-01

Mains supply
M102 Neutral
M101 Live

Resistor #2 M104

Resistor #1 M103

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5 - COLLEGAMENTI ELETTRICI

POWER CONNECTIONS
UTA 500

Extractor #2
N=M109-2
L=M109-1

Extractor #1
N=M108-2
L=M108-1

Blower UTA 500


M105-3 Speed 2 (High)- Brown wire fan + Capacitor
wire
M105-2 Speed 1 (Low)- Capacitor wire
M105-1 Neutral – Blue wire fan

F
CL

Condensate drain pump


Neutral=M107-2
Live=M107-01

Mains supply
M102 Neutral
M101 Live

Resistor #1 M103

A52105I pag. 9 / 19
5 - COLLEGAMENTI ELETTRICI

POWER CONNECTIONS
UTA 750

Extractor #2
N=M109-2
L=M109-1

Extractor #1
N=M108-2
L=M108-1

Blower UTA 750


M105-3 Speed 2 (High) - Black

M105-2 Speed 1 (Low)- Brown

M105-1 Neutral - Blue

Condensate drain pump


Neutral=M107-2
Live=M107-01

Mains supply
M102 Neutral
M101 Live

Resistor #1 M103

A52105I pag. 10 / 19
5 - ELECTRICAL CIRCUIT

CONTROLS CONNECTIONS

Proportional water valve Belimo24V


AC24V=M205-1- RED
0-10V =M205-3 - WHITE
AC24V=M205-4 - BLACK

Proportional water valve Sauter24V


AC24V=M205-1 – BROWN
0-10V =M205-3 - RED
AC24V=M205-4- BLUE

Humidity sensor (option) 24V AC


AC24V=M203-1
0-10V=M203-2
AC24V=M203-3

Tw fresh water temp.


M204-1 M204-2
Part# M72090 *
T1 air cooled temp.
M204-3 M204-4
Part# TA0635 **
T2 air out temp.
M204-5 M204-6
Part# TA0635 **

Differential pressure switch


NC
M201-1 - WHITE
M201-2 - PINK

Remote control panel


supply 24V
M111-1 - BROWN
M111-2 - BLUE
CAN COM bus
CANH=M208-2 Remote panel control
Remote control ON/OFF contact CANL=M208-3 CANH=M208-5 - BROWN
M111-3 / M111-4 Bridge as default GND=M208-4 CANL=M208-6 - WHITE
When open the display will show end=M208-1 GND=M208-7 - Y/G
EXCL

Fresh water probe Tw Part# M72090 *= NTC 10KB3977


Air temperature probe T2-T3 Part# TA0635 **= NTC 10KB3435

A52105GB pag. 11 / 19
5 - ELECTRICAL CIRCUIT

COMMUNICATION AND DETAILS

Power supply
LED
Main Fuse 4A
LIVE = #F101
Main Fuse 4A
NEUTRAL=#F102

CAN address
selection

USB port

RS485 COM port

Jumper for programming


Ethernet COM port

A52105GB pag. 12 / 19
6 – USE - DISPLAY - NORMAL OPERATION

At power-up the display CLIMMA - OFF -


shows the option for
setup and start. The
puch buttons have the
action shown on the
FMP311_FM659v502 |Setup| |ON|
display

A B C D A B C D

Immediately after the display is


presented with the option to setup and
goodwill. The buttons take on the task
corresponding to the indication on the
display

CLIMMA - OFF - CLIMMA - ON -

|Setup| |ON| |OFF| |Menu|

Press D to
A B C D A B C D access the
menu

Press D to start indicates which units relate these


the unit data (in the case of multiple units
CLIMMA
#.1
connected to the same panel)
State : AUTO - COOL
Fan :
LOW
Temperature :
22.0°C
Press A to go |Exit| |
back A B
Fan-| |Fan+| C D
Press C / D to
modify the fan
Press B to speed
access the
set point CLIMMA
#.1
State : AUTO - COOL
Fan :
LOW
Press B to Temperature :
access more 22.5°C
informations
A
Exit | B C| Tem- D
| Tem+

Press C / D to
CLIMMA modify the
#.1 set point
State : AUTO - COOL
Setpoint :
20.2°C CLIMMA
Delta T : #.1
4.0°C
State : AUTO - COOL
Delivery T2 :
Delivery T2 :
20,0°C
20.0°C
Humidity :
Heat Exch T1 :
A
19% B C D 20.5°C
| | Tctrl | Water Tw :
| 10.3°C
Valve :
25.8%
A
Post Heat
B :
C D
Press A to go Press D to 84,0%
Press C to access
back show other | | Tctrl |
directly to parameters
|
parameters protected by
password

A52105GB pag. 13 / 19

VECO S.p.A.
6 – USE - DISPLAY - SETUP

CLIMMA - OFF -

Press B to
access the
|Setup| |ON|
setup

A B C D

CONFIGURES Panel Panel


#.1 options options Press - / + to
a. Panel options P1 : Panel language P1 : Panel language
b. Mode e Temperatures change, then press
c. Reset setpoint
ITALIANO ENGLISH D to save the
d. Installation
e. Firmware version
change
Exit | | Exit | - | + |
| Edit Save
Exit | | |
OK
Panel Panel
options options
P2 : Temperature unit P2 : Temperature unit
Possible
[°C] [°C]
options
C° e F°
Exit | | Exit | -- | +
| Edit |

Panel Panel
options options Exclusion
P3 : Initially P3 : Initially
ALWAYS OFF ALWAYS OFF autostart option
CONFIGURES
#.1 NO and YES
NO NO
a. Panel options
b. Mode e temperatures
Exit | | Exit | -- | +
c. Reset setpoint
| Edit |
d. Installation Possible
e. Firmware version MODE&SETPNT MODE&SETPNT options
Exit | | #.1 #.1 OFF
| OK P11 : Select UTA P11 : Select UTA
work mode work mode AUTO
COOL
AUTO AUTO
HEAT
Exit | | Exit | -- | + FAN
| Edit |

MODE&SETPNT MODE&SETPNT
#.1 #.1
P12 : COOL mode P12 : COOL mode
setpoint temperature setpoint temperature
COOL
set-point
22,0°C 22,0°C

Exit | | Exit | -- | +
| Edit |

MODE&SETPNT #.1 MODE&SETPNT #.1


P13 : HEAT mode P13 : HEAT mode
setpoint temperature setpoint temperature HEAT
24,0°C 22,0°C set-point
Exit | | Exit | -- | +
| Edit |

If provided:
CONFIGURES MODE&SETPNT #.1 MODE&SETPNT #.1 a choice between
#.1 P14 : Fan speed P14 : Fan speed HIGH and LOW
a. Panel options setpoint setpoint
b. Mode e temperatures
fan speed
c. Reset setpoint HIGH LOW
d. Installation
e. Firmware version Exit | | | Exit | -- | +
Edit | |
Exit | |
| OK
CLIMMA - #.1 -

Press OK to Press “Exit” Reset setpoints? Confirming YES all the set-point
to go back values are reset to default
switch to YES NO
other options Exit | | |
|

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VECO S.p.A.
7 - MAINTENANCE

To get the best performances from your AHU, it is important to do the suggested maintenance described below. Periods
can vary based on the installation area of the boat, based on pollution and based on the system use.
Clean the air filter monthly
Clean the condensate drain pipe every 2 months
Clean the condensate pan every three months

- CONDENSATE WATER AND DRAINS


While working, every AHU produces condensate water, especially when humidity is high. It has to be checked
periodically that there are no leaks on the condensate water drains and that the condensate water drains regularly. For
this checks, put some water in the condensate
drain and check that it gets drained quickly.
If the condensate water is drained in the bilge, it is advised to drain it in a specific separate area, since it can generate
bad smells.

- AIR FILTER
The system requires to clean and periodically change the air filter. This filter is required to clean the air before
it goes into the heat exchanger of the AHU.
There is no specific rule for the system maintenance; it depends on the running hours of the system and from the air
pollution. We advise to clean the air filter every 30 days maximum.
If the air filter is not completely clean system can stop working or loose efficiency.

– ICING
If the boat faces sub-zero temperatures, it is important to check that the fresh water circuit has inside enough
percentage of antifreeze liquid to prevent icing.

A52105GB pag. 15 / 19

VECO S.p.A.
8 – TROUBLESHOOTING - DISPLAY – ALARMS

Mode is set to AUTO but at power-on the


display shows AUTO – FAN and as
TEMPERATURE there is Fan Only

This is due to the fresh water circuit


temperature to be within the COOL
and the HEAT limit. This causes the
control to be unable to choose
automatically the functioning mode. As
the fresh water circuit temperature
reaches the functioning value, the
system will automatically start to work
properly.

In the MENU screen the set point and Delta T show ------. The control keeps
the FAN running while the proportional water valve and the postheating
element are off.
The default values for the fresh water circuit temperature are T1<20°C for
the COOL mode and T1>30°C for the HEAT mode.

The A03 alarm is caused by the differential pressure-switch. This


safety denouces that the blower cannot generate a sufficient
pressure on the air delivery. Check that the blower is running and
that there are no obstructions on the air intake.

The alarms A05-A06-A07 are


generated by a malfunctioning of
a temperature sensor which is
either broken or
disconnected.Check the
corresponding sensor and
replace it if found defective.

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VECO S.p.A.
8 – TECHNICAL CARACTERISTICS

500 mc/h

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VECO S.p.A.
8 – TECHNICAL CARACTERISTICS

750 mc/h

A52105GB pag. 18 / 19

VECO S.p.A.
8 – TECHNICAL CARACTERISTICS

1500 mc/h

A52105GB pag. 19 / 19

VECO S.p.A.

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