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Installation and Operation Manual
505E Digital Governorfor Extraction Steam Turbines
Volume 2Manual 85018V2 (Revision C)
 
 
WARNING—DANGER OF DEATH OR PERSONAL INJURY
 WARNING—FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be performedbefore installing, operating, or servicing this equipment. Practice all plant and safetyinstructions and precautions. Failure to follow instructions can cause personal injury and/orproperty damage.
WARNING—OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verifythat you have the latest revision, be sure to check the Woodward website:www.woodward.com/pubs/current.pdfThe revision level is shown at the bottom of the front cover after the publication number. Thelatest version of most publications is available at:www.woodward.com/publicationsIf your publication is not there, please contact your customer service representative to getthe latest copy.
WARNING—OVERSPEED PROTECTION
The engine, turbine, or other type of prime mover should be equipped with an overspeedshutdown device to protect against runaway or damage to the prime mover with possiblepersonal injury, loss of life, or property damage.The overspeed shutdown device must be totally independent of the prime mover controlsystem. An overtemperature or overpressure shutdown device may also be needed forsafety, as appropriate.
WARNING—PROPER USE
Any unauthorized modifications to or use of this equipment outside its specifiedmechanical, electrical, or other operating limits may cause personal injury and/or propertydamage, including damage to the equipment. Any such unauthorized modifications: (i)constitute "misuse" and/or "negligence" within the meaning of the product warrantythereby excluding warranty coverage for any resulting damage, and (ii) invalidate productcertifications or listings.
 
CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY
CAUTION—BATTERY CHARGING
To prevent damage to a control system that uses an alternator or battery-charging device, makesure the charging device is turned off before disconnecting the battery from the system.
CAUTION—ELECTROSTATIC DISCHARGE
Electronic controls contain static-sensitive parts. Observe the following precautions toprevent damage to these parts.
 
Discharge body static before handling the control (with power to the control turned off,contact a grounded surface and maintain contact while handling the control).
 
Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuitboards.
 
Do not touch the components or conductors on a printed circuit board with your handsor with conductive devices.
IMPORTANT DEFINITIONS
 
A
WARNINGindicates a potentially hazardous situation which, if not avoided, could result indeath or serious injury.
 
A
CAUTIONindicates a potentially hazardous situation which, if not avoided, could result indamage to equipment or property.
 
A
NOTEprovides other helpful information that does not fall under the warning or cautioncategories.
Revisions—Text changes are indicated by a black line alongside the text.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Informationprovided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility isassumed by Woodward Governor Company unless otherwise expressly undertaken.
 © Woodward 1997All Rights Reserved
 
Manual 85018V2 505E Digital GovernorWoodward i
Contents
E
LECTROSTATIC
D
ISCHARGE
A
WARENESS
.................................................
IV
 
I
NTRODUCTION
............................................................................................ 1
 
C
HAPTER
1.
 
P
ERIPHERAL
D
EVICES
.............................................................. 2
 
Overview ................................................................................................................. 2
 
505 HMI Software ................................................................................................... 2
 
Digital Remote Final Driver .................................................................................... 4
 
Real Power Sensor................................................................................................. 5
 
Digital Synchronizer and Load Control (DSLC™) .................................................. 6
 
Master Synchronizer and Load Control (MSLC) .................................................... 9
 
C
HAPTER
2.
 
A
PPLICATION
N
OTES
.............................................................. 13
 
Overview ...............................................................................................................13
 
Example Applications ...........................................................................................15
 
C
HAPTER
3.
 
O
PERATOR
I
NTERFACE
........................................................... 64
 
Introduction ...........................................................................................................64
 
Keypad and Display.............................................................................................. 64
 
Service Panel Modes............................................................................................64
 
Using the Service Mode .......................................................................................66
 
Top Level/Root System Block .............................................................................. 66
 
C
HAPTER
4.
 
S
ERVICE
M
ODE
P
ROCEDURES
................................................ 84
 
Overview ...............................................................................................................84
 
The 505E Service Mode ....................................................................................... 85
 
Service Mode Blocks ............................................................................................ 94
 
Service Mode Worksheet Parameters ................................................................. 95
 
C
HAPTER
5.
 
U
NDERSTANDING
PID
 
S
ETTINGS
.......................................... 118
 
Overview .............................................................................................................118
 
Proportional Response .......................................................................................119
 
Proportional + Integral (Closed Loop) ................................................................ 121
 
Derivative Response ..........................................................................................122
 
Proportional + Derivative (Closed Loop) ............................................................ 123
 
Derivative (Effects Of Settings) ..........................................................................124
 
Proportional + Integral + Derivative (Closed Loop) ............................................ 125
 
General Field Tuning Guidelines ........................................................................ 126
 
C
HAPTER
6.
 
H
ARDWARE
/O
PERATING
S
YSTEM
F
AULTS
............................. 128
 
General ...............................................................................................................128
 
Off-Line Diagnostics ...........................................................................................128
 
On-Line Diagnostics ...........................................................................................129
 
Operation Errors and Faults ...............................................................................129
 
Wiring Problems ................................................................................................. 130
 
Control Adjustments ...........................................................................................130
 
Other Operating Problems .................................................................................131
 
A
PPENDIX
A.
 
505E
 
D
ESIGN
S
PECIFICATIONS
........................................... 132
 
Hardware Specifications .....................................................................................132
 
General I/O Specifications .................................................................................. 133
 
Software Specifications ......................................................................................135
 
A
PPENDIX
B.
 
505E
 
S
ERVICE
M
ODE
W
ORKSHEET
..................................... 136
 

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