Apple Juice processing

DESCRIPTION

Since China ranks the biggest concentrated apple juice producer in the worldwide market, Triowin has created a processing segment that provides all of the necessary apple processing machinery for achieving quality products at controlled cost. High quality products and services have positioned Triowin as the Chinese market leader in apple juice processing equipment. Triowin's fruit reception lines are designed to satisfy the most rigorous standards of hygiene in cleaning the raw material. Then highly sophisticated mills ensure optimized mash preparation. Featuring a unique drainage system, the Triowin Belt Press with an optimizing control system gives a maximum yield of top quality juices with very low sediment content. Equipped with ultrafiltration system, membrane filtration systems produce clear and stable juices. Adsorption and ion exchange systems allow further purification of liquid foods, while Triowin's multistage vacuum evaporators come with sterilization and aseptic filling unit. To assure outstanding ease and reliability of operation, we also provide an electronic monitoring and control system. And to round off the range of high-tech machines, we offer comprehensive engineering services, installation supervision, commissioning support and operator training.

ADVANTAGES AND STRONG POINTS

* The processing capacity is varied from 60 tons/day to 2000 tons/day. * The line can be shared for processing other fruits such as pear.

* Belt press is specially used and the whole extraction last only 1~2 minutes, which allows to maintain products freshness. * The extraction rate is especially no less than 75%. * PLC from Schneider, transducer from Mitsubishi, most electric component from famous Japanese brands. * A complete set of R.O. water treatment system can be provided if needed. * Automatic ultra-filtration unit which can achieve the effect of automatic starting and automatic control of the filtering temperature. * The end products are of good taste and nice color. * Multi-effect evaporator can be chosen for different capacity. * It can be processed to either concentrated juice or clear juice. * Either fully automatic line or semi-automatic line can be chosen according to the cost.

Parameters

Raw material End product Processing capacity Efficient input Fruit consistence Product consistence End package Output

Fresh apple Concentrated juice, clear juice From 60tons/day to 2000 tons/day 75% raw fruit (25% as waste, peels and seeds) 10-12Brix 70~72Brix for concentrated juice Aseptic bag/tin can/glass bottle/PET bottle Can be calculated

Apple processing

Storage, conveyer&elevator

Sorting table

Screw conveyor, crusher&mashpump

Belt press with vibrating screen

Sterilizer with aroma separation

Juice enzyme treatment

Ultrafiltration plant

Evaporation plant with aroma recovery

Concentrator&pasteurizer

Bag-in-Box-aseptic Filling