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Waterproofing Solutions!
Editor's note
Dear Friend, The last issue of Building Blocks featured a major article on AntiMicrobial Protective Coatings for Hygiene Wall Surfaces. We have witnessed a good monsoon this year. So if your customer's house has faced the brunt of the monsoon, this issue will come to your rescue. In this issue, we bring to you the Best of the Best articles published in Building Blocks so far. This issue concentrates more on waterproofing; starting from ABC of waterproofing, rising dampness to leakfree bathroom. Pidilite is also proud to announce the launch of interactive guide to Healthy construction and Healthy Construction Lecture Series, which is organized through Dr. Fixit Institute. Also attached along with this magazine is a feedback form. It will be helpful if you could kindly fill & send it back with your valuable inputs.
Bharat Gothoskar Head - Marketing Construction Chemicals Division, Pidilite Industries Ltd.
Contents
PUBLISHED BY
Pidilite industries Ltd.
Regent Chambers, 7 Floor, 208, Nariman Point, Mumbai 400 021.
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No. A 01
Page No.
EDITOR
Bharat Gothoskar
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ASST. EDITOR
Swapnil Deshmukh
DESIGNED BY
Parag Chinchkar
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OFFICES
MUMBAI Ramkrishna Mandir Road, P. O. Box No. 17411, Andheri (East) Mumbai 400 059. Tel (022) 2835 7000
Building Blocks - vol. 19
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Rising Dampness
It might not sound interesting, but it is the most common problem in the country. It affects most of the houses in some way or the other. Find out how to check it.
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AHMEDABAD Paritosh 4th Floor, Darpan Academy, Usmanpura, Ahmedabad 380 013 Tel (079) 27552043 / 1483 BENGALURU H.V.S. Apartments, Edward Road, Bangalore 560 052. Tel (080) 22204238 / 4239
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CHENNAI 4 (Old No. 244), Llyods Road, Gopalpuram, 306 Chennai 600 086. Tel (044) 28350338 / 1614 / 0745 DELHI 6th Floor, Vikas Deep, Laxmi Nagar, District Centre, Vikas Marg, Delhi 110 092. Tel (011) 22440890, 22541970 HYDERABAD Sunrise Apartment, Flat No. 101, 102 & 103, 183, Dwarkapuri Colony, Panjagutta, Hyderabad 500 082 Tel (040) 23351250/ 1308 KOCHI Ellikkal Estate, N.H. 47, Pathadipalam, Edappally P.O., Ernakulam, Kochi 682 024. Tel (0484) 2543978 / 3979 KOLKATA Everest House, 10th Floor, 46/ C, Chowringhee Road, Kolkata 700 071. Tel (033) 22888844/ 7610 COPYRIGHT
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Q&A Ask The Expert NEW INITIATIVES Launch of HCLS Interactive Guide No Breaking News Campaign Free Health Check up Roff launch Smartcare Hospitality Industrial Floorings 17 16
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NEW PRODUCTS Dr. Fixit Powercrete ROFF Undertile NEWS Some of Our Recent Projects Exhibitions Training Programs Organised Meets 22 21
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ABC of Waterproofing
This years heavy monsoon has left its impression on your home? So now if you feel it is about time that you undertake repair work and waterproof your home, load yourself with all the information on waterproofing. Read on to understand the why and how of waterproofing.
Waterproofing in India, still looks like a foreign concept. According to the definition, it is the combination of materials or system designed to prevent water from entering or escaping from various sections of the building. We say escaping because in case of water tanks water should not be allowed to escape through leaks. Water that enters or escapes from the buildings can cause serious damage to the building content and may lead to structural damage. Damage due to fire is another cause of building decay and deterioration. In case of seepage, the owners concerns are limited to the visible impact, like peeling of costly paint from the walls, damage caused to the furniture, carpet, etc. But what escapes his notice is the damage caused to the structure, by way of rusting the embedded steel. When steel comes in contact with water, rusting starts. The volume of rust is eight to nine times more than the original volume of steel, thus exerts more pressure on the surrounding concrete. The concrete starts to crack and ultimately falls off. Steel is then directly exposed to atmosphere, which further accelerates the corrosion and may lead to the collapse of the whole structure. Water, though very integral for preparing concrete while construction becomes dangerous once the structure is ready. We should try to keep out the water. The moment it falls on concrete, it should find a way out of the building. Slope and drainage should be provided to ensure water is drained. Today the focus is not on how strong the buildings are, but on how durable the structures should be. Whatever may be the strength, the important consideration is how long will it survive. Even the latest revision of the IS:4562000, focuses on durability. The buildings are designed for a life span of 80 years. With proper maintenance the building should last for its designed life span. But these days, the buildings undergo major repairs within the first 15 to 20 years.
During maintenance we can exercise some basic checks. We can ensure that the water outlet on terrace is not blocked. It may get blocked due to shrub growth or vegetation. In some cases, the water outlet is used for some other purpose like taking the pipe line, cable lines etc. We should always keep the terrace clean by asking the building housekeeper to clean it once in fortnight, clearing the blockages of the outlets. If the slope is not properly provided in the terrace, water logging takes place and ultimately seeps in to the building. The same needs to be corrected. Any cracks in the terrace and on top of parapet etc. need to be immediately rectified. In the interior of the apartment, there are chances of water seeping in through the window joints, cracks from beam and masonry joints, toilet floors, pipe joints etc. One needs to attend to these immediately, before it damages the buildings interiors. The seepage can also damage some portions of RCC. Today many ready-to-use joint fillers are available which can be used to seal the gaps. In case of window joints, ready to use acrylic sealants are available which the house owner himself can use to plug the joints. In bathroom, the bathtub and washbasin joints can be easily
ABC of Waterproofing
For example, in giving the number of outlets for drainage of terrace water, one should consider ample slope and suitable size of outlet pipe. Invariably the number of outlets are less and also the size is small in diameter. The location of outlet is also important as it affects the flow of water.
sealed using the sealants. In case of leakages from bathrooms and toilets, one needs to use proper piping and the joints must Tiling with normal cement is shabby be filled with sealants. Today, most of the piping is concealed. So, care must be taken in sealing these joints properly. Once embedded, we will not know from where the water is leaking. Repairing this will be far more expensive. Generally, it is observed that customers buy expensive fittings but do not invest in jointing material and quality of labour involved. In new bathrooms or while carrying out renovation we must properly waterproof the sunken areas along with its sides to avoid leakages. Tile adhesives must be used for tiling and filling the joints as white cement used has a property of shrinkage and it will leave the joints to seep. In tiling joints, tile grout needs to be used. It is a special powder with powder polymers, fillers etc., that ensures leak free joints. The cost of tile grout, as compared to white cement, is more than two times, but the requirement is very less. For waterproofing the bathrooms many systems are available:
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Walls are neglected as far as protection is concerned. The objective of painting the external walls in most cases is to decorate the Use of a waterproof Tile Adhesive walls. But the fact is that we need to protect them with proper coatings. Today, many aesthetic coatings are designed to offer elastomeric properties and waterproofing. There are
ABC of Waterproofing
In apartments, leakage from upper floor bathrooms is very common. It gets difficult, if the upper floor occupant is non-cooperative. For such cases, chemicals are available to arrest leakage from the bottom. It will be a combination of cementitious and resin based chemicals. But first find out the source of the leakage. For waterproofing of terraces one of the following systems can be adopted:
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Acrylic coatings Cementitious acrylic coatings under brickbat coba Preformed Bituminous membranes with overlay EPDM (Membranes) etc.
It is very important to choose the right kind of system before proceeding with waterproofing. Thorough surface preparation needs to be done before taking up the application.
good coatings available that are long lasting and have the capability to bridge upto 0.5 mm cracks. For any waterproofing solution, diagnosis is very important. First we need to identify the source of leakage. For proper diagnosis one needs to thoroughly inspect the site, get relevant data from persons staying there and then arrive at source of leekage. This can be done by an experienced contractor (applicator). Once proper diagnosis is done, the remedy is easy. The applicator also needs to be experienced & trained. Lastly, a holistic approach needs to be given to the building. All the areas like terrace, wet areas like
bathroom and toilets, kitchens, walls, joints etc. need to be taken into consideration. Leakage also leads to unhygienic conditions. It is Torch-On Membrane being applied with better to spend a trained applicator initially while construction rather than spending huge amount later for repair.
For contractors undertaking terrace waterproofing in new construction here are some tips:
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Ensure that the entrapped moisture in the slab is within the limit of 15 Conduct the 'Hammer test' around the areas, severely cracked If there is a hollow sound, the cracks shall be injection grouted with cement slurry added with Dr. Fixit Pidicrete AM. In case loose / spalled concrete is observed, it may be removed to see if there is any corrosion in the rebars. In case of excessive corrosion, the rebars should be checked for its condition; if its diameter is less than the 10 , advise the customer to consult a structural engineer. If the total area of spalled concrete is less than 20 of the total area of the terrace slab, the loose concrete must be removed, rebars must be rust cleaned and filled in with Dr. Fixit Microconcrete, after applying a bonding agent and cure properly in accordance with good curing practices. Other crevices, potholes in the slab, shall be filled up with a polymer-modified mortar using Dr. Fixit Pidicrete URP. Such areas need not be cured with water. The entire area of the slab shall be injected with cement slurry added with Dr. Fixit Pidicrete AM at a distance of three feet along the breadth and span of the slab. The waterproofing of the terrace then can be done, using the product selector of Dr. Fixit waterproofing systems.
Visually inspect the slab for cracks closely from top and bottom throughout the terrace. Conduct the Hammer test around the areas, severely cracked. If there is a hollow sound, the cracks shall be brush applied cement slurry added with Dr. Fixit Pidicrete AM, ensuring that they are all filled completely. Wider cracks must be cleaned with a wire brush, and cut to a U shape of 5 mm X 8 mm and filled with a Mastic Filler, using Dr. Fixit Roofseal, which will be flexible enough to accommodate movements. Make triangle fillet of 50 mm x 50 mm on all vertical abutments. Pre-treat critical areas such as VERTICAL JOINTS, OUTLET AREAS AND PIPE PROTRUSIONS, etc. with Dr. Fixit Pidifin 2K flexible cementitious waterproofing. The waterproofing treatment can be done using the product selector from the Dr. Fixit Waterproofing range. Post application check must be done during / after the monsoon. If leakage is observed, look for the cracks in the membrane. If there are cracks, they should be cleaned and overcoated with two coats of the waterproofing membrane sandwiched with a Polypropylene Fibre net (The PP Net should have been soaked in Dr. Fixit Pidicrete URP liquid and dried, prior to placing it for application.) The width of this net must be at least 4 inches on either side of the crack.
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An approach to Terrace Waterproofing
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Check for slope of at least 1:100. Clean the surface. Remove 150 mm of vertical plaster on all parapet walls - terrace junctions, to terminate the membrane. Apply a 3 mm Dr. Fixit Torchshield waterproofing membrane Cover with 25 mm screed with a chicken mesh in a panel of not more than 4 m x 4m. Apply a polysulphide sealant or a roof mastic in the control joints of the screed.
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Check the substrate and its bond with the roof deck and then decide whether the removal of the existing substrate is necessary or not. [Consult Dr. Fixit if required]
Rising Dampness
Rajesh Singh, Proprietor of a Dr. Fixit Centre, Varanasi
Rising Dampness might not sound like an interesting topic, however, it is the most common and acute problem in the country. It affects all the houses in some ways or the others.
A ground floor phenomenon, it is basically caused when ground water / other water seeps through the masonry, resulting in wet patches that leads to aesthetics and hygiene problems. It is very common in old buildings and at times in new buildings as well. It happens when proper damp proof course is not laid or the damp proof course fails. All these years, there was no full proof ready solution, which could arrest the dampness. Traditionally, many kinds of treatments, namely integral compounds, membranes, repellents, coatings, etc. have been used, which are not only expensive, but also fail to arrest the problem of rising dampness. The dampness tends to persist behind the coating and spreads to other areas where coating is missing. The coating may even fail due to high pore pressure. Any external waterproofing coating may not be useful as it does not prevent the seepage of water / moisture from the ground as the path through masonry is always available. With technological advancement. it is now possible to eliminate the path and prevent any water seeping from the masonry itself. Siliconate Technology can do this, as siliconate is an excellent water repellant. It is a very fine material, which when grouted in the masonry, repels water and prevents the leakage from its source. The right solution is to inject an aqueous solution of a siliconate-based material. It is a low viscous solution, which penetrates easily. Once it impregnates in to the brickwork, a durable gelatin product blocks the capillaries. This arrests the rising dampness. A siliconate material has a lot of advantages. It is easy to apply, economical and has a much higher degree of success in treating rising dampness. It is technologically superior and is an effective solution for both ordinary and rising dampness. It increases the life expectancy of masonry. It protects moss and fungal growth and is less sensitive to frost-thaw cycles. It is water dilutable. Siliconate stops the rise of moisture due to capillary rise.
However, it does not dry out the wall. It is imperative for the wall to dry before any decoration or painting is done. All salt affected render and plaster will need to be replaced. The process involves the saturation of brickwork, treating the surface and re-plastering. Siliconate is ideal for:
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Basement masonry walls Masonry walls (above or at DPC) For internal walls in porous construction
Building Blocks - vol. 19
Identifying and marking the area of grouting. Spacing of holes for drilling (will depend upon the absorption capacity of building, severity of problem. The lower is the severity more will be spacing) Using 12 to 15 mm diameter drill bit, drilling holes at an inclination of 45 degrees, up to 3/4 th of wall thickness The holes can be drilled from inside or outside of wall or on both sides depending on availability of space Siliconate creates a damproofing course. It should be injected in the lowest possible point The placing of holes may be done at 300 mm center to center. If necessary, 2nd row of holes can be drilled in staggered condition. Vertical distance may be placed 150 mm to 200 mm. Fix 10-12 mm diameter nozzle or as specified. Place the nozzles inside the drilled holes with suitable material and allow it to set at least for a day before grouting. Depending upon the severity of the dampness and the materials used in the wall during construction, the Siliconate is diluted by 1 part with 5 parts of potable water. A hand pump which can create pressure of two bar is required. Use a pressure-gauging dial. Inject the diluted liquid by pumping till no more material goes in to the hole. Allow it to remain for sometime before moving to the next nozzle. Remove the protruding nozzles and seal the holes with an appropriate compound (may be with polymer modified mortar) The treated areas are to be washed thoroughly.
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Rising Dampness
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Dr. Dien Pandiman, Technical Director, CHEMSON ASIA PTE. LTD, SINGAPORE
Architects and builders have started incorporating scientific methods to ensure perfection in the appearance of the building. Slowly and gradually, technology has also evolved in waterproofing.
Waterproofing technology evolved steadily from old hot/cold liquid applied bitumen to new water-borne acrylic co-polymer waterproofing membrane. There are many types of waterproofing materials to choose for different applications. Material selection is one of the keys for a successful building envelope, i.e. waterproofing system. The wrong choice of a waterproofing material can be disastrous for a building. Due to environmental and toxicology concerns and regulations, water-borne liquid applied acrylic copolymer has taken over the solvent-borne system. It has become a popular choice of waterproofing material in recent years. To understand advanced roof waterproofing technology. We first need to know what acrylic co-polymer. Acrylic co-polymer is a synthetic organic resin used as a binder to glue pigments, extenders and special fillers together. It is polymerised from an acrylic monomer with other monomer(s) forming long-chain backbones of polymers with high molecular weights. The acrylic co-polymer resin used in waterproofing coating has good UV weathering resistance, is flexible, breathable, and watertight. The resin with other ingredients must be allowed to build-up sufficient dry film thickness (DFT) to produce a film or membrane that creates waterproof and elastomeric waterproofing coating. The trend of moving towards green buildings made it important to come up with a eco-friendly product for waterproof coating. Dr. Fixit Newcoat is a unique water-borne elastomeric acrylic co-polymer coating, specifically formulated for roof waterproofing. It is in a liquid stage during application, and forms an impervious or waterproof membrane when water evaporates during the curing or drying process. Since water is used as a liquid carrier in the manufacturing that causes no harm to the environment and people, so it can be termed as a Green and Eco-Friendly waterproofing product. It has no harmful and distinct smell of organic solvent. Dr. Fixit Newcoat is highly durable waterproofing coating having excellent resistance to UV, algae, mildew, alkaline and efflorescence properties. It is breathable, so it allows trapped water vapours to escape from the roof. Besides
these properties, Dr. Fixit Newcoat can also reduce heat built-up on roof by reflecting some harmful ultra violet (UV), visible, and infrared radiations. Since there is only small portion of heat absorbed on the roof as compared to the black bitumen waterproofing membrane, hence the roof is cooler and the heat transferred into the building is less. Before selecting roof waterproofing coating we must make sure that it possess the following properties:
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Weathering and UV Resistance High Tensile Strength and Elongation Crack Bridging Capabilities Chemical and Alkali Resistance Good Bonding Strength Low Water Absorption, withstanding hydrostatic pressure Breathable, permeable to vapour transmission Good Colour Retention Algae and Fungus Resistance
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Advanced roof waterproofing technology
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Dr. Fixit Newcoat fulfils and/or exceeds all requirements for Elastomeric Roof Coating used in most of public and private apartments in Singapore, especially by Singapore Housing & Development Board (HDB) Apartments. It is a proven roof waterproofing coating, and is fully tested by an independent testing laboratory accredited by Singapore Accreditation Council-Singapore Laboratory Scheme (SAC-SINGLAS), and its performance properties are shown in Table 1.
Analysis of Data
Solid and polymer content (TGA/DTA Analyser): Solid and polymer content (TGA/DTA Analyser): Dr. Fixit Newcoat is a high build elastomeric liquid applied waterproofing membrane, and it requires high solid content to build up its effective thickness of minimum 1 mm DFT. Since the dry membrane has about 35 of elastomeric polymer binder within the membrane, so its flexibility and durability will be maintained throughout its service life span.
Table 1:
Performance Properties of Dr. Fixit Newcoat
Properties Solid Content Polymer Content Hardness T A) ASTM D 412 : 2002 ASTM D 412 : 2002 ASTM G 154 : 2000 ASTM D 4541 : 2002 Test Method TGA/DTA Analyser Results 69
integrated web-like reinforcement with the membrane. This unique micro-fiber reinforcement increases the tensile strength of the membrane significantly while allowing some elongation to accommodate hairline cracks and thermal movements. Accelerated weathering (ASTM G 154)
35 2.6 N/mm2
Tensile Strength
100
Elongation at Break
EXCELLENT
Adhesion Strength
0.9 N/mm2
19 g/m2/day
ASTM C 836 : No Algae & Fungus 1995 (Adopted) Growth a. No Cracks up to 2 mm width b. No Cracks up to 1 mm (10 cycles)
Crack bridging capability (ASTM C 836) With a high solid content, Dr. Fixit Newcoat forms a hibuild coating membrane with minimum 1 mm DFT for three coats application. With a combination of sufficient DFT, tensile strength and elongation, the coating membrane is able to bridge any cracks up to 1.5 mm width which can be caused due to shrinkage during the curing or cement hydration process. The hi-build coating membrane can withstand water from seeping through the cracks. Note: Any cracks more than 1.5 mm width must be repaired with sealants and patching compounds. Cracks due to thermal expansions and contractions and structural movements will significantly reduce the capability of the membrane to bridge them. The simulation test of this capability was performed on Dr. Fixit Newcoat where the dry membrane was pulled up to 1 mm width and then returned to its original shape repeatedly. After the cyclical simulation test, no cracks were observed on the coating membrane.
Hardness (ASTM D 2240:2002) Surface hardness of a waterproof membrane is required for trafficable purposes and to resist forces that can cause damage to the membrane. Dr. Fixit Newcoat with the hardness of 80 (Shore A) is suitable for pedestrian traffic over it. Its hardness will not drop drastically due to its polymer binder nature, as compared with the bitumen nature that becomes very soft upon subjected to intense heat on the roof. Tensile strength & elongation (ASTM D 412) The secret behind its highly durable and tough roof membrane is the incorporation of premium blend acrylic polymer resins with quality titanium dioxide, additives and special micro-fiber filler. The latter will interlock each other during the curing stage forming an
There is no direct correlation data available between the accelerated and natural weathering, particularly in Asia. However, an estimated figure is that the accelerated weathering test result obtained from the laboratory times a factor of 15-20 for the natural weathering exposed to Dr. Fixit Newcoat during its service life. In other words, Dr. Fixit Newcoat will show no signs of degradation, cracking, chalking and drastic colour fading for at least 5 years at its service environment.
The acrylic co-polymer resins used in Dr. Fixit Newcoat are excellent resistant to weathering and harmful sunlight rays, particularly in tropical countries like India, Middle East, Indonesia, Singapore, and others where the intensity of these harmful radiations are very high. The good quality of the resin had been proven by the simulation accelerated weathering test for 2000 hours, and no polymer degradation, cracking, chalking and drastic discolouration were observed.
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Bonding strength (ASTM D 4541) & breathability (ASTM E 96) A coating film with non-breathable and poor bonding strength to substrate properties will cause blisters in the coating, and hence peeling and/or de-bonding from the substrate. Dr. Fixit Newcoat bonds extremely well with the concrete substrate with the bonding strength of 0.9 N/mm (126 psi), and is breathable. So it allows moisture-vapour transmission from the substrate to escape through the coating film without causing blistering, peeling or de-bonding. Algae & fungus resistance (SS 345)
Building Blocks - vol. 19
Waterproofing Membrane Application (1 Coat of Dr. Fixit Newcoat). Waterproofing Membrane Application (2 Coats of Dr. Fixit Newcoat).
Priming Coat
Concrete Suface
Roof waterproofing coating is exposed to sunlight and rain constantly and also collects dirt form the polluted air. These elements are preferable condition by algae and fungus to grow organically on the surface of the coating. Biocide used in roof waterproofing coating must be able to address this microbiological growth problem. Since roof coating membrane is constantly in contact with water, and sometimes water-ponding for several hours and days, so any watersoluble biocides in the coating will be leached out and washed away. Therefore, the coating will loose its efficiency to fight against algae & fungus growth. Dr. Fixit Newcoat incorporates Slow-Leaching Rate Biocide specifically designed for tropical countries with high UV rays, humidity and rain throughout the years. This biocide will stay much longer on the surface of the membrane to deter the growth of algae and fungus. With its slow leaching rate, the biocide on the surface will slowly leach out and wash out by rainwater, and at the same time the biocide within the membrane will migrate onto the surface as a self-renewal for long-term protection against algae & fungus growth
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Advanced roof waterproofing technology
Successful application of elastomeric waterproofing membranes depends entirely on proper substrate preparation. Substrate must be sloped to drain water toward scuppers or deck drain. Although Dr. Fixit Newcoat is effective and excellent waterproof material, it should not be applied on cracks, voids, or damaged materials, as this will affect the functionality of the membrane. All cracks more than 1.5 mm wide must be repaired with compatible sealants or patching compounds. All dirt, grease, oils, asphalt materials, mildew and other contaminants by cleaned and removed completely by means of pressure cleaning equipment with a minimum capability of 10 N/mm (about 1500 psi) water pressure prior to application. Roller application is preferred and recommended, as it fills voids and crevices in a substrate. Brushing is used to detail around protrusions, corners and/or up-turns. Good supervision and close monitoring is advisable to ensure proper and correct application. To make supervision and monitoring jobs easier at site, Dr. Fixit Newcoat is specifically manufactured in different colours for each coat, as shown in the site application pictures.
Application
Dr. Fixit Newcoat is a water-borne elastomeric acrylic co-polymer and single pack roofing compounds. It is easy to apply by roller with no chemical hazard exposed to the applicator. It is non-flammable and safe to use at any conditions. For roof waterproofing system, it is recommended to apply one coat of primer and threecoats of Dr. Fixit Newcoat for a total of minimum
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Application must not be carried out when there is risk of rain, as the uncured coating will re-emulsify and cause premature damage. Application on excessively wet concrete substrate may cause bonding problem whereas application on extremely dry and hot substrate can cause premature drying and hence coating failure. Since Dr. Fixit Newcoat is used for exposed roof waterproofing system, it requires regular maintenance for long lasting waterproof protection up to 15 years. Its surface wearing capability is designed only for pedestrian or human traffic, and is not acceptable for vehicular traffic or heavy machinery equipment over it.
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Conclusion
Dr. Fixit Newcoat, the advanced acrylic co-polymer roof waterproofing technology, can meet high performance standard for exposed roofing system set by building and construction industries, architects, consultants, and property managing agents. Its high QUALITY and PERFORMANCE has been tested and proven by using the American Society of Testing and Materials (ASTM) and Singapore Standard (SS) Standards. The Water-Borne Technology of Dr. Fixit Newcoat is the answer for the proactive approach and cares for clean environment and human safety on the exposure of the toxic chemical solvent. Water evaporated from Dr. Fixit Newcoat during the drying process is nontoxic and harmless to both environment and human beings.
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Limitations
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Since Dr. Fixit Newcoat is used for exposed roof waterproofing system, it requires regular maintenance for long lasting waterproof protection up to 15 years. Its surface wearing capability is designed only for pedestrian or human traffic, and is not acceptable for vehicular traffic or heavy machinery equipment over it.
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The application rate of priming coat is about 8 to 10 m per litre. Allow it to dry for at least two hours. After the primer coat, Dr. Fixit Newcoat is applied onto it by roller with the spreading rate of 2 m per litre per coat. Allow it to dry for at least six hours or overnight, depending on the weather, before applying the subsequent coat. The application of 1-coat Primer and 3-coats Dr. Fixit Newcoat shall achieve a minimum thickness requirement of 1 mm DFT. The waterproofing membrane system will reach its optimum strengths and performance when it is fully cured for seven days.
Precautions
* All corners, gaps, joints, penetrations or protrusions, and outlets shall receive two additional coats liberally by bushing.
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Bathroom waterproofing, whether new or old is always a subject during seminars & workshops. In new construction, although it is identified with only doing a brick-bat-coba treatment in the sunken portion, there is much more to be done, than just this treatment. By taking a look at the areas that definitely need waterproofing treatment, one will be surprised to the extent, one needs to detail into for a properly waterproofed bathroom-toilet. Some of the areas that need special attention are
Tiling
The tiling in wet areas like bathrooms/toilets etc shall be done with waterproof, non shrinking, ready to use polymerized tile adhesive Dr. Fixit FevimatE XL/ Roff Non-Skid Adhesive and the tile joints shall be filled with waterproof, non cracking, coloured, ready-to-use tile joint material Dr Fixit FevimatE TG/ Roff Rainbow Tile Mate. Surface preparation: Once the leveling screed (PCC) is laid in wet areas, it shall be cured for a minimum seven days. Remove all water and clean the surface where tile adhesive will be applied. Application: Dr Fixit Fevimate XL/Roff Non-Skid Adhesive is mixed with potable water at the proportion of 3:1 (powder:water) with trowel/slow speed drill (50-100 rpm) until a homogenous lump free paste is obtained. Care should be taken that the quantity, which can be consumed within 2 hrs at 30C. Adhesive is then spread to a thickness of approx, 3-6 mm and comb with a notched trowel. The tiles are placed on the surface to be tiled and tapped properly to ensure complete coverage of the inner side of tiles without any air voids. The joint between two-tiles is kept with the 2 mm spacers provided with Dr. Fixit Fevimate XL / Roff Non-Skid Adhesive bag. The tiling is allowed to set for 24 hours before application of waterproof tile grout Dr Fixit Fevimate TG/ Roff Rainbow Tile Mate.
Base Slab
Building Blocks - vol. 19
The base slab of bathrooms and toilets shall be treated with Dr Fixit Pidifin 2K, a flexible, heavy duty, impermeable, seamless, two component, cementitous polymer modified coating. Surface preparation: Surfaces to be applied upon must be clean, reasonably dry, free from dirt and loose material, and be as smooth as possible. Pre-wet the surface with water and allow surface water to evaporate. Application: Apply by brush or roller, a coat of Dr Fixit Pidfin 2K after mixing the two components mechanically over the prepared surface. Apply it at a rate of 12-14 square meters/kg at a thickness of 500 600 microns and allow to dry for four to six hours. Apply second coat in the opposite direction at the same rate. After application of second coat of Dr Fixit Pidfin 2K, it gives the total thickness of 1 1.2 mm. The treatment is left as it is for 72 hours for air cure before carrying out the ponding test. Ponding test shall be carried out at a depth of 50 mm to determine water tightness. The waterproofing shall be carried at least 300 mm on vertical surfaces, or at least 150 mm above the floor finish level. The membrane shall be applied to the internals of the down pipes before laying of the tiles, bedding and floor traps. Upon successful completion of the ponding test, a layer of 10 mm cement and (ratio 1:4) protective screed, using Dr. Fixit Pidiproof LW Integral Waterproofing Compound @ 200 ml/ 50 kg bag of cement, shall be applied on top of the membrane. Care shall be taken while laying the protective screed so as not to damage the waterproofing membrane diagram.
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Leak free Bathrooms
polymer modified mortar by adding 6 to 8 Dr. Fixit Pidicrete URP by weight of cement.
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Leak free Bathrooms
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Ask the expert
4. You just mentioned about applying Dr. Fixit Pidifin 2K in water tanks with brick walls. What does one do if the water tank is cast completely with RCC? We have an answer for this too ! Capillary method of waterproofing is the best solution for RCC surfaces. Dr. Krystalline or Roff Hyseal is the answer. Both the products are based form powders. When mixed with water and brush-applied over a properly pre- wetted concrete surface, the material will start penetrating into the concrete pores and seals them. The penetration gradually deepens where needlelike crystals are formed and makes the concrete watertight. More the aggression of water ingress, more is the crystalline formation deeper and deeper. This system of waterproofing is IDEAL for not only concrete water tanks and reservoirs, but also for all buried concrete such as cable trenches, lift pits, etc. It serves as ideal specification for waterproofing of swimming pools too ! In homes or commercial buildings, the underside of leaking toilets / bathrooms or even roof slabs can be remedied with this system, where one has no access from the top. Remember, small cracks in concrete upto 0.4 mm will be sealed with the coating, but slightly wider cracks must be injected with suitable materials as suggested by Dr. Fixit.
New Initiatives
To promote healthy construction practices, the healthy construction lecture series was launched in February last year. The objective is to create a platform where important professionals related construction industry gain knowledge about cutting edge developments in relevant technology. The event is a joint effort between Dr. Fixit Institute (DFI) & CC division. The target group for HCLS are structural engineers, consultants, architects, builders, key clients, etc. To ensure that we get the right kind of professionals we make sure that we deal with relevant topics, build relationship with the participants and get high credentials speakers. The invites are from the database of CC division & DFI. In addition, we leverage institutions like ICI, ASTR, ACCE, IIID and IIA to attract professional with whom we would like to build relationships. We use these events for generating publicity in media through our PR agency. The first event was held in February09 in Bangalore & Mumbai where Mr. Wong Chun Won spoke about Advances in Repairs & Restoration technologies. After this the following meets took place throughout the year:
Venue & Date Kolkata - June09 Delhi - June 09 Ahmedabad Aug09 Chennai Dec09 Speaker Dr. Casper Groot Dr. Casper Groot Topic Masonry Repairs Masonry Repairs
Prof. Sudhir K Jain
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Dr. Casper Groot
New initiatives
Prof. Sudhir K Jain Seismic Assessment & Retrofitting of RC Frame Buildings Dr. P R Swarup Repair & Maintenance needs of Concrete Structures in India Sustainable Construction & Green Building
Dr. P R Swarup
Over the last decade, Dr. Fixit has established itself as a strong waterproofing and building repairs expert brand in Construction Chemicals category in India and abroad. The credit goes to its strong & consistent advertising & branding exercise over the years. Taking a step further in this direction, Dr. Fixit concluded a national advertising campaign in February March 2010, for Dr. Fixit Newcoat a waterproof coating for terrace. The intention was to challenge conventional methods of terrace waterproofing by highlighting the fact that Dr. Fixit Newcoat is a quick and hassle free solution for waterproofing of terraces. Since you dont need to break the terrace to waterproof it, the campaign was branded as NO BREAKING NEWS campaign. The objective of the NBN campaign was
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To challenge the notion that one has to break the terrace to waterproof it and; To introduce the concept of Dr. Fixit Newcoat as a quick and long lasting waterproofing option for terrace
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New initiatives
Television was used as the primary medium for this campaign. This national campaign has generated huge awareness among the customers & consumers. The innovation like sponsoring of Shahrukh Khan without any break interview on Star News has been appreciated.
campaign into trials of Dr. Fixit Newcoat. The awareness about Free Health Check-up drive has been generated through Press campaign using attention grabbing strip ads in newspaper. This campaign, coupled with ground activation, got a phenomenal response in terms of number of enquiries generated. Our esteemed Dr. Fixit Applicator, Mr. Yusuf Dalal of Superior Waterproofing Solutions, Mumbai, mentioned "Free Health Check-up drive for terrace waterproofing has helped his firm to get big sites for waterproofing. He thanked Dr. Fixit team and wished such campaign should be done on regular basis." Therefore, Dr. Fixit is coming up with similar campaigns with ground activation in near future. We expect the same overwhelming response from you.
Building Blocks - vol. 19
A very successful FREE HEALTH CHECK-UP based campaign for terrace waterproofing was carried out in the key markets, including metro cities. This helped in translating the high awareness created through NBN
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New initiatives
Roff Launch
The first applicator launch took place in Ahmedabad on 27th April with over 150 applicators in attendance. The theme of the event was Koi bhi problem... Ab no problem!. The event opened with Laughter Champion Parag Kansara entertaining the applicators with his rustic humour. Then, he interacted with the crowd to understand the problems they faced. He then declared that the solution for their problems ROFF is here! After the entire range was launched with fanfare in presence of Mr. Sushil Luniya, the applicators were taken through the interactive AV Roff Guide to Problem Free Tile Fixing. The applicators were delighted to see such a large product range that would solve their common tile and stone fixing problems. After dinner, all the applicators were gifted a Roff Tool Kit.
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New initiatives
Customer Relations
The company continued to take several initiatives to improve awareness of its products and brands, increase consumption of its products and strengthen relationship with customers, influencers and end-users.
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Dr. Fixit Institute of Structural, Protection and Rehabilitation continued the successful Healthy Construction Lecture Series to increase awareness of the Global Best Practices in this field. 3R - A publication for top end of specifiers on Repair, Rehabilitation and Restoration was initiated to position DFI and Dr Fixit brand as an Expert in Construction Chemicals. In addition activities like Toll Free service for professionals, Certification Program for Applicators, participation in ACE Tech (Economic Times) Architects exhibitions were carried out to reach out to professionals
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New Products
ROFF UNDERTILE
S B R B A S E D WAT E R P R O O F M E M B R A N E
Building Blocks - vol. 19
An acrylic polymer based economical elastomeric waterproofing system for protecting concrete & masonry surfaces.
ROFF Undertile is a acrylic based Waterproofing Membrane. It is a roller applied liquid that forms a waterproof membrane for use under thin & thick bed installations of ceramic tile and stone, and other finishes.
Areas of application
Concrete structures like sunken portion, toilets, balcony, basement, chajjahs, terrace, concrete repairs and water retaining structures.
Areas of application
Recommended for residential and commercial floor and wall installations such as: kitchens, bathrooms, gang showers and balconies in interior used only. Also for patching of non structural cracks upto 3 mm.
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New Products
A tough, hard wearing, breathable waterproofing system for residential, industrial, housing and commercial buildings. Can be applied in uniform thickness to horizontal and vertical surfaces. Excellent bond to most building materials. Reduces or prevents salt penetration into concrete. High ultra voilet resistance. Highly durable. Economical system. Is non-flammable and does not give off toxic gases, when exposed to fire.
Single component, ready to use brush applicable Water cleanable when fresh Non-flammable Higher flexibility
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Coverage
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Coverage
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Approximately 25.5 - 27.5 Sq. mtr. per 20 ltr. 2 coats for a total wet thickness of 1.0 1.5 mm. Coverage varies based on substrate texture & porosity, and application technique.
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News
Activities of DFI SPR (July - October 2010)
Sr. No. 1 2 Programme Build your structure waterproof Tackle cracks in structures A holistic approach Date 22nd & 23rd July 2010 8th October 2010 Location DFI - SPR Premises Mumbai DFI SPR Premises Mumbai
For participation in any of the DFI program & any enquiry related to Dr. Fixit Institute, please contact Tirtha Pratim Banerjee on 022 28357683 or e-mail at tirtha.banerjee@pidilite.com
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News
Site: Monk, Kathmandu, Nepal Product used: Dr. Fixit Pidifin 2K for Roof treatment
Site: P. S. Ingle House, Nagpur Product used: Dr. Fixit Raincoat for exterior
Site: Valmark, Banglore Product used: Dr. Fixit Fastflex for podium
Site: Calicut Tower, Calicut Product used: Dr. Fixit Newcoat + Dr. Fixit Heatshield for terrace
Site: NITTE Education Trust, Manglore Product used: Dr. Fixit Raincoat for exterior
Site: MIMS, Kottakal, Kerala Product used: Dr. Fixit Raincoat for exterior
Exhibitions
ACETECH, Mumbai
ACETECH, Delhi
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News
For any suggestions, please feel free to contact us at Pidilite Industries Ltd., Construction Chemicals Division, Ramkrishna Mandir Road, P.O.Box No.17411, Andheri (E), Mumbai-400 059. Phone : 2835 7000, 2835 7111 Fax : (022) 2835 7008 CALL DR. FIXIT ADVICE CENTRE TOLL FREE NO. FOR EXPERT ADVICE 1800 209 5504 Website: www.doctor-fixit.com email: drfixit@pidilite.com
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English