PVShipyard

CBHD: Nguyn Ha, Phm Hong Linh

NHN XT CA N V THC TP
.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

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CBHD: Nguyn Ha, Phm Hong Linh

MC LC
A. HNG THC TP ............................................................................................................................................ 3 B. TNG QUAN V CNG TY V XNG IN IN T NG ........................................................................... 4 C. TNG QUAN GIN KHOAN T NNG 90M NC.............................................................................................. 5 1. 2. 3. 4. Thn gin .................................................................................................................................................. 6 Chn ..................................................................................................................................................... 7 B phn khoan ........................................................................................................................................... 7 Living Quarter ............................................................................................................................................ 7

D. S LC H THNG IN TRN GIN KHOAN 90M NC ............................................................................... 8 1. 2. 3. 4. 5. My pht in ........................................................................................................................................... 8 My bin p............................................................................................................................................... 8 H thng gim st v iu khin h thng in .......................................................................................... 9 H thng phn phi in ............................................................................................................................ 9 UPS.......................................................................................................................................................... 11

E. S LC MT S H THNG IU KHIN, T NG TRN GIN ................................................................... 12 1. 2. 3. H thng iu khin v gim st mng cung cp in PSMCS ................................................................... 12 H thng khoan ....................................................................................................................................... 14 H thng nng h gin khoan .................................................................................................................. 15

F. EMERGENCY SHUTDOWN AND MONITORING RIG SYSTEM .............................................................................. 16 1. 2. 3. 4. Emergency Shutdown System................................................................................................................... 16 Tank Gauging System............................................................................................................................... 18 Watertight Door System........................................................................................................................... 20 Monitoring Alarm System ........................................................................................................................ 21

G. KT QU THC TP ......................................................................................................................................... 26 H. TI LIU THAM KHO ...................................................................................................................................... 27

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A. HNG THC TP:

CBHD: Nguyn Ha, Phm Hong Linh

PVShipyard l Cng ty u tin ca Vit Nam v l 1 trong 10 Cng ty trn Th gii Ch to thnh cng Gin khoan Du kh t nng 90m nc. y l d n c khi lng ch to c kh chnh xc ln, i hi trnh k thut v cng ngh cao, phc tp vi cc tiu chun kht khe, phi hot ng n nh trong cc iu kin khc nghit nh sng, gi, dng chy, n mn, ng t Trong , h thng in in T ng l phn quan trng bc nht, c vai tr cung cp nng lng, duy tr v iu khin hot ng, cnh bo cho ton Gin. Vi chuyn ngnh hc iu khin T ng, sinh vin c Cng ty sp xp vo Thc tp Tt nghip Xng in in T ng nn c iu kin hc hi cc k s giu chuyn mn, kinh nghim c 2 lnh vc in v T ng. ln Thc tp ny, sinh vin tm hiu nhng ni dung sau: Tng quan v Cng ty, cc phng ban v su hn Xng in in T ng. Tng quan v Gin khoan: Khi qut v kh nng hot ng, cc tng, phng, Tank, chn S lc v h thng in: Bao gm h thng my pht in chnh v khn cp; h thng my bin p to cc cp in p khc nhau; h thng phn phi in vn hnh, iu khin, sinh hot cho ton gin; h thng gim st v iu khin h thng in (PSMCS) nng cao hiu sut hot ng v an ton; h thng UPS cung cp in khn cp. S lc mt s h thng iu khin t ng: Tm hiu su hn v h thng PSMCS vi cc chc nng thu thp cc thng s trong qu trnh vn hnh in va cnh bo, va t ng ha ng b my pht, cn bng cng sut, kt ni v ngt kt ni vi h thng khc; h thng khoan gm thit b khoan v iu khin gim st qu trnh khoan; h thng nng h gin khoan. Emergency Shutdown and Monitoring Rig System: Bao gm h thng ngt in khn cp vi cc button tng ng tc v ngt; h thng o lng v quan st mc cht lng trong cc Tank; h thng cnh bo ca kn nc; h thng gim st v cnh bo chung ton Gin.

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B. TNG QUAN V CNG TY V XNG IN IN T NG:

HI NG C NG

HI NG QUN TR

BAN KIM SOT

BAN GIM C

PHNG HNH CHNH NHN S

PHNG K HOCH U T

PHNG THNG MI

NH MY SN XUT

PHNG K THUT

PHNG THIT K

PHNG TI CHNH K TON

PHNG QUN L AN TON CHT LNG

XNG NG

XNG KT CU I

XNG KT CU II

XNG IN IN T NG

I XE

XNG CHNG N MN

XNG TRNG

XNG PH

GIM ST K THUT

T TRNG T IN THI CNG 1

T TRNG T IN THI CNG 2

T TRNG T KHO

T TRNG T IN NH MY

T PH
T IN THI CNG 1

T PH
T IN THI CNG 2

T PH
T KHO

T PH
T IN NH MY

CNG NHN IN THI CNG

CNG NHN IN THI CNG

NHN VIN VT T

NHN VIN VT T

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Cng ty C phn Ch to Gin khoan Du kh PetroVietnam Marine Shipyard Joint Stock Company (PVShipyard) c ra i ngy 9/7/2007 bi cc c ng chin lc l : Tp on Du kh Quc gia Vit Nam (Petro Vietnam), Ngn hng u t v Pht trin Vit Nam (BIDV) , Tng cng ty Lp my Vit Nam (Lilama), Tp on Cng nghip Tu thy Vit Nam (Vinashin) di s h tr to ln v chnh sch v ch trng ca Tp on Du kh Vit Nam nhm thc hin ch trng ca ng v Chnh ph l pht trin ln mnh ngnh c kh ch to gin khoan du kh ti Vit Nam. C. TNG QUAN GIN KHOAN T NNG 90M NC:

Gin khoan c tng khi lng gn 12.000 tn vi chiu cao chn gin l 145m, c kh nng hot ng vng nc su 90m cng vi h thng khoan c th khoan su n 6.100 m di y bin.

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1. Thn gin:

CBHD: Nguyn Ha, Phm Hong Linh

Chiu di t mi dc theo thn gin l 74m, hai bn mp gin cch nhau 62.8m. Thn gin c cc tng: Baseline: Cc b cha (Tank) quanh thn gin (Preload, Drill Water, Overflow, Skimmer, Setting tanks) v cc b cha t sn my xung y gin (Fuel oil, Potable Water, Base oil, Brine, Drill Water), c Gin c khong 50 Tank. Mezzanine deck: c VFD room, Electrical Workshop Machinery deck: c Generator room, Pump room, General Warehouse, cc phng v bm v x l bn, bm v x nc

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2. Chn :

CBHD: Nguyn Ha, Phm Hong Linh

Gin khoan c 3 chn: Bow leg (mi), Bort leg (tri), STBD leg (phi). Khong cch tm cc chn Bow-Port v Bow-STBD l 49m, Port-STBD l 43.3m. Mi chn c 20 ng c chia u cho 4 gc. Cnh chn rng 8.5m. Gin khoan c kh nng t nng ln khi mt nc v ng vng trn h thng 3 chn . Tu theo yu cu ca tng Gin c th ng c vng bin c su bao nhiu m ngi ta ch to chiu cao ca chn cho ph hp. Nh vit, Gin khoan t nng do PVShipyard ang ch to l loi gin c th ng trn vng bin su 90m nc, chn ca gin ny cao 145m. 3. B phn khoan: Sn khoan nm mi gin c m cha v thp khoan dch chuyn c theo 2 trc song song sn chnh bng h thng y thu lc, vi mc ch a thp khoan vn ti v tr cn khoan. 4. Living Quarter: Living quarter l ni sinh hot ca nhng ngi lm vic trn gin. Living quarter bao gm 4 tng: Tng mt bao gm cc phng chnh: 1. Mess hall 2. Galley 3. Treatment room 4. Stewards office 5. Change room 6. Dry store 7. Chiller and Freezer 8. Laundry Tng hai bao gm cc phng chnh: 1. Rec room 2. Receation room 3. Gymnasium 4. Bedrooms Tng ba bao gm cc phng chnh: 1. Office room

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2. Bedroom 3. Companyman office 4. Toolpusher room Tng 4 bao gm cc phng chnh: 1. Heliwaiting room 2. Control / Radio room 3. Conference room 4. Emergency Generator house

CBHD: Nguyn Ha, Phm Hong Linh

Ngoi ra, gin khoan cn c cc b phn khc nh Helideck, Cu, Kho cha D. S LC H THNG IN TRN GIN KHOAN 90M NC: 1. My pht in: Gin khoan t nng 90m nc c 4 my pht in chnh c thng s u ra 600VAC, 60Hz c nhim v cp in cho t phn phi 600VAC vi tng cng sut tnh ton trong qu trnh khoan bng khong 95% tng cng sut ca 3 my pht in, my pht in cn li s lm nhim v d phng cho qu trnh ny. My pht in s c vi in p u ra 480VAC, 60Hz cp in cho t phn phi s c 480VAC, in t t phn phi 480VAC s cp ngun cho cc ti s c cp 480VAC v i ti my bin p 480/230VAC cp ngun cho t phn phi 230VAC, t cp ti cc ti s c cp 230VAC. c s dng trong trng hp h thng my pht chnh, h thng phn phi in chnh b s c hoc my pht chnh trong giai an bo tr. My pht in s c hot ng c lp vi h thng my chnh, khi ng t ng sau khi h thng phn phi in chnh b s c trong vng 45s. Ngoi ra my pht s c cng c trang b chc nng khi ng bng tay.

Ngoi ra, h thng my pht phi c trang b bo v qu tc, qu nhit v bo v v in (cu ch, my ct) 2. My bin p: H thng in ca gin khoan Tam o 3 gm 3 cp in p: 600VAC, 480VAC v 230VAC. Tt c cc my bin p s dng trn cc cng trnh khai thc xa b phi l loi bin p kh, lm mt bng khng kh. H thng my bin p trn gin c:

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Hai my bin p ba pha 2000kVA, 600/480VAC, 60Hz, u / Hai my bin p ba pha 225kVA, 480/230VAC, 60Hz, u / Mt my d phng ba pha 225kVA, 480/230VAC, 60Hz, u /Y Mt my cp in sch ba pha 20kVA, 480/230VAC, 60Hz, u /

Cc ti c cng sut ln s c cp in p cao - 600VAC - dng in lm vic nh, kch thc thit b, cp in, thit b bo v s nh, dn ti d chn la thit b. Cc ti c cng sut trung bnh v va s chn cp in p trung bnh l 480VAC. Cc ti chiu sng, sinh hot, cp in cho cc mch iu khin, h thng thng tin lin lc c cng sut nh s ly in 230VAC. 3. H thng gim st v iu khin h thng in: Mc ch ca h thng ny l nng cao hiu sut v tin cy cho h thng in. H thng iu khin v gim st h thng in c trang b cc chc nng: iu khin cn bng ti gia cc my pht in (Load Sharing) iu khin ha ng b cc my pht iu khin loi b ph ti ra khi h thng in (Load Shedding) Bo ng khi c s c

Ngoi ra, h thng cn p ng c cc yu cu v: Sa thi nhanh ti Ngn cn khi ng cc ng c cng sut ln khi ngun cung cp cha cng sut iu khin vic ng ct t xa cc thit b HMI gim st hot ng lin tc ca h thng v cc thng s trng thi ca my pht in, t in phn phi chnh ... Lu tr cc thng s, d liu ca h thng, thc hin bo co a ra cc cnh bo sm v thc hin bo ng Kt ni vi cc h thng iu khin v gim st khc

4. H thng phn phi in: 4.1 H thng phn phi in cp 230VAC: Cp 230VAC c thit k gm mt t phn phi 230VAC chnh v mt t 230VAC s c.

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T phn phi 230VAC chnh c t gn t my bin p 480/230VAC tc l phng iu khin in, nm gc lng ca bung my. T 230VAC s c cn phi c t gn my bin p s c 480/230VAC tc l khu nh , tng 4.

Ph ti cp in p 230VAC bao gm ti chiu sng, ngun nui cho cc b iu khin ca cc thit b ln, ti phc v h thng thit b cnh bo hng hi, ti sy cho cc ng c cng sut ln... 4.2 H thng phn phi in cp 480VAC: 4.2.1 H thng phn phi in cp 480VAC s c: Chc nng chnh l duy tr nhng iu kin cn thit v cn bn nht cho mt s ti tiu th trn gin khoan nhm m bo: - S an ton cho cc nhn vin vn hnh trn gin nh chiu sng, ph ti sinh hot, iu ha - Cung cp ngun d tr cho mc ch khi phc h thng in chnh tr li hot ng bnh thng. - Cung cp ngun cho cc h thng an ton trn gin: h ct khn cp, h bo chy, n hng hi, h thng thng tin lin lc. m bo tnh an ton v tin cy cung cp in, h thng in s c c t tch bit hn vi h thng in thng. Do , my pht s c, t phn phi 480VAC, 230VAC s c u c t trn tng cao nht ca khu vc nh . Trong trng hp chy n xy ra vi h cung cp in chnh, h cp in s c s c gim thiu nh hng. 4.2.2 H thng phn phi in cp 480VAC chnh: Ph ti ca t phn phi 480VAC chnh s gm cc ng c ph tr qu trnh khoan, cc thit b hng hi, cc ti phc v khc. Mt s ph ti cp 480VAC s khng ly in trc tip t t 480VAC chnh m s ly in t cc t iu khin trung tm cp di. Cc ti gm: T iu khin trung tm cho h thng qut thng gi T iu khin trung tm cho cc thit b trn sn rung T iu khin trung tm cho cc thit b ph tr khoan

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Cc ti cn li: h thng bm hng hi, my nn kh, bm nhin liu, cc ti phc v sinh hot ... 4.3 H thng phn phi in cp 600VAC:

Ph ti cp 600VAC gm cc ti thuc nhm thit b khoan, nhm thit b nng h gin, nhm cc thit b ph tr v h my bin p h p 600/480VAC. C th: Nhm thit b khoan: nhm thit b khoan cp 600VAC gm ti khoan, u quay di ng v h thng bm dung dch khoan H thng nng h: gm cc cc t iu khin trung tm v cc ng c nng h. Gin khoan t nng 90m nc gm c 3 chn, tng ng vi mi chn l mt t iu khin nng h, mi t iu khin nng h s iu khin 20 ng c, cng sut mi ng c 50kW Cc ti ph tr: b lc sng hi (2 b, cng sut mi b 620kVAr), t ch cho bn th 3 (dng nh mc 630VAC, cng sut 300kW). My bin p h p: 2 my bin p h p cp 600/480VAC c u vo thanh ci 600VAC cp in cho cp 480VAC.

5. UPS: UPS (Uninterruptible Power Supply) l thit b cung cp in khn cp trong trng hp ngun cp in chnh b s c. Khi c ngun cp in c s c, UPS s cp in cho cc ti quan trng. in u ra ca UPS l 230VAC. in t h thng UPS s dng in c cp t ngun li d phng. Trn gin t nng 90m, in t t phn phi d phng 230VAC v 480VAC. in 230VAC phi c chy qua my bin p tng p c t s bin p 230/480VAC nng in p ln 480VAC. in t 480VAC t 2 ngun cung cp trn mt mt c cp cho h thng UPS ca khu vc sinh hot v khu vc my mc thng qua my bin p h p 480/230VAC. Mt khc, in 480VAC c cho i qua b chnh lu to dng mt chiu np cho cquy. Dung lng ca c-quy cung cp in cho h thng UPS ca khu vc sinh hot v khu vc my mc trong vng 30 pht (in mt chiu t c-quy c a qua b nghch lu to dng xoay chiu 480VAC ri qua my bin p h p 480/230VAC c dng xoay chiu 230VAC cp cho UPS).

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E. S LC MT S H THNG IU KHIN, T NG TRN GIN: 1. H thng iu khin v gim st mng cung cp in PSMCS: H thng bao gm 2 PLC Siemens S7-414, d phng nng cho nhau, kt ni vi mt my tnh cng nghip c mn hnh cm ng (Industrial PC) t ti phng VFD v cc mn hnh hin th nh hn ti cc phng khc qua chun Ethernet. H thng chia lm nhiu trm, mi trm qun l bi cp Remote I/O cng c chc nng lm d phng nng cho nhau. Cc Remote I/O kt ni s c cung cp module Profibus kt ni vi 4 my pht qua chun truyn thng Profibus. tng tin cy, cp quang (Fibre Profibus) c s dng kt ni t t iu khin chnh l t phn phi 600V (600V Switchboard) n cc b phn khc.

DISPLAY PC
Ethernet

PLC1
Profibus DP

PLC2 GEN3 GEN4

GEN1
FibreProfibus DP

GEN2

600V Switchboard

480V Switchboard

480V Emer-SWB

Drill Floor Switchboard

230V Switchboard

Shaker House Switchboard

S h thng PSMCS H thng cung cp in trn gin khoan tuy c qui m nh hn nhiu so vi t lin nhng i hi hot ng linh hot, n nh, tit kim nhin liu v tin cy. Do vy, h thng phi thu thp cc thng s cn gim st, cnh bo, m bo cho ngi vn hnh kp thi nm bt cc thng tin, x l v thao tc duy tr ngun cung cp nng lng in cho ton gin nh cc thng s ca my pht, thay i trng thi ca my ct, b khi ng ng c, u vo my bin p, my ct thanh ci, u dy bn trong t

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phn phi, kha ni t, khuynh hng cc tham s ca my n v my pht, khuynh hng ca tng cng sut phn khng v cng sut tc dng. T thng tin trn, h thng PSMCS trang b cc chc nng chnh nh sau: Gii hn cng sut:

Cc ng c cng sut ln khi khi ng s tiu th mt lng cng sut kh ln, gy st p trn h thng in, lm nh hng n nhng thit b in khc. Trc khi khi ng mt ng c cng sut ln h thng PSMCS kim tra li cng sut trn h thng phn phi. Ch khi no h thng phn phi cng sut cho vic khi ng th cc ng c ln mi c khi ng. Trong trng hp cc my pht ang vn hnh khng cng sut cung cp, h thng PSMCS s t ng khi ng v kt ni my pht in cn li vo h thng trc khi khi ng ng c. H thng PSMCS lun phi m bo cng sut cho cc thit b hot ng c bit l cc thit b khoan. T ng cn bng cng sut:

y l chc nng chia s cng sut bng nhau cho cc my pht, thc hin nh b Woodward 2301D iu khin tc v chia ti cho cc my pht in nhm iu khin cng sut. My pht cng s c iu khin in p n nh xung quanh gi tr cho php thng qua b iu khin kch t DEC- 100 Unit AVR (Automatic Voltage Regulator). Khi xy ra hin tng st p th b AVR s c chc nng n nh p mt cch nhanh nht. Thit lp th t kt ni/ ngt my pht khi h thng phn phi in:

Mc ch l cn bng s gi lm vic ca my pht thng qua vic thit lp th t khi ng hay ngt my pht. Khi cng sut thc t ln hn ngng trn th h thng PSMCS s thc hin kt ni my pht in vo h thng v khi cng sut nh hn ngng di PSMCS s thc hin ngt my pht khi h thng in. Khi ch t ng c la chn, th th t kt ni my pht vo h thng in nh sau: Nhm 1: GEN1, GEN2, GEN3, GEN4. Nhm 1: GEN2, GEN3, GEN4, GEN1. Nhm 1: GEN3, GEN4, GEN1, GEN2. Nhm 1: GEN4, GEN1, GEN2, GEN3. Trong trng hp chn iu khin bng tay th ngi vn hnh c th la chn bt k my pht no kt ni vo h thng in theo trnh t mong mun.

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T ng ha ng b cc my pht in:

Mt chc nng rt quan trng khc ca PSMCS, h thng PSMCS phi c thit k t ng khi ng my pht v kt ni vo h thng cung cp in khi cn thit. Khi h thng cn thm nng lng, tn hiu s c gi n PSMCS, PSMCS tnh ton cng sut cn thit v s thc hin khi ng v kt ni my pht cn li vo h thng. Kt ni vo nhng h thng khc:

PSMCS c cung cp cc thit b, module d phng v cc giao thc truyn thng cng nghip (protocol) nhm thc hin vic m rng v kt ni vi cc h thng khc. y l chc nng cn thit nhm ngy cng nng cp, hin i ha cc h thng in cng nh nng cao tnh hiu qu v cht lng cc hat ng trn gin khoan. Chc nng hin th, giao din ngi-my:

+ Hin th trng thi tng qut ca h thng in dng s mt si + Hin th cc thng s cn thit h thng in + Th hin trng thi my pht, tnh trng kt ni vi li in cho php thc hin cc iu khin ho ng b hay ngt my pht khi h thng in. + Cho php ci t cc thng s k thut cho cc thit b, my pht, cc thng s ngng cnh bo + Th hin thng s: cng sut tiu th, thi gian hot ng di dng th + Hin th cnh bo v bo ng v a ra cc cnh bo sm + Lu tr cc thng s, d liu ca h thng, to cnh bo v thc hin bo co 2. H thng khoan: 2.1 H thng thit b khoan: gm mt s thit b chnh nh sau: - Ti khoan (Drawwork): l thit b cung cp cng c ch ko v hm, cn thit khi nng v th cn khoan, s dng dng xoay chiu, cng sut 2000 m lc (1500kW). Ti khoan c thit k ph hp cho vic s dng ng c xoay chiu kt hp vi h thng hm bng in tr hm (Brake Resistor). i km vi ti khoan l thit b chng va chm. - Bn xoay (Rotary Table): chc nng ban u ca Rotary table l quay cn ch o, chc nng ca bn xoay ch yu l gi h thng ng khoan khi cn ni thm ng, chc nng xoay ng ch c p dng khi b truyn ng nh khng hot ng.

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- B truyn ng nh (Top Drive): chc nng xoay cn ch o. Cn ch o c tit din vung hoc lc gic. - Bm dung dch khoan (Mud Pump): gin khoan t nng 60m c trang c 3 bm dung dch khoan, cng sut 1600 hp, p sut 5000 psi. Chc nng ca Mud Pump l to lc y hnh thnh vng tun hon khp kn ca dung dch khoan. Cc thit b khoan l cc ng c c cng sut ln, c cp in thng qua cc VFD (Variable Frequency Drive) dng iu khin tc ng c. V th, h thng iu khin VFD s kt ni trc tip vi h thng in, ly thng tin t h thng in cng nh cung cp cc thng tin cn thit cho h thng in. Trong qu trnh hot ng thit b khoan v h thng PSMCS lun cp nht v trao i thng tin vi nhau. V th vic la chn cc chun truyn thng ph hp, an ton gia h thng PSMCS v h thng khoan l thc s cn thit. 2.2 H thng iu khin v gim st thit b khoan: DCS (Drilling Control System) c cung cp bi TTS Sense iu khin v gim st cc thit b khoan trong sut qu trnh thc hin khoan. H thng DCS kt ni vo rt nhiu h thng khc ly thng tin v iu khin thit b. H thng DCS lun c nhng kt ni vi h thng in bng cch kt ni trc tip vi b iu khin trung tm ca PSMCS, kt ni vi h thng VFD, v kt ni trc tip vi cc ng c ph tr thit b khoan. Cc ng c ph tr bao gi cng c ni vi h thng PSMCS vi mc ch gim st. nng cao tnh c lp gia 2 h thng, cc ng c ph tr s c kt ni vo remote I/O khc nhau , mt cho h thng PSMCS, mt cho h thng DCS. Vic kt ni thc hin thng qua chun Profibus vi ng truyn cp quang. 3. H thng nng h gin khoan: H thng nng h l h thng tiu tn nng lng nhiu th hai sau h thng khoan. H thng nng h ch c kt ni vo h thng phn phi in trong qu trnh nng/h v ch c khi ng khi h thng in cung cp nng lng cho n. Mi chn ca gin khoan c mt h thng gm 20 ng c thng qua hp s phi hp vi nhau, hp s c n khp vi h thng bnh rng v thanh rng. Do vy khi hot ng, c cu t nng gip cho gin khoan c th di chuyn dc theo cc chn. H thng nng h s dng in p 600VAC ly t thanh ci ca h thng my pht chnh.

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Cn c mt h thng iu khin nng h c t phng iu khin nng h. H thng nng h ti mi chn c th hot ng c lp hoc hot ng phi hp vi nhau, cc ng c ny u c iu khin bng b iu khin ring. F. EMERGENCY SHUTDOWN AND MONITORING RIG SYSTEM: 1. Emergency Shutdown System: 1.1 Khi qut: Emergency Shutdown System c thit k c khi no ta n nt bo ng dng khn bt k trm ESS no (vi iu kin ESD t chnh c kch hot) th tt c trang thit b c ci t trong nhm kch hot ngt (activated shutdown group) s ngt kt ni vi ngun in chnh. Emergency shutdown c th c kch hot t chnh ESD t Control Room v 6 trm ESS cc a im sau: Tool Pushers Office (5 buttons) Drillers Cabin (5 buttons) Main Deck Port Booby Hatch (5 buttons) Trm cu h mn tri (2 buttons) Trm cu h mn phi (2 buttons) Bp (1 button) 1.2 S h thng: Khi n nt kch hot (PUSH BUTTONS) vi cc chc nng kch hot ngt cc khu vc, phng (bn tri s ), h thng s ngt kt ni ngun in chnh vi cc thit b tng ng hoc trong cc a im tng ng vi nt nhn (bn phi s ). Cc thit b cn ngt ngun c th l: My pht in chnh v khn cp H thng cp du, nhin liu H thng thng gi Ngun in cho cc thit b gn H thng cha chy CO2 UPS My bm, my lm sch, phn t khoan

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5 ESD CONTROL STATIONs PUSH BUTTONS
FUEL OIL HULL VENTILATION QUARTERS VENTILATION MAIN GENERATOR EMER. GENERATOR

CBHD: Nguyn Ha, Phm Hong Linh

TOOL PUSHERS OFFICE DRILLER CABIN MAIN DECK PORT BOOBY HATCH PORT LIFEBOAT STATION
MAIN GENERATOR

EMER. GENERATOR MACHINERY/QUARTERS UPS POWER

DRILLING UPS POWER

BOP UPS POWER

MAIN GENERATOR EMER. GENERATOR

STBD LIFEBOAT STATION

EMERGENCY SHUTDOWN PANEL

DIESEL OIL TRANSFER PUMP DIESEL OIL PURIFIER DIRTY OIL PUMP BASE OIL TRANSFER PUMP

GALLEY POWER

GALLEY (OUTSIDE)
CO2 SYSTEM

ENGINE ROOM FANS VFD ROOM A/C UNIT

GENERATOR HOUSE ENGINE ROOM

DRILLER CABIN A/C UNIT LER A/C UNIT

GALLEY ROOM
PAINT LOCKER

GALLEY AHU QUARTERS HVAC 480VAC VENTILATION MCC MECHANICAL WORKSHOP AHU GENERAL WAREHOUSE AHU PAINT LOCKER FAN MUD LAB AIR CONDITIONING

EMERGENCY SHUTDOWN SYSTEM DIAGRAM

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2. Tank Gauging System: 2.1 Gii thiu:

CBHD: Nguyn Ha, Phm Hong Linh

Tank Gauging Monitoring System quan st mc cht lng trong cc Tank. Nguyn l o lng da trn qui c Electro-Pneumatic Level Measurement s dng phng php dng ng bubble tube t vo cht lng trong Tank. Nh vo p sut thy tnh P o c ca cht lng ming y (bng vi mt cht lng trong ng) v bit c trng lng ring cht lng Y, tnh ra c khong cch t mt cht lng n ming ng theo cng thc: H = P / Y H thng c cu hnh bng PLC iu khin hot ng ng/m ca cc van solenoid bng tn hiu ng ra dng digital v nh tip nhn tn hiu vo (dng dng in 4-20mA) t Pressure Transmitter. Tn hiu vo c chuyn t dng analog sang AI Modules x l ri lu tr d liu ny vo Block thanh ghi CPU v hin th trn touch screen mc cht lng tng ng cc Tank. Thng tin ny cng chuyn n Remote PC Workstation qua giao thc MODBUS RTU.

C 2 panel chuyn tip t Stbd. Aux. Mach Room v Pump Room hin th gi tr cao mc cht lng ca Drill Water v Potable Water.

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2.2 Thnh phn: V c bn, h thng gm: -

CBHD: Nguyn Ha, Phm Hong Linh

Remote PC Workstation: l b HMI: + Th hin ngy gi, mc cht lng, trng thi kt ni + C Purge Screen cho php nhn nt cp ngun in v kh iu khin van solenoid tng ng cc transmitter panel tho cht lng bn + C Summary Screen gim st cc Tank vi cc thng s v: ID, n, thnh phn, th tch, nng , mc cht lng theo phn trm PLC: iu khin mc logic ca van solenoid v c tn hiu ng vo 4-20mA Analog Input t cc cm bin p sut, c tn hiu Digital cha thng tin on/off ca thp bm nc. D liu lu tr trong CPU Register Block, thng tin truyn v Remote PC Workstation qua giao thc MODBUS RTU. Ngoi ra, cn c Touch Screen kt ni trc tip PLC hin th cao mc cht lng. 4 x Tank Gauging Transmitter Panel: + Panel #1: 12 Tanks v 1 bn v (PORT AFT AUX. MACH. ROOM) + Panel #2: 12 Tanks v 1 bn v (STBD AFT MECHANICAL WORKSHOP) + Panel #3: 7 Tanks v 1 bn v (STBD FWD AUX. MACH. ROOM) + Panel #4: 8 Tanks v 1 bn v (PORT FWD MUD MIX MACH. ROOM) 2 x Indicator Panel: hin th cao Nc trong bn khoan (Drill Water) v Nc sinh hot (Potable Water), t 2 phng: + STB AUX. MACH. ROOM + PUMP ROOM

*Cc t vit tt: STBD AUX MACH FWD Starboard Auxiliary Machinery Forward

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2.3 S h thng:
RAW WATER TOWER PUMP RUNSIGNAL

CBHD: Nguyn Ha, Phm Hong Linh

RADIO/CONTROL ROOM

REMOTE PC WORKSTATION
Ethernet Digital Input RS485

FWD STB AUX. MACH. RM. INDICATOR PANEL

STBD

PLC

PORT PUMP RM. INDICATOR PANEL

RS485

RS485

LEVEL TRANSMITTER
STBD FWD AUX. MACH RM

LEVEL TRANSMITTER
STBD AFT MECHANICAL WORKSHOP

LEVEL TRANSMITTER
PORT FWD AUX. MACH RM

LEVEL TRANSMITTER
PORT AFT MUD MIX MACH RM

TANK GAUGING SYSTEM DIAGRAM 3. Watertight Door System: 3.1 Gii thiu: Watertight Door System c tc dng bo ng cho ngi vn hnh tnh trng kn nc ca ca khi gin ang hot ng trn bin. Mi ca kn nc c lp t mt Cng tc ln cn (Proximity Switch), ca i c lp 2 ci. Khi vo trng thi kch hot pht hin ca ang m, cc Proximity Switch ny s gi tn hiu bo ng n PLC ca Monitoring Alarm Panel, PLC ny cng gi tn hiu kch hot Flashing Lights. 3.2 Thnh phn: - 17 Proximity Switch ca Omron + 2 Ex-Proximity Box - 30 Flashing Light loi n , 24Vdc, IP66 + 4 Ex-Flashing Light

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CBHD: Nguyn Ha, Phm Hong Linh

3.3 V tr t Proximity Switch v Flashing Light: Mi Proximity Switch hoc cp Proximity Switch (i vi ca i) s c tng ng 2 Flashing Light c mc ni tip (v in) 2 phng ngn cch bi ca kn nc c gn Proximity Switch . Proximity Switch l sensor cm ng t (inductive sensor) dng pht hin i tng kim loi khong cch nht nh m khng cn tip xc trc tip. Sensor c cun dy c cp ngun to ra dng in xoy (eddy curent ), dng in ny to ra t trng trn ming kim loi gn , t trng ny tc ng ngc li t trng ca cun dy. Sensor s pht hin c s thay i ny khi c vt bng kim loi nhim c t vo vng ln cn v to tn hiu bo sng Flashing Light. ng dng nguyn l hot ng ny, Proximity Switch c t pha trn Watertight Door, hng xung cnh trn ca ca. cnh trn ny, lp t mt thanh kim loi nhim c t. 4. Monitoring Alarm System: 4.1 Gii thiu: Mornitoring Alarm System c chc nng chnh l gim st nhiu loi cnh bo khc nhau ca Gin v bo ng cho nhn vin vn hnh qua Main Panel v Remote Panel. C 2 u c b hin th giao din iu khin cm ng vi cc thng ip bo ng v c gn ci cnh bo. 4.2 Thnh phn: 4.2.1 Main Panel: Programmable Logic Controller:

PLC cho php h thng thc thi c chc nng v vn hnh theo chng trnh, ly tn hiu u vo l cnh bo dng digital theo cc hm c lp trnh quan st v iu khin bo ng. PLC cng s dng truyn thng MODBUS cho Main Panel v Remote Panel.

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Digital Input Module:

CBHD: Nguyn Ha, Phm Hong Linh

Ly tn hiu ng vo cho PLC. H thng c 6 digital input module, mi module c 32 ng vo. H thng c th h tr tng cng 192 ng vo 192 im bo ng. Digital Output Module:

Cung cp tn hiu u ra cho h thng, bao gm n bo cho bng bo hiu v ci bo, ngoi ra cn c flashing light v my pht m. C 2 Digital Output Module, mi module c 32 ng ra, h thng c th h tr tng cng 64 u ra. Touch Screen Panel:

Bng iu khin cm ng th hin y thn ip cnh bo, trng thi cnh bo v lu li lch s cnh bo. Phn t cp ngun:

Bin i p t AC 230V sang DC 24V cho cc linh kin trong bng iu khin, PLC, digital input v output module, mn hnh iu khin cm ng, n bo v ci. *Ngoi ra, Main Panel cn c n bo v ci. 4.2.2 Remote Panel: Remote Panel tng t nh Main Panel, c mn hnh iu khin cm ng, phn t cp ngun, n bo v ci. Remote Panel khng c PLC nhng c kh nng c cnh bo v iu khin cnh bo t xa. 4.3 Cm bin mc: cnh bo mc cht lng trong cc Tank, ta dng cm bin dng Magnetic Float Level Switch. Theo chiu lp t c Vertical v Horizontal. Theo cch lp t, c 2 loi Threaded v Flanged la chn ph thuc cu to ca l trn thnh Tank lp t. Tt c 24 cm bin mc (17 Vertical-Threaded + 3 Vertical-Flanged + 4 Horizontal) dng cho h thng Monitoring Alarm u khng g v chng n.

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CBHD: Nguyn Ha, Phm Hong Linh

Nguyn l hot ng: Mc nc lm di chuyn phao khin thanh phao chuyn ng, khi n mc gii hn, u thanh s chm (kch hot) switch v cm bin gi tn hiu bo ng.

Horizontal

Vertical

Threaded

Flanged

Ngoi ra, h thng cn s dng cc loi cm bin p sut v nhit . 4.4 Cm bin nhit : Thit b cm bin nhit c lp t ti cc cun dy my pht, hay cc ng c c cng sut ln. Cc thit b o nhit c chn l loi RTD (Resistance Temperature Detectors cm bin nhit in tr), loi cm bin ny th hin nhiu u im cng nh tuyn tnh cao trong phm vi ng dng i vi gin khoan. 4.5 S h thng: Remote Panel kt ni vi Main Panel qua giao thc Modbus. H thng c 5 Flash Tones gn 5 v tr khc nhau, sao cho khi c bt k mt tn hiu bo ng no trong ton gin thuc khun kh Mornitoring Alarm System, c 5 Flash Tone ny s ku ln lin tc v ch ngng khi khng cn tn hiu bo ng tc l cc u bo xc nh tn hiu c tr v trng thi cho php.

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CBHD: Nguyn Ha, Phm Hong Linh

H thng Monitoring Alarm tri rng ton gin vi cc loi cnh bo khc nhau, t mc cht lng trong cc Tank (High/Low), mc cht lng t y cc phng, p sut, nhit , mn ca nc, li ni t, kt ni vi Watertight Door System, cho n cc cnh bo chung cc b phn HVAC, AHU, Battery Charger, my nn kh, my sy kh, b phn lc du, tch du-nc Kt ni vi Watertight Door System Mc nc trong cc Tank Engine Room: + Mt ngun my pht chnh hoc my pht d phng + Li Battery Charger cho my pht chnh hoc my pht d phng + o lng cc mc trong cc Tank du nhin liu (Fuel Oil), du thi (Dirty Oil) + o lng nhit ca u vo v u ra cc tn nhit cho my pht + Gim st cc my tch du v nc + Gim st cc my lm sch du izen H thng phn phi in: + Bo nhit cao cho cc my bin p + Bo chm t vi cc t phn phi in + Bo li ngun cp i vi h thng thng bo chung ton gin + Bo li ngun d phng ca h thng UPS 30kVA H thng iu ha khng kh: + Khu vc nh + Khu vc iu khin khoan + Khu vc thit b khoan + Khu vc bp n + Khu vc phng iu khin bin tn (VFD) + Khu vc phng sa cha c kh + Khu vc nh kho tng H thng my nn kh, my sy kh My to nc ngt

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EMER. GENERATOR ROOM

CBHD: Nguyn Ha, Phm Hong Linh

Fuel Oil Tank (High + Low Level)

480VAC Emergency 230VAC Emergency (Ground Fault) 2 Emergency Battery Charger Mud Pump Room Mud Mix Room Pump Room Aux. Mach. Room

REMOTE MORNITORING ALARM PANEL

WATERTIGHT DOOR SYSTEM ALARM INDICATION

PORT AUX. EQUIP. ROOM

Air Compressors Air dryers Service Air Receiver (Low Pressure)

Modbus

Bilge High Level

MAIN MORNITORING ALARM PANEL

5 FLASH TONES

Mud Pump Room Engine Room(Port+STBD) Main Deck (Port + STBD)

ENGINE ROOM 4 Main Generators Dirty Oil Tank Fuel Oil Day Tank (High Level) Oily Water Separator 4 Battery Charger AHU Control Panel Deck Quarters VFD Room Mechanical Workshop General Warehouse

PUMP ROOM Water Maker (High Salinity)

MAIN DECK (PORT) Main Engine Radiator (High Temperature)

Main Engine Starting Air Recevier (Low Pressure)

Diesel Oil Purifier

VFD ROOM 600VAC & 480VAC Main SWBD (Ground Fault)

ELECTRICAL WORKSHOP 230VAC Main SWBD (Ground Fault)

2000kVA Ship Service Transformer (High Temp.)

EQUIPMENT ROOM 30kVA UPS

*Others: Common Fault Alarm

MORNITORING ALARM SYSTEM DIAGRAM

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G. KT QU THC TP:

CBHD: Nguyn Ha, Phm Hong Linh

Trong qu trnh thc tp, ngoi cc kin thc c trong bi Bo co trn, sinh vin thu c mt s kin thc v k nng khc cc vn : Chun thi cng in (Electrical Construction Standard): + Bit c cc loi thang cp, mng cp, cch lp t v cch i dy cp. + Bit c cc loi MCT (Multi Cable Transit), cc bc m mt MCT, cc cch la chn v lp t MCT ty v tr. + Qui nh mu cc dy trong cp AC, DC, cch nh s dy. + Cch lp c sit cp (Cable Gland), gc i dy cp, v tr i dy cp vo t in hay qua cc phn t khc. + V tr v cch lp t cc loi n bo, n chiu sng, u bo chy, bo ca kn nc, cnh bo mc cht lng. + Ni t chng git. Qua cc hnh nh chp li Gin khoan v cc s tng qut, nm c s b hnh nh, cu trc chung ca Gin, qui m, cng dng cc thnh phn chnh, s honh trng ca mt cng trnh hon thnh vi 32 thng lm vic ct lc. Qu trnh tm hiu s lc c mt h thng in ln to cho sinh vin k nng nh gi v thu thp d liu mt cch c h thng v y thng qua cc Oneline Diagram. Trong lc i su hc hi mt s h thng t ng trn Gin, sinh vin bit cch c hiu bn v, cc k hiu, chn la cm bin, thc t lp t phi s dng thm cc thnh phn b sung no, linh hot ra sao lp t v vn hnh c hiu qu nht v mt nng lng, khng gian, tnh chnh xc. Ngoi ra, sinh vin cn rt c nhiu k nng, kinh nghim trong giao tip mi trng lm vic ca Cng ty, lm vic nhm, nh hng ngh nghip khi ra trng.

Mc d c cc k s c chuyn mn, kinh nghim hng dn nhit tnh v bn thn cng rt c gng trong vic tm hiu, hc hi, nhng do Gin khoan a vo vn hnh trc khi sinh vin bt u Thc tp nn vic tip xc vi thc t cn rt hn ch, cc vn nu ra trong bi Bo co ny ch yu l trn l thuyt v bn v. Sinh vin vn cha hnh dung c th c cng vic ca mt K s in in T ng, qui trnh bo h an ton lao ng trong qu trnh Ch to Gin khoan. l iu sinh vin cm thy tic nui trong k Thc tp ny.

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H. TI LIU THAM KHO: -

CBHD: Nguyn Ha, Phm Hong Linh

ti Nghin cu thit k, tch hp, lp t h thng gim st v iu khin tp trung, t ng mng cung cp in trn Gin khoan t nng 90m nc Cc bn v k thut: + GA-003: Machinery Deck, Mezzanine Deck + EI-304, 305, 306, 307: Quarter 1st, 2nd , 3rd , 4th Deck + EI-501: Schematic and Arrangement Emergency Shutdown System (ESD) + EI-508: Schematic and Arrangement Monitoring Alarm System + EI-509: Schematic and Arrangement Watertight Door Alarm System + EI-607: Schematic and Arrangement Tank Gauging System Hnh chp tng th v bn trong Gin khoan Tam o 3 nh Magnetic Float Level Switch t www.thietbidomuc.com www.Google.com.vn Technical Manual For ESD & RIG Mornitoring Alarm System ca Marshal

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