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DIE CASTING
This process if for high volume, high detail, and value added economically priced cast parts.
HOW IT WORKS
A metal tool is built and attached to a furnace of molten metal Then molten metal is mechanically poured or injected into the metal mold The mold cools for a brief time The mold is opened The parts are ejected The process repeats over and over again
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VACUUM ASSIST
The action of voiding the die casting die of gasses during or prior to the flow of molten metal to form the casting. By controlling the vacuum, the pressure differential between the die cavity and the molten metal can be varied. This results in very close control of the rate of fill of the die cavity, which also directly influences the soundness of the casting. Voids, shrinks and gas pockets can be eliminated from practically any casting.
DIE CASTING
ADVANTAGES
The ability to produce castings with close dimensional control The ability to produce castings with a good surface finish The ability to produce castings with thin walls, and therefore of reduced weight The ability to produce castings at a high rate of production
DISADVANTAGES
High tooling costs Alloys restrictions on castable alloys Size restrictions of castings that can be cast Volume restrictions
DIE CASTING
DIAGRAM OF THE DIE CASTING PROCESS
DEFINISIONS
COVER DIE - The stationary half of a die-casting die, which forms the exterior or appearance surfaces of the casting. DIE CAVITY The impression in a die into which pattern material is forced. LADLE Metal receptacle frequently lined with refractories used for transporting and pouring molten metal. GATE - The passage connecting a runner or overflow with a die cavity. GATE RUNNER - The runner in a die-casting die that is directly adjacent to the gate. The runner feeds the injected metal to the gate. PLATEN - Portion of a casting machine against which die sections are fastened, or of trim presses against which trim dies are fastened. PLUNGER - Ram or piston that forces molten metal into a die. PARTING LINE - The joint between the cover and ejector portions of the die or mold. Also, the mark left on the casting at this die joint. PARTING LINE, STEPPED - A condition on a die-casting where the parting line changes abruptly from one level to another. SLEEVE - The molten metal chamber of a cold-chamber die-casting machine. This is a hardened steel tube through which the shot plunger moves to inject the molten metal into the die. EJECTOR PINS - A pin actuated to force the casting out of the die cavity and off the cores. EJECTOR PLATE - Plate to which the ejector pins are attached and which actuates them.
Note: The above properties are believed to be correct, but are not warranted in any way by McCann Sales, Inc. F as cast condition
MINIMUM SECTION THICKNESS: .060 premium / .080 average MINIMUM DRAFT REQUIRED: 1 to 3 degrees
Note: The above information is meant to be a basic guideline for comparison purposes only.