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GVHD:Nguyn Hu Th
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
Mc lc
I. TNG QUAN V CNG TY.............................................................................................5 1. Doosan Korean.........................................................................................................5 2. Doosan vina.............................................................................................................5 3.CC XNG SN XUT V SN PHM CA CNG TY.................................................8 4.GII THIU V NH XNG V MY MC THIT B TRONG CNG TY .......................14 . II.B PHN HRSG:.........................................................................................................19 S t chc v s nh xng(nh km).............................................................19 Gii thiu v my thu hi nhit:.................................................................................19 4.Cc phng php hn v kim tra mi hn:............................................................44 III.NHNG IU HC C V CC IM HN CH.......................................................49 1.Nhng kin thc hc c:................................................................................49 2.Nhng kin thc cha tm hiu c:......................................................................49 IV.KT LUN..................................................................................................................50
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
LI NI U
Trong chng trnh thc tp, thc tp tt nghip l mt mn hc kh quan trng. Sinh vin khng ln lp m s trc tip lm vic ti mt cng ty, tham gia vo qu trnh thit k v sn xut ca cng ty. iu ny l ht sc quan trong, gp phn vo vic chun b hnh trang cho sinh vin lm vic tt sau khi ra trng. V trng sinh vin ch c hc l thuyt v mt s t thi gian thc tp trong xng ca trng, nn sinh vin cha c kinh nghim thc t, cha c kinh nghim lm vic. Do , thc tp tt nghip l c hi tt cho sinh vin tip cn vi cng vic thc t, c dp p dng cc kin thc hc vo cng vic ca mnh. Trong qu trnh thc tp, vi s ch bo tn tnh ca cc k s, sinh vin c tham gia vo hot ng sn xut ca cng ty. Trong qu trnh , sinh vin cng s gp mt s vn pht sinh trong cng tc sn xut, ch to(nhng iu m sch v cha cp ti). Vic suy ngh, nghin cu cch thc gii quyt vn s lm cho sinh vin nng ng hn v tch ly thm nhiu kinh nghim trong cng vic v cch thc t chc cng vic cng nh hc c phong cch lm vic chuyn nghip. Tuy nhin, vi thi gian thc tp hn mt thng th sinh vin ch mi thi gian lm quen, hiu c quy trnh sn xut ca cng ty. Cha i su, tm hiu k quy trnh sn xut v cha nm ht cc tiu chun trong quy trnh cng ngh ca cng ty. Qua y, em cng xin chn thnh cm n s ch bo tn tnh ca cc anh k s, cc thy to iu kin em hon thnh k thc tp thnh cng. Xin chn thnh cm n! Qung Ngi,ngy 24 thng 8 nm 2009 Sinh vin thc tp: Trn Th Phng Nguyn L Vn
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
I. TNG QUAN V CNG TY 1. Doosan Korean Nm 1926, cng ty Doosan bt u c hnh thnh Hn Quc vi tn gi l Doosan Heavy Industries. Sau mt thi gian hnh thnh v pht trin, Doosan tr thnh mt tp on ln mnh chim mt v tr quan trng trong s pht trin ca kinh t Hn Quc v bt u chin lc u t ra nc ngoi nh Sipat, India, Tennessee, USA, Shuaibah, Saudi Arabia, Ras Laffan, Qatar, Qinshan, ChinaV hin ti by gi, Doosan ang tp trung u t vo th trng Vit Nam. y l mt tp on chuyn sn xut v cung cp cc thit b cng nghip nng nh tuabin, cc thit b phc v cho nh my in, nh my lc du, ni hi cho cc l ht nhn, thit b x l lc nc bin,.khng ch p ng cho Hn Quc m cn vn xa ra c th trng trn th gii. 2. Doosan vina Nm 1995, tng cng ty Doosan tin hnh xy dng mt chi nhnh nh ti Hi Phng vi tn gi Havico. Sau nhiu ln kho st iu tra ti th trng Vit Nam, tng cng ty thy c nhng th mnh ca t nc ta vi ngun lao ng di do, cn c, kho lo, thng minh, nn quyt nh u t d n vo Vit Nam vi quy m ln ti khu kinh t Dung Qut, Qung Ngi. Ngy 12/09/2005, cng ty Doosan v ban qun l khu kinh t Dung Qut chnh thc tin hnh l k kt hp ng thu t D n khu lin hp DoosanVina ti Bnh Thun, Bnh Tr, Bnh Sn, Qung Ngi trong vng 70 nm. Cng ty Doosan Vina do cng ty Doosan Heavy Industries u t vi tng s vn l 85 triu USD v sau cng ty Doosan Mecatec vi 28 triu USD u t thm mt phn xng CPE ti Vit Nam.y l d n vi 100% vn u t nc ngoi ln nht ti Vit Nam, vi cc sn phm l thit b c kh ng dng cng ngh mi cha tng thc hin ti Vit Nam nh l hi ca nh my nhit in,thit b thu hi nhit, nh my x l nc mn thnh nc dng cho sinh hot v sn xut, cc thit b x l ha cht, cc thit b nng h, tuabin ca my pht in. Qu trnh thnh lp cng ty Doosan Vina Thng 12/2005: Quyt nh u t vo khu kinh t Dung Qut. Thng 5/2006: t c hp ng u t vi ban qun l khu kinh t Dung Qut. Thng 9/2006: K hp ng vi ban qun l khu kinh t Dung Qut. Thng 11/2006: t c giy php u t. Thng 12/2006: Thnh lp Doosan Vit Nam. SVTH:Nguyn L Vn,Trn Th Phng
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GVHD:Nguyn Hu Th
Thng 2/2007: L ng th Thng 3/2008: K hoch t c con du ASME v chng ch ISO 9001. Thng 6/2008: Hon thnh nh my ch bin ha cht. Thng 7/2008: Nh my CPE(x l ha cht) i vo hot ng. V tr khu lin hp Doosan Vina
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
Thng tin v khu lin hp V tr: Khu kinh t Dung Qut: Tnh Qung Ngi, Vit Nam Khu kinh t Dung Qut - V tr: cch Tp. Nng 100 km v pha Nam - Do U ban nhn dn Qung Ngi qun l - Tng din tch vng kinh t : 10.300 ha . Khu cng nghip nng : 1.500ha . Khu cng nghip nh : 1.400ha . Cng Dung Qut : 1.160ha . Sn bay Chu Lai : 2.300ha . ng : 300ha . Thnh ph mi Vn Tng : 2.400ha . Vng min thu : 300ha
Cng Doosan duy nht (duy nht)) - Hon thnh: thng 4 nm 2009 Cng Dung Qut Khu nh my Doosan Vit Nam Cng hin ti (s dng tm thi) - Trc khi hon thnh cng Doosan Vit Nam Thng tin v cng Dung Qut : - C th n tu ch hng ha ln n 20.000 tn - 2 cu tu cu hng ha v cngten - Nc su : 10m (D nh 19m, 50,000 DWT) - Cch Doosan Vit Nam 2,5 km
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
MHE
BOILER
HRSG
CPE
MAIN OFICE
DES
MAIN STREET
Hnh 3: S b tr nh xng Doosan Vina 3.CC XNG SN XUT V SN PHM CA CNG TY 3.1.Nh my thit b x l ha cht(CPE) Sn phm ca nh my l cc thit b phc v cho ngnh ha cht. Cc bn cha, cc thit b dng trong ngnh cng nghip ha cht. y l xng c quy m ln nht ca cng ty, ng gp 50% doanh thu cho cng ty hng nm. S dng nhiu lai my mc thit b hin i nh: - Thit b ct(my ct t ng MC,my ct Plasma MC 400A). - Thit b c. - Thit b nng h(cn trc cam treo 150 tn, 100 tn,). - My un thp dng ng xoay trn 300 tn, 200 tn, 100 tn. - Cc thit b x l nhit. Ngoi ra cn s dng cc phng php kim tra khng ph hy hin i nht nh kim tra bng phng php siu m(UT) hay kim tra bng chp X- quang(RT).
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
3.2.Xng sn xut thit b nng(MHE): - Sn phm ca xng l cc thit b nng h, cc cn trc, cu trc, cng trc. c bit l cc thit b nng h dng cho cng bin. Vi cc my mc ht sc hin i: + My CNC (kch thc cc ln). + My gia nhit. + S dng phng php hn hin i theo tiu chun ASME. Ton b quy trnh sn xut c kim sot cht ch bi b phn QA(Quality Assurance) and QC(Quality Control).
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Hnh 7.B phn lp bnh xe ca thit b RM 3.3.Xng sn xut thit b thu hi nhit(HRSG:Heat Recover Steam Generator). - Sn phm ca xng l thit b thu hi nhit trong cc nh my nhit in, nhm tn dng ngun nhit sau khi qua tuabin ca my pht in, hp thu lm nng nc chuyn sang trng thi hi lm quay tuabin th hai. Vi thit b ny ta c th tng hiu sut ca cc nh my nhit in t 40% ln 55%. Thit b ny c s dng rng ri trong cc nh my nhit in trn th gii. nc ta hin ti c nh my nhit in C Mau s dng, sp ti nh my nhit in Nhn Trch cng s s dng thit b ny. y c xem nh mt gii php tit kim nhin liu rt tt. My mc ca xng tng i t gm: + My finning. + My CuttingBending + My hn. Tuy nhin, sn phm trc khi xut xng cng nh trong qu trnh sn xut c ch to mt cch k lng, qua cc khu kim tra ht sc nghim khc, ng theo tiu chun quc t.
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GVHD:Nguyn Hu Th
Hnh 8.Harp
Hnh 9:Module 3.4.Xng Boiler: - Chuyn sn xut cc sn phm ni hi, bnh bn p lc, c s dng trong cc nh my nhit in, cc thit b lm vic vi p lc cao, y cng l sn phm ch lc ca cng ty. Cc thit b ni hi, bnh bn p lc ca cng ty c sn xut theo tiu chun ASME. V cc thit b ny lm vic trong mi trng nhit v p sut rt cao nn quy trnh sn xut phi tun theo nhng quy nh nghim ngt, cc mi SVTH:Nguyn L Vn,Trn Th Phng
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GVHD:Nguyn Hu Th
Hnh10 : ng trong cc ni hi 3.5. Xng sn xut my lc nc bin(DES). - Ngy nay, vic ng dng cc thit b cng ngh trong lnh vc lc nc bin, bin nc bin thnh nc ngt phc v dn sinh v sn xut, gii quyt tnh trng thiu nc sinh ngt sinh hot mt s vng c bit l cc vng bin o. Ni m nc bin th gn nh l v tn cn nc ngt th khan him. Cng ty Doosan Vina l mt trong nhng cng ty mnh v lnh vc in v nc, h c mt xng sn xut my lc nc bin(DES) kh ln, c kh nng sn xut ra nhng thit b lc nc bin vi cng sut cao v kch thc ht sc to ln, c th to bng mt sn vn ng, kh nng cung cp nc cho mt thnh ph nh. Sn phm ca cng ty hin c s dng rt nhiu ni trn th gii.
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GVHD:Nguyn Hu Th
4.GII THIU V NH XNG V MY MC THIT B TRONG CNG TY. Doosan Vina l cng ty cng nghip nng nn kt cu nh xng kh c bit. Nh xng ca cng ty rt rng, vi kt cu n gin, gn nhng rt chc chn. Ch yu s dng thp hnh, thp I.
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GVHD:Nguyn Hu Th
Mi Dm cho cu trc(thp I)
Ct (thp I)
Bnh xe di chuyn
My mc, thit b s dng trong cng ty u rt hin i, c bit xng MHE s dng rt nhiu cc thit b tin tin, cc my phay CNC, my gia nhit, my khoan, my ct CNC bng kh oxy-acetylen(b dy 200mm), my hn di lp thuc tr dung
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GVHD:Nguyn Hu Th
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GVHD:Nguyn Hu Th
II.B PHN HRSG: HRSG ( Heat recovery Steam Generator ): my thu hi nhit l mt phn quan trng ca nh my nhit in. S t chc v s nh xng(nh km) Gii thiu v my thu hi nhit: V tr ca HRSG trong nh my nhit in
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
Nguyn l hot ng: Khng kh c a vo my nn ( Compressor) sau c a n bung t ( Combustion Champer) ti y khng kh b gia nhit ln nhit v p sut rt cao s lm cho tua bin kh ( Gas Turbine) quay, lm quay my pht in. Kh sau khi ra khi Gas turbine c a qua HRSG ( b thu hi nhit) , tai y kh nng c a qua cc ng bn trong cha nc, lm nc bc hi, hi nc ny c a qua mt tuabin hi ( Steam Turbine) lm quay my pht in, sau khi qua tuabin hi nc s ngng t li v c tip tc a vo chu trnh.
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My THN kiu gi chn y kiu ngang (Horizontal Bottom Support Type HRSG)
Hnh 24: My thu hi nhit chn y kiu ngang S sp xp ng theo phng ng (Vertical Tube Arrangement Cht kh lu thng theo phng ngang (Horizontal Gas Flow) So snh vi kiu ng ( Comparison with Vertical ) Gi lp rp r hn (Erection Cost is Cheaper ) Thi gian lp rp ngn hn (Erection Period is Shorter ) V bc tch vi phn bn trong) (v bc nguc)(Internal Isolated Casing (Cold Casing)) Din tch lp rp ln hn (Erection Area is Larger) Kiu gi chn y (Bottom Support type)
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GVHD:Nguyn Hu Th
Hnh 25:My thu hi nhit gi kiu ngang S sp xp ng theo kiu ng (Vertical Tube Arrangement) Cht kh lu thng theo phng ngang (Horizontal Gas Flow) Kiu tun hon t nhin (Natural Circulation type) V bc tch ri bn trong) (v bc nguc) (Internal Isolated Casing (Cold Casing)) V bc vi cu trc thp (Casing with Steel structure ) Dng kiu treo trn nh (Top Hanging type )
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Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
Hnh 26: My thu hi nhit kiu ng S sp xp ng theo kiu ngang (Horizontal tube arrangement) Cht kh lu thng theo kiu ng (Vertical Gas flow ) S tun hon c tc ng (Forced circulation ) V bc tch ri khi bn trong) (V bc nguc) (Internal Isolated Casing (Cold Casing) Cu trc thp ring bit vi v bc (Separated Steel structure with Casing) Loi treo kiu nh (dm nng) (Top hanging type(Hot beam)
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GVHD:Nguyn Hu Th
Bo co thc tp tt nghip
GVHD:Nguyn Hu Th
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b. Header ( ng phun )
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Hnh42:Xp dy ng th 2
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Hnh 44:Hn gi dy ng th 2
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Hnh 47:Kim tra mi hn bng phng php kim tra khng ph hy MT (Kim tra t tnh) v PT ( Kim tra thm thu mu )
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Hnh 58:Manifold
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e. Module
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4.Cc phng php hn v kim tra mi hn: Ngoi ra, iu c bit, m cng c th gi l c trng trong cng ty l quy trnh hn v kim tra mi hn. Quy trnh hn c thc hin theo tiu chun hn ca hip hi hn M(AWS), s tng quan gia vt liu hn, que hn cng nh kh bo v mi hn c tun th cht ch. Hin ti cng ty s dng hai phng php hn chnh l hn TIG v hn CO2, phng php hn di lp thuc tr dung t c s dng ch s dng i vi cc ng hn di v bng phng. i ng th hn c o to k lng.
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Hnh 68: Hn di lp thuc tr dung Cc phng php kim tra mi hn c s dng trong cng ty ch yu l phng php kim tra khng ph hy, bao gm: 1 .Kim tra bng phng php thm thu mu(PT). 2 .Kim tra t tnh(MT). 3 .Kim tra siu m(UT). 4.Kim tra chp X-quang(RT).
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III.NHNG IU HC C V CC IM HN CH 1.Nhng kin thc hc c: - Qui trnh sn xut sn phm HRSG. - Cc phng php hn, nht l hn TIG v hn CO2. - Cc phng php kim tra mi hn: kim tra khng ph hy. - c bn v theo tiu chun Hn Quc. - Cch phn loi vt liu theo mu. - Tm hiu ni dung chnh ca tiu chun ASME (American Society of Mechanical Engineers) ca M. 2.Nhng kin thc cha tm hiu c: - Cha c iu kin tm hiu k tiu chun ASME - Cch thc lp t sn phm HRSG hon chnh.
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GVHD:Nguyn Hu Th
IV.KT LUN t nc chng ta ang trong thi k rt quan trng, y mnh cng nghip ha hin i ha t nc, phn u n nm 2020 a nc ta c bn tr thnh nc cng nghip. t c iu , thu ht ngun u t t nc ngoi l khng th thiu. in hnh l s u t vi qui m ln ca tp on Doosan ti khu kinh t Dung Qut Qung Ngi. Vi cng ngh v my mc hin i vi cc sn phm ca mnh, cng ty Doosan Vina khng nh v th ng u v cng nghip nng ti Vit Nam. Qua thi gian thc tp ti cng ty cng nghip nng Doosan Vina, bng vic vn dng nhng kin thc hc cng vi tm hiu thc t ti cng ty, chng em c gng hon thnh bi bo co ny. Tuy vy s khng trnh khi nhiu thiu st v hn ch. Mong c s ng gp kin v ch bo chng em c th rt kinh nghim cho lun vn tt nghip sau ny. Em xin cm n s hng dn ca anh Th v cc anh ch k s, cng nhn b phn HRSG cng ty Doosan Vina gip nhiu chng em c th hon thnh tt k thc tp ny.
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