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ORISSA POWER TRANSMISSION CORPORATION LIMITED

CONSTRUCTION OF SUBSTATION ALONG WITH TRANSMISSION LINE & ASSOCIATED SYSTEMS

TECHNICAL SPECIFICATION

VOLUME-IIA
BID DOCUMENT NO: NESCL/OPTCL/CS-OS-619-01

NTPC ELECTRIC SUPPLY COMPANY LIMITED

IMPORTANT INSTRUCTION TO BIDDERS


This volume (Volume-IIA) of technical specification comprises of two parts- Scope of Works & Guaranteed Technical Particulars (GTP) & shall be read in conjunction with technical specification Volume-II as they are integral parts of Technical Specification. Bidders shall fill up complete Guaranteed Technical Particulars (GTP) & shall submit along with Technical Bid (Part-1).

(PACKAGE-619)
ON TURNKEY BASIS SUBSTATION & TRANSMISSION LINE PACKAGE
VOL-IIA

SCOPE OF WORKS 220/132/33 kv s/s at Karadagadia & Associated Transmission lines.


PACKAGE REF. NO:- NESCL/OPTCL/CS-OS-619-01

IMPORTANT NOTE

THE BIDDERS ARE ADVISED TO VISIT THE SITE BEFORE QUOTING THE BID. THEY SHALL ASCERTAIN ALL THE REQUIRED DATA FOR TURNKEY COMPLETION OF THE SUBSTATION AND ASSOCIATED TRANSMISSION LINES SUCH AS; 1. SOIL BEARING CAPABILITY. 2. REQUIRED BENCHING AND FILLING FOR SITE LEVELLING. 3. TYPE OF STRUCTURES FOR BOTH LINE & SUBSTATION. 4. TOTAL QUANTITY OF MATERIALS/STRUCTURES/EQUIPMENT. 5. TYPE OF FOUNDATIONS FOR ERECTION OF LINE TOWERS & SUB STATION EQUIPMENTS/STRUCTURES. 6. ASCERTAINING THE LENGTH OF THE REQUIRED BOUNDARY WALL, FENCING AND ROADS. 7. ANY OTHER DATA REQUIRED FOR DESIGNING THE LINE & SUBSTATION.

(PACKAGE-619)
ON TURNKEY BASIS SUBSTATION & TRANSMISSION LINE PACKAGE
VOL-IIA

SCOPE OF WORKS 220/132/33 kv s/s at Karadagadia & Associated Transmission lines.


PACKAGE REF. NO:- NESCL/OPTCL/CS-OS-619

IMPORTANT NOTE

THE BIDDERS ARE ADVISED TO VISIT THE SITE BEFORE QUOTING THE BID. THEY SHALL ASCERTAIN ALL THE DATA FOR TURNKEY COMPLETION OF THE SUBSTATION AND ASSOCIATED TRANSMISSION LINES SUCH AS; 1. SOIL BEARING CAPABILITY. 2. BENCHING AND FILLING FOR SITE LEVELLING. 3. TYPE OF STRUCTURES FOR BOTH LINE & SUBSTATION. 4. QUANTITY OF MATERIALS/STRUCTURES/EQUIPMENT. 5. TYPE OF FOUNDATIONS FOR LINE TOWERS & SUB STATION EQUIPMENT/STRUCTURES. 6. THE LENGTH OF THE BOUNDARY WALL, FENCING AND ROADS. 7. ANY OTHER DATA REQUIRED FOR DESIGNING THE LINE & SUBSTATION.

SCOPE OF WORK:1. General


The Employer (M/S ORISSA POWER TRANSMISSION CORPOTATION LIMITED.) is strengthening their Transmission and Distribution systems by way of constructing 220kV and 132kV transmission lines, & a new substation at KARADAGADIA in the state of Odisha as outlined in the detailed scope of work. The block diagram of the scheme is at Annexure V (at the end of this chapter) .The works are to be carried out on Turnkey Basis till final commissioning of substation and transmission lines and handing over the same to the Employer,

The scope of the work includes:i) Design, manufacture, testing, supply & commissioning of all equipment for substation and transmission lines, as detailed in the specifications and schedule of quantities and in subsequent clauses except supply of power transformer and PLCC indoor equipment which shall be supplied by the Employer. The contractor shall load, unload, transport, erect, connect to the system, test and commission the power transformer & the PLCC equipment. Since there will be LILO on existing lines, the installation of PLCC equipment at remote (existing) end and proposed end of the sub-station shall be under the scope of the contractor. A general single line diagram showing installations, removing and erection of PLCC equipment (Annexure-VI) has been provided in the technical specification. An indicative SLD & structural layout (AnnexureVII) of the substation has been provided in the technical specification which may be followed as a basis for finalization of the substation structural layout in consultation with OPTCL. ii) Execution of all civil works as per schedule for erection of all substation equipment, structures and foundation of transformers, control rooms, store sheds, pump house, D&E type quarters, roads, culverts, rain water harvesting arrangements, construction of earth mat, cable trench, drainage system, boundary wall etc. iii) Erection, testing, commissioning of all equipment and handing over of the substation bays complete in all respect as per approved scheme and to the satisfaction of the Employer including statutory inspection. iv) The makes of the equipment/components/materials shall be approved by the employer before placement of the order on the vendor/manufacturer. v) The contractor(s) shall arrange power supply for construction of the project. The expenditure for such arrangement till completion of the project shall be to the contractor(s) account. vi) The contractor(s) shall arrange clean water for construction and curing to the civil works. vii) The work as mentioned in the price schedule shall be considered for the evaluation of the bid. viii) The contractor shall arrange for security of all the materials including owner supply materials (handed over to him) that are required for successful completion of the project till final handing over of the entire work to OPTCL. ix) Contractor has to obtain Project License in respect of the projects from the Secretary, Electrical Licencing Board of Orissa at his own cost, prior to commencement of works. x) The contractor shall supply one official copy of each Standard listed in the appropriate schedule. The contractor shall be fully responsible for providing all equipment, material, systems and services which are required to complete the construction and successful commissioning of the works in all respects excepting those specifically excluded under the clause 1.2 - Specific

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exclusions in the chapter General Clauses. The Contractor shall also refer to the Technical Specification (Vol.-II), for proper understanding of the works involved in respect of each substation. The scope of work on Turnkey basis includes design, engineering, manufacture, type testing, (factory testing) supply on FOR destination site basis, transportation, handling, storage at site, erection, site testing, commissioning complete in all respects and maintenance of plant and equipment until handing over of works in accordance with Conditions of Contract and the stipulations under various chapters of this specification at the prices stated in the Price Schedule for the following (I) DETAILS ABOUT THE SUB-STATION: Construction of 2X160 MVA, 220/132 KV & 2X20 MVA, 132/33 Grid Sub-station at Karadagadia along with LILO of 220 KV Narendrapur _ Mendhasal Double Circuit Line and LILO of 132 KV Single Circuit Khurda Balugaon line & LILO of 132 KV Single Circuit Khurda- Puri Line on Multi Circuit Tower with associates system. Name of Bus Proposed S/S Arrangement 220/132/33 KV Substation at Karadagadia 2 Main & 1 Transfer Bus Arrangement on 220 kV side. Main and Transfer Bus scheme on 132 kV and 33 kV side. No of Bays in No of Bays in 132 No of Bays in 33 220 KV side KV Side KV Side Feeder:06 Nos. Transformer: 02 Nos. Bus-Coupler: 01 No. Transfer BusCoupler: 01 No. Feeder: 06 Nos. Transformer (Auto): 02 Nos. Transformer (Power): 02 Nos. Bus-Coupler: 01 No. Feeder: 04 Nos. Transformer: 02 Nos. Bus-Coupler: 01 No.

(ii) DETAILS ABOUT THE TRANSMISSION LINE: 220 KV LILO on both the circuits of Narendrapur-Mendhasal 220 KV existing line to Karadagadia Sub-station. (Both circuits will enter Karadagadia and also emanate from Karadagadia). AAAC Zebra conductor shall be used for the same. Length of the Line: 1.8 Kms. 1. LILO on the existing 132 KV Lines:-(Details as below).

(a) LILO on 132 KV Balugaon Khurdha existing Single circuit line to Karadagadia Sub -staon on 220 KV Multi circuit Tower designed for ACSR Zebra Conductor but to be drawn with ACSR Panther Conductor. (b) LILO on 132 Khurdha Puri existing Single circuit line to Karadagadia sub-station on 220 KV Multi Circuit Tower designed for ACSR Zebra Conductor but to be with ACSR Panther Conductor. The 220 KV Multi Circuit Tower shall be provided from Karadagadi S/S & upto tapping point, where Khurda-Balugaon 132 KV Transmission line as indicated above under (a) is

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to be made LILO. The Length of the 220KV Multi circuit Towers from Karadagadia to tapping point will be 10.355 Kms. Then 220 kV Double circuit towers shall be provided after the end location of the Multicircuit Tower up to the tapping point of 132 KV Puri Khurdha line. The length of the Double circuit tower will be 0.622 Kms. The total length of line including Multi circuit & Double circuit will be (10.355+0.622) = 11 Kms (appox).

A power map of Odisha is enclosed at the end of this chapter to help bidders to locate the proposed work site.

2.1. Substation
2.1.1. Electrical The scope includes but is not limited to i) Supply erection, testing & commissioning of the following equipments: 1. Circuit breakers 2. Isolators 3. Current transformers . 4. Voltage transformers (capacitive and inductive) 5. CT, CVT, IVT console boxes with aluminium alloy having minimum three mm thickness. 6. All out door kiosks/boxes, shall be GI sheet of minimum 2mm thickness with aluminium alloy canopy (rain hood) of 3mm thickness. 7. Surge arresters 8. Post insulators 9. Protection, control, and metering systems 10. PLCC systems : Wave Trap,LMU & LMDU,Coaxial Cable,EPAX,Telephone sets,Fax m/c etc (but Except indoor PLCC Panel) 11. Insulator strings with hardware 12. Busbar, circuit conductor and all conductor accessories. Aluminium IPS tube (220 KV Side only) shall be used for equipment to equipment inter connection this includes Bus Post insulator also. Other interconnection shall be through Moose ACSR . 13. Power and control cables, cabling accessories, cable trays etc. Proper sealing of the cable entry (control & Power) at Control Room building, to prevent water entering from switch yard/outside to CR Building, preventing entry of rats and reptiles, Fire proof etc. 14. AC/DC systems including all distribution boards, battery and charger systems, auxiliary transformers. 15. Air conditioning plant and systems for control room 16. Fire fighting systems and equipment 17. Steel structures for switchyard gantries and portals (lattice type); and equipment (pipe or lattice type) including those for lightning protection. 18. Earthing system and earthing conductors.

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19. Testing and maintenance equipment. 20. Lighting of substation area and substation buildings. Illumination and emergency lighting system at different locations. 21. Control and relay panels as proposed. 22. Installation of 220 V battery sets and 48 Volts Battery sets as proposed with suitable Battery chargers for the above batteries. 23. Event logger panel. 24. AC and DC distribution boards as per requirement and as proposed. 25. Bus bar protection scheme (for 220kV bus only). 26. Disturbance recorder with Time synchronization. (GPS) 27. Sub station level PC/Lap top provision for Relay configuration with their software. 28. The scope covers supply, delivery, installation and commissioning of exhaust fans to provide ventilation of Control Room building. Exhaust fans as specified below are to be provided in the following locations of Control Room building above lintel level : i. Battery Room ii. Toilet iii. Pantry room 8 No. 1 No. 1 No.

The exhaust fans will be having 600 mm. diameter for battery room and 450 mm diameter for the toilet & pantry room., propeller type conforming to IS: 2312 and designed for continuous use. The exact locations of fixing the exhaust fans will be finalized while approving drawing for control room building. The supply voltage of exhaust fans shall be 230 V A.C. depending on rating of the fan. Exhaust fans will be having 4 poles to obtain a speed of 1440 r.p.m, 29. Any other items required for completion of the project are also in the scope of this contract in order to complete the sub-station in all respect. 30. Supply of all clamps, connectors and hardware required for commissioning of the substation. The quantity and rating of the connectors and clamps are dependent on the layout and requirement of the substation. 31. Supply and putting of sub-station illumination system. All the light fittings shall be LED type & these fittings shall be mounted on switch yard portal structures such as columns & beams. No separate lighting mast is required. Entire substation lighting system in the switch yard & colony shall be designed using under ground cables only. No over head conductors are permitted for this purpose. For street lighting one outdoor lighting kiosk with two incomers of 200A rating switch fuse units (SFU) & with six feeders of 32A rating fitted with MCB shall be considered. Similar type of out door kiosk shall be considered for colony power supply with 200A SFU & ten out going feeder of 32A rating fitted with MCB shall be considered ii) Erection, testing & commissioning of the following equipment: 1. Power transformers /auto transformers

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2. Indoor PLCC equipment (PLCC Panels) at both the ends. iii) Supply Only of the following equipments:

1. Mandatory spares for substation equipment being supplied under this contract as per Bid
proposal Sheet( BPS) schedule-3.

2. Maintenance & testing equipment etc as per the list provided in relevant chapter of
technical specifications.

2.1.2. Civil works


The design, engineering, supply of all materials including cement and steel, consumables, as per specification and approved drawings for civil works of the substation including but not limited to the following: 1. Designing, fabrication, galvanizing and erection of structures on respective foundations detailed in specification for civil works. Supply of all structural materials (columns & beams, hardware & fasteners etc) as per requirement. The contractor shall preferably adopt OPTCL designed standard structures for use in various substation, the details of which are given at Clause no 12 of this chapter. 2. Soil testing for soil resistivity and soil bearing capacity before designing. 3. Site development including leveling, filling & compacting of the sub-station area to the desired height. 4. Wherever pile foundations are required for Control room building, switchyard tower columns, Equipment foundation and transmission line towers etc., they have to be constructed as per the guideline indicated in the specification elsewhere. The type of pile foundations can be ascertained only after soil investigation and approval of the same by OPTCL. 5. Construction of sub-station retaining wall with brick masonry and fencing by GI heavyduty goat mesh fencing as per site requirement. 6. Construction of boundary wall along the property line of the substation with Main gate, security shed and two nos. switch yard gates in the sub-station. Provisions of a security shed near the main gate. The structure shall be RCC framed structure. There shall be provision of electrical illumination facilities. 7. Fencing of switchyard area and other areas like station transformer area. 8. There shall be provision of plantations of fruit bearing plants and water tap provision for watering the plants in the sub-stations. 9. Construction of all foundations for columns, all switchgear such as circuit breakers and isolators, CTs, CVTs and other substation equipment such as line traps, post insulator, etc.

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10. Construction of foundation of transformer including supply and putting of rail from the service bay to the transformer plinth, all foundations of columns, equipment structures. Separate foundations for the marshalling boxes of the isolators are to be considered. 11. Anti termite treatment of switch yard and colony buildings. 12. Switchyard buildings such as control room, DG set room and. There shall be provision of a water cooler including water purifier inside the control room building. Provision of split type air conditioners inside the control room & PLCC room of Control Room building and conference area. 13. There shall be provision of store shed, one Ramp with winch for lifting the materials and lowering the materials up to 5 MT and open yard platform to store the materials like transformer bushing, CT, CVT and other equipment. 14. New control room building as per technical specification. 15. Supply and spreading of uniform 20mm nominal size HG metal of 100mm thick inside the switch yard area of the Sub- Stations. The spreading will be done above a finished level of switch yard land by plain cement concrete of thickness 75 mm (ratio 1:4:8). Anti weed treatment of the switch yard area to be made as per prevailing practice before spreading of PCC. 16. Construction of drainage system of the sub-stations and the newly constructed quarters & flood water discharge systems. Miscellaneous works like manholes soak pits, RCC trench, fencing, etc. in the switch yard. 17. Construction of rain water harvesting arrangements in the substation. 18. Construction of cable trenches with trays & covers & sump pit with pump, as per requirement. 19. Construction of approach road to the new sub-station as per requirement. Construction of periphery roads inside the fencing. The roads inside the switch yard & at the periphery shall be of 3.75 mtr. wide & the road inside switch yard shall be of concrete road as per technical specification. The other roads main and approach road shall be 7 mtrs wide and shall be bitumen grading. 20. Designing and providing the earth mat and earthing of the sub-station lighting protection, equipment earthing etc. Earth mat shall be designed using 75X10mm GI flat. For lightening protection individual spike not less than 2.5mtrs shall be provided on each column of the switchyard. Water tap provision shall be provided for pouring water into the earth pits constructed inside & around the periphery fence the switchyard. The earthing shall be extended beyond 2 mtrs from the fencing and the fencing earthing are also to be taken care. 21. Boring of two nos. new bore wells at a suitable location including construction of RCC pump house with 5 HP submersible pumps and its control inside the new proposed substation area. Making water supply arrangement for the colony and the Substation area

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including supply & erection of PVC pipe & its fittings, from pump house to Over head tank & from over head tank to all the distributaries system as per approval of the layouts. 22. Township colony, residential quarters for staff and employees of the Employer including electrification, water supply & other amenities for quarters. 23. Civic amenities for the township including drainage and sewerage systems. 24. All other materials, which the contractor feels to be required for completion of the substation. 25. Plantation of fruit bearing and flower bearing plants and gardens in and around the substation.
26. Modular Multi-diameter flexible Cable sealing system consisting of frames, blocks and accessories to be installed wherever the electrical / control / communication cables over-ground enter or leave from control room building. Cable sealing to be done with Multi-diameter type flexible modular based sealing blocks of different sizes ( size 20: 4mm to 14.5 mm ,size 30 : 10mm to 25 mm ,size 40: 21.5mm to 34.5mm , size 60: 28mm to 54 mm , size 90: 48mm to 71 mm , size 120 : 67.5mm to 99 mm or any convenient size ) to be provided for simple, easy and quick to assemble & re-assemble. some spare blocks on the frame to be provided with usable Multi-diameter blocks with center plug, so that these spare blocks can be used for expansion in future for wide range of cables, solid blocks should not be used on frame. Cable sealing system should have been type tested for fire / water / smoke tightness and supplier shall have local presence by way of full infrastructure having service support, training support and stocks support and also have necessary sales support for any change / extension in future. Frames & stay-plate material should be galvanized steel and for compression single piece wedge with galvanized steel bolts should be used.

2.2. Transmission lines.


i) Survey & ROW issues 1. Detailed line Survey works as per specification. 2. The contractor shall have to solve the entire right of way problem at his own cost. Contractor shall also resolve the issues related to the tree cutting in the transmission line and sub-station at his own cost. However the details of ROW issues have been indicated in Special Condition of Contract (SCC) Vol.-1A. ii) Design & Manufacturing (as applicable), supply, storage, erection, testing & commissioning of following materials 1. Galvanized Structural materials of towers as per requirement. OPTCL adopted standard towers shall preferably be used for the transmission line, the details of which is given at Clause no.-13 in this chapter. However no standard design is available with OPTCL for multi circuit towers for 132kV line. The bidders shall use their own type tested design for multi circuit towers for 132kV line. 2. Insulators, hard wares.

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3. AAAC/ACSR conductors, GI earth wire with accessories etc and their stringing. 4. Commissioning of transmission lines. 5. Any other items required are also in the scope of this contract in order to complete the proposed transmission lines in all respect.

3. Electrical System Data of 400/220/132/33


1. Nominal System Voltage (KV) 2. Highest System Voltage (kV) 3. System Neutral Earthing. 4. i) Basic Insulation Level (kVP) Bus 1050/650/170 1050/650/170 1050/650/170 460/275/80 40/40//25 6125/3625/900 220/132/33 245/145/36 Effectively earthed

ii) Equipment other than Transformer iii) Transformer 5. Power Frequency withstand voltage (KV rms) 6. System fault level KA 7. Creepage distance for insulators (mm) 8.

Min. recommended clearance in air (mm) as per CBIP i) Phase-to-phase ii) Phase-to-earth iii) Sectional clearance 2100/1300/320 2100/1300/320 5000/4000/3000 5500/5000/4000

9. Min. ground clearance (as per IE Rules) 10. Bus configuration for 400/220/132/33 kV

Selection of ACSR conductor shall be Chosen from Moose, Zebra and panther as per requirement and decision of employer. 11. Phase-to-phase distance: i) Along the bay (mm) ii) Strung bus (mm) 4500//3000/1500 4500/3000/1500

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12. Reference design temperature

50 Deg. Centigrade.

Detailed technical particulars of different equipment have been specified in the respective specifications in the subsequent section. If any technical particulars are missed from this volume the same may please be referred from relevant IS: specification for bidding purpose.

4.

Design work
The Bidder shall furnish detailed design of the substation & transmission lines. The design work shall include but not limited to technical calculations, preparation of drawings and bill of materials and specifying equipment not specified in the specification but necessary for the completion of the substation & transmission lines on the turnkey basis. The technical calculation design drawings, etc. shall be submitted to the Employer for approval. However the layout drawing furnished by OPTCL shall be taken as a guide line.

5. Standards
All materials and equipments shall generally comply in all respects with the latest edition of the relevant Indian Standards. International Electro-Technical Commission (IEC) or any other internationally accepted Standard equivalent or better than relevant Indian Standard. Equipment complying with all other authoritative standards such as British, ASA, VDE, etc. will also be considered if performance equivalent or superior to Indian Standard is ensured. In the event of supply of equipment confirming to any International or internationally recognized Standard other than the Standard listed in the Specification. The salient features of comparison shall be brought out and furnished along with the bid. In case of adopting any standard other than that IS or IEC, a complete set of adopted standard shall be supplied by the bidder. However it is desirable and preferred that the equipment offered shall comply with one consistent set of standard unless other than exceptional cases. The equipment shall also comply with the latest revision of Indian Electricity Act and Indian Electricity Rules and any other Electrical Statutory Provision, Rules and Regulations.

6. Reference Drawings
Drawings showing indicating scope of work are enclosed. Drawings are complementary to specifications and shall be referred to for better understanding as well as for estimation of quantities and bill of materials for arising at lump sum bid price on turnkey basis.

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The bidder shall submit with the tender, plan of the substation showing broadly the scope of work incorporated as per technical specification. All the drawings shall be submitted in quadruplicate, enumerated in conformity with relevant clause stipulated in the Technical Section. These drawings shall show proposed layout plan with section. Drawings showing overall dimension, clearance etc. required for assembling and dismantling and space requirements of all the apparatus are to be supplied to enable the Employer to examine the design and layout at the installation.

7. Packing and Marking


The bidder shall include and provide for securely protecting and packing the plant so as to avoid damage in transit under proper condition and shall be responsible for all loss or damage caused by any defect in packing. Large and heavy items such as 220 kV, 132 kV and 33 KV equipment and structural steel shall be packed and shipped as per standard international practice. Container/Cartoons, boxes, trunks and other packages shall be strong and sturdy in construction to withstand Ocean shipping, loading and unloading, transport on rough roads, and storage in tropical area and hauling and handling during erection etc. Boxes and packages shall also be protected by suitable packing with the help of wooden planks/MS frame or galvanized steel strips. A layer of waterproof material shall be provided inside the cartoon/boxes/packages to protect the equipment from water seepage and to avoid rust. The following information shall be marked on the container/boxes/packages etc. a. Contractors/manufacturers name, project title and contract reference. b. Plant/accessory identification No. and title. c. Net/gross weight. d. Employers name with other dispatch particulars such as destination. The employer shall take no responsibility for any damage done to the plant on route to the site of work or place of delivery whichever is applicable.

8. Tests
i) Unless otherwise specified in respective section, all equipment shall be subjected routine, acceptance and type test as covered and specified in any standard in presence of the authorized representative of the employer. ii) Bidder shall submit type test report from a recognized laboratory along with the bid. iii) At least 15 days advance notice shall be given by the contractor to the employer for witness the tests.
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9.

Compliance to IE rule 1956


i) The construction agency shall posses a safety manual duly approved by competent authority in the Govt. of his State Governing the safety in work by the personnel and staff. ii) The agency shall possess valid contractors license issued by the Electrical Licensing Board of Odisha (ELBO) failing which he will not be allowed to start the work. iii) Supervisors of works shall posses appropriate valid supervisory certificate of competency issued ELBO, Odisha. iv) At least 50% of electrical workmen employed in the project shall posses valid workmen permit by ELBO.

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10. The Contractor has to follow submission of drawings, data, document as per the format given below.
Description Sl. No. Post Order With Bids For For Review Records Final Document Transpa Prints rency (Photostat) Electronic

1. Switchyard single line diagram i 2. Switchyard layout, plan, section & placement of various equipment 3. Switchyard earthing and lightning protection calculations. 4. Battery, battery charger, DCDB sizing calculations. 5. Switchyard lighting calculations 6. Switchyard earthing and lightning layout. 7. Switchyard lighting layout. 8. Switchyard ,control room equipment and cable layout. 9. Switchyard clamps and connector details. 10. Relay, metering and control panel block logic diagram. 11. Control panel schematic drawings. 12. Logic for castle key interlock between breaker and isolator. 13. Relay, metering & Control panel and ACDB,DCDB GA drawings. 14. Switchyard equipment GA drawings and control schematics. 15. Cable schedule. 16. Interconnection diagrams. 17. Relay setting calculations and Coordination drawings. 18. SLDs of ACDB and DCDB. 19. Soak pit and waste

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Description Sl. No.

Post Order With Bids For For Review Records

Final Document Transpa Prints rency (Photostat)

Electronic

20.

21.

22.

23.

24.

25. 26.

27. 28. 29. 30. 31.

32. 33. 34.

oil pit layout and sizing calculation. Structural design calculations super structures. Civil drawings for foundation and cable trenches. Structural fabrication drawings of equipments gantries etc. Filled in equipment data sheets as per enclosed format. Complete literature, leaflets for all equipments. Operational/ maintenance manual. Deviation schedule w.r.t. a) Specification b) Document/ attachments. List of spare parts for each major equipment. List of special tools and tackles. List of sub-vendors. QA plan of vendor Installation operating and maintenance instruction. Inspection Plan and Testing Procedure. Test Records. List of commissioning/ maintenance spares.

35. Data Book/Manual a)Installation Manual b) Operating/Maintenance. c)Catalogues/ Brochures.

11. Minimum clearance for substation design shall be as per details given in the table below.

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Highest system voltage (kV)

Insulat ion level (kVP)

Switching Impulse Voltage (KVP)

Sectional Minimum clearance Clearance (mm) Between phase & ground Between phases

Ground Clearance (mm)

36KV 145KV 245KV

170 650 1050

3000 4000 5000

320 1300 2100

320 1300 2100

3700 4600 5500

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12. OPTCL adopted standard switch yard structure:


The bidders may adopt their own type tested design for switchyard structures with approval from OPTCL. However the standard switch yard structures adopted in OPTCL switch yards system in different voltage levels are given below.

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A 1. 2. B 1. 2. 3. 4. 5. 6. C 1. 2. 3. 4. 5. D 1. 2. 3.

220 KV SIDE: COLUMN: P1S TYPE,- HEIGHT-21.5 MTRS,WEIGHT-4.464MT BEAM:Q1 TYPE,-LENGTH-18 MTRS, WEIGHT-1.473MT 132 KV SIDE: COLUMN: T1S TYPE,- HEIGHT-15 MTRS,-WEIGHT-1.193 MT COLUMN: T4S TYPE,-HEIGHT-11 MTRS,-WEIGHT-0.924 MT BEAM:G1 TYPE,-LENGTH-10.4 MTRS,-WEIGHT-0.613 MT BEAM:G2 TYPE,-LENGTH-14.9875 MTRS,-WEIGHT-0.906 MT BEAM:G1X TYPE,-LENGTH-10.4 MTRS,-WEIGHT-1.370 MT BEAM:G1,2 TYPE,-LENGTH-10.4 MTRS,-WEIGHT-1.25 MT 33 KV SIDE: COLUMN: T8S TYPE,- HEIGHT-10.5 MTRS,WEIGHT- 0.777 MT COLUMN: T9S TYPE,-HEIGHT-7.5 MTRS,WEIGHT - 0.592 MT BEAM:G4 TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT BEAM:G4X TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT BEAM:G6 TYPE,-LENGTH- MTRS,WEIGHT-7.25 MT THE BAY WIDTH OF DIFFERENT VOLTAGE LEVEL ARE AS BELOW 220 KV SYSTEM SHALL BE 18 MTRS 132 KV SYSTEM SHALL BE 10.4/13.1MTRS. 33 KV SYSTEM SHALL BE 5.5 MTRS

13. OPTCL adopted standard Tower structure for transmission line:


The contractor may adopt their own type tested design for transmission line structures/towers with approval from OPTCL. However the standard tower structures adopted in OPTCL for different voltage levels are given below. A. 132 KV Transmission line. (i) (ii) (iii) (iv) (v) (vi) (vii) (viii) (ix) (x) (xi) PA type: Unit weight: 3.430 MT. + 3 mtrs: Unit weight: 0.537 MT. + 6 mtrs: Unit weight: 1.349MT. PB type: Unit weight: 4.973 MT. + 3 mtrs: Unit weight: 1.018 MT. + 6 mtrs: Unit weight: 2.104 MT. PC type: Unit weight: 6.214 MT. + 3 mtrs: Unit weight: 1.119 MT. + 6 mtrs: Unit weight: 2.342 MT. Templates for PA- Unit weight: 0.665 MT Templates for PB- Unit weight: 0.602 MT

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(xii)

Templates for PC- Unit weight: 1.904 MT

B. 220 KV Transmission line. (i) (ii) (iii) (iv) (v) (vi) (vii) (viii) (ix) (x) (xi) (xii) (xiii) (xiv) (xv) (xvi) (xvii) OA type: Unit weight: 4.351 MT. + 3 mtrs: Unit weight: 0.727 MT. + 6 mtrs: Unit weight: 1.448 MT. OB type: Unit weight: 7.574 MT. + 3 mtrs: Unit weight: 1.305 MT. + 6 mtrs: Unit weight: 2.242 MT. OC type: Unit weight: 9.839 MT. + 3 mtrs: Unit weight: 1.436 MT. + 6 mtrs: Unit weight: 2.599 MT. +15 mtrs: Unit weight: 6.670 MT UR : Unit weight: 13.585 MT. UR + 3 mtrs type: Unit weight: 17.316 MT. UR + 6 mtrs type: Unit weight: 4.249 MT. Templates for OA- Unit weight: 0.597 MT Templates for OB- Unit weight: 0.815 MT Templates for OC- Unit weight: 1.172 MT Templates for UR- Unit weight: 1.509 MT

C. No. of Bolts & Nuts used in each of the Tower Type of Tower PA PB PC OA OB OC UR Normal 1002 1097 1654 1147 1299 1877 2283 +3 mtrs 142 273 313 180 236 254 357 +6 mtrs 276 542 592 228 372 402 588

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14. Approved Make of Equipment & Materials to be used in the Sub-station and Transmission lines. The following make of the equipments & materials shall be supplied with prior approval from OPTCL.
1. Breakers- Areva /Siemens /ABB/ Crompton /BHEL.(SF6 for 245 & 145 KV & VCB for 36 KV) 2. CT,IVT&CVT- Areva /Siemens/ABB/ Compton/ BHEL. 3. Surge Arrester- Areva /CGL/Oblum. 4. CR Panels-Siemens/ Areva/ABB. 5. Battery and charger- Exide for Battery, Caldyne for Charger 6. Isolator- ABB/Siemens/Switch gear and structural /GR Power/Areva . 7. Station transformer-Areva / Crompton 8. Hardware fittings-Rashtriya Udhyog / Eritech /IAC. 9. Conductors- APAR/Gupta Cables/ Hightech Powercon / Eritech / Cabcon / Sterlite 10. Fire fighting: Mini Max, Cease Fire. 11. Lighting fixtures: Philips, Bajaj, CGL. 12. Wave trap: BPL, ABB, AREVA. 13. Tower Structure: Either from the OPTCL Rate contract holders or from Reputed make approved/to be approved by OPTCL 14. PVC insulated Control and XLPE insulated Power cable- Nicco, Gloster, CCI, KEI, Crystal, Poly Cab 15. Insulators: BHEL, WS, MGK Birla, Modern Insulator 16. Earth Wire: Bharat Wire ropes, Usha Martin, UIC Wires. 17. Cement: OPC Grade 43: ACC, Ultra Tech, Lafarge,Konark 18. Steel: SAIL, TISCO (TATA), RINL 19. GI Pipe(Heavy duty): TATA, JINDAL

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20. Air Conditioners(Five Star rated for energy efficient): Hitachi, Carrier, Blue Star,Voltas. 21. PVC wires (FRLS type): L&T, Finolex,Anchor,KDK 22. All Switches-Anchor/ABB/ Cona/Havels/ Indo Asian 23. All MCB-L&T(Hager)/MDS/ indo Asian 24. ACB and MCCB-L&T, Siemens/Merlin Gerin 25. ACDB,DCDB,BMK,Console Boxes Etc: Maktel System/Sarvana/Any other reputed make(adopted by PGCIL) to be approved by OPTCL 26. All Clamps and Connectors- Heavy duty type of reputed make to be approved by OPTCL. 27. All Civil Engineering Materials- reputed make to be approved by OPTCL. 28. Foundation Bolts- Reputed make to be approved by OPTCL 29. GI Bolts and Nuts-Nexo or reputed make to be approved by OPTCL Any other items required for completion of the project shall be considered as included & the make of such items shall be subject to approval by OPTCL and make shall be of OPTCL technically approved vendor.

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15. Portable Fire Extinguisher :


Sl No Description of Unit Items capacity At 132/33 S/S 2 2

(ANNEXURE-I)
Quantity Required each At each At each kV 220/132/33 220/33 kV kV S/S S/S 4 4 4 2

Portable fire extinguishers of the following types shall be supplied to each sub-station.

1 2

3 4 5 6

Foam Type Dry chemical Powder Type(Trolley mounted) Dry Powder Type Carbon dioxide (CO2 Carbon Dioxide (CO2) Carbon dioxide (CO2) Trolley mounted

Nos Nos

9 ltrs 22.5 Kgs

Nos Nos Nos Nos

5 Kgs 9Kgs 4.5Kgs 22.5 Kgs

2 5 5 2

4 10 10 4

2 5 5 2

Fire bucket with Set 3 5 3 (a set comprises of six nos Bucket in each stand & one stand ) The quantities are indicative. Bidders are advised to design as per the requirement. 7

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16. Maintenance & Testing Equipment: (ANNEXUREII) Maintenance & testing equipment shall be supplied & installed for each substation as per the list given below.
Srl. No Description of Items Unit At each 132/33 KV S/S Quantity Required At each 220/132/33 KV S/S At each 220/33 KV S/S

1. 100 kv transformer oil breakdown voltage test set 2. Insulation resistance tester (megger) 3. Oil sampling bottle 4. SF6 gas leak detector 5. LCD, digital multimeter 6. Analogue Multimeter(features same as digital multimeter) 7. LCD, clamp on meter 8. Digital earth tester 9. Discharge rod as per standard for carrying out the switch yard maintenance work 10 Rubber gloves of operation of isolators and earth switch 11. Relay tools kit 12. Portable emergency light Latest version desktop PC of reputed 13.
make with all its accessories including CPU, Monitor, UPS and having all latest loaded software and also its back up in shape of CD and separate pen drive . Suitable for loading of software as recommended by the relay manufacturer. It includes supply of one no portable laser printer of reputed make. Make of PC and printer: HP/DELL

Nos Nos Nos Nos Nos Nos Nos Nos Nos

1 1 4 1 2 1 2 1 6

1 1 4 1 2 2 2 1 6

1 1 4 1 2 1 2 1 6

Pairs 2 Sets Nos Set 1 4 1

2 1 4 1

2 1 4 1

** The multimeters (both digital and analogue), clamp on meters, earth tester shall of Motwane make. Prior approvals of OPTCL for all the testing equipments are to be taken.

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17. Other Tools and Plants (T&Ps) Requirement:

(ANNEXURE-III)

Following T&Ps of reputed make shall be supplied & installed at each substation.
Sl No Description of Items unit Quantity Required At each 132/33 KV S/S 1 2 3 4 5 6 7 8 Set of D spanner(6mm 42mm) Set of Ring spanner(6mm 42mm) Socket wrench with sockets, handles, and other attachment(6mm-42mm) Insulated cutting plier Insulated nose plier Monkey plier Circlip plier Pipe wrench a)12 inch 1 no b)18 inch 1 no Sly wrench a)12inch 2 nos b)18inch 1 no Insulated handle screw drivers of different sizes as per required a)12inch plain head 2 nos b)8inch plain head 2 nos c) 12inch star head 1 no d) small size6inch plain and star head 2 each e)Complete set of different head in one box/set -1set Set Set Set Nos Nos Nos Nos Set 1 Set Set 1 1 1 1 1 1 1 1 2 2 1 1 1 At each 220/132/33 KV S/S 1 1 1 2 2 1 1 1 At each 220/33 KV S/S 1 1 1 2 2 1 1 1

11 12

L-N keys set of different sizes in one box/set M.S Files(12inch and 6inch sizes) Round files and flat files-one each of different sizes) Hammar with handle a)1 lb 2 nos b)1/2 lb-2 nos c)2 lb-1 no Crow bar a)5 ft 2nos b)3ft-2 nos Steel scale(12inch) Steel tape a)5 mtrs-2 nos b)30mtrs-1 no Oil cane Spirit level (8inch) Plumb head with string and attachment Maintenance safety belt with all attachment and helmets(complete one

Set set

1 1

1 1

1 1

13

Set

14

set

15 16

Nos Set

2 1

2 1

2 1

17 18 19 20

Nos No No Set

2 2 1 3

2 2 1 4

2 2 1 3

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Sl No

Description of Items

unit

Quantity Required At each 132/33 KV S/S At each 220/132/33 KV S/S 1 1 At each 220/33 KV S/S 1 1

21 22

23

set) Hand drill machine with different bits and key.(Wolf make) Vacuum cleaner having hot blower provision with all attachments (Eureka Forbes make) 230-250VAC,80W,450mm sweep,1400 rpm stand(rugged) FAN Make: Almonard,CGL

No No

1 1

No

** T&Ps shall be of Taparia/Geodre make. The hand drill and vacuum cleaner shall be wolf and Eureka Forbes make.

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18. Office Furniture:

(ANNEXURE-IV)

Office furniture shall be supplied & installed at each substation as per the list given below. All the furniture shall be of Godrej make. Before supply of the furniture to the sub-station, approval from OPTCL is required. Details of the scope of supply are as indicated below.
Sl No Description of Items unit Quantity Required At each 132/33 KV S/S At each 220/132/33 KV S/S At each 220/33 KV S/S

1 2 3

5 6 7 8

9 10

11

5ftX3ft executive table with drawer both sides 3ftX2&1/2ft Table with one side drawer Computer table suitable keeping monitor, CPU,UPS and printer with two nos revolving arm chair suitable for computer use. Executive revolving ,adjustable(height) chairs with arm Cushion fixed S type steel chairs with arm 6ftX3ft conference table Cushion arm steel chairs for conference table purpose 6ft height steel almirah (only with selves) for keeping records and other valuable items 6ft height steel almirah with glass doors for library purpose 6ft height (having minimum 6 lockers facility) steel cupboard with locking arrangement 4ft steel rack (minimum three selves) for keeping the files and other items

Nos Nos Set

5 7 1

6 8 1

5 7 1

Nos

Nos Nos Nos Nos

18 1 6 4

24 1 8 6

18 1 6 4

Nos Nos

2 2

2 2

2 2

Nos

10

19. PORTABLE ALUMINIUM LADDER EXTENDABLE TYPE OF 3m+ 3mTO BE USED FOR MAINTENANCE OF
EQUIPMENT INSIDE SWITCH YARD.

Heavy duty Two fold with sliding feature aluminium ladder to be used for the maintenance work equipment in the switch yard( 220 KV,132 KV & 33 KV: Breaker, CT, CVT, Isolators etc) & also street lighting maintenance. Each fold will be of minimum height of 3 Mtrs and should have better locking arrangement between each folds for better rigidity.

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20. PEDESTAL MOUNTED WHEEL FITTED DERRICK FOR LIFTING/ LOWERING OF MATERIALS UP TO 1.5
TON CAPACITY.

Heavy duty Pedestal mounted wheel fitted derrick for lifting/ lowering of materials up to 1.5 ton capacity to be used for the maintenance work equipment in the switch yard( 220 KV,132 KV & 33 KV: Breaker, CT, CVT, Isolators etc) & also other maintenance works. The height of the derrick will be suitable for lowering of the top pole of the circuit breaker up to 220 KV and other equipments upto 220 KV.

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Page-25 of 25

SLD FOR 220/132/33kV SUB-STATION AT KARADAGADIA


FDR-1 FDR-2 FDR-3 FDR-4 FDR-5 FDR-6

BUS PT 220 KV BUS 1

Bus Transfer Bay

BUS PT 220 KV BUS 2

220 KV BAYS FDR 6 NOS TFR 2 NOS TBC 1 NO BC 1 NO

B/C Bay

220 KV TRANSFER BUS

FDR-1

FDR-2

FDR-3

220/132KV 160 MVA AT-1

220/132KV 160 MVA AT-2

FDR-4

FDR-5

FDR-6

BUS IVT 132 KV MAIN BUS 132 KV BAYS FDR 06 NOS TFR 04 NOS B/C 01 NO

132 KV RESERVE BUS


BUS COUPLER

Page 1 of 12

SLD FOR 220/132/33kV SUB-STATION AT KARADAGADIA

20MVA, 132/33kV

20MVA, 132/33kV BUS IVT

PVC CABLE

33 KV BAYS FDR 04 NOS TFR 02 NOS B/C 01 NO

33kV MAIN BUS


PVC CABLE

AB SW

HG FUSE STN TFR 33/0.4KV 250KVA

33kV RESERVE BUS B/C Bay

F1

F2

F3

F4

Page 2 of 12

220/132/33kV SUB-STATION AT KARADAGADIA

SYMBOLS USED

SURGE ARRESTOR AUTO TRANSFORMER WAVE TRAP

CURRENT TRANSFORMER

POWER TRANSFORMER

IND VOLTAGE TRANSFORMER

SA
PVC CABLE

STATION AUXILIARY SYSTEM

CAP VOLTAGE TRANSFORMER

AB SWI

HG FUSE

STN TFR CABLE

ISOLATOR

EARTH SWITCH

CKT BKR

Page 3 of 12

220/132/33 KV SUB STATION, KARADAGADIA


STRACTURAL LAYOUT

220 KV SIDE
18 18 P1S 18 P1S 18 P1S 18 P1S 18 P1S 18 P1S 18 P1S 18 18 P1S

Q1S R

Q1S

Q1S Q1S

Q1S

Q1S Q1S

Q1S Q1S 18

O P1S A Q1S D P1S P1S P1S P1S P1S Q1S R O A D Q1S R Q1S O A Q1S D Q1S Q1S R O A D Q1S Q1S 18 P1S P1S D

P1S P1S P1S P1S P1S

18

Q1S

Q1S

18

P1S

P1S

P1S

P1S

P1S

P1S

P1S P1S

Q1S 18

Q1S 18 220/132/33KV 160 MVA AT-1

Q1S 18 12 18 18 18 220/132/33KV 160 MVA AT-2 6 18 P1S P1S 12 R O A D R O A D P1S 18 P1S 18

Q1S 18

Page 4 of 12

* ALL THE DIMENSIONS ARE IN MTRS

220/132/33 KV SUB STATION, KARADAGADIA


STRACTURAL LAYOUT
10.4 10.4 10.4 10.4

13.1 G1X T1S 10.4 G1 T1S

10.4 T1S

13.1 T1S G1X

10.4

10.4

10.4

10.4

T1S

T1S

T1S

T1S

T1S

132 KV SIDE

T1S

T1S G1

T1S

T1S

G1 G1 G2 T4S T4S T4S

G1 14.9875 R G2 T4S O

14.9875 G2 R T4S O 14.9875 G2 A T1S D T1S T1S T1S T1S T1S G2 G1 G1X G2 T4S

T4S G2 G1 G1X TIS Transf ormer G1,2 T1S 10.4 R O A D T9S T9S 5.5 G4X G4X T9S G4X T9S T9S 7.05 G4X T9S 7.05 T8S G4 G4 T8S G4 T8S T8S G4 G4 G4 T8S G6 G6 T9S 5.5 5.5 5.5 R O A D R O A D * ALL THE DIMENSIONS ARE IN MTRS 5.5 T8S T8S T9S 7.25 T9S T9S 5.5
4.5

14.9875 A G2 G1 T1S Transf ormer G1,2 TIS T1S 10.4 T1S 4.5 T1S 20MVA, 132/33kV 3.5 T1S T1S G1 T1S T1S 8.4 20MVA, 132/33kV D

T1S

R
4.5

O A D

R O A D

33 KV SIDE
R O A D 7.25

G6 T9S

Page 5 of 12

220/132/33kV SUB-STATION AT KARADAGADIA

OTHER IMPORTANT INFORMATIONS SCOPE OF WORK 220KV Feeder bay -6Nos. 220kV Transformer Bay- 2 Nos. 220kV Bus Couplar Bay-1 No.
220kV Transfer Bus Couplar Bay-1 No. 220/132/33 KV ,160 MVA TFR:02 Nos

only erection testing & commissioning

132kV Feeder bay -6Nos. 132kV Transformer Bay- 4 Nos. 132kV Bus Couplar Bay-1 No. 132/33kV, 20 MVA-2 No only erection testing & commissioning 33kV Feeder bay -4Nos. 33kV Transformer Bay- 2 Nos. 33kV Bus Couplar Bay-1 No.

220kV BUS CONDUCTOR- BUS1,BUS 2-- TWIN ACSR MOOSE 220kV BUS CONDUCTOR- TRANSFER-- SINNGLE ACSR MOOSE BUS CONFIGURATION: TWO MAIN & ONE TRANSFER BUS SYSTEM. 132kV BUS CONDUCTOR- MAIN-- TWIN ACSR MOOSE 132kV BUS CONDUCTOR- RESERVE-- SINNGLE ACSR MOOSE BUS CONFIGURATION: MAIN & TRANSFER BUS SYSTEM. 33kV BUS CONDUCTOR- MAIN-- TWIN ACSR MOOSE 33kV BUS CONDUCTOR- RESERVE-- SINNGLE ACSR MOOSE BUS CONFIGURATION: MAIN & TRANSFER BUS SYSTEM.

4 AL TUBE Shall be used for equipment to equipment connection For 220 KV side only. 33kV EQUIPMENTS / MATERIALS Sl No. Items Qty 1 Vaccum C Breaker 7 2 Current Transforme 21 3 IVT 3 4 Surge Arrester 24 5 BPI 12 6 SI w/o ES 6 7 DI w/o ES 2 8 DI with ES 2 9 SI with BM 2 10 NCT 2+4=6 For Tfr 11 D Ten Insulator str 18 12 S.Ten Insulator stri 42 13 Sus Insulator string 33 14 BMK 2 15 Lighting Board 1 16 Receptical Board 1 17 T9S 11 18 T8S 8 19 G4 6 20 G4X 4 21 G6 3 22 STATION TRANSFORMER (33KV/0.43KV) 22.1 250 KVA STN TFR 2 22.2 HG FUSE SET 2 22.3 AB Switch 2 set 22.4 Surge Arrester 6

REQUIREMENT OF EQUIPMENT/MATERIALS

220 KV EQUIPMENTS / MATERIALS Sl No. Items Qty 1 SF6 Circuit Breake 10 33 2 Current Transforme 3 CVT 18 4 IVT 6 5 Surge Arrester 24 6 Wave Trap 12 7 BPI 93 8 SI w/o ES 11 9 SI with ES 11 10 Tandem Isolator 17 11 D Ten Insulator str 48 132 12 S.Ten Insulator stri 54 13 Sus Insulator string 14 BMK 10 15 Lighting Board 2 16 Receptical Board 2 1 17 Receptical Tfr oil fi 18 P1S 49 19 Q1S 44

132kV EQUIPMENTS / MATERIALS Sl No. Items Qty 1 SF6 Circuit Breake 11 2 Current Transforme 33 3 CVT 18 4 IVT 3 5 Surge Arrester 30 6 Wave Trap 12 7 BPI 32 8 SI w/o ES 14+2=16 9 DI w/o ES 4 10 DI with ES 8 11 D Ten Insulator str 30 12 S.Ten Insulator stri 66 13 Sus Insulator string 66 14 BMK 6 15 Lighting Board 1 16 Receptical Board 2 17 Receptical Tfr oil fi 1 18 T1S 28 19 T4S 7 20 G1 19 21 G2 8 22 G1,2 2 23 G1X 4

Page 6 of 12

SCHEMATIC LAYOUT FOR SPEECH,PROTECTION & DATA CONNECTIVITY RELATED TO LILO OF 220 KV NARENDRAPUR-MENDHASAL AT KARODGADIA
MENDHASAL R
WT

KARODGADIA Ckt-I Y B R Ckt-II B


WT WT

NARENDRAPUR
Ckt-I
WT

WT

Ckt-II
WT

CVT LMDU LMU LMDU LMU LMDU LMU LMDU

CVT LMU

CVT LMDU LMU LMDU LMU LMDU LMU

CVT LMDU LMU

*
F PLCC S # Ch1 K Data # Ch2 Sp+Prot. PLCC(SC) ETL-41 Existing PLCC(SC) ETL-41 Existing

PLCC # Ch1 Data # Ch2 Prot.

F S K

RTU

PLCC # Ch1 Prot. # Ch2 N.PurMendhasal Speech

PLCC # Ch1 Prot. # Ch2 N.PurMendhasalS peech

*
PLCC(TC) BPL Existing PLCC(SC) BPL Existing PLCC(SC) BPL Existing PLCC(TC) BPL Existing

*
PLCC(SC) BPL Existing

*
PLCC(SC) BPL Existing 48V/300AH BATT FCBC (75A)

*Marked existing PLCC sets working at Narendrapur are to be shifted to Karodgadia


S P L I T T E R

STALLION MODULE CFE-1

R A C

MUX 1511 BA

OPTCL'S EXISTING WIDEBAND NETWORK

M R U A X C 1511 BA

STALLION MODULE CFE-2 Sub-LDC,BBSR

GENERALMANAGER TELECOMMUNICATION

SCHEMATIC LAYOUT FOR SPEECH,PROTECTION & DATA CONNECTIVITY RELATED TO 132 KV KHURDA-BALUGAON SC LINE LILO AT KARODGADIA
KHURDA
WT

132kV

KARODGADIA
R Y B

WT

CHANDPUR
WT

BALUGAON
WT

WT

WT

WT

CVT LMDU LMU

CVT LMDU LMU LMDU LMU

CVT LMU LMDU

CVT LMDU LMU LMU

CVT LMDU

PLCC # Ch1 Speech # Ch2 Data

PLCC # Ch1 Speech # Ch2 Data

PLCC # Ch1 Balugaon Data # Ch2 Speech

PLCC # Ch1 Sp+Balugaon Data # Ch2 Speech Prot.

PLCC # Ch1 Speech/ dialling # Ch2 Data

PLCC # Ch1 Speech/ dialling # Ch2 Data

48V/300AH BATT

FCBC (75A)

GENERALMANAGER TELECOMMUNICATION

SCHEMATIC LAYOUT FOR SPEECH,PROTECTION & DATA CONNECTIVITY RELATED TO LILO OF 132 KV KHURDA-PURI AT KARODGADIA
CHANDAKA
WT R Y WT B WT R Y B

KHURDA
WT

KARODGADIA 132kV
R Y B WT WT

WT

SAMUKA
WT WT

PURI

WT

WT

WT

CVT LMDU LMU LMU

CVT LMDU LMD

CVT LMU

CVT LMDU

CVT LMU

CVT LMDU LMU

CVT LMU LMDU

CVT LMDU LMU

CVT LMU LMDU

PUNCOM PLCC

PUNCOM PLCC

*
PLCC # Ch1 Sp+Data # Ch2 Dialling PLCC # Ch1 Sp+Data # Ch2 Dialling

*
PLCC # Ch1 Sp+Puri Data # Ch2 Dialling

(Existing)

(Existing)

E P B A X

PLCC # Ch1 Sp+Puri Data # Ch2 Dialling

PLCC # Ch1 Sp+Puri Data # Ch2 Dialling

PLCC # Ch1 Sp+Puri Data # Ch2 Dialling

48V/300AH BATT

FCBC (75A)

* Marked carrier sets are already existing

GENERALMANAGER TELECOMMUNICATION

GUARANTEED TECHNICAL PARTCULARS

(TO BE FILLED AND SUBMITTED BY BIDDERS WITH THE TECHNICAL BID)

GUARANTEED TECHNICAL PARTICULARS IVT AND CVT

NESCL/OPTCL/CS-OS-619-01

GTP- Page 1 of 195

GUARANTEED TECHNICAL PARTICULARS.


Sl. No .
Description. 220KV IVT 132KV IVT 33KV IVT 400 KV/220 KV CVT 3P/3P/0. 2 Accurac y Class. 132KV CVT

3P/0.2 Accuracy Class

3P/0.2 Accuracy Class

0.2 Accuracy Class

3P/3P/0.2 Accuracy Class.

1 2 3 4 5 6 7 7.1 7.2 7.3 8 9

10 11 [I] [II] 12 13 14

15 16 17 [a]

Bidders name and address. Name and address of the Manufacturer. Manufacturers type and designation. Standards applicable. Type of IVT/CVT Rated primary voltage (kv). Rated secondary voltage (volts). Winding-I. Winding-II. Winding-III. Rated frequency [HZ]. Rated burden:Protection Winding Protection Winding Metering Winding Number of secondary windings. Accuracy class. [protection] Winding [metering] Winding Rated voltage factor for continuous operation at rated frequency. Rated voltage factor for 30 seconds at rated frequency. One minute dry and wet power frequency withstand voltage for primary side [kv] rms. One minute power frequency withstand voltage for secondary winding [kv] rms. 1.2/50 micro- second impulse withstand test voltage for primary side Temperature rise over an ambient temperature of 50C With 1.2 times rated primary voltage at rated frequency and at rated burdens. [I] Winding [C] [II] Oil [C] [III] Other parts [C] With 1.5 times rated primary voltage for 30 seconds at rated frequency and at rated burdens.

[b]

NESCL/OPTCL/CS-OS-619-01

GTP- Page 2 of 195

Sl. No .

Description.

220KV IVT

132KV IVT

33KV IVT

3P/0.2 Accuracy Class [I] Winding [C] [II] Oil [C] [III] Other parts [C] Class of insulation. Total creepage distance in (mm) Maximum radio interference voltage at 1.1 times maximum line to ground voltage (micro volts) Corona inception and extinction voltage (kv) rms Partial discharge level (piccocoulombs) Primary.[For 220KV, 132KV & 33KV IVT] (a) No. of primary turns (b) Material of primary (c) Size of the primary conductor bare/insulated. (d) Cross sectional area of primary conductor (sq.mm) (e) Current density adopted for primary winding(A/sq.mm) (f) Type of primary winding. (g) Name of the insulating materials used for primary conductor. (h) Weight of primary winding. Secondary. [For 220KV, 132KV & 33KV IVT] (a)No. of secondary turns (b) Material of secondary Size of the secondary conductor bare /insulated. (d)Cross sectional area of secondary conductor (mm2) (e)Current density adopted for secondary winding(A/mm2) (f)Type of secondary winding (g)Name of the insulating materials used for secondary conductor. (h)Weight of secondary winding. Core. [For 220KV, 132KV & 33KV IVT] (a)Shape of the core

3P/0.2 Accuracy Class

0.2 Accuracy Class

400 KV/220 KV CVT 3P/3P/0. 2 Accurac y Class.

132KV CVT

3P/3P/0.2 Accuracy Class.

18 19 20 21 22 23

24

25.

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Sl. No .

Description.

220KV IVT

132KV IVT

33KV IVT

3P/0.2 Accuracy Class (b)Material and grade of the core laminations (c)Thickness of the core lamination (mm) (d)Maximum flux density adopted (Tesla) (e)Net iron area of the core (f)Watt loss/kg. for the core materials at the operating flux density(W/kg) (g) Total weight of the core(kg) (h)Whether B-H curve for core material enclosed? (i)Whether specific loss vrs. Flux density curve enclosed ? INSULATION. .[For 220KV, 132KV & 33KV IVT] (a) Insulation between core and secondaries. (b) Insulation between secondaries. Insulation between secondary and primary. (d) Insulation between primary .and core. DIMENSIONS OF CORE AND WINDINGS. .[For 220KV, 132KV & 33KV IVT] (a)Diameter of the core (mm) (b)Inner diameter of the secondary windings(mm) (c) Outer diameter of the secondary windings (mm) (d) Inner diameter of the primary winding(mm) (e) Outer diameter of the primary winding(mm) (f) Minimum clearance from primary winding to tank(mm) (g) Minimum clearance from secondary winding to tank(mm) Percentage voltage ratio (error)/phase , displacement (min.)at 100% rated . burden at 0.8PF lagging for measuring winding. (a) 80% of rated voltage at frequency:(b) 120% of rated voltage at frequency:-

3P/0.2 Accuracy Class

0.2 Accuracy Class

400 KV/220 KV CVT 3P/3P/0. 2 Accurac y Class.

132KV CVT

3P/3P/0.2 Accuracy Class.

26

27

28.

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Sl. No .

Description.

220KV IVT

132KV IVT

33KV IVT

3P/0.2 Accuracy Class (c) Accuracy of standard PT to be used. during determination of errors (0.05 or better. Percentage Voltage ratio /phase . displacement (min.)at 25% rated burden at 0.8PF lagging for measuring winding. (a) 80% of rated voltage at rated frequency:(b) 120% of rated voltage at rated frequency:Percentage voltage (ratio)error /phase displacement (min.) at 100% rated burden at 0.8PF lagging for protection winding (a)5% of rated voltage. (b)1.2 times rated voltage ( c)1.5 times rated voltage (d) 2% of rated voltage.. Percentage voltage (ratio) error /phase displacement (min) at 25% of rated burden at 0.8PF lagging for protection winding (a)5% of rated voltage (b)1.2 times rated voltage. 1.5 times rated voltage. (d) 2% of rated voltage. Whether IVT/CVT is suitable for horizontal transportation. Quantity of oil per IVT/ CVT (Ltrs/kg) Standard to which oil conforms. Characteristic of oil(Prior to filling) Breakdown voltage (kv-rms) Dielectric dissipation constant tan delta) Water content(PPM) Gas content(PPM) Interfacial tension at 27 degree C(N/m) Specific resistance. At 90 deg.C(ohm-cm)

3P/0.2 Accuracy Class

0.2 Accuracy Class

400 KV/220 KV CVT 3P/3P/0. 2 Accurac y Class.

132KV CVT

3P/3P/0.2 Accuracy Class.

29.

30.

31.

32. 33. 34. 35. 35. 1. 35. 2. 35. 3 35. 4 35. 5 35. 6 35.

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Sl. No .

Description.

220KV IVT

132KV IVT

33KV IVT

3P/0.2 Accuracy Class

3P/0.2 Accuracy Class

0.2 Accuracy Class

400 KV/220 KV CVT 3P/3P/0. 2 Accurac y Class.

132KV CVT

3P/3P/0.2 Accuracy Class.

6.1 35. 6.2 36. 37. 38. 39. 40 41. 41. 1 41. 2 41. 3 41. 4 41. 5 41. 6 41. 7 41. 8 01. 02. 03. 04.

At 27 deg.C(ohm-cm) Whether IVTS are hermetically sealed ? If so how ? Total Weight (kg) Transport weight (kg) Dimensional details. Whether IVT characteristic curves enclosed? TANK AND SECONDARY TERMINAL BOX. Material of the IVT/ CVT tank Material of the secondary terminal box. Thickness of the IVT/ CVT tank material. Thickness of the secondary terminal box material. Zinc coating of IVT/ CVT tank(g/sq.m) Zinc coating of the secondary terminal box (g/sq.m) Weather proof rating of secondary terminal box. Weight of tank fitting and other accessories. TERMINAL CONNECTORS Manufacturers name Applicable standards., Type. Material of connector. (a)Clamp body. (b)Bolts and Nuts. (c ) Spring Washers Rated current. (a) Rated terminal load(kg) (b) Factor of safety. Minimum thickness of any part(mm) Weight of connector complete with hardware.

05. 06. 07. 08.

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Sl. No .

Description.

220KV IVT

132KV IVT

33KV IVT

3P/0.2 Accuracy Class

3P/0.2 Accuracy Class

0.2 Accuracy Class

400 KV/220 KV CVT 3P/3P/0. 2 Accurac y Class.

132KV CVT

3P/3P/0.2 Accuracy Class.

09. 10. 01 02. 03. 04

Type test reports as per IS enclosed. OGA drawing enclosed. BUSHING/SUPPORT INSULATOR Manufacturers name Type. Applicable standards. Dimensions: (i)Height(mm) (ii)Diameter(top)(mm) (iii)Diameter( bottom)(mm) Total creepage distance (mm). Rated voltage(KV)(rms) Power frequency withstand voltage for (1 minute dry and wet(KV/rms) 1.2/50 micro-second Impulse withstand voltage (KVP) Corona Extinction voltage(kv) Weight(kg) Maximum allowable span (mm) Cantilever strength(kg) OGA drawing enclosed.

05 06. 07. 08. 09. 10. 11. 12. 13.

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ADDITIONAL TECHNICAL REQUIREMENT FOR 400 KV,220KV & 132KV CVT

1. 2.

Rated capacitance of the CVT High frequency capacitance for entire carrier frequency range. Equivalent series resistance over the entire frequency. Stray capacitance and stray conductance of the LV terminal over entire carrier frequency range. Capacitance (PF) /Tan delta between:a) HV-HF point b) HF point-Ground point of International Transformer. c) HV-Ground point of Intermediate Transformer winding. Capacitive reactance of the two parts of the divider i.e. High voltage capacitor, and Intermediate voltage capacitor, connected in parallel. Total Inductive reactance, offered by CVT. Voltage ratio of the capacitor divider. Open circuit Intermediate voltage. Rated open circuit Intermediate voltage. Reference range of temperatures within which the CVT complies with the relevant accuracy requirements. Protective device, in-corporate in the CVT for limiting over voltages and/or to prevent sustained Ferro resonance. Rated voltage of Surge Arrester, connected at the secondary of CVT. Natural frequency of coupling (KHZ). Self tuning frequency of CVT (KHZ).

3.

4.

5.

6.

7. 8. 9. 10. 11.

12.

13.

14. 15.

16. Bandwidth (KHZ). NESCL/OPTCL/CS-OS-619-01

GTP- Page 8 of 195

17. 18.

Temperature rise over ambient. One minute power frequency test voltage of secondary winding (KV). One minute power frequency test voltage of H.F. terminal (KV). One minute power frequency test voltage of capacitor (dry & wet) (KV). 1.2/50/micro second Impulse withstand test voltage of capacitor (KVP). 250/2500 micro second switching surge withstand voltage of capacitor (dry & wet). Literature Whether the followings are enclosed? Type Test reports as per IEC 186. OGA drawing of CVT and terminal connector. Characteristic curves. Drawing showing clearance from earthed object. Details of Surge Arrester, connected at secondary winding of CVT. ELECTROMAGNENIC UNIT:CORE:a) Core diameter (mm) b) Window Weight (mm) c) Leg centre (mm) d) Net cross sectional area of iron In the core (mm ) e) Core lamination thickness (mm) f) Type & grade of core. g) Design flux density at rated voltage. And rated frequency (Tesla) h) Design flux density at highest system voltage & lowest system frequency (Tesla). i) Minimum knee point voltage (volts). GTP- Page 9 of 195

19.

20.

21.

22.

23.

23.1 23.2

23.3 23.4 23.5

24. 24.1

NESCL/OPTCL/CS-OS-619-01

24.2

PRIMARY WINDING:a) No. of turns. b) Bare size of conductor c) Insulated size of conductor. d) Area of cross section. e) Current density (A/ mm). f) Conductor material. g) Class of insulation. h) Power frequency withstand level. (KV-rms). i) Impulse withstand level (KVP). Secondary Winding Protection Winding Protection Winding Metering Winding.

24.3

a) b) c) d) e) f) g) h)

No.of turns Bare conductor size (mm) Insulated conductor size (mm) Cross-sectional area (sq.mm) Current density (A/ mm) Conductor material. Class of Insulation. Power frequency withstand Level (KV-rms).

Signature of the Tenderer with seal and date.

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ANNEXURE B.
CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS/METERS.
Name Meters of the and test. equipment s required for the correspon di-ng test with range, accuracy, make and Sl. No. Date of Calibration. Due date Name of of Cali- the Calibration. brating Agency. Whether Calibrating Agency is Govt. Approved. Whether documents relating to Govt. Approval of the calibrating Agency
furnished ?

Whether the meters/ equipment fulfill the accuracy class as per calibration report

Whether the calibra ting agency has put any limitation towards the use of the particular meter/equi pment. If yes, state the limitations . 9

Whether green sticker or blue sticker or yellow sticker has been affixed on the body of the particular equipment/me ter. State the colour of the affixed sticker.

Inspite of imposed limitations,, whether the particular meter/equip ment can still be used ? Justify its use for correspondi ng test(s).

Remarks

10

11

12

Signature of the tenderer with seal and date.

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1 Date of Test. 2 3 4 Whether the Laboratory is Government Approved. Name of the Laboratory where the Test has been conducted.

Name of the Type Test.

NESCL/OPTCL/CS-OS-619-01

ANNEXURE-C

5 6 7 8

Whether the Test reports are valid as per Clause No.8.1 of T.S. Whether the copy of Test Report in complete shape alongwith drawings etc. furnished or not ? Whether the Tested I.V.T. fulfills the technical require-ments as per TS. If the type tested I.V.T does not fulfill the technical requirements as per this specification, whether the bidder agrees to conduct the particular test(s) again at their own cost without any financial liability to OPTCL in the presence of OPTCLs representative within the specified delivery period. Re mark

CHECK LIST TOWARDS TYPE TEST REPORTS.

E27-GTP- Page 12 of 196

Signature of the Tenderer with seal and date.

GUARANTEED TECHNICAL PARTICULARS

BATTERY AND BATTERY CHARGER

NESCL/OPTCL/CS-OS-619-01

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ANNEXURE I

SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR 220V LEAD ACID PLANTE STORAGE BATTERY.
[To be filled in by the bidder] 350AH/550AH Values/Others 1. 2. 3. 4. 5. [a] [b] [c] [d] [e] 6. [a] [b] [c] [i]. [ii]. [iii] [iv] [v]. [vi] 7. 8. 9. 10. 11. [a] [b] [c] 12. Manufacturers Name and address alongwith Fax No. & Tele phone No. Conforming to standards Type and designation as per ISS Manufacturers type and designation AH capacity and voltage of the battery at 27 deg.C. At 10 hour rate of discharge. At 5 hours rate of discharge. At 1 hour rate of discharge At 1 minute rate of discharge. At hour rate of discharge. Open circuit voltage of each battery cell. Fully charged Floating condition. When completely discharged at. 10hr. rate. 5 hour rate 1 hour rate hr. rate 1 minute rate 1-second rate. Recommended float charging voltage [volts] across the battery terminals. Recommended boost charging voltage [volts]. Time required for boost charging from discharged conditions [in hours] Trickle charging Current range/cell AH capacity at 10 hour rate at 10 hour rate at room temperatures of : 15 deg C. 27 deg C. 50 deg C. CELL DETAILS

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[i]. [ii]. [iii]

No. of cells per battery Total nos. of plates per cell. No. of positive plates per cell.

(iv) (v) (vi) (vii) (viii) (a) (b) (c) (d) (e) ix. (a) (b) (c) (d) (e) x. xi. xii. (a) (b) (c) 13. 14. (a) (b) (c) 15. 16. (a) (b) (c)

Type of positive plate No. of negative plates per cell Type of negative plate Surface area of plates in sq. mm.
CONSTRUCTIONAL DETAILS AND DIMENSIONS OF

Positive plate Negative plate Material of the container Thickness of the container Overall dimensions of each cell (LxBxH) Weight per Cell (Kg) Active elements-positive Active elements-Negative Container Net dry weight Weight with electrolyte Distance between centre of cells where erected. Nominal cell voltage. Internal resistance of each cell at Fully charged condition Fully discharged condition Floating condition Type, Thickness and materials of the separators Containers Type Material Outside dimensions (LxBxH) Cover and its type and material Clearance in mm between Top of plates and top of container Bottom of plates and bottom of container Edges of plates and inner surface of container.

NESCL/OPTCL/CS-OS-619-01

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17. 18. (a) (b) (c) (d)

Sediment space (depth) in mm


ELECTROLYTE

(i) (ii) (iii) (e)

(f)

(i) (ii) 19. (a) (b) (c) 20. (a) (b) 21. (a) (b) (c) (d) (e) (i) (ii) (f) (g)

Amount of electrolyte and specific gravity at 27 deg. C for first filling. First filling per set with 10% of extra furnished. Electrolyte conforms to standard Rated specific gravity of electrolyte when fully charged at rooms temperature of 15 deg. C 27 deg. C 50 deg C. Specific gravity of electrolyte at the end of discharge at 10 hour discharge rate. Maximum electrolyte temp. that the cells can withstand without injurious effect. Continuously For short period
INTER CELL CONNECTOR

Whether Inter-cell connector to be furnished ? (Yes / No) Type of inter-cell connector (bolted or others) Materials of inter cell connector Inter row, inter-tier connectors and end take-off furnished ? (Yes / No) Description, size, current rating, type and material. RACKS No. of racks per battery No. of cells per rack Type of racks (rows and tiers) Material of the rack Racks provided with Numbering tags for cell Teak wood clamps for cables Whether anti-acid coating provided ? Description of rack insulators
NESCL/OPTCL/CS-OS-619-01 16 E27-GTP- Page 16 of 196

(h) (i) (j) 22.

Outline dimensions of racks Net weight of racks Shipping weight Recommended rate for charging Start the battery in 8 hours. (a) Current (b) Voltage 23. Recommended float charge rate 24. Resistance of the battery including inter-connector between the cells in ohms. 25. Maximum short circuit current per (a) battery (b) Allowable duration of short circuit 26. Short circuit current for a dead short across the battery terminals when (a) Float at 2.1 volts per cell. (b) Boost charge to 2.75 volts per cell. 27.(a) Time to full charge at finishing rate only (b) Time to full charge at higher starting rate (c) Time for full charge to charge by two step charging at starting up and finishing rates 28. Guaranteed AH efficiency at 10 hour rate of discharge in percent. 29. Guaranteed WH efficiency at 10 hour rate of discharge in percent. 30. Instructions for filling and initial charging of the battery with finishing and two step charging rates. 31. Recommended interval at which battery should be discharged at 10 hour rate and quick charged. 32. Recommended floating voltage per cell and the minimum variation. 33. Recommended maximum period of storage before the first charge. 34. Average life in years

Finish

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35. 36. 37. 38.

39.

(a)

(b)

(c)

(i) (ii) (iii) (d)

Guaranteed life of battery in years. Estimated life of battery in years. Total shipping weight of battery units Dimensioned lay-out drawings of the rack and battery to be attached with the tender. (Whether furnished ? Yes / No) The following characteristic curves, to be furnished alongwith the tender (whether furnished) Battery discharge curves at various rates between one minute and 10 hour rate. (Yes / No.) Curves showing the relation between the specific gravity and amount of charge in the battery for both charging and discharging conditions. (Yes / No) Curves showing the relation between cell voltage and charging current when charged at Finishing rate (Yes/ No) High starting rate (Yes/ No) Two step charging by starting and finishing rate (Yes / No) Curve of internal resistance at the end of various discharge rates (Whether furnished (Yes / No)

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ANNEXURE II GUARANTEED TECHNICAL PARTICULARS FOR BATTERY CHARGER (220 V D.C. SYSTEM) SUITABLE FOR SPECIFIED LEAD ACID PLANTE STORAGE BATTERY (To be filled in by the Bidder) Values/ Others 1. 2. 2.1 2.2 2.3 3. 4. 5. 6. 6.1 6.2 6.3 6.4 7. 8. 8.1 8.2 9. 10. Manufacturers Name Rated output of the charger Voltage (volts) Current (amps) Power factor Short time rating Type of cooling Hottest stack temperature (0C) Charger dimensions Height (mm) Depth (mm) Width (mm) Sheet thickness (mm) Charger weight Charger rated output current Float charging mode Boost charging mode Load limiter current setting range (Trickle mode) RECTIFIER TRANSFORMER
19

Float

Boost
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NESCL/OPTCL/CS-OS-619-01

Charger 10.1 Make 10.2 Type 10.3 Rated KVA 10.4 Over current impedance (ohms) 10.5 Input line winding connection in vector representation 10.6 Rated primary voltage (volts) 10.7 Rated secondary voltage (volts) 10.8 Rated frequency (Hertz.) 10.9 Rated output (amps) 10.10 Turn ratio 10.11 Insulation level 10.12 Impulse withstand test voltage (KVP) 10.13 One minute power frequency over voltage. (a) (b) Primary winding (KV-rms). Secondary winding (KV-rms)

Charger

10.14 Material of primary winding conductor 10.15 Material of secondary winding conductor 10.16 Size, Cross-sectional area and current density of primary winding conductor. 10.17 Size, cross-sectional area and current density of secondary winding conductor 10.18 No. of turns of primary / phase 10.19 No. of turns of secondary / phase 10.20 Name of the insulating materials used and class 10.21 Core 10.21.1 Name of the core material 10.21.2 Grade of the core 10.21.3 Thickness of core material (mm) 10.22 Maximum temperature rise over an ambient temperature of 500C

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(a) Primary Winding (0C) (b) Secondary Winding (0C) (c) Core (0C) 10.23 standards applicable

11.0 RECTIFIER ASSEMBLY : 11.1 Make 11.2 Type of semi conductor material 11.3 Rated direct current per cell (A) 11.4 Rated direct voltage (V) 11.5 Rated input voltage (V) 11.6 Type of connections of rectifier elements. 11.7 Forward power loss and reverse power loss (watts). 11.8 Forward voltage drop and reverse voltage drop (volts) 11.9 Conversion efficiency (%) 11.10 Rated DC output voltage (V) 11.11 Rated AC input voltage (V) 11.12 Rated output current (A) 11.13 Ripple factor 11.14 Voltage factor 11.15 Current factor 11.16 Maximum temperature rise over an ambient temperature of 500C (0C) 11.17 Maximum permissible ambient temperature for guaranteed rating (0C) 11.18 Maximum and minimum permissible humidity rating (%) 11.19 Life expectancy (years) 11.20 Standard(s) applicable 11.21 Characteristic curve of DC output plotted against output current (Whether submitted ?) Yes / No. 12.0 AUTOMATIC VOLTAGE REGULATOR 12.1 manufacturers name
NESCL/OPTCL/CS-OS-619-01 21 E27-GTP- Page 21 of 196

12.2 Manufacturers type 12.3 Percentage stabilisation of the rectifier with the help of AVR when (a) (b) Input voltage changes with of its nominal value. DC output of the rectifier varies from no-load to full load.

12.4 Rated output voltage 12.5 Allowable AC frequency fluctuations 12.6 Voltage setting range 12.7 Response time of automatic voltage regulator 13.0 Manual voltage regular (float mode) 13.1 Type 13.2 Voltage setting range 14.0 Boost charging current setting range 15.0 Boost charging limit setting range 16.0 DIODES 16.1 Manufacturers name 16.2 Type of circuit 16.3 Method of construction 16.4 Continuous current rating (Amps.) 16.5 Short time current rating (Amps) 16.6 Type of cooling 16.7 Forward power loss and reverse power less (W) 16.8 Life expectancy 16.9 Forward voltage drop on rated current 16.10 Resistance offered for reverse current flow 16.11 Maximum temperature rise over an ambient temperature of 500 C. 17.0 CONTACTORS / MOULDED CASE CIRCUIT BREAKERS 17.1 Type 17.2 Make 17.3 Rated voltage (V)
NESCL/OPTCL/CS-OS-619-01 22 E27-GTP- Page 22 of 196

17.4 Rated continuous currents (A) 17.5 Contact material 17.6 Operating coil 17.6.1 Voltage (V) 17.6.2 Voltage range and power for closing and holding 17.6.3 Voltage range and power for drop off. 17.7 Thermal trip rating 17.8 Thermal trip time 17.9 Details of CT if any 17.10 Auxiliary contacts 17.10.1 Number 17.10.2 Current rating 17.11 Characteristics of back-up HRC fuse 18.0 RELAYS : 18.1 Make and type of protective and alarm relays (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) Thermal overload relay Input under voltage relay Single phasing alarm relay Phase reversal relay D.C. output over-voltage relay D.C. output under voltage relay Charger failure relay Battery earth fault relay A.C. input failure relay (for connecting the D.C. load) Fuse failure relay Alarm accept relay

18.2 Rated voltage of each of the above (a) AC/DC (b) Permissible variation (c) Frequency

NESCL/OPTCL/CS-OS-619-01

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18.3 VA burden of each of the above 18.4 Operating time of each of the above 18.5 Time vs current curves of each of the above. (to be enclosed alongwith the offer) 18.6 Reset time 18.7 Accuracy 18.8 Setting range 18.9 Reset factor 18.10 Number of contacts (a) (b) Normally open Normally closed

18.11 Rating of contacts (a) (b) (c) Rated Voltage (V) Rated making and breaking Continuous rating

18.12 No. of operations 18.13 Operation indicator 19.0 INDICATING LAMPS 19.1 Manufacturers name 19.2 Type and designation 19.3 Permissible voltage variation 19.4 19.5 20.0 20.1 Rated power consumption (watts). Series resistance, if any SWITCHES: Manufacturers name

20.2 Ratings (a) Continuous current (b) Short circuit making capacity (c) Breaking capacity

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(d) Voltage 20.3 Operating mechanism details 20.4 Type of visual indication (a) OFF and ON position (b) Fuse blow out 21.0 FUSES (a) Make (b) Type (c) Rating (Amps) (d) Interrupting rating (KA) 22.0 INSTRUMENTS 22.1 Manufacturers Name (a) Ammeter (b) Voltmeter 22.2 Type (a) Ammeter (b) Voltmeter 22.3 Standard (a) Ammeter (b) Voltmeter 22.4 Scale range 22.4.1 Ammeter (a) Float charger (b) Boost charger (c) Battery float (d) Battery boost 22.4.2 Volt meter (a) Input supply (b) Charger output (c) Load

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22.5 Size of dial (a) Volt meter (b) Ammeter 22.6 Accuracy class (a) Volt meter (b) Ammeter 22.7 Temperature at which calibrated 22.8 Limit of errors 22.9 Out line dimensions 22.10 Type of mounting 22.11 Selector switch for volt meter (AC & DC) (a) Make (b) Rating 23.0 CAPACITOR 23.1 Manufacturers name 23.2 Type 23.3 Capacitance (Farad) 23.4 Maximum temperature rise over an ambient temperature of 500C. 24. 25. Reference float voltage at ambient temperature of 270C Whether protection is given for float voltage to Avoid low battery voltage due to sensor or circuit Malfunction. (Yes/ No)

NESCL/OPTCL/CS-OS-619-01

26

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ANNEXURE IV-A (For Testing of Battery) (To be filled in by the bidder) CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS/ METERS
Name of the Test Meters & Equipments required for the corresponding test with range, accuracy, make & Sl. No. Date of Calibration Due date of Calibration Name of the Calibratig Agency Whether Calibrating Agency is Govt. approved Whether documents relating to Govt. approval of the calibrating Agency furnished Whether the meters/ equipments fulfil the accuracy class as per calibration report. Whether the calibrating agency has put any limitation towards the use of the particular meter/ equipment. If yes, state the limitations 9 Whether the calibrating agency has put any limitation towards the use of the particular meter/equipment/ meter. State the colour of the affixed sticker 10 Inspite of imposed limitations. Whether the particular meter / equipment can still be used ? Justify its use for corresponding test(s) 11 Remarks

12

Signature of the tenderer with seal & date

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 27 of 196

ANNEXURE IV-B (For Testing of Battery Charger) (To be filled in by the bidder) CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS/ METERS
Name of the Test Meters & Equipments required for the corresponding test with range, accuracy, make & Sl. No. Date of Calibration Due date of Calibration Name of the Calibratig Agency Whether Calibrating Agency is Govt. approved Whether documents relating to Govt. approval of the calibrating Agency furnished Whether the meters/ equipments fulfil the accuracy class as per calibration report. Whether the calibrating agency has put any limitation towards the use of the particular meter/ equipment. If yes state the limitations 9 Whether the calibrating agency has put any limitation towards the use of the particular meter/equipment/ meter. State the colour of the affixed sticker 10 Inspite of imposed limitations. Whether the particular meter / equipment can still be used ? Justify its use for corresponding test(s) Remarks

11

12

Signature of the tenderer with seal & date

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 28 of 196

ANNEXURE V A (To be filled in by the bidder) CHECK LIST TOWARDS TYPE TEST REPORTS FOR BATTERY
Name of the Type Test Date Test of Name of the Laboratory where the Test has been conducted Whether Laboratory Government approved the is Whether the Test report is valid as per Spn. Whether the Test report in complete shape alongwith drawings etc. furnished or not ? 6 Whether the type tested Plante lead acid battery fulfills the technical requirements as per TS 7 If the type tested battery does not fulfill the technical requirements as per this specification, whether the bidder agrees to conduct he particular type test again at their own cost without any financial liability to OPTCL in the presence of OPTCLs representative within the specified delivery period 8 Remarks

Signature of the tenderer with seal & date

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 29 of 196

ANNEXURE V B (To be filled in by the bidder) CHECK LIST TOWARDS TYPE TEST REPORTS FOR BATTERY CHARGER
Name of the Type Test Date Test of Name of the Laboratory where the Test has been conducted Whether the Laboratory is Government approved Whether the Test report is valid as per Spn. Whether the Test report in complete shape alongwith drawings etc. furnished or not ? Whether the type tested battery charger fulfills the technical requirements as per TS If the type tested battery charger does not fulfill the technical requirements as per this specification, whether the bidder agrees to conduct he particular type test again at their own cost without any financial liability to OPTCL in the presence of OPTCLs representative within the specified delivery period Remarks

Signature of the tenderer with seal & date.

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GUARANTEED TECHNICAL PARTICULARS

FOR

SF6 AND VACUUM CIRCUIT BREAKERS

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GUARANTEED TECHNICAL PARTICULARS FOR CIRCUIT BREAKERS ( To be filled in & furnished by the Bidder , separately for 245kv &145 KV SF6 Circuit Breakers) 1. (a) (b) 1. 2. Makers name and country of manufacture Manufacturers type Designation

Applicable technical standards (a) (b) Rated voltage(kV) Rated frequency(Hz)

4. Number of Poles 5. Class 6. Rated normal current (a) Under site conditions(Amps) (b) Rated (Amps) 7. (a) Rated short circuit breaking current (i) (ii) (iii) (iv) (iii) (b) Rms value of AC component of rated short circuit current (KA) Percentage DC component Assymetrical Breaking Current at Highest System Voltage Certificate or report no Oscillogram no. Rated short circuit making current (KA peak)

(i) At Higher rated Voltage (ii) At Lower rated Voltage (c) (i) Maximum Breaking capacity Under Phase Opposition(KAP) (iii) (iv) Max Pole discrepancy(ms) Max arc duration & Corresponding current under lockout pressure

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8. First pole to clear factor 9. Rated transient recovery voltage for terminal faults (kV peak) 10. Rated characteristics for short line faults. 11. Rated operating sequence 12. Rated duration of short circuit(Sec.) 13. Rated out of phase making & breaking current (kA) 14. (a) (ii) (b) (i) (ii) (iii) (iv) (v) (c) Opening time (ms) (i) Maximum Opening time under any condition With limiting Voltage & Pressure. At 100% rated breaking current (ms) At 50% rated breaking current (ms) At 25% rated breaking current (ms) At 10% rated breaking current (ms) Maximum arcing time at lowest fault current (ms). Break Time (ms) (i) (ii) (iii) (iv) (v) (v) At 100% rated breaking current (ms) At 50% rated breaking current (ms) At 25% rated breaking current (ms) At 10% rated breaking current (ms) Maximum break time at lowest fault current (ms). Maximum Total Break Time under any duty condition For any current up to rated breaking current with limiting condition of Voltage & Pressure(ms)

Arcing time (ms)

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(d) (e)

Closing time (ms) Minimum dead time for 3 phase reclosing (f) Maximum Close Open Time under any condition With limiting Voltage & Pressure.

(g) 15. 16. 17.

Minimum Time Interval between each make/ Break Operation.

Rated line charging breaking current (kA) Rated small inductive breaking current (kA) (i)Max. rise of temperature over ambient for current rating under sl. 6. (ii)Max. rise of temperature for Main contacts over design ambient temperature of 50deg C.

18.

Interrupting capacity based on duty cycle as per sl. 11. (a) (b) AC ;component (kA) Percentage DC component.

19. 20. 21. 22. 23.

Latching current (kA) No. of breaks in series per pole. Length of contact travel (mm) Total length of break per pole (mm) Rate of contact travel: (a) (b) At tripping (metres/sec.) At closing (metres/sec.)

24.

Type of devices, if any, used to obtain uniform voltage distribution between breaks.

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25.

Recovery voltage distribution between breaks in percent of rated voltage. (a) (b) (c ) Single line to ground fault Interruption on short lines. Switching off an unloaded, transformer

26.

(i) Type of main contact. (ii) Number of auxiliary contacts per pole for normal operation(NO & NC) (iii)Number of auxiliary contacts per pole provided for Owners use(NO & NC) (iv) Current rating of Auxiliary contacts Type of arcing-contacts and/or arc control device

27.

28.

Material of contacts: i. ii. iii. iv. Main Arcing Whether contacts are silver plated Thickness of silver coating mm v. Contact pressure, kg/sq. mm.

29. Insulation level of the breaker: (a) 1 minute power frequency withstand voltage kV rms(Dry & Wet) (i) Between live terminals & Ground (ii) Between terminals with Breaker contacts open (b) Switching surge withstand test Voltage kV (peak) - To earth (c ) Across open contacts

Lightning impulse withstand test voltage, kV(peak)

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- To earth (d) Across open contacts

Max. dynamic power frequency over voltage withstand kV (peak)

30.

i) ii) iii)

RIV level (Max) Corona inception voltage (kV rms) Corona extinction voltage (kV rms)

31.

Minimum clearances (a) (b) ( c) Between phases (live parts)(mm) Between live parts and earth (mm) Total Creepage Distance (i) To ground (ii) Between Terminals

32. 33.

Whether the circuit breaker is fixed trip or trip free Method of closing (a) Normal (b) Emergency Type of closing mechanism (a) (b) Normal voltage of closing Pick up range (volts DC) Power at normal voltage of closing mechanism (watts) Power at 85% of normal voltage of closing mechanism(watts) (c) No of closing coils in operation

34. 35.

36. (b)

(a)

37. 38.

Type of tripping mechanism Number of Tripping Coil (A) Normal voltage of tripping coils(volts)

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(a) (b)

Power at normal voltage for Tripping coils (watts) Power at 70% normal voltage for Tripping coils (watts).

(c) No. of tripping coils in operation (d) Pick up range (V DC) (B) Number of close open operation (i) possible after failure of AC supply to motor (ii) Time required for motor to charge the closing spring(Sec) (iii) Wheather indication of spring charged condition will be provided in control cabinet.

39. 40.

Arc duration at 100% (ms) Interruption capacity: a) Opening Arcing time no. of loops and time including resistor current duration (cycle) Resistor current duration (cycle) Total length of the arc (mm) Max. length of the arc (mm) Total interrupting time measured from instant of trip coil energisation to arc extinction of resistor current (cycles) b) Closing time measured from instant of application of power to

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closing device upto arcing contacts touchings (cycles) 41. arc Critical current (current giving the longest when a break takes place) (kA) a) Recovery voltage when circuit breaker tested at 100% rated breaking capacity (kV inst.) b) Rate of rise of restriking voltage at breaking i) for 30% breaking capacity (kV/microsecs.) ii) for 100% breaking capacity (kV/microsecs.) c) Maximum over-voltage factor of the circuit breaker when switching off. i) Unloaded transformers ii) Loaded transformer iii)Open circuited lines 42. When switching of synchronous systems: (a) Max. current (kA) (b) Max. contacts of 1 pole (kV) No. of openings the circuit breaker is capable of performing without inspection, replacement of contacts or other main parts. (a) (b) at 50% rated current at 100% rated current (c ) at current corresponding to 50% rated breaking capacity. (d ) at current corresponding to 100% rated breaking capacity.

43.

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44. (A)a) W eight of complete circuit breaker (Kg). b) Impact loading for foundation design, to include deed load plus impact value on opening at maximum interrupting ratings, in terms of equivalent static load (Kg.) c ) Overall dimensions: Height (mm) Width (mm) Length (mm) (B)- Type & Material of Gasket used to ensure gas tight joints for (i)Metal to Metal Joint (ii) Metal to Porcelain Joints (C ) Type & Make of a) Density Monitor b)Pressure Gauge (D) Density Monitor Setting a) Lock Out b) Alarm Porcelain: a) b) c) d) e) f) g) h) i) j) k) l) Make Type Descriptive pamphlet no. Weight (kg.) Transport dimensions (mm) Height above floor, required to remove porcelain (mm). Insulation class One minute power frequency withstand, kV (rms) (dry & wet) Flash over voltage (kV) Lightning impulse withstand voltage kV (peak) (dry & wet) Switching surge withstand voltage kV (peak) (wet) Corona discharge voltage (kV rms)

45.

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m) n)

Creepage distance, total protected (mm) Permissible safe cantilever loading on installed porcelain (Kg.m)

46. (i)Rated pressure of SF6 gas in the circuit breaker (Kg/sq.cm ) (ii) Rated Pressure of SF6 in operating Chamber(kg/cm2) at 20deg C (iii) Limits of Pressure of extinguishing medium 47. Rated pressure of SF6 gas in the gas cylinders (Kg/sq.cm ) 48. (i)Quantity of SF6 gas required per single pole unit (Kg.) at rated Pressure & at 20 deg C (ii) Guaranteed Maximum Leakage rate per Year. 49. Quantity of SF6 gas per cylinder (Kg.) Standard to which SF6 Gas Complies. 50. (i) Weight of empty cylinder (Kg.) (ii) Wheather Breakers are dispatched filled with SF6 Gas or filled at site. 51. Quantity of absorbent required per pole (Kg.) 52. Recommended interval for renewal of absorbent in case of outdoor circuit breakers operating in tropical conditions.

53. Chemical composition of absorbent 54. Quantity of absorbent covered in the scope of supply (including spare quantities) 55. 56. Limits of gas pressure for pressure operation of circuit breaker (Kg/sq.cm ) Pressure and temperature at which the temperature compensated gas pressure switch will a. give alarm (Kg/sq.cm., deg. C) b. cut off (Kg/sq.cm. deg. C) Name of SF6 supplier and country of origin. Quantity of SF6 gas supplied for a. Actual use in breakers (Kg.) E27-GTP- Page 40 of 195

57. 58.

NESCL/OPTCL/CS-OS-619-01

59.

b. As spare (Kg.) Chemical composition of gas: a. Qty. of air by weight (ppm) b. Qty. of H20 by weight (ppm) c. Qty. of CF4 by weight (ppm) d. Qty. of free acid by weight (ppm) e. Density f. Oil Content g. Resistivity

60. Motor For Circuit Breaker a) Manufactures name & address b) Eqipment driven by motor or not. c) Motor Type d) Country of Origin e) Type of Duty f) Type of Enclosure & Method of Cooling g) Applicable Standard to which motor confirms h) Type of mounting i) Direction of rotations as viewed from non driving end. j) Standard Continuous rating at 50deg C k) Rated Voltage l) Rated Speed at rated Voltage & Frequency(rpm). m) Full Load current at rated voltage & frequency. n) Power Factor at rated load. o) Rating of the Motor. p) Time for fully charging the closing spring 61. Control Cabinet (a) Material of enclosure (b) Thickness of sheet steel (c) Painting for control cubicle (d) Paint shade (e) Degree of protection (f) Dimension (g) Material of gasket Name of the firm. Designation & Seal .. Signature of Bidder.. Date .

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SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR 36 KV CIRCUIT BREAKERS 1. 2. 3. 4. 5. a) b) 6. 7. 8. a) b) 9. Name of Manufacturer. Manufacturers type designation. Rated Voltage. KV KV

Maximum (continuous) service rated Voltage Normal current rating. Under normal conditions. Under site conditions. Short time current rating for seconds (rms) Maximum temperature rise over ambient. Breaking capacity. Symmetrical. Assymmetrical. Making capacity.

-C

KVA MVA KA

10. Total break time in ms.

a) at 10% rated interrupting capacity

MS

b) at rated interrupting capacity

MS

11.Arcing time.

M.S.

12.

Make time.

M.S.

13.

Minimum reclosing time at full rated

M.S.

Interrupting MVA from

the instant ofTrip coil energisation.

14.

Minimum dead time for 3 phase reclosing.-

M.S.

15.

Whether restricting free.

Yes/No

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16.

One minute dry power frequency Withstanding test voltage (KV rms) Between line terminal and ground objects. - KV rms.

Between terminal with breaker contacts open.

-KV rms.

17.

1.2/50micros full wave impulse withstand test voltage for the two cases above.

i)

Between line terminal & grounded objects.

-KV(Peak)

ii)

Between terminal with breaker Contacts open.

18. Busing or Insulators :

i)

Type of bushing.

ii)

Dry 1 minute power frequency

KV rms

withstand test voltage.

iii)

Dry flashover value.

KV rms.

iv)

Wet flashover value.

KV rms.

V)

1.2/50 impulse withstand

KV(Peak)

vi)

Creepage distance.

mm

vii)

Puncture value of bushing.

KV

viii)

Weight of bushing.

Kg.

19. Minimum clearance in air.

i)

Between phases.

mm

ii)

Live parts to earth.

mm

iii)

Live parts to ground level

mm

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iv)

Between live parts & grounded object. - mm

20.

Number of poles of circuit breaker.

21.

Number of breaks per phase.

22.

Total length of break per phase.

23.

Type of main contacts.

24.

Type of Aux. Contacts.

25.

Materials of auxiliary contacts.

26.

Contacts silver plated or not.

27.

Thickness of silver plating.

28.

Contact pressure.

29.

Voltage distribution between breaker.

30.

Type of device if any, used to limit

the rate of rise or restricting voltage.

31.

Voltage grading device if any used.

32.

Number of auxiliary contacts provided.

i)

Those closed when breaker is closed.

ii) iii)

These open when breaker is closed. Those adjustable with respect to the position of main contacts. Type of operating mechanism. i) Operning ii) Closing.

33.

34. 35.

Control circuit voltage. Power required for trip coil Watts

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at 220V D.C. 36. Power required for close coil At 220V D.C. 37. Watts

Frequency at which contacts are To be replaced.

38. 39.

Nos. of terminal connector. Steel support structure galvanized Whether yes or no Yes/No Kg.

With foundation Nuts & Bolts to be provided 40. 41. 42. Type test certificate Furnished Circuit Breaker weight. Quantity. Nos.

Name of the Firm:-

Signature of the bidder:-

Designation & seal:-

Date:-

NESCL/OPTCL/CS-OS-619-01

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GUARANTEED TECHNICAL PARTICULARS

FOR

CURRENT TRANSFORMER

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GUARANTEED TECHNICAL PARTICULARS FOR CURRENT TRANSFORMER TO BE FILLED BY THE BIDDER.


Sl. No. Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

1. 2.

3. 4. 5. 6. 7.0 7.1

7.2

8.

9. 10.

Bidders name and address Name and address of the Manufacturer Manufactures type designation Standards applicable Rated frequency (HZ) Rated Voltage (KV) Rated current (A) Rated continuous current (A) Rated extended primary current (A) Short time thermal current withstand for stipulated time duration (KA) Dynamic current withstand (KAP) 1.2/50 s impulse withstand voltage (KVP)

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

11.

12. 13.

One minute dry and wet power frequency withstand voltage (KVrms) No. of cores per CT Transformation Ratio No. of secondary turns Rated output at all ratios for metering core (VA) Accuracy class Minimum Knee point voltage at different taps for all PS class cores (V) Secondary winding resistance at different taps for all cores () (750C) Maximum exciting current at all ratios (for all PS class cores) 100% KPV

14.

15.

16. 17.

18.

19.0

19.1

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

19.2

19.3

19.4

20.

21.

22.

23.

24. 25. 26. 26.1 26.2

(Knee point voltage) (mA) 25% KPV (Knee point voltage) (mA) 20% KPV (Knee point voltage) (mA) 10% KPV (Knee point voltage) (mA) Instrument security factor at different ratios. Radio interference voltage at 1.1 Vr / 31/2 at 1.0 MHZ (Micro volts) Whether auxiliary CT provided for metering winding Corona extinction voltage (KV rms) Partal discharge level (PC) Total creepage distance (mm) Primary No. of primary turns Material and cross-section of primary (mm2)

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

26.3 27.

28.

28.1 28.2 28.3 . 28.4 . 29.

29.1 29.2 29.3 . 29.4 . 30. 31.

Type of primary Whether CT is suitable for transportation horizontally. Percentage current (ratio) error and phase displacement in minutes at rated burden and at 5% rated current 10% rated current 20% rated current 120% rated current Percentage current (ratio) error and phase displacement in minutes at 25% rated burden and At 5% rated current At 10% rated current At 20% rated current At 120% rated current Quantity of oil per CT (Litres) Standard to which oil

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

32.

32.1 32.2

32.3 32.4 32.5

32.6 32.6 .1 32.6 .2 33.

conforms generally. Characteristics of oil (prior to filling) Breakdown voltage (KVrms) Dielectric dissipation constant (tan delta) Water content (ppm) Gas content Interfacial tension at 270C (N/m) Specific resistance At 900C (cm) At 270 C (cm) Whether current transformers are hermetically sealed. If so, how ? Total weight (Kg) Transport weight (Kg) Temperature rise over an ambient temperature of 500C for continuous

34. 35. 36.1

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

36.1 36.2 36.3

37.

37.1 37.2 37.3 38.

38.1 38.2

38.3 38.4

38.5

operation at rated continuous thermal current. Winding Oil External surface of the core, metallic parts in contact with or adjacent to insulation. Whether CT characteristic curves enclosed. Ratio and phase angle curve Magnetisation curves Ratio correction factor curves. DATA ON PRIMARY WINDING Rated primary current (A) No. of conductors in one turn No. of turns of primary Material of the primary conductors Size of the primary conductor

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

38.6

38.7

38.8

38.9

38.1 0

(Bare/ Insulated (mm x mm) Cross-sectional area of each conductor (mm2) Total crosssectional area of primary winding (mm2) conductors Current density(A/mm2) (i) At highest ratio (ii) At intermediate ratio (iii) At lowest ratio Short circuit current densiry (A/mm2) (i) At highest ratio (ii) At intermediate ratio (iii) At lowest ratio Ampere-turn of Primary (AT) (i) At highest ratio (ii)At intermediate ratio (iii) At lowest

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

38.1 1 38.1 2 39. 39.1

39.2 39.3

39.3 .1 39.3 .2 39.3 .3 39.3 .4 39.3 .5 39.4 39.4 .1 39.4 .2 39.4 .3 39.4 .4 39.4 .5

ratio Length of primary conductor (m) Weight of primary winding (kg.) CORE Material and grade of the core Thickness of core (mm) Net Iron crosssectional area of core (mm2) Core-1 Core 2 Core 3 Core 4 Core 5 Mean magnetic path length (cm) Core 1 Core 2 Core 3 Core 4 Core 5

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

39.5

39.6

39.7 39.7 .1 39.7 .2 39.7 .3 39.7 .4 39.7 .5 39.8

Whether B-H curve for the core material, used, furnished ? (B-wb/m2, HAT/cm) Whether specific loss vs. flux density graph for the core material used furnished ? Axial length of core (mm) Core 1 Core 2 Core 3 Core 4 Core 5 Inside diameter / outside diameter of the cores (mm) Core 1 Core 2 Core 3 Core 4 Core 5

39.8 .1 39.8 .2 39.8 .3 39.8 .4 39.8

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

.5 39.9 39.9 .1 39.9 .2 39.9 .3 39.9 .4 39.9 .5 40. 40.1

Weight of the core (kg) Core 1 Core 2 Core 3 Core 4 Core 5 SECONDARY WINDINGS Rated secondary current (A) Material of the secondary windings Size of the secondary conductor [Bare / Insulated] [mm] Core 1 Core 2 Core 3 Core 4 Core 5 Cross sectional area of the

40.2

40.3 .

40.3 .1 40.3 .2 40.3 .3 40.3 .4 40.3 .5 40.4

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

40.4 .1 40.4 .2 40.4 .3 40.4 .4 40.4 .5 40.5

secondary conductor (mm2) Core 1 Core 2 Core 3 Core 4 Core 5 Current density of secondary windings (A/mm2) Core 1 Core 2 Core 3 Core 4 Core 5 No. of secondary turns Core 1 Core 2 Core 3 Core 4 Core 5

40.5 .1 40.5 .2 40.5 .3 40.5 .4 40.5 .5 40.6 40.6 .1 40.6 .2 40.6 .3 40.6 .4 40.6

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

.5 40.7 40.7 .1 40.7 .2 40.7 .3 40.7 .4 40.7 .5 40.8 40.8 .1 40.8 .2 40.8 .3 40.8 .4 40.8 .5 40.9

No. of layers Core 1 Core 2 Core 3 Core 4 Core 5 No. of turns / layer Core 1 Core 2 Core 3 Core 4 Core 5 Average length / turn of secondary windings (mm) Core 1 Core 2 Core 3 Core 4 Core 5

40.9 .1 40.9 .2 40.9 .3 40.9 .4 40.9 .5

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

40.1 0

40.1 1 40.1 1.1 40.1 1.2 40.1 1.3 40.1 1.4 40.1 1.5 41 41.1

Resistance of the conductor used for secondary winding per meter length at 750C (/M) Weight of secondary windings (kg) Core 1 Core 2 Core 3 Core 4 Core 5 INSULATION Name and class of insulating material between core and secondary winding. Name/s of Insulating materials between secondary winding and primary windings. Insulating materials used to achieve

41.2

41.3

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

42. 42.1

42.1 .1

42.1 .1 42.1 .2 42.1 .3 42.1 .4 42.1 .5 42.2

grading of capacitance. DIAMETER OF WINDINGS Inside / outside diameter of secondary windings (mm) Inside / outside diameter of secondary windings (mm) Core 1 Core 2 Core 3 Core 4 Core 5 Inside / outsde diameters of primary winding (mm) Minimum clearance from tank (mm) Minimum clearance from secondary to tank (mm) TANK AND SECONDARY TERMINAL BOX Material of the

42.3

42.4

43.

43.1

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

43.2

43.3

43.4

43.5

43.6

43.7

43.8

44. 44.1 44.2

CT tank Material of the CT secondary terminal box Thickness of CT tank material (mm) Thickness of CT secondary terminal box material (mm) Zinc coating of the CT tank (gm/m2) as per relevant upto date ISS Zinc coating of the CT secondary terminal box (gm/m2) as per the relevant upto date ISS. Ingress protection rating of the secondary terminal box. Weight of the tank, fittings and other accessories (kg) TERMINAL CONNECTOR Manufacturers name Applicable standard

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

44.3 44.4 44.4 .1 44.4 .2 44.4 .3 44.5 44.6 44.7 44.8

Type Material of connector Clamp body Bolts and Nuts Spring washers Rated current (Amp) Rated terminal load (Kg) Factor of safety Minimum thickness of any part (mm) Weight of clamp complete with hardwares (kg) Type test reports as per IS enclosed OGA drawing enclosed INSULATOR Manufacturers name Type Applicable standards Height (mm) Diameter (top) (mm) Total creepage distance (mm) Rated voltage

44.9

44.1 0 44.1 1 45. 45.1 45.2 45.3 45.4 45.5 45.7 45.8

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Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

. 45.9

(KV) Power frequency withstand voltage for 1 min. dry and wet. (KV rms)

45.1 0

1.2/50 microsec impulse withstand voltage (KVP) Corona extinction vollage (KV)

45.1 1

45.1 2 45.1 3

Weight (Kg)

Maximum allowable span (mm)

45.1 4 45.1 5 46.

Cantilever strength (Kg) The drawing enclosed. Dielectric dissipation factor at 245/1.732KV (for 220KV C.T) NESCL/OPTCL/CS-OS-619-01 E27-GTP- Page 63 of 195

Sl. No.

Description
a)400200A100/ 1-1-1A

33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A

132KV b)600300150A/ 1-1-11A c) 400200100A/ 1-1-11A d)400200A/ 1-1-11A

220KV

1200-600300A/ 1-1-1-1-1A

47.

and 145/1.732 KV (for 132 kv C.T.) at ambient temperature. Accuracy class of standard C.T. to be used towards determination of ratio errors and phase angle errors for metering cores.

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GUARANTEED TECHNICAL PARTICULARS

FOR

CONTROL CABLE & POWER CABLE

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E27-GTP- Page 65 of 195

PART 4: SCHEDULES 25. TECHNICAL DATA SCHEDULES 3. 650/1100V Cable Schedule

The Contractor must complete a schedule for each size of cable supplied
ITEM NO. 1 DESCRIPTION Standards to which the cable conforms UNITS IS-1554/IEC 502 BIDDERS OFFER

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Catalogue Number Conductor Material Conductor Strands Conductor Shape Conductor cross sectional area Outer Diameter of Conductor Number of Cores Reduced neutral conductor cross sectional area Insulation Material Minimum thickness of insulation Nominal thickness of insulation Outer Diameter over insulation Nominal thickness of inner sheathing Sheath Material Type of armouring Number and diameter/size of armour wires/strips

Number mm2 mm mm2 mm mm mm mm No/mm

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18 19 20 21

Minimum outersheath thickness Nominal outersheath thickness Overall diameter of cable Minimum Bending Radius

mm mm mm mm

650/1100V Cable Schedule (Continued) ITEM NO. DESCRIPTION


22 23 24 25

UNITS kV ohm/km ohm/km A

BIDDERS OFFER

Cable identification per Clause 9 Rated Voltage per IEC 502/IS - 1554 Conductor DC resistance per km at 20C Conductor AC resistance per km at 20C and 50Hz Maximum continuous rating of cable in the conditions outlined in Clause 4: System Conditions Minimum insulation resistance per km at 90C Maximum permissible continuous conductor temperature Maximum permissible continuous outersheath temperature DC test voltage for 15 mins. after installation Delivery length per drum Weight of conductor per km Weight of cable per km Gross weight of full cable drum Outer diameter of the cable drum

26

27 28

Mohm/km C C kV m kg/km kg/km

29

30 31 32 33 34 35

kg
mm

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36 37 38 39 40

Width of cable drum Maximum permissible cable pulling tension Maximum permissible cable side wall pressure Manufacturers Name Country of Origin

mm

kg kg
-

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GUARANTEED TECHNICAL PARTICULARS

FOR

CONDUCTOR, EARTH WIRE, INSULATORS

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A P P E N D I X - IV Guaranteed Technical Particulars of Conductor ZEBRA PANTHOR ACSR CONDUCTOR: MOOSE Sl. No. 1. Description To be specified by Tenderers

Code Word

2.

Makers name address and Country. a) b) c) Aluminum rods Steel Wire/rods Complete conductor

3.

Stranding and wire diameter a) b) Aluminum. Steel.

4.

Standard nominal copper area in sq. mm

5.

Calculated equivalent aluminum area in sq. mm

6.

Actual aluminum area

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in sq. mm. 7. Standard area of cross section in sq. mm. a) b) c) Aluminum strand Steel strand Conductor

8.

Diameter of complete conductor in mm. Minimum ultimate tensile stress of strand, in Kg/sq. mm. Before stranding and after stranding for a) b) Aluminum strand. Steel strand

9.

10.

Guaranteed ultimate tensile strength of conductor in Kg. Minimum breaking load in Kg. Before stranding and after stranding for a) b) Aluminum strand. Steel strand.

11.

12. 13.

Purity of aluminum rods. Zinc coating of steel strand. a) Uniformity of coating number and/duration of dips. b) Minimum weight of coating gm/sq. mm.

14.

Weight in Kg. per K.M. a) Aluminum.

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b) c) 15.

Steel. Conductor.

Resistance in ohms per Km. at 20 c.

16.

Continuous maximum current rating of conductor in still air at 45 C ambient temperature, considering temp. rise of 50C.

17.

Modulus of elasticity of : Conductor.

18.

Co-efficient of linear expansion per degree centigrade of. a) b) c) Aluminum strand. Steel Strand. Conductor.

19.

Percentage of carbon in steel wire.

20.

Standard length of each peace in Km.

21.

Initial and final sags and tension and stringing charts, whether furnished.

22.

Tolerance, if any on standard length.

23.

Number of standard length in one reel.

24. 25.

Dimensions of the reel in cms. Weight of the Conductor

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in one reel in Kg. 26. 27. Weight of the reel in Kg. Gross weight of the reel including weight of the conductor. 28. Wheather the conductor will be manufactured as per the relevant Indian Standard Specification & as per Section-IV Technical specification of this specification. 29. Wheather the conductor will be Tested as per the relevant Indian Standard Specification & as per Section-IV Technical specification of this specification. ( Cause-12 of Section IV of Technical Specification) 29. Other particulars, if any.

Signature of the Tenderer

Address Fax No. Seal Ph. No.

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GUARANTEED TECHNICAL PARTICULARS OF THE GALVANIZED STEEL G.I. EARTH WIRE TO BE FURNISHED BY THE BIDDER(For 7/3.15 and 7/3.66mm)
1. 2. 3. Makers name, address and country Percentage of carbon content of the steel wire. Particular of steel strands a) Number of strands. b) Diameter c) Standard sectional area d) Minimum ultimate tensile strength. e) Minimum breaking land f) Final stress in steel wires (a) Uniformity of coating of number and duration of dips. 1. 2. b) Minimum weight of coating Standard overall diameter of ground wire. Area of cross section of ground wire. Guaranteed ultimate tensile strength of ground wire. Maximum working tension Resistance in ohms per KM at 200C. Standard length of ground wire. Modulus of elasticity of ground wire. Co-efficient of linear expansion. Zinc coating :a) Number of one minute dip b) Number of half minute dip. c) Quality of zinc Weight of coating on wire Process of galvanising : :

Mm Sq.mm N/mm2 N/mm2 KN/mm2 Minutes Number of dips.

4.

: : : : : : : : :

GM/m2 Sq.mm Mm N/mm2 N/mm2

5. 6. 7. 8. 9. 10. 11. 12. 13.

Km. Kg / cm2 Final Initial

: : : :

14. 15.

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GUARANTEED TECHNICAL PARTICULARS FOR INSULATORS (SEPARATE SHEETS MAY BE FILLED IN FOR EACH VOLTAGE RATING) Sl. No. 1. 1. 2. Makers name and address and country. Size and designation of Ball and socket and standard to which if will conform mm. No. of insulator discs per string. Outside dia of the disc. Mm Spacing mm Creepage distance of the single disc mm Electromechanical strength of single disc. Kg. Withstand voltage of single disc. Power frequency: a) Dry-kV (rms) b) Wet-kV (rms Description. Single Suspension 3. Double suspensi on 4. Single Tension 5. 6. Double Tension.

2.

3. 4. 5. 6.

7.

8.

8.1

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Sl. No. 8.2

Description.

Single Suspension

Double suspensi on

Single Tension

Double Tension.

Impulse voltage 1.2/50 micro second. a) PositivekV (peak) b) NegativekV (peak)

9.

Withstand voltage for the complete string. Power frequency: a) Dry-kV (rms) b) Wet kV (rms) With and without corona ang.

9.1

9.2

Lighting impulse voltage 1.2/50 micro second. a) Positive kV(peak) b) Negative Kv(Peak) -do-

9.3

Switching surge voltage 250/2500 micro second (for 400KV only) -doa) Dry-kV

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Sl. No.

Description.

Single Suspension

Double suspensi on

Single Tension

Double Tension.

(rms) b) Wet kV (rms) 10. Flashover voltage for the disc. Power frequency: a) Dry-kV (rms) b) Wet kV (rms) 10.2 Lighting impulse voltage 1.2/50 micro second. a) Positive kV(peak) b) Negative Kv(Peak) 11. Flashover voltage for the complete string. Power frequency: a) Dry-kV (rms) b) Wet kV With and without corona ring.

10.1

11.1

NESCL/OPTCL/CS-OS-619-01

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Sl. No.

Description.

Single Suspension

Double suspensi on

Single Tension

Double Tension.

(rms) 11.2 Lighting impulse voltage 1.2/50 micro second. a) Positive kV(peak) b) Negative Kv(Peak)

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E27-GTP- Page 78 of 195

GUARANTEED TECHNICAL PARTICULARS

FOR

ISOLATORS

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E27-GTP- Page 79 of 195

GUARANTEED TECHNICAL PARTICULARS FOR DISCONNECTOR (ISOLATORS) (To be filled in separately for Disconnectors of different voltage classes and types) 400/220/132/33 KV 1. 2. 3. 4. 5. 6. 7. Type / installation Manufacturers Name and Country of manufacure standard/s according to which the isolator are manufactured Maximum design voltage at which the isolator can operate (kv) frequency (Hz) Rated Voltage (kv) Max. current that can be safely interrupted by the isolator Inductive (A & % PF) Capacitive (A & % PF) 8. Continuous current rating (Amps) 9. (i) (ii) a) b) c) d) Rated short time current For 3 second (KA rms) Rated peak short time current (kVp) 10. Current density at the minimum cross-section of Moving blade (Amps/Sq.mm) Terminal pad Contacts Terminal Connector

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11. Max. temp rise of current carrying parts when carrying rated current continuously. (deg. C) 12. factor for specified site conditions. 13. a) b) ii) (a) (b) iii) (a) (b) iv) v) vi) Derating Insulation levels. i) Impulse withstand voltage (kV peak) Phase to Earth Across isolating Distance Switching surge withstand voltage (kV peak) Phase to Earth Across isolating Distance Power frequency withstand voltage (kV rms) Phase to Earth Across isolating distance Radio interference voltage at 1.1 times maximum line to ground voltage (micro volts) Corona inception voltage (kV rms) Corona extinction voltage (KV rms) 14. i) ii) iii) (a) (b) 15. a) Minimum clearance in air:

Between poles (mm) Between live parts and earth (mm) Between live part when switch is open On the same pole (mm) Between adjacent poles (mm) Rated mechanical terminal load Load along the terminal connector side (kg) ii) Load across the terminal connector side(kg) Contact zone Horizontal deflection (mm) Vertical deflection (mm) 16. Torque required to operate the switch in Kg. m.

14. (i) (ii)

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E27-GTP- Page 81 of 195

(iii)

Total amplitude of longitudinal movement w.r.t. conductor supporting fixing contact (mm)

15. ii) a) b) i) a) b) ii) a) b) iii) iv) a) b) c) v) a)

Design and Construction i) No. of Insulators per pole Contacts Material and grade Cross-sectional area in sq.mm Moving Blades Material and grade Cross sectional area Contact Support Material and size of channel / block Material and size of plate Rain hood Material grade and size Turn and twist mechanism Material and size of clamps Material and size of springs Whether springs are encased Nuts and Bolts. Size, material and grade in live parts. b) Size material and grade in other parts viii) Insulator base plate Material and size of plate below insulators

ix) a) b) x) a) b) c) xi)

Bearings. Material and size of housing No. of bearings, location and size Tandem pipe Size class and no. of pipes Size of shackle, screw No. of bearings / bush and its material and size Type of inter lock

NESCL/OPTCL/CS-OS-619-01

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xii) Down pipe size and class xiii) Type of universal / swivel joint a) b) a) Between bearing and down pipe Between down pipe and operating mechanism xiv) Operating mechanism Control cabinet Material and thickness Degree of protection Type size and no. of cable glands Whether removable gland plate provided. b) Make type, rating and qty. of motors per isolator Gears Limit switches Contactors Over load relay Single phase preventor Auxiliary switch Terminal blocks Insuiator wires HRC fuses Pole discrepancy relay Timer Space Heater Interlocks xv) Insulators a) Type b) No. of units per insulator stack. c) Rating of insulator (kV) d) Height of each insulator stack (mm) e) Bolt circle diameter (mm) f) Tensile strength (kg) g) Compressive strengh

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h) Torsional strength (kg. m) i) Cantilver strength upright (kg) j) Power frequency dry flash over voltage (kV) rms k) Power frequency wet flash over voltage (kV) rms l) Power frequency puncture voltage (kV) rms m) Impulse flash over voltage (positive wave) (kV) peak n) Impulse withstand voltage (kV) peak o) Power frequency withstand voltage (kV) rms p) Visual discharge voltage level (kV) rms q) Creepage distance Total (mm) Protected (mm) r) a) b) c) a) Dry arcing distance (mm) xvi) Base Size of steel sections used Overall size Total weight xvii) Terminal connectors Clamp Body

Alloy Composition Plating if any Area at min. cross section b)Bolts and nuts size Alloy composition Tensile strength c)Type of washers used d)Materials of braids e)Temperature rise when carrying rated current at 50 deg. C ambient (deg.C) f)Weight of each type of clamp (kg)

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List of bought out items. Sl . N o. Particulars of components Qty. Rat ing Make Ty pe

19.0 20.0

List of test certificates (Type and routine) List of drawings furnished. Name of the firm . Signature of Bidder . Designation and seal .. Date .

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 85 of 195

GUARANTEED TECHNICAL PARTICULARS

FOR

SURGE ARRESTORS

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 86 of 195

ANNEXURE-A.

GUARANTEED TECHNICAL PARTICULARS.


390 KV 216 KV 30KV
1 2 3 4 5 6 7 Bidders Name and Address. Manufacturers Name. Manufacturers type designation. Applicable standards. Arrester class and type. Rated Arrester Voltage (KV rms). Maximum continuous operating voltages (MCOV) at design ambient temperature (KV-rms). Nominal discharge current (8/20 micro second wave) (KA). Minimum discharge capability referred to rated voltage at minimum of discharge characteristics (KJ/KV). Line discharge class as per IEC. Maximum switching surge residual voltage at 1 KA (KVP) for 390KV,216KV, 120KV and for 30KV at 500A. Maximum switching surge residual voltage at 1 KA for 216 KV. Maximum residual voltage for 8/20 micro-second current wave. (a) At 50 % nominal discharge current. (b) At 100 % nominal discharge current. (c) At 200 % nominal discharge current. Maximum residual voltage with 1 micro-second current wave at 10 KAP E27-GTP- Page 87 of 195

120 KV

8 9

10 11

12 13

14

NESCL/OPTCL/CS-OS-619-01

15

16

17 18 19

(KVP). One minute power frequency (dry) & (wet) withstand voltage of arrester (KV-rms). Impulse withstand test voltage of arrester housing with 1.2/50 microsecond wave (KVP). High current short duration (4/10 micro-second impulse wave) (KAP). Low current long duration (KAP). Reference voltage and corresponding reference current of arrester (KV)(mA). Maximum internal leakage current by its rms or peak value and both resistive and capacitive component separately at (a) COV (resistive/capacitive) (mA). (b) 1.1 COV (resistive/capacitive) (mA). (c) COV at 150C (resistive/capacitive) (mA). (d) Reference voltage (resistive/capacitive)(mA). Pressure relief class. Are the protection levels affected by pollution of external insulation. Energy absorption capability per operation of the arrester, during a switching surge discharge (KJ). Maximum amount of energy that may be despatched into the arrester during discharge assuming that discharge takes place within 1 minute period and state the switching surge current (KJ/KA).
Internal pressure required to operate pressure relief device as a percentage of burst pressure of porcelain (KJ) & %.

20

21 22 23

24

25

26

27 28

Dynamic over-voltage withstand capability (KV-rms). (a) For 0.1 Second. (b) For 1 Second. (c) For 10 Seconds. (d) For 100 Seconds. Minimum prospective symmetrical fault current (KA). Rejection rate of ZnO blocks during E27-GTP- Page 88 of 195

NESCL/OPTCL/CS-OS-619-01

29

30

31

32

manufacturing and operation for the past three years (%) separately. (a) 2004-2005. (b) 2005-2006. (c) 2006-2007. ZnO DISC DATA. (a) Rated voltage of ZnO disc. (KVrms). (b) No. of ZnO discs in a unit (Nos.) (c) No. of units of arrester (Nos.) (d) Height/thickness of ZnO discs (mm). (e) Diameter of ZnO disc (mm). EXTERNAL INSULATION. (a) Type. (b) Applicable standard. (c)(i) Lightning Impulse withstand test voltage of housing with 1.2/50 micro sec. Wave (KVP). (ii) Wet switching impulse test voltage (KVP) (d) One minute power frequency withstand voltage of arrester housing KV rms. [i] Dry. [ii] Wet. (e) Total creepage distance of arrester housing (mm). (f) Cantilever strength of complete arrester (Kg-m). OVER ALL DIMENSIONS. (a) Overall Height (mm). (b) Height upto top of terminal pad from mounting plane (mm). (c) Material of terminal pad. (d) Size of terminal pad (mm). (e) Mounting dimensions and diameter of mounting holes (mm). (f) Diameter of insulator (mm). (g) Total weight of complete arrester (Kg.) TERMINAL CONNECTOR. (a) Manufacturers Name. (b) Applicable standards. (c) Type.

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E27-GTP- Page 89 of 195

33

(d) Material of connector. [i] Clamp body. [ii] Bolts and Nuts. [iii] Spring washers. (e) Rated current (Amps.) (f) Rated terminal load (kg.) (g) Factor of safety. (h) Minimum thickness of any part (mm). (i) Weight of clamp complete with hard ware (kg.) (j) Type test report as per IS enclosed. (k) OGA Drawing enclosed. INSULATORS. (a) Manufacturers Name. (b) Type. (c) Applicable standards. (d) Height (mm). (e) Diameter (top)(mm). (f) Diameter (bottom) (mm). (g) Total creepage distance (mm). (h) Rated voltage (KV rms). (i) Power frequency withstand voltage for 1 min. dry and wet (KV rms). (j) 1.2/50 micro - second impulse withstand voltage (KVP) (k) Corona Extinction voltage (KVrms) (l) Weight (kg.) (m) Maximum allowable span (mm). (n) Cantilever strength (Kg m).

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E27-GTP- Page 90 of 195

GUARANTEED TECHNICAL PARTICULARS

FOR

33/0.433 KV,250 KVA STATION TRANSFORMER

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E27-GTP- Page 91 of 195

GUARANTEED TECHNICAL PARTICULARS FOR 33/0.433 KV ,STATION TRANSFORMER:-

1. 2. 3.

Name of the manufacturer. Service. KVA Rating:a) b) H.V. Winding. L.V. Winding. KVA KVA

4.

Highest system voltage/Nominal voltage. a) b) H.V. Winding. L.V.Winding KV KV Hz

5. 6. 7.

Rated frequency. Number of phases. Connections:a) b) H.V. Winding. L.V. Winding.

8. 9.

Connection symbol (See IS: 2026 (Part-IV-1977). Tappings:a) b) Range Number of steps for high E27-GTP- Page 92 of 195

NESCL/OPTCL/CS-OS-619-01

voltages variation. 10. Reference ambient temperature:a) b) c) d) e) 11. 12. Maximum ambient air/temperature. Maximum daily average ambient air temperature. Maximum yearly average ambient air temperature. Minimum ambient air temperature. Maximum cooling water temperature. C. C. C. C. C.

Type of cooling (See IS-2026 (Part-II)/1977.) Temperature rise (See 2026 (Part-II)/1977) a) b) Temperature of oil Winding. Total loss at rated nominal voltage at normal tap & rated frequency. ii) iii) Stray loss at 75C. % Regulation. C. C. KW

13.

i)

14.

(A) Component losses. a) No-load loss at rated nominal voltage and normal frequency. b) Load loss at rated current and rated frequency at normal tapping at 75C. & at extreme taps. (B) i) ii) Resistance at normal tap & at 75C. H.V. L.V. KW

15.

Impedance voltage & percentage Impedance

NESCL/OPTCL/CS-OS-619-01

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at full rated current at 75C. for the a) Normal tap. b) Lowest tap position c) Highest tap position. 16. Reactance at rated current and rated frequency. 17. No load current at rated nominal voltage and rated frequency and at 50%, 75%, 100%, 110% & 121% voltage & at rated frequency. 18. Insulation level (See IS-2026 (Part-III/1977). a) Separate source power frequency voltage withstand i) H.V. Winding KV rms. ii) L.V. Winding. b) Induced over voltage withstand. i) H.V. Winding. ii) L.V. Winding. c) Full wave lighting impulse withstand voltage with time vrs. peak voltage characteristic curves. i) ii) d) 19. H.V. Winding. L.V. Winding. P.I. value. KV Peak. KV Peak. KV rms. KV rms. KV rms. Percentage.

Efficiencies at 75C at unity power factor. a) b) c) d) At full load. At full load At full load At 120% of full load. Percent -do-do-

20.

Regulation at full load at 75C a) b) At unity power factor. At 0.8 power factor loading & lagging. -do-do-

21.

Equipment for ONAN cooling.

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E27-GTP- Page 94 of 195

a) State. i) No.of Radiators on main tank. ii) Make & type iii) Total radiating surface iv) Thickness of radiator fins v) Clear distance between fins vi) Width of radiator fins 22. 23. 24. Number of coolers or cooler banks per transformer Rating of each cooler or cooler bank. Terminal arrangement. a) b) c) 25. High voltage. Low voltage. Neutral.

Approximate masses:a) Core b) Winding. c) Tank, fittings & accessories. (Name of accessories to be mentioned). d) e) f) g) Oil. Core coil assembly radiators Total mass a)Approximate quantity of oil required for first filling. b)Name of the manufacturer of oil used Kg. Kg. Kg. Kg. Kg. Kg. Kg. Ltrs.

26.

27.

Approximate tank dimensions for over all dimensions. a) Length b) Breadth. c) Height. d) Thickness of main tank cover plate, side & bottom plate. e) Tank inside & outside dimension. mm mm mm mm mm E27-GTP- Page 95 of 195

NESCL/OPTCL/CS-OS-619-01

Length/breadth/height. No. of tubes in each rediator. Tube length in copper, thickness & dia. Each side tubes (Nos.). 28. Despatch details. a) b) Approximate mass of heaviest package. Approximate dimensions of largest package. mm mm mm mm Kg.

i) Length. ii) Breadth. iii) Height. 29. 30. Un-tanking height. Additional technical particulars. i) (a) i. Maximum flux density at highest system voltage & 48.5 c/s frequency. ii) Maximum flux density at rated system voltage & rated frequency. (b) Maximum current density in windings. (c) Size of conductor used. High voltage. Low voltage. ii) Efficiency at 75C and 0.8 P.F. lagging At full load. At full load At full load Over loading capacity & efficiency. iii) iv) Load at which maximum efficiency occurs. Maximum efficiency.

Tesla or Wo/m.

Amps/Sq.Cm HV/LV

Percent. -do-do-doPercent. KV KV

v) Impulse level with 1/50 Micro.S. Wave. High voltage Low voltage vi) No-load loss at 110% rated nominal

NESCL/OPTCL/CS-OS-619-01

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voltage and rated frequency. vii) viii) No load current at 110% & 121% of nominal voltage & rated frequency. Type of winding. High voltage. Low voltage. No. of turns of H.V. No. of turns of L.V. ix) Insulation materials. Turn insulation high voltage. Turn insulation low voltage. Insulation core to low voltage. Insulation high voltage to low voltage. x) Clearance:Minimum clearance between phases. a) In oil. b) Out of oil. Maximum clearance high voltage to tank in oil. Minimum clearance high voltage to earth in oil. xi) Minimum clearance height for lifting core & windings from rank. 31. CORE :(i) (ii) to be ponding to desired flux densities. with Core materials used. (grade & thickness). Loss in watts/Kg. of core materials corres-

KV Percentage.

mm mm mm mm mm.

(Watts/Kg. curve furnished along the bid.).

(iii)

EMF per turn E27-GTP- Page 97 of 195

NESCL/OPTCL/CS-OS-619-01

(iv) (v) (vi) (vii) (ix) (x)

Core circumcircle dia (d). No. of core bolt holes per phase. Dia of each core bolt holes in mm. Net iron section (cm). Total GI (Kg.) Total (KW). Limb/Yoke.

(viii) Weight (Kg.)

No. of steps. 4

Stack in mm.

Width of core in mm. Stacking factor of core. ----------------------------------------------------------------------------------------------------------------------32.(a) WINDING :Current per phase (Amp.) regulating. conductor bare (mm) No. of conductor insulation (mm). Conductor section (mm) Current density (A/mm) Turns per phase (T). Coils per limb. Arranged. Turns per coil. Turns per layer. Layers per coil. Winding depth. Coil dia inside. Coil dia outside. LV HV HV

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Length of mean turns. Resistance at 75C, Total 1 R including stray at 75C, Weight of copper with/without insulations. (b) Radiators provided (Nos.). No. of fins provided. Radiator size in mm (Length x wide x fin Nos.) Loss to be dissipated by Radiators in KW. Dissipation per fin at 50C. Thermal head in mm. Radiator area. 33. Oil data:1. 2. 3. 4. 5. 34. Quantity for first filling. Grade of oil used. Makers name. BOV at the time of filling. Type of oil. Ltr.

Make of breather and type with capacity of silica gal filled in grams.

35.

Inter layer insulation provided in design for:1. 2. 3. 4. Top and bottom layer. In between all layers. Details of insulation. Whether wedges are provided at 50% turns of the coil. mm mm mm

36.

Insulation materials. a) b) For conductors. For core. H.V. L.V.

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37.

Particulars of bushings:1. 2. 3. 4. 5. Makers name. Type IS-3347/IS-1180. Rating as per I.S. Dry flash over voltage KV We flash over voltage KV.

38.

I.R. value at 30C. HV/E LV/E HV/LV

39.

Polarisation Index :Measurement of Insulation resistance at 10 minutes/1 minute. HV/E. LV/E. HV/LV.

NESCL/OPTCL/CS-OS-619-01

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GUARANTEED TECHNICAL PARTICULARS

FOR

Surge Arrestor

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E27-GTP- Page 101 of 195

ANNEXURE-A.

GUARANTEED TECHNICAL PARTICULARS.


390 KV 216 KV
1 2 3 4 5 6 7 Bidders Name and Address. Manufacturers Name. Manufacturers type designation. Applicable standards. Arrester class and type. Rated Arrester Voltage (KV rms). Maximum continuous operating voltages (MCOV) at design ambient temperature (KV-rms). Nominal discharge current (8/20 micro second wave) (KA). Minimum discharge capability referred to rated voltage at minimum of discharge characteristics (KJ/KV). Line discharge class as per IEC. Maximum switching surge residual voltage at 1 KA (KVP) for 390KV,216KV, 120KV and for 30KV at 500A. Maximum switching surge residual voltage at 1 KA for 216 KV. Maximum residual voltage for 8/20 micro-second current wave. (a) At 50 % nominal discharge current. (b) At 100 % nominal discharge current. (c) At 200 % nominal discharge current. Maximum residual voltage with 1 micro-second current wave at 10 KAP (KVP). E27-GTP- Page 102 of 195

120 KV

30KV

8 9

10 11

12 13

14

NESCL/OPTCL/CS-OS-619-01

15

16

17 18 19

One minute power frequency (dry) & (wet) withstand voltage of arrester (KV-rms). Impulse withstand test voltage of arrester housing with 1.2/50 microsecond wave (KVP). High current short duration (4/10 micro-second impulse wave) (KAP). Low current long duration (KAP). Reference voltage and corresponding reference current of arrester (KV)(mA). Maximum internal leakage current by its rms or peak value and both resistive and capacitive component separately at (a) COV (resistive/capacitive) (mA). (b) 1.1 COV (resistive/capacitive) (mA). (c) COV at 150C (resistive/capacitive) (mA). (d) Reference voltage (resistive/capacitive)(mA). Pressure relief class. Are the protection levels affected by pollution of external insulation. Energy absorption capability per operation of the arrester, during a switching surge discharge (KJ). Maximum amount of energy that may be despatched into the arrester during discharge assuming that discharge takes place within 1 minute period and state the switching surge current (KJ/KA).
Internal pressure required to operate pressure relief device as a percentage of burst pressure of porcelain (KJ) & %.

20

21 22 23

24

25

26

27 28

Dynamic over-voltage withstand capability (KV-rms). (a) For 0.1 Second. (b) For 1 Second. (c) For 10 Seconds. (d) For 100 Seconds. Minimum prospective symmetrical fault current (KA). Rejection rate of ZnO blocks during manufacturing and operation for the E27-GTP- Page 103 of 195

NESCL/OPTCL/CS-OS-619-01

29

30

31

32

past three years (%) separately. (a) 2004-2005. (b) 2005-2006. (c) 2006-2007. ZnO DISC DATA. (a) Rated voltage of ZnO disc. (KVrms). (b) No. of ZnO discs in a unit (Nos.) (c) No. of units of arrester (Nos.) (d) Height/thickness of ZnO discs (mm). (e) Diameter of ZnO disc (mm). EXTERNAL INSULATION. (a) Type. (b) Applicable standard. (c)(i) Lightning Impulse withstand test voltage of housing with 1.2/50 micro sec. Wave (KVP). (ii) Wet switching impulse test voltage (KVP) (d) One minute power frequency withstand voltage of arrester housing KV rms. [i] Dry. [ii] Wet. (e) Total creepage distance of arrester housing (mm). (f) Cantilever strength of complete arrester (Kg-m). OVER ALL DIMENSIONS. (a) Overall Height (mm). (b) Height upto top of terminal pad from mounting plane (mm). (c) Material of terminal pad. (d) Size of terminal pad (mm). (e) Mounting dimensions and diameter of mounting holes (mm). (f) Diameter of insulator (mm). (g) Total weight of complete arrester (Kg.) TERMINAL CONNECTOR. (a) Manufacturers Name. (b) Applicable standards. (c) Type. (d) Material of connector.

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 104 of 195

33

[i] Clamp body. [ii] Bolts and Nuts. [iii] Spring washers. (e) Rated current (Amps.) (f) Rated terminal load (kg.) (g) Factor of safety. (h) Minimum thickness of any part (mm). (i) Weight of clamp complete with hard ware (kg.) (j) Type test report as per IS enclosed. (k) OGA Drawing enclosed. INSULATORS. (a) Manufacturers Name. (b) Type. (c) Applicable standards. (d) Height (mm). (e) Diameter (top)(mm). (f) Diameter (bottom) (mm). (g) Total creepage distance (mm). (h) Rated voltage (KV rms). (i) Power frequency withstand voltage for 1 min. dry and wet (KV rms). (j) 1.2/50 micro - second impulse withstand voltage (KVP) (k) Corona Extinction voltage (KVrms) (l) Weight (kg.) (m) Maximum allowable span (mm). (n) Cantilever strength (Kg m).

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 105 of 195

GTP FOR CONTROL & RELAY PANEL

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 106 of 195

TECHNICAL DATA REQUIREMENTS CONTROL AND RELAY PANELS ---------------------(Bidders Name ) 1. Name and address of Manufacturer of panels 1.

. 2. Manufacturers type and designation 2.

. 3. Type of construction (Simplex /duplex) 3.

4. Thickness of sheet steel (i) Front (ii) Back .. (iii) Sides .. 5. Degree of protection .. 6. Name of the manufacturer of relays. 6. 4. i) ii) iii) 5.

.. 7. DC voltage of the relays 7.

. 8. Make and Model of static (o.2 accuracy class 8.

. Type ) energy meters 9. Confirm whether offered manufacturer of C&R 9 Panels and protective relays have tested Commissioned & they are in successful operation For at least two years in 400 /220/132/33 kV system. For 400/220/132 KV Sub-Station

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E27-GTP- Page 107 of 195

1). (A) TYRANSMISSION LINE PROTECTION


Numerical Distance protection Scheme 1. Name and address of Manufacturer of Relay/panels 1.

. 2. Manufacturers type and designation 2.

. 3. Switched or Non-switched type (is . It with separate measurements for Single/three phase faults) 4. Setting range of off set feature 4 5. Whether the relay is having self .. Monitoring feature. 6. Whether relays is compatible for PLCC equipment and can be used for Permissive Under reach/over reach /Blocking scheme etc. 7. Suitable for single and three phase Trip? 5. 3.

6.

7.

.. 8. Type of shaped characteristic 8.

.. 9. Whether it is communicable to other relays 9............................... of different manufacturer. Also mention the communicating protocol. 10. Features like broken conductor,SOTF,Distance 10............................ to fault locater & other features as per Tech Spec are available or not.

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E27-GTP- Page 108 of 195

11. No of tripping contacts with making Capacity of 30 amp for 0.2 seconds. 12. In case 16 contacts as per above .. Clause are not available with the distance relay Offered, type tripping relays being offered. 13. Maximum operating time for at 50% of the .. Reach setting of 2 ohms and 10/20 ohms (with CVT) including all trip relays, if any (Bidder is required to enclose isochronic Curve with CVT on line) a) at SIR=4 . b) at SIR=15, (3 phase faults) .. c) at SIR=15 (other faults) . 14.

11.

12.

13.

a) b) c)

IDMT earthy fault relay meeting Normal 14................. Inverse Characteristics as per IEC 60253 Is being offered as built in feature for 400/220/132 KV lines. If no, type of IDMT relay being offered 15....................... 16........ a) b) c) d) e)

15. 16.

Built in feature offered with the relay (YES/NO) a) Disturbance recorder b) Fault locater c) Over voltage (one stage only) d) Auto recluse along with Dead line . e) Charging and check synchronizing. . 17. Indicate the no. of Binary Input & Out put contacts 17........................

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 109 of 195

(B) STATIC DISTANCE PROTECTION SCHEME 1. Name and address of Manufacturer . 2. Manufacturers type and designation

1.

2.

. 3. Switched or Non-switched type (is . it with separate measurements for Single/three phase faults) 4. Setting range of off set feature. 4 5. Whether the relay is compatible for PLCC . Equipment and can be used for permissive Under reach/over reach/Blocking scheme etc. 6. Suitable for single and three phase Trip 7. Type of shaped characteristic . 8. No of tripping contacts with making Capacity of 30 amp for 0.2 seconds. 9. In case 16 contacts as per above .. Clause are not Available with the distance relay Offered, type of tripping relays being offered. 10. Maximum operating time for at 50% of the .. Reach setting of 2 ohms and 10/20 ohms (with CVT) including all trip relays, if any (Bidder is required to enclose isochronic Curve with CVT on line) a) at SIR=4 . b) at SIR=15, (3 phase faults) .. c) at SIR=15 (other faults) . 11. Built in feature offered with the relay (YES/NO) 5. 3.

6.

7. 8.

9.

10.

a) b) c)

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E27-GTP- Page 110 of 195

a) Disturbance recorder b) Fault locator c) Over voltage (one stage only) d) Auto recluse along with Dead line . Charging and check synchronizing. (C) BACKUP DIRECTIONAL OVER CURRENT AND EARTH FAULT PROTECTION SCHEME( Numerical) 1. Name and address of Manufacturer

a) b) c) d)

1.

. 2. Manufacturers type and designation 2.

. 3. Three over current and one E/F elements 3.

.. Are whether independent or composite unit 4. Type of relay (Numerical) 4.

. 5. Directional sensitivity. 5.

.. 6. Whether characteristics conform to IEC 255-3 6.

.. 7. Over current unit setting range inverse time 7 8. Earth fault unit setting range inverse time 8.

.. 9. VT Fuse failure relay/ feature included . For alarm. 10. Whether it is communicable to other relays 10............................... of different manufacturer. Also mention the communicating protocol. 9.

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E27-GTP- Page 111 of 195

(D) LINE OVER VOLOTAGE PROTECTION RELAY 1. Name and address of Manufacturer. 1.

. 2. Manufacturers type and designation 2.

. 3. Type of relay (Electromechanical/static/Numerical) 3.

.. 4. Operation indicator provided? 4.

. 5. Operating time 5.

. 6. 7. Resetting time Whether monitors all three phases? 6. . 7.

.. 8. Built in feature of Main/Main 2 distance . Relay is offered. If so, which stage is Offered as built in (E) DISTANCE TO FAUALT LOCATOR 1. Name and address of Manufacturer of panels . 2. Manufacturers type and designation 1. 8.

2.

. 3. Built in feature of Main/Main 2 distance . Relay is offered 4. Maximum registering time . 5. Whether direct display unit provided? . 6. Whether both phase to phase fault and .. Phase to earth fault measuring units included? 3.

4. 5. 6.

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 112 of 195

7.

Whether-On-Line type

7. ..... 8.

8. Accuracy for the typical conditions defined .. Under technical specification. (F) DISTURBANCE RECORDER a. Acquisition unit. 1. Name and address of Manufacturer .

1.

. 2. Manufacturers type and designation 2.

. 3. No. of analogue channels 3.

.. 4. No. of digital recording channels. 4.

5. Built in feature of Main 1/ Main 2 distances. 5.

.. Relay is offered. 6. 7. 8. Pre-fault memory (milli seconds) Post fault memory (seconds) Total storage memory is seconds. 6. . 7. . 8.

. 9. 10. 11. Sampling Frequency. Resolution of the event channels (ms) Time display present? 9. . 10. . 11.

12. Data out put in COMTRADE is available. 12.

b. Evaluation Unit. 1. 2. Name and address of Manufacturer Manufacturers type and designation 1. . 2

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E27-GTP- Page 113 of 195

3. 4.

No. of acquisition unit that can be connected` To one evaluation unit. Technical parameters of evaluation unit A. Processor and speed. B. RAM and hard disk capacity. C. Additional facilities. D. Details of printer.

3. 4. A. B. C. D. 5.

5.

Details of power supply arrangement for Acquisition unit (including printer).

(G) AUTO RECLOSE RELAY 1. Name and address of Manufacturer. 2. Manufacturers type and designation. 3. 4. Electromechanical/ static /numerical. Auto re closure relay along with Dead line charging And check synchronizing relay (For 132 KV Lines) offered as a part of distance relay. Built in feature of Main 1/ Main 2 distances.

1 2. . 3 4.

5.

5.

.. Relay is offered. 6. 7. 8. 9. Suitable for single and three phase? Single phase dead time setting Range. Three phase dead time setting range. Reclaim time setting range. 5. .. 6. 7. . 8

2.)
NESCL/OPTCL/CS-OS-619-01 E27-GTP- Page 114 of 195

TRANSFORMER PROTECTION
a) Differential relay. 1. 2. 3. 4. 5. 6. 7. 8. 9. Name and address of Manufacturer Manufacturers type and designation Second harmonic restraint provided. Whether three instantaneous units provided Operating current setting range. Bias setting range,. Operating time at 5X setting current. Resetting time. How ratio / phase angle corrections are being done (inter posting transformer/ internal feature in the relay) Whether numerical or not Fifth Harmonic restraint feature. Communication protocol b) Restricted Earth Fault Protection Name and address of Manufacturer Manufacturers type and designation Operating time at 2 x setting. Whether numerical Whether suitable for all type of transformer windings or not. c) Over Fluxing relays. 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Whether inverse time operating characteristics Maximum operating time. Accuracy of operating time. 1. . 2 5. . 6. . 7. 1. . 2 3. . 4. . 5.. 6. .. 7. .. 8. . 9.

10. 11. 12.

10................. 11................ 12..............

1. 2. 3. 4. 5.

1. . 2 3. .. 4................. 5.............

. 6. Resetting time. d) Directional O/C and E/F relays. 8. .

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 115 of 195

1. 2. 3. 4. 5.

Name and address of Manufacturer Manufacturers type and designation Whether Characteristic will confirm to IEC 255-3 Directional sensitivity. Over current unit setting range a) b) Inverse time High set

1. . 2 3. 4 5. .. a) b) . 7. a) b) .. 7................ 8..............

6.

Earth fault unit setting range. a) b) Inverse time High set

7. 8.

Whether numerical Features of disturbance recording

3) GENERAL PROTECTION / MONITORING EQUIPMENT


a) Trip Circuit Supervision relay. 1. 2. 3. 4. Name and address of Manufacturer Manufacturers type and designation Whether pre-closing and post closing Supervision provided? Time delay. b) High Speed Trip Relays. 1. 2. 3. Name and address of Manufacturer Manufacturers type and designation Contact rating. a) Making and carry continuously b) Make and carry for 0.5 sec. c) Break. i) Resistive load. ii) Inductive load. (With L/R= 40 milli sec.). Operating time at rated voltage (maximum) Resetting time .. 1. . 2 3. a) . b). c) .. I) Ii) 1. . 2 3. 4.

4. 5.

4. 5. .

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 116 of 195

6.

Whether supervisory relays included.

6.

c) Local breaker back-up protection. 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Operating time Resetting time. Setting ranges a) b) Current Time. 1. . 2 3. . 4. 5. a) .. b) ..

4) BUS BAR PROTECTION


1. 2. 3. Name and address of Manufacturer Manufacturers type and designation Type of relay (Numerical) 1. . 2 3.

4. 5. 6. 7.

Principle of operation (Biased.High/Low impedance) 4. . Operating time Resetting time. Resetting ranges. (i) Current. (ii) Time. 5. . 6. .. 7. .. (i) .. (ii) 8. ..

8.

Whether will it cause tripping for the differential Current below the load current of heavily Loaded feeder (Bidder shall submit application Check of the same). 9. Whether LBB protection features available. 10. Features of disturbance recording 11. Communication protocol

9...................... 10.................. 11..............

5) Meters and Instruments Indicating meters.


1. Name and address of Manufacturer 1. .

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 117 of 195

2. 3. 4.

Manufacturers type and designation Operating principle or type of movement. Range: (i) (ii) (iii) iv) v) Voltage. Current Frequency Megawatt Megavar

2 3. .. 4. . (i) (ii) . (iii) (iv) . (v) .. 5. . 6. 7. 8. . (i) (ii) .. 9...............

5. 6. 7. 8.

Accuracy class. Total deflection angle Overall dimensions in mm. Burden (i) (ii) Current coil Voltage coil.

9.

Digital type a) Recording Meter for voltage

1. 2. 3. 4. 5. 6.

Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type If it is digital type i) ii) iii) No of channels beings used. Whether time tagged information is available Whether EMNC./EMI compatibility is tested

1. . 2 3. 4. .. 5. 6 I) .. ii) .. iii) .

b) Recording Meter for Current 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type 1. . 2 3. 4. .. 5.

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E27-GTP- Page 118 of 195

6.

If it is digital type i) ii) iii) No of channels beings used. Whether time tagged information is available Whether EMNC./EMI compatibility is tested c) Recording Meter for MW

6 I) .. ii) .. iii) .

1. 2. 3. 4. 5. 6.

Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type If it is digital type i) ii) No of channels beings used. Whether time tagged information is available

1. . 2 3. 4. .. 5. 6 I) .. ii) .. ii) .

iii)Whether EMC./EMI compatibility is tested i d) Recording Meter for MVAR 1. 2. 3. 4. 5. 6. Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type If it is digital type i) ii) No of channels beings used. Whether time tagged information is available

1. . 2 3. 4. .. 5. 6 I) .. ii) .. iii) .

iii)Whether EMC./EMI compatibility is tested e) Recording Meter for frequency. 1. 2. 3. 4. 5. 6. Name and address of Manufacturer Manufacturers type and designation Accuracy class Full span response time. Is it strip type recorder/ digital type If it is digital type

1. . 2 3. .. 4. .. 5. .. 6

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 119 of 195

i) ii) iii)

No of channels beings used. Whether time tagged information is available Whether EMC./EMI compatibility is tested

I) .. ii) .. iii) .

6) OTHERS:
a) Terminal Block 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Rated current. Rated voltage. Minimum no. of conductors of area 2.5mm suitable for connection. (i) All circuits except CT./P.TCircuits. (i) (ii) C.T. Circuits. (ii) . 1. . 2 3. 4. 5.

b) Switches. i) Control Switches. 1. 2. 3. 4. 5. 6. Name and address of Manufacturer Manufacturers type and designation No.of contacts. Type of handle. Rating of handle. Rating of contacts. a) b) Make and carry continuously. Make & carry for 0.5 sec. 1. . 2 3. 4. .. 5. . 6. .. . a) .. b) .

c) d)

Break resistive load, in Amps (d.c) Break inductive load with L/R=40 m.sec inn Amps. (d.c)

c) .. d) ..

7.

Life of switch in terms of million mechanical operations ii) Synchronizing switch

7.

1.

Name and address of Manufacturer

1. .

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 120 of 195

2. 3. 4. 5. 6.

Manufacturers type and designation Contact ratings. No.of positions. Removable handle type? No.of contacts iii) Indicating Lamps.

2 3. .. 4. 5. 6.

1. 2. 3.

Name and address of Manufacturer Manufacturers type and designation Ratings (i) (ii) (iii) Current Voltage Wattage

1. . 2

(i) . (ii) (iii) 4. 5. (i) .. (ii) .. 6. 7. .. 8...............

4. 5.

Whether series resistors are provided? If series resistors provided, give (i) (ii) Ohmic value Wattage

6. 7. 8.

Life of Lamps in burning hours. Permissible voltage variation Whether LED type iv) Push Buttons.

1.

Name of Manufacturer.

1.

. 2. 3. 4. Manufacturers type and designation Contact ratings. No.of contacts v) Semaphore Indicators. 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Is colour similar to mimic? No.of positions Burden DC 1. . 2 3. . 4. . 5. .. 2 3. .. 4.

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 121 of 195

6.

Is the coil continuously rated? vi) Trransducers.

6. ..

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Make type & Model No. Nominal AC input voltage. Frequency. Input measuring Range Output current range. Accuracy range. Response time. A.C. ripple on output Load Resistance (Maxm.)

1. . 2. .. 3. . 4. .. 5. 6. .. 7. 8. 9. . 10.

. 11. Auxiliary supply voltage.. 11.

. vii) Annunciators. 1. 2. 3. 4. 5. Make Type & Model No. Static/electromechanical No. of lamps per window Lamps 1. 2. 3. . 4. 5.

. a) b) 6. Voltage Wattage. a) b) .. 6.

Minimum duration of impulse for initiating. Contact in millisecond Type of reset self/manual.

7.

7.. Bidders Name: Bidders Signature:

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 122 of 195

GTP FOR LIGHTING

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 123 of 195

LYGHTING SYSTEM
A 1. Lighting System & Accessories Manufacturers Name and address 1.. a) Fixture a). b) Accessories b). Applicable Standards for 2 a) Fixture a). b) Accessories b). 3. A

2.

3. Manufacturers Name type and catalogue no. for . a) Fixture a). b) Accessories b). 4. maximum permissible supply voltage Variation for satisfactory operation of a) Fixture a). b) Accessories b).
B. Conduits&Accessories (Foreachtype&size) 1. ManufacturersNameandaddress 2. Manufacturerstype,designation 3. Applicablestandard B.

1. 2..

3. C

C. JunctionBoxes (Foreachtype&size) 1. ManufacturersNameandaddress

1.

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E27-GTP- Page 124 of 195

2. Manufacturerstype,designation 3. Typeofenclosure

2.. 3. D.

D. Lightingpanels (Foreachtype&size) 1. ManufacturersNameandaddress 2. Type 3. DegreeofProtection

1. 2.

3.

E.

Lighting Transformer
2.

E.
1.

1. ManufacturersNameandaddress 2. Type 3. Rating(KVA) 4. StandardsApplicable

3.

4.

5. Degreeofprotectionforenclosure

5.

F.

Lighting Ploes
1. 2.

1. ManufacturersNameandaddress 2. Type .. 3. Dimensions

3...

G.

Lighting Wires. 1.

G.

1. Manufacturers Name & Address. .. 2. Voltage grade .. 3. Cross section of conductor. ..

2.

3.

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E27-GTP- Page 125 of 195

4. Insulation Thickness.

4.

Bidders Name: Bidders Signature:

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E27-GTP- Page 126 of 195

GTP FOR DISTRIBUTION BOARD

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DISTRIBUTION BOARD
L.T. Switchgear
1. Manufacturers Name
2. WhetherManufacturershavesupplied 50Nos.drawoutAircircuitbreaker paneloutofwhich5Nos.arewithCT andrelayingscheme.

1.
2. YES NO

3.

Whethermanufacturershavesupplied 50Nos.MCpanelssimilartotheofferedpanels.

3.

YES

NO

4. Whether100nos.(atleast)circuitbreakersof themakeandtypebeingofferedarealready beenoperatingsatisfactorily. 5. Ratedshortcircuitcurrent 5.1 Symmetricalshortcircuitwithstand Currentatratedvoltageofswitchgear cubicle. 5.2 Peakshortcircuitwithstandcurrent 6. Degreeofprotection. .. 6.1 Breaker/MCC/AC&DC .. 6.2 DistributionCubicles. 6.3 BusbarChamber .. 7. Standardheight,width&depthoftypicalpanel 7.1 CircuitBreakerPanel 7.2 MCCpanel

4.

YES

NO

5. 5.1

5.2 6.

6.1.

6.2.. 6.3

7. 7.1.. 7.2

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7.3 AC/DCDistributionBoard. 8. Widthofcablealley 9. WhetherequipmentaretypetestedasperIS

7.3

8. 9. YES NO

Bidders Name: Bidders Signature:

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GUARANTEED TECHNICAL PARTICULARS

FOR

TRANSMISSION LINE 400/220/132 KV

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GUARANTED TECHNICAL PARTICULARS TO BE FIILED BY THE BIDDERS SCHEDULE : B Manufacturers And Place Of Manufacture, Testing And Inspection (To be filled up by Bidder)
Item Line conductors (ACSR) : Manufacturer SUPPLIED Place of manufacture BY THE Place of testing and inspection EMPLOYER

Earthwire (galvanised steel) : Steel billets Drawing steel wires Stranding complete conductors Insulator units HV testing laboratory Insulator set fittings Earthwire fittings Conductor joints Conductor spacers/spacer dampers Vibration dampers (for earthwires and conductors) Steel towers : Design Steel billets, etc. Steel sections Fabrication Galvanising Check assembly Tower tests Bolts and nuts Tower fittings -

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Earthing materials

SCHEDULE : C General Technical Particulars And Guarantees (Parameters considered and guaranteed by the Bidder for the purpose of this Contract. The data filled in shall form the part of the Contract, in case of Award and shall be binding on the Contractor )

C. 1 - Span Lengths (To be filled up by the Bidder )


Unit Normal span Tower design spans: Wind spans: Suspension towers Tension towers Maximum weight spans: Suspension towers Tension towers Minimum weight spans: Suspension towers Tension towers (uplift net) m m m m m m m 132kV 220kV 400kV

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C . 2 - Line Conductor : 132 kV Construction (To be filled up by the Bidder )


Unit Complete line conductor: Actual area (total) per single conductor Number of conductors per phase Horizontal distance between conductor centres of one phase mm mm2

Each single conductor: ACSR conductor of code name IEC STANDARD No INDIAN STANDARD No Material of conductor Number and diameter of wires: Aluminium Total area of conductor Overall diameter of stranded conductor Mass of conductor per kilometre Ultimate strength of conductor Maximum tension of conductor at 5C and 36% full wind pressure Maximum tension of conductor at 32C with full wind pressure Maximum tension of conductor in still air at minimum temperature of 5C Assumed equivalent modulus of elasticity of conductor No./mm mm2 mm kg Newton Newton

Newton Newton

N/mm2

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Assumed equivalent coefficient of linear expansion of conductor

per C

C . 2 - Line Conductor : 132 kV Construction (Continued) (To be filled up by the Bidder)


Unit Vibration damping system:

*Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span m m m

Dimensions from clamp mouth to vibration damper attachment: First damper Second damper when required Third damper when required mm mm mm

* Delete as appropriate and fill in details for selected damping system (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. )

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C . 3 - Line Conductor : 220 kV Construction (To be filled up by the Bidder)


Unit Complete line conductor: Actual area (total) per single conductor Number of conductors per phase Horizontal distance between conductor centres of one phase Each single conductor: ACSR conductor of code name IEC STANDARD No INDIAN STANDARD No Material of conductor Number and diameter of wires: Aluminium Total area of conductor Overall diameter of stranded conductor Mass of conductor per kilometre Ultimate strength of conductor Maximum tension of conductor at 5C and 36% full wind Maximum tension of conductor at 32C with full wind Maximum tension of conductor in still air at minimum temperature of 5C Assumed equivalent modulus of elasticity of conductor No./mm mm2 mm kg Newton Newton Newton Newton mm mm2

N/mm2

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Assumed equivalent coefficient of linear expansion of conductor

per C

C . 3 - Line Conductor : 220 kV Construction (Continued) (To be filled up by the Bidder)


Unit Vibration damping system:

*Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span m m m

Dimensions from clamp mouth to vibration damper attachment: First damper Second damper when required Third damper when required mm mm mm

* Delete as appropriate and fill in details for selected damping system (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. )

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C . 4 - Line Conductor : 400 kV Construction (To be filled up by the Bidder)


Unit Complete line conductor: Actual area (total) per single conductor Number of conductors per phase Horizontal distance between conductor centres of one phase Each single conductor: ACSR conductor of code name IEC STANDARD No INDIAN STANDARD No Material of conductor Number and diameter of wires: Aluminium. Total area of conductor Overall diameter of stranded conductor Mass of conductor per kilometre Ultimate strength of conductor Maximum tension of conductor at 5C and 36% full wind Maximum tension of conductor at 32C with full wind Maximum tension of conductor in still air at minimum temperature of 5C Assumed equivalent modulus of elasticity of conductor Assumed equivalent coefficient of linear expansion of conductor mm mm2

No./mm mm2 mm kg Newton Newton Newton Newton

N/mm2 per C

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C . 4 - Line Conductor : 400 kV Construction (Continued) (To be filled up by the Bidder)


Unit Vibration damping system and Spacing system:

*Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span m m m

Dimensions from clamp mouth to vibration damper attachment: First damper Second damper when required Third damper when required mm mm mm

Mean sub span for spacers

If spacer dampers are to be offered:

Mean sub span for spacer dampers

* Delete as appropriate and fill in details for selected damping system (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. Also ,for spacer and spacer damper the Contractor shall furnish placement chart, for the approval of the Project Manger, as per the Clause No. 2.4.3.2 and 2.5.20 respectively. )

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C . 5 - Earth Wire : 132 kV and 220 kV Constructions (To be filled up by the Bidder)
Unit Complete earth conductor: Appropriate Indian Standard No Appropriate IEC Standard No Material of conductor Number and diameter of wires Overall diameter of conductor Mass of conductor per kilometre Ultimate strength of conductor Lay length Direction of the lay of the outer layer Chemical composition of the steel wire Carbon Manganese Phosphorous Sulphur Silicon Purity of Zinc for galvanising Steel strands after galvanising Diameter Minimum breaking load of one strand Galvanising a) Minimum weight of Zinc coating per sq.m. of the uncoated wire surface after galvanising No./mm mm kg Newton mm GSW

mm kN gms

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C . 5 - Earth Wire : 132 kV and 220 kV Constructions (Continued) (To be filled up by the Bidder)
Unit b) Minimum no. of one minute dips that the galvanised strand can withstand after stranding in Standard Preece Test Maximum tension at 5C and 36% full wind Maximum tension at 32C with full wind Maximum tension of conductor in still air at 5C Assumed equivalent modulus of elasticity of Conductor Assumed equivalent coefficient of linear expansion of conductor Maximum length of conductor on drum # D.C. resistance at 20 o C Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span Dimensions from clamp mouth to vibration damper attachment First damper Second damper when required Third damper when required mm mm mm m m m Nos. GSW

Newton Newton Newton

hbar

per C km ohms/km

# It is permitted to supply two lengths of 2 kms each, in a single drum. (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 3.3 , for the approval of the Project Manager. )

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C . 6 - Earth Wire : 400 kV Construction (To be filled up by the Bidder)


Unit Complete earth conductor: Appropriate Indian Standard No Appropriate IEC Standard No Material of conductor Number and diameter of wires Overall diameter of conductor Mass of conductor per kilometre Ultimate strength of conductor Lay length Chemical composition of the steel wire Carbon Manganese Phosphorous Sulphur Silicon Purity of Zinc for galvanising Steel strands after galvanising Diameter Minimum breaking load of one strand Galvanising a) Minimum weight of Zinc coating per sq.m. of the uncoated wire surface after galvanising b) Minimum no. of one minute dips that the galvanised strand can withstand, after stranding in Standard Preece Test. gms mm kN % No./mm mm kg Newton mm % GSW

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C . 6 - Earth Wire : 400 kV Construction (Continued) (To be filled up by the Bidder)


Unit Maximum tension at 5C and 36% full wind pressure Maximum tension at 32C with full wind pressure Maximum tension of conductor in still air at 5C Assumed equivalent modulus of elasticity of Conductor Assumed equivalent coefficient of linear expansion of conductor Maximum length of conductor on drum # D.C. resistance of the complete earthwire at 20OC Direction of lay of the outer layer Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span Dimensions from clamp mouth to vibration damper attachment First damper Second damper when required Third damper when required mm mm mm m m m Newton Newton Newton GSW

hbar

C km ohms/km.

# It is permitted to supply two lengths of 2kms each, in a single drum. (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 3.3 , for the approval of the Project Manager.)

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C . 7 - Earthwire Fittings and Accessories (To be filled up by the Bidder)


Unit Suspension Clamps Total drop Weight of the assembly Breaking load Slipping strength Tightening torque Galvanising a) Minimum weight of Zinc coating per Sq.m. of uncoated surface b) No. of one minute dips all the galvanised parts can withstand in Standard Preece test c) Purity of Zinc used for galvanising Tension Clamps Total weight of the assembly Weight of the steel parts Weight of the Aluminium encasing Slipping strength of the clamp Minimum breaking load of the assembly Compression pressure a) Steel sleeve b) Aluminium encasing Inside diameter ( Before compression ) a) Steel sleeve b) Aluminium encasing mm kg kg kg kN kN Tonne % gms./sq.m mm kg kN kN kN GSW:7/3.15 GSW:7/3.66

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C . 7 - Earthwire Fittings and Accessories (continued ) (To be filled up by the Bidder)


Unit Outside dimension of the steel sleeve a) Before compression b) After compression i) Corner to corner ii) Surface to surface Outside diameter of the Aluminium encasing (Before compression ) Outside dimension of the clamp after compression of the Aluminium encasing Length of the steel sleeve a) Before compression b) After compression Final dimension of the clamp after compression with Aluminium encasing Brinnel hardness no. of the steel sleeve (range) Resistance of the completed tension clamp Galvanising : a) Minimum weight of Zinc coating per Sq.m. of uncoated surface b) No. of one minute dips all the galvanised parts can withstand in Standard Preece test c) purity of Zinc used for galvanising Mid-span compression joints for earthwire Total weight of the joints Weight of the steel sleeve Weight of the aluminium sleeve kg kg kg % gms./sq.m ohms mm mm mm GSW:7/3.15 GSW:7/3.66

mm

mm

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C . 7 - Earthwire Fittings and Accessories (continued ) (To be filled up by the Bidder)


Unit Inside diameter before compression a) Steel sleeve b) Aluminium encasing mm GSW:7/3.15 GSW:7/3.66

Outside diameter before compression a) Steel sleeve b) Aluminium encasing

mm

Outside dimensions of the joint after compression a) Steel sleeve i) Corner to corner ii) Surface to surface b) With aluminium encasing Length of the steel sleeve a) Before compression b) After compression Final length of the joint after compression with aluminium encasing Compression pressure Slipping strength Resistance of the completed joint Galvanising : a) Minimum weight of Zinc coating per Sq.m. of uncoated surface b) No. of one minute dips all the galvanised parts can withstand in Standard Preece test c) Purity of Zinc for galvanizing Flexible copper bonds Resistance of the Cu-bond Total weight of the Cu-bonds Slipping strength

mm

mm

mm

Tonne kN ohms

gms./sq.m

ohms kg kN

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C . 8 - Conductor(ACSR) Fittings and Accessories (To be filled up by the Bidder)


Unit Mid-span compression joints for Conductors Weight of the joints Slipping strength Resistance of the completed joints Material of the joints (specify alloy type and its aluminium contents ) Before compression dia. of sleeve a) Inner diameter b) Outer diameter Dimensions after compression a) Corner to corner b) Surface to surface Length of the sleeve a) Before compression b) After compression Compression pressure Whether designed for intermittent or continuous compression Minimum corona extinction voltage under dry conditions Radio interference voltage under conditions kV Tonne mm mm mm kgs kN ohms PANTHER ZEBRA MOOSE

Micro Volts

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C . 8 - Conductor(ACSR) Fittings and Accessories (continued ) (To be filled up by the Bidder)


Unit Repair sleeve for conductors Weight of the sleeve Before compression dia. of sleeve a) Inner diameter b) Outer diameter Dimensions after compression a) Corner to corner b) Surface to surface Length of the sleeve a) Before compression b) After compression Compression pressure Minimum corona extinction voltage under dry conditions Radio interference voltage under conditions Tonne kV mm mm kgs mm PANTHER ZEBRA MOOSE

Micro Volts

T-connector (only for ACSR MOOSE) Weight of the T-connector Axial tensile strength of the welded portion of the T-connector Breaking strength of the T-connector Resistance of the completed Tconnection

kgs kN

kN ohms

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C . 8 - Conductor(ACSR) Fittings and Accessories (continued ) (To be filled up by the Bidder)


Unit Before compression dia. of the Tconnector a) Inner diameter b) Outer diameter Dimensions after compression a) Corner to corner b) Surface to surface Length of the T-connector a) Before compression b) After compression Compression pressure Minimum corona extinction voltage under dry conditions Radio interference voltage under conditions Tonne kV mm mm mm PANTHER ZEBRA MOOSE

Micro Volts

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C . 9 - Vibration Damper For Conductor and Earthwire ( To be completed by the Bidder )


Vibration Dampers for ACSR PANTHER Total weight of the damper Unit kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test Magnetic power loss per vibration damper Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz , at 105 kV Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Watts kV kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right

Micro Volts %

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C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for ACSR PANTHER Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing Vibration Dampers for ACSR ZEBRA Total weight of the damper kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right gm/sq.m Unit

Nos.

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C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for ACSR ZEBRA Magnetic power loss per vibration damper Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 154 kV Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing Vibration Dampers for ACSR MOOSE Total weight of the damper kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable Hz Hz mm kgs Right gm/sq.m Unit Watts kV

Micro Volts %

Nos.

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C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for ACSR MOOSE No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test Magnetic power loss per vibration damper Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz , at 305 kV Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing gm/sq.m Watts kV kg/sq.mm. kN kg.-m kN Unit

Micro Volts %

Nos.

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C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for 7/3.15mm Earthwire Total weight of the damper Unit kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test % kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right

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C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for 7/3.15mm Earthwire Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing Vibration Dampers for 7/3.66mm Earthwire Total weight of the damper kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right gm/sq.m Unit

Nos.

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C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for 7/3.66mm Earthwire Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing gm/sq.m Unit %

Nos.

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C . 10 - Bundle Spacers For 400kV Line Conductors (To be filled up by the Bidder)
Unit Material of component parts(indicate type of alloy) 1) Insert 2) Main body 3) Retaining rods ( if any ) Manufacturing process for 1) Insert 2) Main body 3) Retaining rods ( if any ) Retaining rods (if used ) 1) Type of alloy used 2) No. of retaining rods used for each spacer 3) Diameter of the rod 4) Length of the rod 5) Total weight of one set of the rods Elatomer 1) Supplier 2) Type 3) Moulded on the insert or not 4) Shore hardness 5) Thickness on the insert 6) Temperature for which designed Minimum strength of the spacer 1) Compressive load 2) Tensile load Weight of the spacer Designed clamping torque (if applicable ) Slipping strength of spacer clamp 1) Before vibration test 2) After vibration test mm
o

mm mm kgs

kN kN kgs kg-m

kN kN

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C . 10 - Bundle Spacers For 400kV Line Conductors (Continued ) (To be filled up by the Bidder)
Unit Magnetic power loss per spacer Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanising Min. corona extinction voltage under dry conditions gm/sq.m Watts

Nos.

% kV

Radio interference voltage under dry conditions

Micro Volts

Electrical resistance of the elastomer cushioned spacer (specify the range )

ohms

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C.11 - Bundle Spacers For Jumpers Of 400kV Lines (To be filled up by the Bidder)
Unit Material of component parts (indicate type of alloy) 1) Insert 2) Main body Manufacturing process for 1) Insert 2) Main body Elatomer 1) Supplier 2) Type 3) Moulded on the insert or not 4) Shore hardness 5) Thickness on the insert 6) Temperature for which designed Minimum strength of the spacer for jumpers 1) Compressive load 2) Tensile load Weight of the spacer for jumpers Designed clamping torque for spacer for jumpers Slipping strength of spacer clamp for jumpers Magnetic power loss per spacer for jumpers Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanising Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions Electrical resistance of the elastomer cushioned spacer for jumpers (specify the range ) mm
o

kN kN kgs kg-m kN Watts

gm/sq.m Nos.

% kV MicroVolt ohms

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C.12 - Spacer Dampers For 400kV Line Conductors (To be filled up by the Bidder)
Unit Material of component parts (indicate type of alloy / rubber component) 1) Insert 2) Main body 3) Retaining rods ( if any ) 4) Damping ball Manufacturing process for 1) Insert 2) Main body 3) Retaining rods ( if any ) 4) Damping ball Retaining rods (if used ) 1) Type of alloy used 2) No. of retaining rods used for each unit 3) Diameter of the rod 4) Length of the rod 5) Total weight of one set of the rods Elatomer 1) Supplier 2) Type 3) Moulded on the insert or not 4) Shore hardness 5) Thickness on the insert 6) Temperature for which designed Minimum strength of the spacer damper 1) Compressive load 2) Tensile load kN kN mm
o

mm mm kgs

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C.12 - Spacer Dampers For 400kV Line Conductors ( Continued ) (To be filled up by the Bidder)
Unit Weight of the spacer damper Designed clamping torque (if applicable ) Slipping strength of spacer damper clamp 1) Before vibration test 2) After vibration test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanising Min. corona extinction voltage under dry conditions gm/sq.m kN kN kgs kg-m

Nos.

% kV

Radio interference voltage under dry conditions

Micro Volts

Magnetic power loss per spacer damper

Watts

Electrical resistance of the elastomer cushioned spacer damper (specify the range )

ohms

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C.13 - Disc Insulator Units ( Standard Type ) (To be filled up by the Bidder)
Unit Weight of the single disc unit Size and designation of the ball pin shank Diameter of the disc Tolerance on the diameter Ball to ball spacing between disc Tolerance on ball to ball spacing Minimum creepage distance of a single disc Positive tolerance on the minimum creepage distance Shell material ( Glass/Porcelain ) Power frequency flashover voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency puncture voltage (rms) of single disc unit kV kV kV kV kV kg mm 70kN 90kN 120kN 160kN

mm +/-mm mm +/-mm mm

+mm

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C.13 - Disc Insulator Units ( Standard Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Axial and radial run-out (According to IEC ) 1) As per pointer A 2) As per pointer B mm mm Micro Volts. % kV per micro sec. 70kN 90kN 120kN 160kN

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C.13A - Composite Insulator Units ( Standard Type ) (To be filled up by the Bidder)
Unit Weight of the single insulatort unit Size and designation of the ball pin shank / clevis and tongue Diameter of (along with tolerance) 1) central core without housing sleeve cover 2) central core with housing sleeve cover 3) weather shed Length of single insulator unit Tolerance on unit insulator length Minimum creepage distance of a single insulator unit Positive tolerance on the minimum creepage distance Core material Shed material Power frequency flashover voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms) of single disc unit 1) Dry 2) Wet kV kV kV kV mm +/-mm mm kg mm 70kN 90kN 120kN 160kN

mm

+mm

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 163 of 195

C.13A - Composite Insulator Units ( Standard Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Micro Volts. % kV per micro sec. 70kN 90kN 120kN 160kN

Note : Any other parameters which Bidder feels are necessary to define the offered composite insulator unit, shall be indicated and guaranteed in the above format.

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E27-GTP- Page 164 of 195

C.14 - Disc Insulator Units ( Anti-fog Type ) (To be filled up by the Bidder)
Unit Weight of the single disc unit Size and designation of the ball pin shank Diameter of the disc Tolerance on the diameter Ball to ball spacing between disc Tolerance on ball to ball spacing Minimum creepage distance of a single disc Positive tolerance on the minimum creepage distance Shell material ( Glass/Porcelain ) Power frequency flashover voltage (rms ) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms ) of single disc unit 1) Dry 2) Wet Power frequency puncture voltage (rms) of single disc unit kV kV kV kV kV kg mm 70kN 90kN 120kN 160kN

mm +/-mm mm +/-mm mm

+mm

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 165 of 195

C.14 - Disc Insulator Units ( Anti-fog Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising Purity of Zinc used for sleeve No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Axial and radial run-out (According to IEC ) 1) As per pointer A 2) As per pointer B mm mm Micro Volts. % % kV per micro sec. 70kN 90kN 120kN 160kN

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E27-GTP- Page 166 of 195

C.14A - Composite Insulator Units ( Anti-fog Type ) (To be filled up by the Bidder)
Unit Weight of the single insulatort unit Size and designation of the ball pin shank / clevis and tongue Diameter of (along with tolerance) 1) central core without housing sleeve cover 2) central core with housing sleeve cover 3) weather shed Length of single insulator unit Tolerance on unit insulator length Minimum creepage distance of a single insulator unit Positive tolerance on the minimum creepage distance Core material Shed material Power frequency flashover voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms) of single disc unit 1) Dry 2) Wet kV kV kV kV mm +/-mm mm kg mm 70kN 90kN 120kN 160kN

mm

+mm

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 167 of 195

C.14A - Composite Insulator Units ( Anti-fog Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Micro Volts. % kV per micro sec. 70kN 90kN 120kN 160kN

Note : Any other parameters which Bidder feels are necessary to define the offered composite insulator unit, shall be indicated and guaranteed in the above format.

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 168 of 195

C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) (To be filled up by the Bidder)
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings

Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage (only for strings with anti-fog disc units) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 105kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string

kV(rms)

kV kV

kV kV kV(rms)

kV(rms)

Micro Volts kN

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 169 of 195

C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings

( Continued )

Double I Suspension Strings

Pilot Suspension Strings

Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Weight of the counter-weights Minimum arcing gap distance Maximum magnetic power loss of the suspension assembly Slipping strength of the suspension assembly (clamp torque Vs. slip curve shall be enclosed ) Particulars of Standard/AGS preformed armour rod set for suspension assembly 1) No. of rods per set 2) Direction of the lay 3) Overall length after fitting on the conductor 4) Actual length of each rod along its helix 5) Diameter of each rod 6) Tolerance in a) Diameter of each rod b) Length of each rod c) Difference of length between the longest and shortest rod in a set 7) Type of Aluminium alloy used for manufacture of PA rods 8) UTS of each rod

mm

kg

kg mm Watts

kN

Standard Or, AGS No.

Standard Or, AGS

Standard Or, AGS

mm mm mm

+/- mm +/- mm +/- mm

kg/mm 2

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 170 of 195

C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings

( Continued )

Double I Suspension Strings

Pilot Suspension Strings

Particular of Elastomer (for AGS clamps only ) 1) Supplier of elastomer 2) Type of elastomer 3) Shore hardness of elastomer 4) Temperature range for which elastomer is designed 5) Moulded on insert Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
o

yes/no % No.

gm/sq.m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 171 of 195

C . 16 - Insulator Strings ( Tension Sets For 132 kV Lines ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings

Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 105kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string Overall length of the set including clamp and all fittings (specify the tolerance also )

kV(rms)

kV kV

kV kV kV (rms)

kV(rms)

Micro Volts kN

mm

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 172 of 195

C . 16 - Insulator Strings ( Tension Sets For 132 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings

Weight of the set, complete with all fittings and arcing horns Minimum arcing gap distance Electrical resistance of the complete tension assembly along with jumper connection Slipping strength of the tension assembly Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface

kg

mm ohms

kN % No.

gm/sq.m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 173 of 195

C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings

Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage (only for strings with anti-fog disc units) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 154kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string

kV(rms)

kV kV

kV kV kV(rms)

kV(rms)

Micro Volts kN

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 174 of 195

C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings

Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Weight of the counter-weights Minimum arcing gap distance Maximum magnetic power loss of the suspension assembly Slipping strength of the suspension assembly (clamp torque Vs. slip curve shall be enclosed ) Particulars of Standard/AGS preformed armour rod set for suspension assembly 1) No. of rods per set 2) Direction of the lay 3) Overall length after fitting on the conductor 4) Actual length of each rod along its helix 5) Diameter of each rod 6) Tolerance in a) Diameter of each rod b) Length of each rod c) Difference of length between the longest and shortest rod in a set 7) Type of Aluminium alloy used for manufacture of PA rods 8) UTS of each rod

mm

kg

kg mm Watts

kN

Standard Or, AGS No.

Standard Or, AGS

Standard Or, AGS

mm mm

mm

+/- mm +/- mm +/- mm

kg/mm 2

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 175 of 195

C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings

Particular of Elastomer (for AGS clamps only ) 1) Supplier of elastomer 2) Type of elastomer 3) Shore hardness of elastomer 4) Temperature range for which elastomer is designed 5) Moulded on insert Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
o

yes/no % No.

gm/sq.m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 176 of 195

C . 18 - Insulator Strings ( Tension Sets For 220 kV Lines ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings

Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 105kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string Overall length of the set including clamp and all fittings (specify the tolerance also )

kV(rms)

kV kV

kV kV kV (rms)

kV(rms)

Micro Volts kN

mm

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 177 of 195

C . 18 - Insulator Strings ( Tension Sets For 220 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings

Weight of the set, complete with all fittings and arcing horns Minimum arcing gap distance Electrical resistance of the complete tension assembly along with jumper connection Slipping strength of the tension assembly Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface

kg

mm ohms

kN % No.

gm/sq.m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 178 of 195

C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Pilot Suspension Strings

Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Switching surge withstand voltage (peak) under wet conditions 1) Positive 2) Negative Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 305kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string

kV(rms)

kV kV

kV kV

kV kV kV (rms)

kV(rms)

Micro Volts kN

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 179 of 195

C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit

( Continued )

Single I Suspension Strings

Pilot Suspension Strings

Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Weight of the counter-weights Minimum arcing gap distance Maximum magnetic power loss of the suspension assembly Slipping strength of the suspension assembly (clamp torque Vs. slip curve shall be enclosed ) Particulars of Standard/AGS pre-formed armour rod set for suspension assembly

mm

kg

kg mm Watts

kN

Standard Or, AGS No.

Standard Or, AGS

1) No. of rods per set 2) Direction of the lay 3) Overall length after fitting on the conductor 4) Actual length of each rod along its helix 5) Diameter of each rod 6) Tolerance in a) Diameter of each rod b) Length of each rod c) Difference of length between the longest and shortest rod in a set 7) Type of Aluminium alloy used for manufacture of PA rods 8) UTS of each rod

mm mm mm

+/- mm +/- mm +/- mm

kg/mm 2

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 180 of 195

C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit

( Continued )

Single I Suspension Strings

Pilot Suspension Strings

Particular of Elastomer (for AGS clamps only ) 1) Supplier of elastomer 2) Type of elastomer 3) Shore hardness of elastomer 4) Temperature range for which elastomer is designed 5) Moulded on insert Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
o

yes/no % No.

gm/sq.m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 181 of 195

C . 20 - Insulator Strings ( Tension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit SingleTension Strings (Low Duty) Double Tension Strings

Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Switching surge withstand voltage (peak) under wet conditions 1) Positive 2) Negative Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 305kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string

kV(rms)

kV kV

kV kV

kV kV kV (rms)

kV(rms)

Micro Volts kN

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 182 of 195

C . 20 - Insulator Strings ( Tension Sets For 400 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit SingleTension Strings (Low Duty) Double Tension Strings

Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Minimum arcing gap distance Electrical resistance of the complete tension assembly along with jumper connection Slipping strength of the tension assembly Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface

mm

kg

mm ohms

kN % No.

gm/sq.m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 183 of 195

C . 21 - Tower Design Particulars : 132 kV Construction (To be filled up by the Bidder)


Unit Maximum tension per phase, for purposes of tower design and application Suspension towers Tension towers Slack span side downleads, `per individual conductor' Maximum uplift per phase on each crossarm for purpose of tension tower design Maximum tension of earth conductor for purpose of tower design and application: Suspension towers Tension towers Earthwire slack span side downleads Maximum uplift of each earth conductor on the tower for purpose of tower design Minimum clearance between live metal and tower steelwork: i. with suspension insulator set swing 0 with suspension insulator set swing 15 with suspension insulator set swing 30 with suspension insulator set swing 45 with suspension insulator set swing 60 ii. with jumper loop swing 0 with jumper loop swing 10 with jumper loop swing 20 with jumper loop swing 30 with jumper loop swing 40 Insulator suspension set, unobstructed transverse swing angle from vertical Earth conductor suspension clamps, unobstructed transverse swing angle from vertical Earth conductor maximum shielding angle from vertical at tower attachment point over outer line conductors mm mm mm mm mm mm mm mm mm mm degrees Newton Newton Newton Newton Newton Newton

Newton

Newton

degrees

degrees

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 184 of 195

C . 22 - Tower Design Particulars : 220 kV Construction (To be filled up by the Bidder)


Unit Maximum tension per phase, for purposes of tower design and application Suspension towers Tension towers Slack span side downleads, `per individual conductor' Maximum uplift per phase on each crossarm for purpose of tension tower design Maximum tension of earth conductor for purpose of tower design and application: Suspension towers Tension towers Earthwire slack span side downleads Maximum uplift of each earth conductor on the tower for purpose of tower design Minimum clearance between live metal and tower steelwork: i. with suspension insulator set swing 0 with suspension insulator set swing 15 with suspension insulator set swing 30 with suspension insulator set swing 45 with suspension insulator set swing 60 ii. with jumper loop swing 0 with jumper loop swing 10 with jumper loop swing 20 with jumper loop swing 30 with jumper loop swing 40 Insulator suspension set, unobstructed transverse swing angle from vertical Earth conductor suspension clamps, unobstructed transverse swing angle from vertical Earth conductor maximum shielding angle from vertical at tower attachment point over outer line conductors mm mm mm mm mm mm mm mm mm mm degrees Newton Newton Newton Newton Newton Newton

Newton

Newton

degrees

degrees

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 185 of 195

C . 23 - Tower Design Particulars : 400 kV Construction (To be filled up by the Bidder)


Unit Maximum tension per phase, for purposes of tower design and application Suspension towers Tension towers Slack span side downleads, `per individual conductor' Maximum uplift per phase on each crossarm for purpose of tension tower design Maximum tension of earth conductor for purpose of tower design and application: Suspension towers Tension towers Earthwire slack span side downleads Maximum uplift of each earth conductor on the tower for purpose of tower design Minimum clearance between live metal and tower steelwork: i. with suspension insulator set swing 0 with suspension insulator set swing 15 with suspension insulator set swing 30 with suspension insulator set swing 45 with suspension insulator set swing 60 ii. with jumper loop swing 0 with jumper loop swing 10 with jumper loop swing 20 with jumper loop swing 30 with jumper loop swing 40 Insulator suspension set, unobstructed transverse swing angle from vertical Earth conductor suspension clamps, unobstructed transverse swing angle from vertical Earth conductor maximum shielding angle from vertical at tower attachment point over outer line conductors mm mm mm mm mm mm mm mm mm mm degrees Newton Newton Newton Newton Newton Newton

Newton

Newton

degrees

degrees

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 186 of 195

C . 24 - Tower Design Particulars (Common for all Towers) (To be filled up by the Bidder)
Unit Maximum ratio of unsupported length of steel compression member to their least radius of gyration: Leg members, ground wire peak members and lower members of the crossarms in compression Other members carrying computed stresses Redundant members Tension only members Mild steel Maximum ultimate stresses, for checking tower designs not subjected to test (unless otherwise approved) : Compression members, Bidder to indicate his design Assumptions Tension members (elastic limit) Shear on bolts Bearing on bolts N/mm2 N/mm2 N/mm2 N/mm2 High yield steel

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 187 of 195

C . 25 - Particulars Of Double Circuit Towers : 132 kV Construction (To be filled up by the Bidder)
TYPE OF TOWER Type of insulator sets Maximum angle of deviation Normal span length Minimum ground clearance of line conductor at 85C, normal ground Sag of line conductor in normal span length at 85C Maximum distance of line conductor below crossarm Height above ground of bottom conductor Crossarm Minimum height of earth conductors above upper line conductor : at tower : at mid-span Vertical spacing between line conductors at tower : Minimum Actual Overall tower height Maximum differential foundation movement permitted under ultimate loads Clearance between conductors of one circuit and tower climbing leg of the other circuit : Minimum Actual Horizontal distance, from tower centre line of insulator attachments Horizontal distance, from tower centre line of earth conductors degree m Unit DA Suspension DB Tension DC Tension DD Tension

m m

m m m

mm

m m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 188 of 195

C . 25 - Particulars Of Double Circuit Towers : 132 kV Construction ( Continued ) (To be filled up by the Bidder)
TYPE OF TOWER Tower body dimensions at bottom crossarm level (transverse x longitudinal) Overall tower base dimensions at ground line (transverse x longitudinal) : Maximum for standard height towers Actual for standard height towers Total transverse overturning moment at ground line of standard height tower. Mass of complete standard height tower above ground line (including bolts/nuts; bolts/nuts to be indicated separately ) Mass of tower body extension above ground line : 3 metre body extension only 6 metre body extension only 9 metre body extension only 12 metre body extension only 18 metre body extension only Unit DA DB DC DD

m kN-m.

kg

kg kg kg kg kg -

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 189 of 195

C . 26 - Particulars Of Double Circuit Towers : 220 kV Construction (To be filled up by the Bidder)
TYPE OF TOWER Type of insulator sets Maximum angle of deviation Normal span length Minimum ground clearance of line conductor at 85 C, normal ground Sag of line conductor in normal span length at 85 C Maximum distance of line conductor below crossarm Height above ground of bottom conductor crossarm Minimum height of earth conductors above upper line conductor : at tower : at mid-span Vertical spacing between line conductors at tower : Minimum Actual Overall tower height Maximum differential foundation movement permitted under ultimate loads Clearance between conductors of one circuit and tower climbing leg of the other circuit : Minimum Actual Horizontal distance, from tower centre line of insulator attachments Horizontal distance, from tower centre line of earth conductors degree m Unit DA Suspension DB Tension DC Tension DD Tension

m m

m m m

mm

m m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 190 of 195

C . 26 - Particulars Of Double Circuit Towers : 220 kV Construction ( Continued ) (To be filled up by the Bidder)
TYPE OF TOWER Tower body dimensions at bottom crossarm level (transverse x longitudinal) Overall tower base dimensions at ground line (transverse x longitudinal) Maximum for standard height towers Actual for standard height towers Total transverse overturning moment at ground line of standard height tower Mass of complete standard height tower above ground line (including bolts/nuts; bolts/nuts to be indicated separately ) Mass of tower body extensions above ground line 3 metre body extension only 6 metre body extension only 9 metre body extension only 12 metre body extension only 18 metre body extension only 25 metre body extension only kg kg kg kg kg kg Unit DA DB DC DD

m m kg-m.

kg

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 191 of 195

C . 27 - Particulars Of Double Circuit Towers : 400 kV Construction (To be filled up by the Bidder)
TYPE OF TOWER Type of insulator sets Maximum angle of deviation Normal span length Minimum ground clearance of line conductor at 85 C, normal ground Sag of line conductor in normal span length at 85 C Maximum distance of line conductor below crossarm Height above ground of bottom conductor crossarm Minimum height of earth conductors above upper line conductor : at tower : at mid-span Vertical spacing between line conductors at tower : Minimum Actual Overall tower height Maximum differential foundation movement permitted under ultimate loads Clearance between conductors of one circuit and tower climbing leg of the other circuit : Minimum Actual Horizontal distance, from tower centre line of insulator attachments Horizontal distance, from tower centre line of earth conductors degree m Unit DA Suspension DB Tension DC Tension DD Tension

m m

m m m

mm

m m

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 192 of 195

C . 27 - Particulars Of Double Circuit Towers : 400 kV Construction ( Continued ) (To be filled up by the Bidder)
TYPE OF TOWER Tower body dimensions at bottom crossarm level (transverse x longitudinal) Overall tower base dimensions at ground line (transverse x longitudinal) Maximum for standard height towers Actual for standard height towers Total transverse overturning moment at ground line of standard height tower Mass of complete standard height tower above ground line (including bolts/nuts; bolts/nuts to be indicated separately ) Mass of tower body extensions above ground line 3 metre body extension only 6 metre body extension only 9 metre body extension only 12 metre body extension only 18 metre body extension only 25 metre body extension only kg kg kg kg kg kg Unit DA DB DC DD

m kg-m.

kg

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 193 of 195

C . 28 - Foundation Design Particulars (To be filled up by the Bidder)


Unit Assumed density of Plain Cement Concrete (PCC) for foundation in dry soil Assumed density of Plain Cement Concrete (PCC) for foundation in presence of sub-soil water Assumed density of Re-inforced Cement Concrete (RCC) for foundation in dry soil Assumed density of Re-inforced Cement Concrete (RCC) for foundation in presence of sub-soil water 28 day concrete cube strength (characteristic strength for M-20 concrete ) 28 day concrete cube strength (characteristic strength for M-15 concrete ) Minimum proportion of stub load to be allowed for in the design of stub cleats Density of all type of soils : 1) under dry conditions 2) in presence of surface water 3) in presence of sub-soil water Ultimate bearing capacity of the soil : 1) normal soil under dry condition 2) normal soil in presence of surface as well as sub-soil water 3) wet black cotton soil 4) fissured rock ( both for dry and wet ) 5) hard rock Angle of repose for : 1) dry soil 2) wet soil due to presence of surface/ sub-soil water 3) wet black cotton soil 4) dry fissured rock 5) wet fissured rock Ultimate bond between steel and concrete kg/m3 kg/m3 kg/m3 kg/m3 N/mm2 N/mm2 %

kg/m3 kg/m3 kg/m3 kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 Degree Degree Degree Degree Degree kN/m2

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 194 of 195

C . 29 - Quality Of Materials (To be filled up by the Bidder)


Particulars Towers: Unit Mild steel Steel Steel nuts members and bolts High tensile steel Steel Steel nuts members and bolts

Grade/standard Tensile breaking stress Elongation on breaking Gauge length of specimen Diameter of specimen Yield point as percentage of breaking stress Insulators and fittings: Insulator unit metalwork Phase and earth conductor metal fittings Steel Malleable cast iron N/mm2 % mm mm

Steel

Malleable cast iron

Insulator caps

Grade/standard Tensile breaking stress Elongation on breaking Gauge length of specimen Diameter of specimen Yield point as percentage of breaking stress N/mm2 % mm mm

NESCL/OPTCL/CS-OS-619-01

E27-GTP- Page 195 of 195

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