Professional Documents
Culture Documents
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BI TIU LUN
ti: Cng ngh ch bin kh trong nh my Dinh C
H v tn
M s sinh vin
Dng Vn Dng
0915512081
Nguyn Th My
0915512101
L Th Thng
0915512126
4
5
6
7
8
9
10
11
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 2 / 29
PHC LC
LI M U
Khng ring g Vit Nam, hin nay trn th gii vn nng lng rt c quan tm
v ch trng pht trin. Bi nng lng lun c xem l huyt mch ca mt quc gia, n
tc ng tch cc n vic pht trin kinh t cng nh quc phng.
Vit Nam l quc gia giu tim nng v du kh, tuy ch mi bc u khai thc v pht
trin, tim nng v khai thc v ch bin du cha tht s pht trin. Tuy nhin nn cng
nghip kh Vit Nam cng t c nhiu kt qu to ln, p ng c nhu cu tiu dng
trong nc.
Hin ti, Vit Nam hnh thnh nn nhiu tp on du kh nh: Vietso Petro, Petro
Vietnam, Saigon Petro; cc cng ty du kh nc ngoi nh: BP (vng quc Anh), ONGC
Videsh (n ), Conocophillips (M), JVPC lin doanh Vit - Nht gp phn thc
y ng k n vic pht trin ngnh du kh cn non tr Vit Nam.
c s u t v quan tm c bit ca chnh ph Vit Nam, nng lng ni chung v
nng lng kh ni ring pht trin vi tc kh nhanh v bn vng. Thng 10 nm 1998,
nh my x l kh Dinh C i vo hot ng, nh du bc pht trin vt bt ca ngnh
cng nghip kh Vit Nam.
Trong bi tiu lun ny, nhm chng ti xin trnh by v cng ngh ch bin kh trong
nh my Dinh C.
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Trang 3/29
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 4 / 29
Giai on AMF: bao gm hai thp chng ct, ba thit b trao i nhit, ba bnh tch
thu hi khong 340 tn condensate/ngy m t 4,3 triu m3 kh m/ngy m. Gai on
ny khng c my nn no c s dng.
Giai on MF: bao gm cc thit b AMF v b sung thm mt thit b chng ct,
mt my nn pittng chy kh 800 kW, ba thit b trao i nhit, ba bnh tch thu hi hn
hp bupro khong 630 tn/ngy m v condensate khong 380 tn/ngy m.
Trang 5/29
Cu t
N2
0,21
C6
0,51
CO2
0,06
C7
0,26
CH4
70,85
C8
0,18
C2
13,41
C9
0,08
C3
7,5
C10
0,03
iC4
1,65
Cyclo C5
0,05
nC4
2,37
Cyclo C6
0,04
iC5
0,68
Benzen
0,04
nC5
0,73
H2O
1,3
2.3. SN PHM CA NH MY
2.3.1. KH THNG PHM
Kh thng phm cn gi l kh kh. L kh qua ch bin p ng c tiu chun
vn chuyn bng ng ng v tho mn c cc yu cu ca khch hng. Kh kh c
thnh phn ch yu l CH4 (khng nh hn 90%) v C2H4. Ngoi ra cn c ln cc
hydrocacbon nng hn v cc kh khc nh H2, N2, CO2 ty thuc vo iu kin vn hnh
m thnh phn kh c th thay i.
Bng 2.3.1a. Thnh phn kh thng phm ca nh my x l kh Dinh C
Lu lng kh
Thnh phn
N2
% mol
0,178
Thnh phn
iC5H12
% mol
0,0508
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 6 / 29
CO2
0,167
nC5H10
0,005
CH4
81,56
C6H14
0,016
C2H6
13,7
C7H16
0,00425
C3H8
3,35
C8+
0,00125
iC4H10
0,322
Hi nc
0,00822
nC4H10
0,371
Tu theo mi nh my
Nhit
Nhit im sng
-100C
Nhit im sng ca nc
-750C
38,000 KJ/m3
Lng cc tp cht
30 ppm
H2S
20 40 ppm
N2, He, Ar
< 2%
Trang 7/29
Propan
Butan
p sut hi bo ha
13 bar 37.70C
Hm lng etan
Chim ti a 2% th tch
Chim ti a 2% th tch
Hm lng propan
Chim ti a 2% th tch
Hm lng butan
Chim ti a 2% th tch
AMF
MF
640
13
47,34
GPP
AMF
MF
GPP
535
85,2
18
45,57
2,5
Propan
Ch
Lu lng (tn/ngy)
T l thu hi (%)
p sut (bar)
Nhit (0C)
% mol C4 cc i
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 8 / 29
Butan
Ch
Lu lng (tn/ngy)
T l thu hi (%)
p sut (bar)
Nhit (0C)
% mol C5 cc i
AMF
MF
GPP
415
92
9
45
2,5
p sut hi bo ha (Kpa): 60
C5- : 13%
T trng (Kg/m3): 310
nht (Cp): 0,25647
b. Cc sn phm ch bin t condensat:
Cc loi nhin liu:
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Trang 9/29
Bng cch pha ch condensat vi reformat c ch s octan cao ng thi cng thm ph
gia chuyn dng MTBE s c xng thnh phm M83.
Bng cch thc hin qu trnh reformat xc tc hay isome ha, sau pha ch vi ph
gia s c xng thng phm MOGAS83, MOGAS92.
Bng cch chng ct condensat s thu c thnh phn pha ch xng v du la.
Cc loi dung mi:
Dung mi du m l phn on hydrocacbon d bay hi, sn xut trc tip hay gin tip
t du m, bao gm cc hydrocacbon t C4-C10. Cc dung mi ny c s dng rng ri
trong qu trnh sn xut cng nghip. Chng c th l thnh phn cu thnh ca sn phm
cui cng nh sn xut sn, mc in, cht dnh. Chng c th s dng trong qu trnh trch ly
nh trong qu trnh tch du thc vt t cc ht cha du, cc cht khong, dc phm hoc
n gin dng trong dung mi ty ra, trong bo dng. Cc dung mi du m l cht lng
trong sut hoc c mu vng nht, khng ha tan trong nc nhng ha tan rt tt trong cc
dung mi hu c. Kh nng ho tan cc cht ca n ty thuc vo thnh phn ha hc v tnh
cht phn cc.
PI(0F)
PF(0F)
Ete du ha
86
140
Dung mi cao su
150
250
Naphta sch
350
450
Dung mi pha sn
420
560
Dung mi
Ngoi cc dung mi trn, cng bng qu trnh chng ct ta thu c cc sn phm khc
nh: n-pentan, n-heptan, naphtan nh
Cc sn phm ha du:
Condensat qua qu trinh crakinh hi c th sn xut cc olefin nh Etylen, Butadien,
nhng ni khng Etan hay Propan lm nguyn liu th condensat l nguyn liu rt qu
sn xut olefin. Condensat qua qu trnh reforming xc tc c th sn xut BTX.
Sn lng condensate thu c khi vn hnh nh my cc ch khc nhau
Ch
Lu lng (tn/ngy)
Ap sut (bar)
Nhit (0C)
% mole C4 cc i
AMF
330
8
45
2
MF
380
8
45
2
GPP
400
8
45
2
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 10 / 29
PHN 3
QUY TRNH CNG NGH SN XUT
CA NH MY CH BIN NH MY DINH C
3.1 Cc thit b chnh ca nh my
3.1.1. Thit b SLUG CATCHER
Thit k ban u:
p sut: 109 bar
Lu lng kh t SC-01/02: 4,3 trm3/ngy.
Lu lng lng v V-03: Tng ng 0,5 triu m3/ngy.
Vn hnh hin ti:
p sut : 70 75 bar.
Lu lng lng t SC-01/02: 4,9 trm3/ngy
Lu lng lng v V-03: Tng ng 0,6 triu m3/ngy.
Theo nh gi ca Fluor Daniel Inc. trong tng lai SC-01/02 vn kh nng tip
nhn v x l dng kh m u vo vi lu lng khong 6 triu m 3/ngy. Tuy nhin kh
nng lng b cun theo s tng ln do cn c bit lu n h thng scrubbers ca my
nn u vo.
Hn hp kh v condensat t ngoi m vo, c a n Slug Catcher (SC-01, 02)
phn tch Condensat v nc t kh, di p sut vn hnh 109 bar v nhit 25,60C. SC
bao gm hai h thng ng, mi h c dung tch 1400 m3. Khi phn tch c gp li u
gp 30 v a n thit b ch cng ngh tip theo.
Lng condensat tch ra c gp u gp 36 v s c a i di s iu khin
mc (LIC-0111A & B), mc iu khin c chia lm hai mc A (cao), B (thp) bi thit b
iu khin bng tay HS-0111, 0112. Trong trng hp lng lng ln mc cao H th van
vo s ng, cn mc thp th dng lng s ng tranh hin tng sc kh vo thit b
V-03.
Nc t thit b SC n thit b ILIC-0112 &0122 thng qua bnh tch nc v sn phm V52 (nc c gim p n p sut kh quyn v hydrocacbon hp ph s c gii phng
qua h thng thng gi), nc s c a n Brun pit (ME-52) t, vi vic iu khin
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Trang 11/29
Nhit :
nh thp: 56 580C.
Nhit dng nhp liu: 650C.
y thp: 125 1300C.
p sut: 11 bar.
Nhit :
p sut: 27 barA.
Trang 13/29
phng thc lm lnh bng EJ (thit b ha dng) cho nn qu trnh lm lnh khng su
(200C theo thit k), do sn phm thu c l condensat v kh kh khng tch LPG. Kh
thng phm vi lu lng 3.7 triu m3 kh/ngy cung cp cho cc nh my in v thu hi
condensat vi sn lng 340 tn/ngy.
kh, LPG v condensat. Trong ch phng thc lm lnh l cc thit b trao i nhit nn
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 14 / 29
3.2.1. CH AMF
3.2.1.1. Mc ch :
Ch AMF c kh nng a nh my sm i vo hot ng nhm cung cp kh
thng phm vi lu lng 3,7 triu m3/ngy cho cc nh my in v thu hi condensat vi
sn lng 340 tn/ngy. y ng thi cng l ch d phng cho ch MF, khi cc thit
b trong ch MF, GPP xy ra s c hoc cn sa cha, bo dng m khng c thit b d
phng.
3.2.1.2. Cc thit b chnh
y l ch nh my cm thit b ti thiu tuyt i. N ch bao gm cc thit b
chnh sau:
Hai thp chng ct C-01, C-05.
Ba bnh tch V-06, V-08, V-15.
My nn Jet Compresser EJ-01 A/B.
Bn cha Condensat TK-21,
3.2.1.3. M t ch vn hnh AMF
Kh ng hnh t m Bch H c a ti Slug Catcher ca nh my bng ng ng
16 vi p sut 109 bar, nhit 25,60C. Ti y, condensat v kh c tch ra theo cc
ng ring bit tip tc x l, cn nc cha trong condensat cng c tch nh trng
lc v a vo bnh tch nc (V-52) x l. y nc c gim p ti p sut kh
quyn v hydrocacbon b hp th s c gii phng a vo t h thng ct uc. Nc
sau c a ti hm t (ME-52).
Dng lng i ra t Slug Catcher s c gim p v a vo bnh tch V-03 hot ng
75 bar v c duy tr nhit 200C. V-03 dng tch hydrocacbon nh hp th trong
lng bng cch gim p. Vi vic gim p t 109 bar xung 75 bar, nhit s gim thp hn
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Trang 15/29
nhit hnh thnh hydrate nn trnh hin tng ny bnh c gia nhit n 200C bng
du nng thit b E-07. Sau khi ra khi V-03 dng lng ny c trao i nhit ti thit b
E-04A/B tn dng nhit.
Dng kh thot ra t Slug Catcher c dn vo bnh tch/lc V-08 nhm tch trit
cc ht lng nh b cun theo dng kh do SC khng tch c v lc cc ht bi trong kh
(nu c) trnh lm h hng cc thit b ch bin kh pha sau.
Kh t u ra ca V-08 c a vo thit b ha dng EJ-01A/B/C gim p sut t
109 Bar xung 47 Bar. Vic gim p ca kh trong EJ c tc dng ht kh t nh thp C01. u ra ca EJ-01A/B/C l dng hai pha c p sut 47 bar v nhit 200C cng vi dng
kh nh t V-03 gim p c a vo thp C-05. Mc ch ca EJ-01A/B/C l nn kh
thot ra t nh thp C-01 ln p sut lm vic ca thp C-05, v vy n gi p sut lm vic
ca thp C-01 n nh.
Thp C-05 hot ng p sut 47 bar, nhit 200C. Phn nh ca thp hot ng nh
b tch kh lng. Thp C-05 c nhim v tch phn lng ngng t do s st p ca kh t 109
bar xung 47 bar khi qua EJ-01A/B/C. Dng kh ra t nh thp C-05 c a ra ng kh
thng phm cung cp cho cc nh my in. Lng ti y C-05 c a vo a trn
cng ca thp C-01.
ch AMF thp C-01 c 2 dng nhp liu:
Dng t V-03 vo a th 14 ca thp C-01.
Dng lng t y ca thp C-05 vo a trn cng ca thp C-01.
p sut hi ca condensat c gim i v c iu chnh trong thp C-01 nhm mc
ch ph hp cho vic cha trong bn cha ngoi tri. Vi ngha trong ch AMF thp
C-01 hot ng nh l thp n nh condensat. Trong , phn ln hydrocacbon nh hn
Butan c tch ra khi Condensat bi thit b gia nhit ca y C-01 l E-01A/B n 1940C.
Kh ra nh thp c nhit 640C c trn vi kh nguyn liu nh EJ-01A/B/C. Dng
Condensat y thp c trao i nhit ti E-04A/B v c lm lnh bng khng kh E09 gim nhit xung 450C trc khi ra ng ng dn Condensat v kho cng hoc
cha vo bn cha TK-21.
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 16 / 29
Kh thng phm
K hiu:
C : thp tch phn
on
SC slug catcher
V bnh cha
E - thit b trao i
nhit
ME - thit b o m
V-08
C-05
Kh ng hnh
SC
E-07
V-03
Nc
Du nng
E-09
Condensate
V-15
E-04
TK-21
Trang 17/29
E-01A/B
Du nng
3.2.2. CH MF
3.2.2.1. Mc ch.
Trong ch vn hnh MF, sn phm ca nh my ngoi lng kh thng phm cung
cp cho cc nh my in, cn thu c lng Condensat l 380 tn/ngy v lng Bupro l
630 tn/ngy.
3.2.2.2. Cc thit b chnh.
y l ch hot ng trung gian ca nh my. MF l ch ci tin ca ch
AMF. Nn ch ny nh my bao gm ton b cc thit b ca ch AMF (tr EJA/B/C) cng thm cc thit b chnh sau :
Thp n nh Condensat C-02
Cc thit b trao i nhit : E-14, E-20
Thit b hp th V-06A/B
My nn K-01, K-04A/B
3.2.2.3. M t ch vn hnh MF
Dng kh t Slug Catcher c a n bnh tch lc V-08, y l thit b c thit k
tch nc, hydrocacbon lng, du v lc cc ht rn. Mc ch ca V-08 l bo v lp cht
hp th trong V-06A/B khi b hng hoc gim tc dng v gim tui th ca chng. Sau khi
c loi nc ti V-06A/B dng kh c a ng thi n hai thit b E-14 v E-20
lm lnh. Dng kh sau khi ra khi E -14 v E-20 l dng hai pha lng kh c a vo thp
C-05 tch lng. Kh ra ti nh thp C-05 lm tc nhn lnh bc 1 cho dng nguyn liu ti
E-14 (nhit gim t 26,50C xung -170C) trc khi lm lnh bc hai ti van gin n, dng
kh thng phm ra t nh C-05 ny sau khi qua E-14 nhit c tng ln iu kin
cung cp cho cc nh my in.
Hai thp hp th V-06A/B c s dng lun phin, khi thp ny lm vic th thp kia
ti sinh. Qu trnh ti sinh c thc hin nh s cung cp nhit ca mt phn dng kh
thng phm c gia nhit n 2200C bng dng du nng ti E-18, dng kh ny sau khi ra
khi thit b V-06A/B s c lm ngui ti E-15 v c tch lng V-07 trc khi ra
ng kh thng phm.
S dng lng trong ch MF ging nh trong ch AMF, ngoi tr vic a kh
t V-03 n C-01 thay v n C-05 nh ch AMF. Ngoi ra trong ch MF, thp C-02
c a vo thu hi Bupro.
Nhm tn thu bupro v tch mt t metan, etan cn li, dng kh t V-03 c a n
thp C-01 tch trit lng metan, etan.
Dng lng t thit b V-03 c a n thp C-01 sau khi c gia nhit t 200C ln
800C ti thit b E-04A/B nh dng lng ra t thp n nh C-02.
C 3 dng nguyn liu c a n thp C-01:
Dng kh n t V-03 vo gia a th 2 v 3 ca thp C-01
Dng lng t V-03 vo a th 20 ca thp C-01
Dng lng n t y C-05 vo a trn cng ca thp C-01
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 18 / 29
y C5+ c tch ra y thp, sau chng c dn qua thit b trao i nhit E-04A/B
gia nhit cho dng lng ra t y V-03. Sau khi ra khi E-04A/B lng lng ny c a
n lm lnh ti thit b trao i nhit bng khng kh E-09 trc khi a ra ng ng hoc
ra bn cha condensat TK-21.
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Trang 19/29
SC
E-14
V-08
C-05
V-06
Kh ng hnh
E-15
E-20
F-01
E-18
Kh
thng phm
K-04
V-07
K-01
V-12
E-07
V-03
E-02
C-02
C-01
V-15
Nc
V-02
P-01A/B
E-01A/B
Du nng
Du nng
E-03
E-04
E-09
SP condensate
TK-21
V-21A
V-21B
Bupro
Bupro
S m t ch cng ngh MF
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 20 / 29
K hiu:
C thp tch phn on
V - thit b tch
SC slug catcher
E - thit b trao i nhit
K my nn
P bm
3.2.3. CH GPP
3.2.3.1. Mc ch.
Trong ch vn hnh ny sn phm thu c ca nh my bao gm: khong 3,34 triu
m kh/ngy cung cp cho cc nh my in, Propan khong 540 tn/ngy, Butan khong
415 tn/ngy v lng Condensat khong 400 tn/ngy.
3
Trang 21/29
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 22 / 29
V-08
kh ng hnh
E-14
SC-01
K hiu:
C thp tch phn
on.
V bnh cha.
SC slug catcher.
E - thit b trao i
nhit.
CC Turbo expander.
K my nn.
P bm.
C-05
V-06
E-15
F-01
E-18
V-07
CC-01
Kh thng phm
K-04
E-13
K03
V-14 K-02
V-13
E-19
E-08
K-01
E-02
V-12
E-07
C-04
C-02
C-01
P-01
nc
E-03
E-01
SP codensate
TK-21
SP Butan
E-09
V-02
E-04
V-15
E-12
V-21B
SP Propan
V-21A
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CH
GPP
ti: Cng ngh ch bin kh trong nh my Dinh C S CNG NGH
Trang
23/29
E-17
E-11
V-05
C-03
P-03
E-10
Khong mt phn ba dng kh ban u qua thit b trao i nhit E-14 h nhit
t 26,5oC xung - 35o C vi tc nhn lnh l dng kh kh n t nh thp C-05 vi nhit
l - 45oC. Tip theo dng kh nng ra khi E-14 c lm lnh su bng cch gim p qua
van FV-1001. Ap sut gim t 109 bar xung 37 bar (bng p sut lm vic ca nh thp C05) ko theo nhit gim xung -620C v c a vo a trn cng ca thp tinh ct C05, ng vai tr nh dng hi lu ngoi nh thp.
Trang 25/29
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 26 / 29
V-101
E-1015A/B/C/D
K-01
E-14
K-02 K-03
E-11
E-02
V-12
K-1011A/B/C/D
V-02
V-05
C-05
propan
C-01
C-02
P-01A/B
E-17
P-03A/B
C-03
E-01A/B
E-03
V-08
E-10
V-21B
V-06A/B
E-12
V-15
CC-01
Kh ong
hanh
Kh
thng
phm
SC-01/02
TK-21
E-07
V-03
V-21A
E-09
E-04
-----------------------------------------------------------------------------------------------------------------------------------
GPP
chuyn i
ti: Cng ngh ch bin kh trong nh my Dinh CS cng ngh ch
Trang
27/29
SP Condensate
K hiu:
--------------------------------------------------------------------------------------------------------------------------------------------Tiu lun hc phn: Cng ngh ch bin kh GVHD: L Th Kim Huyn TH: Nhm 3 Trang 28 / 29
KT LUN
Trong qu trnh lm tiu lun v cng ngh ch bin kh trong nh my Dinh C,
chng ti phn no lm r v cng ngh ch bin kh ca nh my x l kh Dinh
C.
Cng trong qu trnh lm tiu lun. Chng ti phn no hiu c nguyn l
vn hnh ca nh my. Nhn thy rng vai tr ca nh my x l kh Dinh C, tm
quan trng ca vic pht trin nng lng kh ni ring.
V khng c thc t nh my, cho nn nhng hiu bit, tm hiu v nh my
khng th nm bt bit c. Tuy nhin, qua bi tiu lun ny, gip nhm chng ti
hiu bit c quy trnh, v nh my nhiu hn. Gip chng ti cng cng c thm
c vn kin thc ca mnh.
Cui cng chng ti xin cm n c L Th Kim Huyn gip chng ti hon
thanh bi tiu lun ny.
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