99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd.

, Thungsonghong, Laksi, Bangkok 10210

Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

9 November, 2009

Production Line Balancing

.



Productivity over production

1. Cycle time Takt time

2. Cycle time Takt time



cell ( line Balancing )


(Quick
Changeover) batch size

????

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.
(Work Cycle time) (Takt time)
(Work Cycle time)
cycle time
Value added
Work Cycle Time

1 1
Cycle
time Cycle time 1.5
Takt Time

Cell : SKU 113

Time (Min.)

Cycle Time (Min.)

1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0

1.5
1.2
1

0.9
Cycle Time (Min.)

Station

Station
Cycle Time (Min.)
Total Cycle time(Min.)

1
1

2
1.2

3
0.9

4
1.5

4.6

1 : Balance Chart

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.

(Bottle neck)
1 Cycle time
4

Out put
Total Cycle Time
Total cycle Time Cycle time
4.6
Cycle time Cycle Time 1.5
1.5 1

(Takt time)

Takt Time = Avariable time / Customer Demand

10,000 / 8
30
Takt time = [(8 .x 60 )-30 ]x 22 /10,000
1 cycle
time 0.9xTakt time = 0.9 0.9 x Takt time
(Cycle time) 10% Break
down Michel Baudin 5%

(Reliability)

10%

TPM

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.
cycle time 1.2
450 1.2
375 / 450 (450/1)
1

Cycle time



(Measurement and Job Analysis)

( )
(
)
10 10

3

Rating ( Rating
)

3
4

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.
Number of Operator = Total cycle time/ Ideal cycle time
Total time 21 21
/ 0.9 23.3 23 0.3
0.5

(Bottle neck)
Line Efficiency = 100 x [ cycle time / ( x bottle neck)]

(Analysis Job)

Takt Time
Cycle Time : 2.3 Takt Time: 1.1

4
4

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.

(7 wastes
Motion) 5
1

5
1 1,2 3
2 4 5
3 6
4 7 8

5 1
Line balancing
10-20%

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.

1 10% Takt Time

1

6 2


Micro Motion
6

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.
(Standard Work)
Standard Work Standard
Work Standard Work

Standard Work cellular

Standard Work Work in process,
Inventory, cell layout

Visual Control
Board
Board Digital Task time, Cycle Time Plan, Actual

99/349 Moo 2, Na Nakorn Building, 9th Fl., Changwattana Rd., Thungsonghong, Laksi, Bangkok 10210
Tel: 02 9906998 Fax. : 02 9906997 Email: service@intelific.com

Production Line Balancing

.

Industrial Engineer

Takt Time Takt Time
1
Problem solving Kaizen