Us

"
Revision History
Version
1.0 1.1 1.2 1.3 1.4
Description
Initial release. Formerly 245634-EN Changed CD part number 32700 Electronics Revision Added certification information and IECex label Changed company name, web address, and logo
Date
051201 061127 090306 090814 110301
Copyright 2011 VEGA Americas, Inc., Cincinnati, Ohio. All rights reserved. This document contains proprietary information of VEGA Americas, Inc. It shall not be reproduced in whole or in part, in any form, without the expressed written permission of VEGA Americas, Inc. The material in this document is provided for informational purposes and is subject to change without notice. GEN2000 is a registered trademark of the VEGA Americas, Inc. VEGA View and Ohmview 2000 are trademarks of VEGA Americas, Inc. HART is a registered trademark of The HART Communication Foundation. ISO 9001 approval by Lloyd's Register Quality Assurance Limited, to the following Quality Management System Standards: ISO 9001:2000, ANSI/ASQC Q9001-2000, Approval Certificate No. 107563. VEGA Americas, Inc. 4170 Rosslyn Drive Cincinnati, Ohio 45209-1599 USA Tel: +1 513-272-0131 Fax: +1 513-272-0133 Website: www.vega-americas.com
Warning: To ensure CE compliance, use this equipment only in the manner that this manual describes, per VEGA specifications. Otherwise, damage to the unit or personal injury may result.
NOTES
LFXG-H Installation and Operation Guide
Table of Contents
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-i
Chapter i: Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-ix

Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-ix Your comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-x
Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Nuclear materials notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Unpacking the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Storing the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Source holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Information for EX Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
LFXG-H specifications Typical applications . . Principle of operation . System overview . . .
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1-5 1-6 1-7 1-8
Source holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Detector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Communicating with the gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Using a field communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Using Ohmview 2000 Software on a PC . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

U.S. and Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Have this information ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Chapter 2: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Testing on the bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Location considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Stable temperature . . . . . Protect insulation . . . . . . Avoid internal obstructions . Avoid external obstructions Avoid source cross-talk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-2 2-2 2-3 2-3
Mounting the measuring assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Wiring the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Power . . . . . . . . . . . . . Switch for CE compliance . . . Output current loop. . . . . . . Relay . . . . . . . . . . . RS-485 . . . . . . . . . . Communication . . . . . . . . Process alarm override switch . Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-7 2-7 2-7 2-7 2-8 2-8 2-8
Commissioning the gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Field service commissioning call checklist . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
iii
Chapter 3: Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Calibrating the current loop (analog output) . . . . . . . . . . . . . . . . . . . . . . 3-1
Measuring the current loop output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Calibration methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Theory of calibration . . . . . . . Both calibration methods . . Standard calibration method. Simple calibration method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3-4 3-5 3-7
Choosing the linearizer type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Table - Non-linear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Table - Linear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Checking the gauge repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Calibration procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

1 Setting the low level and collecting Cal Low data . 2 Setting the high level and collecting Cal High data 3 Collecting the linearizer table data . . . . . . . . 4 Calculating the linearity . . . . . . . . . . . . . . 5 Calculating the calibration . . . . . . . . . . . . . Repeating the calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 .3-11 3-12 3-13 3-14 3-14
Periodic process standardization . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Standardization reminder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Chapter 4: Advanced functions. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Process chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Gauge Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Process Variables tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Gauge Info tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Min/Max History tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
New hardware or corrupt EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

New Hardware tab . . . . . . . . . . . . . . . . . Responding to the New hardware found message. When new hardware is installed. . . . . . . . When new hardware is not installed. . . . . . Test . . . . . . . . . . . . . . . . . Current Loop Test (milliamp output) Sensor Test . . . . . . . . . . . . Auxiliary Input Test . . . . . . . . . Relay Test . . . . . . . . . . . . . Temperature Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4-7 4-7 4-7 4-8 4-8 4-8 4-9 4-10 4-10
Test modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Selecting the transmitters type and location . . . . . . . . . . . . . . . . . . . . . 4-11

Gauge Setup tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11 Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Chapter 5: Diagnostics and repair . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Software diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Gauge Status tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
iv
Diagnostic alarms and HART messages . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Relay Setup tab . . . . . . . . . Gauge status diagnostics screens Acknowledging diagnostic alarms Diagnostic alarm messages . Analog alarm . . . . . . . . . . . Process alarm . . . . . . . . . . X-ray alarm . . . . . . . . . . . . Auxiliary x-ray alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 5-3 5-3 5-4 5-5 5-6 5-6 5-7
History information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Diag History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Circuit board identifications . . Test points . . . . . . . . . . . Jumpers . . . . . . . . . . . . LED indicators . . . . . . . . . CPU board LED indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 5-10 .5-11 .5-11 .5-11
Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Periodic maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Source Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 Recording the source wipe and shutter check . . . . . . . . . . . . . . . . . . . . . . . 5-14
Field repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Replacing the CPU or Power supply board . . . . . . . . . . . . . . . . . . . . . . . . 5-15 Returning equipment for repair to VEGA. . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
vi
Tables
0.1 Explanation of symbols . . . . . . . . . . . . . . . 1.1 LFXG-H specifications . . . . . . . . . . . . . . . . 1.2 Contact information . . . . . . . . . . . . . . . . . 3.1 Calibration methods . . . . . . . . . . . . . . . . . 3.2 Standard calibration sensor counts and levels record 4.1 Process Chain tab display values. . . . . . . . . 4.2 Process Variables tab display values . . . . . . . 4.3 Gauge Info tab additional display values . . . . . 4.4 Min/Max History tab display values . . . . . . . . 5.1 Alarm types . . . . . . . . . . . . . . . . . . . . . 5.2 Alarm type outputs . . . . . . . . . . . . . . . . . . 5.3 Diagnostic alarm conditions . . . . . . . . . . . . . 5.4 Power supply board test point labels . . . . . . . . 5.5 CPU test point labels. . . . . . . . . . . . . . . . . 5.6 Jumper settings . . . . . . . . . . . . . . . . . . . 5.7 Power supply board LED summary . . . . . . . . . 5.8 CPU board LED summary . . . . . . . . . . . . . . 5.9 Periodic maintenance schedule . . . . . . . . . . . 5.10 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 . 1-4 .1-10 . 3-4 .3-10 . 4-2 . 4-3 . 4-4 . 4-5 . 5-1 . 5-2 . 5-4 .5-10 .5-10 . 5-11 .5-12 .5-13 .5-14 .5-15
vii
viii
Chapter 0
PREFACE
Explanation of symbols
In the manual
Radiation notice
Introduces information concerning radioactive materials or radiation safety.
Caution
Introduces warnings concerning potential damage to the equipment or bodily harm.
On the instrument
AC current or voltage
A terminal to which or from which an alternating (sine wave) current or voltage may be applied or supplied.
DC current or voltage
A terminal to which or from which a direct current voltage may be applied or supplied.
Potentially hazardous voltages

A terminal on which potentially hazardous voltage exists.
Protective ground terminal

Identifies location of terminal intended for connection to an external conductor.
ix
Preface
Your comments
Manual: LFXG-H Installation and Operation Guide Date: ______________ Customer Order Number: ___________________ Your contact information (optional): Name: Title: Company: Address: ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ Did you find errors in this manual? If so, specify the error and page number. ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Did you find this manual understandable, usable, and well organized? Please make suggestions for improvement. ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Was information you needed or would find helpful not in this manual? Please specify. ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ Please send your comments to: VEGA Americas, Inc. Director of Engineering 4241 Allendorf Drive Cincinnati, OH 45209-1599 USA Fax: +1 513-272-0133
H A P T E R
Chapter1
INTRODUCTION
Nuclear materials notice

This equipment contains radioactive source material that emits gamma radiation. Gamma radiation is a form of high-energy electromagnetic radiation. In many cases, only persons with a specific license from the U.S. NRC or other nuclear regulatory body may perform the following to the source holder: Dismantle Install Maintain Relocate Repair Test VEGA Field Service engineers have the specific license to install and commission nuclear gauges, and can instruct you to safely operate your level gauge. See page 1-12 for contact information. Note: See the Radiation Safety for U.S. General and Specific Licensees, Canadian and International Users Manual and the Radiation Safety Manual Addendum of Reference Information CD that came with the source holder and the appropriate current regulations for details.
1-1
Introduction
Unpacking the equipment

Caution: You must be familiar with radiation safety practices in accordance with your U.S. Agreement State, U.S. NRC, or other nuclear regulatory body before unpacking the equipment. Unpack the unit in a clean, dry area. Inspect the shipment for completeness. Check against the packing slip. Inspect the shipment for damage during shipment or storage. If the detector is included as a separate package in the shipment, inspect the assembly for damage that may have occurred during shipment or storage. If there was damage to the unit during shipment, file a claim against the carrier, reporting the damage in detail. Any claim on the VEGA for shortages, errors in shipment, etc., must be made within 30 days of receipt of the shipment. If you must return the equipment, see the section Returning equipment for repair to VEGA in the Diagnostics and repair chapter. After unpacking the equipment, inspect each source holder in the shipment to ensure that the operating handle is in the OFF position. If you find the handle in the ON position, place it in the OFF position immediately and secure it. Note: This applies to only some source holders. Note: Most source holder models accept a lock. Call VEGA Field Service (see Customer Service on page 1-12 for contact information) immediately for further instructions if:
l l l l
The source holder does accept a lock and there is no lock on it. The lock is not secured. You cannot secure the lock. The operating handle does not properly move into the OFF position.
See the Radiation Safety for U.S. General and Specific Licensees, Canadian and International Users Manual and the Radiation Safety Manual Addendum of Reference Information that came with the source holder and the appropriate current regulations for details.
1-2
Introduction
Storing the equipment

Source holder
If you must store it, do so in a clean, dry area. Be sure its shutter is in the OFF or CLOSED position (if applicable). Check the current local regulations (U.S. NRC, Agreement State, or other) to determine whether this area must have any restrictions.
Gauge
Avoid storage at temperatures below freezing. Store the gauge indoors in an area that has temperature control between +10 C... +35 C (+50 F... +95 F) and < 50% relative humidity. Store equipment in dry conditions until installation.
Certifications
This gauge is designed for certification compliance from the following agencies ATEX Standard CCOE (India) CEPEL/INMETRO (Brazil) CSA FM Standard GOST-B Standard COST-R Standard IECex JIS (Japan) KTL (Korea) NEPSI (China)
1-3
Introduction
Safety Information for EX Areas

Please note the EX-specific safety information for installation and operation in EX areas.
MAR 2000
CINCINNATI, OHIO U.S.A. 45209
IECEx CSA 09.0005X
Patent No. 6,198,103 GEN2000 MODEL: INPUT:115V , 25 W, 50/60 Hz CONTACT RATINGS: 240VAC, 2A, OR 24VDC, 2A, OR 1/4HP @ 120VAC Ex d IIC T6 Ta = -20C TO +60C OR Ex d IIB+H2 T6 Ta = -50C TO +60C, IP66
TM
WARNING: USE A CABLE OR WIRING RATED FOR AT LEAST 90 C WARNING: POTENTIAL ELECTROSTATIC CHARGING HAZARD - SEE INSTRUCTIONS WARNING: DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT
IECex Label
1-4
247861
Introduction
LFXG-H specifications
Table 1.1
LFXG-H specifications
1% of span typical Flexible detector Cesium-137 Cobalt-60 Accuracy depends on specific application parameters 305 7,010 mm (12 276") in 305 mm (12") increments 0.66 MeV gamma radiation emitter, 30.2 year half life 1.2 and 1.3 MeV gamma radiation emitter, 5.3 year half life 100 230 10% VAC (90 250 VAC, or with internal heater kit: 115 230 VAC) at 50/60 Hz, at 15 VA maximum power consumption (25 VA with heater) CE compliance requires 100 230 10% VAC 20 60 VDC (< 100 mV, 1/1,000 Hz ripple) at 15 VA CE compliance requires 24 VDC 10% Per local code 1,000 m (3,280') 1.02 0.643 mm (no. 18 or 20 AWG) 2-conductor shielded 1.02 0.643 mm (no. 18 or 20 AWG) 4-conductor shielded Designed to meet National Electric Code (U.S. and Canada) Class l, Groups A, B, C and D, Div 1 and 2 Class ll, Groups E, F and G, Div 1 and 2 II2 G/D EEx d IIC T6 IP66 -20 C... +60 (-4 ... C F 140 F) II2 G EEx d IIB+H2 T6 -50 C... +60 (-58 ... C F +140 F) NEMA 4X IP-66 -20 ... 50 (-4 ... 122 option for lower C C F F) temperatures available 0 95%, non-condensing Tested to IEC 68-2-6, IEC 68-2-27, and IEC 68-2-36 Cast aluminum ASTM A 357 Polyester Powder Coating
System Accuracy Active Lengths Typical Sources
Power Requirements*
AC
DC
Signal Cable
Wiring Maximum length HART signal 4-wire hookup with DC Certification to CSA and UL standards ATEX Certification
GEN2000 Electronics Housing
Enclosure rating Ambient temperature Humidity Vibration Material Paint
1-5
Introduction
Table 1.1
Weight
LFXG-H specifications (continued)

Housing detector Rating Power Software user-settleable Rating HART Protocol PC interface Optional handheld interface Type Possible function On-board memory Real-time clock LED indication 0.0015 x Length (mm) + 5.44 kg (0.084 x Length (inches) +12 lb) 4 ... 20 mA, isolated, into 250 800 Jumper selectable: source (active) or sink (passive) mode Diagnostic alarm or process high/low alarm function 6 A at 240 VAC, or 6 A 24 VDC (SPDT Form C), or 1/4 HP at 120 VAC BEL202 FSK standard current loop output HART modem and VEGA communications software Emerson Field Communicator model 375 with VEGA device descriptions loaded Frequency input (0/100 kHz) Optional NORM or vapor phase compensation, multiple gauge linking, and others FLASH and 2 EEPROMs Maintains time, date, source decay compensation, and is Y2K compatible +6V, Memory Corruption, HART, CPU Active, Auxiliary, High Voltage, Relay and Field Strength
Current Loop Output
Relay Output
HART Communication
Auxiliary Input Capability Electronics
Diagnostics
Typical applications
VEGAs level gauges accurately indicate the level of liquids or bulk materials in vessels, reactors, or tanks. In order to achieve a level indication over the desired length, it may be necessary to use more than one detector. The way these multiple detectors link together depends upon the types of detectors used. Specific details on using multiple detectors are available from VEGA Americas, Inc. The accuracy of quality control systems that use VEGA nuclear level gauges is profitable to a wide range of industry operations. A number of applications that use a level gauge are: Pulp and Paper Liquors Bleach plant chemicals Coating chemical storage Lime mud
1-6
Introduction
Wastewater treatment tanks Chemical Low pressure/low vapor chemical storage Settlers Surge tanks Food and beverage Food slurries Pastes Syrups Dough level Intermediate batch storage Water and wastewater Settling/aeration tanks Clarifiers Sludge holding tanks Wet wells
Principle of operation
The gauge receives a shaped or collimated beam of radiation from the source holder through the process material. The material in the vessel shields part of the detector from exposure to the radiation field. As the process material level decreases, the detector senses more radiation, and vice versa. Calibrating the gauge associates the detector readings (or counts) with the level of the material in engineering units. The output range of the gauge is a 4 ... 20 mA current loop signal, in proportion to the level of the process.
1-7
Introduction
System overview
The gauge uses VEGAs GEN2000, VEGAs newest compact electronics that support 4 ... 20 mA HART protocol, frequency, or field bus output. The level measurement system includes: Source holder FiberFlex flexible detector assembly Communication device (HART modem with PC and VEGA software or Emerson Field Communicator 375)
PC
System Overview
Source holder
A cast or welded steel device that houses a radiation-emitting source capsule Directs the radiation in a narrow collimated beam through the process vessel Shields the radiation elsewhere The model chosen for each system depends on the source capsule inside and the radiation specifications Its shutter completely shields the radiation (source off) or lets it pass through the process (source on) (if applicable)
1-8
Introduction
Detector assembly
Mounts opposite the source holder. Inside the flexible detector is a scintillator material, which produces light in proportion to the intensity of its exposure to radiation.
A photomultiplier tube detects the scintillator's light and converts it into voltage pulses. The microprocessor receives these voltage pulses after amplification and conditioning by the photomultiplier tube. The microprocessor and associated electronics convert the pulses into an output that can be calibrated.
Power supply board Terminal Block
RS-485 ground (if applicable) CPU board
Internal housing ground screw
Mounting Bracket
GEN2000
1-9
Introduction
Communicating with the gauge

The gauge is a transmitter that produces the current loop signal directly at the measurement site. Use a field communicator or HART modem and Ohmview 2000 software with a PC to enable: Initial setup Calibration Other communication with the gauge You can make a connection anywhere along the 4 ... 20 mA current-loop line. After setup and calibration of the gauge, there are no everyday requirements for external electronics.
Using a field communicator

VEGAs gauge is compatible with the Emerson 375 Field Communicator or equivalent. To function, the minimum load resistance on the 4 ... 20 mA loop must be 250 . See the instruction manual for your field communicator for information about: Key usage Data entry Equipment interface To effectively use the gauge features, you must use VEGA's device description (DD) to program the HART communicator. You can purchase a field communicator, programmed with the DD, through VEGA (VEGA part number 244880). Use firmware 2000.00 or higher when you use the field communicator to use NORM or vapor compensation. Note: There are some minor differences in operation of the Ohmview 2000 software and the field communicator. Most significantly, Ohmview 2000 software writes entries immediately to the transmitter, but a field communicator must be manually told to sends changes.
1-10
Introduction
Using Ohmview 2000 Software on a PC

When you use a PC with Windows and a Pentium processor to communicate with the gauge or other VEGA HART transmitter field devices, you must have a HART modem and the Ohmview 2000 software kit (part number 243008), which includes: Modem Cables Software Ohmview 2000, RS-485 Network, Ohmview 2000 Logger, and Ohmview 2000 Configurator software are Windows programs that emulate the Field Communicator Model 375. Ohmview 2000: Charts the 4 ... 20 mA current output graphically Stores and retrieves configuration data to disk Enables offline editing of configurations
Example of Ohmview 2000 Software
The Ohmview 2000 Software includes: Main Ohmview 2000 software HART Communication Server Launcher program Ohmview 2000 Logger Ohmview 2000 File Configurator Ohmview 2000 Electronic User Manual
1-11
Introduction
When you insert the CD, the program installs these programs onto your hard drive. Note: The HART Communication Server must always be on when using Ohmview 2000's main program and Ohmview 2000 Logger.
Customer Service
U.S. and Canada
On-site field service is available in many locations. Often, a field service engineer is at your plant for your gauges startup. Field service engineers also provide assistance by phone during office hours. For emergencies (example: line shut down because of VEGA equipment), you can reach us 24 hours a day.
Table 1.2
Contact information
+1 513-272-0131 +1 513-272-0131 +1 513-272-0133
Tel (Monday Friday 8:00 A.M. 5:00 P.M. EST) Tel (emergencies: follow the voice mail instructions) Fax
Worldwide
Contact your local VEGA representative for parts, service, and repairs.
Have this information ready

VEGA Customer Order (C.O.) Number Located on the source holders engraved label Gauges serial number Located on the gauges external housing
1-12
H A P T E R
Chapter2
INSTALLATION
Testing on the bench

To ensure a quick start up after installation, you can test the detector assembly with the HART compatible communication device (a field communicator or a PC with a HART modem and VEGA software). Bench testing lets you check: Power Communication Initial setup software parameters Some diagnostics
GEN2000 terminals 13 and 14 250 800 load resistor (optional) Mini clips H1 H2 Transmitter test points PC running VEGA software Bench test setup HART modem RS-232 cable
Note: You may need to reset the time and date if the gauge has not had power for > 28 days. The Real Time Clock Fail message may appear. You must enter the correct time and date: the clock is the basis for source decay calculations.
2-1
Installation
You can calibrate the current loop output on the bench before mounting the detector on the process. See page 3-3.
Location considerations
When you ordered the gauge, VEGA sized the source for optimal performance. Notify VEGA before installing the gauge if its location differs. Satisfactory operation depends on proper location. Note: Locate the source holder where process material cannot coat it. This ensures the continuing proper operation of the source ON/OFF mechanism (if applicable). Many regulatory bodies (example: the U.S. NRC) require periodic testing of the ON/OFF mechanism. See the Radiation Safety for U.S. General and Specific Licensees, Canadian and International Users Manual and the Radiation Safety Manual Addendum of Reference Information that came with the source holder and the appropriate current regulations for details.
Stable temperature
Mount the gauge on a portion of the line where the temperature of the process material is relatively stable. Process temperature can affect the gauge indication. The amount of the effect depends on: Sensitivity of the gauge Temperature coefficient of the process material
Protect insulation
Protect from liquid any insulation between the measuring assembly and the process. The absorption of a liquid, such as water, can affect the gauge indication because it blocks some radiation.
Avoid internal obstructions

The best possible installation of a nuclear level gauge is on a vessel that has no internal obstructions (example: agitator, baffle, man ways) directly in the path of the radiation beam. If one of these obstructions is present, it can shield the radiation from the detector, causing an erroneous reading. If the vessel has a central agitator, the source holder and detector can mount to the vessel on an arc other than a diameter, so the beam of radiation does not cross the agitator. You can avoid other obstructions this way.
2-2
Installation
Avoid external obstructions

Any material in the path of the radiation can affect the measurement. Some materials that are present when the gauge initially calibrates pose no problem because the calibration accounts for their effect. Examples: Tank walls Liners Insulation However, when the materials change or you introduce new ones, the gauge reading can be erroneous. Examples: Insulation that you add after calibration absorbs the radiation and causes the gauge to erroneously read upscale. Rapidly changing tank conditions due to material buildup. Regular standardizations compensate for slowly changing tank conditions due to material buildup. See the Calibration chapter for information on standardization.
Avoid source cross-talk

When multiple adjacent pipes or vessels have nuclear gauges, you must consider the orientation of the source beams so each gauge senses radiation only from its appropriate source. The best orientation, in this case, is for the source holders to be on the inside with radiation beams pointing away from each other.
Mounting the measuring assembly

Mounting options: Bracket mount The L-bracket supports the electronics housing. For this type of mounting, the conduit clamps should be spaced every 18" (45cm). Conduit mount
2-3
Installation
This type of mount consists of an adapter with a 2" conduit coupler (part number 240721). It provides an air hose fitting for applications that must cool the gauge. The pole mount requires a nipple and union. Note: The detectors active area (where it is possible to make a level measurement) is between 1" (25mm) from the bottom of the GEN2000 housing to the end of the flexible conduit. Mount the detector so this area spans the measurement length.
Note: In some cases, the handle on the source holder operates a rotating shutter. When installing or removing the assembly from the pipe, you must turn the handle to the closed (OFF) position and lock the handle with the combination lock provided.
FiberFlex mounting
2-4
Installation
Wiring the equipment

Note: If you received an interconnect drawing from VEGA or the engineering contractor and the instructions differ from the instructions in this manual, use the drawing. It may contain special instructions specific to your order. Use the drawing notes and the steps that follow to make the input and output connections. Make the connections at the removable terminal strips mounted on the power board. To access the power board, remove the explosion-proof housing cap. VEGA provides an internal and external ground screw to connect the power Earth ground wire. Remove the top cover; the internal ground screw is located at the front of the housing. The external ground screw is located next to the conduit entry.
Power supply board
CPU board
External housing ground
Mounting bracket
GEN2000
2-5
Installation
L1 L2 RY NO RY C RY NC
AC or DC power input
Relay: - normally open - common - normally closed Not used in HART applications
Auxiliary input power
Common Auxiliary input frequency signal
Current loop output
Interconnecting terminals GEN2000 with HART
Note: Not all connections are required for operation. For example, Terminal 10 (-6V, Auxiliary Input Power) may not be used with newer electronics. The power input terminals are not polarity-sensitive.
Power
Caution: Do not apply power until thoroughly checking all wiring.
The AC power source voltage input is 100 230 VAC 10% (90 250 VAC) at 50/60 Hz, at 15 W (or 25 W with optional heater) maximum power consumption. AC power must not be shared with transient-producing loads. Use an individual AC lighting circuit. Supply a separate earth ground. The DC power source voltage input is 20 60 VDC (< 100 mV, 1/1,000 Hz ripple) at 15 VA maximum power consumption. DC power cable can be part of a single cable 4-wire hookup, or can be separate from output signal cable. (See Output current loop section.)
2-6
Installation
Use wire for power per local code. Use supply wire suitable for +40 (+140 C F)above surrounding ambient temperature. All field wiring must have insulation suitable for 250 volts or higher. Note: HART signal may not operate with some isolating barriers or other nonresistive loads.
Switch for CE compliance

For CE compliance, install a power line switch 1 m from the operators control station.
Output current loop

Output signal is 4 ... 20 mA into 250 800 . Pin 13 is + and Pin 14 is -. HART communication protocol (BEL202 FSK standard) is available on these connections. The output is isolated to standard ISA 50.1 Type 4 Class U. When using signal (current loop or 4 ... 20 mA output) cables that VEGA did not supply, they must meet these specifications: Maximum cable length is 1,000 m (3,280') All wires should be per local code When using DC power, the signal and power can run on a single cable 4-wire hookup (2 wires for power, 2 for 4 ... 20 mA).
Relay
Use relay contacts rated at 6 A at 240 VAC, 6 A at 24 VDC, or 1/4 HP at 120 VAC. Frequency input signal is 0/100 kHz , true digital.
RS-485
The maximum cable length is 609 meters (2,000'). Use shielded wire per local code. Connect positive terminals together. Connect negative terminals together. Connect ground terminals together.
2-7
Installation
System architecture Sensor locations Control room
Auxiliary frequency input PC Optional modem Output signal cable Housing ground ATEX ground Optional field communicator Emerson 375 Example GEN2000 level gauge wiring mA Input to DCS
Relay RS-485 Interface Cable for power per local codes Power Earth ground
Communication
The HART hand-held terminal can connect anywhere across the 4 ... 20 mA wires to communicate with the gauge. A minimum requirement is a 250 load-resistance on the current loop. A HART modem may connect across the 4 ... 20 mA wires to enable communication between the gauge and a PC.
Process alarm override switch

If the output relay is set as a process alarm relay (high- or low-level alarm), you can install an override switch to manually deactivate the alarm. If you do not, the process alarm relay de-energizes only when the measured level is out of the alarm condition.
Conduit
Conduit runs must be continuous and you must provide protection to prevent conduit moisture condensation from dripping into any housings or junction boxes. Use sealant in the conduit, or arrange the runs so they are below the entries to the housings and use weep holes where permitted. You must use a conduit seal-off near the housing when located in a hazardous area. Distance must comply with local code. If you use only one conduit hub, plug the other one to prevent dirt and moisture from entering.
2-8
Installation
Commissioning the gauge

Depending on the source holders type, the process of commissioning the gauge can include: Taking appropriate radiation field tests Checking the pre-programmed setup parameters Calibrating on process Verifying the working of the gauge You must remove the source holder lock or shield the first time the gauge takes measurements in the field. Only persons with a specific license from the U.S. NRC, Agreement State, or other nuclear regulatory body may remove the source holder lock. Note: Users outside the U.S. must comply with the appropriate nuclear regulatory bodys regulations in matters pertaining to licensing and handling the equipment. Note: See the Radiation Safety for U.S. General and Specific Licensees, Canadian and International Users Manual and the Radiation Safety Manual Addendum of Reference Information CD that came with the source holder and the appropriate current regulations for details.
Field service commissioning call checklist

In many U.S. installations, a VEGA field service engineer commissions the gauge. To reduce service time and costs, use this checklist to ensure the gauge is ready for commission before the engineer arrives: Mount the source holder and detector per the VEGA certified drawings. Allow access for future maintenance. Make all wiring connections per the certified drawings and the section Wiring the equipment on page 2-5. Tie in the wiring from the field transmitter analog output to the distributed control system (DCS)/programmable logic controller (PLC)/chart recorder. Ensure that the AC power to the transmitter is a regulated transient-free power source. UPS type power is the best. If using DC power, verify that the ripple is < 100 mV, 1/1,000 Hz at 15 W. Note: The equipment warranty is void if there is damage to the gauge due to incorrect wiring not checked by the VEGA field service engineer.
2-9
Installation
Have process ready for calibration. When possible, it is best to have process available near the low and high end of the measurement span. When possible, it is best to be able to completely fill and empty the vessel at the high and low levels for the initial calibration procedure, and at 10% increments in between for the linearization procedure. Do not remove the lock or shield on the source holder. Notify VEGA Field Service if there is damage to the source holder.
2-10
H A P T E R
Chapter 3
CALIBRATION
Before using the gauge to make measurements, you must: Calibrate it to relate the detection of radiation from the source to the level of the process material. Calibrate the current loop to a reference ammeter or the DCS. Periodically, you must standardize the system on process to adjust for changes over time. Calibration establishes a reference point or points that relate the detector output to actual (or known) values of the process. You must make a calibration on process before the gauge can make accurate measurements. Perform the calibration after the installation and commission of the gauge at the field site. You do not need to repeat the calibration procedures if certain critical process and equipment conditions remain unchanged. The gauge requires only a periodic standardization to compensate for changing conditions.
Calibrating the current loop (analog output)

Calibrating the current loop adjusts the 4 ... 20 mA output to a reference, the PLC/DCS or a certified ammeter. It forces the 4 mA and 20 mA outputs to the external reference. The VEGA factory pre-adjusts the current loop with a certified ammeter, so it is very close to the outputs required.
3-1
Calibration
To correlate the 4 ... 20 mA to the process value, set the span of the current loop output. Note: The current loop and process spans are independent and set separately. The current loop span sets the level indications for the 4 mA and the 20 mA outputs. The process span sets the endpoints of the calibration curve. A direct measurement of the current is preferable: hook the meter up in series with the instrument and the DCS. However, if you know the resistance of the DCS, use a voltage measurement to calculate the current.
Measuring the current loop output

Rt DCS Rt
Current meter
Voltmeter
Detector housing
Terminal block pins 13 and 14
Detector housing
Terminal block pins 13 and 14
Before a current loop calibration: Connect an ammeter or the DCS to: Terminal connections 13 (mA +) and 14 (mA -) Test points H1 and H2 Anywhere along the current loop Make sure there is a 250 800 load on the current loop. If no load or an insufficient load exists on the loop, it may require temporary placement of a resistor across terminals 13 and 14. Hook the meter or DCS in series with the load resistor.
3-2
Calibration
Procedure 3.1: To calibrate the current loop

1. 2. 3. 4. Select Calibration | Current Loop Cal. Click Execute. Click OK. Read the ammeter; enter the actual milliamp reading.
Note: If using a voltmeter, calculate the current value.
5. 6. 7. 8. 9. 10.
Click OK. Click YES if the ammeter reads 4.00 mA or NO for any other reading. Repeat until the meter reads 4.00 mA. The meter approaches the 4.00 mA successively. Read the ammeter; enter the actual milliamp reading. Click OK. Click OK.
You can check the current loop output calibration at any time by using the test mode to output a user-specified milliamp setting. See page 4-8.
3-3
Calibration
Calibration methods
For each installation, you must choose a method to calibrate the gauge. In almost all cases, the standard method is the best.
Table 3.1
Calibration methods Simple method

Use if the gauge is only required to be repeatable, but need not precisely indicate the level of process. Typically used for surge bins or other vessels under control that maintains one level. The linearizer type chosen must be Linear table.
Standard method
Use if the gauge is required to be repeatable and precisely or linearly indicate the level of process throughout the span. Use for vessels in which it is critical to know the precise level. The linearizer type chosen must be Nonlinear table.
Note: The simple method produces a measurement indication that is repeatable but not precise between the Cal Low Level and Cal High Level points. The measurement indication is not linear with respect to the actual process level. In some applications, precision is not critical and this method is valid.
Theory of calibration
Both calibration methods
Enter the values that define the maximum and minimum levels to measure. These parameters are Max Level and Min Level, and must be set correctly before any of the calibration steps. Collection of data points nearest the maximum (but not higher) and minimum (but not lower) levels occurs during calibration. See the procedure on page 3-9 to collect these data points.
3-4
Calibration
The figure illustrates the effect on the final output of using the non-linear table vs. the linear table for the linearizer. Using the non-linear table linearizer in the standard method produces a linear output.
Maximum Level
Standard Indicated Level Simple
Minimum Level Minimum Level Actual Level Maximum Level
Standard calibration method

This method requires collecting intermediate data points.
Cal Low Counts
Min and Max Level data points Intermediate data points
Raw Sensor Counts
Cal High Counts
Min Level Cal Low Level Cal High Level
Max Level
Actual Level (engineering units) Linearizer data collected at various process levels
3-5
Calibration
The internal software calculates a linearizer curve based on data points. The curve is the most accurate between the Cal Low Level and Cal High Level.
Cal Low Counts Standard
Raw Sensor Counts
Cal High Counts
Simple
Min Level Cal Low Level Cal High Level
Max Level
Actual Level (engineering units) Raw counts vs. actual count level with linearizers
So, it is best to take the Cal Low and Cal High samples as close as possible to the Min Level and Max Level to maximize the accuracy within the span. The linearizer curve maps on 2 axes so it indicates % Count Range vs. % Span.
100% Standard
% Count Range Simple
0% 0% % Span % Count range vs. % Span (in linearizer table) 100%
To construct the linearizer table, a data point calculates for every 2.5% of the span. View or edit these points in the Linearizer table screen.
3-6 LFXG-H Installation and Operation Guide
Calibration
Simple calibration method

This method does not require collecting intermediate data points. The internal software calculates a straight line between the Min Level and Max Level based on the Cal Low Level and Cal High Level.
Choosing the linearizer type

The gauges response curve is non-linear, due to the measurement method of radiation transmission. The linearizer determines the shape of the curve between the endpoints. The gauges linearizer type is part of the signal processing necessary to produce a linear final output with respect to the change in level of process material.
Table - Non-linear
Use this type for a standard method calibration. It takes into account the inherent nonlinearity of a nuclear transmission measurement, so it is more accurate than the linear table. The non-linear table can use data from: Linearizer lookup table (data points that you collect and enter during the calibration process) Linearizer data from an earlier model VEGA level gauge
Table - Linear
Use this type for a simple method calibration. This type lets you use a linear (straight-line) set of data for a linearizer lookup table. You do not need to collect linearizer table data points. The straight-line linearizer calculates from the high and low-level calibration points. This requires you to: 1. Perform a two point calibration. 2. Calculate the calibration. It is less accurate because it does not compensate for the non-linearity of a radiation transmission measurement.
3-7
Calibration
Procedure 3.2: To choose a linearizer type

1. 2. Select Setup | Gauge Setup | Linearizer Type. Click Table - Non-linear or Table - Linear.
Checking the gauge repeatability

Check the gauges measurement repeatability before performing the calibration. To check the repeatability of the sensor, perform a data collection 3 4 times on the same level. If the sensor counts vary widely, you should increase the Data collection interval parameter. Perform a data collection to enable simple measurement of the process, without altering the calibration or standardization values. It lets the system measure the process and report the number of sensor counts.
3-8
Calibration
Procedure 3.3: To perform a data collection

1. Select Calibrations | Data Collect. 2. Click Execute. 3. Set the process to a known point. 4. Click Start. After the data collection, the number of counts output by the gauge appears. 5. Click Accept. 6. Repeat as often as necessary if checking repeatability.
Calibration procedures
Standard method
Includes these steps (see the following pages): 1. Setting the low level and collecting Cal Low data*
Simple method
Skips steps 3 and 4.
2. 3. 4. 5.
Setting the high level and collecting Cal High data* Collecting the linearizer table data* Calculating the linearity Calculating the calibration
* Perform these data collection steps in any sequence, depending on your ability to empty and fill the vessel.
LFXG-H Installation and Operation Guide 3-9
Calibration
If using the standard method, it may be helpful to record the sensor counts and levels at each step:
Table 3.2
Standard calibration sensor counts and levels record Sensor counts Actual level (engineering units)
Data type
Cal low level (usually empty) Linearizer data point 0 1 2 3 4 5 6 7 8 9 Cal high level (usually full) Linearizer data point 10
1 Setting the low level and collecting Cal Low data

You must: 1. Use the gauge to measure the low process level. 2. Enter the actual level. This sets the low end (sometimes called 0) of the calibration curve. Perform this procedure before or after setting the high level. Note: Perform a data collection for the low and high level within ten days of each other for a good calibration. The low and high values must be > 10% of the process span apart for the most accurate calibration. Increasing the process span usually increases the gauge accuracy. Before starting the Cal Low data collection: Fill vessel to the low level. Have the actual level value ready to enter.
3-10
Calibration
Procedure 3.4: To set the cal low level

1. Select Calibration | 2 Point Calibration | Cal Low Collect. 2. Click Start. 3. Click Accept. 4. Enter the actual value in engineering units. 5. Click OK.
2 Setting the high level and collecting Cal High data

You must: Use the gauge to measure the high process condition. Enter the actual level. This sets the gain of the calibration curve. Perform this procedure before or after setting the low level. Note: You must perform a data collection for the low and high level within 10 days of each other for a good calibration. The low and high values must be > 10% of the process span apart for the most accurate calibration. Increasing the process span usually increases the gauge accuracy. Before starting the Cal High data collection: Fill vessel with high process, or close the source holder shutter to simulate high process.
3-11
Calibration
Have the actual level value ready to enter.
Procedure 3.5: To set the cal high level

1. 2. 3. 4. 5. Select Calibration | 2 Point Calibration | Cal High Collect. Select Start. Click Accept. Enter the actual level process value in engineering units. Click OK.
3 Collecting the linearizer table data

Note: The simple method skips this step. This step lets you collect data points between the high and the low calibration points so the gauge calculates a response curve based on your data. Before collecting the linearizer table data: Prepare to set the level and take data for 10 levels (including the Cal Low and Cal High levels). Prepare to enter the levels into the gauge. You can collect linearizer table data with the data collection for the Cal Low and Cal High levels.
3-12
Calibration
Procedure 3.6: To collect linearizer table data

1. 2. 3. 4.
.
Select Calibration | Linearizer Data Pt | Create Data Point. At the prompt, enter the actual known level of process. Accept or reject the results when they appear. Repeat procedure for all available levels.
Note: Include the data for the Cal Low and Cal High with the linearizer data before you perform Calculate linearity. If you did not perform a linearizer data collection while the process was at the levels for Cal Low and Cal High, you can manually add those values to the linearizer data. To add a data point to the linearizer data, you must know the level in engineering units and the sensor counts.
4 Calculating the linearity

Note: The simple method skips this step. After collecting the data for a linearizer table, the transmitter uses the data to calculate a new calibration linearizer table. The Calc linearity function initiates this calculation. You must perform this step before the Calculate Calibration step (see the next section). Before calculating the linearizer: 1. Select non-linear table for the linearizer curve. 2. Collect linearizer data.
Procedure 3.7: To calculate the linearizer

1. 2. Select Calibration | Linearizer Data Pt | Recalculate. Click OK to proceed with the linearity calculation. The linearizer table calculates based on the level values.
3-13
Calibration
5 Calculating the calibration

Procedure 3.8: To calculate the calibration
1. 2. 3. 4. Select Calibration | 2 Point Calibration. Click Calculate Results. Click OK. Click OK.
Repeating the calibration

Typically, the system requires only periodic standardization to compensate for drifts over time. However, these events require you to repeat the calibration: Measurement of a new process application (contact VEGA for recommendation) Process requires a new measurement span Entering a new measurement span setting into the software Installing a new radiation source holder Moving the gauge to another location Changes to the process vessel (example: lining, insulation, or agitator) Excessive buildup or erosion of vessel that standardization cannot compensate for (check standardize gain) Standardize gain > 1.2 after a standardization, indicating it made a 20% adjustment from the last calibration
3-14
Calibration
Periodic process standardization

Standardization adjusts the system by resetting one point of the calibration curve to an independently measured or known level. The frequency of standardization depends on several factors, including the readings accuracy. During the standardization procedure, the system displays: A default value for the standardization condition A prompt to enter the actual level of the standardization condition
Standardization reminder
If you enable the standardization due alarm, the gauge produces an alarm when standardization is due. The standardize interval is programmed in Setup | Cal Parameters.
3-15
Calibration
Procedure 3.9: To standardize the gauge

1. 2. 3. 4. 5. 6. 7. 8. 9. Select Calibration | Standardize. Click Execute. Click OK. Enter the reading. Click Start. Click Accept. Enter the process value. Click OK. Click OK.
3-16
H A P T E R
Chapter4
ADVANCED FUNCTIONS
Functions not required for normal operation of the gauge are in the Ohmview2000 software under the Diagnostics and Gauge Info tabs. These functions are primarily for use by VEGA personnel for advanced troubleshooting and repair. Note: VEGA strongly recommends that you ask our advice before using any advanced function.
Process chain
The process chain is a description of the gauge softwares calculation of a level measurement from a radiation reading. In the Process Chain tab, you can view intermediate values of the calculation to verify proper functionality of the software.
4-1
Advanced functions
Table 4.1
Process Chain tab display values Description

The internal probe's measurement of the sensor temperature. True counts output from the sensor, but before application of: Temperature compensation Standardize Sensor uniformity gains The temperature-compensated counts that are sensor counts with application of temperature compensation. Temperature compensated counts with application of uniformity gain. Sum counts that are raw counts plus auxiliary raw counts. In most applications, this does not use auxiliary input, so sum counts = raw counts. Sum counts with application of source decay gain. Displays standardize counts that are source decay counts with application of standardization gain. The compensated measurement counts that express as a percent of the counts at the high and low-endpoints of the calibration (determined with the two point calibration.) This quantity shows where the current measurement is in relation to the total count range. % count range = 100 x (CL - CS) / (CL - CH) where CS = sum counts CL,CH = counts at Cal Low level and Cal High level CL-CH = counts range The measurement value as a percent of the measurement span. Enter the maximum and minimum level values in the Setup tab. A graph of percent count range vs. percent process span indicates the non-linearity of the radiation transmissions measurement. If using a table linearizer, the values in the table are percent count range and percent process span. The level in inches without the time constant or rectangular window filter. The level of process before any process compensation. The process value in engineering units after applying the filter.This value relates to the current loop output. The frequency-input counts from optional auxiliary input. The filtered auxiliary counts. Enter the filter dampening value for the auxiliary inputs filter time-constant.
Value
Sensor Temperature Sensor Counts
Temp Comp Counts Raw Counts Adjusted Counts
Source Decay Counts Standardize Counts Percent Count Range
Percent Process Span
Unfiltered PV Uncompensated PV Final PV Aux Counts Filtered Aux Counts
4-2
Advanced functions
Gauge Information
Process Variables tab
Table 4.2
Process Variables tab display values Description

The value, in process units, as entered in the setup tab. Use this to calculate the measurement span. The temperature and sensor uniformity gain compensated counts from the sensor at the Cal low level. Determining the Cal low level occurs during the calibration. The temperature and sensor uniformity gain compensated counts from the sensor at the Cal high level. Determining the Cal high level occurs during the calibration. The current value of the temperature compensation gain. Use this to adjust for inherent sensor output change with temperature. The current of the uniformity gain. Use this to force all level sensors to output the same counts at a given radiation field. Most level applications do not use uniformity gain and use a default of 1.0. The current value of the source decay gain. Use this to compensate for the natural decay of the radiation source, which produces a lower field over time. The current value of the standardize gain that adjusts with each standardize procedure. The set point for the sensor high voltage.
Value
Min PV Max PV Counts Low
Counts High
Sensor Temp Comp Gain Uniformity Gain
Source Decay Gain
Stdz Gain HV Setting
4-3
Advanced functions
Gauge Info tab

Scintillator sensor voltage Firmware version on the FLASH Hardwares version number
GEN2000 CPU boards serial number
GEN2000 units serial number Sensor Coefficients T0 T3
Table 4.3
Gauge Info tab additional display values Description

The algorithm that compensates for variations in measurement output with changes in temperature uses temperature coefficients. The factory determines the coefficients through rigorous testing. You cannot change them through normal operation.
Value
Sensor Coefficients
Procedure 4.1: To check the equipment version, serial numbers, and temperature coefficients
1. 2. Select Gauge Info | Gauge Info. The Gauge Info tab appears.
4-4
Advanced functions
Min/Max History tab

The Min/Max History displays the minimum and maximum values for parameters since the last min/max reset.
Table 4.4
Min/Max History tab display values Description

The raw uncompensated counts from the detector The auxiliary input counts (if used) The internal temperature of the scintillator sensor in the level gauge The date of the last min/max reset
Value
Sensor Counts Aux in min/max Sensor Temperature Last reset
You can reset these values so they record from the time of the reset.
Procedure 4.2: To reset the min/max history

1. 2. Select Gauge Info | Min/Max History. Click Reset History.
4-5
Advanced functions
New hardware or corrupt EEPROM

The gauge contains 2 EEPROMs (electrically erasable programmable read only memory) that store all data specific to that sensor/electronics pair for the installation. The EEPROMs are located: On the CPU board On the sensor board Each EEPROM contains a backup of the other. The system monitors both EEPROMs at power-up to ensure accurate backups. If you install a new CPU board, the EEPROM performs a backup of information on the CPU and the sensor boards do not match. The software signals the discrepancy with an error message. The gauge does not perform a backup in case the discrepancy is due to EEPROM corruption rather than new hardware. Note: Only use the New hardware functions if you replace the CPU or sensor assembly. These functions are unnecessary if installing a new detector assembly, which includes the CPU board and the sensor assembly.
New Hardware tab
4-6
Advanced functions
Responding to the New hardware found message

When new hardware is installed
When you install a new CPU board or sensor assembly, you must verify installation in Ohmview 2000 to enable new backups of the EEPROMs.
Procedure 4.3: To verify the New Hardware Found message

1. 2. Select Diagnostics | New hardware | New CPU or New Sensor. Click OK.
When new hardware is not installed

If the error message New hardware found appears, an EEPROM is probably corrupt. The messages CPU EEPROM Corrupt or Sensor EEPROM Corrupt may also appear in the history. Usually, you can repair the corruption using the EEPROM backup. Caution: If you suspect an EEPROM is corrupt, please call VEGA Field Service for advice before performing the following procedure.
Procedure 4.4: To repair the corruption using the EEPROM backup

1. 2. Select Diagnostics | New Hardware | No New Hardware. Click OK.
Test modes
In the test modes, the transmitter stops measuring the process material and allows manual adjustment of critical variables for troubleshooting. The test modes function independently, but you can use them in combination to test multiple variable effects. All test modes time out after one hour if you do not exit. Caution: While in a test mode, the gauge is not measuring process, so its current output does not reflect the process value. If your DCS is controlling from the gauge's current output, remove the system from automatic control before entering a test mode, as prompted by the software screens.
4-7
Advanced functions
Test
Test modes available:
Current Loop Test (milliamp output)

This mode manually forces the current output to a specified value. This is useful for verifying the current loop calibration. To calibrate the current loop, see Chapter 3: Calibration.
Procedure 4.5: To perform a current loop test

1. 2. 3. 4. 5. Select Diagnostics | Test | Current Loop Test. Click Enter. Remove the gauge from control. Enter the current loop test value. Click OK. The transmitter functions in this mode until it times out (1 hour), or you click Exit and OK.
Sensor Test
This mode simulates the sensor output at a number of raw counts you define. This is before application of: Temperature compensation
4-8
Advanced functions
Sensor uniformity gain Standardize gain The true sensor output is ignored while the transmitter is in sensor test mode. This mode is useful for verifying the electronics and software response to input counts without having to: Change the process Shield the source Vary the radiation field While in this mode, after entering a number of counts, it may be useful to look at the Process Chain tab to view the variables affected by the raw counts value.
Procedure 4.6: To perform a sensor test

1. Select Diagnostics | Test | Sensor Test. 2. Click Enter. 3. Remove the gauge from control. Enter the value of the new counts to force. 4. Click OK. The transmitter functions in this mode until it times out (1 hour), or you click Exit and OK.
Auxiliary Input Test

This mode simulates the auxiliary input frequency at a user-defined number of counts. The effect of auxiliary input counts depends on the auxiliary input mode. Examples: Temperature probe Flow meter Second transmitter While in this mode, after entering a number of counts, it may be useful to look at the Process Chain tab to view the variables affected by the auxiliary input counts value.
Procedure 4.7: To perform an auxiliary input test

1. Select Diagnostics | Test | Auxiliary Input Test. 2. Click Enter. 3. Remove the gauge from control. Enter the auxiliary counts.
4-9
Advanced functions
4. Click OK. The transmitter functions in this mode until it times out (1 hour), or you click Exit and OK.
Relay Test
This mode manually toggles the relay On or Off to test the contacts. This is useful for verifying whether alarm annunciators are functioning.
Procedure 4.8: To perform a relay test

1. Select Diagnostics | Test | Relay Test. 2. Select Energize relay or De-energize relay. 3. The transmitter functions in this mode until it times out (1 hour), or you click Exit.
Temperature Test
This mode manually forces the sensors temperature probe output to a specified value. This is useful for verifying the scintillator sensor temperature compensation.
Procedure 4.9: To perform a temperature test

1. 2. 3. 4. 5. Select Diagnostics | Test | Temperature Test. Click Enter. Remove the gauge from control. Enter the value of the new temperature to force. Click OK. The transmitter functions in this mode until it times out (1 hour), or you click Exit and OK.
4-10
Advanced functions
Selecting the transmitters type and location

Gauge Setup tab
Type
The GEN2000 density and level gauges look similar and use the same software. If your level transmitter indicates Density, it was set incorrectly for a level application.
Procedure 4.10: To select the transmitters type

1. Select Setup | Gauge Setup | Gauge Type. 2. Select Level.
4-11
Advanced functions
Location
The local transmitter refers to a gauge that has its sensor electronics and processing electronics all contained in the same housing. Set a gauge to Remote if the sensor electronics and processing electronics are in separate housings and the process signal connects to the auxiliary input of the processing electronics.
Procedure 4.11: To select the transmitters location

1. Select Setup | Gauge Setup | Transmitter Location. 2. Select Local or Remote.
4-12
H A P T E R
Chapter 5
DIAGNOSTICS AND REPAIR
Software diagnostics
The level transmitter system can alert users to potential problems by: Posting messages on the Ohmview 2000 message screen Energizing the output relay Distinctly changing the current loop output Tracking the current status and history in the Gauge status screens
Table 5.1
Alarm types Description

Provides information about the level gauge system and alerts users when periodic procedures are due. Sets the current loop mA output to 2 mA or 22 mA when the detector outputs 0 counts. The process alarm lets the relay output trip when the process level is above (high limit) or below (low limit) a setpoint. Distinctly changes the current loop mA output in response to a marked increase in the radiation field. This prevents control problems when external radiographic sources are in the area for vessel inspections.
Name
Diagnostic alarm Analog alarm Process alarm X-ray alarm
5-1
Diagnostics and repair
Table 5.2
Alarm type outputs Diagnostic Analog Process

X
X-ray
X
Option to trigger relay Display HART message Current loop output affected Gauge status and gauge history
X Optional X X
Gauge Status tab
Diagnostic alarms and HART messages

Diagnostic conditions that are currently in alarm alert users by: Diagnostics screens in the Messages box on the main Ohmview 2000 screen HART messages that appear when a HART device connects if the diagnostic condition is selected in Alarms | Diagnostic Alarm Relay output if it is set as a diagnostic alarm relay in Alarms | Relay Setup | Relay Functions
5-2
Relay Setup tab
Gauge status diagnostics screens

To check the systems present status, select Diagnostics | Diagnostics tab. For historical information, select the Diagnostic History and STDZ History tabs. Some conditions are self-repairing (example: RAM and EEPROM corruption). Therefore, these may appear in history screens but not diagnostic screens.
Acknowledging diagnostic alarms

Diagnostic alarms turn off when the problem is solved, except these alarms: Source wipe due Shutter check due Standardize due Perform the procedure to acknowledge them. Note: If the relay is set as a diagnostic alarm, you must acknowledge all diagnostic alarms to reset the relay.
5-3
Diagnostic alarm messages

Active alarm messages may appear on the Ohmview 2000 menu if the alarm condition is selected. You can select individual alarm conditions in the Alarms | Diagnostic Alarm Enable tab. When a HART device initially connects to the gauge, any conditions in alarm appear on the screen.
Table 5.3
Diagnostic alarm conditions HART message Diagnostic description

RAM corrupt RAM memory corruption occurred and was resolved internally. Repeated triggering of this alarm suggests a hardware problem. Sensor EEPROM corrupt A critical memory corruption occurred on the sensor pre-amp board EEPROM that may not be resolved internally.
Diagnostic check and Normal/Error conditions

RAM Status Pass/ Fail
Action
Consult VEGA Field Service.
Sensor EEPROM Pass/Fail
Real Time Clock Status Pass/Fail
Sensor Temp Probe Pass/Fail
Real time clock fail The clock failed. This can cause a miscalculation of timed events. (If the gauge had no power for > 28 days, reset the time and date.) Sensor temp probe fail The sensor temperature probe may not be functioning, which results in erroneous measurements. Source wipe due
To check for recurrence, acknowledge the alarm. Cycle power to the unit. If the alarm recurs, there is a hardware problem. Perform the procedure to repair the corrupted EEPROM on page 4-7. Reset the time and date. If they do not reset, call VEGA Field Service.
Source wipe due No/Yes CPU EEPROM Pass/Fail
CPU EEPROM corrupt A non-critical memory corruption occurred on the CPU board EEPROM that may not be resolved internally.
Verify the sensor temperature on the Gauge Info | Min/Max History tab. If the temperature reads -0.5 C constantly, the probe is broken and the sensor assembly may need replacement. Call VEGA Field Service. Acknowledge the alarm by logging a shutter check in the Source Functions tab. See page 5-14. To check for recurrence, acknowledge the alarm. Cycle power to the unit. If the alarm recurs, there is a hardware problem. Perform the procedure to repair the corrupted EEPROM on page 4-7.
5-4
Table 5.3
Diagnostic alarm conditions (continued) HART message Diagnostic description

Not used in standard software. Not used in standard software. Sensor fail <1 count seen in the last 10 seconds. (Configurable by Field Service.) Indicates the sensor is malfunctioning. Sensor high voltage fail The high voltage on the PMT is outside the usable range. Standardize Due Source Wipe Due
Diagnostic check and Normal/Error conditions

Alarm type 1 Not used Alarm type 2 Not used Sensor Status? Pass/Fail
Action
Consult VEGA special software. Consult VEGA special software. Call VEGA Field Service.
Sensor Voltage Status Pass/Fail Standardize Due No/Yes Source Wipe Due No/Yes Shutter check due? No/Yes New hardware found? No/Yes
Call VEGA Field Service.
Perform a new standardization Perform a source wipe. Acknowledge it on the Source Functions tab. Perform a Shutter Check. Acknowledge it on the Source Functions tab. Contact VEGA Field Service. See page 1-12.
Shutter Check Due
Process out of range? No/Yes
X-Ray Alarm No/ Yes
New hardware found The CPU board detects a configuration mismatch. The CPU board or sensor assembly may have been replaced, or one of the EEPROM configurations is erroneous. Process out of measurement range The current process value is not within the limits set by the Max level and Min level in the gauge span settings. Note that there are high levels of xray in your area that may be affecting process measurement.
Call VEGA Field Service.
Contact VEGA for further information.
Analog alarm
If the current loop output (analog output) is stable at 2 mA or 22 mA, the analog alarm is set. The analog alarm is set when the counts from the detector falls below a set threshold, indicating that the detector is not outputting enough counts to make a meaningful measurement. This is known as 0 counts.
LFXG-H Installation and Operation Guide 5-5
If the analog alarm is on, verify: Source holder shutter is in the On or Open position to create the required radiation field. Extreme build-up on walls or other material shielding the detector from the radiation field. Damage or disconnection of electrical connections from the sensor assembly to the CPU board.
Process alarm
This alarm alerts users when the process level is above (high limit) or below a setpoint (low limit). Enter the choice of low or high limit and the setpoint on the Alarm | Relay Setup tab. This alarm works only with the output relay. HART messages, gauge status diagnostics, and history information are not saved for this alarm. The gauge acknowledges or resets the process alarm when the process value returns to the setpoint value. Depending on your usage of the process alarm relay, you may install a process alarm override switch to manually turn off an annunciator when the gauge relay energizes.
X-ray alarm
This alarm compensates for falsely indicated process values that occur when the gauge detects external radiographic sources (example: vessel weld inspections often use portable radiographic (x-ray) sources). X-rays that the gauge detects can cause a false low reading and adversely affect any control based on the gauge output. This alarm can: Alter the current loop output to indicate the alarm condition Trip the output relay, if it is configured to do so The level gauge enters the x-ray alarm condition when it detects a radiation field above a set threshold. The gauge sets the current loop output at its value 10 seconds before the condition. It periodically dithers the output about the average, cycling until the radiation field is back to the normal level or until a time-out period of 60 minutes. The standard x-ray alarm only triggers when the counts are greater than the Cal Low count value. These counts are found on the process variable menu. If the x-ray source is configured so the counts increase but do not exceed the Cal Low counts, the x-ray alarm does not trigger and the gauge reads the x-ray interference as a true process shift.
5-6
Auxiliary x-ray alarm

To detect x-rays that are causing process changes, a second detector can be placed outside of the radiation beam of the primary detector. The second detector only monitors x-ray interference, and has a frequency output that wires to the auxiliary input of the primary detector. The primary detector's programming triggers the x-ray alarm when the counts of the secondary detector are above a threshold. Call VEGA for more information.
current loop output (mA) output 10s before x-ray
Dither level time (ms) Dither time Cycle period X-ray interference alarm output
5-7
History information
Diag History
You can view the newest and oldest trigger records for these events:
The Diagnostics | Diag History tab displays information about critical events. Use this information to determine whether a problem recently occurred and was internally repaired (example: EEPROM corruption).
Troubleshooting
Two circuit boards in the level gauge are field-replaceable. Caution: A minimum of 10 minutes should be allowed after deenergizing, before opening the GEN2000 for internal inspection to permit cooling and full capacitor discharge.
5-8
Circuit board identifications
Terminal Block
Power supply board
RS-485 ground (if applicable)
CPU board Internal housing ground screw
Mounting bracket
GEN2000 circuit board identification
5-9
Power Supply and CPU Boards
Test points
Located on the power supply and CPU board.
Table 5.4
Power supply board test point labels Description

HART connection HART connection Isolated ground Loop current test point 200 mV/mA loop current. Referenced to isolated ground.
Label
H1 H2 TP1 TP2
Table 5.5
CPU test point labels Description

Raw input signal coming from the preamplifier. Logic ground +5 V power supply test points. Referenced to logic ground.
Label
Count GND U5 pin 8
5-10
Jumpers
Jumpers JP1 and JP2 on the power supply board set the current loop source or sink mode. Note: Do not change the jumpers from the current setting without calling VEGA Field Service.
Table 5.6
Jumper settings Gauge current loop

Self-powered DCS-powered
Mode
Source mode Sink mode
Jumper setting
JP1 1-2, JP2 2-3 JP1 2-3, JP2 1-2
The level gauge does not use jumpers J1 J4 on the CPU board.
LED indicators
Table 5.7
LED
+6 V
Power supply LED indicators

Description
+6 V DC voltage level to electronics Analog output loop voltage Relay condition indicator
Normal Condition
ON
Error condition
OFF electronics are not receiving +6 V DC voltage required for functioning. OFF 24 V not present on 4 ... 20 mA output. 4 ... 20 mA output and HART communications are bad. None
Recommendation
Verify +6 V on test points. Check fuse on power supply board. Check power input terminals 1, 2. Check loop wiring and jumpers JP1, JP2 on power supply board. Replace power supply board. Check against relay output terminals 3, 4, and 5. If no relay output, replace power supply board.
+24 V
ON
Rela y
ON = relay is energized. OFF = relay is de-energized.
CPU board LED indicators

Use the LED indicators on the CPU board to check the basic functioning of the gauge. They are visible when you remove the explosion-proof housing pipe cap.
Note: If the LED band displays the Memory Corrupt pattern, call / Blinking VEGA Field Service to report this condition. The gauge does Off not operate if the FLASH chip is corrupt.
FIELD HART HART MEM MEM AUX AUX CPU CPU HV
Normal LED pattern Memory corrupt pattern
On
FIELD
HV
CPU LED memory corrupt pattern
5-11
Table 5.8
LED
Mem
CPU board LED summary

Description
Memory corruption (EEPROMs and FLASH)
Normal condition
OFF
Error condition
1 blink: CPU EEPROM corrupt 2 blinks: Sensor EEPROM corrupt 3 blinks: Both EEPROMs corrupt 4 blinks: RAM corrupt 5 blinks: Memory mismatch ON solid: combination of errors None
Recommendation
Check software diagnostics. Call VEGA Field Service.
HART
HART communication indicator Central processing unit on CPU board Auxiliary input frequency signal indicator
ON blinks when receiving HART messages Blinks at rate of 1 time per second Blinks if auxiliary input present. OFF if no auxiliary input present
Check HART device connection on loop and HART device functioning. Check power input. Replace CPU board. Check auxiliary input wiring terminals 11 and 12 with a meter for frequency signal. Check auxiliary input equipment. Call VEGA Field Service
CPU
LED does not blink. CPU not functioning. None
Aux
HV
Sensor high voltage Radiation field indicator
ON high voltage is within specification Cycles in proportion to radiation field intensity at detector. ON for 10 seconds for each mR/hr, then off for 2 seconds. (Can use LED 5 that blinks 1 time/sec to time LED1 for field indicator.)
OFF high voltage is outside of specification None
Field
Check for closed source shutter, buildup, and insulation.
5-12
Maintenance and repair

Periodic maintenance schedule
Since the VEGA gauge contains no moving parts, very little periodic maintenance is required. We suggest this schedule to prevent problems and comply with radiation regulations:
Table 5.9
Periodic maintenance schedule Frequency

As required by process conditions, usually at least once a month Every 6 months unless otherwise required by the appropriate nuclear regulatory body Every 3 years unless otherwise required by the appropriate nuclear regulatory body
Description
Standardize Source holder shutter check Source wipe
Procedure
Calibration chapter Radiation safety instructions shipped separately with source holder and following instructions Radiation safety instructions shipped separately with source holder and following instructions
Source Functions
5-13
Recording the source wipe and shutter check

You can use the gauges diagnostic alarms to remind you when a source wipe and shutter check are due. If you do, you must record the source wipes and shutter checks in the software to acknowledge the alarm and reset the timer. Perform this procedure after a source wipe or a shutter check. Note: See the Radiation Safety for U.S. General and Specific Licensees, Canadian and International Users Manual and the Radiation Safety Manual Addendum of Reference Information CD that came with the source holder and the appropriate current regulations for details.
Procedure 5.1: To record a source wipe or shutter check

1. Select Setup | Source Functions. 2. Click Record Wipe or Record Shutter Check.
Procedure 5.2: To change the due date of source wipe or shutter check
1. Select Setup | Source functions. 2. Change the number of days in the Wipe Interval or Shutter Check Interval field. 3. Click OK.
Field repair procedures

Very few parts are field repairable, but you can replace entire assemblies or boards. These parts are replaceable: CPU circuit board Power supply circuit board Note: Use great care to prevent damage to the electrical components of the gauge. VEGA recommends appropriate electrostatic discharge procedures.
5-14
Spare parts
Contact VEGA Field Service at +1 513-272-0131 for parts, service, and repairs. Outside the U.S., contact your local VEGA representative for parts, service, and repairs.
Replacing the CPU or Power supply board

You may have to replace a circuit board if there is damage to one of its components. Before replacing a circuit board, check the troubleshooting flowcharts or call VEGA Field Service to be sure a replacement is necessary. The sensor EEPROM contains a backup of the CPU board EEPROM. After replacing the CPU board, you must perform a memory backup to update the CPU boards EEPROM with the information in the sensor board EEPROM.
Procedure 5.3: To replace the CPU or power supply board

1. 2. 3. 4. 5. 6. 7. Shut off the power to the gauge. Remove the housing cover. Remove the plastic electronics cover. Remove the terminal wiring connector. Remove the three (3) screws holding the electronics package in place. Carefully pull the electronics package out of the housing. Remove the appropriate board from the clamshell assembly by removing the three (3) mounting nuts.
Note: If you are changing the CPU board, you must move the old firmware chip to the new board if the new board firmware is different.
8. 9. 10. 11. 12. 13. 14. 15.
Carefully reconnect any ribbon cables. Install the electronics package in the housing. Replace the three (3) mounting nuts. Reconnect the terminal wiring connector. Install the plastic electronics cover. Install the housing cover. Turn on the power to the unit. Connect a HART communicator to the unit and verify that the unit is operational.
5-15
Note: If you change the CPU board, a New Hardware Found error message appears when you connect with the HART communicator. In Ohmview 2000, click Diagnostics, New hardware, New CPU, and click OK for a new backup of EEPROMS.
Mounting Nuts
Replace Power Supply or CPU Board
5-16
Returning equipment for repair to VEGA

Have this information ready: Product model that is being returned for repair Description of the problem VEGA Customer Order (C.O.) Number Purchase order number for the repair service Shipping address Billing address Date needed Method of shipment Tax information
Procedure 5.4: To return equipment for repair

1. 2. Contact your local VEGA representative, using the information on page 1-12, and ask for repair service. VEGA assigns the job a material return authorization (MRA) number.
Note: You must first contact VEGA and receive a material return authorization number (MRA) before returning any equipment. VEGA reserves the right to refuse any shipment not marked with the MRA number.
3. 4. 5.
Indicate the MRA on the repair service purchase order. Clearly mark the shipping package with the MRA number. Send the confirming purchase order and the equipment to your local representative, to the attention of the repair department. See Customer Service on page 1-12 for contact information.
5-17
Notes
5-18
Index
A
Acknowledging diagnostic alarms, 5-3 Adj counts, 4-2 Advanced Functions, 4-1 Advanced Fxns, 4-1 alarm analog alarm, 5-6 Alarm type outputs, 5-2 Analog alarm, 5-1 analog alarm acknowledging, 5-6 analog output. See current loop output, 3-1 output fixed at 2mA or 22mA, 5-6 applications, 1-5 Auxiliary Input Test mode, 4-11 Auxiliary x-ray alarm, 5-7 device description, 1-8 Diagnostic alarm, 5-1 diagnostic alarm acknowledging, 5-4 messages, 5-4 resetting relay, 5-3 diagnostic history, 5-8
E
EEPROM corruption repair, 4-7
F
Field service. See VEGA Customer Service, 1-10 Firmware version, 4-4 FLASH, 4-4 FLASH corrupt LED pattern, 5-11
C
calibration current loop (analog output), 3-1 initial simple method of, 3-4 initial. See initial calibration, 3-3 process, 3-3 Counts High, 4-3 Counts Low, 4-3 CPU board jumpers, 5-11 LED indicators, 5-11 replacing, 5-14, 5-16 CPU EEPROM corrupt, 4-7 alarm acknowledge, 5-3, 5-4 in diagnostic history, 5-8 CPU EEPROM status diagnostics check, 5-4 CPU serial number, 4-4 current loop calibrating on the bench, 2-1, 2-2 calibration, 3-1 output fixed at 2mA or 22mA, 5-6 output test mode, 4-8 power source or sink mode, 5-11 Customer Order (C.O.) Number, 1-10 required for repairs, 5-17
G
gain, 3-12 Gauge Info, 4-4 Gauge Info tab, 4-4 ground screw, internal and external, 2-5
H
hand-held terminal, 1-8 Hardware version, 4-4 HART Communicator, 1-8 HART load resistance, 1-8 History information, 5-8 HV Setting, 4-3
I
initial calibration, 3-3 repeating, 3-15 theory of, 3-4
J
jumpers, 5-11
L D
Data collection interval using data collect on sample to check interval, 3-9 DCS, 2-9 LED indicators, 5-11 Level instead of density is indicated. See Select gauge type, 4-12 linear table, 3-8 linearizer
Index-1
Index
choosing, 3-7 linear table, 3-8 non-linear table, 3-7
S
SD (source decay) counts, 4-2 Select gauge location, 4-13 Select gauge type, 4-12, 4-13 Sensor Coefficients, 4-4 Sensor EEPROM corrupt, 4-7 alarm acknowledge, 5-4 Sensor EEPROM status diagnostics check, 5-4 Sensor fail alarm acknowledge, 5-5 in diagnostic history, 5-8 Sensor high voltage fail alarm acknowledge, 5-5 Sensor Serial Number, 4-4 Sensor status diagnostics check, 5-5 Sensor temp probe alarm acknowledge, 5-4 Sensor temperature in diagnostic history, 5-8 Sensor Test mode, 4-10 Sensor voltage, 4-4 Sensor voltage status diagnostics check, 5-5 shutter check frequency, 5-14 recording when complete, 5-15 Shutter check due alarm acknowledge, 5-5 diagnostics check, 5-5 Source Decay Gain, 4-3 source wipe frequency, 5-14 recording when complete, 5-15 Source wipe due alarm acknowledge, 5-4 source wipe due diagnostics check, 5-4 spare parts, 5-15 specifications LFXG-H, 1-4 standardization due alarm, 3-16 Standardize Gain, 4-3 Standardize gain, 3-15 storage, 1-3
M
Max Level, 3-4 Max level, 4-3 Min Level, 3-4 Min level, 4-3 Min/Max History, 4-5
N
New hardware advanced function, 4-6 New hardware found alarm acknowledge, 5-5 diagnostics check, 5-5 in diagnostic history, 5-8 New hardware found message responses to, 4-7 No device found message, 5-11 non-linear table, 3-7
P
Periodic process standardization, 3-15 PLC, 2-9 Process alarm, 5-1 process alarm, 5-6 override switch, 5-6 Process chain, 4-1 Process out of range alarm acknowledge, 5-5 diagnostics check, 5-5
R
RAM corrupt alarm acknowledge, 5-4 RAM status diagnostics check, 5-4 Raw counts, 4-2 Real time clock fail alarm acknowledge, 5-4 in diagnostic history, 5-8 Real time clock test diagnostics check, 5-4 Relay Test mode, 4-11 repairs material return authorization (MRA) number, 5-18 returning equipment to VEGA, 5-17
T
TC (temperature compensated) counts, 4-2 Temp Comp Gain, 4-3 Temperature Test mode, 4-12 Test modes, 4-8
Index-2
Index
U
Uncompensated level, 4-2 Uniformity Gain, 4-3
Parts and repairs, 5-15 VEGA Field Service, 1-10 vessel agitators effect, 2-3
V
VEGA Customer Service, 1-10 Field Service, 1-10 VEGA Field Service, 5-17 VEGA View software, 1-9 differences with communicator, 1-8 VEGA
X
x-ray alarm, 5-1, 5-6
Z
zero counts, 5-6
Index-3
Index
Index-4
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LFXG-H Installation and Operation Guide

Chapter i: Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-ix

Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

LFXG-H specifications Typical applications . . Principle of operation . System overview . . .

1-5 1-6 1-7 1-8

Source holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Detector assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Communicating with the gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Chapter 2: Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Mounting the measuring assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Wiring the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Commissioning the gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Chapter 3: Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Calibration methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Choosing the linearizer type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Checking the gauge repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Calibration procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Periodic process standardization . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15

Chapter 4: Advanced functions. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

New hardware or corrupt EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Test modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Selecting the transmitters type and location . . . . . . . . . . . . . . . . . . . . . 4-11

Chapter 5: Diagnostics and repair . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Diagnostic alarms and HART messages . . . . . . . . . . . . . . . . . . . . . . . . 5-2

History information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Field repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

LFXG-H Installation and Operation Guide

LFXG-H Installation and Operation Guide

Potentially hazardous voltages

Protective ground terminal

LFXG-H Installation and Operation Guide

LFXG-H Installation and Operation Guide

Nuclear materials notice

LFXG-H Installation and Operation Guide

Unpacking the equipment

LFXG-H Installation and Operation Guide

Storing the equipment

LFXG-H Installation and Operation Guide

Safety Information for EX Areas

IECEx CSA 09.0005X

LFXG-H Installation and Operation Guide

System Accuracy Active Lengths Typical Sources

GEN2000 Electronics Housing

Enclosure rating Ambient temperature Humidity Vibration Material Paint

LFXG-H Installation and Operation Guide

LFXG-H specifications (continued)

Current Loop Output

Auxiliary Input Capability Electronics

LFXG-H Installation and Operation Guide

LFXG-H Installation and Operation Guide

LFXG-H Installation and Operation Guide

Power supply board Terminal Block

RS-485 ground (if applicable) CPU board

Internal housing ground screw

LFXG-H Installation and Operation Guide

Communicating with the gauge

Using a field communicator

LFXG-H Installation and Operation Guide

Using Ohmview 2000 Software on a PC

Example of Ohmview 2000 Software

LFXG-H Installation and Operation Guide

Have this information ready

LFXG-H Installation and Operation Guide