Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6

i hc Nng - 2008

THIT K H THNG SCADA CHO NH MY VNG BNG MIU TRN NN PCS7

DESIGNING SCADA SYSTSEM FOR BONG MIEU PLANT BASED ON PCS7 SVTH: TRNG HONG - NGUYN NH K
Lp: 03D2A, Trng i hc Bch khoa

GVHD: LM TNG C - NGUYN KIM NH

Khoa in , Trng i hc Bch khoa
TM TT Thit k h thng SCADA trong nh my vng Bng Miu trn nn PCS7 gip nng cao qu trnh t ng ha, tng cng kh nng gim st v iu khin nh my. H thng ny c kh nng x l, lu tr d liu, gim st t xa nh my qua mng Internet. Ngoi ra cn a ra cc cnh bo, cc nguy c ti nh my cho nhn vin vn hnh bit x l, ng thi gi tin nhn v email cho ngi qun l nhm gii quyt trc cc nguy c c th xy ra ti nh my mt cch kp thi v nhanh chng. SUMMARY Designing SCADA system in Bong mieu gold plant based on PCS7, helped to advance the automation process, cability of supervision and control in plant. This perform have capablity to process, save data, remote supervisor by Internet. In addition, it gave alarm, rescue of plant for control career to process and it sending message and email server to manager to solve the problem before it s happenning as soon as possible.

1. t vn : Nh my vng Bng Miu t ti vng ni, ng i li rt kh khn, nguy him v khi nh my xy ra s c nghim trng cn c chuyn gia ti x l, th qu trnh ny thng ko di, gy thit hi kinh t cho nh my. gim n mc ti thiu nhng s c v lm ngng tr sn xut, mt h thng gim st v iu khin va c chc nng ti ch, va c chc nng gim st qua mng Internet da trn nhng thng tin cnh bo mang tnh d bo hoc nhng bo ng khn cp cung cp nhng thng tin rt hu ch ny cho cc chuyn gia hay ngi qun l nh my bt k mt ni no trn th gii m khng nht thit phi c mt i ng k thut cao v ngi qun l lun tc trc ti nh my. 2. Thit k h thng SCADA trn nn PCS7 Nh my chia lm 7 cm chnh t khu thu thp t , c nghin nt, ha trn ha cht, qua nhiu giai on tch, chit, lc nhm mc ch tinh lc ra kim loi nh thic, vng ra khi tp cht t, . Cn cc cht khc s c thi trc tip ra mi trng sau khi c x l. Ti nhng trm iu khin cm ty ra, cm chit lc, cm tch i, c t trong mi trng khc nghit, cc thit b hin trng phi lm vic trong mi trng nguy him (ha cht, thuc n), cn c v bc chng chy n v c ch bo v ni ti. Nhng trm ny c t cch xa phng iu khin, phi c kh nng kt ni cc thit b t khong cch xa ti gi u ni. Vi h thng c nh my phn cng h thng khng c thit k chu nhiu in t, nhiu sng radio, kh v cht lng n mn, nhit v thi tit khc nghit ny. T nhng vn , vic xy dng h thng phn tn cho nh my gip gim thiu cc s c c th xy ra. Cc vn v lp t d dng, gim thiu cc ng dy ni t cp hin trng v trung tm, c kh nng chng chu c vi mi trng khc nghit l mt gii

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php cn thit. Cng vi vic kt hp h thng c chy tt ti nh my gip gim chi ph u t thit b hng lot.

Hnh 1.1 M hnh kt ni mng v m hnh phn cp ti nh my Nh my c xy dng h SCADA vi nhng phn t c bn sau: - Cp qun l: Thc hin vic gim st t xa nh my thng qua mng Internet theo tiu chun TCP/IP. WinCC WebNavigator Client h tr truy cp nh my t xa qua mng IT - Cp gim st v iu khin: c trang b phn mm giao din ngi my (WinCC) h tr nhn vin vn hnh theo di cc qu trnh, cc din bin k thut, trng thi v cc thng s lm vic ca thit b lm vic trong h thng. Qua nhn vin vn hnh c th thc hin thao tc vn hnh v can thip t xa n cc h thng iu khin pha di. Trm vn hnh c ni vi trm iu khin trung tm thng qua mng Industrial Ethernet. WinCC WebNavigator Server:Lin kt vi IIS (Internet Information System) bin my tnh thnh mt webserver, h tr cho cc my khch truy cp vo server d dng. WinCC: Giao din iu khin, gim st v thu thp d liu. - Cp iu khin: y l tri tim ca h thng, y s dng PLC S7-300 CPU314C2DP, c tch hp sn giao din mng Profibus DP, cho php d dng ghp ni cc thit b cp trng. - Cp trng: ET 200M: ET 200M t ti cp trng c kh nng kh nhiu rt cao. Chng thu nhn tn hiu chnh xc t cc cm bin, ng c gi ti CPU 314C-2DP v truyn tn hiu iu khin t CPU 314C-2DP n cc c cu chp hnh khc. PLC S7 200: Cc trm t ca mng Profibus l cc PLC S7-200, cc trm ny t ti vng t chu bi nhiu, gn phng iu khin trung tm nh vy c kh nng thu nhn tn hiu tt hn. 3. Tch hp mng SCADA cho nh my vng Bng Miu 3.1. Gii thiu v M un truyn thng EM 277 EM277 c th c nh dng bi thit b DP ch nhn d liu u ra v thay i d liu u t thit b ch. Vng m d liu vo ra trong min nh V (V memory) trong CPU S7-200. Khi nh dng DP ch, phi xc nh v tr byte trong min nh V ni vng m d liu u ra cn thit cho Hnh 1.2 M un EM 277 vic ng k thng tin i vi EM277. Cng cn phi xc nh cu hnh I/O nh s d liu u ra c ghi trong CPU S7-200 v s lng d liu u

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i hc Nng - 2008

vo thay i t CPU S7-200. EM277 xc nh kch thc vng m vo/ra t nh dng I/O. Thit b ch DP ghi thng s ng k v thng tin nh dng I/O t module EM277 ProfibusDP. EM277 sau truyn a ch vng nh V v di d liu vo ra ti CPU S7-200. 3.2. Thit lp kt ni truyn thng gia S7-300 vi S7-200 Trong nh my vng Bng Miu ta s dng 4 cm: Crushing, Weighing, BallMill, Gravity cho kt ni truyn thng gia S7-300 vi S7-200 thng qua m un EM-277.

Hnh 1.3 Cu hnh Master S7-300 v kt ni gia S7-300 vi S7-200 Ton b qu trnh hot ng nh my c PLC S7-200 thu thp sau thng qua m un EM277 nh x vng nh qua S7-300, v thc hin truyn thng qua phn mm WinCC gim st, iu khin nh my. 3.3. M un truyn thng CP243-1IT CP243-1IT l mt thit b x l truyn thng dng cho PLC S7-200. N cho php mt PLC c th kt ni n mt mng li Ethernet. S dng STEP 7 Micro/WIN 32, mt S7-200 c th c cu hnh, lp trnh v thng qua mng Ethernet bt k khong cch a l no. S dng CP 243-1 IT, mt S7-200 c th giao tip thng qua mng Hnh 1.4 M un CP243-1IT Ethernet vi S7-200, S7-300, S7-400 khc. Thm ch vic giao tip vi mt OPC server cng c th thc hin c. Chc nng IT ca CP243-1IT to ra mt nn tng c bn cho vic gim st mt h thng t ng vi mt trnh duyt web t mt my tnh c kt ni Internet. Thm vo n cn c c chc nng gi email cho mt email server. Ta cng c th s dng chc nng Internet trao i d liu gia mt my tnh vi PLC. 3.4. ng dng vic gi e-mail server v tin nhn qua in thoi trong nh my Trc tin, ta cu hnh CP243-1IT khi c s c hay cnh bo s gi ti ng a ch email server mc nh sn. S dng giao thc SMTP v cng 25 iu khin vic truyn email. Khi c mt s c xy ra ti nh my, m un truyn thng CP243-1IT s c cc gi tr yu cu tng ng t S7-200 v a n vo trong thng tin m mnh gi i. M un truyn thng CP243-1IT c th thc hin vic gi mt email c cu hnh bi ngi lp trnh n mt email server thng qua a ch IP v cng 25 nh sn trong qu trnh cu hnh.

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Tuyn tp Bo co Hi ngh Sinh vin Nghin cu Khoa hc ln th 6

i hc Nng - 2008

Hnh 1.5 Cu hnh e-mail CP 243-1IT Trong cu hnh webserver ta thc hin vic gi chuyn tip n ch ti khon in thoi c ng k (trong ti ny em dng ti khon ca Mobifone). Sau cu hnh trong webmail ca trang web Mobifone khi tip nhn mail mi s kch hot tin nhn qua ch ti khon, ng thi chuyn tip mt email thng bo n ngi qun l nh my ny. V vy, gip nh qun l d bt k u cng lun cp nht thng tin hot ng ti nh my v d dng ra quyt nh x l kp thi.

Hnh 1.6 Cu hnh v lu thut ton gi e-mail v tin nhn 4. Thit k giao din HMI (Human Machine Inerface) v m hnh cho cm BallMill

Hnh 1.7 Giao din HMI cm Ball Mill

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i hc Nng - 2008

Giao din HMI s gip nhn vin vn hnh iu khin v gim st mt cch tng quan qu trnh hot ng ca ton b dy chuyn. T lc t c chuyn v qua cc qu trnh nghin, lc, tch phc tp ri n khi thnh sn phm l vng. ng thi gim st c cc thng s v nhit , dng in, mc nc, thi gian lm vic h thngNgoi ra cn c kh nng gii quyt nhng vn sau: - a ra cnh bo hot ng cc cm nh my, bo ng khi c s c (qu ti nhit, ) hay vt gi tr t ban u (dng in, nhit , ) ngi vn hnh kp thi x l. - Cp nht d liu v trng thi v lu tr theo tng gi cc thng s quan trng.

Hnh 1.8 Biu din th v cnh bo cm Ball Mill - H thng c kh nng gim st, d tm li, khoanh vng s c, a ra cc thng bo v tnh trng vn hnh ca h thng di dng ghi chp h thng cn gi l nht k s kin, ngi vn hnh c th da vo vn hnh h thng mt cc tin cy . Ngoi ra h thng cn gim st t xa qua mng Internet thng qua m un phn mm WinCC Webnavigator. a n vic gim st nh my tht d dng vi mt chi ph ti thiu, gim thiu sai st vn hnh cng nh a ra cnh bo, s c gip vn hnh thng sut nh my. WinCC Webnavigator bao gm mt web server tch hp sn da vo lin kt vi IIS (Internet Information Services) c trong Windown XP ng vai tr nh mt web server o. Vi mt my tnh PC chun, km vi Modem v mt phin bn Internet Explore l truy cp h thng iu khin nh my thng qua WinCC Webnavigator bng a ch IP v password bo v. Gi phn mm WinCC Webnavigator cho php ti a 150 client, 3 mc truy cp: - Cp 1: Cho nhm cc thao tc, truy cp ti mn hnh hin th trng thi, mn hnh hin th iu khin bm v mn hnh chn on. - Cp 2: Cho nhm bo tr, truy nhp ti mn hnh bo tr vi cc thng tin ring l trn cc hot ng bo tr trn website. - Cp 3: Cc thng tin k thut chuyn gia: truy cp ti mn hnh hin th tham s.

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Hnh 1.9 Cu hnh webnavigator 5. Kt lun ngha thc tin Vic thit k cu hnh mng ny gip qu trnh thu thp d liu t cc thit b cp hin trng tr nn nhanh chng v chnh xc, gim s c xy ra, d dng cho vic bo tr nh my. H thng th nghim thnh cng cc chc nng gim st v iu khin nh my mt cch lin tc. ng thi gim st t xa qua mng Internet, v thng bo cnh bo trc tip cho ngi qun l qua tin nhn v email. Hng pht trin y l nh my sn xut vng i hi tnh bo mt rt cao, s dng Webcam hay IP Camera gim st nh my t xa cho nh qun l l mt vic lm cn thit trong tng lai. H thng ny c th ng dng cho cc h thng chng trm, h thng bo chy, cc thit b trong gia nh trong ngi nh thng minh... TI LIU THAM KHO [1] Trung tm Vit c (2000), Simatic S7-300 - iu khin h thng (System Handling), Nh xut bn Khoa Hc K Thut, H Ch Minh . [2] Nguyn Don Phc, Phan Xun Minh, V vn H (2005), T ng ho vi SIMATIC S7-300, Nh xut bn Khoa Hc K thut, H Ni . [3] Hong Minh Sn (2001), Mng truyn thng cng nghip, Nh xut bn Khoa Hc K thut, H Ni.

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