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F.v
...
= = ... (KW )
1000 ...
2. 3
[1] ta c:
19
Hiu sut b truyn bnh rng: br = ...
Plv ...
= = ...( KW )
...
nct =
60000.v ...
= = ...(v / ph)
z. p
...
5. Chn t s truyn s b:
u sb = u x .u br
2 .4
Theo bng B
[1] chn s b1:
21
T s truyn b truyn xch: u x = ...
T s truyn ca b truyn bnh rng tr nn chn ubr = 45, cn t s truyn ca b truyn xch ux = 22,5
Ta c ng c vi cc thng s sau:
K hiu c :....
P cf = ...(KW )
c
n c = ...( v / ph )
d c = ...(mm)
nc ...
= = ...
nct ...
2. 4
[1] ).
21
Vy ta c:
u ch = ...
u br = ...
u = ...
x
n c ...
= = ...(v / ph )
u kn 1
S vng quay trn trc II:
n
...
n II = I = = ...(v / ph)
u br ...
S vng quay trn trc cng tc:
n
...
n ct = II = = ...( v / ph )
u x ...
nI =
Pc
...
= 9,55.10 6. = ...( N.mm)
n c
...
PI
...
= 9,55.10 6. = ...( N.mm)
nI
...
P
...
Mment xon trn trc II: TII = 9,55.10 6. II = 9,55.10 6. = ...( N.mm)
...
n II
P
...
Mment xon trn trc cng tc: Tct = 9,55.10 6. ct = 9,55.10 6. = ...( N.mm)
n ct
...
Mment xon trn trc I: TI = 9,55.10 6.
ng c
ukn = 1
Pc
nc
Tc
II
ubr = ...
PI
nI
TI
ux = ...
PII
nII
TII
Cng tc
Pct
nct
Tct
= ...o
3. Xc nh bc xch:
5 .5
[1] vi iu kin Pt [P ] , trong :
81
Pt - Cng sut tnh ton: Pt = P.k.k z .k n
Ta c:
Chn b truyn th nghim l b truyn xch tiu chun, c s rng v vn tc vng
a xch nh l4:
Z 01 = 25
kn =
n 01 ...
= = ...
n 1 ...
kn - H s vng quay:
k = k 0 k a k c k bt k k c , trong :
5 .6
[1] vi = o, ta c k0 =
82
ka - H s nh hng ca khong cch trc v chiu di xch:
5 .6
Chn a = (30 50)p Tra bng B
[1] ta c ka =
82
5 .6
kc - H s nh hng ca vic iu chnh lc cng xch: Tra bng B
[1] kc =
82
kbt - H s nh hng ca bi trn:
5 .6
Tra bng B
[1] ta c kbt =
82
5 .6
k - H s ti trng ng: Tra bng B
[1] , ta c k =
82
3
4
5 .6
[1] vi s ca lm vic l
82
, ta c kc =
k = k 0 k a k c k bt k k c = ... = ...
Cng sut cn truyn: P = (KW)
Do vy ta c:
Pt = P.k.k z .k n = ... = ...(KW)
Pt = ... [P]
5 .5
ta c:
[1] vi iu kin
81
n 01 = ...( v / ph )
Bc xch: p = (mm)
ng knh cht: dc = (mm)
Chiu di ng: B = (mm)
Cng sut cho php: [P] = (KW)
Tra bng B
Chn s b5:
a = (...).p = ... = ...(mm)
S mt xch:
2
2a Z1 + Z 2 (Z 2 Z1 ) p
x=
+
+
= ... = ...
p
2
4 2 a
Chn s mt xch l s chia ht cho 2 (chn): x =
Tnh li khong cch trc:
2
2
Z1 + Z 2
Z1 + Z 2
Z 2 Z1
p
*
+ x
a = x
2
2
2
4
Q
[s ]
k Ft + F0 + Fv
, vi:
5 .2
[1] vi p = (mm) ta c:
78
Q = (N)
Khi lng 1 mt xch: q = (Kg).
k - H s ti trng ng:
Do ch lm vic trung bnh k = 1.2
5
...
z1 pn1
= = ...(m / s )
60000 ...
6. Xc nh thng s ca a xch:
ng knh vng chia:
p
...
= = ...( mm)
d 1 =
...
sin
Z1
p
...
d 2 =
= = ...(mm)
...
sin
Z
2
ng knh nh rng:
d a1 = p 0,5 + cot g = ... = ...(mm)
Z1
Z
a2
2
5 .2
d1' = ...(mm)
[1]
78
ta c
d f 1 = d 1 2r = ... = ...(mm)
d f 2 = d 2 2r = ... = ...(mm)
Kim nghim rng a xch v bn tip xc:
E
H1 = 0,47 k r (Ft K + Fv )
A.k
, trong :
K - H s ti trng ng: Theo nh trn ta t c K =
5.12
A - Din tch chiu ca bn l: Tra bng B
[1] vi p = (mm)
87
kr - H s nh hng ca s rng a xch, tra bng trang 87 theo s rng Z1 = , ta
c kr =
k - H s phn b ti khng u gia cc dy(nu s dng 1 dy xch k = 1).
kv - Lc va p trn m dy xch:
Fv = 13.10 7 .n 1 .p 3 .m = ... = ...( N )
E - Mul n hi:
2E 1 E 2
E=
= 2,1.10 5 (MPa ) do E1 = E2 = 2,1.105 : C hai a xch u lm
E1 + E 2
bng thp.
E
H1 = 0,47 k r (Ft K + Fv )
= ... = ...(MPa )
A.k
Do vy:
5.11
Tra bng B
[1] ta chn vt liu lm a xch l , vi cc c tnh , c [H] =
86
(MPa) H = (MPa).
6. Xc nh lc tc dng ln trc:
Fr = k x .Ft , trong :
= ...o
Thng s
Loi xch
Bc xch
S mt xch
Chiu di xch
Khong cch trc
S rng a xch nh
S rng a xch ln
Vt liu a xch
ng knh vng chia a xch nh
K hiu
----p
x
L
a
Z1
Z2
----d1
7
Gi tr
Xch ng con ln
(mm)
(mm)
(mm)
...
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(N)
d2
da1
da2
r
df1
df2
Fr
L h = ...(gio)
1. Chn vt liu bnh rng:
6.1
Tra bng B [1] , ta chn:
92
Vt liu bnh ln:
Nhn hiu thp: ...
Ch nhit luyn: ...
rn: HB = ... ... ; Ta chn: HB 2 = ...
Gii hn bn: b 2 = ...(MPa )
Gii hn chy: ch 2 = ...(MPa )
Vt liu bnh nh:
Nhn hiu thp: ...
Ch nhit luyn: ...
rn: HB = ... ... ; Ta chn: HB1 = ...
...(MPa )
Gii hn bn: b1 =
Gii hn chy: ch1 = ...(MPa )
(Ch : Chn vt liu ca hai bnh rng u phi l vt liu nhm I: HB<350 v nn chn
HB1 = HB2 + 1015)
2. Xc nh ng sut cho php:
a. ng sut tip xc v un cho php:
0H lim
[
]
=
Z R Z v K xH K HL
H
SH
, trong :
0
[ F ] = F lim YR YS K xF K FL
SF
Chn s b:
Z R Z v K xH = 1
YR YS K xF = 1
SH, SF - H s an ton khi tnh v ng sut tip xuc v ng sut un: Tra bng B
6.2
[1] vi:
94
Nu l b truyn bnh rng thng th trnh by theo cc bc phn I ny. Cn nu l b truyn bnh rng nghing
th theo phn II* (sau phn ny)
7
Ly bng tng hp trong phn Chn ng c v phn phi t s truyn
0H lim = 2HB + 70
0
F lim = 1,8HB
0
= 2HB1 + 70 = ... = ...(MPa )
Bnh ch ng: 0H lim 1
F lim1 = 1,8HB1 = ... = ...(MPa )
0H lim 2 = 2HB 2 + 70 = ... = ...(MPa )
Bnh b ng: 0
F lim 2 = 1,8HB 2 = ... = ...(MPa )
K HL , K FL - H s tui th, xt n nh hng ca thi gian phc v v ch ti trng
ca b truyn:
N H0
K HL = m H
N HE
, trong :
N
K = m F F 0
FL
N FE
6
N F 0 = 4.10
N H 01 = 30.H 2HB, 41 = ... = ...
2, 4
N H 02 = 30.H HB 2 = ... = ...
N = N = 4.10 6
F 02
F01
N HE , N FE - S chu k thay i ng sut tng ng: Do b truyn chu ti trng tnh
N HE = N FE = 60.c.n.t , trong :
c - S ln n khp trong mt vng quay: c = 1
n - vn tc vng ca bnh rng.
t - tng s gi lm vic ca bnh rng.
N HE1 = N FE1 = 60.c.n1 .Lh = ... = ...
n1
N
N
c
n
L
c
=
=
60
.
.
..
60
.
.
.Lh = ... = ...
2
2
2
HE
FE
h
u
Ta c: Nu:
NHE1 > NH01 ly NHE1 = NH01 KHL1 = 1
NHE2 > NH02 ly NHE2 = NH02 KHL2 = 1
NFE1 > NF01 ly NFE1 = NF01 KFL1 = 1
NFE2 > NF02 ly NFE2 = NF02 KFL2 = 1
Nu khng: Ta s dng cng thc tnh:
10
N H 01
= ... = ...
K HL1 = m H
N HE1
N H 02
= ... = ...
K HL 2 = m H
N HE 2
N F 02
K
m
= ... = ...
FL 2 = F
N FE 2
Do vy ta c:
0H lim 1
[
]
=
Z R Z v K xH K HL1 = ... = ...(MPa )
H1
S
H
1
0H lim 2
[
]
Z R Z v K xH K HL 2 = ... = ...(MPa )
=
H 2
SH 2
0
[ F1 ] = F lim1 YR YS K xF K FL1 = ... = ...(MPa )
S F1
0
[ F 2 ] = F lim 2 YR YS K xF K FL 2 = ... = ...(MPa )
SF2
6.5
[1] Ka =
96
49,5 MPa1/3.
T1 - Mment xon trn trc ch ng: T1 = ...(Nmm)
[H] - ng sut tip xc cho php: [H] = ...(MPa).
u - T s truyn: u = ...
ba , bd - H s chiu rng vnh rng:
6.6
Tra bng B
[1] vi b truyn i xng, HB<350, ta chn c ba = ...
97
bd = 0,5. ba (u + 1) = ... = ...
KH, KF - H s k n s phn b khng u ti trng trn chiu rng vnh rng khi tnh
6.7
v ng sut tip xc v un: Tra bng B
[1] vi bd = ... v s b tr l s 6 ta c:
98
K H = ...
K F = ...
Do vy:
a w = K a (u + 1)3
T1 K H
[ H ]2 u. ba
= ... = ...(mm)
a. M un:
Z1t =
2.aw
...
= = ... ; Chn Z1 = ... (Ch Z1 gn bng Z1t v phi > 17).
m(u + 1) ...
Nu a *w a w , ta cn s dng cc bnh rng dch chnh tng (gim) khong cch trc khi
a *w < a w ( a *w > a w )
H s dch tm:
a
Z + Z2
y= w 1
= ... = ...
m
2
1000.y
H s: k y =
= ... = ...
Z1 + Z 2
6.10a
[1] vi ky = ... ta c kx = ...
101
k (Z + Z 2 )
H s gim nh rng: y = x 1
= ... = ...
1000
Tng h s dch chnh: x t = y + y = ... = ...
Tra bng B
(Z 2 Z1 )y
1
x t
= ... = ...
2
Z 2 + Z1
= ... = ...(mm)
d w1 =
ng knh vng ln ca cp bnh rng:
ut +1
d w 2 = 2.a w d w1 = ... = ...(mm)
.d w1 .n 1
= ... = ...(m / s)
60000
6.13
[1] vi bnh rng tr rng thng v v = ...(m/s) ta c cp chnh xc ca
106
b truyn l: CCX = ...
2.3
Tra ph lc PL
[1] vi:
250
o CCX = ...
o HB < 350
o Rng thng
o v = ...(m/s)
Ni suy tuyn tnh ta c:
K Hv = ...
K Fv = ...
T thng tin trong trang 91 v 92 trong [1] ta chn:
Ra = ...... ZR = ...
HB<350 Zv = 0,85.v0,1 = ...=... khi v > 5 (m/s) cn khi v 5(m/s) Zv = 1
da2 dw2 = ...(mm) < 700 (mm) KxH = 1.
Chn YR = 1.
YS = 1,08 - 0,0695.ln(m) = ... = ...
Do da2 dw2 = ...(mm) ... (mm) KxF = ...
K H = ...
H s tp chung ti trng:
K F = ...
Tra bng B
K Fv = ...
6. Kim nghim b truyn bnh rng:
a. Kim nghim v ng sut tip xc:
2T1 K H ( u t + 1)
H = ZM ZH Z
[ H ]
b w u t d 2w1
Z M = 274 MPa1/2
ZH - H s k n hnh dng ca b mt tip xc:
2
ZH =
= ... = ...
sin (2 tw )
13
6.5
[1]
96
1
1
1,88 3,2 + = ... = ...
Z
Z 2
1
4
= ... = ...
3
KH - H s ti trng khi tnh v tip xc:
K H = K H K H K Hv = ... = ...
Z =
tng chiu rng vnh rng bw: bw = bw . H = ... = ...( mm)
[ ]
H
Nu khng tng aw v tnh li.
c. Kim nghim v bn un:
2.T1 .K F .Y Y YF1
[ F1 ]
F1 =
b w .d w1 .m
F 2 = F1 .YF 2 [ F 2 ]
YF1
14
6.18
[1] vi:
109
Zv1 = Z1 = ...;
Zv2 = Z2 = ...;
x1 = ...;
x2 = ...;
Ta c:
YF1 = ...
YF 2 = ...
Thay vo ta c:
2.T1 .K F .Y Y YF1
=
= ... = ...(MPa ) [ F1 ] = ...(MPa )
F1
b w .d w1 .m
Nu ng tha mn;
YF1
ng knh y rng:
d f 1 = d 1 (2,5 2.x 1 )m = ... = ...(mm)
L h = ...(gio)
Thng s
Khong cch trc
S rng
ng knh vng chia
ng knh vng ln
K hiu
aw
Z1
Z2
d1
d2
dw1
dw2
Gi tr
...(mm)
...
...
...(mm)
...(mm)
...(mm)
...(mm)
15
ng knh nh rng
ng knh y rng
ng knh c s
H s dch chnh
Gc prfin gc
Gc prfin rng
Gc n khp
H s trng khp ngang
m un
Chiu rng vnh rng8
(mm)
Lc n khp
da1
da2
df1
df2
db1
db2
x1
x2
m
bw1
bw2
Ft
Fr
...(mm)
...(mm)
...(mm)
...(mm)
...(mm)
...(mm)
...
...
20o
20o
...o
...
...(mm)
. (N)
. (N)
Bnh b ng bw2 = bw tnh; bnh ch ng bw1 tng thm mt cht (khong 10% so vi bw2)
16
L h = ...(gio)
0H lim
Z R Z v K xH K HL
[ H ] =
SH
, trong :
0
[ F ] = F lim YR YS K xF K FL
SF
Chn s b:
Z R Z v K xH = 1
YR YS K xF = 1
Tra bng B
SH, SF - H s an ton khi tnh v ng sut tip xuc v ng sut un: Tra bng B
6.2
[1] vi:
94
0
F lim = 1,8HB
9
Xem bi. Nu l b truyn bnh rng thng th theo phn I trn. Cn nu l bnh rng nghing th mi p
dng phn ny
10
Ly t bng tng hp phn Chn ng c v phn phi t s truyn
17
N H0
K HL = m H
N HE
, trong :
K = m F N F 0
FL
N FE
6
N
4
.
10
=
F0
N H 01 = 30.H 2HB, 41 = ... = ...
2, 4
N H 02 = 30.H HB 2 = ... = ...
N = N = 4.10 6
F 02
F01
N HE , N FE - S chu k thay i ng sut tng ng: Do b truyn chu ti trng
tnh
N HE = N FE = 60.c.n.t , trong :
c - S ln n khp trong mt vng quay: c = 1
n - vn tc vng ca bnh rng.
t - tng s gi lm vic ca bnh rng.
N HE1 = N FE1 = 60.c.n1 .Lh = ... = ...
n1
18
N H 01
= ... = ...
K HL1 = m H
N HE1
N H 02
= ... = ...
K HL 2 = m H
N HE 2
N F 02
K
m
= ... = ...
FL 2 = F
N FE 2
Do vy ta c:
0H lim 1
Z R Z v K xH K HL1 = ... = ...(MPa )
=
[
]
H1
S
H
1
0H lim 2
Z R Z v K xH K HL 2 = ... = ...(MPa )
=
[
]
H 2
SH 2
0
[ F1 ] = F lim1 YR YS K xF K FL1 = ... = ...(MPa )
S F1
0
[ F 2 ] = F lim 2 YR YS K xF K FL 2 = ... = ...(MPa )
SF2
Do y l b truyn bnh rng tr rng nghing
[ H ] =
[ H 1 ] + [ H 2 ]
2
= ...( MPa )
6.5
[1] Ka =
96
43 MPa1/3.
T1 - Mment xon trn trc ch ng: T1 = ...(Nmm)
[H] - ng sut tip xc cho php: [H] = ...(MPa).
u - T s truyn: u = ...
ba , bd - H s chiu rng vnh rng:
6.6
[1] vi b truyn i xng, HB<350, ta chn c ba = ... (t 0,3 0,4)
Tra bng B
97
bd = 0,5. ba (u + 1) = ... = ...
KH, KF - H s k n s phn b khng u ti trng trn chiu rng vnh rng khi tnh
6.7
v ng sut tip xc v un: Tra bng B
[1] vi bd = ... v s b tr l s 6 ta c:
98
K H = ...
K F = ...
Do vy:
a w = K a (u + 1)3
T1 K H
[ H ]2 u. ba
= ... = ...(mm)
19
Z1t =
Z2.
c. Xc nh gc nghing ca rng:
m(Z1 + Z 2 ) ...
cos =
= = ...
2.a w
...
= ... = ...(mm)
d w1 =
ng knh vng ln ca cp bnh rng:
ut +1
d w 2 = 2.a w d w1 = ... = ...(mm)
.d w1 .n 1
Vn tc vng ca bnh rng: v =
= ... = ...(m / s)
60000
6.13
[1] vi bnh rng tr rng nghing v v = ...(m/s) ta c cp chnh xc
Tra bng B
106
ca b truyn l: CCX = ...
2.3
Tra ph lc PL
[1] vi:
250
o CCX = ...
o HB < 350
20
o Rng nghing.
o v = ...(m/s)
Ni suy tuyn tnh ta c:
K Hv = ...
K Fv = ...
K F = ...
- H s ti trong ng trong vng n khp khi tnh v ng sut tip xc , un:
6.14
[1] , vi
107
v = ...(m / s )
ta c
CCX = .....
K Hv = ...
K Fv = ...
6. Kim nghim b truyn bnh rng:
a. Kim nghim v ng sut tip xc:
2T1K H ( u t + 1)
H = ZM ZH Z
[ H ]
b w u t d 2w1
6.5
[1]
96
Z M = 274 MPa1/2
ZH - H s k n hnh dng ca b mt tip xc:
2 cos b
= ... = ...
ZH =
sin (2 tw )
Z - H s s trng khp ca rng: Ph thuc vo h s trng khp ngang v h s trng
khp dc :
- H s trng khp ngang:
1
1
21
Z =
(4 )(1 )
3
= ... = ...
Nu 1 th:
1
Z =
= ... = ...
bw = bw . H = ... = ...(mm)
[ H ]
Nu khng tng aw v tnh li.
c. Kim nghim v bn un:
2.T1 .K F .Y Y YF1
=
[ F1 ]
F1
b w .d w1 .m
F 2 = F1 .YF 2 [ F 2 ]
YF1
Y - H s k n nghing ca rng: Y = 1
22
Z1
Z v1 = cos 3
Z2
Z v 2 =
cos 3
6.18
Tra bng B
[1] vi:
109
Zv1 = ...;
Zv2 = ...;
x1 = ...;
x2 = ...;
Ta c:
YF1 = ...
YF 2 = ...
Thay vo ta c:
2.T1 .K F .Y Y YF1
=
= ... = ...(MPa ) [ F1 ] = ...(MPa )
F1
b w .d w1 .m
Nu ng tha mn;
YF1
m.Z 2
d 2 =
= ... = ...(mm)
cos
ng knh nh rng:
d a1 = d 1 + 2m = ... = ...(mm)
d a 2 = d 2 + 2m = ... = ...(mm)
ng knh y rng:
d f 1 = d 1 2,5.m = ... = ...(mm)
L h = ...(gio)
23
K hiu
a
aw
Z1
Z2
d1
d2
dw1
dw2
da1
da2
df1
df2
db1
db2
x1
x2
t
tw
bw1
bw2
Ft
Fr
Fa
24
cf
d t d kn
Trong :
dt - ng knh trc cn ni:
dt = dc = (mm)
Tt - Mment xon tnh ton:
Tt = k.T, vi:
16.1
[2] , ta ly k = 1,2.
58
cf
d t = ...(mm) d kn
Ta c:
Tkncf = ...( Nm)
cf
d kn = ...(mm)
Z = ...(cht )
D 0 = ...(mm)
16.10b
Tra bng B
[2] vi Tkncf = ...( Nm) ta c:
69
=
l
...(
mm
)
1
l 3 = ...(mm)
d = ...(mm)
0
25
d cfkn
Z
D0
l3
l1
d0
Fkn
26
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(N)
im t lc
n khp
Ft1 tg tw
= ... = ...( N)
cos
Fa1 = Fa 2 = Ft1 tg = ... = ...( N )
Fr1 = Fr 2 =
27
TI
= ... = ...(mm)
d sb1 = 3
0,2[ 1 ]
d 2 = ...(mm)
28
14
29