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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

LI M AU
Cung vi s phat trien cua cac nghanh khoa hoc ky thuat, nganh c kh che tao may ra
i vi nhng vai tro va nhiem vu rat quan trong trong viec tao ra cac thiet b may moc e
nham giam nhe sc lao ong cua con ngi.
e ap ng c nhng yeu cau can thiet o, trng HSPKT a ao tao cho xa hoi
rat nhieu oi ngu ky s, cong nhan ky thuat. Muc ch la trang b cho sinh vien nhng kien
thc chuyen mon va trnh o tay nghe ap ng c vi nhu cau xa hoi.
o an mon hoc cong nghe che tao may nham tong hp lai cac kien thc a hoc co lien
quan ti mon hoc cong nghe che tao may. e anh gia c kha nang tiep thu cua sinh
vien, nha trng a tao ieu kien cho moi sinh vien nhan mot e tai o an mon hoc.
Sau ay la noi dung thiet ke :QUY TRNH CONG NGHE GIA CONG CHI TIET NAP
VAN KH NEN. Bang kien thc a hoc va s hng dan cua thay Nguyen Hoai Nam a
giup em hoan thanh e tai nay.
Em xin chan thanh cam n s hng dan cua thay Nguyen Hoai Nam va cac thay co
trong khoa c kh may.
Sinh vien thc hien

Nguyen c ai

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

NHAN XET CUA GIAO VIEN HNG DAN


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Ngay

SVTH: Nguyen c ai

thang 04 nam 2009

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

NHAN XET CUA GIAO VIEN PHAN BIEN


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Ngay

SVTH: Nguyen c ai

thang 04 nam 2009

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

MUC LUC
Trang
PHAN I: PHAN TCH NHIEM VU THIET KE .................................... 5
I.Phan tch yeu cau ky thuat chi tiet .............................................. 5
II.Xac nh dang san xuat ............................................................. 6
III.Chon phoi va phng phap che tao phoi .................................. 7
PHAN II: THIET KE NGUYEN CONG................................................ 11
I. Thiet ke trnh t nguyen cong.................................................... 11
II. Tnh toan lng d .................................................................... 17
III. Tnh va tra che o cat .............................................................. 19
Nguyen cong 1 ................................................................... 24
Nguyen cong 2 ................................................................... 26
Nguyen cong 4 ................................................................... 27
Nguyen cong 5 ................................................................... 29
Nguyen cong 6 ................................................................... 31
Nguyen cong 7 ................................................................... 32
Nguyen cong 8 ................................................................... 33
Nguyen cong 9 ................................................................... 34
Nguyen cong 10 ................................................................. 34
PHAN III: TNH TOAN THIET KE O GA......................................... 35
I. Gii thieu o ga ......................................................................... 35
II. Tnh lc kep can thiet ............................................................... 36
III. Tnh toan kiem nghiem sai so ................................................. 37
Tai lieu tham khao ................................................................................. 39

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PHAN I

PHAN TCH NHIEM VU THIET KE


I.

PHAN TCH YEU CAU KY THUAT CUA CHI TIET


1)
Vai tro va v tr lam viec lam
ay la chi tiet dang hop mat bch, lam nhiem vu la mot chi tiet dan hng va la mot
nap kn vi bac cua van kh nen. Co dang khoi rong co thanh vach, gan, tren co nhieu lo e
lap cac n v cua nhng chi tiet khac len no tao thanh mot bo phan cua may.
Chi tiet c lap vi bac thong qua truc 125 mm, tren truc co ranh lap vong 120 125
e tranh thoat kh ra ngoai. Lo con c lap vi van cung cap kh hoac la ni e thoat kh
nham muc ch lam cho piston chuyen ong qua lai trong xilanh. e truyen chuyen ong
nay ra ben ngoai th chi tiet co lo 40 lap tren no la bac dan hng, dan truc trt trong lo
nay va a chuyen ong tnh tien cua piston ra ben ngoai. Kch thc 145 ong vai tro la
e luc nay chi tiet la goi .
2)
Phan tch yeu cau ky thuat cua chi tiet
Chi tiet c lap co o h vi bac thong qua kch thc 125, va c co nh bi 4
bulong AM12x100. Luc nay chi tiet ong vai tro la than la goi , truc cua piston nham
muc ch e truyen chuyen ong ra ben ngoai.
Chi tiet ong vai tro dan hng oi hoi o ong tam gia truc va lo dan hng, o
chnh xac be mat cao. Da vao kha nang lam viec cua chi tiet ta chon be mat cua truc
125 va be mat lo 40 co cap chnh xac 7, o nham be mat Ra = 1.25. Be mat lo 50
c dung e lap vong bt 30x50 va mot mat bch khac nen chon cap chnh xac 9
Cac be mat gia cong c con lai khong yeu cau khat khe lam nen ta chon cap chnh xac
11, Rz = 40.
o vuong goc gia ng tam lo va mat au nho hn 0,016mm (bang 2-36 trang102
STCNCT I )
o ong tam cua mat tru ngoai 125 va lo 40 nho hn 0.04mm (trang103 STCNCT I )
Lo ren con vi D = 18 ,d = 15, L = 25 ta co goc con la 30 , bc ren p = 1,814
Do chi tiet lam viec nhe em , chu tai trong nhe rung ong. Gang xam 18-36 co o ben
thch hp vi o ben keo 180N/mm2, o ben nen 360N/mm2 , co c tnh trung bnh ,t chu
mai mon, chu va ap cao co tnh cong nghe tot nh uc , de gia cong cat got cho nen rat
thch hp cho viec gia cong chi tiet nay.

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o an mon hoc Cong Nghe Che Tao May


II.
1.

2.

GVHD: Nguyen Hoai Nam

NH DANG SAN XUAT


Tnh khoi lng chi tiet
Khoi lng chi tiet c tnh bang cong thc
Q=V.y
V: The tch (dm3)
y: khoi lng rieng (KG/dm3)
ygang = 7(KG/dm3)
khoi lng chi tiet dang ac
Kch thc 125 x 15
Q1 = 7 . 3,14 . 0,6252 . 0,15 = 1.2879 (kg)
Kch thc 145 x 14
Q2 = 7 . 1,452 . 0,14 = 2,06 (kg)
Kch thc 80 x 25
Q3 = 7 . 3,14 . 0,42 . 0,25 = 0,879 (kg)
Qac = 1.2879 + 2,06 + 0,879 = 4,23 (kg)
Khoi lng cua cac thanh phan rong
Kch thc 40 x 36
Q = 7 . 3,14 . 0,202 . 0,36 = 0,316 (kg)
Kch thc 50 x 18
Q = 7 . 3,14 . 0,252 . 0,18 = 0,247 (kg)
Kch thc 4 lo 14 x 14
Q = 7 . 3,14 . 0,072 . 0,14 . 4 = 0,06 (kg)
Kch thc 2 lo 15 x 40
Q = 7 . 3,14 . 0,0752 . 0,4 . 2 = 0,1 (kg)
Qrong = 0,72 (kg)
Ta co khoi lng gan ung cua chi tiet la:
Qchi tiet = Qac - Qrong = 4,23 - 0,72 3,5 (kg)
nh dang san xuat
Vi khoi lng chi tiet la 3,5 kg , dang san xuat hang loat ln. Theo bang 3-2 tr173
STCNCT I N = 30000 chiec/nam.
San lng chi tiet can san xuat

N = N 0 * m * 1 +
1 +

100 100
Trong o:
N0 = 30.000 chiec la so san pham theo ke hoach
m = 1 so lng chi tiet nh nhau trong mot san pham.
= (3 6)% so % d tr lam phu tung chon =5%
= (5 7)% so % chi tiet phe pham chon
=6%
5
6

N = 30.000.1.1 +
1 +
= 33300 chiec/nam
100 100

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III.
CHON PHOI VA PHNG PHAP TAO PHOI
Trong gia cong c kh cac dang phoi co the la: phoi uc, ren, dap, can.
Xac nh loai va phng phap che tao phoi phai nham muc ch bao am hieu qua kinh te
ky thuat chung cua quy trnh che tao chi tiet, ong thi tong ph ton che tao chi tiet ke t
cong oan che tao phoi cho ti cong oan gia cong chi tiet phai thap nhat.
Khi xac nh loai phoi va phng phap che tao phoi cho chi tiet ta can phai quan tam en
ac iem ve ket cau va yeu cau chu tai khi lam viec cua chi tiet (hnh dang, kch thc,
vat lieu, chc nang, ieu kien lam viec)
San lng hang nam cua chi tiet
ieu kien san xuat thc te xet ve mat ky thuat va to chc san xuat (kha nang ve trang
thiet b, trnh o ky thuat che tao phoi)
Mac khac khi xac nh phng an tao phoi cho chi tiet ta can quan tam en ac tnh cua
cac loai phoi va lng d gia cong ng vi tng loai phoi. Sau ay la mot vai net ve ac
tnh quan trong cua cac loai phoi thng c s dung:

Phoi uc:
Kha nang tao hnh va o chnh xac cua phng phap uc phu thuoc vao cach che tao
khuon,co the uc c chi tiet co hnh dang t n gian en phc tap (chi tiet cua ta co
hnh dang kha phc tap) . Phng phap uc vi cach lam khuon theo mau go hoac dng
n gian cho o chnh xac cua phoi uc thap. Phng phap uc ap lc trong khuon kim loai
cho o chnh xac vat uc cao. Phng phap uc trong khuon cat, lam khuon thu cong co
pham vi ng dung rong, khong b han che bi kch thc va khoi lng vat uc, ph ton che
tao phoi thap,tuy nhien nang suat khong cao. Phng phap uc ap lc trong khuon kim loai
co pham vi ng dung hep hn do b han che ve kch thc va khoi lng vat uc, ph ton
che tao khuon cao va gia thanh che tao phoi cao,tuy nhien phng phap nay lai co nang
suat cao thch hp cho san suat hang loat va.

Phoi ren:
Phoi t do va phoi ren khuon chnh xac thng c ap dung trong nganh che tao may.
Phoi ren t do co he so dung sai ln, cho o ben c tnh cao, phoi co tnh deo va an hoi
tot. phng phap ren t do, thiet b, dung cu che tao phoi la van nang, ket cau n
gian,nhng phng phap nay ch tao c cac chi tiet co hnh dang n gian ,nang suat
thap. Ren khuon co o chnh xac cao hn,nang suat cao nhng phu thuoc vao o chnh xac
cua khuon .Mat khac khi ren khuon phai co khuon chuyen dung cho tng loai chi tiet do
o ph ton tao khuon va che tao phoi cao.
Phoi can:
Co profin n gian, thong thng la tron, vuong, luc giac, lang tru va cac thanh hnh khac
nhau, dung e che tao cac truc trn, truc bac co ng knh t thay oi, hnh ong, ong vat,
tay gat, truc then, mat bt. Phoi can nh hnh pho bien thng la cac loai thep goc, thep
hnh I, U, V c dung nhieu trong cac ket cau lap. Phoi can nh hnh cho tng lnh vc
rieng, c dung e che tao cac loai toa tau, cac may keo, may nang chuyen Phoi can
ong dung che tao cac chi tiet ong, bac ong, then hoa, tang trong, cac tru rong C tnh cua
phoi can thng cao, sai so kch thc cua phoi can thng thap, o chnh xac phoi can co
the at t 912. Phoi can c dung hp ly trong trng hp sau khi can khong can phai
gia cong c tiep theo, ieu o ac biet
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quan trong khi che tao cac chi tiet bang thep va hp kim kho gia cong, at tien.
 Chon phoi
Da vao ac iem cua cac phng phap tao phoi tren, ta chon phng phap uc vat lieu
la gang xam 18 - 36
+ gia thanh che tao vat uc re
+ thiet b au t phng phap nay tng oi n gian,cho nen au t
thap
+ phu hp vi san xuat hang loat va, hang khoi
+ o nham be mat, o chnh xac sau khi uc co the chap nhan e co the tiep tuc gia
cong tiep theo
+Thanh phan cua Gang xam


C
1.5
3.2

Si
1.5 3

Mn
0.5 1

S
< 0.8

P
0.1
0.2

Phng phap che tao phoi:


Trong uc phoi co nhng phng phap sau:
1. uc trong khuon cat mau go
- Chat lng be mat vat uc khong cao, ga thanh thap, trang thiet b n gian, thch hp
cho dang san xuat n chiec va loat nho.
- Loai phoi nay co cap chnh xac IT16 IT17.
- o nham be mat: Rz=160m.
=> Phng phap nay cho nang suat trung bnh, chat lng be mat khong cao,gay kho
khan trong cac bc gia cong tiep theo.
2. uc trong khuon cat mau kim loai:
- Neu cong viec lam khuon c thc hien bang may th co cap chnh xac kha cao, gia
thanh cao hn so vi uc trong khuon cat mau go,v gia tao khuon cao.
- Cap chnh xac cua phoi: IT15 IT16.
- o nham be mat: Rz=80m.=> Chat lng be mat cua chi tiet tot hn phng phap uc
vi mau go,uc c cac chi tiet co hnh dang phc tap, nang suat phu hp vi dang san
xuat loat va va ln.
3. uc trong khuon kim loai:
- o chnh xac cao, gia thanh au t thiet b ln, phoi co hnh dang gan giong vi chi tiet
nen lng d nho, tiet kiem c vat lieu nhng gia thanh san pham cao.
- Cap chnh xac cua phoi: IT14 IT15.
- o nham be mat: Rz=40m.
=>Phng phap nay cho nang suat cao,ac tnh ky thuat cua chi tiet tot nhng gia thanh
cao nen khong phu hp vi tnh kinh te trong san suat loat va.
4. uc ly tam:
- Loai nay ch phu hp vi chi tiet dang tron xoay, rong, oi xng, ac biet la cac chi tiet
hnh ong hay hnh xuyen.
- Kho nhan c ng knh lo ben trongvat uc chnh xac v kho nh c lng kim
loai rot vao khuon chnh xac
- Chat lng be mat trong vat uc kem (oi vi vat uc tron xoay) v cha nhieu tap chat
va x.
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5. uc ap lc:
- Dung ap lc e ien ay kim loai trong long khuon
- Hp kim e uc di ap lc thng la hp kim Thiec, Ch, Kem, Mg, Al,Cu.
- uc di ap lc dung e che tao cac chi tiet phc tap nh vo bm xang, dau, nap buong
ep, van dan kh
- Trang thiet b at nen gia thanh san pham cao.ac tnh ky thuat tot nhng oi vi dang
san suat loat va th hieu qua kinh te khong cao.
6. uc trong khuon vo mong:
- La dang uc trong khuon cat nhng thanh khuon mong chng 6-8mm
- Co the uc c gang , thep, kim loai mau nh khuon cat,khoi lng vat uc en 100 kg
- Dung trong san xuat loat ln va hang khoi.
7. uc lien tuc:
-La qua trnh rot kim loai long eu va lien tuc vao mat khuon bang kim loai,xung quanh
hoac ben trong khuon co nc lu thong lam nguoi (con goi la bnh ket tinh) .Nh truyen
nhiet nhanh nen kim loai long sau khi rot vao khuon c ket tinh ngay, vat uc c keo
lien tuc ra khoi khuon bang c cau ac biet nh con lan
-Thng dung e uc ong, uc thoi, uc tam
 Ket luan:
- Vi nhng yeu cau cua chi tiet a cho, tnh kinh te cung nh dang san xuat ta se chon
phng phap che tao phoi uc trong khuon cat mau kim loai, lam khuon bang may.
- Phoi uc at cap chnh xac la II.
- Cap chnh xac kch thc IT15 IT16.
- o nham be mat: Rz=80m.

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Xac nh kch thc phoi


Kch thc vat uc c xac nh da tren lng d gia cong cua cac nguyen cong tiep
theo sau va dung sai cua phng phap uc .
Lng d cua lo 40 gia cong bang phng phap khoet doa, lng d can thiet phai uc
trc lo 36 dung sai 0.8
Lng d cua cac be mat con lai tra bang 3-95 STCNCT I trang 252
Kch
thc
50
125
55
15

Pham vi

V tr

50 -120
120 260
< 50
< 50

Canh
Canh
Canh
Canh

Lng
d
2
3
3
3

Dung
sai
0.5
1
0.8
0.5

o nghieng thoat khuon:


Bang 3-7 trang 177
Chieu cao h <20 o nghieng thoat khuon la 1030
Chieu cao h = 20 50 o nghieng thoat khuon h/2 la 10
BAN VE UC

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PHAN II

THIET KE NGUYEN CONG


I.

THIET KE TRNH T NGUYEN CONG

Ta co dang san xuat hang loat ln , muon chuyen mon hoa cao e tang nang xuat lam
giam gia thanh san pham, giam sc lao ong th ng loi thch hp nhat la phan tan
nguyen cong. ay ta dung cac may van nang ket hp vi o ga va cac may chuyen dung
e gia cong chi tiet .
Trnh t nguyen cong phai am bao c yeu cau ky thuat e ra. V vay ma ta a ra
nhieu phng an va t o rut rut ra phng an toi u.
Phng an I
Th
t
NC
1

Nguyen
cong

Bc

Tien mat
au
May
T616

1.Tien tho
2.Tien tinh

Khoan ,
doa
May
ng
2A125

Khoan 4 lo14
Doa 2 lo 14

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S o nguyen cong

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3

Tien

Tien mat au
Tien lo 50

Khoet ,
doa lo
40

Khoet tho lo 40
Khoet tinh lo 40
Doa tho lo 40
Doa tinh lo 40

Khoan

Khoan 4 lo 5

Taro

Taro 4 lo M6

Khoan lo
15

Khoan lo 15

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8

Khoan lo
15, vat 30

Khoan lo 15,
vat 30

Taro ren con

Taro ren con

10

Tien mat
au va mat
tru , tien
ranh

SVTH: Nguyen c ai

GVHD: Nguyen Hoai Nam

Tien mat au va
mat tru , tien ranh

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Phng an II
Th
t
NC
1

Nguyen
cong
Phay
mat
au

Phay tho mat au


Phay tinh mat
au

Khoan
+ doa

Khoan 4 lo 14
Doa 2 lo 14

Khoet
+ doa

Khoet tho lo 40
Khoet tinh lo 40
Doa tho lo 40
Doa tinh lo 40

SVTH: Nguyen c ai

Bc

S o nguyen cong

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4

Tien

Tien tho mat


au
Tien tinh mat
au
Tien tho lo 50
Tien tinh lo
50

Tien

Tien tho mat


au
Tien tinh mat
au
Tien tho mat
tru
Tien tinh mat
tru
Cat ranh

Khoan
4 lo 5

Taro lo
M6

SVTH: Nguyen c ai

GVHD: Nguyen Hoai Nam

Taro lo M6

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8

Khoan
lo 15
l= 40

Khoan lo 15
l= 40

Khoan
lo 15
l= 41,
khoet
con 30

Khoan lo 15
l= 41, khoet con
30

10

Taro
ren con

Taro ren con

GVHD: Nguyen Hoai Nam

Qua viec so sanh 2 phng an a neu tren , e am bao c yeu cau ky thuat
nh : o song song , o ong tam, o vuong goc va e n gian cho cong viec gia cong
thiet ke ta chon ra phng an toi u la phng an 2.

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II.

GVHD: Nguyen Hoai Nam

TNH TOAN LNG D

Xac nh lng d cho nguyen cong 1,phay mat au kch thc 290.5.
Cac so lieu ban au
Cap chnh xac : 10
Chieu dai danh ngha : 29
Vat lieu la GX18-36
Kch thc ln nhat cua chi tiet :145mm
Phoi uc CCX : II
Rzo = 250 , IT14
Ti = 350
Rz0 + Ti = 700 m (bang 10 / 39 TKA NLoc)
Trnh t cac bc gia cong
- Bc 1: Phay tho
+ Cap chnh xac kch thc at c: IT1214

+ o nham be mat: Ra = 6.312.5m


- Bc 2: Phay tinh
+ Cap chnh xac kch thc at c: IT10
+ o nham be mat: Ra = 3.26.3m
- oi vi vat lieu la gang xam th sau bc cong nghe th nhat th chieu sau bien cng
khong con na: T1=T2
- Theo thiet ke o an Nguyen ac Loc trang 72 ta co sai lech khong gian tong cong c
xac nh theo cong thc: 0 = cv
+ cv: o cong venh

cv = k L = 1 145 = 145m
vi:
k = 1m/1mm (trang 75 TKA NL)
L = 145 kch thc ln nhat cua phoi
- Vay sai lech khong gian tong cong la:

0 = cv = 145m
Sai lech khong gian con lai sau khi phay tho la:

1 = 0.05 0 = 0.05 145 = 7.25m


Sai so ga at khi phay tho c xac nh theo cong thc:

gd = c2 + k2 + dg2
vi:
+ c = 0.5mm, sai so chuan

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V chuan nh v trung vi mat chuan tho


+ k: sai so kep chat
V hng lc kep thang goc vi be mat gia cong va phoi la phoi tho nen ta chon:

k = 150m (bang 3.19/90 TKA NL)


+ dg: sai so o ga
V sai so o ga rat nho nen ta chon: dg 0
- Vay:

gd = 5002 + 1502 + 02 = 528m


Sai so ga at khi phay tinh

gd 1 =0.05 x 528 = 26m


- Lng d cho buc gia cong phay tho:
Z min 1 = RZ 0 + Ti + 0 + gd = 700 + 145 + 528 = 1373m

- Lng d cho buc gia cong phay tho:


Z min 1 = RZ 1 + 1 + gd 1 = 20 + 7 + 26 = 53m

Bang tnh toan lng d phan tch:


Th t
bc cong
nghe

Cac yeu to cua lng d Lng


d tnh
toan
Rza
Ta
a
b
(m)

Phoi
Phay tho
Phay tinh

700
50
20

145
7

Kch thc gii


han (mm)

Dung
sai
(m)

29.926

800

30.726 29.126

Max

Min

528

1373

28.553

530

29.083 28.023

26

53

28.5

500

29.00

Tong

SVTH: Nguyen c ai

Tr so gii
han (m)

Kch
thc
tnh
toan
(mm)

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28.00

Max

Min

1640

1100

80

20

1720

1120

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o an mon hoc Cong Nghe Che Tao May

III.

GVHD: Nguyen Hoai Nam

TNH TOAN VA TRA CAC CHE O CAT


3.1 .TNH TOAN CHE O CAT CHO NGUYEN CONG 3: khoet, doa lo 40+0.025
Lo uc 360.5
Chon may doa ngang : 2615
Cong suat ong c : 5kW
Chon dao quet gan manh thep gio P18
Chieu sau lo L = 35mm
Theo bang 3-132/275 STCNCT I ta co cac bc cong viec
Bc 1: Khoet rong tho 36 --> 38
Bc 2: Khoet rong tinh 39.7
Bc 3: Doa tho 39.93
Bc 4: Doa tinh 40 ( Cap chnh xac 5 7 )
W

s
n
W

1.

Khoet rong tho

Chieu sau cat


D d 38 36
t=
=
= 1mm
2
2
Lng chay dao S = 1.41.7 theo bang 9-3/89 che o cat
Chon S = 1.5 mm/vong
Van toc khi khoet
Toc o cat thc te: V =

Cv D q
x

T m .t .S

K v [STCNCT II, Trang 20]

Trong o:
Cv: he so anh hng cua ieu kien cat oi vi toc o cat.
m,y: he so mu xet en anh hng cua tuoi ben trung bnh, lng chay dao, chieu sau cat.
T: chu ky ben trung bnh.
Kv : he so ieu chnh chung cho toc o cat.
Kv=KMV.KUV.Klv.Knv
Kmv he so anh hng vao vat lieu gia cong.
Kuv he so anh hng vao vat lieu dung cu cat.

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

Klv he so anh hng vao chieu sau cat.


Knv he so ieu chnh va bo sung.
Lay T = 60 ph [ Bang 5-30, Trang 24 STCNCT II]
Lay Cv = 18.8, q = 0,2; x = 0,1; y= 0,4; m= 0,125 [Bang 5-29, Trang 23 STCNCT II]

K MV

190
=

HB

nv

= 1 [Bang 5-1, Trang 6 STCNCT II]

Kuv = 1 [Bang 5-6, Trang 8 STCNCT II]


Knv = 0,8 [Bang 5-5, Trang 8 STCNCT II]
Klv = 1 [Bang 5-31, Trang 24 STCNCT II]
Vay Kv = Kuv .Knv .Klv.KMV = 0,8
Ta co toc o cat la:
v=

18,8.380, 2.0,8
= 15,8 m/ph
600,125.10,1.1,50, 4

So vong quay cua truc chnh la:


1000 V
N=
D
1000 15,8
=
= 132 v/ph
.38
Chon n theo so vong quay thc te: n = 130 v/ph
Tnh lai van toc cat thc te:
Dn
= 16 m/ph
V=
1000
Thi gian gia cong c ban la:
l
35
T=
=
= 0,15 phut
n S 130 1,5
Lc cat la:
P0=10.Cp.Dq.sy.tx.Kp
Ta co:
Cp = 23,5, Kp = 1, q = 1,x = 1,2 y = 0.4[Bang 5-32, Trang 25]
Cpz =114; Kp = 1; q = 1; x = 0,9; y = 0,75 [Bang 11-1/19 CC]
S = 1 [bang 5-104 trang 95 STCN II]
Z = 1 rang
Vay Pz = 10 x 23,5 x 38 x 1,50,4x 11,2 = 10502 N
Momen xoan khi khoet la:

Mx =

C p .t x .S y .D.Z .K p
2.1000

= 2,9 KGm

Cong suat cat ;

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Trang 20

o an mon hoc Cong Nghe Che Tao May

N=

GVHD: Nguyen Hoai Nam

M n 2,9 150
=
= 0,44 Kw
975
975

So sanh vi cong suat may a chon th am bao an toan.

2.

Khoet rong tinh

Chieu sau cat


D d 39,7 38
t=
=
= 0,85mm
2
2
Lng chay dao S = 1.41.7 theo bang 9-3/89 che o cat
Chon S = 1.5 mm/vong
Van toc khi khoet
Toc o cat thc te: V =

Cv D q
x

T m .t .S

K v [STCNCT II, Trang 20]

Lay T = 60 ph [ Bang 5-30, Trang 24 STCNCT II]


Lay Cv = 18.8, q = 0,2; x = 0,1; y= 0,4; m= 0,125 [Bang 5-29, Trang 23 STCNCT II]

K MV

190
=

HB

nv

= 1 [Bang 5-1, Trang 6 STCNCT II]

Kuv = 1 [Bang 5-6, Trang 8 STCNCT II]


Knv = 0,8 [Bang 5-5, Trang 8 STCNCT II]
Klv = 1 [Bang 5-31, Trang 24 STCNCT II]
Vay Kv = Kuv .Knv .Klv.KMV = 0,8
Ta co toc o cat la:
v=

18,8.39,7 0, 2.0,8
= 17 m/ph
600,125.0,850,1.1,50, 4

So vong quay cua truc chnh la:


1000 V
N=
D
1000 17
= 136 v/ph
=
.39,7
Chon n theo so vong quay thc te: n = 150 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 18 m/ph
1000
Thi gian gia cong c ban la:
l
35
T=
=
= 0,15 phut
n S 150 1,5
Lc cat la:
P0=10.Cp.Dq.sy.tx.Kp
Ta co:

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

Cp = 23,5, Kp = 1, q = 1,x = 1,2 y = 0.4[Bang 5-32, Trang 25 STCNCT II]


Cpz =114; Kp = 1; q = 1; x = 0,9; y = 0,75 [Bang 11-1/19 CC]
S = 1 [bang 5-104 trang 95 STCN II]
Z = 1 rang
Vay Pz = 10 x 23,5 x 39,7 x 1,50,4x 11,2 = 10510 N
Momen xoan khi khoet la:

C p .t x .S y .D.Z .K p

Mx =

2.1000

= 3,06 KGm

Cong suat cat ;


M n 3,06 150
N=
=
= 0,47 Kw
975
975
So sanh vi cong suat may a chon th am bao an toan.

3.

Doa tho

Chieu sau cat


D d 39,93 39,7
t=
=
= 0,115mm
2
2
Lng chay dao S = 3,4mm/vong theo [bang 5-112/104 STCNCT II]
Van toc doa tho
Toc o cat thc te: V =

Cv D q
x

T m .t .S

K v [STCNCT II, Trang 20]

Lay T = 60 ph [ Bang 5-30, Trang 24 STCNCT II]


Lay Cv = 15,6, q = 0,2; x = 0,1; y= 0,5; m= 0,3 [Bang 5-29, Trang 23 STCNCT II]

K MV

190
=

HB

nv

= 1 [Bang 5-1, Trang 6]

Kuv = 1 [Bang 5-6, Trang 8]


Knv = 0,8 [Bang 5-5, Trang 8]
Klv = 1 [Bang 5-31, Trang 24]
Vay Kv = Kuv .Knv .Klv.KMV = 0,8
Ta co toc o cat la:
v=

15,6.39,930, 2.0,8
= 5 m/ph
600,3.0,1150,1.3,40,5

So vong quay cua truc chnh la:


1000 V
N=
D
1000 5
=
= 40 v/ph
.39,93
Chon n theo so vong quay thc te: n = 68 v/ph
Tnh lai van toc cat thc te:
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Trang 22

o an mon hoc Cong Nghe Che Tao May


V=

Dn
1000

GVHD: Nguyen Hoai Nam

= 8,5 m/ph

Thi gian gia cong c ban la:


l
35
T=
=
= 0,15 phut
n S 68 3,4
Momen xoan khi doa nho nen ta bo qua.

4.

Doa tinh

Chieu sau cat


D d 40 39,93
t=
=
= 0,035mm
2
2
Lng chay dao S = 3,4mm/vong theo [bang 5-112/104 STCNCT II]
Khi doa tinh can nhan vi he so 0,8
S = 0,8 x 3,4 = 2,7 mm/ vong
Van toc doa tho
Toc o cat thc te: V =

Cv D q
x

T m .t .S

K v [STCNCT II, Trang 20]

Lay T = 60 ph [ Bang 5-30, Trang 24 STCNCT II]


Lay Cv = 15,6, q = 0,2; x = 0,1; y= 0,5; m= 0,3 [Bang 5-29, Trang 23 STCNCT II]

K MV

190
=

HB

nv

= 1 [Bang 5-1, Trang 6]

Kuv = 1 [Bang 5-6, Trang 8]


Knv = 0,8 [Bang 5-5, Trang 8]
Klv = 1 [Bang 5-31, Trang 24]
Vay Kv = Kuv .Knv .Klv.KMV = 0,8
Ta co toc o cat la:
15,6.400, 2.0,8
v = 0,3
= 6,5 m/ph
60 .0,0350,1.2,7 0,5

So vong quay cua truc chnh la:


1000 V
N=
D

1000 6,5
= 52 v/ph
.40

Chon n theo so vong quay thc te: n = 68 v/ph


Tnh lai van toc cat thc te:
Dn
V=
= 8,5 m/ph
1000
Thi gian gia cong c ban la:
l
35
T=
=
= 0,19 phut
n S 68 2,7

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

3.2 .TRA CHE O CAT CHO CAC NGUYEN CONG CON LAI
Nguyen cong 1: phay mat au
Dung cu gia cong la dao phay mat au rang chap manh hp kim cng BK8
May gia cong la may phay ng 6H12: cong suat 7 KW; hieu suat may 0,75
Chieu sau cat khi phay tho:t = 2,5 mm
Chieu sau cat khi phay tinh: t = 0,5mm
B la chieu rong cua phoi (B = 125 mm)
n

* Phay tho:
a. Lng chay dao:
S ph = S.n = S z .Z.n
Vi S z : lng chay dao khi phay tho
S: lng chay dao khi phay tinh
S z =0,2-0,29 mm [Bang 5-33, Trang 29 STCNCT II]
Lay S z = 0,2 mm/vong S = S z .Z = 0,2 x 14 = 2,8 mm
b. Toc o cat:
T = 180 ph [Bang 5-40, Trang 34 STCNCT II]
D 150
=
[Bang 5-127, Trang 115 STCNCT II]
Z
14
Vb = 158 m/phut
He so ieu chnh phu thuoc vao o cng vat lieu dao = 1
He so ieu chnh phu thuoc vao trang thai be mat = 0,8
He so hieu chnh mac hp kim BK8 =0,8
He so ieu chnh phu thuoc vao chieu rong phay = 1
He so ieu chnh phu thuoc vao goc nghien chnh = 1
==> k = 8,8 x 0,8 = 0,64

V= 158 x 0,64 = 101 (m/phut)


c. So vong quay cua dung cu cat:
1000.V
n=
.D

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o an mon hoc Cong Nghe Che Tao May


n=

GVHD: Nguyen Hoai Nam

1000.101
= 214 v/ph
.150

Chon n theo so vong quay thc te: n = 235 v/ph


Tnh lai van toc cat thc te:
Dn
= 110 m/ph
V=
1000
d. Cong suat cat:
Nc = 4,6 KW < N may = 7.0,75 = 5,25 KW
* Phay tinh:
a. Lng chay dao:
Chon S0 = 1,2 (mm/vong) [Bang 5-125, Trang 113 STCNCT II]
Lng chay dao rang : Sz = S0/z = 1,2/14 = 0,085 mm/rang
b. Toc o cat:
T = 180 ph [Bang 5-40, Trang 34 STCNCT II]
D 150
=
[Bang 5-127, Trang 115 STCNCT II]
Z
14
Vb = 158 m/phut
He so ieu chnh phu thuoc vao o cng vat lieu dao = 1
He so ieu chnh phu thuoc vao trang thai be mat = 1
He so hieu chnh mac hp kim BK8 =0,8
He so ieu chnh phu thuoc vao chieu rong phay = 1
He so ieu chnh phu thuoc vao goc nghien chnh = 1

V= 0,8 x 158 = 126 (m/phut)


c. So vong quay cua dung cu cat:
1000.V
n=
.D
1000.126
= 267 v/ph
n=
.150
Chon n theo so vong quay thc te: n = 300 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 141m/ph
1000
d. Cong suat cat:
Nc = 4,6 KW < N may = 7.0,75 = 5,25 KW
* Thi gian gia cong c ban:
Thi gian gia cong c ban cua phay tho:
T1 = li/ns =125/235.2,8 = 0,19 ph
Thi gian gia cong c ban cua phay tinh:

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

T2 = li/ns = 125/300.1,2 = 0,34 ph

Nguyen cong 2 : khoan 4 lo 14 ,doa 2 lo 14


May gia cong: May khoan can 2A55, cong suat 4,5 KW

n
W

* Khoan:
Dung cu gia cong: mui khoan ruot ga uoi tru 14 bang thep gio P18
Chieu sau cat: t = 7 mm
a. Lng chay dao:
S = 0,52 0,64 mm/vong [Bang 5-89, Trang 86 STCNCT II]
Chon S = 0,6 mm/vong
b. Toc o cat:
Chu ky ben T = 60 phut [5-90/86 STCNCT II]
Vb = 22 m/ph [5-90/86 STCNCT II]
He so ieu chnh phu thuoc vao chieu sau lo khoan =1
He so ieu chnh phu thuoc vao chu ky ben = 0,91

V= 0,91.22 = 20 m/ph
c. So vong quay cua dung cu cat:
1000 V
n=
D
1000.20
n=
= 455 v/ph
.14
Chon n theo so vong quay thc te: n = 475 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 21 m/phut
1000
d. Cong suat cat:
Nc = 1,0 KW < N may = 4 KW [Bang 5-92, Trang 87 STCNCT II]
14
e.Thi gian gia cong
T=
= 0,05 phut/ lo x 4 lo = 0,2 phut
475 0,6

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

* Doa:
Dung cu gia cong: mui doa 14 bang thep gio P18
Chieu sau cat: t = 0,1 mm
a. Lng chay dao:
S = 1,4 mm/vong [Bang 5-112, Trang 104 STCNCT II]
b. Toc o cat:
V= 9,3 m/ph [5-114/105 STCNCT II]
c. So vong quay cua dung cu cat:
1000.V
n=
.D
1000.9,4
n=
= 214 v/ph
.14
Chon n theo so vong quay thc te: n = 225 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 9,9m/ph
1000
d. Thi gian gia cong
T = 14/225. 1,4 = 0,04 phut/ lo x 2 lo = 0,09 phut
Tong thi gian gia cong cua nguyen cong : 0,29 phut

Nguyen cong 4: tien mat au , lo 50


May gia cong: May tien T616, cong suat 4,5 KW
Dung cu gia cong: dao tien hp kim cng BK8
W

* Tien tho :
Chieu sau cat: t = 1,5 mm
a. Lng chay dao:
Khi tien mat au tho
S = 0,8 1,2 mm/vg [Bang 5-60, Trang 53 STCN II]

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

Chon Sn = 0,95 mm/vg


Khi tien trong tho
S = 0,3 0,4 mm/vg [Bang 5-61, Trang 53 STCNCT II]
Chon Sd = 0,3 mm/vong
b. Toc o cat:
Khi tien mat au tho
V= 154 m/ph [Bang 5-65, Trang 57 STCNCT II]
Khi tien trong tho
V= 140 m/ph [Bang 5-65, Trang 57 STCNCT II]
c. So vong quay
Khi tien mat au tho
1000.V
n=
.D
1000.154
n=
= 613 v/ph
.80
Chon n theo so vong quay thc te: n = 723 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 180 m/ph
1000
Khi tien trong tho
1000.140
n=
= 890 v/ph
.50
Chon n theo so vong quay thc te: n = 958 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 150 m/ph
1000
d. Cong suat cat:
Khi tien mat au tho
Nc = 4,1 KW < N may = 4,5 KW [Bang 5-69, Trang 61 STCN II]
Khi tien mat au tho
Nc = 2,9KW < N may = 4,5 KW [Bang 5-69, Trang 61 STCN II]
* Tien tinh:
Chieu sau cat: t = 0,5 mm
a. Lng chay dao: vi Ra = 2,5 [bang 5-62/54 STCNCT II]
Khi tien mat au tinh
Chon Sn = 0,44 mm/vg
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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

Khi tien trong tinh


Chon Sd = 0,24 mm/vong
b. Toc o cat:
Khi tien mat au tinh
V= 248 m/ph [Bang 5-65, Trang 57 STCNCT II]
Khi tien trong tinh
V= 177 m/ph [Bang 5-65, Trang 57 STCN II]
c. So vong quay
Khi tien mat au tinh
1000.V
n=
.D
1000.248
n=
= 987 v/ph
.80
Chon n theo so vong quay thc te: n = 958 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 180 m/ph
1000
Khi tien trong tinh
1000.177
n=
= 1127v/ph
.50
Chon n theo so vong quay thc te: n = 1380 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 216 m/ph
1000
d. Cong suat cat:
Khi tien mat au tinh
Nc = 4,1 KW < N may = 4,5 KW [Bang 5-69, Trang 61 STCN II]
Khi tien mat au tinh
Nc = 4,1KW < N may = 4,5 KW [Bang 5-69, Trang 61 STCN II]

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o an mon hoc Cong Nghe Che Tao May

GVHD: Nguyen Hoai Nam

Nguyen cong 5 : tien mat tru 125 , ranh


Chieu sau cat: t = 1,5 mm
Chon may T616
Dung cu gia cong: dao tien hp kim cng BK8

a. Lng chay dao


Khi tien tron ngoai tho
S = 0,3 0,4 mm/vg [Bang 5-61,

Trang 53 STCNCT II]

Chon Sd = 0,3 mm/vong


Khi tien tron ngoai tinh
Chon Sd = 0,24 mm/vong
b. Toc o cat:
Khi tien tron ngoai tho
V= 140 m/ph [Bang 5-65, Trang 57 STCN II]
Khi tien tron ngoai tinh
V= 177 m/ph [Bang 5-65, Trang 57 STCN II]
c. So vong quay
Khi tien tron ngoai tho
1000.140
n=
= 890 v/ph
.50
Chon n theo so vong quay thc te: n = 958 v/ph
Tnh lai van toc cat thc te:
Dn
= 150 m/ph
V=
1000
Khi tien tron ngoai tinh
1000.177
n=
= 1127v/ph
.50
Chon n theo so vong quay thc te: n = 1380 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 216 m/ph
1000
d. Cong suat cat:
Khi tien tron ngoai tho
Nc = 4,1KW < N may = 4,5 KW [Bang 5-69, Trang 61 STCN II]
Khi tien tron ngoai tinh
Nc = 2,9KW < N may = 4,5 KW [Bang 5-69, Trang 61 STCN II]
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* Tien ranh:
Chieu sau cat: t = 1,5 mm
a. Lng chay dao:
S = 0,16 0,19 mm/vg [Bang 5-72, Trang 64 STCNCT II]
Chon S = 0,18 mm/vg
b. Toc o cat:
V= 62 m/ph [Bang 5-74, Trang 65 STCNCT II]
He so ieu chnh phu thuoc vao chu ky ben cua dao = 0,92
He so ieu chnh phu thuoc vao mac hp kim dao = 1,54

V= 62.0,92.1,54 = 87,74 m/ph


c. So vong quay cua dung cu cat:
1000.V
n=
.D
1000.87,74
n=
= 649,5 v/ph
.43
Chon n theo so vong quay thc te: n = 650 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 87,8 m/ph
1000

Nguyen cong 6 : khoan 4 lo 5


May gia cong: May khoan can 2H55, cong suat 4 KW
Dung cu gia cong: mui khoan ruot ga uoi tru 5 bang thep gio P18
Chieu sau cat: t = 2,5 mm
n

a. Lng

chay dao:

S = 0,36 0,44 mm/vg [Bang 5-89, Trang 86 STCNCT II]


Chon S = 0,4 mm/vg
b. Toc o cat:
Chu ky ben T = 35 ph
Vb = 28 m/ph
He so ieu chnh phu thuoc vao chieu sau lo khoan =1
He so ieu chnh phu thuoc vao chu ky ben = 0,91

V= 0,91.28 = 25,48 m/ph

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GVHD: Nguyen Hoai Nam

c. So vong quay cua dung cu cat:


1000.V
n=
.D
1000.25,48
n=
= 1600 v/ph
.5
Chon n theo so vong quay thc te: n = 1700 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 27 m/ph
1000
d. Cong suat cat:
Nc = 1 KW < N may = 4 KW [Bang 5-92, Trang 87 STCNCT II]
Thi gian gia cong c ban cua khoan:
T = li/ns =18/1700.0,4 = 0,02 ph x 4 = 0,08 phut

Nguyen cong 7 :
Taro 4 lo M6
May gia cong: May khoan can 2H55, cong suat 4 KW
Dung cu gia cong: mui taro M6 bang thep gio P18
Chieu sau cat: t = 0,5 mm
n

a. Lng chay

dao:

Sz = 1,25 mm/vg
b. Toc o cat:
Vb = 9 m/ph
He so ieu chnh phu thuoc vat lieu gia cong =1,1

V= 1,1.9 = 9,9 m/ph


c. So vong quay cua dung cu cat:
1000.V
n=
.D
1000.9,9
n=
= 530 v/ph
.6
Chon n theo so vong quay thc te: n = 600 v/ph

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GVHD: Nguyen Hoai Nam

Tnh lai van toc cat thc te:


Dn
V=
= 11 m/ph
1000
Thi gian gia cong c ban cua taro:
T = li/ns =18/600.1,25 = 0,024 ph x 4 = 0,096 phut

Nguyen cong 8: khoan lo 15


May gia cong: May khoan ng 2A125, cong suat 2,8 KW
Dung cu gia cong: mui khoan ruot ga uoi tru 15 bang thep gio P18
Chieu sau cat: t = 7,5 mm
n
W

a. Lng chay dao:


S = 0,61 0,75 mm/vg [Bang 5-89, Trang 86 STCNCT II]
Chon S = 0,7 mm/vg
b. Toc o cat:
Chu ky ben T = 60 ph
Vb = 25 m/ph
He so ieu chnh phu thuoc vao chieu sau lo khoan =1
He so ieu chnh phu thuoc vao chu ky ben = 0,91

V= 0,91.25 = 22,75 m/ph


c. So vong quay cua dung cu cat:
1000.V
n=
.D
1000.22,75
n=
= 452,5 v/ph
.15
Chon n theo so vong quay thc te: n = 450 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 22,5 m/ph
1000
d. Cong suat cat:
Nc = 1,3 KW < N may = 6 KW [Bang 5-92, Trang 87 STCNCT II]

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* Thi gian gia cong c ban:


Thi gian gia cong c ban cua khoan:
T = li/ns =45/450.0,7 = 0,14 ph

Nguyen cong 9: khoan lo 15 , khoet con 30


Chon che o cat giong nguyen cong 8

Nguyen cong 10: taro ren con


Taro lo Rc1/2
May gia cong: May khoan ng 2A125, cong suat 2,8 KW
Dung cu gia cong: mui taro con 30 bang thep gio P18
Chieu sau cat: t = 0,907 mm

a. Lng chay dao:


Sz = 0,6 mm/vg
b. Toc o cat:
Vb =20 m/ph [ bang

5-90/86 STCNCT II]

c. So vong quay cua dung cu cat:


1000.V
n=
.D
1000.20
=422 v/ph
n=
.15
Chon n theo so vong quay thc te: n =545 v/ph
Tnh lai van toc cat thc te:
Dn
V=
= 25 m/ph
1000
Thi gian gia cong c ban cua taro:
T = li/ns =30/545.0,6 = 0,09 phut

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GVHD: Nguyen Hoai Nam

PHAN III

TNH TOAN THIET KE O GA


1. HNH THANH NHIEM VU THIET KE.
Nhiem vu la thiet ke o ga cho nguyen cong 3: khoet, doa lo 40. o ga phai am bao
v tr tng quan ve kch thc, o vuong goc gia mat ben lo so vi mat au. Trong qua
trnh gia cong can am bao nh v va kep chat nhanh chong, chnh xac, qua trnh thao lap
de dang, ket cau o ga n gian, de s dung va an toan.
2. NOI DUNG CONG VIEC.
2.1. Tnh toan cac thong so ong hoc cua o ga.
He so an toan K:
K=K1 .K2 .K3 .K4. K5
K1 =1,3: he so phu thuoc tnh trang be mat cua phoi
K2 =1,2: he so tnh en mon dao
K3 =1: he so tnh en s tang lc cat (khong co va ap)
K4 =1,3: he so ke en dang kep chat (kep bang tay)
K5 =1,2: he so anh hng cua goc xoay khi kep chat bang tay
K6 =1: he so anh hng cua o ln cua phoi tiep xuc vi o ga.

K =1,3 .1,2 .1 .1,3 .1,2 = 2,4


Chi tiet c nh v tren mat phang, chot tram, chot tru trong 2 lo 14. Lc doc truc khi
khoan, doa b kh bi mat phang. Chot tram cung tham gia vao viec kh 1 phan momen khi
khoet, doa nhng e tnh toan an toan ta coi nh phan tham gia nay la khong ang ke.
W

35

Wct

63

27

Momen xoan tao ra ln nhat khi khoet: M = 2900 Nm (a tnh phan che o cat)
Coi lc kep 2 on kep la nh nhau, ta co:
K.M = 2.W.f.l
f = 0,3: he so ma sat be mat kep[ bang 34/86 TKA Tran Van ch]
tiet

l = 63 mm : khoang cach t tam mui khoet en iem tiep xuc gia mo kep va chi

Wct = K.M / 2.f.l = 2,4.2900 / 2.0,3.63= 184 KG

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V lc do c cau kep tao ra khong at trc tiep vao mo kep ma at doc theo than
bulong
Ta co momen quay tai A la:
W.35 Wct.62 = 0
==> W = Wct.62/35 = 326 KG
Ta xac nh c ng knh bulong
W

d =C

= 1,4

326
= 8,9mm
8

C = 1,4 ren he met

= 8 10 N/mm
Theo tieu chuan ta chon bulong M10
2.2. Tnh toan sai so cua o ga.

Tnh sai so ga at.


- Sai so nay tnh cho nguyen cong ang thc hien o ga:

g = 2c + 2k + 2g
Trong o:
+ c : sai so chuan.
+ k : sai so kep chat.
+ g : sai so o ga.

Sai so chuan do nh 2 v lo va mat phang.


Sai so chuan trong trng hp nay xuat hien la do than o ga c lap tren hai chot , lam
cho chi tiet bi xoay ma 2 chot co khe h vi lo nh v
=

max

A:

B: dung

B + min

dung sai cua lo nh v = 0,015mm


sai chot = 0,015mm

min: khe h nho nhat gia lo va chot min = 0,013mm


Goc xoay ln nhat cua chi tiet tg =

max
H

0,015 + 0,015 + 0,013


200 2 + 15 2

= 0,0002

H : la khoang cach gia hai chot


Khi o sai so chuan tren chieu dai lo la:

c = L tg = 60 0,0002 = 0,012mm = 12m


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L : la chieu dai lo can gia cong

- Tnh sai so kep chat :

k = ( ymax ymin ).cos


Trong o :
+ : goc kep gia phng kch thc gia cong va phng dch chuyen y cua
chuan o lng.
+ ymax, ymin : la oan dch chuyen ln nhat va be nhat cua chuan o lng.
Do : = 90o k = 0
Tnh sai so o ga :

- Sai so o ga thng c chon =

1
dung sai kch thc.
3

1
- Sai so o ga = .0,025 = 0,008mm
3
Suy ra : g = c2 + k2 + 2g = 0,012 2 + 0 2 + 0,008 2 = 0,014 (mm)
Vay ta co o khong vuong goc gia ng tam vi mat phang phien ty 0,014mm

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KET LUAN
-

Sau mot thi gian nghien cu, tham khao tai lieu, cung nh van dung cac kien

thc a hoc ket hp vi s hng dan, s giup cua ban be va s hng dan tan tnh
cua thay NGUYEN HOAI NAM ,em a thc hien xong o an mon hoc cong nghe che
tao may qua viec thiet ke quy trnh cong nghe gia cong nap van kh nen

Qui trnh cong nghe nay ap ng cac yeu cau ve nang suat san suat, am bao

c cac yeu cau ve ky thuat cua chi tiet gia cong : o chnh xac ve kch thc, cac sai
so ve v tr, hnh dang hnh hoc, o nham be mat gia cong cung nh ap ng ve mat
kinh te nham giam gia thanh san pham.

Qua trnh thc hien o an, mat du em a no lc nghien cu, can nhac, va tnh

toan song do s han che ve trnh o kien thc cung nh kinh nghiem thc te nen chac
chan con mac phai nhieu sai sot, cha at s toi u trong phng phap cong nghe. Em
rat mong nhan nhng y kien ong gop ch bao cua cac thay co va cac ban e rut kinh
nghiem cho cong viec sau nay c tot hn.

Ngay hoan thanh,

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thang 04 nam 2009

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TAI LIEU THAM KHAO

1. Tran Van ch. Thiet Ke o An Cong Nghe Che Tao May. Nha Xuat Ban Khoa Hoc
Va Ky Thuat
2. Nguyen ac Loc , Lu Van Nhang. Hng Dan Thiet Ke o An Cong Nghe Che Tao
May. Nha Xuat Ban Khoa Hoc Va Ky Thuat, 2004, 344 Trang
3. Nguyen ac Loc, Le Van Tien, Ninh c Tuan, Tran Xuan Viet. So tay cong nghe che
tao may tap 1. Nha Xuat Ban Khoa Hoc Va Ky Thuat, 2003, 468 trang
4. Nguyen ac Loc, Le Van Tien, Ninh c Tuan, Tran Xuan Viet. So tay cong nghe che
tao may tap 2. Nha Xuat Ban Khoa Hoc Va Ky Thuat, 2006, 582 trang
5. Tran Van ch, Atlas o ga . Nha Xuat Ban Khoa Hoc Va Ky Thuat, 2003
6. Ho Viet Bnh Le ang Hoanh Nguyen Ngoc ao. o Ga Gia Cong C Kh Tien
Phay Bao Mai. ai Hoc S Pham Ky Thuat TPHCM 320 trang
7. Nguyen Ngoc ao , Tran The San, Ho Viet Bnh. Che o cat gia cong c kh. ai hoc
s pham ky thuat TPHCM 256 trang

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