Quy trnh cng ngh gia cng cc chi tit dn HP 1.

c im kt cu
nh ngha:
Hop bao gom cac chi tiet co hnh khoi rong thng lam nhiem vu cua chi tiet c s e lap cac n v lap (nh nhom, cum, bo phan) cua nhng chi tiet khac len tao thanh mot bo phan may Hop thng co trong lng va co kch thc ln hn nhieu so vi cac loai chi tiet khac, hnh thu phc tap, co nhieu vach, o day mong cua cac vach cung khac nhau, trong cac vach co nhieu gan, co nhieu phan lom

Quy trnh cng ngh gia cng cc chi tit dng HP 2. Yu cu k thut
Cac yeu cau ky thuat Mt phng Sai lech cho phep

o khong phang va o khong song song cua cac mat 0.050.1 mm/ tren toan chieu dai. phang
o nham cua be mat phang Mt l Ra= 2.50.32 m (6 8).

Cap chnh xac kch thc lo o nham be mat lo chnh xac

Dung sai khoang cach cac tam lo Dung sai o khong ong tam cac lo o khong vuong goc gia mat au va tam lo Dung sai o khong vuong goc cua cac tam lo

79 Ra=1.250.16 m(7 9).

Phu thuoc vao chc nang. dung sai ng knh lo nho nhat. 0.010.05 mm/100mm ban knh 0.020.06 mm

chnh xc v tr tng quan ca l

Quy trnh cng ngh gia cng cc chi tit dng HP 3. Vt liu v phng php ch to phi
Vt liu:
1. 2. Gang xam X15-32, GX18-36, GX21-40 Gang deo 3. Thp c 40L, 40LK 4. Thp tm hn li 5. Thp khng g 12X18H1T, 20XH2313. 6. Hp kim nhm AL4, AL8, AL10B, AL13 1. c t gang (chim 95%) 2. c t thp c 3. Hn

Phng php ch to phi

Quy trnh cng ngh gia cng cc chi tit dng HP 4. Tnh cng ngh trong kt cu
1. Hop phai co u o cng vng

2.
3. 4.

Cac be mat lam chuan phai co u dien tch chan e nhat nh, phai cho phep thc hien nhieu nguyen cong khi dung be mat o lam chuan nh v
Cac be mat can gia cong khong c co vau loi lom, phai thuan tien cho viec an dao, tao ieu kien gia cong nhieu dao ong thi. Cac lo tren hop nen thong suot, cac lo ong tam nen co cac ng knh giam dan t ngoai vao trong, khong nen co ranh nh hnh.

5.

Khong nen bo tr cac lo nghieng so vi cac mat phang cua cac vach

Quy trnh cng ngh gia cng cc chi tit dng HP 5. Chun nh v
1) Chuan tinh thong nhat (thng 6 bc t do)
Mot mat phang (thng la mat ay) va hai lo chuan vuong goc vi mat phang o. Hai lo chuan tinh phu phai c gia cong en cap chnh xac 67 va khoang cach cang xa nhau cang tot 1. Dung hai mat tho cua lo chnh khong che 4 bac t do nh v vao be mat trong khong gia cong hoac be mat ngoai khong che 3 bac t do

2) Chuan th:
(cho cc NC u)

2.

Quy trnh cng ngh gia cng cc chi tit dng HP 5. Chun nh v
Chi tit gia cng

1) Chuan tinh thong nhat

Mt mt phng y (g trn phin t) v hai l (1 l g cht tr ngn v mt g cht trm)

cht tr
phin t

cht trm

Quy trnh cng ngh gia cng cc chi tit dng HP 5. V d v chn chun tinh thng nht
Hy xc nh cc b mt lm chun nh v, nh v v s bc t do

Quy trnh cng ngh gia cng cc chi tit dng HP 5. Chun nh v
2) Chuan th:
( gc cc NC u)

1.
2.

Dung hai mat tho cua lo chnh khong che 4 bac t do

nh v vao be mat trong khong gia cong hoac be mat ngoai khong che 3 bac t do

Quy trnh cng ngh gia cng cc chi tit dng HP 5. V d v chn chun th 2
Phay mt ca chi tit dng hp trong NC u tin

Chi tit gia cng

Phin t

Phin t

Quy trnh cng ngh gia cng cc chi tit dng HP 5. V d v chn chun th 1

Chi tit gc

Phay mt ca chi tit dng hp trong nguyn cng u tin Chun th l 2 l chnh g trn 2 mi tm kha nhm 1 & 4 S dng thm cht cn 3 chng xoay

Quy trnh cng ngh gia cng cc chi tit dng HP 6. Th t gia cng chung

1. Gia cong mat phang chuan va cac lo chuan e lam chuan tinh thong nhat. 2. Gia cong cac mat phang con lai. 3. Gia cong tho va ban tinh cac lo lap ghep. 4. Gia cong cac lo khong chnh xac dung e kep chat. 5. Gia cong chnh xac cac lo lap ghep.

6. Tong kien tra.

Quy trnh cng ngh gia cng cc chi tit dng HP 7. Bin php thc hin cc nguyn cng
7.1 Gia cong cac mat chun

(mt phng v hai l).

o ga khoandoa 4 lo ay chi tiet dang hop

o ga phay mat au chi tiet dang hop

Quy trnh cng ngh gia cng cc chi tit dng HP 7. Bin php thc hin cc nguyn cng
7.2 Gia cong cac mat phng ca hp
Cac mat phang khac con lai cua hop thng la cac mat ngoai nh mat au, mat canh, mat bch Gia cong cac mat nay co the tien hanh bang phng phap bao, phay, tien, mai va chuot.
o ga phay hai mat ben chi tiet dang hop o ga phay mat lap ghep goi

Quy trnh cng ngh gia cng cc chi tit dng HP 7. Bin php thc hin cc nguyn cng
7.3 Gia cng cc l lp ghp ca hp c im: - Quan trng v khi lng gc ln nht, yu cu k thut cao hn so vi cc BM khc My gc: My khoan, my doa, my t hp nhiu trc chnh, my CNC, my tin ng v c my tin vn nng Ty theo dng sn xut v mc phc tp ca chi tit hp, my mc thit b hin c m chn my thch hp

Quy trnh cng ngh gia cng cc chi tit dng HP 7. Bin php thc hin cc nguyn cng
7.3 Gia cng cc l lp ghp ca hp
Dao doa ni cng vi trc chnh

Ch : - Khi gc l chnh ca hp cn phi chia ra cc bc th, tinh v c th gc li ln cui - Bin php gc ph thuc vo l gc di hay ngn, s l trn mt hng, s l trn mt mt, s mt c l cn gc

Dao doa mt hoc hai li ct g trn trc g dao doa ty ng, dn hng hai u

Quy trnh cng ngh gia cng cc chi tit dng HP 7. Bin php thc hin cc nguyn cng
7.4 Gia cng cc l ph ca hp
c im: L cc l dng kp cht, l c ren, l du... thng c cp chnh xc thp (10-12), nhm Rz40-Rz20 My gia cng: Sn lng t, hp nhiu kch c: chn my khoan ng hoc khoan cn Sn lng va: My khoan cn c lp u Rvnve c lp nhiu dng c ct gim thi gian thay dao Sn lng hng lot ln hoc hng khi: Dng u khoan nhiu trc chnh, v tr cc trc chnh c th iu chnh c

Quy trnh cng ngh gia cng cc chi tit dng HP 7. Bin php thc hin cc nguyn cng
7.5 Gia cng ln cui cc l chnh ca hp

Cc l cp chnh xc 6-7 th cn phi qua bc gia cng cn cui Phng php gia cng: -Doa mng (Vc ln; S,t nh) -Mi hnh tinh (i vi cc l ln >180mm) -Mi khn -Co - Ln p

Quy trnh cng ngh gia cng cc chi tit dng HP 8. Kim tra hp

Kiem tra o ong tam gia ba lo

Kiem tra khoang cach tam va o song song cua cac lo

Kiem tra o song song gia mat ay va ng tam lo

Kiem tra o vuong goc gia cac lo va gia tam lo vi mat au