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  • Break Down DTY

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    Gaiya Ariant
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    This document summarizes machine breakdowns and failures that occurred between March 6th and March 31st. It lists 9 failure events related to belts breaking or wearing out over their lifetime. The reasons for failure are described as using belts for longer than their standard or budgeted lifetime of 9 months, which led to belts wearing out. The actions taken to address the issues are also described, such as replacing belts according to schedule, modifying belt pulley widths, ensuring cutter sensors are active, and checking couplings.

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    dty

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    This document summarizes machine breakdowns and failures that occurred between March 6th and March 31st. It lists 9 failure events related to belts breaking or wearing out over their lifetime. The reasons for failure are described as using belts for longer than their standard or budgeted lifetime of 9 months, which led to belts wearing out. The actions taken to address the issues are also described, such as replacing belts according to schedule, modifying belt pulley widths, ensuring cutter sensors are active, and checking couplings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    9 views2 pages

    Break Down DTY

    Uploaded by

    Gaiya Ariant
    This document summarizes machine breakdowns and failures that occurred between March 6th and March 31st. It lists 9 failure events related to belts breaking or wearing out over their lifetime. The reasons for failure are described as using belts for longer than their standard or budgeted lifetime of 9 months, which led to belts wearing out. The actions taken to address the issues are also described, such as replacing belts according to schedule, modifying belt pulley widths, ensuring cutter sensors are active, and checking couplings.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Sheet1

    No 1 2 3

    M/c 01 02 04

    Break Down Date FAR No Failure Description SMT120090 T-belt FR3 & Traverse Break ( more life time ) 8-Mar-12 SMT120072 T-Belt drive Broken 6-Mar-12 26-Mar-12 SMT120083 Twist Belt Drive Broken

    Reason Failure Analysis using not new t belt, due to over budget life time running of t belt over 18 month, std max.9 month using not new t belt, due to over budget

    06 28-Mar-12

    SMT120085 Drive Belt Line Shaft Break & FR3

    life time more 11 month.

    5 6 7 8 9

    10 20 24 25 26

    19-Mar-12 9-Mar-12 30-Mar-12 10-Mar-12 22-Mar-12 16-Mar-12 20-Mar-12 25-3-2012 31-3-2012 SMT120073 SMT120086 SMT120091 SMT120074 SMT120088 SMT120082 SMT120087 SMT120089 SMT120097

    T belt FR1 side A, out from pulley Belt Traverse Broken Belt FR 1 Broken ( lapping ) Traverse belt Broken Belt Traverse Broken Belt Traverse Broken T belt FR 2 broken Bearing FR 2 broken Coupling FR 2 broken Coupling FR 2 side B broken

    flange of pulley break t- belt worn out Lapping on FR 1, cutter no active shock on start then worn out, due to less wide shock on start machine then t belt worn out, due to less wide shock on start machine then t belt worn out, due to less wide lapping on FR 2 lap[ping on FR2 problem on lapping on 16-3-2012, then not check all line of shaft coupling worn out

    Page 1

    Sheet1

    Action Taken As per Schedule with new one Replacement as per schedule of t belt Replace with New T-Belt

    Life time Replace more than schedule, as per schedule Replacement max. 9 month

    control by mechanic shift, inform to engineer modify of wide of t pulley, and life time max 9 month Cutter Yarn Sensor must be active, control machine by process Modify The wide of T pulley Modify The wide of T pulley Modify The wide of T pulley control by shift process, yarn cutter activate control by shift process, yarn cutter activate Control coupling, shaft and Bearing on SD & PM Replaced as per worn out part on PM, then check all coupling in gearbox drive

    Page 2

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