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APRA Birmingham Hans-Peter Bach ZF Transmissions With Mechatronics
APRA Birmingham Hans-Peter Bach ZF Transmissions With Mechatronics
Hans-Peter Bach, Director Serivce (hans-peter.bach@zf.com) ZF Getriebe GmbH, Business Unit Automatic Transmissions
Topics
Business unit Automatic transmission The 6HP gearbox-family Hints for the Hi t f th repair shop i h General hints gearbox change change of a mechatronic change of a oil pan and filter changing or adding oil
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1991
1988
2006
ZF confidential
Topics
Business unit Automatic transmission The 6HP gearbox-family Hints for the Hi t f th repair shop i h General hints gearbox change change of a mechatronic change of a oil pan and filter changing or adding oil
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1999
IAA in Frankfurt: First Prototype of a fully-automatic six-speed transmission fully automatic six speed World premiere: Start of volume production for the first automatic 6-speed transmission worldwide, the 6HP26; compared to automatic 5-speed transmissions: weight savings of 13% and 5 speed 30% less components Presentation of hybrid system (basis: 6HP26) at the IAA in Frankfurt Introduction of 2nd generation of automatic 6-speed transmissions with another 3-6% in fuel savings and even faster shift times (partly below the drivers limit of perception)
2001
2005
2006
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oilpan
oil il strainer
pressure regulator g
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2 nd generation
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6-Gang 6-speed
- 6% - 2%
consumption Verbrauch
- 5%
Diesel
Benzin
- 3%
- 6%
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Shift dynamic is one of the most significant characteristics of the vehicle performance The direct shift gearbox has set new standards in shifting dynamics
engine torque
switching command
reaction time
slippage time
shifting time
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Topics
Business unit Automatic transmission The 6HP gearbox-family Hints for the Hi t f th repair shop i h General hints gearbox change change of a mechatronic change of a oil pan and filter changing or adding oil
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Towing a vehicle
Towage of a vehicle only on its driven wheels at no more than 70 km/h road speed and a maximum distance of 500 kilometres
If the above mentioned speed and distance limits are not respected, respected the automatic transmission will be severely damaged!
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Topics
Business unit Automatic transmission The 6HP gearbox-family Hints for the Hi t f th repair shop i h General hints gearbox change change of a mechatronic change of a oil pan and filter changing or adding oil
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Pump Gear
Effect:
- no power fl flow ( R,D ) RD
driving pin
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Pump Gear
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Reasons: centre bush i missing i t b h is i i in crank shaft centre pin between engine and transmission is missing
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Centre Bush
centre bush
After Aft assembling of th t bli f the transmission t th i i to the engine, dont forget to build in the centre bush! A missing centre bush cause damages of the torque converter and the oil pump!
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Centre Pins
It is very important that the centre p y p pins are assembled to the engine case. Missing centre pins will cause damages in the transmission transmission.
center pin
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Functional test
After repair you should make a driving test Before the driving test you have to delete all adoption values using a tester
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6HP28A61
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Trans Type 6HP19 6HP19X 6HP19A 6HP26 6HP26X 6HP26A61 6HP32 6HP32A 6HP32X 6HP21 6HP21X 6HP28 6HP28X 6HP28A61 6HP28AF
Part Number Programmed 1071 012 1071 022 1071 042 1068 012 1068 022 1068 032 1070 012 1070 022 1070 032 1071 032 1071 052 1068 042 1068 052 1068 092 1084 032
Description Rear wheel drive External 4x4 Internal 4x4 Rear wheel drive External 4x4 Internal 4x4 Rear wheel drive Internal 4x4 External 4x4 Rear wheel drive External 4x4 Rear wheel drive External 4x4 Internal 4x4 Internal 4x4
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1068 010 1068 020 1068 030 1070 010 1070 020 1070 030 1071 030 1071 050 1068 040 1068 050 1068 090 1084 030
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Topics
Business unit Automatic transmissions The 6HP gearbox-family Hints for the Hi t f th repairshop i h General hints gearbox change change of a mechatronic change of a oilpan and filter changing or adding oil
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6HP..-Mechatronics
left side: E version / right side: M Version E-version M-Version
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Mechatronik identification
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Mechatronic replacement
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Mechatronic replacement
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Mechatronic replacement
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Mechatronic replacement
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Mechatronic replacement
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Mechatronic replacement
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Mechatronic replacement
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Mechatronic replacement
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Topics
Business unit Automatic transmissions The 6HP gearbox-family Hints for the Hi t f th repairshop i h General hints gearbox change change of a mechatronic change of a oilpan and filter changing or adding oil
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6 HP 26
1,6 kg
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name Oilpan
Customer
Oilpan
6HP26 / 26X
Oilpan
BMW
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Name
Oilpan Oil Oilpan Oilpan Oilpan Filter Sealing Oilpan Filter Sealing Oilpan Filter Sealing
Gearbox
6 HP 26 X 6 HP 26 X 6 HP 26 6 HP 26
Customer
Ford F d USA BMW Maserati Ford Australia
6 HP 26 A
Audi, Bentley
6 HP 26 A
Audi, Bentley
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Name
Oilpan Filter Sealing S Oilpan Filter Sealing Oilpan Filter Sealing Oilpan Filter Sealing Oilpan Filter Sealing
Gearbox
6 HP 32
Customer
BMW
6 HP 32 A
VW
6 HP 19 A
Audi, VW
6 HP 19 A
Audi, VW
6 HP 19 X
Audi
ZF confidential
Topics
Business unit Automatic transmissions The 6HP gearbox-family Hints for the Hi t f th repairshop i h General hints gearbox change change of a mechatronic change of a oilpan and filter changing or adding oil
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Clean the oil cooler in the opposite direction from normal flow before fitting the transmission unit, i.e. starting from the transmission feed (VK) and not from the return (ZK). Cleaning unit
is commercially available.
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Fill up instruction: The idle speed should be neng = 750 rpm and the transmission oil pan temperature ( (CGT) 30 50 C ) Oil volume: 9 l transmission oil No. S671.090.255 (yellow) 1,05 l differential oil No. S671.090.163 and 0,528 l Torsen differential oil , No. S671.090.163 and 0,022 l Sturaco oil No. S671.090.167
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Fill up instruction: The idle speed should be neng = 750 rpm and the transmission oil pan temperature (CGT) 30 50 C Oil volume: 10 l transmission oil No S671 090 255 (yellow) No.S671.090.255 0,816 l differential oil No. S671.090.163 and 1,104 l Torsen differential oil No. S671.090.163 and 0,046 l Sturaco oil No. S671.090.167
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Fill up instruction: The idle speed should be neng = 750 rpm p p g p and the transmission oil pan temperature (CGT) 30 50 C ( ) Oil volume: 10 l transmission oil No. S671.090.281 (blue) and 1,2 l differential oil No. S671.090.163 Version 1: 1,104 l Torsen differential oil No. S671.090.163 and 0,096 l Sturaco oil No. S671.090.167 Version 2: 1,008 l Torsen differential oil No. S671.090.163 and 0,092 l Sturaco oil No. S671.090.167
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PLUS
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Fill up instruction: The idle speed should be neng = 750 rpm and the transmission oil pan temperature (CGT) 30 50 C Oil volume: 9 l transmission oil No. S671.090.311 (green) and 1,05 l differential oil No. S671.090.163 and 0,528 l Torsen differential oil No. S671.090.163 No S671 090 163 and 0,022 l Sturaco oil No. S671.090.167
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Fill up instruction: The idle speed should be neng = 750 rpm and the transmission oil pan temperature (CGT) 30 50 C Oil volume: 10l transmission oil No. S671.090.311 (green) and 1,0 l differential oil No. S671.090.163 and 0,96 l Torsen differential oil No. S671.090.163 No S671 090 163 and 0,04 l Sturaco oil No. S671.090.167
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Lifeguardfluid 6 (yellow) BMW, Jaguar, Ford, Maserati, Hyundai, L.Rover, Aston Martin, RR, BMW, Bentley , y
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Artikel-Nr. / Part-No.
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Artikel-Nr. / Part-No.
S671.090.255
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plus
Artikel-Nr. / Part-No.
S671.090.281
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