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Whats New

CONNECTORS Break-Away Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-11 CONNECTORS Blank Tongue Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12, C-13

CONNECTORS YGHC Updated Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . E-11

BHSG1100 New Heat Shrink Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-14

GCRT1/0 Range Taking Ground Rod Clamp . . . . . . . . . . . . . . . . . . . . . E-44

WHSSAPD WEJTAP Hotstick Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . J-31

WEJTAP In-Line Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-27

GTC Protective Grounding Clamp . . . . . . . . . . . . . . . . . . . . . . . . . E-50 (Continued on next page)


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BURNDY Products

Mechanical

A-1

TABLE OF CONTENTS
Types KS, KS-3 & SC. . . A-4 Type KSU . . . . . . . . . . . . A-5 Type KSA . . . . . . . . . . . . A-6 Types KVS, KVSU. . . . . . A-7 Types KVSW, KVS-A . . . A-8 Type QPX . . . . . . . . . . . . A-9 Type QPX-Y . . . . . . . . . A-10 Type KPA . . . . . . . . . . . A-11 Type KPA-UP . . . . . . . . A-12 Type KLU . . . . . . . . . . . A-13 Types KA, EA . . . . . . . . A-14 Types BGBL, CL50-1 . . A-15 Types QA, QQA . . . . . . A-16 Types Q2A, Q3A . . . . . . A-17 Types QB, Q2B . . . . . . . A-18 Types QDA & QR . . . . . A-19 Types VT, E-C-G . . . . . . A-20 Types K4A-U, KK4A, K11A-U, K21A, K22A. A-28 Type KAU-KIT. . . . . . . . A-29 Type AMS . . . . . . . . . . . A-30 Type AGSKIT . . . . . . . . A-31 Type UGSKIT . . . . . . . . A-31 Type UGSKIT8 . . . . . . . A-32 Type UGS350ULDB . . . A-32 Type QGFL . . . . . . . . . . A-33 Type FCB . . . . . . . . . . . A-34 Types KPU-AC, UCU-AC . . . . . . . . . . . A-35
Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stacks applications.)

Types VA, VVA . . . . . . . A-21 Type HFB-P1 . . . . . . . . A-22 Type HFB-N . . . . . . . . . A-23 Types KA-U, KKA-U. . . A-24 Type K2A-U . . . . . . . . . A-25 Types K3A-U, KK3A-U . . . . . . . . . . . . . . A-26, A-27

Type BIPC . . . . . . . . . . . A-36 SPEC-BLOK . . . . A-37, A-38 SPEC-BLOK PLATFORMS . . . . . . . A-39 Types BDA, BDB, BDC . . . . . . . . . A-41, A-42, A-43, A-44, A-45 Types BIT, BISR . . . . . . A-46 Type BIBS . . . . . . . . . . . A-47 Type BIBD. . . . . . . . . . . A-48 Types BIBS-MT, BIBD-MT. . . . . . . . . . . A-49 Type BISR-DB . . . . . . . A-50 Type 1PL . . . . . . . . . . . . A-51

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A-2

Mechanical

BURNDY Products

LIGHTNING PROTECTION INFO.


Basic rules for selection are: 1 Must be like material to the conductor (Flexitap out due to steel bolts!). 2. Two bolts to ground rod minimum. 3 Cable to cable connections can be anything one bolt, two bolt, compression, etc. 4 Cable to steel structure must have 8 square inch contact with steel. 5. Heavy duty stacks mechanical only. 6. On all connectors with heavy duty stack rating, we must offer 1/16 thick lead plating as an option. Reason is closest 25 ft. to stack opening must use lead coated product. Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stack applications)

SPECIAL FEATURES
Other features are also available for products listed in price book such as undrilled or special drilling, 45 or 90 pad angles, belling for extra flexible cable, smooth or special threaded studs, special labeling or packaging, extra long braid, and nuclear certification. REFER TO FACTORY.

ALL OTHERS REFER TO FACTORY 1-800-346-4175

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BURNDY Products

Mechanical

A-3

REVOLUTIONARY BURNDY DESIGN MEETS STRICT UL 486B STANDARDS


. . . and puts the bite on aluminum connections forever!
For use on all combinations Aluminum to aluminum Aluminum to copper Copper to copper Patented
Available in sizes from #10 through 500 kcmil.

Unique bite and grip TRITAP SERVIT contact delivers safe, long-term reliabilityeven without scratch brushing . . . without oxide inhibiting compounds.

Spacer provides built-in separation to retard galvanic corrosion.

Triangular edges bite into cable to break through surface oxides ...provide low contact resistance. ...produces gas tight seal.

Tin-plated contact surface inhibits oxide formation.

Special heat-treated hard, aluminum alloy.

Anti-galling, high efficiency threaded components result in high contact force. Easily installed using standard, everyday wrenches.

When used in NEC applications of insulated cables only.

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A-4

Mechanical

BURNDY Products

TYPES KS & KS-3


SERVIT For Copper, Copperweld
Compact, high strength, high copper alloy SERVIT split-bolt has free-running threads and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the SERVIT provides maximum pressure and assures a secure connection on all combinations of run and tap conductors. Type KS-3 accommodates 3 maximum size conductors.

CONDUCTOR COPPER CATALOG NUMBER


KS90 KS15 KS17 * KS17-3 KS20 * KS20-3 KS22 * KS22-3 KS23 KS25 KS26 KS27 KS29 KS31 KS34 * KS39 * KS44

COPPERWELD MIN. TAP WITH MAX. RUN


16 Str. 14 Str. 14 Str. 16 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 8 Sol. 8 Str. 1/0 Str. 2/0 Str. 4/0 Str. 4/0 Str.

RECOMMENDED TIGHTENING TORQUE in-lb


80

CROSS FLATS
.50 .50 .63 .69 .75 .82 .94 1.05 1.36 1.36 1.70 1.82 2.31 2.56

L
.85 .85 1.14 1.20 1.50 1.54 1.77 1.94 1.86 2.07 2.51 2.79 3.29 3.73

W
.38 .38 .45 .51 .60 .62 .73 .82 1.17 1.17 1.41 1.48 1.94 2.19

RANGE FOR EQUAL RUN AND TAP


12 Str. - 10 Str. 10 Str. - 8 Str. 8 Str. - 6 Sol. 8 Str. - 6 Sol. 8 Str. - 4 Sol. 8 Str. - 4 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Str. 4 Str. - 1/0 Str. 2 Str. - 2/0 Str. 1 Str. - 3/0 Str. 1 Str. - 250 1/0 Str. - 350 2/0 Str. - 500 4/0 Str. - 750 300 - 1000

SOL.
#10 #8 #6 #6 #4 #4 #2 #2 #1 2/0 3/0 4/0

MAXIMUM RUN AND TAP STR. TYPE A TYPE D


3 #12 3 #12 3 #10 3 #10 3 #8 3 #8 3 #7 3 #5 7 #7 7 #5 19 #8 19 #6 19 #5 8A 8A 6A 6A 4A 4A 3A 2A 9-1/2D 9-1/2D 8D 8D 6D 6D 5D 4D

165

275 385 500 650 825 1000 1100

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations.

See note page A-2 * Not UL Listed or CSA Certified. In addition to UL Listed for wire connectors and CSA Certified, these items are also UL rated for direct burial.

TYPE SC
SERVIT COVER HUG-A-BUG
Used indoors or outdoors, this compact, one-piece plastic SERVIT cover saves time and material, eliminates costly taping of split-bolts. Positive latch snaps easily and quickly over connector, ideal for tight quarters. Self-positioning plastic fingers wrap around wires fully insulating joint. UL Listed for 600 volt indoor application with type KS. Three Covers accommodate a range of 6 SERVIT sizes through 2/0 Str.

CATALOG NUMBER
SC4 SC2 SERVIT and cover combination can be ordered as follows: CKS4 KS20 with cover For other combinations, please contact factory. SC2/0

FOR USE WITH


KS17, KS17-3, KS20 KSU17, KSU20 KS22, KS20-3, KS23, KS22-3, KSA6, KSA4, KSU22, KSU23 KS25, KS26, KSA2, KSA 1/0 KSU25, KSU26

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BURNDY Products

Mechanical

A-5

TYPE KSU
UNIVERSAL SERVIT For All Combinations of Copper, Aluminum, ACSR, AAAC, 5005, and Steel
Tin-plated, high strength copper alloy SERVIT with spacer. Spacer separates dissimilar conductors and provides long contact length that prevents high pressure point contacts between run and tap conductors. Use of PENETROX joint compound recommended with Aluminum and ACSR.
Aluminum & Copper Only 486A Copper Only

CONDUCTOR MAXIMUM CONDUCTOR STEEL SOL. 3 STR. NOM BWG BWG DIA.
8 6 4 8 6 4 5/32 7/32 1/4 5/16 3/8 7/16 1/2 1/2 5/8

RUN CATALOG CROSS NUMBER FIG. FLAT


KSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 KSU34 2 2 2 2 2 2 1 1 1 1 .62 .69 .74 .81 .93 1.04 1.38 1.38 1.69 2.00

TAP ACSR AAAC 5005 COPPER & ALUMINUM ACSR AAAC 5005

L
.92 1.05 1.25 1.48 1.77 1.93 2.34 2.50 2.88

COPPER & ALUMINUM

RECOMMENDED TIGHTENING TORQUE in-lb.


165 275 275 385 385 500 650 650 825

.42 12 SOL. - 6 SOL. .48 10 SOL. - 4 SOL. .57 10 SOL. - 2 SOL. .59 8 STR. - 2 STR. .70 2 STR. - 1/0 STR. .79 1/0 STR. - 2/0 STR. 1.12 1 STR. - 3/0 STR. 1.14 1 STR. - 250 1.36 4/0 STR. - 350 400 - 500

3.12 1.47

8 (6-1) 12 SOL. - 6 SOL. 8 (6-1) 6 (6-1) 10 SOL. - 4 SOL. 6 (6-1) 6 (6-1) - 4 (7-1) 10 SOL. - 2 SOL. 6 (6-1) - 4 (7-1) 3 (6-1) - 2 (6-1) 8 SOL. - 2 STR. 6 (6-1) - 2 (6-1) 3 (6-1) - 1 (6-1) 10 STR. - 1/0 STR. 6 (6-1) - 1 (6-1) 1 (6-1) - 1/0 (6-1) 8 STR. - 2/0 STR. 6 (6-1) - 1/0 (6-1) 1 (6-1) - 2/0 (6-1) 8 SOL. - 3/0 STR. 8 (6-1) - 2/0 (6-1) 2/0 (6-1) - 4/0 (6-1) 8 STR. - 250 6 (6-1) - 4/0 (6-1) 3/0 (6-1) - 4/0 (6-1) 4 STR. - 350 4 (6-1) - 4/0 (6-1) 336 (30-7) - 477 2 STR. - 500 2 (6-1) - 477 (18-1) (18-1)

Accommodates compressed conductors within conductor ranges. See note page A-2

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A-6

Mechanical

BURNDY Products

TYPE KSA
TRITAP SERVIT For All Combinations of Aluminum to Aluminum, Aluminum to Copper and Copper to Copper, Aluminum Alloy Tin Plated PATENTED TRIANGULAR PENETRATION TECHNOLOGY CONTACT Features and Benefits
No scratch brushing required. No oxide inhibitor required. Orients the conductor. Provides maximum pressure and assures a secure connection of run and tap conductors. Facilitates piercing the aluminum conductor surface oxides. UL 486B listed, 90C rated. Provides a low contact resistance. Provides equal coefficient of expansion Inhibits the reformation of oxides by producing a gas-tight seal. Provides improved retention of minimum to maximum conductor combinations.

CATALOG CROSS NUMBER FLATS


KSA6 KSA4 KSA2 KSA 1/0 KSA 2/0 KSA 4/0 *KSA 350 *KSA 500 .75 .81 .94 1.00 1.12 1.49 1.69 2.00

ALUM. TO ALUM., ALUM. TO COPPER, COPPER TO COPPER CONDUCTORS MAX. RUN TO MAX. TAP MIN. RUN TO MIN. TAP MAX. RUN TO MIN. TAP
#6 Str. (.184) #4 Str. (.232) #2 Str. (.292) #6 Str. (.184) #4 Str. (.232) #2 Str. (.292) #10 Sol. (.102) #10 Sol. (.102) #8 Str. (.146) #8 Sol. (.129) #8 Str. (.146) #6 Str. (.184) #4 Str. (.232) #6 Str. (.184) #4 Str. (.232) #2 Str. (.292) #1/0 Str. (.373) #2/0 Str. (.418) #4/0 Str. (.528) #350 KCMIL (.681) #10 Sol. (.102) #10 Sol. (.102) #8 Sol. (.146) #8 Sol. (.129) #8 Str. (.146) #6 Str. (.184) #4 Str. (.232)

RECOMMENDED TIGHTENING TORQUE in-lb


165 165 275 385 385 500 650 825

#10 Sol. (.102) #8 Sol. (.129) #6 Sol. (.169) #2 Str. COMPACT 1.92 .75 #1/0 Str. (.373) #1/0 Str. (.373) (.268) #2 Str. COMPACT 1.92 .88 #2/0 Str. (.418) #2/0 Str. (.418) (.268) #2 Str. COMPACT 2.54 1.13 #4/0 Str. (.528) #4/0 Str. (.528) (.268) #1/0 Str. COMPACT 3.24 1.50 350 kcmil (.681) 350 KCMIL (.681) (.336) 400 kcmil 3.62 1.73 500 kcmil (.813) 500 KCMIL (.813) COMPACT (.659)

1.28 .56 1.38 .62 1.58 .69

#2 Str. COMPACT #2 Str. COMPACT #500 KCMIL (.813) (.268) (.268)

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. * Not CSA Certified. ** No scratch brushing or oxide inhibiting compounds required for insulated 90 C max. rated conductor for N.E.C. applications.

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BURNDY Products

Mechanical

A-7

TYPE KVS
OKLIP Mechanical Connector For Copper & Copperweld
Compact, two-piece, high strength, high copper alloy BURNDY OKLIP recommended for heavy duty connections. Neoprene rings hold DURIUM bolts in place during installation. Installed with ordinary wrench.

CONDUCTOR COPPER CATALOG NUMBER


KVS26 KVS28 KVS31 KVS34 KVS40 KVS44

RUN
2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 400 - 800 kcmil 500 - 1000 kcmil

TAP
6 Sol. - 2/0 Str. 10 Str. - 4/0 Str. 10 Str. - 350 kcmil 10 Str. - 500 kcmil 3/0 Str. - 800 kcmil 3/0 Str. - 1000 kcmil
See note page A-2

SOL.
3/0 4/0

COPPERWELD MAX. RUN AND TAP STR.


7 #8 7 #6 19 #8 19 #6 19 #5

TYPE V
V3/0 V250 V350

RECOMMENDED TIGHTENING TORQUE in-lb


180 250 325 375 500 500

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations.

TYPE KVSU
UNIVERSAL OKLIP Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC & 5005
Compact, high strength, tin plated copper alloy two-piece connector with spacer and tin-plated silicon bronze DURIUM hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened bolt permits swivel action for easier installation. Use of PENETROX joint compound recommended with aluminum and ACSR.

CONDUCTOR RUN ACSR, AAAC, & 5005 RUN TAP COPPER COPPER ACSR, SOL., SOL., AAAC, COPPERWELD STEEL COPPERWELD STEEL COPPER & ALUM. & 5005 SOL., NOM. DIA. SOL., NOM. DIA. H
1 - 3/0 2/0 - 4/0 5/16 - 7/16 3/8 - 1/2 9/16 - 5/8 3/4 - 3/4 3/4 - 1 7/8 - 1-1/8 #6 - 3/0 #6 - 4/0 #6 - 4/0 #4 - 4/0

TAP

CATALOG NUMBER COPPER & ALUM.


KVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44

RECOMMENDED TIGHTENING TORQUE in-lb


180 250 325 375 500

2 Str. - 2/0 Str. 3 - 2/0 6 Str. - 2/0 Str. 6 - 2/0 1/0 Str. - 4/0 Str. 1/0 - 4/0 6 Str. - 4/0 Str. 6 - 4/0 250 - 350 kcmil 4/0 - 300 AWG 6 - 350 kcmil 6 - 300 400 - 500 kcmil 336.4 - 397.5 AWG 4 - 500 kcmil 5 - 397.5 400 - 800 kcmil 4/0 - 800 AWG 4/0 - 800 kcmil 3/0 - 715.5 500 - 1000 kcmil 4/0 - 1000 AWG 4/0 - 1000 kcmil 4/0 - 900

3/16 - 7/16 2 5/16 1 1-1/2 5/32 - 1/2 2-3/8 3/8 1-1/8 1-3/4 3/16 - 5/8 2-5/8 1/2 1-3/8 2-1/8 7/32 - 3/4 3 1/2 1-1/2 2-1/4 1/2 - 1 3-1/2 1/2 1-5/8 2-1/2 1/2 - 1-1/8 4 3/8 2 3

Accomodations compressed conductors within diameter range. See note page A-2

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A-8

Mechanical

BURNDY Products

TYPE KVSW
OKLIP Mechanical Connector For Copper and Copperweld.
Similiar to OKLIP Type KVS except for a high copper alloy spacer that separates run and tap conductors. Provides high contact pressure, confines conductor strands, and assures vibration-proof connection. Longer peened bolt, permits swivel action for easier installation. Silicon bronze DURIUM hardware.

CATALOG NUMBER
KVSW26 KVSW28 KVSW31 KVSW34 KVSW40 KVSW44
See note page A-2

CONDUCTOR RUN
2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 400 - 800 kcmil 500 - 1000 kcmil

TAP
6 Sol. - 2/0 Str. 6 Sol. - 4/0 Str. 4 Sol. - 350 kcmil 4 Str. - 500 kcmil AWG 4/0 - 800 kcmil 250 - 1000 kcmil

RECOMMENDED TIGHTENING TORQUE in-lb


180 250 325 375 500 500

TYPE KVS-A
ALUMINUM OKLIP Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC and 5005
Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless steel. Recommended for heavy duty dissimilar metal applications. Spacer separates conductors and provides long contact length. Belled entrances prevent chafing, permit easier assembly of conductors. Longer peened bolt permits swivel action for easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX joint compound recommended with aluminum and ACSR.

CONDUCTOR RUN CATALOG NUMBER


KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A

TAP ACSR, AAAC, & 5005 COPPER, & ALUM. ACSR, AAAC & 5005
6 - 2/0 6 - 4/0 6 - 336.4 5 - 397.5 3/0 - 715.5 3/0 - 900

COPPER, & ALUM.


2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 400 - 800 kcmil 500 - 1000 kcmil

RECOMMENDED TIGHTENING TORQUE in-lb


180 240 300 300 300 480

AWG 4 - 2/0 10 Str. - 2/0 Str. AWG 1/0 - 4/0 10 Str. - 4/0 Str. AWG 4/0 - 336.4 6 Str. - 350 kcmil 336.4 - 397.5 4 Str. - 500 kcmil 336.4 - 715.5 3/0 Str. - 800 kcmil 397.5 - 900 3/0 Str. - 1000 kcmil

Accommodates compressed conductors within diameter range. See note page A-2

THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED. APPLICATION OVER ARMOR ROD
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CATALOG NUMBER
KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A

CONDUCTOR RANGE BY DIAMETER MAX. RUN & MIN. RUN DIA. MIN. TAP DIA. TAP DIA.
.281 .360 .565 .728 .728 .806 .116 .116 .184 .216 .470 .470 .447 .564 .681 .814 1.036 1.162

H
2-1/4 3 3-1/16 3-9/16 4-1/16 4-7/8

J
5/16 3/8 1/2 1/2 1/2 5/8

1-1/4 1-5/8 1-5/8 2-1/16 1-15/16 2-7/16 2-5/16 2-5/8 2-7/16 2-7/8 2-1/2 3-1/8

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BURNDY Products

Mechanical

A-9

TYPE QPX
VERSITAP Parallel Clamp For Copper, Copperweld, CopperweldCopper
The VERSITAP Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors required to accommodate conductor sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength, high-conductivity copper alloy and silicon bronze DURIUM hardware. * For various configurations, see page A-10.

Fig. 1

Fig. 2
RECOMMENDED TIGHTENING TORQUE in-lb
150 250 375

CATALOG NUMBER
QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444

COPPER CONDUCTOR RUN TAP


6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 kcmil 6 Str. - 2 Str. 6 Str. - 2 Str. 1 Str. - 4/0 Str. 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 kcmil 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 kcmil 500 - 1000 kcmil

FIG. NO.

H
1-1/2 2-1/16

J
5/16 3/8 5/16 3/8 5/16 3/8

L
1-5/16 1-13/16 1-3/8 1-3/4 2-1/16 1-3/8 1-13/16 2-1/16 2-5/8

W
1-3/8 1-9/16 1-13/16 1-7/8 2-1/16 2-3/16 2-1/4 2-7/16 2-9/16

2-3/8 2-3/4 3 2-11/16 2-7/8 3-1/16 3-7/16

2 1 2

500 - 1000 kcmil

500

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. See note page A-2.

CONDUCTOR RUN CATALOG NUMBER


QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444

TAP COPPERWELD COPPER


8A - 4A 3A - 3/0 V 3A - 3/0 V 4/0 EK

COPPERWELD
5 SOL. - 3 #7 7 #9 - 7 #5 7 #9 - 7 #5 19 #9 - 19 #6

COPPERWELD
5 SOL. - 3 #7 5 SOL. - 3 #7 7 #9 - 7 #5 5 SOL. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 5 SOL. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 19 #6

COPPERWELD COPPER
8A - 4A 8A - 4A 3A - 3/0 V 8A - 4A 3A - 3/0 V 4/0 EK 8A - 4A 3A - 3/0 V 4/0 EK

19 #6

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A-10

Mechanical

BURNDY Products

TYPE QPX-Y
UNIVERSAL VERSITAP Universal Parallel Clamp For Copper and Aluminum
High copper alloy cast connector, tin-plated for use with copper or aluminum cable. Makes parallel, tap, tee, cross or end-to-end connections. Edges rounded for easy taping. PENETROX joint compound recommended.

Fig. 1
CONDUCTOR ALUMINUM OR COPPER RUN TAP
6 Str. - 2 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 250 - 500 kcmil 750 - 1000 kcmil 6 Str. - 2 Str. 6 Str. - 2 Str. 1/0 Str. - 4/0 Str. 6 Str. - 2 Str. 1/0 Str. - 4/0 Str. 200 - 500 kcmil 750 - 1000 kcmil

Fig. 2
RECOMMENDED TIGHTENING TORQUE in-lb
150 250 375 500

CATALOG NUMBER
QPX2C2C-Y QPX282C-Y QPX2828-Y QPX342C-Y QPX3428-Y QPX3434-Y QPX4444-Y

FIG. NO.
1 1 2 2

H
1-5/8 1-7/8 2 2-1/4 2-1/2 2-7/8 3-7/8

J
5/16 3/8 5/16 3/8 1/2

L
1-1/2 2 1-1/2 2 2-1/2 3-1/2

W
1-5/8 1-7/8 2-1/8 2-1/8 2-1/2 2-5/8 3-1/2

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7 4, 7-5 7-6 for smaller conductor combinations. See note page A-2.

APPLICATION VARIATIONS
PARALLEL TAP CROSS

TEE SPLICE

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BURNDY Products

Mechanical

A-11

TYPE KPA
SCRULUG For Copper Cable
High copper alloy tin-plated terminal for joining a wide range of cable to equipment pads or terminal blocks. Especially good in light industrial applications. The tongue and body are a one-piece design. The pressure bar equalizes pressure over the conductor and prevents the screw from cutting into the cable.

Fig. 1
STUD HOLE SIZE
.10 1/4 5/16 3/8 1/2

Fig. 2
RECOMMENDED TIGHTENING TORQUE in-lb
12 45 180 250 375

CATALOG NUMBER
KPA8C KPA4C KPA25 KPA28 KPA34

WIRE RANGE
14 Sol. - 8 Str. 14 Sol. - 4 Str. 4 Str. - 1/0 Str. 1/0 Str. - 4/0 Str. 4/0 Str. - 500 kcmil

FIG. NO.
1 1 2 2 2

C
.38 .50 .75 .97 1.38

D
.47 .59 .81 1.12 1.38

H
.72 .94 1.25 1.66 2.44

K
.21 .27 .33 .40 .54

L
.95 1.20 1.70 2.29 3.14

N
.22 .30 .41 .53 .75

T
.06 .06 .10 .13 .20

NOTE: For unplated version add UNPL suffix.

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A-12

Mechanical

BURNDY Products

TYPE KPA-UP
SCRULUG FOR COPPER CABLE
High copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks. Plain copper finish.

Features and Benefits


One piece design. Superior torque and pull out performance. Convenient range taking design. Reduces catalog numbers. One catalog number accommodates several conductor sizes. High conductivity copper alloy. Long lasting, reliable contact. Compact design. Easy to use. Slot Robertson screw, hex head, hex socket bolt. No special installation tools required. Eliminates over-torquing/potential conductor damage.

Fig. 1
STUD HOLE SIZE
#10 1/4

CATALOG NUMBER
KPA8CUP KPA4CUP

WIRE RANGE
14 Sol. 6 Str. 14 Sol. 4 Str.

FIG. NO.
1

C
0.38 0.50

D
0.51 0.71

H
0.81 1.00

K
0.20 0.28

L
1.01 1.28

N
0.24 0.33

T
0.07 0.07

HARDWARE
1/4 Dia. Slot Robertson 5/16 Dia. Slot Robertson

RECOMMENDED TIGHTENING TORQUE in-lb


35 45

NOTE: For tin plating drop -UP suffix and add -TP suffix (example: KPA4CTP). For use in grounding applications with a green screw, contact factory. Listed for grounding per UL467.

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BURNDY Products

Mechanical

A-13

TYPE KLU
SCRULUG FOR COPPER CABLE OFFSET TONGUE NON-PLATED
High copper alloy terminal with offset tongue for joining a wide range of cable to equipment pads or bar. Easy to install with screwdriver or wrench. Connector is reusable. Plain copper finish.

Features and Benefits


Convenient range-taking design. Reduces catalog numbers. One conductor accommodates several conductor sizes. High conductivity copper alloy. Long lasting reliable contact. Compact design. Easy to use. Reduces labor time. Slot Robertson screw, hex head/hex socket bolt. No special installation tools required. Eliminates over-torquing/potential conductor damage.

Fig. 1

CATALOG NUMBER CONDUCTOR

Fig. 2
STUD HOLE SIZE #6 #10 1/4 1/4 3/8 5/16 3/8 3/8

Fig. 3
STRIP LENGTH (IN.) 7/16 5/8 3/4 15/16 1 1-5/16 1-5/8 1-5/32

RECOMMENDED FIG. B C K L N T TIGHTENING NO. (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) TORQUE IN LBS. 3 6.4 .26 8.4 .33 11.8 .46 16.9 .63 18.0 .71 19.6 .77 25.2 1.0 29.6 1.16 8.0 .31 10.0 .39 12.0 .47 16.9 .63 19.0 .75 26.2 .99 26.2 .99 38.0 1.60 3.6 .14 6.0 .20 6.7 .26 6.5 .26 10.0 .39 8.5 .33 10.0 .39 10.0 .39 26.0 1.02 31.6 1.24 39.6 1.56 50.5 1.99 66.0 2.20 65.0 2.56 72.0 2.83 104.0 4.09 6.3 .21 5.6 .22 6.4 .25 10.8 .43 11.0 .43 13.0 .51 13.1 .52 23.0 .91 1.9 .07 1.8 .07 2.1 .08 2.7 .11 4.0 .16 3.1 .12 3.1 .12 4.5 .18 20 45 50 50 124 204 325 375

HARDWARE No. 8 - 32 Slotted Round Machine Screw 1/4 UNF Slotted Set Screw 5/16 UNF Slotted Set Screw 3/8 UNF Slotted Set Screw 3/8 UNF Socket/Hex Screw 7/16 UNF Socket/Hex Screw 5/8 UNF Socket/Hex Screw 5/8 UNF Socket/Hex Screw

QUANTITY/ PACKAGE 100 100 100 25 12 12 6 3

KLU25 14 Sol. 1.63 (0.64) Dia. to KLU25TP 10 Sol. 2.60 (1.02) Dia. CU KLU35 14 Sol. 1.63 (.0641) Dia. to KLU35TP 6 Str. 4.67 (.184) Dia. CU KLU70 8 Sol. 3.28 (.129) Dia. to KLU70TP 2 Str. 7.42 (.292) Dia. CU KLU125 2 Str. 7.42 (.292) Dia. to KLU125TP 1/0 Str. 9.44 (.372) Dia. CU KLU175 4 Str. 5.89 (.232) Dia. to KLU175TP 3/0 Str. 11.94 (.470) Dia. CU KLU225 2 Str. 7.42 (.292) Dia. to KLU225TP 4/0 Str. 13.4 (.528) Dia. CU KLU300 1/0 Str. 9.44 (.372) Dia. to KLU300TP 350 kcmil 17.30 (.681) Dia. CU KLU400 1/0 Str. 9.44 (.372) Dia. to KLU400TP 500 kcmil 207 (.813) Dia CU

NOTES: Suffix -TP on catalog number denotes tin plate (example: KLU400TP). 2 Material: Copper alloy.

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A-14

Mechanical

BURNDY Products

TYPE KA
KA-LUG For Copper Cable
Compact, economical, high copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks.

Fig. 1
CATALOG NUMBER
KA8C KA4C KA25 KA25-2TC 38 KA28 KA34

Fig. 2
STUD HOLE SIZE
#10 1/4 3/8 3/8 3/8 1/2

Fig. 3
RECOMMENDED TIGHTENING TORQUE in-lb
25 45 200 200 275 375

CONDUCTOR
14 Sol. - 8 Str. 14 Sol. - 4 Str. 4 Str. - 1/0 Str. 4 Str. - 1/0 Str. 1 Str. - 4/0 Str. 4/0 Str. - 500 kcmil

FIG. NO.
1 2 3 2

C
3/8 9/16 3/4 3/4 15/16 1-3/8

H
5/8 3/4 15/16 15/16 1-1/4 2-3/32

J
#12 5/16 1/2 1/2 5/8 13/16

K
7/32 9/32 27/64 27/64 27/64 9/16

L
13/16 1-1/8 1-11/16 2-13/16 1-15/16 2-9/16

N
3/16 1/4 3/8 3/8 7/16 9/16

T
3/32 7/64 1/8 1/8 3/16 9/32

Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

TYPE EA
VERSILUG For Copper Cable
Compact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Clamping element adjustable to several angles. One-wrench installation.

CATALOG NUMBER
EA2C EA25 EA28 EA28-2N EA34 EA34-2N

CONDUCTOR
8 Sol. - 2 Str. 2 Str. - 1/0 Str. 1/0 Str. - 4/0 Str. 250 - 500 kcmil

NO. OF HOLES IN PAD

D
1-1/16 1-1/8 1-3/8 3-5/8 1-5/8 3-5/8

E
1-3/4 1-3/4

H
1-3/8 1-7/16 1-3/4 2-1/4

K
7/16

STUD HOLE SIZE


3/8 3/8 3/8 1/2 1/2 1/2

L
2-1/2 2-11/16 3-3/16 5-1/8 4 5-5/8

N
13/32 7/16 17/32 5/8 13/16 5/8

T
1/4 5/16 3/8

RECOMMENDED TIGHTENING TORQUE in-lb


150 180 250 375

1 13/16 1 7/8 1 1-1/16 2 NEMA 1 1-3/8 2 NEMA

9/16

* N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

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BURNDY Products

Mechanical

A-15

TYPE BGBL
LAY-IN QIKLUG *UL LISTED 90 C, 600 V
The Lay-In QIKLUG, Type BGBL is manufactured from high strength 6061-T6 aluminum, and is ideally suited for grounding and bonding applications accommodating both copper and aluminum conductor sizes #14 AWG to 250 kcmil.

Fig. 1

Features and Benefits


* UL 486B listed, AL9CU rated. For copper and aluminum conductor combinations up to 90 C, 600 Volt applications. UL Recognized for grounding and bonding. Ensures reliability. Electro-tin plated. Provides low contact resistance. Lay-in feature. Eases installation.

Fig. 2

DIMENSIONS CATALOG NUMBER


BGBL-4 BGBL-1/0 BGBL-250

FIG NO.
1 1 2

CONDUCTOR RANGE
AWG 14 - 4 AWG 14 - 1/0 AWG 6 - 250 kcmil

C
.39 [10] .63 [16] .88 [22]

D
.62 [16] .80 [20] 1.18 [30]

E
.48 [12] .83 [21] 1.00 [30]

H REF
.79 [20] 1.16 [29] 1.72 [44]

J
1/4 - 28 3/8 - 24 7/16 - 18

K DIA.
.22 [6] .28 [7] .28 [7]

L
1.10 [28] 1.63 [41] 2.18 [55]

N
.20 [5] .44 [11] .45 [11]

T
.13 [3] .19 [5] .25 [6]

HEX SIZE
SLOT SLOT 7/32

NOTE: PEN-A PENETROX inhibitor is recommended for all aluminum terminations.

TYPE CL50-1
COPPER LAY-IN QIKLUG FOR COPPER
The Lay-In QIKLUG is manufactured from high strength pure electrolytic copper to ensure maximum strength and conductivity. UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast lay-in of the conductor without the need for cutting or breaking.

Stainless Steel Screw

Catalog Number
CL50-1 CL50-1TN*

Wire Range Copper


#14 - #4 CU #14 - #4 CU

Stud Hole
#10 #10

*-TN version is tin plated. Commonly used for solar panel grounding

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A-16

Mechanical

BURNDY Products

TYPES QA, QQA


QIKLUG For Copper Cable
Type QA heavy duty, compact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Fast onewrench installation. Type QQA heavy duty, high copper alloy terminal for joining cable to equipment pads or bar. Twin clamping elements secure joint vibration and flexing. One-wrench installation.

Type QA

Type QQA

CATALOG NUMBER* TYPE QA TYPE QQA


QA8C-B QA8C-2B QA4C-B QA4C-2B QA1C-B QA1C-2B QA26-B QA26-2B QA28-B QA28-2B QA28-2N* QA31-B QA31-2B QA31-2N* QA34-B QA34-2B QA34-4B QA34-2N* QA40-B QA40-2N*

CONDUCTOR COMMERCIAL NAVY


14 Sol. - 8 Str. 4 - 14 23 - 40 50 - 75

NO. OF HOLES IN PAD


1 2 1 2 1 2 1 2 1 2 2 NEMA 1 2 2 NEMA 1 2 4 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA

C
9/16

E&F

STUD HOLE SIZE


#10 1/4 5/16 3/8

L
1-3/8 2 1-7/16 2 1-3/4 2-9/16 2 3 2-1/4 3-9/16 4-5/16 2-11/36 3-3/8 4-7/16 3-3/16 3-9/16 3-1/2 4-11/16 3-11/16 4-14/16 3-15/16 5 4-3/8 5-1/4

LL
2-5/16 3 2-3/8 2-15/16 2-13/16 3-5/8 3-3/16 4-3/16 3-9/16 5-5/8 4-1/8 5-7/8 4-7/8 6-9/32 7-3/32 7-1/8

N
9/32 5/16 5/16 11/32

T
5/32 3/16

RECOMMENDED TIGHTENING TORQUE in-lb


75 110 150

QQA4C QQA4C-2 QQA1C QQA1C-2 QQA26 QQA26-2 QQA28 QQA28-2N* QQA31

8 Str. - 4 Str. 4 Str. - 1 Str.

5/8

1/0 Str. - 2/0 Str. 100 - 125 3/0 Str. - 4/0 Str. 150 - 200

13/16 1

250 - 350 kcmil 250 - 350 QQA31-2N* QQA34 400 - 500 kcmil 400 - 500 QQA34-2N* QQA40-2N* QQA40-4N 600 - 800 kcmil 650 - 800

1-3/16 1-3/8 1-7/8 1-3/8 1-5/8 3 1-7/8

9/16 11/16 1-1/4 5/8 7/32 5/8 3/4 1-3/16 5/8 9/32 3/4 1 1-9/16 7/8 11/32 1 1-3/16 1-15/16 1 13/32 1-1/16 2 1 1-5/16 3-1/8 1-3/4 9/16 1-3/8 17/32 1-31/32 1 1-11/16 7/16 3 1-3/4 9/16 1-5/8 17/32 2 13/32 1 2 1-15/16 7/16 3-3/32 1-3/4 9/16 1-7/8 11/16 2-7/16 3 1-3/4 9/16 11/16 2-3/4 3-1/8 9/16 13/16 9/16

7/32 7/16 17/32 7/16 5/8 11/16 7/16 5/8 13/16 7/16 7/16 5/8 27/32 5/8 1 5/8 1-1/16 5/8 1/2 9/16 600 1/4 180 250

1/2 3/8 1/2 3/8 1/2 5/8 1/2 5/8 1/2 3/4 1/2

5/16

325

5/16

375

3/8 500

QA44-B QA44-2N* QQA44-2N QA44-4N* QA46-B QA46-2N*

850 - 1000 kcmil 1100 - 1500 kcmil

1000 1300

2 3 1-3/4 3 3-1/16 2-1/8 2-1/8 3 1-3/4

* N indicates NEMA standard stud holes. All 4N items See note page A-2

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BURNDY Products

Mechanical

A-17

TYPE Q2A
QIKLUG For Copper Cable
Compact, high copper alloy terminal for joining two cables to equipment pads or bars. Each element accommodates a wide range of cable. One-wrench installation.

CATALOG NUMBER*
Q2A1C-2 Q2A26-2N Q2A28-2N Q2A28-4N Q2A31-2N Q2A31-4N Q2A34-2N Q2A34-4N Q2A40-2N Q2A40-4N Q2A44-4N Q2A46-4N

CONDUCTOR
4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil 850 - 1000 kcmil 1100 - 1500 kcmil

NO. OF HOLES IN PAD


2 2 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA

C
1-1/2 1-5/8 1-7/8 3 2-3/8 3 2-1/2 3 3 3-1/4 3-1/2

D
1-7/8

E&F
1 3/4

H
1-1/16 1-3/16 1-3/8

K
7/16

STUD HOLE SIZE


3/8

L
2-7/8 4-3/16 4-3/8 4-1/2

N
7/16

T
7/32 7/32 1/4 5/16

W
1-13/16 1-15/16 1-15/16 2-1/8 2-1/8 3 3 3-3/4 3-3/4 4-11/32 4-11/32 5

RECOMMENDED TIGHTENING TORQUE in-lb


150 180 250 325 375 500 600

3-1/8 1-3/4

1-11/16 2 2-7/16 9/16 1/2

4-11/16 5 5-1/4 5-1/2

5/8

3/8 7/16 1/2 11/16

3-1/4

2-3/4 3-1/8

* N indicates NEMA standard stud holes. All 4N items See note page A-2

TYPE Q3A
QIKLUG For Copper Cable
Compact, high copper alloy terminal for joining three cables to equipment pads or bar. Each element accommodates a wide range of cable. One-wrench installation.

CATALOG NUMBER*
Q3A28-2N Q3A28-4N Q3A31-2N Q3A31-4N Q3A34-2N Q3A34-4N Q3A40-4N Q3A44-4N Q3A46-4N

CONDUCTOR
3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil 850 - 1000 kcmil 1100 - 1500 kcmil

NO. OF HOLES IN PAD


2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA 4 NEMA

C
1-7/8 3 2-3/8 3 2-1/2 3 3-1/4 3-1/2

E&F

H
1-3/8

STUD HOLE SIZE

L
4-5/16 4-3/8 4-7/16

T
1/4 5/16

W
3-3/16 4-1/16 4-9/16 5-13/16 6-5/8 7-7/8

RECOMMENDED TIGHTENING TORQUE in-lb


250 325 375 500 600

3-1/8 1-3/4

1-11/16 1-15/16 2-7/16 2-3/4 3-1/8 9/16 1/2

4-3/4 5 5-1/4 5-1/2

5/8

3/8 7/16 1/2 11/16

3-1/4

* N indicates NEMA standard stud holes.

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A-18

Mechanical

BURNDY Products

TYPE QB
QIKLUG For Copper Cable
Compact, high copper alloy side entrance terminal for joining a range of cable at right angles to terminal blocks. One-wrench installation.

CATALOG NUMBER*
QB8C QB4C QB1C QB26 QB28 QB31-2N

CONDUCTOR
14 Sol. - 8 Str. 8 Str. - 4 Str. 4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil

NO. OF HOLES IN PAD


1 1 1 1 1 2 NEMA

C
9/16 11/16 13/16 1 13/16

D
9/16 27/32 13/16 1 1-1/16 3-1/4

E
1-3/4

H
7/8 13/16 1 1-1/32 1-5/16 1-11/16

K
7/32 9/32 13/32 9/16

STUD HOLE SIZE


#10 1/4 3/8 1/2

L
1-1/8 1-3/8 1-1/2 1-13/16 2-1/16 4-1/2

N
9/32 11/32 7/16 17/32 5/8

T
5/32 1/4 7/32 1/4 5/16

RECOMMENDED TIGHTENING TORQUE in-lb


75 110 150 180 250 325

N indicates NEMA standard stud holes.

TYPE Q2B
QIKLUG For Copper Cable
Compact, high copper alloy terminal for joining two cables at right angles to a single terminal block. Each element accommodates a range of cable. One-wrench installation.

CATALOG NUMBER*
Q2B28-2N Q2B31-2N Q2B40-4N

CONDUCTOR
3/0 Str. - 4/0 Str. 250 - 350 kcmil 600 - 800 kcmil

NO. OF HOLES IN PAD


2 NEMA 2 NEMA 4 NEMA

C
1-7/8 2-3/8 3

E&F

K
9/16

STUD HOLE SIZE


3/8 1/2 1

L
5-3/16 5-7/8 6-11/16

N
5/8

T
1/4 5/16 7/16

RECOMMENDED TIGHTENING TORQUE in-lb


250 325 500

3-1/8 1-3/4 1-3/8 3-3/16 1-11/16 1-3/8 3-1/16 1-3/8 2-5/16

N indicates NEMA standard stud holes. All 4N items See note page A-2

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BURNDY Products

Mechanical

A-19

TYPE QDA
QIKLUG For Copper Cable
Compact, high copper alloy terminal for joining a wide range of cable to equipment studs. Provides low contact resistance when gripped between two contact nuts. Onewrench installation.

CATALOG NUMBER
QDA8C QDA4C QDA1C QDA26 QDA28 QDA31 QDA34 QDA40

CONDUCTOR COMMERCIAL NAVY


14 Sol. - 8 Str. 8 Str. - 4 Str. 4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil 3 - 14 23 - 40 50 - 75 100 - 125 150 - 200 250 - 350 400 - 500 650 - 800

C
1 1-1/4 1-1/2 1-7/8 2-1/8

H
11/16 3/4 1 1-3/16 1-5/16 1-11/16 2 2-5/16

K
7/16 9/16 11/16 13/16 1-1/16

STUD HOLE SIZE


3/8 1/2 5/8 3/4 1

L
1-7/8 2-3/16 2-1/2 2-5/8 3 3-5/8 4-3/16

T
3/16 7/32 9/32 5/16 3/8

RECOMMENDED TIGHTENING TORQUE in-lb


75 110 150 180 250 325 375 500

TYPE QR QIKLINK
SPLICE OR REDUCER For Copper Cable to Cable
High copper alloy splicer/reducer for joining a range of cable end to end. Neat, compact easy to tape installation. One-wrench installation.

CATALOG NUMBER
QR4C QR1C QR26 QR28 QR31 QR34 QR40
See note page A-2.

CONDUCTOR EITHER SIZE


8 Str. - 4 Str. 4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil

H
3/4 1-1/16 1-3/16 1-3/8 1-11/16 1-15/16 2-7/16

L
1-11/16 1-15/16 2-1/8 2-3/8 2-5/8 3-1/16 3-5/8

W
5/8 11/16 13/16 1 1-1/4 1-7/16 1-7/8

RECOMMENDED TIGHTENING TORQUE in-lb


110 150 180 250 325 375 500

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A-20

Mechanical

BURNDY Products

TYPE VT
VARITAP T-CONNECTOR For Copper Cable to Cable
High copper alloy T-connector for cable run, cable tap. V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. One-wrench installation.

CATALOG NUMBER
VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834

CONDUCTOR RUN
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 kcmil

TAP
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 300 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 300 - 500

H
1-5/16 1-5/8 1-7/8

L
2-5/16 2-5/8 3-1/8 3-1/16 3-3/8 3-5/16 3-11/16 3-1/2 3-5/8 3-3/4 4-1/2 4-5/16 4-1/8 5-1/4

W
1-5/16 1-7/16 1-1/4 1-11/16 1-3/8 1-15/16 1-1/2 1-11/16 1-15/16 2-1/4 2-5/8 2 2 5

RECOMMENDED TIGHTENING TORQUE in-lb RUN TAP


275 385 250 250 325 325 375 375 375 375 500 500 500 600 275 385 385 250 385 325 385 250 325 375 500 385 250 375

300 - 500 kcmil 500 - 800 kcmil 750 - 1000 kcmil 1500 - 2000 kcmil

2-5/16 2-9/16 2-7/8 4-1/4

See note page A-2

TYPE E-C-G
TRANSFORMER TAP ADAPTER For Copper
Multi-tap, range-taking cast copper alloy connector designed to take 2, 3 or 4 conductors from a single secondary transformer outlet.

CATALOG NUMBER
E2C34G1 E3C34G1 E4C34G1

NO. OF CONDUCTORS
2 3 4

CONDUCTOR A SIZE DIA.


1/0 Sol. - 500 kcmil .78

RECOMMENDED TIGHTENING TORQUE in-lb


480

3-1/2 3-3/4 2-7/8 1/2-13 6-1/4 5-1/4 6-7/8

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Mechanical

A-21

TYPE VA, VVA


VARILUG For Copper Cable
High copper alloy terminal for joining a wide range of cable to equipment pads or bar. Particularly suitable for use on extra flexible cable. One-wrench installation. Type VVA, twin elements secure joint against vibration and flexing. Particularly recommended for use on extra flexible cables. One-wrench installation.

Type VA

Type VVA

CATALOG NUMBER* TYPE VA TYPE VVA


VA2C VA25 VA28 VA28-2N VA30 VA30-2N VA34 VA34-2N VA34-4N VA40 VA40-2N VA40-4N VVA2 VVA25 VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N

CONDUCTOR
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 kcmil 300 - 500 kcmil

NO. OF HOLES IN PAD


1 1 2 NEMA 1 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA

E&F

STUD HOLE SIZE


3/8 1/2 3/8 1/2 5/8 1/2

L
2-3/4 2-7/8 2-7/8 4-15/16 3-1/4 5-3/16 3-13/16 5-3/8 5-3/8 4-1/2 5-13/16 5-13/16

LL
4-1/16 4-5/16 4-1/8 6-3/6 4-5/8 6-9/16 5-5/16 6-7/8 6-7/8 6-3/8 7-11/16 7-11/16

RECOMMENDED TIGHTENING TORQUE in-lb


275 385 250 325 375

500 - 800 kcmil

13/16 1-1/4 7/8 1-5/16 1-1/2 1-1/16 3-1/2 1-5/8 1-1/8 3-9/16 2 1-3/8 3-5/8 3 3-5/8 2-5/16 1-5/8 3-5/8 3 2-5/8

1-1/2 7/16 1-7/8 7/16 2-1/4 1-3/4 9/16 7/16 2-3/16 1-3/4 9/16 1-3/4 3-11/32 1-3/4 11/16 1-3/4 2-7/8 9/16 1-3/4 9/16

13/32 1/4 7/16 17/32 5/8 5/16 5/8 5/8 13/16 5/8 5/8 3/8 15/16 5/8 5/8

500

N indicates NEMA standard stud holes. All 4N items See note page A-2

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A-22

Mechanical

BURNDY Products

TYPE HFB-P1
BAR CLAMP ASSEMBLY COMPONENTS For Copper Bar
To build your own high strength clamp assembly for multiple flat bar using type HFBP1 bar clamps and clamping hardware, the following tables have been provided. The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications.

BAR CLAMP BAR CATALOG RUN TAP NUMBER A AA


HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 2.00 3.00 4.00 4.00 6.00 6.00 8.00 2.00 3.00 2.00 4.00 3.00 6.00 8.00

ONE CLAMP HALF J BOLT DIA. L


3/8 3/8 3/8 1/2 1/2 5/8 3/4 4.38 4.38 5.75 5.75 7.75 8.12 10.50

W
4.38 4.38 5.75 5.75 4.75 8.12 10.50

Z
* * * * * * *

RECOMMENDED TIGHTENING TORQUE in-lb


240 240 240 480 480 660 1990

*Z=Space between the bar clamp contact surfaces

COPPER BUS BAR WIDTH (INCHES) RUN-A TAP-AA


2 3 4 4 6 6 8 2 3 2 4 3 6 8

BAR CLAMP ASSEMBLY COMPONENTS SILICON BRONZE CLAMPING HARDWARE BAR CLAMP QTY. CAT. NO.
2 2 2 2 2 2 2 HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

BOLTS QTY.
4 4 4 4 4 4 4

NUTS CAT. NO.


38 X (*) HEB 38 X (*) HEB 38 X (*) HEB 50 X (*) HEB 50 X (*) HEB 62 X (*) HEB 75 X (*) HEB

QTY.
4 4 4 4 4 4 4

CAT. NO.
38CHEN 38CHEN 38CHEN 50CHEN 50CHEN 62CHEN 75CHEN

SPLIT LOCK WASHERS QTY. CAT. NO.


4 4 4 4 4 4 4 38SW 38SW 38SW 50SW 50SW 62SW 75SW

Ordered separately from BURNDY. * See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #.

CLAMP NUMBER
HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

J BOLT DIA.
3/8 (-16) 3/8 (-16) 3/8 (-16) 1/2 (-13) 1/2 (-13) 5/8 (-11) 3/4 (-10)

WHEN Z = 1.25
3.00 3.00 3.00 3.25 3.25 3.50 3.75

WHEN Z = 1.50
3.25 3.25 3.25 3.50 3.50 4.00 4.00

BOLT LENGTH WHEN WHEN Z = 1.75 Z = 2.00


3.50 3.50 3.50 3.75 3.75 4.00 4.50 4.00 4.00 4.00 4.00 4.00 4.50 4.50

WHEN Z = 2.25
4.00 4.00 4.00 4.50 4.50 4.50 5.00

WHEN Z = 2.50
4.50 4.50 4.50 4.50 4.50 5.00 5.00

WHEN Z = 2.75
4.50 4.50 4.50 5.00 5.00 5.00 5.50

WHEN Z = 3.00
5.00 5.00 5.00 5.00 5.00 5.50 5.50

NOTE: When ordering assembly bolts specify correct bolt length in catalog number as indicated in table.

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BURNDY Products

Mechanical

A-23

TYPE HFB-N
BAR CLAMP TAP PAD ADAPTER For Copper Bar
High conductivity copper, tap pad adapter provides a NEMA drilled contact pad when assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s) without drilling, by bolting standard mechanical or compression terminal pads directly to the pre-drilled tap pad

Fig. 1 Fig. 2
CATALOG NUMBER
HFB33-4N HFB44-4N HFB66-6N

FIG. NO.
1 1 2

A-C
3.00 4.00 6.00

E&F
1.75 1.75 1.75

L
7.00 9.12 11.31

N
.62 1.12 1.12

USE WITH H CLAMP CATALOG NUMBER


HFB33P1 HFB44P1 HFB66P1

H Clamp (two required per assembly) and hardware (as


shown) not included with bar clamp tap pad, order separately.

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A-24

Mechanical

BURNDY Products

TYPES KA-U, KKA-U


UNIVERSAL TERMINAL (One Conductor) For Aluminum and Copper Conductors
These dual-rated one-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

Fig. 4

CATALOG NUMBER*
KA6U KA2U KA25U KA26U KA29U KA30U KA31U KA34U KA36U KA40U KA44U KKA31U-2N KA36U-2N KA40U-2N KA44U-2N

FIG. NO.
1 1 1 2 2 2 2 2 2 2 2 3 4 4 4

WIRE RANGE ALUMINUM OR COPPER


14 Str. - 6 Str. 14 Str. - 2 Str. 14 Str. - 1/0 Str. 6 Str. - 2/0 Str. 6 Str. - 250 kcmil 6 Str. - 300 kcmil 6 Str. - 350 kcmil 4 Str. - 500 kcmil 2 Str. - 600 kcmil 300 - 800 kcmil 500 - 1000 kcmil 6 Str. - 350 kcmil 2 Str. - 600 kcmil 300 - 800 kcmil 500 - 1000 kcmil

STUD HOLE SIZE


1/4

D
.63 .63 .81 .81 .94 .94 1.03 1.50 1.72 1.69 1.69 3.16 3.22 3.03 3.03

L
1.06 1.16 1.50 1.47 2.00 2.00 2.25 2.81 3.19 3.38 3.38 5.50 4.69 4.75 4.75

DIMENSIONS ** N W E
.25 .31 .44 .47 .50 .50 .88 .88 .78 .88 .88 .63 .63 .63 .63 .50 .50 .63 .63 1.00 1.00 1.13 1.51 1.50 1.75 1.75 1.25 1.50 1.75 1.75 1.75 1.75 1.75 1.75

T
.09 .10 .19 .19 .25 .25 .25 .31 .44 .50 .50 .38 .44 .50 .50

** H
.50 .55 .80 .80 1.13 1.12 1.25 1.58 1.56 1.94 1.94 1.50 1.57 1.94 1.94

RECOMMENDED TIGHTENING TORQUE in-lb


45 50 50 120 275 275 375 500 500 500 600 375 500 500 600

5/16 3/8 1/2

1/2

* N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension.

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BURNDY Products

Mechanical

A-25

TYPE K2A-U
UNIVERSAL TERMINAL (Two Conductor) For Aluminum and Copper Conductors
These dual-rated two-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

CATALOG NUMBER*
K2A25U K2A26U K2A29U K2A31U K2A36U K2A40U K2A44U K2A31U-2N K2A36U-2N K2A40U-2N K2A44U-2N

FIG. NO.
1 2 2 2 2 2 2 3 3 3 3

WIRE RANGE ALUMINUM OR COPPER


Two: 14 Str. - 1/0 Str. Two: 14 Str. - 2/0 Str. Two: 6 Str. - 250 kcmil Two: 4 Str. - 350 kcmil Two: 2 Str. - 600 kcmil Two: 300 - 800 kcmil Two: 500 - 1000 kcmil Two: 6 Str. - 350 kcmil Two: 2 Str. - 600 kcmil Two: 300 - 800 kcmil Two: 500 - 1000 kcmil

STUD HOLE SIZE


1/4 3/8 1/2 5/8

D
.81 .81 1.50 1.69 1.75 1.66 1.66 3.00 3.22 3.03 3.03

L
1.47 1.47 2.56 2.88 3.20 3.38 3.50 4.50 4.69 4.75 4.75

DIMENSIONS ** N W E
.44 .44 .50 .88 .63 .88 .88 .63 .63 .63 .63 1.13 1.25 1.66 1.94 2.41 3.19 3.52 2.31 2.41 3.19 3.19 1.75 1.75 1.75 1.75

T
.19 .19 .25 .25 .44 .50 .50 .31 .44 .50 .50

** H
.79 .79 1.20 1.25 1.58 1.94 1.94 1.38 1.56 1.94 1.94

RECOMMENDED TIGHTENING TORQUE in-lb


50 50 275 275 375 375 375 275 375 375 375

1/2

* N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension.

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A-26

Mechanical

BURNDY Products

TYPES K3A-U, KK3A-U


UNIVERSAL TERMINAL (Three Conductor) For Aluminum and Copper Conductors
Dual-rated three-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

CATALOG NUMBER*
K3A2U-2* K3A25U-2* K3A26U-2N K3A27U-2N K3A29U-2N K3A31U-2N K3A36U-2N KK3A36U-2N KK3A40U-2N KK3A44U-2N

FIG. NO.
1 1 3 3 3 3 3 2 2 2

WIRE RANGE ALUMINUM OR COPPER


Three: 14 Str. - 2 Str. Three: 14 Str. - 1/0 Str. Three: 14 Str. - 2/0 Str. Three: 6 Str. - 3/0 Str. Three: 6 Str. - 250 kcmil Three: 6 Str. - 350 kcmil Three: 2 Str. - 600 kcmil Three: 2 Str. - 600 kcmil Three: 300 - 800 kcmil Three: 500 - 1000 kcmil

K
11/32 7/16

STUD HOLE SIZE


5/16 3/8

D
1.63 2.09 3.06 3.00 3.00 3.52 3.22 3.00 3.03 3.34

L
2.19 2.91 3.75 3.88 4.00 4.31 4.69 5.63 5.69 6.19

DIMENSIONS N W E
.34 .34 .63 .63 .63 .63 .63 .56 .63 .63 1.59 1.94 1.95 2.81 2.81 3.00 3.63 4.22 4.81 4.75 .88 1.00

T
.19 .25 .19 .31 .31 .31 .44 .44 .50 .56

H
.62 .88 1.79 1.12 1.19 1.38 1.56 1.69 1.94 1.88

RECOMMENDED TIGHTENING TORQUE in-lb


50

275

9/16

1/2

1.75

375

* Slotted screw. ** N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items See note page A-2

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BURNDY Products

Mechanical

A-27

TYPES K3A-U, KK3A-U


(Continued)

AL9CU

Fig. 1

Fig. 2

Fig. 3

Fig. 4

CATALOG NUMBER**
K3A2U-4* K3A25U-4* K3A27U-4N K3A29U-4N K3A31U-4N K3A36U-4N K3A40U-4N KK3A36U-4N KK3A40U-4N KK3A44U-4N

FIG. NO.
3 3 3 3 3 3 3 4 4 4

WIRE RANGE ALUMINUM OR COPPER


Three: 14 Str. - 2 Str. Three: 14 Str. - 1/0 Str. Three: 6 Str. - 3/0 Str. Three: 6 Str. - 250 kcmil Three: 6 Str. - 350 kcmil Three: 2 Str. - 600 kcmil Three: 300 - 800 kcmil Three: 2 Str. - 600 kcmil Three: 350 - 800 kcmil Three: 500 - 1000 kcmil

K
11/32 7/16

STUD HOLE SIZE


5/16 3/8

D
1.63 2.09 3.00 3.00 3.00 3.22 3.03 3.00 3.34 3.34

L
2.19 2.91 3.88 4.00 4.31 4.69 4.75 5.63 6.19 6.19

DIMENSIONS N W E
.34 .34 1.59 1.94 2.81 2.81 3.00 3.63 4.81 4.22 5.34 4.75 .88 1.00

T
.19 .25 .31 .31 .31 .44 .50 .44 .56 .56

H
.62 .88 1.12 1.19 1.38 1.56 1.94 1.69 1.88 1.88

RECOMMENDED TIGHTENING TORQUE in-lb


50 275

9/16

1/2

.63

1.75

375 275 375

* Slotted screw ** N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items See note page A-2

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A-28

Mechanical

BURNDY Products

TYPES K4A-U, KK4A-U


UNIVERSAL TERMINAL (Four Conductor) For Aluminum and Copper Conductors
These dual-rated four conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

CATALOG NUMBER*
K4A29U-4N K4A31U-4N KK4A36U-4N KK4A40U-4N

FIG. NO.
1 1 2 2

WIRE RANGE ALUMINUM OR COPPER


Four: 6 Str. - 250 kcmil Four: 6 Str. - 350 kcmil Four: 2 Str. - 600 kcmil Four: 300 - 800 kcmil

STUD HOLE SIZE


1/2

D
3 3 3.34 3

L
4 4.31 5.63 6.19

DIMENSIONS N W E
.63 3.69 5.04 5 6 1.75

T
.31 .31 .44 .56

H
1.19 1.38 1.69 1.88

RECOMMENDED TIGHTENING TORQUE in-lb


275 375

* N indicates NEMA standard stud holes. All 4N items See note page A-2

TYPES K11A-U, K21A-U, K22A-U


UNIVERSAL TERMINAL For Aluminum and Copper Conductors
Dual-rated panelboard lugs are constructed from high strength extruded aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 2 Fig. 1

Fig. 3

Fig. 4

Fig. 5

AL9CU

CATALOG NUMBER
K11A30U K11A34U-2 K11A36U-2 K21A36U-2 K22A36U-2 K11A39U-2 K22A39U-2

FIG. NO.
1 2 3 4 5 3 5

WIRE RANGE ALUMINUM OR COPPER


Two: 6 Str. - 300 kcmil Two: 4/0 Str. - 500 kcmil Two: 2 Str. - 600 kcmil Three: 2 Str. - 600 kcmil Four: 2 Str. - 600 kcmil Two: 1/0 Str. - 750 kcmil Four: 1/0 Str. - 750 kcmil

STUD HOLE SIZE


5/16 1/4

D
.94

L
3.00 2.91

DIMENSIONS N W E
.47 .25 1.00 1.44 1.50 2.50 2.50 1.69 3.06 .69

T
.31 .63

H
2.00 2.38

RECOMMENDED TIGHTENING TORQUE in-lb


275

3/8

2.31

4.91

.38

1.38

.75

3.00

375

Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

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BURNDY Products

Mechanical

A-29

TYPE KAU-KIT
TRANSFORMER LUG KIT
These dual-rated lugs are constructed from high strength aluminum alloy and electro tinplated to provide low contact resistance. Lugs and mounting hardware packaged together in these kits.

Features and Benefits


UL listed AL9CU dual rated set screw terminals and CSA certified. Ensure the transformer feeders and taps are terminated properly. Plated steel cap screws and hex nuts with captive conical washers or individual Belleville washers. Terminal to bus connections are made using proper hardware resulting in true torque to pressure performance. Compensates for dissimilar metal expansion and contraction.

Hardware packed in plastic bag. No lost hardware prior to installation. Larger 800 kcmil lugs in KIT3 and KIT4. Accommodates common 750 kcmil tap conductors in larger transformers.

CATALOG NUMBER
KAU-KIT1 KAU-KIT2 KAU-KIT3 KAU-KIT4

TRANSFORMER KVA RATING


15 - 37.5 15 - 45 50 - 75 75 - 112.5 100 - 167 150 - 300 400 - 500 1 3 1 3 1 3 3

TERMINALS CATALOG QTY. NUMBER


8 4 12 6 7 15 KA2U KA29U KA29U K2A31U K2A40U K2A40U

WIRE RANGE ALUMINUM OR COPPER


#14 - 2 #6 - 250 kcmil #6 - 250 kcmil #6 - 350 kcmil 300 - 800 kcmil 300 - 800 kcmil

QTY.
8 8 8 5 6 7 4

BOLT SIZE
1/4-20 3/4 HH

HARDWARE QTY. NUT


8 16 11 11 1/4 1/4 20 HN 20 HN

QTY.
22 11 22 11

WASHER
Captive to Nut Captive to Nut 1/2 FW 1/2 Belleville 1/2 FW 1/2 Belleville

1/4-20 3/4 HH 1/4-20 2 HH 1/2-13 3 HH 1/2-13 2-1/2 HH 1/2-13 2 1/2-13 2-1/2

1/2-13 HN 1/2-13 HN

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A-30

Mechanical

BURNDY Products

TYPE AMS
DUAL RATED SPLICER/REDUCER For Copper and Aluminum Cable
All splicer/reducers are dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum. PENTROX oxide inhibiting joint compounds are recommended for all aluminum applications.

Features and Benefits


All connectors are tin-plated. Provide low contact resistance and prevents galvanic corrosion. Connectors feature rounded bottoms. Facilitates taping. Solid center barrier. Prevents contact of dissimilar metals. Large screw diameters. Ensures greater surface contact with wires for maximum pullout force. Large cable ranges. Each splice is also an effective reducing connector.

CATALOG NUMBER
AMS-2* AMS-0* AMS-4/0 AMS-250 AMS-350 AMS-500 AMS-750 AMS-1000

WIRE RANGE MAX. MIN.


AWG 2 AWG 1/0 AWG 4/0 250 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil AWG 14 AWG 14 AWG 6 AWG 6 AWG 6 AWG 3/0 250 kcmil 500 kcmil

L
1-19/32 1-29/32 2-5/16 4-3/32 4-11/32 4-25/32 6-1/16 8-11/16

W
9/16 3/4 1 1 1 1-1/4 1-7/16 1-21/32

H1
9/16 3/4 1-3/32 1-3/32 1-3/32 1-3/8 1-5/8 1-7/8

H2 MAX.
.79 .86 1.28 1.29 1.30 1.48 1.98 2.34

NO. OF SCREWS
2 2 2 4 4 4 4 6

SCREW DIA.
3/8 7/16 9/16 5/8 11/16 13/16 15/16 1-1/8

HEX SIZE
S S 5/16 5/16 5/16 3/8 1/2 9/16

* Slotted Screws. H2 measured with maximum conductors, reference only. Complies with NFPA 78-86.

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BURNDY Products

Mechanical

A-31

TYPE AGSKIT
ABOVE GRADE SPLICE KITS For all Aluminum or Copper/Aluminum Combinations
Type AGS Above Grade Splice Kit consists of a standard AMS splice/reducer and a heavy wall heat-shrink sleeve. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector is installed with common installation tools. The heavy wall heat shrink sleeve is lined with adhesive material, providing a positive seal against moisture egress. Heat shrink sleeve is installed with standard propane torch, or electric heat gun.

Fig. 1

Fig. 2

Catalog Number AGSKIT2 AGSKIT250

Figure Number 1 2

Wire Range Maximum Minimum 2 8 250 1

TYPE UGSKIT
WATERTIGHT/ UNDERGROUND SPLICE KITS For all Aluminum or Copper/Aluminum Combinations
Type UGS Watertight Underground Splice Kit consists of a standard AMS splice/reducer and two heavy wall heat-shrink sleeves. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector installed with common installation tools. Both heavy wall heat shrink sleeves are lined with adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun.

Fig. 1

Fig. 2

Catalog Number UGSKIT2* UGSKIT250*

Figure Number 1 2

Wire Range Maximum Minimum 2 8 250 1

*UL486D Listed for Direct Burial

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A-32

Mechanical

BURNDY Products

TYPE UGSKIT8
UF DIRECT BURIAL SPLICE KIT
Type UGS UF Splice Kit consists of a UF splice connector and a heavy wall heatshrink sleeve. The UF splice connector can accommodate up to four UF conductors and is installed with common installation tools. The heavy wall heat shrink sleeve is lined with an adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun.

Catalog Number UGSKIT8*


*UL486D Listed for Direct Burial.

Wire Range Copper 8 AWG 14 AWG

TYPE UGS350ULDB
IN-LINE SPLICE/REDUCER For Direct Burial

Features and Benefits


EPDM rubber covered 6061-T6 aluminum connector. Dual rated AL9CU for copper or aluminum conductor. UL Listed and CSA Certified for Direct Burial. Broad range taking capability. Low installation cost.

CATALOG NUMBER
UGS350ULDB

WIRE RANGE
AWG 12 - 350 kcmil

LENGTH In. [mm]


8.50 [216]

HEIGHT In. [mm]


2.81 [71.4]

HEX SIZE
5/16

TORQUE (In. Lbs.)


350

Dimensions in brackets [ ] are in millimeters.

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BURNDY Products

Mechanical

A-33

TYPE QGFL
BARTAP For Copper Cable To Flat
High copper alloy BARTAP for joining a range of cable to bar or pad. One-wrench installation.

CATALOG NUMBER
QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1

COPPER CONDUCTOR
10 Sol. - 1 Str.

B
1-1/8 1-1/4 1-1/2

H
1-7/8 2-3/8 2-1/8 2-5/8 2-1/2 2-1/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 5-1/4

J
3/8

T (MAX.)
1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4

W
1

8 Sol. - 2/0 Str.

1-1/8

6 Str. - 250 kcmil 1-5/8 2 Sol. - 350 kcmil 1-3/4 1/0 Sol. - 500 kcmil 2 350 - 750 kcmil 750 - 1000 kcmil 2-1/4 1000 - 1500 kcmil 1500 - 2000 kcmil

1-3/8 1-5/8

1/2

1-3/4

2-1/8 2-1/2 3

* Can be installed side by side or in-line on NEMA drilled bar.

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A-34

Mechanical

BURNDY Products

TYPE FCB
TRANSFORMER TAP ADAPTER For Copper and Aluminum
Silver brazed 101% conductivity copper transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a single secondary transformer outlet. Tin-plated. Order mounting hardware & tap terminals separately.

Fig. 1

FIG. NO.
1 2 1 2 1 Not Shown

CATALOG NUMBER
FCB63-4N FCB63-6N FCB64-4N FCB64-6N FCB65-4N FCB63-2NP300 FCB64-44NP50

A DIA.
.50 .50 .75 .75 1.00 .50 .75

H REF.
5.25 5.25 5.75 5.75 7.00 5.00 9.00

L
3.75 5.50 4.00 5.75 4.25 3.50 5.00

P
2.25 2.25 2.75 2.75 4.00 3.00 5.00

NOTE: All pads are NEMA drilled.

Fig. 2

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BURNDY Products

Mechanical

A-35

TYPE KPU-AC
POLYTAP Insulated Gutter Tap for All Copper and Aluminum Combinations
Wide range-taking tin-plated aluminum parallel clamp and insulating cover assembly for industrial and multiple story structure applications. Only six connectors cover the entire 14 Sol.-750 kcmil range. Covers having flexible fingers that conform to conductor, fully insulating the connection. UL486B listed for 600 volts maximum 90 C service. Cover and connector are packaged together. No taping required. 600 Volt Max. 90 C

CATALOG NUMBER
KPU29A26AC KPU29A29AC KPU34A26AC KPU34A34AC KPU39A26AC KPU39A39AC

CONDUCTOR COPPER OR ALUMINUM RUN TAP


1/0 Str. - 250 kcmil 1/0 Str. - 250 kcmil 4/0 Str. - 500 kcmil 4/0 Str. - 500 kcmil 500 - 750 kcmil 500 - 750 kcmil 14 Sol. - 2/0 Str. 6 Str. - 250 kcmil 14 Sol. - 2/0 Str. 6 Str. - 500 kcmil 14 Sol. - 2/0 Str. 1/0 Str. - 750 kcmil

W
3-1/8 3-1/2 3-1/2

H
3-3/8 3-1/2 3-7/8

L
4-1/4 4-5/8 5-1/16

RECOMMENDED TIGHTENING TORQUE in-lb


375 450 600

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations. See note page A-2.

TYPE UCU-AC
RISER TAP
Parallel-groove riser tap and insulation cover for copper and aluminum. Wide range-taking assembly for apartment house and light industrial applications. Cover and connector are packaged together. Covers having insulating fingers that conform to conductors, fully insulating the connection. UL486B Listed for 600 volts max. 90 C service.

600 VOLT MAX. 90 C MAX.

CATALOG NUMBER
UCU28AC

CONDUCTOR RUN TAP


2 Str. - 4/0 Str. 10 Sol. - 2 Str.

W
2-1/4

H
1-13/16

L
2-5/8

RECOMMENDED TIGHTENING TORQUE in-lb


120

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations.

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A-36

Mechanical

BURNDY Products

TYPE BIPC
UL Listed 90 C, *600 Volt
The TYPE BIPC, Burndy Insulation Piercing Connector is ideally suited for splicing and tapping aluminum and copper conductor wire sizes: #10 AWG to 500 kcmil. The BIPC's unique insulation piercing design allows for use on hot-line applications, eliminating the need for taping.

Features and Benefits


Insulation piercing capability. Eliminates the need for conductor insulation stripping. UL486B listed, AL9CU rated. For copper and aluminum conductor combinations up to 90 *600 Volt applications. Insulation piercing design. For use on hot-line applications. Eliminates the need for taping. Easy snap-out tabs. Eases installation, protects connection from dirt and debris. Simple bolt-on connection. Eases installation.

Fig. 1

Fig. 2
MAX. VOLTAGE RATING
600V 300V 300V 300V 300V 600V

CATALOG NUMBER
BIPC1/0-2 BIPC4/0-6 BIPC4/0-1/0 BIPC350-4/0 BIPC350-350 BIPC500-4/0

CONDUCTOR RANGE RUN TAP


1/0 - 8 AWG [50 - 6 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 350 - 4/0 AWG [185 - 95 mm2] 350 - 4/0 AWG [185 - 95 mm2] 500 - 350 kcmil [240 - 185 mm2] 2 - 8 AWG [35 - 6 mm2] 1/0 - 6 AWG [50 - 16 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 4/0 - 10 AWG [95 - 6 mm2] 350 - 4/0 AWG [185 - 95 mm2] 4/0 - 4 AWG [95 - 25 mm2]

BOLT SIZE
5/16-18 5/16-18 5/16-18 3/8-16 3/8-16 3/8-16

SOCKET SIZE
1/2 1/2 1/2 9/16 9/16 9/16

FIG. NO.
1 2 2 1 2 1

DIMENSIONS H L W
2.00 [51] 2.50 [64] 2.50 [64] 3.00 [76] 3.00 [76] 3.25 [83] 1.53 [39] 2.12 [54] 2.12 [2.12] 1.59 [40] 2.62 [67] 1.59 [40] 2.56 [65] 2.00 [51] 2.06 [52] 2.50 [64] 2.75 [70] 2.62 [67]

RECOMMENDED TORQUE (N,m)


180 in. lbs. [20.3 N.m] 250 in. lbs. [28.3 N.m] 250 in. lbs. [28.3 N.m] 375 in. lbs. [42.4 N.m] 300 in. lbs. [33.9 N.m] 400 in. lbs. [45.2 N.m]

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BURNDY Products

Mechanical

A-37

SPEC-BLOK POWER DISTRIBUTION CONNECTORS


Unique, modular, made-to-order, powerdistribution assemblies accommodate any number of supply and load conductors in any number of poles. Capacity matches the conductors accommodated and SPEC-BLOK assures uniform loading. Adjacent poles are separated by easy-tohandle, wrap-around insulating covers which eliminate taping and reduce heat build-up by allowing air to flow freely around connectors. SPEC-BLOK is UL Listed for copper or aluminum conductors for 600 volts. (AL9CU) Assemblies are mounted on platforms suitable for easy installation in wireway or junction box.

Features and Benefits


Accommodate unlimited conductors. Fits wide range of applications. Eliminates need for non-UL-listed improvisation. Connector elements tin-plated. Provides high reliability, low-resistance connections. User friendly, space-saving design. Easy to install. Saves labor. 94-VO rated insulation folds into place insulating the components. Saves time and material. Allows easy installation. Connector caps removable for easy cable lay-in. Saves labor. Makes installation easier. Allows installation or straight-through conductors. Eases retrofit. Belleville washers built-in on pressure screw assemblies, except in assemblies installed with a 5/32 Allen wrench. Provides high-integrity connections. Conductors can be cut or fed straight through. Straight through installation ideal for riser applications.

Contact BURNDY or Technical Services: 1-800-451-4956, or BURNDY Customer Service: 1-800-346-4175

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A-38

Mechanical

BURNDY Products

SPEC-BLOK

Features and Benefits


The SPEC-BLOK system includes 12 connector elements A wide variety of conductor sizes can be accommodated Each element can be bolted together in parallel Provides an efficient flow of current from one element to another AL9CU rated for Copper or Aluminum conductors Dual-rated system, with UL486Bs highest temperature rating 2 Wire (series), 4 (parallel), and Multi-Tap versions available Nearly any conductor combination can be terminated Tin-plated Aluminum Alloy Construction High-strength, corrosion-resistant connector elements All SPEC-BLOKs are custom made for nearly any Power Distribution system requirement Time savings pre-assembled in our factory for immediate installation! D T

SPEC-BLOK CONNECTORS

Catalog Designation (Maximum Conductor)

Number of Conductors Accommodated

AL or CU Wire Range Under Each Cap

Dimensions

4 Conductor A

2 Conductor Q

4 Conductor

2 Conductor

Second Conductor Length Without Insulator ( if Height On First required) Max 2 4 Conductors May Be Conductors Width Conductor Conductor MUST Be 1/0-2/0 #12-2/0
2-9/16 1-1/2 2-1./8 7/8

Allen Wrench Size


5/32

( 2/0) B ( 250) C ( 350) D ( 500) E ( 750) W 600-750 3/0-750


4-7/8 2-1/4 7-1/4 2-5/8

3/0-250

#6-250
3-1/8 1-11/16 4-1/4 1-3/8 1/4 3-5/16 1-13/16 4-5/8 1-1/2

1 to 4 ( 0, 1 or 2 per cap)

1 or 2 per cap

250-350

#6-350

400-500

#6-500
4-1/16 2 5-5/8 1-3/4 3/8

Catalog Designation Number of Conductors (Maximum Conductor) Accommodated 1 to 8 (0, 1 or 2 under P (1/0) each screw) U (1/0 & 500) 2 to 9 (0, 1 or 2 under each screw plus one large conductor)

Large Groove __

Small Grooves** 6-1/0

Height On Maximum Conductors 3-1/2

Width 2

Length Without Insulator

Allen Wrench Size

1-3/4 3/0-500 6-1/0 4-1/8 2

5/32

** This range may be expanded to include #8 provided two conductors are being installed in that particular element.

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BURNDY Products

Mechanical

A-39

SPEC-BLOK
MOUNTING PLATFORMS
SPEC-BLOK Mounting Platforms are rigid steel construction with a black finish. They can be supplied for junction box mounting or wireway construction allowing trough conductors to pass underneath the assemblies.

(CPB-)

(CPT-)
L (Nominal)
6 8 10 12 16-5/8 21-1/4

CATALOG NUMBER
CPB6 CPB8 CPB10 CPB12 CPB16-5/8 CPB21-1/4

L (Overall)
7-3/4 9-3/4 11-3/4 13-3/4 18-3/8 23

W (Overall)
2-1/2 2-1/2 2-1/2 3-1/2 3-1/2 3-1/2

CATALOG NUMBER
CPT6 CPT8 CPT10 CPT12 CPT16

L
5-7/8 7-7/8 9-7/8 11-7/8 15-7/8

W
2-1/2 3-1/2 3-1/2 3-1/2 3-1/2

H
2-1/4 3 3-1/2 4 4

SPEC-BLOK catalog numbers describe exactly how the distribution block is assembled:
5DR-NDST-GQP-12 (assembly pictured) 5 DR Total number of poles in the completed assembly One D unit and one R unit, bolted in parallel, forming each phase pole (3 phase poles)

Denotes the beginning of the neutral pole (where required) DST One D unit, one S unit, and on T unit, bolted in parallel, forming the neutral pole G QP Denotes the beginning of the ground pole description (where required) One Q unit and on P unit, bolted in parallel, forming the ground pole. Size (inches) of the wireway or trough that is needed to enclose the assembly. If a junction box enclosure is used, no number is used to denote the size of the enclosure.

12

SPEC-BLOK IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS!


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A-40

Mechanical

BURNDY Products

QUESTIONNAIRE
FOR SPEC-BLOK OR ELECTRO-RAIL APPLICATIONS
What is the total capacity of the system?_____________amps How many poles in the system (3-wire, 4-wire, single phase, etc.)?_____________poles Are neutral conductors (when required) different sizes (AWG/kcmil) than the phase conductors? _________the same size __________different size Yes No Are any conductors continuous? Yes No

If yes, which ones?____________________________________ ___________________________________________________ What kind of enclosure is connection assembly being mounted into and what are inside space dimensions? Trough size _________________________________________ Box, panel, cabinet, other size___________________________ When is a quotation required? Date:______________________ When is the material required? Date:_____________________ CONDUCTOR TYPE (Cu/Al) Is there a preference for a particular BURNDY distributor? Yes No If yes, give name, location & telephone Number: Name:______________________________________________

Is a ground connection required?

What are the quantities, sizes (AWG/kcmil) and material (Al/Cu) of the incoming line conductors and outgoing load conductors?

QUANTITY LINE PER PHASE LOAD

SIZE

Address:____________________________________________ LINE PER NEUTRAL LOAD LINE PER GROUND LOAD __________________________________________________ Phone #:____________________________________________

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BURNDY Products

Mechanical

A-41

VERSI-POLE
POWER DISTRIBUTION BLOCKS
VERSI-POLE Power Distribution Blocks are designed to provide modular solutions to power distribution applications. Each connector element is made from a high conductivity aluminum alloy which is insulated with a high strength polymer housing. One, two, and three pole versions available. Add a pole (snap-together) blocks are also available for wire sizes up to 500 kcmil. For use with Cu or Al. 600 V, AL9CU rated.

Features and Benefits


Add a pole feature available. Provides capability to create as many poles as required. Up to 30 tap conductors accommodated. Ideal for current distribution to multiple locations. Single or dual run connections. Allows user to minimize the number of connectors needed to do the job. Suitable for use with aluminum or copper conductors. Provides maximum versatility. 600 V, AL9CU rated.* Meets or exceeds industry standard requirements. Dead-front covers available Provides user protection one cover per pole.
* BDB-430-500-1 not UL recognized or CSA certified

VERSI-POLE SNAPTOGETHER BLOCKS


CATALOG NUMBER
BDA-112-350

CONNECTOR RUN TAP

RUN WIRE RANGE AL9CU


AWG 6 - 350 kcmil

TAP WIRE RANGE AL9CU


AWG 14 - 4

AMPERE RATING PER POLE


350

NUMBER OF POLES
ADDER

BDA-16-350

AWG 6 - 350 kcmil

AWG 14 - 2/0

350

ADDER

BDA-16-500

AWG 4 - 500 kcmil

AWG 4 - 2/0

430

ADDER

BDA-26-350

AWG 6 - 350 kcmil

AWG 14 - 2/0

700

ADDER

BDA-212-500

AWG 4 - 500 kcmil

AWG 14 - 4

860

ADDER

BDA-26-500

AWG 4 - 500 kcmil

AWG 14 - 2/0

860

ADDER

BDA-24-500

AWG 4 - 500 kcmil

AWG 6 - 4/0

860

ADDER

BDA-11-500

AWG 4 - 500 kcmil AWG 4 - 500 kcmil

430

ADDER

BDA-22-350

AWG 6 - 350 kcmil AWG 6 - 350 kcmil

700

ADDER

BDA-22-500
NOTES: 1. Order Optional BDB COVER1 per pole if desired. 2. Snap-together blocks can also be assembled to 1, 2, 3 pole blocks to create multi-pole distribution blocks.

AWG 4 - 500 kcmil AWG 4 - 500 kcmil

860

ADDER

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A-42

Mechanical

BURNDY Products

VERSI-POLE
VERSI-POLE 1, 2, 3 POLE DISTRIBUTION BLOCKS

CATALOG NUMBER
BDB-16-2/0-1 BDB-16-2/0-2 BDB-16-2/0-3 BDB-26-2/0-1 BDB-26-2/0-2 BDB-26-2/0-3 BDB-112-350-1 BDB-112-350-2 BDB-112-350-3 BDB-16-350-1 BDB-16-350-2 BDB-16-350-3 BDB-14-500-1 BDB-14-500-2 BDB-14-500-3 BDB-16-500-1 BDB-16-500-2 BDB-16-500-3 BDB-162-500-1 BDB-162-500-2 BDB-162-500-3 BDB-26-350-1 BDB-26-350-2 BDB-26-350-3 BDB-212-500-1 BDB-212-500-2 BDB-212-500-3 BDB-26-500-1 BDB-26-500-2 BDB-26-500-3 BDB-24-500-1 BDB-24-500-2 BDB-24-500-3

CONNECTOR RUN TAP

RUN WIRE RANGE AL9CU


AWG 12 - 2/0

TAP WIRE RANGE AL9CU


AWG 14 - 4

AMPERE RATING PER POLE


195

NUMBER OF POLES
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

OPTIONAL COVER ORDER 1 PER POLE


BDBCOVER2

AWG 14 - 2/0

AWG 14 - 2

390

BDBCOVER2

AWG 6 - 350 kcmil

AWG 14 - 4

350

BDBCOVER1

AWG 6 - 350 kcmil

AWG 14 - 2/0

350

BDBCOVER1

AWG 4 - 500 kcmil

AWG 14 - 2/0

430

BDBCOVER2

AWG 4 - 500 kcmil

AWG 14 - 2/0

430

BDBCOVER1

AWG 4 - 500 kcmil

AWG 14 - 2

430

BDBCOVER2

AWG 6 - 350 kcmil

AWG 14 - 2/0

700

BDBCOVER1

AWG 4 - 500 kcmil

AWG 14 - 4

860

BDBCOVER1

AWG 4 - 500 kcmil

AWG 14 - 2/0

860

BDBCOVER1

AWG 4 - 500 kcmil

AWG 6 - 4/0

860

BDBCOVER1

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BURNDY Products

Mechanical

A-43

VERSI-POLE
VERSI-POLE 1, 2, 3 SPLICE/REDUCER BLOCKS
CATALOG NUMBER
BDB-11-2/0-1 BDB-11-2/0-2 BDB-11-2/0-3 BDB-11-350-1 BDB-11-350-2 BDB-11-350-3 BDB-11-500-1 BDB-11-500-2 BDB-11-500-3 BDB-22-2/0-1 BDB-22-2/0-2 BDB-22-2/0-3 BDB-22-350-1 BDB-22-350-2 BDB-22-350-3 BDB-22-500-1 BDB-22-500-2 BDB-22-500-3

CONNECTOR RUN TAP

RUN WIRE RANGE AL9CU


AWG 14 - 2/0

TAP WIRE RANGE AL9CU


AWG 14 - 2/0

AMPERE RATING PER POLE


195

NUMBER OF POLES
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

OPTIONAL COVER ORDER 1 PER POLE


BDBCOVER2

AWG 6 - 350 kcmil

AWG 6 - 350 kcmil

350

BDBCOVER2

AWG 6 - 500 kcmil

AWG 6 - 500 kcmil

430

BDBCOVER1

AWG 14 - 2/0

AWG 14 - 2/0

390

BDBCOVER2

AWG 6 - 350 kcmil

AWG 6 - 350 kcmil

700

BDBCOVER1

AWG 4 - 500 kcmil

AWG 4 - 500 kcmil

860

BDBCOVER1

SNAP TOGETHER SPLICE/REDUCER BLOCKS


CATALOG NUMBER
BDC-14-2/0-1

CONNECTOR RUN TAP

RUN WIRE RANGE AL9CU


AWG 14 - 2/0

TAP WIRE RANGE AL9CU


AWG 14 - 4

AMPERE RATING PER POLE


195

NUMBER OF POLES
1

OPTIONAL COVER ORDER 1 PER POLE


BDBCOVER3

BDA-14-2/0-1

AWG 14 - 2/0

AWG 14 - 4

195

ADDER

BDBCOVER3

BDC-11-2/0-1

AWG 14 - 2/0

AWG 14 - 2/0

195

BDBCOVER3

BDA-11-2/0-1

AWG 14 - 2/0

AWG 14 - 2/0

195

ADDER

BDBCOVER3

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A-44

Mechanical

BURNDY Products

VERSI-POLE
(Continued) VERSI-POLE 1, 2, 3 SPLICE/REDUCER BLOCKS
These tables and illustrations refer to VERSIPOLE Power Distribution Blocks listed on pages A-48 through A-50.

THE FIGURE TO THE LOWER RIGHT IS APPLICABLE TO THE FOLLOWING:


Catalog Number BDA-11-500 BDA-112-350 BDA-16-350 BDA-16-500 BDA-212-500 BDA-22-350 BDA-22-500 BDA-24-500 BDA-26-350 BDA-26-500 BDB-11-500-1 BDB-11-500-2 BDB-11-500-3 BDB-112-350-1 BDB-112-350-2 BDB-112-350-3 BDB-16-350-1 BDB-16-350-2 BDB-16-350-3 BDB-16-500-1 BDB-16-500-2 Number of Poles 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 (adder) 1 2 3 1 2 3 1 2 3 1 2 Catalog Number BDB-16-500-3 BDB-212-500-1 BDB-212-500-2 BDB-212-500-3 BDB-22-350-1 BDB-22-350-2 BDB-22-350-3 BDB-22-500-1 BDB-22-500-2 BDB-22-500-3 BDB-24-500-1 BDB-24-500-2 BDB-24-500-3 BDB-26-350-1 BDB-26-350-2 BDB-26-350-3 BDB-26-500-1 BDB-26-500-2 BDB-26-500-3 BDB-430-500-1 Number of Poles 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1

NO. OF POLES
Adder 1 2 3 N

DIMENSIONS A INCHES
2.50 2.81 5.31 7.81 (2.50 X N) + .31

Example for 10 poles: A = (2.50 X 10) + .31 = 25

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BURNDY Products

Mechanical

A-45

VERSI-POLE
(Continued) VERSI-POLE 1, 2, 3 SPLICE/REDUCER BLOCKS
These tables and illustrations refer to VERSIPOLE Power Distribution Blocks listed on pages A-41 through A-55. THE FIGURE TO THE RIGHT IS APPLICABLE TO THE FOLLOWING:
Catalog Number BDB-11-2/0-1 BDB-11-2/0-2 BDB-11-2/0-3 BDB-11-350-1 BDB-11-350-2 BDB-11-350-3 BDB-14-500-1 BDB-14-500-2 BDB-14-500-3 BDB-16-2/0-1 BDB-16-2/0-2 BDB-16-2/0-3 BDB-162-500-1 BDB-162-500-2 BDB-162-500-3 BDB-22-2/0-1 BDB-22-2/0-2 BDB-22-2/0-3 BDB-26-2/0-1 BDB-26-2/0-2 BDB-26-2/0-3 Number of Poles 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

NO. OF POLES
Adder 1 2 3 N

DIMENSIONS A INCHES
1.64 1.94 3.57 5.20 (1.64 X N) + .30

Example for 10 poles: A = (1.64 X 10) + .30 = 16.20

APPLICABLE VERSI-POLETM ITEMS Catalog Number BDA-14-2/0-1 BDC-14-2/0-1 BDA-11-2/0-1 BDC-11-2/0-1 Number of Poles 1 (adder) 1 1 (adder) 1

NO. OF POLES
Adder 1 2 3 N

DIMENSIONS A INCHES
.81 1.08 1.89 2.70 (.81 X N) + .27

Example for 10 poles: A = (.81 X 10) + .27 = 8.37

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A-46

Mechanical

BURNDY Products

BURNDY UNITAP
CLEAR INSULATED MULTIPLE TAP CONNECTORS
Tap connections and in-line splice/reduc tions are made quickly and easily with the UNITAP line of connectors. UL486B Listed. Dual-rated AL9CU for any stranded copper or stranded aluminum applications. 600 Volt, 90 C.

Features and Benefits


Clear Plastisol covered AL6061-T6 aluminum body. Saves time, lowers installation costs, eliminates taping. Clear Plastisol. Allows visual confirmation that conductor is properly inserted. Oxide inhibitor pre-installed. Inhibits moisture and contaminants from entering the contact area. Range-taking. Reduces number of connectors carried in inventory.

2 PORT 1 or 2 Sided Entry


Catalog Number
BIT4 BITO4 BIT2/0 BITO2/0 BIT250 BITO250 BIT350 BITO350 BIT600 BITO600 BIT750* BITO750*
* Not UL Listed

# of Ports
2 2 2 2 2 2 2 2 2 2 2 2

Wire Range (AWG/kcmil)


#14 - #4 #14 - #4 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #2 - 750 #2 - 750

L
1.16 1.16 1.52 1.52 2.03 2.03 2.22 2.22 2.72 2.72 2.87 2.87

W
1.16 1.50 1.40 1.56 2.07 2.64 2.32 3.00 2.38 3.00 2.70 3.38

H
1.25 1.25 1.38 1.38 2.13 2.13 2.50 2.50 2.75 2.75 3.00 3.00

Hex Key
1/8 1/8 3/16 3/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8

Fig. No.
1 2 1 2 1 2 1 2 1 2 1 2

Fig. 1

Fig. 2

IN-LINE SPLICER/REDUCER
Catalog Number
BISR2 BISR1/0 BISR250 BISR350 BISR500

Wire Range (AWG/kcmil)


#14 - 2 #14 - 1/0 #10 - 250 #10 - 350 #6 - 500

L
2.38 2.91 4.01 4.63 5.00

W
0.75 0.91 1.19 1.34 1.62

H
1.22 1.38 2.10 2.35 2.62

Hex Key
5/32 3/16 5/16 5/16 3/8

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BURNDY Products

Mechanical

A-47

BURNDY UNITAP

MULTI-PORT Single-Sided Entry


Catalog Number
BIBS4-3 BIBS4-4 BIBS4-5 BIBS4-6 BIBS4-8 BIBS2/0-3 BIBS2/0-4 BIBS2/0-5 BIBS2/0-6 BIBS2/0-8 BIBS2/0-10 BIBS2/0-12 BIBS2/0-14 BIBS250-3 BIBS250-4 BIBS250-5 BIBS250-6 BIBS250-8 BIBS250-10 BIBS250-12 BIBS250-14 BIBS350-3

# of Wire Range Ports (AWG/kcmil)


3 4 5 6 8 3 4 5 6 8 10 12 14 3 4 5 6 8 10 12 14 3 #14 - 4 #14 - 4 #14 - 4 #14 - 4 #14 - 4 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 350

L
1.59 2.03 2.47 2.91 3.78 2.19 2.86 3.53 4.20 5.55 6.89 8.24 9.58 2.97 3.91 4.84 5.78 7.66 9.53 11.41 13.29 3.13

W
1.25 1.25 1.25 1.25 1.25 1.31 1.31 1.31 1.31 1.31 1.31 1.31 1.31 2.07 2.07 2.07 2..07 2.07 2.07 2.07 2.07 2.32

H
1.25 1.25 1.25 1.25 1.25 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.50

Hex Key
1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16

Catalog Number
BIBS350-4 BIBS350-5 BIBS350-6 BIBS350-8 BIBS350-10 BIBS350-12 BIBS350-14 BIBS600-3 BIBS600-4 BIBS600-5 BIBS600-6 BIBS600-8 BIBS600-10 BIBS600-12 BIBS600-14 BIBS750-3* BIBS750-4* BIBS750-6* BIBS750-8* BIBS750-10* BIBS750-12* BIBS750-14*
* Not UL Listed

# of Wire Range Ports (AWG/kcmil)


4 5 6 8 10 12 14 3 4 5 6 8 10 12 14 3 4 6 8 10 12 14 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750

L
4.04 4.95 5.86 7.68 9.50 11.32 13.14 4.00 5.28 6.56 7.84 10.41 12.97 15.53 18.09 4.25 5.63 8.37 11.13 13.87 16.63 19.37

W
2.32 2.32 2.32 2.32 2.32 2.32 2.32 2.38 2.38 2.38 2.38 2.38 2.38 2.38 2.38 2.70 2.70 2.70 2.70 2.70 2.70 2.70

H
2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 3.00 3.00 3.00 3.00 3.00 3.00 3.00

Hex Key
5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

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A-48

Mechanical

BURNDY Products

BURNDY UNITAP

MULTI-PORT Double-Sided Entry


Catalog Number
BIBD4-2 BIBD4-3 BIBD4-4 BIBD4-5 BIBD4-6 BIBD4-8 BIBD2/0-2 BIBD2/0-3 BIBD2/0-4 BIBD2/0-5 BIBD2/0-6 BIBD2/0-8 BIBD2/0-10 BIBD2/0-12 BIBD2/0-14 BIBD250-2 BIBD250-3 BIBD250-4 BIBD250-5 BIBD250-6 BIBD250-8 BIBD250-10 BIBD250-12 BIBD250-14 BIBD350-2

# of Wire Range Ports (AWG/kcmil)


2 3 4 5 6 8 2 3 4 5 6 8 10 12 14 2 3 4 5 6 8 10 12 14 2 #14 - #4 #14 - #4 #14 - #4 #14 - #4 #14 - #4 #14 - #4 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 350

L
1.16 1.59 2.03 2.47 2.91 3.78 1.52 2.19 2.86 3.53 4.20 5.55 6.89 8.24 9.58 2.03 2.97 3.91 4.84 5.78 7.66 9.53 11.41 13.29 2.22

W
1.50 1.50 1.50 1.50 1.50 1.50 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 2.64 2.64 2.64 2.64 2.64 2.64 2.64 2.64 2.64 3.00

H
1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.50

Hex Key
1/8 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16

Catalog Number
BIBD350-3 BIBD350-4 BIBD350-5 BIBD350-6 BIBD350-8 BIBD350-10 BIBD350-12 BIBD350-14 BIBD600-2 BIBD600-3 BIBD600-4 BIBD600-5 BIBD600-6 BIBD600-8 BIBD600-10 BIBD600-12 BIBD600-14 BIBD750-2* BIBD750-3* BIBD750-4* BIBD750-6* BIBD750-8* BIBD750-10* BIBD750-12* BIBD750-14*

# of Wire Range Ports (AWG/kcmil)


3 4 5 6 8 10 12 14 2 3 4 5 6 8 10 12 14 2 3 4 6 8 10 12 14 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750 #2 - 750

L
3.13 4.04 4.95 5.86 7.68 9.50 11.32 13.14 2.56 3.77 4.97 6.17 7.37 9.78 12.97 15.53 18.09 2.87 4.25 5.63 8.37 11.13 13.87 16.63 19.37

W
3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.38 3.38 3.38 3.38 3.38 3.38 3.38 3.38

H
2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00

Hex Key
5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

NOTE: Only 1 conductor per port allowed. * Not UL Listed

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BURNDY Products

Mechanical

A-49

BURNDY UNITAP
CLEAR INSULATED MULTIPLE TAP CONNECTORS MOUNTING VERSION TYPE BIBS-MT, BIBD-MT
The BIBS-MT and BIBD-MT series UNITAP offer the same multi-port capabilities as the standard UNITAP connectors except these -MT types are provided with two isolated mounting holes at both ends of the connector for direct mounting to a trough, gutter or wireway. They will accommodate up to standard 1/4 hardware.

Fig. 1

Fig. 2

MULTI-PORT Single-Sided Entry


Catalog Number BIBS2/04MT BIBS2/06MT BIBS2/08MT BIBS2/010MT BIBS2/012MT BIBS2504MT BIBS2506MT BIBS2508MT BIBS25010MT BIBS25012MT BIBS3504MT BIBS3506MT BIBS3508MT BIBS35010MT BIBS35012MT BIBS6004MT BIBS6006MT BIBS6008MT BIBS60010MT BIBS60012MT # of Fig # Ports 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 Wire Range (AWG/Kcmil) #14-2/0 #14-2/0 #14-2/0 #14-2/0 #14-2/0 #10-250 #10-250 #10-250 #10-250 #10-250 #10-350 #10-350 #10-350 #10-350 #10-350 #4-600 #4-600 #4-600 #4-600 #4-600 L 3.95 5.29 6.64 7.98 9.33 5.53 7.40 9.28 11.16 13.03 5.61 7.43 9.25 11.07 12.89 7.59 10.16 12.72 15.28 17.84 W 1.31 1.31 1.31 1.31 1.31 2.07 2.07 2.07 2.07 2.07 2.32 2.32 2.32 2.32 2.32 2.38 2.38 2.38 2.38 2.38 H 1.38 1.38 1.38 1.38 1.38 2.13 2.13 2.13 2.13 2.13 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 Hex Key 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8

MULTI-PORT Double-Sided Entry


Catalog Number BIBD2/04MT BIBD2/06MT BIBD2/08MT BIBD2/010MT BIBD2/012MT BIBD2504MT BIBD2506MT BIBD2508MT BIBD25010MT BIBD25012MT BIBD3504MT BIBD3506MT BIBD3508MT BIBD35010MT BIBD35012MT BIBD6004MT BIBD6006MT BIBD6008MT BIBD60010MT BIBD60012MT # of Fig # Ports 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 4 6 8 10 12 Wire Range (AWG/Kcmil) #14-2/0 #14-2/0 #14-2/0 #14-2/0 #14-2/0 #10-250 #10-250 #10-250 #10-250 #10-250 #10-350 #10-350 #10-350 #10-350 #10-350 #4-600 #4-600 #4-600 #4-600 #4-600 L 3.95 5.29 6.64 7.98 9.33 5.53 7.40 9.28 11.16 13.03 5.61 7.43 9.25 11.07 12.89 7.59 10.16 12.72 15.28 17.84 W 1.56 1.56 1.56 1.56 1.56 2.64 2.64 2.64 2.64 2.64 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 H 1.38 1.38 1.38 1.38 1.38 2.13 2.13 2.13 2.13 2.13 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 Hex Key 3/16 3/16 3/16 3/16 3/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 3/8

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A-50

Mechanical

BURNDY Products

BURNDY UNITAP THE MOLE


For Direct Burial 600V, 90C
Designed specifically for direct burial applications, the MOLE inline splice/reducer is made with a specialized plastisol material that forms a rugged weathertight connection.

Features and Benefits


UL486D Listed for direct burial. AL9CU Dual-rated for copper and aluminum applications. 600V 90C. Plastisol covered AL6061-T6 aluminum body saves time by eliminating the need for heat shrink. Oxide inhibitor pre-installed preventing moisture and contaminants from entering contact area. Range-taking capability reduces the number of connectors carried in inventory.

Catalog Number
BISR4-DB BISR1-DB BISR3/0-DB BISR250-DB

Number of Ports
2 2 2 2

Wire Range (AWG/kcmil)


#6 - 4 AWG #2 - 1 AWG 1/0 - 3/0 AWG 4/0 - 250 kcmil

Dimensions (Inches) L W H
4.30 6.30 6.25 6.70 0.80 0.93 0.99 1.18 1.28 1.59 1.84 2.03

Hex Key (Torque) (In.-lbs.)


1/8 (50) 5/32 (130) 3/16 (220) 5/16 (360)

Wire Strip Length


7/8 1-3/32 1-3/32 1-5/16

BISR-DB = BURNDY Inline Splice/Reducer Direct Burial

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BURNDY Products

Mechanical

A-51

UV RATED BLACK UNITAP


600V, 90C

Features and Benefits


UV Rated Plastisol covered AL6061-T6 aluminum body saves time by eliminating the need for taping. Oxide inhibitor pre-installed inhibits moisture and contaminants from entering the contact area. Range-taking capability reduces the number of connectors carried in inventory. UL486B Listed, AL9CU, 600V 90C

Catalog Number
1PL42 1PLO42 1PL2/02 1PLO2/02 1PL2502 1PLO2502 1PL3502 1PL6002 1PLO6002 1PBS2 1PBS1/0 1PBS250 1PBS350 1PBS500 1PL43 1PL44 1PL2/03 1PL2503 1PLD43 1PLD44 1PLD2/02 1PLD2/03 1PLD2/04 1PLD2/06 1PLD2502 1PLD2503 1PLD2504 1PLD2506 1PLD3502 1PLD3503 1PLD3504 1PLD3506 1PLD3508 1PLD6002 1PLD6003 1PLD6004 1PLD6005 1PLD6006 1PLD6008
1PL = 2 Port Single Sided Entry 1PLO = 2 Port Offset Entry 1PBS = In-line Splice/Reducer

Number of Ports
2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 3 3 3 4 2 3 4 6 2 3 4 6 2 3 4 6 8 2 3 4 5 6 8

Wire Range (AWG/kcmil)


#14 - 4 #14 - 4 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 350 #4 - 600 #4 - 600 #14 - 2 #14 - 1/0 #10 - 250 #10 - 350 #6 - 500 #14 - 4 #14 - 4 #14 - 2/0 #10 - 250 #14 - 4 #14 - 4 #14 - 2/0 #14 - 2/0 #14 - 2/0 #14 - 2/0 #10 - 250 #10 - 250 #10 - 250 #10 - 250 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #10 - 350 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600 #4 - 600

L
1.16 1.16 1.52 1.52 2.03 2.03 2.22 2.72 2.72 2.38 2.91 4.01 4.63 5.00 1.59 2.03 2.19 2.97 1.59 2.03 1.52 2.19 2.86 4.20 2.03 2.97 3.91 5.78 2.22 3.13 4.04 5.86 7.68 2.56 3.77 4.97 6.17 7.37 9.78

Dimensions (Inches) W
1.16 1.50 1.40 1.56 2.07 2.64 2.32 2.38 3.00 0.75 0.91 1.19 1.34 1.62 1.25 1.25 1.31 2.07 1.50 1.50 1.56 1.56 1.56 1.56 2.64 2.64 2.64 2.64 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00

H
1.25 1.25 1.38 1.38 2.13 2.13 2.50 2.75 2.75 1.22 1.38 2.10 2.35 2.62 1.25 1.25 1.38 2.13 1.25 1.25 1.25 1.25 1.25 1.25 2.13 2.13 2.13 2.13 2.50 2.50 2.50 2.50 2.50 2.75 2.75 2.75 2.75 2.75 2.75

Hex Key (Torque) (In.-lbs.)


1/8 (45) 1/8 (45) 3/16 (120) 3/16 (120) 5/16 (275) 5/16 (275) 5/16 (275) 3/8 (375) 3/8 (375) 5/32 (45) 3/16 (120) 5/16 (120) 5/16 (275) 3/8 (375) 1/8 (45) 1/8 (45) 3/16 (120) 5/16 (275) 1/8 (45) 1/8 (45) 3/16 (120) 3/16 (120) 3/16 (120) 3/16 (120) 5/16 (275) 5/16 (275) 5/16 (275) 5/16 (275) 5/16 (375) 5/16 (375) 5/16 (375) 5/16 (375) 5/16 (375) 3/8 (375) 3/8 (375) 3/8 (375) 3/8 (375) 3/8 (375) 3/8 (375)

1PL = Multi-Port Single Sided Entry 1PLD = Multi-Port Double Sided Entry

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BURNDY Products

Small Terminals
B-1

SMALL TERMINALS TABLE OF CONTENTS


General Information . . . . . . . . . . . . B-2, B-3 MIL. SPEC. Equivalent Tables . . . . . . . . B-4 Types T & YAD . . . . . . . . . . . . . . . . . . . . B-5 Types TP & BA . . . . . . . . . . . . . . . . . . . B-6 Types TN & YAES . . . . . . . . . . . . . B-7, B-8 Type YAE-G BOX . . . . . . . . . . . . . . . . . B-9 Types YAE-N BOX & YAE-N . . . . . . . B-10 Type YAES-K . . . . . . . . . . . . . . . B-11, B-12 Types YAV BOX & YAV . . . . . . . B-13, B-14 Types YAV-L BOX & YAV-L . . . . B-15, B-16 Types YAV-H BOX & YAV-H . . . . . . . . B-17 Type YBM . . . . . . . . . . . . . . . . . . . . . . B-18 Types YAEV & YAEV-L . . . . . . . B-19, B-20 Type YAEV-H . . . . . . . . . . . . . . . B-21, B-22 Types YAV-R & YAV-RS . . . . . . . . . . . . B-23 Type YAEV-RS . . . . . . . . . . . . . . . . . . . B-24 Type YAEV-RH . . . . . . . . . . . . . . . . . . . B-25 Types T-F & YAD-F . . . . . . . . . . . . . . . B-26 Types YAV-T-F BOX & YAV-T-F . . . . . . B-27 Types YAV-H-F BOX, YAV-H-F & YAV-Z . . . . . . . . . . . . . . . . . . . . . . B-28 Types TN-F & YAES-F . . . . . . . . . . . . . B-29 Types YAE-N-F BOX & YAE-N-F . . . . B-30 Types TP-F & BA-EF . . . . . . . . . . . . . . B-31 Types YAE-Z BOX & YAE-Z . . . . . . . . B-32 Types TP-Z & BA-EZ . . . . . . . . . . . . . . B-33 Types TP-LF & BA-EL . . . . . . . . . . . . . B-34 Type Q-F . . . . . . . . . . . . . . . . . . . . . . . B-35 Type QP-F . . . . . . . . . . . . . . . . . . . . . . B-35 Type QN-F . . . . . . . . . . . . . . . . . . . . . . B-36 Type QM. . . . . . . . . . . . . . . . . . . . . . . . B-36 Type QP-M. . . . . . . . . . . . . . . . . . . . . . B-37 Type QN-M . . . . . . . . . . . . . . . . . . . . . B-37 Types PGP & PGN . . . . . . . . . . . . . . . . B-38 Types FQN-F & FQN-M. . . . . . . . . . . . B-39 Type FL . . . . . . . . . . . . . . . . . . . . . . . . B-40 Uninsulated Splices . . . . . . . . . . . . . . . B-41 Types YSV, YSV-H & YSV-L . . . . . . . . B-41 Type YSV-L . . . . . . . . . . . . . . . . . . . . . B-42 Type YSM. . . . . . . . . . . . . . . . . . . . . . . B-43 Type YSCM . . . . . . . . . . . . . . . . . . . . . B-44 Types YSES-K . . . . . . . . . . . . . . . . . . . B-45 Types SP & BS. . . . . . . . . . . . . . . . . . . B-46 Insulated Splices . . . . . . . . . . . . . . . . . B-47 Types SN, YSE-HN . . . . . . . . . . . . . . . B-47 Types SNM, YSE BOX, YSES, YSE-H BOX, YSE & YSE-H . . . . . . B-48 Types YSV & YRV-L. . . . . . . . . . . . . . . B-49 Types YQE & RK . . . . . . . . . . . . . . . . . B-50

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-2

BURNDY Products

Performance
The terminals and splices in this catalog are approved, per MIL-T-7928 and/or UL 486, where indicated. Table 1 shows the performance requirements for terminals used in military and commercial equipment. The voltage drops listed are maximum allowable values taken at currents well above rated current for the wires. Tensile values assure that the wires will not become separated from the terminals under reasonably expected stresses. UL tensile values are chosen to reflect the severest expected duty. MIL Specification tensile values apply only to crimp terminations and reflect minimum values that are obtained in good crimp joints. Actual performance of Burndy terminals exceeds the requirements of Table 1. Typical values are shown in Figs. 1-5. For High Temperature application BURNDY YAV series with nickel plating "NK" suffix provide for continuous operation to 650 F and 750 F intermittent service.

Table 1
PERFORMANCE REQUIREMENTS - TERMINALS FOR COPPER WIRE PER MIL-T-7928 PER UL 486
MAX. VOLTAGE DROP (Mv). MIN. TENSILE STRENGTH (Lbs.) MIN. TENSILE STRENGTH (Lbs.) TEST CURRENT FOR MAX. 50C RISE (Amps)

WIRE SIZE

TEST CURRENT (Amps)

26 24 22 20 18 16 14 12 10 8 6 4 2 1 0 00 000 0000

3 4.5 9 11 16 22 32 41 55 73 101 135 181 211 245 283 320 380

8 8 7 6 5 7 6 5 5 5 5 5 5 5 5 5 5 5

7 10 15 19 38 50 70 110 150 225 300 400 550 650 700 750 825 875

8 13 20 30 50 70 80 90 100 140 180 200 250 300 350 450

15 20 30 50 65 85 115 130 150 175 200 230

Fig 1. Tensile strength of YAD HYLUG after axial rotation stresses.

Fig 2. Tensile strength of BA VINYLUG after axial rotation stresses.

TENSILE STRENGTH IN POUNDS

COMMERCIAL WIRE SIZE

TENSILE STRENGTH IN POUNDS COMMERCIAL WIRE SIZE


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BURNDY Products

Small Terminals
B-3

GENERAL INFORMATION
(Continued)

Fig 3. Tensile strength of YAES INSULUG after vibration.

Fig 5. Voltage drops of YAES at currents per Table 1 after vibration.

TENSILE STRENGTH IN POUNDS

AN WIRE SIZE

VOLTAGE DROP mV

AN WIRE SIZE

Fig 4. Temperature rise of BA VINYLUG at currents per Table 1. DEGREES CENTIGRADE TERMINAL SIZE COMMERCIAL WIRE SIZE
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-4

BURNDY Products

EQUIVALENT TABLES
MILITARY SPECIFICATIONS Terminals
BURNDY Equivalents to MS25036 in accordance with Specification MIL-T-7928 (ASG) MS25036 Catalog Dash No. Number
101 102 103 104 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 YAES18-N1 YAE18-G43 YAES18-N2 YAE18-N21 YAES18-N3 YAE18N YAES18-N4 YAE18-N3 YAES14-N6 YAE14-N43 YAES14-N7 YAE14-N43 YAES14-N8 YAE14N YAES14-N9 YAE14-N3 YAE14-N4 YAES10-N11 YAE10-N5 YAES10-N12 YAE10N YAES10-N13 YAE10-N2 YAE10-N4 YAEV8C-L YAEV8C-L1 YAEV8C-L2 YAEV8C-L3 YAEV6C-L1M YAEV6C-LM YAEV6C-L4M YAEV6C-L2M YAEV4C-L

Terminals
BURNDY Equivalents to MS20659 in accordance with Specification MIL-T-7928 (ASG) Class Class Cage 1 2 Code
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8

Class Class 1 2
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Cage Code
1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8

MS25036 Dash No.


124 125 126 127 128 129 130 131 132 133 134 135 136 137 143 144 145 146 147 148 149 150 152 153 154

Catalog Number
YAEV4C-L4 YAEV4C-L2 YAEV2C-L1 YAEV2C-L YAEV2C-L4 YAEV1C-L1 YAEV1C-L YAEV1C-L3 YAEV25-L1 YAEV25-L YAEV25-L3 YAEV26-L2 YAEV26-L YAEV26-L3 YAE22-G18 YAE22-G16 YAE22-G13 YAE22-G14 YAE22-G15 YAES18-N48 YAE18-N17 YAES18-N49 YAE18N1 YAES18-N50 YAE18-N2 YAES14-N52 YAES14-N53 YAE14-N1 YAES14-N54 YAE14-N2 YAES10-N56 YAE10-N11 YAES10-N57 YAE10-N3

MS20659 Dash No.


105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 128 129 130 131 132 133

Catalog Number
YAV10 YAV10-T2 YAV8C-L YAV8C-L2 YAV6C-L YAV6C-L2 YAV4C-L YAV4C-L2 YAV2C-L1 YAV2C-L YAV1C-L1 YAV1C-L1 YAV25-L1 YAV25-L YAV26-L2 YAV26-L YAV27-L YAV27-L1 YAV28-L YAV28-L12 YAV10-T4 YAV8C-L3 YAV6C-L1 YAV6C-L4 YAV4C-L4 YAV2C-L4

Class Class 1 2
X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Cage Code
1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8

MS20659 Dash No.


134 135 136 137 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 165

Catalog Number
YAV1C-L3 YAV25-L3 YAV26-L3 YAV28-L54 YAV8C-L14 YAV8C-L1 YAV8C-L4 YAV6C-L10 YAV4C-L3 YAV4C-L5 YAV2C-L3 YAV2C-L2 YAV2C-L11 YAV1C-L2 YAV1C-L4 YAV25-L2 YAV25-L16 YAV26-L1 YAV26-L16 YAV27-L20 YAV27-L18 YAV28-L56 YAV28-L60 YAV28-L13 YAV28-L14 YAV10-T7

Class 1
X X X X X X X X X X X X X X X X X X X X X X X X X X

Class 2

Cage Code
1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8 1NJK8

X X X

X X X X X X

X X X X X X X X X

156 157

X X

1NJK8 1NJK8

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BURNDY Products

Small Terminals
B-5

TYPES T AND YAD


HYLUG UNINSULATED COMPRESSION TERMINAL, RING TONGUE
The Type T uninsulated terminals are constructed of pure electrolytic copper. Designed with a long brazed seam barrel, standard neck, deep V groove inner serrations and electro-tin plated. The terminals are ideal for control wiring and other standard duty applications. The ring tongue provides a secure termination under the screw head that cannot be removed without the complete removal of the screw. Two or more terminals can easily be stacked on a common stud.

DEEP V GROOVE SERRATIONS ELECTRO-TIN PLATED

LONG BRAZED SEAM BARREL

WIRE CRIMP WIRE RANGE RING TONGUE

Features and Benefits


Constructed of pure electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Long brazed seam barrel and deep V groove inner serrations. Provides optimum conductivity reliability and holding power after crimping. Electro-tin plated. Provides durable long-lasting corrosion resistance. Wire range is clearly marked on terminal. Provides easy identification. Inspection hole. Provides an easy visual check of wire insertion. Long neck terminal. Permits easy bending and stacking of several terminals on a common stud.

Catalog Number
T18-4 T18-6 T18-8 T18-10 T18-14 T18-516 T18-38 T14-4 T14-6 T14-8 T14-10 T14-14 T14-516 T14-38 T10-6 T10-8 T10-10 T10-14 T10-516 T10-38

Wire Range

Stud Size
3, 4 4-6 6-8 8-10 1/4 5/16 3/8 3, 4 4-6 6-8 8-10 1/4 5/16 3/8 4-6 6-8 8-10 1/4 5/16 3/8

C
.25 .25 .31 .31 .45 .45 .53 .25 .25 .31 .31 .45 .45 .53 .37 .37 .37 .46 .53 .58

Dimensions L Y Max. Max.


.65 .65 .77 .77 .96 .96 1.05 .67 .67 .77 .77 .96 .96 1.05 .83 .83 .83 .97 1.02 1.08 .53 .53 .61 .61 .73 .73 .78 .55 .55 .61 .61 .73 .73 .78 .64 .64 .64 .74 .76 .79

Z Min.
.24 .24 .33 .33 .44 .44 .49 .26 .26 .33 .33 .44 .44 .49 .29 .29 .29 .39 .41 .44

Bulk Catalog Number*


YAD18-4 YAD18-6 YAD18-8 YAD18-10 YAD18-14 YAD18-516 YAD18-38 YAD14-4 YAD14-6 YAD14-8 YAD14-10 YD14-14 YAD14-516 YAD14-38 YAD10-6 YAD10-8 YAD10-10 YAD10-14 YAD10-516 YAD10-38

Installation Tooling
Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20

Tape Mounted Catalog Number 2000/Reel


YAD18-4M YAD18-6M YAD18-8M YAD18-10M YAD18-14M YAD14-4M YAD14-6M YAD14-8M YAD14-10M YAD14-14M YAD14-38M YAD10-8M *YAD10-14M *YAD10-516M *YAD10-38M

Installation Tooling
TFM with DFM6D1 Die

Wire Strip Length

22-18

9/32

20-14

TFM with DFM5D1 Die

9/32

12-10*

TFM with DFM4D1 Die

11/32

* NOTE: UL Listed for 14-10 when installed with MR8G98 and Y8MRB-1 tools only. 1000 pcs/reel.

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Small Terminals
B-6

BURNDY Products

TYPES TP AND BA
VINYLUG TERMINAL POLYVINYLCHLORIDE INSULATED, RING TONGUE 600 VOLTS MAX., 105 C MAX.
VINYLUG Type TP is designed for commercial and light duty industrial control and power circuit applications. Supplied with an expanded polyvinyl chloride (PVC) insulation shroud, many tongue variations and rated 600V makes TP terminals versatile and economical.
RING TONGUE

WIRE CRIMP

EXPANDED SHROUD INSULATION CRIMP SMOOTH ENTRY

COLOR CODED INSULATION WIRE SIZE RANGE TIN PLATED DEEP V SERRATIONS

Features and Benefits


Expanded insulation support accepts standard and large wire diameters. Lowers inventory requirements, permits greater flexibility and provides insulation support. Funnel entry. Easy wire insertion. Manufactured of pure electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Deep V groove serrations in the inner barrel. Provides added holding strength and better conductivity. Electro-tin plated. Provides durable long-lasting corrosion resistance.

Catalog Number
TP16-4 TP16-6 TP16-8 TP16-10 TP16-14 TP16-38 TP14-4 TP14-6 TP14-8 TP14-10 TP14-14 TP14-516 TP14-38 TP10-6 TP10-8 TP10-10 TP10-14 TP10-38
* 1000/Reel

Wire Range

Stud Size

C
.22 .25 .31 .31 .40 .53 .22 .25 .31 .31 .40 .53 .53 .31 .36 .36 .53 .53

Dimensions L Y
.71 .74 .85 .85 .99 1.15 .71 .74 .85 .85 .99 1.15 1.15 .91 1.00 1.00 1.22 1.27 .61 .62 .70 .70 .79 .88 .61 .62 .70 .70 .79 .88 .88 .75 .81 .81 .95 1.00

Z
.17 .18 .26 .26 .36 .45 .17 .18 .26 .26 .36 .45 .45 .20 .26 .26 .40 .45

Bulk Catalog Number*


BA16E4 BA16E6 BA16E8 BA16E10 BA16E14 BA16E38 BA14E4 BA14E6 BA14E8 BA14E10 BA14E14 BA14E516 BA14E38 BA10E6 BA10E8 BA10E10 BA10E14 BA10E38

Installation Tooling

Tape Mounted Catalog Number 2000/Reel


BA16E4M BA16E6M BA16E8M BA16E10M BA16E14M BA16E38M BA14E4M BA14E6M BA14E8M BA14E10M BA14E14M BA14E516M *BA10E6M *BA10E8M *BA10E10M *BA10E14M *BA10E38M

Installation Tooling
TFM with DFM3D-1 Die

Wire Strip Length

3-4 22-16 4-6 Max. Insul. 6-8 Dia. Accom.: .145 8-10 Color Code: 12, 1/4 Red 3/8 3-4 16-14 4-6 Max. Insul. 6-8 Dia. Accom.: .180 8-10 Color Code: 12, 1/4 Blue 5/16 3/8 12-10 4-6 Max. Insul. 6-8 Dia. Accom.: .260 8-10 Color Code: 12, 1/4 Yellow 3/8

Plier Type: Y10-22, Y10D or Ratchet Tool: MR8-89-1, NR8-G96, MR15

13/64

TFM with DFM2D-1 Die

13/64

Plier Type: Y10-22, Y10D or Ratchet: MR8-89-1, MR15

TFM with DFM1D5 Die

19/64

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BURNDY Products

Small Terminals
B-7

TYPES TN AND YAES


INSULUG TERMINAL NYLON INSULATED, RING-TONGUE 300 VOLTS MAX., 105C MAX.
INSULUG type TN Nylon-insulated terminals are designed for heavy duty industrial, utility and military power and control-circuit applications for wire sizes 26 AWG through 10 AWG. They offer high dielectric strength and stability in oily conditions and meet military CLASS 1 and CLASS 2 requirements per MS25036 and the requirements of military specifications MIL-T-7928 (ASG).

DEEP "V" SERRATIONS INTEGRAL ONE PIECE COPPER, TIN PLATED DESIGN

COLOR CODED NYLON INSULATION SMOOTH FUNNEL ENTRY

INTEGRAL INSULATION SUPPORT AND WIRE STRAIN RELIEF WIRE SIZE AND STUD SIZE

Features and Benefits


An integral one-piece copper barrel /insulation grip and wire strain relief design. Provides improved physical strength characteristics over a multi-piece design. Manufactured of pure electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Brazed seam. Provides a stronger barrel design to minimize any possible splitting and eliminates folding. Deep inner barrel serrations. Provides excellent electrical conductivity and pullout strength values. Smooth funnel entry. Easy wire insertion. The insulation is locked in place. Will not twist off, thereby maintains proper dielectric values. Electro-tin plated. Provides durable long-lasting resistance to corrosion. Color-coded and clearly marked. Provides quick, easy wire size identification. Ring Tongue. Provides a secure termination under the screw head that can not be removed without complete removal of the screw. Two or more terminals may be stacked on a common stud easily. Provides flexibility and versatility.

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Small Terminals
B-8

BURNDY Products

TYPES TN AND YAES


(Continued)

Catalog Number
TN18-4 TN18-6 TN18-8 TN18-10 TN18-14 TN18-516 TN18-38 TN14-4 TN14-6 TN14-8 TN14-10 TN14-14 TN14-516 TN14-38 TN10-6 TN10-8 TN10-10 TN10-14 TN10-516 TN10-38

Wire Range

Stud Size

Mil. Std. MS25036-148 -102 -149 -103 -150 -104 -105 -152 -106 -153 -108 -154 -109 -110 -111 -156 -112 -157 -113 -114

C
.23 .25 .31 .31 .46 .46 .53 .25 .25 .31 .31 .45 .45 .53 .37 .37 .37 .53 .53 .58

Dimensions L Max. Y Max.


.76 .87 .91 .91 1.09 1.09 1.17 .79 .79 .89 .89 1.08 1.08 1.16 1.12 1.12 1.12 1.32 1.32 1.34 .64 .74 .76 .76 .87 .87 .91 .67 .67 .74 .74 .86 .86 .90 .94 .94 .94 1.06 1.06 1.05

Z Max.
.20 .29 .29 .29 .41 .41 .45 .24 .24 .31 .31 .43 .43 .47 .26 .26 .26 .37 .37 .40

Bulk Catalog Number


YAES18N48 YAES18N1 YAES18N49 YAES18N3 YAES18N50 YAES18N4 YAE14N52 YAES14N6 YAES14N53 YAES14N8 YAES14N54 YAES14N9 YAES10N11 YAES10N56 YAES10N12 YAES10N57 YAES10N13

Installation Tooling

Wire Strip Length

3-4 22-18 4-6 Max. Insul. 6-8 Dia. Accom.: .120 8-10 Color Code: 12, 1/4 Red 5/16 3/8 3-4 16-14 4-6 Max. Insul. 6-8 Dia. Accom.: .153 8-10 Color Code: 12, 1/4 Blue 5/16 3/8 4-6 12-10 6-8 Max. Insul. 8-10 Dia. Accom.: .210 12, 1/4 Color Code: 5/16 Yellow 3/8

7/32 Non-Ratchet: Y10D, Y1022

7/32

Ratchet: MR8-83

11/32

Class 1 and class 2. Meets the requirement of military specification MILT-T-7928 (ASG) * Use on #10 or #12 Str. Cu only. ** Meets requirements for Class 2 installation. For use as a Class 1 connector, use tool conforming to MS25037, Class 1.

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BURNDY Products

Small Terminals
B-9

TYPE YAE-G BOX


INSULUG TERMINAL NYLON INSULATED, RING-TONGUE MULTI-FINGER INSULATION GRIP 300 VOLTS MAX., 105 C MAX.
INSULUG Type YAE-N nylon insulated terminals are designed with a multi-finger insulation grip for paper, EPR and other elastic or hard to grip insulations. The metal fingers firmly grip the insulation providing superior holding characteristics, cable support and strain relief. Type YAE-N terminals are rated 105C and meet military standard MS25036 class 2 and MIL-T-7928 (ASG) requirements.

WIRE CRIMP

MULTI-FINGER INSULATION GRIP

DEEP "V" SERRATIONS TIN PLATED INSULATION CRIMP COLOR CODED NYLON INSULATION RING TONGUE

WIRE SIZE RANGE

Features and Benefits


Multi-finger insulation grip. Provides superior insulation holding characteristics, especially on EPR and other elastic-type insulations. Brazed seam. Provides stronger more durable termination. Manufactured of pure electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Deep V groove, inner barrel serrations. Provide optimum conductivity, reliability, and holding power. Smooth funnel entry. Easy wire insertion.

Catalog Number

Wire Range

Stud Size
1.2 1.2 3.4 4-6 6-8 8-10

Mil. Std.** MS25036


-148 -144 -145 -146 -147

C
.15 .25 .18 .25 .32 .32

Dimensions L Y Max. Max.


.70 .75 .75 .75 .83 .83 .62 .62 .62 .62 .67 .67

Z Max.
.22 .22 .22 .22 .27 .27

Bulk Catalog Number*


YAE22G18 YAE22G12 YAE22G16 YAE22G13 YAE22G14 YAE22G15

Installation Tooling
M8ND with N14HET-25V1 Die

Tape Mounted Catalog Number 2000/Reel


YAE22G18M YAE22G16M YAE22G13M

Installation Tooling
TFM with DFM11D1 Die

Wire Strip Length

YAE22G18 BOX 26-20 YAE22G12 BOX Max. Insul. YAE22G16 BOX Dia. Accom.: YAE22G13 BOX .098 YAE22G14 BOX Color Code: YAE22G15 BOX Amber
Not UL recognized * 1000/Box ** Class 2

5/32

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Small Terminals
B-10

BURNDY Products

TYPES YAE-N BOX AND YAE


(Continued) INSULUG

Catalog Number
YAE18N29 BOX YAE18N27 BOX YAE18N21 BOX YAE18G43 BOX YAE18N24 BOX YAE18N1 BOX YAE18N BOX YAE18N2 BOX YAE18N3 BOX YAE14N43 BOX YAE14N1 BOX YAE14N BOX YAE14N2 BOX YAE14N3 BOX YAE14N4 BOX YAE12N9 BOX YAE12N1 BOX YAE12N BOX YAE12N2 BOX YAE10N5 BOX YAE10N11 BOX YAE10N BOX YAE10N3 BOX YAE10N2 YAE10N4

Wire Range

Stud Size
1-2 2 4 4 4 4-6 4-6 4-6 6-8 6-8 8-10 12, 1/4 5/16 4-6 6-8 8-10 1/4 5/16 3/8 10 6-8 6-8 8-10 1/4 4-6

Mil Std.** MS25036


-148 -102 -149 -103 -150 -104 -106 -153 -108 -154 -109 -110 -111 -156 -112 -157 -113 -114

C
.14 .19 .25 .25 .23 .25 .22 .25 .28 .31 .31 .45 .45 .25 .31 .31 .45 .45 .53 .31 .31 .31 .31 .46 .38 .38 .38 .54 .54 .54

Dimensions L Max. Y Max.


.75 .77 .80 .80 .78 .89 .79 .90 .92 .92 .92 1.11 1.11 .82 .92 .92 1.11 1.11 1.19 1.06 1.06 1.06 1.06 1.25 1.15 1.17 1.15 1.39 1.39 1.39 .68 .66 .68 .68 .68 .77 .68 .68 .77 .77 .77 .88 .88 .69 .75 .75 .88 .88 .93 .93 .90 .90 .90 1.02 .96 .98 .96 1.12 1.12 1.12

Z Min.
.19 .19 .19 .19 .19 .28 .19 .19 .28 .28 .28 .40 .40 .20 .28 .28 .40 .40 .44 .29 .28 .28 .28 .40 .28 .30 .28 .44 .44 .44

Bulk Catalog Number


YAE18N29 YAE18N27 YAE18-N7 YAE18N17 YAE18N26 YAE18N21 YAE18N25 YAE18G43 YAE18N24 YAE18N1 YAE18N YAE18N2 YAE18N3 YAE14N43 YAE14N1 YAE14N YAE14N2 YAE14N3 YAE14N4 YAE12N7 YAE12N9 YAE12N1 YAE12N YAE12N2 YAE10N5 YAE10N11 YAE10N YAE10N3 YAE10N2 YAE10N4

Installation Tooling

Tape Mounted Catalog Number 2000/Reel


YAE18N29M YAE18N27M YAE18-N7M YAE18N26M YAE18N21M YAE18N25M YAE18G43M YAE18N24M YAE18N1M YAE18NM YAE18N2M YAE18N3M YAE14N43M YAE14N1M YAE14NM YAE14N2M YAE14N3M YAE14N4M YAE12N9M YAE12N1M YAE12NM YAE12N2M * YAE10N5M * YAE10N11M * YAE10NM * YAE10N3M * YAE1ON2M * YAE10N4M

Installation Tooling

Wire Strip Length

22-16 Max. Insul. Dia. Accom.: .125 Color Code: Red

MR8-33T-1 (no extra dies required) M8ND with one of following dies: N14HET-25V1 N10ET-9 N14HET-15 or Y10D Y10-22

TFM with DFM10D1 die

3/16

16-14 Max. Insul. Dia. Accom.: .156 Color Code: Blue 14-12 Max. Insul. Dia. Accom.: .180 Color Code: Green 12-10 Max. Insul. Dia. Accom.: .209 Color Code: Yellow

TFM with DFM9D1 die

3/16

6-8 8-10 1/4 5/16 3/8

MR8-33T-1 (no extra dies required) Y10D M8ND with die N12HET-1 MR8-33T-1 (no extra dies required) M8ND with one of the following dies: N10HET-15 N10ET-9 Y10D, Y10-22

21/64 TFM with DFM7D1 die 3/8

* 1000/Box ** Class 2 Use Y10D or Y10-22 only when crimping #16 AWG.

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BURNDY Products

Small Terminals
B-11

TYPE YAES-K
INSULUG NUCLEAR TERMINALS AND SPLICES
WIRE SIZE BRAZED SEAM ON BARREL

COLOR CODED KYNAR INSULATION SMOOTH FUNNEL ENTRY

INSULATION

INTEGRAL SUPPORT

RADIATION RESISTANT INSULATED TERMINALS, RING TONGUE POLYVINYLIDENE (PVF2) INSULATED 200 MEGARADS, 60 THROUGH 150 C, 600 VOLTS
The type YAES-K, radiation resistant KYNAR insulated terminals are designed and have been tested to meet the requirements for class 1E critical circuits as set by the Nuclear Regulatory Commission (NRC). Additional testing for compatibility under loss of coolant accident (LOCA) conditions with cross-link polyethylene (XLP) and HYPALON insulations was completed successfully. Compatibility with ethylene propylene rubber (EPR) insulation was determined by analysis. Each terminal is manufactured of pure electrolytic copper per QQ-C 576 and bright tin-plated per MIL-T-10727 and meets or exceeds MIL-T-7928 using stranded copper AWG wire. The KYNAR insulation offers 200 megarad radiation resistance. The Type YAES-K radiation resistant KYNAR - insulated terminals are suitable for class 1E critical circuits and non-critical nuclear associated applications.

Features and Benefits


KYNAR insulation. Provides 200 megarad radiation resistance plus successfully tested for insulation compatibility. An integral one-piece copper barrel/insulation grip and wire strain relief design. Provides improved physical strength characteristics over a multi-piece design. The KYNAR insulation is locked in place. The insulation will not move or twist off, thereby maintains proper dielectric values. Manufactured from pure electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Bright tin-plated per MIL-T-10727. Provides durable long-lasting resistance to corrosion. Deep inner barrel serrations. Provides excellent electrical conductivity and tensile strength values. Brazed seam. Provides a stronger barrel design to minimize any possible splitting and eliminates folding.
KYNAR - is a registered trademark of the Pennwalt Corp. for Polyvinylindene Floride (PVF2) HYPALON - Is a registered trademark of the E.I. DuPont deNemours & Co., Inc.

Smooth funnel entry. Easy wire insertion. Color coded terminals. Provides easy wire size identification and inspection. Coded raised dots in the die area of the connection after compression. Provides visual identification that the correct tool and die were used for proper installation. Inspection hole. Permits visual check for proper wire insertion. Ring tongue design. Provides a secure termination under screw head that cannot be removed without the complete removal of the screw. Multiple terminals may be stacked on a common stud easily. Provides flexibility and versatility.

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Small Terminals
B-12

BURNDY Products

TYPE YAES-K
(Continued) INSULUG

Catalog Number
YAES18K48 YAES18K-1 YAES18K-2 YAES18K-49 YAES18K-3 YAES18K-50 YAES18K-4 YAES18K-5 YAES14K-6 YAES14K-7 YAES14K-53 YAES14K-8 YAES14K-54 YAES14K-9 YAES14K-10 YAES10K-11 YAES10K-11T1 YAES10K-56 YAES10K-12 YAES10K-57 YAES10K-13 YAES10K-14 YAES10K-58

Wire Range

Stud Size
4 6 6 8 10 1/4 5/16 3/8 6 6 8 10 1/4 5/16 3/8 6 6 8 10 1/4 5/16 3/8 1/2

C
.23 .23 .25 .31 .31 .46 .46 .53 .25 .31 .31 .31 .46 .46 .53 .38 .31 .38 .38 .53 .53 .58 .72

Dimensions L Max. Y Max.


.76 .76 .87 .91 .91 1.09 1.09 1.18 .77 .91 .91 .91 1.09 1.09 1.18 1.12 1.09 1.12 1.12 1.32 1.32 1.34 1.41 .64 .64 .74 .76 .76 .86 .86 .91 .65 .76 .76 .76 .86 .86 .91 .94 .94 .94 .94 1.06 1.06 1.05 1.06

Z Min.
.20 .20 .29 .29 .29 .41 .41 .45 .22 .29 .29 .29 .41 .41 .45 .26 .26 .26 .26 .37 .37 .40 .45

Installation Tooling
Ratchet Tool: MR10G6 Crimp Mark: (1) Small Dot Red Groove Calibration Gauge: PG-373-1 Ratchet Tool: MR10G6 Crimp Mark: (2) Small Dots Blue Groove Calibration Gauge: PG-371-1 Ratchet Tool: MR10G6 Crimp Mark: (1) Large Dot

Wire Strip Length

22-18 AWG str. Max. Insul. Dia. Accom.: .120 Color Code: Red

7/32

16-14 AWG str. Max. Insul. Dia. Accom.: .153 Stock Thickness: .032 Color Code: Blue

7/32

12-10 AWG str. Max. Insul. Dia. Accom.: .210 Stock Thickness: .040 Color Code: Yellow

3/8

Calibration Gauge: PG-372-1

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BURNDY Products

Small Terminals
B-13

TYPES YAV BOX AND YAV


INSPECTION HOLE

SEAMLESS BARREL

BEVELED ENTRY

HYLUG SEAMLESS UNINSULATED COMPRESSION HEAVY DUTY RING TONGUE TERMINAL #22-10 STRANDED AND SOLID COPPER
HYLUG type YAV is a seamless, heavy duty uninsulated compression ring tongue terminal manufactured from pure electrolytic copper tubing and is for use on copper commercial (code) cable, type AN aircraft cable and extra flexible conductors. Because of its seamless design, the YAV HYLUG also accommodates solid conductors. The seamless tubing produces a double thick tongue and a strong connector for demanding applications that require high reliability. Applications include industrials, hospitals, electric utilities, aircraft, shipboard and marine, computers, steel mills, mining equipment and other equipment that is subject to vibration or requiring dependable electrical performance. The YAV-HYLUG terminals meet the requirements of MIL-T-7928 (ASG).
ELECTRO-TIN PLATED DOUBLE THICK TONGUE CRIMP

Features and Benefits


Manufactured from seamless pure electrolytic copper tubing. Provides maximum conductivity, low resistance and excellent ductility for crimping. Seamless tubular crimp barrel design. No seams to split resulting in a very high quality electrical connection. Also can be used on solid conductor. Double thick tongue. Provides a very strong terminal tongue. Produced from tubular copper. Extra copper material assures the compression connector will operate cooler than the conductors it connects.

(See table on following page for specifications) Internally bevelled barrel. Provides easy cable entry, especially for flexible conductors. Inspection hole. Provides easy visual check for proper conductor insertion. Electro-tin plated. Provides long lasting durable corrosion resistance. Nickel plating available, add NK suffix. Nickel plated HYLUGs provide high temperature applications up to 650 F continuous service and 750 F intermittent service.

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Small Terminals
B-14

BURNDY Products

TYPES YAV BOX AND YAV


HYLUG SEAMLESS UNINSULATED COMPRESSION HEAVY DUTY RING TONGUE TERMINAL
Bulk Catalog Number
YAV18-T4 YAV18-L33 YAV18-T5 YAV18-T1 YAV18 YAV14-L33 YAV14-T5 YAV14-T1 YAV14-L36 YAV14 YAV14-T2 YAV14-T3 YAV12-G2 YAV12-G3 YAV10-T7 YAV10-T11 YAV10-L36 YAV10 YAV10-T3 YAV10-T2 YAV10-T4 YAV9C-L36 YAV9C-T9

Catalog Number
YAV18-T4 BOX YAV18-L33 BOX YAV18-T5 BOX YAV18-T1 BOX YAV18 BOX YAV14-L33 BOX YAV14-T5 BOX YAV14-T1 BOX YAV14-L36 BOX YAV14 BOX YAV14-T2 BOX YAV14-T3 BOX YAV12-G2 BOX YAV12-G3 BOX YAV10-T7 BOX YAV10-T11 BOX YAV10-L36 BOX YAV10 BOX YAV10-T3 BOX YAV10-T2 BOX YAV10-T4 BOX YAV9C-L36 BOX YAV9C-T9 BOX YAV9C-T4 BOX

Wire Range
22-18 Str. and Sol. 20-14 Str. 20-12 Sol. 14-12 Str. 14 Str. 12-10 Str. and Sol. 10-9 Str.

Stud Size
3, 4 4-6 4-6 6-8 8-10 4-6 4-6 6-8 8-10 8-10 1/4 5/16 8-10 1/4 4-6 6-8 8-10 8-10 1/4 5/16 3/8 8-10 1/4 5/16

C
.19 .25 .31 .31 .31 .25 .31 .31 .29 .31 .42 .44 .30 .36 .30 .38 .29 .38 .47 .53 .56 .31 .44 .52

Dimensions L Max. Y Max.


.62 .67 .76 .76 .76 .71 .79 .79 .74 .79 .99 .99 .82 1.00 .93 .97 .86 .97 1.10 1.13 1.18 .97 1.19 1.27 .54 .55 .61 .61 .61 .59 .64 .64 .59 .64 .75 .75 .67 .76 .78 .79 .71 .79 .87 .87 .90 .83 .95 1.02

Z Min.
.16 .18 .24 .24 .24 .18 .24 .24 .18 .24 .32 .32 .24 .34 .24 .26 .23 .26 .32 .31 .35 .15 .31 .36

Installation Tooling
Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, MR8-9Q, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, MR8-9Q, Y8MRB-1, MR20 Y10D, Y8MRB-1 M8ND w/N14HT Non-Ratchet: Y10, Y10-22 Ratchet: MR8G98, MR8-9Q, Y8MRB-1, MR20 Ratchet: MR8-9Q, Y8MRB-1

Wire Strip Length

9/32

9/32

9/32

7/16

7/16

Use #14 groove UL listed for 14 Str. to #10 Sol. & Str. when installed with MR8G98 and Y8MRB-1 tools only.

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BURNDY Products

Small Terminals
B-15

TYPES YAV-L BOX AND YAV-L


INSPECTION HOLE

SEAMLESS BARREL

BEVELED ENTRY

HYLUG LARGE SIZE UNINSULATED COMPRESSION TERMINALS SEAMLESS UNINSULATED COMPRESSION RING TONGUE TERMINAL #8-4/0 STR. COPPER
HYLUG Type YAV is a seamless, heavy duty uninsulated compression terminal manufactured from electrolytic copper and is for use on Type AN aircraft cable, extra flexible conductors and commercial (code) conductors. The seamless tubing produces a double thick tongue and seamless barrel design provides a strong connector for demanding applications requiring high reliability. Applications include aircraft, industrials, hospitals, electric utilities, marine, computers, and other equipment subject to vibration or requiring dependable electrical performance. The YAV HYLUG terminals meet the requirements of MIL-T-7928 and are listed per MS20659 for use with copper aircraft cable per MIL-W-5086 The benefits of YAV-L connectors are the same as YAV connectors for stranded conductors.
CRIMP

ELECTRO-TIN PLATED

DOUBLE THICK TONGUE

Catalog Number

Wire Range

Stud Size
6-8 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2

MS20659 Dash No.


-140 -107 -141 -108 -129 -142 -130 -109 -131 -110 -143 -144 -111 -132 -112 -145 -146 -113 -147 -114 -133

Dimensions (Inches) L Y Z C Max. Max. Min.


.41 .41 .46 .57 .57 .73 .48 .48 .60 .60 .73 .55 .55 .63 .63 .73 .69 .69 .69 .69 .77 1.15 1.15 1.22 1.30 1.30 1.52 1.31 1.31 1.43 1.43 1.64 1.37 1.37 1.48 1.48 1.68 1.72 1.72 1.72 1.72 1.89 .94 .94 .99 1.01 1.01 1.14 1.06 1.06 1.13 1.13 1.26 1.11 1.11 1.17 1.17 1.30 1.37 1.37 1.37 1.37 1.49 .28 .28 .32 .34 .34 .48 .29 .29 .35 .35 .49 .28 .28 .33 .33 .47 .35 .35 .35 .35 .46

Bulk Catalog Number


YAV8C-L14 YAV8C-L YAV8C-L1 YAV8C-L2 YAV8C-L3 YAV8C-L4 YAV6C-L1 YAV6C-L YAV6C-L4 YAV6C-L2 YAV6C-L10 YAV4C-L3 YAV4C-L YAV4C-L4 YAV4C-L2 YAV4C-L5 YAV2C-L3 YAV2C-L1 YAV2C-L2 YAV2C-L YAV2C-L4

Installation Tooling HYPRESS Die Y29B, Y35, Y39, HYTOOL Index Y29NC Y750
Non-Ratchet: MY29-11 Ratchet: MR4C, MR8-9Q, Y8MRB-1, M8ND w/ N8CT Die Set Non-Ratchet: MY28, MY29-11 Ratchet: MR4C Non-Ratchet: MY28, MY29-11 Ratchet: MR4C Non-Ratchet: MY28, MY29-11 DV8L-1 Nest Y29PL Indentor (1) Crimp DV6L Nest Y29PL Indentor (1) Crimp DV4L Nest Y29PL Indentor (1) Crimp DV2L Nest Y29PL Indentor (1) Crimp UV8L Nest Y34PL Indentor (1) Crimp UV6L Nest Y34PLA Indentor (1) Crimp UV4L Nest Y34PLA Indentor (1) Crimp UV2L Nest Y34PLA Indentor (1) Crimp

Wire Strip Length

YAV8C-L BOX 8 YAV8C-L1 BOX Aircraft YAV8C-L2 BOX AN 8 YAV8C-L3 BOX Flex YAV8C-L4 BOX YAV6C-L1 BOX 5&6 YAV6C-L BOX Aircraft YAV6C-L4 BOX AN 5 & 6 YAV6C-L2 BOX Flex YAV6C-L10 BOX YAV4C-L3 BOX 4 YAV4C-L BOX Aircraft YAV4C-L4 BOX AN 4 YAV4C-L2 BOX Flex YAV4C-L5 BOX 2 YAV2C-L1 BOX Aircraft YAV2C-L2 BOX AN 2 YAV2C-L BOX Flex YAV2C-L4 BOX

38

1/2

39

1/2

40

1/2

41

5/8

Class 1. Available in (90) right angle design. Suffix "RS" REPLACES SUFFIX "L". Use Y35P3 INDENTOR ADAPTER with Y35 and Y39 Tool.

Bench Mount Adapter - Cat. BMY-BCH-MT is available for Type "MY" HYTOOLS. Add "NK" sufix for nickel plated Hylugs for high temperature applications up to 650 F continuous service and 750 intermittent service.

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Small Terminals
B-16

BURNDY Products

TYPES YAV-L BOX AND YAV-L


(Continued) HYLUG
INSPECTION HOLE

SEAMLESS BARREL

BEVELED ENTRY

CRIMP

ELECTRO-TIN PLATED

DOUBLE THICK TONGUE

Catalog Number
YAV1C-L1 BOX YAV1C-L2 BOX YAV1C-L BOX YAV1C-L3 BOX YAV25-L1 BOX YAV25-L2 BOX YAV25-L BOX YAV25-L3 BOX YAV25-L4 BOX YAV26-L1 BOX YAV26-L2 BOX YAV26-L BOX YAV26-L3 BOX YAV26-L12 BOX YAV27-L BOX YAV27-L1 BOX YAV27-L15 BOX YAV28-L BOX YAV28-L12 BOX YAV28-L13 BOX YAV28-L14 BOX

Wire Range
1 Aircraft AN 1 Flex 1/0 Aircraft AN 1/0 Flex 2/0 Aircraft AN 2/0 Flex 3/0 Aircraft AN 3/0 Flex 4/0 Aircraft AN 4/0 Flex

Stud Size
8-10 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 5/8 1/4 5/16 3/8 1/2 5/8 3/8 1/2 5/8 3/8 1/2 5/8 3/4

MS20659 Dash No.


-115 -149 -116 -134 -117 -151 -118 -135 -153 -119 -120 -136 -121 -122 -123 -124 -159 -160

Dimensions (Inches) L Y Z C Max. Max. Min.


.76 .76 .76 .76 .86 .83 .83 .83 .88 .88 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.12 1.12 1.12 1.23 1.67 1.84 1.84 1.84 1.97 2.01 2.01 2.01 2.09 2.31 2.32 2.32 2.32 2.32 2.52 2.45 2.45 2.60 2.72 2.72 2.72 2.95 1.32 1.45 1.45 1.45 1.54 1.61 1.61 1.61 1.64 1.80 1.85 1.85 1.85 1.85 1.99 1.93 1.93 2.04 2.16 2.16 2.16 2.33 .25 .38 .38 .38 .46 .43 .43 .43 .46 .62 .48 .48 .48 .48 .62 .52 .52 .62 .60 .60 .60 .78

Bulk Catalog Number


YAV1C-L6 YAV1C-L1 YAV1C-L2 YAV1C-L YAV1C-L3 YAV25-L1 YAV25-L2 YAV25-L YAV25-L3 YAV25-L4 YAV26-L1 YAV26-L2 YAV26-L YAV26-L3 YAV26-L12 YAV27-L YAV27-L1 YAV27-L15 YAV28-L YAV28-L12 YAV28-L13 YAV28-L14

HYTOOL

Installation Tooling HYPRESS Die Y29B, Y35, Y39, Index Y29NC Y750
DV1L Nest Y29PL Indentor (1) Crimp DV25L Nest Y29PR Indentor (1) Crimp DV26L Nest Y29PR Indentor (1) Crimp UV1L Nest Y34PLA Indentor (1) Crimp UV25L Nest Y34PA Indentor (1) Crimp UV26L Nest Y34PA Indentor (1) Crimp UV27L Nest Y34PA Indentor (1) Crimp UV28L Nest Y34PA Indentor (1) Crimp

Wire Strip Length

42

5/8

43 Non-Ratchet: MY28, MY29-11

11/16

44

13/16

45

13/16

46

7/8

Class 1. Available in (90) right angle design. Suffix "RS" replaces suffix "L". Use Y35P3 INDENTOR ADAPTER with Y35 and Y39 Tool.

Bench Mount Adapter - Cat. BMY-BCH-MT is available for Type "MY" HYTOOLS. Add "NK" sufix for nickel plated Hylugs for high temperature applications up to 650 F continuous service and 750 intermittent service.

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BURNDY Products

Small Terminals
B-17

TYPES YAV-H BOX AND YAV-H


HYLUG SEAMLESS UNINSULATED COMPRESSION RING TONGUE TERMINAL WITH SHROUD
The type YAV-H HYLUG is a seamless heavy duty uninsulated compression ring tongue terminal with a shroud for an insulation grip and cable support. They are manufactured from pure electrolytic copper tubing for use on copper commercial (code) cable, Type AN aircraft cable and extra flexible conductors. The seamless design produces a double thick tongue and the seamless barrel provides a strong highly reliable connection. Meets the requirements of MIL-T-7928. The benefits of the Type YAV apply to the YAV-H HYLUG.

Features and Benefits


Shroud/insulation grip cable support and strain relief. Protects the wire against breaking under vibration or flexing conditions.

Catalog Number
YAV18-H BOX YAV14-H1 BOX YAV14-H BOX YAV14-H2 BOX YAV10-H25 BOX YAV10-H BOX YAV10-H3 BOX

Wire Range
22-18 20-14

Stud Size
8-10 6-8 8-10 1/4 6-8 8-10 1/4

Max. Insul. Dia. Accom.


.120 .150

C
.31 .31 .31 .42 .31 .38 .47

Dimensions L Max. Y Max.


.91 .95 .95 1.14 1.04 1.09 1.22 .76 .80 .80 .90 .90 .91 .99

Z Min.
.24 .24 .24 .32 .24 .24 .32

Bulk Catalog Number


YAV18-H YAV14-H1 YAV14-H YAV14-H2 YAV10-H25 YAV10-H YAV10-H3

Installation Tooling
Plier: Y10D*, Y10-22* Ratchet: MR8-G98, MR8-9Q, Y8MRB-1*, MR20*, M8ND

Dies
M8ND, with N14HT, N14HT-5 Die M8ND with N10HT Die

Wire Strip Length


9/32 9/32

12-10

.192

7/16

* For conductor crimp only.

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Small Terminals
B-18

BURNDY Products

TYPE YBM
HYLUG FLAG-TYPE RING-TONGUE TERMINALS
Made of pure electrolytic copper for maximum conductivity and ductility. Seamless extrusion tin plated to resist corrosion.

Catalog* Number
YBM8C YBM8C-T2 YBM8CT4 YBM6C-L9 YBM6C-L YBM6C-L2 YBM6C-L3 YBM4C-L4 YBM4C-L YBM4C-L1 YBM4C-L2 YBM2C-L1 YBM2C-L2 YBM2C-L YBM1C-L3 YBM1C-L YBM25-L1 YBM25-L2 YBM25-L YBM26-L

Wire Range Flex Code


8 Class I, K, DLO (37/24) MIL-W-5086 6 Class I, DLO (81/24) 5086 MIL 4 Class I, DLO (105/24) MIL-W-5086 2 Class I, DLO (150/24) MIL-W-5086 1 Class I, DLO (225/24) MIL-W-5086 1/0 Class I, DLO (275/24) MIL-W-5086 2/0 Class I, DLO (325/24) MIL-W-5086 4/0 Class I, DLO (550/24) MIL-W-5086 8

Stud Size
8-10 1/4 3/8 8-10 1/4 5/16 3/8 8-10 1/4 5/16 3/8 1/4

C
0.44 0.50 0.62 0.50 0.50 0.56 0.62 0.50 0.50 0.56 0.62 0.62 0.62 0.62 0.88 0.62 0.69 0.69 0.69 0.81

Dimensions in Inches Z Min. Y Max. L Max.


0.34 0.37 0.52 0.37 0.37 0.43 0.52 0.37 0.37 0.43 0.52 0.37 0.43 0.37 0.71 0.50 0.52 0.46 0.58 0.51 0.77 0.80 0.83 0.85 0.85 0.91 0.88 0.99 0.94 1.00 0.97 1.01 1.07 1.01 1.29 1.19 1.19 1.25 1.26 1.37 1.01 1.07 1.35 1.09 1.12 1.21 1.21 1.18 1.21 1.30 1.30 1.29 1.38 1.35 1.74 1.53 1.83 1.56 1.59 1.72

**Installation Tooling ** HYPRESS Y29NC & Y29B HYTOOL Nest Indentor


DV8B Y29PBL-4 DV6BL

Wire Strip Length


7/16 1/2 9/16 1/2 9/16 5/8 1/2

DV4BL

Y29PBL

9/16 5/8

5/16 3/8 1/2

DV2BL MY28 DV1BL Y29PL

5/8

1 3/8 1/4 5/16 3/8 3/8

1 5/8 DV25BL-1 3/4

DV26L

Y29PR

13/16

YBM28-1/4

1/4

.95

.72

1.66

2.09

DV28L

* Lead Plated available, contact factory. ** See top illustration for recommended connector insertion into tools.

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BURNDY Products

Small Terminals
B-19

TYPES YAEV AND YAEV-L


INSULUG TERMINAL NYLON INSULATED RING-TONGUE 300 VOLTS MAX., 105 C MAX.
The INSULUG type YAEV is designed for very demanding high vibration applications encountered in aircraft and aboard ships as well as motor lead applications in hospitals, industrials and generating plants. The nylon insulated seamless, electrolytic copper barrel with double thick tongue provides an extra strong insulated connection. The terminal is rated 105C and meets MIL-T-7928 requirements.

INSPECTION HOLE RING TONGUE

COLOR CODED NYLON INSULATION

SEAMLESS BARREL TIN PLATED DOUBLE THICK TONGUE

Features and Benefits


Double thick tongue. Provides maximum reliability and electrical capacity plus an extra strong terminal tongue. Manufactured from one-piece pure electrolytic copper. Provides high conductivity, low resistance with no seams to split plus ductility for excellent crimp forming properties. Electro-tin plated. Provides long-lasting corrosion resistance. Nylon insulation is locked in place. Insulation will not move or twist off. 300 volt nylon insulation. High dielectric strength and stability in demanding oily environmental conditions. Color Coded. Provides quick, easy wire size connector selection.

Catalog Number
YAEV18 BOX

Wire Range AWG AN Aircraft


22-18 Max. Insul. Dia. Accom.: .125 Color Code: Red 18-14 Max. Insul. Dia. Accom.: .154 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .209 Color Code: Yellow

Stud Size
8-10

MS25036Dash No.

C
.31

Dimensions Z Min. Y Max.


.24 .77

L Max.
.91

Bulk Catalog Number


YAEV18

Installation Tooling
Ratchet: MR8D94 Ratchet: MR18, MR8D94 Ratchet: MR8D94 MR8-33-T1 M8ND with N10ET-9 DIE MR18* MR4 10M

Wire Strip Length


1/4

YAEV14 BOX YAEV10-T7 BOX YAEV10-T11 BOX YAEV10 BOX YAEV10-L36 BOX YAEV10-T3 BOX YAEV10-T2 BOX YAEV10-T4 BOX

8-10 4-5 6-8 8-10 8-10 1/4 5/16 3/8

.31 .30 .37 .37 .30 .47 .53 .56

.24 .24 .26 .26 .18 .38 .31 .35

.88 .95 .97 .97 .89 1.12 1.12 1.12

.94 1.09 1.14 1.14 1.04 1.30 1.30 1.35

YAEV14 YAEV10-T7 YAEV10-T11 YAEV10 YAEV10-L36 YAEV10-T3 YAEV10-T2 YAEV10-T4

1/4

5/16

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-20

BURNDY Products

TYPES YAEV AND YAEV-L


(Continued) INSULUG

INSPECTION HOLE RING TONGUE

COLOR CODED NYLON INSULATION

SEAMLESS BARREL TIN PLATED DOUBLE THICK TONGUE

Catalog Number
YAEV8C-L14 BOX YAEV8C-L BOX YAEV8C-L1 BOX YAEV8C-L2 BOX YAEV8C-L3 BOX YAEV8C-L4 BOX

Wire Range
8 Str. Max. Insul. Dia. Accom.: .258 Color Code: Red 6 Str. Max. Insul. Dia. Accom.: .313 Color Code: Blue 4 Str. Max. Insul. Dia. Accom.: .374 Color Code: Yellow 2 Str. Max. Insul. Dia. Accom.: .459 Color Code: Red 1 Str. Max. Insul. Dia. Accom.: .516 Color Code: White 1/0 Str. Max. Insul. Dia. Accom.: .564 Color Code: Blue 2/0 Str. Max. Insul. Dia. Accom.: .628 Color Code: Yellow

Stud Size
6-8 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 10 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2 5/8 1/4 5/16 3/8 1/2

MS25036 Dash No.


-115 -116 -117 -118 -119** -120** -121** -122** -123 -124 -125 -126 -127 -128 -129 -130 -131 -132 -133 -134 -135 -136 -137

C
.41 .41 .46 .57 .57 .73 .48 .48 .60 .60 .73 .55 .55 .63 .63 .73 .69 .69 .69 .69 .77 .76 .76 .76 .86 .83 .83 .83 .88 .88 .93 .93 .93 .93

Dimensions Z Min. Y Max.


.28 .28 .33 .35 .35 .47 .29 .29 .36 .36 .47 .28 .28 .34 .34 .47 .35 .35 .35 .35 .47 .38 .38 .38 .47 .43 .43 .43 .47 .63 .49 .49 .49 .49 1.20 1.20 1.24 1.28 1.39 1.39 1.33 1.33 1.39 1.39 1.53 1.40 1.37 1.43 1.43 1.56 1.72 1.61 1.68 1.69 1.80 1.63 1.71 1.72 1.86 1.97 1.97 1.97 2.02 2.17 2.19 2.19 2.19 2.27

L Max.
1.40 1.40 1.47 1.55 1.55 1.75 1.56 1.56 1.68 1.68 1.91 1.62 1.62 1.74 1.74 1.92 2.03 2.03 2.03 2.03 2.16 2.14 2.14 2.14 2.27 2.40 2.40 2.40 2.46 2.67 2.72 2.72 2.72 2.72

Bulk Catalog Number


YAEV8C-L14 YAEV8C-L YAEV8C-L1 YAEV8C-L2 YAEV8C-L3 YAEV8C-L4 YAEV6C-L1** YAEV6C-L** YAEV6C-L4** YAEV6C-L2** YAEV6C-L10 YAEV4C-L3 YAEV4C-L YAEV4C-L4 YAEV4C-L2 YAEV4C-L5 YAEV2C-L3 YAEV2C-L1 YAEV2C-L2 YAEV2C-L YAEV2C-L4 YAEV1C-L1 YAEV1C-L2 YAEV1C-L YAEV1C-L3 YAEV25-L1 YAEV25-L2 YAEV25-L YAEV25-L3 YAEV25-L4 YAEV26-L1 YAEV26-L2 YAEV26-L YAEV26-L3

Installation Tooling
Ratchet: M8ND with N8CET-2 Die Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U8CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U6CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U4CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U2CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U1CET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U25ET Die Set Non-Ratchet: MY28-6* Hydraulic: Y35, Y39 with U26ET Die Set

HYPRESS Y29NC Nest Indentor

Wire Strip Length

DEV8L

7/16

Y29PLE-1 Y29PLE-1 DEV6L 1/2

DEV4L

1/2

DEV2L

5/8

DV26L Y29PLE Y29PLE DEV25L

5/8

11/16

DEV26L

13/16

Additional terminal stud sizes available. * BMY, BNCH-MT bench mount adapter available. ** NOTE: Add suffix "M" to cat. number to conform to MS25036 - standard for these items only (example: YAEV6C-L1M). See above. Contact BURNDY for UL Listed products.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Small Terminals
B-21

TYPE YAEV-H
INSULUG RING-TONGUE TERMINALS NYLON-INSULATED FOR EXPANDED INSULATION
Designed to accommodate larger conductor insulation diameters. Made of one piece tin plated pure electrolytic seamless copper tubing for maximum conductivity and ductility. Color-coded insulating sleeves are locked into position. Inspection hole permits visual check of wire insertion. Meets requirements of MIL-T-7928.

Bulk Catalog Number


YAEV8C-H14 YAEV8C-H YAEV8C-H1 YAEV8C-H2 YAEV8C-H3 YAEV8C-H4 YAEV6C-H1 YAEV6C-H YAEV6C-H4 YAEV6C-H2 YAEV6C-H10 YAEV4C-H3 YAEV4C-H YAEV4C-H4 YAEV4C-H2 YAEV4C-H5 YAEV2C-H3 YAEV2C-H1 YAEV2C-H2 YAEV2C-H YAEV2C-H4 YAEV1C-H1 YAEV1C-H2 YAEV1C-H YAEV1C-H3

Wire Range
8 Max. Insul. Dia.: .30 Sleeve Color: Red 6 Max. Insul. Dia.: .38 Sleeve Color: Blue 4 Max. Insul. Dia.: .44 Sleeve Color: Yellow 2 Max. Insul. Dia.: .52 Sleeve Color: Red 1 Max. Insul. Dia.: .58 Sleeve Color: White

Stud Size
6-8 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 8-10 1/4 5/16 3/8 1/2 1/4 5/16 3/8 1/2

C
.41 .41 .46 .57 .57 .73 .48 .48 .60 .60 .73 .55 .55 .62 .62 .73 .69 .69 .69 .69 .77 .76 .76 .76 .86

Z Min.
.25 .25 .28 .33 .33 .47 .28 .28 .33 .34 .47 .28 .28 .34 .34 .47 .35 .35 .35 .35 .47 .38 .38 .38 .47

Y Max.
1.32 1.34 1.37 1.39 1.39 1.52 1.48 1.48 1.54 1.54 1.68 1.60 1.60 1.66 1.66 1.79 1.98 1.98 1.98 1.98 2.10 2.10 2.10 2.10 2.10

L Max.
1.54 1.54 1.61 1.68 1.68 1.91 1.73 1.73 1.85 1.85 2.06 1.87 1.87 1.98 1.98 2.18 2.34 2.34 2.34 2.34 2.49 2.49 2.49 2.49 2.62

Installation Tooling HYTOOL Y29NC HYPRESS Nest Indentor


M8ND with N8CET-2 Die MY28-6* Y35, Y39 with U8CET Die MY28-6* Y35, Y39 with U6CET Die Set MY28-6* Y35, Y39 with U4CET MY28-6* Y35, Y39 with U2CET Die MY28-6* Y35, Y39 with U1CET Die

Wire Strip Length

DEV8K

Y29PLE-1

7/16

DEV6L

Y29PLE-1

1/2

DEV4L

Y29PLE-1

1/2

DEV2L

Y29PLE

5/8

DV26L

Y29PLE

5/8

* BMY BNCH-MT bench mount adapter available.

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Small Terminals
B-22

BURNDY Products

TYPE YAEV-H
(Continued)

Bulk Catalog Number


YAEV25-H1 YAEV25-H2 YAEV25-H YAEV25-H3 YAEV25-H4 YAEV26-H1 YAEV26-H2 YAEV26-H YAEV26-H3 YAEV26-H12

Wire Range
1/0 Max. Insul. Dia.: .66 Sleeve Color: Blue 2/0 Max. Insul. Dia.: .73 Sleeve Color: Yellow

Stud Size
1/4 5/16 3/8 1/2 5/8 1/4 5/16 3/8 1/2 5/8

C
.83 .83 .83 .88 .88 .94 .94 .94 .94 .94

Z Min.
.43 .43 .43 .47 .62 .48 .48 .48 .48 .62

Y Max.
2.39 2.39 2.39 2.43 2.59 2.65 2.65 2.65 2.65 2.70

L Max.
2.82 2.82 2.82 2.88 3.10 3.13 3.13 3.13 3.13 3.33

Installation Tooling HYTOOL Y29NC HYPRESS Nest Indentor


MY28-6* Y35, Y39 with U25ET Die Set MY28-6* Y35, Y39 with U26ET Die Set

Wire Strip Length

DEV25L

Y29PLE

11/16

DEV26L

Y29PLE

13/16

* BMY BNCH-MT bench mount adapter available.

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BURNDY Products

Small Terminals
B-23

TYPES YAV-R, YAV-RS


HYLUG HEAVY DUTY RIGHT-ANGLE TERMINALS
Factory formed right angle HYLUG connectors made of seamless pure copper tubing. These rugged terminals withstand the most severe applications. Inspection hole in barrel permits visual check of wire insertion. Tin plated to resist corrosion. Meets requirements of MIL-T-7928.

Catalog Number
YAV18-R YAV14-RL33 YAV14-R YAV10-R YAV10-R3 BOX

Wire Range
22-18 20-14 12-10

Stud Size
8-10 4-6 8-10 8-10 1/4

C
.31 .25 .31 .38 .47

Dimensions L Max. Y Max. Z Min.


.35 .37 .38 .55 .57 .54 .45 .57 .58 .60 .25 .21 .25 .25 .28

N
.16 .12 .16 .19 .23

Installation Tooling
Non-Ratchet: Y10D Ratchet: Y8MRB-1, MR20, MR8-G98, MR8-9Q

Wire Strip Length


1/4 5/16

Bulk Catalog Number


YAV8C-RS YAV8C-RS1 YAV8C-RS3 YAV6C-RS1 YAV6C-RS YAV6C-RS4 YAV6C-RS2 YAV4C-RS3 YAV4C-RS YAV4C-RS4 YAV4C-RS2 YAV2C-RS1 YAV2C-RS2 YAV2C-RS YAV1C-RS1 YAV1C-RS2 YAV25-RS YAV25-RS3 YAV26-RS YAV26-RS3 YAV27-RS YAV28-RS

Wire Stud
8 8-10 1/4 3/8 8-10 1/4 5/16 3/8 8-10 1/4 5/16 3/8 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/2 3/8 3/8

C
.41 .41 .56 .50 .50 .59 .59 .53 .53 .62 .62 .68 .68 .68 .73 .73 .82 .88 .92 .92 1.02 1.13

Dimensions in Inches L Max. Y Max. Z Min.


1.00 1.00 1.00 1.02 1.02 1.02 1.02 1.04 1.04 1.04 1.04 1.27 1.27 1.27 1.35 1.35 1.51 1.51 1.63 1.63 1.65 1.80 .75 .79 .85 .81 .81 .89 .89 .87 .87 .95 .95 1.05 1.05 1.05 1.15 1.15 1.29 1.32 1.40 1.40 1.54 1.54 .25 .28 .34 .28 .28 .34 .34 .28 .28 .34 .34 .34 .34 .34 .34 .34 .43 .47 .47 .47 .47 .47

N
.20 .20 .20 .25 .25 .31 .31 .25 .25 .31 .31 .33 .33 .33 .33 .33 .39 .44 .39 .39 .48 .48

HYTOOL

Installation Tooling HYPRESS Y29NC Nest Indentor


DV8L-1*

Wire Strip Length


7/16

Tool Index Number


38

DV6L 1/2 MY28 MY29-11 Y29PL DV4L

39

40

2 1 1/0 2/0 3/0 4/0

DV2L DV1L DV25L Y29PR DV26L

5/8 5/8 11/16 13/16 7/8

41 42 43 44 45 46

* For aircraft applications (Flexible Cable) use die DV8L-1

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Small Terminals
B-24

BURNDY Products

TYPES YAEV-RS
INSULUG RIGHT-ANGLE TERMINALS NYLON-INSULATED
Factory formed right angle INSULUG connectors made of seamless pure copper tubing. These rugged terminals withstand the most severe applications. Inspection hole in barrel permits visual check of wire insertion. Meets requirements of MIL-T-7928.

Catalog Number
YAEV8C-RS YAEV8C-RS1 YAEV6C-RS1 YAEV6C-RS YAEV4C-RS YAEV4C-RS2 YAEV2C-RS1 YAEV2C-RS YAEV1C-RS2 YAEV1C-RS YAEV25-RS

Wire Size
8 Max. Insul. Dia.: .258 Sleeve Color: Red 6 Max. Insul. Dia.: .313 Sleeve Color: Blue 4 Max. Insul. Dia.: .374 Sleeve Color: Yellow 2 Max. Insul. Dia.: .459 Sleeve Color: Red 1 Max. Insul. Dia.: .516 Sleeve Color: White 1/0 Max. Insul. Dia.: .564 Sleeve Color: Blue 2/0 Max. Insul. Dia.: .628 Sleeve Color: Yellow

Stud Size
8-10 1/4 8-10 1/4 1/4 3/8 1/4 3/8 5/16 3/8 3/8

N
.20 .25 .25 .25 .25 .31 .33 .33 .33 .33 .39

C
.41 .41 .50 .50 .53 .62 .68 .68 .73 .73 .81

Z Min. Y Max.
.25 .28 .28 .28 .28 .34 .34 .34 .34 .34 .43 .82 .84 .88 .88 .95 1.02 1.13 1.13 1.22 1.22 1.46

Installation Tooling HYPRESS Y29NC L Max. HYTOOL Nest Indentor


1.25 1.25 1.28 1.20 1.28 1.28 1.62 1.62 1.65 1.65 1.88 E DV26L Y29PLE F DEV25L D DEV2L C DEV4L B DEV6L Y29PLE-1 A DEV8L

Length
7/16

1/2

1/2

5/8

5/8

11/16

YAEV26-RS

3/8

.39

.92

.47

1.48

2.06

DEV26

13/16

A
Ratchet: M8ND with N8CET-2 Die Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U8CET Die Set

B
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U6CET Die Set

C
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U4CET Die Set

D
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U2CET Die Set

E
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U1CET Die Set

F
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U25ET Die Set

G
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U26ET Die Set

BMY BNCH-MT bench mount adapter available.

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BURNDY Products

Small Terminals
B-25

TYPE YAEV-RH
INSULUG RIGHT-ANGLE TERMINALS, NYLON-INSULATED DESIGNED TO ACCOMMODATE LARGER CONDUCTOR INSULATION DIAMETERS
Factory formed right angle INSULUG connectors made of seamless pure copper tubing. These rugged terminals withstand the most severe applications. Inspection hole in barrel permits visual check of wire insertion. Tin plated to resist corrosion. Meets requirements of MIL-T-7928.

Catalog Number
YAEV8C-RH YAEV8C-RH1 YAEV6C-RH1 YAEV6C-RH YAEV4C-RH YAEV4C-RH2 YAEV2C-RH1 YAEV2C-RH YAEV1C-RH2 YAEV1C-RH YAEV25-RH

Wire Size
8 Max. Insul. Dia.: .30 Sleeve Color: Red 6 Max. Insul. Dia.: .38 Sleeve Color: Blue 4 Max. Insul. Dia.: .44 Sleeve Color: Yellow 2 Max. Insul. Dia.: .52 Sleeve Color: White 1 Max. Insul. Dia.: .52 Sleeve Color: White 1/0 Max. Insul. Dia.: .66 Sleeve Color: Blue 2/0 Max. Insul. Dia.: .73 Sleeve Color: Yellow

Stud Size
8-10 1/4 8-10 1/4 1/4 3/8 1/4 3/8 5/16 3/8 3/8

N
.20 .25 .25 .25 .25 .31 .33 .33 .33 .33 .39

C
.41 .41 .50 .50 .53 .62 .67 .67 .73 .73 .81

Z Min. Y Max.
.25 .28 .28 .28 .28 .34 .34 .34 .34 .34 .43 .87 .90 .97 .97 1.04 1.11 1.22 1.22 1.32 1.32 1.50

Installation Tooling HYPRESS Y29NC L Max. HYTOOL Nest Indentor


1.38 1.38 1.43 1.43 1.53 1.53 1.88 1.88 1.99 1.99 2.29 E DV26L Y29PLE F DEV25L D DEV2L C DEV4L B DEV6L Y29PLE-1 A DEV8L

Length
7/16

1/2

1/2

5/8

5/18

11/16

YAEV26-RH

3/8

.39

.92

.47

1.60

2.42

DEV26L

13/16

A
Ratchet: M8ND with N8CET-2 Die Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U8CET Die Set

B
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U6CET Die Set

C
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U4CET Die Set

D
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U2CET Die Set

E
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U1CET Die Set

F
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U25ET Die Set

G
Non-Ratchet: MY28-6 Hydraulic: Y35, Y39 with U26ET Die Set

BMY BNCH-MT bench mount adapter available.

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Small Terminals
B-26

BURNDY Products

TYPES T-F AND YAD-F


HYLUG UNINSULATED COMPRESSION TERMINAL, FORK TONGUE
Type T-F is constructed in the same manner as the type "T" and employs a fork tongue. The fork permits rapid installation of the terminal under a screw head without completely removing the screw. Two or more terminals may be stacked easily on a common stud.
ELECTRO-TIN PLATED

LONG BARREL DEEP V GROOVE INNER SERRATIONS AND INSPECTION HOLE

BRAZED SEAM

BEVELED ENTRY

LONG NECK FORKED TONGUE

Catalog Number
T18-6F T18-8F T18-10F T18-14F T14-6F T14-8F T14-10F T14-14F T10-6F T10-8F T10-10F T10-14F

Wire Range
22-18

Stud Size
4-6 6-8 8-10 4-6 6-8 8-10 4-6 6-8 8-10

C
.28 .31 .37 .47 .28 .31 .37 .47 .28 .31 .41 .50

Dimensions L Max. Y Max.


.68 .74 .74 .92 .68 .74 .74 .92 .74 .80 .87 1.00 .55 .57 .58 .69 .55 .57 .58 .69 .61 .63 .68 .75

Z Min.
.25 .27 .29 .39 .25 .27 .29 .39 .25 .27 .32 .39

Bulk Catalog Number


YAD18-6F YAD18-8F YAD18-14F YAD14-6F YAD14-8F YAD14-10F YAD14-14F YAD10-6F YAD10-8F YAD10-10F

Installation Tooling
Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G9 Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MR8G98, Y8MRB-1, MR20 Non-Ratchet: Y10D, Y10-22 Ratchet: MRG98, Y8MRB-1, MR20

Wire Strip Length


9/32

20-14

9/32

12-10

11/32

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BURNDY Products

Small Terminals
B-27

TYPES YAV-T-F BOX AND YAV-T-F


HYLUG SEAMLESS UNINSULATED COMPRESSION FORK TONGUE TERMINAL
The type YAV-T-F HYLUG is a seamless heavy duty uninsulated compression forktongue terminal manufactured from electrolytic copper for use on copper commercial (code) cable, Type AN aircraft cable and extra flexible conductors. The seamless design produces a double thick tongue and the seamless barrel provides a strong highly reliable connection. All the benefits of the Type YAV apply for the same wire sizes.

INSPECTION HOLE

SEAMLESS BARREL

BEVELED ENTRY

CRIMP WIRE SIZE ELECTRO-TIN PLATED DOUBLE THICK FORK TONGUE

Features and Benefits


Fork tongue. Allows installation of compression terminal under screw head without complete removal of the screw.

Catalog Number
YAV18-T19F BOX YAV18-T21F BOX YAV14-T32F BOX YAV14-T34F BOX YAV10-T21F BOX YAV10-T23F BOX

Wire Range
22-18 20-14 12-10

Stud Size
4-6 8-10 4-6 8-10 8-10 1/4

C
.31 .37 .31 .37 .38 .47

Dimensions L Max. Y Max.


.80 .80 .80 .82 .91 1.00 .55 .55 .57 .60 .69 .75

Z Min.
.25 .25 .25 .26 .26 .34

Bulk Catalog Number


YAV18-T19F YAV18-T21F YAV14-T32F YAV14-T34F YAV10-21F YAV10T23F

Installation Tooling
Non-Ratchet: Y10D, Y10-22 Ratchet: MR8-G98, MR8-9Q, MR20, Y8MRB-1

Wire Strip Length


9/32 9/32 7/16

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Small Terminals
B-28

BURNDY Products

TYPE YAV-H-F BOX, YAV-H-F AND YAV-Z


HYLUG UNINSULATED COMPRESSION TERMINAL FORK TONGUE WITH SHROUD SEAMLESS
The type "YAV-H-F" HYLUG is a seamless heavy duty uninsulated compression fork tongue terminal with a shroud for an insulation grip and cable support. Manufactured from electrolytic copper tubing for use on copper commercial (code) cable, Type "AN" aircraft and extra flexible conductors. The seamless tubing produces a double thick tongue while the seamless barrel design provides a very strong connector for very demanding applications that require highly reliable connections. In addition to the benefits described for the YAV box series of connectors the YAVH-F Box and YAV-Z terminals provide the following benefits.
ELECTRO-TIN PLATED INSPECTION HOLE

SEAMLESS BARREL INSULATION GRIP AND CABLE SUPPORT

CRIMP CRIMP WIRE RANGE

FLANGED FORK TONGUE

DOUBLE THICK TONGUE

Features and Benefits


Fork tongue. Allows installation of compression terminal under screw head without complete removal of the screw thereby lowering installation costs. Flanged fork tongue. Allows installation of compression terminal under screw head without complete removal of the screw plus aids in maintaining the terminal on the stud should the screw loosen slightly.

Fig. 1

Fig. 2

Catalog Number
YAV18-H6F BOX YAV18-H19 BOX YAV18-H21F BOX YAV14-Z5 BOX YAV14-H32F BOX YAV14-H56F BOX YAV14-H34F BOX YAV14-HF BOX YAV14-Z6 BOX YAV10-HF BOX

Fig.
1 1 1 2 1 1 1 1 2 1

Wire Range
22-18

Stud Size
4-6 4-6 8-10 4-6 4-6 6-8 8-10 8-10 8-10 8-10

Max. Insul. Dia. Accom.


.120 .120 .120 .150 .150 .150 .150 .150 .150 .192

C
.25 .30 .37 .31 .30 .30 .37 .31 .37 .38

Dimensions L Max. Y Max.


.89 .97 .97 .89 .96 .96 .96 .93 1.04 1.07 .80 .75 .76 .69 .78 .78 .78 .78 .78 .92

Z Min.
.19 .21 .22 .13 .23 .23 .23 .23 .21 .24

Bulk Catalog Number


YAV18-H6F YAV18-H19F YAV18-H21F YAV14-Z5 YAV14-H32F YAV14-H56F YAV14-H34F YAV14-HF YAV14-Z6 YAV10-HF

Installation Tooling
Non-Ratchet: Y10D*, Y14MV, Y10-22* Ratchet: MR8-G98, MR8-9Q, Y8MRB-1*, MR20, and M8ND with N14HT-5 Die N10HT Die

Wire Strip Length

1/4

20-14

12-10

7/16

* Crimps conductor crimp only.

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BURNDY Products

Small Terminals
B-29

TYPES TN-F AND YAES-F


INSULUG TERMINAL - NYLON INSULATED, FORK TONGUE 300 VOLTS MAX., 105 C MAX.
The type TN-F, nylon insulated fork tongue terminal has the same high quality as the TN. It is designed to meet the heavy-duty requirements of industrial and utility applications. Used on both power and control circuits for wire sizes #26 AWG through #10 AWG. The TN-F provides high dielectric strength and stability in oily conditions. The TN-F is identical to the TN with the addition of a fork tongue which allows installation without complete removal of its supporting screw.

WIRE CRIMP

INSULATION CRIMP

BRAZED SEAM

SMOOTH FUNNEL ENTRY

FORK TONGUE TIN PLATED DEEP V SERRATIONS

Features and Benefits


Fork tongue. Provides faster and easier installation by permitting insertion under the screw head without completely removing it.

Catalog Number
TN20-2F* TN20-6F* TN18-6F TN18-8F TN18-10F TN18-14F TN14-6F TN14-8F TN14-10F TN14-14F TN10-6F TN10-8F TN10-10F TN10-14F

Wire Range
26-20 Max. Insul. Dia. Accom.: .098 Color Code: Amber 22-18 Max. Insul. Dia. Accom.: .120 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .153 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .209 Color Code: Yellow

Stud Sizes
1-2 4-6 4-6 6-8 8-10 1/4 4-6 6-8 8-10 1/4 4-6 6-8 8-10 1/4

C
.18 .28 .28 .31 .37 .47 .28 .31 .37 .47 .28 .31 .41 .50

Dimensions L Max. Y Max.


.76 .80 .79 .84 .84 1.03 .79 .84 .84 1.03 .96 1.01 1.09 1.21 .65 .70 .65 .67 .68 .79 .65 .67 .68 .79 .82 .84 .89 .96

Z Min.
.24 .28 .24 .26 .27 .38 .24 .26 .27 .38 .24 .26 .31 .38

Bulk Catalog Number


YAES18N1F YAES18N3F YAES14N6F YAES14N53F YAES14N8F YAES14N54F YAES10N11F YAES10N56F YAES10N12F YAES10N57F

Installation Tooling
M8ND with N14HET-25V1 Die Set

Wire Strip Length


3/16

Non-Ratchet: Y10D, Y10-22

7/32

7/32 Ratchet: MR8-83**, MR18

11/32

* These sizes not UL listed. ** Or other tool conforming to military specification MS25037 or MS90413

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-30

BURNDY Products

TYPES YAE-N-F BOX AND YAE-N-F


INSULUG Terminal Nylon Insulated, Fork Tongue Multi-Finger Insulation Grip 300 Volts Max., 105 C Max.
INSULUG type YAE-N-F nylon insulated terminals are designed with a Multi-Finger Insulation grip, are rated 105 C and are supplied with a fork tongue for easy terminal insertion and removal.

MULTI-FINGER INSULATION GRIPS AND CABLE SUPPORT WIRE SIZE

FUNNEL ENTRY

ELECTRO-TIN PLATED FORK TONGUE DEEP V SERRATIONS

INSULATION CRIMP WIRE CRIMP

Features and Benefits


Fork tongue. Permits rapid easy installation of the terminal under the screw head without complete removal of the screw.

Catalog Number

Wire Range

Stud Size
1-2 4-6 4

C
.18 .28 .21 .25

Dimensions L Y Z Max. Max. Min.


.73 .80 .92 .78 .83 .96 .87 .96 1.01 .65 .70 .73 .68 .76 .78 .76 .78 .83

Bulk Catalog Number

Installation Tooling
Ratchet: M8ND N14HET25V1 Die Non-Ratchet: Y10D or Ratchet: MR8-33T-1, M8ND With one of the following Dies: N14HET-25V1, N10ET-9, N14HET-15 Non-Ratchet: Y10D or Y10-22 or Ratchet: MR8-33T1

Tape Mounted Catalog Number 2000/Reel


YAE22N65FM YAE22N66FM YAE18G60FM YAE18G43FM YAE18N56FM YAE18N57FM YAE14N76FM YAE14N77FM YAE14N78FM

Installation Tooling
TFM with DFM11D1 Die

Wire Strip Length


5/32

24 - 20 Max. Insul. YAE22N65F BOX Dia.: .098 Sleeve Color: YAE22N66F BOX Amber YAE18N60F BOX YAE18G43F BOX YAE18N57F BOX YAE14N77F BOX YAE14N78F BOX
Not UL recognized.

.24 YAE22N65F .28 YAE22N66F .24 .19 .23 .29 .26 .29 .34 YAE18N60F YAE18G43F YAE18N56F YAE18N57F YAE14N76F YAE14N77F YAE14N78F

22 - 16 Max. Insul. Dia.: .125 Sleeve Color: Red

4-6 .28 6-8 .31

TFM with DFM10D1 Die

3/16

16 - 14 4 - 6 .28 Max. Insul. 6 - 8 .31 Dia.: .156 Sleeve Color: Blue 8 - 10 .36

TFM with DFM9D1 Die

3/16

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BURNDY Products

Small Terminals
B-31

TYPES TP-F AND BA-EF


VINYLUG TERMINAL POLYVINYLCHLORIDE INSULATED, FORK TONGUE 600 VOLTS MAX., 105 C MAX.
The Type TP-F is a fork tongue variation of the TP design and makes installation easier.

WIRE CRIMP WIRE SIZE RANGE

EXPANDED SHROUD INSULATION CRIMP SMOOTH ENTRY

FORK TONGUE TIN PLATED

COLOR CODED INSULATION DEEP V SERRATIONS

Features and Benefits


Fork tongue design. Faster installation-screw needs only to be loosened for termination.

Catalog Number
TP16-2F TP16-6F TP16-8F TP16-10F TP14-2F TP14-6F TP14-8F TP14-10F TP10-6F TP10-8F TP10-10F

Wire Range
22-16 Max. Insul. Dia. Accom.: .145 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .180 Color Code: Blue 12-10 Max. Insul. Color Code: Yellow

Stud Size
1-2 4-6 6-8 8-10 1-2 4-6 6-8 8-10 4-5 6-8 8-10

C
.17 .28 .31 .41 .17 .28 .31 .41 .28 .31 .41

Dimensions Bulk L Y Z Catalog Max. Max. Min. Number


.75 .80 .86 .95 .75 .80 .86 .95 .95 .98 1.07 .66 .66 .69 .75 .66 .66 .69 .75 .81 .81 .87 .23 .23 .26 .31 .23 .23 .26 .31 .26 .26 .31 BA16EF2 BA16EF6 BA16EF8 BA16EF10 BA14EF2 BA14EF6 BA14EF8 BA14EF10 BA10EF6 BA10EF8 BA10EF10

Installation Tooling

Tape Mounted Catalog Number 2000/Reel


BA16EF2M BA16EF6M BA16EF8M BA16EF10M BA14EF8M BA14EF10M *BA10EF6M *BA10EF8M *BA10EF10M

Installation Tooling
TFM with DFM3D-1 Die TFM with DFM2D-1 Die TFM with DFM1D5 Die

Wire Strip Length


13/64

Plier Type: Y10-22

Ratchet Tool: MR8-89-1, MR15

13/64

19/64

UL Listed and CSA Certified with MR8-89-1 and MR15. * 1000/Reel.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-32

BURNDY Products

TYPES YAE-Z BOX AND YAE-Z


INSULUG TERMINAL NYLON INSULATED, FLANGED FORK MULTI-FINGER INSULATION GRIP 300 VOLTS MAX., 105 C MAX.
INSULUG type YAE-Z is identical to type YAE-N and employs a flanged fork tongue for faster installation while maintaining security if supporting screw becomes loose.

MULTI-FINGER INSULATION GRIPS AND CABLE SUPPORT WIRE SIZE

FUNNEL ENTRY

ELECTRO-TIN PLATED

INSULATION CRIMP WIRE CRIMP

FLANGED FORK

DEEP V SERRATIONS

Features and Benefits


Flanged fork. Permits rapid, easy installation of the terminal under the screw head without complete removal of the screw. Additionally, it may not be removed with only a slight loosening of the screw.

Catalog Number
YAE22Z1 BOX YAE22Z2 BOX YAE22Z3 BOX YAE18Z1 BOX YAE18Z2 BOX YAE18Z3 BOX YAE18Z4 BOX YAE14Z2 BOX YAE14Z3 BOX YAE14Z4 BOX YAE12Z2 BOX YAE12Z3 BOX YAE12Z4 BOX

Wire Range
26-20 Max. Insul. Dia.: .098 Sleeve Color: Amber 22-16 Max. Insul. Dia. Accom.: (125) Color Code: Red 16-14 Max. Insul. Dia. Accom.: (156) Color Code: Blue 14-12 Max. Insul. Dia. Accom.: (180) Color Code: Green

Stud Size
1-2 4-6 6-8 1-2 4-6 6-8 8-10 4-6 6-8 8-10 4-6 6-8 8-10

C
.18 .28 .31 .18 .28 .31 .36 .28 .31 .36 .28 .31 .36

Dimensions Z Y L Max. Max. Max.


.24 .28 .30 .22 .26 .29 .34 .26 .29 .34 .27 .32 .35 .65 .70 .72 .73 .76 .78 .83 .76 .78 .83 .90 .96 1.00 .75 .83 .92 .83 1.00 1.00 1.08 .90 1.00 1.08 1.04 1.16 1.23

Bulk Catalog Number


YAE22Z2 YAE22Z3 YAE18Z1 YAE18Z2 YAE18Z3 YAE18Z4 YAE14Z2 YAE14Z3 YAE14Z4 YAE12Z2 YAE12Z3 YAE12Z4

Installation Tooling
M8ND with N14HET-25V1 Die Y10D, Y10-22 MR8-33T-1, M8ND with one of the following Dies: N14HET-15, N10HET-9, Y10D, Y10-22 MR833T-1, M8ND with N12HET-1, Y10D, Y10-22

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BURNDY Products

Small Terminals
B-33

TYPES TP-Z AND BA-EZ


VINYLUG TERMINAL POLYVINYLCHLORIDE INSULATED, FLANGED FORK TONGUE 600 VOLTS MAX., 105 C MAX.
VINYLUG Type TP-Z is a variation of the Type TP and employs a flanged fork tongue for fast installation and security.

EXPANDED SHROUD INSULATION CRIMP WIRE CRIMP WIRE SIZE RANGE

FUNNEL ENTRY

DEEP V SERRATIONS FLANKED FORK TIN PLATED

Features and Benefits


Flange fork tongue design. Allows fast installationscrew only has to be loosened for termination. The flanges on the end of the fork terminal aid in preventing a slightly loose terminal from becoming fully disconnected from the screw. Flanges make re-securing a loose terminal easier.

Catalog Number
TP16-2Z TP16-6Z TP16-8Z TP16-10Z TP14-2Z TP14-6Z TP14-8Z TP14-10Z TP10-6Z TP10-8Z TP10-10Z

Wire Range
22-16 Max. Insul. Dia. Accom.: .145 Color Code: Red 16-14 Max. Insul. Dia. Accom.: .180 Color Code: Blue 12-10 Max. Insul. Dia. Accom.: .260 Color Code: Yellow

Stud Size
1-2 4-6 6-8 8-10 1-2 4-6 6-8 8-10 4-6 6-8 8-10

C
.17 .28 .31 .41 .17 .28 .31 .41 .28 .31 .41

Dimensions L Y Z Max. Max. Min.


.78 .83 .88 .96 .78 .83 .88 .96 .99 1.01 1.09 .66 .66 .69 .75 .66 .66 .69 .75 .81 .81 .81 .23 .23 .26 .31 .23 .23 .26 .31 .26 .26 .31

Bulk Catalog Number


BA16EZ2 BA16EZ6 BA16EZ8 BA16EZ10 BA14EZ2 BA14EZ6 BA14EZ8 BA14EZ10 BA10EZ6 BA10EZ8 BA10EZ10

Installation Tooling

Plier Type: Y10-22

Ratchet Tool: MR8-89-1, MR15

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-34

BURNDY Products

TYPES TP-LF AND BA-EL


VINYLUG TERMINAL POLYVINYLCHLORIDE INSULATED, LOCKING FORK TONGUE 600 VOLTS MAX., 105 C MAX.
Type TP-LF is a variation of the Type TP design and employs a locking fork tongue for fast installation and security.

WIRE CRIMP WIRE SIZE RANGE LOCKING FORK

EXPANDED SHROUD INSULATION CRIMP

COLOR CODED INSULATION DEEP V SERRATIONS

TIN PLATED

Features and Benefits


Locking fork tongue design. Allows fast installationscrew only has to be loosened for termination. Internal configuration of the fork. Prevents the terminal from coming off the screw without applying a pulling force. Locking fork is made from a copper alloy. Permits many installations while maintaining proper spring retention of forks.

Catalog Number
TP16-6LF TP16-8LF TP16-10LF TP14-6LF TP14-8LF TP14-10LF TP10-6LF TP10-8LF TP10-10LF

Wire Range
22-16 MAX. INSUL. DIA. ACCOM.: .145 COLOR CODE: Red 16-14 MAX. INSUL. DIA. ACCOM.: .180 COLOR CODE: Blue 12-10 MAX. INSUL. DIA. ACCOM.: .260 COLOR CODE: Yellow

Stud Size
4-6 6-8 8-10 4-6 6-8 8-10 4-6 6-8 8-10

C
.28 .31 .41 .28 .31 .41 .28 .31 .41

Dimensions L Max. Y Max.


.80 .86 .95 .80 .86 .95 .95 .98 1.07 .66 .69 .75 .66 .69 .75 .81 .81 .87

Z Min.
.23 .26 .31 .23 .26 .31 .26 .26 .31

Bulk Catalog Number


BA16EL6 BA16EL8 BA16EL10 BA14EL6 BA14EL8 BA14EL10 BA10EL6 BA10EL8 BA10EL10

Installation Tooling

Tape Mounted Catalog Number 2000/Reel


BA16EL6M BA16EL8M BA16EL10M BA14EL6M BA14EL8M BA14EL10M * BA10EL6M * BA10EL8M * BA10EL10M

Installation Tooling
TFM WITH DFM3D-1 DIE TFM WITH DFM2D-1 DIE TFM WITH DFM1D5 DIE

Wire Strip Length


13/64

PLIER TYPE: Y10-22

RATCHET TOOL: MR8-89-1 MR15

13/64

19/64

UL and CSA listed with MR8-89-1 and MR15. * 1000/Reel.

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BURNDY Products

Small Terminals
B-35

TYPE Q-F FINGRIP


NON-INSULATED FEMALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS Features and Benefits
Butted seam. Chamfered barrel opening. Assures quick and easy wire insertion. Dimpled female socket detent. Ensures firm grip.

FEMALE BARE DISCONNECT TERMINAL


Standard Catalog Number
Q18F18X02D Q18F25X03D Q14F11X02D Q14F18X02D Q14F25X03D

(Mates with Type Q-M male disconnects)


A
0.58 0.62 0.55 0.58 0.62

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.187 .250 .110 .187 .250 .020 .032 .020 .020 .032

Dimensions B W
0.17 0.17 0.17 0.17 0.17 0.23 0.29 0.14 0.20 0.29

Bulk Catalog Number


Q18F18X02B Q18F25X03B Q14F11X02B Q14F18X02B Q14F25X03B

Bulk Qty.

Installation Tool*
MR20, Y10D

1000

* For UL listed applications consult BURNDY factory.

TYPE QP-F FINGRIP


VINYL INSULATED FEMALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 600 VOLTS MAX., 105 C MAX.

Features and Benefits


Butted seam. Insulated connectors. Eliminate the need for post installation insulation. Funnel entry barrel opening. Assures quick and easy wire insertion. Dimpled female socket detent. Ensures firm grip.

FEMALE VINYL DISCONNECT TERMINAL


Standard Catalog Number
QP18F18X02D QP18F25X03D QP14F18X02D QP14F25X03D

(Mates with Type QP-M male disconnects)


A
0.86 0.91 0.87 0.92

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.187 .250 .187 .250 .020 .032 .020 .032

Dimensions B W
0.17 0.17 0.17 0.17 0.22 0.29 0.23 0.29

Bulk Catalog Number


QP18F18X02B QP18F25X03B QP14F18X02B QP14F25X03B

Bulk Pkg. Qty.


1000

Installation Tool*
Y10D

* For UL listed applications consult BURNDY factory.

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Small Terminals
B-36

BURNDY Products

TYPE QN-F FINGRIP


NYLON INSULATED FEMALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 300 VOLTS MAX., 105 C MAX.

Features and Benefits


Sleeved barrel. Insulated connectors. Eliminate the need for post installation insulation. Funnel entry barrel opening. Assures quick and easy wire insertion. Dimpled female socket detent. Ensures firm grip.

FEMALE NYLON DISCONNECT TERMINAL


Standard Catalog Number
QN18F18X02D QN18F25X03D QN14F18X02D QN14F25X03D

(Mates with Type QN-M male disconnects)


A
0.86 0.91 0.87 0.92

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.187 .250 .187 .250 .020 .032 .020 .032

Dimensions B W
0.17 0.17 0.17 0.17 0.22 0.29 0.23 0.29

Bulk Catalog Number


QN18F18X02B QN18F25X03B QN14F25X03B

Bulk Pkg. Qty.


1000

Installation Tool*
Y10D

* For UL listed applications consult BURNDY factory.

TYPE Q-M FINGRIP


NON-INSULATED MALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS Features and Benefits
Butted seam. Chamfered barrel opening. Assures quick and easy wire insertion. Mates with dimpled female socket detent. Ensures firm grip.

MALE BARE DISCONNECT TERMINAL


Standard Catalog Number
Q18M18X02D Q18M25X03D Q14M18X02D Q14M25X03D

(Mates with Type Q-F female disconnects)


A
0.55 0.67 0.55 0.67

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.187 .250 .187 .250 .020 .032 .020 .032

Dimensions B W
0.17 0.17 0.17 0.17 0.19 0.25 0.19 0.25

Bulk Catalog Number


Q18M18X02B Q18M25X03B Q14M18X02B Q14M25X03B

Bulk Pkg. Qty.


1000 1000

Installation Tool*
MR20, Y10D

* For UL listed applications consult BURNDY factory.

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BURNDY Products

Small Terminals
B-37

TYPE QP-M FINGRIP


VINYL INSULATED MALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 600 VOLTS MAX., 105 C MAX.

Features and Benefits


Butted seam. Funnel entry barrel opening. Assures quick and easy wire insertion. Mates with dimpled female socket detent. Ensures firm grip.

MALE VINYL DISCONNECT TERMINAL


Standard Catalog Number
QP18M18X02D QP18M25X03D QP14M18X02D QP14M25X03D

(Mates with Type QP-F female disconnects)


A
0.83 0.95 0.83 0.95

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.187 .250 .187 .250 .020 .032 .020 .032

Dimensions B W
0.17 0.17 0.17 0.17 0.19 0.25 0.19 0.25

Bulk Catalog Number


QP18M18X02B QP18M25X03B QP14M18X02B QP14M25X03B

Bulk Pkg. Qty.


1000

Installation Tool*
Y10D

1000

* For UL listed applications consult BURNDY factory.

TYPE QN-M FINGRIP


NYLON INSULATED MALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 300 VOLTS MAX., 105 C MAX.

Features and Benefits


Sleeved barrel. Funnel entry barrel opening. Assures quick and easy wire insertion. Mates with dimpled female socket detent. Ensures firm grip.

MALE NYLON DISCONNECT TERMINAL


Standard Catalog Number
QN18M18X02D QN18M25X03D QN14M18X02D QN14M25X03D

(Mates with Type QN-F female disconnects)


Dimensions A B W
0.82 0.91 0.84 0.91 0.17 0.17 0.17 0.17 0.19 0.25 0.19 0.25

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.187 .250 .187 .250 .020 .032 .020 .032

Bulk Catalog Number


QN18M18X02B QN14M18X02B QN14M25X03B

Bulk Pkg. Qty.


1000

Installation Tool*
Y10D

1000

* For UL listed applications consult BURNDY factory.

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Small Terminals
B-38

BURNDY Products

TYPES PGP, AND PGN FINGRIP


MALE/FEMALE COMBINATION QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS Features and Benefits
Sleeved barrel. Combination connector. Allows for more than one connection to a circuit. Funnel entry barrel opening. Assures quick and easy wire insertion. Dimpled female socket detent. Ensures firm grip.

VINYL COMBINATION DISCONNECT TERMINAL


Standard Catalog Number
PGP1825X03D PGP1425X03D

600 VOLTS MAX. 105 C MAX.


Dimensions B W
0.17 0.17 0.30 0.30

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.250 .250 .032 .032

A
0.91 0.91

Bulk Catalog Number


PGP1825X03B PGP1425X03B

Bulk Pkg. Qty.


1000 1000

Installation Tool*
Y10D

NYLON COMBINATION DISCONNECT TERMINAL


Standard Catalog Number
PGN1825X03D PGN1425X03D

300 VOLTS MAX. 105 C MAX.


Bulk Catalog Number
PGN1825X03B PGN1425X03B

Std. Pkg. Qty.


100 100

Wire Range
18-22 14-16

NEMA Tab Size


.250 .250 .032 .032

Dimensions A B W
0.90 0.90 0.17 0.17 0.30 0.30

Bulk Pkg. Qty.


1000 1000

Installation Tool*
Y10D

* For UL listed applications consult BURNDY factory.

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BURNDY Products

Small Terminals
B-39

TYPES FQN-F AND FQN-M FINGRIP


NYLON FULLY INSULATED FEMALE AND MALE QUICK DISCONNECTS MATERIAL: TIN-PLATED BRASS 300 VOLTS MAX., 105 C MAX. Features and Benefits
Fully insulated connectors. Eliminate the need for post installation insulation. Funnel entry barrel opening. Assures quick and easy wire insertion. Dimpled female socket detent. Ensures firm grip.

Fig. 1

Fig. 2

FULLY INSULATED FEMALE NYLON DISCONNECT TERMINAL (Fig. 1)


Standard Catalog Number
FQN18F25X03D FQN14F25X03D FQN10F25X03D

Std. Pkg. Qty.


50 50 25

Wire Range
18-22 14-16 10-12

NEMA Tab Size


.250 .250 .250 .032 .032 .032

Dimensions A W
0.98 0.96 0.99 0.40 0.40 0.41

Bulk Catalog Number


FQN18F25X03B FQN14F25X03B FQN10F25X03B

Bulk Pkg. Qty.


1000 1000 500

Installation Tool*
Y10D

FULLY INSULATED MALE NYLON DISCONNECT TERMINAL (Fig. 2)


Standard Catalog Number
FQN18M25X03D FQN14M25X03D FQN10M25X03D

Std. Pkg. Qty.


50 50 25

Wire Range
18-22 14-16 10-12

NEMA Tab Size


.250 .250 .250 .032 .032 .032

Dimensions A W
1.05 1.03 1.03 0.48 0.48 0.48

Bulk Catalog Number


FQN18M25X03B FQN14M25X03B FQN10M25X03B

Bulk Pkg. Qty.


1000 1000 500

Installation Tool*
Y10D

* For UL listed applications consult BURNDY factory. ** For Mylar tape reels consult BURNDY factory.

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Small Terminals
B-40

BURNDY Products

TYPE FL FINGRIP
FLAG-STYLE FEMALE QUICK DISCONNECT MATERIAL: TIN-PLATED BRASS Features and Benefits
Dimpled female socket detent. Ensures firm grip.

FEMALE BARE DISCONNECT TERMINAL


Standard Catalog Number
FL1825X03D FL1425X03D FL1025X03D *
* Not UL Listed or CSA Approved.

Std. Pkg. Qty.


100 100 50

Wire Range
18-22 14-16 10-12

NEMA Tab Size


.250 .250 .250 .032 .032 .032

A
0.67 0.67 0.67

Dimensions B W
0.17 0.17 0.17 0.25 0.25 0.25

Bulk Catalog Number


FL1825X03B FL1425X03B

Bulk Pkg. Qty.


1000 1000

Installation Tool*
Consult Factory

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BURNDY Products

Small Terminals
B-41

UNINSULATED SPLICES
BURNDY manufactures several designs of uninsulated butt splices. Each type is designed to meet specific application requirements and provide a high quality, electrical splice connection that is easily installed. The following features and benefits apply to all BURNDY uninsulated splices.

Features and Benefits


Manufactured from seamless tubing. A high quality design with no seams to split. Electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Electro-tin plated. Provides durable long lasting resistance to corrosion. Positive center wire stops. Provides proper depth of wire insertion. Marked with wire size. Provides easy wire size identification. The HYLINK splice connectors have inspection holes. Provides easy visual inspection for proper wire insertion.

TYPES YSV, YSV-H AND YSV-L


HYLINK UNINSULATED BUTT SPLICE 600 VOLTS MAXIMUM
HYLINK type YSV seamless splice connector is used to splice stranded and solid copper conductors in virtually all heavy duty industrial and general purpose applications. The type YSV-H HYLINK seamless splice connector has the added benefit of an insulation support and cable strain relief.

INSPECTION HOLE AND WIRE STOP SEAMLESS TUBING

BEVELED ENTRY

INSPECTION HOLE AND WIRE STOP SEAMLESS TUBING

BEVELED ENTRY

CRIMP TIN-PLATED TIN-PLATED CRIMP CABLE SUPPORT CRIMP

CRIMP

Fig. 1
Wire Range Code AWG Str. and Sol. Aircraft-AN
22-18 str. & sol. 20-14 str. 20-12 sol. 12-10 str. & sol. 9 str. 8 str.

Fig. 2

Catalog Number
YSV18 BOX YSV18-H BOX YSV14 BOX YSV14-H BOX YSV10 BOX YSV10-H BOX YSV9C-L BOX YSV8C-L BOX

Fig.
1 2 1 2 1 2 1 1

Dimensions L Max. Dia.


.62 .89 .64 .94 .75 1.06 .75 1.00 .120 .150 .192

Bulk Catalog Number


YSV18 YSV18-H YSV14 YSV14-H YSV10 YSV10-H YSV9C-L YSV8C-L

Installation Tooling HYTOOL


Non-Ratchet: Y10D, Y1022 Ratchet: MR20, Y8MRB-1, MR8-9Q*, MR8-G98 Non-Ratchet: MY28, MY29-3, MY29-11 Ratchet: MY28, Y8MRB-1, MR8-9Q*, Y2MR

Wire Strip Length


1/4 1/4 5/16 5/16 7/16

* Remove stop plate. Y2MR for 8 str. only Use #10 groove Note: Use MR8 series tools for (-H) series.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Small Terminals
B-42

BURNDY Products

TYPE YSV-L
HYLINK UNINSULATED BUTT SPLICE 600 VOLTS MAXIMUM
SEAMLESS TUBING

INSPECTION HOLE AND WIRE STOP

BEVELED ENTRY

CRIMP

#8 THROUGH 4/0 COPPER


HYLINK type YSV-L seamless splice connector is used to splice Type AN aircraft cables plus commercial stranded and solid AWG conductors. Suitable for aircraft, light duty industrial and general purpose applications.
ELECTRO-TIN PLATED CRIMP

Catalog Number
YSV8C-L BOX YSV6C-L BOX YSV4C-L BOX YSV2C-L BOX YSV1C-L BOX YSV25-L BOX YSV26-L BOX YSV27-L BOX YSV28-L BOX

Wire Range Aircraft-AN Comml-AWG Str. & Sol.


8 6 4 2 1 1/0 2/0 3/0 4/0

Dimensions L
1.00 1.12 1.12 1.41 1.46 1.53 1.78 1.81 1.94

Bulk Catalog Number


YSV8C-L YSV6C-L YSV4C-L YSV2C-L YSV1C-L YSV25-L YSV26-L YSV27-L YSV28-L

Ratchet
Y2MR, MR4C Y2MR, MR4C Y2MR

Installation Tooling HYPRESS H35, Y35BH, Y39, Y39BH* HYTOOL * * Nest Indentor
TYPE AH AIRCRAFT CABLE: MY28 All Others: MY29-3, MY29-11 1 Crimp UV8L-1 UV6L UV4L UV2L UV1L UV25L UV26L UV27L UV28L Y34PL Y34PLA

Y34PA Wire Strip Length


7/16 1/2 5/8 5/8 5/8 11/16 13/16 13/16 7/8

Y34PA

* Remove stop plate Use Y35P3 Indentor Adaptor. ** Bench Mount Adaptor - Cat. No. BMY-BCH-MT is available for Type MY HYTOOLS.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Small Terminals
B-43

TYPE YSM
HYLINK UNINSULATED PARALLEL SPLICE
HYLINK type YSM seamless parallel splice connector permits wires to be laid parallel inside the connector and spliced together with BURNDYs compression HYTOOL. Each YSM connector accommodates a wide combination of round, square, and rectangular copper conductors that have a total combined circular mil area listed in the table below. The conductors to be spliced must physically fit within title splice without being forced.

SEAMLESS TUBING

BEVELED ENTRY

ELECTRO-TIN PLATED

CRIMP

Installation Tooling Catalog Number


YSM18 YSM14 YSM10 YSM8C YSM6C YSM4C YSM2C YSM1C YSM25 YSM26 YSM27 YSM28

Circular Mil. Range Min. Max.


300 477 4,107 6,088 10,380 26,813 42,613 66,832 81,807 104,110 133,650 167,332 1,909 4,107 10,380 16,864 26,813 42,613 66,832 81,807 104,110 133,650 167,332 211,954

Dimensions L
.25 .25 .36 .41 .44 .50 .62 .62 .69 .81 .81 .88

Ratchet
MR8-9Q* MR8-9Q* MR8-9Q*, MR4CQ MR4CQ Y2MR Y2MR

Mechanical HYTOOL

HYPRESS Y35BH, Y39BH* Nest Indentor


UV8L-1 UV6L UV4L UV2L UV1L UV25L UV26L UV27L UV28L

Wire Strip Length


5/16 5/16 7/16 1/2 1/2 9/16 11/16 11/16 3/4 7/8 7/8 15/16

MY29-11 or MY28 (1) Crimp

Y29PQ

Y29PQ-6

* Remove stop plate. Use Y35P indentor adapter, with Y35BH and Y39BH HYPRESSES.

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Small Terminals
B-44

BURNDY Products

TYPE YSCM
HYLINK COLOR-CODED UNINSULATED PARALLEL SPLICE
Type YSCM HYLINK seamless parallel splice connectors permit stranded wires to be laid parallel inside the connector and spliced together with BURNDY compression tools. Each YSCM connector accommodates a wide range of conductors and is color-coded to ensure proper tool and die match. YSCM connectors are UL 486A Listed for applications up to 600V and CSA Listed.

SEAMLESS TUBING

ELECTRO-TIN PLATED

COLOR-CODE AND DIE INDEX

BEVELED ENTRY

Catalog Number
YSCM17 YSCM27 YSCM42 YSCM66 YSCM80 YSCM104 YSCM133 YSCM167 YSCM212 YSCM231

Conductor Range Cable Circular Mils Min. Max.


13,060 16,910 29.970 42,750 67,980 82,870 104,960 134,340 167,380 16,910 26,890 41,520 66,040 80,020 103,630 133,220 166,560 211,820 230,800

Dimensions Inches [mm] L O.D. .03 .01


.50 [13] .50 [13] .50 [13] .62 [16] .62 [16] .69 [18] .81 [21] .81 [21] .88 [22] 1.05 [27] .27 [7] .31 [8] .38 [10] .47 [12] .52 [13] .57 [14] .64 [16] .70 [18] .78 [20] .81 [21]

Color Code
Red Blue Gray Brown Green Pink Black Orange Purple Yellow

Die Index
49 7 8 10 11 12 13 14 15 16

Recommended Installation Tooling OUR840, Y500CTHS, Y35, Y750, PAT60018V Series PAT750 Series
X8CRT, W8CRT X5CRT, W5CRT X4CRT, W4CRT X2CRT, W2CRT X1CRT, W1CRT X25RT, W25RT X26RT, W26RT X27RT, W27RT X28RT, W28RT X29RT, W29RT U8CRT U5CRT U4CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT

Wire Strip Length


11/16 11/16 11/16 3/4 3/4 15/16 1-1/16 1-1/16 1-1/16 1-1/16

SIZE STRANDED CIRCULAR MILS AWG 1,022 20 1,624 18 2,583 4,107 6,530 10,380 13,090 16,510 20,820 26,250 33,100 41,740 41,740 52,630 16 14 12 10 9 8 7 6 5 4 4 3

CIRCULAR MIL TABLE PER ASTM B8 ASTM STRANDINGS CABLE DIAMETER INCHES 0.036 0.045 0.057 0.072 0.091 0.116 0.130 0.146 0.164 0.184 0.206 0.254 0.232 0.285

CLASS B B B B B B B B B B B AA B&A AA

SIZE STRANDED CIRCULAR MILS AWG 52,630 3 66,370 2 66,370 2 83,690 1 83,690 1 83,690 1 105,500 105,500 105,500 133,100 133,100 133,100 167,800 167,800 167,800 211,600 211,600 211,600 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0

CIRCULAR MIL TABLE PER ASTM B8 ASTM STRANDINGS CABLE DIAMETER INCHES 0.260 0.320 0.292 0.360 0.328 0.332 0.368 0.390 0.373 0.414 0.438 0.419 0.464 0.492 0.470 0.522 0.522 0.528

CLASS B&A AA B&A AA A B A&A B A&A B A&A B A&A B Circular Mil calculations.

1. Material: Copper per ASTM B75. 2. Finish: Tin plated. For nickel plating, add suffix NK to the Catalog Number. 3. Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise noted, and are for reference only.

Recommended strip length. Strip length dependant on


size, no. of wires and insulation thickness.

Refer to Circular Mil Table per ASTM B8 for total Class B

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BURNDY Products

Small Terminals
B-45

TYPES YSES-K
INSULINK RADIATION RESISTANT INSULATED BUTT SPLICE POLYVINYLIDENE FLOURIDE (PVF2) INSULATED 200 MEGARADS - 60 C THROUGH 150 C, 600 VOLTS
The type YSES-K radiation resistant KYNAR insulated splices are suitable for class 1E applications plus non critical nuclear associated applications. The splice is manufactured from pure electrolytic copper seamless tubing which eliminates potential splitting of seams. A color code stripe is used for wire size identification and a window is provided for inspection of proper wire insertion.
SEAMLESS ELECTRO-TIN PLATED SPLICE INSPECTION WINDOW

KYNAR INSULATED

SMOOTH FUNNEL ENTRY

INTEGRAL METAL CABLE SUPPORT AND STRAIN RELIEF COLOR CODED INSULATOR

Catalog Number

Wire Range

Color Stripe

Dimensions Max. Insul. Dia. Accom.

L Max.

Installation Tooling
Ratchet Tool: MR10G8* Red Groove Calibration Gauge: PG-373-1 Crimp ID. Mark: (1) Small Dot Ratchet Tool: MR10G8* Blue Groove Calibration Gauge: PG-371-1 Crimp ID. Mark: (2) Small Dot Ratchet Tool: MR10G8* Yellow Groove Calibration Gauge: PG-372-1 Crimp ID. Mark: (1) Large Dot

Wire Strip Length

YSES18K

22-18

Red

.112

1.00

3/16

YSES14K

16-14

Blue

.153

1.00

3/16

YSES10K

12-10

Yellow

.210

1.38

7/16

* Remove terminal locator from tool when installing INSULINK splices. KYNAR is the registered trademark for Pennwalt Corp. for Polyvinyllidene Flouride (PFV2)

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Small Terminals
B-46

BURNDY Products

TYPES SP AND BS
CRIMP

INSULATION SUPPORT CRIMP

VINYLINK SPLICE, POLYVINYLCHLORIDEINSULATED 600 VOLTS, 105 C


The type SP VINYLINK is a PVC insulated seamless butt splice. Type SP VINYLINK is designed to accommodate a broad range of 600 volt cables.
SMOOTH ENTRY

COLOR CODED

Features and Benefits


Manufactured from seamless electrolytic copper tubing. Provides maximum conductivity and tensil strength, in a high quality design with NO seams to split. Funnel entry. Provides easy wire insertion. Electro-tin plated. Provides durable long lasting resistance to corrosion. Expanded insulation support. Lower inventory requirements. Red wire range of 22-16. Lower inventory requirements. Vinyl insulator. Economical means of providing high dielectric values and cable insulation support.

Catalog Number
SP16 SP14 SP10

Wire Range
22-16 16-14 12-10

Color Code
Red Blue Yellow

Bulk Catalog Number


BS16 BS14 BS10

Dimensions (Inches) L Max. Max. Insul. Dia.


1.00 1.00 1.23 .145 .180 .260

Installation Tooling
Non-Ratchet: Y10D-22, Y10D Ratchet: MR8-9-1, MR15

Wire Strip Length


1/4 1/4 21/64

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BURNDY Products

Small Terminals
B-47

INSULATED SPLICES
BURNDY manufactures several designs of insulated butt splices. Each type is designed to meet specific application requirements and provide a high quality electrically preinsulated splice that is easily installed. The following features and benefits apply to all BURNDY pre-insulated butt splices.

Features and Benefits


Manufactured from seamless tubing. A high quality design with no seams to split. Pure electrolytic copper. Provides maximum conductivity, low resistance and ductility for excellent crimp forming properties. Electro-tin plated. Provides durable long-lasting resistance to corrosion. Positive center wire stops. Provides for proper depth of wire insertion. Color-coded in red, blue and yellow. Provides easy wire size identification.

TYPES SN AND YSE-HN


INSULINK BUTT SPLICE, NYLONINSULATED 600 VOLTS MAXIMUM, 105 C MAXIMUM
The type SN INSULINK is a high quality nylon-insulated butt splice designed to meet heavy duty application requirements. Meets the functional requirements of MIL-T7928 (ASG) and conforms to the requirements of NAS1388.

NYLON INSULATION

INTEGRAL METAL CABLE SUPPORT AND STRAIN RELIEF SEAMLESS ELECTRO-TIN PLATED SPLICE

Features and Benefits


Manufactured from one-piece tin-plated seamless copper tubing with an integral barrel/insulation grip. Provides maximum tensile strength, plus excellent cable support and strain relief and eliminates failures due to vibration. Smooth funnel entry. Provides easy wire insertion. Window position locator for full cycle ratchet tool crimp. Provides proper tool/connector alignment for correct crimp. Nylon insulation offers high dielectric strength and stability in oily enviromental conditions. Maintains a high quality connection in demanding applications. The nylon is locked into position. The connector will not move.

600 VOLTS, 105 C (1000 VOLTS, MAX. INSIDE SIGN OR FIXTURE) Catalog Number
SN18 SN14 SN10

Wire Range
22-18 16-14 12-10

Color Code
Red Blue Yellow

Bulk Catalog Number


YSE18HN YSE14HN YSE10HN

Dimensions (Inches) L Max. Max. Insul. Dia.


1.25 1.25 1.64 .115 .150 .220

Installation Tooling
Plier: Y10D Ratchet: MR8-85, MR18

Wire Strip Length


15/64 7/32 3/8

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Small Terminals
B-48

BURNDY Products

TYPES SNM AND YSES


INSULINK BUTT SPLICE, NYLON INSULATED MS25181, CLASS 1 SPLICE 300 VOLTS, 105 C
The type SNM INSULINK is a high quality nylon insulated butt splice designed to meet military MS25181, class 1 requirements.

LOCATOR RING INSPECTION WINDOW

NYLON INSULATION

INTEGRAL METAL INSULATION GRIP AND STRAIN RELIEF

Features and Benefits


Manufactured from tin plated, seamless copper tubing with an integral barrel/insulation grip. Provides maximum tensil strength, plus excellent cable support and strain relief. Smooth funnel entry. Provides easy wire insertion. Transparent nylon insulation. Permits easy wire inspection. External ring locator. Provides proper tool alignment for correct crimp.

Catalog Number
SNM18 SNM14

Wire Range
22-18 16-14

Color Code
Red Blue

Bulk Catalog Number


YSES18-1 YSES14-2

MS25181 Dash No.


-1 -2

Dimensions L Max. Max. Dia. Insul.


1.53 1.53 .120 .150

Installation Tooling
Plier: Y10D Ratchet: MR8-83 or MR8-85 MS25037 TOOL

Wire Strip Length


7/32 7/32

TYPES YSE BOX, YSE-H BOX, YSE, YSES AND YSE-H


INSULINK 600 VOLTS, 105 C
The types YSE and YSE-H INSULINKS are high quality nylon insulated butt splices designed for splicing aircraft and commercial flexible cables.

INSPECTION WINDOW SPLIT HEAVY WALL INSULATION GRIP FUNNEL ENTRY

SEAMLESS

NYLON INSULATION

Fig. 1

Features and Benefits


Manufactured from tin plated, seamless electrolitic copper tubing with integral barrel/insulation grip. Provides maximum conductivity and tensile strength, plus excellent cable support and strain relief. Split heavy wall insulation grip. Provides stronger insulation grip and strain relief. Smooth funnel entry. Provides easy wire insertion. Transparent nylon insulation. Permits easy wire inspection.

Fig. 2

600 VOLTS 105C Wire Range Catalog Number


YSE18H-BOX YSE14H-BOX YSE10-BOX

Fig.
1 1 2

Wire Code AWG Aircraft AN


22-18 16-14 12-10

Color Code
Red Blue Yellow

Bulk Catalog Number


YSE18H YSE14H YSE10

Dimensions L Max. Max. Insul. Dia.


1.220 1.36 1.15 .115 .150 .209

Installation Tooling
Y10D Ratchet: MR8-33S-1

Wire Strip Length


9/32 11/32 23/64

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BURNDY Products

Small Terminals
B-49

TYPES YSV, YRV-L


HYREDUCER REDUCER BUTT SPLICE
The HYREDUCER is a connector for splicing two different size wires. The larger conductor is inserted first and butts against the center of the connector where the smaller barrel begins. Constructed of pure electrolytic copper tubing for maximum conductivity, tin plated to resist corrosion, the HYREDUCER accommodates a wide range of cable sizes.

Fig. 1

Fig. 2

Fig. 3

Dimensional information may be found in Table 1. Table 2 is a comprehensive tooling index for these connectors.

TABLE 1 Bulk Catalog Number


YSV1418 YSV1214-G1 YSV1014-G2 YRV8CV14-L YRV8CV10-L YRV6CV10-L YRV6CV8C-L YRV4CV6C-L YRV2CV6C-L

Total Wire Range


22 - 14 16 - 12 20 - 10 20 - 8 12 - 8 12 - 6 8-6 6-4 6-2

Fig. No.
1 2 2 3 3 3 3 3 3

B Barrel* Wire Size B Dim.


20 - 14 12 12 - 10 8 8 6 6 4 2 .27 .31 .31 .44 .44 .50 .50 .50 .62

Tool INDEX
1 4 4 5 5 6 6 7 8

BB Barrel* Wire Size BB Dim.


22 - 18 16 - 14 20 - 14 20 - 14 12 - 10 12 - 10 8 6 6 .27 .27 .27 .39 .53 .53 .53 .54 .51

Tool Index
2 1 1 1 4 4 5 6 6

L Max.
.64 .83 .83 1 1.18 1.28 1.21 1.27 1.63

* B and BB dimensions are wire strip lengths.

TABLE 2
INDEX NUMBER

TOOL INDEX
HAND TOOLS
MR8G98 Y8MRB-1 MR8-9Q MR20 MR8G98 Y8MRB-1 MR8-9Q MR20 MR8G98 Y8MRB-1 MR8-9Q MR20 Y8MRB-1 MY28 MR4C Y2MR MY28 Y2MR MR4C MY28 Y2MR MR4C Y2MR MY28

TOOLS WITH DIES Y29NC

1 2 4 5 6 7 8


NEST DV8L-1* DV6L DV4L DV2L INDENTOR Y29PL Y29PL Y19PL Y29PL

* For aircraft applications (flexible cables).

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Small Terminals
B-50

BURNDY Products

BURCAP TYPES YQE, RK


PIGTAIL SPLICE, NYLON-INSULATED
Rated at 600 volts for building wire and 1000 volts for fixtures and signs, the BURCAP is designed to splice a wide range of different cable sizes.

Catalog Number
YQE-91 *RK141-2 *RK142-2

Wire Combinations
1 #16 & 1 #18 2 #18 RK141ABOX100 RK142ABOX100
22 20 7 6 1 5 4 2 4 3 2 3 3 2 3 2 2 1 4 1 1 4 3 2 2 1 1 18 16 18 16 1 2 3 14 12 1 1 1 1 1 1

Total Area Circular Mils


4,205 3,250 500 5,180 2,400 13,100

L
.76 .607 (16, 4) .722 (18, 3)

Dimensions in Inches B
.30 .311 (7, 9) .440 (11, 2)

C
.24 .269 (8, 6) .384 (9, 8)

Installation Tools Die Set M8ND, Y8ND


N150WT

Wire Strip Length


5/16

1 1 2 1 2 1 2 1 1 2 1 2 1 3 2 1 2 3 4 1 2 3 1 5 1 2 3 2 1 2 3

1 2

2 1 1 1 1 2 2 2 2 3 3

1 1 1 1 1 1 2

NOTE: * Convenience Package. For Box quantity, order RK141ABOX100 and RK142ABOX100 respectively. This item is UL Listed

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BURNDY Products

Compression Connections

INTRODUCTION
C-1

MEDIUM AND LARGE HYDENT


Copper and aluminum compression terminals and splices for terminating conductors from #8 AWG through 2000 kcmil. The medium and large HYDENT line is designed for terminating and splicing medium and large conductors in electrical power applications.

HYLUG
UNINSULATED COPPER COMPRESSION TERMINALS UL LISTED 90 C, 600 VOLTS TO 35 kV
BURNDY's HYLUG terminals, types YA, YA-TC, YA-L, YA-L-TC, YA-2N, YA-2TC, YAL-TC-FX, YA-L-2TC, and YA-2LN are designed for terminating copper conductors in a wide variety of electrical connections, including heavy-duty industrial, utility, commercial, and telecommunications applications. The HYLUG terminals require simple cable preparation for an easily installed permanent and inspectable cable termination. The terminals are listed by UL (UL STD. 486A) and CSA certified to 600 volts, when applied with the proper tool and die combination. The terminals may be used in applications to 35KV. See each catalog page for UL 35kV listings.

Features and Benefits


Manufactured from seamless high conductivity electrolytic copper tubing with heavy duty wall thickness. Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. Barrel diameter closely matches commercial (code) cable and Navy cable diameters. Provides an excellent relationship of the conductor/connector combination to produce a high quality electrical connection with the recommended tooling. Electro-tin plated. Electro-lead plated. Burndys proprietary brite finish. Provides durable long-lasting corrosion resistance. Internally beveled barrel end. Provides easy cable insertion. Each connector is clearly marked with the wire size and type, die index, and color coding. Provides easy identification and proper tooling recommendation.

Marked with the proper number and location of crimps. Lowers installed costs. Provides for proper installations. Proper compression systems forms a homogeneous mass. The result is an excellent electrical connection. Use up to 35 kV as indicated. Suitable for high voltage applications. Expanded wire ranges when using Y644 HYPRESS Dieless 1 Crimp. Provides ability to complete emergency repairs when connector and wire size do not match. Crimp areas clearly marked. Provides correct number and location of crimps for proper installation. Hydraulic and Battery tooling crimp embossment. Provides permanent die index number embossment on completed crimp for inspection purposes.

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Compression Connections

BURNDY Products

C-2

HYLUG TABLE OF CONTENTS


BURNDY Die Sets & Die Index Chart 12 Ton U-Dies . . . . . . . . . . . . . . . . . . . . . C-9 W-Dies. . . . . . . . . . . . . . . . . . . . . . . . . . . C-9 Index Chart . . . . . . . . . . . . . . . . . . . . . . C-10 Break-Away HYLUG. . . . . . . . . . . . . . . C-11 Blank Tongue HYLUG . . . . . . . . . . . . . C-12 One Hole HYLUG Code Conductor Standard Barrel . . . . . . . . . . . . . . . . . . . C-14 Standard Barrel Narrow Tongue. . . . . C-18 Long Barrel . . . . . . . . . . . . . . . . . . . . . . C-20 Long Barrel With Inspection Window. C-24 Two Hole HYLUG Code Conductor Standard Barrel . . . . . . . . . . . . . . . . . . . C-27 Standard Barrel Narrow Tongue. . . . . C-31 Long Barrel . . . . . . . . . . . . . . . . . . . . . . C-32 Long Barrel With Inspection Window. C-35 Four Hole HYLUG Code Conductor Long Barrel . . . . . . . . . . . . . . . . . . . . . . C-39 One Hole HYLUG Flex Conductor Standard Barrel . . . . . . . . . . . . . . . . . . . C-40 Standard Barrel Belled End . . . . . . . . C-43 Long Barrel With Inspection Window. C-44 Long Barrel Belled End . . . . . . . . . . . C-46 Standard Barrel Lead Plated . . . . . . . C-55 Two Hole HYLUG Flex Conductor Standard Barrel . . . . . . . . . . . . . . . . . . . C-48 Long Barrel With Inspection Window. C-51 Long Barrel Belled End . . . . . . . . . . . C-53 Standard Barrel Lead Plated . . . . . . . C-58 Double Barrel. . . . . . . . . . . . . . . . . . . . . C-61
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One Hole HYLUG Non-Insulated Copper Terminals . . . . . C-62 E-Line HYLUG Equipment Line Type YAE Compression Terminals. . . . . C-67 HYLINK Splices . . . . . . . . . . . . . . . . . . . . . . . . . . C-68 HYSPLICE and HYREDUCER In-Line Splice Kits . . . . . . . . . . . . . . . . . C-75 Copper Taps C-Taps . . . . . . . . . . . . . . . . . . . . . . . . . . C-78 H-Taps . . . . . . . . . . . . . . . . . . . . . . . . . . C-81 Covers for H-Taps . . . . . . . . . . . . . . . . . C-84 H-CRIMPIT Copper Connectors. . . . . . . . . . . . . . . . C-85 T Connectors Copper. . . . . . . . . . . . . . . . . . . . . . . . . . C-86 HYPLUG Copper Connectors. . . . . . . . . . . . . . . . C-88 HYSTACK Copper Terminals . . . . . . . . . . . . . . . . . C-91 Aluminum HYLUG Terminals . . . . . . . . . . . . . . . . . . . . . . . . C-92 Transformer Lug Kits Aluminum or Copper . . . . . . . . . . . . . . . C-95 HYPLUG Aluminum and Copper Connectors . . . C-96 HYLINK Aluminum Splices . . . . . . . . . . . . . . . . . C-98 Aluminum to Copper Splices . . . . . . . C-101 Insulating Covers. . . . . . . . . . . . . . . . . C-103
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BURNDY Products
ONE HOLE

Compression Connections
YA-L, YA-L-TC YA-L-NT YA-L-2NT YA-2L, YA-2LN, YA-L-2TC C-14 - C17 C18 - C19 C31 C27 - C30

STD. LENGTH LUGS

NARROW TONGUE NARROW TONGUE TWO HOLE TWO HOLE

C-3
C20 - C26 C32 - C38 C39

ONE HOLE

YA, YA-TC, YAZ YA-2N, YA-2TC, YAZ YA-4N, YAB-4N

LONG BARREL LUGS STRANDED CODE CLASS B CABLE

TWO HOLE FOUR HOLE

COPPER SPLICES REDUCER ADAPTER COPPER TAPS

STANDARD LENGTH LONG BARREL

YS-L YS, YS-T, YSP-T

C68 C69, C73

REDUCER ADAPTER

Y-R

C70

TEE C-TAP LIGHT DUTY C TAP

YST, NYT YC-C YC-L

C86 - C87 C79 C78

COPPER
ONE HOLE ONE HOLE WIDE BELLED ENTRY YA-L, YA-L-FX, YAV, YAV-L-FX YA-LB YAG-L-TC-LD YA-L-2TC-FX, YAV-L-2TC-FX YAG-L-2TC-LD C40 - C42 C43 C55 - C57 C48 - C50 C58 - C60

STD. LENGTH BARREL LUGS

ONE HOLE LEAD PLATED TWO HOLE TWO HOLE-LEAD PLATED

LONG BARREL-LUG FLEXIBLE EXTRA FLEX


Accepts Code and Flex Cables Up to 4/0

ONE HOLE TWO HOLE

YA-TC-FXB, YAV-TC-FXB, YAZV YA-2TC-FXB, YAV-2TC-FXB, YAZV

C44 - C47 C51 - C54

PIN ADAPTER SPLICE

PIN ADAPTER

YEV-P-FX, YEP-FX, YEP

C88 - C90

SPLICE STANDARD LENGTH BELLED LONG BARREL BELLED

YS-LB YS-FXB

C71 - C72 C74

C-TAP

YCHC YH YSH CF-FR, CCF-fR YA-E YA-E YA-A, YA-A-TN YA-A

C80 C81 - C83 C85 C84 C67 C67 C92 - C93 C94

COPPER TAPS

H-TAP LONG H TAP COVERS FOR H TAPS

RANGETAKING

E-LINE

ONE HOLE TWO HOLE ONE HOLE

LUGS TRANSFORM. LUG KIT STACKING ADAPTER ALUMINUM PIN ADAPTER

TWO HOLE

YA-A-KIT

C95

ASA-U, CUSA

C91

STRAIGHT OFFSET

AYP AYPO

C96 - C97 C96 - C97

SPLICES

STANDARD TAPERED FOR HIGH VOLTAGE

YS-A YS-AT

C98 - C99 C100

REDUCERS
H-TAPS COVERS FOR H TAPS ONE HOLE TWO HOLE

YRB

C101

TAPS

YFD, YFN, YFO, YFR CFA, CFA-FR YA-E YA-E

C102 C103 C67 C67

E-LINE

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Compression Connections

BURNDY Products

C-4

COMPRESSION CONNECTORS
BURNDY's compression connectors are designed for reliable and controllable electrical connections. The complete installation is fully inspectable. They are high conductivity copper and operate cooler than the wire on which they are installed. The connectors withstand a wide range of electrical and environmental conditions, including current surges, temperatures, corrosion and vibrations, for a wide variety of applications. These features mean a consistently high quality connection at a low installed cost. Copper compression connectors are manufactured from high-conductivity electrolytic copper. The connectors are normally tinplated, lead-plated, or plated with proprietary BURNDY brite finish to provide durable long-lasting corrosion resistance. The connector design has been matched to the cable size to provide the necessary physical strength requirements for reliable electrical performance. Aluminum compression connectors are manufactured from high conductivity, high purity wrought aluminum. They are designed with sufficient mass and are electro-tin plated to minimize corrosion due to galvanic action between dissimilar metals. The connector barrels are pre-filled with PENETROX, BURNDY's oxide inhibiting compound. PENETROX contains homogeneously suspended metallic particles which penetrate the wire's oxides to establish excellent continuity between the individual strands and the connector barrel for a low-resistance connection. PENETROX maintains an air-tight connection. Each barrel end is covered with a color-coded plastic dust cap which prevents foreign matter from entering the connector before it is used. The connector design has been engineered to match the cable size to provide the necessary physical strength requirements for reliable electrical performance.

SELECTION AND USE


Copper compression connectors are recommended for use on copper conductors. Aluminum compression connectors are recommended for use on aluminum conductors. Dual-rated aluminum compression connectors may be used on both copper and aluminum conductors. Two basic compression designs are available: Circumferential and indent.

TOOLING
Tooling systems are essential for proper installation of a compression connector. Since connectors and dies are designed as a unit for specific wire sizes, only the recommended tools and dies should be used. Most aluminum and copper HYLUG terminals and HYLINK splices are marked with a die index number and are color-coded to identify the correct installation die. Dies marked with the matching die index number and color can be used to install the connector. BURNDY tooling installs a wide range of connectors, is reliable, cost effective, and precision engineered for durable, long-lasting service and quality connections. The tools include small plier types, full cycle ratchet designs and hydraulically-powered HYPRESS heads and new Battery Actuated Tools. Some have permanent die grooves or adjustable dies, while others require a change of die sets or nest die for each connector size. BURNDY's recommended tools achieve crimp performance consistent with UL and other industry standards. Since several tools are suitable for most connectors, the most economical and practical tool can be chosen for each application.

Circumferential compression is solid and symmetrical. No sharp Flash. Indent compression. The connector is swaged to the conductor.

After compression, virtually all the air is removed leaving a tight homogeneous mass of connector and conductor. The circumferential crimp design is recommended for color coded connectors in low and high voltage applications. Die index number embossment provides an easy inspection where required to verify the use of the proper connector/die combination. It is also recommended for insulated connectors and for terminating flexible and welding cables. The circumferential crimp design dies compress cable strands into polygonal shapes forming intimate contact with each other and the connector barrel. This compression forms a tight homogeneous mass with virtually no air pockets. The circumferential crimp provides an excellent electrical connection with high pull-out values. The circumferential crimp is ideal for high voltage applications leaving the connector barrel symmetrical, which is easier to insulate. The indent type crimp can be used in virtually any application except polyvinylchloride (PVC) insulated terminals and splices. It is an excellent means of terminating flexible, extra flexible and welding cables. The indentor compresses the cable strands to form intimate contact with each other and the connector barrel. The result is an excellent electrical connection with high pull-out strength. Laboratory work testing curves established the proper depth and shape of indent for each type of connector and wire combination.

INDUSTRY STANDARDS
BURNDY's compression terminals, splices and tap connectors requiring third party testing and approval are listed by Underwriters' Laboratories, Inc. Many have also received CSA approval and are approved under MILT-7928 and other military standards. All conform to applicable sections of the National Electrical Code. BURNDY also offers connectors and splices which meet the (LOCA Seismec and Aging) requirements of IEEE standards 323, 383 and 344 for class 1E critical circuits for use in Nuclear Utility Applications. Certification to 10CFR50 and 10CFR21 available. Detail catalog listings should be consulted to obtain the appropriate standards for each connector and splice.

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BURNDY Products

Compression Connections

BURNDY Telecommunications Connectors


The industrys first choice in compression connections...
BURNDY provides a complete selection of one and two hole compressions terminals, H-taps, C-taps, and other compression connection products specifically engineered to meet the demanding applications of both the Central Office and Wireless communications markets. All of BURNDYs compression products are designed for reliable and controllable electrical connections. All connectors are made from high conductivity electrolytic copper and operate at cooler temperatures than the conductor on which they are installed. The connectors are normally tin-plated, lead-plated, or plated with a proprietary BURNDY brite finish to provide the industry standard in long-lasting corrosion resistance. The complete installation is fully inspectable and UL listed when installed with BURNDY dies. Every die in the system is color-coded and provides die index embossment for complete inspectability.

C-5

The Circumferential Crimp

BURNDY Tooling the right choice for the job


BURNDY tooling installs a wide range of connectors, is reliable, cost effective, and precision engineered for durable, long-lasting service and quality connections. BURNDYs compression tooling system ranges from full cycle ratchet hand tools to 12 and 15 ton hydraulically-powered HYPRESS heads. Hydraulic tools are available in self-contained, battery powered, and AC service electrically powered pump and remote head designs to meet all possible installation situations.

Circumferential compression is solid and symmetrical. No sharp "Flash".

BURNDYs circumferential crimp provides a solid, homogenous connection, with high pull out values and is rated for high voltage applications, more than sufficient for the 48 V DC operating voltage common in the telecom market. In addition the circumferential crimp doesnt require the removal of the copper flash produced by other die systems. This not only saves time in installation but removes a potential safety hazard from the job. All of the dies in the system are color-coded to match the connectors and feature die index and die number matching to the connector for ease of installation.

Industry Standards
BURNDYs compression terminals, splices and tap connectors requiring third party testing and approval are listed by Underwriters Laboratories, Inc. Many have also received CSA approval, and all conform to the applicable sections of the National Electric Code.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections

BURNDY Products

EXPANDED RANGES
C-6

The following connectors are range taking when crimped onto code conductor using Y644HS family of tools:

COPPER
COPPER HYLUG & HYLINK CONNECTORS TYPES YA, YA-L, YAB, YS, YS-L, YST, YS-T, YSP-T Catalog No. Standard Expanded Terminal* Splice** Wire Size Wire Range
YA6CYA5CYA4CYA3CYA2CYA1CYA25YA26YA27YA28YA29YA30YA31YA32YA34YA36YA39YA40YA44* 1 Crimp ** 1 Crimp per side YS6CYS5CYS4CYS3CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS39YS40YS44#6 AWG #5 AWG #4 AWG #3 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 800 kcmil 1000 kcmil #6 AWG #5 - #6 AWG #4 - #6 AWG #3 - #6 AWG #2 - #6 AWG #1 - #2 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil - 1/0 AWG 300 kcmil - 2/0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil 800 - 500 kcmil 1000 - 750 kcmil

ALUMINUM
ALUMINUM HYLUG & HYLINK CONNECTORS TYPES YA-A & YS-A Catalog No. Standard Expanded Terminal* Splice** Wire Size Wire Range
YA6CAYA4CAYA2CAYA1CAYA25AYA26AYA27AYA28AYA29AYA30AYA31AYA32AYA34AYA36AYA39AYA40AYA44A* 1 Crimp ** 1 Crimp per side YS6CAYS4CAYS2CAYS1CAYS25AYS26AYS27AYS28AYS29AYS30AYS31AYS32AYS34AYS36AYS39AYS40AYS44A#6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 800 kcmil 1000 kcmil #6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil - 1/0 AWG 300 kcmil - 2/0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil 800 - 500 kcmil 1000 - 750 kcmil

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BURNDY Products

Compression Connections

EXPANDED RANGES
The following connectors are range taking when crimped onto code & flex conductor using 4-POINT family of tools:
C-7

ALUMINUM CONNECTORS
ALUMINUM & COPPER CONDUCTOR (Code & Compact) Conductor Connector Wire Size Expanded Range Terminal Splice # Crimps
#8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil #8 AWG #6 AWG #6 - #4 AWG #6-#2 AWG #6-#1 AWG #6-1/0 AWG #4 - 2/0 AWG #2 - 3/0 AWG #1 - 4/0 AWG 1/0 - 250 2/0 - 300 3/0 - 350 4/0 - 400 4/0 - 500 250 - 600 500-750 YA8CAYA6CAYA4CAYA2CAYA1CAYA25AYA26AYA27AYA28AYA29AYA30AYA31AYA32AYA34AYA36AYA39AYS8CAYS6CAYS4CAYS2CAYS1CAYS25AYS26AYS27AYS28AYS29AYS30AYS31AYS32AYS34AYS36AYS39A1 1 1 2 2 2 2 2 2 2 2 3 4 4 4 4

AYP/AYPO CONNECTORS
Wire Size
#6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil

(Aluminum and Copper Code & Compact) Pin Expanded Range Straight Offset # Crimps
#6 AWG #4 AWG #4 - #2 AWG #2 - #1 AWG #2 - 1/0 AWG #1 - 2/0 AWG 1/0 - 3/0 AWG 2/0 - 4/0 AWG 3/0 - 250 kcmil 4/0 - 300 kcmil 250 - 350 kcmil 350 - 500 kcmil 350 - 500 kcmil 400 - 600 kcmil 500 - 750 kcmil AYP6 AYP4 AYP2 AYP1 AYP1/0 AYP2/0 AYP3/0 AYP4/0 AYP250 AYP300 AYP350 AYP400 AYP500 AYP600 AYP750 AYPO2/0 AYP03/0 AYPO4/0 AYP0250 AYP0300 AYP0350 AYP0400 AYPO500 AYPO600 AYP0750 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3

COPPER CONNECTORS
COPPER CONDUCTOR (Code & Compact) Conductor Standard Barrel Long Barrell Expanded # of # of Wire Size Range Terminal Splice Crimps* Terminal Splice Crimps*
#8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 800 kcmil 1000 kcmil #8 AWG #6 AWG #6 - #4 #6-#2 #6-#1 #6-1/0 #4 - 2/0 #2 - 3/0 #1 - 4/0 1/0 - 250 2/0 - 300 3/0 - 350 4/0 - 400 4/0 - 500 250 - 600 350-700 500-750 500-800 750-1000 YA8CLYA6CLYA4CLYA2CLYA1CLYA25LYA26LYA27LYA28LYA29LYA30LYA31LYA32LYA34LYA36LYA38LYA39LYA40LYA44LYS8CLYS6CLYS4CLYS2CLYS1CLYS25LYS26LYS27LYS28LYS29LYS30LYS31LYS32LYS34LYS36LYS38LYS39LYS40LYS44L1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 3 3 3 3 YA8CYA6CYA4CYA2CYA1CYA25YA26YA27YA28YA29YA30YA31YA32YA34YA36YA38YA39YA40YA44YS8CYS6CYS4CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS38YS39YS40YS441 1 1 2 2 2 2 2 2 2 3 3 3 4 4 4 4 4 4

*Same number of recommended crimps for both Standard and Expanded wire ranges

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Compression Connections

BURNDY Products

EXPANDED RANGES
C-8

The following connectors are range taking when crimped onto code & flex conductor using 4-POINT family of tools:

COPPER CONNECTORS
Nominal Flex Wire Size COPPER CONDUCTOR (Flex Only) Standard Barrel Long Barrell Expanded # of Expanded # of Range Terminal Splice Crimps Range Terminal Splice Crimps
YAV8CLYAV6CLYAV4CLYAV2CLYAV1CLYAV25LYAV26LYAV27LYAV28LYAV29LYA32LYA34LYA36LYA38LYA39LYA40LYA44LYSV8CLYSV6CLYSV4CLYSV2CLYSV1CLYSV25LYSV26LYSV27LYSV28LYSV29LYS32LYS34LYS36LYS38LYS39LYS40LYS44L1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 #8 AWG #6 AWG #6 - #4 AWG #6-#2 AWG #4-#1 AWG #6-1/0 AWG #4 - 2/0 AWG #2 - 3/0 AWG #1 - 4/0 AWG 1/0 - 250 2/0 - 313.1 3/0 - 373.7 4/0 - 444.4 4/0 - 535.3 250 - 600 373.3 - 646 535.3 - 777.7 YAV8CYAV6CYAV4CYAV2CYAV1CYAV25YAV26YAV27YAV28YAV29YA32YA34YA36YA38YA39YA40YA44YSV8CYSV6CYSV4CYSV2CYSV1CYSV25YSV26YSV27YSV28YS29YS32YS34YS36YS38YS39YS40YS441 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3

#8 AWG #8 AWG #6 AWG #6 AWG #4 AWG #6 - #4 AWG #2 AWG #4-#2 AWG #1 AWG #4-#1 AWG 1/0 AWG #4-1/0 AWG 2/0 AWG #2 - 2/0 AWG 3/0 AWG #1 - 3/0 AWG 4/0 AWG 1/0 - 4/0 AWG 250 kcmil 3/0 - 250 300 kcmil 4/0 - 313.1 350 kcmil 250 - 373.7 450 kcmil 250 - 444.4 500 kcmil 373.7 - 535.3 600 kcmil 373.7 - 600 650 kcmil 444.4 - 646 750 kcmil 535.3 - 777.7

COPPER CONNECTORS
Expanded Wire Range
#8 AWG #6 AWG #6 - #4 #6-#2 #6-#1 #6-1/0 #4 - 2/0 #2 - 3/0 #1 - 4/0 1/0 - 250 2/0 - 300 3/0 - 350 4/0 - 400 4/0 - 500 4/0-500 250 - 600 250-600 350-700 500-750 500-750 500-800 750-1000

Wire Size
#8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 600 kcmil 700 kcmil 750 kcmil 750 kcmil 800 kcmil 1000 kcmil

Offset Cat. No.


YA8CA-T-E

E-Line Connectors Aluminium Centerformed No. of Cat. No. Crimps


1

Offset Cat. No.

Copper Centerformed Cat. No.

No. of Crimps

YA2CA-T-E YA25A-T-E YA26A-T-E YA27A-T-E YA28A-T-E YA30A-T-E YA31A-T-E YA32A-T-E YA34A-T-E YA36A-T-E

YAC2CA-T-E

1 1 2 2 2 2 2 4 4 4 YA25L-T-E YA26L-T-E YAC25L-T-E YAC26L-T-E 1 1

YAC27A-T-E

YA30L-T-E

YAC30L-T-E

YAC31A-T-E

YA34L-T-E YA342L-T-E YA36L-T-E YA362L-T-E YA39L-T-E YA392L-T-E

2 2 2 2 2 2

YA39A-T-E

*Same number of recommended crimps for both Standard and Expanded wire ranges

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BURNDY Products

Compression Connections

12-TON U DIES*
C-9

BURNDY Die Sets Fits Y35, Y39, Y750HS, PAT750, PAT750XT-18V, PAT46-18V, Y46 (W/PUADP-1 Adapter)
Wire Size
Small #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 Mcm 300 Mcm 350 Mcm 400 Mcm 500 Mcm 535 Flex Mcm 600 Mcm 750 Mcm Large 777 Flex

Copper
U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U36RT U39RT U44XRT

Aluminum
U8CABT U6CABT U4CABT N/A U2CABT U1CART U25ART U26ART U27ART U28ART U29ART U30ART U31ART U32ART U34ART N/A U36ART U39ART-2 N/A

U die case Part# PT29291, holds up to 15 dies

* Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style connectors. NOTE: N/A = not applicable.

W DIES
BURNDY Die Sets Fits Tools MD6, MD7, Y500CTHS, PAT600-18V, PATMD6
Wire Size
Small #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600

Copper
W8CVT W5CVT W4CVT W3CRT W2CVT W1CVT W25VT W26VT W27VT W28VT *W29VT *W30VT *W31VT *W32VT *W34VT **W36RT

Aluminum
X8CART W161 W162 N/A W239 W163 W241 W245 W166 W660 N/A N/A *W31ART N/A N/A N/A

W die case Part# PT4946, holds up to 12 dies

Large

* These sizes (250-500) for Y500CT, MD7-34(R), BAT500, BCT500 only. ** For PAT600-18V only. NOTE: N/A = not applicable. Suitable for use on YA, YS, YA-A, YS-A type non-tension connectors.

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Compression Connections

BURNDY Products

C-10

Conductor AWG FLEX


#8/#6 sol #6 #4 #3/#2 sol #2 #1 1/0 2/0 3/0 4/0 250 #2 #1 1/0 2/0 3/0 4/0 4/0/250 class G&H 262/250 class I, K & M 313 350/ 373 500 444 500/ 535 600 700 750 646 750/ 777 800 1000 #8 #6 #4

LUGS & SPLICES One & Two HOLE Die


W8CVT U8CRT W5CVT U5CRT W4CVT U4CRT W3CRT U3CRT W2CVT U2CRT W1CVT U1CRT-1 W25VT U25RT W26VT U26RT W27VT U27RT W28VT U28RT W29VT U29RT W30VT U30RT W31VT U31RT W32VT U32RT W34VT U34RT U38XRT U36RT U38RT U39RT U44XRT P40RT P44RT

Color
RED BLUE GRAY WHITE BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW

INSTALLATION TOOLING SYSTEM TAPS TAPS T&B Thin-Wall C-taps Heavy Duty C-Taps Index* Run=Tap, AWG only Run=Tap Code Index (Flex) Die Color Index Die Color Index
49 7 8 9 10 11 12 13 14 15 16 54 (62) 42 (45) 45 (50) 33 21 24 29 W4CVT W2CVT W25VT W26VT W27VT W28VT W29VT GRAY BROWN PINK BLACK ORANGE PURPLE YELLOW REFER TO CATALOG 8 10 12 13 14 15 16 U240 UC UC UC UC U997 U997 U997 U997 U997 U997 RED BROWN BROWN BROWN BROWN ORANGE ORANGE ORANGE ORANGE ORANGE ORANGE 240 C C C C 997 997 997 997 997 997

TAPS H-Taps Run=Tap Die


U11T-1

Color
GREEN

Index
11 BG C C C 654 654 654 654 654 654

UBGRT ORANGE UC UC UC U654 U654 U654 U654 U654 U654 BROWN BROWN BROWN PURPLE PURPLE PURPLE PURPLE PURPLE PURPLE

300 350

WHITE RED BLUE BROWN PINK GREEN PINK BLACK YELLOW ORANGE WHITE

17 18 19 20 L99 22 400 24 L115 25 27 (115) 106 (99) 87 71

U1104 U1104 U1104 U1104 P1103 P1103 P1103 P1103

BROWN BROWN BROWN BROWN BLUE BLUE BLUE BLUE

1104 1104 1104 1104 1103 1103 1103 1103

U1104 U1104 U1104 U1104 PYFR PYFR PYFR PYFR

BROWN BROWN BROWN BROWN YELLOW YELLOW YELLOW YELLOW

1104 1104 1104 1104 KR KR KR KR

P1102 P1102

WHITE WHITE

1102 1102

PYFR PYFR

YELLOW YELLOW

KR KR

*Die set with a dash CK are not UL listed. Please consult factory for further information.

Bolt Equivalent Unified Inch Metric Hole Size Equivalent


1/4 5/16 3/8 1/2 5/8 M6 M8 M10 M12 M16

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BURNDY Products

Compression Connections

TYPES YBA, YBA-FX and YBA-A


Break-Away HYLUG Copper and Aluminum Compression Terminals UL Listed 90 C, 600 Volts to 35 kV
The Break-Away line of Copper and Aluminum HYLUG terminals are designed to provide maximum field flexibility by allowing the installer (using the Break-Away feature) to easily convert two-hole terminals to one-hole terminals to suit the application. The Break-Away line of terminals encompasses a wide range of features that affords the installer the flexibility in meeting the requirements for challenging projects.
Break-Away Feature

Break-Away Feature T L

C-11
B

Features and Benefits


Break-Away feature allows for field modification of the terminal from a two-hole design to a one-hole design and the terminal still retains its UL Listing and CSA Certification. Field modification of the terminal does not require specialized tooling or training. Stud size is 1/2 on the first stud as well as the slotted second stud. Slotted second stud provides built in flexibility for the terminal to conform to various bus bar dimensions. With the slotted second stud, the terminal can be used on two-hole spacing ranging from 1.75 down to 1.00 . Narrow tongue design allows for the terminal to fit into tight spaces. Accommodates a wide range of conductor combinations (AWG, Compact, DLO, Flex as well as Metric). Break-Away line of terminals can be installed with standard BURNDY tooling (example: PAT750XT-18V) and U-dies. UL/CSA Listed with 900 kcmil compact aluminum conductor, using Y644 and PAT644 (1 Crimp) tooling platforms only. Terminals are range taking when installed with Y644 or PAT644 tooling platforms.

Copper Break-Away HYLUG Compression Terminals


Copper Connectors
Copper Conductor Stud Stud ** Hole Hole Tongue Dimensions AWG MM2 Size Spacing Width B T L
4/0 Flex 550/24, 4/0 AWG 120 1/2 1.00 to 1.75 1.00 to 1.75 1.00 to 1.75 1.00 to 1.75 1.00 to 1.75 .94 1.62 .14

Catalog Number
YBAV28FX

Dieless

Installation Tooling (# of crimps) Mechanical Hydraulic MD6, OUR840, BCT500HS Y35, Y39,Y750, MD7-34R Y500CTHS *Y46, PAT750, *PAT46
X28RT (4) W28RT (4) W28VT (4) X29RT (8) W29RT (4) W29VT (4) X28RT (4) W28RT (4) W28VT (4) X29RT (8) W29RT (4) W29VT (4) U28RT (2)

Color Code
Purple

Die Index
15

Wire Strip Length


1-11/16

MY29-3 (1), 5.24 Y644-/PAT644- (1), Y81K-/PAT81K- (2) series 5.21

YBA29

250 kcmil

120

1/2

.96

1.62 .16

U29RT (2)

Yellow

16

1-1/16

YBA38FX YBA39 YBA44FX

535.3 Flex 1325/24, 300 (500 kcmil nom.) 750 kcmil 375

1/2 1/2 1/2

1.62 1.63 1.62

2.81 .27 2.88 .27 3.00 .32

6.76 6.87 7.14

Y644-/PAT644- (1), Y81K-/PAT81K- (2) series

U38XRT (4) U39RT (4) U44XRT (4)

Pink Black Yellow

L99 24 L115

2-7/8 2-15/16 3-1/16

777.7 Flex 1925/24, 500 (750 kcmil nom.)

Aluminum Break-Away HYLUG Compression Terminals


Aluminum Connectors
Aluminum & Copper Code Conductor (AL9CU)
4/0 Str., 4/0 Compact 250 kcmil, 250 Compact 700, 750 kcmil, Concentric & Compact 1000 kcmil, 1000 Compact

Catalog Number
YBA28A YBA29A *** YBA39A YBA44A

Stud Hole Size


1/2 1/2 1/2 1/2

Stud Hole Spacing


1.00 to 1.75 1.00 to 1.75 1.00 to 1.75 1.00 to 1.75

Tongue Width
1.17 1.26 1.62 1.65

Dimensions B T L
1.39 1.45 2.46 2.74 .30 .33 .43 .55 5.19 5.28 7.07 7.76

Installation Tooling (# of crimps) Hydraulic Y35, Y39, Y750, Dieless *Y46, PAT750, *PAT46
MY29-3 (2), Y644-/PAT644- (1) Y81K-/PAT81K- (2) series Y644-/PAT644- (1) Y81K-/PAT81K- (2) series U28ART (2) U29ART (2) U39ART-2 (2) P44ART (4) Using *Y46 & *PAT46 only

Color Code
White Red Yellow Brown

Die Index
298 324 936 302

Wire Strip Length


1-5/8 1-5/8 2-7/8 3

* Use PUADP-1 adaptor with U dies in Y46/PAT46 platform HYPRESS.

** The MM2 conductor sizes listed are the recommendations for class 5 conductor.

*** UL/CSA listed with 900 kcmil compact aluminum conductor only, using the Y644-/PAT644- (1 crimp) series only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections

BURNDY Products

TYPES YA-2NU, YA-4NU


C-12

Blank Tongue HYLUG


The Blank Tongue line of Copper Code HYLUG terminals are designed to provide maximum field flexibility. Scored lines prevent the drill from walking when trying to drill in this area. This innovative design allows the installer to customize the tongue drilling to fit their specific application while maintaining UL Listing and CSA certification.

Features & Benefits


Manufactured from seamless highconductivity electrolytic copper tubing with heavy duty wall thickness. Internally beveled barrel end. Proper compression systems form a highly efficient electrical connection. Dimples located at each end of the scored line represent the location of the NEMA standard hole spacing. Scored line locates the center of the Tongue and prevents the drill from walking when trying to drill in this area. Offered in a wide range of code conductor sizes.

Conductor Catalog Number


YA8C2NU

AWG
#8 AWG

Min. *** Bolt Tongue Figure Dimensions MM2 Hole** Width B T L


#10 .83 0.81 .12 4.08

Dieless (# of crimps)
Y2MR (2) MY29-11 (1) Y1MR (2) Y2MR (2) MY29-11 (2) MRC840 (2) Y81KFT (1) Y81KFTBMH (1) PAT81KFT-18V (1) Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTBMH (1) PAT81KFT-18V (1) Y1MR (4) Y2MR (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (2) Y81KFTBMH (2) PAT81KFT-18V (2)

Installation Tooling Mechanical Hydraulic Wire MD6, OUR840, BCT500HS, Y750, Y46*, Color Die Strip MD7-34R Y500CTHS PAT750 Code Index Length
W8CRT (1) W8CVT (1) X8CRT (2) W8CVT (1) W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2) W8CRT (1) U8CRT (1) U8CRT (1) Red 49 7/8

YA6C2NU

#6 AWG

#10

.83

1.12

.12

4.40

W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2)

U5CRT (2) U8CABT (2)

Blue

1-3/16

YA4C2NU

#4 AWG

#10

.83

1.12

.12

4.45

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2) U6CABT (2)

Gray

1-3/16

YA3C2NU

#3 AWG #2 Sol.

25

1/4

.83

1.25

.12

4.62

W3CRT (2)

W3CRT (2)

U3CRT (2)

White

1-5/16

YA2C2NU

#2 AWG

35

1/4

.83

1.25

.12

4.64

W2CVT (2) W2CRT (2) X2CRT (2)

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown

10

1-5/16

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS

Requires Y60BHU HYPRESS ** Minimum bolt hole size must be maintained for UL & CSA.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections

TYPES YA-2NU, YA-4NU


Blank Tongue HYLUG (Continued)
T B

C-13

Conductor Catalog Number AWG

Min. *** Bolt Tongue Figure Dimensions MM2 Hole** Width B T L

Dieless (# of crimps)
Y1MR (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

Installation Tooling Mechanical Hydraulic Wire MD6, OUR840, BCT500HS, Y750, Y46*, Color Die Strip MD7-34R Y500CTHS PAT750 Code Index Length

YA1C2NU

#1 AWG

50

1/4

.83

1.38

.12

4.82

W1CVT (2) W1CRT-1 (2) X1CRT-1 (2)

W1CVT (2) W1CRT-1 (2) X1CRT-1 (2)

U1CRT-1 (2) U4CABT (2)

Green

11

1-7/16

YA252NU

1/0 AWG

1/4

.83

1.38

.11

4.81 MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

YA262NU

2/0 AWG

70

1/4

.83

1.50

.12

4.97

YA272NU

3/0 AWG

1/4

.91

1.50

.13

5.01

YA282NU

4/0 AWG

1/4

1.02

1.62

.14

5.17 MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

W25VT (4) W25RT (4) X25RT (4) W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6)

W25VT (4) W25RT (4) X25RT (4) W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6) W29VT (4) W29RT (4) X29RT (8) W30VT (4) W30RT (4) W31VT (4) W31RT (4) W32VT (4) W32RT (4) W34VT (4) W34RT (4)

U25RT (2) U2CABT (2) U26RT (2)

Pink

12

1-7/16

Black

13

1-9/16

U27RT (2)

Orange

14

1-9/16

U28RT (2)

Purple

15

1-11/16

YA292NU

250 kcmil

120

1/4

1.11

1.62

.16

5.21

W29VT (4) X29RT (8)

U29RT (2)

Yellow

16

1-11/16

YA302NU YA312NU YA322NU YA342NU YA362NU YA392NU YA402NU YA442NU YA452NU YA462NU YA472NU YA482NU YA444NU YA454NU YA464NU

300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 800 kcmil 1000 kcmil 1250 kcmil 1500 kcmil 1750 kcmil 2000 kcmil 1000 kcmil 1250 kcmil 1500 kcmil

150 185 240 300 400 500 800 1000 500 800

1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8

1.20 1.29 1.40 1.55 1.73 1.91 1.98 2.18 2.46 2.69 2.90 3.10 3.00 3.00 3.00

2.00 2.00 2.12 2.25 2.69 2.88 2.94 3.00 3.19 3.19 3.44 3.44 3.00 3.19 3.19

.16 .18 .19 .22 .26 .26 .30 .33 .38 .40 .42 .46 .23 .30 .34

5.64 5.68 5.85 6.06 6.59 6.87 6.95 7.14 7.44 7.55 7.89 7.98 7.14 7.44 7.55

W30VT (4) W31VT (4) W32VT (4) W34VT (4)

U30RT (4) U28ART (4) U31RT (4) U29ART (4) U32RT (4) U30ART (4) U34RT (4) U31ART (4) U36RT (4) U32ART (4) U39RT (4) P39RT (4)** P40RT (4) P44RT (4)** P45RT (6)** P46RT (6) ** P44RT P45RT P46RT

White Red Blue Brown Green Black Orange White Yellow Green Gray Brown White Yellow Green

17 18 19 20 22 24 25 27 29 31 33 34 27 29 31

2-1/16 2-1/16 2-3/16 2-5/16 2-3/4 2-15/16 3 3-1/16 3-1/4 3-1/4 3-1/2 3-1/2 3-1/16 3-1/4 3-1/4

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

* Use PUADP-1 adaptor with U -dies in Y46 HYPRESS Requires Y60BHU HYPRESS

** Minimum bolt hole size must be maintained for UL & CSA.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code

BURNDY Products

C-14

ONE HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


TYPES YA-L, YA-L-TC COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

INSPECTION WINDOW

CRIMP

ELECTRO-TIN PLATED

CABLE ACCOMMODATION

B 90 T 45

B T L T L

Fig. 1

45

90

Conductor *** MM2 Stud Hole Size 8-10 6 1/4 5/16 1/4 3/8 1/4 #8 AWG #8 Weld 37/24 #6 Solid 5/16 10 3/8 1/2 8-10 1/4 #6 AWG 8-10 5/16 3/8 #6 AWG YA6CL6-BOX YA5CL-BOX 1 1 #5 AWG 1/2 1/4 .75 .44 .54 .81 .12 .07 1.60 1.65 Tongue Width .38 .47 .53 .47 .56 .44 .52 .58 .71 .41 .45 .41 .52 .63 Figure Dimensions (T) .058 .058 .047 .047 .047 .047 .08 .06 .06 .05 .08 .08 .09 .07 .06 Dieless (L) 1.02 .77 .83 1.12 1.10 1.18 1.26 1.38 1.51 1.76 1.16 1.18 .99 1.24 1.28
(# of crimps)

Catalog Number YAV10-BOX YAV10R-BOX YAV10R3-BOX YAV10T2-BOX YAV10T3-BOX YAV10T4-BOX YA8CL1-BOX YA8CL2-BOX YA8CL3-BOX YA8CL4-BOX YA8CL-BOX YA6CL-BOX YA6CL1-BOX YA6CL3-BOX YA6CL4-BOX

Fig # 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1

AWG #14-#10 Str #12-#10 Sol

(B) .405 .375 .405 .38 .405 .38 .44 .44 .44 .44 .44 .54 .54 .54 .54

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

Y8MRB-1 (1)

7/16

Y1MRTC (1) Y8MRB-1 (1) MY29-3 (1) W8CVT (1) MY29-11 (1) W8CRT (1) MRC840 (1) X8CRT (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (1) W8CRT (1) X8CRT (1)

U8CRT (1)

Red

49

7/16

W5CVT (1) W5CVT (1) W5CRT (1) W5CRT (1) Y1MRTC (1) X5CRT (1) X5CRT (1) MY29-3 (1) X8CART (1) X8CART (1) MY29-11 (1) MRC840 (1) W5CVT (1) W5CVT (1) Y81KFT (1) W5CRT (1) W5CRT (1) Y81KFTMBH (1) X5CRT (1) X5CRT (1) PAT81KFT-18V (1) X8CART (1) X8CART (1) W5CRT (1) W5CRT (1) W5CVT (1) X5CRT (1) X5CRT (1) W5CVT (1)

U5CRT (1)

Blue

5/8

U5CRT (1) UBCABT (1)

Blue

5/8

U5CRT (1)

Blue

7/8

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

The MM2 conductor size listed is for both Class 2 and Class 5 conductor. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code

ONE HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


(Continued)
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B 90

B T L T 45 L T

C-15
L

Fig. 1

45

90

Conductor Catalog Number YA4CL-BOX YA4CL1-BOX YA4CL3-BOX YA4CL4-BOX YA4CL6-BOX YA3CL YA2CL2-BOX YA2CL-BOX YA2CL4-BOX YA2CL6-BOX YA1CL2 YA1CL-BOX YA1CL4-BOX YA1CL6-BOX YA25L2-BOX YA25L4-BOX YA25L6-BOX YA25L-BOX YA26L2-BOX YA26L-BOX YA26L60 YA26L6-BOX YA26LNT516 YA27L3 YA27L4-BOX YA27L-BOX YA27LNT38 YA28L2-BOX YA28L3 YA28L4-BOX YA28L56 YA28L-BOX YA28LNT38 Fig # 1 1 1 1 1 1 1 1 1 1 1 1 #1 AWG 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4/0 AWG 3/0 AWG 50 3/8 1/2 1/4 3/8 1/2 5/16 1/4 3/8 70 3/4 1/2 5/16 5/16 3/8 1/2 3/8 1/4 5/16 3/8 3/4 1/2 3/8 .68 .73 .75 .75 .75 .75 .83 .83 .96 .83 .62 .91 .91 .91 .76 1.02 1.02 1.02 1.05 1.02 .76 .88 .88 .88 .88 .88 .88 .94 .94 .94 .94 .94 1.00 1.00 1.00 1.00 .88 .88 .88 .88 .88 .88
MM2

AWG

*** MM2

#4 AWG

Stud Hole Tongue Size Width 1/4 .50 8-10 .50 5/16 .58 3/8 .58 1/2 .71 .55 .61 .61 .61 .73 .68 .68

(B) .81 .81 .81 .81 .81 .88 .88 .88 .88 .88 .88 .88

Figure Dimensions (T) .09 .09 .08 .08 .06 .09 .11 .11 .11 .09 .10 .01 .10 .09 .12 .12 .12 .12 .12 .12 .12 .12 .13 .13 .13 .13 .12 .14 .14 .14 .13 .14 .16

Dieless (L) 1.74 1.58 1.92 1.92 2.20 1.88 1.88 1.93 2.06 2.32 1.81 1.94 2.06 2.37 1.84 2.09 2.34 1.96 1.94 2.19 2.96 2.44 2.62 2.16 2.29 2.54 MY29-3 (1) MY29-11 (1) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (1) MY29-11 (1) MRC840 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W4CVT (1) W4CRT (1) X4CRT (1)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W4CVT (1) W4CRT (1) X4CRT (1) W3CRT (1) W2CVT (1) W2CRT (1) X2CRT (1) U4CRT (1) U6CABT (1)

Wire Color Die Strip Code Index Length

Gray

7/8

# 3 Str # 2 Sol #2 AWG

25 5/16 1/4 5/16 35 3/8 1/2 1/4 5/16

Y1MRTC (2) MY29-3 (1) MY29-11 (1) MRC840 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W3CRT (1) W2CVT (1) W2CRT (1) X2CRT (1)

U3CRT (1)

White

15/16

U2CRT (1)

Brown 10

15/16

W1CVT (1) W1CVT (1) W1CRT-1 (1) W1CRT-1 (1) X1CRT-1 (1) X1CRT-1 (1)

U1CRT-1 (1) U4CABT (1)

Green

11

15/16

1/0 AWG

W25VT (2) W25RT (2) X25RT (2) W26VT (2) W26RT (2) X26RT (2)

W25VT (2) W25RT (2) X25RT (2) W26VT (2) W26RT (2) X26RT (2)

U25RT (1) U2CABT (1)

Pink

12

15/16

2/0 AWG

U26RT (1)

Black

13

W27VT (2) W27RT (2) X27RT (3) W28VT (2) W28RT (2) X28RT (3)

W27VT (2) W27RT (2) X27RT (3) W28VT (2) W28RT (2) X28RT (3)

U27RT (1)

Orange

14 1-1/16

4/0 AWG

1.96 2.08 2.21 1.97 2.46 2.79

U28RT (1)

Purple

15

1-1/8

MY29-3 (1) MY29-11 (1) MRC840 (2) W28VT (2) Y644HS (1) W28RT (2) Y81KFT (2) X28RT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W28VT (2) W28RT (2) X28RT (3)

U28RT (1)

Purple

15

1-1/8

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings.

Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code

BURNDY Products

C-16

ONE HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


(Continued)
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B 90 T 45

B T L T L

Fig. 1

45

90

Conductor Catalog Number YA29L2 YA29L4 YA29L7 YA29LTC78 YA29LNT38 YA29L-BOX YA30L YA30L1 YA30L24 YA30L27 YA30L28 YA30L7 YA31L YA31L11 YA31L36 YA31L7 YA31LNT38 YA32L YA32L1 YA32L14 YA32LTC78 YA33L YA34L YA34L20 YA34L37 YA34L6 YA34L8 YA34L9 YA35L YA36L11 YA36L YA36LTC78 YA37L YA37L1 YA38L YA39L YA39L2 YA39L9 YA39LNT38 YA39L6 Fig # AWG 1 1 1 250 kcmil 1 1 1 1 1 1 300 kcmil 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 350 kcmil 185 Stud *** Hole 2 MM Size 1/4 3/8 5/16 7/8 3/8 1/2 1/2 5/16 3/8 150 7/8 3/4 5/8 1/2 3/8 7/8 5/8 3/8 5/8 1/2 3/8 7/8 5/8 5/8 1 3/8 240 1/2 3/4 7/8 5/8 1/2 300 5/8 300 7/8 5/8 5/8 5/8 7/8 1-1/4 3/8 1/2 Tongue Width 1.11 1.11 1.11 1.11 .96 1.11 1.20 1.20 1.20 1.20 1.20 1.20 1.29 1.29 1.29 1.29 96 1.38 1.40 1.38 1.40 1.48 1.55 1.55 1.55 1.55 1.55 1.55 1.65 1.74 1.74 1.74 1.80 1.84 1.91 1.91 1.91 1.12 1.91 (B) 1.06 1.06 1.06 1.06 1.06 1.06 1.03 1.03 1.03 1.03 1.03 1.03 1.06 1.06 1.06 1.06 1.06 1.19 1.19 1.19 1.19 1.50 1.27 1.27 1.27 1.27 1.27 1.27 1.69 1.38 1.38 1.38 1.39 1.45 1.42 1.42 1.42 1.42 1.42 Figure Dimensions (T) .16 .16 .16 .14 .16 .16 .16 .16 .16 .16 .16 .16 .18 .18 .18 .18 .18 .19 .19 .19 .19 .21 .23 .23 .23 .23 .23 .23 .25 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 Dieless (L) 2.17 2.42 2.30 3.36 2.96 2.67 2.69 2.31 2.44 3.37 3.12 2.94 2.75 2.50 4.02 3.00 3.37 3.18 2.93 2.68 3.62 3.57 3.37 4.05 2.87 3.12 3.55 3.80 3.81 3.29 3.72 3.97 3.57 3.76 3.66 3.67 4.10 4.85 4.70 3.41 Y644HS (1) Y81KFT (2) Y81KFTMBH (2)
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W29VT (2) W29RT (2) X29RT (4)

Wire Color Die Strip Code Index Length

MY29-3 (1) MY29-11 (1) Y644HS (1) W29VT (2) Y81KFT (2) X29RT (4) Y81KFTMBH (2) PAT81KFT-18V (2)

U29RT (1)

Yellow

16

1-1/8

W30VT (2)

W30VT (2) W30RT (2)

U30RT (2) U28ART (2)

White

17 1-1/16

W31VT (2)

W31VT (2) W31RT (2) W31VT (2) W31RT (2)

U31RT (2) U29ART (2) U31RT (2) U29ART (2)

Red

18 1-3/16

W31VT (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) W32VT (2) PAT81KFT-18V (2) W33VT (2)

Red

18 1-3/16

400 kcmil

W32VT (2) W32RT (2) W33VT (2) W33RT (2)

U32RT (2) U30ART (2) U33RT (2)

Blue

19

1-1/4

450 kcmil

Gray

326 1-9/16

500 kcmil

W34VT (2)

W34VT (2) W34RT (2)

U34RT (2) U31ART (2)

Brown

20 1-7/16

550 kcmil 600 kcmil 600 kcmil 650 kcmil 700 kcmil

Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

U35RT (2) U36RT (2) U36RT (2) U32ART (2) U37RT (2) U38RT (2) U39RT (2) P39RT (2) **

Yellow Green Green Orange Pink

21 22 22

1-3/4 1-3/4 1-3/4

23 1-15/16 400 1-15/16

750 kcmil

Black

24 1-15/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code

ONE HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


(Continued)
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B 90

B T L T 45 L T

C-17
L

Fig. 1

45

90

Conductor Catalog Number YA40L YA41L YA44L YA44L2 YA44L23 YA45L YA453L YA46L YA48L Fig # AWG 1 800 kcmil 1 850 kcmil 1 1 1000 kcmil 1 1 1 1 1 1250 kcmil 1300 kcmil 1500 kcmil 2000 kcmil Stud *** Hole 2 MM Size 400 5/8 5/8 5/8 1/2 500 1 3/4 3/4 3/4 3/4 Tongue Width 1.98 2.01 2.19 2.49 2.19 2.46 2.53 2.69 3.10 (B) 1.42 1.88 1.65 1.65 1.65 2.00 2.00 2.00 2.25 Figure Dimensions (T) .30 .31 .33 .33 .33 .38 .39 .40 .46 (L) 3.81 4.15 4.04 3.98 4.73 4.68 4.71 4.78 5.19 Mechanical Dieless MD6, OUR840, (# of crimps) MD7-34R Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644MBH (1) PAT644-18V (1)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 P40RT(3) ** P44RT(3) ** P45RT(3) ** P46RT (3) **

Wire Color Die Strip Code Index Length Orange 25 1-15/16 Gold 26 1-15/16 White Yellow Orange Green Brown 27 1-15/16 29 30 31 34 2-1/16 2-1/16 2-1/16 2-1/4

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Narrow Tongue

BURNDY Products

C-18

ONE HOLE HYLUG CODE CONDUCTOR STANDARD BARREL NARROW TONGUE


TYPES YA-L-NT COPPER COMPRESSION NARROW TONGUE TERMINAL UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

INSPECTION WINDOW

CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION

B T L T 45 L T

90

Fig. 1

45

90

Conductor Catalog Number Fig # AWG *** MM2 Stud Hole Size Tongue Width Figure Dimensions (B) (T) (L) **** Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YA8CLNT6

#8 AWG

** 10

.29

.44

.09

1.08

YA6CLNT6 YA4CLNT10 YA3CLNT516 YA2CLNT10 YA2CLNT14 YA2CLNT516 YA1CLNT10 YA1CLNT14 YA25LNT10 YA25LNT516 YA26LNT10 YA26LNT516 YA26LNT38

1 1 1 1 1

#6 AWG #4 AWG #3 AWG #2 SOL

6 # 10

.29 .40 .49 .48 .50 .49 .50 .50 .62 .62 .62 .62 .72

.54 .81 .88 .88 .88 .88 .88 .88 .88 .88 .94 .94 .94

.09 .09 .09 .11 .11 .11 .10 .10 .12 .12 .13 .13 .12

1.17 1.73 1.80 1.80 1.80 1.82 2.23 2.23 2.28 2.28 2.62 2.62 2.48

Y8MRB-1 (1) MY29-3 (1) MY29-11 (1) W8CVT (1) MRC840 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (1) W5CVT (1) MY29-3 (1) W4CVT (1) MY29-11 (1) MRC840 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (1) MY29-11 (1) MRC840 Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W3CVT (1)

X8CRT (1)

U8CRT (1)

Red

49

1/2

X5CRT (1) X4CRT (1) W3CVT (1)

U5CRT (1) U4CRT (1) U3CRT (1)

Blue Gray White

7 8 9

7/8 7/8 15/16

25 5/16 # 10 1/4

#2 AWG 1 1 1 1 1 1 1 1 #1 AWG 1/0 AWG 2/0 AWG

35 5/16 # 10 1/4 # 10 5/16 # 10 70 5/16 3/8 50

W2CVT (1)

X2CRT (1)

U2CRT (1)

Brown

10

15/16

W1CVT (1) W25VT (2) W26VT (2)

X1CRT (1) X25RT (2) X26RT (2)

U1CRT (1) U25RT (1) U26RT (1)

Green Pink Black

11 12 13

15/16 15/16 1

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** The MM2 conductor size listed is for Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

****Y644M is not recommended for standard barrel length #6 AWG HYLUGs. See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FXconnectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Narrow Tongue

ONE HOLE HYLUG CODE CONDUCTOR STANDARD BARREL NARROW TONGUE


(Continued)
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B T L T 45 L T

90

C-19

Fig. 1

45

90

Conductor Catalog Number YA27LNT38 YA28LNT38 YA29LNT38 YA29LENT38 YA30LNT38 YA31LNT38 YA32LNT38 YA34LNT38 YA36LNT38 YA39LNT38 Fig # 1 1 1 1 1 1 1 1 1 1 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil *** MM2 150 185 240 300 Stud Hole Size 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Tongue Width .76 .76 .96 .76 .96 .96 .96 .96 1.12 1.12 (B) 1.00 .88 1.06 1.06 1.03 1.06 1.19 1.27 1.38 1.42 Figure Dimensions (T) .12 .14 .16 .16 .16 .18 .20 .23 .27 .27 **** Dieless (L) 2.73 2.67 2.96 2.96 2.97 3.31 3.21 3.65 4.09 4.24
(# of crimps)

Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

Mechanical MD6, OUR840, MD7-34R W27VT (2) W28VT (2) W29VT (2) W29VT (2) W30VT (4) W31VT (4) W32VT (4) W34VT (4)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 X27RT (3) U27RT (1) X28RT (3) U28RT (1) X29RT (4) U29RT (1) X29RT (4) U29RT (1) U30RT (2) U31RT (2) U32RT (2) U34RT (2) U36RT (2) U39RT (2)

Wire Color Die Strip Code Index Length Orange 14 1-1/16 Purple 15 1-1/8 Yellow 16 1-1/8 Yellow 16 1-1/8 White 17 1-1/8 Red 18 1-3/16 Blue 19 1-1/4 Brown 20 1-7/16 Green 22 1-3/4 Black 24 1-15/16

Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** The MM2 conductor size listed is for Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

****Y644M is not recommended for standard barrel length #6 AWG HYLUGs. See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FXconnectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

BURNDY Products

C-20

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL


TYPES YA, YA-TC

DIE AND COLOR CODE INFORMATION NO INSPECTION WINDOW

BEVELED ENTRY

CRIMPS

UNINSULATED COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV


45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

ELECTRO-TIN PLATED

CABLE ACCOMMODATION

B 90

B T L T 45 L T

Fig. 1

45

90

Conductor Catalog Number YA8CTC10 YA8CTC14 YA8CTC38 YA6CTC10 Fig # 1 1 1 1 #6 AWG AWG #8 AWG #8 Weld 37/24 #6 Sol *** MM2 Stud Hole Size # 10 10 1/4 3/8 # 10 Tongue Width . 38 .41 58 .41 Figure Dimensions (B) (T) (L) .81 .81 .81 1.12 .08 .08 .06 .09 1.57 1.69 1.88 1.89 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W8CVT (2) W8CRT (2) X8CRT (2)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750 Y500CTHS Y46*, PAT750 X8CRT (2) W8CVT (2) W8CRT (2)

Wire Color Die Strip Code Index Length

YA6CN YA6C

1 1

1/2 1/4

.83 .41

1.12 1.12

.12 .09

2.64 1.81

YA5C

1 #5 AWG

1/4

.44

1.12

.07

1.98

YA5CN

1/2

. 83

1.12

.12

2.67

YA4CTC10

1 #4 AWG

# 10

.49

1.12

.09

1.94

YA4C

1/4

.50

1.12

.09

1.87

MRC840 (2) Y8MBR-1 (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (2) MRC840 (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

U8CRT (2)

Red

49

W5CVT (2) W5CVT (2) W5CRT (2) W5CRT (2) X5CRT (2) X5CRT (2) X8CART (2) X8CART (2)

U5CRT (2) U8CABT (2)

Blue

1-3/16

W5CVT (2) W5CRT (2) X5CRT (2)

W5CVT (2) W5CRT (2) X5CRT (2)

U5CRT (2)

Blue

1-3/16

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2) U6CABT (2)

Gray

1-3/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

The MM2 conductor size listed is for Class 2 and Class 5 conductor. See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for -FX connectors. For nest/indentor system contact factory.

Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA4CTC38 Fig # 1 #4 AWG YA4CN 1 1/2 .83 1.12 .12 2.69 AWG *** MM2 Stud Hole Size 3/8 Tongue Width .58 Figure Dimensions (B) (T) (L) 1.12 .08 2.25

B 90

C-21

B T L T 45 L T

Fig. 1

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YA3CTC14 YA3C YA3CTC38 YA3CN YA2CTC10 YA2CTC14 YA2C YA2CN YA1CTC10

1 1 1 1 1 1 1 1 1 #2 AWG 35 #3 AWG #2 Solid 25

1/4 5/16 3/8 1/2 # 10 1/4 5/16 1/2 # 10

.55 .55 .61 .81 .61 .60 .61 .83 .68

1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.38

.09 .09 .08 .12 .11 .11 .11 .12 .10

2.23 2.30 2.42 2.86 2.10 2.23 2.29 2.88 2.27

YA1C

#1 AWG

50

5/16

.68

1.38

.10

2.45

YA1CN YA25TC10 YA25 YA25TC38

1 1 1 1 1/0 AWG

1/2 # 10 5/16 3/8

.83 .75 .75 .75

1.38 1.38 1.38 1.38

.12 .12 .12 .12

3.06 2.30 2.48 2.61

MRC840 (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y1MRTC (4) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y1MRTC (4) MRC840 (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y1MR (4) MRC840 (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2) U6CABT (2)

Gray

1-3/16

W3CRT (2)

W3CRT (2)

U3CRT (2)

White

1-1/2

W2CVT (2) W2CRT (2) X2CRT (2)

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown

10 1-5/16

W1CVT (2) W1CVT (2) W1CRT-1 (2) W1CRT-1 (2) X1CRT-1 (2) X1CRT-1 (2)

U1CRT-1 (2) U4CABT (2)

Green

11 1-7/16

W25VT (4) W25RT (4) X25RT (4)

W25VT (4) W25RT (4) X25RT (4)

U25RT (2) U2CABT (2)

Pink

12 1-7/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for -FX connectors. For nest/indentor system contact factory.

Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

BURNDY Products

C-22

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number Fig # AWG *** MM2 Stud Hole Size Tongue Width Figure Dimensions (B) (T) (L)

B 90

B T L T 45 L T

Fig. 1

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YA25N

1/0 AWG

1/2

.81

1.38

.11

3.05

YA26

1 2/0 AWG 70

3/8

.83

1.50

.12

2.77

YA26N

1/2

.83

1.50

.12

3.21

YA27

3/0 AWG

1/2

.91

1.50

.13

3.06

YA28TC38

1 4/0 AWG

3/8 1.02 1/2 1.62 .14

2.98

YA28

3.23

YA29

250 kcmil

1/2

1.11

1.62

.16

3.26

MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MRC840 (4) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-3 (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W25VT(4) W25RT (4) X25RT (4)

W25VT (4) W25RT (4) X25RT (4)

U25RT (2) U2CABT (2)

Pink

12 1-7/16

W26VT (4) W26RT (4) X26RT (4)

W26VT (4) W26RT (4) X26RT (4)

U26RT (2)

Black

13 1-9/16

W27VT (4) W27RT (4) X27RT (6)

W27VT (4) W27RT (4) X27RT (6)

U27RT (2)

Orange

14 1-9/16

W28VT (4) W28RT (4) X28RT (6)

W28VT (4) W28RT (4) X28RT (6)

U28RT (2)

Purple

15 1-1/16

W29VT (4) X29RT (8)

W29VT (4) W29RT (4) X29RT (8)

U29RT (2)

Yellow

16 1-1/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for -FX connectors. For nest/indentor system contact factory.

Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA30 Fig # 1 AWG 300 kcmil *** MM2 Stud Hole Size Tongue Width 1.20 Figure Dimensions (B) (T) (L) 2.00 .16 3.69

B 90

C-23

B T L T 45 L T

Fig. 1

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W30VT (4) W30RT (4) U30RT (4) U28ART (4)

Wire Color Die Strip Code Index Length White 17 or 2-1/16 298

150 1/2

YA31

350 kcmil

185 1/2

1.29

2.00

.18

3.73

YA32N YA32 YA33 YA33N YA34N YA34 YA35 YA35N YA36N YA36 YA37 YA37N YA38 YA38N YA39N YA39 YA40 YA41 YA41N YA44 YA44N YA45 YA46 YA46N YA47 YA47N YA48 YA48N

1 400 kcmil 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 450 kcmil 500 kcmil 550 kcmil

1/2 5/8 5/8 1/2

1.38 1.38 1.48 1.48 1.52 1.65 1.65 1.69 1.69 1.80 1.80 1.84 1.84 1.89 1.89 1.98 2.01 2.01 2.17 2.19 2.46 2.69 2.69 2.90 2.90 3.10 3.10

2.12 2.12 2.13 2.13 2.25 2.63 2.63 2.69 2.69 2.81 2.81 2.81 2.81 2.88 2.88 2.94 2.94 2.91 3.00 3.00 3.19 3.19 3.19 3.44 3.44 3.44 3.44

.19 .19 .21 .21 .23 .25 .25 .27 .27 .27 .27 .27 .27 .27 .27 .30 .31 .31 .33 .33 .38 .40 .40 .42 .42 .46 .46

4.09 4.15 4.24 4.17 4.32 4.39 4.79 4.73 4.83 4.90 5.05 4.98 5.07 5.01 5.11 5.17 5.25 5.26 5.20 5.45 5.38 5.93 6.04 5.79 6.38 6.13 6.47 6.22

Y644HS (1) Y81KFT (3) W30VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (3) W31VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (3) W32VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) W33VT (4) W34VT (4) Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

W31VT (4) W31RT (4)

U31RT (4) U29ART (4)

Red

18 or 2-1/16 324

W32VT (4) W32RT (4) W33VT (4) W33RT (4) W34VT (4) W34RT (4)

U32RT (4) U30ART (4) U33RT (4) U34RT (4) U31ART (4) U35RT (4) U36RT (4) U32ART (4) U37RT (4) U38RT (4) U39RT (4) P39RT (4) ** P40RT (4) ** P44RT (4) ** P45RT (6) ** P46RT (6) **

Blue

19 or 2-3/16 470

240 5/8

326 or 2-5/16 538 20 or Brown 2-5/16 299 Gray Yellow Green Orange Pink Black Orange Gold White Yellow Green Gray Brown 21 2-11/16 22 or 2-3/4 472 23 2-7/8

5/8 1/2 1/2 600 kcmil 300 5/8 5/8 650 kcmil 1/2 5/8 700 kcmil 1/2 1/2 750 kcmil 5/8 800 kcmil 400 5/8 5/8 850 kcmil 1/2 5/8 1000 kcmil 500 1/2 1250 kcmil 3/4 3/4 1500 kcmil 1/2 3/4 1750 kcmil 1/2 3/4 2000 kcmil 1/2

400 2-7/8 24 2-15/16 25 26 3 3

27 3-1/16 29 3-1/4

31 3-5/16 33 34 3-1/2 3-1/2

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings. Use ONLY color coded die recommendations for -FX connectors. For nest/indentor system contact factory.

Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel Inspection Window

BURNDY Products

C-24

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
TYPE YAZ UNINSULATED COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV

DIE AND COLOR CODE INFORMATION INSPECTION WINDOW

BEVELED ENTRY

CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B 90

B T L T L 45 T

Fig. 1

45

90

Conductor Catalog Number YAZV10TC14 YAZ8CTC10 YAZ8CTC14 YAZ8CTC38 YAZ6CTC14 YAZ6CTC38 YAZ6CTC12 YAZ5CTC12 Fig # 1 1 1 1 1 1 1 1 #6 AWG #8 AWG #8 Weld 37/24 #6 Sol 10 AWG #14 - 10 Str #12 - 10 Sol *** MM2 6 Stud Hole Size 1/4 #10 1/4 3/8 1/4 3/8 1/2 1/2 Tongue Width .41 . .41 .44 .58 .45 .58 .83 . .83 Figure Dimensions (B) (T) (L) .69 .75 .75 .75 1.12 1.12 1.12 1.12 .05 .08 .08 .06 .08 .06 .12 .12 1.54 1.58 1.71 1.89 2.03 2.22 2.65 2.68 Y1MRTC (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W8CVT (2) W8CRT (2) X8CRT (2) W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2) W5CRT (2) W5CVT (2) X5CRT (2) Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length 3/4

Y8MRB-1

W8CVT (2) W8CRT (2) X8CRT (2) W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2) W5CVT (2) X5CRT (2) W5CRT (2)

U8CRT (2)

Red

49

7/8

U5CRT (2) U8CABT (2)

Blue

7 or 1-3/16 374 7 or 1-3/16 374

#5 AWG

U5CRT (2)

Blue

YAZ4CTC14 YAZ4CTC38 YAZ4CTC12

1 1 1 #4 AWG

1/4 3/8 1/2

.49 .58 .83

1.12 1.12 1.12

.09 .08 .12

2.05 2.23 2.67

Y1MRTC (4) MY29-3 (2) MY29-11 (2) W4CVT (2) MRC840 (2) W4CRT (2) Y644HS (1) X4CRT (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2) U6CABT (2)

Gray

8 or 1-3/16 346

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

The MM2 conductor size listed is for Class 2 and Class 5 conductor. See tooling section of this catalog for complete tool and die listings.

Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel Inspection Window

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAZ3CTC14 YAZ3CTC38 YAZ3CTC12 YAZ2CTC14 Fig # 1 1 1 1 #2 AWG YAZ2CTC38 YAZ2CTC12 YAZ1CTC14 1 1 1 #1 AWG 50 35 3/8 1/2 1/4 .60 .83 .67 1.25 1.25 1.38 .11 .09 .10 2.41 2.85 2.39 AWG #3 AWG #2 Sol *** MM2 25 Stud Hole Size 1/4 3/8 1/2 1/4 Tongue Width .55 .58 .83 .60 (B) 1.25 1.25 1.25 1.25 Figure Dimensions (T) .09 .08 .07 .11

B 90

B T L T L 45 T

C-25

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Dieless (L) 2.21 2.39 2.83 2.23


(# of crimps)

Mechanical MD6, OUR840, MD7-34R W3CRT (2)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W3CRT (2) U3CRT (2)

Wire Color Die Strip Code Index Length White 9 1-5/16

Y1MRTC (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W2CVT (2) W2CRT (2) X2CRT (2)

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown

10 1-5/16

YAZ1CTC38 YAZ1CTC12 YAZ25TC14 YAZ25TC516 YAZ25TC38 YAZ25TC12 YAZ26TC14 YAZ26TC38 YAZ26TC12 YAZ27TC38

1 1 1 1 1 1 1 1 1 1

3/8 1/2

.67 .83 .75 .75 .75 .83 .83 .83 .83 .90

1.38 1.38 1.38 1.38 1.38 1.38 1.50 1.50 1.50 1.50

.10 .09 .12 .12 .12 .12 .12 .12 .12 .12

2.57 3.01 2.42 2.47 2.60 3.04 2.58 2.76 3.2 2.8

Y1MRTC (4) MY29-3 (2) MY29-11 (2) W1CVT (2) W1CVT (2) MRC840 (2) W1CRT-1 (2) W1CRT-1 (2) Y644HS (1) X1CRT-1 (2) X1CRT-1 (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) W25VT (4) W25RT (4) X25RT (4) W25VT (4) W25RT (4) X25RT (4) W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6) W29VT (4) W29RT (4) X29RT (6)

U1CRT-1 (2) U4CABT (2)

Green

11 or 1-7/16 375

1/0 AWG

2/0 AWG

1/4 5/16 3/8 1/2 1/4 70 3/8 1/2 3/8

U25RT (2) U2CABT (2)

Pink

12 or 1-7/16 348

3/0 AWG

YAZ27TC12 YAZ28TC38 YAZ28TC12 YAZ29TC38

1 1

3/0 AWG

1/2 3/8

.91 1.02 1.02 1.10

1.5 1.62 1.62 1.62

0.12 0.14 0.14 0.16

3.23 2.99 3.40 2.99

4/0 AWG 1 1 250 kcmil YAZ29TC12 1

1/2 3/8 1/2 1.10 1.62 0.16 3.43

W26VT (4) W26RT (4) X26RT (4) W27RT (4) W27VT (4) X27RT (6) MY29-3 (2) W27RT (4) MY29-11 (2) W27VT (4) MRC840 (4) X27RT (6) Y644HS (1) Y81KFT (2) W28VT (4) Y81KFTMBH (2) W28RT (4) PAT81KFT-18V (2) X28RT (6) MY29-3 (2) MY29-11 (2) Y644HS (1) W29VT (4) Y81KFT (2) X29RT (8) Y81KFTMBH (2) PAT81KFT-18V (2)

U26RT (2)

Black

13 1-9/16

U27RT (2)

Orange

14 1-9/16

U27RT (2)

Orange 14 1-9/16

U28RT (2)

Purple

15 1-11/16

U29RT (2)

Yellow 16 1-11/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. See tooling section of this catalog for complete tool and die listings.

Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel Inspection Window

BURNDY Products

C-26

ONE HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YAZ30TC38 YAZ30TC12 YAZ31TC38 YAZ31TC12 YAZ32TC38 YAZ32TC12 YAZ33TC12 YAZ34TC38 YAZ34TC12 YAZ35TC12 YAZ36TC38 YAZ36TC12 YAZ37TC12 YAZ38TC12 YAZ39TC38 YAZ39TC12 YAZ39NT12 YAZ40TC12 YAZ41TC12 YAZ44TC38 YAZ44TC12 YAZ45TC12 YAZ453TC12 YAZ46TC12 YAZ47TC12 YAZ48TC12 Fig # AWG 1 300 kcmil 1 1 350 kcmil 1 1 400 kcmil 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 450 kcmil 500 kcmil 550 kcmil 600 kcmil 600 kcmil 650 kcmil 700 kcmil Stud *** Hole 2 MM Size 3/8 150 1/2 3/8 185 1/2 3/8 1/2 240 1/2 3/8 1/2 1/2 Tongue Width 1.20 1.20 1.29 1.29 1.40 1.40 1.48 1.55 1.55 1.65 1.74 1.74 1.80 1.84 1.91 1.91 1.63 1.98 2.01 2.19 2.19 2.46 2.53 2.69 2.90 3.10 Figure Dimensions (B) (T) 2 .16 2 .16 2 0.18 2 0.18 2.12 .19 2.12 .19 2.12 2.25 2.25 2.62 2.69 2.69 2.81 2.81 2.88 2.88 2.88 2.94 2.94 3.00 3.00 3.19 3.19 3.19 3.44 3.44 .21 .23 .23 .25 .26 .26 .27 .27 .27 .27 .27 .30 .31 .33 .33 .38 .39 .40 .42 .46

B 90

B T L T L 45 T

Fig. 1

45

90

Dieless (L) 3.42 3.85 3.45 3.89 3.62 4.06 4.14 3.85 4.29 4.7 4.55 4.80 4.95 4.97 4.82 5.07 5.07 5.14 5.16 5.09 5.33 5.63 5.66 5.73 6.07 6.14
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

W30VT (4) Y644HS (1) Y81KFT (3) W31VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) W32VT (4) W33VT (4) Y644HS (1) Y81KFT (4) W34VT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

300 3/8 300 1/2

1/2 1/2 3/8 750 kcmil 1/2 1/2 800 kcmil 400 1/2 850 kcmil 1/2 3/8 1000 kcmil 500 1/2 1250 kcmil 1/2 1300 kcmil 1/2 1500 kcmil 1/2 1750 kcmil 1/2 2000 kcmil 1/2

Installation Tooling Hydraulic Wire BCT500HS, Y35, Y39, Y750, Color Die Strip Y500CTHS Y46*, PAT750 Code Index Length W30VT (4) U30RT (4) 17 or White 2-1/16 W30RT (4) U28ART (4) 298 W31VT (4) U31RT (4) 18 or Red 2-1/16 W31RT (4) U29ART (4) 324 W32VT (4) U32RT (4) 19 or Blue 2-3/16 W32RT (4) U30ART (4) 470 W33VT (4) U33RT (4) Gray 326 2-5/16 W33RT (4) W34VT (4) U34RT (4) 20 or Brown 2-5/16 W34RT (4) U31ART (4) 299 U35RT (4) Yellow 21 2-11/16 U36RT (4) 22 or Green 2-3/4 U32ART (4) 472 22 or U36RT (4) Green 2-3/4 472 U37RT (4) Orange 23 2-7/8 U38RT (4) Pink 400 2-7/8 U39RT (4) P39RT (4) ** Black 24 2-15/16 3 3 3-1/16 3-1/4 2-1/16 3-5/16 3-1/2 3-1/2

Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

P40RT (4) ** P44RT (4) ** P45RT (6) ** P46RT (6) **

Orange 25 Gold 26 White Yellow Orange Green Gray Brown 27 29 30 31 33 34

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

See tooling section of this catalog for complete tool and die listings. Available undrilled. Add suffix U to catalog number (example: YA25U).

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Inspection Window

TWO HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


TYPES YAV-2TC, YA-L2L, YA-2LN, AND YA-L-2TC COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

DIE AND COLOR CODE INFORMATION INSPECTION WINDOW

BEVELED ENTRY

C-27

CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION

B T T T

Fig. 1

45

90

Conductor Catalog Number YAV10-2TC10 YAV10-2TC14 YAV10-2TC14E1 YAV10-2TC14E2 YAV10-2TC38 YA8CL-2TC10 YA8CL-2TC10E2 YA8CL-2TC14 YA8CL-2TC14E1 YA8CL-2TC14E2 YA8CL-2TC38 YA8C-2LN YA6C-2L YA6C-2LN YA6CL-2TC10 YA6CL-2TC14 YA6CL-2TC14E YA6CL-2TC14E1 YA6CL-2TC14E2 YA6CL-2TC38 YA6C-2L51 YA6CL-2TC516 YA6CL-2TC516E2 YA6C-2L52 YA5C-2L Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG #14-10 Str. #12-10 Sol. *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width # 10 5/8 .38 1/4 5/8 .47 1/4 1 .47 1/4 3/4 .47 3/8 1 .56 # 10 5/8 .41 # 10 3/4 .41 1/4 5/8 .44 1/4 1 .44 .44 .57 .83 .45 .81 .42 .45 .45 .45 .44 .63 .42 .52 .52 .45 .44 Figure Dimensions (B) (T) (L) .38 .06 1.72 .38 .06 1.84 .38 .05 2.22 .38 .05 1.97 .38 .04 2.40 .44 .08 1.83 .44 .08 1.95 .44 .08 1.95 .44 .44 .44 .44 .54 .54 .54 .54 .54 .54 .54 .54 .54 .54 .54 .54 .81 .08 .08 .06 .12 .08 .12 .09 .08 .08 .08 .08 .06 .09 .07 .07 .08 .07 2.33 2.08 2.52 3.75 2.01 3.87 1.94 2.07 1.94 2.44 2.19 2.63 1.79 2.51 2.26 1.88 2.28 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

Y8MRB-1 (1)

7/16

#8 AWG #8 Weld 37/24 #6 Sol.

10

6 AWG

5 AWG

1/4 3/4 3/8 1 1/2 1-3/4 1/4 5/8 1/2 1-3/4 # 10 5/8 1/4 5/8 1/4 1/2 1/4 1 1/4 3/4 3/8 1 # 10 1/2 5/16 1 5/16 3/4 1/4 1/2 1/4 5/8

Y1MRTC (1) Y8MRB-1 (1) MY29-3 (1) W8CVT (1) MY29-11 (1) W8CRT (1) MRC840 (1) X8CRT (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (1) W8CRT (1) X8CRT (1)

U8CRT (1)

Red

49

1/2

Y1MRTC (1) MY29-3 (1) MY29-11 (1) MRC840 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W5CVT (1) W5CVT (1) W5CRT (1) W5CRT (1) X5CRT (1) X5CRT (1) X8CART (1) X8CART (1)

U5CRT (1) U8CABT (1)

Blue

7/8

-- Color code not assigned. * Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. The MM2 conductor size referenced here is for both Class 2 and Class 5.

See tooling section of this catalog for complete tool and die listings. For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Inspection Window

BURNDY Products

C-28

TWO HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA4C-2L YA4CL-2TC14 YA4CL-2TC38 YA4CL-2TC14E1 YA4C-2LN YA4CL-2TC14E2 YA4CL-2TC516 YA3CL-2TC14 YA3C-2L YA3CL-2TC38 YA2C-2L YA2C-2LN YA2CL-2TC14 YA2CL-2TC14E1 YA2CL-2TC14E2 YA2CL-2TC38 YA2CL-2TC516 YA1C-2LN YA1C-2L YA1CL-2TC14 YA1CL-2TC14E2 YA1CL-2TC38 YA25-2L YA25-2LN YA25L-2TC14 YA25L-2TC14E1 YA25L-2TC14E2 YA25L-2TC38 YA26-2L YA26-2LN YA26L-2TC14 YA26L-2TC14E1 YA26L-2TC14E2 YA26L-2TC38 YA27-2LN YA27L-2TC14E2 YA27L-2TC38 Fig # 1 1 4 AWG 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 AWG 3 AWG #2 Sol. 3/8 1/4 1/2 1/4 5/16 1/4 5/16 3/8 5/16 1/2 1/4 1/4 1/4 3/8 5/16 1/2 5/16 1/4 1/4 3/8 5/16 1/2 1/4 1/4 1/4 3/8 5/16 1/2 1/4 1/4 1/4 3/8 1/2 1/4 3/8 1 1 1-3/4 3/4 1 5/8 5/8 1 3/4 1-3/4 5/8 1 3/4 1 1 1-3/4 7/8 5/8 3/4 1 7/8 1-3/4 5/8 1 3/4 1 7/8 1-3/4 5/8 1 3/4 1 1-3/4 3/4 1 .58 .49 .83 .49 .52 .55 .55 .58 .60 .83 .60 .60 .60 .60 .60 .81 .68 .68 .68 .68 .75 .83 .75 .75 .75 .75 .83 .83 .83 .83 .83 .83 .91 .91 .91 .81 .81 .81 .81 .81 .81 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 .94 .94 .94 .94 .94 .94 1.00 1.00 1.00 .08 .09 .12 .09 .09 .09 .09 .08 .11 .11 .11 .11 .11 .11 .11 .12 .10 .10 .10 .10 .12 .11 .12 .12 .12 .12 .12 .12 .12 .12 .12 .12 .13 .12 .12 2.96 2.74 4.14 2.49 2.80 2.45 2.64 3.06 2.67 4.27 2.47 2.85 2.60 3.03 2.91 4.32 2.82 2.51 2.64 3.07 2.85 4.29 2.64 3.01 2.66 3.10 2.95 4.39 2.64 3.01 2.76 3.20 4.48 2.86 3.30 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 1/4 5/8 5/8 .49 .49 Figure Dimensions (B) (T) (L) .81 .81 .09 .09 2.30 2.36

B T T T

Fig. 1

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

Y1MRTC (2) MY29-3 (1) MY29-11 (1) W4CVT (1) MRC840 (1) W4CRT (1) Y644HS (1) X4CRT (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W4CVT (1)

W4CVT (1) W4CRT (1) X4CRT (1)

U4CRT (1) U6CABT (1)

Gray

7/8

X4CRT (1)

U4CRT (1)

Gray

7/8

25

2 AWG

35

W3CRT (1) Y1MRTC (2) MY29-3 (1) MY29-11 (1) MRC840 (1) W2CVT (1) Y644HS (1) W2CRT (1) Y81KFT (1) X2CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W3CRT (1)

U3CRT (1)

White

15/16

W2CVT (1) W2CRT (1) X2CRT (1)

U2CRT (1)

Brown 10

15/16

1 AWG

50

W1CVT (1) W1CVT (1) W1CRT-1 (1) W1CRT-1 (1) X1CRT-1 (1) X1CRT-1 (1) W1CVT (1) X1CRT-1 (1) W25VT (2) W25RT (2) X25RT (2) W25VT (2) W25RT (2) X25RT (2)

U1CRT-1 (1) U4CABT (1) U1CRT (1)

Green

11

15/16 15/16

Green 11

1/0 AWG

2/0 AWG

70

MY29-3 (1) MY29-11 (1) MRC840 (2) Y644HS (1) Y81KFT (1) W26VT (2) Y81KFTMBH (1) W26RT (2) PAT81KFT-18V (1) X26RT (2) W27VT (2) W27RT (2) X27RT (3)

U25RT (1) U2CABT (1)

Pink

12

15/16

W26VT (2) W26RT (2) X26RT (2) W27VT (2) W27RT (2) X27RT (3)

U26RT (1)

Black

13

3/0 AWG

U27RT (1)

Orange 14 1-1/16

-- Color code not assigned. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with U dies in Y46 HYPRESS.

** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Inspection Window

TWO HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA28-2L516 YA28-2LN YA28L-2TC14E1 YA28L-2TC14E2 YA28L-2TC38E2 YA28L-2TC38 YA29-2LN Fig # 1 1 1 1 1 1 1 250 kcmil YA29L-2TC38 YA30-2LN YA30L-2TC-38 YA31-2LN YA31L-2TC12 YA31L-2TC14E2 YA31L-2TC38 YA31L-2NTC516 YA32-2LN YA32L-2TC38E5 YA32L-2TC38 YA32-2L YA33-2LN YA34-2LN YA34L-2TC12 YA34L-2TC14E2 YA34L-2TC38 YA34-2L YA35-2L YA35-2LN YA36-2LN YA36L-2TC38 YA37-2L YA37-2LN 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 300 kcmil 150 3/8 1/2 3/8 1/2 1/2 1/4 3/8 5/16 1/2 3/8 3/ 8 3/8 1/2 1/2 1/2 1/4 3/8 3/8 3/8 1/2 1/2 3/8 3/8 1/2 1 1-3/4 1 1-3/4 1-1/4 3/4 1 1-3/4 1-3/4 1-1/16 1 1 1-3/4 1-3/4 1-1/4 3/4 1 1 1-1/8 1-3/4 1-3/4 1 1-1/8 1-3/4 1.11 1.20 1.20 1.29 1.29 1.29 1.29 1.29 1.38 1.40 1.38 1.40 1.48 1.52 1.52 1.52 1.52 1.55 1.65 1.65 1.74 1.73 1.80 1.80 1.06 .16 1.03 1.03 1.06 1.06 1.06 1.06 1.06 1.19 1.19 1.19 1.19 .16 .16 .18 .18 .18 .18 .18 .19 .19 .19 .19 3.45 4.63 3.45 4.70 4.01 3.07 3.51 4.13 4.88 3.75 3.69 3.75 5.23 5.06 4.38 3.44 3.88 3.94 4.64 4.36 4.23 4.40 5.27 AWG *** MM2 Stud Stud Figure Hole Hole Tongue Dimensions Size Spacing Width (B) (T) (L) 5/16 1-3/4 1.02 .88 .14 3.84 1/2 1-3/4 1.02 .88 .14 4.41 1/4 1 1.02 .88 .14 3.03 1/4 3/8 3/8 1/2 3/4 3/4 1 1-3/4 1.02 1.02 1.02 1.11 .88 .88 .88 .14 .14 .14 2.78 2.97 3.22 4.62

B T T T

C-29

Fig. 1

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

4/0 AWG

1.06 .16

MY29-3 (1) MY29-11 (1) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (1) MY29-11 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W28VT (2) W28RT (2) X28RT (3)

W28VT (2) W28RT (2) X28RT (3)

U28RT (1)

Purple 15

1-1/8

W29VT (2) X29RT (4)

W29VT (2) W29RT (2) X29RT (4) W30VT (2) W30RT (2) W31VT (2) W31RT (2)

U29RT (1)

Yellow 16

1-1/8

W30VT (2)

U30RT (2) U28ART (2) U31RT (2) U29ART (2)

White

17

350 kcmil 185

W31VT (2)

Red

18

1-1/8

400 kcmil

W32VT (2) Y644HS (1) Y81KFT (1) W33VT (2) Y81KFTMBH (1) PAT81KFT-18V (1) W34VT (2)

W32VT (2) W32RT (2) W33VT (2) W33RT (2) W34VT (2) W34RT (2)

U32RT (2) U30ART (2) U33RT (2)

Blue

19

1-1/4

450 kcmil

1.50 .21 1.27 1.27 1.27 1.27 1.27 1.69 1.69 1.38 1.38 1.39 1.39 .23 .23 .23 .23 .23 .25 .25 .27 .27 .27 .27

Gray 326 1-9/16

500 kcmil 240

U34RT (2) U31ART (2)

Brown 20 1-7/16

550 kcmil

U35RT (2) U36RT (2) U32ART (2) U37RT (2)

Yellow 21 Green 22

1-3/4 1-3/4

600 kcmil 300 650 kcmil

Orange 23 1-15/16

-- Color code not assigned. See tooling section of this catalog for complete tool and die listings. For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions.

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Inspection Window

BURNDY Products

C-30

TWO HOLE HYLUG CODE CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA38-2L YA38-2LN YA38L-2TC12 YA38L-2TC38 YA39-2L YA39-2LN YA39L-2TC12E3 YA39L-2TC38 YA39L-2TC58 YA40-2L YA40-2LN YA40L-2TC38 YA41-2L YA44-2LN YA44-2L YA44L-2TC12 Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 700 kcmil *** MM2 Stud Hole Size 3/8 1/2 1/2 3/8 3/8 1/2 1/2 3/8 5/8 3/8 1/2 3/8 3/8 1/2 1/2 1/2 Stud Hole Spacing 1-1/8 1-3/4 1-1/2 1 1-1/8 1-3/4 1-1/2 1 1-1/2 1-1/8 1-3/4 1 1-1/8 1-3/4 1-1/4 1-1/4 Figure Tongue Dimensions Width (B) (T) (L) 1.84 1.45 .27 4.48 1.81 1.45 .27 5.35 1.81 1.45 .27 4.67 1.81 1.45 .27 4.35 1.91 1.42 .27 4.48 1.89 1.42 .27 5.36 1.89 1.42 .27 4.92 1.89 1.42 .27 4.36 1.89 1.42 .27 5.17 1.98 1.42 .30 4.63 1.89 1.42 .30 5.51 1.95 1.42 .30 4.51 2.01 1.88 .31 4.97 2.17 1.65 .33 5.74 2.19 1.65 .33 5.24 2.17 1.65 .33 5.05

B T T T

Fig. 1

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 U38RT (2)

Wire Color Die Strip Code Index Length Pink 400 1-15/16

Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

750 kcmil

U39RT (2) P39RT (2) **

Black

24 1-15/16

800 kcmil 400 850 kcmil

P40RT (3) ** P44RT (3) **

Orange 25 1-15/16 Gold White 26 1-15/16 27 1-15/16

1000 kcmil 500

-- Color code not assigned. See tooling section of this catalog for complete tool and die listings. For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with U dies in Y46 HYPRESS.

** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections

Copper Compression Code Two Hole Narrow Tongue Inspection Window

TWO HOLE HYLUG CODE CONDUCTOR STANDARD BARREL NARROW TONGUE


TYPES YA-L-2NT COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

C-31

INSPECTION WINDOW

CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION

B T T T

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

Fig. 1

45

90

Conductor Catalog Number YA2CL2NT14 Fig # 1 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .48 Figure Dimensions (B) (T) (L) .88 .11 2.47 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YA2CL2NT14E2 YA2CL2NT14E1

1 1

#2 AWG

35

1/4 1/4

3/4 1

.48 .48

.88 .88

.11 .11

2.60 2.84

YA1CL2NT14E2

#1 AWG

50

1/4

3/4

.50

.88

.10

2.68

YA25L2NT14E1

1/0 AWG

1/4

.48

.88

.12

3.28

YA26L2NT14

1 2/0 AWG

70

1/4

5/8

.48

.94

.12

2.66

YA26L2NT14E1 YA31L2NT38 YA34L2NT38 YA39L2NT38

1 1 1 1

350 kcmil 185 500 kcmil 240 750 kcmil

1/4 3/8 3/8 3/8

1 1 1 1

.48 .96 .96 1.63

.94

.12

3.03 3.51 3.65 4.34

1.06 .18 1.27 .23 1.42 .27

MRC840 (1) MY29-3 (1) MY29-11 (1) Y644HS (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (1) MY29-3 (1) MY29-11 (1) Y1MRTC (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) MY29-3 (1) MY29-11 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (2) MY29-3 (1) MY29-11 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W2CVT (1)

W2CVT (1)

U2CRT (1)

Brown 10

15/16

W1CVT (1)

W1CRT (1)

U1CRT (1)

Green

11

15/16

W25VT (2)

W25VT (1)

U25RT (1)

Pink

12

15/16

W26VT (2)

W26VT (1) X26RT (1)

U26RT (1)

Black

13

W31VT (4) W34VT (4)

W31VT (4) W34VT (4)

U31RT (2) U34RT (2) U39RT (2)

Red 18 1-1/8 Brown 20 1-7/16 Black 24 1-1/2

* Use PUADP-1 adapter with U dies in Y46 HYPRESS.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

BURNDY Products

C-32

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL


TYPES YA-2N, YA-2TC, YA-4N UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

NO INSPECTION WINDOW

CRIMP

ELECTRO-TIN PLATED

CABLE ACCOMMODATION

B 90 T 45

B T L T L

Fig. 1
Conductor Catalog Number YA8C2TC14 Fig # 1 #8 Str. #6 Sol. 37/24 10 1/4 3/8 1/2 1/4 1/4 1/4 3/8 3/8 3/8 3/4 1 1-3/4 5/8 1 3/4 1 3/4 7/8 .41 .73 .81 .45 .45 .45 .63 .63 .63 .81 .81 1.12 1.12 1.12 1.12 1.12 1.12 1.12 .08 .06 .12 .08 .08 .08 .06 .06 .06 2.45 2.89 4.40 2.65 3.03 2.78 3.22 2.97 3.09 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .40 Figure Dimensions (B) (T) (L) .81 .08 2.33 Dieless
(# of crimps)

45

90
Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Mechanical MD6, OUR840, MD7-34R

Wire Color Die Strip Code Index Length

YA8C2TC14E2 YA8C2TC38 YA6C2N YA6C2TC14 YA6C2TC14E1 YA6C2TC14E2 YA6C2TC38 YA6C2TC38E2 YA6C2TC38E6

1 1 1 1 1 1 1 1 1

#6 AWG

YA5C2N

#5 AWG

1/2

1-3/4

.83

1.12 .12

4.43

Y8MRB-1 (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (2) MY29-1 (2) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (2) W8CRT (2) X8CRT (2)

W8CVT (2) W8CRT (2) X8CRT (2)

U8CRT (1)

Red

49

W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2)

W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2)

U5CRT (2) U8CABT (2)

Blue

1-3/16

W5CRT (2) W5CVT (2) X5CRT (2)

X5CRT (2) X5CVT (2) W5CRT (2)

U5CRT (2)

Blue

1-3/16

YA4C2N YA4C2TC14 YA4C2TC14E2 YA4C2TC38 YA3C2N YA3C2TC14 YA3C2TC14E2 YA3C2TC38 YA3C2TC38E2

1 1 1 1 1 1 1 1 1

#4 AWG

#3 Str. #3 AWG #2 Sol.

25

1/2 1/4 1/4 3/8 1/2 1/4 1/4 3/8 3/8

1-3/4 5/8 3/4 1 1-3/4 5/8 3/4 1 3/4

.81 .50 .50 .56 .81 .55 .55 .58 .58

1.12 1.12 1.12 1.12 1.25 1.25 1.25 1.25 1.25

.12 .09 .09 .08 .12 .09 .09 .08 .08

4.45 2.70 2.83 3.26 4.62 2.87 2.99 3.43 3.18

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2) U6CABT (2)

Gray

1-3/16

W3CRT (2)

W3CRT (2)

U3CRT (2)

White

1-5/16

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. The MM2 conductor size listed here is for Class 2 and Class 5 conductor.

" Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B 90 T 45

B T L T L

C-33

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YA2C2N YA2C2TC14 YA2C2TC14E2 YA2C2TC38E2 YA2C2TC516E2 YA2C2NTC38 YA2C2TC38 YA2C2TC38E6 YA2C2TC516E2 YA1C2N Fig # 1 1 1 1 1 1 1 1 1 1 #1 AWG 50 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 1-3/4 .81 1/4 5/8 .60 1/4 3/4 .60 3/8 3/4 .60 5/16 3/4 .60 3/8 1-3/4 .60 3/8 1 .60 3/8 7/8 .60 5/16 3/4 .60 1/2 1-3/4 .81 Figure Dimensions (B) (T) (L) 1.25 .12 4.64 1.25 .11 2.86 1.25 .11 2.98 1.25 .11 3.17 1.25 .11 3.05 1.25 .11 4.17 1.25 .11 3.42 1.25 .11 3.30 1.25 .11 3.05 1.38 .12 4.82 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

#2 AWG

35

Y1MRTC (4) MY29-3 (2) MY29-11 (2) W2CVT (2) MRC840 (2) W2CRT (2) Y644HS (1) X2CRT (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown 10 1-5/16

YA1C2TC14 YA1C2TC14E2 YA1C2TC38 YA252N YA252TC14 YA252TC14E2 YA252TC38 YA252TC516 YA252NTC38 YA262N YA262TC14 YA262TC14E2 YA262TC38 YA272N YA272TC14E2 YA272TC38 YA282N YA282TC38 YA282TC14E2 YA282NTC38 YA292N

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1/4 1/4 3/8 1/2 1/4 1/4 3/8 5/16 3/8 1/2 1/4 1/4 3/8 1/2 1/4 3/8 1/2 3/8 1/4 3/8 1/2

5/8 3/4 1 1-3/4 5/8 3/4 1 1 1-3/4 1-3/4 5/8 3/4 1 1-3/4 3/4 1 1-3/4 1 3/4 1-3/4 1-3/4

.68 .75 .68 .81 .75 .75 .75 .75 .75 .83 .83 .83 .83 .91 .91 .90 1.02 1.02 1.02 1.02 1.11

1.38 .10 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.62 1.62 1.62 1.62 .10 .10 .11 .12 .12 .12 .12 .12 .12 .12 .12 .12 .13 .12 .12 .14 .14 .14 .14

3.03 3.15 3.59 4.81 3.05 3.18 3.62 3.49 4.37 4.97 3.22 3.34 3.78 5.01 3.38 3.82 5.17 3.99 3.55 4.74 5.21

Y1MRTC (4) MY29-3 (2) MY29-11 (2) W1CVT (2) W1CVT (2) MRC840 (2) W1CRT-1 (2) W1CRT-1 (2) Y644HS (1) X1CRT-1 (2) X1CRT-1 (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) W25VT (4) W25RT (4) X25RT (4) MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) W25VT (4) W25RT (4) X25RT (4)

U1CRT-1 (2) U4CABT (2)

Green

11

1-1/2

1/0 AWG

U25RT (2) U2CABT (2)

Pink

12 1-7/16

2/0 AWG

70

W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6)

W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6)

U26RT (2)

Black

13 1-9/16

3/0 AWG

U27RT (2)

Orange 14 1-9/16

4/0 AWG

U28RT (2)

Purple

15 1-11/16

1.62 .16

250 kcmil YA292TC38 1

3/8 1 1.10 1.62 .16 4.02

MY29-3 (2) MY29-11 (2) Y644HS (1) W29VT (4) Y81KFT (2) X29RT (8) Y81KFTMBH (2) PAT81KFT-18V (2)

W29VT (4) W29RT (4) X29RT (8)

U29RT (2)

Yellow 16 1-11/16

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS.

** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

" Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

BURNDY Products

C-34

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B 90 T 45

B T L T L

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YA302TC38 YA302N YA312N YA312TC14E2 YA312TC38 YA322N YA322TC38 YA332N YA342N YA342TC14E2 YA342TC38 YA352N YA362N YA362TC38 YA372N YA382N YA382TC38 YA392N YA392NT38 YA392TC38 YA402N YA412N YA442N YA442TC38 YA452N YA4532N YA462N YA472N YA482N Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG *** MM2 Stud Hole Size 3/8 1/2 1/2 1/4 3/8 1/2 3/8 1/2 1/2 1/4 3/8 1/2 1/2 3/8 1/2 1/2 3/8 1/2 3/8 3/8 1/2 1/2 1/2 3/8 1/2 1/2 1/2 1/2 1/2 Stud Hole Spacing 1 1-3/4 1-3/4 3/4 1 1-3/4 1 1-3/4 1-3/4 3/4 1 1-3/4 1-3/4 1 1-3/4 1-3/4 1 1-3/4 1 1 1-3/4 1-3/4 1-3/4 1 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 Figure Tongue Dimensions Width (B) (T) (L) 1.20 2.00 .16 4.45 1.20 2.00 .16 5.64 1.29 2.00 .18 5.68 1.29 2.00 .18 4.05 1.29 2.00 .18 4.49 1.38 2.12 .19 5.85 1.38 2.12 .19 4.66 1.48 1.55 1.55 1.55 1.65 1.74 1.74 1.80 1.84 1.84 1.91 1.63 1.91 1.95 2.01 2.17 2.19 2.46 2.53 2.67 2.90 3.10 2.12 .21 2.25 2.25 2.25 2.63 2.69 2.69 2.81 2.81 2.81 2.88 2.88 2.88 2.94 2.94 3.00 3.00 3.19 3.19 3.19 3.44 3.44 .23 .23 .23 .25 .27 .26 .27 .27 .27 .27 .27 .27 .30 .31 .33 .33 .38 .39 .40 .42 .46 5.93 6.06 4.46 4.90 6.49 6.59 5.59 6.74 6.77 5.76 6.87 5.87 5.87 6.95 6.96 7.14 6.14 7.44 7.48 7.55 7.89 7.98 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

300 kcmil 150 350 kcmil 185 400 kcmil 450 kcmil

W30VT (4) Y644HS (1) Y81KFT (3) W31VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) W32VT (4) W33VT (4) W34VT (4) Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W30VT (4) U30RT (4) W30RT (4) U28ART (4) W31VT (4) W31RT (4) W32VT (4) W32RT (4) W33VT (4) W33RT (4) W34VT (4) W34RT (4) U31RT (4) U29ART (4) U32RT (4) U30ART (4) U33RT U34RT (4) U31ART (4) U35RT (4) U36RT (4) U32ART (4) U37RT (4) U38RT (4) U39RT (4) P39RT (4) ** P40RT (4) ** P44RT (4) ** P45RT (6) ** P46RT (6) **

Wire Color Die Strip Code Index Length White Red Blue Gray 17 2

18 2-1/16 19 2-3/16 326 2-3/16 2-1/2

500 kcmil 240 550 kcmil

Brown 20

Yellow 21 2-11/16 Green 22 2-3/4 2-7/8

600 kcmil 300 650 kcmil 700 kcmil 750 kcmil

Orange 23 Pink Black

400 2-7/8 24 2-3/4 3 3

800 kcmil 400 850 kcmil 1000 kcmil 500 1250 kcmil 1300 kcmil 1500 kcmil 1750 kcmil 2000 kcmil

Orange 25 Gold 26 White Yellow Orange Green Gray Brown

27 3-1/16 29 30 31 33 34 3-1/4 3-1/4 3-1/4 3-1/2 3-1/2

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS.

** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

" Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel Inspection Window

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
TYPES YAZ-2N, YAZ-2TC COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV

DIE AND COLOR CODE INFORMATION INSPECTION WINDOW

BEVELED ENTRY

C-35

CRIMP

ELECTRO-TIN PLATED

CABLE ACCOMMODATION

B 90 T

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

T L

T 45 L

Fig. 1

45

90

Conductor Catalog Number YAZV10-2TC14 YAZV10-2TC14E2 YAZ8C-2TC10 YAZ8C-2TC10E2 YAZ8C-2TC14 YAZ8C-2TC14E2 YAZ8C-2TC14E1 YAZ8C-2TC38 YAZ6C-2N Fig *** # AWG MM2 1 14-10 AWG 6 1 1 1 1 1 1 1 1 #6 AWG YAZ6C-2TC10E2 1 #10 3/4 .42 1.12 .09 2.65 #8 Str #6 Sol 37/24 10 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .41 1/4 3/4 .41 #10 5/8 .41 #10 3/4 .41 1/4 1/4 1/4 3/8 1/2 5/8 3/4 1 1 1-3/4 .44 .44 .44 .58 .83 Figure Dimensions (B) (T) (L) .69 .05 2.16 .69 .05 2.28 .75 .08 2.20 .75 .08 2.33 .75 .75 .75 .75 .08 .08 .08 .06 2.33 2.45 2.70 2.89 4.40 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length 3/4

Y8MRB-1 (2) Y1MRTC (2) Y8MRB-1 (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (2) W8CRT (2) X8CRT (2)

W8CVT (2) W8CRT (2) X8CRT (2)

U8CRT (2)

Red

49

7/8

1.12 .12

W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2)

W5CVT (2) X5CRT (2) X5CRT (2) X8CART (2)

U5CRT (2) U8CABT (2)

Blue

7 or 1-1/16 374

YAZ6C-2TC14 YAZ6C-2TC14E2 YAZ6C-2TC14E1 YAZ6C-2TC38E2 YAZ6C-2TC38E6 YAZ6C-2TC38 YAZ5C-2N

1 1 #6 AWG 1 1 1 1 1 #5 AWG

1/4 1/4 1/4 3/8 3/8 3/8 1/2

5/8 3/4 1 3/4 7/8 1 1-3/4

.45 .45 .45 .58 .58 .58 .83

1.12 .08 1.12 .08 1.12 1.12 1.12 1.12 .08 .06 .06 .06

2.65 2.78 3.03 2.97 3.09 3.22 4.43 Y1MRTC (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W5CVT (2) W5CRT (2) X5CRT (2) X8CART (2) W5CVT (2) X5CRT (2) X5CRT (2) X8CART (2)

U5CRT (2) U8CABT (2)

Blue

7 or 1-1/6 374

1.12 .12

W5CRT (2) W5CVT (2) X5CRT (2)

W5CVT (2) W5CRT (2) X5CRT (2)

U5CRT (2)

Blue

7 or 374

1/16

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. The MM2 conductor size referred to here is for Class 2 and Class 5 conductor.

" Available undrilled. Add suffix U to catalog number (example: YA25U). For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel Inspection Window

BURNDY Products

C-36

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B
B T L T 45 L L T 90

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YAZ4C-2N YAZ4C-2TC10-E2 YAZ4C-2TC14 YAZ4C-2TC14E2 YAZ4C-2TC38 YAZ3C-2N YAZ3C-2TC14 YAZ3C-2TC14E2 YAZ3C-2TC38E2 YAZ3C-2TC38 YAZ2C-2N YAZ2C-2TC10E2 YAZ2C-2TC14 YAZ2C-2TC14E2 YAZ2C-2TC14E1 YAZ2C-2TC516E2 YAZ2C-2TC38E2 YAZ2C-2TC38E6 YAZ2C-2TC38 YAZ2C-2NTC38 YAZ1C-2N YAZ1C-2TC14 YAZ1C-2TC14E2 YAZ1C-2TC38 YAZ25-2N YAZ25-2TC14 YAZ25-2TC14E2 YAZ25-2TC14E1 YAZ25-2TC516E6 YAZ25-2TC516 YAZ25-2TC38 YAZ25-2NTC38 Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 #3 AWG #2 Sol 25 #3 AWG #2 Sol 25 #4 AWG AWG *** MM2 Stud Stud Figure Hole Hole Tongue Dimensions Size Spacing Width (B) (T) (L) 1/2 1-3/4 .83 1.12 .12 4.42 #10 1/4 1/4 3/8 1/2 1/4 1/4 3/8 3/8 1/2 #10 1/4 1/4 1/4 5/16 3/8 3/8 3/8 3/8 1/2 1/4 1/4 3/8 1/2 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/4 5/8 3/4 1 1-3/4 5/8 3/4 3/4 1 1-3/4 3/4 5/8 3/4 1 3/4 3/4 7/8 1 1-3/4 1-3/4 5/8 3/4 1 1-3/4 5/8 3/4 1 7/8 1 1 1-3/4 .49 .49 .49 . .58 .83 .55 .55 .58 .58 .83 .60 .60 .60 .60 .60 .60 .60 .60 .60 .83 .67 .67 .67 .83 .75 .75 .75 .75 .75 .75 .75 1.12 .09 1.12 .09 1.12 .09 1.12 .08 1.25 .12 1.25 .09 1.25 .09 1.25 .08 1.25 .08 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 .12 .11 .11 .11 .11 .11 .11 .11 .11 .11 .12 .10 .10 .10 .11 .12 .12 .12 .12 .12 .12 .12 2.67 2.67 2.80 3.01 4.58 2.83 2.95 3.14 3.39 4.60 2.85 2.85 2.97 3.22 3.03 3.16 3.28 3.41 4.16 4.76 3.01 3.13 3.57 4.79 3.04 3.16 3.41 3.35 3.47 3.60 4.35 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

Y1MRTC (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (2) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2) U6CABT (2)

Gray

8 or 1-1/16 346

W3CRT (2)

W3CRT (2)

U3CRT (2)

White

1-5/16

W3CRT (2)

W3CRT (2)

U3CRT (2)

White

1-5/16

#2 AWG

35

Y1MRTC (4) MY29-3 (2) W2CVT (2) MY29-11 (2) W2CRT (2) MRC840 (2) X2CRT (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PATKFT-18V (2)

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown 10 1-5/16

#1 AWG

50

W1CVT (2) W1CVT (2) W1CRT-1 (2) W1CRT-1 (2) X1CRT-1 (2) X1CRT-1 (2) MY29-3 (2) MY29-11 (2) MRC840 (4) W25RT (4) Y644HS (1) W25VT (4) Y81KFT (2) X25RT (4) Y81KFTMBH (2) PAT81KFT-18V (2)

U1CRT-1 (2) U4CABT (2)

Green

11 or 1-7/16 375

1/0 AWG

W25VT (4) W25RT (4) W25RT (4)

U25RT (2) U2CABT (2)

Pink

12 or 1-7/16 348

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix U to catalog number (example: YA25U).

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel Inspection Window

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B
B T L T 45 L L T 90

C-37

Fig. 1

45

90

Conductor Catalog Number YAZ26-2N YAZ26-2TC14 YAZ26-2TC14E2 YAZ26-2TC38 YAZ27-2N YAZ27-2TC14E2 YAZ27-2TC38 YAZ28-2N YAZ28-2TC14E2 YAZ28-2TC38 YAZ28-2NTC38 YAZ29-2N Fig # 1 1 1 1 1 1 1 1 1 1 1 1 250 kcmil YAZ29-2TC38 YAZ30-2N YAZ30-2TC38 YAZ31-2N YAZ31-2TC14E2 YAZ31-2TC38 YAZ32-2N YAZ32-2TC38 YAZ33-2N YAZ34-2N YAZ34-2TC14E2 YAZ34-2TC38 YAZ35-2N YAZ36-2N YAZ36-2TC38 YAZ37-2N YAZ38-2N 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 300 kcmil 150 350 kcmil 185 400 kcmil 450 kcmil 3/8 1/2 3/8 1/2 1/4 3/8 1/2 3/8 1/2 1/2 1/4 3/8 1/2 1/2 3/8 1/2 1/2 1 1-3/4 1 1-3/4 3/4 1 1-3/4 1 1-3/4 1-3/4 3/4 1 1-3/4 1-3/4 1 1-3/4 1-3/4 1.10 1.20 1.20 1.29 1.29 1.29 1.40 1.40 1.48 1.55 1.55 1.55 1.65 1.74 1.74 1.80 1.84 1.62 .14 2.00 2.00 2.00 2.00 2.00 2.12 2.12 .16 .16 .18 .18 .18 .19 .19 3.99 5.60 4.42 5.64 4.02 4.45 5.81 4.62 5.89 6.04 4.42 4.85 6.45 6.55 5.55 6.70 6.72 AWG 2/0 AWG *** MM2 70 Stud Hole Size 1/2 1/4 1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 3/8 1/2 Stud Hole Spacing 1-3/4 5/8 3/4 1 1-3/4 3/4 1 1-3/4 3/4 1 1-3/4 1-3/4 Figure Tongue Dimensions Width (B) (T) (L) .83 1.50 .12 4.95 .83 1.50 .12 3.20 .83 1.50 .12 3.32 .83 1.50 .12 3.76 .91 1.50 .13 4.98 .90 1.50 .12 3.36 .90 1.50 .12 3.80 1.02 1.62 .14 5.15 1.02 1.62 .14 3.55 1.02 1.62 .14 3.99 1.02 1.62 .14 4.74 1.10 1.62 .16 5.18 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (6) W28VT (4) W28RT (4) X28RT (6) U26RT (2)

Wire Color Die Strip Code Index Length Black 13 1-9/16

3/0 AWG

4/0 AWG

MY29-3 (2) MY29-11 (2) MRC840 (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

U27RT (2)

Orange 14 1-9/16

U28RT (2)

Purple 15 1-11/16

MY29-3 (2) MY29-11(2) Y644HS (1) W29VT (4) Y81KFT (2) X29RT (8) Y81KFTMBH (2) PAT81KFT-18V (2) W30VT (4) Y644HS (1) Y81KFT (3) W31VT (4) Y81KFTMBH (3) PAT81KFT-18V (3) W32VT (4) W33VT (4) Y644HS (1) W34VT (4) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

X29RT (8) W29VT (4) W29RT (4) W30VT (4) W30RT (4) W31VT (4) W31RT (4) W32VT (4) W32RT (4) W33VT (4) W33RT (4) W34VT (4) W34RT (4)

U29RT (2)

Yellow 16 1-11/16

U30RT (4) U28ART (4) U31RT (4) U29ART (4) U32RT (4) U30ART (4) U33RT (4) U34RT (4) U31ART (4) U35RT (4) U36RT (4) U32ART (4) U37RT (4) U38RT (4)

White Red Blue

17 or 2-1/16 298 18 or 2-1/16 324

2.13 .21 2.25 2.25 2.25 2.63 2.69 2.69 2.81 2.81 .23 .23 .23 .25 .27 .26 .27 .27

19 or 2-1/16 470 326 or Gray 2-5/16 538 Brown 20 or 2-5/16 299 2-11/16 2-3/4 2-7/8 2-7/8

500 kcmil 240 550 kcmil

600 kcmil 300 650 kcmil 700 kcmil

Yellow 21 22 or Green 472 Orange 23 Pink 400

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix U to catalog number (example: YA25U).

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Long Barrel Inspection Window

BURNDY Products

C-38

TWO HOLE HYLUG CODE CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B
B T L T 45 L L T 90

Fig. 1

45

90

Conductor Catalog Number YAZ39-2N YAZ39-2NT38 YAZ39-2TC38 YAZ39-2NNT YAZ40-2N YAZ41-2N YAZ44-2N YAZ44-2TC38 YAZ45-2N YAZ453-2N YAZ46-2N YAZ47-2N YAZ48-2N Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 750 kcmil *** MM2 Stud Hole Size 1/2 3/8 3/8 1/2 1/2 1/2 1/2 3/8 1/2 1/2 1/2 1/2 1/2 Stud Hole Spacing 1-3/4 1 1 1-3/4 1-3/4 1-3/4 1-3/4 1 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 Figure Tongue Dimensions Width (B) (T) (L) 1.91 2.88 .27 6.82 1.63 2.88 .27 5.82 1.91 2.88 .27 5.82 1.63 2.88 .27 6.82 1.98 2.94 .30 6.89 2.01 2.94 .31 6.91 2.19 3.00 .33 7.08 2.19 3.00 .33 6.09 2.46 3.19 .38 7.38 2.53 3.19 .39 7.41 2.69 3.19 .40 7.48 2.90 3.44 .42 7.82 3.10 3.44 .46 7.89 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 U39RT (4) P39RT (4) ** P40RT (4) ** P44RT (4) ** P45RT (6) ** P46RT (6) **

Wire Color Die Strip Code Index Length Black 24 2-15/16 3 3

800 kcmil 400 850 kcmil 1000 kcmil 500 1250 kcmil 1300 kcmil 1500 kcmil 1750 kcmil 2000 kcmil

Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

Orange 25 Gold White Yellow Orange Green Gray Brown

27 3-1/16 29 3-1/4 30 2-1/16 31 3-5/16 33 3-1/2 34 3-1/2

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. " Available undrilled. Add suffix U to catalog number (example: YA25U).

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel No Inspection Window

FOUR HOLE HYLUG CODE CONDUCTOR


TYPE YA
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

C-39

YA-4N

YAB-4N

B 90 T 45

B T L T L

Fig. 1

45

90

Conductor

Installation Tooling Hydraulic (Y35, Y39, Y750, Y46*) * Color Die ** Code Index P44RT P45RT P46RT L47RT L48RT L486RT U36RT U39RT White Yellow Green Gray Brown Green Black 27 29 31 33 34 22 24 Wire Strip Length 3-1/16 3-1/4 3-1/4 3-1/2 3-1/2 4-3/4 2-1/2 2-15/16

Catalog Number YA444N YA454N YA464N YA47N YA484N YA4864N YAB344N YAB394N

Fig.# 1 1 1 1 1 1 1 1

AWG 1000 kcmil 1250 kcmil 1500 kcmil 1750 kcmil 2000 kcmil 2500 kcmil 500 kcmil 750 kcmil

*** MM2 500

Stud Hole Size 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

Stud Hole Spacing 1.75 1.75 1.75 1.75 1.75 1.75 1.75 1.75

Tongue Width 3 3 3 3.10 3.06 3.46 3.00 3.00

Tongue Angle Straight Straight Straight Straight Straight Straight Straight Straight

B 3.00 3.19 3.19 3.44 3.44 4.69 2.25 2.88

T .23 .30 .34 .39 .46 .52 .25 .25

L 7.14 7.44 7.55 7.89 7.98 9.38 6.33 7.15

Available undrilled. Add suffix U to catalog number (example YA444NU). * Use PUADP-1 adaptor with U dies in Y46 HYPRESS. ** P dies for use with Y46 HYPRESS only. PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are for Class 2 conductor. For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions. Requires Y60BHU HYPRESS Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Inspection Window

BURNDY Products

C-40

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL


TYPES YA-L, YA-L-FX, YAV, YAV-L-FX

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

INSPECTION WINDOW

CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION

COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV


B

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

B T L T 45 L T

B 90

Fig. 1

45

90

Conductor Catalog Number YA8CL-BOX YA8C-L1-BOX YA8C-L2-BOX YA8C-L3-BOX YA8C-L4-BOX YAV6CL-TC10-FX YAV6CL-TC12-FX YAV6CL-TC14-FX YAV6CL-TC38-FX YAV6CL-TC516-FX Fig # 1 1 1 1 1 1 1 1 1 1 AWG 37/24 #8 Weld #8 AWG *** MM2 Stud Hole Tongue Size Width 8-10 .41 1/4 .44 .52 .58 .71 .48 .75 .48 .60 .60 Figure Dimensions (B) (T) (L) .44 .08 1.16 .44 .08 1.26 .44 .44 .44 .50 .50 .50 .50 .50 .08 .08 .08 .08 .12 .08 .06 0.07 1.38 1.51 1.76 1.30 1.86 1.43 1.61 1.49 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W8CVT (1) W8CRT (1) X8CRT (1)

Wire Color Die Strip Code Index Length

61/24 #6 Weld #6 AWG

** 5/16 10 3/8 1/2 8-10 1/2 ** 1/4 16 3/8 5/16 ** 16

Y1MRTC (1) Y8MRB-(1) W8CVT (1) MY29-11 (1) W8CRT (1) Y81KFT (1) X8CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (1) W5CVT (1) MY29-11 (1) W5CRT (1) Y81KFT (1) X5CRT (1) Y81KFTMBH (1) MY29-11 (1) Y644HS (1) Y81KFT (1) W5CVT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W4CVT (1) W4CRT (1) X4CRT (1)

U8CRT (1)

Red

49

7/16

W5CVT (1) W5CRT (1) X5CRT (1)

U5CRT (1)

Blue

1/2

YAV6CL-TC34-FX

61/24 #6 Weld #6 AWG 91/24 105/24 #4 Weld #4 AWG 125/24 150/24 #2 Weld #2 AWG

3/4

1.05

.50

.13

2.30

X5CRT (1)

U5CRT (1)

Blue

1/2

YAV4CL-TC10-FX YAV4CL-TC12-FX YAV4CL-TC14-FX YAV4CL-TC38-FX YAV4CL-TC516-FX YAV2CL-TC10-FX YAV2CL-TC12-FX YAV2CL-TC14-FX YAV2CL-TC38-FX YAV2CL-TC516-FX

1 1 1 1 1 1 1 1 1 1

10-8 1/2 1/4 3/8 5/16 # 10 1/2 35 1/4 3/8 5/16

.55 .71 .55 .58 .55 .68 .77 .68 .68 .68

.50 .50 .50 .50 .50 .63 .63 .63 .63 .63

.09 .07 .09 .08 .09 .10 0.09 .10 .10 .10

1.32 1.92 1.44 1.67 1.51 1.50 2.12 1.62 1.81 1.69

Y1MRTC (2) MY29-11 (1) Y81KFT (1) Y81KFTMBH (1) W2CVT (1) PAT81KFT-18V (1) W2CRT (1) X2CRT (1)

W4CVT (1) W4CRT (1) X4CRT (1)

U4CRT (1)

Gray

1/2

W2CVT (1) W2CRT (1) X2CRT (1)

U2CRT (1)

Brown 10

11/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** The MM2 conductor size listed is for both Class 2 and Class 5 conductors. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Inspection Window

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YAV1CL-TC10-FX YAV1CL-TC12-FX YAV1CL-TC14-FX YAV1CL-TC38-FX YAV1CL-TC516-FX YAV25L-TC12-FX YAV25L-TC14-FX YAV25L-TC38-FX YAV25L-TC516-FX YAV26L-TC10-FX YAV26L-TC12-FX YAV26L-TC14-FX YAV26L-TC34-FX YAV26L-TC38-FX YAV26L-TC516-FX YAV26L-TC58-FX YAV27L-TC10-FX YAV27L-TC12-FX YAV27L-TC14-FX YAV27L-TC38-FX YAV27L-TC516-FX YAV28L-TC12-FX YAV28L-TC14-FX YAV28L-TC34-FX YAV28L-TC38-FX YAV28L-TC516-FX YAV28L-TC58-FX YAV29L-TC12-FX YAV29L-TC14-FX YAV29L-TC34-FX YAV29L-TC38-FX YAV29L-TC516-FX YAV29L-TC58-FX YA30L-TC516-FX YA30L-TC38-FX YA30L-TC12-FX YA30L-TC58-FX YA30L-TC34-FX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 175/24 225/24 #1 Weld #1 AWG 275/24 1/0 Weld 1/0 AWG *** MM2 Stud Hole Size # 10 1/2 1/4 3/8 5/16 1/2 1/4 3/8 5/16 # 10 1/2 1/4 3/4 3/8 5/16 5/8 # 10 1/2 1/4 3/8 5/16 1/2 1/4 3/4 3/8 5/16 5/8 1/2 1/4 3/4 3/8 5/16 5/8 5/16 3/8 1/2 5/8 3/4 Tongue Width .75 .75 75 .75 .75 .83 .83 .83 .83 .93 .93 .93 1.10 .93 .93 .93 1.03 1.03 1.03 1.03 1.03 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.20 1.20 1.20 1.20 1.20 (B) .69 .69 .69 .69 .69 .69 .69 .69 .69 .81 .81 .81 .81 .81 .81 .81 1.00 1.00 1.00 1.00 1.00 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 Figure Dimensions (T) .12 .12 .12 .12 .12 .12 .12 .12 .12 .13 .13 .13 .11 .13 .13 .13 .14 .14 .14 .14 .14 .15 .15 .15 .15 .15 .15 .16 .16 .16 .16 .16 .16 .16 .16 .16 .16 .16

B T L T 45 L T

B 90

C-41

Fig. 1

45

90

Dieless (L) 1.59 2.15 1.71 1.90 1.78 2.19 1.75 1.94 1.77 1.80 2.36 1.92 2.89 2.11 1.98 2.61 2.03 2.59 2.15 2.34 2.21 2.67 2.23 3.11 2.42 2.29 2.92 2.67 2.23 3.11 2.42 2.29 2.92 2.31 2.44 2.69 2.94 3.12
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W1CVT (1) W1CRT-1 (1) X1CRT-1 (1) W25VT (2) W25RT (2) X25RT (2)

Wire Color Die Strip Code Index Length

50

W1CVT (1) W1CRT-1 (1) MY29-11 (1) X1CRT-1 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W25VT (2) W25RT (2) X25RT (2)

U1CRT (1)

Green

11

11/16

U25RT (1)

Pink

12

11/16

325/24 2/0 Weld 2/0 AWG

70

W26VT (2) W26RT (2) X26RT (2)

W26VT (2) W26RT (2) X26RT (2)

U26RT (1)

Black

13

13/16

450/24 3/0 Weld 3/0 AWG

95

W27VT (2) W27RT (2) X27RT (3) MY29-11 (1) Y644HS (1) W28VT (2) Y81KFT (1) W28RT (2) Y81KFTMBH (1) X28RT (2) PAT81KFT-18V (1)

W27VT (2) W27RT (2) X27RT (3)

U27RT (1)

Orange 14

550/24 4/0 Weld 4/0 AWG

** 120

W28VT (2) W28RT (2) X28RT (3)

U28RT (1)

Purple 15 1-1/16

550/24 4/0 Weld

250 Flex CLASS G 259 Str. CLASS H 427 Str.

W29VT (2) X29RT (4)

W29VT (2) W29RT (2) X29RT (4)

U29RT (1)

Yellow 16 1-1/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The 16 MM2 is for both Class 2 and Class 5 conductors. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Inspection Window

BURNDY Products

C-42

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA31L-TC14-FX YA31L-TC516-FX YA31L-TC38-FX YA31L-NT12-FX YA31L-TC12-FX YA31L-TC58-FX YA31L-TC34-FX YA32L-TC38-FX YA32L-TC12-FX YA32L-TC58-FX YA34L-TC516-FX YA34L-TC38-FX YA34L-TC12-FX YA34L-TC58-FX YA36L-TC12-FX YA36L-TC58-FX YA38L-TC12-FX YA38L-TC58-FX YA38L-TC516-FX YA38L-TC38-FX YA40L-TC516-FX YA40L-TC38-FX YA40L-TC12-FX YA40L-TC58-FX YA44L-TC12-FX YA44L-TC58-FX Fig # AWG 1 1 1 250 Flex 1 637/24 1 CLASS I, K, M 1 1 1 313.1 kcmil 1 775/24 1 300 Flex 1 373.7 kcmil 1 925/24 1 350 Flex 1 444.4 kcmil 1 450 Flex 1 1100/24 1 535.3 kcmil 1 1325/24 1 500 Flex 1 1 1 646 kcmil 1 1600/24 1 1 777.7 kcmil 1 1925/24 Stud *** Hole MM2 Size 1/4 5/16 3/8 150 1/2 1/2 5/8 3/4 3/8 185 1/2 5/8 5/16 3/8 240 1/2 5/8 1/2 Tongue Width 1.29 1.29 1.29 .96 1.29 1.29 1.29 1.40 1.40 1.40 1.55 1.55 1.55 1.55 1.74 1.74 1.84 1.84 1.84 1.84 1.98 1.98 1.98 1.98 2.19 2.19 (B) 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.19 1.19 1.19 1.27 1.27 1.27 1.27 1.38 1.38 1.45 1.45 1.45 1.45 1.42 1.42 1.42 1.42 1.65 1.65 Figure Dimensions (T) .18 .18 .18 .18 .18 .18 .18 .19 .19 .19 .23 .23 .23 .23 .27 .27 .27 .27 .27 .27 .30 .30 .30 .30 .33 .33

B T L T 45 L T

B 90

Fig. 1

45

90

Dieless (L) 2.31 2.37 2.50 2.75 2.75 3.00 3.19 2.68 2.93 3.18 2.74 2.87 3.12 3.37 3.29 3.54 3.41 3.66 3.03 3.34 3.05 3.38 3.43 3.68 3.79 4.04
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

W30VT (2)

W30VT (2) W30RT (2)

U30RT (2)

White

17

1-1/8

Y644HS (1) W31VT (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W32VT (2)

W31VT (2) W31RT (2) W32VT (2) W32RT (2)

U31RT (2)

Red

18

1-1/4

U32RT (2)

Blue

19 1-5/16

U34RT (2)

Brown 20

1-3/8

5/8 1/2 5/8 300 5/16 3/8 5/16 3/8 400 1/2 5/8 1/2 500 5/8

U38XRT (2)

Pink

L99 1-7/16

Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

U39RT (2)

Black

24 1-5/16

U44XRT (2)

Yellow L115 1-5/8

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The 16 MM2 is for both Class 2 and Class 5 conductors. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Belled End Inspection Window

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL BELLED END


TYPE YA-LB COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV

DIE AND COLOR CODE INFORMATION INSPECTION WINDOW

BELLED END ASSISTS FLEXIBLE WIRE INSERTION

C-43

CRIMPS ELECTRO-TIN PLATED FLEXIBLE CONDUCTOR ACCOMMODATION

Catalog Number YA8C-LB YA5C-LB YA4C-LB YA3C-LB YA2C-LB YA1C-LB YA25-LB YA26-LB YA27-LB YA28-LB YA29-LB YA30-LB YA31-LB YA32-LB YA34-LB YA36-LB YA38-LB YA39-LB YA40-LB YA44-LB

Flexible Conductor Size AWG/kcmil 8 6 5 4 3 2 1 1/0 2/0 3/0 4/0 4/0 250 250 262.2 300 313.1 350 373.7 400 444.4 450 500 535.3 550 600 650 750 777.7

49

133

259 259 259 427 427 427

Stranding Class (Size of Strand) Battery Welding I Cable K Cable M H (#24 Str.) (#30 Str.) (#34 Str.) Locomotive Number of Strands Cable 41 168 420 37/24 63 266 665 61/24 84 336 836 91/24 133 105 420 1064 105/24 133 532 1323 125/24 161 665 1666 150/24 210 836 2107 225/24 266 1064 2646 275/24 259 342 1323 3325 325/24 418 1666 4256 450/24 532 2107 5320 550/24 427 637 2499 6384 650/24 427 735 2989 7851 775/24 3458 8806 925/24 427 980 1100/24 1127 4522 11396 12691 1325/24 703 1372 5054 13664 703 1470 14945 1600/24 5985 1596 703 1925/24

Bolt Size 10 1/4

Wire Strip Length 7/16 7/8

Installation Tooling Dieless (# of crimps)

5/16 3/8

5/16 1 1-1/16

1/2

1-1/8 1-3/16 1-1/4 1-7/16 1-3/4

Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18 (1)

Die Index 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030

Dimensions B L .41 1.12 .44 1.73 .50 1.92 .55 1.94 .61 1.97 .68 2.02 .75 2.26 .83 2.61 .91 2.67 1.02 2.77 1.11 2.82 1.20 1.29 1.40 1.52 1.69 1.81 1.89 1.95 2.17 2.93 3.31 3.56 3.83 4.31 4.27 4.27 4.27 4.5

5/8

1-15/16

Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18 (2)

1031 1032

Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Long Barrel Inspection Window

BURNDY Products

C-44

ONE HOLE HYLUG FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
TYPES YAZ, YAZV COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
T

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

INSPECTION WINDOW

CRIMP ELECTRO-TIN PLATED CABLE ACCOMMODATION

B 90

B T L L 45 T

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

Fig. 1

45

90

Conductor Catalog Number YAZ8CTC10 YAZ8CTC14 Fig # 1 1 37/24 #8 Weld #8 AWG ** 10 AWG *** MM2 Stud Hole Size # 10 1/4 Tongue Width .41 .44 Figure Dimensions (B) (T) (L) .75 .75 .08 .08 1.58 1.58 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YAZ8CTC38

3/8

.58

.75

.06

1.89

YAZV6CTC14FX

1 61/24 #6 Weld #6 AWG ** 16

1/4

.48

.75

.08

2.03

YAZV6CTC38FX

3/8

.58

.75

.06

1.77

Y1MRTC (2) Y8MRB-1 (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (2) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (4) MY29-3 (2) MY29-11 (2) MRC840 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (2) W8CRT (2) X8CRT (2)

W8CVT (2) W8CRT (2) X8CRT (2)

U8CRT (2)

Red

49

7/16

W5CVT (2) W5CRT (2) X5CRT (2)

W5CVT (2) W5CRT (2) X5CRT (2)

U5CRT (2)

Blue

1-3/16

YAZV4CTC14FX YAZV4CTC38FX YAZV2CTC14FX YAZV2CTC38FX YAZV2CTC12FX

1 1 1 1 1

91/24 105/24 #4 Weld #4 AWG 125/24 150/24 #2 Weld #2 AWG

1/4 3/8 1/4 35 3/8 1/2

.55 .58 .68 .68 .83 .

1.25 1.25 1.38 1.38 1.38

.09 .08 .10 .10 .09

2.21 2.39 2.39 2.57 3.01

W4CVT (2) W4CRT (2) X4CRT (2) W2CVT (2) W2CRT (2) X2CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2) W2CVT (2) W2CRT (2) X2CRT (2)

U4CRT (2)

Gray

1-5/16

U2CRT (2)

Brown 10 1-7/16

YAZV1CTC14FX

175/24

1/4

75

1.38

.12

2.42

MY29-3 (2) MY29-11 (2) MRC840 (2) W1CRT-1 (2) W1CRT-1 (2) Y644HS (1) W1CVT (2) W1CVT (2) Y81KFT (1) X1CRT-1 (2) X1CRT-1 (2) Y81KFTMBH (1) PAT81KFT-18V (1)

U1CRT-1 (2)

Green

11

11/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Long Barrel Inspection Window

ONE HOLE HYLUG FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B 90

B T L T L 45 T

C-45

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YAZV1CTC516FX YAZV1CTC38FX YAZV25TC14FX YAZV25TC38FX YAZV25TC12FX YAZV26TC14FX YAZV26TC38FX YAZV26TC12FX YAZV27TC38FX YAZV28NT38FX YAZV28TC38FX YAZV28TC12FX YAZV29NT516FX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 225/24 #1 Weld #1 AWG 275/24 1/0 Weld 1/0 AWG 325/24 2/0 Weld 2/0 AWG 450/24 3/0 Weld 3/0 AWG 550/24 4/0 Weld 4/0 AWG 550/24 4/0 Weld 250 Flex CLASS G 259 Str. CLASS H 427 Str 262.2 Flex 637/24 CLASS I, K, M 775/24 313.1 kcmil 300 Flex 925/24 373.3 kcmil 350 Flex 1100/24 444.4 kcmil 450 Flex 1325/24 535.3 kcmil 500 Flex *** MM2 3/8 50 1/4 3/8 1/2 1/4 3/8 1/2 3/8 .75 .83 .83 .83 .93 .93 .93 1.03 .94 1.14 1.14 .96 1.38 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.62 1.62 1.62 2.00 .12 .12 .12 .12 .13 .13 .13 .14 .14 .14 .14 .16 2.60 2.58 2.76 3.20 2.58 2.76 3.20 2.80 2.96 2.96 3.18 2.87 Stud Hole Size 5/16 Tongue Width .75 Figure Dimensions (B) (T) (L) 1.38 .12 2.47 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 U1CRT-1 (2)

Wire Color Die Strip Code Index Length Green 11 1-7/16

70

95

3/8 ** 3/8 120 1/2 5/16

YAZ30TC38FX

3/8

1.20

2.00

.16

3.42

Y644HS (1) W1CRT-1 (2) W1CRT-1 (2) Y81KFT (1) W1CVT (2) W1CVT (2) Y81KFTMBH (1) X1CRT-1 (2) X1CRT-1 (2) PAT81KFT-18V (1) W25VT (4) W25VT (4) W25RT (4) W25RT (4) X25RT (4) X25RT (4) W26VT (4) W26VT (4) W26RT (4) W26RT (4) MY29-11 (2) X26RT (4) X26RT (4) Y644HS (1) W27RT (4) W27RT (4) Y81KFT (2) W27VT (4) W27VT (4) Y81KFTMBH (2) X27RT (4) X27RT (4) PAT81KFT-18V (2) W28VT (4) W28VT (4) W28RT (4) W28RT (4) X28RT (6) X28RT (6) W29RT (4) W29VT (4) W29VT (4) X29RT (8) X29RT (8) W29RT (4) W29VT (4) W29VT (4) X29RT (8) X29RT (8) W30VT (4) W30VT (4) W30RT (4) W31VT (4) W31RT (4) W32VT (4) W32RT (4)

U25RT (2)

Pink

12 1-9/16

U26RT (2)

Black

13 1-9/16

U27RT (2)

Orange 14 1-9/16

U28RT (2)

Purple 15 1-11/16

U29RT (2)

Yellow 16 2-1/16

U29RT (2)

Yellow 16 2-1/16

YAZ31TC38FX

150 3/8

1.28

2.00

.18

3.45

U30RT (4)

White

17 2-1/16

YAZ32TC38FX YAZ34NT38FX YAZ34TC38FX YAZ34TC12FX YAZ36TC38FX YAZ38NT38FX YAZ38TC38FX YAZ38NT12FX YAZ38TC12FX

1 1 1 1 1 1 1 1 1

185 3/8 3/8 240 3/8 1/2 3/8

1.55 .96 1.52 1.52 1.72 1.63 1.81 1.63 1.81

2.12 2.25 2.25 2.25 2.69 2.81 2.81 2.81 2.81

.19 .23 .23 .23 .26 .27 .27 .27 .27

3.62 3.85 3.85 4.29 4.55 4.72 4.72 4.97 4.97

W31VT (4) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) W32VT (4) PAT81KFT-18V (2)

U31RT (4)

Blue

19 2-3/16

U32RT (4)

Blue

19 2-5/16

U34RT (4)

Brown 20

2-3/4

3/8 3/8 300 1/2 1/2

U38XRT (4)

Pink

L99 2-7/8

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The 120 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory. For applications greater than 2000 Volts consult cable

manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections

BURNDY Products

Copper Compression Flex Long Barrel Belled End No Inspection Window

C-46

ONE HOLE HYLUG FLEX CONDUCTOR LONG BARREL BELLED END


TYPES YA-TC-FXB, YAV-TC-FXB UL Listed 90 C, 600 Volts to 35 kV
T

DIE AND COLOR CODE INFORMATION

BELLED END ASSISTS FLEXIBLE WIRE INSERTION

NO INSPECTION WINDOW CRIMPS ELECTRO-TIN PLATED FLEXIBLE CONDUCTOR ACCOMMODATION

B T 45 L L T

B 90

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number Fig # AWG *** MM2 Stud Hole Size Tongue Width

Fig. 1

45

90

Figure Dimensions (B) (T) (L)

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750 Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YA8C-TC14-FXB

37/24 #8 Weld 8 AWG

** 10

1/4

.41

.90

.08

1.76

YAV6C-TC10-FXB

YAV6C-TC14-FXB

61/24 #6 Weld #6 AWG 91/24 #5 STR

8-10 ** 16 1/4 . 48 1.22 .08

1.90

2.11

YAV5C-TC14-FXB

#5 AWG

1/4

.44

1.22

.07

2.11

YAV4C-TC10-FXB YAV4C-TC14-FXB YAV4C-TC516-FXB YAV2C-TC10-FXB

1 1 1 1 125/24 150/24 #2 Weld #2 AWG 35 91/24 105/24 #4 Weld #4 AWG

8-10 1/4 5/16 8-10

.55 .55 .63

1.22 1.22 1.22

.09 .09 .09

2.03 2.16 2.22 2.23

.67 5/16 8-10

1.35

.10 2.42 2.40

YAV2C-TC516-FXB YAV1C-TC10-FXB YAV1C-TC516-FXB

1 1 1 175/24 225/24 #1 Weld #1AWG

.69 5/16

1.50

.12 2.59

MRC840 (2) MY29-11 (2) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y1MRTC (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y1MRTC (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y1MRTC (4) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y1MRTC (4) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (2)

W8CVT (2)

U8CRT (2)

Red

49

W5CVT (2)

W5CVT (2)

U5CRT (2)

Blue

1-5/16

W5CVT (2)

W5CVT (2)

U5CRT (2)

Blue

1-5/16

W4CVT (2)

W4CVT (2)

U4CRT (2)

Gray

1-5/16

W2CVT (2)

W2CVT (2)

U2CRT (2)

Brown 10 1-7/16

W1CVT (2)

W1CVT (2)

U1CRT-1 (2)

Green

11 1-9/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The MM2 conductor sizes referenced here are for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

P44RT for use with Y46 HYPRESS only. PUADP-1 adapter not required. See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections

Copper Compression Flex Long Barrel Belled End No Inspection Window

ONE HOLE HYLUG FLEX CONDUCTOR LONG BARREL BELLED END


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAV25-TC10-FXB YAV25-TC516-FXB YAV25-TC38-FXB YAV25-TC12-FXB YAV26-TC38-FXB YAV26-TC12-FXB Fig # 1 1 1 1 1 1 352/24 2/0 Weld 2/0 AWG 70 1/2 AWG 275/24 1/0 Weld 1/0 AWG Stud *** Hole Tongue 2 MM Size Width 8-10 5/16 50 3/8 .83 1/2 3/8 .93 1.63 .13 3.37 Figure Dimensions (B) (T) (L) 2.44 2.63 1.50 .12 2.75 3.19 2.94

B T L T 45 L T

B 90

C-47
L

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Mechanical MD6, OUR840, MD7-34R

45

90

Dieless
(# of crimps)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750 Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

YAV27-TC12-FXB

3/0 AWG 450/24 3/0 Weld

95

1/2

1.10

1.64

.14

3.43

YAV28-TC38-FXB YAV28-TC12-FXB

1 1

550/24 4/0 Weld 4/0 AWG 250 Flex Class G 259 str. Class H 427 str. 250 Flex 637/24 Class I,K,M 313.1 kcmil 373.7 kcmil 925/24 444.4 kcmil 1100/24 535.3 kcmil 1325/24 646 kcmil - 1600/24

** 120

3/8 1.12 1/2 1.77 .14

3.17 3.61

YA30-TC12-FXB

1/2

1.20

2.16

.16

4.02

YA31-TC12-FXB

150 1/2

1.28

2.18

.18

4.08

MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W25VT (4)

W25VT (4)

U25RT (2)

Pink

12 1-9/16

W26VT (4)

W26VT (4)

U26RT (2)

Black

13 1-13/16

W27VT (4)

W27VT (4)

U27RT (2)

Orange

14 1-13/16

W28VT (4)

W28VT (4)

U28RT (2)

Purple

15

1-7/8

W29VT (4)

W29VT (4)

U29RT (2)

Yellow 16

2-1/4

W30VT (4)

W30VT (4)

U30RT (4)

White 17

2-1/4

YA32-TC12-FXB YA34-TC12-FXB YA36-TC12-FXB YA36-TC58-FXB YA38-TC58-FXB

1 1 1 1 1

185 1/2 240 1/2 1/2 5/8 300 5/8

1.38 1.50 1.69 1.81

2.32 2.48 2.95 3.08

.19 .23 .26 .27

4.28 4.54 5.09 5.15 5.32 Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

W31VT (4) Y644HS (1) W32VT (4) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W31VT (4) W32VT (4)

U31RT (4) U32RT (4) U34RT (4)

Red Blue

18

2-1/4

19 2-9/16

Brown 20 3-1/16 Pink L99 3-3/16

U38XRT (4)

YA40-TC58-FXB

400 5/8

1.95

3.24

.30

5.53

U39RT (4)

Black

24 3-5/16

YA44-TC58-FXB YA46-TC58-FXB

1 1

777.7 kcmil - 1925/24 500 5/8 1111 kcmil 5/8

2.17 2.69

3.33 3.58

.33 .39

5.71 6.19

U44XRT (4) **P45RT (4)

Yellow L115 3-7/16 Yellow 29 3-11/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The 16 MM2 and 120 MM2 referenced here are for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

P44RT for use with Y46 HYPRESS only. PUADP-1 adapter not required. See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Inspection Window

BURNDY Products

C-48

TWO HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL


TYPES YA-L-2TC, YA-L-2TCFX, YAV-L-2TC-FX COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

COLOR CODE AND DIE INFORMATION

BEVELED ENTRY

INSPECTION WINDOW

ELECTRO-TIN PLATED

CRIMP CABLE ACCOMMODATION

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.

B T T T

Fig. 1

45

90

Conductor Catalog Number YA8C-L2TC10 YA8C-L2TC14 YA8C-L2TC14E1 YA8C-L2TC14E2 YA8C-L2TC38 YAV6C-L2TC10-FX YAV6C-L2TC10E2-FX YAV6C-L2TC10E4-FX YAV6C-L2TC10E9-FX YAV6C-L2TC14-FX YAV6C-L2TC14E2-FX YAV6C-L2TC14E1-FX YAV6C-L2TC516-FX YAV6C-L2TC38-FX YAV6C-L2NTC-FX YAV4C-L2NT10-FX YAV4C-L2NT10E1-FX YAV4C-L2TC14-FX YAV4C-L2TC14E2-FX YAV4C-L2TC14E1-FX YAV4C-L2TC516-FX YAV4C-L2TC38-FX YAV4C-L2NTC-FX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 61/24 #6 Weld #6 AWG ** 16 37/24 #8 Weld #8 AWG ** 10 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width # 10 1/4 1/4 1/4 3/8 # 10 # 10 5/8 5/8 1 3/4 1 5/8 3/4 .41 .44 .44 .44 .58 .44 .48 .44 .48 .48 .48 .48 .52 .58 .83 .41 .41 .55 .55 .55 .55 .58 .83 Figure Dimensions (B) (T) (L) .44 .44 .44 .44 .44 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .08 .08 .08 .08 .06 .07 .08 .07 .08 .08 .08 .08 .07 .06 .12 .09 .09 .09 .09 .09 .09 .08 .12 1.84 1.95 2.33 2.08 2.52 1.94 2.06 2.00 1.81 2.06 2.19 2.44 2.50 2.62 3.81 1.95 2.33 2.08 2.20 2.45 2.52 2.68 3.87 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

61/24 #6 Weld #6 AWG

** 16

91/24 105/24 #4 Weld #4 AWG

# 10 11/16 # 10 1/2 1/4 5/8 1/4 3/4 1/4 1 5/16 1 3/8 1 1/2 1-3/4 # 10 5/8 # 10 1 1/4 5/8 1/4 3/4 1/4 1 5/16 1 3/8 1 1/2 1-3/4

MRC840 (1) MY29-3 (1) MY29-11 (1) Y8MRB-1 (1) Y1MRTC (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MRC840 (1) MY29-11 (1) Y1MRTC (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (1) W8CRT (1) X8CRT (1)

W8CVT (1) W8CRT (1) X8CRT (1)

U8CRT (1)

Red

49

7/16

W5CVT (1) W5CRT (1) X5CRT (1)

W5CVT (1) W5CRT (1) X5CRT (1)

U5CRT (1)

Blue

1/2

MY29-11 (1) Y1MRTC (1) W5CVT (1) Y81KFT (1) W5CRT (1) Y81KFTMBH (1) X5CRT (1) PAT81KFT-18V (1)

W5CVT (1) W5CRT (1) X5CRT (1)

U5CRT (1)

Blue

7/16

MY29-11 (1) Y1MRTC (2) W4CVT (1) Y81KFT (1) W4CRT (1) Y81KFTMBH (1) X4CRT (1) PAT81KFT-18V (1)

W4CVT (1) W4CRT (1) X4CRT (1)

U4CRT (1)

Gray

1/2

* Use PUADP-1 adaptor with U dies in Y46 HYPRESS. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Inspection Window

TWO HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B T T T

C-49

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YAV2C-L2TC14-FX YAV2C-L2TC14E2-FX YAV2C-L2TC14E1-FX YAV2C-L2TC516-FX YAV2C-L2TC38-FX YAV2C-L2NTC-FX YAV1C-L2TC14-FX YAV1C-L2TC14E1-FX YAV1C-L2TC14E2-FX YAV1C-L2TC516-FX YAV1C-L2TC38-FX YAV1C-L2NTC-FX YAV25-L2TC14-FX YAV25-L2TC14E2-FX YAV25-L2TC516E2-FX YAV25-L2TC516-FX YAV25-L2TC38-FX YAV25-L2TC12E1-FX YAV25-L2NTC-FX YAV26-L2TC14-FX YAV26-L2TC14E2-FX YAV26-L2TC516-FX YAV26-L2TC38-FX YAV26-L2TC12E1-FX YAV26-L2NTC-FX YAV27-L2TC14-FX YAV27-L2TC38-FX YAV27-L2TC-FX YAV28-L2TC14E2-FX YAV28-L2TC14-FX YAV28-L2TC516-FX YAV28-L2TC38-FX YAV28-L2NTC-FX YAV28-L2TC14E2 YAV28-L2NT38-FX YAV28-LTC12E1-FX YAV28-L2TC12-FX YAV28-L2NTC-FX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 125/24 150/24 #2 Weld #2 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 5/8 .68 1/4 3/4 .68 1/4 1 .68 5/16 1 .68 3/8 1 .68 1/2 1-3/4 .83 1/4 5/8 .75 1/4 1 .75 1/4 3/4 .75 5/16 1 .75 3/8 1 .75 1/2 1-3/4 .83 1/4 5/8 .83 1/4 3/4 .83 5/16 3/4 .83 5/16 1 .83 3/8 1 .83 1/2 1 .83 1/2 1/4 1/4 5/16 3/8 1/2 1/2 1/4 3/8 1/2 1/4 1/4 5/16 3/8 1/2 1/4 3/8 1/2 1/2 1/2 1-3/4 5/8 3/4 1 1 1 1-3/4 5/8 1 1-3/4 3/4 5/8 1 1 1-3/4 3/4 1 1 1-1/4 1-3/4 .83 .93 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.12 1.12 1.12 1.12 1.20 1.14 .94 1.14 1.14 1.14 Figure Dimensions (B) (T) (L) .63 .10 2.26 .63 .10 2.38 .63 .10 2.63 .63 .10 2.71 .63 .10 2.82 .63 .08 4.07 .69 .12 2.35 .69 .12 2.71 .69 .12 2.47 .69 .12 2.79 .69 .12 2.91 .69 .11 4.10 .69 .12 2.39 .69 .12 2.51 .69 .12 2.57 .69 .12 2.82 .69 .12 2.95 .69 .12 3.20 .69 .81 .81 .81 .81 .81 .81 1.00 1.00 1.00 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 .12 .13 .13 .13 .13 .13 .13 .14 .14 .14 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 4.14 2.56 2.68 2.99 3.12 3.37 4.31 2.83 3.35 4.54 2.91 2.86 3.30 3.43 4.18 2.99 3.44 3.68 3.93 4.62 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W2CVT (1) W2CRT (1) X2CRT (1)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W2CVT (1) W2CRT (1) X2CRT (1)

Wire Color Die Strip Code Index Length

35

MY29-11 (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

U2CRT (1)

Brown

10

11/16

175/24 225/24 #1 Weld #1 AWG

W1CVT (1) W1CRT-1 (1) MY29-11 (1) X1CRT-1 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W25VT (2) W25RT (2) X25RT (2) W25VT (2)

W1CVT (1) W1CRT-1 (1) X1CRT-1 (1)

U1CRT-1 (1)

Green

11

11/16

275/24 1/0 Weld 1/0 AWG 275/24 1/0 AWG 1/0 Weld 325/24 2/0 Weld 2/0 AWG 450/24 3/0 Weld 3/0 AWG

50

W25VT (2) W25RT (2) X25RT (2) W25VT (2)

U25RT (1)

Pink

12

11/16

50

U25RT (1)

Pink

12

11/16

70

W26VT (2) W26RT (2) X26RT (2) MY29-11 (1) W27VT (2) Y644HS (1) W27RT (2) Y81KFT (1) X27RT (3) Y81KFTMBH (1) PAT81KFT-18V (1)

W26VT (2) W26RT (2) X26RT (2) W27VT (2) W27RT (2) X27RT (3)

U26RT (1)

Black

13

13/16

95

U27RT (1)

Orange

14

550/24 4/0 Weld 4/0 AWG

** 120

W28VT (2) W28RT (2) X28RT (3)

W28VT (2) W28RT (2) X28RT (3)

U28RT (1)

Purple

15

1-1/16

* Use PUADP-1 adaptor with U dies in Y46 HYPRESS. ** The 16 MM2 referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Inspection Window

BURNDY Products

C-50

TWO HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL


(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B T T T

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YAV29-L2TC14E2-FX YAV29-L2TC14-FX YAV29-L2TC516-FX YAV29-L2TC38-FX YAV29-L2NTC-FX YAV29-L2NT38-FX YAV29-LTC12E1-FX YAV29-L2TC12-FX YA30-L2TC38-FX YA30-L2TC12-FX YA30-L2NTC-FX YA31-L2TC38-FX YA31-L2TC12-FX YA31-L2NTC-FX YA31-L2NTC38-FX YA32-L2TC38-FX YA32-L2NTC-FX YA34-L2TC38-FX YA34-L2TC12-FX YA34-L2NTC-FX YA34-L2TC516-FX YA34-L2NT38-FX YA34-L2NTC38-FX YA36-L2TC38-FX YA36-L2NTC-FX YA38-L2TC38-FX YA38-L2TC12-FX YA38-L2NTC-FX YA38-L2TC516-FX YA38-L2NT38-FX YA38-L2NNT-FX YA39-L2NTC-FX YA40-L2NTC-FX YA40-L2TC38-FX YA40-L2NNT-FX YA44-L2TC38-FX YA44-L2NTC-FX YA44-L2TC58-FX YA44-L2TC12-FX YA44-L2TC12E3-FX YA44-L2NT38-FX YA44-L2NNT-FX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG *** MM2 Stud Hole Size 1/4 1/4 5/16 3/8 1/2 3/8 1/2 1/2 3/8 1/2 1/2 3/8 1/2 1/2 3/8 3/8 1/2 3/8 1/2 1/2 5/16 3/8 3/8 3/8 1/2 3/8 1/2 1/2 5/16 3/8 1/2 1/2 1/2 3/8 1/2 3/8 1/2 5/8 1/2 1/2 3/8 1/2 Stud Hole Spacing 3/4 5/8 1 1 1-3/4 1 1 1-1/4 1 1-1/4 1-3/4 1 1-1/4 1-3/4 1-3/4 1 1-3/4 1 1-1/4 1-3/4 1 1 1-3/4 1 1-3/4 1 1-1/4 1-3/4 1 1 1-3/4 1-3/4 1-3/4 1 1-3/4 1 1-3/4 1-1/2 1-1/4 1-1/2 1 1-3/4 Figure Tongue Dimensions Width (B) (T) (L) 1.12 1.03 .16 2.91 1.12 1.03 .16 2.86 1.12 1.03 .16 3.30 1.12 1.03 .16 3.43 1.20 1.03 .16 4.18 .94 1.03 .16 3.44 1.14 1.03 .16 3.68 1.14 1.03 .16 3.93 1.20 1.03 .16 3.45 1.20 1.03 .16 3.95 1.20 1.03 .16 4.63 1.29 1.06 .18 3.51 1.29 1.06 .18 4.01 1.29 1.06 .18 4.70 1.29 1.06 .18 4.26 1.38 1.19 .19 3.69 1.38 1.19 .19 4.88 1.52 1.27 .23 3.88 1.52 1.27 .23 4.38 1.52 1.27 .23 5.06 1.55 1.27 .23 3.75 .96 1.27 .23 3.88 1.55 1.27 .23 4.63 1.72 1.38 .27 4.24 1.72 1.38 .27 5.24 1.81 1.81 1.81 1.84 1.63 1.63 1.91 1.95 1.98 1.63 2.19 2.19 2.19 2.19 2.19 1.63 1.63 1.45 .27 1.45 1.45 1.45 1.45 1.45 1.42 1.42 1.42 1.42 1.65 1.65 1.65 1.65 1.65 1.65 1.65 .27 .27 .27 .27 .27 .27 .30 .30 .30 .33 .33 .33 .33 .33 .33 .33 4.35 4.67 5.35 4.04 4.35 5.35 5.36 5.38 4.28 5.38 4.74 5.74 5.55 5.05 5.30 4.74 5.74 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

550/24 4/0 Weld

W29VT (2) X29RT (4)

W29VT (2) W29RT (2) X29RT (4)

U29RT (1)

Yellow

16

1-1/16

250 Flex CLASS G 259 Str. CLASS H 427 Str.

250 Flex 637/24 150 CLASS I, K, M 775/24 185 313.1 kcmil 373.7 kcmil 925/24 240 (350 Mcm Nom.) 1100/24 444.4 kcmil 535.3 kcmil 1325/24 300 (500 Mcm nom.) 535.3 kcmil 1325/24 300 (500 Mcm nom.) 600 kcmil

W30VT (2) Y644HS (1) Y81KFT (1) W31VT (2) Y81KFTMBH (1) PAT81KFT-18V (1) W32VT (2)

W30VT (2) W30RT (2) W31VT (2) W31RT (2)

U30RT (2)

White 17

1-1/8

U31RT (2)

Red

18

1-1/4

W32VT (2) W32RT (2)

U32RT (2)

Blue

19 1-5/16

U34RT (2)

Brown 20 1-7/16

U38XRT (2)

Pink

L99 1-7/16

Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

U38RT (2) U39RT (2)

Purple 23 Black

1-3/8

646 kcmil 400 1600/24

24 1-5/16

777.7 kcmil 1925/24 500 (750 Mcm nom.)

U44XRT (2)

Yellow L115 1-5/8

* Use PUADP-1 adaptor with U dies in Y46 HYPRESS. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Long Barrel Inspection Window

TWO HOLE HYLUG FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
TYPE YAZ-FX COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

C-51

INSPECTION WINDOW CRIMPS

ELECTRO-TIN PLATED

CABLE ACCOMMODATION

B 90 T

B T T 45 L L

45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

Fig. 1

45

90

Conductor Catalog Number YAZ8C2TC10FX YAZ8C2TC10E2FX YAZ8C2TC14E1FX YAZ8C2TC14FX YAZ8C2TC14E2FX YAZ8C2TC38FX YAZV6C2TC10E2FX YAZV6C2TC14FX YAZV6C2TC14E2FX YAZV6C2TC14E1FX YAZV6C2TC38FX YAZV6C2TC38E2FX YAZV6C2TC38E6FX YAZV4C2TC38E2-FX YAZV4C2TC38FX YYAZV4C2TC14FX YAZV4C2TC14E2FX YAZV2C2TC14FX YAZV2C2TC14E2FX YAZV2C2TC38FX YAZV2C2NTCFX YAZV1C2TC14FX YAZV1C2TC14E1FX YAZV1C2TC14E2FX YAZV1C2TC38FX YAZV1C2TC516E6FX YAZV1C2TC516FX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 125/24-150/24 #2 Weld 35 #2 AWG AWG 37/24 #8 Weld #3 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width # 10 5/8 .41 # 10 3/4 .41 1/4 1 .44 1/4 5/8 .44 1/4 3/4 .44 3/8 1 .58 # 10 3/4 .48 1/4 5/8 .48 1/4 3/4 .48 1/4 1 .48 3/8 1 .58 3/8 3/4 .58 3/8 7/8 .58 3/8 3/4 .58 3/8 1/4 1/4 1/4 1/4 3/8 1/2 1/4 1/4 1/4 3/8 5/16 5/16 5/8 3/4 5/8 3/4 1 1-3/4 5/8 1 3/4 1 7/8 1 .55 .55 .68 .68 .68 .83 .75 .75 .75 .75 .75 .75 1.25 .09 1.25 .09 1.38 .10 1.38 .10 1.38 1.38 1.38 1.38 1.38 1.38 1.38 1.38 .10 .10 .12 .12 .12 .12 .12 .12 2.83 2.95 3.01 3.13 3.57 4.76 3.04 3.41 3.16 3.60 3.35 3.47 1 .58 Figure Dimensions (B) (T) (L) .75 .08 2.20 .75 .08 2.33 .75 .08 2.70 .75 .08 2.32 .75 .08 2.45 .75 .06 2.89 .75 .08 2.64 .75 .08 2.65 .75 .08 2.78 .75 .08 3.03 .75 .06 3.22 .75 .06 2.97 .75 .06 3.09 1.25 08 3.14 1.25 .08 3.39 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W8CVT (2) W8CRT (2) X8CRT (2)

Wire Color Die Strip Code Index Length

** 10

Y8MRB-1 (1) MY29-11 (2) W8CVT (2) Y1MRTC (2) W8CRT (2) Y81KFT (1) X8CRT (2) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-11 (2) Y644HS (1) W5CVT (2) Y1MRTC (2) W5CRT (2) Y81KFT (1) X5CRT (2) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (4) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (4) MY29-11 (4) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

U8CRT (2)

Red

49

61/24 #6 Weld #6 AWG

** 16

W5CVT (2) W5CRT (2) X5CRT (2)

U5CRT (2)

Blue

1-3/16

91/24-105/24 #4 Weld #4 AWG

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2)

Gray

1-5/16

W2CVT (2) W2CRT (2) X2CRT (2)

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown 10

1-7/16

175/24-225/24 #1 Weld #1 AWG

MY29-11 (2) Y644HS (1) W1CVT (2) W1CVT (2) Y81KFT (2) W1CRT-1 (2) W1CRT-1 (2) Y81KFTMBH (2) X1CRT-1 (2) X1CRT-1 (2) PAT81KFT-18V (2)

U1CRT-1 (2)

Green

11

1-7/16

* Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor size listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connecotrs. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Long Barrel Inspection Window

BURNDY Products

C-52

TWO HOLE HYLUG FLEX CONDUCTOR LONG BARREL WITH INSPECTION WINDOW
(Continued)
UL Listed 90 C, 600 Volts to 35 kV

B 90 T

B T L T 45 L

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Conductor Catalog Number YAZV252TC14FX YAZV252TC14E2FX YAZV252TC38FX YAZV252NTCFX YAZV262TC14FX YAZV262TC14E2FX YAZV262TC38FX YAZV262NTCFX YAZV272TC14E2FX YAZV272TC38FX YAZV282TC14E2FX YAZV282NT38FX YAZV282TC38FX YAZV282NTCFX YAZV292NT516FX YAZ302TC38FX YAZ312TC38FX YAZ312TC14E2FX YAZ322TC38FX YAZ342TC14E2FX YAZ342NT38FX YAZ342TC38FX YAZ342NTCFX YAZ362TC38FX YAZ382NT38FX YAZ382TC38FX YAZ382NNTFX YAZ382NTCFX YAZ402NTCFX Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 275/24 1/0 Weld 1/0 AWG 325/24 2/0 Weld 2/0 AWG 450/24 3/0 Weld 3/0 AWG 550/24 4/0 Weld 4/0 AWG 550/24 4/0 Weld 250 Flex CLASS G 259 STR. CLASS H 427 STR. 250 Flex 637/24 CLASS I, K, M 775/24 313.1 kcmil *** MM2 50 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 1/4 3/8 1/2 1/4 1/4 3/8 1/2 1/4 3/8 1/4 3/8 3/8 1/2 5/8 3/4 1 1-3/4 5/8 3/4 1 1-3/4 3/4 1 3/4 1 1 1-3/4 .83 .83 .83 .83 .93 .93 .93 .93 1.03 1.03 1.14 .94 1.14 1.14 1.20 1.20 1.28 1.29 1.55 1.55 .96 1.55 1.55 1.72 1.63 1.81 1.63 1.81 1.93 Figure Dimensions (B) (T) (L) 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 .12 .12 .12 .12 .13 .13 .13 .13 .14 3.20 3.32 3.76 4.95 3.20 3.32 3.76 4.95 3.36 3.80 3.52 3.96 3.96 4.93 4.62 4.42 4.45 4.02 4.62 4.42 4.85 4.85 6.04 5.55 5.72 5.72 6.72 6.72 6.89 Y644HS (1) W31VT (4) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) W32VT (4) W29VT (4) X29RT (8) Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W25VT (4) W25RT (4) X25RT (4)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W25VT (4) W25RT (4) X25RT (4) W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (4) W28VT (4) W28RT (4) X28RT (6) W29RT (4) W29VT (4) X29RT (8) W30VT (4) W30RT (4) W31VT (4) W31RT (4) W32VT (4) W32RT (4) U25RT (2)

Wire Color Die Strip Code Index Length Pink 12 1-9/16

70

95

1.50 .14 1.62 1.62 1.62 1.62 .15 .15 .15 .15

MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

W26VT (4) W26RT (4) X26RT (4) W27VT (4) W27RT (4) X27RT (4) W28VT (4) W28RT (4) X28RT (6)

U26RT (2)

Black

13 1-9/16

U27RT (2)

Orange 14 1-9/16

** 120

U28RT (2)

Purple 15 1-11/16

5/16 1-3/4 3/8 3/8 1/4 1 1 3/4 1 3/4 1 1 1-3/4 1 1 1 1-3/4 1-3/4 1-3/4

2.00 .16 2.00 .16 2.00 .18 2.00 .18 2.12 .19 2.25 2.25 2.25 2.25 .23 .23 .23 .23

U29RT (2)

Yellow 16 2-1/16

150 185

W30VT (4)

U30RT (4) U31RT (4)

White Red

17 2-1/16 18 2-3/16

3/8 1/4 3/8 3/8 1/2 3/8 3/8 3/8 1/2 1/2 1/2

373.3 kcmil 925/24 240 (350 Mcm nom.) 1100/24 444.4 kcmil 535.3 kcmil 1325/24 300 (500 Mcm nom.) 646 kcmil 1600/24 650 kcmil Flex 750 Flex 1925/24 Str. 777.7 kcmil

U32RT (4)

Blue

19 2-5/16

2.69 .27 2.81 2.81 2.81 2.81 .27 .27 .27 .27

U34RT (4)

Brown 20

2-3/4

U38XRT (4)

Pink

L99 2-7/8

2.94 .30

Y644HS (1) U39RT (4) Y644MBH (1)

U39RT (4)

Black

24

YAZ442NT38FX

3/8

1.63

3.00 .33

6.08

U44XRT (4)

Yellow L115 3-1/16

* Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connecotrs. For nest/indentor system contact factory.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections

Copper Compression Flex Long Barrel Belled End No Inspection Window

TWO HOLE HYLUG FLEX CONDUCTOR LONG BARREL BELLED END


TYPES YA-2TC-FXB, YAV-2TC-FXB COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175 Conductor Catalog Number YA8C2TC14E2-FXB Fig # 1 AWG 37/24 #8 Weld #8 AWG *** MM2

DIE AND COLOR CODE INFORMATION NO INSPECTION WINDOW

BELLED END ASSISTS FLEXIBLE WIRE INSERTION

C-53

CRIMPS ELECTRO-TIN PLATED CABLE ACCOMMODATION

B T L T 45 L T

B 90 L

Fig. 1

45

90

Stud Stud Hole Hole Tongue Size Spacing Width 1/4 3/4 .41

Figure Dimensions (B) (T) (L) .90 .08 2.54

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W8CRT (2) W8CVT (2) X8CRT (2)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W8CVT (2) W8CRT (2) X8CRT (2)

Wire Color Die Strip Code Index Length

** 10 3/8 1/4 1 3/4 5/8 1 1-3/4 5/8 .57 .48 .48 .60 .77 .44 .90 .06 2.98 2.88 2.76 3.32 4.51 2.76

YA8C2TC38-FXB YAV6C2TC14E2-FXB YAV6C2TC14-FXB YAV6C2TC38-FXB YAV6C2N-FXB YAV5C2TC14-FXB

1 1 1 1 1 1

1.22 08 1.22 .08 1.22 .06 1.22 .04 1.22 .07

61/24 #6 Weld #6 AWG

** 16

1/4 3/8 1/2

#5 AWG

1/4

YAV4C2TC14E2-FXB YAV4C2TC14-FXB YAV4C2TC516-FXB YAV4C2TC38-FXB YAV4C2N-FXB YA3C2TC516-FXB YA3C2TC38-FXB YA3C2N-FXB YAV2C2TC14-FXB YAV2C2TC14E2-FXB YAV2C2TC14E1-FXB YAV2C2TC516-FXB YAV2C2TC38-FXB YAV2C2N-FXB YAV1C2TC38-FXB YAV1C2N-FXB

1 91/24 - 105/24 1 #4 Weld 1 #4 AWG 1 1 1 105/24 - 125/24 1 #3 Weld 1 #3 AWG 1 1 125/24 - 150/24 1 #2 Weld 35 1 #2 AWG 1 1 175/24 - 225/24 1 #1 Weld 1 #1 AWG

1/4

3/4

.55 .55 .55 .63 .77 .55 .58 .77 .67 .67 .67 .67 .67 .77 .75 .77

1.22 .09 1.22 1.22 1.22 1.22 1.48 1.48 1.48 1.35 1.35 1.35 1.35 1.35 1.35 .09 .09 .09 .09 .09 .09 .09 .10 .10 .10 .10 .10 .09

2.93 2.81 3.24 3.37 4.56 3.51 3.64 4.83 3.00 3.13 3.38 3.44 3.57 4.76 3.74 4.92

1/4 5/8 5/16 1 3/8 1 1/2 1-3/4 5/16 1 3/8 1 1/2 1-3/4 1/4 5/8 1/4 3/4 1/4 1 5/16 1 3/8 1 1/2 1-3/4 3/8 1/2 1 1-3/4

Y8MRB-1 (2) Y1MRTC (2) MY29-11 (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (2) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (4) MY29-11 (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

U8CRT (2)

Red

49

W5CVT (2) W5CRT (2) X5CRT (2)

W5CVT (2) W5CRT (2) X5CRT (2)

U5CRT (2)

Blue

1-5/16

W4CVT (2) W4CRT (2) X4CRT (2)

W4CVT (2) W4CRT (2) X4CRT (2)

U4CRT (2)

Gray

1-5/16

W3CRT (2) MY29-11 (2) Y644HS (1) W2CVT (2) Y81KFT (1) W2CRT (2) Y81KFTMBH (1) X2CRT (2) PAT81KFT-18V (1)

W3CRT (2)

U3CRT (2)

White

1-9/16

W2CVT (2) W2CRT (2) X2CRT (2)

U2CRT (2)

Brown 10 1-7/16

1.50 .12 1.50 .12

W1CVT (2) W1CVT (2) W1CRT-1 (2) W1CRT-1 (2) X1CRT-1 (2) X1CRT-1 (2)

U1CRT-1 (2)

Green

11 1-9/16

Consult cable manufacturers for stress relief instructions. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** The MM2 conductor sizes referenced here are for both Class 2 and Class 5 conductors.

*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required. Note: All dimensions shown are for reference only.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. Consult shielded cable manufacturers for stress relief instructions.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections

BURNDY Products

Copper Compression Flex Long Barrel Belled End No Inspection Window

C-54

TWO HOLE HYLUG FLEX CONDUCTOR LONG BARREL BELLED END


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAV252TC14-FXB YAV252TC14E2-FXB YAV252TC38-FXB YAV252N-FXB YAV262TC14-FXB YAV262TC14E2-FXB YAV262TC38-FXB YAV262NTC38-FXB YAV262N-FXB YAV272TC14E2-FXB YAV272TC38-FXB YAV272N-FXB YAV282TC14E2-FXB YAV282NT38-FXB YAV282TC38-FXB YAV282NTC38-FXB YAV282N-FXB YAV292TC14E2-FXB YAV292NT38-FXB YAV292TC38-FXB YAV292NTC38-FXB YAV292N-FXB YA302N-FXB YA312TC38-FXB YA312N-FXB YA322TC38-FXB YA322N-FXB YA342TC38-FXB YA342N-FXB YA382TC38-FXB YA382N-FXB YA382-FXBG2 YA382-FXBG3 YA402N-FXB YA442TC38-FXB YA442N-FXB YA462N-FXB Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 275/24 1/0 Weld 1/0 AWG 325/24 2/0 Weld 2/0 AWG 450/24 3/0 Weld 3/0 AWG 550/24 4/0 Weld 4/0 AWG *** MM2 50 Stud Hole Size 1/4 1/4 3/8 1/2 1/4 1/4 3/8 3/8 1/2 1/4 3/8 1/2 1/4 3/8 3/8 3/8 1/2 1/4 3/8 3/8 3/8 1/2 1/2 3/8 1/2 3/8 1/2 3/8 Stud Hole Spacing 5/8 3/4 1 1-3/4 5/8 3/4 1 1-3/4 1-3/4 3/4 1 1-3/4 3/4 1 1 1-3/4 1-3/4 3/4 1 1 1-3/4 1-3/4 1-3/4 1 1-3/4 1 1-3/4 1 Tongue Width .83 .83 .83 .83 .93 .93 .93 .93 .93 1.02 1.02 1.02 1.14 .75 1.14 1.14 1.14 1.14 .75 1.14 1.14 1.14 1.20 1.29 1.29 1.40 1.40 1.55 1.55 1.84 1.84 1.84 1.84 1.98 2.19 2.19 2.69 Figure Dimensions (B) (T) (L) 1.50 .12 3.21 1.50 .12 3.34 1.50 .12 3.78 1.50 .12 4.96 1.63 .13 3.40 1.63 .13 3.52 1.63 ` .13 3.96 1.63 .13 4.71 1.63 .13 5.15 1.64 .14 3.58 1.64 .14 4.01 1.64 .14 5.20 1.77 .14 3.76 1.77 .14 4.20 1.77 .14 4.20 1.77 .14 4.20 1.77 .14 5.39 2.00 .15 3.76 2.00 .15 4.20 2.00 .15 4.20 2.00 .15 4.20 2.00 .15 5.39 2.12 .16 2.18 2.18 2.32 2.32 .18 .18 .19 .19 5.80 4.66 5.85 4.85 6.04 5.10 6.29 6.01 7.01 6.82 6.26 7.22 6.44 7.44 7.91

B T L T 45 L T

B 90 L

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W25RT (4) W25VT (4) X25RT (4) W26VT (4) W26RT (4) X26RT (4) W27RT (4) W27VT (4) X27RT (4) W28VT (4) W28RT (4) X28RT (6)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W25RT (4) W25VT (4) X25RT (4) W26VT (4) W26RT (4) X26RT (4) W27RT (4) W27VT (4) X27RT (4) W28VT (4) W28RT (4) X28RT (6) U25RT (2)

Wire Color Die Strip Code Index Length Pink 12 1-9/16

70

95

MY29-11 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

U26RT (2)

Black

13 1-13/16

U27RT (2)

Orange

14 1-13/16

** 120

U28RT (2)

Purple

15

1-7/8

550/24 4/0 Weld 250 Flex - CLASS G 259 STR CLASS H 427 STR 250 Flex 637/24 CLASS I, K, M 775/24 313.1 kcmil 925/24 373.7 kcmil (350 kcmil nom.)

W29VT (4) X29RT (6)

W29VT (4) W29RT (4) X29RT (6)

U29RT (2)

Yellow

16

1-7/8

150 185 240

Y644HS (1) W30VT (4) Y81KFT (2) Y81KFTMBH (2) W31VT (4) PAT81KFT-18V (2) W32VT (4)

W30RT (4) W30VT (4) W31RT (4) W31VT (4) W32VT (4) W32RT (4)

U30RT (4) U31RT (4) U32RT (4)

White Red Blue

17 18

2-1/4 2-1/4

2.48 .23 2.48 3.08 3.08 3.08 3.08 .23 .26 .26 .27 .27

19 2-9/16

1 1 1325/24 1 535.3 kcmil 1 (500 kcmil nom.) 1 1600/24 1 646 kcmil 1 1925/24 777.7 kcmil 1 (750kcmil nom.) 2750/24 1 1111 kcmil (1000kcmil nom.)

300

1/2 1-3/4 3/8 1 1/2 1-3/4 3/8 2 1/2 1-3/16 1/2 3/8 1-3/4 1 1-3/4 1-3/4

U38XRT (4)

Pink

L99 3-3/16

400 500

3.24 .30 3.33 .33 3.33 .33 3.58 .39

Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

U39RT (4) U44XRT (4)

Black

24 3-5/16

1/2 1/2

Yellow L115 3-7/16

P45RT (4)**

Yellow

29 3-11/16

Consult cable manufacturers for stress relief instructions. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adaptor with U -dies in Y46 HYPRESS. ** The MM2 conductor sizes referenced here are for both Class 2 and Class 5 conductors.

*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. P-RT die sets for use in Y46 HYPRESS only, PUADP-1 adapter not required.

See tooling section of this catalog for complete tool and die listings. Use ONLY color-coded die recommendations for -FX connectors. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Lead Plated No Inspection Window

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL LEAD PLATED


TYPE YAG-L-TC-LD UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

C-55

NO INSPECTION WINDOW

CRIMPS LEAD PLATED FLEXIBLE CONDUCTOR ACCOMMODATION

B T L T 45 L T

B 90 L

Fig. 1

45

90

Conductor Catalog Number YAG18TC516LD YAG8CLTC10LD YAG8CLTC14LD YAG8CLTC516LD YAG8CLTC38LD YAG8CLTC12LD YAG6CLTC10LD YAG6CLTC14LD YAG6CLTC516LD YAG6CLTC38LD YAG6CLTC12LD YAG4CLTC10LD YAG4CLNT10LD YAG4CLTC14LD YAG4CLTC516LD YAG4CLTC38LD YAG4CLTC12LD YAG2CLTC10LD YAG2CLTC14LD YAG2CLTC516LD YAG2CLTC38LD YAG2CLTC12LD YAG1CLTC10LD YAG1CLTC14LD YAG1CLTC516LD YAG1CLTC38LD YAG1CLTC12LD Fig # AWG 1 22-18 AWG 1 1 37/24 1 #8 Weld 1 8 AWG 1 1 1 61/24 1 #6 Weld 1 #6 AWG 1 1 1 91/24 - 105/24 1 #4 Weld 1 4 AWG 1 1 1 1 125/24 1 #2 Weld 1 2 AWG 1 1 1 225/24 1 175/24 - #1 Weld 1 1 AWG 1 *** MM2 Stud Hole Size 5/16 #10 1/4 5/16 3/8 1/2 #10 1/4 5/16 3/8 1/2 #10 #10 1/4 5/16 3/8 1/2 #10 1/4 5/16 3/8 1/2 #10 1/4 5/16 3/8 1/2 Tongue Width .52 .41 .44 .52 .58 .71 .41 .48 .52 .58 .75 .55 .41 .55 .55 .58 .71 .68 .68 .68 .68 .77 .75 .83 .75 .75 .75 (B) .25 .44 .44 .44 .44 .44 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .63 .63 .63 .63 .63 .69 .69 .69 .69 .69 Figure Dimensions (T) .06 .08 .08 .06 .06 .05 .08 .08 .07 .06 .12 .09 .09 .09 .08 .08 .07 .10 .10 .10 .10 .10 .12 .12 .12 .12 .12 Dieless (L) 1.42 1.19 1.32 1.38 1.51 1.76 1.30 1.43 1.49 1.61 1.86 1.36 1.36 1.48 1.55 1.67 1.92 1.52 1.64 1.70 1.83 2.12 1.61 1.73 1.80 1.92 2.17
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

** 10

** 16

MR20 (1) MY29-11 (1) Y1MRTC (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC (1) MY29-11 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

Wire Color Die Strip Code Index Length 1/4

W8CVT (1) W8CRT (1) X8CRT (1)

W8CVT (1) W8CRT (1) X8CRT (1)

U8CRT (1)

Red

49

7/16

W5CVT (1) W5CRT (1) X5CRT (1)

W5CVT (1) W5CRT (1) X5CRT (1)

U5CRT (1)

Blue

1/2

Y1MRTC (2) MY29-11 (1) W4CVT (1) Y81KFT (1) W4CRT (1) Y81KFTMBH (1) X4CRT (1) PAT81KFT-18V (1) Y1MRTC (2) MY29-11 (1) W2CRT (1) Y81KFT (1) W2CVT (1) Y81KFTMBH (1) X2CRT (1) PAT81KFT-18V (1)

W4CVT (1) W4CRT (1) X4CRT (1)

U4CRT (1)

Gray

1/2

35

W2CRT (1) W2CVT (1) X2CRT (1)

U2CRT (1)

Brown 10

11/16

MY29-11 (1) W1CVT (1) W1CVT (1) Y81KFT (1) W1CRT-1 (1) W1CRT-1 (1) Y81KFTMBH (1) X1CRT-1 (1) X1CRT-1 (1) PAT81KFT-18V (1)

U1CRT-1 (1)

Green

11

11/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

See tooling section of this catalog for complete tool and die listings. Alternate Tooling includes Y8MRB-1, MY29-11

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Lead Plated No Inspection Window

BURNDY Products

C-56

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL LEAD PLATED


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAG25LTC14LD YAG25LTC516LD YAG25LTC38LD YAG25LTC12LD YAG26LTC10LD YAG26LTC14LD YAG26LTC516LD YAG26LTC38LD YAG26LTC12LD YAG26LTC58LD YAG26LTC34LD YAG27LTC10LD YAG27LTC14LD YAG27LTC516LD YAG27LTC38LD YAG27LTC12LD YAG28LTC14LD YAG28LTC516LD YAG28LTC516N66LD YAG28LTC38LD YAG28LTC12LD YAG28LTC58LD YAG29LTC516LD YAG29LTC38LD YAG29LTC12LD YAG29LTC34LD YAG30LTC58LD YAG30LTC34LD YAG31LTC14LD YAG31LTC516LD YAG31LTC38LD YAG31LTC12LD YAG31LNT12LD YAG31LTC58LD YAG31LTC34LD YAG32LTC38LD YAG32LTC12LD YAG32LTC58LD Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 275/24 1/0 Weld 1/0 AWG *** MM2 50 Stud Hole Size 1/4 5/16 3/8 1/2 #10 1/4 5/16 3/8 1/2 5/8 3/4 #10 1/4 5/16 3/8 1/2 1/4 5/16 5/16 3/8 1/2 5/8 5/16 3/8 1/2 3/4 5/8 Tongue Width .83 .83 .83 .83 .93 .93 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.03 1.03 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.20 1.20 1.29 1.29 1.29 1.29 .96 1.29 1.29 1.40 1.40 1.40 Figure Dimensions (B) (T) (L) .69 .69 .69 .69 .81 .81 .81 .81 .81 .81 .81 1.00 1.00 1.00 1.00 1.00 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.06 1.06 1.06 1.06 1.06 1.06 1.06 1.19 1.19 1.19 .12 .12 .12 .12 .13 .13 .13 .13 .13 .13 .11 .14 .14 .14 .14 .14 .15 .15 .15 .15 .15 .15 .16 .16 .16 .16 .16 .16 .18 .18 .18 .18 .18 .18 .18 .19 .19 .19 1.77 1.84 1.96 2.21 1.82 1.95 2.01 2.13 2.38 2.63 2.89 2.05 2.18 2.24 2.37 2.62 2.26 2.32 2.64 2.45 2.70 2.95 2.32 2.45 2.70 3.14 2.97 3.16 2.35 2.41 2.53 2.78 2.78 3.03 3.22 2.72 2.97 3.22

B T L T 45 L T

B 90 L

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W25RT (2) W25VT (2) X25RT (2) U25RT (1)

Wire Color Die Strip Code Index Length Pink 12 11/16

MY29-11 (1) W25RT (2) Y81KFT (1) W25VT (2) Y81KFTMBH (1) X25RT (2) PAT81KFT-18V (1) MY29-11 (1) Y644HS (1) W26VT (2) Y81KFT (1) W26RT (2) Y81KFTMBH (1) X26RT (2) PAT81KFT-18V (1) MY29-11 (1) W27VT (2) Y81KFT (1) X27RT (3) Y81KFTMBH (1) W27RT (2) PAT81KFT-18V (1) MY29-11 (1) Y644HS (1) W28VT (2) Y81KFT (1) X28RT (3) Y81KFTMBH (1) W28RT (2) PAT81KFT-18V (1)

325/24 2/0 Weld 2/0 AWG

70

W26VT (2) W26RT (2) X26RT (2)

U26RT (1)

Black

13

13/16

450/24 3/0 Weld 3/0 AWG

95

W27VT (2) X27RT (3) W27RT (2)

U27RT (1)

Orange 14

550/24 4/0 Weld 4/0 AWG

** 120

W28VT (2) X28RT (3) W28RT (2)

U28RT (1)

Purple 15 1-1/16

550/24 4/0 Weld 250 Flex CLASS G - 259 STR. CLASS H - 427 STR.

W29VT (2) X29RT (4)

W29VT (2) X29RT (4) W29RT (2)

U29RT (1)

Yellow 16 1-1/16

637/259 250 Flex CLASS I, K, M

775/24-300 Flex 313.1 kcmil

3/4 1/4 5/16 3/8 150 1/2 1/2 5/8 3/4 3/8 185 1/2 5/8

Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W30VT (2)

W30VT (2) W30RT (2)

U30RT (2)

White

17

1-1/8

W31VT (2)

W31VT (2) W31RT (2)

U31RT (2)

Red

18

1-1/4

* Use PUADP-1 adapter with U dies in Y46 HYPRESS *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. See tooling section of this catalog for complete tool and die listings.

Alternate Tooling includes Y8MRB-1, MY29-11 For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Lead Plated No Inspection Window

ONE HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL LEAD PLATED


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAG34LTC516LD YAG34LTC516N66LD YAG34LNT516N66LD YAG34LTC38LD YAG34LTC12LD YAG34LTC58LD YAG36LTC12LD YAG36LTC58LD YAG38LTC516LD YAG38LTC38LD YAG38LTC12LD YAG38LTC58LD YAG40LTC516LD YAG40LTC38LD YAG40LTC12LD YAG40LTC58LD YAG44LTC12LD YAG44LTC58LD Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 925/24-350 Flex 373.7 kcmil 1100/24-450 Flex 444.4 kcmil *** MM2 Stud Hole Size Tongue Width 1.55 1.55 .96 1.55 1.73 1.73 1.73 1.73 1.84 1.84 1.84 1.84 1.96 1.96 1.96 1.96 2.18 2.18 Figure Dimensions (B) (T) (L) 1.27 1.27 1.27 1.27 1.27 1.27 1.38 1.38 1.45 1.45 1.45 1.45 1.42 1.42 1.42 1.42 1.65 1.65 .23 .23 .23 .23 .23 .23 .27 .27 .27 .27 .27 .27 .30 .30 .30 .30 .33 .33 2.78 3.09 3.09 2.91 3.16 3.41 3.34 3.59 3.08 3.39 3.46 3.71 3.11 3.42 3.48 3.73 3.85 4.10

B T L T 45 L T

B 90 L

C-57

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750

Wire Color Die Strip Code Index Length

5/16 5/16 3/8 240 3/8 1/2 5/8 1/2

W32VT (2) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W32VT (2) W32RT (2)

U32RT (2)

Blue

19 1-5/16

U34RT (2)

Brown 20

1-3/8

5/8 5/16 1325/24 3/8 500 Flex 300 1/2 535.3 kcmil 5/8 5/16 1600/24-646 3/8 kcmil 400 1/2 650 Flex 5/8 1925/24 750 Flex 500 777.7 kcmil 1/2 5/8

U38XRT (2)

Pink

L99 1-7/16

Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

U39RT (2)

Black

24 1-5/16

U44XRT (2)

Yellow L115 1-5/8

* Use PUADP-1 adapter with U dies in Y46 HYPRESS *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. See tooling section of this catalog for complete tool and die listings.

Alternate Tooling includes Y8MRB-1, MY29-11 For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Lead Plated No Inspection Window

BURNDY Products

C-58

TWO HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL LEAD PLATED


TYPE YAG-L-2TC-LD COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

NO INSPECTION WINDOW

CRIMPS LEAD PLATED

CABLE ACCOMMODATION

B T L T 45 L T

B 90 L

Fig. 1

45

90

Conductor Catalog Number YAG8CL-2TC14-LD YAG8CL-2TC38-LD YAG8CL-2TC10-LD YAG8CL-2TC14E1-LD YAG8CL-2TC14E2-LD YAG6CL-2TC10-LD YAG6CL-2TC10E2-LD YAG6CL-2TC10E4-LD YAG6CL-2TC10E-LD YAG6CL-2TC14-LD YAG6CL-2TC14E1-LD YAG6CL-2TC14E2-LD YAG6CL-2TC516-LD YAG6CL-2TC38-LD YAG6CL-2NTC-LD YAG4CL-2NT10-LD YAG4CL-2NT10E1-LD YAG4CL-2TC14-LD YAG4CL-2TC14E2-LD YAG4CL-2TC14E1-LD YAG4CL-2TC38-LD YAG4CL-2TC516-LD YAG4CL-2NTC-LD YAG2CL-2TC14-LD YAG2CL-2TC14E1-LD YAG2CL-2TC14E2-LD YAG2CL-2TC38-LD Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 #8 Weld 37/24 #8 AWG ** 10 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/4 3/8 #10 1/4 1/4 #10 #10 #10 #10 1/4 1/4 1/4 5/16 3/8 1/2 #10 #10 1/4 1/4 1/4 3/8 5/16 1/2 1/4 1/4 1/4 3/8 5/8 1 5/8 1 3/4 5/8 3/4 11/16 1/2 5/8 1 3/4 1 1 1-3/4 5/8 1 5/8 3/4 1 1 1 1-3/4 5/8 1 3/4 1 .41 .57 .41 .44 .44 .44 .48 .44 .48 .48 .48 .48 .52 .58 .83 .41 .41 .55 .55 .55 .58 .55 .83 .68 .68 .68 .68 Figure Dimensions (B) (T) (L) .44 .44 .44 .44 .44 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .50 .63 .63 .63 .63 .08 .06 .08 .08 .08 .07 .08 .07 .08 .08 .08 .08 .07 .06 .12 .09 .09 .09 .09 .09 .08 .09 .12 .10 .10 .10 .10 1.95 2.52 1.84 2.33 2.08 1.94 2.06 2.00 1.81 2.06 2.44 2.18 2.50 2.62 3.81 1.99 2.37 2.11 2.24 2.49 2.68 2.56 3.87 2.28 2.63 2.40 2.84 Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W8CVT U8CRT

Wire Color Die Strip Code Index Length Red 49 1/2

MRC840 (1) W8CVT MY29-3 (1) MY29-11 (1) Y8MRB-1 (1) W8CVT (1) Y1MRTC (1) W8CRT (1) Y81KFT (1) X8CRT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W8CVT (1) W8CRT (1) X8CRT (1)

U8CRT (1)

Red

49

7/16

#6 Weld 61/24 #6 AWG

** 16

MY29-11 (1) Y1MRTC (1) W5CVT (1) Y81KFT (1) W5CRT (1) Y81KFTMBH (1) X5CRT (1) PAT81KFT-18V (1)

W5CVT (1) W5CRT (1) X5CRT (1)

U5CRT (1)

Blue

1/2

#4 Weld 91/24 105/24 #4 AWG

#2 Weld 125/24 150/24 #2 AWG

MY29-11 (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W4CVT (1) W4CRT (1) X4CRT (1)

W4CVT (1) W4CRT (1) X4CRT (1)

U4CRT (1)

Gray

1/2

35

W2CVT (1) W2CRT (1) X2CRT (1)

W2CVT (1) W2CRT (1) X2CRT (1)

U2CRT (1)

Brown

10

11/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor.

*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.

Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Lead Plated No Inspection Window

TWO HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL LEAD PLATED


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAG2CL-2TC516-LD YAG2CL-2NTC-LD YAG1CL-2TC14-LD YAG1CL-2TC14E2-LD YAG1CL-2TC14E1-LD YAG1CL-2TC516-LD YAG1CL-2TC38-LD YAG1CL-2NTC-LD YAG25L-2TC14-LD YAG25L-2TC14E2-LD YAG25L-2TC516E2-LD YAG25L-2TC516-LD YAG25L-2TC38-LD YAG25L-2NTC-LD YAG25L-2TC12E1-LD YAG26L-2TC14-LD YAG26L-2TC14E2-LD YAG26L-2TC516-LD YAG26L-2TC38-LD YAG26L-2NTC-LD YAG27L-2TC14-LD YAG27L-2TC14E2-LD YAG27L-2TC516-LD YAG27L-2TC38-LD YAG27L-2NTC-LD YAG28L-2TC14-LD YAG28L-2TC14E2-LD YAG28L-2TC516-LD YAG28L-2TC38-LD YAG28L-2NT38-LD YAG28L-2TC12E1-LD YAG28L-2TC12-LD YAG28L-2NTC-LD YAG29L-2TC14-LD YAG29L-2TC14E2-LD YAG29L-2TC516-LD YAG29L-2TC38-LD YAG29L-2NT38-LD Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG #2 Weld 125/24 150/24 #2 AWG #1 Weld 175/24 225/24 #1 AWG *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 5/16 35 1/2 1/4 1/4 1/4 5/16 3/8 1/2 1/4 1/4 5/16 5/16 3/8 1/2 1/2 1/4 1/4 5/16 3/8 1/2 1/4 1/4 5/16 3/8 1/2 1/4 1/4 5/16 3/8 3/8 1/2 1/2 1/2 1/4 1/4 5/16 3/8 3/8 1-3/4 5/8 3/4 1 1 1 1-3/4 5/8 3/4 3/4 1 1 1-3/4 1 5/8 3/4 1 1 1-3/4 5/8 3/4 1 1 1-3/4 5/8 3/4 1 1 1 1 1-1/4 1-3/4 5/8 3/4 1 1 1 .83 .75 .75 .75 .75 .75 .83 .83 .83 .83 .83 .83 .83 .83 .93 .93 .93 .93 .93 1.03 1.03 1.03 1.03 1.03 1.14 1.14 1.14 1.14 .94 1.14 1.14 1.14 1.14 1.14 1.14 1.14 .94 .63 .69 .69 .69 .69 .69 .69 .69 .69 .69 .69 .69 .69 .69 .81 .81 .81 .81 .81 1.00 1.00 1.00 1.00 1.00 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 1.03 .08 .12 .12 .12 .12 .12 .11 .12 .12 .12 .12 .12 .12 .12 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .15 .15 .15 .15 .17 .17 .17 .15 .16 .16 .16 .16 .16 4.03 2.37 2.49 2.73 2.81 2.93 4.12 2.41 2.53 2.60 2.85 2.97 4.16 3.22 2.58 2.71 3.02 3.14 4.33 2.81 2.94 3.25 3.38 4.56 2.90 3.02 3.33 3.46 3.48 3.71 3.96 4.65 2.90 3.02 3.33 3.46 3.48 1 .68 Figure Dimensions (B) (T) (L) .63 .10 2.71

B T L T 45 L T

B 90 L

C-59

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R W2CVT (1) W2CRT (1) X2CRT (1)

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W2CVT (1) W2CRT (1) X2CRT (1)

Wire Color Die Strip Code Index Length

MY29-11 (1) Y1MRTC (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

U2CRT (1)

Brown

10

11/16

W1CVT (1) W1CRT-1 (1) X1CRT-1 (1) MY29-11 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

W1CVT (1) W1CRT-1 (1) X1CRT-1 (1)

U1CRT-1 (1)

Green

11

11/16

1/0 Weld 275/24 1/0 AWG

50

W25VT (2) W25RT (2) X25RT (2)

W25VT (2) W25RT (2) X25RT (2)

U25RT (1)

Pink

12

11/16

2/0 Weld 325/24 2/0 AWG

70

W26RT (2) W26VT (2) X26RT (2)

W26RT (2) W26VT (2) X26RT (2)

U26RT (1)

Black

13

13/16

3/0 Weld 450/24 3/0 AWG

95

W27VT (2) MY29-11 (1) W27RT (2) Y644HS (1) X27RT (3) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W28VT (2) W28RT (2) X28RT (3)

W27VT (2) W27RT (2) X27RT (3)

U27RT (1)

Orange 14

4/0 Weld 550/24 4/0 AWG

** 120

W28VT (2) W28RT (2) X28RT (3)

U28RT (1)

Purple

15

1-1/16

4/0 Weld 550/24

Y644HS (1) Y81KFT (1) W29VT (2) Y81KFTMBH (1) X29RT (4) PAT81KFT-18V (1)

W29VT (2) W29RT (2) X29RT (4)

U29RT (1)

Yellow

16

1-1/16

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** The 16 MM2 referenced here is for both Class 2 and Class 5 conductor.

*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Lead Plated No Inspection Window

BURNDY Products

C-60

TWO HOLE HYLUG FLEX CONDUCTOR STANDARD BARREL LEAD PLATED


(Continued)
UL Listed 90 C, 600 Volts to 35 kV
Conductor Catalog Number YAG29L-2TC12E1-LD YAG29L-2TC12-LD YAG29L-2NTC-LD YAG30L-2TC38-LD YAG30L-2TC12-LD YAG30L-2NTC-LD YAG31L-2TC38-LD YAG31L-2NTC38-LD YAG31L-2TC12-LD YAG31L-2NTC-LD YAG32L-2TC38-LD YAG32L-2NTC-LD YAG34L-2TC516-LD YAG34L-2TC38-LD YAG34L-2NT38-LD YAG34L-2TC12-LD YAG34L-2NTC-LD YAG36L-2TC38-LD YAG36L-2NTC-LD YAG38L-2TC516-LD YAG38L-2NT38-LD YAG38L-2TC38-LD YAG38L-2TC12-LD YAG38L-2NTC-LD YAG39L-2NTC-LD YAG40L-2TC38-LD YAG40L-2NNT-LD YAG40L-2NTC-LD YAG44L-2TC38-LD YAG44L-2TC12-LD YAG44L-2TC12E3-LD YAG44L-2NTC-LD YAG44L-2TC58-LD Fig # 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AWG 4/0 Weld 550/24 250 kcmil CLASS G 259 Str. CLASS H 427 Str. 250 Weld 637/24 CLASS I,K,M *** MM2 Stud Stud Hole Hole Tongue Size Spacing Width 1/2 1/2 1/2 3/8 1/2 1/2 3/8 3/8 1/2 1/2 3/8 1/2 5/16 3/8 3/8 1/2 1/2 3/8 1/2 5/16 3/8 3/8 1/2 1/2 1/2 3/8 1/2 1/2 3/8 1/2 1/2 1/2 5/8 1 1.14 1-1/4 1.14 1-3/4 1.14 1 1.20 1-1/4 1.20 1-3/4 1.20 1 1.29 1-3/4 1.29 1-1/4 1.29 1-3/4 1.29 1 1.40 1-3/4 1.40 1 1.55 1 1.55 1-3/4 .96 1-1/4 1.55 1-3/4 1.55 1 1.73 1-3/4 1.73 1 1.82 1 1.63 1 1.82 1-1/4 1.82 1-3/4 1.82 1-3/4 1.90 1 1.98 1-3/4 1.63 1-3/4 1.98 1 2.18 1-1/4 2.18 1-1/2 2.18 1-3/4 2.18 1-1/2 2.18 Figure Dimensions (B) (T) (L) 1.03 1.03 1.03 1.03 1.03 1.03 1.06 1.06 1.06 1.06 1.19 1.19 1.27 1.27 1.27 1.27 1.27 1.38 1.38 1.45 1.45 1.45 1.45 1.45 1.19 1.42 1.42 1.42 1.65 1.65 1.65 1.65 1.65 .16 .16 .16 .16 .16 .16 .18 .18 .18 .18 .19 .19 .23 .23 .23 .23 .23 .27 .27 .27 .27 .27 .27 .27 .27 .30 .30 .30 .33 .33 .33 .33 .33 3.71 3.96 4.65 3.48 3.98 4.67 3.54 4.30 4.04 4.73 3.73 4.91 3.79 3.92 4.67 4.42 5.11 4.28 5.28 4.09 4.40 4.28 4.72 5.28 5.29 4.33 5.43 5.43 4.80 5.11 5.36 5.80 5.61

B T L T 45 L T

B 90 L

Fig. 1
45 and 90 angles are available. Please contact Customer Service to order: 1-800-346-4175

45

90

Dieless
(# of crimps)

Mechanical MD6, OUR840, MD7-34R

Installation Tooling Hydraulic BCT500HS, Y35, Y39, Y750, Y500CTHS Y46*, PAT750 W29VT (2) W29RT (2) X29RT (4)

Wire Color Die Strip Code Index Length

W29VT (2) X29RT (4)

U29RT (1)

Yellow

16

1-1/16

150

W30VT (2) Y644HS (1) W31VT (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) W32VT (2)

W30VT (2) W30RT (2) W31VT (2) W31RT (2) W32VT (2) W32RT (2)

U30RT (2)

White

17

1-1/8

775/24 185 313.1 kcmil 373.7 kcmil 925/24 240 350 kcmil CLASS I 1100/24 444.4 kcmil

U31RT (2)

Red

18

1-1/4

U32RT (2)

Blue

19

1-5/16

U34RT (2)

Brown

20

1-3/8

535.3 kcmil 1325/24 300 500 kcmil CLASS I 600 kcmil 646 kcmil 1600/24 400

U38XRT (2)

Pink

20

1-3/8

Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

U38RT (2) U39RT (2)

Purple 400 Black

1-3/8

24 1-5/16

777.7 kcmil 1925/24 500 750 kcmil CLASS I

U44XRT (2)

Yellow L115 1-5/8

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.

Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex

TYPE YAS-L-2TC-FX,60
C-61

TWO HOLE HYLUG DOUBLE BARREL COPPER COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV

Fig. 1
Conductor *** MM2
16

Fig. 2
Installation Tooling Mechanical Hydraulic MD7-34 Y1MRTC Wire Color MD6 Y2MR Y750, Y35, Strip Code OUR840 Y8MRB-1 Y39, Y46* Length
Blue W5CVT (1) Y2MR (1) W5CRT (1) Y1MRTC (1) W5CVT (1) Y2MR (1) W5CRT (1) Y1MRTC (1) U5CRT (1) 9/16

Dimensions Bolt Fig. Size No.


1/4 1 1 16 1/4 2

Catalog Number
YASG6CL-2TC14E2-FX YASV6CL-2TC14E2-FX** YASV6CL-2TC14E2-FX-60**

Flex
#6 Weld 61/24 #6 Weld 61/24

AWG
#6 AWG #6 AWG

B
.50 (13) .50 (13)

C
.48 (12) .48 (12)

E
.75 (19) .75 (19)

H
.68 (17)

L
3.0 (78) 3.0 (78) 2.9 (75)

T Y Die Ref. Min. Index


.08 (2) .08 (2) 1.14 (29) 1.14 (29) 7 or 374 7 or 374

Blue

U5CRT (1)

9/16

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** Type YASV series have inspection hole. *** The MM2 conductor sizes listed are the recommendations for Class 2 and Class 5 conductor. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Metric Inspection Window

BURNDY Products

TYPE YAV
C-62

HYLUG NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2


Made from electrolytic copper tube, electro tinned. Range of copper tube formed terminals taking wires from 0.3 - 1000 mm2. Heat resistant up to +125 C. Mechanical Tools Tooling Number MRD29 Y10R4BY Hydraulic Tools Y35BH Y35

Catalog Number YAV18T4 YAV18T5 YAV18T1 YAV18 YAV025M6 YAV14T3 YAV04M6 YAV06M35 YAV06M4 YAV06M5 YAV06M6 YAV06M8 YAV10T38 YAV06FM6 YAV10M6 YAV10M8 YAV10M10 YAV10M12 YAV16M6 YAV16M8 YAV16M10 YAV16M12 YAV25M6 YAV25M8 YAV25M10 YAV25M12

mm2 0.3 - 1.2

1.5 - 2.5 2.5 - 4

4-6

Flex 6 10

16

N = Nest die, I = Indentor Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

DV4L

25

Stud Size 3.0 3.5 4.0 5.0 6.0 8.0 6.0 3.5 4.0 5.0 6.0 8.0 10.0 6.0 6.0 8.0 10.0 12.0 6.0 8.0 10.0 12.0 6.0 8.0 10.0 12.0

d 1.4

2.3 2.6

3.3

3.8 4.6

5.7

7.2

y 13.7 15.5 15.5 15.5 16.7 17.9 16.7 17.9 19.4 19.9 20.9 23.4 22.5 20.1 21.4 23.4 25.4 28.4 23.9 25.9 27.9 30.9 25.7 27.7 29.7 32.7

b 4.8 6.1 8.0 8.0 10.4 11.1 9.1 7.0 8.0 10.0 11.0 13.0 14.2 11.0 11.1 14.3 14.3 18.5 12.7 15.0 15.0 18.5 13.9 15.9 15.9 18.5

c 6.9

6.9 6.9

9.5

9.9 12.0

14.0

15.0

k 3.1 3.7 4.3 5.1 6.4 8.4 6.4 3.7 4.3 5.3 6.4 8.4 10.5 6.4 6.4 8.4 10.5 12.3 6.4 8.4 10.5 13.2 6.4 8.4 10.5 13.2

Pack Qty. 100

Y29BH Y29NC

Y644M

100 100

Y10R4BY Y10R4BY

50

Y10R4BY

50 50

Y10R4BY Y10R4BY MY2913GE2

N 50NC1

N DV8L

N UV8CD

I Y35P1 + Y29PQS (Y29PQ10B1 UK)

50PIO-25C

50

MY2913GE2

50

MY2913GE2

UV4CD

50NC2

Dieless

UV6CD

50NC1

Y29PL

DV6L

BURNDY Products

Compression Connections
Copper Compression Metric Inspection Window

TYPE YAV
C-63

HYLUG NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued)

Mechanical Tools Catalog Number YAV35M5 YAV35M6 YAV35M8 YAV35M10 YAV35M12 YAV50M5 YAV50M6 YAV50M8 YAV50M10 YAV50M12 YAV50M14 YAV50M16 YAV50FM12 Flex 50 YAV50FM14 YAV70M5 YAV70M6 YAV70M8 YAV70M10 YAV70M12 YAV70M14 YAV70M16 YAV70FM10 Flex 70 YAV70FM12 YAV95M10 95 YAV95M12 12 13.4 46.4 12 10 45.4 43.4 25 25.0 13.2 14 5 6 8 10 12 14 16 10 Stud Size 5 6 8 10 12 5 6 8 10 12 14 16 12 10.0 38.9 32.4 33.4 35.4 37.4 40.4 40.4 43.4 42.4 23.8 25.0 13.2 10.5 25 MY2913GE2 21.8 21.4 21.4 21.4 21.4 22.4 22.4 22.4 Pack Qty. Tooling Number MRD29 N I 50NC2 Y29BH Y29NC N DV2L

mm2

35

8.5

50

9.5

20.0

50

MY2913GE2

20.0 15.0 5.3 6.4 8.4 10.5 13.2 15.0 17.0 10.5

50

MY2913GE2

50NC12

38.9

21.8

13.2

50P35-70C

Y35P1 + Y29PQS (Y29PQ11B1 UK) Y35P1 + Y29PQ6S (Y29PQ12B1 UK) Dieless

y 27.4 28.4 30.4 32.4 35.4 30.9 31.9 33.9 35.9 38.9 38.9 41.9

b 15.9 15.9 15.9 15.9 19.8 18.2 18.2 18.2 18.2 19.8 21.5 22.4

17.0

k 5.3 6.4 8.4 10.5 13.2 5.3 6.4 8.4 10.5 13.2 15.0 17.0

Hydraulic Tools Y35BH Y35 I N I UV2CD

Y644M

50

MY2913GE2

50NC2

Y29PL

50NC1 -2X

70

11.3

21.0

25

MY2913GE2

50P95-120C

25

MY2913GE2

DV27L*

N = Nest die, I = Indentor *DV27L - DV28L - only for Y29BH Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

UV27D

UV26D

DV26L

12.8

50NC2 - 2X 50NC1 - 2X

Y29PR

UV25D

DV25L

UV1CD

DV1L

Compression Connections
Copper Compression Metric Inspection Window

BURNDY Products

TYPE YAV
C-64

HYLUG NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued)

Mechanical Tools Catalog Number YAV95FM12 YAV120M8 YAV120M10 YAV120M12 YAV120M14 YAV120M16 YAV120M20 YAV120FM10 YAV120FM12 YAV120FM16 Flex 120 Stud Size 12 8 10 12 14 16 20 10 12 16 15.9 Pack Qty. 25 Tooling Number MY2913GE2 MRD29 N I 50NC2 -2X Y29BH Y29NC N DV27L*

mm2 Flex 95

d 14.2

y 46.4 44.4 46.4 49.4 49.4 52.4 58.4 46.4 49.4 52.4

b 25.0

c 25.0

k 13.2 8.4 10.5 13.2 15.0 17.0 21.0 10.5

Hydraulic Tools Y35BH Y35 I N I UV27D Y35P1 + Y29PQ6S (Y29PQ12B1 UK)

Y644M

50P95-120C

50NC1 - 2X

Y29PR

120

15.0

29.0

27.0

25

MY2913GE2

DV28L*

29.0

27.0

13.2 17.0

25

MY2913GE2

N = Nest die, I = Indentor *DV27L - DV28L - only for Y29BH Y260DBHM takes U-Dies with adaptor 26UADP Y46 takes U-Dies with adaptor PUADP-1 Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

50NC1 - 2X

UV28D

Dieless

BURNDY Products

Compression Connections
Copper Compression Metric Inspection Window

TYPE YAV
C-65

HYLUG NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued)


Hydraulic Tools Catalog Number YAV150M10 YAV150M12 YAV150M14 YAV150M16 YAV150M20 Stud Size 10 12 14 16 20 Pack Qty. Y35BH Y35 N I U30D Y260DBHM N I 26M30D Y46* N U30D I UK Y22BH N I

mm2

150

16.5

y 52.3 55.3 55.3 58.3 64.3

30.4

27.0

k 10.5 13.2 15.0 17.0 21.0

Y644M

10

YAV150FM12

Flex 150 UK

12

17.8

58.9

32.8

28.6

13.2

10 26M31D U31D U31D

Y35P1 + Y29PQ7S (Y29PQ12B1 UK)

YAV185M10 YAV185M12 YAV185M14 YAV185M16 YAV185M20

185

10 12 14 16 20

18.4

61.8 64.8 64.8 67.8 73.8

35.7

30.2

10.5 13.2 15.0 17.0 21.0

10

26P30-34C

PUADP + Y35P3 + Y34PR

26M32D

YAV240M10 YAV240M12 YAV240M14 YAV240M16 YAV240M20 YAV240FM10

240

10 12 14 16 20 10

21.2

68.2 71.2 71.2 74.2 80.2 73.4

39.6

34.9

10.5 13.2 15.0 17.0 21.0 10.5

DIeless

YAV185FM10

Flex 185 UK

10

19.4

61.8

35.7

30.2

10.5

26M34D

U34D

10

U34D

ED32BD ED37BD EDBP1 + Y20PQ10 ED35BD

U32D

26M35BD

U35BD

Flex 240 UK YAV240FM12 YAV300M12 YAV300M14 YAV300M16 YAV300M20 YAV300FM14 12 12 14 16 20 14

22.0 76.4 77.3 78.3 80.3 86.3 82.4

41.0

36.0 13.2 13.2 15.0 17.0 21.0 15.0

10

26M36D

U36D

26P36C

300

23.4

43.0

43.0

10

26M37BD

U37BD

Flex 300 UK

24.2

45.0

43.0

10

N = Nest die, I = Indentor Y260DBHM takes U-Dies with adaptor 26UADP * Y46 takes U-Dies with adaptor PUADP-1 Y22BH takes U-Dies with adaptor 22UADP Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

U37BD

U36D

U35BD

U32D

EDBP1 + Y20PQ8

ED31BD

Compression Connections
Copper Compression Metric Inspection Window

BURNDY Products

TYPE YAV
C-66

HYLUG NON-INSULATED COPPER TUBULAR TERMINALS 0.3 - 1000 mm2 (Continued)

Hydraulic Tools Catalog Number YAV375M12 YAV375M16 YAV375M20 YAV500M12 YAV500M14 YAV500M20 YAV630FM20 Flex 630 UK 500 375 (750 Mcm) Stud Size 12 16 20 12 14 20 20 34.4 29.8 26.2 Pack Qty. Y260DBHM N I Y46* N UK-Y22BH N I Y530DBHM N I

mm2

y 81.3 84.3 90.3 87.8 88.8 96.8 104.6

k 13.2

Y644M

EDPB1 + Y20PQ10

26P-36C

26M39D

48.0

43.0

17.0 21.0

10

53M39D 53M46D 53M48D 53M45D 53P46-48C 53M44D 53P40-45C

Dieless 13.2 26P40-45C 55.1 47.7 15.0 21.0 63.0 53.0 21.0 10 EDPB2 + Y22PQ12 EDPB2 + Y48PQ2 ED453BD ED488D ED466BD P45D 10 EDPB1 + Y20PQ11 26M44D ED44BD P44PR P44D HEAD

YAV800M20*

800 (1500 Mcm)

20

38.0

113.6

67.5

52.0

21.0

10

YA48L

1000 (2000 Mcm)

20

42.2

127.2

77.7

55.0

21.0

10

N = Nest die, I = Indentor Y260DBHM takes U-Dies with adaptor 26UADP * Y46 takes U-Dies with adaptor PUADP-1 Y22BH takes U-Dies with adaptor 22UADP Y530DBHM takes U-Dies with adaptor 53UADP. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

P39D

BURNDY Products

Compression Connections
Copper and Aluminum Compression Narrow Tongue One and Two Hole

E-LINE HYLUG EQUIPMENT LINE


TYPE YA-E COPPER AND ALUMINUM COMPRESSION TERMINAL UL Listed 90 C, 600 Volts to 35 kV
YA-E Equipment terminals are designed to provide replacements for original equipment mechanical or other compression terminals. These narrow tongue terminals are specially designed to fit in tight areas. Whether youre upgrading or replacing, YA-E connectors will provide for any of your cable termination needs. When installed with our dieless tool, these terminals can accommodate a range of conductor sizes.

C-67

Fig. 1

Fig. 2

COPPER E-LINE HYLUG COMPRESSION TERMINALS


Conductor Accommodations Copper Only Fig Conventional Expanded Wire Range No. Wire Size using Y644M
1 1 1 1/0 AWG #6 - 1/0 AWG

Catalog Number
YA25LN50T14E YA25LN64T516E YA26LN50T14E

Bolt Tongue Bolt Hole Width Size Spacing (max)


1/4 5/16 1/4 0.50 0.64 0.50

Dimensions B T L
0.88 0.88 0.94 0.12 0.12 0.12 1.84 1.96

Installation Tooling Mechanical Hydraulic Y35, Y750, Y46*, Dieless MD6, MD7 PAT750 (number of crimps) (number of crimps) (number of crimps)
W25RT (2) W25VT (2) W26RT (2) W26VT (2) W30RT (2) U25RT (1) U2CABT (1) U26RT (1) U30RT (2) U28ART (2) U34RT (2) U31ART (2) P34RT (2) U39RT (2)

Color Code
Pink

Die Index
12 348 13 17 298 20 299 24

Wire Strip Length


15/16

2/0 AWG

#4 - 2/0 AWG

Y644HS (1) PAT644HS (1) Y81KFT (1) 1.94 Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) PAT644HS (1) 5.06 Y81KFT (2) 5.06 Y81KFTMBH (2) 3.31 PAT81KFT-18V (2) 3.61 2.44

Black

YA30L24N100T38E YA342LNN119T12E YA342LNN131T12E YA34L6N131T12E YA39L6N131T12E

1 2 2 1 1

300 kcmil

2/0 AWG - 300 kcmil

3/8 1/2 1/2 1/2 1/2

1.75 1.75

1.00 1.19 1.31 1.31 1.31

1.03 1.27 1.27 1.27 1.42

0.16 0.23 0.23 0.23 0.27

White

1-1/16

500 kcmil 750 kcmil

4/0 AWG - 500 kcmil 500 - 750 kcmil

Brown Black

1-5/16 1-1/2

ALUMINUM E-LINE HYLUG COMPRESSION TERMINALS


Conductor Accommodations Aluminum Copper or Aluminum Fig Conventional Expanded Wire Range No. Wire Size using Y644M
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 #8 AWG #2 AWG 1/0 AWG 3/0 AWG 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil #8 AWG #6 - #2 AWG #1 - 1/0 AWG #1 - 3/0 AWG 2/0 AWG - 300 kcmil 3/0 AWG - 350 kcmil 4/0 AWG - 400 kcmil 4/0 AWG - 500 kcmil 250 - 600 kcmil 500 - 900** kcmil Aluminum 500 kcmil Copper Only

Catalog Number
YA8CA3S56T14E YA2CA1S91T516E YA25A1S60T516E YA25A3N69T38E YA27A10S76T516E YA30A9N100T516E YA30A6N100T38E YA30A1N131T12E YA31A11N100T516E YA31A9N100T38E YA32A8N106T516E YA34A8N131T38E YA34A3N131T12E YA34A7N131T12E YA36A9N131TD12E YA36A3N131TD12E YA39A5N131TD12E YA39A1N131TD12E

Bolt Tongue Bolt Hole Width Size Spacing (max)


1/4 5/16 5/16 3/8 5/16 5/16 3/8 1/2 5/16 3/8 5/16 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1.75 1.75 1.75 0.56 0.91 0.63 0.69 0.76 1.00 1.00 1.31 1.00 1.00 1.06 1.31 1.31 1.31 1.31 1.31 1.31 1.31

Dimensions B T L
0.62 1.12 1.00 1.05 1.11 1.53 1.53 1.53 1.85 1.85 2.26 1.64 1.64 1.64 1.64 1.64 1.86 1.86 0.09 0.16 0.21 0.21 0.26 0.36 0.36 0.35 0.39 0.39 0.43 0.35 0.35 0.35 0.39 0.39 0.31 0.31 1.65

Installation Tooling Mechanical Hydraulic Y35, Y750, Y46*, Dieless MD6, MD7, Y500CT PAT750 (number of crimps) (number of crimps) (number of crimps)
U8CABT (1) U2CABT (1) U25ART (1) U27ART (2) U30ART (2) U31ART (2) U32ART (4)

Color Code
Blue Pink Tan Ruby Blue Brown Green

Die Index
374 348 296 467 470 299 472

Wire Strip Length


11/16 1-3/16 1-1/8 1-3/16 1-5/8 1-7/8 2-5/16

Y644HS (1) PAT644HS (1) 2.50 Y81KFT (1) 2.29 Y81KFTMBH (1) 2.38 PAT81KFT-18V (1) 2.58 Y644HS (1) 3.12 3.20 PAT644HS (1) Y81KFT (2) 3.57 3.51 Y81KFTMBH (2) 3.59 PAT81KFT-18V (2) 3.92 3.88 Y644HS (2) 5.71 3.88 PAT644HS (2) Y81KFT (3) 3.98 5.71 Y81KFTMBH (3) 6.09 PAT81KFT-18V (3) 4.28

1-11/16 U34ART (4) Pink 300 1-15/16 ** 900 Compact Aluminum Cable use Y644HS and PAT644 dieless tools only.

A variety of BURNDY installation tools are available and not all tools are listed. If you require additional tooling information, please feel free to call our customer service department for other recommendations.

* Use PUADP-1 adapter with U dies in Y46 HYPRESS, P-RT die sets for use in Y46 HYPRESS only. PUADP-1 adapter not required. Note: All dimensions shown are for reference only.

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Splice

BURNDY Products

TYPE YS-L
C-68

HYLINK SPLICE STANDARD BARREL COPPER COMPRESSION UL Listed 90 C, 600 Volts to 35 kV

Features and Benefits


Standard barrel length. Ideal for limited space applications while providing ample barrel length for proper crimp. Four (4) center conductor stops. Provides a center wire stop for proper conductor insertion.

Conductor Catalog Number YS8C-L-BOX YS6C-L BOX YS5C-L BOX YS4C-L BOX YS3C-L YS2C-L BOX YS1C-L BOX YS25-L BOX YS26-L BOX YS27-L BOX YS28-L BOX YS29-L BOX YS30-L YS31-L YS32-L YS34-L YS36-L YS38-L YS39-L YS44-L *** MM2 10 16 25 50 70 95 120 150 185 240 300 500

Dimensions Mechanical Dieless (# of crimps) Y1MRTC Y2MR Y1MRTC (1) Y1MRTC (2) Y1MRTC (2) Y1MRTC (2) Y1MRTC (2)

Installation Tooling
Y35, Y39, Y750, Y46*

AWG 8 str. 6 str. 5 str. 4 str. 3 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 1000 kcmil

L 1.00 1.75 1.90 1.75 2.05 2.00 2.06 2.08 2.17 2.30 2.32 2.46 2.47 2.60 2.74 3.15 3.22 3.22 3.72 4.28

B .41 .81 .81 .81 .88 .88 .88 .88 .94 1.00 1.00 1.06 1.06 1.12 1.19 1.38 1.38 1.38 1.62 1.88

MD7-34R W8CVT (1) W5CVT (1) W4CVT (1) W2CVT (1) W1CVT (1) W25VT (2) W26VT (2) W27VT (2) W28VT (2) W29VT (2) W30VT (2) W31VT (2) W32VT (2) W34VT (2)

MD6 OUR840 X8CRT (1) X5CRT (1) X4CRT (1) X2CRT (1) X1CRT (1) X25RT (2) X26RT (2) X27RT (2) X28RT (2)

Die Number (# crimps) U8CRT (1) U5CRT (1) U4CRT (1) U3CRT (1) U2CRT (1) U1CRT-1 (1) U25RT (1) U26RT (1) U27RT (1) U28RT (1) U29RT (1) U30RT (2) U31RT (2) U32RT (2) U34RT (2) U36RT (2) U38RT (2) U39RT (2) P44RT** (2)

Color Code Red Blue Gray White Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Pink Black White

Die Index & Embossment 49 7 or 374 8 or 346 9 10 11 or 375 12 or 348 13 14 15 16 17 or 298 18 or 324 19 or 470 20 or 299 22 or 472 400 24 27

Wire Strip Length 1/2 7/8 7/8 15/16 15/16 15/16 15/16 1 1-1/16 1-1/16 1-1/8 1-1/8 1-3/16 1-1/4 1-7/16 1-7/16 1-7/16 1-11/16 1-15/16

Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adapter with U dies in Y46 HYPRESS.

** P44RT for use with Y46 HYPRESS only. PUADP-1 adaptor not required. *** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.

The maximum size for the Y35 is 400 kcmil insulated code cable. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instuctions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Code Long Barrel Splice

TYPE YS
HYLINK SPLICE LONG BARREL COPPER COMPRESSION SPLICE UL Listed 90 C, 600 Volts to 35 kV

DIE AND COLOR CODE INFORMATION

BEVELED ENTRY

C-69

ELECTRO-TIN PLATED

CRIMP CRIMP CRIMP CRIMP (4) CENTER WIRE STOPS

Features and Benefits


Long barrel length. Ideal for 600 volt heavy duty applications. Also may be used at higher voltages up to 35KV. Four (4) center conductor stops. Provides a center wire stop for proper conductor insertion. High pull out force. Provides added security for much greater mechanical and electrical properties. Conductor Catalog Number YS8C YS6C YS5C YS4C YS3C YR2C2WT YS2C YS1C YS25 YS26 YS27 YS28 YS29 YS30 YS31 YS32 YS34 YS36 YS39 YS44 YS46 YS48 *** MM2 10 16 25 25 35 50 70 120 150 185 240 300 500 Dimensions Mechanical AWG 8 str. 6 str. 5 str. 4 str. 3 str./2 sol. 2 str. - 2 sol. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 1500 kcmil 2000 kcmil L 1.75 2.38 2.55 2.55 2.80 2.90 2.82 3.07 3.06 3.30 3.30 3.57 3.58 4.34 4.35 4.62 4.91 5.85 6.38 6.95 7.01 7.57 B .78 1.09 1.09 1.09 1.22 1.44 1.22 1.34 1.34 1.45 1.45 1.58 1.58 1.95 1.95 2.08 2.20 2.63 2.81 2.94 3.13 3.27 Dieless (# of crimps) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y1MRTC Y2MR Y1MRTC (2) Y1MRTC (4) Y1MRTC (4) Y1MRTC (4) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y1MRTC (4) MD7-34R W8CVT (2) W5CVT (2) W4CVT (2)
W2CVT/W2CRT

Installation Tooling
Y35 , Y39, Y750, Y46*

MD6 OUR840 X8CRT (2) X5CRT (2) X4CRT (2) U3CRT (2)
W2CVT/W2CRT

Die Number (# crimps) U8CRT (2) U5CRT (2) U4CRT (2) U2CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) P44RT** (2) P46RT** (6) L48RT (4)

Color Code Red Blue Gray White Brown Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Green Black White Green Brown

Die Index & Embossment 49 7 or 374 8 or 346 9 10 10 11 or 375 12 or 348 13 14 15 16 17 or 298 18 or 324 19 or 470 20 or 299 22 or 472 24 27 31 34

Wire Strip Length 7/8 1-3/16 1-3/16 1-5/16 1-5/8 1-5/16 1-7/16 1-7/16 1-9/16 1-9/16 1-11/16 1-11/16 2-1/16 2-1/16 2-3/16 2-5/16 2-3/4 2-15/16 3-1/16 3-1/4 3-3/8

Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4)

W2CVT (2) W1CVT (2) W25VT (4) W26VT (4) W27VT (4) W28VT (4) W29VT (4) W30VT (4) W31VT (4) W32VT (4) W34VT (4)

X2CRT (2) X1CRT (2) X25RT (4) X26RT (4) X27RT (4) X28RT (4)

Not color coded. * Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P44RT for use with Y46 HYPRESS only. PUADP-1 adapter not required.

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor. The maximum size for the Y35 is 400 kcmil. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instuctions. Requires Y60BHU HYPRESS with L48RT die set. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Code Reducing Adapter

BURNDY Products

TYPES Y-R
C-70

INTERNALLY BEVELED ENDS

REDUCING ADAPTER FOR COPPER 600 Volts to 35 kV


The Y-R reducing adapter has been designed to allow large size, long barrel, copper long barrel HYDENT, HYSPLICE and HYTEE terminals, splices, and "T" taps to be used on smaller conductor sizes. To use, simply insert the reducer into the barrel, insert the wire into the reducer adapter and crimp the outer barrel using its recommended tooling.
ELECTRO-TIN PLATED WIRE RANGE

Features and Benefits


Wide range of conductors are accommodated. Lowers inventory requirements and affords maximum versatility. Same die set for all legs of the connection. Permits the same tool and die combination normally used on the compression barrel. Length fits the long barrel connector design (YS, YA). Can be used on all long barrel connectors. Field cut to fit shorter length compression barrels (YS-L, YA-L). Manufactured from high conductivity electrolytic copper and electro-tin plated. Provides maximum conductivity low resistance and ductility for an excellent combination of electrical and crimp forming properties, and provides long lasting corrosion resistance.

Catalog Number
Y286CR Y284WR Y284CR Y282CR Y281CR Y2825R Y2826R Y2827R Y2928R Y302CR Y304CR Y3025R Y3026R Y3027R Y3028R Y3126R Y3128R Y3129R Y342CR Y3425R Y3426R Y3427R Y3428R Y3429R Y3430R Y3431R Y3432R Y3934R Y3936R Y4439R

From

Wire Range To
6, 8 str. 6 sol. 4 sol. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 2 4 1/0 2/0 3/0 4/0 2/0 4/0 250 2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil

Dimensions Max O.D. L

4/0 str.

.534

1.75

250 kcmil

.582

1.62

300 kcmil

.637

2.00

350 kcmil

.687

2.00

500 kcmil

.821

2.50

Insert reducing adapter into splice connection as shown.


Y3428R APPLICATION EXAMPLE

750 kcmil 1000 kcmil

1.017 1.296

2.25 3.19

YS34
Crimp with U34RT, 4 crimps each side (a total of 8 crimps).

Contact Technical Support for other sizes not listed. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instuctions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Flex Splice Belled Ends

TYPE YS-LB
HYLINK UNINSULATED BELLED COPPER COMPRESSION SPLICE STANDARD LENGTH BELLED BARREL UL Listed 90 C, 600 Volts to 35 kV
HYLINK type YS-LB splices are designed for flexible and extra flexible copper conductors used in mining machines, locomotives, welding cables and other flexible cable applications. The seamless, high conductivity copper, electro-tin plated belled barrel provides for easy insertion of flexible stranded conductors and the nest indentor die system provides an excellent electrical and mechanical connection.
BELLED END

DIE AND COLOR CODE INFORMATION ELECTRO-TIN PLATED

BELLED END

C-71

CRIMP

CRIMP

(4) CENTER WIRE STOP

Features and Benefits


Belled barrel ends. Provides easy cable insertion into the splice barrel and smooth cable strain relief during cable flexing and movement. Standard length barrel. Permits easy passage around pulleys yet is long enough for easy crimping.

Catalog Number
YS5C-LB YS4C-LB YS3C-LB YS2C-LB YS1C-LB YS25-LB YS26-LB YS27-LB YS28-LB YS29-LB YS30-LB

Code Cable Flex Cable


6 Flex 5 Flex 4 Flex 3 Flex 2 Flex 1 Flex 1/0 Flex 2/0 Flex 3/0 Flex 4/0 Flex 4/0 - 250 Flex

Navy Cable

Class G
#6 (49 str) #5 (49 str) #4 (49 str) #3 (49 str) #2 (49 str) #1 (133 str) 1/0 (133 str) 2/0 (133 str) 3/0 (133 str) 4/0 (133 str) 250 kcmil (259 str)

Class H
#6 (133 str) #5 (133 str) #4 (133 str) #3 (133 str) #2 (133 str) #1 (259 str) 1/0 (259 str) 2/0 (259 str) 3/0 (259 str) 4/0 (259 str) 250 kcmil (427 str)

Copper Cables * Flexible and Extra Flexible Cables Battery Welding Cable Cable Locomotive Class I Class K Class M Cable
#6 (63/24) #5 (84/24) #4 (105/24) #3 (133/24) #2 (161/24) #1 (210/24) 1/0 (266/24) 2/0 (342/24) 3/0 (418/24) 4/0 (532/24) #6 (266/30) #5 (336/30) #4 (420/30) #3 (532/30) #2 (665/30) #1 (836/30) 1/0 (1064/30) 2/0 (1323/30) 3/0 (1666/30) 4/0 (2107/30) #6 (665/34) #5 (836/34) #4 (1064/34) #3 (1323/24) #2 (1666/34) #1 (2107/34) 1/0 (2646/34) 2/0 (3325/34) 4/0 (5320/34) #6 (61/24) #5 (91/24) #4 (105/24) #3 (125/24) #2 (150/24) #1 (225/24) 1/0 (275/24) 2/0 (325/24) 3/0 (450/24) 4/0 (550/24)

Metric Cable

Dimensions B L
.81 .81 .81 .81 .81 .81 .94 1.00 1.00 1.06 1.06 1.75 1.75 1.88 1.88 1.88 1.88 2.00 2.13 2.13 2.25 2.25

Contact BURNDY for conductors not shown. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Splice Belled Ends

BURNDY Products

TYPE YS-LB
C-72

DIE AND COLOR CODE INFORMATION ELECTRO-TIN PLATED

BELLED END

HYLINK UNINSULATED BELLED COPPER COMPRESSION SPLICE STANDARD LENGTH BELLED BARREL UL Listed 90 C, 600 Volts to 35 kV (INSTALLATION TOOLING)
Code Cable Flex Cable
6 Flex 5 Flex 4 Flex 3 Flex 2 Flex 1 Flex 1/0 Flex 2/0 Flex 3/0 Flex 4/0 Flex 4/0-250 Flex Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

CRIMP

BELLED END

CRIMP

(4) CENTER WIRE STOP

Catalog Number

Dieless Dieless HYTOOL (# of crimps) (# of crimps)

Installation Tooling WIRE Die Color Hydraulic Tooling, Die Sets, (# of crimps) STRIP Index Code Die Type Y35 Y39, Y750 Y46* LENGTH
1014 1015 1016 1017 U6CD-1 (1) Y34PR (1) U4CD-1 (1) Y34PR (1) U3CD-1 (1) Y34PR (1) U2CD-1 (1) Y34PR (1) U1CD-1 (1) Y34PR (1) U25D-1 (1) Y34PR-2 (1) U26D-1 (1) Y34PR-2 (1) U27D-1 (1) Y34PR-2 (1) U6CD-1 (1) Y34PR (1) U4CD-1 (1) Y34PR (1) U3CD-1 (1) Y34PR (1) U2CD-1 (1) Y34PR (1) U1CD-1 (1) Y34PR (1) U25D-1 (1) Y34PR-2 (1) U26D-1 (1) Y34PR-2 (1) U27D-1 (1) Y34PR-2 (1) U28D-1 (1) Y34PR-2 (1) U29D-1 (1) Y34PR-2 (1) U30D-1 (1) Y34PR-2 (1) U6CD-1 (1) Y34PR (1) U4CD-1 (1) Y34PR (1) U3CD-1 (1) Y34PR (1) U2CD-1 (1) Y34PR (1) U1CD-1 (1) Y34PR (1) U25D-1 (1) Y34PR-2 (1) U26D-1 (1) Y34PR-2 (1) U27D-1 (1) Y34PR-2 (1) U28D-1 (1) Y34PR-2 (1) U29D-1 (1) Y34PR-2 (1) U30D-1 (1) Y34PR-2 (1) 7/8 7/8 15/16 15/16 15/16 15/16 1 1-1/16 1-1/16 1-1/16 1-1/8

YS5C-LB YS4C-LB YS3C-LB YS2C-LB

YS1C-LB YS25-LB YS26-LB YS27-LB YS28-LB YS29-LB YS30-LB

MY29-11 (1) (1 Crimp/end)

1018 1019 1020 1021 1022 1023 Nest Indentor

1024

Use Y35P3 adaptor with Y34PR indentor. * Use PUADP-1 adaptor with U-DIES in Y46 HYPRESS. See Tooling section in this catalog for complete tool and die listings. Not color coded For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

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BURNDY Products

Compression Connections
Copper Compression Code Splice Tapered Ends

TYPES YS-T AND YSP-T


HIGH-VOLTAGE HYLINKS UNINSULATED HIGH VOLTAGE COPPER COMPRESSION SPLICE STANDARD BARREL TAPERED ENDS UL Listed 90 C, 600 Volts to 35 kV
Seamless types YS-T and YSP-T high conductivity copper electro-tin plated compression HYLINK high-voltage splices with standard barrel and tapered ends are ideally suited for higher voltage applications from 5KV through 35 KV. Type YS-T splice connector has four center wire stops for proper conductor insertion. Type YSP-T splice connector has a brazed in place center plug to prevent the passage of oil between two oil filled conductors or between conductors without oil and conductors with oil and acts as a center wire stop for proper conductor insertion.

CRIMPING INFORMATION

ELECTRO-TIN PLATED

C-73

CRIMP TAPERED END CRIMP BRAZED CENTER OIL STOP PLUG (TYPE YSP-T) (4) CENTER WIRE STOPS (TYPE YS-T)

CENTER OIL STOP

YS-T

YSP-T

Features and Benefits


Tapered connector ends per EEI standard TD160. Suitable for use on voltages 5KV through 35KV to aid in preventing corona emission and simplify taping thus lowering installed cost. Type YS-T four center wire stops. Provides a center wire stop for proper conductor insertion. Type YSP-T has a center plug permanently brazed in place. Prevents oil within oil-filled conductors from passing through the splice connector and provides a center strip for proper conductor insertion.

Catalog Number YS-T YSP-T


YS6C-T YS4C-T YS2C-T YS1C-T YS25-T YS26-T YS28-T YS29-T YS30-T YS31-T YS34-T YS39-T YSP4C-T YSP2C-T YSP1C-T YSP25-T YSP26-T YSP28-T YSP29-T YSP30-T YSP31-T YSP34-T YSP39-T

Code Conductors
6 str. 4 str. 2 str. 1 str. 1/0 str. 2/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil

Dimensions B L
.90 .90 .98 .97 .98 1.04 1.13 1.21 1.22 1.32 1.68 2.00 2.16 2.16 2.34 2.31 2.35 2.47 2.67 2.85 2.87 3.09 3.86 4.60

Y34B Y34PR Indentor Nest Die


B6CD B4CD B2CD B1CD B25D B26D B28D B29D B30D B31D No Die Needed

Installation Tooling - Nest/Indentor Y35, Y39, Y750 Y35, Y39, Y750 Y34PR Indentor Y46*, PAT750 Y35P3 Adaptor Die Number (# of Nest Die crimps per end)
U6CD-1 U4CD-1 U2D-1 U1D-1 U25D-1 U26D-1 U28D-1 U29D-1 U30D-1 U31D-1 U34D-1 U5CRT (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U28RT (2) U29RT (2) U30RT (4) U31RT (4) U34RT (4) U39RT (4)

Die Index
7 8 10 11 12 13 15 16 17 18 20 24

No. of Indent
1 1 1 1 1 1 1 1 2 2 2 2

Wire Strip Length


15/16 15/16 1 1 1-3/32 1-3/32 1-3/16 1-3/32 1-5/16 1-3/5 1-3/4 2-1/8

* Use adapter PUADP-1 with U Dies in Y46 HYPRESS. Y46 HYPRESS uses the same nest indentor and adaptor as the Y35, Y39 and Y750, but with the PUADP-1 adaptors. The maximum size for the Y35 is 400 kcmil. See tooling section of this catalog for complete tool and die listings. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Flex Splice Long Barrel Belled Ends

BURNDY Products

TYPE YS-FXB
C-74

Features and Benefits


Long barrel length. High voltage terminations. Four (4) center conductor stops. Provides a center wire stop for proper conductor insertion. High pull out force. Provides added security for greater mechanical and electrical properties. Belled cable entry. A funnel type entry provide easy insertion of extra flexable cables plus offers mechanical strain relief for individual strands. Installation Tooling Mechanical Y35 , Y39, Y750, Y46* Y1MRTC Embossed Color Die Number (# of Y2MR Die Index Code crimps/end) Y2MR (2) Y1MR (2) 49 7 8 10 11 12 13 14 15 16 Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) 17 18 19 20 L99 Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) 24 L115 Red Blue Gray Brown Green Pink Black Orange Purple Yellow White Red Blue Brown Pink Black Yellow U8CRT (2) U5CRT (2) U4CRT (2) U2CRT (2) U1CRT-1 (4) U25RT (4) U26RT (4) U27RT (4) U28RT (4) U29RT (4) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4)

HYLINK - SPLICE - BELLED LONG BARREL UL Listed 90 C, 600 Volts to 35 kV

Catalog Number YS8C-FXB YSV6C-FXB YSV4C-FXB YSV2C-FXB YSV1C-FXB YSV25-FXB YSV26-FXB YSV27-FXB YSV28-FXB YS30-FXB YS31-FXB YS32-FXB YS34-FXB YS36-FXB YS38-FXB YS40-FXB YS44-FXB

Conductor Flexible Cable Code AWG #8 Str. (37/24) #8 AWG #6 Str. (61/24) #6 AWG #4 Str. (91/24-105/24) #4 AWG #2 Str. (125/24-150/24) #2 AWG #1 Str. (175/24-225/24) #1 AWG 1/0 Str. (275/24) 1/0 AWG 2/0 Str. (325/24) 2/0 AWG 3/0 Str. (450/24) 3/0 AWG 4/0 Str. (550/24) 4/0 AWG 250 kcmil Flex Class G 259 Str. Class H 427 Str. 263 kcmil (650/24) 250 Flex Class I, K, M 313.1 kcmil (775/24) 300 kcmil Nom. 373 kcmil (925/24) 350 kcmil Nom. 444.4 kcmil (1100/24) 450 kcmil Nom. 535.3 kcmil (1325/24) 500 kcmil Nom. 646 kcmil (1600/24) 600 kcmil Nom. 777.7 kcmil (1925/24) 750 kcmil Nom.

*** MM2 10 16 35 50 70 95 120 150 185 240 300 400 500

Dimensions L B [mm] [mm] 1.99 .90 [51] [23] 2.62 1.22 [67] [31] 2.62 1.22 [67] [31] 2.89 1.35 [73] [34] 3.18 1.50 [81] [38] 3.18 1.50 [81] [38] 3.44 1.63 [87] [41] 3.46 1.64 [88] [42] 3.72 1.77 [94] [45] 4.51 [115] 4.54 [115] 4.82 [122] 5.14 [131] 6.09 [155] 6.34 [161] 6.66 [1.69] 6.84 [174] 2.16 [55] 2.18 [55] 2.32 [59] 2.48 [63] 2.95 [75] 3.08 [78] 3.24 [82] 3.33 [85]

Dieless (# of crimps/end)

Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1)

Y2MR (4) Y1MR (4)

Cable Strip Length 1 [25] 1-5/16 [33] 1-5/16 [33] 1-7/16 [37] 1-9/16 [40] 1-9/16 [40] 1-11/16 [43] 1-11/16 [43] 1-7/8 [48] 2-1/4 [57] 2-1/4 [57] 2-7/16 [62] 2-9/16 [65] 3-1/16 [79] 3-3/16 [81] 3-5/16 [84] 3-7/16 [87]

* Use PUADP-1 adapter with U dies in Y46 HYPRESS. ** P44RT and P46RT dies sets are for use with Y46 HYPRESS only. PUADP-1 adapter not required. *** The MM2 conductor sizes listed are the recommendations for Class 5 conductor.

16mm2 and 120mm2 referenced are for both Class 2 and Class 5 The maximum size for the Y35 is 373.7 kcmil. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only. Measurements in brackets [ ] are in metric dimensions.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections

Copper Compression In Line Splice Kit Code and Flex Inspection Window

TYPE YS-TC
C-75

HYSPLICE In-line Splice Kits for Telecommunications Applications


YS-TC kits are for splicing cables and covering the connection with clear heat shrink. Splices are constructed from seamless, high conductivity electrolytic copper tubing for maximum conductivity and tin-plated to resist corrosion. Each YS-TC splice is provided with inspection holes and cable stops. The YS-TC family also features the BURNDY color code system.

Plastic Bag/Kit

* Clear

Wire Size AWG


750 kcmil Flex 750 kcmil Code 500 kcmil Flex 500 kcmil Code 350 kcmil Flex 350 kcmil Code 4/0 AWG Flex 4/0 AWG Code 2/0 AWG Flex or Code 1/0 AWG Flex or Code #2 AWG Flex or Code

mm2
500 mm2 Class 5 300 Class 5 240 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 70 Class 5 50 mm2 Class 5 35 mm2 Class 5 mm2 mm2

Heat Shrink Kit Catalog Number


YS44FXLTCKITC YS39LTCKITC YS38FXLTCKITC YS34LTCKITC YS34FXLTCKITC YS31LTCKITC YS29FXLTCKITC YS28LTCKITC YS26FXLTCKITC YS25FXLTCKITC YS2CFXLTCKITC

Barrel Type
Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard

Connector Dimensions Barrel Length Color Code B L


1.90 1.62 1.71 1.56 1.56 1.39 1.36 1.23 1.09 0.98 0.77 4.30 3.68 3.87 3.51 3.51 3.10 2.98 2.69 2.41 2.18 1.73 Yellow Black Pink Brown Blue Red Yellow Purple Black Pink Brown

Die Index
L115 23 L99 20 19 or L80 17 16 15 13 12 10

Wire Strip Length


1.96 1.67 1.77 1.60 1.60 1.42 1.38 1.24 1.10 1.00 0.78

* Clear Heatshrink UL224 VW1 Listed passes TELCORDIA GR-347-CORE Abrasion and Cut Test. (Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.) Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections

BURNDY Products

Copper Compression Reducing Splice Kit Code and Flex Inspection Window

TYPE YSR-TC
C-76

HYREDUCER In-line Reducer Splice Kits for Telecommunications Applications


YSR-TC reducing splice kits provide for splicing two different cable sizes with inspection holes. The larger conductor is inserted first and butts against the center of the connector where the smaller barrel begins. Constructed from seamless, high conductivity electrolytic copper tubing for maximum conductivity, and tin plated to resist corrosion. The YSR-TC family also features the BURNDY color code system. Wire Range Barrel A AWG mm2 AWG
750 Kcmil Code 500 Kcmil Code 500 Kcmil Flex 350 Kcmil Code 350 Kcmil Flex 4/0 AWG Flex 500 Kcmil Flex 350 Kcmil Code 350 Kcmil Flex 4/0 AWG Code 4/0 AWG Flex 350 Kcmil Code 350 Kcmil Flex 4/0 AWG Code 4/0 AWG Flex 350 Kcmil Code 350 Kcmil Flex 4/0 AWG Code

Plastic Bag/Kit

Connector Barrel B mm2


240 mm2 Class 2 300 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 300 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5 185 mm2 Class 2 240 mm2 Class 5

** Clear Heat Shrink Kit Catalog Number


YSR44FX39LTCKITC YSR44FX34LTCKITC YSR44FX38FXLTCKITC YSR44FX31LTCKITC YSR44FX34FXLTCKITC YSR44FX29FXLTCKITC YSR3938FXLTCKITC YSR3931LTCKITC YSR3934FXLTCKITC YSR3928LTCKITC YSR3929FXLTCKITC YSR38FX31LTCKITC YSR38FX34FXLTCKITC YSR38FX28LTCKITC YSR38FX29FXLTCKITC YSR3431LTCKITC YSR3434FXLTCKITC YSR3428LTCKITC

Dimensions Barrel Type


Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard

Barrel A Barrel B
2.09 2.09 2.09 2.09 2.09 2.09 1.78 1.78 1.78 1.78 1.78 1.88 1.88 1.88 1.88 1.69 1.69 1.69 1.78 1.69 1.88 1.49 1.69 1.44 1.88 1.49 1.69 1.30 1.44 1.49 1.69 1.30 1.44 1.49 1.69 1.30

L
4.38 4.91 4.61 5.18 4.91 5.33 3.79 4.36 4.09 4.65 4.51 4.33 4.06 4.62 4.48 3.66 3.39 3.95

Wire Strip Length Color Code Die Index Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B
Yellow Yellow Yellow Yellow Yellow Yellow Black Black Black Black Black Pink Pink Pink Pink Brown Brown Brown Black Brown Pink Red Blue Yellow Pink Red Blue Purple Yellow Red Blue Purple Yellow Red Blue Purple L115 L115 L115 L115 L115 L115 24 24 24 24 24 L99 L99 L99 L99 20 20 20 24 20 L99 18 19 or L80 16 L99 18 19 or L80 15 16 18 19 or L80 15 16 18 19 or L80 15 1.96 1.96 1.96 1.96 1.96 1.96 1.67 1.67 1.67 1.67 1.67 1.77 1.77 1.77 1.77 1.60 1.60 1.60 1.67 1.60 1.77 1.41 1.60 1.38 1.77 1.41 1.60 1.24 1.38 1.41 1.60 1.24 1.38 1.41 1.60 1.24

750 kcmil Flex

500 mm2 Class 5

750 kcmil Code

500 kcmil Flex

300 mm2 Class 5

500 kcmil Code

240 mm2 Class 2

Provided with 2 heat shrink tubings. One will overlap the other. Install the smaller first and larger second.

** Clear Heatshrink UL224 VW1 Listed passes TELCORDIA GR-347-CORE Abrasion and Cut Test. (Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.) Note 1: All dimensions shown are for reference only.

Note 2: Non-inspection window versions are available. Please contact customer service.

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BURNDY Products

Compression Connections

Copper Compression Reducing Splice Kit Code and Flex Inspection Window

TYPE YSR-TC
C-77

HYREDUCER (Continued) In-line Reducer Splice Kits for Telecommunications Applications


Plastic Bag/Kit

Connector Wire Range Barrel A AWG


500 kcmil Code

Barrel B mm2 AWG


4/0 AWG Flex 1/0 AWG Flex or Code 4/0 AWG Flex 4/0 AWG Code 4/0 AWG Flex 1/0 AWG Code 4/0 AWG Code 4/0 AWG Flex 1/0 AWG Flex or Code #2 AWG Flex or Code 4/0 AWG Flex 1/0 AWG Flex or Code #2 AWG Flex or Code 1/0 AWG Flex or Code #2 AWG Flex or Code #6 AWG Flex or Code #6 AWG Flex or Code #6 AWG Flex or Code #6 AWG Flex or Code #6 AWG Flex or Code

mm2
50 mm2 Class 5 120 mm2 Class 5 or Class 2 50 mm2 Class 5 50 mm2 Class 5 35 mm2 Class 5 or Class 2 120 mm2 Class 5 or Class 2 50 mm2 Class 5 35 mm2 Class 5 or Class 2 50 mm2 Class 5 35 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2 16 mm2 Class 5 or Class 2

** Clear Heat Shrink Kit Catalog Number


YSR3429FXLTCKITC YSR3425FXLTCKITC YSR34FX28FXLTCKITC YSR34FX28LTCKITC YSR34FX29FXLTCKITC YSR34FX25FXLTCKITC YSR3128LTCKITC YSR3129FXLTCKITC YSR3125FXLTCKITC YSR312CFXLTCKITC YSR32FX29FXLTCKITC YSR29FX25FXLTCKITC YSR29FX2CFXLTCKITC YSR2825FXLTCKITC YSR282CFXLTCKITC YSR286CFXLTCKITC YSR26FX6CFXLTCKITC YSR25FX6CFXLTCKITC YSR2CFX6CFXLTCKITC YSR4CFX6CFXLTCKITC

Dimensions Barrel Type


Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard

Barrel A Barrel B
1.69 1.69 1.69 1.69 1.69 1.69 1.49 1.49 1.49 1.49 1.57 1.44 1.44 1.30 1.30 1.30 1.16 1.04 0.82 0.74 1.44 1.04 1.43 1.30 1.44 1.04 1.30 1.44 1.04 0.82 1.43 1.04 0.82 1.04 0.82 0.73 0.73 0.73 0.73 0.73

L
3.81 4.01 3.86 3.95 3.81 4.01 3.27 3.13 3.33 3.37 3.46 3.10 3.13 2.66 2.70 2.99 2.71 2.42 1.93 1.67

Wire Strip Length Color Code Die Index Barrel A Barrel B Barrel A Barrel B Barrel A Barrel B
Brown Brown Blue Blue Blue Blue Red Red Red Red Red Yellow Yellow Purple Purple Purple Black Pink Brown Gray Yellow Pink Purple Purple Yellow Pink Purple Yellow Pink Brown Yellow Pink Brown Pink Brown Blue Blue Blue Blue Blue 20 20 19 or L80 19 or L80 19 or L80 19 or L80 18 18 18 18 18 16 16 15 15 15 13 12 10 8 16 12 15 15 16 12 15 16 12 10 16 12 10 12 10 7 7 7 7 7 1.60 1.60 1.60 1.60 1.60 1.60 1.41 1.41 1.41 1.41 1.48 1.38 1.38 1.24 1.24 1.24 1.10 1.00 0.78 0.71 1.38 1.00 1.36 1.24 1.38 1.00 1.24 1.38 1.00 0.78 1.36 1.00 0.78 1.00 0.78 0.70 0.70 0.70 0.70 0.70

240 mm2 Class 2

350 kcmil Flex

240 mm2 Class 5

350 kcmil Code

185 mm2 Class 2

300 kcmil Flex 4/0 AWG Flex

185 mm2 Class 5

4/0 AWG Code

2/0 AWG Flex or Code 1/0 AWG Flex or Code #2 AWG Flex or Code #4 AWG Flex or Code

70 mm2 Class 5 50 mm2 Class 5 35 mm2 Class 5

Provided with 2 heat shrink tubings. One will overlap the other. Install the smaller first and larger second.

** Clear Heatshrink UL224 VW1 Listed passes TELCORDIA GR-347-CORE Abrasion and Cut Test. (Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.) Note 1: All dimensions shown are for reference only.

Note 2: Non-inspection window versions are available. Please contact customer service.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression C-Tap Thin Wall

BURNDY Products

TYPE YC-L
C-78

Bare Copper

THIN-WALL COPPER C-TAP UL Listed to 600 Volts


Type YC-L is a thin-wall high conductivity copper connector for making copper tap and parallel connections from #14 to 3/0 AWG. D

Features and Benefits


Manufactured form high conductivity wrought copper. Provides low resistance and excellent electrical conductivity. Range-taking connector. Lowers inventory requirements. Reinforced ribs. Provides maximum pull-out values. Compact size. Easy to tape and insulate connection. Economical. Provides low installed cost. RIBS

Installation Tooling Mechanical MD6, OUR840 & MD7-34R Die No. (# crimps)
W8CVT (1) W5CVT (1) W4CVT (1) W2CVT (2) W1CVT (2) W25VT (2)

Catalog Number
YC10L12 YC8L12 YC6L12 YC4L12 YC3L12 YC2L12

Accommodates Run Tap


14 16-14 12 16-14 10 14 10 10 8 12 8 10-8 6 12-10 6 8-6 5,4 12-8 5,4 6-5 3 12-6 4 4 3 5 2 12-6 3 4-3 2 5-4 1 12-5 2 Str. 2 Str. 2 Sol. 2 Sol. 3 Str. 3 Sol. 1 Str. 4 Str. 4 Sol. 1 Sol. 3 Str. 3 Sol. 1/0 Str. 12 Str. 12 Sol. 1/0 Sol. - 4 Str. 4 Sol. 1 2-1 1/0 3-2 2/0 12-3 1/0 1-1/0 2/0 2-1 3/0 12-2

No. of Ribs
0 0 0 1 1 1

B
.18 [4.6] .25 [6.4] .33 [8.4] .38 [9.7] .48 [11.4]

Dimensions C D
.11 [2.8] .21 [3.8] .25 [5.1] .28 [6.1] .37 [6.4]

Color Code
Red Blue Gray Brown Green Pink

Y2MR
Red (1) Blue (1) Gray (2) Brown (2)

Die Index Embossment


49 7 8 10 11 12

BCT500, Y500CT, BAT500 (# crimps)

Hydraulic Y35, Y39, Y750, Y45 Y46* (# crimps)

Die Index Embossment

Wire Strip Length


3/8 5/8 5/8

.40 .060 [10.2] [1.65] .60 [15.2] .60 [15.2] 1.18 [30.2] 1.18 [30.2] .072 [1.83] .072 [1.83] .072 [1.83] .081 [2.06]

WC4 (1)

UC4 (1)

10M

1-3/16 1-3/16

.50 .36 [12.7] [7.6] .56 .45 [14.2] [8.6]

1.18 .081 [30.2] [2.06] 1.75 .081 [44.4] [2.06]

WC2 (1)

UC2 (1)

12M

1-3/16

YC1L12

Black

W26VT (3)

13

WC1 (2)

UC1 (1)

13M

1-13/16

YC25L12

.62 .50 [15.7] [9.6]

1.75 .090 [44.4] [2.29]

Orange

W27VT (3)

14

WC25 (2)

UC25 (1)

14M

1-13/16

YC26L12

.69 .53 1.75 .090 [17.5] [10.7] [44.4] [2.29] .81 .54 1.75 .090 [20.6] [11.9] [44.4] [2.29]

Purple

W28VT (3)

15

UC26 (1)

1-13/16

YC27L12

Yellow

W29VT (3)

16

UC27 (1)

1-13/16

See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adapter with U dies in Y46 HYPRESS

For Tin plating add TN suffix (example = YC10L12TN) Note: All dimensions shown are for reference only.

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BURNDY Products

Compression Connections
Copper Compression C-Tap

TYPES YC-C
Bare Copper C-79

COPPER CRIMPIT UL Listed 90 C, 600 Volts to 35kV


Type YC-C copper CRIMPIT connector is a range-taking C shape compression connector for making tap or parallel copper connections from #12 sol. to 4/0 strand conductor.

Features and Benefits


Range-taking connector. Lowers inventory requirments. Compact size. Easy to tape and insulate connection. Manufactured from high conductivity wrought copper. Provides low resistance and excellent electrical conductivity. Economical Provides low installed cost.

Copperweld-Copper Conductors 8A 6A 4A 2A Use CRIMPITS accommodating 6 str. Copper Use CRIMPITS accommodating 4 Str. Copper Use CRIMPITS accommodating 2 Str. Copper Use CRIMPITS accommodating 1/0 and 2/0 Copper

Catalog Number
YC10C10 YC8C8 YC4C8 YC4C6 YC4C4 YC2C4 YC2C2 YC26C2 YC26C26 YC28C2 YC28C26 YC28C28

Run
12 Sol. - 10 Str. 8 Sol. - 8 Str.

Tap

Die Index
238 162 or K BG or 5/8 C E or O F or D3

Tools, Die Set, Catalog Number, and (No. of Crimps) MD6 OUR840 Y35, Y750, Y45, Y46*
W238 (1) W162 (2) BG (2) W-BG** (1) W-C (2) W238 (1) W162 (2) XNBG (2) U-238 (1) U162** (1)

CRIMPIT for 1 Str. Copper Run Tap

12 Sol. - 10 Str. 3/8 10 Sol. - 8 Str. 1/2 8 Sol. - 8 Str. 6 Sol. - 4 Str. 6 Sol. - 6 Str. 5/8 4 Sol. - 4 Str. 8 Sol. - 4 Str. 2 Sol. - 2 Str. 3/4 2 Sol. - 2 Str. 8 Sol. - 2 Str. 1/0 Sol. - 2/0 Str. 11/12 1/0 Sol. - 2/0 Str. 6 Sol. - 2 Str. 3/0 Sol. - 4/0 Str. 1/0 Sol. - 2/0 Str. 1-1/16 3/0 Sol. - 4/0 Str.

U-BG (1) U-C (1) U-E (3) U-O (1) U-F (3) U-D3** (1) 1 Str. 1 Str.

6.8 Str., 8 Sol. 1 or 2 Str.

Not UL Listed. Number of Crimps. See tooling section of this catalog for complete tool and die listings. * Use PUADP-1 adapter when using U dies in the Y46 HYPRESS.

** Multiple crimp die set. Makes more than one crimp per tool compression. Figure ( ) indicates number of compressions. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

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Compression Connections
Copper Compression C-Tap

BURNDY Products

TYPE YCHC
C-80

Bare Copper

C-TAP COPPER CRIMPIT

90 C

Features and Benefits


Wide range of run/tap combinations including Class B code I and locomotive flexible conductor combinations. All (B/B, B/I, I/I) combinations are recommended. Each connector accommodates many cable combinations, allowing maximum flexibility for the design and installation of a system. Color-coded on the connector that matches the die. Provides matched system for fast and easy installation. Each connector has a recommended insulating cover available. Flame retardant type CF-FR covers meet oxygen index 28 and UL94 V-O requirements. A complete insulated UL listed installation is provided. Die index embossed on connector after completion of crimp. Permanent inspectability of installed connector is insure consistently reliable and dependable connections.

BURNDY Catalog Number


YCHC44TC44 YCHC39TC39 YCHC39TC31 YCHC39TC2 YCHC34TC34 YCHC34TC29 YCHC34TC2 YCHC29TC29 YCHC29TC2 YCHC2TC2 YCHC8TC8

Flame Retardant Cover Clear Black Cat. No. Cat. No.


CCFR-FR CCFR-FR CCFR-FR CCFR-FR CCFN-FR CCFN-FR CCFN-FR CCFDXFR CCFD-FR CCFO-FR CFR-FR CFR-FR CFR-FR CFR-FR CFN-FR CFN-FR CFN-FR CFD-FR CFD-FR CFO-FR

Condutor Sizes Code/(Flex) Cable Main


1000-750 (750-500) 750-500 (550-500) 750-500 (550-500) 750-500 (550-500) 500-4/0 (350-4/0) 500-4/0 (350-4/0) 500-4/0 (350-4/0) 250-2 (4/0-2) 250-2 (4/0-2) 2-6 STR./SOL. (2-8) 8-12 (8-12)

Tap 1
1000-750 (750-500) 750-350 (550-350) 350-2 (250-2) 2-6 STR./SOL. (2-8) 500-4/0 (350-4/0) 250-2 (4/0-2) 2-6 STR./SOL. (2-8) 250-2 (4/0-2) 2-6 STR./SOL. (2-8) 2-6 STR./SOL. (2-8) 8-12 (8-12)

Tap 2

Tap 3

Die Index & Color EmbossY35 Y750 Y46* Code ment Tooling ( No. of Crimps)
P1102 1 P1103 1 P1103 1 P1103 1 White Blue Blue Blue Brown Brown Brown 1102 1103 1103 1103 1104 1104 1104 997 251 C 240

Strip Length
1-1/4 1-1/8 1-3/8 1-3/8 1-1/4 1 1 1 1 1 5/8

3.59 1.73 1.16 3.12 1.53 1.06 2.96 1.53 1.31 2.66 1.53 1.31 2.97 1.38 1.00 2.45 1.26 .88 2.45 1.26 .88 2.12 .98 1.78 .97 1.22 .60 .53 .35 .94 .81 .81 .56

2-6 STR./SOL. 8-14 (2-8) (8-14) 8-14 (8-14)

U1104 2 P1104 1 U1104 2 P1104 1 U1104 2 P1104 1 U997 U251 1 U-C 1 1 1 U997 U251 U-C

2-6 STR./SOL. (2-8) 8-14 (8-14)

1 Orange 1 1 Red Brown Red

8-14 (8-14) 8-14 (8-14)

U-C

U-240 1 U-240 1 U-240 1

NOTE: To properly use tap 2 and/or tap 3 conductors in YCHC connector a conductor from the tap 1 cable range must be included in the tap 1 groove. To obtain covers made of polyethylene remove suffix-FR (example: CFO). CFO is not flame retardant. * Use PUADP-1 adaptor with U dies in Y46.

See tooling section of Master Catalog for complete tool and die listings. For applications requiring flame retardant cover, use either a CCFBG-FR (Clear) or CFBG-FR (Black) cover and YH2C2C connector by ordering YH8C8CWCC (Clear) or YH8C8CWC (Black).

Note: All dimensions shown are for reference only.

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BURNDY Products

Compression Connections
Copper Compression Code H-Tap

TYPE YH
H-TAP COPPER CRIMPIT

COLOR CODE DIE AND CRIMP INFORMATION

ELECTRO-TIN PLATED

C-81

Fig. 1
CONDUCTOR RANGE

Features and Benefits


Accommodates a wide range of run/tap copper cable combinations including both flexible and code combinations. All (B/B, B/I, I/B, I/I) combinations acceptable. Each connector has many copper cable combination applications allowing maximum flexibility for the design and installation of a system. Tap grooves function independently of each other. Use of one tap is required. Balance may be used or left empty. Provides maximum design and installation flexibility. Color code on the connector matches installation die. Provides matched system for fast and easy installation.

THIRD HAND

PATENTED

Fig. 2

Die index embossed on connector after completion of crimp. Permanent inspectability of installed connectors to insure consistently reliable and dependable connections. Recommended flame retardant type CFFR insulating covers meet oxygen index 28 and UL94 V-O requirements. A complete insulated UL listed installation is provided. Third Hand constrains conductors while installer completes crimp. Included with each connector. Simplifies installation, reducing installed cost.

Fig. 3

Fig. 4

Fig. 5

Fig. 6

TABLE 1 CODE CONDUCTOR AND METRIC EQUIVALENT


H-Tap Connector YH4444 YH4434* YH4429 YH3939 YH3931 YH3434 YH3429 YH2929 YH292C YH298C YH2C2C YH6C6C YH8C8C Kit Catalog Number Flame Retardant Cover Clear Black YH4444WCC YH444WC YH4434WCC* YH4429WCC YH3939WCC YH3931WCC YH3434WCC YH3429WCC YH2929WCC YH292CWCC YH298CWCC YH2C2CWCC YH6C6CWCC YH8C8CWCC YH4434WC YH4429WC YH3939WC YH3931WC YH3434WC YH3429WC YH2929WC YH292CWC YH298CWC YH2C2CWC YH6C6CWC YH8C8CWC Conductor Sizes Code/(Flex Cable) Main Tap 1 Tap 2 1000-750 (750-500) (750) 1000-750 (777-500) 750-500 (550-500) 750-350 (550-500) 500-250 (350-4/0) 500-4/0 (350-4/0) 250-2 (4/0-2) 250-2 (4/0-2) 250-2 (4/0-2) 2-6 Str/Sol (2-8) 6-10 (6-10) 8-14 (8-14) 1000-750 (750-500) (350) 250-2 (4/0-2) 750-350 (550-350) 4/0-1/0 (250-1/0) 500-4/0 (350-4/0) 250/1/0 (4/0-1/0) 250-2 (4/0-2) 2-6 Str/Sol (2-8) 8-14 (8-14) 2-6 Str/Sol (2-8) 6-14 (6-14) 8-14 (8-14) Metric Conductor Sizes (mm2) Tap 3 Main Tap 1 Tap 2 Tap 3 500-400 500-400 1000-750 (777-500) 500-350 (777-750) (350 FX) 500-400 300-300 150-35 300-185 95-70 240-120 120-70 120-35 35-16 6-2.5 35-16 10-2.5 6-2.5

Fig. # 1 6 5 1 2 1 2 1 3 3 4 1 1

1-6 Str/Sol (1-8) 1-6 Str/Sol (1-8) 8-14 (8-14) 8-14 (8-14) 8-14 (8-14)

2-14 (2-14) 300-185 8-14 #8 8-14 (8-14) 240-150 240-120 120-35 120-35 120-35 35-16 10-6 6-2.5

35-16 35-2.5 35-16 6-2.5 6-2.5 6-2.5 6-2.5 6-2.5

Use PUADP-1 adaptor with U dies in Y46. See tooling section of this catalog for complete tool and die listings.

* Not CSA approved. Note: All H-Taps ROHS compliant. Note: All dimensions shown are for reference only.

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Compression Connections
Copper Compression Flex H-Tap

BURNDY Products

TYPE YH
C-82

H-TAP COPPER CRIMPIT (Continued)

COLOR CODE DIE AND CRIMP INFORMATION

ELECTRO-TIN PLATED

CONDUCTOR RANGE

THIRD HAND

TABLE 2 FLEX AND METRIC CONDUCTOR RANGES


Maximum Conductor in Range Flex Conductor (AWG/kcmil) Main Tap 1 Main Tap 1 Main Tap 1 Main Tap 1 Main Tap1 Tap 2 Tap 3 Main Tap 1 Main Tap 1 Tap 2 Tap 3 Main Tap 1 Main Tap1 Tap 2 Main Tap1 Tap 2 Main Tap 1 Tap 2 Tap 3 Main Tap 1 Main Tap 1 777 777 777 777 4/0 550 550 550 250 1 2 350 350 350 4/0 1 8 4/0 4/0 4/0 2 8 4/0 8 8 2 2 8 8 6 6 8 8 Maximum Metric Dimensions Diameter mm 28 28 28 28 15.5 25 25 25 17 9 8 20 20 20 15.5 9 4 15.5 15.5 15.5 8 4 15.5 4 4 8 8 4 4 5 5 4 4 Minimum Conductor in Range Flex Conductor (AWG/kcmil) 500 500 750 350 500 2 500 350 500 1/0 8 14 4/0 4/0 4/0 1/0 8 14 2 2 2 8 14 2 14 14 8 8 14 14 10 14 14 14 Minimum Metric Dimensions Diameter mm 24 24 31 20 24 8 24 20 24 11 4 2 15.5 15.5 15.5 11 4 2 8 8 8 4 2 8 2 2 4 4 2 2 3 2 2 2

Catalog Number YH4444 YH4434 YH4429 YH3939

mm2 393 393 393 393 107 278 278 278 126 42 33.6 177 177 177 107 42 8 107 107 107 33.6 8 107 8 8 33.6 33.6 8 8 13 13 8 8

YH3931

YH3434

YH3429

YH2929 YH292C

YH298C

YH2C2C

YH6C6C YH8C8C

mm2 253 253 380 177 253 33.6 253 177 253 53.5 8 2 107 107 107 53 8 2 33.6 33.6 33.6 8 2 33.6 2 2 8 8 2 2 5 2 2 2

Use PUADP-1 adaptor with U dies in Y46. See tooling section of this catalog for complete tool and die listings.

* Not CSA approved. Note: All H-Taps ROHS compliant. Note: All dimensions shown are for reference only.

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BURNDY Products

Compression Connections
Copper Compression H-Tap

TYPE YH
H-TAP COPPER CRIMPIT (Continued)

COLOR CODE DIE AND CRIMP INFORMATION

ELECTRO-TIN PLATED

C-83

Fig. 1
CONDUCTOR RANGE

THIRD HAND

Fig. 2

Fig. 3

Fig. 4

Fig. 5

TABLE 3 INSTALLATION TOOLING + DIMENSIONS


BURNDY Catalog Number
YH4444 YH4434* YH4429 YH3939 YH3931 YH3434 YH3429 YH2929 YH292C YH298C YH2C2C YH6C6C YH8C8C

Kit Catalog Number Flame Retardant Cover Clear Black


YH4444WCC YH4434WCC* YH4429WCC YH3939WCC YH3931WCC YH3434WCC YH3429WCC YH2929WCC YH292CWCC YH298CWCC YH2C2CWCC YH6C6CWCC YH8C8CWCC YH4444WC YH4434WC YH4429WC YH3939WC YH3931WC YH3434WC YH3429WC YH2929WC YH292CWC YH298CWC YH2C2CWC YH6C6CWC YH8C8CWC

Tooling ( No. of Crimps) Fig. No.


1 5 1 2 1 2 1 3 3 4 1 1

Y35
U-C UBGRT U11T-1

1 1 1

Y750
U1104M U1104 U1104M U1104 U654 U654 U654 U-C UBGRT U11T-1

1 2 1 2 1 1 1 1 1 1

Y46*
P1102 PYFR PYFR PYFR P1104 U1104M P1104 U1104M U654 P654 U654 P654 U654 P654 U-C UBGRT U11T-1

1 1 1 1 1 1 1 1 1 1 1 1

Color Die Index & Code Embossment


White Yellow Yellow Yellow Brown Brown Purple Purple Purple Brown Orange Green 1102 K-R K-R K-R 1104 1104 654 654 654 C BG 11

H
3.38 3.22 2.97 2.97 2.43 2.23 1.85 1.52 1.52 1.25 .81 .63

Strip Length
1-1/8

1.70 1.00

1.70 1.00 1-3/8 1.50 1.25 1-3/8 1.50 .95 1-1/16 1.15 1.00 1.31 1.00 .90 .90 .90 .60 .39 .40 .90 .90 .90 .75 .60 .60 1-1/8 1-1/8 1-1/16 1-1/16 1-1/16 7/8 3/4 3/4

Use PUADP-1 adaptor with U dies in Y46. See tooling section of this catalog for complete tool and die listings.

* Not CSA approved. Note: All H-Taps ROHS compliant. Note: All dimensions shown are for reference only.

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Compression Connections

BURNDY Products

TYPE CF-FR
C-84

H-TAP - FLAME RETARDANT COVER UL Listed to 600 Volts

Features and Benefits


600 VOLT 90 C
One-piece design. No extra parts or hardware required.

Features and Benefits (continued) Slips over connector and latches securely shut. Fast, easy, reliable insulation of H-Tap compression. Eliminates tapping. Economical, fast, easy installation. Flash barriers. Protects against electrical flashover. CF-FR flame retardant design. Self-extinguishing retardant properties. Minimum 28 oxygen index. Self-extinguishing retardant properties. UL 94 V-O rated. Self-extinguishing retardant properties.

Catalog Number
CFBG-FR CFO-FR CFD-FR CFN-FR CFR-FR

Max. Conductor Accommodated


#8 AWG #6 AWG #2 AWG 250 kcmil 500 kcmil 750 kcmil 1000 kcmil

Matched H Copper CRIMPIT


YH8C8C YH6C6C YH2C2C YH292C, YH298C, YH2929 YH3434, YH3429* YH3939, YH3931, YH4429 YH4434 ,YH4444
Two-piece design packaged together. Note: All dimensions shown are for reference only.

Max. Connector Length


.65 .80 .95 1.10 1.30 1.10

Connector Color Code


Green Orange Brown Purple Brown Yellow Yellow, White

* Use CFN-FR for single tap installation; use CFR-FR when 2 or more tap conductors are installed.

TYPE CCF-FR
CLEAR H-TAP - FLAME RETARDANT COVER UL Listed to 600 Volts

600 VOLT 90 C

Features and Benefits


Two-Piece design with Positive Locking Latch to ensure correct installation, preventing opening after installation and eliminating the need for taping.

Features and Benefits (continued) Mounted Magnifying Lens provides increased visibility of Die Embossment on installed H-Tap Connectors. Made of Polished Clear Polycarbonate material that provides: High visibility for inspection of installed connectors.

Features and Benefits (continued) Flame Retardant UL94 V-O Rated Material self-extinguishing retardant properties High Impact design Built in Channels to accommodate and hold Cable ties, Hook & Loop ties, or Waxed Cord, securely in place after installation. Patented highly flexible fingers designed to contour around the conductor. Internal pockets designed to accommodate Identification tags (4 ID tags included). Molded barriers prevent installed H-Tap Connectors from Electrical Flashover. Covers come packaged complete with (2) Cover Halves, (2) Cable Ties and (4) Identification Labels.

Catalog Number
CCFBG-FR CCFO-FR CCFD-FR CCFDX-FR CCFN-FR CCFR-FR

Max. Conductor Accommodated


#8 AWG #6 AWG #2 AWG 250 kcmil 250 kcmil 500 kcmil 750 kcmil 1000 kcmil

Matched H Copper CRIMPIT


YH8C8C YH6C6C YH2C2C YH292C, YH298C YH2929 YH3434, YH3429* YH3939, YH3931, YH4429 YH4434, YH4444
Note: All dimensions shown are for reference only.

Max. Connector Length


.65 .80 .95 .95 1.10 1.30 1.10

Connector Color Code


Green Orange Brown Purple Purple Brown Yellow White

* Use CCFN-FR for single tap installation; use CCFR-FR when 2 or more tap conductors are installed.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Split H-Tap

TYPES YSH
C-85

H COPPER CRIMPIT COPPER SPLIT COMPRESSION WYE TAP CONNECTOR


Type YSH heavy duty connectors are designed for insulated underground wye splices. The split H copper CRIMPIT connector is longer than our standard H copper CRIMPIT and is suitable for use on high voltage (15 kV) power cables with copper conductors. The connectors can not be used with oil filled or mass impregnated cables since no oil stop is provided. The connector is installed with standard BURNDY HYPRESS tools and is made of tin-plated electrolytic copper. Expanded Tap 1 Components Expanded Catalog Number YSH-292C-E YSH-2925-E Tap 1 Range #2 1/0
TAP 1 TAP 1 TAP 2 TAP 3

Fig. 1

Fig. 2

Features and Benefits


Accommodates a wide range of run/tap copper cable combinations including both flexible and code combinations. All (B/B, B/I, I/B, I/I) combinations acceptable. Each connector has many copper cable combination applications allowing maximum flexibility for the design and installation of a system. Tap grooves function independently from each other. Use of one tap is required. Balance may be used or left empty. Provides maximum design and installation flexibility. Color code on the connector matches installation die. Provides matched system for fast and easy installation. Die index embossed on connector after completion of crimp. Permanent inspectability of installed connectors to ensure consistently reliable and dependable connections. Insulation is not provided. Insulation can be obtained from Raychem (800-2729243) type HVSY Splice kits for 15 kV installations. A complete IEEE 404 15 kV installation is provided. Die Index & Embossment 654 1104 1104 K-R K-R

Conductor Sizes Code Expanded Tap 1 (Flex Cable) Catalog Number YSH2929 YSH3429 YSH3434 YSH3931 YSH3939 Fig. 1 2 1 2 1 Main 250-2 (4/0-2) 500-4/0 (350-4/0) 500-250 (350-4/0) 750-350 (550-500) 750-350 (550-500) Tap 1 Tap 2 Tap 3

Tooling (Number of Crimps) Color Y750 Y46* Code (4)/(2) (4)/(2) (4)/(2) 2 2 Purple Brown Brown Yellow Yellow

H 1.85 2.23 2.43 2.97 2.97

W .90 1.31

Strip Length See Application Notes Below

250-2 U654 U654 (4) (4/0-2) P654 250-1/0 1-6 Str./Sol. 8-14 U1104 U1104 (4) (4/0-1/0) (1-8) (8-14) P1104 500-4/0 U1104 U1104 (4) (350-4/0) P1104 350-1/0 1-6 Str./Sol. 2-14 PYFR (350-1/0) (1-8) (2-14) 750-350 PYFR (550-350)

1.15 3.00 1.50 1.50

* Use PUADP-1 adaptor with U dies in Y46. The


Y46 and P dies result in a smooth crimp surface and is recommended for voltages above 600V.

See tooling section of this catalog for complete tool and die listings. Number of crimps per connector. U -dies require double crimps.

Note: All dimensions shown are for reference only.

Strip Length 11/2

Conductor ends remain visible when conductor is split Main Conductor

Main Conductor

For continuous and/or tap connections refer to table for conductor ranges.

YSH Connector

Tap Conductor

Due to thickness of underground wire insulation the minimum


recommended strip length from the connector edge is 1 inch.

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Compression Connections
Copper Compression T-Coupler

BURNDY Products

TYPES YST
C-86

TAP

ELECTRO-TIN PLATED

UNINSULATED T COPPER HYTEE COUPLER UL Listed 90 C, 600 Volts to 35 kV


Type YST copper compression tee is designed for connecting a run conductor with a perpendicular tap conductor. YST connectors are commonly used in junction boxes and manholes to make a radial tap off a main run. They are needed in many industrial, utility generation and commercial applications. The most common cable combinations are listed below. BURNDY Type Y-R reducers can be used to accommodate most cable combinations.
CRIMP CRIMP CRIMP RUN

Features and Benefits


Manufactured from seamless high conductivity electrolytic copper tubing with heavy duty wall thickness. Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. Long barrel design on all three (3) legs. Provides for an additional crimp or indent with almost twice the pull out strength properties as a standard length barrel plus a connection that will operate cooler under heavy loading. Long barrel permits the use of the Y-R reducers. Affords total flexibility and versatility for virtually any conductor combination. Electro-tin plated. Provides durable long-lasting corrosion resistance. Barrel diameter closely matches commercial (code) cable and Navy cable diameters. Provides an excellent relationship of the conductor/ connector combination to produce a high quality electrical connection with the recommended tooling.

Catalog Number
YST4C4C YST2C2C YST2525 YST2626 YST282C YST2825 YST2828 YST2929 YST3131 YST3428 YST3434 YST3939
*

Code Conductors Run Tap


4 str. 2 str. 1/0 str. 2/0 str. 4/0 str. 4/0 str. 4/0 str. 250 kcmil 350 kcmil 500 kcmil 500 kcmil 750 kcmil 4 str. 2 str. 1/0 str. 2/0 str. 2 str. 1/0 str. 4/0 str. 250 kcmil 350 kcmil 4/0 str. 500 kcmil 750 kcmil

B
1.44 1.56 1.62 1.69 1.75 1.75 1.75 1.75 2.31 2.56 2.25 3.46

Dimensions BB H
1.38 1.56 1.56 1.67 1.50 1.56 1.75 1.78 2.25 1.75 2.70 3.34 1.72 1.98 1.91 2.18 2.12 2.25 2.44 2.53 3.12 2.81 3.76 4.64

(# of crimps)

Dieless Mechanical HYTOOL

Installation Tooling Run Conductors Tap Conductors Y35, Y39, Y750, Y46* Y35, Y39, Y750, Y46* Hydraulic Die Number Color Die Die Number Color Die HYPRESS (# of crimps) Code Index (# of crimps) Code Index
U4CRT (2) U2CRT (2) U24RT (2) U26RT (2) U28RT (2) U28RT (2) U28RT (2) U29RT (2) U31RT (4) U34RT (4) U34RT (4) U39RT (4) Gray Brown Pink Black Purple Purple Purple Yellow Red Brown Brown Black 8 or 346 10 12 or 348 13 15 15 15 16 18 or 324 20 or 299 20 or 299 24 or 473 U4CRT (2) U2CRT (2) U25RT (2) U26RT (2) U2CRT (2) U25RT (2) U28RT (2) U29RT (2) U31RT (4) U28RT (2) U34RT (4) U39RT (4) Gray Brown Pink Black Brown Pink Purple Yellow Red Purple Brown Black 8 or 346 10 12 or 348 13 10 12 or 348 15 16 18 or 324 15 20 or 299 24 or 473

Wire Length Run Tap


1-3/16 1-5/16 1-7/16 1-9/16 1-11/16 1-11/16 1-11/16 1-11/16 2 2-5/16 2-5/16 2-15/16 1-3/16 1-5/16 1-7/16 1-9/16 1-5/16 1-3/16 1-11/16 1-11/16 2 1-11/16 2-5/16 2-15/16

3.25 3.56 Y81KFT (1) 3.81 MY29-3 (2) Y81KFTMBH (1) 3.94 MY29-11 (2) PAT81KFT-18V (1) 3.94 (2-crimps/end) 4.00 Y644HS (1) 4.19 (1 crimp/end) 4.25 5.50 Y81KFT (2) 5.81 Y81KFTMBH (2) 6.19 PAT81KFT-18V (2) 8.12

Use adapter PUADP-1 with U Dies in Y46 HYPRESS. The maximum size for the Y35 is 400 kcmil. Contact factory for conductor combinations not shown. See tooling section of this catalog for complete tool and die listings.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

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BURNDY Products

Compression Connections
Bolted Run/Compression Tee Tap Connectors

T-CONNECTOR
C-87

TYPE NYT CABLE RUN CABLE TAP UL Listed 90 C, 600 Volts to 35 kV


A T connector designed to provide a clamp-type element on the run and a permanent HYPRESS connection on the tap. Recommended for use on ring buses or for applications where occasional disconnects from the run conductor are desired without disturbing the tap connection. Tin plated. For proper installation of tap cable, see table below.

Fig. 1

Fig. 2

Conductor Size Run A Tap AA


4/0 Str. 250 Mcm 4/0 Str. 1/0 Str. 250 Mcm 2/0 Str. 4/0 Str. 250 Mcm 500 Mcm 250 Mcm 750 Mcm 500 Mcm 250 Mcm 350 Mcm 1000 Mcm 500 Mcm 1000 Mcm 1500 Mcm 1500 Mcm

Catalog Number
NYT2828 NYT2925 NYT2929 NYT3426 NYT3428 NYT3429 NYT3434 NYT3929 NYT3934 NYT4429 NYT4431 NYT4434 NYT4444 NYT4646

Fig. No.
2 1 2 1 2 2 2 2 2 2 2 2 2 2

B
2 1-3/8 2 1-3/8 2 2 2 2 2 2 2 2

Dimensions in Inches BB H J
1-5/8 1-3/8 1-5/8 1-1/2 1-5/8 1-5/8 2-1/4 1-5/8 2-1/4 1-5/8 2 2-1/4 3 1-3/8 1-7/16 1-7/16 1-5/8 1-5/8 1-5/8 1-5/8 1-7/8 1-7/8 2-1/8 2-1/8 2-1/8 2-5/16 2-3/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8

L
4-5/16 4-1/16 4-7/16 4-7/16 4-5/8 4-5/8 5-3/8

Installation Information HYPRESS and Indentor Die Y29B Y34A Y34B Y48B with with with with Y29PR Y34PR Y34PR Y44PR Nest Die
D28L D25L D29L D26L D28L D29L D29L D29L A28D A25D A29D A26D A28D A29D A34D A29D A34D A29D A31D A34D B28D B25D B29D B26D B28D B29D No Nest Die Req. B29D No Nest Die Req. B29D B31D No Nest Die Req. E28D E29D E28D E29D E34D E29D E34D E29D E31D E34D No Nest Die Req. C46D*

(No. of Indents)
(1) (1) (1) (1) (1) (1) (2) (1) (2) (1) (2) (2) (2) (2)

App. Ship. Wt. in Lbs.


2.2 1.5 2.2 1.7 2.5 2.5 2.5 2.5 2.7 2.5 2.5 2.7 3.2 8.0

500 Mcm

3/8 4-13/16 3/8 3/8 3/8 3/8 1/2 5-9/16 5 5-7/16 5-3/4 7

2-11/16

2-11/16 3-3/16

1/2 7-11/16

* Y48B HYPRESS with Y48PR indentor. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.

NOTE: Circumferential dies may be used. For information contact BURNDY. Note: All dimensions shown are for reference only.

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Compression Connections
Copper Compression Adaptors

BURNDY Products

TYPE YE-P, YE-P-FX


C-88

HYPLUG FOR COPPER CONDUCTOR


Type YE-P copper compression adapters are designed for reliable termination of copper conductor when the current capacity of the conductor is downsized, but larger conductor is utilized. Typical applications are for voltage drop protection when oversized conductors are used or flex conductor is used. These adapters facilitate the termination into existing mechanical set screw connectors for various stranded copper cables.

600 v, 900C EPDM rubber cover

For Aluminum HYPLUG go to page C-96


INSTALLATION DATA MECH TOOLS (# OF CRIMPS) DIE INDEX
8 10 11 12 13 14 15

90 C

CATALOG NUMBER
YEV4CP20X75FX YEV2CP26X75FX YEV1CP29X75FX YEV25P33X75FX YEV26P37X75FX YEV27P41X82FX YEV28P46X92FX

ACCOMMODATES PIN COPPER WIRE SIZES SIZE DIMENSIONS CODE EQUIV- A DIA. B L P OD COLOR FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] [MM] CODE
#4 Str (91/24-105/24) #2 Str (125/24-150/24) #1 Str (175/24-225/24) 1/0 Str (275/24) 2/0 Str (325/24) 3/0 Str (450/24) 4/0 Str (550/24) #4 #2 #1 1/0 2/0 3/0 4/0 40 60 75 100 125 150 200 #4 #2 #1 1/0 2/0 3/0 4/0 .20 [5] .26 [7] .29 [8] .33 [8] .37 [9] .41 [10] .46 [12] 1.37 [35] 1.65 [42] 1.66 [42] 1.80 [46] 1.82 [46] 1.97 [50] 1.99 [51] 2.27 [58] 2.60 [66] 2.63 [67] 2.80 [71] 2.86 [73] 3.11 [77] 3.28 [81] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .82 [21] .92 [23] .38 [10] .46 [12] .51 [13] .56 [14] .63 [16] .70 [18] .77 [20] Gray Brown Green Pink Black Orange Purple

MY
MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2)

Y2MR
Y2MR (4) Y2MR (4)

MD7-34R
W4CVT (4) W2CVT (4) W1CVT (4) W25VT (4) W26VT (4) W27VT (4) W28VT (4)

MD6/ MD7

Y35/Y39 Y750

HYDRAULIC TOOLS (# OF CRIMPS) Y644M (ACCOMMODATES EXPANDED Y46 Y60BHU WIRE RANGE) Y45
U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) #4 - #6 AWG (1) #2 - #6 AWG (1) #1 - #6 AWG (1) 1/0 - #6 AWG (1) 2/0 - #4 AWG (1) 3/0 - #2 AWG (1) 4/0 - #1 AWG (1)

CABLE STRIP LENGTH


1-15/32 1-3/4 1-3/4 1-7/8 1-7/8 2-1/16 2-1/16

W4CRT U4CRT (4) (2) W2CRT U2CRT (4) (2) W1CRT U1CRT-1 (4) (2) W25RT U25RT (4) (2) W26RT U26RT (4) (2) W27RT U27RT (4) (2) W28RT U28RT (4) (2)

FLEX CABLE ONLY


YE30P50X100FX YE31P51X102FX YE32P55X110FX YE34P59X118FX YE36P67X134FX YE38P71X142FX YE40P78X156FX YE44P87X174FX 250 kcmil Flex CLASS G 259 CLASS H 427 262.6 kcmil Flex 250 Flex CLASS I, K, M 313.1 kcmil (775/24) (300 kcmil Nom) 373.7 kcmil (925/24) (350 kcmil Nom) 444.4 kcmil (1100/24) (450 kcmil Nom 535.3 kciml (1325/24) (500 kcmil Nom 646 kcmil (1600/24) (600 kcmil Nom 777.7 kcmil (1925/24) (750 kcmil Nom 250 kcmil 262.6 kcmil 300 kcmil 350 kcmil 450 kcmil 500 kcmil 600 kcmil 750 kcmil .50 [10] .51 [13] .55 [14] .59 [15] .67 [17] .71 [18] .78 [20] .87 [22] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.29 [84] 3.31 [84] 3.54 [90] 3.75 [95] 3.82 [97] 4.08 [104] 4.36 [111] 5.04 [128] 5.30 [135] 5.51 [140] 5.99 [152] 1.00 [25] 1.02 [26] 1.10 [28] 1.18 [30] 1.34 [34] 1.42 [36] 1.56 [40] 1.74 [44] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.25 [32] 1.35 [34] 1.50 [38] Yellow White Red Blue Brown Pink Black Yellow 16 17 18 19 20 L99 24 L115 MY29-11 (2) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) L29RT (1) L30RT (1) L31RT (1) L32RT (2) 1 L34RT (2) L39RT (2) (1) (1) (1) (1) (1) (1) (1) (1) 2-3/8 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8

CODE CONDUCTOR ONLY AWG


YE29P50X100 YE30P55X110 YE31P59X118 YE32P63X126 YE34P71X142 YE36P78X156 YE39P87X174 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 250 300 350 400 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil .50 [13] .55 [14] .59 [15] .63 [16] .71 [18] .78 [20] .87 [22] 1.99 [51] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.37 [86] 3.33 [84] 3.85 [98] 3.98 [101] 4.24 [108] 4.60 [117] 5.25 [133] 5.73 [145] 1.00 [25] 1.10 [28] 1.18 [30] 1.26 [32] 1.42 [36] 1.56 [40] 1.74 [44] .75 [19] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.30 [33] Yellow White Red Blue Brown Green Black 16 17 18 19 20 22 24 MY29-11 (2) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W34VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) W34RT (8) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) L29RT (1) L30RT (1) L31RT (1) L32RT (1) L34RT (2) L36RT (2) L39RT (2) 250 kcmil - 1/0 AWG (1) 300 kcmil - 2/0 AWG (1) 350 kcmil - 3/0 AWG (1) 450 kcmil - 4/0 AWG (1) 500 kcmil - 4/0 AWG (1) 600 kcmil - 250 kcmil (1) 750 kcmil - 500 kcmil (1) 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8

1 For sizes above 4/0 the MD6-6R2 must be used.

To use U Dies in Y46 HYPRESS, catalog number


PUADP-1 die adaptor is required.

Note: All dimensions shown are for reference only.

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www.burndy.com

US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Compression Adaptors

INSTALLATION DATA ACCOMMODATES PIN COPPER WIRE SIZES SIZE DIMENSIONS CODE EQUIV- A DIA. B L P OD COLOR FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] [MM] CODE
#2 Str. (125/24-150/24) #1 Str. (175/24-225/24) 1/0 Str. (275/24) 2/0 Str. (325/24) 3/0 Str. (450/24) 4/0 Str. (550/24) #2 #1 1/0 2/0 3/0 4/0 60 75 100 125 150 200 #3 #2 #1 1/0 2/0 3/0 .23 [6] .26 [7] .29 [8] .33 [8] .37 [9] .41 [10] 1.65 [42] 1.66 [42] 1.80 [46] 1.82 [46] 1.97 [50] 1.99 [51] 2.60 [66] 2.63 [67] 2.80 [71] 2.86 [73] 3.04 [77] 3.18 [81] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [21] .46 [12] .51 [13] .56 [14] .63 [16] .70 [18] .77 [20] Brown Green Pink Black Orange Purple

MECH TOOLS (# OF CRIMPS) DIE INDEX


10 11 12 13 14 15

CATALOG NUMBER
YEV2CP23X75FX YEV1CP26X75FX YEV25P29X75FX YEV26P33X75FX YEV27P37X75FX YEV28P41X75FX

MY
MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2)

Y2MR
Y2MR (4)

MD7-34R
W2CVT (2) W1CVT (2) W25VT (4) W26VT (4) W27VT (4) W28VT (4)

MD6/ MD7
W2CVT (2) W1CVT (2) W25VT (4) W26VT (4) W27VT (4) W28VT (4)

Y35/Y39 Y750
U2CRT (2) U1CRT (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2)

HYDRAULIC TOOLS (# OF CRIMPS) Y644M (ACCOMMODATES EXPANDED Y46 Y60BHU WIRE RANGE) Y45
U2CRT (2) U1CRT (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U2CRT (2) U1CRT (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) #2 - #6 AWG (1) #1 - #6 AWG (1) 1/0 - #6 AWG (1) 2/0 - #4 AWG (1) 3/0 - #2 AWG (1) 4/0 - #1 AWG (1)

CABLE STRIP LENGTH


1-3/4 1-3/4 1-7/8 1-7/8 2-1/16 2-1/16

C-89

FLEX CABLE ONLY


YE30P46X92FX YE32P51X102FX YE34P55X110FX YE36P59X118FX YE38P67X134FX YE40P71X142FX YE44P78X156FX 250 kcmil Flex CLASS G 259 CLASS H 427 313.1 kcmil (775/24) (300 kcmil Nom) 373.7 kcmil (925/24) (350 kcmil Nom) 444.4 kcmil (1100/24) (450 kcmil Nom) 535.3 kcmil (1325/24) (500 kcmil Nom) 646 kcmil (1600/24) (600 kcmil Nom) 777.7 kcmil (1925/24) (750 kcmil Nom) 4/0 250 kcmil 300 kcmil 350 kcmil 450 kcmil 500 kcmil 600 kcmil .46 [12] .51 [13] .55 [14] .59 [15] .67 [17] .71 [18] .78 [20] 2.37 [60] 2.53 [65] 2.68 [68] 3.14 [80] 3.29 [84] 3.31 [84] 3.54 [90] 3.67 [93] 4.00 [102] 4.28 [109] 4.88 [124] 5.22 [133] 5.27 [136] 5.81 [148] .92 [23] 1.02 [26] 1.10 [28] 1.18 [30] 1.34 [34] 1.42 [36] 1.56 [40] .81 [21] .95 [24] 1.06 [27] 1.19 [30] 1.25 [32] 1.35 [34] 1.50 [38] Yellow Red Blue Brown Pink Black Yellow 16 18 19 20 L99 24 L115 MY29-11 (2) W29VT (4) W31VT (8) W32VT (8) W29VT (4) U29RT (2) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) U29RT (2) U31RT (4) U32RT (4) U34RT (4) U38XRT (4) U39RT (4) U44XRT (4) L29RT (1) L31RT (1) L32RT (2) L34RT (2) L39RT (2) (1) (1) (1) (1) (1) (1) (1) 2-3/8 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8

CODE CONDUCTOR ONLY AWG


YE29P46X92 YE30P50X100 YE31P55X110 YE32P59X118 YE34P63X126 YE36P71X142 YE39P78X156 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 250 300 350 400 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil .46 [12] .51 [13] .55 [14] .59 [15] .63 [16] .71 [18] .78 [20] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.37 [86] 3.37 [86] 3.25 [82] 3.75 [95] 3.90 [99] 4.16 [106] 4.44 [113] 5.11 [130] 5.55 [141] .92 [23] 1.00 [25] 1.10 [28] 1.18 [30] 1.26 [32] 1.42 [36] 1.56 [40] .75 [19] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.30 [33] Yellow White Red Blue Brown Green Black 16 17 18 19 20 22 24 MY29-11 (2) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W34VT (8) W29RT (4) W30RT (8) W31RT (8) W32RT (8) W34RT (8) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) L29RT (1) L30RT (1) L31RT (1) L32RT (2) L34RT (2) L36RT (2) L39RT (2) 250 kcmil - 1/0 AWG (1) 300 kcmil - 2/0 AWG (1) 350 kcmil - 3/0 AWG (1) 450 kcmil - 4/0 AWG (1) 500 kcmil - 4/0 AWG (1) 600 kcmil - 250 kcmil (1) 750 kcmil - 500 kcmil (1) 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8

To use U Dies in Y46 HYPRESS, Catalog number


PUADP-1 die adaptor is required. Note: All dimensions shown are for reference only.

1 For sizes above 4/0 the MD6-6R2 must be used.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Copper Compression Adaptors

BURNDY Products

REDUCED PIN DIAMETER


C-90
ACCOMMODATES PIN COPPER WIRE SIZES SIZE DIMENSIONS CODE EQUIV- A DIA. B L P OD COLOR FLEX CABLE AWG NAVY ALENT [MM] [MM] [MM] [MM] [MM] CODE
#4 Str. (91/24-105/24) #2 Str. (125/24-150/24) #1 Str. (175/24-225/24) 1/0 Str. (275/24) 2/0 Str. (325/24) 3/0 Str. (450/24) 4/0 Str. (550/24) #4 #2 #1 1/0 2/0 3/0 4/0 40 60 75 100 125 150 200 #6 #4 #3 #2 #1 1/0 2/0 .16 [4] .20 [5] .23 [6] .26 [7] .29 [8] .33 [8] .37 [9] 1.37 [35] 1.65 [42] 1.66 [42] 1.80 [46] 1.82 [46] 1.97 [50] 1.99 [51] 2.27 [58] 2.60 [66] 2.63 [67] 2.80 [71] 2.86 [73] 3.04 [77] 3.11 [81] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .75 [19] .38 [10] .46 [12] .51 [13] .56 [14] .63 [16] .70 [18] .77 [20] Gray Brown Green Pink Black Orange Purple

INSTALLATION DATA MECH TOOLS (# OF CRIMPS) DIE INDEX


8 10 11 12 13 14 15

CATALOG NUMBER
YEV4CP16X75FX YEV2CP20X75FX YEV1CP23X75FX YEV25P26X75FX YEV26P29X75FX YEV27P33X75FX YEV28P37X75FX

MY
MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2) MY29-11 (2)

Y2MR
Y2MR (4) Y2MR (4)

MD7-34R
W4CVT (4) W2CVT (4) W1CVT (4) W25VT (4) W26VT (4) W27VT (4) W28VT (4)

MD6/ MD7

Y35/Y39 Y750

HYDRAULIC TOOLS (# OF CRIMPS) Y644M (ACCOMMODATES EXPANDED Y46 Y60BHU WIRE RANGE) Y45
U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) U4CRT (2) U2CRT (2) U1CRT-1 (2) U25RT (2) U26RT (2) U27RT (2) U28RT (2) #4 - #6 AWG (1) #2 - #6 AWG (1) #1 - #6 AWG (1) 1/0 - #6 AWG (1) 2/0 - #4 AWG (1) 3/0 - #2 AWG (1) 4/0 - #1 AWG (1)

CABLE STRIP LENGTH


1-15/32 1-3/4 1-3/4 1-7/8 1-7/8 2-1/16 2-1/16

W4CRT U4CRT (4) (2) W2CRT U2CRT (4) (2) W1CRT U1CRT-1 (4) (2) W25RT U25RT (4) (2) W26RT U26RT (4) (2) W27RT U27RT (4) (2) W28RT U28RT (4) (2)

FLEX CABLE ONLY


YE31P41X82FX YE34P51X102FX YE38P59X118FX YE40P67X134FX 262.6 kcmil Flex 250 Flex CLASS I, K, M 373.7 kcmil (925/24) (350 kcmil Nom) 535.3 kciml (1325/24) (500 kcmil Nom) 646 kcmil (1600/24) (600 kcmil Nom) 3/0 250 kcmil 350 kcmil 450 kcmil .41 [10] .51 [13] .59 [15] .67 [17] 2.39 [61] 2.68 [68] 3.29 [84] 3.31 [84] 3.62 [92] 4.20 [107] 5.06 [129] 5.29 [134] .82 [21] 1.02 [26] 1.18 [30] 1.34 [34] .88 [22] 1.06 [27] 1.25 [32] 1.35 [34] White Blue Pink Black 17 19 L99 24 W30VT (8) W32VT (8) W30RT (8) W32RT (8) U30RT (4) U32RT (4) U38XRT (4) U39RT (4) U30RT (4) U32RT (4) U38XRT (4) U39RT (4) U30RT (4) U32RT (4) U38XRT (4) U39RT (4) L30RT (1) L32RT (2) 1 L39RT (2) (1) (1) (1) (1) 2-1/2 2-3/4 3-3/8 3-7/16

CODE CONDUCTOR ONLY AWG


YE29P31X109 250 kcmil YE29P41X82 YE30P46X92 YE31P50X100 YE32P55X110 YE34P59X118 YE36P63X126 YE39P71X142 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 300 350 400 250 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil #1 .31 .41 [10] .46 [12] .51 [13] .55 [14] .59 [15] .63 [16] .71 [18] 1.99 [51] 1.99 [51] 2.37 [60] 2.39 [61] 2.53 [65] 2.68 [68] 3.14 [80] 3.37 [86] 3.32 [79] 3.15 [80] 3.67 [93] 3.80 [96] 4.08 [104] 4.36 [111] 4.95 [126] 5.41 [137] 1.09 [28] .82 [21] .92 [23] 1.00 [25] 1.10 [28] 1.18 [30] 1.26 [32] 1.42 [36] .75 [19] .75 [19] .81 [21] .88 [22] .95 [24] 1.06 [27] 1.19 [30] 1.30 [33] Yellow Yellow White Red Blue Brown Green Black 16 16 17 18 19 20 22 24 MY29-11 (2) MY29-11 (2) W29VT (4) W29VT (4) W30VT (8) W31VT (8) W32VT (8) W34VT (8) W29RT (4) W29RT (4) W30RT (8) W31RT (8) W32RT (8) W34RT (8) U29RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) U29RT (2) U29RT (2) U30RT (4) U31RT (4) U32RT (4) U34RT (4) U36RT (4) U39RT (4) L29RT (1) L29RT (1) L30RT (1) L31RT (1) L32RT (1) L34RT (2) L36RT (2) L39RT (2) 250 kcmil - 1/0 AWG (1) 250 kcmil - 1/0 AWG (1) 300 kcmil - 2/0 AWG (1) 350 kcmil - 3/0 AWG (1) 450 kcmil - 4/0 AWG (1) 500 kcmil - 4/0 AWG (1) 600 kcmil - 250 kcmil (1) 750 kcmil - 500 kcmil (1) 2-1/2 2-1/2 2-5/8 2-3/4 3-1/4 3-3/8 3-7/16 3-5/8

To use U Dies in Y46 HYPRESS, Catalog number


PUADP-1 die adaptor is required. Note: All dimensions shown are for reference only.

1 For sizes above 4/0 the MD6-6R2 must be used.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Copper Stacking Adaptors

TYPE ASA-U
C-91

HYSTACK TERMINAL STACKING ADAPTOR FOR ALUMINUM AND COPPER TERMINALS UL Listed 90 C, 600 Volts to 35 kV
The HYSTACK adaptor is specially designed to allow standard terminals to be stacked on two or four hole NEMA transformer or equipment terminal pads. HYSTACK is tin-plated, high-conductivity aluminum to provide optimum corrosion resistance. Only three sizes accommodate terminals from 250 mcm through 1000 mcm to help keep costly inventories to a minimum.

Accommodates Copper and Aluminum Compression Terminals Conductor Insulation Max. O.D.
250 Mcm 800 Mcm 1000 Mcm .868 1.372 1.494

Catalog Number
ASA250U ASA800U ASA1000U

C
1.00 1.00 1.25

H
.77 1.13 1.25

To stack 4 hole NEMA drilled terminals use 2 adaptors assembled side by side.

ASA-U stacking adaptors are recommended for use with any BURNDY UL listed compression terminal, 2 or 4 hole NEMA pad aluminum and copper lugs,types YA, YA-L, YA-A, and for all 2-hole NEMA spaced lugs in the OVERHEAD and UNDERGROUND catalog sections. Note: All dimensions shown are for reference only.

TYPE CUSA
HYSTACK TERMINAL STACKING ADAPTOR
This HYSTACK adaptor is specially designed to get terminals to the back end of a bus bar or other areas that require terminals to be elevated off the mounting surface. This HYSTACK is made from high conductivity copper and tin-plated to provide optimum corrosion resistance. It will accommodate #10 AWG through 750 kcmil HYLUGS.

Catalog Number CUSA442TC38 CUSA442NTC

Stud Hole Size 3/8 1/2

Stud Hole Spacing 1 1 - 3/4

Length 1.75 2.50

Width 1.12 1.12

Height 1.50 1.50

Reference: Catalog Number TMH332. This TMH332 Kit has just the right hardware when using the CUSA442TC38 HYSTACK on a 1/4" bus bar with a 4/0 through 750 kcmil HYLUG.
Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections

BURNDY Products

Aluminum Compression Tin Plated For Aluminum & Copper Conductors

C-92

TYPES YA-A AND YA-A-TN


HYLUG UNINSULATED ALUMINUM COMPRESSION TERMINAL FOR ALUMINUM AND COPPER CONDUCTORS 1-HOLE DESIGN UL Listed 90 C, 600 Volts to 35 kV
Type YA-A aluminum tin-plated compression HYLUG terminals are dual-rated and designed for use on both aluminum and copper conductors from #12 sol. through 2000 kcmil. They are designed for heavy duty applications to 35KV. YA-A terminals are prefilled with PENETROX, and assembled with color-coded end caps. Available with one, two, and four-hole NEMA tongues, the aluminum HYLUG terminals are designed for a permanent trouble-free electrical termination.

DIE AND CRIMP INFORMATION CLOSED BARREL ELECTRO-TIN PLATED

COLOR CODED END CAP

CRIMP CRIMP

CABLE ACCOMMODATION

Features and Benefits


Manufactured from high conductivity, wrought aluminum with heavy duty wall thickness. Provides maximum conductivity, low resistance and ductility for an excellent combination of electrical and crimp forming properties. Electro-tin plated. Provides durable long lasting corrosion resistance. Internally bevelled barrel. Provides easy cable insertion. Meets UL486B 90 C requirements. Provides a quality electrical dual connection. Connector is clearly marked with wire size, die index, color-code and the proper number and location of crimps. Provides easy identification and tooling recommendation for a proper compression which forms a homogeneous mass resulting in an excellent electrical connection. Factory prefilled with PENETROX oxide inhibiting compound. Oxide inhibiting compound contains homogeneously suspended metallic particles to penetrate the wires' oxides, establish electrical continuity and forms an airtight connection. Color-coded end caps inserted in barrel end. Prevents foreign materials from entering and contaminating the connector prior to usage plus identifies the proper color-coded die for a reliable connection.

Dimensions Catalog Number


YA12A-TN YA10A-TN YA8CA1 YA8CA3 YA6CA1 YA6CA3 6 str.

Code Conductor
12 str. 10 str. 8 str.

Stud Size
10 10 10 1/4 1/4 3/8

No. of Holes in Pad


1 1 1

C
.41 .41 .53 .53 .47

D
.50 .50 .60 .75 .75

T Z Ref. Min.
.08 .08 .09 .09 .14 .09 .30 .30 .40 .50 .42 .75

Installation Tooling Dieless (# of crimps) Y35, Y39, Y750, Y46* Mechanical Hydraulic Die Number Color Tooling HYPRESS (# of crimps) Code
MR8-27 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY644M (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) U8CABT (1)

Die Index
374

Wire Strip Length


5/8 5/8

1.22 .20 1.22 .20 1.50 .20 1.65 .25 1.84 .33

Blue

MY29-3 (1)

.65 1.19 2.28 .44

U6CABT (1)

Gray

346

3/4

Contact BURNDY for conductor, stud sizes and hole drillings not shown. See tooling section of this catalog for complete tool and die listings. No color code assigned.

UL Listed for Aluminum only. * Use PUADP-1 adaptor with U dies in Y46 HYPRESS. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections

Aluminum Compression Tin Plated For Aluminum & Copper Conductors

TYPES YA-A AND YA-A-TN


(Continued) HYLUG

DIE AND CRIMP INFORMATION CLOSED BARREL ELECTRO-TIN PLATED

COLOR CODED END CAP

C-93

CRIMP

UNINSULATED ALUMINUM COMPRESSION TERMINAL FOR ALUMINUM AND COPPER CONDUCTORS 1-HOLE DESIGN

CRIMP AL9CU CABLE ACCOMMODATION

UL Listed 90 C, 600 Volts to 35 kV


Dimensions Installation Tooling Dieless (# of crimps) Y35, Y39, Y750, Y46* Mechanical Hydraulic Die Number Color Tooling HYPRESS (# of crimps) Code
MY29-3 (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) U4CABT (1) Green

Catalog Number
YA4CA1 YA4CA3 YA4CA6 YA2CA5 YA2CA1 YA2CA3 YA1CA1 YA25A1 YA25A3 YA25A9 YA26A6 YA26A1 YA27A1 YA27A3 YA28A1 YA28A3 YA29A1 YA30A6 YA30A1 YA31A1 YA32A1 YA34A1 YA36A1 YA39A1 YA39A3 YA44A1

Code Conductor
4 str.

Stud Size
1/4 5/16 3/8

No. of Holes in Pad


1

C
.47 .80 .80

D
.75 .87 .94 .91 1.03 1.03 1.19 .87 1.18 1.34 1.18 1.36 1.18 1.37 1.18 1.36 1.36 1.37 1.37

L
2.13 2.25 2.32 2.25 2.50 2.56 2.59 2.31 2.67 2.67 2.79 3.03 2.88 3.27 3.26 3.44 3.53 3.90 3.90

N
.33 .41 .44 .32 .41 .44 .44 .41 .63 .63 .44 .63 .44 .63 .44 .63 .63 .63 .63 .63 .88 .88 .88 .63 .88 .88

T Z REF. Min.
.18 .12 .12 .22 .16 .16 .19 .21 .21 .17 .24 .20 .26 .26 .30 .30 .33 .36 .36 .39 .43 .46 .52 .43 .43 .43 .42 .46 .50 .43 .47 .50 .75 .46 .55 .71 .74 .73 .74 .74 .74 .73 .73 .74 .74 .74 1.00 1.03 1.00 .71 1.00 1.01

Die Index
375

Wire Strip Length


7/8

2 str. 1 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil

1/4 5/16 3/8 3/8 5/16 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1/2 3/8 1/2 1/2 5/8 5/8 5/8 1/2 5/8 5/8

1 1 1 1 1 1 1 1

.50 .88 .88 .76 .60 .82 1.03 .67 1.03 .73 1.04 1.17 1.17 1.26 1.38 1.38

U2CABT (1) MY29-3 (1) U1CART (1) U25ART (1) Y81KFT (2) Y81KFTMBH (2) Y644HS (1) PAT81KFT-18V (2) U26ART (2) U27ART (2) U28ART (2) U29ART (2) U30ART (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

Pink Gold Tan Olive Ruby White Red Blue

348 471 296 297 467 298 324 470

1-1/8 15/16 1-1/16 1-3/8 1-1/2 1-5/8 1-5/8 1-3/4

MY29-3 (2)

350 kcmil 400 kcmil 500 kcmil 600 kcmil 700/750 kcmil 900 Compact AL + 1000 kcmil
BURNDY

1 1 1 1 1 1

1.52 1.37 4.33 1.62 1.80 1.97 2.05 2.05 2.50 1.88 1.91 1.88 1.34 1.88 1.89 4.92 5.56 5.82 5.26 5.80 6.50

U31ART (2)

Brown Green Pink Black Yellow Brown

299 472 300 473 936 302

2-1/8 2-1/2 2-5/8 2-7/8 2-7/8 3

U32ART (4) Y644HS (1) U34ART (4) Y81KFT (4) U36ART (4) Y81KFTMBH (4) PAT81KFT-18V (4) U39ART-2 (4) P44ART** (4)

Contact for conductor, stud sizes and hole drillings not shown. See tooling section of this catalog for complete tool and die listings.

* Use PUADP-1 adaptor with U dies in Y46 Hypress. ** P44ART for use with Y46 HYPRESS only. PUADP-1 adapter not required. + Use with Y644HS and PAT644 dieless tools only.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Y644HS DIELESS HYPRESS RANGE-TAKING CAPABILITIES


The following size HYDENT lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS tool, produce the following range taking capabilities:

STANDARD WIRE SIZE


#6 AWG #4 AWG #2 AWG #1 AWG

EXPANDED WIRE RANGE


#6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG

ALUMINUM CONNECTORS STANDARD EXPANDED STANDARD WIRE SIZE WIRE RANGE WIRE SIZE
1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil

EXPANDED WIRE RANGE


250 kcmil - 1/0 AWG 300 kcmil - 2.0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Compression Connections

BURNDY Products

Aluminum Compression Tin Plated For Aluminum & Copper Conductors

TYPE YA-A
C-94

DIE AND CRIMP INFORMATION CLOSED BARREL

COLOR CODED END CAP

HYLUG UNINSULATED ALUMINUM COMPRESSION TERMINAL FOR ALUMINUM AND COPPER CONDUCTORS 2-HOLE AND 4-HOLE DESIGNS UL Listed 90 C, 600 Volts to 35 kV
Stud Size
1/2
(2) HOLE DRILLING

BEVELED ENTRY

CRIMPS ELECTRO-TIN PLATED CABLE ACCOMIDATION

Type YA-A 2- and 4-hole pads inhibit connector rotation and increase area contact. These aluminum terminals have the same design features and benefits as the 1-hole YA-A

with an added stud hole for a more secure termination to various types of equipment pads. They are dual-rated for use on both aluminum and copper conductors.

Catalog Number
YA2CA9

Code Conductor
2 str.

No. of Holes in Pad


2-NEMA

Dimensions E & F T Z REF. Min.


.16 .73

C
.88

D
3.11

N
.63

Installation Tooling Dieless (# of crimps) Y35, Y39, Y750, Y46* Mechanical Hydraulic Die Number Color Tooling HYPRESS (# of crimps) Code
MY29-3 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U2CABT (1) Pink

Die Index
348

Wire Strip Length


1-1/8

1.75 4.73

YA25A5 YA25A7 YA26A3 YA26A5 YA27A5 YA27A7 YA28A5 YA28A7 YA29A3 YA29A5 YA30A3 YA30A5 YA31A5 YA31A3 YA32A5 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil

3/8 1/2 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 3/8 1/2 3/8 1/2 3/8 1/2 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2

2 2-NEMA 2-NEMA 2 2-NEMA 2 2-NEMA 2 2-NEMA 2 2-NEMA 2 2 2-NEMA 2 2-NEMA 2 2-NEMA 2 2 2-NEMA 2-NEMA 2-NEMA 2-NEMA 2-NEMA 4-NEMA 2-NEMA

.82

2.24

1.06 3.73 1.75 4.59 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.75 1.00 1.00 1.75 4.78 3.56 5.02 3.79 5.19 3.97 5.28 4.06 5.69 5.64 4.85 6.07

.63 .63 .63 .44 .63 .44 .63 .44 .63 .44 .63 .44 .44 .63 .44 .63 .44 .63 .44 .44 .63 .63 .63 .63 .63 .63 .63

.21 .17 .20 .24 .26 .26 .30 .30 .33 .33 .36 .36 .39 .39 .43 .46 .46 .52 .52 .43 .43 .57 .66 .66 .81 .81 .90

.55 MY29-3 (1) .72 .73 .45 .74 .45 .73 .45 .73 .45 .73 .45 .45 .73 .94 .77 .45 .77 .45 .45 .77 .74 .77 .77 .78 .78 .73

U25ART (1)

Tan

296

1-1/16

1.03 3.10 1.03 .92 1.04 1.04 1.17 1.17 1.26 1.26 1.38 1.38 1.52 1.52 3.11 1.89 3.12 1.89 3.11 1.89 3.11 1.89 3.11 1.89 1.89 3.11

U26ART (2) MY29-3 (2) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U27ART (2) U28ART (2) U29ART (2) U30ART (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) U31ART (2) U32ART (4) U34ART (4) U36ART (4) U39ART-2 (4) P39ART** (4) P44ART** (4) P44ART** (4) L46ART (2) L48ART (2)

Olive Ruby White Red Blue Brown Green Pink Black Yellow Red Brown Brown Red Red

297 467 298 324 470 299 472 300 473 936 301 302 302 478 479

1-3/8 1-1/2 1-5/8 1-5/8 1-3/4 2-1/8 2 2-5/8 2-7/8 2-7/8 2-7/8 3 3 2-3/4 4-1/8

MY29-3 (2)

1.62 1.89 1.62 1.80 1.62 1.97 2.05 1.62 1.69 1.65 1.65 3.09 3.09 3.57 3.15 1.89 3.15 1.89 1.89 3.15 3.12 3.15 3.15 3.16 3.16 3.11

1.00 4.93 1.75 1.00 1.75 1.00 1.00 1.75 1.75 1.75 1.75 1.75 1.75 1.75 6.80 5.54 7.09 5.83 5.81 7.07 7.31 7.76 7.76 8.75 8.75 8.49

YA34A3 YA34A5 500 kcmil YA36A3 YA36A5 600 kcmil YA39A7 700/750 kcmil YA39A5 900 Compact AL + YA39AM2 YA44A3 1000 kcmil YA45A5 1250 kcmil YA46A3 1500 kcmil YA46A5 1500 kcmil YA48A3 2000 kcmil

Contact BURNDY or conductor, stud sizes and hole drillings not shown. See tooling section of this catalog for complete tool and die listings. Use Y60 BHU HYPRESS with L46ART and L48ART die sets. 90 C Rated.

* Use PUADP-1 adaptor with U dies in Y46 HYPRESS. ** P39ART and P44ART die sets for use with Y46 HYPRESS only. PUADP-1 adapter not required. + Use with Y644HS and PAT644 dieless tools only.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only.

Y644HS DIELESS HYPRESS RANGE-TAKING CAPABILITIES


The following size HYDENT lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS tool, produce the following range taking capabilities:

STANDARD WIRE SIZE


#6 AWG #4 AWG #2 AWG #1 AWG

EXPANDED WIRE RANGE


#6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG

ALUMINUM CONNECTORS STANDARD EXPANDED STANDARD WIRE SIZE WIRE RANGE WIRE SIZE
1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil

EXPANDED WIRE RANGE


250 kcmil - 1/0 AWG 300 kcmil - 2.0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil

Canada: 1-800-387-6487

www.burndy.com

US: 1-800-346-4175

BURNDY Products

Compression Connections

TYPE YA-A-KIT
C-95

TRANSFORMER LUG KIT


Each kit contains the UL listed and CSA certified AL9CU rated aluminum compression connectors and tongue mounting hardware needed to terminate aluminum or copper cables in dry type transformers. The KVA rating gives an approximate cross reference to the appropriate kit.

CONNECTOR

Features and Benefits


UL listed AL9CU dual rated compression terminals and CSA certified. Ensure the transformer feeders and taps are terminated properly. Plated steel cap screws and hex nuts with captive conical washers or individual Belleville washers. Terminal to bus connections are made using proper hardware resulting in true torque to pressure performance. Compensates for dissimilar metal expansion and contraction. Hardware packed in plastic bag. No lost hardware prior to installation.

Catalog Number
YA-A-KIT1 YA-AKIT2 YA-AKIT3

KVA
15-37.5 15-45.3 50-75 75-112.5 100-167 150-300 1 3 1 3 1 3

Qty.
8 4 12 3 22

Terminals Cat. No.


YA2C-A5 YA30-A7 YA30-A7 YA30-A7 YA39-A1

Wire Range with Y644HS


#6-2 AWG 2/0 AWG-300 kcmil 2/0 AWG-300 kcmil 2/0 AWG-300 kcmil 500-750 kcmil

Bolt Qty.
8 8 8 3 16 1/4-20 3/4

Hardware Qty.
8 16 3 16 1/2 1/4 20HN 20HN

Washer
Captive Captive Captive 1/2 Belleville

1/4-20 3/4 1/4-20 2 1/4-20 3/4 1-2-13 2

1/4 20 1/2-13

HH- Hex Head HN- Hex Nut See Mechanical section for set screw terminal kits. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Aluminum Compression Adaptors

BURNDY Products

TYPE AYP, AYPO


C-96

HYPLUG FOR ALUMINUM AND COPPER CONDUCTOR UL Listed 90 C, 600 Volts to 35 kV TYPE AYP
Types AYP and AYPO aluminum compression adapters are designed for reliable termination of aluminum and copper conductor in mechanical connectors. Typical applications include mechanical connectors in molded case circuit breakers, panel board equipment and meter sockets.

TYPE AYPO

For Copper HYPLUG go to page C-88 Features and Benefits


All-aluminum electro-tin plated design. Eliminates possible bi-metallic corrosion and provides the shortest connector length design possible. Shortest connector length design possible. Permits easy installation in equipment with limited working space. Solid electro-tin plated aluminum plug. Proper electrical connection made easily. Eliminates "how tight is tight" problem. Smooth surface on the solid EC aluminum electro-tin plated plug. Provides greater area contact establishing excellent electrical conductivity. Solid plug has same diameter as current carrying equivalent copper wire. Permits use of larger aluminum wire to connect equipment. Offset plug design available in sizes 2/0 through 750 kcmil. Provides flexibility and maximizes the use of limited space eliminating interference between conductors and equipment.
For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.

AL9CU

Electro-tin plated. Resists corrosion. Factory prefilled with the proper amount of PENETROX joint compound. PENTROX, BURNDY's oxide inhibiting compound with conductive metallic particles penetrates aluminum oxide between strands and forms an air-tight connection. EPDM rubber covers are supplied with each connector and are rated for 600 V. Eliminates taping. Only (5) die sets install the complete line from #6 to 750 kcmil. Lowers inventory requirements and saves money. Supplied in a plastic convenience pack. The cover and connector are kept together and free of foreign material until used. Connectors are clearly marked with catalog number, wire size, and color coded die index. Provides clear, easy to use information to lower installed cost.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Aluminum Compression Adaptors

TYPES AYP, AYPO


C-97

HYPLUG FOR ALUMINUM AND COPPER CONDUCTOR UL Listed 90 C, 600 Volts to 35 kV


Fig 1: TYPE AYP (STRAIGHT) Fig 2: TYPE AYPO (OFFSET)

AL9CU

Catalog Number
AYP6 AYP4 AYP2 AYP1 AYP1/0 AYPO2/0 AYPO3/0 AYPO4/0 AYP250 AYPO250 AYPO300 AYP350 AYPO350 AYPO400 AYP500 AYPO500 AYPO600 AYP750 AYPO750

Copper & Aluminum Conductor


#6 str #4 str #2 str #1 str 1/0 str 2/0 str 3/0 str 4/0 str 250 kcmil 250 kcmil 300 kcmil 350 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 700/750 kcmil 900 Compact AL 700/750 kcmil 900 Compact AL

Fig. No.
1 1 1 1 1 2 2 2 1 2 2 1 2 2 1 2 2 1 2

A Plug Dia.
.23 .23 .23 .26 .29 .33 .37 .42 .47 .47 .53 .57 .57 .63 .68 .68 .73 .81 .81

Dimensions P L Plug HYPLUG Length Length


.68 .68 .68 .84 .84 1.09 1.22 1.22 1.22 1.22 1.34 1.34 1.34 1.60 1.60 1.60 1.64 1.76 1.76 1.85 1.85 1.85 2.01 2.01 2.70 2.80 2.80 2.63 2.98 3.08 2.75 3.08 3.43 3.08 3.43 4.02 3.79 4.16

LL Cover Length
1.78 1.78 1.78 1.78 1.78 2.44 2.44 2.44 2.54 2.88 2.88 2.54 2.88 3.16 2.81 3.16 4.06 3.66 4.06

HYTOOLS Dieless Tools + (# of crimps) OH25


MY29-3 (2) ** Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) MY29-3 (2) ** Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Hydraulic: Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2)

Installation Tooling Y35, Y39, Y750, Y46* + Die Number Color MD6 (# of crimps) Code

Die Index & Embossment

Wire Strip Length

1 crimp

W241

U25ART (1)

Tan

296

1-1/16

U28ART (2)

White

298

1-1/8

U31ART (2)

Brown

299

1-1/8

U34ART (2)

Pink

300

1-9/16

Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3)

U39ART-2 (3)

Yellow

936

1-3/4

Scratch brush aluminum conductor before installation. See tooling section of this catalog for complete tool and die listings. ** For MY29-3 use aluminum index plate at 1/0 setting for sizes #6 through 1/0 or at 4/0 setting for sizes 2/0 through 4/0. + Not UL listed.

* Use PUADP-1 adaptor with U dies in Y46 HYPRESS. Also accomodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel). Use Y644HS and PAT644 dieless tools only.

For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Note: All dimensions shown are for reference only. For copper equivalent wire size see page O-11 (Aluminum 1350 Cable).

Y644HS DIELESS HYPRESS RANGE-TAKING CAPABILITIES


The following HYPLUG lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS tool, produce the following range- taking capabilities:

STANDARD WIRE SIZE #6 AWG #4 AWG #2 AWG #1 AWG

EXPANDED WIRE RANGE #6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG

ALUMINUM CONNECTORS STANDARD EXPANDED WIRE SIZE WIRE RANGE 1/0 AWG 1/0 - #1 AWG 2/0 AWG 2/0 - #1 AWG 3/0 AWG 3/0 - #1 AWG 4/0 AWG 4/0 - #1 AWG

STANDARD WIRE SIZE 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil

EXPANDED WIRE RANGE 250 kcmil - 1/0 AWG 300 kcmil - 2/0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Aluminum Compression Splice

BURNDY Products

TYPE YS-A
C-98

DIE AND COLOR CODE INFORMATION ELECTRO-TIN PLATED

BELLED END

HYLINK UNINSULATED ALUMINUM COMPRESSION SPLICE UL Listed 90 C, 600 Volts to 35 kV


Type YS-A is a high-conductivity aluminum tin-plated compression butt splice for use on all combinations of aluminum to aluminum, aluminum to copper, and copper to copper conductor combinations. They are designed to accommodate conductors from #12 str. through 1,000 kcmil in standard and heavy duty applications. Prefilled with PENETROX oxide inhibiting compounds and assembled with colorcoded end caps, the connectors provide a permanent trouble-free electrical splice with flexibility and low installed cost.

CRIMP

BELLED END

CRIMP

(4) CENTER WIRE STOP

Features and Benefits


Manufactured from high-conductivity wrought aluminum with heavy duty wall thickness. Provides high-conductivity/low resistance and ductility for an excellent combination of electrical and crimp forming properties. Electro-tin plated. Provides durable long lasting corrosion resistance. Internally bevelled barrel. Provides easy cable entry. Solid center stop and prefilled with PENETROX oxide inhibiting compound. Provides stop for proper conductor insertion and an aid in forcing the PENETROX between the individual wire strands. Color-coded end caps. Provides easy wire size and die code identification plus prevents foreign materials from entering and contaminating the connector prior to usage. Connector is clearly marked with wire size, die index and the proper number and location of crimps. Provides easy identification and tooling recommendation. Proper compression forms a homogeneous mass resulting in an excellent electrical connection.

Catalog Number
YS12AG1 YS10WAG1 YS8CA1 YS6CA1 YS4CA1 YS2CA1 YS1CA1 YS25A1

Code Conductor
#12 Str. #10 Str. 8 Str. 6 Str. 4 Str. 2 Str. 1 Str. 1/0 Str.

Dimensions B L
.39 .44 .59 .72 .86 1.09 .90 1.06 1.03 1.12 1.44 1.70 1.97 2.44 2.05 2.37

Installation Tooling Y35, Y39, Y750, Y46* Dieless (# of crimps/end) Die Number Mechanical Hydraulic (# of crimps Color HYTOOL HYPRESS per end) Code
Ratchet: MR8-27 (1) Y644HS (1) Y81KFT (1) Y81KFTMBH (1) PAT81KFT-18V (1) Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) U8CABT (1) U6CABT (1) U4CABT (1) U2CABT (1) U1CART (1) U25ART (1)

Die Index & Wire Embossment Strip Length


374 346 375 348 471 296 5/8 5/8 3/4 7/8 1-1/8 15/16 1-1/16

Blue Gray Green Pink Gold Tan

MY29-3 (1)

MY29-3 (1)

See tooling section of this catalog for complete tool and die listing. No color code assigned. UL Listed for Aluminum only. Not CSA Certified. * Use PUADP-1 adaptor with U dies in Y46 HYPRESS.

The largest size for the Y35 is 400 kcmil. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Also accomodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel). Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Aluminum Compression Splice

TYPE YS-A
(Continued)
HYLINK UNINSULATED ALUMINUM COMPRESSION SPLICE UL Listed 90 C, 600 Volts to 35 kV
BELLED END

DIE AND COLOR CODE INFORMATION ELECTRO-TIN PLATED

BELLED END

C-99

CRIMP

CRIMP

(4) CENTER WIRE STOP

Catalog Number
YS26A1 YS27A1 YS28A1 YS29A1 YS30A1 YS31A1 YS32A1 YS34A1 YS36A1 YS39A1* YS39AM1* YS44A1 YS45A1 YS46A1 YS47A1 YS48A1 YS483A1

Code Conductor
2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 700/750 kcmil 900 Compact AL 700/750 kcmil 900 Compact AL 1000 kcmil 1250 kcmil 1500 kcmil 1750 kcmil 2000 kcmil 2250 kcmil ALUMINUM ONLY

Dimensions B L
1.18 1.31 1.40 1.46 1.47 1.89 2.30 2.38 2.44 2.50 2.63 2.84 2.84 3.40 3.99 3.66 3.66 2.61 2.88 3.06 3.18 3.20 4.04 4.86 5.00 5.14 5.26 5.58 5.94 6.21 7.05 8.31 7.58 7.58

Installation Tooling Y35, Y39, Y750, Y46*, Y60BHU Dieless (# of crimps/end) Die Number Die Index & Wire Mechanical Hydraulic (# of crimps Color Embossment Strip HYTOOL HYPRESS per end) Code Length
Y644HS (1) Y81KFT (2) Y81KFTMBH (2) PAT81KFT-18V (2) Y644HS (1) Y81KFT (3) Y81KFTMBH (3) PAT81KFT-18V (3) Y644HS (1) Y81KFT (4) Y81KFTMBH (4) PAT81KFT-18V (4) U26ART (2) U27ART (2) U28ART (2) U29ART (2) U30ART (2) U31ART (2) U32ART (4) U34ART (4) U36ART (4) U39ART-2 (4) P39ART** (4) P44ART** (4) P48PR1/L44ART** (6) L46ART*** (2) L47ART*** (2) L48ART*** (2) L48ART*** (2) Olive Ruby White Red Blue Brown Green Pink Black Yellow Red Brown Brown Blue White Red Red 297 467 298 324 470 299 472 300 473 936 301 302 302 478 587 479 479 1-3/8 1-1/2 1-5/8 1-5/8 1-3/4 2-1/8 2-1/2 2-5/8 2-7/8 2-7/8 2-7/8 3 2-7/8 3-3/8 4 3-5/8 3-5/8

MY29-3 (2)

See tooling section of this catalog for complete tool and die listings. UL Listed for Aluminum only. Not CSA certified. * Use PUADP-1 adaptor with U dies in Y46 HYPRESS. ** P39ART and P44ART for use with Y46 HYPRESS only. PUADP-1 adapter not required.

The largest size for the Y35 is 400 kcmil. *** Y60BHU only. 90 C Rated. Use Y644HS and PAT644 dieless tools only.

Also accommodates compressed and compact conductors. (Except 700 kcmil in 750 kcmil barrel.) Note: All dimensions shown are for reference only.

Y644HS DIELESS HYPRESS RANGE-TAKING CAPABILITIES


The following size HYDENT lugs and two way splices, when crimped with the Y644HS DIELESS HYPRESS tool, produce the following range-taking capabilities:

STANDARD WIRE SIZE


#6 AWG #4 AWG #2 AWG #1 AWG

EXPANDED WIRE RANGE


#6 AWG #4 - #6 AWG #2 - #6 AWG #1 - #2 AWG

ALUMINUM CONNECTORS STANDARD EXPANDED WIRE SIZE WIRE RANGE


1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 1/0 - #1 AWG 2/0 - #1 AWG 3/0 - #1 AWG 4/0 - #1 AWG

STANDARD WIRE SIZE


250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil

EXPANDED WIRE RANGE


250 kcmil - 1/0 AWG 300 kcmil - 2/0 AWG 350 kcmil - 3/0 AWG 400 kcmil - 4/0 AWG 500 kcmil - 4/0 AWG 600 - 250 kcmil 750 - 500 kcmil

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Aluminum Compression Splice

BURNDY Products

TYPE YS-AT
C-100

DIE AND CRIMP INFORMATION PRE-FILLED WITH PENETROX

HIGH VOLTAGE UNINSULATED ALUMINUM COMPRESSION SPLICE


Type YS-AT is a high-conductivity aluminum electro-tin plated compression butt splice with tapered ends for high voltage applications up to 35 kV. The YS-AT provides the same benefits as the YS-A with the addition of tapered ends for easy installation of high voltage insulating kits. Tapered ends aid in preventing corona emission and insulation breakdown. Recommended for high voltage splice applications.

COLOR CODED END CAPS

CRIMPS TAPERED END CRIMPS CENTER STOP

Features and Benefits


Tapered ends for applications through 35kV. Permits easy taping and aids in preventing corona emission and insulation breakdown. Heavy wall aluminum tubing. For use with combinations of AL-AL, AL-CU, CU-CU

Catalog Number
YS2CAT YS25AT YS26AT YS27AT YS28AT YS29AT YS30AT YS31AT YS34AT YS39AT YS44AT

Code Conductor
2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil 700/750 kcmil 900 Compact AL 1000 kcmil 900 Compact AL

Dimensions B L
1.58 1.96 1.83 2.04 2.16 2.29 2.54 2.68 3.39 3.69 3.77 4.00 4.73 4.29 4.69 5.05 5.37 5.91 6.23 7.79 8.57 9.69

Installation Tooling Y35, Y39, Y750, Y46* Die (Crimps Color Number per End) Code
U2CABT U25ART U26ART U27ART U28ART U29ART U30ART U31ART U34ART P39ART** P44ART** (2) (2) (3) (3) (3) (3) (3) (3) (6) (6) (6) Pink Tan Olive Ruby White Red Blue Brown Pink Red Brown

Die Index & Embossment


348 296 297 467 298 324 470 299 300 301 302

Wire Strip Length


2-1/4 2-5/8 2-3/8 2-5/8 2-3/4 2-7/8 3-1/8 3-3/8 4-1/8 4-1/2 4-3/4

Contact BURNDY for conductor sizes not shown. * Use PUADP-1 adapter for U dies. ** P39ART and P44ART for use with Y46 HYPRESS only. PUADP-1 adapter not required. The maximum size for the Y35 is 400 kcmil.

See tooling section of this catalog for complete tool and die listings. Also accommodates compressed and compact conductors (except 700 kcmil in 750 kcmil barrel). Y644HS and PAT644 dieless tools only.

Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Compression Connections
Aluminum Compression Reducing Splice

TYPE YRB
C-101

HYREDUCER FOR ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM UL Listed 90 C, 600 Volts to 35 kV
HYREDUCER type YRB reducer butt splice is designed to splice two different conductor sizes and is UL listed for aluminum to copper and aluminum to aluminum applications. The outside diameter is held constant to minimize installation dies and is factory prefilled with PENETROX.
CRIMP

CRIMP

Features and Benefits


Constant outside diameters. Electro tin-plated. Minimizes installation dies and provides a smooth profile for easy taping. Provides durable long lasting corrosion resistance. Factory prefilled with BURNDY's PENETROX oxide inhibiting compound. Contains Homogeneously suspended conductive metallic particles which penetrate oxides between conductor strands and forms an air tight connection. Solid center barrier. Provides center stop for correct cable insertion and aids the thorough penetration of PENETROX oxide inhibiting compound between conductor strands. Connectors are clearly marked with catalog number, wire size, and color-coded die index. Provides clear, easy to use information to lower installed costs. Each barrel end has a plastic end cap. Keeps the connector barrels free of foreign materials.

Catalog Number
YRB2U4 YRB25U2 YRB27U25 YRB27U26 YRB28U26 YRB29U28 YRB31U28 YRB31U29 YRB34U31 YRB36U31 YRB36U34 YRB39U34 YRB39U36

Conductor Range Aluminum or Copper Size Barrel Barrel A B


1 str. 2 str. 1/0 str. 3/0 str. 3/0 str. 4/0 str. 250 kcmil 350 kcmil 350 kcmil 500 kcmil 600 kcmil 600 kcmil 700/750 kcmil 900 Compact AL 700/750 kcmil 900 Compact AL 4 str. 3 str. 1 str. 2 str. 1/0 str. 2/0 str. 2/0 str. 4/0 str. 4/0 str. 250 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil 600 kcmil

Dimensions O.D. B L
.62 .62 .85 .85 .85 1.11 1.11 1.11 1.31 1.46 1.46 1.46 1.46 .88 .88 1.36 1.36 1.36 1.73 1.73 1.73 2.11 2.25 2.25 2.25 2.25 2.00

Installation Tooling Hydraulic Tools, Die Sets (No. of Crimps ) Y35 , Y39, Y750 Die Color Y46* Index Code
U25ART (1) 296 Tan

Wire Strip Length


1-1/16

2.00 3.31 3.31 3.31 4.21 4.21 4.21 5.12 5.57 5.57 5.57 5.57 U28ART (2) 298 White 1-5/8

U31ART U34ART

(2) (4)

299 300

Brown Pink

2-1/8 2-5/8

U39ART-2

(4)

936

Yellow

2-7/8

Contact BURNDY for conductor sizes not shown. See tooling section of this catalog for complete tool and die listings. Number of crimps. * Use PUADP-1 adaptor with U dies shown in Y46 HYPRESS.

The maximum size for the Y35 is 400 kcmil. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. Also accommodates compressed and compact conductors (except 700 kcmil in 750 kcmil barrel). Use Y644HS and PAT644 dieless tools only. Note: All dimensions shown are for reference only.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Compression Connections
Aluminum Compression Tin Plated H-Tap

BURNDY Products

C-102

TYPES YFD, YFN, YFO AND YFR


H-CRIMPIT UNINSULATED ALUMINUM COMPRESSION TAP CONNECTOR FOR ALUMINUM TO COPPER AND ALUMINUM TO ALUMINUM UL Listed 90 C, 600 Volts to 35 kV
H-CRIMPIT compression tap connectors Types YFD, YFN, YFO and YFR are for use with aluminum to aluminum and aluminum to copper connections. The H-CRIMPIT is ideal for making both parallel and tap compression connections in risers and gutters. It should only be installed with hydraulic tools.

DIE AND COLOR CODE AND CRIMP INFORMATION

CRIMP

PRE-FILLED WITH PENETROX

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Features and Benefits


Each connector is factory sealed in polyethylene. Maintains the connector free of dirt and foreign materials prior to being used. When installed the connector has a smooth profile. Easy to tape or to install an insulating crimpit cover (See Types CFA and CFA-FR) thereby lowering installed costs. Connectors are marked with color-codes to match installation die. Easy die selections lower installed cost. UL 486B Listed. Provides a quality electrical connection.

INSTALLATION TOOLING ACCOMMODATES COPPER OR ALUMINUM RUN TAP


1/0-6 Str 4/0-1 Str 500-4/0 900-600 1-6 Str 2/0-1 Str 500-4/0 600-350

COMPACT RUN TAP


2/0-6 250-1/0 1-6 Str 3/0-1/0

DIA. RANGE RUN TAP


.398-.162 .563-.338

CAT. NO.

FIG. NO.

HEIGHT

LENGTH

WIDTH
.70 (17.8) .89 (22.6)

DIE INDEX
0 D3 N KR

COLOR CODE
Green Blue Red

DIELESS TOOLS HYDRAULIC TOOLS, DIE ADAPTOR, WIRE DIE SETS (NO. OF CRIMPS) (NO. OF CRIMPS) STRIP Y750, Y35, Y39 Y46 ( ) Y644M, Y644MBH LENGTH
UYFO, U-O U-D3 U-YFD U-N P-N U-YFN P-YFN P-KR P-YFR (2) (3) (3) (4) PT30541 PT30540 (1) (2) 1-7/8 2-3/4 4-7/8 5

.332-.162 YFO-140* 1 .477-.338 YFD-365* 1 .815-.522 YFN-540 3 4

1.15 (29.2) 1.62 (41.1) 1.42 (36.1) 2.50 (63.5)

500-250 500-250 .815-.522

1.82 (46.2) 4.50 (114.3) 1.23 (31.2) 3.04 (77.2) 4.62 (117.3) 1.74 (44.2)

900-700 600-400 1.108-.877 .893-.659 YFR-865

See tooling section of this catalog for complete tool and die listings. Do not use U-YFN die set with P-UADP-1 adapter in Y46 HYPRESS. Use P-YFN only. For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions. * CSA listed. Note: All dimensions shown are for reference only.

NOTES: 1. Material: Aluminum. For Conductor combinations of AL to AL or AL to CU. Catalog Number PUADP-1-Adaptor is required to use U type dies in Y46 tools. Other conductors not listed in table can be accommodated as long as the conductor diameter falls within diameter range specified.

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BURNDY Products

Compression Connections

TYPES CFA AND CFA-FR


H-CRIMPIT INSULATING COVERS H-CRIMPIT FLAME RETARDANT INSULATING COVERS FOR O, D3, N, AND KR DIE SIZE H-TAP COMPRESSION CONNECTORS UL Listed to 600 Volts
Type CFA insulating covers are made of high impact, high density polyethylene to insulate H-tap CRIMPIT compression connectors. Overlapping flash barriers protect both seams against possible electrical flashover. End fingers remain closed or wrap closely around conductors. Multiple latches lock cover closed securely. Type CFA-FR flame retardant insulating covers are made of high impact, high density polypropylene with a minimum 28 oxygen index. This cover incorporates all the features of the CF design plus the benefit of self-extinguishing flame retardant properties. Material is UL 94V-O rated. Both CFA and CFA-FR types are suitable for indoor and outdoor use. Pliable in cool weather application.

C-103

Features and Benefits


One-piece design. No extra parts or hardware required. Slips over connector and latches securely shut. Fast, easy, reliable insulation of H-Tap compression connectors. Eliminates taping. Economical, fast, easy installation. Flash barriers. Protects against electrical flashover. CFA-FR flame retardant design. Minimum 28 oxygen index. UL 94 V-O rated. Self-extinguishing flame retardant properties.

600 VOLTS 90 C
Catalog Number
CFAO CFAO-FR CFAD CFAD-FR CFAN CFAN-FR CFANL CFANL-FR CFAR * CFAR-FR *

Max. Conductor Accommodated


1/0 4/0 500 kcmil 500 kcmil 900 kcmil

Insulated H-Tap CRIMPIT Connectors


YFO140 YFD265, YFD365,YFD415 YFN515, YFN565 YFN465, YFN540, YFN615 YFR715, YFR765, YFR815, YFR865 YFR915

Max. Conductor Length


2-1/2 3-1/8 2-1/2 5-1/2 4-7/8

Connector Die Index


O D N-Short Connector N-Long Connector KR

Connector Color Code


Green Blue Red Red Yellow

* Two piece design packaged together. Note: All dimensions shown are for reference only.

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BURNDY Products

Hardware

TABLE OF CONTENTS

DURIUM Hardware Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3 Flat Washer . . . . . . . . . . . . . . . . . . . . . . . D-3 Split Lockwasher. . . . . . . . . . . . . . . . . . . D-3 Internal Tooth Lockwasher . . . . . . . . . . . D-3 TMH Hardware Kits DURIUM. . . . . . . . . . . . . . . . . . . . . . . . D-4 Stainless Steel. . . . . . . . . . . . . . . . . . . . . D-4 Galvanized Steel Hardware Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5 Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-5

Aluminum Hardware Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6 Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6 Flat Washer . . . . . . . . . . . . . . . . . . . . . . . D-6 Split Lockwashers . . . . . . . . . . . . . . . . . . D-6 Stainless Steel Hardware Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7 Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-7 Flat Washer . . . . . . . . . . . . . . . . . . . . . . . D-7 Split Lockwashers . . . . . . . . . . . . . . . . . . D-7 Belleville Washers . . . . . . . . . . . . . . . . . . . D-7 DURIUM U-Bolts . . . . . . . . . . . . . . . . . . D-8

D-1

Flat Washer . . . . . . . . . . . . . . . . . . . . . . . D-5 Internal Tooth Lockwashers . . . . . . . . . . D-5

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Hardware

BURNDY Products

HARDWARE DATA
RECOMMENDED TIGHTENING TORQUE
D-2 The hardware used in connectors must be compatible with the connector material, have high mechanical strength and be corrosion resistant and correspond to NEMA recommendations. Copper alloy connectors have hardware made of DURIUM, which is BURNDY's trade name for silicon bronze alloy ASTMB99 type B. This material was first introduced by BURNDY in 1927 for use in outdoor construction, and today, is the standard throughout the industry.

DURIUM and Steel Hardware Aluminum Hardware Recommended Recommended Bolt Bolt Torque Torque Size Size (Inch Pounds) (Inch Pounds) 1/4 - 20 80 300 1/2 - 13 5/16 - 18 180 480 5/8 - 11 3/8 - 16 240 650 3/4 - 10 1/2 - 13 480 5/8 - 11 660 3/4 - 10 1,050

Aluminum connectors generally have aluminum alloy hardware. The bolts are 2024T4 and anodized to resist corrosion. The nuts are 6061T6, which is resistant to corrosion and does not require anodizing. Both nuts and bolts are lubricated to eliminate galling and to provide consistent clamping forces.

The size material for clamping hardware are selected to provide the required force when tightened to the recommended torque. To reduce or greatly exceed the recommended torque can adversely affect the performance of the connector.

DURIUM BOLT
SILICON BRONZE
BURNDY introduced silicon-bronze bolts, nuts, and other hardware items on outdoor connector applications in 1927. Today the DURIUM trademark is a standard for this use. DURIUM bolts combine high strength with corrosion resistance. Bolts up to 2 inches long are fully threaded; longer bolts are threaded for two inches. Heads have American Standard dimension, and the threads are per American National Coarse Series, Class #2 fit. The silicon bronze is per ASTM B99.

Catalog Number
25x50 HEB BOX 25x62 HEB BOX 25x75 HEB BOX 25x100 HEB BOX 25x125 HEB BOX 25x150 HEB BOX 25x200 HEB BOX 25x250 HEB BOX 25x300 HEB BOX 31x50 HEB BOX 31x62 HEB BOX 31x75 HEB BOX 31x100 HEB BOX 31x125 HEB BOX 31x150 HEB BOX 31x175 HEB BOX 31x200 HEB BOX 31x250 HEB BOX 31x300 HEB BOX 38x50 HEB BOX 38x62 HEB BOX 38x75 HEB BOX 38x88 HEB BOX 38x100 HEB BOX

Thread Size
1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 1/4-20 5/16-18 5/16-18 5/16-18 5/16-18 5/16-18 5/16-18 5/16-18 5/16-18 5/16-18 5/16-18 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16

B Length
1/2 5/8 3/4 1 1-1/4 1-1/2 2 2-1/2 3 1/2 5/8 3/4 1 1-1/4 1-1/2 1-3/4 2 2-1/2 3 1/2 5/8 3/4 7/8 1

Catalog Number
38x125 HEB BOX 38x150 HEB BOX 38x175 HEB BOX 38x200 HEB BOX 38x225 HEB BOX 38x250 HEB BOX 38x275 HEB BOX 38x300 HEB BOX 38x325 HEB BOX 38x350 HEB BOX 38x400 HEB BOX 38x450 HEB BOX 38x500 HEB BOX 44x150 HEB BOX 44x200 HEB BOX 50x75 HEB BOX 50x100 HEB BOX 50x125 HEB BOX 50x150 HEB BOX 50x175 HEB BOX 50x200 HEB BOX 50x225 HEB BOX 50x250 HEB BOX 50x275 HEB BOX

Thread Size
3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 7/16-14 7/16-14 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13

B Length
1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 4 4-1/2 5 1-1/2 2 3/4 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4

Catalog Number
50x300 HEB BOX 50x325 HEB BOX 50x350 HEB BOX 50x375 HEB BOX 50x400 HEB BOX 50x450 HEB BOX 50x500 HEB BOX 50x550 HEB BOX 50x600 HEB BOX 62x100 HEB BOX 62x125 HEB BOX 62x150 HEB BOX 62x175 HEB BOX 62x200 HEB BOX 62x225 HEB BOX 62x250 HEB BOX 62x275 HEB BOX 62x300 HEB BOX 62x325 HEB BOX 62x350 HEB BOX 62x400 HEB BOX 62x450 HEB BOX 62x500 HEB BOX 62x600 HEB BOX

Thread Size
1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11

B Length
3 3-1/4 3-1/2 3-3/4 4 4-1/2 5 5-1/2 6 1 1-1/4 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 4 4-1/2 5 6

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BURNDY Products

Hardware

DURIUM NUT
SILICON BRONZE
DURIUM hexagon regular nuts are nonmagnetic and are made to American Standard dimensions. American National Coarse Series threads, #2 fit.

Catalog Number
25C HEN BOX 31C HEN BOX 38C HEN BOX 44C HEN BOX 50C HEN BOX 62C HEN BOX

Thread Size
1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 5/8-11

D-3

DURIUM FLAT WASHER


SILICON BRONZE
High strength DURIUM Flat Washers are non-magnetic and free from galvanic action when in contact with copper. Conforms to SAE standards.

Catalog Number
25 FW BOX 31 FW BOX 38 FW BOX 44 FW BOX 50 FW BOX 62 FW BOX

For Bolt Size


1/4 5/16 3/8 7/16 1/2 5/8

Nominal Dimensions in Inches A B


1/16 1/16 1/16 1/16 3/32 3/32 5/8 11/16 13/16 15/16 1-1/16 1-5/16

DURIUM SPLIT LOCKWASHER


SILICON BRONZE
DURIUM spring type lockwasher has high resiliency and exerts constant pressure on the face of the nut, preventing vibration from loosening the nut.

Catalog Number
25 SW BOX 31 SW BOX 38 SW BOX 44 SW BOX 50 SW BOX 62 SW BOX

For Bolt Size


1/4 5/16 3/8 7/16 1/2 5/8

DURIUM INTERNAL TOOTH LOCKWASHER


SILICON BRONZE
DURIUM Internal Tooth Lockwashers are available as illustrated. The teeth are twisted slightly and present biting edges which grip the nut and the part being clamped, preventing the nut from backing off.

Catalog Number
25 NW BOX 31 NW BOX 38 NW BOX 44 NW BOX 50 NW BOX 62 NW BOX

For Bolt Size


1/4 5/16 3/8 7/16 1/2 5/8

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Hardware

BURNDY Products

TYPE TMH
DURIUM SILICON BRONZE HARDWARE KITS
D-4 Type TMH are DURIUM silicon bronze hardware kits. The kits can be ordered for specific applications ensuring the proper type and amount of hardware for each installation. Packaged in separate sealed bags, they are convenient to use, eliminating mismatched quantities. DURIUM silicon bronze material provides long lasting corrosion resistance.

Catalog Number TMH262 TMH263 TMH264 TMH265 TMH266 TMH267 TMH268 TMH269 TMH270 TMH271 TMH332 2 TMH261 TMH289 TMH295 TMH272 TMH294 TMH69

Size 1/4-20

3/8-16

1/2-13

Bolt Length 0.75 1.00 1.25 1.50 0.75 1.00 1.25 1.50 1.75 2.00 2.75 3.00 1.25 1.25 1.50 1.75 2.00

Each TMH Kit Includes: Flat Split Qty. Washer Washer 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 2 4 2 1 2 1 2 4 2 2 4 2 2 4 2 2 4 2

Hex Nut 2 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2

Working Range R 0.09 - 0.34 0.34 - 0.59 0.59 - 0.84 0.84 - 1.09 0.00 - 0.19 0.19 - 0.44 0.44 - 0.69 0.69 - 0.94 0.94 - 1.19 1.19 - 1.44 2.15 - 2.40 0.02 - 0.27 0.27 - 0.49 0.49 - 0.74 0.74 - 0.99 0.99 - 1.24

Installation Torque (In-lbs) 80

240

480

For use with CUSA750-2TC38 copper spacer adaptor, (2) terminals and " thick equipment bus bar. For other combinations contact BURNDY. For use with all GAR-TC connectors. "R" dimension is allowable pad thickness of terminal

* For other combinations contact BURNDY. "L" dimension never exceeds .25" 2 For use with CUSA442TC38 on 1/4" bus bar and HYLUG 4/0 - 750 kcmil.

TYPE TMH-SS
STAINLESS STEEL HARDWARE KITS
Type TMH-SS are stainless steel hardware kits. Just like the standard TMH kits, these kits can be ordered for specific applications ensuring the proper type and amount of hardware for each installation. They are packaged in separate sealed bags and convenient for use and ordering.

Each TMH Kit Includes: Catalog Bolt Flat Split Number Size Length Qty. Washer Washer TMH322SS 10 - 32 0.875 1 0 1 TMH262SS 0.75 2 4 2 TMH263SS 1.00 2 4 2 1/4-20 TMH264SS 1.25 2 4 2 TMH265SS 1.50 2 4 2 TMH267SS 1.00 2 4 2 TMH268SS 1.25 2 4 2 TMH269SS 1.50 2 4 2 3/8-16 TMH270SS 1.75 2 4 2 TMH271SS 2.00 2 4 2 TMH261SS 3.00 2 4 2 TMH295SS 1.25 2 4 2 TMH272SS 1.50 2 4 2 1/2-13 TMH294SS 1.75 2 4 2 TMH69SS 2.00 2 4 2

Hex Nut 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Working Range R 0.09 - 0.34 0.34 - 0.59 0.59 - 0.84 0.84 - 1.09 0.19 - 0.44 0.44 - 0.69 0.69 - 0.94 0.94 - 1.19 1.19 - 1.44 2.15 - 2.40 0.27 - 0.49 0.49 - 0.74 0.74 - 0.99 0.99 - 1.24

Installation Torque (In-lbs) 45 80

240

480

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BURNDY Products

Hardware

GALVANIZED STEEL HARDWARE


Galvanized bolts, nuts, flatwashers, and internal tooth lockwashers are manufactured per ASTM307 Grade A. Bolts up to 2 inches long are fully threaded; longer bolts are threaded for 2 inches. Nut surfaces and bolt heads have American Standard dimensions, and the threads are per American National Coarse Series, Class #2 fit. Galvanizing is per ASTM A153. D-5

BOLTS

Catalog Number
38x125 HGSB 38x275 HGSB 38x225 HGSB 50x100 HGSB 50x150 HGSB 50x200 HGSB 62x125 HGSB 62x175 HGSB 75x125 HGSB

Thread Size
3/8-16 3/8-16 3/8-16 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 3/4-10

Length (B)
1.25 2.75 2.25 1.00 1.50 2.00 1.00 1.75 1.25

NUTS

Catalog Number
31CHGSN 38 HGSN-009 38 HGSN 50 HGSN 62 HGSN

Thread Size
5/16-18 3/8-16 3/8-16 1/2-13 5/8-11

FLATWASHER
Catalog Number
38x81 FWGS 50x106 FWGS 62x31 FWGS

Bolt Size
3/8 1/2 5/8

Nominal Dimensions (Inches) I.D. A O.D. B


0.406 0.531 0.656 0.813 1.06 1.75

INTERNAL TOOTH LOCKWASHERS

Catalog Number
38 NWGS 50 NWGS 62 NWGS 75 NWGS

Bolt Size
3/8 1/2 5/8 3/4

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BURNDY Products

ALUMINUM HARDWARE
D-6

BOLTS
BURNDY aluminum hexagon head bolts are manufactured of alloy 2024-T4 and are finished with anodic coating and lubricated. Threads are coarse series, class 2A fit.

Catalog Number
50x150 HAB BOX 50x175 HAB BOX 50x200 HAB BOX 50x225 HAB BOX 50x250 HAB BOX 50x275 HAB BOX 50x300 HAB BOX 50x325 HAB BOX 50x350 HAB BOX 50x375 HAB BOX 50x400 HAB BOX 50x425 HAB BOX 50x450 HAB BOX

Thread Size
1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13

B Length
1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-1/2 3-3/4 4 4-1/4 4-1/2

Catalog Number
50x500 HAB BOX 50x550 HAB BOX 62x175 HAB BOX 62x200 HAB BOX 62x225 HAB BOX 62x250 HAB BOX 62x300 HAB BOX 62x350 HAB BOX 62x400 HAB BOX 62x450 HAB BOX 62x500 HAB BOX 62x550 HAB BOX 62x600 HAB BOX

Thread Size
1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11

B Length
5 5-1/2 1-3/4 2 2-1/4 2-1/2 3 3-1/2 4 4-1/2 5 5-1/2 6

NUTS
BURNDY aluminum nuts are manufactured of alloy 6061-T6, are finished type, coarse thread, class 2B fit.

Catalog Number
50 HAN BOX 62 HAN BOX

Thread Size
1/2-13 5/8-11

FLATWASHER
BURNDY aluminum flat washers are manufactured of alloy 2024-T4 and are medium design.

Catalog Number
50 FWA BOX 62 FWA BOX

Description
Flat Washer Flat Washer

For Bolt Size


1/2 5/8

SPLIT LOCKWASHERS
BURNDY aluminum split lockwashers are manufactured of alloy 7075-T6 and are regular design.

Catalog Number
50 SWAL BOX 62 SWAL BOX

Description
Split Washer Split Washer

For Bolt Size


1/2 5/8

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BURNDY Products

Hardware

STAINLESS STEEL HARDWARE


Stainless steel bolts, nuts, flatwashers and split lockwashers are manufactured from 18-8 non-magnetic material. Bolts up to 2 inches long are fully threaded; longer bolts are threaded for 2 inches. Nut surfaces and bolt heads have American National Coarse Series, Class #2 fit. D-7

BOLTS

CATALOG NUMBER
38X125 HSSB 38x225 HSSB 38x250 HSSB 38x275 HSSB 50x200 HSSB 50x250 HSSB 50x300 HSSB 62x300 HSSB

THREAD SIZE
3/8-16 3/8-16 3/8-16 3/8-16 1/2-13 1/2-13 1/2-13 5/8-11

LENGTH B (INCHES)
1.25 2.25 2.50 2.75 2.00 2.50 3.00 3.00

NUTS

CATALOG NUMBER
25 HSSN 38 HSSN 50 HSSN 62 HSSN

THREAD SIZE
1/4-20 3/8-16 1/2-13 5/8-11

SPLIT LOCKWASHERS

CATALOG NUMBER
25 SWSS LT 38 SWSSMD 50 SWSSMD 62 SWSSMD

FOR BOLT SIZE


1/4 3/8 1/2 5/8

FLATWASHER
CATALOG NUMBER
25 FWSS 38 FWSS 50 FWSS 62 FWSS 75 FLATWASHER (VC)

NOMINAL DIMENSIONS BOLT (INCHES) SIZE I.D. A O.D. B


1/4 3/8 1/2 5/8 3/4 0.266 0.406 0.594 0.656 0.812 0.688 1.000 1.125 1.312 2.000

BELLEVILLE WASHERS
Any bolted "pad to flat" electrical connection should include a bolt, two flatwashers, and the nut. In addition, if any of the flat components is aluminum, a properly designed Belleville washer should be interposed between one of the flatwashers and either the bolt head or the nut, with the hollow of the Belleville washer placed against the flat washer. BURNDY Belleville washers are designed to maintain substantial force when tightened to NEMA - recommended values and finely finished to avoid galling.

CATALOG NUMBER
38x75 BWSS 50x106 BWSS

MATERIAL
Stainless

BOLT SIZE
3/8 1/2

NOMINAL DIMENSIONS THICKNESS I.D. O.D.


.062 .095 .388 .530 .750 1.06

The stainless washers are 301 stainless steel.

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BURNDY Products

Grounding

TABLE OF CONTENTS
HYGROUND IRREVERSIBLE COMPRESSION GROUNDING AND INSTALLATION TOOLING Features HYGROUND Type YGIB . . . . . . . . . . E-20 - E-21 and Benefits . . . . . . . . . E-5 - E-6
E-1

Type YGL-C . . . . . . . . . . . . . . . . E-7

Type GSTUD-HY . . . . . . . . . . . E-22

Type YGLR-C . . . . . . . . . . . . . . . E-8

Types YGT & YTTAG . . . . . . . . E-23

Type YGHP-C . . . . . . . . . . . . . . E-9

Type YG-B . . . . . . . . . . . . . . . . E-24

Type YGHP-C . . . . . . . . . . . . . E-10

MECHANICAL GROUNDING Types KC, K2C . . . . . . . . . . . . E-25

Type YGHC-C . . . . . . . . . . . . . E-11 Types KC22J12T13, EQC632C, KS-DB . . . . . . . . . E-26

Type YGC . . . . . . . . . . . . . . . . . E-12

Type YSHG . . . . . . . . . . . . . . . . E-13

Types KS, GKA, KPB, CL50-1 . . . . . . . . E-26 - E-27

Type YGHR-C . . . . . . . . . . . . . E-14

Type GAR . . . . . . . . . . . E-28 - E-29

Type YGHR-C . . . . . . . . . . . . . E-15

Types GAR-BU & GAR 3900 Series & GAR-RB . . . . E-30

Type YGHA . . . . . . . . . . . . . . . E-16 Type GAR-TC . . . . . . . . . . . . . E-31 Type YGHS . . . . . . . . . . . . . . . E-16 LIGHTNING PROTECTION INFO. Type YGA . . . . . . . . . . . . . . . . . E-17
Basic rules for selection are: 1. Must be like material to the conductor. 2. Two bolts to ground rod minimum, for mechanical. 3. Cable to cable connections can be installed with one bolt, two bolt, or compression. 4. Cable to steel structure must have 8 in.2 contact with steel. 5. Heavy duty stacks mechanical only. 6. On all connectors with heavy duty stack rating, we must offer 1/16 thick lead plating as an option. Reason is closest 25 ft. to stack opening must use lead coated product. 7. UL 96 Listing.

Type YGS . . . . . . . . . . . . . . . . . E-18

Type YGF . . . . . . . . . . . . . . . . . E-19

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Grounding

BURNDY Products

TABLE OF CONTENTS
MECHANICAL GROUNDING (Continued)

Type GD . . . . . . . . . . . . . . . . . . E-32
E-2

Types GC, GCM . . . . . . . . . . . . E-47

Type GP . . . . . . . . . . . . . . . . . . E-33

Type GL . . . . . . . . . . . . . . . . . . E-48

Type GK . . . . . . . . . . . . . . . . . . E-33

Type GZ . . . . . . . . . . . . . . . . . . E-48

Water Pipe Grounding . . E-34 - E-39

Type GC-CT . . . . . . . . . . . . . . . E-49

Type GC-A . . . . . . . . . . . . . . . . E-40

Type GTC1AC34RA . . . . . . . . . E-50

Type GG . . . . . . . . . . . . . . . . . . E-41

Type GIE-G . . . . . . . . . . . . . . . E-51

Type GQ . . . . . . . . . . . . . . . . . . E-42

Rail Connector . . . . . . . . . . . . . E-52

Type GX . . . . . . . . . . . . . . . . . . E-43

Type QGFL . . . . . . . . . . . . . . . . E-53

Types GRC, GRL, GCRT1/0 . . E-44

Type GA-H . . . . . . . . . . . . . . . . E-53

Type B . . . . . . . . . . . . . . E-45 - E-46

Type GRF . . . . . . . . . . . . . . . . . E-54 Raised Floor Grounding

Types GB, GBM . . . . . . . . . . . . E-47 Types GP-G1, GPRT. . . . . . . . . E-55 Raised Floor Grounding

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BURNDY Products

Grounding

TABLE OF CONTENTS
BURNDYWeld BURNDYWeld Introduction . . . . . . . . . . . . . . . . E-57 Type BCR-17 . . . . . . . . . . . . . . E-69
E-3

Type BCR-24 . . . . . . . . . . . . . . E-70 Making a Connection . . . . . . . . . . . . . E-58 Type BCS-1 . . . . . . . . . . . . . . . E-72 WELD METAL . . . . . . . . . . . . . E-59 Type BCS-8 . . . . . . . . . . . . . . . E-72 Type BCC-1 . . . . . . . . . . . . . . . E-60 Type BCS-2 . . . . . . . . . . . . . . . E-73 Type BCC-2 . . . . . . . . . . . . . . . E-61 Type BCS-9 . . . . . . . . . . . . . . . E-73 Type BCC-4 . . . . . . . . . . . . . . . E-62 Type BCS-3 . . . . . . . . . . . . . . . E-74 Type BCC-11 . . . . . . . . . . . . . . E-63 Type BCS-23 . . . . . . . . . . . . . . E-75 Type BCC-6 . . . . . . . . . . . . . . . E-64 Type BCS-4 . . . . . . . . . . . . . . . E-76 Type BCC-14 . . . . . . . . . . . . . . E-64 Type BCS-6 . . . . . . . . . . . . . . . E-76 Type BCC-7 . . . . . . . . . . . . . . . E-65 Type BCS-7. . . . . . . . . . . . . . . . E-77 Type BCR-1 . . . . . . . . . . . . . . . E-66 Type BCS-18 . . . . . . . . . . . . . . E-77 Type BCR-2 . . . . . . . . . . . . . . . E-67 Type BCS-5 . . . . . . . . . . . . . . . E-78 Type BCR-3 . . . . . . . . . . . . . . E-68 Type BCRE-1 . . . . . . . . . . . . . . E-79 BURNDYWeld

Type BCRE-2 . . . . . . . . . . . . . . E-80

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Grounding

BURNDY Products

TABLE OF CONTENTS
BURNDYWeld (Continued) Type BCRE-3 . . . . . . . . . . . . . . E-81 Type BCR-24 . . . . . . . . . . . . . . E-71

E-4

Type BCRE-4 . . . . . . . . . . . . . . E-82

Type BCR-25 . . . . . . . . . . . . . . E-71

Type BCRE-6 . . . . . . . . . . . . . . E-83

ACCESSORIES B38-0330-00 Cable Clamp . . . E-90

BURNDY GROUNDMAX . . E-84 Cable Cleaning Brush . . . . . . . E-90 BURNDY Prefabricated Wire Mesh . . . . . . . . . . . . . . E-86

Card Cloth Brush . . . . . . . . . . . E-90

Types B-106 & B-107 Handle Clamps . . . . . . . . . . E-88

Mold Cleaning Brush . . . . . . . . E-90

B40-0106-75 Handle Attachment . . . . . . . E-88

Mold Cleaners . . . . . . . . . . . . . E-90

Packing Material . . . . . . . . . . . E-90 Mold Support Clamp . . . . . . . . E-88 BURNDYWeld Tool Kit . . . . E-91 Vertical Magnetic Clamps . . . . . . . . . . . . . . . . . E-89 BURNDYWeld Tools . . . . . . E-91 Horizontal & Vertical Chain Clamps . . . . . . . . . . . E-89

B38-0101-00 Rasp . . . . . . . . . E-91

B38-0309-00 Flint Ignitor . . . . E-91

SINGLE SHOT MOLDS Type BCR-1 . . . . . . . . . . . . . . . E-71

Ground Rod Driving Sleeves . . . . . . . . . . E-92

Type BCR-2 . . . . . . . . . . . . . . . E-71

Shim Stock and Adapter Sleeves . . . . . . . . . . E-92 Tips. . . . . . . . . . . . . . . . . E-93 - D94

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BURNDY Products

Grounding
HYGROUND Compression

THE HYGROUND IRREVERSIBLE COMPRESSION SYSTEM


BURNDY has developed an irreversible compression ground system which meets the most stringent safety and performance requirements, including those of OSHA and nuclear power plant design. Performance excellence and long life expectancy are the systems basic design guidelines. It is a complete system which consists of connectors for grid cross connections, taps, splices, cable to ground rod, ground plates and terminations. Our irreversible compression ground connectors employ well-proven design principles and technology that have been in existence for over 60 years. Connectors are just one component of our Irreversible Compression Ground System. Installation tooling is also an integral part of this system. BURNDY pioneered the compression connector principle and continues today to be the leader in compression technology. Our tooling package is the most extensive in the industry and affords the user many options. E-5

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Grounding
HYGROUND Compression

BURNDY Products

THE HYGROUND IRREVERSIBLE COMPRESSION SYSTEM


(Continued)
E-6

Features and Benefits


Irreversible compression. Meets 1999 NEC code, section 250-50 and 250-64. Material-pure wrought copper extrusions, rod and seamless tubingidentical material to the conductor. Completely eliminates the possibility of corrosion due to dissimilar metals. Heavy duty connector design. All connectors will carry the equivalent or greater current carrying capacity of the conductor while maintaining high mechanical strength and electrical integrity. Range taking designminimum number of connector combinations required to install a conductor range of #6 solid to 500 kcmil plus 1/2 , 5/8 , 3/4 , and 1 ground rods and rebar. Inventories are kept to a minimum and product selection is simplified. System engineered tooling. Each tooling recommendation has been designed to ensure reliability of the connection. Irreversible compression connectors can be installed in all kinds of weather. Eliminates costly construction delays and enables the installer to better schedule his job. May be installed without special training or special tools. Y750 crimps entire range. Low installed cost. Simplified installation. Each connection can be made in less than 3 minutes. Low installed cost. Simplified installation. Each connector is clearly marked with catalog number, conductor size and installation die information. Easy and accurate identification. Inspection ports are provided to assure proper insertion of the conductor. Built-in quality assurance. The die index number is embossed on the connector after completion of the crimp. Facilitates speedy inspection of installed connectors to insure consistently reliable and sound connections. Most HYGROUND irreversible compression elements are prefilled with PENETROX and individually sealed in clear polyethylene sheet. Ensures that all contact surfaces are in the proper condition for installation. Ensures the electrical integrity of the finished connection by inhibiting moisture and contaminates from entering the contact area. All HYGROUND irreversible compression connectors are Listed in conformance with Underwriters Laboratories Standard UL467 and conform to applicable sections of the National Electrical Code. May be used in direct burial or concrete embedded grounding applications. All HYGROUND irreversible connectors (with the exception of type YGA and YGS) have been tested successfully according to requirements of Standard IEEE 837. Meets tough industry performance requirements. UPRECRIMP dies give added mechanical strength. UPRECRIMP 34 for 3/4 rod, UPRECRIMP 12 for 1/2 rod, and UPRECRIMP 58 for 5/8 rod (now includes undersized U.S. market place rods). Allows connection to most sizes of structural steel with no drilling, tapping, or welding. Safely installed at low cost. Hot work permits are not required to install in hazardous areas

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YGL-C
HYGRID CROSS CONNECTOR
An irreversable compression ground grid cross connector which allows adjustment of the compression elements prior to installation. Only six connectors and four dies are required to install all combinations from #6 solid through 500 kcmil. UL467 Listed. Acceptable for direct burial in earth and concrete. Prefilled with PENETROX compound and strip sealed.

E-7

IEEE-837
467 96

Catalog Number
YGL2C2 YGL29C2 YGL29C29 YGL34C2 YGL34C29 YGL34C34

B-B

C
1.09 1.66 2.09

C-C
1.09 1.66 1.09 1.66 2.28

D
.313 .500 .313 .500 .750

R
.31

.75

.75

2.50

1.10

1.10

2.28

.50 .31 .50 .75

UL96 Listed for Lightning Protection.

ORDERING INFORMATION
Catalog Number YGL2C2 YGL29C2 YGL29C29 YGL34C2 YGL34C29 YGL34C34 Cable to Cable Element A Element B #6 Sol. (.162) #2 Str. (.292) {59500} {59500} #6 Sol. (.162) #2 Str. (.292) #1 Str. (.332) 250 kcmil (.575) {59500} {59500} {98500} {131500} #2 Str. (.292) 250 kcmil (.575) #2 Str. (.292) 250 kcmil (.575) {65500} {131500} {65500} {131500} #6 Sol. (.162) #2 Str. (.292) 250 kcmil (.575) 500 kcmil (.813) #2 Str. (.292) 250 kcmil (.575) 250 kcmil (.575) 500 kcmil (.813) Cable to Ground Rod Element A Element B To Rebar Element A

#6 Sol. (.162) #2 Str. (.292) 1/2 5/8 Rod #2 Str. (.292) 250 kcmil (.575) 5/8 3/4 Rod #6 Sol. (.162) #2 Str. (.292) #2 Str. (.292) 250 kcmil (.575) 250 kcmil (.575) 500 kcmil (.813)

3/8 1/2 #3 4 Rebar 5/8 3/4 #5 6 Rebar

Dimensions in brackets { } represent lightning protection conductors.

Catalog Number
YGL2C2 YGL29C2 YGL29C29 YGL34C2* YGL34C29* YGL34C34*

Y750/Y35/Y39 HYPRESS Element A Element B


U-0 (1) U997 (1) U997 (1) PU998 (1) PU998 (1) U1011 (3) U-0 (1) U-0 (1) U997 (1) U-0 (1) U997 (1) U1011 (3)

Installation Tools, Die Set Catalog Number (Number of Crimps) PAT750-18V Y45 HYPRESS Element A Element B Element A Element B
U-0 (1) U997P (1) U997P (1) PU998 (1) PU998 (1) U1011 (3) U-0 (1) U-0 (1) U997P (1) U-0 (1) U997P (1) U1011 (3) U-0 (1) U997 (1) U997 (1) S998 or PU998 (1) S998 or PU998 (1) S1011 (3) U-0 (1) U-0 (1) U997 (1) U-0 (1) U997 (1) S1011 (3)

Y46 HYPRESS Element A Element B


U-0 (1) U997 (1) U997 (1) P998 or PU998 (1) PU998 or PU998 (1) P1011 (3) U-0 (1) U-0 (1) U997 (1) U-0 (1) U997 (1) P1011 (3)

1. Where a U or PU die is recommended with Y45 HYPRESS, a PT6515 adapter must be used. 2. Where a U or PU die is recommended with the Y46 HYPRESS, a PUADP-1 adapter must be used. Polarized die for the PAT750-18V. NOTES: Before crimping, both connector elements can be turned on rod diameter D to any desired position. Clean rust and/or protective coatings from rebar prior to installation.

* These connectors can only be installed using the Y750, Y45, or Y46 HYPRESS with the recommended dies. These connectors CANNOT be installed with the Y35 and Y39 HYPRESS.

When attaching connector to ground rod, ground rod must be embossed with appropriate PRECRIMP die. For connections that must meet IEEE 837 requirements UPRECRIMP type PRE crimp dies must be used for maximum clamping retention.

Ground Rod Dia.


1/2 5/8 3/4

PRECRIMP Dies
UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGLR-C
GRIDLOK High Strength Irreversible Compression Ground Rod to Grid Connector
Ground grid connector for a wide range of copper cable to ground rod. Provides high torque strength on ground rod. UL467 Listed. Acceptable for direct burial in earth and concrete. Prefilled with PENETROX compound and strip sealed.
COMMERCIAL COPPER CABLE RANGE ELEMENT A Element A

Element B

E-8

IEEE-837
GROUND ROD DIA. ELEMENT B INSTALLATION TOOLS, DIE SET CAT. NO., (NUMBER OF CRIMPS) Y35/Y39 HYPRESS Y750/PAT750 Y45 HYPRESS Y46 HYPRESS ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT A B A B A B A B
U997 (1) 1/2 [12.7] .313 [7.9] 5/8 [15.9] .75 .88 [19.1] [22.4] U997 (1) 3/4 [19.1] .500 2.63 [12.7] [66.8] 1 [25.4] PU998 (1) 2.53 [64.3] U997 (1) PU998 (1) PU998 (1) U997 (1) U1011 or PU998 (1) U997 (1) U1011 or PU998 (1) U997 (1) U1011 (2) or PU998 U997 (1) U1011 (2) or PU998 (1) U997 (1) S998 or PU998 (1) U997 (1) S998 or PU998 (1) U997 (1) U1011 (2) or PU998 U997 (1) U1011 (2) or PU998 U997 (1) P998 or PU998 (1) U997 (1) P998 or PU998 (1) U997 (1) U1011 (2) or PU998 U997 (1) U1011 (2) or PU998

CATALOG NUMBER
YGLR29C12

METRIC COPPER CABLE RANGE ELEMENT A

COPPER WELD CABLE RANGE ELEMENT A


91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 498.8 kcmil (.810 Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 498.8 kcmil (.810 Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 496.8 kcmil (.810 Dia.) 91.65 kcmil (.343 Dia.) thru 248.8 kcmil (.572 Dia.) 248.8 kcmil (.572 Dia.) thru 498.8 kcmil (.810 Dia.)

B-B

YGLR34C12

YGLR29C58

YGLR34C58

YGLR29C34

YGLR34C34

YGLR29C100

YGLR34C100

#2 Str. (.292 Dia.) 35mm2 (7.62mm Dia.) thru thru 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) thru thru 500 kcmil (.813 Dia.) 240 mm2 (20.35mm Dia.) #2 Str. (.292 Dia.) 35 mm2 (7.62mm Dia.) thru thru 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) thru thru 500 kcmil (.813 Dia.) 240 mm2 (20.35mm Dia.) #2 Str. (.292 Dia.) 35 mm2 (7.62mm Dia.) thru thru 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) thru thru 500 kcmil (.813 Dia.) 240 mm2 (20.35mm Dia.) #2 Str. (.292 Dia.) 35 mm2 (7.62mm Dia.) thru thru 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) 250 kcmil (.575 Dia.) 120 mm2 (14.40mm Dia.) thru thru 500 kcmil (.813 Dia.) 240 mm2 (20.35mm Dia.)

U1011 (2) or PU998 (1)

S1012 (2) or PU998 (1)

P1011(2) or PU998 (1)

1 [25.4]

NOTES: 1. Before crimping, both connector elements can be turned on rod diameter 'D' to any desired position. 2. Grooves are filled with PENETROX. 3. Suitable for direct burial in earth or concrete. 4. The catalog numbers shown are for unplated copper connectors for use on copper clad or stainless steel ground rod. To order electro-tin plated connectors for use on galvanized steel ground rod add suffix TN to the catalog number, only if the Figure 8 connector (Element B) is tin plated, the Figure 6 connector (Element A) is unplated. Note: The ground rod hole diameter is larger for galvanized steel ground rod in the tin plated connector. 5. Ground rod must be pre-crimped with die U2CABT (Index No. 348) when crimping the ground rod element (Element B) with the PU998 dies in the Y750, Y35, Y39, Y45, or Y46 tools. Pre-crimping is not required when the S1012, P1011 or U1011 dies are used. See precrimp die chart. 6. Where a 'U' or 'PU' die is recommended with the Y45 HYPRESS, a PT6515 adapter must be used. 7. Where a 'U' or 'PU' die is recommended with the Y46 HYPRESS, a PUADP-1 adapter must be used. 8. Dimensions in bracket [ ] are in millimeters. 9. Die 1011 appears on Element B of the connector only.

GROUND ROD DIA.


1/2 5/8 3/4

PRECRIMP DIES
UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT

When attaching connector to ground rod, ground rod must be embossed with appropriate PRECRIMP die. For connections that must meet IEEE 837 requirements UPRECRIMP - type PRE crimp dies must be used for maximum clamping retention.

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YGHP-C
HYTAP CONNECTOR
Irreversible compression ground tap figure 6 can be used as a tap connector or as a tap splice connector. Four die sets and eight connectors can accommodate a conductor range from #8 solid through 500 kcmil plus 1/2 , 5/8 , and 3/4 copper bonded ground rods. UL467 Listed. Acceptable for direct burial in earth and concrete. Prefilled with PENETROX compound and strip sealed.

E-9 UL96 Listed for Lightning Protection.

IEEE-837
467 96 Fig. 1 Fig. 2

CATALOG NUMBER YGHP2C2 YGHP2C6W6W YGHP29C6W6W YGHP29C2 YGHP29C26 YGHP29C29 YGHP34C2 YGHP34C26 YGHP34C29 YGHP34C34 FIG. NO. 1 2 2 1 1 1 1 1 1 1 ACCOMMODATES RUN TAP #6 Sol. (0.162) {59500} #6 Sol. (0.162) {#2 Str.} #2 Str. (0.292) {59500} #2 Str. (0.292) {#2 Str.} #6 Sol. (0.162) #8 Sol. (0.128) #2 Str. (0.292) 6 Str. (0.184) Qty. 2 #8 Sol. (0.128) 6 Str. (0.184) Qtr. 2 #4 Sol. (0.204) {#4 Sol.} 1/0 Str. (0.372) {98500} #2 Str. (0.292) {#2 Str.} 250 kcmil (0.575) {131500} 1/0 Str. (0.372) {98500} 1/2 5/8 Rod 2/0 Str. (0.419) {98500} 3/0 Str. (0.470) {131500} 250 kcmil (0.575) {211500} #4 Sol. (0.204) #2 Str. (0.292) 250 kcmil (0.575) {250 kcmil} 1/0 Str. (0.372) {98500} 500 kcmil (0.813) {500 kcmil} 2/0 Str. (0.419) {98500} 5/8 3/4 Rod 3/0 Str. (0.470) {131500} 250 kcmil (0.575) {211500} 250 kcmil (0.575) 350 kcmil (0.681) 500 kcmil (0.813) 500 kcmil (0.843) 5/8 3/4 Rod CABLE TO REBAR RUN TAP #3 Rebar 3/8 thr0ugh 1/2 #4 Rebar #5 Rebar 5/8 through 3/0 Str. 250 kcmil 3/4 #6 Rebar 350 kcmil 500 kcmil 1/0 Str. 2/0 Str. 3/0 Str. 250 kcmil 1/0 Str. 2/0 Str.

INSTALLATION DATA DIE Y750/Y35 INDEX Y39 Y45 Y46 B NO. HYPRESS PAT750-18V HYPRESS HYPRESS 0 U0 U0 U0 U0

NO. OF CRIMPS 1

#8 Sol. 6 Str. #2 Str. .75 [19] 997 U997 U997P U997 U997 1

998

PU998

PU998

PU998 or S998

PU998 or P998

1.10 1011 [28]

U1011

U1011

S1011

P1011

Dimensions in brackets { } represent lightning protection conductors. NOTES:

GROUND ROD DIA.


Clean rust and protective coatings from rebar before connector installation to provide a proper ground connection. Precrimping is not required. These connectors can only be installed using the Y750, Y45 or Y46 HYPRESS with the recommended dies. These connectors can not be installed with the Y35 and Y39 HYPRESS. Polarized die for the PAT750-18V.

PRECRIMP DIES
UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT

When using #6 Sol. in tap, fold conductor double to


improve fill in YGHP2C2.

For YGHP29C29 when using 3/0 in tap, minimum run


conductor is 2/0 STR. Where a 'U' or 'PU' die is recommended with the Y45 HYPRESS, a PT6515 adapter must be used. Where a 'U' or 'PU' die is recommended with the Y45 HYPRESS, a P-UADP-1 adapter must be used.

1/2 5/8 3/4

Not UL96/CSA.

For increased rotational resistance on ground rods, pre-crimp ground rod with U2CABT die Index 348 or uprecrimp dies may be used for even greater rotation and vibration resistance on ground rods.

CABLE TO GROUND ROD CABLE TO REBAR CABLE TO CABLE FOR CONCRETE ENCASED ELECTRODE GROUNDING APPLICATIONS

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGHP-C
HYTAP CONNECTOR High Strength Copper Irreversible Compression
E-10

PREFILLED WITH PENETROX-E

THIRD HAND

TAP (B)

Ground Rod Tap Connector


Type YGHP-C irreversible compression ground tap figure 6 can be used as a ground rod tap connector for both continuous run and tapping applications. An open groove allows ground rod to be connected to a continuous run or tap. The second groove is for a tap only. Prefilled with PENETROX-E and strip sealed. UL467 Listed for direct burial in earth or concrete.

DIE INDEX AND CONDUCTOR INFORMATION

TAP (A)

PATENTED

Features and Benefits


Tap (A) accepts a continuous run on tap conductor Tap (B) accepts a tap conductor only. One connector style can be used for many applications, reducing number of connectors in inventory. Material is high conductivity wrought copper extrusion, identical material to the conductor. High-conductivity copper minimizes resistance and voltage drop. Eliminates the possibility of corrosion due to dissimiliar metals. System engineered tooling. The tooling recommendation has been designed to ensure a reliable, dependable connection every time. The die index number is embossed on conductor after completion of crimp. Faciliates speedy inspection of installed connectors to insure consistently reliable and dependable connections. Prefilled with PENETROX and individually sealed in clear polyethylene sheet. Ensures the electrical integrity of the finished connection by inhibiting moisture and contaminates from entering the contact area. Maintains long-term high-conductivity. UL467 Listed. May be used in direct burial or concrete embedded grounding applications. Provides quality assurance to recognized industry NEC standards from an independent party. Third Hand constrains conductors while installer completes crimp. Included with each connector. Simplifies installation, reducing installed cost.

IEEE-837

SINGLE TAP

CONTINUOUS RUN

CONTINUOUS RUN AND TAP

Installation Tooling Y35/Y750/PAT750 Y46 Catalog Number


YGHP58C2W-2 YGHP58C2W-2TN 1/2 - 5/8

Ground Rod Dia.

Tap Conductor +
#2 Sol. - #6 Sol. Copper (1) Continuous run and (1) Tap or up to (2) taps may be connected.

H
1.90

Dimensions B W
.75 .94

Die No.
U997

No. of Crimps
(1)

Die No.
U997

No. of Crimps
(1)

Die Index
997

NOTE: A 12 bend radius is recommended for the conductor. Use PUADP-1 with U-dies in Y46. See tooling section in Master Catalog for complete tool and die listing. + Either tap position may be left void when fewer than (2) conductors are used.

Ground rod must be precrimped with die U2CABT (Index No. 348). For even greater rotational resistance use U-PRECRIMP die. For Galvanized Steel Rods order YGHP58C2W-2TN.

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BURNDY Products

TYPE YGHC-C
HYTAP CONNECTOR
Irreversible compression ground tap figure C connectors. Accomodates all cable combinations from #6 solid through 500 kcmil. C- shaped opening permits placing two continuous parallel cables into conductor groove. UL 467 Listed. Acceptable for direct burial in earth or concrete. Prefilled with PENETROX compound and strip sealed. Certain sizes are also UL 467 Listed and CSA Certified for wire to ground rod. UL96 Listed for Lightning Protection. Commercial Copper Cable Range/ Ground Rod Catalog to Copper Cable Number Run Tap #6 Sol. (0.162) #6 Sol. (0.162) YGHC2C2 #2 Str. (0.292) #2 Str. (0.292) 1/4 Rod 1 Str. (0.328) #6 Sol. (0.162) {98500} {#6 Sol.} YGHC26C2 2/0 Str. (0.419) #2 Str. (0.292) {98500} {#2 Str.} 3/8 Rod 1 Str. (0.328) 1 Str. (0.328) {98500} {98500} YGHC26C26 2/0 Str. (0.419) 2/0 Str. (0.419) {98500} {98500} 3/8 Rod 3/0 Str. (0.470) 6 Sol. (0.162) {3/0 Str.} {59500} YGHC29C26 250 kcmil (0.575) 2/0 Str. (0.419) {250 kcmil} {98500} 1/2 or 5/8 Rod 3/0 Str. (0.470) 3/0 Str. (0.470) YGHC29C29 250 kcmil (0.575) 250 kcmil (0.575) 1/2 or 5/8 Rod 300 kcmil (0.630) #6 Sol. (0.162) {300 kcmil} {59500} YGHC34C26 500 kcmil (0.813) 2/0 Str. (0.419) {500 kcmil} {98500} 3/4 Rod 300 kcmil (0.630) 3/0 Str. (0.470) YGHC34C29 500 kcmil (0.813) 250 kcmil (0.575) 300 kcmil (0.630) 300 kcmil (0.630) YGHC34C34 500 kcmil (0.813) 500 kcmil (0.813) Stranded Copper Cable Range Run
2 2

nd List ied rou 467 ertif rial G u C UL SA ect B C Dir for

! ire ewd to Wand N Ro ed

Grounding
HYGROUND Compression

E-11

IEEE-837
467 96 Installation Data Tap A 1.16 [30] B 0.75 [19] Die Index No. C Y750/Y35/ PAT750/Y39 HYPRESS U-C

Y45 HYPRESS U-C

Y46 HYPRESS U-C

No. of Crimps 1

10 mm (4.12 mm) 10 mm (4.12 mm) 35 mm2 (7.62 mm) 35 mm2 (7.62 mm)

35 mm2 (7.62 mm) 10 mm2 (4.12 mm) 70 mm2 (10.9 mm) 35 mm2 (7.62 mm)

1.41 [36]

0.75 [19]

U-O

U-O

U-O

35 mm2 (7.62 mm) 35 mm2 (7.62 mm) 70 mm2 (10.9 mm) 70 mm2 (10.9 mm)

1.54 [39]

0.75 [19]

U-O

U-O

U-O

95 mm2 (12.5 mm) 10 mm2 (4.12 mm) 120 mm2 (14.4 mm) 70 mm2 (10.9 mm)

1.97 [50]

0.75 [19]

997

U997

U997

U997

95 mm2 (12.5 mm) 95 mm2 (12.5 mm) 120 mm2 (14.4 mm) 120 mm2 (14.4 mm)

2.06 [52]

0.88 [22]

997

U997

U997

U997

150 mm2 (16 mm) 10 mm2 (4.12 mm) 240 mm2 (20.35 mm) 70 mm2 (10.9 mm) 150 mm2 (16 mm) 240 mm2 (20.35 mm) 150 mm2 (16 mm) 240 mm2 (20.35 mm) 95 mm2 (12.5 mm) 120 mm2 (14.4 mm) 150 mm2 (16 mm) 240 mm2 (20.35 mm)

2.42 [62] 2.67 [66] 2.91 [74]

0.88 [22] 0.88 [22] 1.1 [28]

1011

U1011

S1011

P1011

1011 1011

U1011 U1011

S1011 S1011

P1011 P1011

2 3

Dimensions in brackets { } represent lightning protection conductors. NOTES: Where a U or PU die is recommended with the Y45 HYPRESS, PT6515 adapter must be used. Where a U or PU die is recommended with the Y46 HYPRESS, a PUADP-1 adapter must be used. 3. Listed under UL486A for copper wire connectors 4. Dimensions in brackets [ ] are in millimeters.

5. In referencing connectors without PENETROX oxide inhibitor add suffix NP to the end of the Catalog Number. These connectors can only be installed using the Y750, Y45 or Y46 HYPRESS with the recommended dies. These connectors cannot be installed with the Y35 and Y39 HYPRESS. Ground rod to copper cable is UL 467 Listed for direct burial in earth and concrete.

GROUND ROD DIA.


1/2 5/8 3/4

PRECRIMP DIES
UPRECRIMP 12 UPRECRIMP 58 UPRECRIMP 34 U2CABT

For increased rotational resistance on ground rods, pre-crimp ground rod with U2CABT die Index 348 or uprecrimp dies may be used for even greater rotation and vibration resistance on ground rods.

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGC
COPPER CRIMPIT
UL 467 Listed for direct burial in earth or concrete. Prefilled with PENETROX E2 oxide inhibitor. E-12

Catalog Number
YGC8C8 YGC6C8 YGC6C6

Copper Conductor Run Tap


#8 Sol. #8 Str. #6 Sol. #6 Str. #6 Sol. #6 Str. #8 Sol. #8 Str. #8 Sol. #8 Str. #6 Sol. #6 Str.

H
.46 .73 .76

L
.52 .62 .62

Index
162 BG BG

OUR840
W162 XBG XBG

MD6/MD7
W162 WBG WBG

Crimps
2 2 2

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YSHG
HIGH STRENGTH COPPER IRREVERSIBLE COMPRESSION Double H-Tap Connector
Type YSHG Double H-Tap grounding series is comprised of five connectors designed to accommodate wire range sizes #14 through 500 kcmil, including ground rod sizes: 3/4 , 1 , and rebar sizes: #6, #8 and #9. Prefilled with PENETROX E2 and strip sealed. E-13

Features and Benefits


UL467 Listed. Suitable for direct burial in earth or concrete. Material is high conductivity copper extrusion. Minimizes resistance, eliminates corrosion due to dissimilar metals. Grooves are prefilled with PENETROX E2 oxide inhibitor and individually sealed. Inhibits moisture and contaminants ensuring electrical integrity.

Fig. 1

Fig. 2
Tooling (number of crimps) PAT750/Y750 Y46
PYFR (2) 1-6 2 - 14 U1104 (4) 1-4 8 - 14 U1104 (4) PYFR (2) P1104 (2) U1104 (4) P1104 (2) U1104 (4)

Fig. 3
Index Embossment
K-R K-R 1104 1104

Catalog Number
YSHG4429 * YSHG3931 YSHG3434 YSHG3429

Fig. No.
3 2 1 2

Main

Conductor Sizes Tap 1 Tap 2


250 - 2 4/0 - 1/0 400 - 4/0 3/0 - 1/0

Tap 3

W .06
3.22 [82] 2.97 [75] 2.43 [62] 2.23 [57]

T .04
1.70 [43] 1.50 [38] 1.15 [29] 1.31 [33]

L .06
2.44 [62] 2.34 [59] 2.44 [62] 2.44 [62]

#9 & #8 Rebar, 1 [25] Ground Rod #6 Rebar, 1 [25] Cu Clad Ground Rod, 3/4 Ground Rod 500 - 350 kcmil Copper #6 Rebar, 3/4 [19] Ground Rod 400 - 250 kcmil COPPER #6 Rebar, 3/4 [19] Ground Rod 400 - 4/0 kcmil Copper

* NOTE: Not for use on 1 steel ground rod. Use PUADP-1 adapter.

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGHR-C
HYTAIL High Strength Irreversible Compression Ground Rod Tap Connectors
High torque strength ground rod connectors. Accommodates a wide range of copper conductors to ground rod. UL467 Listed. Acceptable for direct burial in earth or concrete. Prefilled with PENETROX compound and strip sealed.

E-14

IEEE-837
Catalog Number
YGHR26C12 YGHR26C58 YGHR26C34 YGHR26C100 YGHR29C12 YGHR29C58 YGHR29C34 YGHR29C100 YGHR34C58 YGHR34C34 YGHR34C100 1.94 1.97 2.19 2.55 1.94 2.14 2.19 2.45 2.14 2.44 2.70

H
[49.3] [50.0] [55.6] [56.2] [49.3] [54.4] [55.6] [62.2] [54.4] [62.0] [68.6]

.88 [22.4]

Catalog Number
YGHR26C12 YGHR26C58 YGHR26C34 YGHR26C100* YGHR29C12 YGHR29C58 YGHR29C34 YGHR29C100* YGHR34C58 YGHR34C34* YGHR34C100*

Commercial Copper Cable Range


#2 STR. (.292 DIA.) thru 2/0 STR. (.419 DIA.)

Nominal Ground Rod Dia.


1/2 [12.7] 5/8 [15.9] 3/4 [19.0] 1 [25.4] 1/2 [12.7] 5/8 [15.9] 3/4 [19.0] 1 [25.4] 5/8 [15.9] 3/4 [19.0] 1 [25.4]

Installation Tools, Die Set Catalog Number (Number of Crimps) PAT750/Y750/Y35/Y39 Y45 HYPRESS Y46 HYPRESS
S1012 (2) PU998 (1) S1011 (2) S1012 (2) PU998 (1) S1012 (2) PU998 (1) S1011 (2) S1012 (2) PU998 (1) S1012 (2) PU998 (1) S1011 (2)

#4/0 STR. (.528 DIA.) thru 250 kcmil (.575 DIA.) 300 kcmil (.630 DIA.) thru 500 kcmil (.813 DIA.)

U1011 (2) PU998 (1)

P1011 (2) PU998 (1)

P1011 (2)

NOTES: The catalog numbers shown are for unplated copper connectors for use on copper clad or stainless steel ground rod. To order electro-tin plated connectors for use on galvanized steel ground rod add suffix TN to the catalog number. Note: The ground rod hole diameter is larger for galvanized steel ground rod in the tin plated connector. Ground rod must be pre-crimped with die U2CABT (Index No. 348) when the PU998 dies are used in the Y750, Y35, Y39, Y45, or Y46 tools. Pre-crimping is not required when the P1011, S1011, S1012 or U1011 dies are used. UPRECRIMP dies may be used for additional mechanical resistance on ground rods.

Where a PU998 die is recommended with the Y45


HYPRESS, a PT6515 adapter must be used.

Where a PU998 die is recommended with the Y46


HYPRESS, a PUADP-1 adapter must be used.

These die numbers do not appear on the connector.

These connectors can only be installed using the Y750, Y45 or the Y46 HYPRESS with the recommended dies. These connectors CAN NOT be installed with the Y35 and Y39 HYPRESS. When attaching connector to ground rod, ground rod must be embossed with appropriate PRECRIMP die. For connections that must meet IEEE 837 requirements UPRECRIMP - type PRE crimp dies must be used for maximum clamping retention.

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YGHR-C
HYTAIL High Strength Irreversible Compression Ground Rod Tap Connectors
Type YGHR-C irreversible compression grounding connector is engineered specifically for the Telecommunications Industry for (1, 2 or 3) #2 solid, tinned or bare conductor taps. UL467 Listed. Acceptable for direct burial in earth or concrete. BURNDY has designed this connector to meet the stringent requirements of OSHA, the National Electric Code (NEC), UL, and the Telecommunications Industry. Performance and long life are this connectors basic design guidelines.

E-15

Features and Benefits


Tap side 1, 2 or 3 conductors. One connector style can be used for many applications. Material is high conductivity wrought copper extrusion, identical material to the conductor. High-conductivity copper minimizes resistance and voltage drop. Eliminates the possibility of corrosion due to dissimilar metals. System engineered tooling. Each tooling recommendation has been designed to provide a reliable, dependable connection. The die index number is embossed on connector after completion of crimp. Facilitates speedy inspection of installed connectors to ensure consistently reliable and dependable connections. Prefilled with PENETROX and individually sealed in clear polyethylene sheet. Ensures the electrical integrity of the finished connection by inhibiting moisture and contaminates from entering the contact area. Maintains long-term high-conductivity. UL 467 Listed. Acceptable for direct burial. May be used in direct burial or concrete embedded grounding applications. Provides quality assurance to recognized industry NEC standards from an independent party.

TAP

RUN

TAP

AND

RUN

Catalog Number+
YGHR58C2W-3

Ground Rod Diameter


5/8

Tap Conductor
#2 Sol. Copper 1, 2, or 3 may be connected

Installation Tooling PAT750/Y35/Y750** Y46* Die No. of Die No. Crimps No.
PU998 U1011 (1) (2) PU998 U1011 P998 P1011

No. of Crimps
(1) (2) (1) (2)

Die Index
998 or 1011

Contact BURNDY for other ground rod diameters. * PU998 and U1011 die sets require PUADP-1 adapter for use in the Y46 HYPRESS. Tap positions may be left void when fewer than (3) conductors are used. + To order electro-tin plated connector for use on galvanized steel ground rod add suffix -TN to the catalog number. NOTE: The ground rod hole diameter is larger for galvanized steel ground rod in the tin plated connector.

Ground rod must be precrimped with die U2CABT (Index No. 348) when PU998 die set is used in the Y35, Y750 or Y46. HYPRESS tools. For even greater mechanical resistance use UPRECRIMP 58 dies. ** The Y750 utilizes PU dies and the U1011 die. The Y35 only uses PU998 die set. NOTE: A 12 bend radius is recommended for the conductor.

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGHA
HYLUG Heavy Duty Irreversible Compression Terminals
Heavy duty HYLUG irreversible compresE-16 sion terminals designed not only to carry short circuit load, but to also withstand high mechanical stress. Each conductor element has an inspection probe hole to insure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with PENETROX compound and strip sealed.

IEEE-837
Installation Tools, Die Set Catalog Number, and (Number of Crimps) HYPRESS Y35/Y39/Y45 /Y46 /Y750 /PAT750
U1CRT (1) U27RT (1) U28RT (1) U29RT (1) U30RT (2) U31RT (2) U34RT (2) U36RT (3)
Where a U or PU die is recommended with the Y46 HYPRESS, a PUADP-1 adapter must be used.

Catalog Number
YGHA2C-2N YGHA25-2N YGHA26-2N YGHA27-2N YGHA28-2N YGHA29-2N YGHA31-2N YGHA34-2N

Copper Conductor Size


2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 350 kcmil 500 kcmil

B
.75 .83 .83 1.18 1.18 1.18 1.18 1.48

C
.97 .91 .97 1.08 1.22 1.28 1.62 1.72

L
4.21 4.60 4.38 4.94 4.94 4.94 5.00 5.42

T
.26 .19 .26 .29 .30 .34 .43 .40

Where a U or PU die is recommended with the Y45 HYPRESS, a PT6515 adapter must be used.

TYPE YGHS
HYLINK Heavy Duty Irreversible Compression Terminals
Heavy duty HYLINK ground splice designed not only to carry short circuit load, but to also withstand high mechanical stress. Each conductor element has an inspection probe hole and a center stop to ensure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with PENETROX compound and strip sealed.
KNURLED RINGS INSPECTION PROBE HOLES FOR CABLE STOP

IEEE-837
Installation Tools, Die Set Catalog Number, and (Number of Crimps) HYPRESS Y35/Y39/Y45 /Y46 /Y750 /PAT750
U1CRT (1) U27RT (1) U28RT (1) U29RT (1) U30RT (2) U31RT (2) U34RT (2) U36RT (3)
Where a U or PU die is recommended with the Y46 HYPRESS, a PUADP-1 adapter must be used.

Catalog Number
YGHS2C YGHS25 YGHS26 YGHS27 YGHS28 YGHS29 YGHS31 YGHS34

Copper Conductor Size


2 str. 1/0 str. 2/0 str. 3/0 str. 4/0 str. 250 kcmil 350 kcmil 500 kcmil

B
.75 .83 .83 1.18 1.18 1.18 1.18 1.48

L
1.73 1.89 1.89 2.59 2.59 2.59 2.59 3.19

Where a U or PU die is recommended with the Y45 HYPRESS, a PT6515 adapter must be used.

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YGA
HYLUG Grounding Irreversible Compression Terminals
Irreversible compression HYLUG Ground terminal specifically designed for grounding applications. Each connector has an inspection probe hole to insure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with PENETROX compound and strip sealed. E-17

Fig. 1
Installation Tools, Die Set Cat. No., and (number of crimps) Mechanical Hydraulic Y35/Y39/Y45/PAT750 Copper Y2MR MD7-34R OUR840 /Y46 /Y750 Conductor Die # (# of Die # (# of Die # (# of Die # (# of Size crimps) crimps) crimps) crimps)
8 sol./8 str. 8 sol./8 str. 8 sol./8 str. 8 sol./8 str. 6 sol./6 str. 6 sol./6 str. 6 sol./6 str. 6 sol./6 str. 6 sol./6 str. 2 sol./2 str. 2 str. 1/0 str. 2/0 str. 4/0 str. 250 kcmil 500 kcmil Red (4) Red (4) Red (4) Red (4) Blue (4) Blue (4) Blue (4) Blue (4) Blue (4) Brown (4) Brown (4) W8CVT (2) X8CRT (2) W8CVT (2) X8CRT (2) W8CVT (2) X8CRT (2) W8CVT (2) X8CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W5CVT (2) X5CRT (2) W2CVT (2) X2CRT (2) W2CVT (2) X2CRT (2) W25VT (4) X25RT (4) W26VT (4) X26RT (4) W28VT (4) X28RT (4) W29VT (4) W34VT (4)
HYPRESS, a PUADP-1 adapter must be used.

Fig. 2

Catalog Number
YGA8C-TC10 YGA8C-TC14 YGA8C-TC516 YGA8C-2N YGA6C-TC10 YGA6C-TC14 YGA6C-TC516 YGA6C-2TC38E2G1 YGA6C-2N YGA2C-2TC38 YGA2C-2N YGA25-2N YGA26-2N YGA28-2N YGA29-2N YGA34-2N

Fig. No.
2 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1

Stud Size
#10 1/4 5/16 1/2 #10 1/4 5/16 3/8 1/2 3/8 1/2 1/2 1/2 1/2 1/2 1/2

B
.81 .81 .81 .81

C
.41 .44 .51 .71

L
1.57 1.69 1.75 4.09 1.89 2.02 2.08 3.42 4.40 3.48 4.71 4.91 4.89

T
.08 .08 .06 .05 .09 .08 .07 .06 .12 .12 .12 .12 .12 .14 .16 .23

E
.75 1.75 1.00 1.75 1.75 1.75 1.75 1.75 1.75

U8CRT (2) U8CRT (2) U8CRT (2) U8CRT (2) U5CRT (2) U5CRT (2) U5CRT (2) U5CRT (2) U5CRT (2) U2CRT (2) U2CRT (2) U25RT (2) U26RT (2) U28RT (2) U29RT (2) U34RT (4)

1.12 .42 1.12 .45 1.12 .51 1.12 .58 1.12 .83 1.25 .60 1.22 .81 1.35 .81 1.45 .81

1.57 1.00 5.06 1.57 1.09 5.16 2.20 1.52 5.94

Where a U or PU die is recommended with the Y45


HYPRESS, a PT6515 adapter must be used.

Where a U or PU die is recommended with the Y46

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGS
HYLINK Grounding Irreversible Compression Splices
Irreversible compression HYLINK ground E-18 splices specifically designed for grounding applications. Each conductor element has an inspection probe hole and a center stop to ensure proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with PENETROX compound and strip sealed.

Catalog Number
YGS8C YGS6C YGS2C YGS25 YGS26 YGS28 YGS29 YGS34

Copper Conductor Size


#8 sol./str. #6 sol./str. 2 str. 1/0 str. 2/0 str. 4/0 str. 250 kcmil 500 kcmil

Y2MR Die # (# of Crimps)


Brown (4)

Installation Tools, Die Set Catalog Number, and (Number of Crimps) Mechanical Hydraulic MD7-34R OUR840 Y35/Y39/Y45 Die # (# of Die # (# of /Y46 /Y750/PAT750 Crimps) Crimps) Die # (# of Crimps)
X8CRT, W8CRT, W8CVT X5CRT, W5CRT, W5CVT W2CVT (2) X2CRT (2) W25VT (4) X25RT (4) W26VT (4) X26RT (4) W28VT (4) X28RT (4) W29VT (4) W34VT (4) U8CRT (2) U6CRT (2) U2CRT (2) U25RT (2) U26RT (2) U28RT (2) U29RT (2) U34RT (4)

B
.78 1.09 1.22 1.35 1.45 1.57 1.57 2.20

L
1.75 2.38 2.67 2.97 3.13 3.37 3.37 4.63

Where a U or PU die is recommended with the Y45


HYPRESS, a PT6515 adapter must be used.

Where a U or PU die is recommended with the Y46


HYPRESS, a PUADP-1 adapter must be used.

Use X with OUR840, W with MD6/MD7.

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YGF
GROUNDING PLATE
The irreversible compression ground plate is designed to withstand the rigors of concrete construction. The ground plates are made of high strength, high-conductivity cast copper alloy body with a pure wrought copper compression element. In addition to the tapped NEMA size holes and spacing on the face, the plate comes with a tapped hole on the underside for ease of positioning prior to pouring the concrete. UL467 Listed. Acceptable for direct burial in earth or concrete. Prefilled with PENETROX compound and strip sealed.

Fig. 1

E-19

IEEE-837

Fig. 2

Catalog Number
YGF29-2N YGF29-4N YGF34-2N YGF34-4N

Fig. No.
1 2 1 2

C
2.00 3.25 2.00 3.75

D
3.25 3.25 3.25 3.75

H
3.62 3.62 4.62 4.62

L
5.78 5.78 5.40 5.90

T
1.31 1.31 1.31 1.31

Y
2.00 2.00 2.19 2.19

NOTES: This tapped hole may be used to position the grounding


plate on a threaded rod prior to placement of the concrete.

3/8-16 thread with 1.00 EFF. Thread is standard. If other


thread is required, add appropriate Code No. to Catalog No. for desired thread. -50 (1/2 -13, .94 EFF. Thread), -62 (5/8 -11, .94 EFF. Thread) and -75 (3/4 -10, .81 EFF. Thread) Example: YGF34-4N-50 is YGF34-4N with 1/2 -13 Thread

Plastic plugs are provided to keep dirt out of the threaded


holes until the attachment of grounding terminals.

Catalog Number
YGF29-2N YGF29-4N YGF34-2N* YGF34-4N*

Copper Conductor Range


2 - 250 kcmil 2 - 250 kcmil 250 - 500 kcmil 250 - 500 kcmil

Size
1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13

Tapped Holes Hole Centers


1-3/4 1-3/4 1-3/4 1-3/4

Installation Tools, Die Set Cat. No., and (number of crimps) HYPRESS PAT750/Y750/Y35/Y39 Y45
U997 (1) U997 (1) U1011 (3) U1011 (3) U997 (1) U997 (1) S1011 (2) S1011 (2)

Y46
U997 (1) U997 (1) P1011 (2) P1011 (2)

ORDERING INFORMATION
Where a U or PU die is recommended
with the Y45 HYPRESS, a PT6515 adapter must be used.

Where a U or PU die is recommended


with the Y46 HYPRESS, a PUADP-1 adapter must be used.

* These connectors can only be installed using the Y750, Y45 or Y46 HYPRESS with recommended dies. These connectors CAN NOT be installed with the Y35 or Y39 HYPRESS.

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YGIB
GROUNDLINK CONNECTOR
An irreversible compression ground connection which allows attachment to a structural steel standard (angled) or wide flange (parallel) beam. Installed with a required E-20 5-piece die set, Catalog PIBEAMKIT or UIBEAMKIT. Die index 1105. GROUNDLINK connectors are made of high-conductivity wrought copper and come pre-filled with PENETROX E compound and strip sealed. Order terminal mounting hardware separately.

IEEE-837

Connector shipped with thread protection studs only. Order TMHG kits separately.

1.84 In. Minimum flange depth. 3.06 In. Minimum flange width.

Fig. 1

Y46 SERIES USE PIBEAMKIT

Y750 SERIES USE UIBEAMKIT

STANDARD BEAMS (FLANGE ANGLED) USE YGIBS

Fig. 2
T REF MAXIMUM TERMINAL PAD THICKNESS

TERMINAL MOUNTING HARDWARE Catalog Number T TMHG-42 TMHG-92 .42 .92

2 HOLE NEMA SPACING

NOTE: Use TMHG-92 to double stack lugs.


WIDE FLANGE BEAMS (FLANGE PARALLEL) USE YGIBW

NOTES:
1. Terminal conector to be ordered separately. When Ibeam connector is used with type YGHA terminal, the connection meets IEEE 837-1989 requirements. YGA-2N, YA-2N and other BURNDY 2-hole NEMA copper terminals are suitable. 2. Order TMHG Terminal Mounting Hardware Kit separately. Kit consists of 2 studs, 2 flat washers, 2 lockwashers and 2 hex nuts. 3. Using the 1/4 hex key wrench, screw the stud into the connector until stud bottoms out in connector. Install a YGHA terminal, flat washer, lockwasher and hex nut onto stud. Tighten and torque to 480 pound-inches.

Dimensions shown reflect the minimum dimensions required on a beam to properly install the I-beam connector.

5. To correctly determine the appropriate YGIB connector to use based on flange thickness, order either YGIBGAUGE1 or YGIBKIT1 (KIT1 contains wiremike).

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BURNDY Products

Grounding
HYGROUND Compression

TYPE YGIB
(Continued) GROUNDLINK CONNECTOR
Copper Conductor Range
2 - 4/0 AWG YGIBW28-338-2N 250 - 500 kcmil YGIBS34-338-2N YGIBW34-338-2N YGIBS28-400-2N 2 - 4/0 AWG YGIBW28-400-2N 250 - 500 kcmil YGIBS34-400-2N YGIBW34-400-2N YGIBS28-462-2N 2 - 4/0 AWG 250 - 500 kcmil YGIBW28-462-2N YGIBS34-462-2N YGIBW34-462-2N YGIBS28-550-2N 2 - 4/0 AWG YGIBW28-550-2N 250 - 500 kcmil YGIBS34-550-2N YGIBW34-550-2N YGIBS28-613-2N 2 - 4/0 AWG YGIBW28-613-2N 250 - 500 kcmil 2 - 4/0 AWG YGIBW28-675-2N 250 - 500 kcmil YGIBS34-675-2N YGIBW34-675-2N 2 1 2 3.00 6.00 YGIBW34-613-2N YGIBS28-675-2N 2 2 1 3.00 6.00 3.00 .613 to .675 2 1 2 1 3.00 6.00 3.00 .550 to 2 1 2 1 2 1 2 1 3.00 6.00 3.00 3.00 6.00 3.00 4.62 to .550 1/2 - 13 .400 to .462 2 1 2 1 3.00 6.00 3.00 .338 to .400

Catalog Number
YGIBS28-338-2N

Fig. No.
1

L
3.00

iBeam Flange Thickness


.250 to .338

Suggested Terminals Copper Conductor Terminal


#2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil #2 STR AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 500 kcmil #2 STR. AWG 1/0 STR. AWG 2/0 STR. AWG 4/0 STR. AWG 250 kcmil 500 kcmil YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA34-2N YGHA2C-2N YGHA25-2N YGHA26-2N YGHA28-2N YGHA29-2N YGHA34-2N

T Ref.
.26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .34 .40 .26 .19 .26 .30 .40 .26 .19 .26 .30 .34 .40

E-21

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Grounding
HYGROUND Compression

BURNDY Products

TYPE GSTUD-HY
VERSITAIL Structural Steel Grounding Connector INSTALLATION
E-22 1. Weld the VERSITAIL to the steel member. 2. Select the proper connector for your specific application. a. FOR COMPRESSION CONNECTORS Select the proper BURNDY YGHP, connector. Clean the conductor, join the VERSITAIL and the grounding conductor together with the recommended tool and die set, then crimp the connector over the knurled area of the VERSITAIL. b. FOR MECHANICAL CONNECTORS Select the properly sized BURNDY connector. Clean the conductor, then apply PENETROX E oxide inhibiting compound on the contact area for increased effectiveness and service life. Put the connector over the knurled area of the VERSITAIL and apply the recommended torque value for correct installation.

FEATURES
The VERSITAIL may be welded to steel surfaces quickly and easily with normal construction equipment. The VERSITAIL eliminates costly disk grinding and the need to expose virgin metal. The welding process burns through the oxidation and scale to establish excellent electrical grounding continuity. The VERSITAIL may be installed by the welder in the field or at the steel fabricator based on customer preference. The VERSITAIL pure copper coating over low carbon, hot rolled steel is compatible with standard welding processes. No toxic gasses are generated. The VERSITAIL knurled surface is copper plated and specifically designed to ensure excellent mechanical gripping and electrical integrity for BURNDY compression and mechanical connectors in all grounding applications. The VERSITAIL may be installed during adverse weather conditions thus eliminating costly construction delays.

SPECIFICATIONS
Low Carbon, hot rolled steel. Pure copper plated finish.

(FLATTENING RESULTANT) T 45

1.25 [32] TYPICAL LETTERING L A (STOCK DIA.)

KNURLED END

2.19 [56]

BENEFITS
Low installation cost. No drilling . . . No cleaning . . . No special preparation B (DIA. OVER KNURL)

Catalog Number
GSTUD14HY GSTUD38HY GSTUD916HY GSTUD34HY

Nom. Rod Size


1/4 3/8 5/8 3/4

A In. [MM]
.25 [6.3] .38 [9.7] .56 [14.2] .75 [19.0]

Dimensions B L In. [MM] In. [MM]


.26 [6.6] .39 [9.9] .57 [14.5] .76 [19.3] 4.81 5.81 5.68 5.81 [122.2] [147.6] [144.3] [147.6]

T In. [MM]
.19 [4.8] .25 [6.4] .38 [9.7] .51 [13.0]

Electrical Equivalent Copper Conductor Size (AWG.)*


#6 #3 1/0 4/0

* This is the equivalent rating for continuous service. Larger conductors may be connected using both compression and bolted connectors in potential ground fault applications.

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BURNDY Products

Grounding
HYGROUND Compression

TYPES YGT & YTTAG


STATIC GROUNDING RECEPTACLE
Type YGT static grounding receptacles are designed for static grounding of equipment. The receptacle is connected to the ground grid with HYGROUND compression connectors and finished flush with surface to provide a permanent corrosion proof grounding point.

Type YGT Static Grounding Receptacle with Cover

Type YTTAG Combination Static Grounding Receptacle and Aircraft Tie Down Bar

E-23

Fig. 1
Catalog Number YGT275 YTTAG388 Figure Number 1 2 * HYGROUND Connector Select suitable YGHR or YGLR for 3/4 ground rod and sized to ground conductor. H 5.5 6.5 D 2.75 4.75 Dimensions Y Dia. .75 .75 Z Dia. .56 .56

Fig. 2
TD 4.3

* When using U or PU dies with Y46 HYPRESS, a PUADP-1 adapter is required. NOTES: 1. Ground rod must be pre-crimped with U2CABT die set when PU998 die is used or for even higher mechanical resistance use special UPRECRIMP dies on ground rods. 2. Pre-crimping of ground is not necessary when P1011 die is used. Install YGHR or YGLR on hub Y. Hub Z is inserted into 1/2 rigid conduit. The conduit is driven into earth to provide support and provide correct level of receptacle prior to cement pour.

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Grounding
HYGROUND Compression

BURNDY Products

TYPE YG-B
BUS BAR CONNECTOR
BURNDYs YG14B2TC2C6C Compression Bus Bar Connector is ideally suited for cellular tower applicatons and is easier to use than exothermic connections. This high E-24 conductivity wrought copper connector allows attachment of the ground conductor to the ground bus with just one crimp using the BURNDY Y750 HYPRESS Hydraulic Compression tool and the U1105 die set. This exclusive patent pending design allows the user to attach #2 AWG sol./str. and/or #6 sol./str. copper conductor to 1/4 thick copper bus bar. This connection is suitable using (1) or (2) conductors for power, grounding and bonding applictions. UL Listed to both UL486 and UL467 (suitable for direct burial) ensures that this connector will meet the rigors of either application. Prefilled with PENETROX E compound and strip sealed.

Fig. 1

Fig. 2

Fig. 3

Catalog Number YG14B2TC2C6C YG14B2TC2C2C* YG14BTC28

Fig No. 1 2 3

Ground Bar Thickness 1/4 1/4 1/4

Bus Bar Tap Conductors #2 Sol./and/or Str. Copper #6 Sol./and/or Str. Copper #2 #2 4/0 AWG Str. to 1/0 AWG Str. Copper

Tooling PAT750, Y750 PAT750, Y750 PAT750, Y750

Installation Die No. U1105 U1105 U1105

No. of Crimps 1 1 1

NOTE: Suitable for use with either (1) or (2) conductors (excluding YG14BTC26 and YG14BTC28). * For continuous uncut conductor applications.

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BURNDY Products

Grounding
Mechanical

MECHANICAL GROUNDING CONNECTORS


More than 60 years of technological innovation has made BURNDY mechanical grounding connectors one of the most widely used, highly respected lines in the industry. There is virtually no grounding application problem that this diversified line cannot help solve. All BURNDY mechanical grounding connectors have been designed for easy installation and for outstanding durability. Only the finest high copper alloys are used in their manufacture, ensuring top performance under the most extreme environmental conditions. UL467 Listed for direct burial applications in earth or concrete. E-25

TYPES KC, K2C


SERVIT POST For Copper Cable to Flat
SERVIT POST used to ground one or two cables to steel structures, fence posts, transformers. Also used to tap one or two cables from bus bar. One-wrench installation.

KC

K2C

Catalog Number Type KC Type K2C


KC15 KC15B1 KC17 KC17B1 KC20 KC20B1 KC22 KC22B1 KC23 KC23B1 KC25 KC25B1 KC26 KC26B1 KC28 KC28B1 KC31 KC31B1 KC34 KC34B1 K2C15 K2C15B1 K2C17 K2C17B1 K2C20 K2C20B1 K2C22 K2C22B1 K2C23 K2C23B1 K2C25 K2C25B1 K2C26 K2C26B1 K2C28 K2C28B1 K2C31 K2C31B1 K2C34 K2C34B1

Conductor Stranded Solid


12 - 9 10 - 7 10 - 5 10 - 3 8-2 2 - 1/0 2 - 2/0 1 - 4/0 1 - 350 3/0 - 500 12 - 8 10 - 6 10 - 4 10 - 2 10 - 1 2 - 2/0 2 - 3/0 1 - 4/0

Stud Diameter
1/4 - 20 1/4 - 20 5/16 - 18 3/8 - 16 3/8 - 16 1/2 - 13 1/2 - 13 5/8 - 11 5/8 - 11 3/4 - 10

B
3/8 7/8 3/8 7/8 13/32 27/32 15/32 31/32 15/32 31/32 9/16 1-1/16 17/32 1-1/16 3/4 1-1/4 3/4 1-1/4 1 1-1/2

CFx
1/2 5/8 11/16 3/4 13/16 15/16 1 1-1/2 1-11/16 2

CFy
3/8 7/16 1/2 5/8 5/8 3/4 7/8 1-3/16 1-3/8 1-5/8

D
1/2 1 1/2 1 5/8 1 5/8 1-1/8 5/8 1-1/8 3/4 1-1/4 3/4 1-1/4 1 1-1/2 1 1-1/2 1-1/4 1-3/4

H
5/8 7/8 7/8 1 1 1-1/8 1-3/8 1-3/4 2-1/4 2-3/8

HH
7/8 1 1-1/8 1-1/4 1-3/8 1-5/8 1-7/8 2-1/4 2-7/8 3-1/4

For 1 conductor. For 1 or 2 conductors. Add NSP suffix to have connector supplied w/split lockwasher and nut.

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Grounding
Mechanical

BURNDY Products

TYPES KC22J12T13, EQC632C


TRANSFORMER GROUND CONNECTORS For Copper
E-26 Fits all standard EEI NEMA distribution transformers as a tank grounding terminal. Type EQC632C .6 Type KC22J12T13

Catalog Number
KC22J12T13 KC26 KC34J12T13 EQC632C
Both, one-wrench installation.

Ranges
8 Sol. - 2 Sol. 2 Sol. - 2/0 Str. 3/0 - 500 Str. 8 Sol. - 2 Str.

TYPE KS
SERVIT For Copper
UL467 Listed for direct burial applications in earth or concrete. Compact, high-strength, high copper alloy SERVIT split-bolt has free-running threads and easy to grip wrench flats. Highly resistant to cracking and corrosion.

Catalog Number
KS15 KS17 KS20 KS22 KS23 KS25 KS26 KS27 KS29 KS31 KS34

Cross Flats
.50 .63 .69 .75 .82 .94 1.05 1.36 1.36 1.70 1.82

L
.85 1.14 1.20 1.50 1.54 1.77 1.94 1.86 2.07 2.51 2.79

W
.38 .45 .51 .60 .62 .73 .82 1.17 1.17 1.41 1.48

Copper Conductor Range (Sol. - Str.)


12 AWG - 8 AWG 8 AWG - 6 AWG 8 AWG - 4 AWG 6 AWG - 3 AWG 6 AWG - 2 AWG 4 AWG - 1/0 2 AWG - 2/0 6 AWG - 8 AWG Str./Sol. 1 AWG - 3/0 1 AWG - 250 kcmil 6 AWG - 8 AWG Str./Sol. 1/0 AWG - 350 kcmil 6 AWG - 8 AWG Str./Sol. 2/0 AWG - 500 kcmil 6 AWG - 8 AWG Str./Sol.

Rebar w/ (1) No. 8 Sol. Cu


N/A N/A N/A N/A N/A N/A #3 (3/8 ) N/A #4 (1/2 ) #5 (5/8 ) #6 (3/4 )

Recommended Torque In. Lb.


80 165 165 275 275 385 385 500 650 650 825

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BURNDY Products

Grounding
Mechanical

TYPE GKA
For Copper
UL467 Listed for direct burial applications in earth or concrete. One-piece forged body construction insures mechanical integrity in an underground environment. Supplied with a stainless steel headless screw.

E-27

Catalog Number
GKA8C 1 GKA4C 2

Cable Range
#10 SOL. - #8 STR. #14 SOL. - #4 STR.

B
.31 .46

C
.38 .54

H
.58 .71

J
#10 - 32 5/16 - 24

K
.21 .28

L
.81 1.13

1. To be assembled with TMH322 stainless steel hardware kit. Ordered separately.

2. To be assembled with TMH 323 stainless steel hardware kit. Ordered separately.

TYPE KPB
For Copper
UL467 Listed for direct burial in earth or concrete. UL 486 listed. This exclusive BURNDY design accommodates #10 - #4 copper where continuous conductor runs are preferable.

Catalog Number
KPB4CG1

Range
#10 - #4 CU

Stud Hole
#10 1

1. To be assembled with TMH322 stainless steel hardware kit. Ordered separately.

TYPE CL50-1
COPPER LAY-IN QIKLUG For Copper
The Lay-In QIKLUG is manufactured from high strength pure electrolytic copper to ensure maximum strength and conductivity. UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast lay-in of the conductor without the need for cutting or breaking.

Stainless Steel Screw

Catalog Number
CL50-1 CL50-1TN*

Wire Range Copper


#14 - #4 CU #14 - #4 CU

Stud Hole
#10 #10

*-TN Version is tin plated. Commonly used for solar panel grounding.

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Grounding
Mechanical

BURNDY Products

TYPE GAR
FENCE POST GROUNDING CONNECTOR For Parallel or 90 Copper Cable Connection To Rod or Pipe with the Same Connector
High copper alloy ground connector for joining a range of cable, parallel or at right angles to rod or tube. Especially good for fence posts. High copper alloy cast body with DURIUM U-bolts, nuts and lockwashers, permit entire connection to be buried in ground or concrete without danger of corrosion. One-wrench installation. UL467 Listed. Acceptable for direct burial.

E-28

Catalog Number
GAR114C GAR1126 GAR1129 GAR644C GAR6426 GAR6429 GAR6434 GAR144C GAR1426 GAR1429 GAR1434 GAR154C GAR1526 GAR1529 GAR1534 GAR164C GAR1626 GAR1629 GAR1634 GAR174C GAR1726 GAR1729 GAR1734 GAR184C GAR1826 GAR1829 GAR1834 GAR194C GAR1926 GAR1929 GAR1934

Tube I.P.S.
1/4

Conductor Rod Size or O.D. Range


1/2

Cable
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500

H
2-1/2

W
1-7/8

3/8 2-7/8 3-1/2 2-3/4 3 3-3/4 2-7/8 3-3/8 4-1/2 3-1/2 4-1/4 4 4-5/8 4-1/4 4-1/2 5-1/4 5 5-5/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3 3-3/8 3-1/4 2-5/8 3-3/4 4-1/8 4-1/4 4-5/8 2-1/8 2-1/2 2-3/8 2-3/4 2-5/8

3/8

5/8 - 3/4

1/2 - 3/4

7/8 - 1

1-1/8 - 1-1/4

1-1/4

1-3/8 - 1-1/2

1-1/2

1-5/8 - 1-7/8

2 - 2-3/8

2-1/2

2-1/2 - 7/8

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BURNDY Products

Grounding
Mechanical

TYPE GAR
(Continued) FENCE POST GROUNDING CONNECTOR
Catalog Number
GAR204C GAR2026 GAR2029 GAR2034 GAR214C GAR2126 GAR2129 GAR2134 GAR224C GAR2226 GAR2229 GAR2234 GAR244C GAR2426 GAR2429 GAR2434 GAR8629

Tube I.P.S.
3

Conductor Rod Size or O.D. Range


3 - 3-1/2

Cable
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 2/0 Sol. - 250

H
5-5/8 6-3/8 6-1/4 6-3/4 6-3/8 6-7/8 7-3/4 8-5/8 8-13/16

J
3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 1/2

W
4-3/4 5-1/4 5-3/8 5-3/4 5-7/8 6-1/4 6-7/8 7-1/4 8-3/8

E-29

3-1/2

3-1/2 - 4

4 - 4-1/2

5 6

Contact BURNDY for additional pipe and wire size combinations not shown.

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Grounding
Mechanical

BURNDY Products

TYPES GAR-BU AND GAR3902 SERIES


GROUND CONNECTORS
Type GAR-BU is a high-conductivity copper ground connector for connecting a small to E-30 medium range copper ground conductor to water pipe as well as structural and reinforcing rod shapes. Universal acceptance of several sizes of cylindrical shapes makes this suitable for industrial construction and maintenance work as well as cathodic protection. Cable clamp swivels to permit parallel grounding of one pipe or 90 degree cable run for grounding several parallel pipes. Single wrench installation. UL467 Listed and CSA certified.

Features and Benefits


Cable clamp swivels at 90. Permits parallel grounding of one pipe or a 90 cable run for grounding several parallel pipes. One-wrench installation. Simplified installation. DURIUM silicon bronze hardware (-BU Series)*. Long lasting corrosion resistance and acceptable for direct burial in earth or concrete. UL467 Listed. Provides quality assurance to recognized industry NEC standards from an independent party.

Catalog Number *
GAR3902-BU GAR3903-BU GAR3904-BU GAR3905-BU GAR3906-BU GAR3907-BU GAR3908-BU GAR3909-BU GAR3902 GAR3903 GAR3904 GAR3905 GAR3906 GAR3907 GAR3908 GAR3909

Cable Range

IPS Size
1/2 - 1 1-1/4 - 2 2-1/2 - 3-1/2 4 -5 6 8 10 12 1/2 - 1 1-1/4 - 2 2-1/2 - 3-1/2 4 -5 6 8 10 12

O.D. Range
.840 - 1.32 1.66 - 2.38 2.88 - 4.00 4.50 - 5.56 6.62 8.62 10.75 12.75 .840 - 1.32 1.66 - 2.38 2.88 - 4.00 4.50 - 5.56 6.62 8.62 10.75 12.75

H
3.50 4.00 6.50 7.50 8.50 10.00 12.00 14.00 3.50 4.00 6.50 7.50 8.50 10.00 12.00 14.00

W
3.25 4.25 6.00 7.50 8.62 10.62 12.75 14.75 3.25 4.25 6.00 7.50 8.62 10.62 12.75 14.75

Recommended Tightening Torque

#4 - 4/0 AWG

3/8 - 16

240 in. - lbs.

#4 - 4/0 AWG

3/8 - 16

240 in. - lbs.

* Type GAR-BU is supplied with DURIUM silicon bronze hardware and is listed for direct burial.

TYPE GAR-RB
For Reinforcement Bar
Catalog Number
GAR644C-RB

Rebar
#3 - 6 (.375 - .750)

IPS Size
3/8

O.D. Range
.625 - .75

Rod
5/8 - 3/4

Copper Conductor Min. Max.


8 Sol. 4 Str.

UL467 listed for direct burial in earth or concrete.

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BURNDY Products

Grounding
Mechanical

TYPE GAR-TC
WATER PIPE GROUND CONNECTOR
Type GAR-TC is a high-conductivity copper ground connector that features a pre-drilled pad, allowing a 2-hole compression terminal to be directly connected to water pipe as well as structural and reinforcing rod shapes. Universal acceptance of several sizes of cylindrical shapes makes this suitable for industrial construction and maintenance work as well as telecommunications grounding. Terminal may be mounted parallel, 45 or 90 degrees to the pipe. Acceptable for direct burial.

PATENTED

E-31

Features and Benefits


Large, smooth connector contact area between pipe and ground clamp Provides large surface contact area to maximize contact area between connector and pipe. The GAR-TC mounting pad permits parallel, 45 or 90 angle connections to the pipe. Provides maximum flexibility for field installation. Pre-drilled pad for (2) 3/8 bolts on 1 centers. Allows direct mounting of (2) hole compression terminals up to 750 kcmil to pipe. DURIUM silicon bronze hardware. Provide long lasting corrosion resistance acceptable for direct burial in earth or concrete. One-wrench installation. Simplified installation. UL467 Listed. Provides quality assurance to recognized industry NEC standards from an independent party. Type GAR-TC is acceptable for direct burial

Fig. 1

MOUNTING PAD FOR (2) 3/8 BOLTS - 1 L CAST HIGH COPPER ALLOY SADDLE COMPRESSION LUG WITH PAD FOR (2) 3/8 DIA. BOLTS ON 1 CENTERS. 750 KCMIL MAX.

PIPE DIA.

J MOUNTING PAD DURIUM 3/8 SILICON BRONZE HARDWARE

Fig. 2
Catalog Number
GAR3902TC GAR3903TC GAR3904TC GAR3905TC GAR3906TC GAR3907TC GAR3908TC GAR3909TC

Fig. No.
1 1 1 1 1 2 2 2

Accommodates I.P.S. O.D. Size


1/2 - 1 1-1/4 - 2 2-1/2 - 3-1/2 4 -5 6 8 10 12 .840 - 1.32 1.66 - 2.38 2.88 - 4.00 4.50 - 5.56 6.62 8.62 10.75 12.75

H
3.50 4.00 6.50 7.50 8.50 10.00 12.00 14.00

W
3.75 4.75 6.50 8.00 9.12 11.25 13.25 15.25

Recomended Tightening Torque

3/8 - 16

240 in.-lbs.

3/8 - 16

240 in.-lbs.

Add suffix -TNET for electro-tin plated connector and


electro-tin plated DURIUM silicon bronze hardware. Tin plated catalog number includes mounting hardware for second bolt hole. TMH-289 includes (1) 38 x 125 HEB, (1) 38 CHEN, (1) 38 SW and (2) 38 FW. Order separately.

NOTE: Clean pipe surface beneath saddle until virgin metal is exposed, install GAR-TC ground connector and for maximum conductivity, apply PENETROX-E oxide inhibiting compound around perimeter of the saddle.

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Grounding
Mechanical

BURNDY Products

TYPE GD
CABLE TO ROD/TUBE GROUND CONNECTOR For Two Copper Cables to Rod or Tube
E-32 High copper alloy ground connector for joining a range of two parallel cables to rod or pipe. Especially good for grounding fence posts. High copper alloy cast body with DURIUM U-bolts, nuts, and lockwashers make the GD suitable for burial in ground or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete.

Catalog Number
GD1526 GD1529 GD1626 GD1629 GD174C GD1726 GD1729 GD1734 GD184C GD1826 GD1829 GD1834 GD194C GD1926 GD1929 GD1934 GD204C GD2026 GD2029 GD2034 GD214C GD2126 GD2129 GD2134 GD224C GD2226 GD2229 GD2234

Tube I.P.S.
1 1-1/4

Conductor Rod Size or O.D. Range


1-1/8 - 1-1/4 1-3/8 - 1-1/2

Cable
4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500

H
3-3/8 3-1/2 4 4-5/8 4-3/8 5-3/8 5

W
2-5/8 3

3/8 3-1/4 1/2 3/8 1/2 3/8 1/2 3-5/8 3-3/4 4-1/8 4-1/4 4-5/8 4-7/8 5-1/4 5-3/8 5-3/4 5-7/8 6-1/4

1-1/2

1-5/8 - 1-7/8

2 - 2-3/8

2-1/2

2-1/2 - 2-7/8

3 - 3-1/2

5-5/8 6-3/8 6-1/4 6-7/8 6-3/8 6-7/8

3/8 1/2 3/8 1/2 3/8 1/2

3-1/2

3-1/2 - 4

4 - 4-1/2

Complies with NFPA 78-86 HEAVY DUTY stacks. (Order: LD for lead plating for HEAVY DUTY stack applications.)

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BURNDY Products

Grounding
Mechanical

TYPE GP
GROUND CONNECTOR For Two Copper Cables to Rod or Pipe
High copper alloy ground connector for joining a range of parallel cables perpendicular to rod, pipe or column. Also used with one groove for run, the other for tap to equipment. High copper alloy cast body and DURIUM U-bolts, nuts, and lockwashers make the GP suitable for direct burial in the ground or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete.

Catalog Number
GP114C GP1126 GP1129 GP644C GP6426 GP6429 GP6434 GP144C GP1426 GP1429 GP1434 GP164C GP1629 GP1726 GP184C GP1826 GP2026 GP2226

Tube I.P.S.
1/4

Conductor Rod Size or O.D. Range


1/2

E-33

Cable
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 3/0 Sol. - 250 300 - 500 8 Sol. - 4 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 4 Sol. - 2/0 Str. 4 Sol. - 2/0 Str.

W
1-7/8

2-1/2

3/8 2-1/8

3/8

5/8 - 3/4

2-7/8 3-1/2 2-3/4 3 3-3/4 3-1/2 4 4-1/8 4-3/8 5-1/2 6-3/8

1/2 38 1/2

2-1/2 2-3/8 2-3/4 3 3-1/4

1/2 - 3/4

7/8 - 1

1-1/4 1-1/2 2 3 4

1-5/8 1-7/8 2-3/8 3-1/2 4-1/2

3/8

3-11/16 4-13/16 5-13/16

TYPE GK
GROUND CONNECTOR For Three Copper Cables to Rod or Pipe
High copper alloy ground connector for joining three equal cables to rod or tube. Cable grooves take a wide range of cable. High copper alloy cast body and DURIUM U-bolts, nuts, and lockwashers make the GK suitable for direct burial in soil or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete.

Catalog Number
GK114C GK1126 GK1129 GK644C GK6426 GK6429 GK6434 GK1426 GK1429 GK1434 GK1526 GK1529 GK1626 GK1629 GK1726 GK1729 GK1826 GK1829 GK1926 GK1929

Tube I.P.S.
1/4

Conductor Rod Size or O.D. Range


1/2

Cable
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500 4 Sol. - 2/0 Str. 2 Sol. - 250 300 - 500 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250 4 Sol. - 2/0 Str. 2/0 Sol. - 250

H
2-1/2

J
3/8 1/2

W
2-1/2 2-3/4 3-3/8 2-5/8 3 3-1/2 4 3-1/4 3-7/8 4-3/8 3-1/2 4-1/8 3-7/8 4-1/2 4-1/8 4-3/4 4-5/8 5-1/8 5-1/8 5-5/8

3/8

5/8 - 3/4

2-7/8 3-1/2 2-3/4 3-3/4 3-3/8 3-3/4 3-1/2 4-1/4 4 4-5/8 4-1/4 4-3/8 5 5

3/8 1/2 38 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2

1/2 - 3/4 1 1-1/4 1-1/2 2 2-1/2

7/8 - 1 1-1/8 - 1-1/4 1-3/8 - 1-1/2 1-5/8 - 1-7/8 2 - 2-3/8 2-1/2 - 2-7/8

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Grounding
Mechanical

BURNDY Products

CAST BRONZE CLAMPS FOR CONDUIT


Pressure bar type conduit hub adjusts for 1/2 , 3/4 EMT or 1/2 rigid conduit. Hub swings 360 for easy alignment. Zinc plated hardware. E-34

Accommodates Conductor Range Catalog Number


C-11JPT C-22JPT C-4JPT

Reference Dimensions Hub Size H


2.07 [53] 2.70 [69] 4.39 [112]

Water Pipe
1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 102]

Ground

L
3.19 [81] 3.83 [97] 5.15 [131]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp

10 - 6 Sol.

1/2 [13]

2.70 [69]

50 in.-lb.

50 in.-lb.

CAST BRONZE GROUND CLAMPS


For connecting grounding conductor to water pipe or copper tube. D indicates UL467 Listed for direct burial in earth and concrete and are supplied with silicon bronze hardware. B indicates brass hardware.

Accommodates Conductor Range Catalog Number


C-11N C-11D C-11B C-22 C-22D C-4 C-8

Water Pipe
1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 114] 4-1/2 - 6 [114 - 165]

Rebar
#4 - #8

Ground
10 - 2 Str. 10 - 2 Str. 10 - 2 Str. 10 - 2 Str.

Reference Dimensions H L W C
1.81 [46] 2.38 [60] 4.13 [105] 4.29 [109] 2.25 [56] 3.63 [92] 6.25 [159] 8.34 [212] .63 [16] .75 [19] .96 [24] 1.25 [32] .63 [16] 1.00 [25] 1.88 [48] 1.88 [48]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp

50 in.-lb.

50 in.-lb.

BUDGET PRICE CAST BRONZE GROUND CLAMP


Similar to above but lighter duty.

Accommodates Conductor Range Catalog Number


C-5 (JUNIOR)

Water Pipe
1/2 - 1 [13 - 25]

Rebar

Ground
10 - 2 Str.

Reference Dimensions H L W C
1.56 [40] 2.25 [56] .56 [14] .50 [13]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp


50 in.-lb. 50 in.-lb.

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BURNDY Products

Grounding
Mechanical

CAST BRONZE GROUND CLAMPS


With Lay-in Feature
For connecting grounding conductor to water pipe, copper tube, ground rod or rebar. The open face design allows for fast lay-in of the tap conductor without the need for cutting. Simply reverse bottom clamp for smaller size rebar or rod. Connectors are provided with Silicon Bronze hardware.

E-35

Fig. 1

Fig. 2

Catalog Number
C11K16D C11K17D

Fig. #
Fig. 1 Fig. 2

Water Pipe
1/2 - 1 [13 - 25]

Accommodates Conductor Range Main Ground Rebar Rod


#4 - #6 3/8 - 1

Tap Ground
#10 - #2 Str.

H
1.64

Reference Dimensions L
2.28

W
0.66

Recommended Screw Torque Inch Pounds


50 in.-lbs.

DIE CAST CLAMPS


Die cast zinc with zinc plated screws.

Catalog Number
CZ-11

Accommodates Conductor Range Water Pipe Ground


1/2 - 1 [13 - 25] 10 - 2 Str.

Reference Dimensions L W C
2.25 [56] .56 [14] .50 [13]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp


50 in.-lb. 50 in.-lb.

1.56 [40]

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Grounding
Mechanical

BURNDY Products

CAST BRONZE CLAMPS


To connect armored cable to water pipe. Zinc plated screws. Pressure bar grips armor or outer cable insulation. 360 swing hub for easy alignment. E-36

Catalog Number
C-11JA C-22JA C-4JA

Accommodates Conductor Range Water Armored Pipe Conductor


1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 102]

Reference Dimensions H
1.38 [35] 2.60 [66] 4.29 [109]

L
3.05 [77] 3.69 [94] 5.01 [128]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp

10 - 6 Sol.

1.41 [36]

50 in.-lb.

50 in.-lb.

CAST BRONZE GROUND CLAMPS


For connecting grounding conductor, EMT or rigid conduit to water pipe, copper tube, ground rod or rebar. Hub swings 360 for easy alignment. Simply reverse bottom clamp for smaller size rebar or rod. Connectors are provided with Silicon Bronze hardware.

Catalog Number
C11HD4/0DB C22HD4/0DB

Water Pipe
1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51]

Accommodates Conductor Range Main Ground Rebar Rod


#4 - #6 3/8 - 1

Tap Ground
#8 - 4/0 AWG #8 - 4/0 AWG

H
2.25 2.70

Reference Dimensions L
2.65 3.60

W
1.56 1.56

Recommended Screw Torque Inch Pounds


50 in.-lbs. 50 in.-lbs.

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BURNDY Products

Grounding
Mechanical

CAST BRONZE CLAMPS


For connecting armored cable to water pipe. Zinc plated screws. D indicates UL467 for direct burial in earth and concrete, supplied with silicon bronze hardware. E-37

Catalog Number
C-6 C-6D C-7

Accommodates Conductor Range Water Ground Pipe Ground Clamp


1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 10 - 2 Str. 10 - 2 Str. Bare Armored Unarmored Wire Cables or Cords

Reference Dimensions H L W C
1.60 [41] 2.38 [60] 2.34 [59] 3.62 [92] 1.06 [27] .94 [24] .63 [16] 1.00 [25]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp

50 in.-lb. 50 in.-lb.

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Grounding
Mechanical

BURNDY Products

CAST BRONZE CLAMP FOR RIGID CONDUIT


For grounding rigid Zinc plated screws. conduit systems.

E-38

Catalog Number
C-61 C-66

Accommodates Conductor Range Water Hub Pipe Ground Size


1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] #6 Sol. Max. 1/2 [13]

Reference Dimensions H L W C
2.07 [53] 2.69 [68] 2.34 [59] 3.62 [92] 1.34 [34] 1.34 [34] 1.06 [27] 1.40 [36]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp


50 in.-lb. 50 in.-lb.

CAST BRONZE CLAMPS FOR CONDUIT


For grounding rigid conduit systems. Continuity from rigid conduit systems to ground provided by cast bronze threaded conduit hub. Zinc plated screws.

-2, -3 Versions*

Catalog Number
C-11LH-1 C-22LH-1 C-4LH-1 C-11LH-2 C-22LH-2 C-4LH-2 C-11LH-3 C-22LH-3 C-4LH-3

Accommodates Conductor Range Water Hub Pipe Ground Size


1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [54 - 102] 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [64 - 102] 1/2 - 1 [13 - 25] 1-1/4 - 2 [32 - 51] 2-1/2 - 4 [63 - 102]

Reference Dimensions H L W C
2.25 [57] 2.88 [73] 4.56 [116] 2.56 [65] 3.19 [65] 4.88 [124] 2.69 [68] 3.32 [59] 5.01 [127] 3.23 [83] 3.50 [89] 4.82 [122] 2.86 [73] 3.50 [89] 4.82 [122] 2.86 [73] 3.50 [89] 4.82 [122] .97 [25] 1.34 [34] 2.44 [62] 1.13 [29] 1.50 [38] 2.38 [60] 1.19 [30] 1.56 [40] 2.44 [62]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp

10 Str. 6 Sol.

1/2 [13]

.69 [18]

2/0 - 10 Str.

3/4 [19]

1.00 [25]

50 in.-lb.

50 in.-lb.

3/0 - 10 Str.

1 [25]

1.13 [29]

* C-LH parts ending in -1 have one screw and a washer, not shown. C-LH parts ending in -2 or -3 have two screws as shown.

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BURNDY Products

Grounding
Mechanical

CAST BRONZE CLAMP WITH COPPER STRAP


For grounding rigid conduit systems. Strap helps protect conduit system from water system vibrations. Zinc plated screws. Strap ETP copper.

Fig. 1

Fig. 2

E-39

Catalog Number
C-11CSH-1 C-11CSH-2 C-11CSH-3 C11CSLH12

Fig. #
Fig. 1 Fig. 1 Fig. 1 Fig. 2

Accommodates Conductor Range Water Hub Pipe Ground Size


6 Sol. Max. 1/2 - 1 [13 - 25] 4/0 Str. Max. #10 - 2/0 AWG 1/2 [13] 3/4 [19] 1 [25] 1/2 [13]

Reference Dimensions L W C
1.06 [27] 1.25 [32] 1.50 [38] 1.18 1.06 [27] 1.50 [38] 1.75 [44] 1.06 [27]

Recommended Screw Torque Inch Pounds Pipe Wire Clamp Clamp

1.75 [44]

8.50 [216]

6.12 [155]

50 in.-lb.

50 in.-lb.

45 in.-lb.

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Grounding
Mechanical

BURNDY Products

TYPE GC-A
DUAL RATED GROUND CLAMP For Copper and Aluminum Cable
E-40 GC-A ground clamps are UL Listed for use with either copper or aluminum conductors to copper water pipe, galvanized pipe or steel conduit. All clamps are constructed from tin plated high-strength extruded aluminum alloy. PENETROX oxide inhibiting joint compounds are recommended for all aluminum applications.

Features and Benefits


Clamps are dual rated for both copper and aluminum conductors. Maximum flexibility of application. All connectors are tin plated. Provide low contact resistance and prevents galvanic corrosion. All clamps are range taking. Only 3 catalog numbers covers complete range of applications from 1/2 - 4 inches.

Catalog Number
GC15A GC18A GC22A

Conduit, Pipe, or Water Tube Size


1/2 - 3/4 - 1 1-1/4 - 1-1/2 - 2 2-1/2 - 3 - 3-1/2 - 4

Wire Range
1/0 - 14 250 kcmil - 6 250 kcmil - 6

Screw Type
Slotted Hex Socket Hex Socket

W
11/16 13/16 1

L
2-1/4 3-3/4 6-5/16

Hex Size
S 5/16 5/16

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BURNDY Products

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Mechanical

TYPE GG
GROUND CONNECTOR For Copper Bar, Strap, Braid or Cable to Rod or Tube
High copper alloy ground connector for joining bar, strap, braid or cable to rod or tube. High copper alloy cast body, DURIUM U-bolts, nuts and lockwashers make the GG particularly effective for use with braid for ground rods, switch handles, fence posts and gates. One-wrench installation. E-41

Catalog Number
GG15-1 GG16-1 GG17-1 GG17-15 GG18-1 GG18-15 GG18-2 GG19-2 GG19-25 GG20-2 GG20-25 GG20-3 GG21-2 GG21-25 GG21-3 GG21-35 GG22-2 GG22-25 GG22-3 GG22-4 GG24-2
See note page E-1

Conductor Tube I.P.S.


1 1-1/4 1-1/2 2 2-1/2 3

Rod
1-1/8 - 1-1/4 1-3/8 - 1-1/2 1-5/8 - 1-7/8 2 - 2-3/8 2-1/2 - 2-7/8 3 - 3-1/2

A
1

H
3-3/8 3-1/2

W
2-5/8 3

1-1/2 1 1-1/2 2 2-1/2 2 2-1/2 3 2 2-1/2 3 3-1/2 2 2-1/2 3 4 2

3/8

3-1/4 3-3/4 4-1/8 4-5/8 5-1/4

4-1/4 4-3/8 5 6-3/8

3-1/2

3-1/2 - 4

5-7/8

1/2

5-3/4

4 5

4 - 4-1/2

6-1/2 7-5/8

6-1/4 7-1/4

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BURNDY Products

TYPE GQ
GROUND CONNECTOR For Copper Cable to Tube
High copper alloy ground connector for cross connecting a wide range of cable. High E-42 copper alloy, cast body, DURIUM U-bolts, nuts, and lockwashers make the GQ suitable for burial in soil or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete.

Catalog Number
GQ2626 GQ26-1 GQ2929 GQ29-1

Conductor Tube I.P.S. Cable


6 Max. Above 6 6 Max. Above 6 4 Str. - 2/0 Str. 2/0 Str. - 250

H
4-1/2 7-1/8 4-1/8 7-1/2

J
1/2

L
5 6

W
2-1/2 2-3/4

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BURNDY Products

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Mechanical

TYPE GX
GROUND CONNECTOR For Copper Cables
High copper alloy ground connector for cross connecting a wide range of cable. The high copper alloy cast body, DURIUM U-bolts, nuts, and lockwashers make the GX suitable for burial in soil or concrete. One-wrench installation. UL467 Listed. Acceptable for direct burial in earth or concrete.

E-43

Catalog Number
GX4C4C GX264C GX2626 GX294C GX2926 GX2929 GX344C GX3426 GX3429 GX3434

Conductor Groove A Groove B


8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500

H
1-7/8 2-1/2

L
1-5/8 1-3/4

W
1-5/8 1-3/4

3/8 2-3/4

1-7/8 1-7/8 2-1/8

300 - 500

4-1/4

1/2

2-5/8

2-5/8

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BURNDY Products

TYPE GRC
HIGH STRENGTH GROUND ROD CLAMP For Copper Cable to Rod
High copper alloy ground connector for E-44 joining a range of cable to copper clad, galvanized steel, and stainless steel ground rods. Slips over end of rod, one-wrench installation. UL467 Listed for direct burial in earth and concrete.

REA LISTED

Catalog Number
GRC12 GRC58 GRC34

Drive Rod
1/2 5/8 3/4

Conductor Range Min. Max.


10 Sol. 8 Sol. 2 Str. 1 Str. 1/0 Str.

H
2.00 2.19 2.47

W
.89 .95 1.09

L
.63 .63 .65

J
3/8

TYPE GCRT1/0 GROUND CONNECTORS


GROUND CLAMP RANGE TAKING, UP TO 1/0

Features and Benefits

W! NE

Range taking design helps reduce inventory. UL and CSA Listed. UL 467 Listed for direct burial in earth and concrete.

The GCRT1/0 is a range taking ground rod clamp offering another choice from the BURNDY family of connectors. The GCRT1/0 works on 1/2 , 5/8 and 3/4 ground rods with a wire range of #8 through 1/0! The clamp is UL467 Listed for direct burial in earth and concrete. Catalog number GCRT1/0.

TYPE GRL
LIGHT DUTY ECONOMICAL GROUND ROD CLAMP
UL 467 Listed. Acceptable for direct burial.

Catalog Number
GRL3* GRL4 GRL5 GRL6
* GRL3 not UL Listed.

Rod Size
3/8 1/2 5/8 3/4

Conductor Range Minimum Maximum


10 AWG 10 AWG 10 AWG 10 AWG 4 AWG 2 AWG 2 AWG 2 AWG

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TYPE B
FLEXIBLE COPPER BRAID
Flexible copper braid jumpers designed to take up linear expansion and contraction, compensate for misalignment and absorb vibratory movement of electrical equipment and devices. Made of flat extra flexible, tinned, pure copper braid, with unplated, seamless, pure copper ferrules formed into a rectangular shape on each end. Last two numbers in catalog number indicate total length of braid in inches (e.g., BD12N or BD12 is 12 long braid jumper). Other lengths, plating and drilling are available. Refer to factory.

E-45

Catalog Number
BD12 BD12N** BD18 BD18N** BD24 BD24N** BE12 BE12N** BE18 BE18N** BE24 BE24N** BF12 BF12N** BF18 BF18N** BF24 BF24N** BG12 BG12N** BG18 BG18N** BG24 BG24N**

Number of Braids in Ferrules

D
2.50 3.00 2.50 3.00 2.50 3.00

E
1.25 1.75 1.25 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75

K
.44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56

L
12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24

Approximate Ampere Rating Indoor Outdoor

.94

.62

.13

190

225

1.50

3.00

1.19

3.00

1.50

3.00

.75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62

.17

340

405

.25

360

430

.25

415

495

* This rating may vary with ambient conditions, orientation of the braid and other service conditions. ** Tongue drilled per (2) hole NEMA standard.

Note: All sizes are listed to UL467 and specific sizes () are certified to CSA C22.2, No. 41 Grounding and Bonding Equipment Standards. Equivalent sizes may be designated by suffix letters representing variations in length, mounting configurations, pad size and finish. Contact factory for details.

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BURNDY Products

FLEXIBLE COPPER BRAID


(Continued) TYPE B
E-46

Catalog Number
B2D12 B2D12N** B2E12 B2E12N** B2F12 B2F12N** B2G12N** B3D12 B3D12N** B3E12 B3E12N** B3F12 B3F12N** B3G12 B3G12N** B4D12 B4D12N** B4E12 B4E12N** B4F12 B4F12N** B4G12N**

Number of Braids in Ferrules

C
.94

D
2.50 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00

E
1.25 1.75 1.50 1.75 1.50 1.75 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.75

K
.44 .56 .44 .56 .44 .56 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .56

L
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

N
.62 .62 .75 .62 .75 .62 .62 .62 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .62

T
.25 .25 .38 .50 .25 .31 .56 .69 .32 .36 .78 .94

Approximate Ampere Rating Indoor Outdoor


380 530 600 700 470 700 820 960 600 850 1000 1200 455 635 720 840 560 840 980 1150 720 1020 1200 1440

1.62 1.38 1.50 1.19 1.64

3 1.44 1.69 1.19 4 1.64 1.50 1.69

* This rating may vary with ambient conditions, orientation of the braid and other service conditions. ** Tongue drilled per (2) hole NEMA standard.

Note: All sizes are listed to UL467 and specific sizes () are certified to CSA C22.2, No. 41 Grounding and Bonding Equipment Standards. Equivalent sizes may be designated by suffix letters representing variations in length, mounting configurations, pad size and finish. Contact factory for details.

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BURNDY Products

Grounding
Mechanical

TYPES GB, GBM


GROUND CONNECTOR For Copper Cable to Bar
High copper alloy ground connector for joining a range of cable to 1/4 thick bar.* Type GB separates cable from bar, GBM clamps cable directly on bar surface. One-wrench installation. UL467 Listed. The high copper alloy cast body and DURIUM bolts, nuts, and lockwashers make the GB and GBM suitable for direct burial in concrete or ground.

Type GB

Type GB

Type GBM

Type GBM
E-47

Catalog Number Type GB Type GBM


GB4C GB26 +GBL30 GB29 GB34 GBM4C GBM26 GBM29 GBM34

Conductor
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 4 Sol. - 300 2/0 Sol. - 250 300 - 500

H Type GB/GBL
1-1/2 2 3

H Type GBM
1-1/2 2 2-1/4

J
3/8 1/2

W Type GB/GBL
1-1/4 1-1/2 7/8 2 2-3/8

W Type GBM
1-1/4 1-1/2 0 2 2-3/8

+ GBL30 is not UL listed. Add GS suffix for galvanized steel hardware. * For other bar thicknesses see note at bottom of page E-48.

TYPES GC, GCM


GROUND CONNECTOR For Two Copper Cables to Bar
High copper alloy ground connector for joining a wide range of two parallel cables to 1/4 thick bar.* Type GC separates cable from bar, GCM clamps cable to bar surface. One-wrench installation. UL467 Listed. The high copper alloy cast body and DURIUM bolts, nuts, and lockwashers make the GC and GCM suitable for direct burial in concrete or ground.

Type GC

Type GC

Type GCM

Type GCM

Catalog Number Type GC Type GCM


GC4C4C GC2626 GCL30 GC2929 GC3434 GCM4C GCM26 GCM30 GCM29 GCM34

Conductor
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 4 Str. - 300 2/0 Sol. - 250 300 - 500

H Type GC/GCL
1-1/2 2 2 2-1/4 2-7/8

H Type GCM
1-1/2 2 2-1/4

J
3/8 1/2

W Type GC/GCL
1-3/8 1-3/4 1 2-1/4 2-7/8

W Type GCM
1 1-3/8 2 2-5/8

Smooth oval-shank bolts are available upon request for cabletray applications (example: GC30G3). Also refer to type GC-CT. Add GS suffix for galavanized steel hardware. * For other bar thicknesses see note at bottom of page E-48.

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Grounding
Mechanical

BURNDY Products

TYPE GL
GROUND CONNECTOR For Two Copper Cables to Bar
High copper alloy ground connector for joinE-48 ing a wide range of two parallel cables to 1/4 thick bar.* Two-bolt design, separates cable from bar. One-wrench installation. UL467 Listed. The high copper alloy cast body and DURIUM bolts, nuts, and lockwashers make them suitable for direct burial in concrete or ground.

Catalog Number*
GL4C4C GL2626 GL2929 GL3434

Conductor
8 Sol. - 4 Str. 4 Sol. - 2/0 Str. 2/0 Sol. - 250 300 - 500

H
1-1/2 2 2-1/4 2-7/8

J
3/8 1/2

W
1-3/8 1-3/4 2-1/4 2-7/8

* For other bar thicknesses see note at bottom of page.

TYPE GZ
GROUND CONNECTOR For Copper Cable to Bar
High copper alloy ground connector for joining a wide range of cable to 1/4 thick bar*. Cable is gripped by curving it around the clamping bolt in connector groove. UL467 Listed. The high copper alloy cast body and DURIUM bolts, nuts, and lockwashers make them suitable for direct burial in concrete or ground.

Catalog Number*
GZ4C-38 GZ4C-12 GZ4C-58 GZ26-38 GZ26-12 GZ26-58 GZ29-38 GZ29-12 GZ29-58

Conductor
8 Str. - 4 Str.

H
1-1/2 1-7/8 2

J
3/8 1/2 5/8 3/8 1/2 5/8 3/8 1/2 5/8

W
1-1/8 1-3/4 1-5/8 1-3/4 2-1/4

3 Str. - 2/0 Str.

2-1/8 2-1/4

3/0 Str. - 250

2-3/8 2-1/2

NOTE: * The GB, GBM, GC, GCM, GL and GZ are all used for joining a range of cable to bar. The catalog numbers in each table accommodate the indicated cable range and up to 1/4 thick bar. Optional bolt lengths are available to accommodate up to 1 thick bar. For bar thicknesses from 1/4 to 1/2 , add the suffix T4 to the catalog number in the table. For bar thicknesses from 1/2 to 1 , add the suffix T8 to the catalog number in the table.

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BURNDY Products

Grounding
Mechanical

TYPE GC-CT
CABLETRAY GROUND CLAMP
This unique connector incorporates features which are unmatched. Made of tin-plated cast copper alloy, it accommodates either one or two conductors, copper or aluminum cable. In addition to a low profile head with a deep Phillips recess, the galvanized steel bolt has a ribbed neck which prevents rotation during installation when installed in a .44 diameter hole. When used on aluminum conductor, the cable must be scratch brushed and PENETROX A joint compound must be used on cable and connector. UL467 Listed for copper conductor only. Suitable for direct burial in concrete or earth.

E-49

Catalog Number
GC2525CT GC2626CT GC2929CT

Accommodates Copper or Alunimum Conductor in Either Groove


#6 Sol. (.162 Dia.) 1/0 Str. (.372 Dia.) #2 Sol. (.258 Dia.) 2/0 Str. (.419 Dia.) 2/0 Str. (.414 Dia.) 250 kcmil (.575 Dia.)

B
1.12 1.12 1.12

CF
.56 .56 .56

H
1.95 1.95 2.20

J
3/8 - 16 3/8 - 16 3/8 - 16

W
1.45 1.70 1.98

NOTE: The bolt head is mounted on the inside wall of cabletray to avoid damage to the cable insulation. May be used with aluminum or galvanized steel cable tray.

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Grounding
Mechanical

BURNDY Products

TYPE GTC1AC34RA
PROTECTIVE GROUNDING CLAMP For Pad Mounted Equipment
A newly designed Protective Grounding E-50 Clamp for making secure connections when installing Protective Grounding Sets on Pad Mounted Equipment. Features a 90 right angle side entry for ferrule. Cable connection will now exit clamp parralel with grounding bar allowing cable set to remain within the cabinet. Closing the cabinet doors will now be easier and will not require infringing on the safety clearance zone. Eliminates awkward hotstick mounting and tightening of clamp jaws from elevated angles. Improves safety thanks to easier respect of minimum approach distance. The clamp is used as a base for new grounding sets or can be retrofit on most grounding sets for pad mounted equipment. Designed and manufactured in the U.S.A. Catalog Number: GTC1AC34RA

Features
ASTM classification (F855-04): Grade 3 (27kA for 15 cycles) Class A/Type I/C-shape Brass alloy Weight: 1.85 Lbs. Jaw range: round section conductor 3/8 to 3/4 diameter.

.32 [8]

5.15 [131]

.645 diameter plain hole to receive standard 5/8 - 11 UNC threaded ferrules

5.14 [128]

3.63 [92]

1.75 [44] Conductor groove will accept a decimal range of 3/8 to 3/4

Possible base for a Grounding Set:

Single phase configuration (using standard hardware) Triple phase configuration (using a 4-way connector)

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BURNDY Products

Grounding
Mechanical

TYPE GIE-G
GROUND CONNECTOR For Vehicle Grounding Heavy Duty Construction
High-strength copper alloy ground clamps for grounding gasoline trucks, tank cars, aircraft and other vehicles where danger of explosion due to static electricity exists. Corrosion resistant and supplied with nonsparking, adjustable, replaceable contact grip screws. Automatic safety release disconnects should a vehicle unexpectedly move from the grounded area. Accommodates 4 Str. flexible copper cable. 1.2 MAX. OPENING E-51

Catalog Number
GIE4CG3 GIE4CG4

Replaceable Contact Grip Screws Catalog Number Material Point Configuration


GIE4CG3P5 GIE4CG3P7 GIE4CG4P5 GIE4CG4P7 Beryllium Copper Stainless Steel Cone Point Cup Point Cone Point Cup Point

TYPE GIE-G
GROUND CONNECTOR
Accommodates flexible rubber sheath cable ranging from #6 to #2 conductor. Catalog Number: GIE2CG3

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Grounding
Mechanical

BURNDY Products

RAIL CONNECTOR
Mechanical clamp connectors designed for use in power, contact or running rail applications. Connectors are cast of a high conductivity copper alloy, tin-plated, and assembled with high-strength DURIUM hardware. Connectors designed for extended service life. E-52

Fig. 1

Fig. 2

Fig. 3
Catalog Number J278 J279 J280 J295 RGC44G1* RGC39G1*
* Tin-plated.

Fig. 4

Fig. No. 1 1 1 2 3 4

Accomodates 100 Lbs. A.R.E.A. Running Rail 75 or 90 Lbs. Running Rail 150 Lbs. Contact Rail 150 Lbs. Third Rail 150 Lbs. NMC Contact Rail and (1) 800-1000 kcmil CU Cable 115 Lbs. Contact or Running Rail and (1) 500-750 kcmil CU Cable

B 1.81 1.81 2.12 2.62 1.75 2.75

H 1.88 1.71 2.08 3.50 2.82 2.00

HH 1.72 1.55 1.92 3.50 2.25 4.78

L 7.50 7.50 7.00 7.75 10.00 8.32

W .88 .88 1.25 3.00 1.75 1.25

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BURNDY Products

Grounding
Mechanical

TYPE QGFL
BARTAP For Copper Cable to Flat Bar or Pad
High copper alloy BARTAP for joining a range of cable to bar or pad. One-wrench installation. DURIUM nut and lockwasher. E-53

Catalog Number
QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1

Conductor
10 Sol. - 1 Str.

B
1-1/8 1-1/4 1-1/2

H
1-7/8 2-3/8 2-1/8 2-5/8 1-1/2 2-7/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 4-3/4

J
3/8

T (Max.)
1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4

W
1

8 Sol. - 2/0 Str.

1-1/8

6 Str. - 250 2 Sol. - 350 1/0 Sol. - 500 350 - 750 750 - 1000

1-5/8 1-3/4 2

1-3/8 1-5/8 1-3/4 1-3/4 2-1/8 2-1/2 3

1/2

2-1/4 1000 - 1500 1500 - 2000

* Can be installed side by side or in line on NEMA drilled bar.

TYPE GA-H
GROUND CONNECTOR For Copper Cable to H Beam
High copper alloy ground connector for joining a wide range of cable parallel to H beams or square tube. Hardware is made from DURIUM for superior corrosion protection.

Catalog Number
GA25H26 1-7/8

Conductor H Beam
1-7/8 - 2-1/2 2-1/2

Cable
4 Sol. - 2/0 Str.

H
4-3/4

J
3/8

W
4

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Grounding
Mechanical

BURNDY Products

TYPE GRF
UNIGROUND RAISED FLOOR GROUNDING CONNECTOR
The BURNDY UNIGROUND is a universal grounding clamp, specifically designed for all raised flooring systems. It can be installed on E-54 round or square pedestals and can accommodate one or two grounding wires to make an efficient grid. The underfloor signal reference grid provides the low impedance ground path that attenuates high frequency static and 60 Hz transient noise for cleaner data output. UL467 Listed.

Features and Benefits


One connector fits all applications. Ease of specification and installation. Single bolt design. Ease of installation: No need to disassemble. Single wrench installation. Accepts 1 or 2 ground conductors. Requires less connectors to install signal reference grid. Tin plated cast bronze construction. Resists corrosion and provides extended life ground connection. Grounds all pedestals (round or square). Will handle up to 7/8 square and 1 round. Ease of installation. One connector does it all Serves 3 needs: 1. Signal Reference Grid. 2. Static Ground. 3. Fault Current Ground. UNIGROUND solves all possible grounding problems found in computer applications today.

Catalog Number
GRF4C-3 GRF4C-4

Number of Conductors
1 or 2 1 or 2

Conductor Size Sol. & Str.


#8 - #2 #8 - #2

Pedestal Type Round Square


Up to 1 Up to 3/4 Up to 7/8 Up to 5/8

B
1.96 1.79

H
3.14 3.13

J
3/8 3/8

W
1.76 1.40

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BURNDY Products

Grounding
Mechanical

TYPES GP-G1, GP-RT


RAISED FLOOR GROUNDING CLAMPS
High copper alloy ground connector for raised floor computer grounding applications. These connectors can be installed on round and square pedestal applications and will accommodate one or two grounding wires to make an efficient grid. The underfloor signal reference grid provides the low impedance ground path that attenuates high frequency static and 60 Hz transient noise for cleaner data output. UL467 Listed. In addition we offer the GP1726RT, which is especially designed for penetrating epoxy paint on pedestals. This patented connector offers a low impedance, time saving connection between conductors and the Pedestal.

GP1726RT

E-55

Features and Benefits


Accepts 1 or 2 Ground Conductors Requires less connectors to install signal reference grid. Made of copper alloy. DURIUM U-Bolts, nuts and lockwashers. Provides a low impedance ground path for maximum performance. Grounds all pedestals (round or square). Will handle from 34 to 1 round or square. Ease of installation. Serves 3 needs. 1. Signal Reference Grid. 2. Static Ground. 3. Fault Current Ground. Connectors solves all possible grounding problems found in computer applications today.

Catalog Number
GP654CG1 GP64526G1 GP1526G1 GP1726RT

Number of Conductors
1 or 2 1 or 2 1 or 2 1 or 2

Conductor Size Sol. & Str.


#8 Sol. - 4 Str. #4 Sol. - 2/0 Str. #4 Sol. - 2/0 Str. #6 Sol. - 2/0 Str.

Pedestal Type Round or Square


3/4 - 1 Round 3/4 - 7/8 Square 1-1/4 Round 2 Round

B
1.5 1.5 1.75 2.12

J
3/8 3/8 3/8 3/8

L
1.31 1.69 1.69 1.50

W
2.38 2.38 2.62 3.22

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Grounding
BURNDYWeld Exothermic

BURNDY Products

TABLE OF CONTENTS
BURNDYWeld BURNDYWeld Introduction . . . . . . . . . . . . . . . . E-56
E-56

Type BCR-24 . . . . . . . . . . . . . . E-69

Type BCS-1 . . . . . . . . . . . . . . . E-71 Making a BURNDYWeld Connection . . . . . . . . . . . . . E-57 Type BCS-8 . . . . . . . . . . . . . . . E-71 WELD METAL . . . . . . . . . . . . . E-58 Type BCS-2 . . . . . . . . . . . . . . . E-72 Type BCC-1 . . . . . . . . . . . . . . . E-59 Type BCS-9 . . . . . . . . . . . . . . . E-72 Type BCC-2 . . . . . . . . . . . . . . . E-60 Type BCS-3 . . . . . . . . . . . . . . . E-73 Type BCC-4 . . . . . . . . . . . . . . . E-61 Type BCS-23 . . . . . . . . . . . . . . E-74 Type BCC-11 . . . . . . . . . . . . . . E-62 Type BCS-4 . . . . . . . . . . . . . . . E-75 Type BCC-6 . . . . . . . . . . . . . . . E-63 Type BCS-6 . . . . . . . . . . . . . . . E-75 Type BCC-14 . . . . . . . . . . . . . . E-63 Type BCS-7. . . . . . . . . . . . . . . . E-76 Type BCC-7 . . . . . . . . . . . . . . . E-64 Type BCS-18 . . . . . . . . . . . . . . E-76 Type BCR-1 . . . . . . . . . . . . . . . E-65 RUS Accepted Type BCR-2 . . . . . . . . . . . . . . E-66 Prefabricated Wire Mesh . . . . . E-86 Type BCR-3 . . . . . . . . . . . . . . E-67

BURNDY GROUNDMAX . . E-84

Type BCR-17 . . . . . . . . . . . . . . E-68 For mold types or BURNDYWeld items not shown, please contact factory.
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Grounding
BURNDYWeld Exothermic

BURNDYWeld
The BURNDYWeld connection process is a simple, efficient method of welding copper to copper or copper to steel. One advantage is that NO outside power is required when using the BURNDYWeld exothermic process. The BURNDYWeld process uses high temperature reaction of powdered copper oxide and aluminum. The reaction takes place in a semi-permanent graphite mold. These molds will last for fifty or more welds if proper care is given. The reaction takes place very rapidly, therefore the total amount of heat applied to the conductors or surfaces is considerably less than that of brazing or soldering. It is important to remember this when welding to insulated cable or thin wall pipe. This system is very field friendly, since it is light and portable and requires no outside power source. It requires very little time or skill to obtain an efficient, maintenance free connection when using the BURNDYWeld process. For more information visit our website at www.burndy.com The BURNDYWeld process has been used to weld materials other than copper for electrical purposes. Materials welded include: Stainless Steel Copperweld Nichrome V Galvanized Steel Silcone Bronze Copper Clad Steel Columbium Plain Steel Everdur Kama Steel Rail Cor-Ten Brass Bronze Niobium Chromax Cast Iron Monel

The BURNDYWeld connection is a molecular weld. The weld metal has the same melting point as copper. These factors along with the increased cross section of the connection, BURNDYWeld connections: 1. Will not be affected by a high current surge. Tests have shown that the electrical conductor will melt before the BURNDYWeld connection when subjected to high short circuit current. Consult IEEE Standard 837-1989. 2. Will not loosen or corrode at the point of weld. There are no contact surfaces or mechanical pressures involved. A BURNDYWeld connection becomes an integral part of the conductor. 3. Have a current-carrying capacity equal to or greater than that of the conductors.

E-57

Lid

Starting Powder Graphite Mold Weld Metal

When welding to galvanized steel it is recommended to resurface exposed bare steel.

Tap Hole

Weld Cavity

Cable

Ground Rod

For mold types or BURNDYWeld items not shown, please contact factory.
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Grounding
BURNDYWeld Exothermic

BURNDY Products

Making a BURNDYWeld Connection

E-58

Step 1
Position cleaned conductors in mold after making sure mold is dry, by pre-heating or making a test joint.

Step 2
Place metal disc in bottom of mold crucible.

Step 3
Dump powder into crucible, being careful not to loosen all the starting powder.

Step 4
Close lid and place a small amount of starting powder in the ignition pocket.

Step 5
Ignite the starting powder with the Flint Ignitor.

Step 6
Wait 15 seconds, then remove weld and clean mold before making next connection.

For mold types or BURNDYWeld items not shown, please contact factory.
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BURNDY Products

Grounding
BURNDYWeld Exothermic

WELD METAL
BURNDYWeld Weld Metal is packed in moisture-resistant plastic cartridges that have tight fitting caps. These cartridges, along with the necessary steel discs, are then packed in boxes that are hermeticallysealed. This ensures the powder arriving in good condition, always dry and ready for fast positive ignition. BURNDYWeld Weld Metal comes in several types; one for welding copper to copper, copper to steel, copper to rail, copper to cast iron and one for welding copper to steel for cathodic protection. The size and weight (in grams) of the cartridge are marked on each individual cartridge.

E-59

Standard Cartridge Size


15 25 32 45 65 90 115 150 200 250 500

Cast Iron Cartridge Size


15Cl 25Cl 32Cl 45Cl 65Cl 90Cl 115Cl

Cathodic Protection Cartridge Size


15CP 25CP 32CP 45CP 65CP

Rail Cartridge Size


15R 25R 32R 45R 65R 90R 115R 150R 200R 250R 500R

Cartridges Per Box


20 20 10 20 20 10 10 10 10 10 10

BURNDYWeld Weld Metal is sold in box quantities only.

Steel Discs Sold Separately Weld Metal Size


15 to 65 90 to 115 150 to 500

Catalog Number Steel Discs Only


B370320-01 B370320-02 B370320-03

Package Quantity
20 10 10

For mold types or BURNDYWeld items not shown, please contact factory.
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Grounding
BURNDYWeld Exothermic

BURNDY Products

BCC-1 TYPE MOLDS


Horizontal End to End
BCC-1 Type Molds are used for horizontal end to end cable connections. Size range is #6 through 1000 kcmil solid or E-60 concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable
#8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
Use Type BCC-14 on Page E-64 Use Type BCC-14 on Page E-64 B-5623 B-5624 B-5625 B-5626 B-205 B-206 B-207 B-208 B-209 B-210 B-211 B-213 B-214 B-215

Price Key
18 * 18 * 18 * 18 * 4 4 4 4 4 4 4 4 5 5

Weld Metal
25 32 32 32 45 65 90 90 115 115 150 200 2-150 2-200

Handle Clamps
N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B106 B-107 B-107 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handles * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90)

For mold types or BURNDYWeld items not shown, please contact factory.
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BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCC-2 MOLDS


Horizontal Cable Tap to Horizontal Cable Run
Type BCC-2 Molds are used to join horizontal cable tap to a horizontal run cable. Size range is #6 through 750 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below. E-61

Cable Run Tap


#6 #4

Mold Number

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 32 45 45 45 45 45 90 45 45 45 90 90 45 45 45 115 90 90 45 45 45 150 115 90 90 90 90 90 150 150 150 90 90 90 90

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Run Tap


300 kcmil 250 kcmil 4/0 3/0 2/0 1/0 #1 #2 350 kcmil 300 kcmil 250 kcmil 4/0 3/0 2/0 1/0 #1 #2 500 kcmil 350 kcmil 300 kcmil 250 kcmil 4/0 2/0 1/0 #1 #2 750 kcmil 500 kcmil 350 kcmil 300 kcmil 250 kcmil 4/0 2/0 1/0

Mold Number
B-254 B-255 B-256 B-257 B-258 B-259 B-260 B-261 B-262 B-263 B-264 B-265 B-266 B-267 B-268 B-269 B-270 B-280 B-282 B-283 B-284 B-285 B-286 B-287 B-288 B-289 B-290 B-291 B-293 B-294 B-295 B-296 B-297 B-298

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 4 4 4 4 4 4 200 150 150 150 90 90 90 90 200 200 200 150 150 90 90 90 90 2-150 200 200 200 150 90 90 90 90 500 2-200 250 200 200 150 150 150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-106 B-106 B-106 B-106 B-106 B-106

#6 Use Type BCC-14 on Page E-64 #4 B-221 #2 B-223 #2 #4 B-224 #1 B-225 #1 #2 B-226 #4 B-227 1/0 B-228 #1 B-229 1/0 #2 B-230 #4 B-231 2/0 B-232 1/0 B-233 2/0 #1 B-234 #2 B-235 #4 B-5475 3/0 B-236 2/0 B-237 1/0 B-238 3/0 #1 B-239 #2 B-240 #4 B-5574 4/0 B-241 3/0 B-242 2/0 B-243 4/0 1/0 B-244 #1 B-245 #2 B-246 #4 B-5021 250 kcmil B-247 4/0 B-248 3/0 B-249 250 kcmil 2/0 B-250 1/0 B-251 #1 B-252 #2 B-253

300 kcmil

350 kcmil

500 kcmil

750 kcmil

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg E-90) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCC-4 MOLDS


Horizontal to Horizontal Cable Cross
Type BCC-4 Molds are used to join two horizontal cables at right angles. One cable is cut and the other is a through run. Size range is #6 through 500 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-62

Cable Run Tap


#6 #4 #3

Mold Number

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 45 45 65 65 65 65 65 90 90 90 90 115 115 115 115 150 150 115 115 115 200 200 150 150 115 115 200 200 200 150 150 115 115

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Run Tap


300 kcmil 250 kcmil 4/0 3/0 300 kcmil 2/0 1/0 #1 #2 350 kcmil 300 kcmil 250 kcmil 4/0 350 kcmil 3/0 2/0 1/0 #1 #2 500 kcmil 350 kcmil 300 kcmil 250 kcmil 4/0 500 kcmil 3/0 2/0 1/0 #1 #2

Mold Number
B-456 B-457 B-458 B-459 B-460 B-461 B-462 B-463 B-464 B-465 B-466 B-467 B-468 B-469 B-470 B-471 B-472 B-483 B-485 B-486 B-487 B-488 B-489 B-490 B-491 B-492 B-493

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 4 4 4 4 250 250 200 200 150 150 115 115 250 250 250 200 200 200 200 150 150 500 2-200 2-200 2-150 2-150 2-150 250 250 200 200

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-106 B-106 B-106 B-106

#6 Use Type BCC-11 on Page E-63 #4 B-423 #3 B-424 #2 B-425 #2 #4 B-426 #1 B-427 #1 #2 B-428 #4 B-429 1/0 B-430 #1 B-431 1/0 #2 B-432 #4 B-433 2/0 B-434 1/0 B-435 2/0 #1 B-436 #2 B-437 3/0 B-438 2/0 B-439 3/0 1/0 B-440 #1 B-441 #2 B-442 4/0 B-443 3/0 B-444 2/0 B-445 4/0 1/0 B-442 #1 B-447 #2 B-448 250 kcmil B-449 4/0 B-450 3/0 B-451 250 kcmil 2/0 B-452 1/0 B-453 #1 B-454 #2 B-455

Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg E-90) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90)

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCC-11 MOLDS


Horizontal to Horizontal Cable Cross
Type BCC-11 Molds are used to join uncut horizontal cables at right angles to each other. Size range is #6 through 500 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-63

Cable Run Tap


#6 #4 #2 #1 #6 #4 #2 #4 #1 #2 #4 1/0 #1 #2 #4 2/0 1/0 #1 #2 3/0 2/0 1/0 #1 #2

Mold Number
B-5432 B-2687 B-2689 B-2690 B-2691 B-2692 B-2693 B-2694 B-2695 B-2696 B-2697 B-2698 B-2699 B-2700 B-2701 B-2702 B-2703 B-2704 B-2705 B-2706

Price Weld Key Metal


191* 4 4 4 4 4 4 22 22 22 22 22 22 22 22 22 22 22 22 22 45 65 90 65 115 90 90 150 150 115 115 200 200 150 150 250 200 200 150 150

Handle Clamps
N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Run Tap


4/0 3/0 2/0 4/0 1/0 #1 #2 250 kcmil 4/0 3/0 250 kcmil 2/0 1/0 #1 #2 500 kcmil 250 kcmil 4/0 3/0 500 kcmil 2/0 1/0 #1 #2

Mold Number
B-2707 B-2708 B-2709 B-2710 B-2711 B-2712 B-2713 B-2714 B-2715 B-2716 B-2717 B-2718 B-2719 B-2747 B-2751 B-2752 B-2753 B-2754 B-2755 B-2756 B-2757

Price Weld Key Metal


22 22 22 22 22 22 22 22 22 22 22 22 22 23 23 23 23 23 22 22 22 250 250 200 200 150 150 2-150 2-150 2-150 250 150 200 150 3-250 500 500 500 2-200 2-150 250 250

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-106 B-106 B-106

1/0

2/0

3/0

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handles * B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg E-90) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

BCC-6 TYPE MOLDS


Horizontal Parallel Tap
BCC-6 Type Molds are used to join horizontal parallel tap to run connections. The tap cable is over the run cable. E-64 Size range is #6 through 4/0 solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable Run Tap


#6 Sol #6 #4 #6 Sol #6 #4 #6 #6 Sol #8 Sol #2 #4 #6 #6 Sol #8 Sol #1 #2 #4 #6 #6 Sol #8 Sol

Mold Number
B-1270 B-1271 B-1272 B-1273 B-1274 B-1275 B-1276 B-1277 B-1278 B-1279 B-1280 B-1281 B-1282 B-1283 B-1284 B-1285 B-1286

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 25 25 32 32 32 32 65 45 32 32 32 65 65 45 45 45 45

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Run Tap


1/0 #1 #2 #4 #6 #6 Sol #8 Sol 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 Sol 4/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 Sol

Mold Number
B-1287 B-1288 B-1289 B-1290 B-1291 B-1292 B-1293 B-1294 B-1295 B-1296 B-1297 B-1298 B-1299 B-1300 B-1301 B-1302 B-1303 B-1304 B-1305 B-1306 B-1307 B-1308 B-1309 B-1310

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 90 90 65 65 45 45 45 115 115 90 90 65 65 65 65 150 115 115 115 115 90 90 90 90

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

1/0

#2

2/0

#1

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handles B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90)

4/0

BCC-14 TYPE MOLDS


Horizontal Parallel through Cables
BCC-14 Type Molds are used to join horizontal parallel through run cables. Cables run side by side in the mold. Size range is #8 through #6 solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed.

Cable Run Tap


#8 #6 #8 #6

Mold Number
B-5709 B-5618

Price Weld Key Metal


18+ 18+ 15 25

Handle Clamps
N/A N/A

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

BCC-7 TYPE MOLDS


Horizontal Parallel through Cables
BCC-7 Type Molds are used to join horizontal parallel through run cables. One cable runs above the other cable in the mold. Size range is #6 through 4/0 solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-65

Cable Run Tap


#6 #6 #4 #6 #6 Sol #8 #8 Sol #2 #4 #6 #6 Sol #8 #8 Sol #1 #2 #4 #6 #6 Sol #8 #8 Sol 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol

Mold Number
Use Type BCC-14 on Page E-64 B-1311 B-5627 B-8882 B-5629 B-5630 B-1313 B-1314 B-5631 B-5632 B-5634 B-5635 B-1315 B-1316 B-1317 B-5636 B-5637 B-5638 B-5639 B-1318 B-1319 B-1320 B-1321 B-5642 B-1208 B-5644 B-5645

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 32 32 32 32 32 65 65 45 45 45 45 65 65 65 65 65 45 45 90 65 65 65 65 65 65 65

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Run Tap


2/0 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol 3/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol 4/0 3/0 2/0 1/0 #1 #2 #4 #6 #6 Sol #8 #8 Sol

Mold Number
B-1322 B-1323 B-1324 B-1325 B-5659 B-5342 B-5652 B-5668 B-5943 B-1326 B-1327 B-1328 B-1329 B-1330 B-6046 B-5676 B-5679 B-5680 B-5682 B-1331 B-1332 B-1333 B-1334 B-1335 B-1336 B-5340 B-5684 B-6552 B-5686 B-5688

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 115 115 90 90 90 90 90 65 65 150 150 115 115 115 115 90 90 90 90 200 200 150 150 150 150 150 90 90 90 90

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

#4

2/0

#2

3/0

#1

1/0

4/0

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCR-1 MOLDS


Horizontal Cable Terminal to Ground Rod
Type BCR-1 Molds are used to terminate horizontal copper cable at the top of a vertical ground rod. Size range is #6 through 1000 kcmil solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY Products for information on molds for conductors not listed below.

E-66

Cable Grd Rod Tap


#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-8402 B-8403 B-495 B-496 B-497 B-498 B-499 B-500 B-501 B-502 B-8414 B-8415 B-503 B-504 B-505 B-506 B-507 B-508 B-509 B-510 B-511 B-513

Price Weld Key Metal


18* 18* 4 4 4 4 4 4 4 4 18 18 4 4 4 4 4 4 4 4 4 4 25 25 65 65 90 90 90 90 90 90 32 32 65 65 90 90 90 90 90 115 115 150

Handle Clamps
N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Grd Rod Tap


#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
B-8422 B-8426 B-5781 B-514 B-515 B-516 B-517 B-518 B-519 B-520 B-521 B-523 B-524 B-525 B-526 B-527 B-528 B-529 B-530 B-531 B-533 B-534 B-535

Price Weld Key Metal


181* 191* 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 32 45 90 90 90 90 90 90 90 115 115 150 250 150 150 150 150 150 200 200 200 250 2-150

Handle Clamps
N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

1/2

3/4

5/8

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix -N to mold number. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handles * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91) B38-0330-00 Cable Clamp (pg E-90)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCR-2 MOLDS


Horizontal Cable to Ground Rod
Type BCR-2 Molds are used to join horizontal through copper cable to the top of a vertical ground rod. Size range is #6 through 1000 kcmil solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY Products for information on molds for conductors not listed below.

E-67

Cable Grd Rod Tap


#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil #6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-8434 B-8435 B-537 B-538 B-539 B-540 B-541 B-542 B-543 B-544 B-8441 B-8442 B-545 B-546 B-547 B-548 B-549 B-550 B-551 B-532 B-553 B-555

Price Weld Key Metal


181* 18* 4 4 4 4 4 4 4 4 18* 18* 4 4 4 4 4 4 4 4 4 4 32 32 90 90 90 90 115 115 150 200 32 32 90 90 90 115 115 115 150 200 200 250

Handle Clamps
N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

Cable Grd Rod Tap


#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
B-8452 B-8454 B-556 B-557 B-558 B-559 B-560 B-561 B-562 B-563 B-564 B-566 B-567 B-569 B-570 B-571 B-572 B-573 B-574 B-575 B-577 B-578 B-579

Price Weld Key Metal


19* 19* 4 4 4 4 4 4 4 4 4 4 5 4 4 4 4 4 4 4 4 5 5 45 65 90 90 115 115 115 115 150 200 200 250 2-200 150 150 150 150 200 200 200 250 2-200 500

Handle Clamps
N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107

1/2

3/4

5/8

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix -N to mold number. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handles *B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91) B38-0330-00 Cable Clamp (pg E-90)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCR-3 MOLDS


Horizontal Through Cable to Ground Rod
Type BCR-3 Molds are used to join horizontal through run cable to the side of a vertical ground rod. Size range is #6 through 1000 kcmil solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY Products for information on molds for conductors not listed below.

E-68

Cable Grd Rod Tap


#6 #4 #2 #1 1/0 2/0 4/0 250 kcmil #6 #4 #2 #1 1/0 2/0 4/0 250 kcmil 500 kcmil

Mold Number
B-5321 B-2154 B-2155 B-2156 B-1581 B-1582 B-1583 B-1584 B-5660 B-2157 B-2158 B-2159 B-1586 B-1587 B-1588 B-1589 B-1593

Price Weld Key Metal


24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 13 65 90 90 115 115 115 150 150 65 90 90 115 115 115 150 150 2-200

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107

Cable Grd Rod Tap


#6 #4 #2 #1 1/0 2/0 4/0 250 kcmil 500 kcmil 750 kcmil #6 #4 #2 #1 1/0 2/0 4/0 250 kcmil 500 kcmil 750 kcmil

Mold Number
B-6630 B-2160 B-2161 B-2162 B-1594 B-1595 B-1596 B-1597 B-1601 B-1602 B-6906 B-2163 B-2164 B-2165 B-1603 B-1604 B-1605 B-1606 B-1610 B-1611

Price Weld Key Metal


24 24 24 24 24 24 24 24 13 13 24 24 24 24 24 24 24 24 13 13 65 90 90 115 115 115 150 200 500 3-250 90 90 90 115 15 115 150 200 500 3-250

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107

1/2

3/4

5/8

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix -N to mold number. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCR-17 MOLDS


Horizontal Run and Tap Cables to Ground Rod
Type BCR-17 Molds are used to join horizontal run and tap cables to the top of a vertical ground rod. Size range is #4 through 750 kcmil solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY Products for information on molds for conductors not listed below.

E-69

Cable Grd Rod Tap


#4 #2 #1 1/0 2/0 3/0 4/0 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil

Mold Number
B-5416 B-6165 B-5830 B-5940 B-5850 B-5833 B-5380 B-5972 B-5935 B-5699 B-5746 B-5963 B-5734 B-5732 B-5722

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 90 90 90 115 150 200 200 90 115 115 150 200 250 250 2-150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107

Cable Grd Rod Tap


#4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil

Mold Number
B-5698 B-5294 B-5390 B-6025 B-5738 B-6003 B-2566 B-5904 B-5857 B-5777 B-5961 B-5556 B-5555 B-6048 B-5992 B-5877 B-5821 B-5820 B-5804 B-5803 B-5561 B-5515 B-5513

Price Weld Key Metal


4 4 4 4 4 4 4 5 5 5 5 4 4 4 4 4 5 5 5 5 5 6 6 90 115 115 150 200 250 250 2-150 2-200 2-200 3-200 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 2-500

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-107

1/2

3/4

5/8

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix -N to mold number. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCR-24 MOLDS


Horizontal Parallel Run Cables to Ground Rod
Type BCR-24 Molds are used to join horizontal parallel cables to the top of a vertical ground rod. Size range is #4 through 750 kcmil solid or concentric stranded copper conductors; 1/2 through 1 for the ground rod. Contact BURNDY Products for information on molds for conductors not listed below.

E-70

Cable Grd Rod Tap


#4 #2 #1 1/0 2/0 3/0 4/0 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-5640 B-5667 B-6002 B-5767 B-5604 B-5560 B-6766 B-6208 B-5702 B-5517 B-5573 B-8451 B-2510 B-5428 B-1212 B-2084 B-2558 B-2450

Price Weld Key Metal


4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 115 115 115 150 200 250 250 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107

Cable Grd Rod Tap


#4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil

Mold Number
B-8011 B-2320 B-2235 B-6051 B-8802 B-8726 B-5677 B-8461 B-8428 B-6294 B-8214 B-8027 B-5330 B-5332 B-5333 B-5334 B-5335 B-5336 B-5337 B-5338 B-5341 B-5351 B-5352 B-5353

Price Weld Key Metal


4 4 4 4 4 5 5 5 5 5 5 6 4 4 4 4 5 5 5 5 5 5 6 64 115 150 150 200 250 2-150 2-150 2-200 500 500 3-250 2-500 150 200 200 250 2-150 2-200 2-200 500 3-200 3-200 2-500 5-250

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-107 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107 B-107 B-107 B-107 B-107

1/2

3/4

5/8

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. Molds listed are for copperclad ground rods. For welding to steel, stainless steel or galvanized steel ground rods add suffix -N to mold number. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products.

Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Crucible B-181 required Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

SINGLE SHOT MOLDS


RUS Accepted
BURNDYWeld Single Shot Molds are an economical way to make cable connections onto the top of a ground rod. The Single Shot is a disposable single use ceramic mold that comes complete with everything required except the Flint Ignitor.

E-71

BCR-1

Ground Rod Size

Cable Size Solid Stranded


#6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 2/0, 1/0 #6, #8 #3, #4 #1, #2 2/0, 1/0 #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 #6, #8 #3, #8 #1, #2 2/1, 1/0 #6, #8 #3, #4 #1, #2 2/0, 1/0 #6, #8 #3, #4 #1, #2 #6, #8 #3, #4 #1, #2 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 1/0, #1 2/0 #8 #4, #6 #2, #3 1/0, #1 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3 1/0, #1 2/0 #8 #4, #6 #2, #3 1/0, #1 #8 #4, #6 #2, #3 #8 #4, #6 #2, #3

Type
BCR-1 BCR-1 BCR-1 BCR-2 BCR-2 BCR-2 BCR-1 BCR-1 BCR-1 BCR-1 BCR-1 BC R-2 BCR-2 BCR-2 BCR-2 BCR-24 BCR-14 BCR-24 BCR-25 BCR-25 BCR-25 BCR-1 BCR-1 BCR-1 BCR-1 BCR-1 BCR-2 BCR-2 BCR-2 BCR-2 BCR-24 BCR-24 BCR-24 BCR-25 BCR-25 BCR-25

Mold Number
BS-2009 BS-2010 BS-2011 BS-2024 BS-2025 BS-2026 BS-2012 BS-2013 BS-2014 BS-2015 BS-2016 BS-2027 BS-2028 BS-2029 BS-2030 BS-2105 BS-2106 BS-2107 BS-2006 BS-2007 BS-2008 BS-2017 BS-2018 BS-2019 BS-2020 BS-2021 BS-2031 BS-2032 BS-2033 BS-2034 BS-2108 BS-2109 BS-2110 BS-2068 BS-2069 BS-2070

Cadweld Part #
GR1-141G GR1-141L GR1-141V GT1-141G GT1-141L GT1-141V GT1-161G GT1-141L GR1-161V GR1-162C GR1-162G FRT1-161G GT1-161L GT1-161V GT1-162C NX1-161G NX1-161L NX1-161V NT1-161G NT1-161L NT1-161V GR1-181G GR1-181L GR1-181V GR1-182C GR1-182G GT1-181G GT1-181L GT1-181V T1-182C NX1-181G NX1-181L NX1-181V NT1-181G NT1-181L NT1-181V

1/2

BCR-2

5/8

BCR-24

3/4

Cadweld is a registered trademark of the Erico International Corporation

BCR-25

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCS-1 MOLDS


Horizontal Cable to Horizontal Steel Surface
Type BCS-1 Molds are used to terminate a horizontal copper cable to any horizontal steel surface. Note that the cable is OFF the surface. Size range is 1/0 through 1000 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-72

Cable Size
1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
B-644 B-645 B-646 B-647 B-648 B-649 B-650 B-652 B-653 B-654

Price Key
4 4 4 4 4 4 4 4 5 5

Weld Metal
90 90 115 115 115 150 200 200 2-150 2-200

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90) B38-0101-00 Rasp (pg E-91)

TYPE BCS-8 MOLDS


Horizontal Cable to Horizontal Steel Surface
Type BCS-8 Molds are used to terminate a horizontal copper cable to any horizontal steel surface. Note that the cable is ON the surface. Size range is #6 through 1000 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
B-628 B-629 B-630 B-631 B-7146 B-7075 B-2199 B-6114 B-2200 B-2506 B-2507 B-2509 B-2542 B-2511

Price Key
3** 3* 3* 3* 4 4 4 4 4 4 4 4 5 5

Weld Metal
45 45 45 65 90 90 115 115 115 150 200 200 2-150 2-200

Handle Clamps
N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) Sold complete with frame * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0330-00 Cable Clamp (pg E-90) B38-0101-00 Rasp (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCS-2 MOLDS


Horizontal Through Cable to Horizontal Steel Surface
Type BCS-2 Molds are used to join horizontal through copper cable to any horizontal steel surface. Note the cable is OFF the surface. Size range is 1/0 through 1000 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-73

Cable Size
1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
B-616 B-617 B-618 B-619 B-620 B-621 B-622 B-624 B-625-H B-626-H

Price Key
4 4 4 4 4 4 4 5 5 5

Weld Metal
90 115 115 150 150 200 250 2-150 3-250 2-500

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see above for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

TYPE BCS-9 MOLDS


Horizontal Through Cable to Horizontal Steel Surface
Type BCS-9 Molds are used to join horizontal through copper cable to any horizontal steel surface. Note the cable is ON the surface. Size range is #6 through 500 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-602 B-603 B-604 B-605 B-8379 B-5331 B-8381 B-7192 B-8413 B-8423 B-8410 B-5065

Price Key
3* 3* 3* 3* 4 4 4 4 4 4 4 5

Weld Metal
45 45 45 65 90 115 115 150 150 200 250 2-150

Handle Clamps
N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) Sold complete with handle frame * B38-0309-00 Flint Ignitor (included) Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg E-90) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCS-3 MOLDS


Angular Cable Drop to Vertical Steel Surface
Type BCS-3 Molds are used to join the end of a copper cable at a 45 angle to a vertical steel surface. Size range is #6 through 1000 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below. Cable to Flat Steel Cable to Pipe

E-74

Cable to Flat Steel


Cable Size
#6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Cable to Pipe
Price Key
4 4 4 4 4 4 4 4 4 4 4 4 4 5 5

Mold Number
B-585 B-586 B-587 B-588 B-589 B-590 B-591 B-592 B-593 B-594 B-595 B-596 B-598 B-599 B-600

Weld Metal
45 45 45 45 65 90 90 115 115 115 150 200 200 2-150 2-200

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107

Cable Size
#4

Pipe Size
1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up 1-1/4 to 4 4 to 6 6 to 10 12 & up

Mold Number
B-2476 B-2477 B-2478 B-586 B-9233-S B-2480-S B-2583-S B-588-S B-9233 B-2480 B-2583 B-588 B-2482 B-2483 B-2484 B-589 B-2486 B-2487 B-2488 B-590 B-8833 B-2490 B-2491 B-591 B-2493 B-2494 B-2495 B-592 B-9021 B-2497 B-2498 B-593

Price Key
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

Weld Metal
45 45 45 45 45 45 45 45 45 45 45 45 65 65 65 65 90 90 90 90 90 90 90 90 115 115 115 115 115 115 115 115

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

#2 Sol

#2

#1

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel (pg E-89) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

1/0

2/0

3/0

4/0

For mold types or BURNDYWeld items not shown, please contact factory.

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B106-32 Vertical Chain Clamp w/ B-106 Handles for 4 Pipe & smaller B40-0106-27 20 Chain Extension for 4 to 10 Pipe Use (2) 20 Chain Extensions for pipe sizes between 10 and 16 B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91) Flat Surface Mold

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCS-23 MOLDS


Vertical Cable Drop to Vertical Steel Surface
Type BCS-23 Molds are used to join vertical cable down to a vertical steel surface. Note that the cable is OFF the surface. Size range is #6 through 500 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-75

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-5389 B-5359 B-2781 B-5361 B-2189 B-2540 B-5362 B-8718 B-8165 B-5363 B-9029 B-8512

Price Key
4 4 4 4 4 4 4 4 4 4 4 17

Weld Metal
45 65 65 90 115 115 150 150 200 200 250 2-150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCS-4 MOLDS


Vertical Through Cable to Vertical Steel Surface
Type BCS-4 Molds are used to join a vertical through copper cable to a vertical steel surface. Note that the cable is OFF the surface. E-76 For molds with the cable on the surface, contact BURNDY Products. Size range is #6 through 500 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-1215 B-1216 B-1218 B-1219 B-1220 B-1221 B-1222 B-1223 B-1224 B-1225-H B-1226-H B-1228-H

Price Key
4 4 4 4 17 17 17 17 17 6 6 6

Weld Metal
90 90 115 115 200 200 250 250 250 500 3-200 3-250

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

TYPE BCS-6 MOLDS


Horizontal Through Cable to Vertical Steel Surface
Type BCS-6 Molds are used to join horizontal through copper cable to a vertical steel surface. Note that the cable is OFF the surface. Size range is #6 through 250 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil

Mold Number
B-1626 B-1627 B-1628 B-1629 B-1630 B-1631 B-1632 B-1633 B-1634

Price Key
4 4 4 4 4 4 4 4 4

Weld Metal
65 65 65 90 115 115 150 150 150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg E-90) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCS-7 MOLDS


Overhead Vertical Tap Cable to Vertical Steel Surface
Type BCS-7 Molds are used to join an overhead vertical copper conductor drop tap to a vertical steel surface. Size range is #6 through 1000 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-77

Cable Size
#6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil

Mold Number
B-1635 B-1636 B-1637 B-1638 B-1639 B-1640 B-1641 B-1642 B-1643 B-1644 B-1645 B-1646 B-1648 B-1649 B-1650

Price Key
4 4 4 4 4 4 4 17 17 17 17 6 6 6 6

Weld Metal
65 65 65 65 90 150 150 200 200 200 250 2-150 2-200 500 3-200

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-107 B-107 B-107 B-107

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Magnetic Clamps to hold molds against vertical steel B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

TYPE BCS-18 MOLDS


Horizontal Tap Cable to Vertical Steel Surface
Type BCS-18 Molds are used to connect a horizontal conductor to a vertical steel surface. Note that the cable is ON the surface. Size range is #6 through 500 kcmil solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 250 kcmil 300 kcmil 350 kcmil 500 kcmil

Mold Number
B-5910 B-2761 B-2569 B-6060 B-5419 B-2567 B-6072 B-9253 B-2568 B-6061 B-6067 B-8359

Price Key
4 4 4 4 4 4 4 4 4 4 4 4

Weld Metal
45 45 45 65 90 90 115 115 115 150 200 200

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

NOTE: Add (-R) to mold number for right hand mold or (-L) for left hand mold. Right hand (-R) mold will be furnished if not specified. For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Vertical Chain Clamps B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCS-5 MOLDS


Horizontal Cable Tap to Horizontal Cast Iron Surface
Type BCS-5 Molds are used to join horizontal cable taps to horizontal cast iron surfaces. Note that the cable is ON the surface. Size range is #6 through #1 solid or concentric stranded copper conductors. Contact BURNDY Products for information on molds for conductors not listed below.

E-78

Cable Size
#6 Sol #6 #4 Sol #4 #2 Sol #2 #1 Sol #1

Mold Number
B-1613 B-1614 B-1615 B-1616 B-1617 B-1618 B-1619 B-1620

Price Key
3+ 3+ 3+ 3+ 3+ 3+ 3+ 3+

Weld Metal
2SCI 25CI 45CI 45CI 45CI 45CI 65CI 65CI

Handle Clamps
N/A N/A N/A N/A N/A N/A N/A N/A

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Sold complete with frame B38-0309-00 Flint Ignitor (included) Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0101-00 Rasp (pg E-91)

DO NOT use Type BCS-5 molds on Soil Pipe (ASTM A74-82). A test weld should be made on a section of the pipe being used to determine the possibility of detrimental metallurgical effects.

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCRE-1 MOLDS


Horizontal Parallel Tap to Rebar
Type BCRE-1 Molds are recommended for parallel, horizontal connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #6 and larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. Contact BURNDY Products for information on molds for conductors not listed below.

E-79

Rebar Size

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0 1/0 2/0 3/0 4/0

Mold Number
B-7500 B-7501 B-7502 B-7503 B-7504 B-7505 B-7506 B-7507 B-7508 B-7509 B-7510 B-7511 B-7512 B-7513 B-7514 B-7515 B-7520 B-7521 B-7522 B-7523 B-7528 B-7529 B-7530 B-7531

Packing Material
B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4061-00 B38-4061-00 B38-4061-00 B38-4061-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4062-00 B38-4062-00 B38-4062-00 B38-4062-00

Price Key
4 4 4 4 4 4 4 4 3+ 3+ 3+ 3+ 4 4 4 4 4 4 4 4 14+ 14+ 14+ 14+

Weld Metal
25 32 45 65 90 90 115 115 25 32 45 65 90 90 115 115 90 90 115 115 90 90 115 115

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A N/A N/A B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A N/A N/A

PACKING MATERIAL NOTE


A packing pad is necessary when making BURNDYWeld connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal.

#3

#4 & Larger

#4

#5

#6 & Larger

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) Sold complete with frame B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCRE-2 MOLDS


Horizontal Cable Tap to Horizontal Rebar Run
Type BCRE-2 Molds are recommended for right angle, horizontal connections for solid or concentric stranded conductors #6 E-80 through 4/0 joined to reinforcing bars #3 through #6. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture.

Contact BURNDY Products for information on molds for conductors not listed below.

Rebar Size

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0

Mold Number
B-7588 B-7589 B-7590 B-7591 B-7592 B-7593 B-7594 B-7595 B-7596 B-7597 B-7598 B-7599 B-7600 B-7601 B-7602 B-7603 B-7604 B-7605 B-7606 B-7607 B-7608 B-7609 B-7610 B-7611 B-7612 B-7613 B-7614 B-7615 B-7616 B-7617 B-7618 B-7619

Packing Material
B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-406000 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4606-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B384060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00

Price Key
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

Weld Metal
45 45 65 65 90 90 115 115 45 45 65 65 90 90 115 115 90 90 90 90 115 115 150 150 90 90 90 90 115 115 150 150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106

PACKING MATERIAL NOTE


A packing pad is necessary when making BURNDYWeld connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal.

#3

#4

#5

#6

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor

Other recommended accessories B40-0319-01 Mold Cleaner for cartridge sizes #15-#65 (pg E-90) B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCRE-3 MOLDS


Horizontal through Cable to Vertical Rebar
Type BCRE-3 Molds are recommended for horizontal conductors to vertical rebar connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #7 & larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. Contact BURNDY Products for information on molds for conductors not listed below.

E-81

Rebar Size

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0

Mold Number
B-7620 B-7621 B-7622 B-7623 B-7624 B-7625 B-7626 B-7627 B-7628 B-7629 B-7630 B-7631 B-7632 B-7633 B-7634 B-7635 B-7636 B-7637 B-7638 B-7639 B-7640 B-7641 B-7642 B-7643 B-7644 B-7645 B-7646 B-7647 B-7648 B-7649 B-7650 B-7651 B-7652 B-7653 B-7654 B-7655 B-7656 B-7657 B-7658 B-7659

Packing Material
B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00

Price Key
24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 4+ 4+ 4+ 4+ 4+ 4+ 4+ 4+

Weld Metal
90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41 B-106-41

PACKING MATERIAL NOTE


A packing pad is necessary when making BURNDYWeld connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal.

#3

#4

#5

#6

#7 & Larger

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: Vertical Chain Clamps B40-0319-03 Mold Cleaner for cartridge sizes #90#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

TYPE BCRE-4 MOLDS


Horizontal through Cable to Horizontal Rebar
Type BCRE-4 Molds are recommended for horizontal through conductors to horizontal rebar at right angle connections for solid or E-82 concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #6 & larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. Contact BURNDY Products for information on molds for conductors not listed below.

Rebar Size

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0

Mold Number
B-7708 B-7709 B-7710 B-7711 B-7712 B-7713 B-7714 B-7715 B-7716 B-7717 B-7718 B-7719 B-7720 B-7721 B-7722 B-7723 B-7724 B-7725 B-7726 B-7727 B-7728 B-7729 B-7730 B-7731 B-7732 B-7733 B-7734 B-7735 B-7736 B-7737 B-7738 B-7739

Packing Material
B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4061-00 B38-4061-00 B38-4061-00 B38-406100 B38-4062-00 B38-4062-00 B38-4062-00 B38-4062-00

Price Key
4 4 4 4 22 22 22 22 4 4 4 22 22 22 22 22 4 4 4 22 22 22 22 22 14+ 14+ 14+ 14+ 14+ 14+ 14+ 14+

Weld Metal
90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 N/A N/A N/A N/A N/A N/A N/A N/A

PACKING MATERIAL NOTE


A packing pad is necessary when making BURNDYWeld connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal.

#3

#4

#5

#6 & Larger

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) Sold complete with frame B38-0309-00 Flint Ignitor

Other recommended accessories: B40-0319-03 Mold Cleaner for cartridge sizes #90-#500 (pg E-90) B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91)

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

TYPE BCRE-6 MOLDS


Horizontal Cable Tap to Vertical Rebar
Type BCRE-6 Molds are recommended for horizontal conductors terminating at right angles to vertical rebar connections for solid or concentric stranded conductors #6 through 4/0 joined to reinforcing bars #3 through #7 and larger. The high copper content joint has a higher current carrying capacity than the conductors being joined and is impervious to vibration and moisture. Contact BURNDY Products for information on molds for conductors not listed below.

E-83

Rebar Size

Cable Size
#6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0 #6 #4 #2 #1 1/0 2/0 3/0 4/0

Mold Number
B-7884 B-7885 B-7886 B-7887 B-7888 B-7889 B-7890 B-7891 B-7892 B-7893 B-7894 B-7895 B-7896 B-7897 B-7898 B-7899 B-7900 B-7901 B-7902 B-7903 B-7904 B-7905 B-7906 B-7907 B-7908 B-7909 B-7910 B-7911 B-7912 B-7913 B-7914 B-7915 B-7916 B-7917 B-7918 B-7919 B-7920 B-7921 B-7922 B-7923

Packing Material
B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4060-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00 B38-4063-00

Price Key
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

Weld Metal
90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150 90 90 90 115 115 115 150 150

Handle Clamps
B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32 B-106-32

PACKING MATERIAL NOTE


A packing pad is necessary when making BURNDYWeld connections to Rebar. Packing Material B38-4060-00 is a special, patented copper-wool packing, with enough in each bag to do between 40 and 50 connections. Packing Material No.s B38-4061-00, B38-4062-00 and B38-4063-00 are a ceramic fiber material and can be used for one connection only. Be sure to specify Packing Material No. when ordering Mold and Weld Metal.

#3

#4

#5

For sizes not listed, contact BURNDY Products. Molds listed are for concentric stranded cable. Add suffix -S to mold number for solid conductors. For heavy duty molds, molds with wear plates or molds for Copperweld cable, contact BURNDY Products. For expedited service, contact BURNDY Products. Required Tools: Handle Clamps (see chart for correct handles) B38-0309-00 Flint Ignitor Other recommended accessories: B38-3922-00 Mold Cleaning Brush (pg E-90) B38-0135-00 Cable Cleaning Brush (pg E-90) B38-0304-00 File (pg E-91)

#6

#7 & Larger

*The B106-32 comes complete with a B-106 handle clamp and B40-0106-76 vertical chain clamp. Although good for use on all sizes of rebar, vertical chain clamps are strongly recommended on large size rebar as they hold the mold to the rebar securely. If you already have a B-106 handle clamp, you can purchase the vertical chain clamps separately. See page E-91 for a variety of options.

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Grounding
BURNDYWeld Exothermic

BURNDY Products

BURNDY GROUNDMAX
BURNDY GROUNDMAX is an economical solution for areas with very difficult grounding issues. BURNDY GROUNDMAX is highly conductive in a wet or dry application and does not require moisture to lower the resistance of your grounding sysE-84 tem. BURNDY GROUNDMAX contains a corrosion inhibitor which forms a film on copper, creating a barrier against corrosion. BURNDY GROUNDMAX can be poured in dry or pumped in slurry form. No tamping required. It is very contractor friendly. No special tools required.

BURNDY GROUNDMAX Advantages:


Easy to install. Electrically conductive. Environmentally friendly. Will not leach into the ground. Positive low resistance, electrical connection to earth. Does not contain any hazardous chemicals. Compatible with all copper grounding systems. Contains a corrosion inhibitor to protect copper. Will not expand or shrink. Not affected by freezing. Excellent shelf life. Typical resistivity <10 Ohm-cm

4
2 3 4 5 6 7 8 9 10 4.1 6.2 8.2 10.3 12.3 14.4 16.4 18.5 20.6

Material Required Per Linear Foot of Trench Width of Trench (Inches) 6 8 10 12 14


6.2 9.3 12.3 15.4 18.5 21.6 24.7 27.8 30.8 8.1 12.1 16.2 20.2 24.2 28.3 32.3 36.4 40.4 10.1 15.2 20.2 25.3 30.3 35.4 40.4 45.5 50.5 12.1 18.2 24.2 30.3 36.4 42.4 48.5 54.6 60.6 14.1 21.2 28.3 35.4 42.4 49.5 56.0 63.7 70.7

16
16.2 24.2 32.3 40.4 48.5 56.6 64.7 72.7 80.8

18
18.2 27.3 36.4 45.5 54.6 63.7 72.7 81.8 90.9

20
20.2 30.3 40.4 50.5 60.6 70.7 80.8 90.9 101.0

22
22.2 33.3 44.5 55.6 66.7 77.8 88.9 100.0 111.1

24
24.2 36.4 48.5 60.6 72.7 84.9 97.0 109.1 121.2

Thickness of BURNDY GROUNDMAX (Inches)

To calculate the lbs. of material required to fill a trench: Determine desired thickness. Move to the right until you are under the known width of the trench. This number will be the weight of the material in lbs./linear ft. Take this number and multiply by the length of the trench in feet. Your answer will be the amount of BURNDY GROUNDMAX material required to fill the trench to the desired level in lbs. Example: Thickness: Width Answer = = = = 6 inches 18 inches 54.6 lbs. per linear ft. (from the table above) 54.6 lbs. per linear ft. x 25 ft. trench = 1,365 lbs. of BURNDY GROUNDMAX 28 (50 lb.) bags of BURNDY GROUNDMAX

For mold types or BURNDYWeld items not shown, please contact factory.
Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Grounding
BURNDYWeld Exothermic

BURNDY GROUNDMAX
Application Information
Vertical Installation
Drill or bore a hole the desired diameter and depth. Suspend ground electrode in center of hole to be filled. Pour BURNDY GROUNDMAX until desired level is obtained. No tamping is required.

Dry Volume of BURNDY GROUNDMAX vs. Hole Size Lbs. of Hole BURNDY GROUNDMAX Size Per Ft.
4 6 8 10 12 6.5 14.5 25.8 40.4 58.1

Ground Resistance Comparison of Bare Rod vs. Hole Size with Percent Resistance 5/8 x 10 Rod in Compared to Rod Center of 15 Hole Only (100%)
4 6 8 10 12 52% 47% 44% 42% 40%

E-85

Horizontal or Grid Construction


Pour into horizontal trench until level of ground wire is reached. Place ground wire. Pour in additional BURNDY GROUNDMAX until wire is covered to desired height. Cover with fill. No tamping required. For grid construction, pour BURNDY GROUNDMAX and spread over ground grid until desired thickness is achieved. Cover with fill.

Steady State Leakage Resistance Using 4/0 Copper Wire vs. BURNDY GROUNDMAX Percentage of Resistance with .475 Wire Plus BURNDY GROUNDMAX in Various Diameters Compared .475 Diameter to Wire Only (100%)
Length 25 50 75 100 150 200 250 300 Wire Only 100% 100% 100% 100% 100% 100% 100% 100% 2 83% 85% 86% 87% 88% 88% 89% 89% 3 78% 81% 82% 83% 84% 85% 85% 86% 4 74% 77% 79% 80% 82% 83% 83% 84% 6 69% 73% 75% 77% 78% 79% 80% 80%

Horizontal Construction

Entire grounding system should be surrounded by BURNDY GROUNDMAX. Conductors should be insulated as they exit BURNDY GROUNDMAX column.

The use of BURNDY GROUNDMAX around the grounding system will also reduce surge impedance by increasing the effective contact area of the electrode to soil.

BURNDY GROUNDMAX Copper Wire Earth or Fill

Earth or Fill Grid Construction BURNDY GROUNDMAX Copper Wire

For mold types or BURNDYWeld items not shown, please contact factory.
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Grounding
BURNDYWeld Exothermic

BURNDY Products

PREFABRICATED WIRE MESH


Grounding, Personal Safety Mats, Equipotential Planes, Signal Reference Grid
E-86 Prefabricated wire mesh is: manufactured from bare solid copper or copperclad conductors. spaced on 4 , 6 or 12 centers. factory silver brazed at each crossover using 35% silver and a non-corrosive flux. furnished in sections with widths from 2 ft to 18 ft (length limited by weight). shipped on tubes and protected for transporting. interconnected in the field using BURNDYWeld molds and powder.

Part Number
Contact Factory

Prefabricated Wire Mesh Description


#10 Solid Copper Wire Mesh on 4 Centers #6 Solid Copper Wire Mesh on 4 Centers #6 Solid Copper Wire Mesh on 6 Centers #6 Solid Copper Wire Mesh on 12 Centers Copperclad Wire Mesh may be ordered contact factory for part numbers

Weight/Sq Ft.
0.192 0.487 0.325 0.163

When ordering, specify wire type and size, width, length and spacing.

Wire Size
#6 Sol Copper #6 Sol Copperweld #8 Sol Copper #8 Sol Copperweld #10 Sol Copper #10 Sol Copperweld

Molds for Connecting Prefabricated Wire Mesh Weld Mold Price Handle Type Number Key Clamp
BCC-14 BCC-14 BCC-14 BCC-14 BCB-34 BCB-34 B-6205 B-6207 B-6209 B-6210 B-6211 B-6212 18 18 18 18 18 18 included included included included included included

Weld Metal
#25 #15 #15 #15 #15 #15

Adjoining sections of mesh are to be exothermically welded by installer using BURNDYWeld molds and powder.

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BURNDY Products

Grounding
BURNDYWeld Exothermic

PREFABRICATED WIRE MESH


The prefabricated wire mesh is a convenient, efficient and economical means of improving grounding systems at facilities where large area grounds are required.

Installation
Wire mesh is easily and economically installed. No expensive, special equipment is necessary, and there are no time consuming special handling procedures. The strong, pliable mesh is simply unrolled over the ground, interconnected using BURNDYWeld connections to attach adjacent sections of mesh, and BURNDYWeld to the main ground grid or ground rods. The mesh may be covered with a layer of earth or crushed stone. When used to control step and touch potentials in an electrical substation, the mesh does not replace the main ground grid. However, the main grid can be installed to control the station resistance without regard to the step and touch potentials. A properly designed system employing prefabricated mesh which is periodically interconnected to the main grid, will control the step and touch potentials.

Interconnecting
The BURNDYWeld process provides a rapid, economical, permanent, and highly conductive method of interconnecting wire E-87 mesh in the field. The BURNDYWeld process is a controlled reaction involving molten, superheated copper. It is ideal for connecting mesh because the reaction occurs quickly which fuses the wires together into a solid mass. The resulting weld is permanent and corrosion resistant. The large weld area provides current carrying capacity equal to the mesh conductors. A semipermanent graphite mold is used in making the BURNDYWeld connections. The mold controls the direction and speed of the molten metal and determines the shape of the weld. The equipment is lightweight, portable and easy to use. No outside source of heat or power is needed, and only a minimum of training is necessary. The mesh can be interconnected by this process even under adverse working conditions. The adjacent mesh sections are best joined by the exothermic parallel type BCC-14 connection.

Wire Choices
Wire mesh is made from solid wire, either copper clad steel or pure copper. Copper clad steel wire has the strength of steel combined with the higher conductivity and corrosion resistance of copper. The two metals are permanently bonded and act as a single material.

Silver Brazed Joints


The long wires and cross wires of wire mesh are silver brazed at their crossing points. This method provides joints with a breaking strength strong enough to resist separation during installation and strong enough to bear the traffic of heavy vehicles. Like the wire itself, the silver brazed joints are highly resistant to corrosion. Moreover, electrical continuity of a silver brazed joint is excellent.

For mold types or BURNDYWeld items not shown, please contact factory.
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Grounding
BURNDYWeld Exothermic

BURNDY Products

B-106 & B-107 HANDLE CLAMPS


BURNDYWeld Handle Clamps make possible the use of many different sizes and types of molds with only two different clamps. The two handle clamps are catalog numbers E-88 B-106 and B-107. These will fit 95% of all standard BURNDYWeld molds. 1. Use B-106 clamps for all molds having a price key 4, 7, 17, 22 or 24. These molds are a nominal 3 1/8 3 1/8 square. 2 Use B-107 clamps for all molds having a price key 5, 6, 8 or 23. These molds are a nominal 4 4 square. 3. All molds having a price key 2, 3, 9, 10, 11, 12, 14, 15 or 16 have an attached frame; separate handles are not required.

B40-0106-75 HANDLE ATTACHMENT


This Handle Attachment is used to hold Price Key-14 molds in position. It easily attaches to the B-106 Handle Clamp. This Handle Attachment can be used with weld types BCRE-1 and BCRE-4. Catalog Number B40-0106-75

B40-0106-75 Shown Attached to B-106 Handle Clamps B40-0106-75

MOLD SUPPORT CLAMP


The Mold Support Clamp is used to hold a mold in position on a vertical steel column or angle. It is easily attached to the Handle Clamps. The Mold Support Clamp can be used with weld types BCS-3, BCS-18, BCS-23 and BCS-27. Catalog Number B40-3657-00

For mold types or BURNDYWeld items not shown, please contact factory.
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BURNDY Products

Grounding
BURNDYWeld Exothermic

VERTICAL MAGNETIC CLAMPS


Magnetic Clamps are used to hold a mold in position on a vertical steel surface. The magnetic clamp can be purchased complete with B-106 Handle Clamps or if you already have a set of handle clamps, you can order just the magnetic mounting assembly. The mounting assembly can easily be mounted on the prongs of your existing B-106 handle clamps. A minimum of 10 is required. B40-4431-00 B40-4431-01

E-89

Magnetic Clamps With B106 Handle Catalog Fits Molds For Use With Number W/Price Key Weld Types
B404431-00 4 & 17 BCS-3, 4, 7 & 23

Catalog Number

Magnetic Clamp Only Fits Handle For Use With Clamps Weld Types
BCS-3, 4, 7 & 23

B40-4431-01 B-106 & B-107

HORIZONTAL & VERTICAL CHAIN CLAMPS


Chain Clamps are used to hold a mold in position on horizontal or vertical pipe up to 4 in diameter. For larger pipe a 20 chain extension is available to allow the chain clamps to be used on pipe up to 10 in diameter. The chain clamp can be purchased complete with B-106 or B-107 Handle Clamps or if you already have a set of handle clamps, you can order just the chain clamp and mounting assembly. The mounting assembly can easily attached to your existing handle clamps. 20 Chain Extension catalog number B40-0106-27.

B106-32/B107-32

B40-0106-76

B40-0106-78

B40-0106-77

Catalog Number
B106-32 B107-32 B106-37 B107-37 B106-41

Fits Molds W/Price Key


4, 17, 22 & 24 5, 6 & 23 4, 17, 22 & 24 5, 6 & 23 4, 17

Chain Clamps For Use With Weld Types


BCS-3, 4, 7, 23 & BCRE-6 BCS-3, 4, 7 & 23 BCS-1, 2, 5, 8 & 9 BCS-1, 2, 5, 8 & 9 BCS-6, 18 & BCRE-3

Pipe Position
Vertical Vertical Horizontal Horizontal Vertical B106-41/B107-41

Catalog Number

Chain Clamp Only (Handle Clamps Not Included) Fits Handle For Use With Clamp Weld Types Pipe Position
BCS-3, 4, 7, 23 & BCRE-6 BCS-1, 2, 5, 8 & 9 BCS-6, 18 & BCRE-3 Vertical Horizontal Vertical

B40-0106-76 B-106 & B-107 B40-0106-78 B-106 & B-107 B40-0106-77 B-106 & B-107

For mold types or BURNDYWeld items not shown, please contact factory.

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Grounding
BURNDYWeld Exothermic

BURNDY Products

BURNDYWeld ACCESSORIES
B38-0330-00 CABLE CLAMP
The BURNDYWeld Cable Clamp is recommended for holding a wide range of cables properly in place in molds when welding cables that are under tension. This prevents E-90 the cables from pulling out of the mold when the weld is made.

CABLE CLEANING AND CARD CLOTH BRUSH


The Cable Cleaning Brush is recommended for cleaning heavily oxidized cables. The V-shape brushes permit their use over a wide range of cable sizes. Brush assembly consists of a handle with two stiff wire bristle brushes that are rotatable, for longer life and are replaceable. The Card Cloth Brush is used for cleaning large conductors and bus bar. It has short stiff bristles. These brushes are for cleaning cable only, not molds. The Mold Cleaning Brush B38-3922-00 is used to clean the graphite mold without scratching the mold.

B38-0135-00

B38-0306-00

Cable Cleaning Brush Replacement Brush Card Cloth Brush Mold Cleaning Brush

B38-0135-00 B38-0135-01 B38-0306-00 B38-3922-00 B38-3922-00

MOLD CLEANERS
Mold Cleaners are used to clean the slag from molds that are not split through the crucible. B40-0319-01 B40-0319-03 for cartridge sizes #15 through #65 for cartridge sizes #90 through #500

PACKING MATERIAL
Packing material is used to prevent the molten weld metal from leaking out of the mold. When the cable opening becomes worn from heavy use, the packing material may be used to prolong mold use. It is also used around 7 strand cable to prevent leaking. Packing material comes in a 1 lb. or 5 lb. package.

Catalog Number B38-4129-00 B38-4129-05

Description 1 lb. package 5 lb. package

For mold types or BURNDYWeld items not shown, please contact factory.
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BURNDY Products

Grounding
BURNDYWeld Exothermic

BURNDYWeld ACCESSORIES

E-91

BURNDYWeld TOOL KIT


B38-0302-00 B38-0302-02 B38-0303-00 Tool Kit with Tools Shown except Rasp Tool Kit with Tools Shown and Rasp Tool Box only

BURNDYWeld TOOLS
B38-0309-00 B38-0304-00 B38-0307-00 B38-3922-00 B38-0308-00 B38-0305-00 B38-0101-00 B38-0306-00 Flint Ignitor 8 File Crimping Tool Mold Cleaning Brush 6 Screwdriver Wire Brush Rasp Card Cloth Brush

B38-0101-00 RASP
This tempered steel, curved rasp is recommended for removing rust and mill scale from steel and cast iron surfaces. The blade is replaceable. To order replacement rasp blade, specify catalog number B38-0101-01. Not recommended for use on galvanized surfaces.

B38-0309-00 FLINT IGNITOR


The B38-0309-00 Flint Ignitor is used to ignite the starting powder. Each mold that is sold with a frame has a Flint Ignitor included. For added safety a Flint Ignitor extension is available, catalog number B38-0904-00, that attaches to the B38-0309-00 Flint Ignitor. This allows installers to stay approximately 36 away from the mold. To order replacement flints, specify part number B38-0309-01.

For mold types or BURNDYWeld items not shown, please contact factory.
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Grounding
BURNDYWeld Exothermic

BURNDY Products

GROUND ROD DRIVING SLEEVES


Ground Rod Driving Sleeves are placed over the top of a ground rod while driving it into the ground. This prevents the top from mushrooming or flaring out. Ground rod driving E-92 sleeves are available in sizes to fit all standard unthreaded ground rods.

Catalog Number
B38-3662-01 B38-3662-02 B38-3662-05 B38-3662-03 B38-3662-06 B38-3662-04

For Use On
1/2 Copper Clad or Steel Ground Rod 5/8 Copper Clad Ground Rod 5/8 Steel Ground Rod 3/4 Copper Clad Ground Rod 3/4 Steel Ground Rod 1 Copper Clad Ground Rod

SHIM STOCK AND ADAPTER SLEEVES


BURNDYWeld molds designed for larger cable sizes can be used on smaller diameter cables if copper adapter sleeves or shim stock are utilized. The copper shim stock, .0108 1-1/2 3 , is normally wrapped around cable until the diameter is about equal to the cable opening. A tight fit is not necessary as the shim stock will unwrap slightly and prevent leakage of weld metal. To order shim stock use part number B38-0329-00. Shim stock comes 100 pieces per box.

For Use on Cable Size Stranded Solid


#12, #14 #9. #10 #7, #8, #10 #6 #4, #5 #4 #2 #1 1/0, #1 2/0, 1/0 4/0 250 kcmil 350,400 kcmil 250, 300, 350 kcmil 750,800 kcmil #10, #12, #14 #8. #9. #10 #6, #8 #5 #3, #4 #2 #1 1/0 2/0 3/0

Part No.
BA-200 BA-208 BA-201 BA-202 BA-207 BA-204 BA-203 BA-209 BA-205 BA-240 BA-211 BA-212 BA-213 BA-214 BA-215

Use in Mold Size


#6 Str & Sol #4 Sol #4 #2 #2 #1 1/0 2/0 3/0 & 4/0 Sol 4/0 300 kcmil 350 kcmil 500 kcmil 500 kcmil 1000 kcmil

Sleeve Dimensions O.D. I.D. Length


.156 .203 .227 .292 .302 .340 .370 .420 .469 .524 .625 .677 .811 .811 1.156 .111 .140 .177 .198 .246 .246 .307 .359 .385 .437 .545 .595 .762 .700 1.05 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.25 1.25 1.50 1.50 1.50

For mold types or BURNDYWeld items not shown, please contact factory.
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BURNDY Products

Grounding
BURNDYWeld Exothermic

TROUBLE SHOOTING TIPS


PROBLEM
Insufficient metal to make weld.

PROBABLE CAUSE
Worn mold resulting in leaking weld metal.

CORRECTION TO MAKE
Replace mold. If only worn around conductor opening, use duct seal around conductor. Do not get duct seal into mold cavity. Check ID plate for mold and compare with number on bottom of cartridge. Carefully open lid while holding over crucible and dump.

E-93

Wrong size cartridge for mold.

Too much spillage when dumping powder. Wrong mold for conductor being used.

Replace with correct mold. In some applications, shim stock or adapter sleeves can be used to enlarge cable to fit mold. Remove cotter pin between the handles of the mold and adjust handle tension by backing out the eye bolt. Clean mold thoroughly between connections.

Mold does not close tightly causing weld metal to leak out.

Handle clamps not properly adjusted.

Dirt or slag stuck in parting line of mold. Bent or out-of-round cable. Handle clamps will not lock closed. Excessively high weld, bubbly or gassy appearance, poor weld. Handle clamps not properly adjusted.

Straighten or cut out bad section of cable. Remove cotter pin between the handles of the mold and adjust handle tension by backing out the eye bolt. Pre-heat mold to above 220 F with a propane torch, or ignite a sacrificial shot in mold with pieces of scrap conductor in it. If it is a horizontally split mold, shoot 3/4 of the recommended cartridge to make sure you do not lock up mold. Pre-heat conductors with propane torch then use a clean wire brush on conductor to remove any residue left on conductors. If welding to cast iron or steel surface, weld area must be cleaned down to bright metal. Take special precautions to keep duct seal out of weld cavity. Replace with fresh, dry weld powder. Replace mold.

Moisture in mold.

Oil, grease, moisture or foreign material on conductors.

Duct seal in weld cavity. Weld powder has gotten wet. Weld metal blows out top of mold. Mold worn or chipped around disc seal allowing powder to leak into mold cavity. Forgot to use steel disc or did not seat it properly at bottom of crucible.

Make sure disc is seated at bottom of crucible before pouring the powder into crucible.

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BURNDY Products

Accessories

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . F-2 PENETROX (Install Connections) . . . . . . . . . . . . . . . . F-2 PENETROX A, PENA-1 LB, PENETROX A-13, PENETROX E . . . F-3 PENETROX Technical & Ordering Information . . . . . . F-4 Thin Wall Heat Shrink Tubing 6 Inch Lengths . . . . . . . . . . . . . . . . . . . . . F-5 4 Foot Reels. . . . . . . . . . . . . . . . . . . . . . . F-6

Heavy Wall Heat Shrinkable End Cap . . . F-9 Clear Heat Shrink Tubing . . . . . . . . . . . . F-10 Thin Wall Polyvinyl Chloride Heat Shrink Tubing . . . . . . . . . . . . . . . F-11
F-1

MISCELLANEOUS ACCESSORIES: Terminal Blocks . . . . . . . . . . . . . . . . . . . . F-12 Panel Lights . . . . . . . . . . . . . . . . . . . . . . . F-12 Pigtail Connectors . . . . . . . . . . . . . . . . . . F-13 Alligator Clips . . . . . . . . . . . . . . . . . . . . . . F-13

25 Foot Reels. . . . . . . . . . . . . . . . . . . . . . F-7 Heat Gun . . . . . . . . . . . . . . . . . . . . . . . . . . F-14 Heavy Wall Heat Shrink Tubing 4 Foot Sticks . . . . . . . . . . . . . . . . . . . . . . F-8 Cut Lengths . . . . . . . . . . . . . . . . . . . . . . . F-8 Circuit Tester . . . . . . . . . . . . . . . . . . . . . . F-14 Alligator Test Leads . . . . . . . . . . . . . . . . . F-14

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Accessories

BURNDY Products

INTRODUCTION
BURNDY wiring accessories have been designed to supplement and enhance BURNDY connector selection and use. All have been designed and engineered for easy installation and long life, reflecting over 65 years of experience and resulting contributions to all aspects of the electrical industry.

PENETROX
HOW TO INSTALL CONNECTORS:
F-2 1. Select the right connector. Always use an aluminum connector for aluminum or copper conductor. And choose a connector that's marked for the wire size you're using. Never use a copper connector on aluminum conductor. 2. Strip carefully. Remove the insulation without nicking the wire. 3. Brush thoroughly. Always wire-brush the stripped portion of the wire. An unplated terminal pad, and the surface to which the terminal will be attached should also be wire-brushed.

4. Apply PENETROX For mechanical connectors, apply PENETROX joint compound liberally to the conductor to prevent the formation of surface oxides once the connection is made. Also apply PENETROX to any terminal pad. 5. Tighten completely. For mechanical connectors, use wrench or screwdriver to securely tighten the aluminum connectors, as recommended by BURNDY.

6. Crimp. For compression connectors, choose the right die and the right tool. Insert the wire completely and make the recommended number of crimps. BURNDY takes the guesswork out of aluminum connections because the connectors and crimp dies are color coded. Crimps can be easily located between marks.

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Accessories

TYPES PENETROX A, A-13 AND E


OXIDE-INHIBITING JOINT COMPOUNDS
PENETROX oxide-inhibiting compounds produce low initial contact resistance, seal out air and moisture, prevent oxidation or corrosion, exhibit superior weathering characteristics, are usable over wide temperature ranges, and provide a high conductivity "gas-tight" joint. All PENETROX compounds contain homogeneously suspended metal particles. The suspended metal particles assist in penetrating thin oxide films, act as electrical "bridges" between conductor strands, aid in gripping the conductor, improve electrical conductivity and enhance the integrity of the connection. The specially formulated PENETROX compounds are for use with compression and bolted connectors providing an improved service life for both copper and aluminum connections. Additionally, the nontoxic compounds are an excellent lubricant for threaded applications reducing galling and seizing.

PENACARTRIDGE PENACARTRIDGE is a 1 lb. cartridge filled with PENETROX-A. It's designed to fit standard caulking guns for easy insertion into transmission and distribution connectors. Additionally, this packaging design provides a convenient method for applying PENETROX to many different applications.

PENETROX A-13 PENETROX A-13 is a synthetic base com- F-3 pound with evenly suspended zinc particles. It is recommended for aluminum to aluminum, aluminum to copper connection plus aluminum conduit threads. It is compatible with rubber, polyethylene and other insulating materials. UL listed for all voltages.

PENETROX A PENETROX A is a natural (petroleum) base compound with evenly suspended zinc particles. It is recommended for aluminum to aluminum, aluminum to copper connections and aluminum conduit threads. It is not recommended for use with rubber or polyethylene insulated conductors. UL listed to 600V.

PENETROX E PENETROX E is a synthetic base compound with evenly suspended copper particles. It is recommended for copper to copper, copper threads and all grounding applications. UL listed.

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Accessories

BURNDY Products

PENETROX A, A-13 AND E


TECHNICAL INFORMATION
PENETROX A PENETROX A consists of a natural (petroleum) base vehicle in which zinc particles are suspended. For aluminum to aluminum, aluminum to copper applications and aluminum conduit threads. It is not recomF-4 mended for use with rubber and polyethylene insulated conductors. UL listed to 600 volts. PENETROX A-13 PENETROX A-13 consists of a nonpetroleum base vehicle in which zinc particles are suspended. Recommended for aluminum to aluminum, aluminum to copper applications and aluminum conduit threads. Compatible with insulating materials such as rubber, or polyethylene. UL listed and recommended for all voltages.

PENETROX E PENETROX E consists of a non-petroleum base vehicle in which copper granules are suspended. Recommended for copper to copper applications, grounding and for use on copper conduit threads. UL listed. Easy to apply: 1. Scratch brush the conductor surfaces until bright and clean. 2. Immediately apply PENETROX to the conductive surfaces. 3. For EHV applications, remove all excess PENETROX after installation is complete. SHELF LIFE When stored in its original container in cool (under 100 F) dry environment, PENETROX oxide inhibiting compound will remain workable and functional for (5) years from the date marked on the container provided it is mixed per instructions prior to use.

PROPERTIES OF PENETROX
Value PENETROX Definition
The value in accordance to ASTM D217 indicates the consistency of a grease. The higher the number, the softer the grease. The temperature at which the grease passes from the semi-solid to a liquid state under test conditions. The lowest termperature at which the compound will flow. Pour point is the lubricants ability to perform in cold conditions.

Property
Penetration (Unworked) Dropping Point (Minimum) Pour Point (Maximum)
* MSDS sheets available through customer service.

PENETROX E & A13


250 F

PENETROX A
230 F

500 F

230 F

10 F

15 F

ORDERING INFORMATION
Catalog Number PENETROX A PENA 1/2 PEN A-4 P8A PENACARTRIDGE PEN A-QT PEN A-GAL PEN A-5GAL PEN A-55GAL
* 1 lb. cartridge will fit standard caulking guns.

PENETROX A-13 PEN A13-4 PEN A13-8 PENA13CARTRIDGE PEN A13-QT PEN A13-GAL PEN A13-5GAL PEN A13-55GAL

Container PENETROX E PEN E-4 PEN E-8 PEN E-QT PEN E-GAL PEN E-5GAL PEN E-55GAL

Container Type Tube Squeeze Bottle Squeeze Bottle Cartridge Plastic Tub Can Pail Drum

Size 1/2 oz. 4 oz. 8 oz. 1 lb.* 1 Quart 1 Gallon 5 Gallons 55 Gallons

B38-0305-00 Wire Brush

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BURNDY Products

Accessories

TYPE HS-T-PF
THIN WALL HEAT SHRINK TUBING CROSS-LINKED POLYOLEFIN 6 INCH LENGTHS
Type HS-T-PF is a flexible thin wall, flame retardant heat shrink tubing made of crosslinked polyolefin. The 2:1 shrink ratio allows for faster shrink recovery, covering wire sizes: #18 AWG to 300 kcmil. Operating temperatures from 55 C to 135 C with a shrink temperature of 120 C. F-5

Meets MIL-I-23053/5 600 VOLTS

Catalog Number
HSM116T6PF26 HSB116T6PF26 HSM332T6PF24 HSB332T6PF24 HSM18T6PF20 HSB18T6PF20 HSM316T6PF18 HSB316T6PF18 HSM14T6PF14 HSB14T6PF14 HSM38T6PF12 HSB38T6PF12 HSM12T6PF10 HSB12T6PF10 HSM34T6PF8 HSB34T6PF8 HSM100T6PF7 HSB100T6PF7 HSB series all black

Nominal Diameter Inches


1/16 1/16 3/32 3/32 1/8 1/8 3/16 3/16 1/4 1/4 3/8 3/8 1/2 1/2 3/4 3/4 1 1

Min. Exp. I.D. In.


0.06 0.06 0.09 0.09 0.12 0.12 0.19 0.19 0.25 0.25 0.38 0.38 0.50 0.50 0.75 0.75 1.00 1.00

Max. Recov. I.D. In.


0.03 0.03 0.05 0.05 0.06 0.06 0.09 0.09 0.12 0.12 0.19 0.19 0.12 0.12 0.38 0.38 0.50 0.50

Nom. Wall Thickness In.


0.018 0.018 0.020 0.020 0.020 0.020 0.020 0.020 0.180 0.180 0.020 0.020 0.020 0.020 0.020 0.020 0.180 0.180

Conductor Range
#18 #18 #18 - 16 #18 - 16 #18 - 14 #18 - 14 #18 - 12 #18 - 12 #14 - 10 #14 - 10 #8 - 6 #8 - 6 #6 - 2 #6 - 2 #1 - 3/0 #1 - 3/0 2/0 - 300 2/0 - 300

Pcs. per Package # Pcs. # Pcs. Ea. Black Color


8 26 6 24 2 20 6 18 2 14 6 12 4 10 2 8 1 7 3 0 3 0 3 0 2 0 2 0 1 0 1 0 1 0 1 0

HSM series multiple colors: black, blue, clear, green, red, white, yellow HSB11612T6PF14 HSB38100T6PF8 1/16, 3/32, 1/8, 3/16, 1/4, 3/8, 1/2 3/8, 1/2, 3/4, 1 14 8 0 0

Multiple diameter packages contain two pieces of each size listed: Black only.

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Accessories

BURNDY Products

TYPE HS-T-PF
THIN WALL HEAT SHRINK TUBING CROSS-LINKED POLYOLEFIN 4 FOOT REELS
Type HS-T-PF is a flexible thin wall, flame retardant heat shrink tubing made of crosslinked polyolefin. The 2:1 shrink ratio allows F-6 for faster shrink recovery, covering wire sizes #18 AWG to 300 kcmil. Operating temperatures from 55 C to 135 C with a shrink temperature of 120 C. SPECIFY COLOR CODE IN THIRD POSITION OF CATALOG NUMBER: Meets MIL-I-23053/5 600 VOLTS Example: HSC316T48PF B: BL: C: G: R: W: Y: BLACK BLUE CLEAR GREEN RED WHITE YELLOW

Catalog Number
HS_116T48PF HS_332T48PF HS_18T48PF HS_316T48PF HS_14T48PF HS_38T48PF HS_12T48PF HS_34T48PF HS_100T48PF HS_150T48PF HS_200T48PF

Nominal Diameter Inches


1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 1-1/2 2

Min. Exp. I.D. In.


0.06 0.09 0.12 0.19 0.25 0.38 0.50 0.75 1.00 1.50 2.00

Max. Recov. I.D. In.


0.03 0.05 0.06 0.09 0.12 0.19 0.12 0.38 0.50 .75 1.00

Nom. Wall Thickness In.


0.018 0.020 0.020 0.020 0.180 0.020 0.020 0.020 0.180 0.180 0.180

Conductor Range
#18 #18 - 16 #18 - 14 #18 - 12 #14 - 10 #8 - 6 #6 - 2 #1 - 3/0 2/0 - 300 2/0 - 350 250 - 500

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BURNDY Products

Accessories

TYPE HS-T-PF
THIN-WALL HEAT SHRINK TUBING CROSS-LINKED POLYOLEFIN 25 FOOT REELS
Type HS-T-PF is a flexible thin wall, flame retardant heat shrink tubing made of crosslinked polyolefin. The 2:1 shrink ratio allows for faster shrink recovery, covering wire sizes #18 AWG to 300 kcmil. Operating temperatures from 55 C to 135 C with a shrink temperature of 120 C.

F-7 SPECIFY COLOR CODE IN THIRD POSITION OF CATALOG NUMBER: Example: HSC116T300PF B: BL: C: G: R: W: Y: BLACK BLUE CLEAR GREEN RED WHITE YELLOW

Meets MIL-I-23053/5 600 VOLTS

Catalog Number
HS_116T300PF HS_332T300PF HS_18T300PF HS_316T300PF HS_14T300PF HS_38T300PF HS_12T300PF HS_34T300PF HS_100T300PF

Nominal Diameter Inches


1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1

Min. Exp. I.D. In.


0.06 0.09 0.12 0.19 0.25 0.38 0.50 0.75 1.00

Max. Recov. I.D. In.


0.03 0.05 0.06 0.09 0.12 0.19 0.12 0.38 0.50

Nom. Wall Thickness In.


0.018 0.020 0.020 0.020 0.180 0.020 0.020 0.020 0.180

Conductor Range
#18 #18 - 16 #18 - 14 #18 - 12 #14 - 10 #8 - 6 #6 - 2 #1 - 3/0 2/0 - 300

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TYPE HS-H-PF
HEAVY WALL HEAT SHRINK TUBING CROSS-LINKED POLYOLEFIN CUT LENGTHS AND 4 FOOT STICKS
Type HS-H-PF is a heavy wall, flame retardant heat shrink tubing made of cross-linked F-8 polyolefin. The shrink ratio is 3:1, and the inside diameter is coated with an adhesive sealant to protect against moisture and corrosion. UL486D Listed for direct burial applications. Accommodates #14 AWG - 500 kcmil conductors. Operating temperatures from 55 C to 135 C with a shrink temperature of 120 C.

Meets MIL-I-23053/5 600 VOLTS

Catalog Number
HSB35H3PF25 HSB35H6PF25 HSB35H48PF5 HSB34H6PF10 HSB34H9PF10 HSB34H48PF5 HSB110H6PF5 HSB110H9PF5 HSB110H48PF5 HSB150H9PF3 HSB150H12PF3 HSB150H48PF5 HSB200H9PF2 HSB200H12PF2 HSB200H48PF2
Available in black only.

Length
3 6 4 6 9 4 6 9 4 9 12 4 9 12 4

Nominal Diameter Inches


.350 .350 .350 .750 .750 .750 1.100 1.100 1.100 1.500 1.500 1.500 2.000 2.000 2.000

Min. Exp. ID In.


.350 .350 .350 .750 .750 .750 1.100 1.100 1.100 1.500 1.500 1.500 2.000 2.000 2.000

Max. Recov. ID In.


.150 .150 .150 .220 .220 .220 .400 .400 .400 .500 .500 .500 .750 .750 .750

Nom. Wall Thickness In.


0.070 0.070 0.070 0.090 0.090 0.090 0.120 0.120 0.120 0.160 0.160 0.160 0.160 0.160 0.160

Conductor Range
#14-10 #14-10 #14-10 #6-2 #6-2 #6-2 #1-3/0 #1-3/0 #1-3/0 2/0-350 2/0-350 2/0-350 250-500 250-500 250-500

Number of Pcs. Per Package


25 25 5 10 10 5 5 5 5 3 3 5 2 2 2

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TYPE HSIC - FR
HEAVY WALL HEAT SHRINKABLE END CAP UL LISTED TO 600V
Type HSIC-FR, Heat Shrink Insulating End Cap Fire Retardant is a heavy wall, fire retardant end cap made of cross-linked thermally stabilized black polyolefin. Used to insulate exposed conductors in energized applications. The 3:1 shrink ratio offers greater range, accommodating copper wire sizes, #8 AWG thru 2500+ kcmil. Performs effectively over lead, aluminum, steel, polyethylene, EPR, and PVC jacketed materials. Blue thermal chromatic lines disappear indicating correct installation temperature and provide inspectability. I.D. adhesive provides superior moisture and weather resistant characteristics.

F-9

Features and Benefits


Minimum 28 Oxygen index, UL94-VO rated. Self-extinguishing flame retardant properties. 3:1 shrink ratio. Minimum inventory required. Thermal chromatic lines. Indicate proper installation. Low shrink temperature, 150C. Only requires common hot air gun to apply. Meets sealing requirements: ANSI-C119.1, UL486D Weather and moisture resistant.

Catalog Number
HSIC8-1FR HSIC4-40FR HSIC10-500FR HSIC30-1000FR HSIC200FR HSIC269FR HSIC350FR

600V Cable Code


#8 - #1 #4 - 4/0 1/0 - 500 kcmil 3/0 - 1000 kcmil 300 - 1750 kcmil 600 - 2500 kcmil 1250 kcmil (min)

Flex
#8 - #4 #4 - 2/0 #1 - 313.1 kcmil 2/0 - 646 kcmil 250 - 1111 kcmil

Internal Diameter (Min.) (Max.) Exp. Rec.


.50 .75 1.10 1.50 2.00 2.68 3.50 .16 .24 .35 .47 .63 .87 1.18

Wall Thickness Rec. Exp. 20%


.034 .030 .039 .054 .050 .050 .051 .080 .080 .120 .160 .160 .160 .160

Length 20% Exp. Rec.


3.0 3.5 4.0 4.5 4.5 5.0 5.0 2.50 2.50 3.00 3.25 3.50 4.00 4.50

Number of Pcs. per Package


10 10 5 5 5 5 5

1. Slide the HSIC-FR end cap onto the cable and hold in place using forefinger or thumb.

2. Beginning at closed end apply heat, blue thermochromatic lines will begin to disappear at 150 C. Gradually, move heat source to open end and around cap. Once lines are no longer visible and adhesive flows out of open end, discontinue heating.

3. HSIC-FR end cap installed on cable.

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TYPE HSC-FR
VISI-SHRINK FIRE RETARDANT CLEAR HEAT SHRINK TUBING UL RECOGNIZED TO 600V
Type HSC-FR is a flexible polyvinyl chloride clear heat-shrink tubing. Excellent flame F-10 retardant properties and a 2:1 shrink ratio, the VISI-SHRINK tubing enables inspectors to read die index embossments on installed connectors easily. UL recognized, 105 C, 600V, the operating temperature from 20 C to 105 C with a shrink temperature of 135 C.

Features and Benefits


UL 224, VW-1 Rated. Self-extinguishing flame retardant properties. Clear Tubing. Allows inspection of die index embossed and shiner after installation is complete. Should any corrosion occur it will be visible during inspection. Low Shrink Temperature. Only requires common hot air guns to apply.

Catalog Number
HSC18FR HSC18FR250 HSC14FR HSC14FR250 HSC38FR HSC38FR250 HSC12FR HSC12FR250 HSC34FR HSC34FR250 HSC100FR HSC100FR100 HSC112FR HSC112FR100 HSC200FR HSC200FR100

I.D. Expanded
.125 .125 .250 .250 .375 .375 .500 .500 .750 .750 1.00 1.00 1.50 1.50 2.00 2.00

I.D. After Recovery


.062 .062 .125 .125 .187 .187 .250 .250 .375 .375 .500 .500 .750 .750 1.00 1.00

Wall Thickness
.025 .025 .025 .025 .025 .025 .025 .025 .030 .030 .035 .035 .040 .040 .045 .045

Conductor Range Code Flex


#16 - #14 #16 - #14 #12 - #8 #12 - #8 #6 - #4 #6 - #4 #4 - #1 #4 - #1 1/0 - 3/0 1/0 - 3/0 4/0 - 3/0 4/0 - 3/0 350 - 750 350 - 750 800 - 1000 800 - 1000 #16 - #14 #16 - #14 #12 - #10 #12 - #10 #8 - #6 #8 - #6 #6 - #4 #6 - #4 #2 - 1/0 #2 - 1/0 1/0 - 4/0 1/0 - 4/0 250 - 500 250 - 500 500 - 750 500 - 750

Standard Reel Size (Feet)


50 250 50 250 50 250 50 250 50 250 25 100 25 100 25 100

NOTES: 1 Shrink temperature is 135 C (275 F). 2 For best results move heat gun along the length of heat shrink to avoid concentrations. 3 To extend useful life, store material below 70F. 4 For additional Heat Shrinkable Tubing see "URD" section Type RYAC and RK169-2, RK170-2 in this section.

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Accessories

TYPE HS-FR
THIN-WALL HEAT SHRINK FIRE RETARDANT HEAT SHRINK TUBING UL RECOGNIZED TO 600V
Type HS-FR is a flexible polyvinyl chloride thin-wall heat-shrink. Offering insulating, color identification and strain relieving properties for terminations and splices. The 2:1 shrink ratio allows for faster shrink recovery, covering wire sizes: #16 AWG to 1000 kcmil. UL recognized, 105 C, 600V, operating temperatures from 20 C to 105 C with a shrink temperature of 135 C.

Features and Benefits


UL 224, VW-1 Rated Self-extinguishing flame retardant properties. Multi-use Tubing Insulate, strain relief. Easy Identification Available in wide range of colors. Low Shrink Temperature Only requires common hot air guns to apply. How to Order Ex: HSB18FR B BLU G R W Y F-11 Black Blue Green Red White Yellow

Catalog Number
HS_18FR HS_18FR250 HS_14FR HS_14FR250 HS_38FR HS_38FR250 HS_12FR HS_12FR250 HS_34FR HS_34FR250 HS_100FR HS_100FR100 HS_112FR HS_112FR100 HS_200FR HS_200FR100

I.D. Expanded
.125 .125 .250 .250 .375 .375 .500 .500 .750 .750 1.00 1.00 1.50 1.50 2.00 2.00

I.D. After Recovery


.062 .062 .125 .125 .187 .187 .250 .250 .375 .375 .500 .500 .750 .750 1.00 1.00

Wall Thickness
.025 .025 .025 .025 .025 .025 .025 .025 .030 .030 .035 .035 .040 .040 .045 .045

Conductor Range Code Flex


#16 - #14 #16 - #14 #12 - #8 #12 - #8 #6 - #4 #6 - #4 #4 - #1 #4 - #1 1/0 - 3/0 1/0 - 3/0 4/0 - 3/0 4/0 - 3/0 350 - 750 350 - 750 800 - 1000 800 - 1000 #16 - #14 #16 - #14 #12 - #10 #12 - #10 #8 - #6 #8 - #6 #6 - #4 #6 - #4 #2 - 1/0 #2 - 1/0 1/0 - 4/0 1/0 - 4/0 250 - 500 250 - 500 500 - 750 500 - 750

Standard Reel Size (Feet)


50 250 50 250 50 250 50 250 50 250 25 100 25 100 25 100

NOTES: 1 Shrink temperature is 105 C (221 F). 2 For best results move heat gun along the length of heat shrink to avoid concentrations. 3 To extend useful life, store material below 70 F. 4 For additional Heat Shrinkable Tubing see "URD" section Type RYAC and RK169-2, RK170-2 in this section.

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MISCELLANEOUS ACCESSORIES

TERMINAL BLOCKS

Meets UL component requirements: CLASS B: Commercial Equipment CLASS C: General Industrial 300 V RMS 300 V RMS

F-12 Withstands volts, Vdc 10,500 Steel nickel plated screws

Number of Circuits
2 2 6 8 10 12 14 16

Overall Length
2-3/32 3-7/32 4-11/32 5-15/32 6-19/32 7-23/32 8-27/32 9-31/32

General Description
Moulded General Purpose Phenolic Base 30 amps, #10 studs 1 piece, per card 300-volt rating

Catalog Number
RK149-2 RK150-2 RK225-2 RK151-2 RK152-2 RK226-2 RK153-2 RK227-2

For bulk pack contact factory.

PANEL LIGHTS SNAP-IN TYPES*

Voltage Rating
125V 125V 125V 125V 125V 125V 28V 28V 28V 12V 12V 12V

Lens Color
Red Yellow Green Red Yellow Green Red Yellow Green Red Yellow Green

Mounting Hole Diameter


1/2 1/2 1/2 5/16 5/16 5/16 1/2 1/2 1/2 1/2 1/2 1/2

Leads
6 6 6 6 6 6 6 6 6 6 6 6

Catalog Number
RK160-2 RK161-2 RK162-2 RK236-2 RK237-2 RK238-2 RK231-2 RK230-2 RK232-2 RK163-2 RK164-2 RK165-2

Card Quantity
1 1 1 1 1 1 1 1 1 1 1 1

* Available in convenience packaging only.

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BURNDY Products

Accessories

MISCELLANEOUS ACCESSORIES
(Continued)

PIGTAIL WIRE CONNECTORS*

F-13

Package Quantity
25 25 25 20 10

Wire Combination Range and Color Code


Black 22 - 14 AWGMin. 3 #20 Max. 3 #16 Orange 22 - 14 AWGMin. 3 #20 Max. 3 #16 & 1 #18 Yellow 18 - 12 AWGMin. 1 #14 & 1 #18 Max. 4 #14 & 1 #18 Red 18 - 10 AWGMin. 2 #14 Max. 2 #10 & 2 #14 Blue 12 - 6 AWGMin. 1 #10 & 1 #12 Max. 1 #6 & 2 #8

Catalog Number
RK239-2 RK240-2 RK241-2 RK242-2 RK257-2

* Available in convenience packaging only.

ALLIGATOR CLIPS*

Wire Range
22 - 16 AWG 22 - 14 AWG 22 - 10 AWG

Length
1-11/16 2 2-7/8

Jaw Length
5/16 7/16 3/4

Catalog Number
RK154-2 RK155-2 RK229-2

Card Quantity
4 4 4

* Available in convenience packaging only.

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Accessories

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MISCELLANEOUS ACCESSORIES
(Continued)

TYPE BHSG1100
HEAT GUN
F-14

250 1100 F (121 650 C)


Multi-purpose, low cost heat gun has an electronic variable thermal control dial. BHSG1100 is UL and CSA Listed. It has a temperature range of 250 - 1100 (121 650C). 2 speed motor. Built-in safety stand heat guard included. Professional heat gun and accessories are recommended for all of your BURNDY heat shrink applications.

CIRCUIT TESTER FOR 3 WIRE 125V CIRCUITS

Voltage Rating
125V

General Description
Indicates: Correct wiring, open ground, reverse polarity, open hot wire, open neutral, hot and ground reversed, and hot on neutral and hot open.

Catalog Number
RK228-2

ALLIGATOR TEST LEADS

Jumper
600 V 18 AWG

Length
32

Catalog Number
RK191-2

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BURNDY Products

Cable Ties

TABLE OF CONTENTS
UNIRAP Cable Tie Features and Specs . . . G-2 - G-4 Military Spec Cable Ties . . . . . . . . . . . . . G-5 Standard Cable Ties . . . . . . . . . . . G-6 - G-7 (2-Way) . . . . . . . . . . . . . . . . . . . . . . . . . G-12 Releaseable Cable Ties. . . . . . . . . . . . . . G-8 Identification Cable Ties . . . . . . . . . . . . . G-9 Mounting Hole Cable Ties. . . . . . . . . . . . G-9 Halar Cable Ties . . . . . . . . . . . . . . . . . G-10 Tefzel Cable Ties . . . . . . . . . . . . . . . . . G-10 Cable Hangers . . . . . . . . . . . . . . . . . . . . . G-13 Stainless Steel Accessories Stainless Steel Ties . . . . . . . . . . . . . . . . G-14 Cable Tie Tools . . . . . . . . . . . . . . . . . . . . G-15
G-1

Type TFV-B Hook and Loop Straps . . . . . . . . . . . . . G-11 Mounting Bases (4-Way) . . . . . . . . . . . . . . . . . . . . . . . . . G-12

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Cable Ties

BURNDY Products

UNIRAP
NYLON CABLE TIES
UNIRAP cable ties are fabricated of onepiece Nylon with no metal parts. The straps are tough, resilient, lightweight and abrasion resistant. They offer high tensile strength and are chemically resistive to solvents, alkalies, oils, grease and diluted acids. Self-locking, they secure without twisting or leaving sharp projections. Compact heads and pre-bent tips facilitate cable bundling in a minimum of time and space. UNIRAP cable ties are designed for both field and production line use and may be installed easily by hand. FCI BURNDY cable ties consist of three components: strap, head, and tail. These components are specifically designed to function together to make FCI BURNDY UNIRAP cable ties superior in quality and performance.

G-2

Component
Strap

Precision Engineering
1. Includes load bearing serrations. 2. Features flats between the serrations. 1 3. Features the double outer rail system.

Enhanced Performance
1. Serrations provide complete adjustability within the fastening range. 2. Flats reduce stress concentrations and help make the tie stronger. 3. Smooth rails promote low drag, as well as minimize chafing.

6 Head 7

4. The pawl is integrally formed with the head. 5. The pawl is stepped in order to wedge against the serrations in the strap to form the lock. 6. The shoulders, or the sides of the head, guide the strap and prevent it from disengaging from the pawl during loaded conditions. 7. The back supports the strap during the wedging of the lock formation.

4. The locking unit will not disengage. It also promotes low insertion with high pull out force for very easy installation. 5. The ties ultimate strength achieves optimum levels. 6. Promotes cable tie strength, endurance, and longevity.

7. Ensures optimum locking capability.

9 Tail

8. Features a bent tip.

8. Easy pick-up for installers, which leads to fast assembly.

9. Includes a ribbed grip. 8

9. Allows for easy, no-slip grip.

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BURNDY Products

Cable Ties

Available Materials
Nylon 6/6 General Purpose General purpose nylon 6/6 features light weight, high strength and a wide temperature range. It is halogen free so it does not release dangerous gases, such as chlorine, bromine, fluorine and iodine when burned. Nylon 6/6 is hygroscopic, and therefore, absorbs or releases moisture depending on its environment. Thus, the moisture level of the material will affect tensile strength, stiffness and elongation of the product. Nylon 6/6 Heat Stabilized With similar properties and benefits as nylon 6/6, products manufactured with heat stabilized nylon 6/6 material have a chemical stabilizer added for higher continuous temperature applications. Nylon 6/6 UV Stabilized Chemical inhibitors are used to give nylon 6/6 material added properties to fight against premature aging of products due to the effects of ultraviolet rays. Nylon 6/6 UV Stabilized (2% Carbon for Military Specification) The physical properties of this material include carbon, which acts as a UV stabilizer, prolonging the life of the product under ultraviolet conditions. It also allows cable ties to meet the particular military specification for cable ties. Nylon 6/6 V0 Flame Retardant This material meets UL 94V-0 flammability requirements. Flame retardant additives generally reduce tensile strength when compared to general-purpose nylon 6/6, but this resin has been formulated to minimize such effects. Nylon 6/6 High Impact Impact modifiers are added to increase flexibility. High impact nylon 6/6 has stable tensile strength due to its reduced influence from moisture. It is excellent for high vibration applications, as within the aircraft and automobile industries and performs better than nylon 6/6 against ultraviolet rays. Good for outdoor use. Polypropylene Polypropylene is used in environments where chemical effects on nylon are a concern. It is not affected by inorganic acids (hydrochloric), polyhydric alcohols (ethyleneglycol), neutral salts (sodium chloride) and basic salts (sodium bicarbonate). Polypropylene also resists a number of other chemicals with good results, although it has lower tensile strength than nylon 6/6 (about half). Polypropylene has good UV resistance. Tefzel Although about two-thirds the strength of nylon 6/6, Tefzel is resistant to a wide range of chemicals, such as concentrated hydrofluoric and sulfuric acids. It is also a low water absorbing material, therefore, is not adversely affected by water. Tefzel is radiation resistant up to 100 megarads and meets the fire and smoke requirements of IEEE 383. Tefzel also withstands high temperatures and ultra- G-3 violet light exposure. Products made from Tefzel material also have non-outgassing properties for zero gravity applications. Halar Halar is similar to Tefzel in performance and benefits. Halar is recognized for its low smoke density attribute when burned. This makes products made out of Halar more desirable for use in areas where smoke generation is a concern, as when bundling wire and cable in air handling spaces.

Material Specifications
Continuous* Operating Temperature Max. Min.
185 F 85 C 220 F 105 C 185 C 85 C 220 F 105 C 185 F 85 C 185 F 85 C 185 F 85 C 176 F 80 C 302 F 150 C 284 F 140 C 40 F 40 C 40 F 40 C 40 F 40 C 40 F 40 C 40 F 40 C 40 F 40 C 40 F 40 C 40 F 40 C 50 F 46 C 50 F 46 C

Material
Nylon 6/6 General Purpose (CT) Nylon 6/6 Heat Stabilized (CTHS) Nylon 6/6 UV Stabilized (O) Nylon 6/6 2% Carbon UV Stabilized (OO) Nylon 6/6 Flame Retardant (CTV) Nylon 6/6 High Impact Polypropylene Chemical Resistant (CTPP) Nylon 12 UV Stabilized Tefzel (CTZ) Halar (CTH)

Tensile Strength at UL Gamma 73 F Dry as Molded Flame Oxygen Radiation ASTM D-638 (PSI) Rating Index % Resistance
12,000 12,000 12,000 12,000 10,800 8,800 3,400 5,800 5,800 6,100 94V-2 94V-2 94V-2 94V-2 94V-0 94-HB 94-HB 94-HB 94V-0 94V-0 28 26 26 26 34 19 N/A N/A 30 52 1 1 1 1 1 1 1 9 2 2 105 Rads 105 Rads 105 Rads 105 Rads 105 Rads 105 Rads 105 Rads 106 Rads 108 Rads 108 Rads

UV Resistance
Poor Poor Good Good Poor Good Good Good Excellent Excellent

Military, Federal, ASTM, and FDA Specifications


ASTM D-4066PA0111 FDA CFR177.1500 ASTM D-4066PA0121 ASTM D4066PA0191 ASTM D-4066PA0181 MS3367/8 ASTM D-4066PA0110 ASTM D-4066PA0150 ASTM D-4101PP0320 FDA CFR177.1520 ASTM D-4066PA411 UL2043 Grade 1 ASTM D-3159 Type 1 ASTM D-3275 Type 3 FDA CRF177.1380

* Elevated temperatures, over time, will affect materials properties such as tensile strength, stiffness, elongation and appearance.

FCI BURNDY recommends the evaluation of cable ties in the actual application to determine the suitability of the tie for that application.

Tefzel is a registered trademark of E.I. DuPont Corporation. Halar is a registered trademark of Ausimont Chemical Co.

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Cable Ties

BURNDY Products

Material Performance Guide


Selection
Tensile Strength High Temp. Flammability UV Resistance Radiation Chemical Hydrocarbons Chlorinated Hydrocarbons Acids-Bases Salts Relative Cost

Nylon 6/6 Nylon 6/6 General Heat Nylon 6/6 Purpose Stab. UV Stab.
8 2 5 1 3 6 8 6 2 6 3 Low 8 3 5 1 3 6 8 6 2 6 3 Low 8 2 5 5 3 6 8 6 2 6 3 Med.

Nylon 6/6 2% Carbon UV Stab.


9 2 5 8 3 6 8 6 2 6 3 Med.

Nylon 6/6 Flame Ret. V0


7 2 10 1 3 6 8 6 2 6 3 Med.

Nylon 6/6 High Impact


8 2 2 2 3 6 8 6 2 6 3 Med.

Polypropylene
2 2 2 5 6 8 6 3 8 8 10 Med.

Nylon 12 UV Stab.
4 1 2 3 3 8 8 8 5 6 8 Med.

Tefzel
5 10 10 10 10 10 10 10 10 10 10 High

Halar
5 10 10 10 10 10 10 10 10 10 10 High

G-4

1 = Least Recommended 10 = Most Recommended

The following chart is meant to help you understand FCI BURNDYs cable tie catalog numbering system. Not every cable tie is available in every listed option. See below Catalog Numbering System Charts or con-

tact FCI BURNDY Customer Service for more information.


Gray bars contain catalog number examples.

Type
CT BET = BURNDY Extended Tie CT = Nylon 6/6 Standard CTAS = Aerial Support CTH = Halar CTZ = Tefzel CTHS = Nylon 6/6 Heat Stabilized CTV = Nylon 6/6 Flame Retardant UL94V-0 CTPP = Polypropylene
1Material:

Tensile
50 18 = 18 lbs. 30 = 30 lbs. 40 = 40 lbs. 50 = 50 lbs. 120 = 120 lbs. 175 = 175 lbs. 250 = 250 lbs.

Bundle Dia.
175 075 = 3/4 087 = 7/8 100 = 1 125 = 1-1/4 137 = 1-3/8 150 = 1-1/2 175 = 1-3/4 200 = 2 250 = 2-1/2 300 = 3 400 = 4 500 = 5 600 = 6 700 = 7 800 = 8 900 = 9 1000 = 10 1100 = 11 1200 = 12 1300 = 13 1400 = 14 1500 = 15 1600 = 16
2Material:

Feature
EPR = Extended Pawl Releasable ID = Single Head ID ID2 = Double Head ID ID3 = Triple Head ID FL = ID Flag MH4 = Mounting Hole #4 MH6 = Mounting Hole #6 MH8 = Mounting Hole #8 MH10 = Mounting Hole #10 MH14 = Mounting Hole #14 PM = Push Mount Tie PML = Push Mount Tie w/Louvers PMW = Push Mount Tie w/Wing R = Releasable Tie LP = Low Profile Tie PS = Positive Stop

Package
C V=5 X = 10 Q = 25 L = 50 C = 100 B = 250 D = 500 M = 1000

Color
1 = Brown 2 = Red 3 = Orange 4 = Yellow 5 = Green 6 = Blue 7 = Purple 8 = Gray None = Natural 10 = White 11 = Telco Gray 0 = UV Black1 00 = UV Black2 02 = Red 20 = Black

Nylon 6/6 UV Stabilized

Nylon 6/6 2% Carbon UV Stabilized (Mil. Spec.)

Type
CTSS CTSS = 304 Stainless Steel

Tensile
100 100 = 100 lbs. 250 = 250 lbs.

Bundle Dia.
200 Same as above

Package
C Same as above

Type
CTB CTB = Cable Tie Base

Size
125 075 = 3/4 125 = 1-1/4 150 = 1=1/2

Mount Method
RA RA = Rubber Adhesive AA = Acrylic Adhesive S = Screw Mounted

Feature
4 2 = 2 way 4 = 4 way

Quantity
C L = 50 C = 100 D = 500 M = 1000

Color
0 0 = UV Black

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BURNDY Products

Cable Ties

Military Specification UNIRAP Cable Ties


The FCI BURNDY cable ties shown below meet the requirements of SAE AS23190A (formerly MIL-S-23190) in accordance with specification MS3367, MS3368, and QPL-23190.

Natural Cable Ties


Mil Spec
MS3367-1-9 MS3367-2-9 MS3367-3-9 MS3367-3-9 MS3367-3-9 MS3367-4-9 MS3367-5-9 MS3367-6-9 MS3367-6-9 MS3367-7-9

Distributor Pack Catalog Number


CT50175C CT50400C CT120400L CT175400Q CT175600Q CT18075C CT30125C CT120900L CT175900Q CT50300C

Bulk Pack Catalog Number


CT50175M CT50400M CT120400D N/A N/A CT18075M CT30125M CT120900D N/A CT50300M

Description (Bundle Dia. - Tensile Strength)


1.75 4 4 4 6 .75 1.25 9 9 3 - 50 lbs. - 50 lbs. - 120 lbs. - 175 lbs. - 175 lbs. - 18 lbs. - 30 lbs. - 120 lbs. - 175 lbs. - 50 lbs.

G-5

UV Resistant Black Cable Ties


Mil Spec
MS3367-1-0 MS3367-2-0 MS3367-3-0 MS3367-3-0 MS3367-3-0 MS3367-4-0 MS3367-5-0 MS3367-6-0 MS3367-6-0 MS3367-7-0

Distributor Pack Catalog Number


CT50175C00 CT50400C00 CT120400L00 N/A CT175600Q00 CT18075C00 CT30125C00 CT120900L00 CT175900Q00 CT50300C00

Bulk Pack Catalog Number


CT50175M00 CT50400M00 CT120400D00 N/A N/A CT18075M00 CT30125M00 CT120900D00 N/A CT50300M00

Description (Bundle Dia. - Tensile Strength)


1.75 4 4 4 6 .75 1.25 9 9 3 - 50 lbs. - 50 lbs. - 120 lbs. - 175 lbs. - 175 lbs. - 18 lbs. - 30 lbs. - 120 lbs. - 175 lbs. - 50 lbs.

Natural Identification Cable Ties


Mil Spec
MS3368-1-A MS3368-2-A MS3368-3-C MS3368-4-D MS3368-5-E

Distributor Pack Catalog Number


CT50175IDC CT50400IDC CT50175ID2L CT50175ID3L CT18075IDC

Bulk Pack Catalog Number


N/A N/A N/A N/A N/A

Description (Bundle Dia. - Tensile Strength)


1.75 4 1.75 1.75 .75 - 50 lbs. - 50 lbs. - 50 lbs. Double Strap - 50 lbs. Triple Strap - 18 lbs.

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Cable Ties

BURNDY Products

UNIRAP
STANDARD CABLE TIES 18 Lb. Minimum Tensile Strength
Standard Package Catalog Number
CT18075C CT18075C0 CT18125C CT18125C0 CT18200C CT18200C0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


.75 [19] 1.25 [32] 2.00 [51]

Minimum Tensile Strength Lbs. (N)

Length Width Inches [mm] Inches [mm]


4.00 [102]

Installation Tool

Tool Setting

Bulk Package Catalog Number


CT18075M CT18075M0 CT18125M CT18125M0 CT18200M CT18200M0

G-6

18 (80)

5.67 [144] 8.00 [203]

.10 [2.5]

TWT1, MK7

Mini

30 Lb. Minimum Tensile Strength


Standard PACKAGE CATALOG NUMBER
CT30125C CT30125C0

MATERIAL
Natural Nylon 6/6 Black Nylon 6/6 UV

MAXIMUM BUNDLE DIAMETER In. [mm]


1.25 [32]

MINIMUM TENSILE STRENGTH Lbs. (N)


30 (133)

LENGTH In. [mm]


6.00 [152]

WIDTH In. [mm]


.14 [3.6]

INSTALLATION TOOL
TWT1, MK7

TOOL SETTING
Intermediate

BULK PACKAGE CATALOG NUMBER


CT30125M CT30125M0

40 Lb. Minimum Tensile Strength


Standard Package Catalog Number
CT40200C CT40200C0 CT40300C CT40300C0 CT40400C CT40400C0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


2.00 [51] 3.00 [76] 4.00 [102]

Minimum Tensile Strength Lbs. (N)

Length Width Inches [mm] Inches [mm]


8.50 [216]

Installation Tool

Tool Setting

Bulk Package Catalog Number


CT40200M CT40200M0 CT40300M CT40300M0 CT40400M CT40400M0

40 (178)

11.50 [292] 14.50 [368]

.15 [3.8]

TWT1, MK7

Intermediate

50 Lb. Minimum Tensile Strength


Standard Package Catalog Number
CT50175C CT50175C0 CT50300C CT50300C0 CT50400C CT50400C0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


1.75 [44] 3.00 [76] 4.00 [102]

Minimum Tensile Strength Lbs. (N)

Length Width Inches [mm] Inches [mm]


8.00 [203]

Installation Tool

Tool Setting

Bulk Package Catalog Number


CT50175M CT50175M0 CT50300M CT50300M0 CT50400M CT50400M0

50 (222)

11.75 [298] 15.50 [394]

.18 [4.6]

TWT1, MK7

Standard

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BURNDY Products

Cable Ties

UNIRAP
STANDARD CABLE TIES (Continued)

120 Lb. Minimum Tensile Strength


Standard Package Catalog Number
CT120200L CT120200L0 CT120300L CT120300L0 CT120400L CT120400L0 CT120900L CT120900L0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


2.00 [51] 3.00 [76]

Minimum Tensile Strength Lbs. (N)

Length Width Inches [mm] Inches [mm]


8.87 [226] 11.87 [302]

Installation Tool

Tool Setting

Bulk Package Catalog Number


CT120200D CT120200D0 CT120300D CT120300D0 CT120400D CT120400D0 G-7

120 (534) 4.00 [102] 9.00 [229] 15.25 [387] 29.75 [776]

.30 [7.6]

TWT2, MK9

Standard

175 Lb. Minimum Tensile Strength


Standard Package Catalog Number
CT175400Q CT175400Q0 CT175600Q CT175600Q0 CT175900Q CT175900Q0 CT1751100Q CT1751100Q0 CT1751400Q CT1751400Q0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


4.00 [102] 6.00 [152] 9.00 [229] 11.00 [279] 14.00 [356]

Minimum Tensile Strength Lbs. (N)

Length Width Inches [mm] Inches [mm]


15.00 [381] 21.00 [533]

Installation Tool

Tool Setting

Bulk Package Catalog Number

175 (778)

32.00 [813] 36.00 [914] 52.00 [1321]

.35 [8.9]

TWT2, MK9

Heavy

250 Lb. Minimum Tensile Strength


Standard Package Catalog Number
CT250600Q CT250600Q0 CT250800Q CT250800Q0 CT2501000Q CT2501000Q0 CT2501200Q CT2501200Q0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


6.00 [152] 8.00 [203]

Minimum Tensile Strength Lbs. (N)

Length Width Inches [mm] Inches [mm]


23.00 [584] 29.00 [737]

Installation Tool

Tool Setting

Bulk Package Catalog Number

250 (1112) 10.00 [254] 12.00 [305] 35.00 [889] 40.00 [1016]

.50 [12.7]

TWT2, MK9

Heavy

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Cable Ties

BURNDY Products

UNIRAP
RELEASABLE CABLE TIES
Perfect for prototype construction, releasable cable ties are ideal for temporary installations. Releasable ties are also good for applications where service requires adding or subtracting wires from an existing wire bundle.

Standard Releasable Ties

Extended Pawl Releasable Ties

Standard Releasable Cable Ties


Standard Package Catalog Number
CT40200RC CT40200RC0 CT50137RC CT50137RC0 CT50400RC CT50400RC0

G-8

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


2.00 [51] 1.38 [35]

Minimum Tensile Strength Lbs. (N)


40 (178)

Length Inches [mm]


8.50 [216] 6.50 [165]

Width Inches [mm]


.16 [4]

50 (222) 4.00 [102] 15.50 [394]

.18 [4.6]

Extended Pawl Releasable Cable Ties


Standard Package Catalog Number
CT50137EPRC CT50137EPRC0 CT50250EPRC CT50250EPRC0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


1.38 [35]

Minimum Tensile Strength Lbs. (N)


50 (222)

Length Inches [mm]


5.50 [140]

Width Inches [mm]


.291 [7.4]

2.50 [64]

9.80 [249]

Heavy Duty Releasable Cable Ties


Standard Package Catalog Number
CT250200RQ CT250200RQ0 CT250500RQ CT250500RQ0 CT250600RQ CT250600RQ0 CT250800RQ CT250800RQ0 CT2501000RQ CT2501000RQ0 CT2501200RQ0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Natural Nylon 6/6 Black Nylon 6/6 UV Black Nylon 6/6 UV

Maximum Bundle Diameter Inches [mm]


2.00 [51] 5.00 [127] 6.00 [152]

Minimum Tensile Strength Lbs. (N)

Length Inches [mm]


9.00 [229] 20.00 [508] 23.00 [584]

Width Inches [mm]

250 (1112) 8.00 [203] 10.00 [254] 12.00 [305] 29.00 [737] 35.00 [889] 40.00 [1016]

.50 [12.7]

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BURNDY Products

Cable Ties

UNIRAP
IDENTIFICATION CABLE TIES
Identification cable ties are used in both bundling and identifying wire groups at the same time.

G-9

Standard Package Catalog Number


CT18075IDC CT18075FLC CT50175IDC CT50175ID2L CT50175ID3L CT50400IDC

Material

Fig. No.
1 2 3 4 5 6

Marking Pad Size Inches [mm]


1 19/64 [25.4 7.5] 13/16 5/16 [20.5 7.9] 1 7/16 [25.4 11.1] 1-11/16 5/16 [29.8 23.8] 1-13/16 15/16 [46 23.8] 1/2 2-1/8 [12.7 54]

Maximum Bundle Diameter Inches [mm]


.75 [19] 1.75 [44] 4.00 [107]

Minimum Tensile Strength Lbs. (N)


18 (80)

Length Width Inches [mm] Inches [mm]


4.00 [102] 4.25 [108] 8.00 [203] 15.00 [381] .10 [2.5]

Installation Tool & (Setting)


MK7 (MIN)

Natural Nylon 6/6

50 (222)

.18 [4.6]

MK7 (STD)

UNIRAP
MOUNTING HOLE CABLE TIES
Standard Package Catalog Number
CT18075MH4C CT18075MH4C0 CT30125MH8C CT30125MH8C0 CT50175MH10C CT50175MH10C0 CT50400MH10C CT50400MH10C0 CT120400MH14L CT120400MH14L0

Material
Natural Nylon 6/6 Black Nylon 6/6 UV Nylon 6/6 Nylon 6/6 UV Nylon 6/6 Nylon 6/6 UV Nylon 6/6 GP Nylon 6/6 UV Nylon 6/6 Nylon 6/6 UV

Screw Size
#4 (M2,5) #8 (M4) #10 (M5) #10 (M5) 1/4 (M6)

Maximum Bundle Diameter Inches [mm]


.75 [19] 1.25 [32] 1.75 [44] 4.00 [102] 4.00 [102]

Minimum Tensile Strength Lbs. (N)


18 (80) 30 (133) 50 (222) 50 (222) 120 (534)

Length Width Inches [mm] Inches [mm]


4.25 [108] 6.25 [159] 8.50 [216] .18 [4.6] 16.00 [406] 16.25 [413] .30 [7.6] .10 [2.5] .14 [3.6]

Installation Tool & (Setting)


MK7 (MIN) MK7 (INT)

Bulk Package Catalog Number


CT18075MH4M CT50175MH10M CT50175MH10M0 CT50400MH10M0 CT120400MH14D0

MK7 (STD)

MK9 (STD)

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Cable Ties

BURNDY Products

UNIRAP
HALAR TIES
Halar ties meet NEC regulations and can be used in applications where low smoke and low flame are a concern, as in air handling spaces. The raw material used to manufacture FCI BURNDY Halar cable ties is UL 94V-0 rated. These ties come in a distinct color of red for easy identification.

Halar Cable Ties


G-10

Standard Package Catalog Number


CTH18075C CTH30200C CTH50175C CTH120400L

Material
Halar

Maximum Bundle Diameter Inches [mm]


.75 [19] 2.00 [51] 1.75 [44] 4.00 [102]

Minimum Tensile Strength Lbs. (N)


18 (80) 30 (133) 50 (222) 120 (534)

Length Inches [mm]


4.00 [102] 8.00 [203] 8.00 [203] 15.25 [387]

Width Inches [mm]


.10 [2.5] .14 [3.6] .18 [4.6] .18 [4.6]

Installation Tool
MK7 MK9

Tool Setting
Mini Intermediate Standard

Bulk Package Catalog Number


CTH18075M CTH50175M

UNIRAP
TEFZEL TIES
Tefzel ties provide excellent protection against radiation, ultraviolet light, and a wide range of chemicals. It is also rated for low outgassing applications. FCI BURNDY Tefzel ties offer temperature stability to 150 C and come in a standard color of blue for easy identification.

Tefzel Cable Ties


Standard Package Catalog Number
CTZ18075C CTZ30200C CTZ50175C CTZ120400L

Material
Tefzel

Maximum Bundle Diameter Inches [mm]


.75 [19] 2.00 [51] 1.75 [44] 4.00 [102]

Minimum Tensile Strength Lbs. (N)


18 (80) 30 (133) 50 (222) 120 (534)

Length Inches [mm]


4.00 [102] 8.00 [203] 8.00 [203] 15.25 [387]

Width Inches [mm]


.10 [2.5] .14 [3.6] .18 [4.6] .18 [4.6]

Installation Tool
MK7 MK9

Tool Setting
Mini Intermediate Standard

Bulk Package Catalog Number


CTZ120400D

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BURNDY Products

Cable Ties

TYPE TFV-B
HOOK AND LOOP STRAPS
Reusable and flexible BURNDY Hook and Loop Straps are a unique self-gripping fastening system. These ties are specifically used on fiberoptic applications. The TFV-V2 flame retardant straps are UL Listed Wire Positioning Devices (ZODZ), UL94-V2 rated for use in air handling spaces in accordance with the NEC section 300-22 (c) and (d). Perfect for plenum areas. 25 straps are conveniently packaged in each polybag.

G-11

Catalog Number
TFV3B12V2** TFV3B18V2** TFV3B6V2** TFV3BLU12 TFV3BLU18

Product Description
VELCRO hook and loop strap, 3/4 12 , Black, 25pk VELCRO hook and loop strap, 3/4 18 , Black, 25pk VELCRO hook and loop strap, 3/4 6 , Black, 25pk VELCRO hook and loop strap, 3/4 12 , Royal Blue, 25pk VELCRO hook and loop strap, 3/4 18 , Royal Blue, 25pk

C
0.75 0.75 0.75 0.75 0.75

L
12.00 18.00 6.00 12.00 18.00

W
.50 .50 .50 .50 .50

T
.09 .09 .09 .09 .09

Maximum Bundle Dia.


3.0 5.0 1.0 3.0 5.0

Avg. Sheer (PSI)


29 29 23 23 23

Avg. Peel (PIW)


.6 .6 .6 .5 .5

Pkg. Qty.
*1 *1 *1 *1 *1

* Straps sold by the package, quantity 1 package equals 25 straps. ** UL94-V2 listed. VELCRO is a registered trademark of Velcro USA, Inc.

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Cable Ties

BURNDY Products

MOUNTING BASES
FCI BURNDY offers a wide variety of mounting bases suited for many applications. Mounting bases are used in conjunction with cable ties to stabilize and secure wire bundles, both indoors and outdoors. Mounting bases can be secured to a surface using rubber based adhesive, acrylic adhesive, or also can be screw mounted. FCI BURNDYs 4-way mounting bases are available in four sizes to accommodate CT18 through CT50 series cable ties. Insertion of ties can be made from all sides. Each mount may be secured with two screws, with adhesive backing, or both, for ease of appliG-12 cation and stability. For applications where higher temperatures, certain chemicals, or UV radiation are a concern and an adhesive is the preferred method for securing, the acrylic adhesive 4-way mounting bases are recommended.

The 2-way mounting bases may be secured with one screw, with adhesive backing, or both, and allow ties to be inserted from two sides.

4-Way
Catalog Number
CTB075S4C CTB075AA4C CTB075RA4C CTB075RA4M CTB125S4C CTB125AA4C CTB125RA4C CTB125RA4L CTB125RA4D CTB150S4B CTB150AA4C CTB150RA4C CTB150RA4B

Mounting Method
#4 Screw Acrylic Adhesive Rubber Adhesive Rubber Adhesive #8 Screw Acrylic Adhesive Rubber Adhesive Rubber Adhesive Rubber Adhesive #8 Screw Acrylic Adhesive Rubber Adhesive Rubber Adhesive

Maximum Tie Slot Width


.14 .14 .14 .14 .20 .20 .20 .20 .20 .35 .35 .35 .35

Dimension A
.75 .75 .75 .75 1.125 1.125 1.125 1.125 1.125 1.5 1.5 1.5 1.5

Dimension B
.75 .75 .75 .75 1.125 1.125 1.125 1.125 1.125 1.5 1.5 1.5 1.5

Dimension C
.15 .15 .15 .15 .19 .19 .19 .19 .19 .25 .25 .25 .25

Pkg. Qty.
100 100 100 1000 100 100 100 50 500 250 100 100 250

All bases listed above are natural. UV Black mounting bases are also available in nearly every size. Insert 0 after the part number.

2-Way
Catalog Number
CTB125S2C CTB125RA2C

Mounting Method
#6 Screw Rubber Adhesive

Maximum Tie Slot Width


.18 .18

Dimension A
1.125 1.125

Dimension B
1.125 1.125

Dimension C
.21 .21

Pkg. Qty.
100 100

All bases listed above are natural. UV Black mounting bases are also available in nearly every size. Insert 0 after the part number.

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BURNDY Products

Cable Ties

CABLE HANGERS
Cable Hangers provide a contact area range of 1/2 to 3/8 in width. All contact edges have a full radius for product protection, and sizes are clearly marked on each clamp. Cable Hangers are injection molded. Available in white nylon 6/6 and black nylon 6/6.

Catalog Number
CH2C CH2M CH3C CH3M CH4C CH4M CH5C CH5M CH6C CH6M CH7C CH7M CH8C CH8M CH9C CH9M CH10C CH10M CH11C CH11M CH12C CH12M CH14C CH14M CH16C CH16M CH18C CH18M CH24L CH24C

Mounting Screw
#10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw #10 Screw

Maximum Bundle
.125 .125 .187 .187 .25 .25 .312 .312 .375 .375 .437 .437 .5 .5 .563 .563 .625 .625 .625 .625 .750 .750 .875 .875 1 1 1.12 1.12 1.5 1.5

Dimension B (Width)
.375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .375 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5 .5

Dimension C (Mount Hole Centers)


.329 .329 .430 .430 .410 .410 .495 .495 .595 .595 .574 .574 .605 .605 .606 .606 .606 .606 .655 .655 .78 .78 .845 .845 .91 .91 .97 .97 1.19 1.19

Pkg. Qty.
100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 100 1000 50 100 G-13

All hangers listed above are natural. UV Black cable hangers are also available in nearly every size. Insert 0 after the part number.

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Cable Ties

BURNDY Products

UNIRAP
STAINLESS STEEL TIES
FCI BURNDYs Stainless Steel ties are designed to secure hoses, cables, poles, pipes, and more when harsh environmental conditions may adversely affect the bundling application. Used where corrosion, vibration, weathering, radiation, and temperature extremes are a concern, FCI BURNDYs Stainless Steel ties can be used in virtually any indoor, outdoor, and underground application. G-14 FCI BURNDY Stainless Steel ties are made from Grade 304 Stainless Steel. This tie is designed with a low profile clamping bearing head with fully adjustable strap accommodating many bundle diameters.

Features
Smooth, rounded edges help ensure safe, efficient handling. Ergonomically designed installation tool consistently tensions and cuts off ties leaving flush edges. Flame retardant and non-toxic for applications where safety from fire is critical.

Standard Package Catalog Number


CTSS100200C CTSS100400C CTSS100600C CTSS100800C CTSS1001000C CTSS250200L CTSS250400L CTSS250600L CTSS250800L

Material

Maximum Bundle Diameter Inches [mm]


1.96 [50] 3.93 [100] 5.90 [150] 7.87 [200] 9.84 [250] 1.96 [50] 3.93 [100] 5.90 [150] 7.87 [200]

Minimum Tensile Strength Lbs. (N)

Length Inches [mm]


7.90 [201] 14.30 [363] 20.50 [521] 26.80 [681] 33.00 [838] 7.90 [201] 14.30 [363] 20.50 [521] 26.80 [681]

Head Width Inches [mm]

Strap Width Inches [mm]

Installation Tool & (Setting)

304 SS

150 (670)

.26 [4.6]

.18 [4.6]

MK9SST (INT)

304 SS

250 (1112)

.39 [9.8]

.31 [7.9]

MK9SST (STD)

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BURNDY Products

Cable Ties

CABLE TIE TOOLS


Ergonomics and the prevention of repetitive motion injuries, coupled with the need to continually improve assembly efficiencies and procedures, are a major concern with most cable tie users. FCI BURNDY cable tie tools effectively address both issues. FCI BURNDY has world class cable tie tools to complement its line of high quality cable ties. FCI BURNDY cable tie tools are truly stateof-the-art in both design and performance. FCI BURNDY tools make it easier for operators to install cable ties, while maintaining correct tension and flush cut-off. Worker safety is further enhanced as the tools can eliminate the sharp edges of a cut-off cable tie.

G-15

Catalog Number
MK7 MK9 TWT1 TWT2

Description
Adjustable Tensioning Tool for Width .10 to .19 Adjustable Tensioning Tool for Width .19 to .35 Non-adjustable Tensioning Tool for Width .10 to .19 Twist & Cut Non-adjustable Tensioning Tool for Width .19 to .35 Twist & Cut

For Use On
CT18 - CT50 Series Ties CT18 - CT250 Series Ties CT18 - CT50 Series Ties CT120 - CT175 Series Ties

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PRODUCT LINE
TABLE OF CONTENTS TAP CONNECTORS Mechanical (Bolted) . . . . . . . . . . . . H-3 - H-17 Compression . . . . . . . . . . . . . . . . H-18 - H-37 Transformer and Equipment. . . . . H-38 - H-40

COMPRESSION SPLICES Service Entrance . . . . . . . . . . . . . H-42 - H-45 Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . H-46 Jumper . . . . . . . . . . . . . . . . . . . . . H-47 - H-51 Repair Sleeve . . . . . . . . . . . . . . . . H-51 - H-52 Full Tension . . . . . . . . . . . . . . . . . H-53 - H-63

H-1

DEADEND FITTING AND ACCESSORIES Loop . . . . . . . . . . . . . . . . . . . . . . . H-65 - H-66 Primary and Strain Bus . . . . . . . . H-67 - H-68

COMPRESSION TERMINALS AND ACCESSORIES. . . . . . . . . . H-69 - H-75

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BURNDY Products

TAP CONNECTORS
TABLE OF CONTENTS

H-2

MECHANICAL (BOLTED) Mechanical Tap Connectors . . . . . . . . . . . . . H-3 Types KS & KS-3 . . . . . . . . . . . . . . . . . . . . . . H-4 Type SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4 Type KSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5 Type KVS . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5 Type KVSW . . . . . . . . . . . . . . . . . . . . . . . . . . H-6 Types KVSU & KVS . . . . . . . . . . . . . . . . . . . . H-7 Type KVS-A . . . . . . . . . . . . . . . . . . . . . . . . . . H-8 Types UC-L, UC-K. . . . . . . . . . . . . . . . . . . . . H-9 Type CP-A . . . . . . . . . . . . . . . . . . . . . . . . . . H-10 Type VP . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-11 Type UW-R . . . . . . . . . . . . . . . . . . . . . . . . . H-11 Type UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-12 Type CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-12 Type QPX . . . . . . . . . . . . . . . . . . . . . . . . . . . H-13 Type VT . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14 Types UCG-R & UCG-RS . . . . . . . . . . . . . . H-15 Types UC-R & UC-RS . . . . . . . . . . . . . . . . . H-15 Types UC KIT & UCCOVER1 . . . . . . . . . . . . H-16 Type LSC . . . . . . . . . . . . . . . . . . . . . . . . . . . H-17 COMPRESSION Compression Tap Connectors. . . . . . . . . . . H-18 Type YC-C . . . . . . . . . . . . . . . . . . . . . . . . . . H-19 Type YP-C . . . . . . . . . . . . . . . . . . . . . . . . . . H-19 Type YC-A . . . . . . . . . . . . . . . . . . . . . . . . . . H-20 Types YP-U, YPC-U . . . . . . . . . . . . . . . . . . H-21 Type YPC-U . . . . . . . . . . . . . . . . . . . . . . . . . H-22 Type YC-U . . . . . . . . . . . . . . . . . . . . . . . . . . H-23

Types YPC-A-U & YPC-R-U . . . . . . . . . . . . H-23 Type CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-24 Seven Connector Selector Chart . . . . . . . . H-25 Types YHO & YHD . . . . . . . . . . . . . . . . . . . . H-26 Types YHN & YHR . . . . . . . . . . . . . . . . . . . . H-27 LOKTAP . . . . . . . . . . . . . . . . . . . . . . . . . . H-28 Type YCT . . . . . . . . . . . . . . . . . . . . . . . . . . . H-29 Type YOT . . . . . . . . . . . . . . . . . . . . . . . . . . . H-29 Type YTU-R-R . . . . . . . . . . . . . . . . . . . . . . . H-30 Type YTA-R-2N . . . . . . . . . . . . . . . . . . . . . . H-31 Types YKA-R-2N & YKA-A-2N . . . . . . . . . . H-32 Type YSA-R-2N . . . . . . . . . . . . . . . . . . . . . . H-33 Type YTA-2N . . . . . . . . . . . . . . . . . . . . . . . . H-33 Type YKA-2N . . . . . . . . . . . . . . . . . . . . . . . . H-34 Type YCB-R . . . . . . . . . . . . . . . . . . . . . . . . . H-35 Types YCB-U & YCB-R-U . . . . . . . . . . . . . . H-36 Types J990 & J1252 . . . . . . . . . . . . . . . . . . H-36 Types YHO-J, YHD-J, YHN-J . . . . . . . . . . . H-37 TRANSFORMER AND EQUIPMENT Type E-C-G . . . . . . . . . . . . . . . . . . . . . . . . . H-38 Types KC2 & EQC632C . . . . . . . . . . . . . . . . H-39 Type YA-2LH . . . . . . . . . . . . . . . . . . . . . . . . H-39 Type YE-LH . . . . . . . . . . . . . . . . . . . . . . . . . H-40 Type YE-R, YE-W. . . . . . . . . . . . . . . . . . . . . H-40

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MECHANICAL (BOLTED) TAP CONNECTORS


BURNDYs line of mechanical tap connectors is the most complete, dependable and economical available. These mechanical connectors consist of service, parallel, and midspan types. Generally the alloys and hardware used depend on whether the connector is for a strain or current carrying application, and is made of aluminum or copper. Particular alloys and hardware are selected for strength, conductivity, durability, ductility and resistance to corrosion. In a copper connector high strength alloys are used in mechanical clamping components and high conductivity alloy in current carrying elements. Aluminum clamp type connectors are made of alloy 356, which is impervious to stress corrosion. In its heat-treated state, it has high strength and is used for both current carrying and clamping elements. Hardware is high strength and corrosionresistant. In copper connectors, DURIUM, a silicone bronze alloy, is used. Anodized aluminum alloy 2024-T4 bolts and 6061-T6 nuts are used in aluminum connectors. They provide the best combination of strength, resistance to galling and corrosion, and their thermal coefficient of expansion is most suitable for aluminum. To insure dependable connections, bolts should be tightened to the recommended torque values shown below. These mechanical tap connectors are mainly used in overhead distribution systems to provide primary service taps and/or secondary service drop connections to the end users. A few of the key features and benefits of these connectors are:

Features and Benefits


High strength alloys. Provides efficient and reliable performance. Range taking. Accommodates a large range of conductors in either groove reducing inventory to a minimum. Matched groove designs. Ensures maximum contact with conductors accomodated. Hex bolts, nuts and washers. Provides high contact pressure and rapid assembly. H-3

RECOMMENDED TIGHTENING TORQUE RECOMMENDED TORQUE (Inch BOLT SIZE BOLT Lbs.) DURIUM AND GALVANIZED STEEL HARDWARE 1/4 - 20 80 7/16 5/16 - 18 180 1/2 3/8 - 16 240 9/16 1/2 - 13 480 3/4 5/8 - 11 660 15/16 3/4 - 10 1050 1-1/8 ALUMINUM HARDWARE* 1/2 - 13 300 3/4 5/8 - 11 480 15/16 3/4 - 10 650 1-1/8
* Aluminum bolts are lubricated.

STANDARD WRENCH SIZE NUT 7/16 1/2 9/16 3/4 15/16 1-1/8 3/4 15/16 1-1/8

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BURNDY Products

TYPES KS & KS-3


SERVIT For Copper, Copperweld
Compact, high strength, high copper alloy SERVIT split-bolt has free-running threads, and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the SERVIT provides maximum pressure and assures secure connection on all combinations of run and tap conductors. Type KS-3, similar to Type KS, accommodates 3 maximum size conductors.

Conductor Copper Catalog Number


KS90 KS15 KS17 KS17-3* KS20 KS20-3* KS22 KS22-3* KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44
* Not UL or CSA listed.

Range for Equal Run and Tap


12 Str. - 8 Str. 10 Str. - 8 Str. 8 Str. - 6 Sol. 8 Str. - 6 Sol. 8 Str. - 4 Sol. 8 Str. - 4 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Str. 4 Str. - 1/0 Str. 2 Str. - 2/0 Str. 1 Str. - 3/0 Str. 1 Str. - 250 1/0 Str. - 350 2/0 Str. - 500 4/0 Str. - 750 300 - 1000

Min. Tap with Max. Run


16 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 8 Sol. 8 Str. 1/0 Str. 2/0 Str. 4/0 Str. 4/0 Str.

Sol.
#10 #8 #6 #6 #4 #4 #2 #2 #1 2/0 3/0 4/0

Copperweld Maximum Type Str. A


3 #12 3 #12 3 #10 3 #10 3 #8 3 #8 3 #7 3 #5 7 #7 7 #5 19 #8 19 #6 19 #5 8A 8A 6A 6A 4A 4A 3A 2A

Type D
9-1/2D 9-1/2D 8D 8D 6D 6D 5D 4D

H-4

TYPE SC
SERVIT COVER HUG-A-BUG
Used indoors or outdoors this compact, one-piece plastic SERVIT cover, saves time and material, eliminates costly taping of split-bolts. Positive latch snaps easily and quickly over connector, ideal for tight quarters. Self positioning plastic fingers wrap around wires fully insulating joint. UL listed for 600 volt indoor application. Three covers accommodate a range of 6 SERVIT sizes through 2/0 Str.

Catalog Number
SC4 SC4 SC2 SC2 SC2/0 SC2/0

Conductor Range Range for Equal Run and Tap Min. Tap with Max. Cable Run Min. Max. Min. Max.
8 Str. 8 Str. 6 Str. 6 Str. 4 Str. 2 Str. 6 Sol. 4 Sol. 2 Sol. 2 Str. 1/0 Str. 2/0 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 6 Sol. 4 Sol. 2 Sol. 2 Str. 1/0 Str. 2/0 Str.

*For
Use with

For Use with

KS17 KS20 KS22 KSA6 KS23 KSA4 KS25 KSA2 KS26 KSA1/0

* UL listing of Type SC Cover applies to use on BURNDY


SERVIT Type KS and to equivalent split-bolt connectors indicated strip length is maintained, maximum indicated

conductor sizes are not exceeded, and connector is properly located within recess provided for it.

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TYPE KSU
UNIVERSAL SERVIT For All Combinations of Copper, Aluminum, ACSR, AAAC, 5005, & Steel
Tin-plated, high strength copper alloy SERVIT with spacer. Spacer separates dissimilar conductors and provides long contact length that prevents high pressure point contacts between run and tap conductors.

Use of PENETROX joint compound recommended with aluminum or ACSR.


486A Copper Only

Conductor Maximum Conductor Steel Sol. 3 Str. Nom. BWG BWG Dia.
8 6 4 8 6 4 5/32 7/32 1/4 5/16 3/8 7/16 1/2 1/2 5/8

Run Catalog Number


KSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 KSU34

TAP ACSR, AAAC, 5005 Copper & Aluminum


12 Sol. - 6 Sol. 10 Sol. - 4 Sol. 10 Sol. - 2 Sol. 8 Sol. - 2 Str. 10 Str. - 1/0 Str. 8 Str. - 2/0 Str. 8 Sol. - 3/0 Str. 8 Str. - 250 4 Str. - 350 2 Str. - 500

Cross Flat
.62 .69 .74 .81 .93 1.04 1.38 1.38 1.69 2.00

L
.92 1.05 1.25 1.48 1.77 1.93 2.34 2.50 2.88 3.12

Copper & Aluminum

ACSR, AAAC, 5005


8 (6 - 1) 6 (6 - 1) 6 (6 - 1) - 4 (7 - 1) 6 (6 - 1) - 2 (6 - 1) 6 (6 - 1) - 1 (6 - 1) 6 (6 - 1) - 1/0 (6 - 1) 8 (6 - 1) - 2/0 (6 - 1) 6 (6 - 1) - 4/0 (6 - 1) 4 (6 - 1) - 4/0 (6 - 1) 2 (6 - 1) - 477 (18 - 1)

Recommended Tightening Torque in.-lb.


165 275 275 385 385 500 650 650 825

H-5

.70 12 Sol. - 6 Sol. 8 (6 - 1) .78 10 Sol. - 4 Sol. 6 (6 - 1) .84 10 Sol. - 2 Sol. 6 (6 - 1) - 4 (7 - 1) .94 8 Str. - 2 Str. 3 (6 - 1) - 2 (6 - 1) 1.06 2 Str. - 1/0 Str. 3 (6 - 1) - 1 (6 - 1) 1.19 1/0 Str. - 2/0 Str. 1 (6 - 1) - 1/0 (6 - 1) 1.58 1 Str. - 3/0 Str. 1 (6 - 1) - 2/0 (6 - 1) 1.58 1 Str. - 250 2/0 (6 - 1) - 4/0 (6 - 1) 1.91 4/0 Str. - 350 3/0 (6 - 1) - 4/0 (6 - 1) 2.28 400 - 500 336 (30 - 7) - 477 (18 - 1)

TYPE KVS
OKLIP Mechanical Connector for Copper and Copperweld
Compact, two-piece, high strength; high copper alloy BURNDY OKLIP recommended for heavy duty connections. Neoprene rings hold bolts in place during installation. Installed with ordinary wrench.

Conductor Copper Catalog Number


KVS26 KVS28 KVS31 KVS34 KVS40 KVS44

Run
1 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000

Tap
6 Str. - 2/0 Str. 10 Str. - 4/0 Str. 10 Str. - 350 10 Str. - 500 3/0 Str. - 800 3/0 Str. - 1000

Sol.
3/0 4/0

Copperweld Max. Run and Tap Str.


7 #8 7 #6 19 #8 19 #6 19 #5

Type V
V3/0 V250 V350

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BURNDY Products

TYPE KVSW
OKLIP Mechanical Connector for Copper and Copperweld
Similar to OKLIP Type KVS except for high copper alloy spacer that separates run and tap conductor. Provides high contact pressure, confines conductor strands, and assures vibration proof connection. Longer peened bolt, permits swivel action for easier installation.

Catalog Number
KVSW26 KVSW28 KVSW31 KVSW34 KVSW40 KVSW44

Conductor Run
2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000

Tap
6 Sol. - 2/0 Str. 6 Sol. - 4/0 Str. 4 Sol. - 350 4 Str. - 500 4/0 - 800 250 - 1000

H-6

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TYPES KVSU, KVS


UNIVERSAL OKLIP Mechanical Connector for All Combinations of Copper, Aluminum, ACSR, AAAC and 5005
Compact, tin-plated, high strength, high copper allow two-piece connector with spacer and tin-plated silicone bronze DURIUM hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened bolt, permits swivel action for easier installation. H-7 Use of PENETROX joint compound recommended with aluminum and ACSR.

Conductor Run Catalog Number


KVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44

Tap ACSR, AAAC, & 5005


3 - 2/0 1/0 - 4/0 4/0 - 300 336.4 - 397.5 336.4 - 715.5 397.5 - 900

Copper & Aluminum


2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000

Copper & Aluminum


6 Str. - 2/0 Str. 6 Str. - 4/0 Str. 5 - 350 4 -500 4/0 - 800 4/0 - 1000

ACSR, AAAC, & 5005


6 - 2/0 6 - 4/0 6 - 300 5 - 397.5 3/0 - 715.5 4/0 - 900

Accommodates compressed conductors within diameter range.

Conductor Copper Catalog Number


KVS26 KVS28 KVS31 KVS34 KVS40 KVS44

Run
1 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 400 - 500 400 - 800 500 - 1000

Tap
6 Str. - 2/0 Str. 10 Str. - 4/0 Str. 10 Str. - 350 10 Str. - 500 3/0 Str. - 800 3/0 Str. - 1000

Sol.
3/0 4/0

Copperweld Max. Run and Tap Str.


7 #8 7 #6 19 #8 19 #6 19 #5

Type V
V3/0 V250 V350

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BURNDY Products

TYPE KVS-A
ALUMINUM OKLIP Mechanical Connector for All Combinations of Copper, Aluminum, ACSR, AAAC & 5005
Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless steel. Recommended for heavy duty dissimilar metal applications. Spacer separates conductors and provides long contact length. Belted entrances prevent chafing and permit easier assembly of conductors. Longer, peened bolt, permits swivel action for easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX joint compound recommended with aluminum and ACSR. Conductor Catalog Number KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A Run Copper & Aluminum 2STR. - 2/0 STR. 1/0 STR. - 4/0 STR. 250 - 350 400 - 500 400 - 800 500 - 1000 ACSR, AAAC, & 5005 4 - 2/0 1/0 - 4/0 4/0 - 336.4 336.4 - 397.5 336.4 - 715.5 397.5 - 900 Copper & Aluminum 10 STR. - 2/0 STR. 10 STR. - 4/0 STR. 6 STR. - 350 4 STR. - 500 3/0 STR. - 800 3/0 STR. - 1000 Tap ACSR, AAAC, 5005 6 - 2/0 6 - 4/0 6 - 336.4 5 - 397.5 3/0 - 715.5 3/0 - 900

H-8

Accommodates compressed conductors within diameter range.

THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED. Application Over Armor Rod
Catalog Number
KVS26A KVS28A KVS31A KVS34A KVS40A KVS44A

Min. Run Dia.


.281 .360 .565 .728 .728 .806

Conductor Range by Diameter Min. Tap Max. Run & Dia. Tap Dia.
.116 .116 .184 .216 .470 .470 .447 .564 .681 .814 1.036 1.162

H
2 2-3/8 3 3-3/8 4 4-1/2

J
5/16 3/8 1/2 1/2 1/2 5/8

L
1-3/8 1-5/8 2 2-1/2 3-1/8 3-1/2

W
1-5/8 2 2-5/8 2-5/8 3 3-3/8

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TYPE UC-L
UNIVERSAL PARALLEL CLAMP For All Combinations of Copper, Aluminum, ACSR, 6201, 5005, Steel and Copperweld
Interlocking finger design accommodates large range of conductor sizes. Tin-plated, cast of high copper alloy and clamped with plated steel bolt, PENETROX joint compound recommended with aluminum and ACSR.

Catalog Number
UC8W26-L *UC2W28-L

Copper & Alum. (Either Groove)


8 Sol. - 2/0 Str. 2 Sol. - 4/0 Str.

ACSR, 6201, 5005


6 - 1/0 3 - 4/0

Copperweld
8 Sol. - 7 #7 3 #8 - 7 #6

Steel Nom. Dia. AWG


5/32 - 7/16 8 Sol. - 4-3 Str. 9/32 - 9/16 4-3 Str. - 4-3 Str.

Installation Tooling Copper Tightening Conductor Torque Size (AWG) (in.-lbs.)


#8 #6 - #4 75 110

Dimensions H J W
5/16 1-7/16 3/8 1-3/4

H-9

1 1-1/2 1-1/8 1-1/2

Accommodates compressed conductors within diameter range.

TYPE UC-K
UNIVERSAL PARALLEL CLAMP For All Combinations of Copper, Aluminum, ACSR, Steel and Copperweld
Interlocking finger design accommodates large range of conductor sizes. Tin-plated, cast of high copper alloy and clamped with silicon bronze DURIUM bolt, PENETROX joint compound recommended with ACSR. Applications include grounding for the Cable TV industry.

Catalog Number
UCK-1UL

For Use with:

Conductor Range Groove A Groove B Maximum Minimum Maximum Minimum Size Size Size Size

Installation Torques Conductor Torque Size (in.-lbs.)


#8 75

Dimensions H J W

Aluminum or Galvanized 1/0 ACSR or 2/0 Str. Copper #8 Sol. Copper Steel Strand to Copper or 7/16 Galvanized #6 ACSR 7/16 Copperweld, 9-1/2D Copperweld Copper Bonded Steel Wire Steel Strand 2A Copperweld Aluminum or Galvanized 1/0 ACSR or 1/0 ACSR or UCK-2UL Steel Strand to Aluminum or 7/16 Galvanized #6 ACSR 7/16 Galvanized #6 ACSR Galvanized Steel Strand Steel Strand Steel Strand 2/0 Str. Copper #8 Sol. Copper 2/0 Str. Copper #8 Sol. Copper UCK-3UL* Copper to Copper 7/16 Copperweld, 9-1/2D 7/16 Copperweld 9-1/2D Copperweld 2A Copperweld Copperweld 2A Copperweld
Accommodates compressed conductors within diameter range.

#6 - #4

110

1-7/16 5/16 1-7/16

1/0 - 2/0

150

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BURNDY Products

TYPES CP-A
PARALLEL CLAMP For All Combinations of Copper, Aluminum, ACSR, 6201 & 5005
Type CP-A is recommended for tap or parallel connections. High strength, high conductivity aluminum body and hardware provide corrosion resistant assembly. Long contact surface insures excellent contact and full conductivity. PENETROX joint compound recommended for all combinations.

H-10

Fig. 1 Fig. 2
Groove A Catalog Number
CP26A26A CP27A27A CP28A28A CP29A29A

Groove B Copper & Aluminum ACSR, 6201, 5005


1/0 2/0 101.8 (12-7) 110.8 (12-7) 3/0 134.6 (12-7) 4/0 159 (12-7) 203 (8-7) 176.9 (12-7) 190.8 (12-7) 266.8 (18-1, 6-7, 26-7) 211.3 (12-7) 300 (26-7, 30-7) 336.4 (18-1) 203.2 (16-19) 336.4 (26-7, 30-7) 397.5 (18-1) 397.5 (26-7, 30-7) 477 (18-1) 500 (30-7) 556.5 (24-7, 26-7, 30-7) 636 (36-1) 605 (24-7)

ACSR, 6201, 5005


1/0 2/0 101.8 (12-7) 110.8 (12-7) 3/0 134.6 (12-7) 4/0 159 (12-7) 203 (8-7) 176.9 (12-7) 190.8 (12-7) 266.8 (18-1, 6-7, 26-7) 211.3 (12-7) 300 (26-7, 30-7) 336.4 (18-1) 203.2 (16-19) 336.4 (26-7, 30-7) 397.5 (18-1) 397.5 (26-7, 30-7) 477 (18-1) 500 (30-7) 556.5 (24-7, 26-7, 30-7) 636 (36-1) 605 (24-7)

Copper & Aluminum


3/0 Sol. - 2/0 Str. 4/0 Sol. - 3/0 Str. 4/0 Str. 250 266.8 300

Fig. No.

Dimensions H

3/0 Sol. - 2/0 Str. 4/0 Sol. - 3/0 Str. 4/0 Str. 250 266.8 300 336.4 350 397.5 400 450 477 500 636

2-1/8

2-7/8

CP30A30A

4-1/2 336.4 350 397.5 400 450 477 500 636

2-3/8

CP31A31A

CP32A32A

2 5 3 2-1/2

CP34A34A

CP37A37A

5-1/4

3-3/8

Accommodates compact and compressed conductors within diameter range. For other sizes contact factory.

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TYPE VP
PARALLEL CLAMP For Copper
Multiple V-bolt connector especially suited for flexible or extra flexible conductors. Made of high strength, high conductivity copper. Clamping elements accommodate a range of conductor sizes in either groove. V-bolts provide high pressure and compress the conductor over long contact area. Also recommended for jumper connections.

Catalog Number
VP2828 VP3030 VP3430 VP3434 VP4030 VP4040 VP4440 VP4646

Groove A
1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 750 - 1000 1000 - 1500

Groove B
1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 1/0 Str. - 300 500 - 800 1000 - 1500

H
2-1/8 2-1/2 3-1/8 4-3/8 5 5-3/8

Dimensions L
2-3/4 3-1/8 3-1/4 3-1/2 3-3/4 3-7/8 4-1/2

W
1-3/4 2 2-1/2 2-7/8 3-1/4 3-1/2 H-11

TYPE UW-R
CLIPIT Deadend Clamp for Aluminum, ACSR, 6201 and 5005
High strength aluminum casting with galvanized steel U-bolt, extra long aluminum spacer, and caps that confine strands. Holding strength of installations using two CLIPIT deadends exceeds rated breaking strength of conductor. Use of PENETROX joint compound is recommended.

RUS Accepted

Catalog Number
UW2R UW25R

Run A ACSR, 6201, 5005


6-2 6 - 1/0

Aluminum
6 Str. - 2 Str. 6 Str. - 2/0 Str.

Tap B ACSR, 6201, 5005


6-2 6 - 1/0

Aluminum
6 Str. - 2 Str. 6 Str. - 2/0 Str.

L
1-1/2 1-7/8

Dimensions H
2-5/8 2-7/8

W
1-7/8 2

Accommodates compressed conductors within diameter range.

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TYPE UC
PARALLEL CLAMP For Range of Copper
Type UC connector accommodates large range of conductors in either groove, reducing inventory to a minimum. Interlocking finger design provides firm grip with maximum contact length. High strength, corrosion resistant silicone bronze hardware. One wrench installation. End View Type UC

Fig. 1

Fig. 2
H-12

Fig. 3

Catalog Number
UC6W25 UC4W28 UC2W30 UC2834 UC3040 UC3444

Conductor (Either Groove)


6 Sol. - 1/0 Str. 4 Sol. - 4/0 Str. 2 Sol. - 300 4/0 Str. - 500 300 - 800 500 - 1000

Fig. No.
1 2 2 3 3 3

Dimensions L
1-3/4 2-1/8 2-3/8 4-1/4 4-1/4 4-1/4

H
1-5/8 2 2-1/8 2-7/8 3-3/8 3-5/8

J
3/8 3/8 3/8 1/2 1/2 1/2

W
1-3/8 1-3/4 2 2-1/2 3 3-1/2

TYPE CP
PARALLEL CLAMP For Copper
High strength, high copper alloy Type CP is recommended for heavy duty parallel connections. Silicone bronze DURIUM hardware and cast copper body provides corrosion resistant assembly. Long contact surface provides excellent contact and assures full conductivity.

Fig. 1

Fig. 2
Fig. No.
1 1 1 2 2 2

Catalog Number
CP2C2C CP2525 CP2626 CP2828 CP2929 CP3434

Groove A
2 Str. 1/0 Str. 2/0 Str. 4/0 Str. 250 500

B
2 Str. 1/0 Str. 2/0 Str. 4/0 Str. 250 500

L
2-1/2 3 3 4 4 5

Dimensions J
3/8 3/8 3/8 3/8 3/8 1/2

W
1-1/4 1-5/8 1-5/8 2 2 2-1/2

For other sizes contact factory.

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TYPE QPX
VERSITAP PARALLEL CLAMP For Copper, Copperweld and Copperweld-Copper
The VERSITAP Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors required to accommodate conductor sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength, high conductivity copper alloy and silicone bronze DURIUM hardware.

H-13

PARALLEL

TAP
Run

TEE

CROSS
Tap

BUTT

Catalog Number
QPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444

Copper
6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500

Copperweld
5 Sol. - 3 #7 7 #9 - 7 #5 19 #19 - 19 #6

Copperweld -Copper
8A - 4A 3A - 3/0V 4/0 EK

Copper
6 Str. - 2 Str. 1 Str. - 4/0 Str. 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 500 - 1000

Copperweld
5 Sol. - 3 #7 7 #9 - 7 #5 5 Sol. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 5 Sol. - 3 #7 7 #9 - 7 #5 19 #19 - 19 #6 19 #6

Copperweld -Copper
8A - 4A 3A - 3/0V 8A - 4A 3A - 3/0V 4/0 EK 8A - 4A 3A - 3/0V 4/0 EK

Dimensions H J
5/16 3/8 5/16 3/8 5/16 3/8

W
1-3/8 1-5/8 1-7/8 2 2-1/8 2-1/4 2-3/8 2-5/8

500 - 1000

19 #6

1-5/8 1-3/8 2 1-7/8 2-1/8 1-3/8 1-3/4 2-1/2 2 2-3/4 1-3/8 2-5/8 1-7/8 2-7/8 2 3 2-5/8 3-3/8

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TYPE VT
T-CONNECTOR For Copper Cable to Cable
High copper alloy T-connector for cable run, cable tap. DURIUM V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. (One-wrench installation).

Catalog Number
H-14 VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834

Conductor Run (A)


8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300

Tap (AA)
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 300 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 300 - 500

H
1-3/8 1-5/8 1-7/8

L
2-3/8 2-5/8 3-1/8 3-3/8 3-1/4 3-1/2 3-5/8 3-3/4 4-3/4 4-3/8 4-1/8 5-1/4

W
1 1-1/4 1-3/4 1-1/8 2 1-1/4 1-3/4 2 2-1/4 2-5/8 1-1/4 1-3/4 2-1/4

300 - 500 500 - 800 750 - 1000 1500 - 2000

2-3/8 2-5/8 2-7/8 4-1/4

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TYPES UCG-R & UCG-RS


TAPIT PARALLEL CLAMP For All Combinations of Copper, Aluminum, ACSR, 6201 & 5005
Multiple purpose parallel groove clamp made of high strength, high conductivity, noncopper bearing aluminum alloy. Properly proportioned to minimize stress corrosion and deterioration by galvanic action. Interlocking fingers on connector body halves prevent mismatching. Square shank, hex head, round collar, high strength galvanized steel bolt allows one or two-wrench installation. Also supplied pre-filled with PENETROX joint compound and Stripsealed. RUS Accepted

Catalog Number With Without Stripseal Stripseal


UCG25R2RS** UCG25RS UCG28RS UCG32RS UCG25R2R** UCG25R UCG28R UCG32R

Groove A Copper & ACSR, 6201, Aluminum & 5005


6 Sol. - 1/0 Str. 8 Str. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 397.5 8 - 1/0 6 - 1/0 1/0 - 4/0 1/0 - 336.4

Groove B Copper & ACSR, 6201, Aluminum 5005


6 Sol. - 2 Str. 8 Str. - 1/0 Str.* 1/0 Str. - 4/0 Str. 8 Str. - 2/0 Str. 8-2 6 - 1/0 6 - 4/0 6 - 1/0

H-15

L
1-1/8 1-3/8 1.38 1-1/2

Dimensions H J
1-7/8 2-1/8 2.21 2-5/8 5/16 3/8 3/8-16 3/8

W
1-3/8 1-5/8 1.87 2-1/8

* Maximum recommended combinations: 1/0 Aluminum or ACSR Run - #2 Str. Copper Tap; 1/0 Copper Run - 1/0 Aluminum or ACSR Tap.

Accommodates compact and compressed conductors within diameter range.

** Supplied with galvanized steel, square shank bolt.

TYPES UC-R & UC-RS


TAPIT PARALLEL CLAMP For All Combinations of Copper, Aluminum, ACSR, 6201 & 5005
High strength, high conductivity, non-copper bearing aluminum alloy, properly proportioned to minimize stress corrosion and deterioration by galvanic action. Keying tabs on connector body halves prevent mismatching. Square shank, high

strength galvanized steel bolt allows one wrench installation. Also supplied pre-filled with PENETROX joint compound and Stripsealed. RUS Accepted

Catalog Number With Without Stripseal Stripseal


UC25R2RS UC28RS UC32RS UC25R2R UC28R UC32R UC33R

Groove A Copper & ACSR, 6201, Aluminum & 5005


8 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 397.5 4/0 Str. - 400 6 - 1/0 1/0 - 4/0 1/0 - 336.4 (26-7) 3/0 - 336.4 (30-7)

Groove B Copper & ACSR, 6201, Aluminum 5005


8 Sol. - 2 Str. 8 Sol. - 1/0 Str.* 6 Sol. - 2/0 Str. 6 Sol. - 2/0 Str. 6-2 6 - 1/0 6 - 1/0 6 - 2/0

L
1-1/8 1-3/8 1-1/2 1-3/4

Dimensions H J
1-5/8 2-3/8 2-3/8 2-3/4 5/16 3/8 3/8 1/2

W
1-3/8 1-7/8 2-1/4 2-1/4

* Maximum recommended combinations: 4/0 aluminum or ACSR RUN - #2 Str. copper TAP.

Accommodates compact and compressed conductors within diameter range.

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TYPE UC KIT
UC connector accommodates a large range of copper conductors in either groove. Kits include connector and cover

Catalog Number
UC6W25CONKIT UC4W28CONKIT H-16

Conductor (Either Groove)


6 Sol - 1/0 Str. 4 Sol - 4/0 Str.

Fig. No.
1 2

L
1-3/4 2-1/8

Dimensions H J
1 5/8 2 3/8 3/8

W
1-3/8 1-3/4

Note: For connectors with break-away bolt contact factory.

UCCOVER1
TAPIT COVER For selected UC and UCG Tap Connectors
High density Polyethlyene cover accommodates several sizes of UC and UCG connectors. One piece design. Simply slip over the connector and snap shut. Supplied in black.

UCCOVER1 for use with: UCG25R2RS UCG25R2R UCG25RS UCG25R UCG28RS UCG28R UC25R2RS UC25R2R UC28RS UC28R UC6W25 UC4W25

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TYPE LSC
CATCHER For Aluminum and ACSR Primary Covered Conductor (Tree Wire)
Cast aluminum lightning shield clamp with a galvanized steel eye bolt for use on covered aluminum and ACSR primary overhead distribution conductors (Tree Wire). They are designed to protect the Tree Wire from burn-down causing service interruption during high lightning activity. For further application details contact the factory. Conductor groove is pre-filled with PENETROX A13, which is compatible with cable insulation and individually bagged. H-17

Catalog Number
LSC1/0 LSC1/0-1 LSC556 LSC556-1

Cable
1/0 Str. AAC - 1/0 ACSR 1/0 Str. AAC - 1/0 ACSR 4/0 Str. - 556.5 AAC 4/0 Str. - 556.5 AAC

Accommodates Cable Dia. A


.368 - .398 .368 - .398 .528 - .858 .528 - .858

Insul. Dia. B (Max.)


.65 .83 1.16 1.34

L
4.5 4.5 5.9 5.9

Approx. assembly length over eyebolt with cable clamped. Also approx. eyebolt position when shipped. Assembly can be installed using a shotgun hotstick as shown. Assembly instructions are supplied with each connector.

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COMPRESSION TAP CONNECTORS


BURNDY compression tap connectors are wide range-taking; accommodate copper, aluminum, and ACSR; are easy to install; and are dependable and economical. They are designed to be installed with BURNDY matched hand, hydraulic, and power-driven hydraulic tooling. The connector line consists of C-shaped, Figure 3, Figure 6-shaped and HYCRIMP tap connectors, disconnectable T-taps, terminals and stirrups. The copper CRIMPIT is a range-taking, reversible, C-shaped compression tap connector for combinations of copper conductors. Twelve connectors take tap combinations from #10 AWG through 4/0, and all sizes are installed with dies that also install H-18 aluminum connectors. Sizes accommodating conductors up to No. 2 may be installed with the MD6 and OUR840; all sizes may be installed with the Y35 or Y750. They make hot installation easy by permitting the lineman to grip the CRIMPIT in the compression tool and then place it on the line. The tap is then inserted and the CRIMPIT is compressed. Massive C-shape forces tap and line conductors together to form dependable, low-cost, low-resistance connections. The CABELOK CRIMPIT is a range-taking, universal and reversible, Figure 3-shaped aluminum compression tap connector with an adjustable spacer which separates the conductors. It accommodates combinations of copper, aluminum, and ACSR conductors from No. 6 up to 4/0, and is installed with the common O and D3 dies. The broad range capacity of each CABELOK CRIMPIT reduces the number of connectors required and simplifies connector selection. The spacer holds the run or tap in place permitting the lineman either to approach the line with the connector held in the tool and with the tap in the connector, or to assemble the connector and tap on the line and then bring up the tool to crimp. Each CABELOK CRIMPIT is pre-filled with PENETROX joint compound and individually bagged. These packages are clearly marked with the entire conductor range of the connector as well as pertinent tooling information. The open side of the CABELOK CRIMPIT makes hot installations easy by allowing the connector to be carried to the energized line in the crimping tool (MD6, Y35 or Y750 hot-line types). The Figure 6-shaped aluminum compression tap connector is one of the widest rangetaking compression tap connectors available. It accommodates copper, aluminum, or ACSR conductors in very broad ranges. Only four connectors are required to accommodate a range from No. 6 to 600 kcmil. This broad range is made possible by the long ram stroke of the Y35 and Y750. HYCRIMP compression tap connectors accommodate ACSR, stranded copper or aluminum, solid copper or aluminum, and compact conductors. Seventeen sizes are available to accommodate all conductors from #6 solid to 954 MCM compact. All HYCRIMP connectors can be installed with industry standard O, D, N and R dies. Each connector is factory filled with BURNDY PENETROX and individually boxed for ease of handling, identification, and installation. BURNDYs disconnectable T-taps and jumper loop splices offer an economical approach to sectionalizing or isolating equipment on energized lines. They combine the best features of compression and mechanical connectors. The pads can be easily assembled or separated from each other with hot-line tools. The STIRRUP combines a compression C-shaped Figure 6-shaped or H-shaped element for the run conductor, and a factory installed bail which accommodates a hot-line clamp. The line element can be gripped in the tool and carried to the line and then crimped. Note: Aluminum bodied compression tap connectors are not recommended for making copper to copper connections. Two connectors are recommended when feeding a line in both directions.

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YC-C
COPPER CRIMPIT Line Tap for Range of Copper
Range-taking compression tap connector made of pure copper. Designed to be gripped in the jaws or dies of installation tool, then slipped directly over line for easy installation. Also used for deadending.

Copperweld-Copper Conductors 8A - Use CRIMPITS accommodating 6 str. Copper 6A - Use CRIMPITS accommodating 4 Str. Copper 4A - Use CRIMPITS accommodating 2 Str. Copper 2A - Use CRIMPITS accommodating 1/0 & 2/0 Copper

Catalog Number
YC10C10* YC8C8 YC4C8 YC4C6 YC4C4 YC2C4 YC2C2 YC26C2 YC26C26 YC28C2 YC28C26

Run

Tap

Tools, Die Set Catalog Number, & (Number of Crimps) CRIMPIT for Die Y35, Y750, 1 Str. Copper Index MD7, MD6 OUR840 Y45, Y46 Run Tap
W238 (1) W162 (2) U238 (1) U162** (1) XBG (2) U-BG (1) 1 Str. 6.8 Str., 8 Sol. 1 Str. 1 or 2 Str. H-19

RUS Accepted YC28C28

12 Sol. 12 Sol. - 10 Str. 3/8 238 W238 (1) 10 Str. 8 Sol. 10 Sol. - 8 Str. 1/2 162 or K W 162 (2) 8 Str. 8 Sol. - 8 Str. 6 Sol. BG (2) 6 Sol. - 6 Str. 5/8 BG or 5/8 4 Str. W-BG** (1) 4 Sol. - 4 Str. 2 Sol. - 8 Sol. - 4 Str. 3/4 C W-C (2) 2 Str. 2 Sol. - 2 Str. 8 Sol. - 2 Str. 1/0 Sol. 1/0 Sol. 7/8 E or O 2/0 Str. 2/0 Str. 6 Sol. - 2 Str. 1/0 Sol. 3/0 Sol. 2/0 Str. 1-1/16 F or D3 4/0 Str. 3/0 Sol. 4/0 Str.

U-C (1) U-E (3) U-O (1)

U-F (3) U-D3 ** (1)

** Multiple crimp die set. Makes more than one crimp per tool compression. Figure ( ) indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1. * Not UL listed.

TYPE YP-C
COPPER CRIMPIT Line Tap for Extra Wide Range of Copper
Figure 6 -shaped, wide range-taking copper, compression tap connector for primary service taps and secondary service drops. Connector can be gripped in tool and slipped over the line for easy installation.

Catalog Number
YP2C2 YP28C28 YP29C26

D
.75 1.00 .75

Run
6 Sol. - 2 Str. 2/0 Str. - 4/0 Str. 1/0 Str. - 250

Tap
6 Sol. - 2 Str. 2/0 Str. - 4/0 Str. 4 Sol. - 2/0 Str.

Die Index
0 D

Tools, Die Set Catalog No., & (Number of Crimps) Y35, Y750, Y45, Y46
U-O (1) U-D3 (1)

U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPE YC-A
ALUMINUM CRIMPIT Line Tap for Combinations of Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Range-taking, C-shaped aluminum compression tap, or dead-ending connector designed to eliminate effects of cold flow. Can be gripped in tool and slipped over line for easy crimping. Pre-filled with PENETROX joint compound and Stripsealed.

Catalog H-20 Number


YC4A6 YC4A4 YC2A4 YC2A2 YC25A4 YC25A2 YC25A25 YC26A25 YC26A26 YC28A2 YC28A25 YC28A26 YC28A28 YC33R26

Run Aluminum
6 Sol. - 4 Str. 2 Sol. & Str. 1/0 Str. 1/0 Str. - 2/0 Str. 1/0 Str. - 2/0 Str. 1/0 - 2/0

ACSR, 6201, 5005


6 4-2 1/0

Tap Aluminum ACSR, 6201, 5005


6 Sol. & Str. 4 Sol. & Str. 4 Sol. & Str. 2 Sol. & Str. 6 Str. - 4 Str. 2 Sol. & Str. 1/0 Str. - 2/0 Str. 1/0 Str. 2/0 Str. 6 Sol. - 2 Str. 1/0 Str. 2/0 Str. 3/0 Str. - 4/0 Str. 2 Str. - 2/0 Str. 6 6 4-2 6-4 2 1/0 1/0 2/0 6-2 1/0 2/0 3/0 - 4/0 2 - 1/0

L
1-1/4 1-1/2 1-1/2 2-1/4 1-3/4 2-1/2

Die Index
BG or 5/8 C C C Q D**

Tools, Die Set Catalog No., & (Number of Crimps) MD7, MD6 Y35, Y750, Y45, Y46
BG (4) W-BG (2)* W-C (4) W-C (4) W-C (6) W-Q (6)* U-BG (2)* U-C (2)* U-C (2)* U-C (3)* U-D (3)

3/0 Str. - 4/0 Str. 300 - 397.5

3/0 - 4/0 336.4 (18-1) (26-7)

2-3/4 1-1/2

H R

U-H (3) U-R (2)

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** Index number D is not D3 Cabelok CRIMPIT die. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPES YP-U, YPC-U


CABELOK CRIMPIT Line Tap for Copper, Aluminum or ACSR
Wide range, universal and reversible, Figure 3 -shaped aluminum connector with adjustable overhanging spacer that separates conductors. Spacer holds run or tap in place permitting lineman to either approach the line ready to crimp, or to assemble connector and tap on run and then crimp. Massive aluminum design minimizes conductor corrosion due to galvanic action. Pre-filled with PENETROX joint compound and Stripsealed. Conductor range and tooling information clearly printed on connector and package.

RUS Accepted H-21

Catalog Number

Conductor (See Chart Below for Compressed Conductor) Groove A Groove B Solid Stranded ACSR Solid Stranded
6, 4, 3, 2, 1, 1/0, 2/0 1, 1/0, 2/0 1/0, 2/0, 3/0 2/0, 3/0 4/0 3/0, 4/0 6, 4 6, 4, 3, 2, 3, 2, 1, 1/0 6, 4, 3, 2, 1, 1/0 1, 1/0 2/0, 3/0 6, 4, 3, 2, 1/0, 2/0 2, 1, 1/0 2/0 2/0, 3/0 2, 1, 1/0 3/0, 4/0 2/0, 3/0 4/0

ACSR

L
1-1/2

Die Index
0

Tool, Die Set Catalog No., & (Number of Crimps) Y35, Y750, MD7, MD6 Y45, Y46
W-O (4) U-O(1)

YP2U3* 6, 4, 3, 2 YP26AU2 1, 1/0, 2/0, 3/0 YP25U25** 2/0, 3/0 YP27AU4 2/0, 3/0, 4/0 YP27AU2 YP27AU26 3/0, 4/0 YP28U2 YP28U26 YPC28U28 4/0

6, 4, 3 6, 4 6, 4, 3, 2, 1 6 ,4, 3, 2 1, 1/0, 2/0 1, 1/0 6, 4, 3 6, 4 3, 2, 1 4, 3, 2 1/0, 2/0 1, 1/0, 2/0 4, 3, 2, 1 4, 3, 2 1/0, 2/0 1, 1/0, 2/0 2/0, 3/0, 4/0 2/0, 3/0, 4/0

1-5/8 D3 3-1/2 2-3/4

MD6 (4)

U-D3 (1)

MD6 (9)

U-D3 (2)

Catalog Number
YP2U3* YP26AU2 YP25U25** YP27AU4 YP27AU2 YP27AU26 YP28U2 YP28U26 YPC28U28

Compressed Conductor Groove A Groove B Stranded Stranded Aluminum ACSR Aluminum ACSR
6, 4, 3, 2 2, 1, 1/0, 2/0 1/0, 2/0 2/0, 3/0 3/0 4/0, 250, 266.8 4/0 6, 4, 3 2. 1. 1/0, 2/0 1/0, 2/0 1/0, 2/0, 3/0 2/0, 3/0 4/0, 266.8, (18/1) 3/0, 4/0 6, 4, 3, 2 6, 4, 3, 2, 1 1/0, 2/0 6, 4, 3 3, 2, 1 1/0, 2/0, 3/0 3, 2, 1 1/0, 2/0, 3/0 3/0, 4/0 6, 4, 3 6, 4, 3, 2, 1 1/0, 2/0 6, 4, 3 4, 3, 2, 1 1/0, 2/0 4, 3, 2, 1 1/0, 2/0 3/0, 4/0

L
1-1/2

Die Index
0

Tool, Die Set Catalog No., & (Number of Crimps) Y36, Y750, MD7, MD6 Y45, Y46
W-O (4) U-O (1)

1-5/8 D3 3-1/2 2-3/4

MD (4)

U-D3 (1)

MD6 (9)

U-D3 (1) U-D3 (2)

* TAKE UP to #2 ACSR maximum in either groove if other wire is #2 solid or smaller. ** TAKES DOWN to #2 ACSR minimum in either groove if other groove wire is 1/0 stranded or larger. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPE YPC-U
UNIVERSAL CRIMPIT Line Tap for Combinations of Copper, Aluminum, ACSR, 6201, 5005 and Compressed and Compact Conductors
Extra wide range universal connector. Two dies and 5 connectors take run sizes 1/0600, and tap sizes 6-400. Wide range made possible by long ram travel of BURNDY HYPRESS tools. Figure 6- shape separates run and tap wires, and minimizes galvanic corrosion of conductors. Connector

can be gripped in tool and slipped over line for easy installation. Pre-filled with PENETROX joint compound and Stripsealed.

Run
H-22 Catalog

Tap ACSR, 5005


3/0 - 4/0 & 4/0, 266.8 (18/1) ACSR Compressed 1/0 - 4/0 3/0 - 4/0 & 3/0 - 4/0 266.8 (18/1) ACSR Compressed

Number
YPC28U4 YPC28U26 YPC28U28

Aluminum & Copper


3/0 - 4/0 Str. & 4/0, 250, 266.8 Alum. Compressed 1/0 (7) - 4/0 (7) 3/0, 4/0 Str. 4/0 Sol. & 4/0, 250, 266.8 Alum. Compressed 3/0, 4/0 Str. & 4/0, 250, 266.8 Alum. Compressed 250 (37) - 400 (37) 250 (37) - 477 (37) 250 (37) - 400 (37) 477 (19) - 600 (61) 397.5 (19) - 600 (61) 397.5 (19) - 600 (61) 600 (61) - 800 (61) 600 (61) - 800 (61) 600 (61) - 954 (61)

Aluminum & Copper


6, 4, 3 Str. 6, 4, 3, 2 Sol. & 6, 4, 3, Alum. Compressed 3 Sol. - 2/0 (7) 2/0, 3/0, 4/0 Str. 4/0 Sol. & 3/0, 4/0, 250 266.8 Alum. Compressed 3/0 - 4/0 Str. & 4/0 Alum. Compressed 6 Sol. - 2/0 (19) 2/0 (19) - 4/0 (19) 250 (37) - 400 (37) 6 Sol. - 2/0 (19) 2/0 (7) - 400 (37) 397.5 (19) - 600 (61) 2/0 (7) - 400 (37) 397.5 (19) - 600 (61) 600 (61) - 954 (61)

ACSR, 5005
6, 4 & 6, 4, 3 ACSR Compressed 4 - 1/0 2/0, 3/0, 4/0 & 3/0, 4/0, 266.8 (18/1) ACSR Compressed 3/0 & 4/0 ACSR Compressed 6 - 1/0 2/0 - 4/0 266.8 (18-1) - 397.5 (18-1) 6 - 1/0 2/0 (6-1) - 397.5 (18-1) 397.5 (26-7) - 556.5 (18-1) 2/0 (6-1) - 397.5 (18-1) 336.4 (26-7) - 556.5 (18-1) 556.5 (18-1) - 795 (26-7)

L
1-5/8 2-3/4

Tools, Die Set Catalog Die No., & (Number of Crimps) Index Y35, Y750 Y45 Y46
D3

D3

U-D3 (1) U-D3 (2)

U-D3 (1)

U-D3 (1)

2-3/4

D3

U-D3 (2)

U-D3 (2)

U-D3 (2)

YPC28R28A YPC33R26U YPC33R28R YPC33R33R YPC38R26U YPC36A32 YPC36A36 YPC40A32 YPC40A36 YPC40A40

3/0 - 4/0 & 4/0, 266.8 (18/1) ACSR Compressed 266.8 (18-1) - 397.5 (18-1) 266.8 (18-1) - 397.5 (18-1) 266.8 (18-1) - 397.5 (18-1) 397.5 (26-7) - 556.5 (18-1) 336.5 (26-7) - 556.5 (18-1) 336.5 (26-7) - 556.5 (18-1) 556.5 (18-1) - 795 (26-7) 556.5 (18-1) - 795 (26-7) 556.5 (18-1) - 795 (26-7)

2-3/4 2-1/8 8-7/8 8-7/8 2-1/8 5 6-3/4 5 5 9-7/8

D3 N N N N Z Z T T T

U-D3 (2) U-N (2) U-N (3) U-N (3) U-N (2)

U-D3 (2) S-N (2) S-N (3) S-N (3) S-N (2) S-Z (3) S-Z (4) S-T (3) S-T (3) S-T (6)

U-D3 (2) P-N (2) P-N (3) P-N (3) P-N (2)

2/0 Str. Cu Aluminum and 2/0 ACSR may also be installed in run when tap is 3/0 Str. or larger. YPC28U4 only may be installed with MD6 HYTOOL and the BCT500HS with D3 groove. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

Overhead

TYPE YC-U
UNIVERSAL CRIMPIT Line Tap Combinations of Copper, Aluminum, ACSR, 6201, 5005 and Compressed and Compact Conductors
Figure 6 -shaped, wide range-taking aluminum compression tap connector for smaller primary service taps and secondary service drops. Minimizes galvanic corrosion of conductors. Connector can be gripped in tool and slipped over line for easy installation. Installed with aluminum CRIMPIT dies. Pre-filled with PENETROX joint compound and Stripsealed.

Run Catalog Number


YC4U1 YC1U1 YC28U26 YC33R26U

Tap ACSR, 6201, & 5005


6 - 1 Str. 6 - 1/0

Aluminum & Copper


4 Sol. - 4 Str. 2 Str. - 1 Str. 1/0 Str. - 4/0 Str. 300 - 400

ACSR, 6201, & 5005


4 2 1/0 - 4/0 266.8 (6-7) - 336.4 (30-7)

Aluminum & Copper


6 Sol. - 2 Str. 6 Sol. - 2/0 Str.

L
1-7/8 2-1/8

Die Index
D* H R

Tools, Die Set Catalog No., & (Number of Crimps) Y35, Y750, Y45, Y46
U-D (2) U-H (2) U-R (2)

H-23

* Die Index D is not Die Index D3 (Cabelok & Universal CRIMPIT Die). U Die with adapter PT-6515. U Die with adapter PUADP-1.

TYPES YPC-A-U, YPC-R-U


CRIMPIT Street Lighting Tap for Combinations of Copper, Aluminum, ACSR, Compressed and Compact Conductors
Compact compression connector designed to tap small lighting wires from secondaries. Figure 6 -shape separates run and tap, and minimizes galvanic corrosion. Connector can be gripped in tool and slipped over line for easier installation. Pre-filled with PENETROX joint compound and Stripsealed.

Catalog Number
YPC2A8U YPC26R8U

ACSR
6-4 2 - 3/0

Run Compressed ACSR


6-2 1 - 3/0

Aluminum & Copper


4 - 2 Sol. 6 - 2 Str. 1 - 3/0 Str.

Compressed Aluminum
4-2 1/0 - 3/0

Tap Aluminum & Copper


14 Sol. - 8 Str.

L
5/8 3/4

Tools, Die Set Catalog No., Die & (Number of Crimps) Index MD7, MD6 Y35, Y750, Y45, Y46 OUR840
BG or 5/8 0 BG (2) W-BG (1)* W-O (2) U-BG (1)* U-O (1) XBG W-O

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPE CC
CRIMPIT COVER For All O, D and N Die Tap Connectors
High density polyethylene cover accommodates most industry connectors in the O, D and N range. Four sizes cover the full #6-600 kcmil conductor range. One piece design. No extra hardware needed. Simply slip over connector and snap shut. Supplied in Black.

Catalog Number
CCO CCD CCN CCNL

Maximum Connector Length


2-1/2 2-3/4 2-1/8 5-3/16

Connector Series Accommodate


O Die D Die Short N Die Long N Die and YP28U26

H-24

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BURNDY Products

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SEVEN CONNECTOR SELECTOR CHART

H-25

For Compression Tap Connectors BURNDY HYCRIMP and LOKTAP

THREE SIMPLE SELECTION STEPS


1. Follow down from the smaller wire. 2. Across from the larger wire. 3. Intersection is in the area of the proper connector. Example: A. For #2 ACSR to #1/0 Str. select No. 2 connector.

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BURNDY Products

TYPES YHO & YHD


HYCRIMP Line Tap for Copper, Aluminum or ACSR and Compact Conductors
Wide range, universal and reversible figure H shaped aluminum connector. Conductors are separated by the shape of the connector. Bendable tabs secure both run and tap conductors freeing the linemans hands to work with the installation tool. Massive RUS Accepted aluminum design minimizes corrosion due to galvanic corrosion. Prefilled with PENETROX joint compound and individual-

ly packaged. Conductor ranges and tooling clearly printed on connector and package.

Catalog H-26 Number


YHO-100 YHO-150 YHD-200 YHD-250 YHD-300 YHD-350 YHD-400

Code No.
1 2 3 5 4 6 7

Wire Diameter Range


.162 - .332 .260 - .419 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563

Handtool or Hydraulic 7 Connector Program Conductors (See Below for Compact Conductors) Groove A (Run) Groove B (Tap) Wire Diameter Sol. Str. ACSR Range Sol. Str. ACSR
#6 - #1 #6 - #1; 7 Str. #1 - 2/0 #3.3 Str. - 2/0 3/0 - 4/0 2/0 - 3/0 250 - 300 4/0 2/0 - 4/0 #1, 3 Str. - 3/0 250 - 300 3/0 - 4/0 250 - 200 3/0 - 4/0 #6 - #2 #3 - 1/0 1/0 - 2/0 3/0 - 4/0 #1 - 2/0 3/0 - 4/0 3/0 - 4/0 .162 - .332 .162 - .332 .162 - .332 .162 - .332 .336 - .447 .338 - .447 .461 - .563 #6 - #1 #6 - 1/0 #6 - 1/0 #6 - 1/0 2/0 - 3/0 2/0 - 3/0 250 - 300 #6 - #1, 7 Str. #6 - 1, 19 Str. #6 - #1, 19 Str. #6 - #1, 19 Str. #1, 3 Str. - 2/0 #1, 3 Str. - 2/0 3/0 - 4/0 #6 - #2 #6 - #2 #6 - #2 #6 - #2 #1 - 2/0 #1 - 2/0 3/0 - 4/0

Dimensions L W
1.25 1.50 1.62 1.62 1.88 2.25 2.50 .70 .70 .89 .89 .89 .89 .89

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die MD7-8 Y35, Y750, Index MD6-8 Y45, Y46
O O D3 D3 D3 D3 D3 (4) (5) (5) (5) (5) (7) (7) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3)

1.12 1.12 1.44 1.47 1.42 1.42 1.49

Compact Conductors Groove A (Run) Groove B (Tap) Compact CU or AL


#6 - #1 #2 - 2/0 3/0 4/0 - 266 1/0 - 3/0 4/0 - 266 4/0 - 266

Catalog Number
YHO-100 YHO-150 YHD-200 YHD-250 YHD-300 YHD-350 YHD-400

Code No.
1 2 3 5 4 6 7

Wire Diameter Range


.162 - .336 .260 - .414 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563

Compact ACSR
#6 - #3 #2 - 1/0 2/0 - 3/0 4/0 - 266 (18/1) 1/0 - 3/0 3/0 - 266 (18/1) 3/0 - 266 (18/1)

Wire Diameter Range


.162 - .268 .162 - .332 .162 - .332 .162 - .332 .338 - .477 .338 - .447 .461 - .563

Compact ACSR
#6 - #3 #6 - #1 #6 - #1 #6 - #1 1/0 - 3/0 1/0 - 2/0 3/0 - 266 (18/1)

Compact CU or AL
#6 - #1 #6 - #1 #6 - #1 #6 - #1 1/0 - 3/0 1/0 - 3/0 4/0 - 266

Dimensions L W
1.25 1.50 1.62 1.62 1.88 2.25 2.50 .70 .70 .89 .89 .89 .89 .89

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index MD6-8 Y45, Y46
O O D3 D3 D3 D3 D3 (4) (5) (5) (5) (5) (7) (7) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3)

1.12 1.12 1.44 1.47 1.42 1.42 1.49

Catalog Number
YHO-125 YHD-250 YHD-350 YHD-400

Wire Diameter Range


.162 - .398 .338 - .563 .338 - .563 .426 - .563

Hydraulic Tool Only 4 Connector Program Conductors (See Below for Compact Conductors) Groove A (Run) Groove B (Tap) Wire Diameter Sol. Str. ACSR Range Sol. Str. ACSR
#6 - 2/0 2/0 - 300 2/0 - 300 4/0 - 300 #6 - 1/0 #1.3 Str. - 4/0 #1, 3 Str. - 4/0 3/0 - 4/0 #6 - 1/0 #1 - 4/0 #1 - 4/0 2/0 - 4/0 .162 - .332 .162 - .332 .338 - .477 .426 - .563 #6 - 1/0 #6 - 1/0 2/0 - 3/0 4/0 - 300 #6 - #1, 19 Str. #6 - #1, 19 Str. #1, 3 Str. - 2/0 3/0 - 4/0 #6 - #2 #6 - #2 #1 - 2/0 2/0 - 4/0

Dimensions L W
1.62 1.62 2.50 2.50 .70 .89 .89 .89

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index Y45, Y46
O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3)

1.15 1.47 1.42 1.49

Compact Conductors Groove A (Run) Catalog Number


YHO-125 YHD-250 YHD-350 YHD-400

Groove B (Tap) Compact CU or AL


#6 - 2/0 1/0 - 266 1/0 - 266 3/0 - 266

Wire Diameter Range


.162 - .398 .338 - .563 .338 - .563 .426 - .563

Compact ACSR
#6 - 1/0 1/0 - 266 (18/1) 1/0 - 266 (18/1) 3/0 - 266 (18/1)

Wire Diameter Range


.162 - .332 .162 - .332 .336 - .477 .426 - .563

Compact ACSR
#6 - #1 #6 - #1 1/0 - 2/0 3/0 - 266 (18/1)

Compact CU or AL
#6 - #1 #6 - #1 1/0 - 3/0 3/0 - 266

Dimensions L W
1.62 1.62 2.25 2.50 .70 .89 .89 .89

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index Y45, Y46
O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3)

1.15 1.47 1.42 1.49

U Die with adapter PT-6515 U Die with adapter PUADP.

See page H-25 for Seven Connector Selector Chart. Permanent dies in tool install all sizes.

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BURNDY Products

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TYPES YHN & YHR


HYCRIMP Line Tap for Copper, Aluminum or ACSR and Compact Conductors
RUS Accepted

Catalog Number
YHN-450 YHN-500 YHN-525 YHN-550 YHN-600

Wire Diameter Range


.522 - .750 .522 - .815 .522 - .814 .573 - .815 .573 - .815

N Die Connectors* Conductors (See Below for Compact Conductors) Groove A (Run)) Groove B (Tap) Wire Diameter Str. ACSR Range Sol. Str. ACSR
4/0 - 400 4/0 - 500 4/0 - 500 250 - 500 250 - 500 4/0 - 397 (18/1) 4/0 - 477 (18/1) 4/0 - 477 (18/1) 266 - 477 (18/1) 266 - 477 (18/1) .522 - .750 .160 - .450 .522 - .814 .410 - .505 .570 - .685 336 - 477 #6 - 3/0 3/0 - 300 336 - 400 4/0 - 400 #6 - 2/0 4/0 - 500 2/0 - 4/0 250 - 350 4/0 - 397 (18/1) #6 - 2/0 4/0 - 477 (18/1) 2/0 - 4/0 266 - 336.4 (18/1)

Dimensions L W
3.50 1.62 4.50 2.00 3.50 1.25 1.28 1.23 1.28 1.28

Die Index
N N N N N

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Y35, Y750 Y45 Y46
U-N (3) U-N (2) U-N (3) U-N (2) U-N (3) S-N (3) S-N (2) S-N (3) S-N (2) S-N (3) P-N (3) P-N (2) P-N (3) P-N (2) P-N (3)

2.05 2.00 1.824 1.96 2.00

H-27

Compact Conductors Groove A (Run)) Catalog Number


YHN-450 YHN-500 YHN-525 YHN-550 YHN-600**

Groove B (Tap) Compact CU or AL


250 - 500 250 - 556 250 - 556 300 - 556 300 - 556

Wire Diameter Range


.522 - .750 .522 - .815 .522 - .814 .573 - .815 .573 - .815

Compressed ACSR
226 - 477 (18/1) 266 - 556 266.8 - 556.5 300 - 556 300 - 556

Wire Diameter Range


.522 - .750 .160 - .450 .522 - .814 .410 - .565 .570 - .685

Compressed ACSR
266 - 477 (18/1) #6 - 2/0 266.8 - 556.5 2/0 - 266 300 - 397

Compact CU or AL
250 - 500 #6 - 3/0 250 - 556 3/0 - 266 300 - 397

Dimensions L W
3.50 1.62 4.50 2.00 3.50 1.25 1.28 1.23 1.28 1.28

Die Index
N N N N N

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Y35, Y750 Y45 Y46
U-N (3) U-N (2) U-N (3) U-N (2) U-N (3) S-N (3) S-N (2) S-N (3) S-N (2) S-N (3) P-N (3) P-N (2) P-N (3) P-N (2) P-N (3)

2.05 2.00 1.824 1.96 2.00

Catalog Number
YHR-700 YHR-750 YHR-800 YHR-850 YHR-900 YHR-950

Wire Diameter Range

R Die Connectors* Conductors (See Below for Compact Conductors) Groove A (Run) Groove B (Tap) Wire Diameter Str. ACSR Range Sol. Str.

ACSR

Dimensions L W
3.50 4.62 3.50 4.62 4.62 6.00 1.74 1.74 1.74 1.74 1.74 1.66

Installation Data Tool, Die Set Catalog Die No. & (No. of Crimps) Index Y45 Y46
KR KR KR KR KR KR S-KR (3) S-KR (4) S-KR (3) S-KR (4) S-KR (4) S-KR (5) P-KR (3) P-KR (4) P-KR (3) P-KR (4) P-KR (4) P-KR (5)

.666 - .893 336 - 600 .666 - .893 336 - 600 .879 - 1.108 600 - 900 .879 - 1.108 600 - 900 .879 - 1.108 600 - 900 .666 - 1.165 336.4 - 1000

300 - 556 (18/1) .398 - .684 3/0 - 350 2/0 - 350 1/0 - 336.4 (18/1) 300 - 556 (18/1) .666 - .893 300 - 600 300 - 556 (18/1) 556.5 (18/1) - 795 (26/7) .398 - .684 3/0 - 350 2/0 - 350 1/0 - 336.4 (18/1) 556.5 (18/1) - 795 (26/7) .666 - .893 336 - 600 300 - 556 (18/1) 556.5 (18/1) - 795 (26/7) .879 - 1.108 600 - 900 556.5 (18/1) - 795 (26/7) 556.5 (18/1) - 795 (26/7) .666 - 1.165 336.4 - 1000 336.4 (18/1) - 954 (45/7)

3.04 3.04 3.05 3.04 2.97 3.14

Compact Conductors Groove A (Run) Catalog Number


YHR-700 YHR-750 YHR-800 YHR-850 YHR-900 YHR-950

Groove B (Tap) Compact CU or AL


477 - 636 477 - 636 795 - 954 795 - 954 795 - 954

Wire Diameter Range


.666 - .893 .666 - .893 .879 - 1.108 .879 - 1.108 .879 - 1.108 .666 - 1.165

Compressed ACSR
397 - 636 397 - 636 795 - 954 795 - 954 795 - 954

Wire Diameter Range


.398 - .684 .666 - .893 .398 - .684 .666 - .893 .879 - 1.108 .666 - 1.165

Compressed ACSR
2/0 - 397 (18/1) 397 - 636 2/0 - 397 (18/1) 397 - 636 795 - 954

Compact CU or AL
3/0 - 397.5 477 - 636 3/0 - 397.5 477 - 636 795 - 954

Dimensions L W
3.50 4.62 3.50 4.62 4.62 6.00 1.74 1.74 1.74 1.74 1.74 1.66

Installation Data Tool, Die Set Catalog Die No. & (No. of Crimps) Index Y45 Y46
KR KR KR KR KR KR S-KR (3) S-KR (4) S-KR (3) S-KR (4) S-KR (4) S-KR (5) P-KR (3) P-KR (4) P-KR (3) P-KR (4) P-KR (4) P-KR (5)

3.04 3.04 3.05 3.04 2.97 3.14

* HYCRIMP connectors can be installed with competitive R dies. ** DIE INDEX S-T and S-Z may also be used on sizes 700900 only. S-KR required for 950 and S-Z.

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BURNDY Products

LOKTAP
LOKTAP compression connectors are high quality, range-taking devices which accommodate combinations of aluminum to copper, and aluminum to aluminum conductors. BURNDY seven connector program accommodates a conductor range from #6 Sol. to 4/0 ACSR. In addition, LOKTAP products feature a C groove on both sides

of the connector for use in street lighting applications from #14 Sol. to #10 Sol.

LOKTAP connectors are designed to be installed with BURNDY mechanical or hydraulic tools and matching O and D3 die set.

Catalog Number
YHO-1 YHO-2 YHD-3 YHD-5 YHD-4 YHD-6 YHD-7 YHD-10**

Code No.
1 2 3 5 4 6 7

Wire Diameter Range


.162 - .332 .260 - .419 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563 .232 - .419**

Handtool or Hydraulic 7 Connector Program Conductors (See Below for Compact Conductors) Groove A (Run) Groove B (Tap) Wire Diameter Sol. Str. ACSR Range Sol. Str. ACSR
#6 - #1 #6 - #1, 7 Str. #1 - 2/0 #3.3 Str. - 2/0 3/0 - 4/0 2/0 - 3/0 250 - 300 4/0 2/0 - 4/0 #1, 3 Str. - 3/0 250 - 300 3/0 - 4/0 250 - 300 3/0 - 4/0 #2 - #1** #4 - 2/0** #6 - #2 #3 - 1/0 1/0 - 2/0 3/0 - 4/0 #1 - 2/0 3/0 - 4/0 3/0 - 4/0 #4 - 1/0 .162 - .332 .162 - .332 .162 - .332 .162 - .332 .336 - .477 .336 - .447 .461 - 563 .232 - .419** #6 - #1 #6 - 1/0 #6 - 1/0 #6 - 1/0 2/0 - 3/0 2/0 - 3/0 250 - 300 #2 - #1** #6 - #1, 7 Str. #6 - #1, 19 Str. #6 - #1, 19 Str. #6 - #1, 19 Str. #1, 3 Str. - 2/0 #1, 3 Str. - 2/0 3/0 - 4/0 #4 - 2/0** #6 - #2 #6 - #2 #6 - #2 #6 - #2 #1 - 2/0 #1 - 2/0 3/0 - 4/0 #4 - 1/0

Dimensions L W
1.25 1.50 1.88 1.88 1.88 2.25 2.52 1.50 .67 .64 .76 .87 .83 .83 .84 .68

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index MD7, MD6 Y45, Y46
O O D3 D3 D3 D3 D3 O (4) (5) (5) (5) (5) (6) (7) (4) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3) U-O (2)

H-28

1.11 1.12 1.47 1.47 1.42 1.42 1.40 1.18

Compact Conductors Groove A (Run) Groove B (Tap) Compact CU or AL


#6 - #1 #2 - 2/0 3/0 4/0 - 256 1/0 - 3/0 4/0 - 266 4/0 - 266 #2 - 2/0**

Catalog Number
YHO-1 YHO-2 YHD-3 YHD-5 YHD-4 YHD-6 YHD-7 YHO-10**

Code No.
1 2 3 5 4 6 7

Wire Diameter Range


.162 - .332 .260 - .419 .398 - .470 .475 - .563 .336 - .470 .461 - .563 .461 - .563 .232 - .419**

Compact ACSR
#6 - #1 #2 - 1/0 2/0 - 3/0 4/0 - 266 (18/1) 1/0 - 3/0 3/0 - 266 (18/1) 3/0 - 266 (18/1) #4 - 2/0

Wire Diameter Range


.162 - .332 .162 - .332 .162 - .332 .162 - .332 .338 - .447 .338 - .447 .461 - 563 .232 - .419**

Compact ACSR
#6 - #1 #6 - #1 #6 - #1 #6 - #1 1/0 - 2/0 1/0 - 2/0 3/0 - 266 (18/1) #4 - 2/0

Compact CU or AL
#6 - #1 #6 - #1 #6 - #1 #6 - #1 1/0 - 3/0 1/0 - 3/0 4/0 - 266 #2 - 2/0**

Dimensions L W
1.25 1.50 1.88 1.88 1.88 2.25 2.52 1.50 .67 .64 .76 .87 .83 .83 .84 .68

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index MD6 Y45, Y46
O O D3 D3 D3 D3 D3 O (4) (5) (5) (5) (5) (6) (7) (4) U-O (2) U-O (2) UD3 (2) UD3 (2) UD3 (2) UD3 (3) UD3 (3) U-O (2)

1.11 1.12 1.47 1.47 1.42 1.42 1.40 1.18

Catalog Number
YHD-5 YHD-6 YHD-7

Wire Diameter Range


.162 - .398 .336 - .563 .336 - .563 .414 - .563

Hydraulic Tool Only 4 Connector Program Conductors (See Below for Compact Conductors) Groove A (Run) Groove B (Tap) Wire Diameter Sol. Str. ACSR Range Sol. Str. ACSR
#6 - 2/0 2/0 - 300 2/0 - 300 4/0 - 300 #6 - 1/0 #1.3 Str. - 4/0 #1, 3 Str. - 4/0 3/0 - 4/0 #6 - 1/0 #1 - 4/0 #1 - 4/0 2/0 - 4/0 .162 - .332 .162 - .332 .336 - .477 .461 - .563 #6 - 1/0 #6 - 1/0 2/0 - 3/0 4/0 - 300 #6 - #1, 19 Str. #6 - #1, 19 Str. #1.3 Str. - 2/0 3/0 - 4/0 #6 - #2 #6 - #2 #1 - 2/0 2/0 - 4/0

Dimensions L W
1.62 1.88 2.25 2.52 .70 .87 .83 .86

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index Y45, Y46
O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3)

1.15 1.47 1.42 1.40

Compact Conductors Groove A (Run) Catalog Number


YHD-5 YHD-6 YHD-7

Groove B (Tap) Compact CU or AL


#6 - 2/0 1/0 - .256 1/0 - .256 3/0 - .256

Wire Diameter Range


.162 - .398 .336 - .563 .336 - .563 .414 - .563

Compact ACSR
#6 - 1/0 1/0 - 266 (18/1) 1/0 - 266 (18/1) 3/0 - 266 (18/1)

Wire Diameter Range


.162 - .332 .162 - .332 .336 - .447 .414 - .563

Compact ACSR
#6 - #1 #6 - #1 1/0 - 2/0 3/0 - .266 (18/1)

Compact CU or AL
#6 - #1 #6 - #1 1/0 - 3/0 3/0 - 266

Dimensions L W
1.62 1.88 2.25 2.52 .70 .87 .83 .86

Installation Data Tool, Die Set Catalog No. & (No. of Crimps) Die Y35, Y750, Index Y45, Y46
O D3 D3 D3 U-O (2) UD3 (2) UD3 (3) UD3 (3)

1.15 1.47 1.42 1.40

** YHO-10: These ranges are for aluminum only. Use only #4 Str. concentric copper tap. U Die with adapter PT-6515. U Die with adapter PUADP-1.

See page H-25 for Seven Connector Selector Chart. PERMANENT DIES IN TOOL INSTALL ALL SIZES. C grooves accommodate #10 Sol. - #14 Sol. RANGE,.
116 in.-.064 in. No C grooves on CAT. NO. YH0125. When utilizing C groove(s) apply PENETROX A13 prior to wire

installation. When utilizing two (2) C groove taps, installation to be made with HYDRAULIC TOOL ONLY. All four (4) grooves CANNOT be utilized if using a hand tool. When hand tool is used, only one (1) C groove can be utilized and connector MUST be positioned as shown in FIG.5

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TYPE YCT
HYTEE T-Tap for Copper
One-piece, copper compression tap connector with U-shaped run element and tubular tap for joining hard and medium-hard drawn copper. Preformed run element simplifies installation on larger conductors. Uses same die as equivalent full-tension sleeve.

Conductors Catalog Number


YCT2626 YCT2828

Run
2/0 (7, 12, 19) 4/0 (7, 12, 19)

Tap
2/0 (7, 12, 19) 4/0 (7, 12, 19)

H
3.26 4

L
5.62 5.72

Die Index
166 168

Run Tools, Die Set Catalog No., & (Crimps per End) Y35, Y750, MD7, MD6 Y45, Y46
W166 (4) U166/U459 (2) U168 (2)

Die Index
166 168

Tap Tools, Die Set Catalog No., & (Crimps per End) Y35, Y750, MD6 Y45, Y46
W166 (6) U-166 (3) U-168 (3) H-29

U Die with adapter PT-6515. U Die with adapter PUADP-1.

TYPE YOT
HYTEE T-Tap for Copper
Cast copper T-tap connector with two-piece line element and tubular tap for joining hard and medium drawn copper. Design simplifies installation on large conductors. Uses same die as equivalent sleeve.

Catalog Number
YOT3434

Run
500 (19, 37)

Tap
500 (19, 37)

H
4.82

L
10.38

Die Index
210

Run Tools, Die Set Catalog No., & (Crimps per End) Y35, Y750, Y45, Y46 Y60B
U210 (6) L210 (2)

Die Index
210

Tap Tools, Die Set Catalog No., & (Crimps per End) Y35, Y750, Y45, Y46 Y60BHU
U210 (6) L210 (2)

U Die with adapter PT-6515 U Die with adapter PUADP-1.

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BURNDY Products

TYPE YTU-R-R
T-TAP For Combinations of Aluminum, Copper, ACSR, 6201, 5005 Compressed and Compact Conductors
One-piece heavy-wall aluminum compression tap connector for secondary service drop and transformer tap to primary or secondary. Connector can be gripped in tool for easy installation. Pre-filled with PENETROX joint compound.

H-30

Run Catalog Number


YTU25R4W YTU25R25R YTU26R26R YTU27R27R YTU28R28R YTU30R30R YTU321R2R YTU321R26R YTU321R27R YTU321R28R YTU321R321R YTU33R26R YTU33R28R YTU33R33R 336.4 (30.7) (26-7) 397.5 (18-1) 300 (26-7) 336.4 (18-1) 350 (19, 37) 336.4 (19, 37) 350 (19, 37)

ACSR, 6201, 5005


1/0 80 (8-1)

Aluminum
1/0 (7, 19)

Copper
1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19)

Tap ACSR, 6201, 5005 Aluminum


#6 1/0 80 (8-1) 2/0 3/0 4/0 #4 (7) #4 SLD 1/0 (7, 19)

Copper
#4 (7) #4 Sol.

Die Index
C

Run Tools, Die Set Catalog Number, & (Crimps per End) MD7, Y35, Y750, MD6 Y45, Y46
W-C (2) U-C (1)*

Tap Tools, Die Set Catalog Number, & (Crimps per End) Die MD7, Y35, Y750, Index MD6 Y45, Y46
BG BG (3) W-BG (1)* U-BG (1)*

2-3/8 4-7/8

2/0 2/0 (7, 19) 3/0 3/0 (7, 19) 4/0 4/0 (7, 19) 266.8 266.7 (7, 19, 37) (18-1, 26-7, 250 (19, 37) 6-7) 300 (19, 37)

2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 266.7 (7, 19, 37) 250 (12, 19, 37) 266.8 (18-1, 250 (19, 37) 300 (19, 37) 26-7, 6-7) 300 (19, 37) 2 2/0 3/0 4/0 336.4 (18-1) 300 (26-7) 2/0 4/0 336.4 (30.7) (26-7) 397.5 (18-1) 2 (7 Str.) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 336.4 (19, 37) 350 (19, 37) 2/0 (7, 19) 4/0 (7, 19) 397.5 (19, 37) 400 (19, 37)

2/0 (7, 12, 19) 3/0 (7, 12, 19) 3-3/8 4/0 (7, 12, 19)

W-L (4)

U-L (2)

U-L (2)

250 (12, 19, 37) 4-3/8 8-3/4 2 (3, 7 Str.) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 3-1/2 8-5/8 4/0 (7, 12, 19) 350 (19, 37) 2/0 (7, 12, 19) 4/0 (7, 12, 19) 3-1/2 8-5/8 400 (19, 37) 4-3/8 8-3/4 M U-M (3) 2-5/8 6-5/8

M BG L M M L M

BG (3) W-BG (1)*

U-M (3) U-BG (1)* U-L (2) U-M (3)

U-M (2) U-L (2) U-M (3)

397.5 (19, 37) 400 (19, 37)

400 (19, 37)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515 U Die with adapter PUADP-1.

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TYPE YTA-R-2N
DISCONNECTABLE T-TAP (WITH PAD) For Copper, Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Aluminum primary T-tap connector with slotted tap pad designed for easy disconnecting of tap conductor. Tap pad accommodates compression terminals Types YKA-R-2N and YKA-A-2N, and has positioning socket for proper alignment. On sizes larger than 336.4 ACSR, the YTA-R-2N run element has twopiece interlocking-key with lifting eye that simplifies hotline installations. Catalog number does not include mating terminal.

Fig. 1

Fig. 2

H-31

Catalog Number
YTA2R-2N

ACSR, 6201, 5005


2

Copper
2 (3, 7) 1 (7) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12 19)

Aluminum
2 (7) 1 (7)

Fig. No.

T
3/8

Tools, Die Set Catalog Number, Die & (Number of Crimps per End) Index MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU
BG or 243 659 C, 247 L or 251 BG (2) U-BG (1)* W-BG (1)* U243 (1) W243 (2) U659 (1) W-C (4) U-C (1)* W247 (1) U247(1) W-L (4) U-L (2) U251 (3) U-M (3) U317 (4)

6-1/8 YTA25R-2N YTA26R-2N YTA27R-2N YTA28R-2N 1/0 1/0 (7, 19) 1 7-7/8 1/2 9-1/2

2/0 3/0 4/0 300 (26-7) YTA321R-2N 336.4 (18-1) 336.4 (26-7, 30-7) YTA33R-2N 397.5 (18-1) YTA361R-2N 477 (18-1) YTA37R-2N 477 (24-7, 26-7, 30-7) YTA39R-2N 556.5 (24-7, 26-7)

2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 336.4 (19, 37, 61) 350 (19, 37) 350 (19, 37, 61) 397.5 (19, 37, 61) 400 (19, 37) 400 (19, 37, 61) 556.6 (19, 37) 636 (37) 650 (61) 795 (37, 61)

13-1/8 16-1/4 2 16-1/2 3/4

M 608 292 or 319 342

U-M (5) U608 (9) C608 (3) L608 (3)

605 (30-19) 605 (30-9) YTA43R-2N 636 (24-7, 26-7, 30-19) 666.6 (24-7) YTA391A-2N

S292 (9) S319 (9) S342 (9)

P292 (9) C292 (3) L292 (3) P319 (9) C319 (3) L319 (3) P342 (9) C342 (3) L342 (3)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPES YKA-R-2N & YKA-A-2N


DISCONNECTABLE TERMINAL (WITH FIXED HARDWARE) For Copper, Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Aluminum compression terminal with fixed hardware and positioning pin for making disconnectable tap or jumper connections. Used with slotted YTA-R-2N T-tap or YSA-R-2N terminal. Supplied with aluminum bolts and washer-face, self locking nuts. Prefilled with PENETROX joint compound and capped. H-32

Catalog Number
YKA2R-2N

ACSR, 6201, 5005


2

Copper
1 (7) 2 (3, 7) 1/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 250 (12, 19, 37) 300 (19, 37) 350 (19, 37) 500 (19, 37)

Aluminum
1 (7) 2 (7) 1/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19)

L
5-1/2

Bolt Length

Die Tools, Die Set Catalog Number, & (Number of Crimps) Index MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU
BG or 243 C or 659 L or 251 BG (8) W-BG (4)* W243 (4) W-C (6) U-BG (3)* U243 (2) U-C (3)* U659 (2) U-L (2) U251 (3)

YKA25R-2N YKA26R-2N YKA27R-2N YKA28R-2N YKA30R-2N YKA321R-2N YKA33R-2N YKA361R-2N YKA37R-2N YKA34CA-2N YKA391A-2N

1/0 2/0 3/0 110.8 (12-7) 4/0 266.8 (18-1, 6-7, 26-7) 336.4 (18-1) 300 (26-7) 336.4 (26-7, 30-7) 397.5 (18-1) 397.5 (26-7, 30-7) 477 (18-1) 477 (24-7, 26-7, 30-7) 397.5 (26-7, 30-7) 477 (18-1)

5-5/8

4/0 (7, 19) 250 (7, 37) 266 (19) 300 (37, 61) 350 (37, 61) 7-1/4 397.5 (19) 400 (37) 477 (19, 37) 500 (37, 61) 556.5 (19, 37) 7-3/8 477 (19, 37) 500 (37, 61) 795 (37, 61) 9-1/2

3/8

1-3/4 M or 317 U-M (3) U317 (4)

3/4

2-1/2

M 352 or 579 342

U-M (3)

S352 (9) P352 (9) C352 (3) L352 (3) S579 (9) P579 (9) C579 (3) L579 (3) S342 (9) P342 (9) C342 (3) L342 (3)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515 U Die with adapter PUADP-1.

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TYPE YSA-R-2N
DISCONNECTABLE TERMINAL (WITH SLOTTED PAD) For Copper, Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Aluminum compression terminal with slotted pad and positioning socket for making disconnectable tap or jumper connections. Used with YKA-R-2N fixed hardware terminal.

Pre-filled with PENETROX joint compound and capped.

Catalog Number
YSA2R-2N YSA25R-2N YSA26R-2N YSA28R-2N YSA30R-2N YSA321R-2N YSA37R-2N

ACSR, 6201, 5005


2 1/0 2/0 4/0 266.8 (18-1, 6-7, 26-7) 336.4 (18-1) 300 (26-7) 477 (24-7, 26-7, 30-7)

Copper
2 (3, 7) 1 (7) 1/0 (7, 19) 2/0 (7, 19) 4/0 (7, 19) 250 (12, 19, 37) 300 (19, 37) 350 (19, 37)

Aluminum
2 (7) 1 (7) 1/0 (7, 19) 2/0 (7, 19) 4/0 (7, 19) 250 (37) 266.8 (7, 19) 300 (37, 61) 350 (37, 61) 556.5 (19, 37)

Die Index
BG or 243 C or 659 L or 251 M or 317 M

Tools, Die Set Catalog Number, & (Number of Crimps) MD7, MD8 Y35, Y750, Y45, Y46
BG (8) W-BG (4)* W243 (4) U-BG (3)* U243 (2) U-C (3)* U659 (2) U-L U251 U-M (3) U317 (4) U-M (3) H-33

6-1/4

6-5/8

7-3/4 7-7/8

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions.

U Die with adapter PT-6515 U Die with adapter PUADP-1.

TYPE YTA-2N
DISCONNECTABLE T-TAP For Copper
Cast copper primary t-tap connector with slotted tap pad for easy disconnecting of tap conductor. Tap pad accommodates compression terminal Type YKA-2N. On sizes larger that 4/0, the YTA-2N run element has a two-piece, interlocking-key with lifting eye that simplifies hot installations. Catalog number does not include terminal or hardware.

Fig. 1

Fig. 2
Die Index
163 3/8 1/2 166 168 210

Catalog Number
YTA2C-2N YTA26-2N YTA28-2N YTA34-2N

Conductor
2 (7) 2/0 (7, 19) 4/0 (7, 12, 19) 500 (19, 37, 61)

Fig. No.
1 2

C
1-1/2 2

L
5-5/8 7-3/8 7-5/8 11-7/8

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
W163 (3) Crimps Overlap W166 (6) U163 (1)* U166 (3) U168 (4) U210 (6) C210 (2) L210 (2)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions.

U Die with adapter PT-6515 U Die with adapter PUADP-1.

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TYPE YKA-2N
DISCONNECTABLE TERMINAL (WITH FIXED HARDWARE) For Copper
Tin-plated copper compression terminal with fixed hardware for making disconnectable tap or jumper connections. Used with slotted YTA-2N T-tap or YSA-R-2N terminal. Supplied with tin-plated DURIUM bolts and washer-face nuts.

Catalog Number
H-34 YKA6C-2N YKA2C-2N YKA26-2N YKA28-2N YKA30-2N YKA34-2N YKA44-2N

Conductor
6 (7) 2 (7) 2/0 (7, 19, 37) 4/0 (7, 12, 19, 37) 300 (19, 37, 61) 500 (19, 37, 61) 1000 (61)

C
7/8 1 1-1/4 1-1/2 1-7/8 2

L
5 5-1/4 5-3/8 5-1/2 6-1/2 7-5/8

T
3/8 1/4 3/8 1/2 1/2

Die Index
163 166 168 170 210 345

MD7, MD6

Tools, Die Set Catalog Number, & (Number of Crimps) Y35, Y750, Y45, Y46 Y48B Y60BHU
U163 (1)* U166 (3) U168 (3) U170 (5) U210 (6) C168 (1) C170 (1) C210 (2) C345 (4) L168 (1) L170 (1) L210 (2) L345 (4)

W163 (2) Crimps Overlap W166 (4)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515 U Die with adapter PUADP-1.

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TYPE YCB-R
STIRRUP HOT-LINE CLAMP ADAPTERS For Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Permanent compression hot-line clamp adapter with aluminum run and copper bail. Accommodates any standard copper hotline clamp on bail elements. Permits hot-line tapping without arcing or chafing damage to aluminum conductor. Installed with standard tools and dies. H-35

Catalog Number
YCB2R YCB25R YCB26R YCB27R YCB28R YCB321R YCB33R YCB35R YCB361R

Aluminum
2 Str. - 6 Sol. 1/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19) 4/0 (7, 19) 350 (19, 37) 336.4 (19, 37) 400 (19, 37) 397.5 (19, 37) 500 (37, 61) 477 (19, 37) 477 (19, 37)

ACSR, 6201, 5005


2-4 1/0 - 80 (8-1) 2/0 3/0 4/0 336.4 (18-1) 300 (26-7) 336.4 (26-7, 30-7) 397.5 (18-1) 397.5 (26-7) (30-7) 477 (18-1)

A
2 Sol.

H
3-3/4

L
9 9-3/4

D
2-1/2

F
2-1/2

Die Index
BG C L

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46
BG (6) W-BG (2)* W-C (4) W-L (4) U-BG (2)* U-C (2)* U-L (2)

11-1/8

1/0 Sol. 5-3/8 12-3/4

3-1/2

3-1/2 M U-M (3)

5-1/4

13-1/4

317

U317 (3)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515 U Die with adapter PUADP-1.

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BURNDY Products

TYPES YCB-U & YCB-R-U


CRIMPIT STIRRUP Hot-Line Clamp Adapter for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Combines Figure 6 -shaped aluminum CRIMPIT tap connector with tin-plated copper bail. Can be gripped in tool and slipped over line for easy installation. Five sizes take range from #4 to 600 Mcm. Prefilled with PENETROX joint compound and Stripsealed.

H-36

Catalog Number
YCB4U1 YCB1U1 YCB28U26 YCB33R26U YCB38R26U

Aluminum
4 Sol. - 4 (7) 2 (7) - 1 (7) 1/0 (7) - 4/0 (19) 300 (37) - 400 (37) 397.5 (19) - 600 (61)

ACSR, 6201, 5005


4 2 1/0 - 4/0 266.8 (6-7) - 336.4 (30-7) 336.4 (26-7) - 556.5 (18-1)

A
2 Sol. 1/0 Sol.

H
1-1/2 1-5/8 2 2-1/4

L
1-7/8 2-1/8

Die Index
D* H R N

Tools, Die Set Catalog Number, & (Number of Crimps) Y35, Y750 Y45 Y46
U-D (2) U-H (2) U-R (2) U-N (2) S-N (2) P-N (2)

* Index number D is not D3 Cabelok CRIMPIT die. U Die with adapter PT-6515 U Die with adapter PUADP-1.

TYPES J990 & J1252


HOT-LINE CLAMP BAILS
Designed to make hot-line clamp adapter using HYCRIMP, CABELOK CRIMPIT or Figure 6 -Shaped CRIMPIT connectors. Where hot sticks are used, the CABELOK CRIMPIT or Figure 6 -shaped CRIMPIT are recommended. The line can be approached with the connector and bail held in the tool. Bails are tin-plated, hard drawn copper.

Recommended Connector & Bail Combinations HYCRIMP Cat. No.


YHO-100 YHO-150 YHD-200 YHD-250 YHD-300 YHD350 YHN-500

CABELOK CRIMPIT Cat. No.


YP2U3 YP26AU2 YP27AU4 YPC28U4 YP27AU26 YP28U26 YPC28U26 YPC33R26U

Bail
J990

A
#2

Sol. AL
6-2 1 - 2/0 3/0, 4/0 3/0

Run Conductors Accommodated* Str. AL


6 - 3 (7 Str.) 3 (3 Str.) - 1/0 2/0 - 3/0 4/0 2/0, 3/0 4/0 1/0 (7) - 4/0 250 (37) 400 (37)

ACSR
6, 4 3 - 1/0 1/0, 2/0 3/0, 4/0 2/0 3/0, 4/0 1/0 - 4/0 266.8 (18-1) 397.5 (18-1)

J1252 J990 J1252 J990 J1252

2/0 #2 2/0 #2 2/0

* For additional run conductors see specific connector catalog page.

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TYPES YHO-J, YHD-J, YHN-J


HYCRIMP STIRRUP
Utilizing H-Framed Aluminum Tap Connectors with tin-plated copper bail. Bendable tabs secure run and bail freeing the linemans hands to work with the installation tool conductor grooves. Prefilled with PENETROX joint compound.

H-37

Catalog Number
YHO100J1444 YHO150J1444 YHD200J1444 YHD250J1444 YHD300J1496 YHD350J1496 YHN500J1496

Run Conductor Accommodates Sol. AL Str. AL ACSR


6-1 1 - 2/0 3/0 - 4/0 250 - 300 2/0 - 4/0 250 - 300

B
1.50 1.75 1.88 1.88 1.88 2.50 2.00

C
5.00 5.00 5.00 5.00 5.00 5.00 5.00

D
3.00 3.00 3.00 3.00 4.75 4.75 4.75

E
3.75 3.75 3.75 3.75 5.62 5.62 5.62

L
12.0 12.0 12.0 12.0 15.5 15.5 15.5

Die Index
O O D3 D3 D3 D3 N

Tools, Die Set Catalog Number, & (Number of Crimps) MD7-8 MD6-8 Y35, Y750, Y45, Y46
(4) (5) (5) (5) (5) (7) U-O (2) U-O (2) UD-3 (2) UD-3 (2) UD-3 (2) UD-3 (2) U-N (2)

6 - 1 (7 Str.) 6-2 3 - 2/0 3 - 1/0 2 Sol. 2/0 - 3/0 1/0 - 2/0 (.258 dia.) 4/0 3/0 - 4/0 #1 (Str.) - 3/0 #1 - 2/0 2/0 Sol. 3/0 - 4/0 3/0 - 4/0 (.365 dia.) 4/0 - 500 4/0 - 477 (18/1)

Permanent dies in tool install all sizes.


U Die with adapter PT-6515 U Die with adapter PUADP-1.

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BURNDY Products

TRANSFORMER AND EQUIPMENT TAP CONNECTORS


Transformer and equipment tap connectors are specifically designed to provide single or multi-tap connections from secondary transformer outlets, disconnects, circuit breaker panels, and other equipment pads or bar.

TYPE E-C-G
H-38

TRANSFORMER TAP ADAPTER For Copper


Multi-tap, range-taking cast copper alloy connector designed to take 2, 3, or 4 conductors from a single secondary transformer outlet.

Catalog Number
E2C34G1 E3C34G1 E4C34G1

Number of Conductors
2 3 4

Conductor Size
1/0 Sol. - 500

A Dia.
.78

D
3-3/4

H
3-7/8

J
1/2-13

L
6-1/4

W
3-1/2 5-1/4 6-7/8

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TYPE KC22J12T13, EQC632C


TRANSFORMER GROUND CONNECTORS For Copper
Fits all standard EEI-NEMA distribution transformers as a tank grounding terminal.

Type EQC632C
Catalog Number
KC22J12T13 KC26 KC34J12T13 EQC632C
Both, one-wrench installation.

Ranges
8 Sol. - 2 Sol. 2 Sol. - 2/0 Str. 3/0 - 500 Str. 8 Sol. - 2 Str.

H-39

TYPE YA-2LH
HYSEALUG Terminal for Copper
Tin-plated, pure copper 2-hole NEMA compression terminal with shrouded barrel for terminating insulated copper conductor to transformers and other equipment. Shroud prevents seepage of water or moisture into conductor strands and minimizes taping.

Catalog Number
YAB4C-2LH72 YAB2C-2LH74 YAB2C2LH75 YAB25-2LH70 YAB25-2LH71 YA26-2LH89 YA28-2LH114 YA28-2LH115 YA29-2LH91 YA30-2LH85 YA31-2LH90 YA34-2LH110 YA34-2LH111

Conductor
4 Str. 2 Str. 1/0 Str. 2/0 Str. 4/0 Str. 250 300 350 500

BB
5/8 3/4

Shroud Inside Diameter


.57 .58 .91 .69 .98 1.04 .86 1.24 1.25 .92 1.40 1.14 1.88

C
3/4

L
6-1/4 6-1/2 6-3/4 6-1/4

T
1/8 3/8

Tools, Die Set Catalog Number, & (Number of Crimps) MD7, MD6 Y35, Y750, Y45, Y46
W161 (2) W162 (4) W163 (4) W241 (2) W-BG or W243 (2) W166 (4) W-O (5) U4CRT (2) U2CRT (2) U25RT (2) U26RT (2) U28RT (2) U29RT (2) U30RT (2) U31RT (2) U34RT (2)

7/8 1 1-1/8 1-1/4 1-3/8 1-1/2

6-5/8 7 7-5/8 7-3/4

1/8

1-1/4 1-1/2

1/4

U Die with adapter PT-6515 U Die with adapter PUADP-1.

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BURNDY Products

TYPE YE-LH
HYSEALPLUG Terminal Plug for Copper
Oil and water-tight terminal with shrouded, tin-plated, copper barrel and brazed plug. Recommended for terminating insulated copper conductor at cutout, transformer and arrestor; or for joining insulated copper riser to overhead conductor. Shroud prevents seepage of water or moisture into conductor strands and minimizes taping. To obtain a tight fit on some insulations in the shroud it may be necessary to either pencil the insulation down, or build it up with tape.

Catalog Number
YE2C-LH128 YE2C-LH129 YE25-LH97 YE26-LH88 YE26-LH89 YE28-LH128 YE31-LH96 YE34-LH119 YE34-LH120

Conductor
2 Str. 1/0 Str. 2/0 Str. 4/0 Str. 350 500

BB
3/4

Shroud Inside Dia. A Dia.


.58 .91 .98 .73 1.04 1.24 1.03 1.14 1.88 2 Sol.

L
9

Tools, Die Set Catalog Number, & (Number of Crimps) Y35, Y750, P MD7, MD6 Y45, Y46
6 W162 (4) W163 (4) W241 (2) W-BG or W243 (2) W-O (5) U2CRT (2) U25RT (2) U26RT (2) U28RT (2) U31RT (2) U34RT (2)

1/0 Sol. 11-1/8 2/0 Sol. 11-3/8 11-1/2 8 12-1/4 13-1/4

1 1-1/4 1-1/2

4/0 Sol.

H-40

U Die with adapter PT-6515. U Die with adapter PUADP-1.

TYPES YE-R, YE-W


HYPLUG Terminal Plug for Aluminum and ACSR
In 1989 BURNDY began shipping an improved pin type connector. A proprietary coating system was developed through intense research efforts which vastly prolongs the life of this type of connection. To help identify the new product a hex shaped crimp is now used on the pin interface crimp and BURNDYs overhead color coded end caps are utilized. Aluminum HYPLUG with tin-plated copper plug for terminating aluminum or ACSR cable at cut-out, transformer and arrestor. Plug may be bent to desired angle for easier insertion. Three die sets accommodate 4 Str.-500 MCM. Terminals are pre-filled with PENETROX A-13 joint compound and sealed with color coded end caps.

Catalog Number
YE6R-25 YE4R-25 YE1WAG1 YE2WAG5 YE2R-25 YE25R-25 YE26R-60 YE27R-60 YE28R-60 YE30R-60 YE32R-60 YE361R-60 YE39R-60

Conductor Aluminum ACSR


5, 6 Str. 3, 4 Str. #1 Sol. (.289) #2 Sol. (.258) 1, 2 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 300 350 - 400 477, 500 600 6 4 2 1/0 2/0 3/0 4/0 (26/7) 266.8 (18/1) (26/7) 336.4 (18/1) 477 (18/1) (24/7) 556.5 (26/7)

A Dia.
4 Sol. .257 2 Sol. 2 Sol. 1/0 Sol. 3/8

L
4-5/8 8.58 (218) 4-5/8 9-1/2

P
2-1/2 6 2-1/2

Color Code
Blue Orange Red Orange Red Yellow Gray Black Pink Blue Green

Die Index

Tools, Die Set Catalog Number, & (Number of Crimps)* Y750, Y35, MD7, MD6 Y45, Y46 Y48BH Y60BH
BG WBG W243

BG or 243

U-BG U243 UK5/8-1T U249 U-K840T U317 U705 U-K1-18-1T U608

C243

L243

5/8 - 1 249 or 840 W249 or W-K840

C249

L249

6 4/0 Sol. 9/16 5/8 11-7/8 6 10-5/8

317, 705, 1-1/8 - 1

C317

L317

Pink Yellow 608 C608 L608

* All crimps overlap U Die with adapter PT-6515. U Die with adapter PUADP-1.

BURNDY furnishes many special versions of YE-R including: pin length variations, factory applied pin angles, etc. Contact your BURNDY representative for your special needs.

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COMPRESSION SPLICES
TABLE OF CONTENTS

H-41

COMPRESSION SPLICES . . . . . . . . . . . . . H-42 SERVICE ENTRANCE Type ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-43 Type YSU . . . . . . . . . . . . . . . . . . . . . . . . . . . H-44 Type YSD . . . . . . . . . . . . . . . . . . . . . . . . . . . H-45 NEUTRAL Types YSS, YCS-R, YDS-AT . . . . . . . . . . . . H-46 JUMPER Type YCS-R . . . . . . . . . . . . . . . . . . . . . . . . . H-47 Type YCS-RL . . . . . . . . . . . . . . . . . . . . . . . . H-48 Type YCS-A . . . . . . . . . . . . . . . . . . . . . . . . . H-49 Type YCR . . . . . . . . . . . . . . . . . . . . . . . . . . . H-49 Type YCR-R-G . . . . . . . . . . . . . . . . . . . . . . . H-50 Types YDS, YCS . . . . . . . . . . . . . . . . . . . . . H-51 REPAIR SLEEVE Type YCU-A . . . . . . . . . . . . . . . . . . . . . . . . . H-51 Type YNU-R . . . . . . . . . . . . . . . . . . . . . . . . . H-52

Types YCU-R & YOU-R . . . . . . . . . . . . . . . . H-52 Type YCU-R (Static Wire) . . . . . . . . . . . . . . H-52 FULL TENSION Types YDS-A & YDS-AT . . . . . . . . . . . . . . . H-53 Types YDS & YDS-C . . . . . . . . . . . . . . . . . . H-54 Types YDS-W & YDS . . . . . . . . . . . . . . . . . . H-55 Types YDS-R, YDS-RP1, YDS-RP2 . H-56, H-57 Type YDS-RLY . . . . . . . . . . . . . . . . . . . . . . . H-58 Types YDS-RL & YDS-LT . . . . . . . . . H-59, H-60 Types YDS-A & YDS-AT . . . . . . . . . . . . . . . H-60 Types YDS-R & YDS-RE . . . . . . . . . . . . . . . H-61 Types YDS-E, YDS-H, YDS-U . . . . . . . . . . . H-61 Type YDS-K . . . . . . . . . . . . . . . . . . . . . . . . . H-62 Type YTS-E . . . . . . . . . . . . . . . . . . . . . . . . . H-62 Types YDS-KT & YDS-F . . . . . . . . . . . . . . . H-63 Type YDS-M-T . . . . . . . . . . . . . . . . . . . . . . . H-63

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BURNDY Products

COMPRESSION SPLICES
BURNDY service, full-tension, and jumper sleeves provide a dependable, economical, and easy-to-install method of splicing overhead transmission and distribution lines. A major part of the Total Burndy Compression Program, they are available for copper, aluminum, ACSR, COPPERWELD, ALUMOWELD, STEEL, 6201, 5005, ACSR/AW, AWA, and compressed forms for aluminum and ACSR. Each is clearly marked with the installation Die Index number and knurls are provided which show the installer the correct number of crimps and the spacing required. Connections made with BURNDY INSULINK and HYSPLICE sleeves have a lower resistance than an H-42 equal length of conductor. HYSPLICE sleeves are tapered or chamfered at the ends; externally to provide gradual reduction of pressure on the conductor, and internally to facilitate conductor insertion. Service Sleeve Design Service entrance connectors are available insulated (INSULINK) or uninsulated (LINKIT). Both are installed with the onehand OH25 and OUR840 HYTOOL or the MD6 HYTOOL. The INSULINK feature polyethylene caps which seal out dirt and moisture, and grip the cable insulation leaving both hands free for crimping. The aluminum insert is anchored to the Nylon jacket so that it will not move when crimped, ensuring that the insert is always under the die. The jacket is color coded for easy identification of conductor size. The aluminum LINKIT minimizes the effects of galvanic corrosion. It is designed for easy location of crimps, and is color coded. The service HYSPLICE connectors are partial-tension sleeves for splicing the neutral conductor of triplex service. They are installed with MD6, OUR840 and the OH25 HYTOOL on aluminum and ACSR conductors from 6 to 1/0. Copper HYSPLICE Sleeve Design Full-tension holding strength and high conductivity of BURNDY copper HYSPLICE sleeves are accomplished through the combined action of correct contact length, proper number of circular crimps of precisely controlled depth that perform a current carrying and keying function between the conductor and the sleeve. Aluminum HYSPLICE Sleeve Design HYSPLICE sleeves for aluminum conductor not only satisfy the basic tension requirements, but also deal with the problems of cold flow of aluminum and the oxide film which forms on the strands. Cold flow is compensated for by carefully coordinating the design of the sleeve and its associated installation die. To offset the effects of the non-conductive oxide film present on the surfaces of aluminum cable, BURNDY HYSPLICE sleeves are pre-filled with PENETROX joint compound and capped or stripsealed. A solid center barrier forces the PENETROX around the cable strands during insertion. ACSR HYSPLICE Sleeve Design Two-piece, Full-tension HYSPLICE Two-piece, full-tension HYSPLICE for ACSR consists of an inner steel sleeve for joining the steel core, and an outer aluminum sleeve for connecting the aluminum strands. To install the two-piece HYSPLICE, the cable is cut, the aluminum sleeve slid onto the cable, aluminum strands cut back and the steel sleeve installed. The aluminum sleeve is then centered over the steel sleeve, PENETROX joint compound injected (PENETROX is brushed on cable prior to centering aluminum sleeve on smaller sizes), and the sleeve is crimped. Single-sleeve, Full-tension UNISPLICE The UNISPLICE is as easy to install as aluminum full-tension sleeves. The single, heavy walled aluminum sleeve is filled with a special inhibiting compound containing grit particles which key the steel strand in place. The UNISPLICE eliminates cutting back of aluminum strands, the need for a separate steel sleeve, and careful positioning of the aluminum outer sleeve before crimping. Since the standard pull-out tests are inadequate for evaluating UNISPLICE performance, BURNDY has developed the sustained- tension test that subjects a connector-conductor assembly to a 168 hour sustained load equal to 90% of the conductor strength. This test simulates a service life of 30-40 years at 60% of the conductor strength. Jumper Sleeves Since the holding strength required for jumper sleeves is less than that required for full-tension sleeves, the jumper HYSPLICE sleeve is shorter. Aluminum, ACSR, sleeves are pre-filled with PENETROX joint compound and installed with the same tools and dies as the full-tension sleeves.

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TYPES ES
INSULINK Service Entrance Sleeve for Insulated Combinations of Copper, Aluminum, ACSR Compressed For use in overhead distribution applications.
Pre-insulated service entrance compression connector installed with OH25, OUR840 and MD6 HYTOOL as well as Y35 and Y750 HYPRESS tools. Polyethylene caps prevent dirt from accumulating in barrel, grip cable for easy two-hand installation, and seal out moisture. Aluminum connector is anchored to jacket, assuring the connector is under the die when crimping. Nylon jacket insulates connector electrically and protects against water and weather. Superior color coding. Pre-filled with PENETROX joint compound. Do not use insulated sealed connectors on bare conductors. Refer to LINKIT type connectors.

RUS Accepted

H-43

Catalog Number
ES8W8W ES6W8W ES6W6W ES4W8W ES4W6W ES4W4W ES2W8W ES2W6W ES2W4W ES2W2W ES2R8W ES2R6W ES2R4W ES2R2W ES2R2R ES25R6W ES25R4W ES25R2W ES25R2R ES25R25R ES25A25A ES25A4W ES25A2W

ACSR
6

Side A Aluminum & Copper


10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt

Color Code
Brown Green

ACSR

Side B Aluminum & Copper


10 Str. 8 Sol.

Color Code
Brown Green Brown Green Blue Brown Green Blue Orange Brown Green Blue Orange Red Green Blue Orange Red Yellow Blue Orange

Die Index

Tools, Die Set Catalog Number, & (Crimps per End)

5, 6 Str.

4 Sol.

Blue

3, 4 Str.

2 Sol.

Orange

6 4

1 Str. 2 Str. #1 AL Compt #2 AL Compt

Red

6 4 2 6 4

1/0, 1

1/0 Str.

1-19 Str.

Yellow 2 1/0, 1 6 4

8 Str. 6 Sol. #8 AL Compt 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 3, 4 Str. 2 Sol. 10 Str. 8 Sol. 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 3, 4 Str. 2 Sol. 1 Str. 2 Str. #1 AL Compt #2 AL Compt 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. 3, 4 Str. 2 Sol. 2 Str. 1 Str. #1 AL Compt #2 AL Compt 1/0 Str. 5, 6 Str., 4 Sol. 3, 4 Str., 2 Sol.

HYTOOL TOOL DIE (CRIMPS PER END) OH25 (1) MD6, MD7 (3) MD6, MD7 W-BG (1)* OUR840 X-NBG (1)*

BG or 5/8 TOOL Y35 Y750

HYPRESS DIE (CRIMPS PER END) U-BG (1)*

*Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions.

1/0 Str.

Yellow

Not for use on bare conductors. Accommodates 1/0 stranded aluminum and copper, concentric, compressed and compact conductors.

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TYPE YSU
5/8 LINKIT Service Entrance Sleeve for Combination of Copper, Aluminum and ACSR Compressed
Heavy-walled aluminum tubing with solid barrier minimizes galvanic corrosion of conductors. Accommodates neutral strands of Type SE Service Entrance conductor as well as other conductors. Installed with standard tooling. Color Coded. Pre-filled with PENETROX joint compound and Stripsealed. H-44

RUS Accepted

Catalog Number
YSU6W6W YSU4W8W YSU4W6W YSU4W4W YSU2W8W YSU2W6W

ACSR

Side A Aluminum & Copper


8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt

Color Code
Green

ACSR

Side B Aluminum & Copper


8 Str. 6 Sol. #8 AL Compt 8 Sol. 10 Str. 6 Sol. 8 Str. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 8 Sol. 10 Str. 6 Sol. 8 Str. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 3, 4 Str. 2 Sol. 8 Sol. 10 Str. 6 Sol. 8 Str. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 3, 4 Str. 2 Sol. 2 Str. 1 Str. #1 AL Compt #2 AL Compt 8 Str. 6 Sol. #8 AL Compt 5, 6 Str. 4 Sol. #4 AL Compt 3, 4 Str. 2 Sol. 2 Str. 1 Str. #1 AL Compt #2 AL Compt 1/0 Str. 2/0 AL Compt 1/0 AL Compt 1/0 Str.

Color Code
Green Brown Green Blue Brown Green Blue Orange Brown Green Blue Orange Red Green Blue Orange Red

Die Index

Tools, Die Set Catalog Number, & (Crimps per End)

Blue

4 YSU2W4W YSU2W2W YSU2R8W YSU2R6W YSU2R4W YSU2R2W YSU2R2R YSU25R6W YSU25R4W YSU25R2W 1/0 YSU25R2R 2

3, 4 Str.

2 Sol.

Orange 6 4

HYTOOL TOOL DIE (CRIMPS PER END) OH25 (1) MD6, MD7 (3) MD6, MD7 W-BG (1)* OUR840 X-NBG (1)*

2 Str. 1 Str. #1 AL Compt #2 AL Compt

Red

6 4 2 6

BG or 5/8

HYPRESS TOOL DIE (CRIMPS PER END) Y35 U-BG (1)* Y35L, Y750

1/0 Str. 2/0 AL Compt 1/0 AL Compt

4 Yellow 2

*Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions.

YSU25R25R YSU25A25A 1-1 1/0 Str. Yellow

1/0 1/0

Yellow Yellow

Accommodates 1/0 standard aluminum and copper concentric, compressed and compact conductors.

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TYPE YSD
.840 LINKIT Service Entrance Sleeve for Combinations of Copper, Aluminum, ACSR, 6201, 5005 and Compressed
Aluminum compression sleeve with solid center barrier. Designed for commercial and heavy residential services. Installed with standard tooling. Pre-filled with PENETROX joint compound, and capped.

RUS Accepted

Catalog Number
YSD25R25R YSD26R2W YSD26R2R

ACSR, 6201, 5005


1/0

Side A Aluminum & Copper


1/0 Str. 2/0 AL Compt

Color Code
Yellow

ACSR, 6201, 5005


1/0 4

Side B Aluminum & Copper


1/0 2/0 AL Compt 3, 4 Str. 2 Sol. #2 AL Compt 2 Str. 1 Str. 1/0 AL Compt 1/0 Str. 2/0 AL Compt 2/0 Str. 3/0 AL Compt 3, 4 Str. 2 Sol. #2 AL Compt 2 Str. 1 Str. 1/0 AL Compt 1/0 Str. 2/0 AL Compt 2/0 Str. 3/0 AL Compt 3/0 Str. 4/0 AL Compt 3, 4 Str. 2 Sol. #2 AL Compt 2 Str. 1 Str. 1/0 AL Compt 1/0 Str. 2/0 AL Compt 2/0 Str. 3/0 AL Compt 3/0 Str. 4/0 AL Compt 4/0 Str. 300 AL Compt

Color Code
Yellow Orange Red Yellow Gray Orange Red Yellow Gray Black Orange Red Yellow Gray Black Pink

Die Index

Tools, Die Set Catalog Number, & (Crimps per End)

H-45

2/0 YSD26R25R YSD26R26R YSD27R2W YSD27R2R YSD27R25R YSD27R26R YSD27R27R YSD28R2W YSD28R2R YSD28R25R 4/0 YSD28R26R YSD28R27R YSD28R28R 3/0

2/0 Str. 3/0 AL Compt

2 Gray 1/0 2/0 4 2

HYTOOL TOOL DIE (CRIMPS PER END) MD6, WK-840 (7) MD7 W-249 (4) X840 (7) OUR840 X249 (8)

EEI IIA

3/0 Str. 4/0 AL Compt

Black

1/0 2/0 3/0 4 2

249 840 TOOL Y35 Y750* Y35 Y750*

HYPRESS DIE (CRIMPS PER END) UK840 U249 (4) (2)

4/0 Str. 300 AL Compt

1/0 Pink 2/0 3/0 4/0

*Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions.

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BURNDY Products

TYPES YSS, YCS-R & YDS-AT


HYSPLICE For Aluminum, ACSR, 6201, 5005 and Compressed
Single aluminum sleeve designed for service drop or short span overhead distribution lines. Installed with OH25 one-hand tool, and other standard tooling. Pre-filled with PENETROX joint compound and color coded capped.

H-46

Catalog Number
YSS6RG2 YSS6R YDS4WA YDS4CA

Conductor
6 ACSR 4 Sol. Al 4 Sol. Al 4 Str. Al (7) 4 ACSR

L
4.00 4.72 2.62

Holding Strength Lbs.


900 700 900 700 750** 700** 1000

Die Index
BG or 5/8 162 162

Color Code
Blue Blue Orange

Tools, Die Sets Catalog Number, & (Crimps per End) Y35, Y750, MD7, MD6 Y45, Y46
BG (6) W-BG (3)* W162 (4) W162 (4) U-BG (3)* U162 (2)* U162 (1)*

OH25 Applications OH25 (Indents Conductor per End)


4 7 Al 4 5005 Al 4 5005 Al 4 (6-1) ACSR 4 (6-1) ACSR 4 (7-1) ACSR 4 (7-1) ACSR 2 Sol. Al 2 Sol. Al 2 (6-1) ACSR 2 (7-1) ACSR 2 (7-1) ACSR 2 7 Al 1/0 7 Al 1/0 (6-1) ACSR 1/0 (6-1) ACSR (3) (2) (3) (3) (2) (3) (2) (3) (2) (3) (3) (2) (3) (4) (2) (3)

YSS4R

2 Sol. Al 3.78 4 Al (7) 2 ACSR

800 700 1600 BG or 5/8

Orange BG (6) W-BG (3)* U-BG (3)*

YSS2R 2 Al (7) YDS25AT YCS25R 1/0 Al (7) 1/0 ACSR 7.27 7.09 1200 2000 2320 BG, 5/8 or 243

Red

Yellow

BG (12) W-BG (6)*

U-BG (6)*

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** Holding strength values up to 800 lbs. are obtained when HYPRESS tools are used for installations. U Die with adapter PT-6515 U Die with adapter PUADP-1.

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TYPE YCS-R
HYSPLICE Jumper Sleeve for ACSR, All Aluminum, 6201, 5005 and Compressed
HYSPLICE sleeve designed to withstand jumper loop tensile and vibration stresses. Made of aluminum with staked-in cable stop. Installed with same die as equivalent fulltension sleeves. Pre-filled with PENETROX joint compound.

RUS Accepted

Conductor Catalog Number


YCS4R YCS2R YCS25R YCS26R YCS27R YCS28R YCS30R YCS321R YCS33R

ACSR, 6201, 5005


4 2 1/0 2/0 3/0 110.8 (12-7) 4/0 266.8 (6/7, 18/1, 26/7) 336.4 (18-1) 300 336.4 (26-7, 30-7)

All Aluminum
4 (7) 2 (7) 1/0 (7, 19) 2/0 (7, 19) 3/0 (7, 19)

L
5 5 7-1/8 7 5-3/4 5-3/4 6.47 6-1/2 8-3/4 8-7/8 8-1/4 8-3/4 10-3/4 10-5/8 10-5/8 10-5/8

Die Index
237 239 243 245 247 249 251 490 316 317 327 261 608 292 or 319 292 352

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU
W237 (4) W239 (4) WBG (10) or W243 (6) W245 (6) W247 (6) W249 (6) W251 (10) U237 (2) U239 (2) UBG (6) or U243 (3) U245 (3) U247 (3) U249 (3) U251 (6) U490 (5) U316 (6) U317 (6) U327 (6) U261 (6) U608 (9) S292 (9) S319 (9) S292 (9) S352 (9) P292 (9) P319 (9) P292 (9) P352 (9) C249 (2) C251 (3) C490 (3) C316 (2) C317 (2) C327 (2) C261 (2) C608 (3) C292 (3) C319 (3) C292 (3) C352 (3) L249 (2) L251 (3) L490 (3) L316 (2) L317 (2) L327 (2) L261 (2) L608 (3) L292 (3) L319 (3) L292 (3) L352 (3)

H-47

4/0 (7, 19) 266.8 336.4 (19) 397.5 (19) 477 (19, 37) YCS35R 397.5 (18-1, 26-7, 30-7) 500 (37, 61) YCS361R 477 (18-1) 500 (37, 61) YCS37R 477 (24-7, 26-7, 30-7) 556.5 (18-1) 556.5 (19, 37) YCS39R 556.5 (24-7, 26-7) 605 (30-19) YCS43R 636 (24-7, 26-7, 30-19) 795 (37) 666.6 (24-7, 54-7) YCD453R 795 (36-1, 45-7) YCS45R 795 (26-7, 54-7) 900 (61, 91)
U Die with adapter PT-6515 U Die with adapter PUADP-1.

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BURNDY Products

TYPE YCS-RL
UNISPLICE Jumper Sleeve for ACSR, All Aluminum 6201, 5005 Compressed and Compact Conductors
Aluminum jumper sleeve, with cable stop, designed to be installed with same dies as equivalent full-tension UNISPLICE. Withstands jumper loop-tensile and vibration stresses. Pre-filled with PENETROX joint compound and capped.

H-48

Catalog Number
YCS25RL

Conductor
1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1) 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 397.5 AAC (19) 397.5 ACSR (18-1) 400 AAC (37, 61) 18-1 336.4 ACSR 26-7 30-7

L
6-1/4

Die Index
C or 247 or 702

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46
W-C (12) W702 (4) NON-BOW* U247 (3)

YCS26RL

5-5/8

659

U659 (3)

YCS28RL

5-1/4

654

U654 (3)

YCS321RL

5-1/4

655

U655 (3)

YCS341RL

5-5/8

327

U327 (4)

( )

* MD6 NON-BOW Dies produce straight sleeves without rotating tool. U Die with adapter PT-6515 U Die with adapter PUADP-1. Accommodates ACSR with aluminized steel core.

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TYPE YCS-A
JUMPER SLEEVE For All Aluminum, Compressed and Compact Conductors
HYSPLICE sleeve designed to withstand jumper loop tensile and vibration stresses. Made of aluminum with staked-in cable stop. Installed with same die as equivalent fulltension sleeve. Pre-filled with PENETROX joint compound and capped.

Catalog Number
YCS26A YCS28A YCS301A YCS311A YCS331A YCS331A YCS351A YCS361A YCS391A

Conductor
2/0 (7) 4/0 (7, 19) 336.4 (19, 37) 397.5 (19) 477 (19, 37, 61) 500 (19, 37, 61) 556.5 (19, 37) 636 (37) 795 (37, 61)

L
5-1/8 4 4-3/8 5-5/8 6-14 6-1/4 8-3/4 7-3/8 10-1/2

Die Index
245 249 321 468 317 317 261 469 342

MD7, MD6
W245 (4) W249 (4)

Tools, Die Set Catalog Number, & (Crimps per End) Y35, Y750 Y45 Y46 Y48B
U245 (2) U249 (2) U321 (3) U468 (4) U317 (6) U317 (6) U261 (6) S469 (6) S342 (9) P469 (6) P342 (9) C249 (1) C321 (2) C317 (2) C317 (2) C261 (2) C469 (2) C342 (3)

Y60BHU
L249 (1) L321 (2) L317 (2) L317 (2) L261 (2) L469 (2) L342 (3)

H-49

U Die with adapter PT-6515 U Die with adapter PUADP-1.

TYPE YCR
JUMPER SLEEVE REDUCER For Copper Conductors
Copper sleeve designed to join different size copper conductors on transmission jumper applications. installed with same dies as full-tension sleeves.

Catalog Number
YCR2625 YCR2725 YCR2825

Copper Conductor Side A Side B


2/0 (7, 12, 19) 3/0 (7, 19) 4/0 (7, 12, 19) 1/0 (7, 19) 1/0 (7, 19) 1/0 (7, 19)

L
3-3/8 3-1/2 3-3/8

Tools, Die Set Catalog Number, & (Crimps per End) Side A Die Y35, Y750, Index MD7, MD6 Y45, Y46 Y48B Y60BHU
166 167 168 W166 (6) U166/U459 U167/U568 U168 (3) C166 (1) C167 (1) C168 (1) L166 (1) L167 (1) L168 (1)

Tools, Die Set Catalog Number, & (Crimps per End) Side B Die Y35, Y750, Index MD6 Y45, Y46 Y48B Y60BHU
165 165 165 W165 (3) W165 (3) W165 (3) U165/U205 U165/U205 U165/205 C165 (1) C165 (1) C165 (1) L165 (1) L165 (1) L165 (1)

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. UDie with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPE YCR-R-G
HYSPLICE Jumper Sleeve Reducer for ACSR, AAAC and Aluminum to Copper
Heavy-walled aluminum sleeve designed to connect all aluminum or ACSR to copper conductors, in all service conditions encountered in transmission and distribution. Sleeve has solid center barrier and is pre-filled with PENETROX joint compound and capped.

H-50

Catalog Number
YCR25RG6 YCR26RG2 YCR26RG3 YCR27RG5 YCR27RG6 YCR28RG5 YCR28RG6 YCR28RG7 YCR28RG8 YCR291RG2 YCR291RG3 YCR291RG4 YCR291RG5 YCR30RG4 YCR30RG6 YCR30RG7 YCR32RG1 YCR32RG2 YCR32RG3 YCR32RG4 YCR32RG5 YCR32RG6 YCR32RG7

Side A ACSR, 6201, Aluminum, 5005 Copper


1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19)

Side B ACSR, 6201, Aluminum, 5005 Copper


1/0 (6-1) 1/0 (6-1) 2/0 (6-1) 1/0 (6-1) 2/0 (6-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 2/0 (6-10 3/0 (6-1) 4/0 (6-1) 266.8 (18-1) 1/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 250 (19, 37) 266.8 (7, 12, 19) 1/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 1/0 (7, 12, 19) 2/0 (7, 12, 19) 3/0 (7, 12, 19) 4/0 (7, 12, 19) 250 (19, 37) 266.8 (7, 12, 19) 300 (19, 37) 336.4 (19) 350 (19, 37) 397.5 (19)

O.D.

Tools, Die Set Catalog Number, & (Crimps per End) Die Y35, Y750, Index Y45, Y46 Y60B

6-3/8

1-1/16

654 or 705

U654 U705 Crimps Overlap

L654 Crimps Overlap

4/0 (6-1)

4/0 (7, 12, 19)

266.8 (18-1)

250 (19, 37) 266.8 (7, 12, 19)

7-3/8

266.8 (26-7)

300 (19, 37) 336.4 (19)

1/0 (6-1) 3/0 (6-1) 4/0 (6-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 266.8 (18-1) 266.8 (26-7) 336.4 (18-1) (26-7)

1-1/4 7-3/8

317 or 705

U317 U705 Crimps Overlap

L317 Crimps Overlap

336.4 (18-1) (26-7)

350 (19, 37) 397.5 (19)

6-5/8

* Crimps overlap on both ends. U Die with adapter PT-6515 U Die with adapter PUADP-1.

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TYPES YDS & YCS


HYSPLICE Jumper Sleeve for Copper Conductors
Loop HYSPLICE connector designed to withstand jumper loop tensile and vibration stresses. Made of pure copper tubing. Installed with standard HYSPLICE tools and dies.

Catalog Number
YDS8W YDS6W YDS4W YDS2W YDS6C YDS4C YDS2C YDS1C YCS25 YCS26 YCS27 YCS28 YCS29 YCS30 YCS31 YCS32 YCS34 YCS39 YCS44

Conductor
8 Sol. 6 Sol. 4 Sol. 2 Sol. 6 (7) 4 (7) 2 (7), 3 (3) 1 (7, 19) 1/0 (7, 19) 2/0 (7, 11, 12, 19) 3/0 (7, 19) 4/0 (7, 12, 19) 250 (7, 19, 37) 300 (19, 37) 350 (12, 19, 37) 400 (19, 37) 500 (19, 37) 750 (37) 1000 (37, 61)

L
1-5/8 2-5/8 2-1/2 3-3/4 2-3/4 2-5/8 3-5/8 3-1/8 3-3/8 3-1/4 3-1/8 3-5/8 5-3/8 5-3/4 5-1/8 6-7/8 7-3/4

Tools, Die Seet Catalog Number, & (Crimps per End) Die Y750, Y35, Index MD7, MD6 Y45, Y46 Y48B Y60BHU
171 161 162 163 161 162 163 164 165 166 167 168 169 170 267 209 210 627 345 W171 (1) W161 (2) W162 (4) W163 (6) W161 (2) W162 (4) W163 (6) W164 (4) W165 (3) W166 (6) U171 (1)* U161 (1)* U162 (1)* U163 (2)* U161 (1)* U162 (1)* U163 (2)* U164 (2)* U165 (3) U166 (3) U167 (3) U168 (3) U169 (4) U170 (4) U267 (6) U209 (6) U210 (6) C168 (1) C169 (2) C170 (1) C267 (2) C209 (2) C210 (2) C627 (3) C345 (4) L168 (1) L169 (2) L170 (1) L267 (2) L209 (2) L210 (2) L627 (3) L345 (4)

RUS Accepted

H-51

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515 U Die with adapter PUADP-1.

TYPE YCU-A
Repair Sleeve for All Aluminum, Compressed and Compact Conductors
For restoring conductivity to damaged conductors. Made of cast aluminum. Use same die as equivalent full-tension sleeve. Use of PENETROX joint compound required.

Catalog Number
YCU2CA YCU25A YCU28A YCU291A YCU301A

Conductor
2 (7) 1/0 (7) 4/0 (7, 19) 266.8 (7) 336.4 (19, 37)

L
7-5/8 8-3/4 11-7/8 11-5/8 11-5/8

Die Index
163 243 249 251 321

MD7, MD6
W163 (27) W243 (20) W249 (28)

Tools, Die Set Catalog Number, & (Number of Crimps) Y35, Y750 Y45 Y46 Y48B
U163 (9)* U243 (10) U249 (14) U251 (20) U321 (20) C249 (7) C251 (10) C321 (10)

Y60BHU
L249 (7) L251 (10) L321 (10)

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPES YCU-R & YOU-R


Repair Sleeve for ACSR and Compressed and Compact Conductors
For restoring conductivity to damaged conductors. Made of cast aluminum. Sizes up thru 266.8 are U-shaped. For 300 and larger, sleeves are two-piece interlocking elements. Use same die as equivalent full-tension sleeve. Use of PENETROX joint compound required.

Catalog Number
YCU4R YCU4RG1 YCU2R YCU25R YCU26R YCU27R YCU28R YCU30R YOU32R YCU321R YOU33R YOU35R YOU361R YOU37R YOU39R YOU41R YOU43R YOU43R YOU421R YOU43R YOU43R YOU453R YOU453R YOU453R YOU44R YOU44R YOU45R YOU48R YOU49R

Conductor
4 (6-1, 7-1) 4AAC 4 (7-1) 2 (6-1, 7-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 266.8 (6-7, 18-1, 26-7) 300 (26-7) 336.4 (18-1) 336.4 (26-7, 30-7) 397.5 (18-1, 26-7, 30-7) 477 (18-1) 477 (24-7, 26-7, 30-7) 556.5 (24-7, 26-7) 605 (24-7, 54-7) 605 (30-19) 605 (30-19) 636 (36-1) 636 (26-7, 30-19) 666.6 (24-7, 54-7) 715.5 (26-7) 795 (36-1) 795 (36-1) 715.5 (54-7) 715.5 (54-7) 795 (26-7, 54-7) 900 (54-7) 954 (54-7) 1033.5 (54-7)

L
6-1/4 8-1/4 8-3/4 10 11-7/8 11-5/8 13 11-5/8 13

Die Index
237 239 243 245 247 249 251 316 490, 547 316 317, 426 327 261, 318 608 292, 578 319 292, 578

MD7, MD6
W237 (12) W239 (16) W243 (20) W245 (24) W247 (24) W249 (28)

Tools, Die Set Catalog Number, & (Number of Crimps) Y35, Y750 Y45 Y46 Y48B Y60BHU
U237 (6) U239 (8) U243 (10) U245 (12) U247 (12) U249 (14) U251 (20) U316 (21) U490 (20) U316 (21) U317 (21) U327 (21) U261 (21) U608 (24) S292 (24) S319 (24) S292 (24) S319 (24) S292 (24) S319 (24) S292 (24) S319 (24) S352 (24) S579 (24) P292 (24) P319 (24) P292 (24) P319 (24) P292 (24) P319 (24) P292 (24) P319 (24) P352 (24) P579 (24) C249 (7) C251 (10) C316 (7) C490 (10) C316 (7) C317 (7) C327 (7) C261 (7) C608 (8) C292 (8) C352 (8) C319 (8) C292 (8) C319 (8) C292 (8) C319 (8) C292 (8) C319 (8) C352 (8) C579 (8) C575 (10) L249 (7) L251 (10) L316 (7) L490 (10) L316 (7) L317 (7) L327 (7) L261 (7) L608 (8) L292 (8) L319 (8) L292 (8) L319 (8) L292 (8) L319 (8) L292 (8) L319 (8) L352 (8) L579 (8) L575 (10) L422 (10)

H-52

13-3/4

319 292578 319 292, 578 319 352, 579

14-1/4

575 422
U Die with adapter PUADP-1.

U Die with adapter PT-6515.

TYPE YCU-R
Repair Sleeve for ACSR Static Wire
Catalog Number
YCU27R YCU28R YCU30R

Conductor
110.8 (12-7) 159 (12-7) 190.8 (12-7)

L
10 11-7/8 11-5/8

Die Index
247 249 251

Tools, Die Set Catalog Number, & (Number of Crimps) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
W247 (24) W249 (28) U247 (12) U249 (14) U251 (20) C249 (7) C251 (10) L249 (7) L251 (10)

U Die with adapter PT-6515.

U Die with adapter PUADP-1.

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TYPES YDS-A & YDS-AT


HYSPLICE Full Tension Sleeve for All Aluminum Compressed and Compact Conductors
Full-Tension HYSPLICE sleeve made of aluminum tubing with staked-in cable stop. Sizes 1/0 and larger tapered for gradual transition of stress. Installed with HYSPLICE tools and dies. Pre-filled with PENETROX joint compound and capped.

Catalog Number
YDS6WA YDS4WA YDS2WA YDS6CA YDS4CA YDS2CA YDS25AT YDS26AT YDS27AT YDS28AT YDS29AT YDS291AT YDS301AT YDS31AT YDS311AT YDS331AT YDS351AT YDS361AT YDS391AT YDS431AT

Conductor
6 Sol. 4 Sol. 2 Sol. 6 (7) 4 (7) 2 (7) 1/0 (7) 2/0 (7) 3/0 (7, 19) 4/0 (7, 19) 250 (19) 266.8 (7, 19) 336.4 (19, 37) 350 (19) 397.5 (19) 477 (19) 556.5 (19, 37) 636 (37) 795 (37, 800 (61)) 954 (37, 61)

L
3 2-5/8 3-7/8 3 2-5/8 3-7/8 7-1/4 9-1/4 7-1/4 10-1/2 7-1/2 8-5/8 9-7/8 11 12-1/4 12-3/4 13-1/2 13-5/8 17-5/8

Die Index
161 162 163 161 162 163 BG or 243 245 247 249 616 251 321 490 468 317 261 469 342 352

MD7, MD6
W161 (2) W162 (4) W163 (6) W161 (2) W162 (4) W163 (6) BG (12) or W243 (6) W245 (8) W247 (8) W249 (12)

Tools, Die Set Catalog Number, & (Number of Crimps) Y35, Y750 Y45 Y46 Y48B Y60BHU
U161 (1)* U162 (1)* U163 (2)* U161 (1)* U162 (1)* U163 (2)* BG (3) or U243 (3) U245 (4) U247 (4) U249 (6) U616 (6) U251 (7) U321 (8) U490 (9) U468 (10) U317 (9) U261 (9) S469 (12) S342 (8) S352 (10) P469 (12) P342 (8) P352 (10) C247 (2) C249 (3) C251 (4) C321 (4) C490 (5) C317 (3) C261 (3) C469 (4) C342 (4) C352 (5) L247 (2) L249 (3) L251 (4) L321 (4) L490 (5) L317 (3) L261 (3) L469 (4) L342 (4) L352 (5)

H-53

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPES YDS & YDS-C


HYSPLICE Full Tension Sleeve for Stranded Copper Conductors
Made of pure copper tubing. Designed to develop the full rated breaking strength of hard drawn or medium hard drawn copper conductor. Installed with standard tooling.

Catalog Number
YDS6C YDS4C YDS3C-3 YDS2C YDS2C-3 YDS1C YDS1C-3 YDS25 YDS26 YDS27 YDS28 YDS29 YDS30 YDS31 YDS32 YDS34 YDS39 YDS44

Stranded Conductor
6 (7) 4 (7) 3 (3) 2 (7) 2 (3) 1 (7, 19) 1 (3) 1/0 (7, 19) 2/0 (7, 12, 19) 3/0 (7, 19) 4/0 (7, 12, 19) 250 (7, 19, 37) 300 (19, 37) 350 (12, 19, 37) 400 (19, 37) 500 (19, 37) 750 (37) 1000 (61, 37)

L
2-3/4 2-5/8 5-1/4 3-5/8 3-5/8 4-1/4 6-1/4 5-3/8 6 6-3/4 6-7/8 7-1/2 8-1/8 10-1/4 12-3/4 11-5/8 12-3/4 15-1/4

Die Index
161 162 163 163 163 164 459 165 166 167 168 169 170 267 209 210 627 345

Tools, Die Set Catalog Number, & (Number of Crimps) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
W161 (2) W162 (4) W163 (9) W163 (6) W163 (6) W164 (6) W165 (6) W166 (12) U161 (1)* U162 (1)* U163 (3)* U163 (2)* U163 (2)* U164 (3)* U459 (6) U165/U205 (6) U166/U459 (6) U167/U568 (7) U168 (9) U169 (9) U170 (13) U267 (12) U209 (15) U210 (15) C168 (3) C169 (3) C170 (3) C267 (4) C209 (5) C210 (5) C627 (7) C345 (10) L168 (3) L169 (3) L170 (3) L267 (4) L209 (5) L210 (5) L627 (7) L345 (10)

H-54

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPES YDS-W & YDS


HYSPLICE Full Tension Sleeve for Solid Copper Conductors
YDS-W is designed to develop full rated breaking strength of hard drawn and medium hard drawn solid copper conductor. Made of pure copper tubing. Installed with standard tooling.

Catalog Number
YDS8WG1 YDS8W YDS6W YDS4W YDS3W

Solid Conductor
8 8 6 4 3 2 1 1/0 2/0 4/0

L
1-7/8 1-1/2 2-5/8 2-5/8 2-7/8 4 5-7/8 6-1/4 6-5/8 7-7/8

Die Tools, Die Set Catalog Number, & (Crimps per End) Index MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
161 171 161 162 163 or 308 163 164 165 166 168 W161 (1) W171 (1) W161 (2) W162 (4) W163 (4) W163 (6) W164 (8) W165 (6) W166 (12) U161 (1) U171 (1)* U161 (1)* U162 (1)* U163 (1)* U308 (2)* U163 (2)* U164 (4)* U165/U205 (6) U166/U459 (6) U168 (9) C168 (3) L168 (3) H-55

RUS Accepted YDS2W YDS1W YDS75 YDS76 YDS78

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPES YDS-R SET, YDS-RP1 ALUMINUM SLEEVE YDS-RP2 STEEL SLEEVE


HYSPLICE Full Tension Sleeve for ACSR, Compressed and Compact Conductors
Two-piece, full tension HYSPLICE, consists of aluminum outer sleeve and steel inner sleeve. Tapered outer sleeve provides H-56 gradual transition of stress. Filler holes provided for PENETROX joint compound. Sizes 1/0 and larger supplied with plugs for filler hole. Installed with standard HYSPLICE tools and dies (thru 556 with Y35 or Y750 HYPRESS). Aluminum and steel sleeves can be ordered separately or in sets. RUS Accepted

Set

Catalog Number Sleeves


Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. YDS25RP2 YDS021RP1 YDS1RP2 YDS1RP1 YDS25RP2 YDS25RP1 YDS26RP2 YDS26RP1 YDS27RP2 YDS27RP1 YDS28RP2 YDS28RP1 YDS1RP2 YDS291RP1 YDS30RP2 YDS30RP1 YDS25RP2 YDS321RP1 YDS32RP2 YDS33RP1 YDS41RP2 YDS33RP1 YDS34RP2 YDS35RP1 YDS44RP2 YDS35RP1 YDS27RP2 YDS361RP1 YDS34RP2 YDS37RP1 YDS36RP2 YDS37RP1

Conductor
2 (7-1) 1 (6-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 266.8 (18-1) 266.8 (26-7) 336.4 (18-1) 336.4 (26-7) 336.4 (30-7) 397.5 (26-7) 397.5 (30-7) 477 (18-1) 477 (24-7) 477 (26-7)

L
4-3/4 17 4-1/8 16-5/8 4-3/4 17 5-1/4 19-3/4 5-1/4 16-3/4 5-1/8 18-7/8 4-1/8 19-3/4 6 19-3/4 4-3/4 17-7/8 6-7/8 22-1/4 8-5/8 22-1/4 6-1/4 25-5/8 8 25-5/8 5-1/4 25-3/8 6-1/4 26-3/8 7-7/8 26-3/8

Tools, Die Set Catalog Number, & (Crimps per End) Die Y35, Y750, Index MD7, MD6 Y45, Y46 Y48B Y60BHU
242 241 240 241 242 243 242 245 248 247 248 249 240 251 250 251 242 490 252 316 305 316 253 317 255 317 248 327 253 261 350 261 W242 (8) W241 (10) W240 (6) W241 (10) W242 (8) W243 (10) W242 (8) W245 (12) W246 (16) W247 (12) W248 (14) W249 (14) W240 (6) W242 (8) W248 (16) U242 (4) U241 (5) U240 (3) U241 (5) U242 (4) U243 (5) U242 (4) U245 (6) U248 (8) U247 (6) U248 (7) U249 (7) U240 (3) U251 (12) U250 (10) U251 (10) U242 (4) U490 (10) U252 (9) U316 (9) U305 (9) U316 (9) U253 (9) U317 (12) U255 (12) U317 (12) U248 (8) U327 (16) U253 (9) U261 (12) U350 (12) U261 (12) C248 (3)* C247 (2)* C248 (2)* C249 (4) C251 (6) C250 (8) C251 (5) C242 (2)* C490 (5) C252 (3) C316 (3) C305 (3) C316 (3) C253 (3) C317 (4) C255 (4) C317 (4) C248 (4)* C327 (4) C253 (3) C261 (4) C350 (4) C261 (4) L248 (3)* L247 (2)* L248 (2)* L249 (4) L251 (6) L250 (8) L251 (5) L242 (2)* L490 (5) L252 (3) L316 (3) L305 (3) L316 (3) L253 (3) L317 (4) L255 (4) L317 (4) L248 (4)* L327 (4) L253 (3) L261 (4) L350 (4) L261 (4)

YDS021R YDS1R YDS25R YDS26R YDS27R YDS28R YDS30R YDS321R YDS32R YDS33R YDS34R YDS35R YDS361R YDS326R YDS36R

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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Overhead

TYPES YDS-R SET, YDS-RP1 ALUMINUM SLEEVE YDS-RP2 STEEL SLEEVE


(Continued) Full Tension Sleeve for ACSR and Compressed and Compact Conductors
Catalog Number Sleeves
Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. Steel Alum. YDS41RP2 YDS39RP1 YDS44RP2 YDS39RP1 YDS43RP2 YDS43RP1 YDS45RP2 YDS43RP1 YDS43RP2 YDS43RP1 YDS49RP2 YDS451RP1 YDS45RP2 YDS45RP1 YDS34RP2 YDS451RP1 YDS49RP2 YDS49RP1 YDS36RP2 YDS49RP1

RUS Accepted

Tools, Die Set Catalog Number, & (Crimps per End) Set
YDS392R YDS43R45RS YDS43R43RS YDS451R49RS YDS45R45RS YDS451R34RS

Conductor
556.5 (24-7) 556.5 (26-7) 636 (24-7) 636 (26-7) 666.6 (24-7) 795 (26-7) 795 (54-7) 900 (45-7) 1033.5 (54-7) 1113 (45-7)

L
8-5/8 26-1/8 8 26-1/8 8 32-1/2 9 32-1/2 8 32-1/2 10 32-1/2 9 32-1/2 6-1/4 32-1/2 10 37 7-7/8 37

Die Index
305 608 255 608 254 319 320 319 254 319 419 579 320 352 253 579 419 422 350 422

MD7, MD6

Y35, Y750
U305 (9) U608 (15) U255 (12) U608 (15) U253 (9) U350 (12)

Y45
S254 (15) S319 (18) S320 (15) S319 (18) S254 (15) S319 (18) S419 (21) S579 (18) S320 (15) S352 (18) S579

Y46
P254 (15) P319 (18) P320 (15) P319 (18) P254 (15) P319 (18) P419 (21) P579 (18) P320 (15) P352 (18) P579

Y48B
C305 (3) C608 (5) C255 (4) C608 (5) C254 (5) C319 (6) C320 (5) C319 (6) C254 (5) C319 (6) C419 (7) C579 (6) C320 (5) C352 (6) C253 (3) C579 (6) C419 (7) C350 (4)

Y60BHU
L305 (3) L608 (5) L255 (4) L608 (5) L254 (5) L319 (6) L320 (5) L319 (6) L254 (5) L319 (6) L419 (7) L579 (6) L320 (5) L352 (6) L253 (3) L579 (6) L419 (7) L422 (8) L350 (4) L422 (8) H-57

*U Die with adapter PT-6515. U Die with adapter PUADP-1.

FOR ACSR STATIC WIRE


Set Catalog Number Sleeves
Steel Alum. Steel Alum. Steel Alum. Steel Alum. YDS27RP2 YDS011RP1 YDS34RP2 YDS251RP1 YDS41RP2 YDS261RP1 YDS44RP2 YDS271RP1

Conductor
80 (1-8) 101.8 (12-7) 134.6 (12-7) 159 (12-7)

L
5-1/4 19-3/4 6-1/4 22-1/4 8-5/8 22-1/4 8 25-5/8

Die Index
248 245 253 316 305 316 255 317

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
W248 (16) W245 912) U248 (8) U245 (6) U253 (9) U316 (9) U305 (9) U316 (9) U255 (12) U317 (12) C253 (3) C316 93) C305 (3) C316 (3) C255 (4) C317 (4) L253 (3) L316 (3) L305 (3) L316 (3) L255 (4) L317 (4)

YDS011R YDS251R YDS261R YDS271R

U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPE YDS-RLY
UNISPLICE SINGLE-SLEEVE Tension Single Sleeve for ACSR, Aluminum, 6201 and 5005
Single sleeve splice similar to UNISPLICE type YDS-RL, except designed to eliminate possible conductor basketing on ACSR. Installed by crimping from end of connector towards center with standard tooling. Supplied pre-filled with PENETROX joint compound and capped. Factory installed plugs in pressure relief holes must be in place when conductors are inserted. Plugs drop out when sleeve is crimped. H-58

RUS Accepted

Catalog Number

Conductor
4ACSR (7-1) 4 ACSR (6-1) 4 6201 (7) 4 5005 (7) 4 AAC (7) 2 ACSR (6-1) 2 6201 (7) 2 5005 (7) 2 AAC (7) 2 ACSR (7-1) 2 ACSR (6-1) 2 6201 (7) 2 AAC (7) 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 3/0 ACSR (6-1) 3/0 6201 (7) 3/0 5005 (7) 3/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19)

Die Index

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
BG (24) W-BG (12)* W687 (12) NON-BOW** BG (20) W-BG (10)* W687 (10) NON-BOW** W-C (28) W702 (11) NON-BOW** W-C (32) W660 (16) W702 (12) NON-BOW** U-BG (8)* U243 (6) U-BG (8)* U243 (6) U167 (14) U247 (7) U660 (8) U167 (16) U247 (8) U659 Crimps Overlap U658 Crimps Overlap U654 Crimps Overlap U655 Crimps Overlap C243 (3) C243 (3) C167 (7) C167 (5) L243 (3) L243 (3) L167 (7) L167 (5)

YDS4RLY

12-1/2

BG, or 687, or 243

YDS2RLY

12-3/8

BG, or 687, or 243

YDS021RLY

14-3/8

C, or 167, or 247, or 702

YDS25RLY

17

C, or 660, or 167, or 247, or 702

YDS26RLY

15

659

YDS27RLY

21

658

YDS28RLY

21

654

YDS321RLY

20-1/2

655

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. ** MD6 NON-BOW Dies produce straight sleeves without rotating tool.

U Die with adapter PT-6515. U Die with adapter PUADP-1. Accommodates ACSR with aluminized steel core.

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TYPES YDS-RL & YDS-LT


UNISPLICE Tension Single Sleeve for ACSR, All Aluminum, 5005, 6201, Compressed Conductors
Single-sleeve aluminum UNISPLICE designed to splice ACSR as simply as allaluminum. Pre-filled with PENETROX joint compound and capped. Eliminates strand stripping, installing separate steel sleeve and filling with joint compound. Ends ACSR joint failure due to faulty positioning of sleeve and lack of joint compound. Simplifies hot-line splicing. Electrical and mechanical performance equal to two-piece sleeves. RUS Accepted

Catalog Number

Conductor
4 ACSR (7-1) 4 ACSR (6-1) 4 6201 (7) 4 5005 (7) 4 AAC (7) 2 ACSR (6-1) (7-1) 2 6201 (7) 2 5005 (7) 2 AAC (7) 2 ACSR (7-1) 2 ACSR (6-1) 2 6201 (7) 2 AAC (7) 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1) 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 3/0 ACSR (6-1) 3/0 6201 (7) 3/0 5005 (7) 3/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 350 AAC

Die Index

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
BG (24) W-BG (12)* W243 (12) W687 (12) NON-BOW** BG (20) W-BG (10)* W243 (10) W687 (10) NON-BOW** W-C (28) W247 (14) W702 (11) NON-BOW** W-C (32) W660 (16) W702 (12) NON-BOW** U-BG (8)* U243 (6) U-BG (8)* U243 (5) U167/U568 (16) U247 (7) U167/U568 (14) U660 (8) U247 (8) U659 Crimps Overlap U658 Crimps Overlap U654 Crimps Overlap U655 Crimps Overlap C243 (3) C243 (3) C167 (7) C167 (5) L243 (3) L243 (3) L167 (7) L167 (5)

H-59

YDS4RL

11-7/8

BG, or 243, or 687

YDS2RL

10-1/4

BG, or 243, or 687

YDS021RL

11-1/4

C, or 167, or 247, or 702

YDS25RL

13-7/8

C, or 167, or 660, or 247, or 702

YDS26RL

13-1/2

659

YDS27RL

18-1/4

658

YDS28RL

18-1/4

654

YDS321RL
*

18-1/4

655

**

Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. MD6 NON-BOW Dies produce straight sleeves without rotating tool.

U Die with adapter PT-6515. U Die with adapter PUADP-1. Accommodates ACSR with aluminized steel core.

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BURNDY Products

TYPES YDS-RL & YDS-LT (Continued)


UNISPLICE Tension Single Sleeve for ACSR, All Aluminum, 5005, 6201, Compressed Conductors
Catalog Number
YDS30LT YDS32LT YDS341RL H-60 YDS361RL RUS Accepted

Conductor
312.8 6201 394.5 6201 394.5 5005 (336.4 E.C. Equiv.) 397.5 ACSR (18-1) 419.6 5005 477 (18-1) 556.5 (18-1) 587.2 5005 559.5 6201 559.5 5005 (477 E.C. Equiv.)

Code
BUTTE CANTON RADIAN REDE RUBLE DARIEN REMEX

Die Index
317

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
U317 U642 (12) U327 (18) U-788 Crimps Overlap P667** C317 C642 (4) C667 Crimps Overlap L317 L642 (4) L720 Crimps Overlap L667 Crimps Overlap

14-1/2 22 23-1/4

642 327 788 720 667

YDS36LT
** Y46 HYPRESS only.

16

TYPES YDS-A & YDS-AT


HYSPLICE Full Tension Sleeve for Aluminum (Installed with BURNDY or EEI Dies)
Full-tension HYSPLICE sleeve made of aluminum and with cable stop. Designed to be installed with BURNDY or EEI dies. BURNDY and EEI die index numbers clearly marked on sleeve. Sizes 1/0 and larger tapered for gradual transition of stress. Prefilled with PENETROX joint compound and capped.

Catalog Number
YDS2CA YDS25AT YDS27AT YDS28AT YDS311AT YDS331AT

Conductor
2 (7) 1/0 (7) 3/0 (7, 19) 4/0 (7, 19) 397.5 (19) 477 (19)

L
3-7/8 7-1/4 7-1/4 10-1/2 12-1/4 12-3/4

EEI Die Index


6A 8A 10A 11A 13A 14A

Index
693 243 694 249 655 317

Tools, Die Set Catalog Number, & (Crimps per End) MD7, MD6 Y35, Y750, Y45, Y46
W693 (8) W243 (6) W694 (8) W249 (12) U693 (2) U243 (3) U694 (4) U249 (6) U655 (10) U317 (9)

U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPES YDS-R & YDS-RE


HYSPLICE Full Tension Sleeve for ACSR (Installed with BURNDY EEI Dies)
Two-piece, full-tension HYSPLICE, made of aluminum outer sleeve and steel sleeve for steel core. Designed to be installed with BURNDY EEI dies. BURNDY and EEI die index numbers are clearly marked on the sleeve.

Catalog Number Alum. & Steel Sleeve Set


YDS2RE YDS021RE YDS27RE YDS28RE YDS361R

Catalog Number Aluminum Sleeve


YDS021REP1 YDS25RP1 YDS26RP1 YDS27RP1 YDS28RP1 YDS361RP1

CONDUCTOR
2 (6-1) 2 (7-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1) 336.4 (18-1) 477 (18-1)

L
17-1/8 19-3/4 16-3/4 18-7/8 17-7/8 25-1/2

Aluminum Outer Sleeve Tools, Die Set Catalog EEI No., & (Crimps per End) Die Die Y35, Y750, Number Index MD6 Y45, Y46
6A 8A 9A 10A 11A 13A 14A 693 243 245 694 249 655 327 W693 (20) W243 (10) W245 (12) W694 (12) W249 (14) W327 U693 (5) U243 (5) U245 (6) U694 (6) U249 (7) U655 (9) U327 (16)

Catalog Number Steel Sleeve


YDS2REP2 YDS25REP2 YDS27RP2 YD28REP2 YDS25REP2 YDS27RP2

LL
4-1/8 4-3/4 5-1/4 5-1/4 5-1/4 4-3/4 5-1/4

Steel Inner Sleeve Tools, Die Set Catalog EEI No., & (Crimps per End) Die Die Y35, Y750, Number Index MD6 Y45, Y46
1S 2S 4S 5S 5S 2S 5S 690 691 692 248 248 691 248 W690 (8) W691 (9) W692 (12) W248 (8) W248 (8) W691 (9) W248 (8) U690 (4) U691 (3) U692 (6) U248 (8) U248 (8) U691 (3) U248 (3)

H-61

U Die with adapter PT-6515. U Die with adapter PUADP-1.

TYPES YDS-E, YDS-H, YDS-U


HYSPLICE Full Tension Sleeve for Steel
Full-tension HYSPLICE sleeves designed for HS, EHS, Utilities (UT) or Siemens-Martin (SM) galvanized steel guy, messenger, and Static conductors. Made of hot-dip galvanized seamless milled steel tubing lined with silicone carbide particles.

Catalog Number
YDS250E YDS312H YDS312E YDS375H YDS500H

Size
1/4 5/16 5/16 3/8 1/2

Conductor Str.
7 7 7 7 7

Grade
EHS HS EHS HS, UT HS

L
6-3/4 10-5/8 8-1/2 9 9-5/8

Die Index
609 257 305 304 293

Tools, Die Set Catalog Number, & (Crimps per End) Y35, Y750, Y45, Y46 Y48B Y60BHU
U609 (10) U257 (20) U305 (6) U304 (12) C257 (5)* C305 (3) C304 (4) C293 (6) L257 (5)* L305 (3) L304 (4) L293 (6)

* Multiple crimp die set makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPE YDS-K
HYSPLICE Full Tension Sleeve for Copperweld
Full-tension HYSPLICE designed to exceed the minimum rated breaking strength of, 30% conductivity extra high strength Copperweld, and lower strength conductors. Made of pure copper tubing. Installed with HYSPLICE tools and dies.

Catalog Number
YDS8WK H-62 YDS6WK YDS3K10 YDS3K8 YDS3K7 YDS3K6 YDS3K5 YDS7K7 YDS7K6 YDS7K5

Conductor
8 Sol. 6 Sol. (3 #10) (3 #8) 5/16 (7 #10) (3 #7) 11/32 (7 #9) (3 #6) 3/8 (7 #8) (3 #5) 7/16 (7 #7) 1/2 (7 #6) 9/16 (7 #5)

L
3-3/4 4-3/8 4-7/8 5-5/8 10 9-1/2 6-7/8 6-7/8 9-3/8 11-3/8

Die Index
162 or 285 162 or 276 403 205 167 331 259 328 260 344

MD7, MD6
W162 (6) W162 (6)

Tools, Die Set Catalog Number, & (Crimps per End) Y35, Y750, Y45, Y46 Y48B Y60BHU
U285 (2) U276 (6) U403 (3)* U205 (5) U167/U568 (10) U331 (9) U259 (6) C167 (4) C331 (9) C259 (2) C328 (3) C260 (4) C344 (6) L167 (4) L331 (3) L259 (2) L328 (3) L260 (4) L344 (6)

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

TYPE YTS-E
Full Tension Splice for EHS Steel
Full tension splice for EHS steel guy, messenger or static cable. Sleeve is prefilled with PENETROX joint compound and capped.

RUS Accepted

Catalog Number
YTS375E YTS438E

Conductor EHS Steel


3/8 7/16 7 Str. 7 Str.

Tools, Die Sets L


10-3/8 11-7/8

Die Index
723 726

Y60BHU*
L723 L726

* Overlap crimps. Sleeve is high strength aluminum alloy for optimum corrosion resistance.

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TYPES YDS-KT & YDS-F


HYSPLICE Full Tension Sleeve for Copperweld-Copper
Full-tension HYSPLICE made of pure copper tubing. Type YDS-KT is tapered to provide gradual transition of stress on Type A conductor. HYSPLICE Type YDS-F is recommended for Type F conductor.

RUS Accepted

Catalog Number
YDS8KT YDS6KT YDS4KT YDS2KT YDS3K6 YDS2F YDS25F YDS26F YDS28F

Conductor
8A 6A 4A 2A 4D 2F 1/0F 2/0F 4/0F

L
5 6-1/8 6-3/8 7-3/4 9-1/2 6-1/4 8-3/4 9-5/8 11-7/8

Die Index
162 or 202 162 or 203 163 or 204 205 331 329 568 552 331

MD7, MD6
W162 (4) W162 (5) W163 (5)

Tools, Die Set Catalog Number, & (Crimps per End) Y35, Y750, Y45, Y46 Y48B Y60BHU
U202 (4)* U203 (5)* U204 (10) U205 (8) U331 (9) U329 (4) U167/U568 (8) U552 (11) U331 (12) C331 (3) C331 (4) H-63 L331 (3) L331 (4)

* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1.

TYPE YDS-M-T
Full Tension Sleeve for Alumoweld
Full-tension splice for Alumoweld transmission lines. Five connectors accommodate eight conductor sizes. Sleeve is pre-filled with PENETROX joint compound and capped.

RUS Accepted

Catalog Number
YDS7M10T YDS7M9T YDS7M8T YDS7M7T YDS7M6T

Conductor ALUMOWELD
7 #10, 3 #7 7 #9, 3 #6 7 #8, 3 #5 7 #7 7 #6

L
10 10-3/8 12-1/4 14-1/2 15-1/8

Die Index
676 or 721 677 668 or 723 678 or 726 679 or 726

Tools, Die Sets Y35, Y750, Y45, Y46


U676 (8) U677 (10) U668 (13) U678 (19) U679 (2)

Y60BHU*
L721 L723 L726 L726

* Overlap crimps. U Die with adapter PT-6515. U Die with adapter PUADP-1. Sleeve is high strength aluminum alloy for optimum corrosion resistance.

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BURNDY Products

DEADEND FITTING AND ACCESSORIES


TABLE OF CONTENTS

H-64

LOOP Type UP-R . . . . . . . . . . . . . . . . . . . . . . . . . . H-65 Type BC . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-66 Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-66 PRIMARY AND STRAIN BUS Type CUW-E . . . . . . . . . . . . . . . . . . . . . . . . H-67 Type DUW . . . . . . . . . . . . . . . . . . . . . . . . . . H-67 Type CUW-A-E & CUW-R-E . . . . . . . . . . . . H-68 Type DUW-A & DUW-A-E . . . . . . . . . . . . . . H-68

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DEADEND FITTINGS AND ACCESSORIES


The deadend method selected for any particular application will depend upon the nature of the application, the size of the conductor, holding strength required, and preference for mechanical or compression devices. Secondaries are commonly deadended by bending wire around a spool insulator and snubbing with the same connectors used for the secondary to service drop connection. On copper conductor, connectors such as Ubolt Clip BC, SERVIT KS, OKLIP KVS or CRIMPIT YC-C are recommended. These connectors provide high holding strength without damaging conductor strands. On aluminum wires, CLIPIT UW-R, mechanical connector is recommended. The same methods can also be used on primaries. However, the straight line clamp Type CUW-A-E is more popular for this application. They are easier to install on either hot or de-energized lines. They are particularly well suited to hot-line maintenance, and allow easy re-sagging of conductors. Straight line types are also popular for deadending strain buses. These are normally large, hard to handle conductors that do not lend themselves to snub or quadrant types. Types DUW or CUW-E are recommended for copper conductor and DUW-A and DUW-AE for aluminum and ACSR. The pulling eye on the DUW-A-E is in line with the cable to make installation easier.

H-65

TYPE UP-R
HEAVY DUTY PARALLEL CLAMP For All Combinations of Copper, Aluminum, ACSR, 6201 and 5005
Heavy duty aluminum connector for feeder, subtransmission and primary distribution. Massive design and large spacer give maximum protection against galvanic action and overload conditions. Spacing of U-bolts, tapered bell mouths and modified V groove minimize cold flow, eliminate cable damage, and produce wiping action on conductors. Spacer taps confine cable strands to prevent splaying. Captured, heat treated aluminum alloy U-bolts. PENETROX joint compound recommended for all combinations.

RUS Accepted

Catalog Number
UP34R UP45R36R UP45R

Groove A ACSR , 6201, 5055 Copper or Aluminum


110.8 (12-7) - 397.5 (18-1) 336.4 (30-7) - 795 (30-19) 336.4 (30-7) - 795 (30-19) 3/0 Str. - 400 397.5 - 954 397.5 - 954

Groove B ACSR , 6201, 5005 Copper or Aluminum


110.8 (12.7) - 397.5 (18-1) 110.8 (12-7) - 447 (18-1) 336.4 (30-7) - 795 (30-19) 3/0 Str. - 400 3/0 Str. - 500 397.5 - 954

H
4-5/8 5-1/4 6-1/4

Dimensions J L
1/2-13 1/2-13 5/8-11 4 4 4-1/2

W
2-5/8 2-7/8 3-1/4

Accommodates compact and compressed conductors within diameter range.

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BURNDY Products

TYPE BC
CLIP Deadend Clamp for Guy Wire
Deadend CLIP with DURIUM silicone bronze U-bolt, nuts, and washers. Saddle made of high strength corrosion resistant copper alloy.

Catalog Number
BC2C BC25 BC28 H-66

Copper
2 Sol. 1/0 Str. 2/0 Str. - 4/0 Str.

Guy Wire
5/16 3/8 1/2

Dimensions H
2 2-3/8

J
3/8 1/2

L
1-1/4 1-3/8 1-3/4

W
1-3/4 2-1/4

TYPE M
DEADEND THIMBLE Deadend Copper Conductor or Guy Wire
High strength corrosion resistant copper alloy thimble groove to fit any size guy wire used for deadending. Generous radius prevents kinking or overstressing outer strands of wire.

Catalog Number
M20 M30 M40 M50 M60 M70 M80 M90

Groove Size A
5/16 3/8 7/16 1/2 5/8 3/4 7/8 1

Dimensions H
1-5/8 1-7/8 1-3/4 1-7/8 2-1/4 2-5/8 3 3-3/8

L
1-7/8 2-1/8 2-5/8 2-1/4 2-5/8 3-1/4 3-3/8 3-3/4

P
7/8 1 1-1/8 1-3/8 1-1/2 1-3/4 2

W
5/8 7/8 1 1-1/4 1-3/8

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TYPE CUW-E
DEADEND CLAMP For Copper
High strength, two-bolt, cast copper alloy strain clamp with single saddle designed for short span distribution and strain bus application. Galvanized steel clevis pin, and U-bolts.

Catalog Number
CUW34-E CUW44-E

Conductor Range
4/0 Str. - 500 500 - 1000

H
3 3-3/8

Dimensions L
7-3/8 8-3/4

W
4 4-1/2 H-67

TYPE DUW
DEADEND CLAMP For Copper
High strength corrosion resistant copper alloy strain clamp with three DURIUM U-bolts and single serrated saddle. Galvanized steel clevis pin.

Catalog Number
DUW28 DUW31 DUW34 DUW44

Dimensions Conductor
1 Str. - 4/0 Str. 4/0 Str. - 350 350 - 500 500 - 1000

H
2-1/2 2 2-5/8 2-7/8

J
3/8 1/2

L
9-7/8 11-3/8

W
2-1/4 2-3/8 2-3/4 3-1/4

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BURNDY Products

TYPES CUW-A-E & CUW-R-E


DEADEND CLAMP For Aluminum, ACSR, 6201 and 5005
High strength aluminum clamp for deadending primary distribution lines. Straight-line design, with hot stick lifting-eye, pulling-eye, and captured, angled U-bolts, facilitates installation and maintenance, especially on hot-line work. Snub-pocket V-shaped, range-taking conductor groove and galvanized steel U-bolts provide high holding strength. H-68

RUS Accepted

Catalog Number
CUW26RE-1 CUW30A-E CUW32R-E CUW361R-E CUW391A-E

Dimensions Aluminum
2 Str. - 2/0 (19) 1/0 (7) - 300 3/0 (7) - 350 4/0 - 500 336.4 - 795

ACSR, 6201, 5005


4 - 2/0 1/0 - 266.8 (18-1) 3/0 - 336.4 (26-7) 4/0 - 477 (18-1) 300 (26-7) 636 (26-7)

H
3 3-5/8 4 4-1/8 4-7/8

J
3/8-16 1/2-13 1/2-13 1/2-13 1/2-13

L
8 10 10 11 11

W
3 3-1/2 3-5/8 3-5/8 4-1/8

Accommodates compressed conductors within diameter range.

TYPES DUW-A & DUW-A-E


DEADEND CLAMP For Aluminum, ACSR, 6201 and 5005
High strength cast aluminum alloy clamp recommended for strain bus applications. Three galvanized steel U-bolts, single saddle and headed clevis pin provide high holding strength. Type DUW-A-E has pulling-eye in line with conductor for easier installation.

Catalog Number Without With Pulling Eye Pulling Eye


DUW28A DUW44A DUW44A-E

Conductor Aluminum
1 - 4/0 500 - 1000

Dimensions H
2 3-3/8

ACSR, 6201, 5005


2 (7-1) - 4/0 397.5 (30-7) - 900 (54-7)

J
3/8 1/2

K
7/8 1-1/4

L
9-1/2 11-1/4

W
2-1/4 3-5/8

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COMPRESSION TERMINALS AND ACCESSORIES


TABLE OF CONTENTS

H-69

Type YCA-2N & YCAB-4N. . . . . . . . . . . . . . H-70 Type YCA-RL-2N . . . . . . . . . . . . . . . . . . . . . H-71 Types YCA-R-N & YCAK-R-N . . . . . . H-72, H-73 Type YAK-A-2G . . . . . . . . . . . . . . . . . . . . . . H-74 Types YCAK-A & YRA . . . . . . . . . . . . . . . . . H-75

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BURNDY Products

COMPRESSION TERMINALS & ACCESSORIES


Compression terminals are used to make convenient and reliable connections to switch pads, transformers, and other electrical equipment. They accommodate either copper, aluminum, ACSR, ACAR, Alumoweld, or steel conductor and come with one, two or four hole NEMA drilled pads to match the equipment drilling. Standard copper and aluminum terminals are also listed in the compression section B.

H-70

TYPES YCA-2N & YCAB-4N


HYLUG Compression Terminal for Copper
Compression HYLUG terminals designed for terminating copper conductors to switch pads and other substation or switch yard apparatus. NEMA standard mounting holes. Made of pure copper. Installed with same die as equivalent full-tension jumper loop and repair sleeves.

Fig. 1

Fig. 2

Catalog Number
YCA25-2N YCA26-2N YCA27-2N YCA28-2N YCAB28-4N YCA29-2N YCA30-2N YCA31-2N YCA32-2N YCAB32-4N YCA34-2N YCAB34-4N YCA39-2N YCAB39-4N YCAB44-4N

Conductor
1/0 (7, 19) 2/0 (7, 19, 37) 3/0 (7, 19) 4/0 (7, 12, 19) 250 (7, 19, 37) 300 (19, 37) 350 (12, 19, 37) 400 (19, 37) 500 (19, 37) 750 (37, 61) 1000 (61)

Fig. No.
1 2 1 2 1 2 1 2

C
7/8 1 1-1/8 1-1/4 3 1-3/8 1-1/2 1-5/8 3 1-7/8 3 2-3/8 3

L
5-3/8 5-1/4 5-3/8 5-5/8 5-1/2 6-1/2 6-3/4 7-1/8 6-1/2 6-7/8 7-1/4 7-1/2 7-7/8

T
1/8 1/4 3/8

Die Index
165 166 167 168 169 170 267 209 210 627 345

Tools, Die Set Catalog Number, & (Number of Crimps) MD7, MD6 Y35, Y750, Y45, Y46 Y48B Y60BHU
W165 (3) W166 (6) U165/U205 (3) U166/U459 (3) U167/U568 (3) U168 (3) U169 (4) U170 (5) U267 (6) U209 (6) U210 (6) C167 (1) C168 (1) C169 (1) C170 (1) C267 (2) C209 (2) C210 (2) C627 (3) C345 (4) L167 (1) L168 (1) L169 (1) L170 (1) L267 (2) L209 (2) L210 (2) L627 (3) L345 (4)

1/2 3/8 1/2 5/8 1/2 5/8

YCAB have brazed pads. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPE YCA-RL-2N
HYLUG Compression Terminals for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Aluminum compression HYLUG for terminating overhead conductors to switch pads and other substation or switch yard apparatus. NEMA standard mounting holes. Installed with same die as equivalent fulltension UNISPLICE. Pre-filled with PENETROX joint compound and capped.

H-71

Catalog Number YCA4RL-2N

YCA2RL-2N

YCA25RL-2N

YCA26RL-2N

YCA27RL-2N

YCA28RL-2N

YCA321RL-2N

Conductor 4 ACSR (6-1, 7-1) 4 6201 (7) 4 AAC (7) 2 ACSR (6-1, 7-1) 2 6201 (7) 2 AAC (7) 1/0 ACSR (6-1) 1/0 6201 (7) 1/0 5005 (7) 1/0 AAC (7) 2/0 ACSR (6-1) 2/0 6201 (7) 2/0 5005 (7) 2/0 AAC (7) 3/0 ACSR (6-1) 3/0 6201 (7) 3/0 AAC (7) 3/0 AAC (7) 4/0 ACSR (6-1) 4/0 6201 (7) 4/0 5005 (7) 4/0 AAC (7) 336.4 ACSR (18-1) 336.4 AAC (19) 350 AAC

C 7/8

L 6

Die Index BG, 687, 243

7/8

BG, 687, 243

7 1-1/8 3/8

C, or 247, or 702

Tools, Die Set Catalog Number, & Number of Crimps MD7, MD6 Y35, Y750, Y45 Y46 W-BG (8) FIXED BG (8) U243 W687 (4) W-BG (8) FIXED BG (8) U243 W687 (4) WC 12 U247 3 W702 4 NON-BOW U659 3

659

1-1/4 6-1/2 1-1/2

658 654

U658

U654

1-5/8

655

U655

U Die with adapter PT-6515. U Die with adapter PUADP-1.

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BURNDY Products

TYPES YCA-R-N & YCAK-R-N


Compression Terminals for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Fig. 1
Aluminum compression HYLUG for terminating jumper loops and equipment taps at switchpads and other substation apparatus, or to YDW-R deadends. NEMA standard mounting holes. Installed with same dies as equivalent full-tension sleeves. Pre-filled with PENETROX joint compound.

Fig. 2

H-72

Catalog Number
YCA4R-2N YCA2R-2N YCA25R-2N YCAK25R-4N YCA26R-2N YCA27R-2N YCA28R-2N

Conductor ACSR, 6201, 5005 Aluminum


4 2 1/0 2/0 3/0 - 110.8 (12-7) 4 (7) 2 (7) 1/0 (7, 19)

Fig. No.
1 2

C
1-1/4 7/8 3 1 1-1/8 1-1/4

L
5-5/8

T
1/4

Die Tools, Die Set Catalog Number, & (Number of Crimps) Index MD7, MD6 Y35, Y750 Y45 Y46 Y48B Y60BHU
237 W237 (3) 239 W239 (3) KS18, BG (8) BG, or W-BG (4)* 243, 8A U243 (2) 245, 9A W245 (4) 247 W247 (6) K840, 249 W249 (6) 11A 251 321 316 317 327 261 608 469 U237 (2) U239 (2) U-BG (4) U243 (2) U245 (2) U247 (3) U249 (3) U251 (4) U321 (4) U316 (4) U317 (4) U327 (4) U261 (5) U608 (6)

2/0 (7, 19) 3/0 7, 19)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

6-1/4 6-7/8 6-3/8 6-3/4 6-7/8 7-3/8 6-3/4 7-3/8 7 7-1/8 7-1/4 7-3/8 7-1/2 7-3/8 7-5/8 8-1/8 8-3/8 8-1/8

3/8 1/4

C243 (2) L243 (1) C245 (2) L245 (1) C247 (3) L247 (2) C249 (1) L249 (2) C251 (2) L251 (2) C321 (2) L321 (2) C316 (2) L316 (2) C317 (2) L317 (2) C327 (2) L327 (2) C261 (2) L261 (2) C608 (2) L608 (2)

4/0 (6-1, 6-7) 4/0 (7, 19) YCAK28R-4N YCA30R-2N 266.8 266.8 (7, 19) YCAK30R-4N (18-1, 6-7, 26-7) YCA321R-2N 336.4 (19) 336.4 (18-1) YCAK321R-4N 350 (19, 37, 61) YCA33R-2N 336.4 (26-7, 30-7) 397.5 (19) YCAK33R-4N 397.5 (18-1) YCA35R-2N 477 (19, 37) 397.5 (26-7, 30-7) YCAK35R-4N 500 (37, 61) YCA361R-2N 477 (18-1) 500 (37, 61) YCAK361R-4N YCA37R-2N 556.5 (18-1) 556.5 (19, 37) YCAK37R-4N 477 (24-7, 26-7, 30-7) YCA39R-2N 556.5 (24-7, 26-7) YCAK39R-4N YCAK361A-4N 636 (37)
* Multiple crimp die set; makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515. U Die with adapter PUADP-1. YCA HYLUGS are made from heavy walled tubing. YCA4R2N, YCA2R-2N and all YCAK HYLUGS are cast aluminum alloy.

3 1-1/2 3 1-1/2 3 1-5/8 3 1-7/8 3 1-7/8 3 2 3 2-1/8 3

3/8

7/16 3/8 1/2

S469 (6) P469 (6) C469 (2) L469 (2)

(Table continued on next page.)

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TYPES YCA-R-N & YCAK-R-N


(Continued) Compression Terminals for Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Catalog Number
YCA43R-2N YCAK43R-4N YCA391A-2N YCAK391A-4N YCAK453R-4N YCA44A2NG2 YCA45R-2N YCAK45R-4N YCA48R-4N YCA441A-4N YCA451A-4N

Fig. 1 Fig. 2
Fig. No.
1 2 1 2 1 1

Conductor ACSR, 6201, 5005 Aluminum


605 (30-19) 636 (24-7, 26-7, 30-19) 666.6 (24-7) 795 (36-1) 715.5 (26-7) 795 (45-7) 795 (26-7, 54-7) 795 (37, 61) 700 (61) 750 (61) 795 (37) 750 (61) 1000 900 (61, 91) 954 (37, 61) 1000 (61)

T
3/4

Die Index
292 or 319 342 292, 578 342 352

Tools, Die Set Catalog No., & (No. of Crimps) Y45 Y46 Y48B Y60BHU
S292 (6) S319 (6) S342 (6) S292 (6) S342 (6) S352 (6) S579 (6) P292 (6) P319 (6) P342 (6) P292 (6) P342 (6) P352 (6) P579 (6) C292 (3) C319 (3) C342 (3) C292 (6) C342 (3) C352 (3) C579 (3) C575 (3) C575 (3) L575 (3) L422 (3) L292 (3) L319 (3) L342 (3) L292 (3) L342 (3) L352 (3) L579 (3) L575 (3) H-73

2-/12 10-1/4 3 9-5/8 2-3/8 10-1/8 9-7/8 3 9-5/8

5/8

2-3/8 11 2-1/2 10-1/4 9-5/8

900 (54-7) 954 (54-7) (45-7) 1033.5 (45-7) (36-1) 1033.5 (37, 61) - 113 (61) 1113 (54-19) 1272 (61)

10 10-1/4

3/4 5/8

575 422

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TYPE YAK-A-2G
STACKING HYLUG For Aluminum
Cast aluminum HYLUG with a special tongue configuration for stacking of conductors on two and four hole NEMA transformer or equipment terminal pads. Up to eight conductors may be stacked on one four hole NEMA pad. HYLUG is pre-filled with PENETROX joint compound and capped.

Fig. 1 Fig. 2

Catalog Number
YAK2CA2G1 YAK2CA2G2 YAK25A-2G1 YAK25A-2G2 YAK28A-2G1 YAK28A-2G2 YAK29A-2G1 YAK31A-2G1 YAK31A-2G2 YAK311A-2G1 YAK311A-2G2 YAK34A-2G1 YAK34A-2G2 YAK-361A-2G1 YAK-361A-2G2 YAK39A-2G1 YAK39A-2G2 YAK44A-2NG8 YAK44A-2NG7

Fig. No.
1 2 1 2 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2

Conductor
2 Str.

C
7/8

L
5-5/8

T
1/4

Die Index
BG K 5/8 243 249 K840 299 705 317 705

Tools, Die Set Catalog Number, & (Number of Crimps) MD7, MD6 SERIES Y35, Y750 Y45 Y46
BG (3) W-BG (1) W243 (1) W249* W-K840* U-BG (1) UK 581T (3) U243 (1) U249* U31ART* U705 U317* U705* S786* S722* S44ART* P786* P722* P44ART*

H-74

1/0 Str. 4/0 Str.** 250 350 397.5 7-3/4 500 600 636 700 750 1000 1-5/8 8-1/4 5/8 8-7/8 7/16 6-7/8 3/8 1-1/8 6-1/4 5/16

608 786 722 302

U608* U786*

* Overlap crimps. ** Accommodates 4/0 Str., Al. or Cu. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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TYPES YCAK-A & YRA


ALUMINUM HYLUG For Aluminum, Copper or ACSR
Aluminum HYLUG for joining aluminum and copper cable to transformer and equipment pads. HYLUG is pre-filled with PENETROX joint compound and capped. Installed with standard tooling, five die sets install fourteen terminal size.

Fig. 1

Fig. 2
H-75

Catalog Number
YRA8CU-1 YRA6CU-1 YRA4CU-1 YRA1CU-1 YRA25A-1 YRAL4CU YRAL1CU YRA25U YRA26U YRA27U YRA28U YCAK28A-2G1* YCAK29A-2G1* YCAK31AG1* YCAK31A-2G1* YCAK34A-2G3* YCAK36A-2G1* YCAK39A-2G2* YCAK44A-2G2*

Fig. No.

Copper

Conductor Aluminum Conc. & Compact

ACSR
6 (6-1) 4 (6-1, 7-1) 2 (6-1, 7-1) 4 (6-1, 7-1) 2 (6-1, 7-1) 1/0 (6-1) 2/0 (6-1) 4/0 (6-1)

Die Set, Tools, Catalog Number, & (Number of Crimps) Die MD7, MD6 Index Series Y35, Y750 Y45 Y46
BG 243 BG (3) K 5/8 243 (1) U-BG (1) U-K-5/8-1T (3) U243 (1)

6 Sol. - 8 Sol. 8 Str. 4 Sol. - 6 Str. 4 Sol. - 6 Str. 2 Sol. - 4 Str. 2 Sol. - 4 Str. 1 Str. - 2 Str. 1 Str. - 2 Str.** 1/0 Str. 2 Sol. - 4 Str. 2 Sol. - 4 Str. 1 Str. - 2 Str. 1 Str. - 2 Str. 1/0 Str. 1/0 Str. 2/0 Str. 2/0 Str. 3/0 Str. 3/0 Str. 4/0 Str. 4/0 Str. 250 350 500 600 750 1000

1-1/16

2-9/16

15/16 1-1/4 3-1/4 249 K840 W249* WK840* U249* UK-840

2 1

250 350 500

3 1-1/4 1-5/16

5-5/8 4-1/2 6-1/4 6-1/2 6-15/16 7-1/2

317 705 608 786 302

U317* U705* U608* U786*

S705*

P705*

1-1/2 1-11/16

S786* P786* S44ART* P44ART*

* Overlap crimps. ** YRA1CU-1 not recommended for 2 comp. conductor. U Die with adapter PT-6515. U Die with adapter PUADP-1.

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Transmission

TABLE OF CONTENTS

T-TAP CONNECTORS Type YOT-R-R . . . . . . . . . . . . . . . . . . . . . . I-2 Type YNT-R-R . . . . . . . . . . . . . . . . . . . . . . I-2 Type YNTA-R. . . . . . . . . . . . . . . . . . . . . . . I-3 STREAMLINED PAD CAPS Type STS-4N. . . . . . . . . . . . . . . . . . . . . . . I-3 JUMPER SLEEVES Type YNS-R . . . . . . . . . . . . . . . . . . . . . . . I-4 REPAIR SLEEVES Type YNU-R . . . . . . . . . . . . . . . . . . . . . . . I-4 FULL TENSION SPLICES Type YTS-A . . . . . . . . . . . . . . . . . . . . . . . . I-5 Types YTS-R, YTS-RS . . . . . . . . . . . . . . . I-6 Type YTS-AR. . . . . . . . . . . . . . . . . . . . . . . I-7

COMPRESSION TERMINAL Type YNA-M-T . . . . . . . . . . . . . . . . . . . . . I-8 COMPRESSION TERMINAL Types YNA-R15, YNA-R . . . . . . . . . . . . . . I-9 FULL TENSION DEADENDS (ACSR) Types YTW-R, YTW-RC, YTW-RE, YTW-RM . . . . . . . . . . I-10 - I-11 FULL TENSION DEADENDS (Aluminum) Types YTW-A, YTW-AD, YTW-AC, YTW-AE, YTW-AM . . . . . . . . . . . . . . . I-12
I-1

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Transmission

BURNDY Products

TYPE YOT-R-R
HYTEE T-Tap for Combinations of Aluminum, ACSR, 6201, 5005, Compressed and Compact Conductors
Heavy duty cast aluminum connector with two-piece line element and barrel tap. Recommended for aluminum and ACSR runs with aluminum, ACSR. Uses same die as equivalent full-tension HYSPLICE sleeve. Tap element pre-filled with PENETROX joint compound and capped.

Run Catalog I-2 Number ACSR, 6201, 5005 ACSR, 6201, 5005

Tap Die Index


347, 426 or M

Aluminum
(19) 477 (37) (19) 556 (37)

Aluminum

Run Tools, Die Set Catalog Number, & (Crimps per End) Y35, Y750 Y45 Y46 Y48B Y60B
U317 (60 U-M (4) C61 (2) L261 (2) C317 (2) L317 (2)

Tap Tools, Die Set Catalog Number, & (Crimps per End) Die Index
317, 426 or M

Y35, Y750
U317 (6) U-M (4)

Y45 Y46

Y48B
C137 (2)

Y60BHU
L317 (2)

YOT361R361R 477 (18-1) (24-7) 477 (26-7) (30-7) 556 (18-1) (24-7)

477 (18-1) 477 (19, 37) (24-7) 477 (26-7) (30-7) 556 (19, 37) 556 (18-1) (24-7)

6-1/4 12-3/8

261, 318 or M U261 (6) U-M (4)

C261 (2) L261 (2)

YOT37R37R

6-3/8 12-1/2

261, 318 or M

U261 (6) U-M (4)

* Multiple crimp die set, makes more than one crimp per tool compression. Figure indicates number of compressions. U Die with adapter PT-6515 U Die with adapter PUADP-1.

TYPE YNT-R-R
T-Tap Compression Tap for ACSR, ACAR and Stranded Aluminum Cable
Two-piece compression T-Tap for ACSR, ACAR and SAC transmission lines. Installed with same dies as equivalent full tension splice. Tap element pre-filled with PENETROX joint compound and sealed.

Catalog Number*
YNT451R451R YNT49R49R

ACAR
840.2 - 927.2 983.1 - 1198

Conductor Run and Tap Aluminum


795 - 1000 1033.5 - 1272

Tools, Die Sets ACSR


715.5 - 874.5 900 - 1113 45/7

H
7-1/2 7-3/4

Die Index
725 727

Y45**
S725

Y46**
P725

Y60BHU**
L725 L727

* For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YNT49R49RT). ** Overlap crimps.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Transmission

TYPE YNTA-R
T-TAP WITH PAD TAP For ACSR, ACAR and Stranded Aluminum Cable
Fig. 1

Fig. 2
Conductor Catalog Number
YNTA32R YNTA39R YNTA43R* YNTA451R* YNTA49R* YNTA58R*

Tools, Die Sets ACSR


300 - 336.4 556.5 605 - 666.6 715.5 - 874.5 900 - 1113 45/7 1780

ACAR
395.1 - 395.2 634.9 - 653.1 840.2 - 927.2 983.1 - 1198

Aluminum
336.4 - 350 600 - 650 700 - 800 795 - 1000 1033.5 - 1272 2000

Fig. No.
1

C
2 2-1/4 3-1/4 3-5/8

H
5 5-1/4 5-3/8 5-1/2 5-7/8 6-1/4

T
1/2 9/16 11/16

Die Index
717 722 724 725 727 735

Y45**
S717 S722 S724 S725

Y46**
P717 P722 P724 P725

Y60BHU
L717 L722 L724 L725 L727 L735 I-3

* For Extra High Voltage (EHV) applications order two tap pad shielding caps STS43A-4N. Catalog number indicates one cap (see chart below). ** Overlap crimps.

TYPE STS-4N
STREAMLINED PAD CAPS
Streamlined caps for shielding hardware when bolting terminals to flat pads singly or back to back. Caps are for 4 NEMA tongues. Adapter is attached with tongue hardware. Shielding cap is fastened to adapter with stainless steel cap screw. Order one (1) STS for each side of pad.

Catalog Number
STS33A-4N STS43A-4N STS44A-4N

Pad Size
3 4 4 3 3 4

Maximum Shielded Area


3 4 3 4

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Transmission

BURNDY Products

TYPE YNS-R
Jumper Sleeve for ACSR, ACAR and Stranded Aluminum Cable.
Jumper sleeve for ACSR, ACAR and SAC transmission lines. Installed with same dies as equivalent full tension splice. Sleeve is pre-filled with PENETROX joint compound and capped.

Catalog Number
YNS43R YNS451R YNS49R YNS59R

ACAR

Conductor Aluminum

ACSR

Tools, Die Sets Die Index Y45** Y46** Y60BHU**


724 725 727 735 S724 S725 P724 P725 L724 L725 L727 L735

700 - 800 605 - 666.6 10 840.2 - 927.2 795 - 1000 715.5 - 874.5 983.1 - 1198 1033.5 - 1272 900 - 1113 45/7 10-1/8 2250 - 2300 2156 - 2167 14-1/2

* For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YNS59RT). ** Overlap crimps.

I-4

TYPE YNU-R
Repair Sleeve for ACSR, ACAR and Stranded Aluminum Cable
Two-piece repair sleeves for restoring conductivity to damaged ACSR, ACAR or SAC transmission lines. Installed with same dies as equivalent full tension splice. Use of PENETROX joint compound required.

Tools, Die Sets Catalog Number *


YNU43R YNU451R YNU49R

ACAR
840.2 - 927.2

Conductor Aluminum
700 - 800 795 - 1000 1033.5 - 1272

ACSR
605 - 666.6 715.5 - 874.5 900 - 1113

L
16 16

Die Index
724 725 727

Y45**
S724 S725

Y46**
P724 P725

Y60BHU**
L724 L725 L727

* For High Voltage and Extra High Voltage (EHV) applications. ** Overlap crimps.

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BURNDY Products

Transmission

TYPE YTS-A
Full Tension Splice for Stranded Aluminum Cable
Full tension splice for SAC transmission lines. Made of aluminum tube with staked-in cable stop. Pre-filled with PENETROX joint compound and capped.

Catalog Number *
YTS331A

Conductor Aluminum Code MCM.


COSMOS SYRINGA VIOLET NASTURTIUM CATTAIL ARBUTUS LILAC CROCUS MAGNOLIA GOLDENROD COREOPSIS 450 477 477 715.5 715.5 750 795 795 800 874.5 874.5 954 954 1590

Tools, Die Sets Str.


37 19 37 37 61 61 37 61 61 37 61 37 61 61

L
9-1/4

Die Index
719

Y45**
S719

Y46**
P719

Y60BHU**
L719

YTS39A

13-3/8 724 15-3/4 S724 P724 L724

YTS391A

YTS431A YTS463A

16-1/2 21-1/2

725 728

S725

P725

L725 L728

I-5

* For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YTS391AT). ** Overlap crimps.

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Transmission

BURNDY Products

TYPES YTS-R & YTS-RS


Full Tension Splice for ACSR
Full tension two-piece splice for ACSR transmission lines. Outer aluminum sleeve and inner steel sleeve ordered separately. Aluminum sleeve has filler hole and plugs for PENETROX joint compound.

Conductor ACSR Code MCM. Str.


LINNET WIDGEON IBIS FLICKER HAWK PARAKEET DOVE EAGLE PEACOCK DUCK SQUAB ROOK GROSEBEAK GULL FLAMINGO CROW STARLING TERN CUCKOO CONDOR DRAKE MALLARD RAIL CARDINAL ORTOLAN CURLEW BLUEJAY GRACKLE BUNTING BITTERN PHEASANT DIPPER MARTIN BOBOLINK FINCH NUTHATCH PARROT LAPWING FALCON CHUKAR BLUEBIRD KIWI 336.4 397.5 477 556.5 556.5 605 636 666.6 715.5 26/7 24/7 26/7 24/7 26/7 24/7 26/7 30/7 24/7 54/7 26/7 24/7 26/7 54/7 24/7 54/7 26/7 45/7 24/7 54/7 26/7 30/19 24/7 45/7 54/7 48/7

Catalog Number* Alum. Sleeve


YTS32R YTS34R YTS36R YTS39R YTS40R

Catalog Number Steel Sleeve

LL
5-3/4

Tools, Die Sets Alum. Sleeve Steel Sleeve Die Die Index Y60BHU** Index Y60BHU**
717 719 L717 L719 L720 L722 L724 721 723 726 L721 L723 L726 718 L718

RUS Accepted

17-1/4 YTS34RS 18-1/4 YTS362RS YTS36RS

720 5-7/8 722 9 724

19-7/8 YTS43RS 24-7/8 YTS48RS

I-6

YTS43R

21-7/16 YTS43RS

5-7/8

724

L724

723

L723

YTS451R

9 YTS48RS YTS481RS 9-1/8 YTS449RS 9 YTS48RS YTS59RS 9-1/8 YTS48RS 9 YTS481RS 9-1/8 YTS48RS 9 YTS449RS

725

L725

726

L726

795

954 1027.4

28

727

L727

726

L726

45/7 1033.5 48/7 54/7 45/7 1113 48/7 54/19 1192.5 45/7 48/7 45/7 1272 54/19 45/7 1351.5 54/19 1431 45/7 1113 54/19 45/7 1510.5 48/7 54/19 45/7 1590 54/19 1780 84/19 2156 84/19 2167 72/7

YTS49R

YTS483RS 9-1/8 YTS449RS 9 YTS48RS YTS483RS 9-1/8 YTS449RS YTS48RS 9 YTS521RS YTS59RS YTS521RS YTS59RS YTS521RS YTS48RS YTS521RS YTS549RS 31-3/4 YTS59RS YTS549RS YTS59RS 31-1/4 YTS48RS YTS59RS 42 YTS521RS 41 9-1/8 9 9-1/8 9 9-1/8 9 9-1/8 4-1/4

727

L727

726

L726

YTS52R

728

L728

726

L726

YTS56R YTS58R YTS59R

729

L729 726 L726

735

L735

* For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e..g. YTS56RT).

** Overlap crimps.

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US: 1-800-346-4175

BURNDY Products

Transmission

TYPE YTS-AR
Full Tension Splice for ACAR
Full tension splice for ACAR transmission lines made of aluminum tube with staked-in cable stop. Pre-filled with PENETROX joint compound and capped.

Catalog Number*
YTS32AR

Conductor ACAR MCM. Str.


395.1 395.2 634.9 649.5 653.1 840.2 853.7 12-7 15-7 12-7 18-19 15-4 12-7 18-19 24-13 30-7 24-13 18-19 30-7 24-13 18-19 30-7 24-13 30-7 24-13 18-19 30-7 24-13 18-19

Tool, Die Sets L


15-1/4

Die Index
717

Y45**
S717

Y46**
P717

Y60BHU**
L717

YTS39AR

16-3/8

722

S722

P722

L722

YTS451AR

862.7 927.2 983.1 1012.2

19-1/2

725

S725

P725

L725

I-7

YTS48AR

1024.5

21-3/8

727

L727

1081

* For Extra High Voltage (EHV) applications add suffix "T" to Catalog Number (e.g., YTS451ART). ** Overlap crimps.

*** Use die H814 in Alcoa Press H2H, die M814 in Alcoa Press 150B and die MH814 in Alcoa Press 100A. These dies are manufactured by BURNDY.

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Transmission

BURNDY Products

TYPE YNA-M-T
Compression Terminal for Alumoweld and EHS Steel
Compression terminal for joining Alumoweld and EHS steel to YTW-M-T or YTW-E deadend. Installed with same dies as equivalent full tension splice and deadend. Barrel is pre-filled with PENETROX joint compound and capped.

Catalog Number
YNA7M10T YNA7M8T YNA7M7T YNA7M6T I-8
* Overlap crimps. U Die with adapter PT-6515. U Die with adapter PUADP-1.

Conductor Alumoweld EHS Steel


7 #10, 3 #7 7 #8, 3 #5 7 #7 7 #6 5/16 3/8 7/16 1/2 7 Str. 7 Str. 7 Str. 7 Str.

L
8-1/2 9-3/4 9-7/8 9-3/4

DIE Index
676 or 721 668 or 723 678 or 726 679 or 726

Tools, Die Sets, & (Number of Crimps) Y35, Y750, Y45, Y46 Y60BHU**
U676 (4) U688 (7) U678 (10) U679 (11) L721 L723 L726 L726

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BURNDY Products

Transmission

TYPES YNA-R15 & YNA-R


Compression Terminal for ACSR, ACAR and Stranded Aluminum Cable
Compression terminal for ACSR, ACAR and SAC Transmission lines. Two hole NEMA tongue through 556.5 MCM ACSR. Four hole NEMA supplied on larger sizes. When used with YTW-R or YTW-A, the 15 angle tongue provides either a 0 or 30 tap. Uses same dies as equivalent full-tension sleeve or deadend. Barrel pre-filled with PENETROX joint compound and capped. Pad coated with oxide retardant.

Fig. 1

Fig. 2

Catalog* Number** 15 Straight


YNA32R15 YNA34R15 YNA36R15 YNA39R15 YNA43R15 YNA451R15 YNA49R15 YNA52R15 YNA56R15 YNA594R15 YNA32R YNA34R YNA36R YNA39R YNA43R YNA451R-T YNA49R-T YNA52R-T YNA54R-T YNA56R-T YNA594R-T

Tools, Die Sets ACAR


395.1 - 395.2 634.9 - 653.1 840.2 - 927.2 983.1 - 1198 1277 - 1280 1534 2267 - 2500

I-9

Conductor Aluminum

ACSR

Fig. No.
1

C
1-5/8 1-3/4 2

L 15
9-1/8 9-5/16 9-5/8 10-1/8

L Straight
9 9-1/8 9-1/2 9-3/4 10 10-1/4 10-1/2 12-1/4 13-1/2 12-3/4 14-1/4

T
3/8 7/16 1/2 3/8 7/16 1/2 11/16 7/8 11/16

Die Index
717 719 720 722 724 725 727 728 729 740

Y45
S717 S719 S720 S722 S724 S725

Y46
P717 P719 P720 P722 P724 P725

Y60BHU
L717 L719 L720 L722 L724 L725 L727 L728 L728 L729 L740

336.4 - 350 300 - 336.4 397.5 - 477 397.5 500 - 556.5 477 600 - 650 556.5 700 - 800 605 - 666.6 795 - 1000 715.5 - 874.5 1033.5 - 1272 900 - 1113 45/7 1351.5 - 1510 1113 54/19 - 1351 1590 - 1600 1431 1700 - 1800 1510.5 - 1590 2500 2300

10-1/4 3-1/4 10-3/8 12-1/8 13-5/16 3-7/16 12-1/2 3-11/16 12-7/8

* To specify mounting hardware for bolting to corresponding deadend pad, add suffix "H" to catalog number (e.g., YNA54RTH). ** For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YNA451RT). Overlap crimps. If shielding caps are required for this item, use #STS43A-4N.

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Transmission

BURNDY Products

TYPES YTW-R, YTW-RC, YTW-RE, YTW-RM


Full Tension Deadend for ACSR
Full-tension compression deadend for ACSR transmission lines. One design for applications up to and including 230KV. Streamlined design for 345KV and higher (EHV)*. Two hole NEMA tap pad thru 556.5 MCM. Larger sizes have 4-hole NEMA pad. Standard 15 tap pad when used with YNA-R15 HYLUG terminal provides either 0 or 30 tap.
Conductor ACSR MCM. 336.4 397.5 477 556.5 605 636 666.6 715.5 Aluminum Body * Str. 30/7 24/7 26/7 24/7 26/7 24/7 26/7 24/7 54/7 26/7 24/7 26/7 54/7 24/7 54/7 26/7 45/7 24/7 54/7 26/7 45/7 24/7 45/7 54/7 48/7 45/7 48/7 54/7 45/7 48/7 54/19 1192.5 1272 1351.5 1431 1510.5 1590 1590 1780 2034.5 2032.1 2156 2167 2300 45/7 48/7 45/7 54/19 45/7 54/19 45/7 45/7 48/7 54/19 45/7 54/19 84/19 72/7 84/19 72/7 96/19 YTW52R 26-1/8 Catalog * Number L 13-1/4 2-1/4 14-5/8 15-1/8 T C Y 7-1/4 7-1/8 7-1/2 8

I-10

Code ORIOLE WIDGEON LINNET IBIS FLICKER HAWK PARAKEET DOVE PEACOCK DUCK SQUAB ROOK GROSBEAK GULL FLAMINGO CROW STARLING TERN CUCKOO CONDOR DRAKE RUDY RAIL CARDINAL ORTOLAN CURLEW BLUEJAY FINCH GRACKLE BUNTING BITTERN PHEASANT DIPPER MARTIN BOBOLINK NUTHATCH PARROT LAPWING FALCON CHUKAR BLUEBIRD KIWI

YTW34R YTW36R YTW39R

YTW43R

16

7-3/4

1/2 YTW451R 3-1/4 9

795 900 954 1027.4 1033.5

19-1/2

8-1/2

1113

5/8 YW549R 22

11-1/4

YTW58R YTW585R 23 26-3/4 24-5/8


Type YNA-15, shown on page E87, must also be ordered separately for making tap connections from deadend body tap pad. For other sizes consult factory. Suffix NP = No pad.

YTW594R

* For Extra High Voltage (EHV) applications add suffix "T" to catalog number (e.g., YTW49RT or YTW49RTY30). Complete deadend assembly which includes Aluminum Body and Steel (Clevis Eye or Adjustable Clevis) fitting must be ordered separately from BURNDY.

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BURNDY Products

Transmission

TYPES YTW-R, YTW-RC, YTW-RE, YTW-RM


(Continued)

Tool Die Sets Steel Clevis Catalog Number YTW33RC YTW34RC YTW362RC YTW36RC 7/8 P R&Y 13/16 5/8 7/8 X Catalog Number YTW33RE YTW34RE YTW362RE YTW36RE 2-1/2 7/8 1-1/8 Steel Eye B C W Y Steel Adjustable Clevis Catalog Max Number Adj. P R&Y YTW33RM YTW34RM YTW362RM YTW36RM 3-3/8 7/8 1-1/4 ALUM. Body Steel Body Die Die Index Y60** Index Y60BHU 717 5/8 5/8 719 720 722 L717 L719 L720 L722 721 L721 7/8 718 L718 PENETROX Gallon per C 5/8 1/2

Conductor

MCM 336.4 397.5 477 556.5 605

1-1/16

3/4

YTW43RE

11/16

YTW43RM

3/4 724 L724

723

L723 1-1/4 636 666.6

YTW45RC YTW48RC YTW481RC YTW45RC YTW48RC YTW481RC YTW48RC YTW481RC YTW48RC YTW45RC YTW483RC YTW449RC YTW50RC YTW483RC YTW449RC YTW50RC YTW521RC YTW56RC YTW521RC YTW56RC YTW521RC YTW549RC YTW56RC YTW549RC YTW590RC YTW58RC YTW591RC YTW59RC YTW591RC YTW594RC 1-5/8 1-1/2 1-1/8 1-3/16 1

YTW45RE YTW48RE

YTW45RM YTW48RM

715.5 725 L725 1-3/4 795 900 2 4-1/4 1-3/8 1-1/2 1 2-5/8 727 L727 954 1027.4

YTW45RE YTW48RE

YTW45RM 3/4 1-3/8 YTW48RM

YTW48RE

YTW48RM

YTW48RE YTW45RE YTW483RE YTW449RE YTW50RE YTW483RE YTW449RE YTW50RE YTW521RE YTW56RE 2-11/16 1-1/4

YTW48RM YTW45RM YTW483RM YTW449RM YTW50RM YTW483RM YTW449RM YTW50RM 1-1/2 YTW521RM YTW56RM YTW521RM YTW56RM YTW521RM YTW549RM YTW56RM YTW549RM YTW590RM YTW58RM 1-5/8 YTW591RM 5-1/8 4-1/4 5-1/8 4-1/4 1-5/8 1-3/8 1-5/8 1-3/8 1-3/4 1-1/2 1-3/4 1-1/2 728 L728

ACSR Str. Code 30/7 ORIOLE 24/7 WIDGEON LINNET 26/7 IBIS 24/7 FLICKER 26/7 HAWK 24/7 PARAKEET 26/7 DOVE 24/7 PEACOCK 54/7 DUCK 26/7 SQUAB 24/7 ROOK 26/7 GROSBEAK 54/7 GULL 24/7 FLAMINGO 54/7 CROW 26/7 STARLING 45/7 TERN 24/7 CUCKOO 54/7 CONDOR 26/7 DRAKE 45/7 RUDY 24/7 45/7 RAIL 54/7 CARDINAL 48/7 ORTOLAN CURLEW BLUEJAY FINCH GRACKLE BUNTING BITTERN PHEASANT DIPPER MARTIN BOBOLINK NUTHATCH PARROT LAPWING FALCON CHUKAR

I-11

45/7 1033.5 48/7 54/7 45/7 1113 48/7 54/19 1192.5 45/7 48/7 45/7 1272 54/19 45/7 1351 54/19 1431 45/7

726

L726

1-1/2 1-3/8

4-1/4

1-1/8 YTW56RE

YTW549RE YTW56RE YTW549RE YTW590RE YTW58RE YTW591RE

729

L729

5 5-1/4

5-1/8

1-5/8

1-3/4

1-1/8 735 L735

6 7-3/4

1-3/4 YTW591RE YTW594RE 4

YTW59RM YTW591RM 3-1/8 1-1/4 2-3/4 YTW594RM

740

L740

789

L789

1510.5 48/7 54/19 45/7 1590 54/19 1780 84/19 2034.5 72/7 2032.1 2156 84/19 BLUEBIRD 2167 72/7 KIWI 2300 96/16

** Overlap crimps. Suffix NP = No pad.

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Transmission

BURNDY Products

TYPES YTW-A, YTW-AD, YTW-AC, YTW-AE, YTW-AM


Full Tension Deadend for Stranded Aluminum Cable
Full tension compression deadend for SAC transmission lines. One design for applications up to and including 230 KV. Streamlined design for 345KV and higher (EHV)*. Two hole NEMA tap pad thru 636 MCM. Larger sizes have 4 holes NEMA pad. Standard 15 tap pad when used with YNAR15 HYLUG terminal provides either 0 or

30 tap. Aluminum body is pre-filled with PENETROX joint compound and capped.

Steel Eye Catalog Number


I-12 YTW331AE 5/8

Steel Adjustable Clevis Catalog M Max. Number Adj. P R&Y

Tools, Die Sets Die Index Y60BHU**


717 L717

MCM.
336.4 350 397.5 400 450 477

Conductor Aluminum STR. Code


19 37 19 TULIP CANNA 19 COSMOS SYRINGA HYACINTH DAHLIA MISTLETOE ORCHID VIOLET NASTURTIUM CATTAIL ARBUTUS LILAC CROCUS MAGNOLIA GOLDENROD BLUEBELL LARKSPUR MARIGOLD HAWTHORN NARCISSUS COLUMBINE CARNATION COREOPSIS JESSAMINE COWSLIP SAGEBRUSH LUPINE

YTW331AM 7/8 5/8 719 L719

YTW351AE

2-1/2

7/8

1-1/8

500 YTW351AM 720 L720 556.5 600 636 715.5 724 L724 750 795 800 37 19 37 61 91

3-3/8 YTW39AE 11/16 YTW39AM 15/16

1-1/4 3/4

722

L722

YTW431AE

3/4

1-3/8 YTW431AM

1-1/4 725 L725

874.5 954 1 1033.5 727 L727 1113 1192.5 1272 1351.5 1431 1590 1750 2000 2250 2300 2500

2-11/16 1-1/4 1 1-1/2 YTW463AM 4-1/4 1-3/8 1-1/2

37 61 37 61 37 61 37

61

728 YTW47AE YTW484AE YTW486AE


** Overlap crimps. Suffix NP = No pad.

L728

YTW47AM 1-5/8 YTW484AM 4 3-1/8 1-1/4 2-3/4 YTW486AM 5-1/8 1-5/8 1-3/4 1-1/8 Y35 740 L735 L740

61 91

Complete deadend assembly which includes Aluminum Body and Steel (Clevis Eye or Adjustable Clevis). Fitting must beordered separately from BURNDY.

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BURNDY Products

Wedge

THE WEJTAP SYSTEM


FOR ELECTRIC UTILITY DISTRIBUTION AND TRANSMISSION CONNECTIONS

J-1

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Wedge

BURNDY Products

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . J-3 WEJTAP Connection System . . . . . . . . . J-4 WEJTAP and Test Data . . . . . . . . . . . . . . J-5 Aluminum Connectors . . . . . . . . . . . . . . . . J-6 WEJTAP Power Lug . . . . . . . . . . . . . . . . J-7 WEJTAP Ordering Information. . . . . . . . J-8 Connector Selection By Conductor Size . . . . . . . . . . . . J-9 - J-13 By Diameter . . . . . . . . . . . . . . . . . J-14 - J-16 Stirrup Selection . . . . . . . . . . . . . . . . . . . . J-17 By Conductor Size . . . . . . . . . . . J-18 - J-22 By Diameter . . . . . . . . . . . . . . . . . . . . . . J-23 Large Conductor Connectors . . . J-24 - J-25

WEJTAP Cover WCCR, WCCB, WCCSY, WCCLY . . . . . J-26 Installation Tools WTRB, WTY, WTB, WTBGBW, WTHRB1S, WTHY1S . . . . . . . . . . . . . J-27 Installation Tool Accessories WTOCBR, WTOCY, WTCK . . . . . . . . . . . J-28 Hot Stick Tool WTBGBW . . . . . . . . . . . . . J-29 WEJTAP Hotstick Accessories WHSCWH, WHSPBC . . . . . . . . . . . . . . . J-29 WHSSADP, WHSWADP, WCHAWAS, WHSTA, WHSWB. . . . . . J-30 WHSGB, WHHWB . . . . . . . . . . . . . . . . . J-31 WEJTAP Kits . . . . . . . . . . . . . . . . . . . . . J-32

J-2

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BURNDY Products

Wedge

INTRODUCTION
The BURNDY WEJTAP System components are designed to provide the most reliable connections available, with safer and easier installations. The system consists of a WEJTAP connector, WEJTAP installation tools and powerboosters. The detailed information on power-boosters, installation tools and accessories follows. The BURNDY WEJTAP connector uses an aluminum alloy wedge that is power-driven between the run and tap cables locking them into a C shaped aluminum alloy spring-body. A wiping action takes place during installation between the conductors and Wedge which provides additional cleaning of surface oxides to supplement wire brushing. In addition, the contact grooves are lined with a patented PENETROX oxide inhibiting compound to enhance superior contact surface integrity. The Wedge is automatically locked onto the spring-body by a skiving action produced by a lance located at the forward end of the installation tool. During the life of the connection, the springbody continues to maintain pressure to ensure a reliable connection.

THE WEJTAP CONNECTOR


Tested to NEMA and CSA Class A heat cycle requirements to ensure long term reliability. Accommodates a full range of run and tap conductors from #8 to 1590 ACSR in all commonly used conductors to meet the needs of electrical distribution systems. Color-coded connector, boosters, and tools to assist the installer to make the correct selection. Run locator chamfer is machined into the Wedge at the end of the large groove to provide positive visual or/and hand contact identification of the large run groove for correct installation. Removable design allows tap removal with minimum conductor damage. Tool embosses BURNDY identifier on end of Wedge to provide system identification. Ask about our unique WEJTAP Tool System and Power-Booster which provides safer and easier installations.

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BURNDY Products

BURNDY WEJTAP
CONNECTION SYSTEM
BURNDY, a leading manufacturer of quality electrical connectors for over 70 years, introduces the WEJTAP SYSTEM, a system that adds further dimension to the existing BURNDY group of proven, reliable connection systems. WEJTAP COMPONENTS are designed to provide a reliable system connection. The system consists of WEJTAP connectors, installation tools (including a variety of hotline and lineman accessories) and a unique power-booster. WEJTAP CONNECTORS use an aluminum alloy wedge that is power-driven between the run and the tap cables locking them into a C shaped tempered aluminum alloy spring-body. The spring-body maintains consistent pressure throughout the life of the connection to ensure reliability during severe electrical and climatic conditions. The wedges wiping action combined with factoJ-4 ry installed PENETROX PENA 13 provides superior contact integrity. The wedge is automatically locked onto the spring-body by a skiving action produced by a lance at the forward end of the WEJTAP installation tool. THE WEJTAP TOOL is a one-piece assembly that consists of a head and power unit. Two color-coded interchangeable heads accept all WEJTAP connectors and STIRRUP. The design of the tool recognizes the need for simplicity and speed of operation as well as outstanding safety features such as automatic gas release vented away from the operator, fast simple breech loading and fast advance when engaging the connector assembly. No loose parts to drop or misplace and a booster ejection system that provides further safety to the operator. Fewer simplified hotline devices and handy lineman accessories complete an outstanding tool package. THE WEJTAP POWER-BOOSTER Patented is a self-contained device that provides the force necessary to drive the wedge into direct contact with the conductors. The booster is activated only when properly positioned in the tool assembly. A power cell in the booster is recessed to guard against premature discharge. The tool/booster system is designed to activate and deactivate the booster automatically should the operator decide to remove the tool from a connector prior to completing the installation. The deactivated booster may be safely removed from the tool.

Features and Benefits


Large conductor chamfer on ends of wedge. Instant hand or visual identification of large run grooves. Ensures correct wedge orientation. Color-coded WEJTAP connector and booster packaged together. Easy selection by installer. Factory coated grooves with PENETROX PENA 13. Maintains low contact resistance, assists in protection against climatic conditions and is compatible with common insulations. One-piece tool. No project delays due to dropped or lost parts. Fewer and improved hotstick accessories Simplifies hotline installation and saves time. Contained booster ejection system. Safe for operator guards against the booster being ejected in direction of the installer. Automatic gas release vented away from operator. Eliminates manual gas venting and improves safety. Simplified loading. Speeds installationno threadsjust depress safety bar, twist and pull openloadpush and twist to close prior to applying connector. Acme-type threads. Provides smooth, fast engagement of tool and connector-saves installers time.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

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WEJTAP AND TEST DATA


Temperature Rise (Deg. C.)

ANSI C119.4 - 1986 Heat Cycle Test


Average Temperature Rise vs. Current Cycles

ASTM Salt Spray Test


Average % Relative Resistance vs. Hours of Salt Spray Exposure

As with all BURNDY connectors, the WEJTAP has been designed to operate cooler than the attached conductors. The WEJTAP connectors have also been subjected to the ASTM B117-73 Salt Spray Test. The results are shown to the right.

Detailed test report packages are available upon request. Hours

WEJTAP
Spring-bodies are color-coded and the wedges are marked with nominal conductor run and tap ranges. WEJTAP connector packages are labeled with a variety of common conductors with their nominal ranges. WEJTAP connector wedges are marked with nominal ACSR, Aluminum and Copper concentric standard conductors. Red WEJTAP connector range Run 81/0 Tap 8-2 Blue WEJTAP connector range Run 2-300 Tap 6-300 Yellow WEJTAP connector range Run 266.8-1590 Tap 6-1590 All WEJTAP wedges contain a clearly defined chamfer on the large end of the run conductor groove to identify the large run groove. Installers will appreciate the convenience of visual or hand identification for correct wedge positioning. WEJTAP wedges are driven between the run and tap conductors and activate the spring characteristics of the C shaped body. This action maintains contact pressure even when the connection is subjected to severe climatic and electrical conditions.

Relative Resistance (Percent)

WEJTAP connectors have been subjected to extensive tests simulating the most severe service and weather conditions. In addition, the WEJTAP system meets or exceeds the industry standards of ANSI C119.4 Class 3, NEMA CC3 1973 Class A 500 Heat Cycles.

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RUS Accepted

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BURNDY Products

ALUMINUM WEJTAP CONNECTORS


The WEJTAP CONNECTOR SYSTEM provides TAPS, STIRRUPS and COVERS, conductor ranges #8 through 1590. Tap stirrup conductor ranges #6 - 1033.6.

TAPS WEJTAP connector ranges are divided into three color-coded groups. RED BLUE YELLOW RUN 8-1/0 2-300 266.8-1590 TAP 8-2 6-300 6-1590

STIRRUPS are available from #6 through 1033.6 nominal conductor ranges. Tinned copper bails are permanently attached in sizes 2, 1/0, 2/0, 4/0 to provide a rugged Hot Tap connection point.

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COVERS are installed on WEJTAP connectors to prevent them from coming in contact with other taps or exposed ground points. The WEJTAP covers are rugged snap-on devices available in four sizes to cover all connector sizes, and are cold weather tested for easy installations.

SAFETY FEATURES Contained booster ejection system that guards against potential hazard of spent boosters being ejected at installers. Automatic gas release vented away from the operator eliminates manual venting toward the operator. Power-boosters can only be activated when properly positioned in the tool and engaged on the connector. Powerboosters are automatically deactivated should the operator decide to remove the tool from the connector prior to completing the installation. The deactivated booster may be safely removed, all to provide a safer tool for your line personnel.

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WEJTAP POWER LUG


WEJTAP POWERLUG terminals are made of cast aluminum alloy for termination of ACSR and Aluminum conductors.

2 HOLE POWER LUG

4 HOLE POWER LUG

4 HOLE FLAG

Fig. 1

Fig. 2

Fig. 3
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Tap Groove for Connector Selection


4/0 Standard ACSR 336.4 Standard ACSR 795 Standard ACSR

Catalog Number
WCAB30R-2N WCAB30R-4N WCBB30R-4N WCAY39R-2N WCAY39R-4N WCBY39R-4N WCAY49R-2N WCAY49R-4N WCBY49R-4N

Standard Conductor ACSR ASC/AAC


6 Str. - 266.8 6 Str. - 300

Figure No.
1 2 3 1 2 3 1 2 3

Holes in Pad
2 4 4 2 4 4 2 4 4

C
1-1/4 3 1-3/4 1-1/4 3 3-3/4 1-3/4 3-1/2 4

Dimensions D N
3 3 3-1/2 3 3 3-1/2 3-1/2 3-1/2 4 5/8 5/8 7/8 5/8 5/8 1 5/8 5/8 3/4

T
0.34 0.30 0.30 0.34 0.30 0.30 0.69 0.69 0.69

266.8 - 556.5

336.4 - 636

605 - 1033.5

715.5 - 1113

NOTE: The recommended connector and booster are ordered separately. Catalog number is for the POWERLUG only.

MULTIPLE CONDUCTOR TAP APPLICATION


Connector
WCY 64 PB WCY 65 PB WCY 63 PB WCB 11 PB WCY 54 PB WCY 53 PB WCY 64 PB WCB 11 PB

*Run Groove
Three - 1/0 ACSR (6/1) Diameter = 0.398 Three - 1/0 ACSR (6/1) Diameter = 0.398 Three - 2/0 ACSR (6/1) Diameter = 0.447 Three - #4 stranded Diameter = 0.232 Three - 1/0 stranded Diameter = 0.368 Three - 1/0 stranded Diameter = 0.368 Three - 2/0 stranded Diameter = 0.414 Three - #4 stranded Diameter = 0.232

*Tap Groove
One - 4/0 ACSR (6/1) Diameter = 0.563 One - 3/0 ACSR (6/1) Diameter = 0.502 One - 4/0 ACSR (6/1) Diameter = 0.563 One - 1/0 ACSR (6/1) Diameter = 0.398 One - 4/0 stranded Diameter = 0.522 One - 3/0 stranded Diameter = 0.464 One - 4/0 stranded Diameter = 0.522 One - 1/0 stranded Diameter = 0.368

* Electrically, the three smaller conductors are the


likely taps, however, during installation, they are located in the larger run groove due to their larger aggregate sum.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

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BURNDY Products

The BURNDY WEJTAP System has a wide variety of connectors available for many different conductor ranges. The following pages list some common conductors and the appropriate connector. ACSR to ACSR ACSR to AAC ACSR to Copper AAC to AAC AAC to Copper Stirrup Information page F10 page F11 page F12 page F13 page F14 pages F18 through F24

ORDERING INFORMATION
Power boosters may be ordered separately in boxes of 25. Red boosters Blue boosters Yellow boosters Cat. #WPBRN Box 25 Cat. #WPBBN Box 25 Cat. #WPBYN Box 25

For information about conductors which are not listed, and for further ordering information, please contact BURNDY at 1-800-346-4175.

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BURNDY WEJTAP CONNECTOR SELECTOR CHART


By Conductor Size
RUN
ACSR-1033.5-36/1 ACSR-266.8-18/1 ACSR-336.4-18/1 ACSR-397.5-18/1 ACSR-477.0-18/1 ACSR-556.5-18/1 ACSR-795.0-36/1 ACSR-954.0-36/1

ACSR-1/0-6/1

ACSR-2/0-6/1

ACSR-3/0-6/1

ACSR-4/0-6/1

ACSR #8-6/1

ACSR #6-6/1

ACSR #4-6/1

ACSR #2-6/1

34

37 33

37 33 32

36 32 31 10

35 12 13 10 10 12 13 10 11 11 12 13 11 11 17 18 15 16 11 17 18 19 20 21 22 23 24 25 26 27 28 40 41 42 43 44 45 46 47 47 59 58 57 66 65 64 64 63 62 62 59 58 57 66 65 64 64 63 62 61 61 70 69 67 65 64 63 63 62 61 61 61 60 85 84 83 81 81 79 79 78 77 76 75 74 72 02 01 00 99 98 97 96 96 95 94 93 92 89 87 02 01 00 98 97 96 95 95 94 93 92 91 88 87 86

ACSR#8-6/1 ACSR#6-6/1 ACSR#4-6/1 ACSR#2-6/1 ACSR-1/0-6/1


TAP
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ACSR-2/0-6/1 ACSR-3/0-6/1 ACSR-4/0-6/1 ACSR-266.8-18/1 ACSR-336.4-18/1 ACSR-397.5-18/1 ACSR-477.0-18/1 ACSR-556.5-18/1 ACSR-795.0-36/1 ACSR-954.0-36/1 ACSR-1033.5-36/1

ACSR TO ACSR

COLOR BLUE BLUE RED YELLOW YELLOW

NUMBER 10-28 40-47 29-37 48-99 00-39

CODE B B R Y Y

CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100

When ordering, add WC and color code before number Further information may be obtained by contacting BURNDY at 1-800-346-4175

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

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BURNDY WEJTAP CONNECTOR SELECTOR CHART


By Conductor Size
RUN
ACSR-1033.5-36/1 ACSR-266.8-18/1 ACSR-336.4-18/1 ACSR-397.5-18/1 ACSR-477.0-18/1 ACSR-556.5-18/1 ACSR-795.0-36/1 ACSR-954.0-36/1

ACSR-1/0-6/1

ACSR-2/0-6/1

ACSR-3/0-6/1

34

37 33

37 33 32

36 32 31 30

35 12 13 10 10 12 13 10 11 11 12 13 11 11 17 18 15 16 11 17 18 19 20 21 22 23 24 25 26 27 28 40 41 42 43 44 45 46 46 47 59 58 57 67 66 65 64 63 62 62 59 58 57 67 66 65 64 63 62 62 61 70 69 68 66 65 64 63 62 62 61 61 60 85 84 83 82 81 80 79 78 77 77 76 75 72 02 01 00 00 98 98 97 96 95 94 93 92 89 88 02 01 00 99 98 97 96 95 94 93 92 92 88 87 86

ACSR-4/0-6/1

ACSR# 8-6/1

ACSR# 6-6/1

ACSR# 4-6/1

ACSR# 2-6/1

AAC #8 AAC #6 AAC #4 AAC #2 AAC-1/0 AAC-2/0 AAC-3/0 AAC-4/0 AAC-266.8 AAC-336.4 AAC-397.5 AAC-477.0 AAC-556.5 AAC-795.0 AAC-954.0 AAC-1033.5
TAP

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ACSR TO AAC

COLOR BLUE BLUE RED YELLOW YELLOW

NUMBER 10-28 40-47 29-37 48-99 00-39

CODE B B R Y Y

CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100

When ordering, add WC and color code before number Further information may be obtained by contacting BURNDY at 1-800-346-4175

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

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BURNDY WEJTAP CONNECTOR SELECTOR CHART


By Conductor Size
RUN
ACSR-1033.5-36/1 ACSR-266.8-18/1 ACSR-336.4-18/1 ACSR-397.5-18/1 ACSR-477.0-18/1 ACSR-556.5-18/1 ACSR-795.0-36/1 ACSR-954.0-36/1

ACSR-1/0-6/1

ACSR-2/0-6/1

ACSR-3/0-6/1

34

37 33

37 33 32

36 32 31 30

35 12 13 10 10 12 13 10 11 11 12 13 11 11 17 18 15 16 11 17 18 19 20 21 22 23 24 25 26 27 27 40 41 42 43 44 45 46 46 47 59 58 57 67 66 65 64 63 62 62 59 58 57 67 66 65 64 62 62 61 76 70 69 68 66 65 64 63 62 61 61 75 92 85 84 83 82 81 80 79 78 77 75 72 89 02 01 00 00 98 98 97 96 95 93 90 87 02 01 00 99 98 97 96 95 94 92 89 87

ACSR-4/0-6/1

ACSR# 8-6/1

ACSR# 6-6/1

ACSR# 4-6/1

ACSR# 2-6/1

COPPER #8 COPPER #6 COPPER #4 COPPER #2 COPPER-1/0 COPPER-2/0 COPPER-3/0 COPPER-4/0 COPPER-250.0 COPPER-350.0 COPPER-500.0 COPPER-750.0 COPPER-1000.0
TAP
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ACSR TO COPPER

COLOR BLUE BLUE RED YELLOW YELLOW

NUMBER 10-28 40-47 29-37 48-99 00-39

CODE B B R Y Y

CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100

When ordering, add WC and color code before number Further information may be obtained by contacting BURNDY at 1-800-346-4175

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

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BURNDY WEJTAP CONNECTOR SELECTOR CHART


By Conductor Size
RUN
AAC-1033.5 AAC-266.8 AAC-336.4 AAC-397.5 AAC-477.0 AAC-556.5 AAC-795.0

34

37 33

37 33 32

36 32 31 30

35 12 13 29 10 12 13 10 14 11 12 13 14 11 17 18 15 16 11 17 18 19 20 21 22 23 24 25 26 27 28 40 41 42 43 44 45 46 46 47 48 49 50 51 52 53 54 55 56 56 59 58 57 67 66 65 64 63 62 62 62 59 58 57 66 65 64 63 62 62 61 61 60 85 84 83 82 81 80 79 78 77 77 76 75 72 02 01 00 99 98 98 97 96 95 94 93 92 89 88 02 01 00 00 98 97 96 95 94 93 92 92 88 87 86

AAC.954.0

AAC-1/0

AAC-2/0

AAC-3/0

AAC-4/0

AAC-#8

AAC-#6

AAC-#4

AAC-#2

AAC #8 AAC #6 AAC #4 AAC #2 AAC-1/0 AAC-2/0 AAC-3/0 AAC-4/0 AAC-266.8 AAC-336.4 AAC-397.5 AAC-477.0 AAC-556.5 AAC-795.0 AAC-954.0 AAC-1033.5
TAP

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AAC TO AAC

COLOR BLUE BLUE RED YELLOW YELLOW

NUMBER 10-28 40-47 29-37 48-99 00-39

CODE B B R Y Y

CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100

When ordering, add WC and color code before number Further information may be obtained by contacting BURNDY at 1-800-346-4175

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

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BURNDY WEJTAP CONNECTOR SELECTOR CHART


By Conductor Size
RUN
AAC-1033.5 AAC-266.8 AAC-336.4 AAC-397.5 AAC-477.0 AAC-556.5 AAC-795.0 AAC.954.0

AAC-1/0

AAC-2/0

AAC-3/0

34

37 33

37 33 32

36 32 31 30

35 12 13 29 10 12 13 10 14 11 12 13 14 11 17 18 15 16 11 17 18 19 20 21 22 23 24 25 26 27 27 40 41 42 43 44 45 46 46 47 48 49 50 51 52 53 54 55 56 62 59 58 57 67 66 65 64 63 62 61 76 59 58 57 66 65 64 63 62 61 61 75 92 85 84 83 82 81 80 79 78 77 75 72 89 02 01 00 99 98 98 97 96 95 93 90 88 02 01 00 00 98 97 96 95 94 92 89 87

AAC-4/0

AAC-#8

AAC-#6

AAC-#4

AAC-#2

COPPER #8 COPPER #6 COPPER #4 COPPER #2 COPPER-1/0


TAP
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COPPER-2/0 COPPER-3/0 COPPER-4/0 COPPER-250.0 COPPER-350.0 COPPER-500.0 COPPER-750.0 COPPER-1000.0

AAC TO COPPER

COLOR BLUE BLUE RED YELLOW YELLOW

NUMBER 10-28 40-47 29-37 48-99 00-39

CODE B B R Y Y

CONNECTOR WCB20 WCB40 WCR30 WCY99 WCY100

When ordering, add WC and color code before number Further information may be obtained by contacting BURNDY at 1-800-346-4175

(100-139) IF YELLOW, INSERT 1 BEFORE 00-39 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

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BURNDY WEJTAP SELECTION CHART


By Diameter

Catalog Number
WCB10 WCB11 WCB12 WCB13 WCB14 WCB15 WCB16 WCB17 WCB18 WCB19 WCB20 WCB21 WCB22 WCB23 WCB24 WCB25 WCB26 WCB27 WCB28 WCB40 WCB41 WCB42 WCB43 WCB44 WCB45 WCB46 WCB47 WCR29 WCR30 WCR31 WCR32 WCR33 WCR34 WCR35 WCR36 WCR37 WCY100 WCY101 WCY102 WCY103

Sum of Diameters Max Min


0.795 0.901 0.707 0.761 0.839 0.769 0.823 0.963 1.011 1.068 1.13 0.846 0.9 0.972 1.052 1.104 1.163 1.221 1.284 0.888 0.942 1.011 1.094 1.146 1.204 1.284 1.368 0.723 0.649 0.602 0.53 0.459 0.324 0.56 0.487 0.416 1.572 1.503 1.454 2.604 0.621 0.763 0.526 0.6 0.69 0.622 0.664 0.804 0.867 0.938 0.975 0.711 0.765 0.818 0.897 0.963 1.015 1.08 1.141 0.762 0.794 0.857 0.936 1.009 1.057 1.119 1.188 0.584 0.516 0.464 0.41 0.331 0.256 0.452 0.387 0.297 1.4 1.343 1.284 2.484

Run Max
0.482 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.568 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.65 0.684 0.684 0.684 0.684 0.684 0.684 0.684 0.684 0.398 0.398 0.398 0.326 0.258 0.162 0.398 0.398 0.258 1.25 1.25 1.25 1.302

Tap Min
0.316 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.364 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.532 0.603 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.257 0.257 0.257 0.204 0.169 0.128 0.257 0.257 0.169 0.893 0.893 0.893 1.242

Max
0.437 0.457 0.204 0.258 0.398 0.204 0.258 0.464 0.572 0.572 0.572 0.204 0.258 0.33 0.5 0.562 0.562 0.575 0.65 0.204 0.258 0.333 0.5 0.562 0.562 0.592 0.684 0.398 0.325 0.258 0.258 0.23 0.162 0.162 0.162 0.162 0.351 0.261 0.198 1.302

Min
0.257 0.257 0.162 0.204 0.257 0.162 0.204 0.257 0.364 0.379 0.386 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.525 0.162 0.204 0.257 0.324 0.364 0.409 0.46 0.6 0.257 0.206 0.162 0.162 0.162 0.128 0.128 0.128 0.128 0.257 0.204 0.162 1.242

Installed with blue booster

J-14

Installed with red booster

Installed with yellow booster

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BURNDY WEJTAP SELECTION CHART


By Diameter

Catalog Number

Sum Of Diameters Max. Min.


2.407 2.329 2.258 2.213 2.158 2.095 2.019 1.942 1.884 1.801 1.74 1.663 1.612 1.562 1.503 1.431 1.38 2.642 2.562 2.479 2.394 2.333 2.279 2.224 2.174 2.084 2.014 1.95 1.868 1.786 1.729 1.674 1.629 1.569 1.504 1.462 0.765 0.807 0.86 0.927 1.001 1.012 1.063 1.14 1.245 0.979

Run Max.
1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 1.422 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.893

Tap Min.
1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 1.314 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.537 0.666

Max.
1.265 1.187 1.116 1.071 1.016 0.953 0.877 0.8 0.742 0.659 0.59 0.513 0.462 0.412 0.353 0.281 0.23 1.422 1.342 1.258 1.174 1.113 1.059 1.004 0.954 0.864 0.794 0.73 0.648 0.568 0.509 0.454 0.409 0.349 0.284 0.242 0.204 0.271 0.355 0.557 0.588 0.619 0.63 0.714 0.75 0.326

Min.
1.165 1.087 1.016 0.971 0.916 0.853 0.777 0.7 0.642 0.559 0.498 0.421 0.37 0.32 0.261 0.189 0.138 1.328 1.248 1.164 1.08 1.019 0.965 0.91 0.86 0.77 0.7 0.636 0.554 0.472 0.415 0.36 0.315 0.255 0.19 0.148 0.162 0.203 0.257 0.324 0.364 0.409 0.46 0.499 0.524 0.257

Installed with yellow booster WCY104 2.567 WCY105 2.489 WCY106 2.418 WCY107 2.373 WCY108 2.318 WCY109 2.255 WCY110 2.179 WCY111 2.102 WCY112 2.044 WCY113 1.961 WCY114 1.94 WCY115 1.863 WCY116 1.812 WCY117 1.762 WCY118 1.703 WCY119 1.631 WCY120 1.58 WCY121 2.844 WCY122 2.764 WCY123 2.68 WCY124 2.596 WCY125 2.535 WCY126 2.481 WCY127 2.426 WCY128 2.376 WCY129 2.286 WCY130 2.216 WCY131 2.152 WCY132 2.07 WCY133 1.99 WCY134 1.931 WCY135 1.876 WCY136 1.831 WCY137 1.771 WCY138 1.706 WCY139 1.664 WCY48 0.932 WCY49 1.012 WCY50 1.069 WCY51 1.141 WCY52 1.19 WCY53 1.236 WCY54 1.302 WCY55 1.37 WCY56 1.456 WCY57 1.19

J-15

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BURNDY WEJTAP SELECTION CHART


By Diameter

Catalog Number

Sum Of Diameters Max. Min.


0.931 0.891 1.686 1.524 1.379 1.297 1.216 1.147 1.097 1.054 1.115 1.059 1.013 2.074 1.999 1.946 1.891 1.822 1.741 1.677 1.599 1.526 1.466 1.411 1.362 1.288 1.221 1.158 2.332 2.251 2.194 2.137 2.083 2.013 1.95 1.869 1.831 1.728 1.648 1.591 1.533 1.489

Run Max.
0.893 0.893 0.95 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.133 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25

Tap Min.
0.666 0.666 0.722 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.683 0.907 0.907 0.907 0.907 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.889 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893 0.893

Max.
0.258 0.199 0.95 0.94 0.75 0.75 0.65 0.562 0.562 0.45 0.326 0.262 0.204 1.156 1.142 1.142 1.142 0.927 0.9 0.75 0.729 0.722 0.608 0.608 0.436 0.398 0.333 0.258 1.25 1.25 1.211 1.2 1.159 1.13 0.904 0.9 0.75 0.722 0.609 0.598 0.598 0.398

Min.
0.198 0.162 0.722 0.666 0.573 0.481 0.436 0.382 0.336 0.315 0.257 0.204 0.162 0.947 0.927 0.907 0.858 0.763 0.7 0.575 0.525 0.364 0.364 0.364 0.324 0.257 0.203 0.162 0.999 0.856 0.971 0.923 0.868 0.856 0.72 0.7 0.588 0.525 0.364 0.385 0.364 0.324

J-16

Installed with yellow booster WCY58 1.087 WCY59 1.061 WCY60 1.854 WCY61 1.741 WCY62 1.594 WCY63 1.5 WCY64 1.421 WCY65 1.36 WCY66 1.305 WCY67 1.27 WCY68 1.253 WCY69 1.187 WCY70 1.13 WCY71 2.216 WCY72 2.133 WCY73 2.098 WCY74 2.035 WCY75 1.969 WCY76 1.901 WCY77 1.829 WCY78 1.75 WCY79 1.67 WCY80 1.61 WCY81 1.555 WCY82 1.506 WCY83 1.44 WCY84 1.369 WCY85 1.306 WCY86 2.496 WCY87 2.418 WCY88 2.354 WCY89 2.297 WCY90 2.238 WCY91 2.173 WCY92 2.104 WCY93 2.029 WCY94 1.967 WCY95 1.888 WCY96 1.811 WCY97 1.748 WCY98 1.695 WCY99 1.644

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WEJTAP STIRRUP AND POWER BOOSTERS


(Large) Run Conductor position is identified on all wedges via a distinct chamfer.

QIK Selector - for common ACSR, Aluminum and Copper Conductors

CATALOG NUMBER
WSS1 WSS2

NOMINAL CABLE RANGE


SMALL RED CABLE RANGE 6-2 6 5, 4, 2 MEDIUM BLUE CABLE RANGE 1-300

BAIL SIZE

CATALOG NUMBER
WSL1 WSL2 WSL3 WSL4 WSL5 WSL6 WSL7 WSL8 WSL9 WSL10 WSL11 WSL12 WSL13 WSL14

NOMINAL CABLE RANGE


LARGE YELLOW CABLE RANGE 300-1033.5

BAIL SIZE
1/0 2/0 4/0 1/0 2/0 4/0 1/0 2/0 4/0 4/0 2/0 2/0 4/0 4/0

336.4

WSM1 WSM2 WSM3 WSM4 WSM5 WSM6 WSM7 WSM11

1, 1/0, 2/0 2/0, 3/0 3/0 - 4/0 266.8 350 266.8 - 336.4

2 2 2 2/0 2 1/0 1/0 4/0

397.5 - 477

556.5

J-17

636 795 1033.5

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BURNDY Products

WEJTAP STIRRUP SELECTION BY CABLE SIZE


MEDIUM CABLE RANGE 1-300

J-18 WSS1 WSS2

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WEJTAP STIRRUP SELECTION BY CABLE SIZE


LARGE CABLE RANGE 300-1033.5

J-19 WSM1 WSM2 WSM3 WSM4

WSM5

WSM6

WSM7

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BURNDY Products

WEJTAP STIRRUP SELECTION BY CABLE SIZE


LARGE CABLE RANGE 300-1033.5

J-20

WSL1

WSL2

WSL3

WSL4

WSL5

WSL6

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WEJTAP STIRRUP SELECTION BY CABLE SIZE


LARGE CABLE RANGE 300-1033.5

WSL7

WSL8

WSL9

J-21

WSL10

WSL11

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BURNDY Products

WEJTAP STIRRUP SELECTION BY CABLE SIZE


LARGE CABLE RANGE 300-1033.5

J-22

WSL12

WSL13

WSL14

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BURNDY WEJTAP STIRRUP SELECTION CHART


By Diameter

Catalog Number

Sum Of Diameters Max. Min.


0.412 0.456 0.575 0.784 0.615 0.66 0.835 0.787 0.861 0.898 0.824 0.649 0.927 1.389 1.304 1.399 1.484 1.606 0.853 1.063 1.046 1.097 1.182 1.17 1.221 1.306

Run Max.
0.204 0.325 0.447 0.563 0.502 0.563 0.563 0.642 0.642 0.684 0.684 0.447 0.726 1.019 1.019 1.14 1.14 1.248 0.726 0.726 0.862 0.862 0.862 0.927 0.927 0.927

Tap Min.
0.162 0.206 0.325 0.46 0.365 0.41 0.46 0.537 0.537 0.574 0.574 0.325 0.603 0.929 0.929 1.024 1.024 1.146 0.603 0.603 0.722 0.722 0.722 0.846 0.846 0.846

Max.
0.25 0.25 0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324 0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46

Min.
0.25 0.25 0.25 0.324 0.25 0.25 0.375 0.25 0.324 0.324 0.25 0.324 0.324 0.46 0.375 0.375 0.46 0.46 0.25 0.46 0.324 0.375 0.46 0.324 0.375 0.46

Small stirrups WSS1 0.454 WSS2 0.575 Medium sized stirrups WSM1 0.697 WSM10 0.887 WSM2 0.752 WSM3 0.813 WSM4 0.938 WSM5 0.892 WSM6 0.968 WSM7 1.008 WSM8 0.934 WSM9 0.771 Large stirrups WSL1 1.05 WSL10 1.479 WSL11 1.394 WSL12 1.515 WSL13 1.6 WSL14 1.708 WSL2 0.976 WSL3 1.186 WSL4 1.186 WSL5 1.237 WSL6 1.322 WSL7 1.251 WSL8 1.302 WSL9 1.387

J-23

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WEJTAP
Large WEJTAP system connectors for use in tap applications using large run and tap conductor sizes.

CATALOG NUMBER
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY142 WCY145

CONDUCTOR TYPE RUN


1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1192.5 ACSR 45/7 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 AAC 61 STR 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1272 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7 1590 ACSR 45/7

TAP
795 ACSR 45/7 636 ACSR 26/7 556.5 ACSR 26/7 556.5 SSAC 24/1 477 AAC 397.5 AAC 19 STR 336.4 ACSR 18/1 266.8 AAC 4/0 ACSR 6/1 1272 ACSR 45/7 1272 AAC 61 STR 795 ACSR 45/7 397.5 AAC 19 STR 336.4 ACSR 18/1 1590 ACSR 45/7 1272 ACSR 45/7 795 ACSR 45/7

BOOSTER COLOR
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow

J-24

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LARGE WEJTAP
(Continued)

Catalog Number
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145

Max. Sum
2.418 2.373 2.318 2.255 2.179 2.102 2.044 1.961 1.940 2.844 2.764 2.535 2.216 2.152 3.045 2.596

Sum of the Diameters (inches) for New WEJTAP Connectors Min. Sum Max. Run Min. Run
2.258 2.213 2.158 2.095 2.095 1.942 1.884 1.801 1.740 2.642 2.562 2.333 2.014 1.950 2.090 2.534 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.302 1.350 1.422 1.422 1.422 1.422 1.422 1.533 1.533 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.242 1.314 1.314 1.314 1.314 1.314 1.471 1.032

Max. Tap
1.187 1.071 1.016 0.953 0.877 0.800 0.742 0.659 0.590 1.422 1.342 1.113 0.794 0.730 1.547 1.094

Min. Tap
1.087 0.971 0.916 0.853 0.777 0.700 0.642 0.559 0.498 1.328 1.248 1.019 0.700 0.636 1.471 1.032

Catalog Number
WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY121 WCY122 WCY125 WCY130 WCY131 WCY140 WCY145

Max. Sum
61.4 60.3 58.9 57.3 55.4 53.4 51.9 49.8 49.3 72.2 70.2 64.4 56.3 54.7 77.3 65.9

Metric Sum of the Diameters (mm) for New WEJTAP Connectors Min. Sum Max. Run Min. Run
57.3 56.2 54.8 53.2 53.2 49.3 47.9 45.7 44.2 67.1 65.1 59.3 51.2 49.5 53.1 64.4 33.1 33.1 33.1 33.1 33.1 33.1 33.1 33.1 34.3 36.1 36.1 36.1 36.1 36.1 38.9 38.9 31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 31.6 33.4 33.4 33.4 33.4 33.4 37.4 26.2

Max. Tap
30.2 27.2 25.8 24.2 22.3 20.3 18.9 16.7 15.0 36.1 34.1 28.3 20.2 18.5 39.3 27.8

Min. Tap
27.6 24.7 23.3 21.6 19.7 17.8 16.3 14.2 12.7 33.7 31.7 25.9 17.8 16.2 37.4 26.2

J-25

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WEJTAP COVER
WEJTAP Covers are installed on WEJTAP connectors to prevent them from coming in contact with other taps or exposed ground points. The covers are rugged snapon devices available in four sizes to cover all connector sizes.

Cover Catalog Number


WCCR WCCB WCCSY WCCLY

WEJTAP Size
Small Old Style Red Red & Blue Small (Yellow) Large (Yellow)

Nominal Conductor Range Run Tap


8 - 1/0 2 - 300 300 - 556.5 556.5 - 1033.5 8-2 6 - 300 6 - 556.5 556.5 - 1033.5

Cover Color
Black Weather Rated

J-26

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WEJTAP In-Line Disconnect


BURNDY Products new In-Line disconnect utilizes proven WEJTAP Technology in combination with industry standard components to provide reliable performance of switch applications. 1. Utilizes WEJTAP connectors for securing the switch to the distribution line in tension applications. 2. Utilizes industry recognized and proven GST&D Products, LTD. blade components along with dual Advance Rubber Products, Inc., Insulators attached to a BURNDY Products designed yoke plate assembly. 3. WEJTAP In-Line Disconnect designed for use in gloving and hot stick applications in conjunction with an industry standard load break tool. 4. Dual insulators minimize the switch movement during opening and closing of the blade. 5. Installation steps are minimized. The switch can be snapped directly on the line and secured with our conductor pivot retainer, designed into the switch frame. 6. WEJTAP tooling is used to secure the C Member to the built-in wedge feature of the frame. Providing reliable mechanical and electrical performance. 7. The blade is positioned on the switch to simplify cutting the conductor during installation. 8. In-Line Disconnect is removable and reuseable.

Product Specifications
Voltage: 15 kV (110 kV BIL), 29 kV (150 kV BIL), 35 kV (200 kV BIL) 900 Ampere RMS

Current:

Short Circuit: Momentary Current 40,000 Ampere RMS, Asymmetrical Three Second Current 25,000 Ampere RMS, Symmetrical Strength: Body 10,000 lbs. Pulling Eye 6,000 lbs.

Insulators: Silicone Meets Industry Standards: ANSI C119.4, C37.32 IEEE C37.30, C37.34 CSA C83.71

Conductor pivot retainer, adjustable to conductor range

J-27

Grooved Conductor Channel Conductor Pivot Retainer Load Break Tool Hook Silicone Insulators

Pulling Eye C-member applied to conductor and fixed wedge Fixed Wedge Conductor Pivot Retainer Adjuster Adjustable by gloving or hot sticking

Solid Copper Blade Switch Stick Blade Handle

Conductor ACSR AAC


266.8 26/7 266.8 30/7 336.4 18/1 336.4 26/7 336.4 30/7 397.5 18/1 397.5 26/7 397.5 30/7 477 18/1 477 26/7 556.5 18/1 397.5 336.4 350 450 477 500 556.5

15 kV (110 kV BIL)

In-Line Disconnect 29 kV (150 kV BIL)

35kV (200 kV BIL)

Replacement Tap

WAD336-15

WAD336-29

WAD336-35

WAD336S

WAD477-15

WAD477-29

WAD477-35

WAD477S

WAD556-15

WAD556-29

WAD556-35

WAD556S

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BURNDY Products

WEJTAP INSTALLATION TOOLS


Patented

Type WTRB
WEJTAP tool assembly with small head for small and medium range taps - #8 through 350 kcmil and stirrups.

Type WTY
WEJTAP tool assembly with large head for medium and large range taps - 336.4 through 1590 kcmil ACSR, and stirrups.

Type WTB
WEJTAP tool body one-piece assembly basic drive mechanism used to install WEJTAP connectors and STIRRUPs range - #8 awg through 1590 kcmil ACSR. J-28

Type WTBGBW
WEJTAP self firing tool body. Used to install WEJTAP connectors and stirrups. Utilizes a self firing actuator for use with hotsticks.

Type WTHRB1S
WEJTAP tool head operating platform for small and medium range (red/blue coded) connectors.

Type WTHY1S
WEJTAP tool head operating platform for medium and large range (yellow coded) connectors.

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WEJTAP INSTALLATION TOOL ACCESSORIES

Type WTOCBR
WEJTAP removal clip for red type II and medium (blue coded) tap connectors used with type WTHRB tool head.

Type WTOCY
WEJTAP removal clip for large (yellow coded) tap connectors used with type WTHY tool head.

Type WTCK
WEJTAP tool cleaning/maintenance kit for use with type WTB tool body.

J-29

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WEJTAP HOTSTICK TOOL


Type WTBGBW
WEJTAP Self firing tool body. Used to install WEJTAP connectors and stirrups. Similar to Type WTB tool except utilizes a self firing actuator for use with hotsticks.

WEJTAP HOTSTICK ACCESORIES


Type WHSCWH
J-30 WEJTAP hotstick connector clamp used to hold the tap connector spring-body and wedge for installation on energized lines with the shotgun hotstick.

Type WHSPBC
WEJTAP hotstick dual cable clamp used to hold run and tap conductors in position during hotline installation. Universal for all applications from #8-1272 ACSR.

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WEJTAP HOTSTICK ACCESSORIES

Type WHSSADP
WEJTAP hotstick spring loaded 90 degree adapter, used to attach tool to universal hotstick for hotline installations.

Type WHSWHADP
WEJTAP hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation.

Type WCHAWAS
WEJTAP hotstick angle wedge holder adapter attaches wedge clamp to universal hotstick for hotline installation with shotgun J-31 stick.

Type WHSTA
WEJTAP hotstick tool (actuator) hammer attaches to the universal hotstick for striking the tool actuator button to complete the installation.

Type WHSWB
WEJTAP hotstick wirebrush attaches to the universal hotstick for cleaning the contact surface of the line conductor.

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BURNDY Products

WEJTAP HOTSTICK ACCESSORIES


(Continued)

Type WHSGB
WEJTAP hotstick breech drive. Geared shotgun hotstick adapter easily latches to the breech end of WEJTAP installation tool without disassembly for use on energized lines.

Type WHHWB
WEJTAP hand-held wire brush for cleaning surface contact areas on non-energized conductors.

J-32

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WEJTAP KITS

Type WTCC (Carrying Case Only)


WEJTAP plastic carrying case. Designed for rugged use in all weather conditions. It accommodates WEJTAP installation tool, removal clips, and cleaning kit.

Type WABAG
WEJTAP accessories bag is designed for use in carrying installation tool(s), removal clips, and cleaning kit. Hotstick accessories may be accommodated as well. Holders for power boosters are conveniently located on the outside of the bag.

Tools included in Kit (Quantity)


WT2B2RBY WT2BRBY WABAG WABAG
Power Unit Self Firing Tool Large Frame Large T.O. Clip Small Frame Cleaning Kit Small T.O. Clip Carrying Case Carrying Case WTB WTBGBW WTHY1S WTOCY WTHRB-1S WTCK WTOCBR WTCC WABAG 2 1 1 1 1 1 1 2

WTRBYK WTYK
1 1 1 1 1 1 1 1 1 1 1

WTRBK WT2BRBYK WT2B2RBYK WTY WTRB


1 2 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1

WTY WTRB WTBGBW WTRBY J-33 WABAG WABAG RBYK WABAG


1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1

1 1 1 1

Contact your BURNDY representative for a WEJTAP demonstration or contact the factory at 1-800-346-4175

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BURNDY Products

Underground

PRODUCTS FOR UNDERGROUND RESIDENTIAL DISTRIBUTION SYSTEMS


For over 70 years, BURNDY has pioneered and produced economical, dependable connectors and protective devices for urban underground distribution systems. This extensive experience has been applied to the development of equipment for low cost underground distribution systems for light commercial and residential areas. Increasing interest by home buyers and developers has created a need for URD components comparable in cost with those used in overhead systems. Using connectors designed for other purposes, early URD installations were relatively expensive. Recognizing the need to reduce installation costs BURNDY developed a line of connectors specifically for URD. These products are shown in this section. They are the result of a continuing search for new materials and more efficient production methods to bring down cost to meet the requirements of low cost underground construction.

TABLE OF CONTENTS
MOLEs Type RDMD-28G . . . . . . . . . . . . K-7 Type Y-LOK . . . . . . . . . . . . . . . K-10

HYREDUCER Splices
Type RDMD-2858D . . . . . . . . . . K-7 Type YRB-U . . . . . . . . . K-11 - K-13

Type RDMD-28 CR . . . . . . . . . . K-7

Type YRB-T . . . . . . . . . K-14 - K-15


K-1

Type RDM-28. . . . . . . . . . . . . . . K-7

Service Taps & Transformer Terminals


Type K-P-C . . . . . . . . . . . . . . . K-16

Type RDM-28T. . . . . . . . . . . . . . K-8 Type YPC-C . . . . . . . . . . . . . . . K-16

Tap Kits
Types RYA-UC, RYA-AC, RYA-UCR, RYA-ACR Tap Kits . . . . . . . . . . . . . . . . . K-8 Types K6B & K33B . . . . . . . . . K-17

Type F-A. . . . . . . . . . . . . . . . . . K-18 Types RA6UC-SL, RA6UCR-SL Tap Kits . . . . . . . K-9

Type K6A34U-6N. . . . . . . . . . . K-18

Type YS-CG Insulated Splice Kit . . . . . . . . K-10

Type K-P-UC . . . . . . . . . . . . . . K-18

Power Distribution Blocks


Types BPD & BPD2 . . . . . . . . . K-19

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Underground

BURNDY Products

UNDERGROUND SYSTEM CONNECTION AND PROTECTION


Nowhere in the distribution of electric power are the problems of connecting conductors and protecting them and equipment against the effects of fault currents as complex as in underground systems. For more than 70 years, BURNDY engineers have worked closely with utilities to develop devices for connecting and protecting conductors and associated equipment in underground systems. These devices, with their inherent dependability and economy, have contributed to the rapid growth of underground systems throughout the country. To assist utility personnel in more effectively selecting and applying these devices, the engineering talent and experience of BURNDY have been pooled to prepare this technical section, and the catalog information that follows. The devices are designed for use in both radial and network type underground systems. Radial systems (Fig. 1) distribute power economically except in high load density areas where a high degree of service reliability is required. K-2 Network systems (Fig. 2) have become standard for AC power distribution where load density is high and service continuity must be assured under nearly all conditions. The improved equipment and methods which are described in this catalog have been designed to meet these secondary network system requirements and to reduce the cost of installation and maintenance. Early Problems in Underground Connections Despite the many advantages of underground distribution, a major problem was that of making connections in congested manholes or junction boxes. The necessary proceduresoldering conductors, taping joints, and wiping lead covered cablewas so complex, that it demanded considerable skill and was time consuming and costly. This involved procedure had to be repeated each time a service was added to a main. When completed, the multiple-branch joints were excessively bulky and their electrical and mechanical performance suffered from the shortcomings of soldered connections. The installation of underground distribution made greater strides as those early connection methods gave way to specialized products and techniques developed by BURNDY at the request of, and in close collaboration with, engineers of leading utilities. These specialized connectors were easier and more economical to install, more compact, and more dependable electrically and mechanically. For installation in conjunction with these connectors, BURNDY also developed products to protect the secondary system from the effects of fault currents. The continuing improvement of these products, based on field experience and laboratory research, is contributing to even greater dependability and economy in underground distribution. Design Objectives in Connectors for Underground While each of the principal types of equipment described in the following pages has been designed to meet particular service requirements, all have several basic objectives in common: Reliability: To minimize outages and their serious consequences in the high load density areas served by underground systems. Ease of Installation: Compact for easy installation in the confined space of a manhole and transformer vaults. Mechanical connections that eliminate difficult solder joints. Economy: By reducing the time and skill required for installation of a dependable, insulated compact connection. Versatility: For permitting easier changes, expansion, and additional services with a minimum of system shutdown.

Figure 1

RADIAL SECONDARY DISTRIBUTION SYSTEM

Figure 2

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Underground

TYPES OF BURNDY UNDERGROUND CONNECTORS AND ACCESSORIES


The MOLE and HYCRAB The most popular of the engineered connectors developed specifically for underground manholes and transformer vaults are the MOLE and the HYCRAB that provide for multiple connections at a single junction point of main, feeder, and service cables. Pre-insulated to eliminate extensive taping, these connectors are essentially bus bars with several cable outlets: mechanical installation in the MOLE, and compression installation in the HYCRAB. Limiters and Fuses To prevent roasting of cable insulation, resulting from fault current, BURNDY has developed cable limiters that are inserted in each secondary cable at all junction points. Network protector fuses have been designed to back up the protector breaker in the event of a malfunction during a transformer or primary cable fault. By coordinating the time current characteristics of the fuse with those of the cable limiters, the possibility of limiter blowing on primary faults is eliminated, which in turn reduces the fault finding task. Also, limiter, fuse, and cable insulation characteristics must be carefully coordinated to assure isolating a fault on the secondary before it can cause extensive damage or interrupt service in other sections of the secondary system. High Capacity Limiter 200,000 Amperes at 600 Volts The BURNDY High Capacity Limiter is designed to economically protect electrical distribution systems from the destructive effect of high energy faults. The increasing number of 600 volt secondary network installations for industrial and commercial applications demand a cable limiter that can safely interrupt 200,000 amperes (symmetrical available) and one that will also completely coordinate with the higher voltage nework protector fuses. Available fault currents as high as 200,000 amperes rms at 600 volts across the fusible elements have been interrupted during tests on the BURNDY High Capacity Limiter. The power factor during these tests was less than 15%, thereby imposing the most difficult clearing conditions. No external distrubance is experienced upon clearing fault currents from the float value to 200,000 amperes. The quartz filler absorbs the intense energy generated by interrupting the fault current. The quartz fuses into tubular fulgurites, with a high dielectric strength, and forms an insulating barrier between the melted link sections. This action prevents restrike of the internal arc. The rugged glass melamine housing provides a vessel that completely contains the developed energy. The carefully developed time-current characteristics and rigid manufacturing tolerances assure proper coordination with the network protector fuses and the insulation damage characteristics of 4/0, 250, 350, 500 and 750 kcmil cable. The High Capacity Limiter is available in four variations to accommodate a variety of installation practices. The Type HYS has cable sockets at both ends, which allow for indenting to the cable ends with a hydraulic BURNDY HYPRESS. The HYAO has an offset lug on one end which permits back-toback mounting on bus bar. For those installations where BURNDY MOLEs are used for manhole junctions or transformer vault buses, the Type HYM permits a replaceable connection of the limiter directly to the MOLE outlet at one end and a compression cable connection at the other. Modern electrical distribution systems require low cost protection to safeguard costly equipment and quickly isolate faults, so that the undamaged portions of the system may function normally. BURNDY High Capacity Limiters assure positive, economical protection when installed in properly designed systems. Compression Connectors BURNDY HYDENT compression type connectors, and installation tools, have been designed for splicing and terminating copper as well as aluminum underground cables, in both primary and secondary circuits. BURNDY tools and dies are custom designed to produce sound electrical, and mechanical joints on BURNDY connectors. The use of BURNDYs matched tools and connectors assures optimum results. Residential Underground The trend toward improvement in neighborhood appearances, and the elimination of storm outages, tree trimming, etc., has created the need for residential underground K-3 distribution. To meet these needs, BURNDY offers: Mechanical type pre-insulated multiconductor terminal connectors for submersible transformer locations; and compact multiconductor connectors for above ground transformer and enclosures. For service taps, BURNDY offers: Pre-insulated, multiconductor compression and mechanical connectors; and a range taking compression connector for below grade service. Power pedestals for direct burial, above ground application, and conduit systems are offered. Residential Underground Fuse Block assembly with replaceable fuse for each service cable is also available.

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Underground

BURNDY Products

MULTIPLE OUTLET CONNECTORS

K-4 Connectors for Aluminum For systems where aluminum is used, connectors especially designed for aluminum conductors are available in bolted and compression types: HYCRAB, HYPLUG, HYREDUCER, and HYSOCKET. Aluminum conductors can be connected to standard MOLE connectors by using HYPLUG adapters. Multiple Outlet Connectors The increasing use in modern electrical distribution systems of junction points where several relatively large cables must be connected, has brought about the development of BURNDY MOLE line equipment to speed up and simplify the making of such connections. The modern tendency toward network systems not only in underground utility practice but also in industrial wiring, has greatly increased the number of multiconnection joints. The BURNDY MOLE and HYCRAB connectors are insulated bus bars with multiple connector outlets for service cables, secondary mains, or equipment leads. In the MOLE, clamping action secures conductors to the connector; in the HYCRAB, connections are made by indenting with a compression tool. Both lines of insulated connectors offer the following basic advantages: 1. Ease and Economy of Installations: The ease and reduction of time required to make and insulate dependable multi-connections greatly reduces the cost of installation. The compact design makes maximum use of space and provides for simplified racking. 2. Versatility for System Modification: The MOLE and HYCRAB are designed to accommodate the standard secondary main and service cables, and permit easy modification or later additions. The numerous available connector configurations permit a wide variety of arrangements of cables and equipment connections. The 600 volt rating of the MOLE and HYCRAB insulation provides for efficient operation at all standard utilization voltages. 3. Efficient, Dependable Performance: The MOLE and HYCRAB connectors assure permanent, high conductivity connections, good moisture seal, and insulation that resists the severest condition encountered in underground installations. MOLE and HYCRAB Insulation The location in vaults and manholes often exposes these connectors to immersion in water, chemical, and other contaminants, as well as to heat from overload or fault currents. The MOLE and HYCRAB insulations provide electrical, mechanical, and thermal properties essential to assure the service continuity of underground distribution systems. Recognizing the importance of proper connector insulation, BURNDY established performance specifications exceeding those of 600 volt cable insulation.

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BURNDY Products

Underground

MULTIPLE OUTLET CONNECTORS


MOLE and MOLE Accessories The BURNDY MOLE is a multi-cable connector that consists of a pre-insulated copper bus bar with threaded outlets that permit a minimum of two cables to be connected by means of a socket, nut, and cone assembly (Illustration A). The clamping action of the socket, nut and cone assembly on the cable develops high contact pressures that maintain joint conductivities greater than 100% of the continuous conductor. A compression socket that is threaded into the MOLE insert is also available. The MOLE design affords exceptional versatility in four ways: 1. MOLE outlets can be plugged-off until needed for the addition of cables. 2. Installed cables can be easily removed. 3. Cable sizes can be increased by changing the socket, nut and cone assembly. 4. The number of outlets may be increased by joining MOLE connectors with a MOLE coupler. Insulation The copper bus bar insert is encased in a molded insulating jacket that eliminates crotch taping. The thickness of the jacket prevents any possibility of the insert weight to cause the insulation at the supports to flow away at the high temperatures of fault conditions. Ratings MOLE connectors are rated at 1500, 2000, 2500, and 3000 amperes, based on the maximum current the insert cross-section can carry. Each outlet can carry the full rated current of the cable connected to it. To avoid exceeding the insert rating, the cables should be arranged in such a manner that most current flows directly across the insert. (See Illustration B) Illustration A Installation Cables are connected to the MOLE by means of a socket, nut and compression cone assembly. The socket is threaded into the MOLE insert. The stripped cable end is inserted into nut and compression cone, and then into the socket where it is securely clamped by tightening the nut. The joint is then sealed watertight in one of three ways: Taping; MOLE Outlet Insulating Sleeves, sealed with a minimum of taping; or NOTAPE MOLE Sleeve, sealed to the cable and mole insulation by two non-corrosive hose clamps. Tests under flooding and other adverse conditions demonstrate that such joints are impervious to water.

(Continued)

Accessories A socket, cone and nut assembly is screwed into each MOLE outlet to which a cable is to be connected. The socket has a tapered recess into which the clamping nut forces the cable and the compression cone. The cone is slotted to controlled widths and depths for maximum flexibility, and its inside surface is serrated for low contact resistance and high pullout strength. A compression socket is available that threads directly into the MOLE outlet and provides a compression sleeve for connecting the cable with HYPRESS tools. Plugs seal MOLE outlets not in use. The MOLE is delivered with one-fourth of its outlets sealed with plugs. Additional plugs may be ordered. MOLE couplers facilitate system expansion by joining additional MOLE connectors to those already installed. Couplers are easily installed in end or side outlets of the MOLE, and make connections that are effective both electrically and mechanically.

K-5

Illustration B

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Underground

BURNDY Products

MULTIPLE OUTLET CONNECTORS

(Continued)

K-6

For details on Underground Network Products see Catalog UPC-08.

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BURNDY Products

Underground

TYPE RDMD-28G
URD STUD MOLE
The RDMD-28G Stud MOLE is a submersible junction designed to accommodate a range of copper and aluminum conductors. The Stud MOLE is designed for use on transformers where a dead front secondary is required. It is insulated with molded EPT rubber. Mates with a 5/8 -11 copper stud. A jam nut is supplied with the MOLE to secure and lock it to the stud.

Catalog Number
RDMD4-28G3 RDMD6-28G3

Number of Outlets
4 6

Insulated
Yes Yes

It is available with either four or six outlets. All outlets except one have factory installed removable sealing caps. Tap kits are ordered separately. REA listed. Also available without insulation and sealing caps.

TYPE RDMD-2858D
STUD MOLE
The RDMD-2858D Stud MOLE is identical to the insulated RDMD-28G except an adapter is supplied, allowing MOLE to be removed from transformer stud without disconnecting the individual services.

Catalog Number
RDMD4-2858D RDMD6-2858D

Number of Outlets
4 6

Insulated
Yes Yes

TYPE RDMD-28CR
RUBBER INSULATING BOOT
The EPDM rubber force fit boot is designed to provide a completely dead-front and moisture tight installation when used with either the Type RDMD-28G3 or Type RDMD-2858D Stud MOLE. Bushing end will seal any diameter from .875 to 1.125 inch.

K-7

TYPE RDM-28
Catalog Number

Number of Outlets
4 6 8

URD MOLE FOR ALUMINUM OR COPPER


Type RDM-28 MOLE is an economical, insulated, submersible service junction suitable for direct burial or for use in enclosures. Disconnectable joints allow additions of new services without disturbing previous installations. Taping is eliminated, heat-shrink or force-fit rubber sleeves insulate each joint. Rubber is used to insulate the MOLE body. Removable sealing covers are supplied on all

RDM4-28 RDM6-28 RDM8-28

outlets but two. REA listed Tap Kits, including HYLUG, hardware and sleeve are ordered separately.

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BURNDY Products

TYPE RDM-28T
URD MOLE FOR ALUMINUM AND COPPER
The RDM-28T MOLE is available with five or seven outlets. The single hole outlets are the same size as the RDM-28 series and accommodate the same RYA-UC or RYA-UCR tap kits. The larger two-hole outlet accommodates the 500 or 350 kcmil copper cable secondary supplied with many subsurface transformers. These cables are extended to a junction point where secondary mains or services are connected. Tin-plated copper RYA-C-2 tap kits are used to join the 500 or 350 kcmil copper secondaries to the RDM-28T MOLE.

Catalog Number
RDM5-28T RDM7-28T

Number of Outlets 12 Sol. - 350 350 - 500


4 6 1 1

Copper Conductor
350 500

Catalog Number Heat Shrink Force Fit


RYA31C-2 RYA34C-2 RYA31CR-2 RYA34CR-2

DIE INDEX
20

Tools, Die Set, Catalog No. & (No. of Crimps) Y34A Y35* Series Y750, 739
A34R (4) U34RT (4)

* Y35 U-Dies with adapter PT6515 can also be used in Y45 series HYPRESSES. Same number of crimps as Y35.

TYPES RYA-UC, RYA-AC


MOLE TAP KITS FOR ALUMINUM OR COPPER FOR USE WITH TYPE RDM-28 URD MOLE
TYPE RYA-UC, RYA-AC
The kit consists of: Universal HYLUG, mounting hardware and heat-shrink sleeve. The HYLUG is pre-filled with PENETROX joint compound and sealed. Installed with common installation tools, three die sets install a range of 4 str.- 350 kcmil. The heatshrink sleeve is lined with a mastic material, providing a positive seal. Installed with standard propane torch, or 500F electric heat gun. Acetylene heat is too intense and is not recommended.

K-8

TYPE RYA-UCR, RYA-ACR


Tools, Die Set Catalog Number, & (Number of Crimps) Y39, EEI Die Die MD6 Y35, Y750 Index Index Series Series OUR840
BG or 5/8 - 1 or 243 W-BG (1) BG3 or W243 U-BG (1) XBG (3) UK58-IT (3) XNBG (2) U243 (1)

Conductor Copper Aluminum


2 Sol. - 4 Str. 4 Str. Comp. 2 Str. - 1/0 Sol. 2 Str. - 1/0 Sol. 2-1 Str. Comp. 1/0 Str. - 2/0 Sol. 1/0 Str. 1/0 Str. Comp. 2 Sol. EC-O 1/0 Sol. EC-O 2/0 Str. 2/0 Str. 2/0 Str. Comp. 3/0 Str. 3/0 Str. 3/0 Str. Comp. 4/0 Sol. EC-O** 4/0 Str. 4/0 Str. 4/0 Str. - 250 Comp. 250 250 MCM 250 Comp. 300 - 350 300 - 350 Comp. 2 Sol. - 4 Str.

Catalog Number Heat Shrink Force Fit Complete Shrink Complete Set Sleeve Only Set
RYA4UC RYA2UC RYAC25 RYA25UC RYA2WAC RYA75AC RYA26UC RYA27UC RYA28UC RYA29UC RYA31AC RYAC31 RYA25UCR RYA2WACR RYA75ACR RYA26UCR RYA27UCR RYA28UCR RYA29UCR RYA4UCR RYA2UCR

8A

TYPES RYA-UCR, RYA-ACR


The kit consists of: Universal HYLUG, mounting hardware and pre-lubricated forcefit rubber sleeve. The HYLUG is pre-filled with PENETROX joint compound and sealed. Installed with common installation tools, three die sets install a range of 4 str.350MCM. The rubber sleeve has internal sealing rings that provide a positive moisture seal by exerting circumferential force on cable and MOLE insulation. Pre-lubricating sleeve makes installation easier. REA listed. No trimming required.

BG (5) BG (5) XBG (5) UK58-IT (5) XNBG (3) 249 or W249 (3) U249 (2)* X249 (6) 840 WK840 (5) UK840T (3) X840 (5) ** 11 249 or 840 299 or 655 or 705 W249 (4) WK840 (7) U249 (2) UK840T (4) X249 (8) X840 (7)

13A RYA31ACR

U31ART (2) U655 (3) U705 (2)

* Overlap Crimps. ** Do not use EEI Die. (11A) to install 4/0 Sol. EC-O. NOTE: Standard mounting hardware is 3/8" button head socket cap screw with captive conical washer. For HEX HEAD bolt with captive conical washer add HEX suffix.

NOTE: Example: RYA4UCR-HEX. For HEX HEAD bolt and captive flat washer add suffix HEX1. For HEX HEAD bolt and non-captive flat washer add suffix HEX2. For HEX HEAD bolt and non-captive conical washer add suffix HEX3. For Stainless Steel HEX HEAD bolt add HEX355 suffix.

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Underground

TYPES RA6UC-SL, RA6UCR-SL


URD STREET LIGHTING TAP KIT FOR ALUMINUM OR COPPER
Cat. No. RA6UC-SL Cat. No. RA6URC-SL

Conductor
6 Str. - 12 Sol.

Catalog Number Heat Shrink Force Fit


RA6UC-SL RA6UCR-SL

URD tap kit for making street lighting taps from URD MOLE types RDM-28 and RDM28T. Each kit accommodates 6 str. - 12 sol. Kits include connector, mounting hardware and insulating sleeve.

K-9

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Underground

BURNDY Products

TYPE YS-CG
URD INSULATED SPLICE KIT FOR ALL ALUMINUM OR COPPER/ALUMINUM COMBINATIONS
Type YS-CG URD insulated splice kit consists of a standard YSU or YSD LINKIT and a heat-shrink sleeve. Used to splice URD secondary lines up to 600 volts. It is installed with common installation tools. Heat-shrink sleeve is installed with standard propane torch, or 500 F electric heat gun. Acetylene is not recommended.

Aluminum
1-2 Str. 1/0 Str. 1/0 Comp. 2/0 Str. 2/0 Comp. 3/0 Str. 3/0 Comp. 4/0 Str. 4/0 Comp. 350 350 Comp.

Conductor Both Sides ACSR


2 (6-1, 7-1) 1/0 (6-1) 2/0 (6-1) 3/0 (6-1) 4/0 (6-1)

Copper*
1-2 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 350

Catalog Number Complete Heat Shrink Splice Kit Sleeve


YS2UCGI YS25UCGI YS26UCGI YS27UCGI YS28UCGI YS31ACGI RYAC31 RYAC31-1 RYAC25

Die Index
BG 243

Tools, Die Set Catalog No., & (No. of Crimps) MD6 Series Y34A Y35 Series
BG (3) W-BG (1)** W243 (2) A243 (1) U-BG (1)** U243 (1)

249/840

K-10

W249 (4) W-K840 (7)

A249 (2)

U249 (2) U-K840T (4)

299/705

U299 (2) U705 (1)

* Use to join copper to aluminum or ACSR, not copper to copper. ** Multiple crimp die set, makes more than one crimp per compression.

Y-LOK FOR LOCKING ENCLOSURES


Assembly consists of aluminum-clad steel wire loop and a compression type aluminum connector. Installed with BG groove of MD6 or OUR840 Compression Tools. Can also be installed with 5/8 or 5/8-1 grooves.

J1592 J1207
Compression Y-LOK installed with BG or 5/8 groove

Catalog Number
J1207 J1592

Installation Tooling D1D6, Y35, Y750, OUR840 Y46


WBG XBG UBG

2.28 .75 1.00 2.31 .75 .75

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BURNDY Products

Underground

TYPE YRB-U
HYREDUCER SPLICE FOR ALUMINUM-TO-ALUMINUM AND ALUMINUM-TO-COPPER
Type YRB-U splice is designed for use within underground systems. Aluminum splices are tin-plated and recommended for use on Aluminum-to-Aluminum and Aluminum-toCopper cables. All splices have solid center stop for use with oil filled and non-oil filled cables. The Outside Diameter is held constant to minimize installation dies and connectors are prefilled with PENETROX. Rated up to 35 kV.

Catalog Number
YRB2U3TTN YRB1CU2TTN

Conductor Range Barrel A Barrel B Copper & Aluminum Copper & Aluminum
#3 (.260 Dia.) 7 Str. #2 (.292 Dia.) 7 Str. #1 (.332 Dia.) 19 Str. or 1/0 CMPCT (.336 Dia.) 19 Str. #3 (.260 Dia.) 7 Str. #2 (.292 Dia.) 7 Str. 1/0 (.373 Dia.) 19 Str. or 1/0 CMPCT (.336 Dia.) 19 Str. 1/0 (.373 Dia.) 19 Str. or 1/0 CMPCT (.336 Dia.) 19 Str. #3 (.260 Dia.) 7 Str. #1 (.332 Dia.) 19 Str. or 1/0 CMPCT (.299 Dia.) 7 Str. 1/0 (.373 Dia.) 19 Str. or 1/0 CMPCT (.336 Dia.) 19 Str. 2/0 (.419 Dia.) 19 Str. or 2/0 CMPCT (.376 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or 4/0 CMPCT (.475 Dia.) 19 Str. 1/0 (.373 Dia.) 19 Str. or 1/0 CMPCT (.336 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or 250 kcmil CMPCT (.520 Dia.) 37 Str. 350 kcmil (.681 Dia.) 37 Str. or 350 kcmil CMPCT (.616 Dia.) 19 Str. AL; 37 Str. AL & CU

Dimensions B Min. L

O.D.

Wire Strip Length Barrel Barrel A B

Die Number

Color Code

#2 (.292 Dia.) 7 Str. #1 (.332 Dia.) 19 Str. or 1/0 CMPCT (.336 Dia.) 19 Str. #1 (.332 Dia.) 19 Str. or YRB1CU1TTN 1/0 CMPCT (.336 Dia.) 19 Str. 1/0 (.373 Dia.) 19 Str. or YRB25U3TTN 1/0 CMPCT (.336 Dia.) 19 Str. 1/0 (.373 Dia.) 19 Str. or YRB25U2TTN 1/0 CMPCT (.336 Dia.) 19 Str. 1/0 (.373 Dia.) 19 Str. or YRB25U25TTN 1/0 CMPCT (.336 Dia.) 19 Str. 3/0 (.470 Dia.) 19 Str. or YRB27U25TW 3/0 CMPCT (.423 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or YRB28U3TW 4/0 CMPCT (.475 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or YRB28U1TW 4/0 CMPCT (.475 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or YRB28U25TW 4/0 CMPCT (.475 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or YRB28U26TW 4/0 CMPCT (.475 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or YRB28U28TW 4/0 CMPCT (.475 Dia.) 19 Str. 350 kcmil (.681 Dia.) 37 Str. or YRB31U25TW 350 kcmil CMPCT (.616 Dia.) 19 Str. AL; 37 Str. AL & CU 350 kcmil (.681 Dia.) 37 Str. or YRB31U28TW 350 kcmil (.616 Dia.) 19 Str. AL; 37 Str. AL & CU 350 kcmil (.681 Dia.) 37 Str. or YRB31U31TW 350 kcmil CMPCT (.616 Dia.) 19 Str. AL; 37 Str. AL & CU

1.35 [34]

3.25 [83]

.65 [17]

1-3/4

1-3/4

296

Tan

K-11

1.53 [39]

3.69 [94] .85 [22] 1-1/2 1-1/2 298 White

1.53 [39] 1.53 [39]

3.70 [94] 3.69 [94]

2.34 [59]

5.43 [138]

1.11 [28]

2-1/4

2-1/4

299

Brown

1 Material: Aluminum. 2 Finish: Electro-tin plated. Barrels are partially filled with PENETROX and sealed. 4 Scratch brushing of all conductors before making installation is recommended. 5 Not for use with Copper-to-Copper applications. 6 Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise noted, and are for reference only.

Catalog number PT6515 Adaptor is required to use U Catalog number PUADP-1 Adaptor is required to use U
dies in Y46 series tools. 9 On MY29-3 HYTOOL use alum. Index plate settings as follows, for 1/0 conductor use 1/0 setting. For conductor smaller than 1/0 size use 2/0 setting. dies in Y45 series tools.

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BURNDY Products

TYPE YRB-U
HYREDUCER SPLICE (Continued) FOR ALUMINUM-TO-ALUMINUM AND ALUMINUM-TO-COPPER

Catalog Number
YRB34U25TW

Conductor Range Barrel A Barrel B Copper & Aluminum Copper & Aluminum
500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 750 kcmil (.998 Dia.) 61 Str. or 750 kcmil CMPCT (.908 Dia.) 61 Str. 750 kcmil (.998 Dia.) 61 Str. or 750 kcmil CMPCT (.908 Dia.) 61 Str. 750 kcmil (.998 Dia.) 61 Str. or 750 kcmil CMPCT (.908 Dia.) 61 Str. 1000 kcmil (1.152 Dia.) 61 Str. 1/0 (.373 Dia.) 19 Str. 4/0 (.528 Dia.) 19 Str. or 4/0 CMPCT (.475 Dia.) 19 Str. 250 kcmil (.575 Dia.) 37 Str.

Dimensions B Min. L

O.D.

Wire Strip Length Barrel Barrel A B

Die Number

Color Code

YRB34U28TW

YRB34U29TW

2.70 [69] 300 kcmil (.630 Dia.) 37 Str. 350 kcmil (.681 Dia.) 37 Str. 350 kcmil CMPCT (.616 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 350 kcmil (.681 Dia.) 37 Str. or 350 kcmil CMPCT (.616 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 750 kcmil (.998 Dia.) 61 Str. or 750 kcmil CMPCT (.908 Dia.) 61 Str. 350 kcmil (.681 Dia.) 37 Str. or 350 kcmil CMPCT (.616 Dia.) 19 Str. AL; 37 Str. AL & CU 500 kcmil (.813 Dia.) 37 Str. or 500 kcmil CMPCT (.736 Dia.) 19 Str. AL; 37 Str. AL & CU 750 kcmil (.998 Dia.) 61 Str. or 750 kcmil CMPCT (.908 Dia.) 61 Str. 1000 kcmil (1.152 Dia.) 61 Str.

6.00 [152]

1.31 [33]

1-1/8

1-1/8

300

Pink

YRB34U30TW

YRB34U31TW K-12 YRB34U34TW

YRB39U31TW

YRB39U34TW YRB39U39TW YRB44U31TW

2.87 [73]

6.74 [171]

1.46 [37]

3-11/16

936

Yellow

YRB44U34TW YRB44U39TW YRB44U44TW

1000 kcmil (1.152 Dia.) 61 Str. 1000 kcmil (1.152 Dia.) 61 Str. 1000 kcmil (1.152 Dia.) 61 Str.

1 Material: Aluminum. 2 Finish: Electro-tin plated. Barrels are partially filled with PENETROX and sealed. 4 Scratch brushing of all conductors before making installation is recommended. 5 Not for use with Copper-to-Copper applications. 6 Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise noted, and are for reference only.

Catalog number PT6515 Adaptor is required to use U Catalog number PUADP-1 Adaptor is required to use U
dies in Y46 series tools. 9 On MY29-3 HYTOOL use alum. Index plate settings as follows, for 1/0 conductor use 1/0 setting. For conductor smaller than 1/0 size use 2/0 setting. dies in Y45 series tools.

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TYPE YRB-U
HYREDUCER SPLICE (Continued) FOR ALUMINUM-TO-ALUMINUM AND ALUMINUM-TO-COPPER

Installation (Number of Crimps per End)

Mechanical Ratchet Color Code


Tan White Brown

Hydraulic Y35, Y39, Y750 BAT35, BAT750, PAT750


U25ART (1) U28ART (2) U31ART Overlap Crimp U34ART Overlap Crimp U39ART-2 (4)
dies in Y45 series tools.

Die Index
296 298 299

OUR840

MD6, MD7

Y46
U25ART (1) U28ART (2) U31ART Overlap Crimp U34ART Overlap Crimp U39ART-2 (4)

Y45
U25ART (1) U28ART (2) U31ART Overlap Crimp U34ART Overlap Crimp U39ART-2 (4)

Y48B
C25AR (1) C28AR (2) C31AR (1)

Y60BHU
L31ART (1)

Dieless (# of Crimps) Mechanical: MY29-3 (1) MY29-11 (1) Hydraulic: Y644M (1) PAT644-18V (1)
MY29-3 (1) MY29-11 (1) Y644M (1) PAT644-18V (1)

Y644M (1) PAT644-18V (1) C34AR (1) C39AR (2) L34ART L39ART (2) K-13

Pink Yellow

300 936

1 Material: Aluminum. 2 Finish: Electro-tin plated. Barrels are partially filled with PENETROX and sealed. 4 Scratch brushing of all conductors before making installation is recommended. Not for use with Copper-to-Copper applications. 6 Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise noted, and are for reference only.

Catalog number PT6515 Adaptor is required to use U Catalog number PUADP-1 Adaptor is required to use U
dies in Y46 series tools. 9 On MY29-3 HYTOOL use alum. Index plate settings as follows, for 1/0 conductor use 1/0 setting. For conductor smaller than 1/0 size use 2/0 setting.

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Underground

BURNDY Products

TYPE YRB-T
HYREDUCER SPLICE FOR COPPER-TO-COPPER
Type YRB-T splice is designed for use within underground systems. Copper splices are tapered and recommended for use on copper-to-copper cables. All splices have solid center stops for use with oil filled and non-oil filled cables. The Outside Diameter is held constant to minimize installation dies. Rated up to 35 kV.

Fig. 1

Fig. 2
Conductor Size Catalog Number
YRB2825T YRB3428T
1 Material: Copper.

Fig. 3
Dimensions B Min.
1.16 [29] 1.73 [44]

Figure No.
2 3

Barrel A
4/0 (.528) 500 kcmil (.813)

Barrel B
1/0 (.372) 4/0 (.528)

BB Min.
1.16 [29] 1.73 [44]

L
2.84 [73] 4.50 [114]

O.D.
.69 [18] 1.06 [27]

K-14

For Tin-Plating, add suffix TN to the Catalog Number


(ex.: YRB2825TN). For Hot Tin dipped add suffix W to the catalog number (ex.: YRB2825TW). Catalog Number PT6515 Adaptor is required to use U dies in Y45 series tools.

Catalog Number PUADP-1 is required to use U dies in


Y46 series tools. 5 Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise specified, and are for reference only.

For use by customers that have this HYPRESS. No new Suffix TN and W will not be stamped on part.
Y34 HYPRESS tools are being processed.

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BURNDY Products

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TYPE YRB-T
HYREDUCER SPLICE (Continued) FOR COPPER-TO-COPPER
Fig. 1

Fig. 2
Installation Tooling (Number of Crimps) Die Information Die Index Type
Die 15 Die 20 or 299 Purple Die Set Brown Die Set

Fig. 3
Hydraulic Y35, Y39, Y750, BAT35, BAT750, BCT500, Y34A PAT750 Y500CT
U28RT (1) U34RT (2) U31ART (2) W34VT (2) W34RT (2)

Mechanical MD7 OUR840 MD7-34R


X28VT (4) X28RT (4) X28VT (4)

Catalog Number
YRB2825T YRB3428T

Color Code
Purple Brown

MD6
X28RT (4)

Y46
U28RT (1)

Y45

Y48B
C28R (1)

Y60BHU
L29ART (1) L34RT (1)

Dieless (# of Crimps)
Hydraulic: Y644M (1) BAT644M (1) PAT644M (1)

Wire Strip Length


1-7/32 1-13/16

U34RT (2) U34RT (2) C34R (1) U31ART (2) U31ART (2) C31AR (1)

1 Material: Copper. For Tin-Plating, add suffix TN to the Catalog Number (ex.: YRB2825TN). For Hot Tin dipped add suffix W to the catalog number (ex.: YRB2825TW). Catalog Number PT6515 Adaptor is required to use U dies in Y45 series tools.

Catalog Number PUADP-1 is required to use U dies in


Y46 series tools. 5 Dimensions in brackets [ ] are in millimeters rounded off to the nearest millimeter, unless otherwise specified, and are for reference only.

For use by customers that have this HYPRESS. No new Suffix TN and W will not be stamped on part.
Y34 HYPRESS tools are being processed.

K-15

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BURNDY Products

TYPE K-P-C
URD SERVICE TAP COPPER CONDUCTORS
These compact, wide-range-taking, multiple outlet connectors are made of high conductivity copper alloy. Spherical point Allen set screws provide even clamping forces on conductors up to 4/0 Str. Each connector is supplied with an insulating cover. The mechanical clamping elements allow individual cables to be disconnected without disturbing adjacent connections.

Conductor
6 Str. - 4/0 Str.

Complete Assembly
K6P28C

Catalog Number Connector Cover Only Only


K6P28 K-PC28

Number of Outlets
6

A
5-1/8

B
2-3/4

C
1-5/8

COMPRESSION SERVICE TAPS AND TRANSFORMER TERMINALS


K-16 Where compression-type service taps are required, the wide-range-taking, figure "6" shaped, tap connectors are recommended. They can be gripped in a HYPRESS and slipped over the secondary main for easy installation. For above-grade installation, commercially available insulating tubes are often used to cover a series of these taps on each main cable stub. Separation of run and tap cables simplifies taping.

TYPE YPC-C
TIN-PLATED COPPER CRIMPIT FOR COPPER CONDUCTORS
Made of tin-plated pure copper this connector is recommended for copper service taps in above-grade enclosures or for direct burial. The streamlined design facilitates taping. The plating eliminates reaction with insulators.

Conductor Run Tap


2/0 Str. - 250 4 Str. - 2/0 Str

Catalog Number
YPC29C26

L
1.00

Die Index
D3

Installation Tooling Y35, Y750, Y46 HYPRESS Die Cat. No. (No. of Crimps)
U-D3 (1)

* Y35 HYPRESS U-Dies with adapter PUADP-1 can also be used with Y46. Same number of crimps as Y35.

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TYPES K6B AND K33B


URD TRANSFORMER TERMINALS FOR COPPER CONDUCTORS
These terminals are companion connectors of the various types of DOME-TAP, and possess the same advantages of wide conductor range and compactness. These features simplify cable terminations in the secondary compartments of pad-mounted transformers. The design also permits individual cables to be disconnected without disturbing adjacent joints. Made of a high conductivity copper alloy, these compact range-taking connectors provide for connecting up to six copper cables at the transformer terminals. The outlets are equipped with spherical point, tinplated brass socket set-screws to provide even clamping forces on the conductors throughout the cable range. Where cable sizes exceed 4/0 STR., a pressure bar is added to assure optimum performance.

Fig. 1

K-17

Fig. 2

Fig. 3

Conductor
Two Outlets: #6 - 4/0 Four Outlets: 6 Str. - 2/0 Six Outlets: 6 Str. - 4/0 Str. Six Outlets: 4/0 Str. - 500

Catalog Number
K6B2826-2N K6B28-4N K33B34-4N

Fig. No.
1 2 3

NEMA Tongue
2-Hole 4-Hole 4-Hole

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BURNDY Products

TYPE F-A
URD FUSED TRANSFORMER TERMINALS
These Transformer Tap assembles bolt directly to the secondary terminal pad. They provide for up to eight cables to be fused directly at the secondary terminals. This may be all service taps or combinations of secondary mains and service taps.

Catalog Number
F22A28

Number of Fuses
4

L Inches
6-1/2

Type LF LIMITER and HYLUG (copper or aluminum) Compression terminals must be ordered separately.

TRANSFORMER TERMINALS
FOR ALUMINUM AND COPPER CONDUCTORS
Made of aluminum alloy, the massive design minimizes conductor corrosion due to galvanic action. Each outlet is pre-filled with PENETROX joint compound and sealed. K-18 Plated aluminum socket head pressure screws and aluminum pressure bars prevent conductor damage. Six hole pad allows for adjustable positioning on four hole NEMA spades.

Conductor
Two Outlets 2 Str. - 500 Four Outlets 6 Str. - 4/0 Str.

Catalog Number
K6A34U-6N

Number of Outlets
6

TYPE K-P-UC
UNIVERSAL URD SERVICE TAP FOR ALUMINUM OR COPPER
Made of aluminum alloy, the massive design minimizes conductor corrosion due to galvanic action. Each outlet is pre-filled with PENETROX joint compound and sealed. Plated aluminum socket head pressure screws and aluminum pressure bars prevent conductor damage. Each connector is supplied with an insulating cover.

Conductor
Two Outlets 2 Str. - 500 Four Outlets 6 Str. - 4/0 Str.

Complete Assembly
K6P34UC

Catalog Number Connector Cover Only Only


K6P34U K6PC34U

Number of Outlets
6

A
5-3/4

B
3-1/8

C
2-1/8

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TYPES BPD & BPD2


POWER DISTRIBUTION BLOCKS
Dual rated ground pedestal lugs. Rated for 600 volt. Constructed from high strength aluminum alloy 6061-T6. Connectors are all plated to provide low contact resistance. Plastisol covers dielectric strength rating of 120 volts per mil. Nominal thickness is 156 mils. Covers purchased separately.

BPD

BIC

BPD2
Wire Range Aluminum or Copper
#6 - 350 #6 - 350 #6 - 350 #2 - 500 #2 - 500 #2 - 500 #2 - 750 #2 - 750 #2 - 750

BIC2
Dimensions B
1.38 1.38 1.38 1.63 1.63 1.63 2.00 2.00 2.00

Catalog Number
BPD-4-350 BPD-6-350 BPD-8-350 BPD-4-500 BPD-6-500 BPD-8-500 BPD2-4-750 BPD2-6-750 BPD2-8-750

Number of Conductors
4 6 8 4 6 8 4 6 8

A
3.88 5.69 7.50 4.75 7.00 9.25 6.56 9.88 13.81

C
1.00 1.00 1.00 1.00 1.00 1.00 2.50 2.50 2.50

Insulating Cover
BIC-4-350 BIC-6-350 BIC-8-350 BIC-4-500 BIC-6-500 BIC-8-500 BIC2-4-750 BIC2-6-750 BIC2-8-750

K-19

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TABLE OF CONTENTS
COPPER SUBSTATION Introduction . . . . . . . . . . . . . . . L-3 Type NT Tube to Tube . . . . . . . . . . . . . . L-4 Type NSNT/NHNT Tube to Cable . . . . . . . . . . . . . L-5 Type NSNT/NHNT Cable to Cable . . . . . . . . . . . . L-6 Type VT Cable to Cable . . . . . . . . . . . . L-7 Type NS Tube to Tube . . . . . . . . . . . . . . L-7 Type XP Tube to Tube . . . . . . . . . . . . . . L-8 Type B Flexible Braid Jumper. . L-8 - L-11 Type B Assembly Components Expansion Coupler . . . . . . . . L-12
W U

Type HFBW Bar Clamp . . . . . . . . . . . . . . . L-13 Type HFB-P1 Bar Clamp . . . . . . . . . . . . . . . L-14 Type HFB-N Tap Pad Adapter . . . . . . . . . . L-15 Type NA Tube to Flat . . . . . . . . . . . . . . L-16 Type XA Tube to Flat, Expandable . . . . L-16 Type NAS/NAH Cable to Flat (Terminal) . . . . . L-17 Type N2AH Two Cables to Flat . . . . . . . . . L-18 Type VA, VVA Cable to Flat (Terminal) . . . . . L-19 Type UH Bus Support, Tube . . . . . . . . . L-20

B T

L-1

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BURNDY Products

TABLE OF CONTENTS
Type UHR Bus Support, Tube or Cable . L-20 Types LH, LHR Bus Support, Tube or Cable . L-21 Type NDR Stud Connector, Cable, Tube, Flat Bar. . . . . . . . . . . . L-22 Type FD Stud Connector, Stud to Flat Bar. . . . . . . . . . . . . . . . . L-23 Type QGFL Bar Tap, Cable to Flat . . . . . . L-24 Type FCB Transformer Tap Adapter . . . . L-24
L-2

(Continued)

Type NS-A Tube to Tube . . . . . . . . . . . . . L-28 Type NA-A Tube to Flat . . . . . . . . . . . . . . L-29 Type XA-A Tube to Flat . . . . . . . . . . . . . . L-29 Type NBC-A Tube to Flat . . . . . . . . . . . . . . L-30 Type NAR-A Cable to Flat . . . . . . . . . . . . . L-31 Type UHG-A Bus Support, Tube . . . . . . . . . L-32 Type UHKR-A Bus Support, Tube or Cable . L-32 Type LB-A End Cap, Aluminum Tube . . . L-33 Type WAS-A Terminal Connector . . . . . . . . L-34 Type WASC-A-N Centerformed Terminal . . . . . L-35 Type WG-A Weldment Ground Stud . . . . . L-36

Type E-C-G Transformer Tap Adapter . . . . L-25 Type FN . . . . . . . . . . . . . . . . L-25 ALUMINUM SUBSTATION Introduction . . . . . . . . . . . . . . L-26 Type NNT-A Tube to Tube . . . . . . . . . . . . . L-27 Type NNTR-A Tube to Cable, Cable to Cable... . . . . . . . . . . . . L-27 - L-28

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COPPER SUBSTATION CONNECTORS


INTRODUCTION
BURNDY electrical connectors are designed to be installed with a minimum of effort, to run cooler than the conductors being joined and to provide optimum performance under all operating conditions. To achieve this type of performance, extensive research and development time is spent by BURNDY engineers and scientists to improve manufacturing techniques, materials and designs. As these improvements become available, they are incorporated into both existing and new product lines. This continuous program of product innovation and improvement insures that, as new and more critical applications evolve, high quality connectors from BURNDY will be available to meet the need.

N-Line connectors are two-piece copper alloy castings assembled with DURIUM (silicon bronze) hex bolts, nuts and washers. They are available for connecting tube or cable.

The Variline incorporates a modified V-bolt as the clamping element for heavy-duty applications. This line is particularly suited for use with flexible and extra flexible cables.

L-3

Flat pad connectors used to join cable or tubing terminals to equipment studs. A variety of bus supports are also available for tube or cable. Some can be adjusted for either a rigid or slide-fit by rotating the clamping cap 180. Expansion connectors are used to absorb the stress imposed on the bus by settling ground, thermal expansion and shocks, as in circuit breaker operations. The flexible elements are flat-tinned, copper braid, with sufficient cross sectional area to carry the rated current of the conductors being joined.

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BURNDY Products

TYPE NT
T-CONNECTOR FOR COPPER TUBE TO TUBE
High copper alloy T-Connector for tubing run and tap. Slots between bolts provide independent high-pressure areas of contact. One-wrench installation.

Catalog Number
NT1414 NT1514 NT1515 NT1614 NT1615 NT1616 NT1714 NT1717 NT1818 NT2020 NT2222

Conductor Run A
3/4 1 1 1-1/4 1-1/2 2 3 4

Tap AA
3/4 3/4 1 3/4 1 1-1/4 3/4 1-1/2 2 3 4

H
2

L
4-1/8 4-3/8 4-1/2 4-3/4

2-1/8 2-1/2

3/8

2-3/4 2 2-3/4 3-1/8 4-3/8 5-1/2

2-5/8 2-3/4 3-3/8 4-5/8 5-3/4

1/2 3/8 1/2 5/8

5-3/4 5-1/8 6-1/8 6-3/4 8-5/8 9-7/8

L-4

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TYPE NSNT/NHNT
T-CONNECTOR FOR COPPER TUBE TO CABLE
High copper alloy T-Connector for joining copper tubing run to a wide range of copper tap cable. Tap utilizes reversible cap to achieve large conductor range and the connector is designed for one-wrench installation.

Catalog Number
NSNT1329 NHNT1329 NSNT1429 NHNT1429 NSNT1434 NHNT1434 NSNT1529 NHNT1529 NHNT1534 NHNT1540 NSNT1629 NHNT1629 NHNT1634

Run IPS or EHPS A


1/2 (.840 Dia.)

Commercial Copper Cable Range Complete Small Large Tap Cable Tap Tap Range AA Groove Groove
6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 6 Sol. (1.62 Dia.) to 250 kcmil (.575 Dia.) to 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 6 Sol (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.03 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 210 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.)

B
2.00 2.25 2.00 2.25 2.00 2.25 2.00

B-B
2.38 2.62 2.38 2.62 2.38 2.62 2.38

H
2.00 2.32 2.00 2.32 2.10 2.42 2.00 2.57 2.57 2.60

J Dia.
3/8 -16 1/2 -13 3/8 -16 1/2 -13 3/8 -16 1/2 -13 3/8 -16

L
5.08 5.82 5.08 5.82 5.08 5.82 5.34 5.92

W
1.96 2.44 1.96 2.44 2.20 2.56 1.96 2.44 2.56 2.78

Y
3.89 4.38 3.89 4.38 3.89 4.38 4.02

3/4 (1.050 Dia.)

1 (1.315 Dia.)

2.25

2.62

1/2 -13 3/8 -16 5.78

4.43

2.00

2.38

2.37 2.57 2.60 2.68

1.96 4.24 2.44 2.56 2.78 4.63

1-1/4 (1.660 Dia.) NHNT1640 NHNT1644 NHNT1729 NHNT1734 1-1/2 (1.900 Dia.) NHNT1740 NHNT1744 NHNT1829 NHNT1834 NHNT1840 NHNT1844 NHNT1846 NHNT1929 NHNT1934 NHNT1940 NHNT1944 NHNT1946 NHNT2044 3 (3.500 Dia.) 2-1/2 (2.875 Dia.) 2 (2.375 Dia.)

2.62 2.69 2.88

6.32

2.69 2.70

6.58

2.90 4.89 2.44

L-5

2.62 2.69

2.70 2.78

6.76

2.56 4.85 2.78

2.88

2.80

7.02

2.90 5.11 2.44

2.62 2.69 2.88 3.06

3.06

1/2 -13

7.44

2.56 5.19 2.78

3.06 3.23

7.70 7.88

2.90 5.45 3.16 5.63 2.44

2.62 3.64 2.69 2.88 3.06 5.75 4.26

8.06

2.56 5.50 2.78

8.32 8.50 8.95

2.90 5.76 3.16 5.94 2.90 6.07

Complete cable range may be accommodated by reversing cap.

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BURNDY Products

TYPE NSNT/NHNT
T-CONNECTOR FOR COPPER CABLE TO CABLE
High copper alloy reversible T-Connector for joining a wide range of run and tap cables. Connector is designed for one-wrench installation. S standard 3/8 hardware and H heavy duty 1/2 hardware. Commercial Copper Cable Range Complete Large Tap Cable Run Range Groove AA
2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 800 kcmil (1.031 Dia.) 4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 500 kcmil (.813 Dia.) to 2000 kcmil (1.632 Dia.)

Catalog Number
NSNT2929 NHNT2929 NSNT3429 NHNT3429 NSNT3434 NHNT3434 NHNT4429

Complete Run Cable Range A


6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.) 1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.)

Small Run Groove


6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.)

Small Tap Groove


6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 6 Sol. (.162 Dia.) to 1/0 Str. (.372 Dia.) 1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.) 1/0 sol. (.325 Dia.) to 4/0 Str. (.529 Dia.) 2/0 Str. (.420 Dia.) to 500 kcmil (.813 Dia.) 4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.)

Large Tap Groove


2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.)

NHNT4434

NHNT4440

4/0 Str. (.529 Dia.) to 1000 kcmil (1.152 Dia.)

4/0 Str. (.529 Dia.) to 750 kcmil (.998 Dia.)

750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.)

NHNT4444

L-6

NHNT4834

NHNT4840 500 kcmil (.813 Dia.) to 2000 kcmil (1.632 Dia.) 500 kcmil (.813 Dia.) to 1500 kcmil (1.412 Dia.) 1500 kcmil (1.412 Dia.) to 2000 kcmil (1.632 Dia.)

NHNT4844

NHNT4846

NHNT4848

250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 2/0 Str. (.420 Dia.) to 250 kcmil (.575 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.) 500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 500 kcmil (.813 Dia.) 1500 kcmil (1.412 Dia.) to 1500 kcmil to 2000 kcmil (1.412 Dia.) (1.632 Dia.)

Complete cable range may be accommodated by reversing cap.

Catalog Number
NSNT2929 NHNT2929 NSNT3429 NHNT3429 NSNT3434 NHNT3434 NHNT4429 NHNT4434 NHNT4440 NHNT4444 NHNT4834 NHNT4840 NHNT4844 NHNT4846 NHNT4848

B
2.38 2.62 2.38 2.62 2.38 2.62 2.88

B-B
2.38 2.62 2.38 2.62 2.38 2.62 2.62 2.88 2.62 2.88 3.06 3.25

H
1.75 2.07 2.00 2.32 2.00 2.32 2.57

J DIA.
3/8 1/2 3/8 1/2 3/8 -16 -13 -16 -13 -16

L
4.60 5.32 4.84 5.44 4.84 5.38 5.78

W
1.96 2.44 1.96 2.44 2.20 2.56 2.44 2.56 2.78 2.90 2.56 2.78 2.90 3.16 3.38

Y
3.62 4.10 3.74 4.16 3.74 4.10 4.33 4.58 4.57 4.82 5.07 5.25

1/2 -13 3.07

6.03 6.26 6.51 6.76 6.94

3.25

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BURNDY Products

Substation Bolted

TYPE VT
T-CONNECTOR FOR COPPER CABLE TO CABLE
High copper alloy T-Connector for cable run, cable tap, V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. Onewrench installation.

Catalog Number
VT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834

Conductor Run - A
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 1/0 Str. - 300 300 - 500 300 - 500 300 - 500 300 - 500 500 - 800 750 - 1000 750 - 1000 1500 - 2000

Tap - AA
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 300 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 300 - 500

H
1-3/8 1-5/8 1-7/8

L
2-3/8 2-5/8 3-1/8 3-3/8 3-3/4 3-1/2 3-5/8 3-3/4 4-1/2 4-3/8 4-1/8 5-1/4

W
1 1-1/4 1-3/4 1-1/8 2 1-1/4 1-3/4 2 2-1/4 2-5/8 1-1/4 1-3/4 2-1/4 L-7

2-3/8 2-5/8 2-7/8 4-1/4

TYPE NS
COUPLER FOR COPPER TUBE TO TUBE
High copper alloy coupler for joining equal sizes of tube end to end. Slots between bolts provide independent high pressure areas of contact. One-wrench installation.

Fig. 2

Fig. 1
Catalog Number
NS1313 NS1414HC NS1515 NS1616HC NS1717 NS1818 NS1919 NS2020 NS2121 NS2222

Conductor - A
1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4

Conductor - B
1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4

J
3/8

L
3-1/4 4 4-1/4 5-3/4

Fig. No.
1

1/2

2 5/8 7-1/4 8 8-1/2

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BURNDY Products

TYPE XP
EXPANSION COUPLER FOR COPPER TUBE TO TUBE
High alloy copper expansion coupler for joining equal size tube on end. Extra flexible tinned copper braid allows longitudinal movement of the tube. Type XP has alignment guide. One-wrench installation.

Catalog Number Standard IPS With Guide


XP1818 XP2222

Conductor
2 4

H
7 9-1/8

J
1/2 5/8

L
12 13-5/8

TYPE B
L-8

FLEXIBLE COPPER BRAID JUMPER


Flexible copper braid jumpers designed to take up linear expansion and contraction, compensate for misalignment and absorb vibratory movement of electrical equipment and devices. Made of flat, extra flexible, tinned, pure copper braid, with unplated, seamless, pure copper ferrules formed into a rectangular shape on each end. Last two numbers in catalog number indicate total length of braid in inches, e.g., BD12N or BD12 is standard 12 long braid jumper. All braids are available in 12 , 18 , and 24 lengths. Other lengths, plating and drilling are available. Refer to factory.

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FLEXIBLE COPPER BRAID JUMPER


Copper braid is made of tinned, pure copper wire woven and flattened into a rectangular shape for greater flexibility. Seamless, pure copper ferrules are formed and assembled on each end to provide appropriate contact surfaces. Braid is used extensively to compensate for expansion and contraction of moving parts and for thermal movement of rigid devices; to prevent breakage of insulators or bushings or equipment because of misalignment during settling of substation foundations; to absorb shock and vibration of operating equipment; and to provide flexible current carrying leads between moving parts of heavy machinery or equipment.

Fig. 1

BULK BRAID
Bulk braid can be ordered with a minimum order quantity of 10 feet. Specify feet in number of inches. Example: 10 feet of 190 ampere braid is Catalog No. BB077L120. INDOOR EQUIV APPROX RATING CIRCULAR CAT WEIGHT AREA NO. PER* FT AMPS 190 77,184 BB077L .24 340 153,700 BB154L .49 360 231,552 BB226L .76 415 300,000 BB300L 1.06

CURRENT CARRYING CAPACITY


Flexible copper braid has generally better heat dissipation properties than flat bar, cable or other conductors, and therefore can be expected to have a greater current carrying capacity for a given cross-sectional area. This is due to its greater surface area resulting from the woven construction of fine strands. However, ventilation, due to the vertical convection current of air, is appreciably better when the long axis of the braid is vertical rather than horizontal, so that the long sides of the braid, rather than the edges, are exposed to the moving air. This is particularly true when spaced braids are used in multiple as can be seen by comparing Figures 1 and 2. To take full advantage of ventilation, the cooling convection current of air should be permitted to flow freely between the braids. Therefore, if possible, the braids should be spaced apart, rather than bunched together, as illustrated in Figure 3. The effectiveness of spacing is, or course, greater when the braids are in a vertical position.

Fig. 2

L-9

Fig. 3
Cooling Due to Convection Currents Much More Effective with Spaced Braid

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BURNDY Products

FLEXIBLE COPPER BRAID


CUSTOM DESIGNS
Flexible copper braid offers an economical and efficient means of protecting electrical equipment from the potentially harmful effects of shock and vibration, terminal expansion, movement of components and misalignment that may occur during the service life of the equipment. Many varieties of braid are required to meet those needs which we can build to your specifications. We also offer engineering assistance in the selection of the most appropriate standard or custom braid configuration for your application.

CUSTOM VARIATIONS
Drilling * Undrilled * Elongated (slotted) holes * Special hole patterns and location * Metric * NEMA Plating * Tin * Silver * Nickel L-10 * Unplated Length * Jumper (overall) * Ferrule(s) contact Insulated (covered) * Tubular * Heat shrink Split Braid Assemblies * Stacked * Side-by-side Multiple Ferrules Preformed Configurations * Offset contact surfaces * Angular (e.g., 90, 180) bends * Ferrule contact surfaces rotated 90 on braid axis Combined Braid Assemblies Combined Connector - Braid Assemblies Ferrule Variations * Belled/unbelled * Width/thickness * Contact length * Special shaping * Bent at angle High Ampacity Requirements

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TYPE B
FLEXIBLE COPPER BRAID JUMPER

Catalog Number
BD12 BD12N** BD18 BD18N** BD24 BD24N** BE12 BE12N** BE18 BE18N** BE24 BE24N** BF12 BF12N** BF18 BF18N** BF24 BF24N** BG12 BG12N** BG18 BG18N** BG24 BG24N** B2D12 B2D12N** B2E12 B2E12N** B2F12 B2F12N** B2G12N** B3D12 B3D12N** B3E12 B3E12N** B3F12 B3F12N** B3G12 B3G12N** B4D12 B4D12N** B4E12 B4E12N** B4F12 B4F12N** B4G12N**

Number of Braids in Ferrules

D
2.50 3.00 2.50 3.00 2.50 3.00

E
1.25 1.75 1.25 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.50 1.75 1.25 1.75 1.50 1.75 1.50 1.75 1.75

K
.44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .44 .56 .56

L
12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 12 12 18 18 24 24 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

Approximate Ampere Rating* Indoor Outdoor

.94

.62

.13

190

225

1.50

3.00

1.19

3.00

1.50

3.00

.94 2 1.62 1.38 1.50 1.19 1.64 3 1.44 1.69 1.19 4 1.64 1.50 1.69

2.50 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.50 3.00 3.00 3.00 3.00 3.00 3.00

.75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .62 .62 .62 .75 .62 .75 .62 .75 .62 .62 .62 .75 .62 .75 .62 .62

.17

340

405

.25

360

430

.25

415

495 L-11

.25 .25 .38 .50 .25 .31 .56 .69 .32 .38 .78 .94

380 530 600 700 470 700 820 960 600 850 1000 1200

455 635 720 840 560 840 980 1150 720 1020 1200 1440

* This rating may vary with ambient conditions, orientation of the braid and other service conditions. ** Tongue drilled per NEMA Standard - 9/16 diameter for 1/2 diameter bolts on 13/4 C to C.

Note: All sizes are listed to UL467 and specific sizes () are certified to CSA C22.2, No. 41 Grounding and Bonding Equipment Standards. Equivalent sizes may be designated by suffix letters representing variations in length, mounting configurations, pad size and finish. Contact factory for details.

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BURNDY Products

TYPE B
EXPANSION COUPLER ASSEMBLY COMPONENTS FOR COPPER BAR
To build your own expansion coupler assembly for single or multiple flat bar(s), using extra flexible tinned copper braid (shown on page 9) and clamping hardware, the following table has been provided. The assembly takes up longitudinal and lateral motion.

Fig. 1

Fig. 2

Fig. 3

Conductor Copper Bar Width Number


1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

Approximate Ampere Rating Indoor Outdoor


700 1100 1600 1800 1000 1650 2000 2200 1350 2250 2700 3000 1600 2650 3200 3500 1900 3150 3800 4200 840 1320 1920 2160 1200 1980 2400 2640 1620 2700 3240 3600 1920 3180 3840 4200 2280 3780 4560 5040

Flexible Copper Braid Jumper Qty. Cat. No.


2 3 4 3 1 4 6 8 8 4 2 6 6 4 9 12 15 6 3 6 9 9 B2E12 BG12 B2E12 B3E12 BG12 B2E12 BG12 BG12 B2E12 B2E12 BG12 BG12 B3E12 B2E12 BG12 BG12 B2E12 B2E12 B3E12 BG12 BG12

Qty.

Expansion Coupler Assembly Components Silicon Bronze Clamping Hardware Split Bolts Nuts Lockwasher Flat Washer Cat. No. Qty. Cat. No. Qty. Cat. No. Qty. Cat. No.
38X125HEB 38X175HEB 38X225HEB 38X250HEB 38X125HEB 38X175HEB 38X225HEB 38X250HEB 38X125HEB 38X225HEB 38X250HEB 38X325HEB 38X125HEB 38X175HEB 38X225HEB 38X275HEB 38X125HEB 38X175HEB 38X250HEB 38X325HEB

Fig. No.

3 L-12

16 2

8 8 12

8 8 12

38CHEN

8 8 12

38SW

16 16 24

38FW

3 12 12 24

12

Components ordered separately from BURNDY. See page 11 for flexible copper braid jumper dimensions Bars listed are 1/4 thick. Multiple bars are spaced1/4 . For two hole NEMA drilling in each ferrule add suffix letter N
to catalog number of braid jumper as shown on page 11. EXAMPLE: B2E12 drilling is .44 dia. holes on 1.50 centers. B2E12N drilling is .56 dia. holes on 1.75 centers. When specifying NEMA drilling bolt diameter in table must be changed from 38 to 50 (length is not changed). and drilling.

Braid jumper ferrule (pad) thickness is larger than 1/4

NOTE: Minimum length of each ferrule with NEMA drilling is 3.00 .

requiring assembly to outer contact surface(s) of multiple (1/4 spaced ) bars. These ratings may vary with ambient conditions, orientation of the braid and other service conditions. For other combinations and configurations of flat bar contact BURNDY. 8. For UL/CSA listing see page 11.

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TYPE HFBW
BAR CLAMP FOR COPPER BAR
The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications. The open web design provides a uniform clamping pressure while minimizing the weight of the connector.

Fig. 1

Fig. 2

FEATURES
Web design cast copper body. Fully threaded yellow galvanized bolts with split-lockwashers and nuts included. Flat bar accommodation molded into body.

BENEFITS
Increased tortional resistance. Reduced weight. Simple installation. Easy identification. L-13

Catalog Number *
HFBW86T20CG1 HFBW66T16CG1 HFBW64T17CG1 HFBW44T17CG1 HFBW43T10CG1 HFBW42T10CG1

Conductor Run Tap


8.0 6.0 6.0 4.0 4.0 4.0 6.0 6.0 4.0 4.0 3.0 2.0

Figure Number
2 2 2 2 2 1

Standard Maximum Z Dimension


5.00 4.00 4.25 4.25 2.50 2.50

Total Number of Flat Bars (Standard 1/4 Thick)


20 16 17 17 10 10

Dimensions Bolt Size


5/8-11 1/2-13 1/2-13 1/2-13 3/8-16 3/8-16

W
8.13 7.75 5.75 5.68 4.42 3.54

L
10.13 7.75 7.75 5.68 5.42 5.55

* Catalog number based on standard maximum Z dimension. Refer to your FCI representative for nonstandard Z dimensions. Add TN suffix for tin plating (example: HFBW86T20CG1TN). All dimensions in inches.

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BURNDY Products

TYPE HFB-P1
BAR CLAMP ASSEMBLY COMPONENTS FOR COPPER BAR
To build your own high strength clamp assembly for multiple flat bar using type HFB-P1 bar clamps & clamping hardware, the following tables have been provided. The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications.

Position for assembly (2) Reqd for assembly

Bar Clamp Catalog Number


HFB33P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

One Clamp Half Bus Bar Run Tap A AA


3.00 4.00 6.00 6.00 8.00 3.00 4.00 3.00 6.00 8.00

J Bolt Dia.
3/8 1/2 1/2 5/8 3/4

L
4.38 5.75 7.75 8.12 10.50

W
4.38 5.75 4.75 8.12 10.50

Bar Clamp Assembly

Copper Bus Bar Width (Inches) Run-A Tap-AA


L-14 3 4 6 6 8 3 4 3 6 8

Qty.
2 2 2 2 2

Bar Clamp Cat. No.


HFB33P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

Bar Clamp Assembly Components Silicon Bronze Clamping Hardware Bolts** Nuts Qty. Cat. No. Qty. Cat. No.
4 4 4 4 4 38 X (*) HEB 50 X (*) HEB 50 X (*) HEB 62 X (*) HEB 75 X (*) HEB 4 4 4 4 4 38CHEN 50CHEN 50CHEN 62CHEN 75CHEN

Split Lockwashers Qty. Cat. No.


4 4 4 4 4 38SW 50SW 50SW 62SW 75SW

Ordered separately from BURNDY. * Z = Space between the bar clamp contact surfaces. * *See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #.

Clamp Number
HFB33P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

J Bolt Dia.
3/8 1/2 1/2 5/8 3/4 (-16) (-13) (-13) (-11) (-10)

When Z=1.25*
3.00 3.25 3.25 3.50 3.75

When Z=1.50*
3.25 3.50 3.50 4.00 4.00

Bolt Length** When When Z=1.75* Z=2.00*


3.50 3.75 3.75 4.00 4.50 4.00 4.00 4.00 4.50 4.50

When Z=2.25*
4.00 4.50 4.50 4.50 5.00

When Z=2.50*
4.50 4.50 4.50 5.00 5.00

When Z=2.75*
4.50 5.00 5.00 5.00 5.50

When Z=3.00*
5.00 5.00 5.00 6.00 5.50

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TYPE HFB-N
BAR CLAMP TAP PAD ADAPTER FOR COPPER BAR
High conductivity copper, tap pad adapter provides a NEMA drilled contact pad when assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s) without drilling by bolting standard mechanical or compression terminal pads directly to the pre-drilled tap pad adapter.

Fig. 1 Fig. 2
Catalog Number
HFB33-4N HFB44-4N HFB66-6N

Fig. No.
1 1 2

Use With H
A-C
3.00 4.00 6.00

E&F
1.75 1.75 1.75

L
7.00 9.12 11.31

N
.62 1.12 1.12

Clamp Cat. No.


HFB33P1 HFB44P1 HFB66P1 L-15

H Clamp (two required per assembly) and hardware


(as shown) not included with bar clamp tap pad, order separately.

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BURNDY Products

TYPE NA
TERMINAL FOR COPPER TUBE TO FLAT
High copper alloy terminal for joining copper tube to a flat pad. Letter N on end of catalog number indicates pad drilled to NEMA standards. One-wrench installation.

Catalog Number
NA13-2N NA14-2N NA15-2N NA15-4N NA16-2N NA16-4N NA17-2N NA17-4N NA18-4N NA19-4N NA21-4N

Conductor
1/2 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2-1/2 3-1/2

No. of Holes in Pad


2 2 2 4 2 4 2 4 4 4 4

C
1-1/2 1-5/8 1-7/8 3 2-1/4 3 2-1/2 3 3-1/8 3-1/4 4-3/8

E&F

H
1-3/4 2 2-1/8 2-1/8 2-5/8 2-5/8 2-3/4 2-3/4 3-1/ 3-3/4 5

J
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 1/2 5/8

L
5-1/4

T
3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 3/4 7/8

1-3/4

9/16 6

5/8

6-5/8

L-16

TYPE XA
EXPANSION TERMINAL FOR COPPER TUBE TO FLAT
High copper alloy expansion terminal for tube to flat. Provides for longitudinal movement of tubing. Extra flexible braid carries full load of joint. One-wrench installation.

Catalog Number Standard I.P.S. With Guide


XA18-4N
* Conforms to NEMA Standards

Conductor
2

Number of Holes in Pad*


4

C
3

H
7

J
1/2

L
15-1/4

T
1/2

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TYPE NAS/NAH
TERMINAL FOR COPPER CABLE
High copper alloy reversible cap terminal for joining a wide range of cable to equipment pads. Tongue is side formed to provide adequate clearance and terminal is designed for one-wrench installation.

Fig. A

Fig. B

Fig. C

Fig. 1
Copper Cable Range Small Groove
6 Sol. (.162 Dia.) to 1/0 Str. (.373 Dia.)

Fig. D

Fig. E

Catalog Number
NAS29-N NAS29-2N NAH29-2N NAS29-34N NAS34-N NAS34-2N NAH34-2N NAS34-34N NAH34-34N NAS40-2N NAH40-2N NAS40-34N NAH40-34N NAH40-44N NAH44-2N NAH44-34N NAH44-44N NAH46-2N NAH46-34N NAH46-44N NAH48-2N NAH48-34N NAH48-44N

Fig. No.
1B 1D 1D 1E 1C 1A 1A 1E 1E 1A 1A 1E 1E 1 1A 1E 1 1A 1E 1 1A 1E 1

Complete Cable Range


6 Sol. (.162 Dia.) to 250 kcmil (.575 Dia.)

Large Groove
2/0 Str. (.419 Dia.) to 250 kcmil (.575 Dia.)

B
2.38 2.62 2.38

H
1.80 2.12 1.80 2.05 2.38 2.05 2.30 2.30 2.62 2.30 2.62 2.62

J Dia.
3/8 -16 1/2 -13 3/8 -16 1/2 3/8 1/2 3/8 -13 -16 -13 -16

L
3.58 5.62 5.88 5.62 4.12 5.62 5.88 5.62

W
2.00

.25

2.44 2.00 2.20

L-17

1/0 Sol. (.325 Dia.) to 500 kcmil (.813 Dia.)

1/0 Sol. (.325 Dia.) to 4/0 Str. (.529 Dia.)

250 kcmil (.575 Dia.) to 500 kcmil (.813 Dia.)

2.62 2.38

.31 .25

2.56 2.20 2.56 2.44 2.81 2.44

2/0 Sol. (.365 Dia.) to 800 kcmil (1.031 Dia.)

2/0 Sol. (.365 Dia.) to 500 kcmil (.813 Dia.)

500 kcmil (.813 Dia.) to 800 kcmil (1.031 Dia.)

2.62

1/2 -13 3/8 -16 1/2 -13

5.88

.38

.31 4/0 Str. (.528 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 4/0 Str. (.528 Dia.) to 750 kcmil (.998 Dia.) 750 kcmil (.998 Dia.) to 1000 kcmil (1.152 Dia.) 1000 kcmil (1.152 Dia.) to 1500 kcmil (1.412 Dia.) 6.88 6.12 3.06 2.88 1/2 -13 7.12 6.31 7.31 500 kcmil (.813 Dia.) to 500 kcmil (.813 Dia.) to 1500 kcmil (1.412 Dia.) to 2000 kcmil (1.632 Dia.) 1500 kcmil (1.412 Dia.) 2000 kcmil (1.632 Dia.) 3.25 3.12 6.50 7.50 .44 .38 .31 .50 .41 .38 .69 .50 .44 2.88

2.44 2.81 2.88 3.19

3.38

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BURNDY Products

TYPE N2AH
TERMINAL FOR TWO COPPER CABLES TO FLAT
W
High copper alloy, reversible cap terminal for joining a wide range of two copper cables to equipment pads. Tongue is side formed to provide adequate clearance and terminal is designed for one-wrench installation.

B T

Catalog Number
N2AH34-34N N2AH40-34N L-18 N2AH44-34N N2AH44-44N N2AH46-44N

Fig. No.
1 1 1 2 2

Complete Cable Range


1/0 Str. (.325) to 500 kcmil (.813) 2/0 Str. (.420) to 800 kcmil (1.031) 4/0 Str. (.529) to 1000 kcmil (1.152) 4/0 Str. (.529) to 1000 kcmil (1.152) 1000 kcmil (1.152) to 1500 kcmil (1.411)

Copper Cable Range Small Groove


1/0 Sol. (.325) to 4/0 Str. (.529) 2/0 Str. (.420) to 500 kcmil (.813) 4/0 Str. (.529) to 750 kcmil (.998) 4/0 Sol. (.529) to 750 kcmil (.998)

Large Groove
250 kcmil (.575) to 500 kcmil (.813) 500 kcmil (.813) to 800 kcmil (1.031) 750 kcmil (.998) to 1000 kcmil (1.152) 750 kcmil (.998) to 1000 kcmil (1.152)

B
2.63 [67] 2.63 [67] 2.88 [73] 2.88 [73] 3.07 [78]

H
2.30 [58] 2.62 [67] 2.62 [67] 2.25 [57] 2.50 [64]

U
2.88 2.92 3.12 3.12 3.36

Dimensions Inches/[mm] J Dia. L


6.13 [156] 5.88 [149] 6.38 [175] 7.32 [186] 7.46 [189]

T
.31 [8] .31 [8] .50 [13] .50 [13] .75 [19]

W
3.88 [99] 5.70 [145] 4.69 [119] 6.12 [155] 6.50 [165]

1/2 - 13

Fig. 1

Fig. 2

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BURNDY Products

Substation Bolted

TYPE VA, VVA


VARILUG FOR COPPER CABLE
High copper alloy terminal for joining a wide range of cable to equipment pads or bar. Particularly suitable for use on extra flexible cable. One-wrench installation. Type VVA, twin elements secure joint against vibration and flexing. Particularly recommended for use on extra flexible cables. One-wrench installation.

Type VA Type VVA

L-19

Catalog Number* Type VA Type VVA


VA2C VA25 VA28 VA28-2N VA30 VA30-2N VA34 VA34-2N VA40 VA40-2N VA40-4N VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N

Conductor
8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500

No. of Holes in Pad


1 1 2 NEMA 1 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA

C
13/16 7/8 1-1/16 1-1/8 1-3/8 3 1-5/8 3

D
1-1/4 1-3/8 1-1/2 3-1/2 1-5/8 3-5/8 2 3-5/8 3-1/16 2-3/8 3-5/8 2-5/8

E&F
1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4

H
1-1/2 1-7/8 1-7/8 2-1/4 2-5/8 2-9/16 2-1/8

K
7/16 7/16 9/16 7/16 9/16 9/16 9/16 9/16 11/16 9/16 9/16

L
2-3/4 2-1/8 2-5/8 5 3-1/4 5-1/4 3-7/8 5-3/8 5-3/8 4-1/2 5-7/8 5-7/8

LL
4-1/8 4-3/8 4-1/8 6-1/4 4-5/8 6-5/8 5-3/8 6-1/8 6-7/8 6-3/8 7-3/4 7-3/4

N
3/8 1/2 1/2 5/8 5/8 5/8 7/8 5/8 5/8 1 5/8 5/8

T
1/4

5/16

3/8

500 - 800

* N indicates NEMA standard stud holes.

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Substation Bolted

BURNDY Products

TYPE UH
BUS SUPPORT FOR COPPER TUBE
High copper alloy bus support for mounting tube on a post or pedestal type insulator. Single bolt allows rotation to any angle. Rotate cap 180 for slip or rigid fit. Onewrench installation. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix B to Catalog No.

Catalog Number
UH14-3 UH15-3 UH15-5 UH16-3 UH16-5 UH17-3 UH17-5 UH18-3 UH18-5 UH19-3 UH19-5 UH20-3 UH20-5 UH22-5 L-20

Copper Conductor IPS A


3/4 1 1-1/4 1-1/2 2 2-1/2 3 4

Bolt Circle
3 3 5 3 5 3 5 3 5 3 5 3 5 5

B
2-1/2 2-11/16

G
2 2 2-1/4 2-3/8 2-1/2

H
2-7/8 3 3-1/4 3-1/2 3-5/8 3-7/8

J
3/8

K
9/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16 11/16

W
2-5/8 2-7/8 3-1/2 4 4-5/8 5-1/4 6-1/4 7-1/2

1/2 3 2-3/4 3-1/8 3-1/4 3-5/8 4-1/2 4-3/8 5 5-7/8 7-1/4 5/8

TYPE UHR
BUS SUPPORT FOR COPPER CABLE OR TUBE
High copper alloy bus support clamp for mounting a wide range of cable or tube on post or pedestal type insulators. Single bolt allows rotation to any angle. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix -B to Catalog No.

Catalog Number
UHR13-3 UHR13-5 UHR15-3 UHR15-5 UHR17-3 UHR17-5

Copper Conductor A Cable Tube


6 Str. - 500 4/0 Str. - 1250 750 - 2500 1/8 - 1/2 1/4 - 1 3/4 - 1-1/2

Bolt Circle
3 5 3 5 3 5

B
3-5/8 3-3/4 2-7/8

G*
1-3/4 2-1/8 2 2-1/4 2-1/2

H
3 3-3/8 3-1/2 3-3/4 4-1/4

J
3/8

K
9/16 11/16 9/16 11/16 9/16 11/16

W
2-1/4 2-3/4 4

1/2

* With maximum conductor in place.

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BURNDY Products

Substation Bolted

TYPES LH, LHR


BUS SUPPORT FOR COPPER CABLE OR TUBE
High copper alloy, light duty bus support for mounting a wide range of cable or tube on post or pedestal type insulators. One-wrench installation. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix -B to Catalog No.

Copper Cable Range Complete Range


6 Sol. - 4/0 Str. #8 - 250 kcmil 2/0 Str. - 500 kcmil
NOTES: 1 Material: Connector: Cast copper alloy Clamping Hardware: Silicon bronze Mounting Hardware: Galvanized steel 2

Tubing Schedule 40/80


1/8 - 1/4 1/4 - 1/2

Bolt Circle
3 3 3

Catalog Number
LH28-3 LHR29-3 LH34-3

B
1.69 [43] 1.00 [25] 1.38 [35]

G
1.25 [32] 1.23 [31] 1.38 [35]

Dimensions Inches/[mm] H J K
2.62 [66.5] 2.03 [52] 2.50 [63.5] .56 [14] .56 [14] .56 [14]

W
4.25 [108] 4.25 [108] 4.25 [108] L-21

3/8 - 16

Dimensions in brackets [ ] are in millimeters. Complete range may be accommodated by reversing the cap. Dimension with maximum conductor in place.

Cap mounting hardware is supplied as standard. 3.00 Dia. bolt circle furnished with four 1/2 -13 1.00 long galvanized steel hex head bolts and split lockwashers. 5.00 Dia. bolt circle furnished as above except bolts are .625 1.75. If base mounting is desired, add -B to the Catalog Number and the following hardware will be supplied: 3.00 Dia. bolt circle furnished 1/2 -13 1-1/2 long galvanized steel hex head bolt, hex nuts, and 5.00 Dia. bolt circle furnished as above except bolts are .625 1.75.

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Substation Bolted

BURNDY Products

TYPE NDR
STUD CONNECTOR FOR COPPER CABLE, TUBE, FLAT BAR
High copper alloy reversible and rotatable cap stud connector joins cable, tube and flat bar in-line or at right angles to equipment studs. Accommodates a wide range of cables or tubes. One-wrench installation.

Fig. 1

Fig. 2

Catalog Number
NDR6328T13 NDR6428T16 NDR6434T16 NDR6444T16 NDR6528T14 NDR6534T14 NDR6544T14 NDR65528T12 NDR65534T12 NDR65544T12 NDR6644T12 NDR6728T12 NDR6734T12 NDR6744T12 NDR6748T12 NDR6844T12 NDR6848T12

Stud A
1/2-13

Complete Range AA Fig. Cable Tube I.P.S. No.


3/8 - 1/2 3/8 - 3/4 3/8 - 1/2 3/8 - 3/4 3/8 - 1/2 3/8 - 3/4 3/8 - 3/4 3/8 - 1/2 3/8 - 3/4 3/8-1-1/4 3/8 - 3/4 3/8-1-1/4 1 2 1 2 1 2 1

X Groove
6 Sol. - 1 Str. 6 Sol. - 1 Str. 250 - 350 550 - 700 6 Sol. - 1 Str. 250 - 350 550 - 700 6 Sol. - 1 Str. 250 - 350 550 - 700 550 - 700 6 Sol. - 1 Str. 250 - 350 550 - 700 1250 - 1600 550 - 700 1250 - 1600

XX Groove
2/0 Sol. - 4/0 Str. 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 750 - 1000 2/0 Sol. - 4/0 Str. 400 - 500 750 - 1000 1700 - 2000 750 - 1000 1700 - 2000

Z Groove

ZZ Groove

E
1-1/16

H
1-3/4 2-1/4 2-7/8 1-3/4 2-1/4 2-7/8 1-3/4 2-1/4 2-7/8 2-7/8 2-1/4 2-3/8 2-7/8 3-1/4 2-7/8

JJ
3/8 1/2

L
3-5/8 4-1/8 4-5/8 4-1/8 4 4-3/4 4-1/8 4 4-5/8 4-5/8 4-3/4 5 5-1/8 5-3/4 6-1/8 6-5/8

L-22

6 Sol. - 4/0 Str. 6 Sol. - 4/0 Str. 3/4-16 6 Sol. - 500 2 Sol. - 1000 6 Sol. - 4/0 Str. 1-14 6 Sol. - 500 2 Sol. - 1000 6 Sol. - 4/0 Str. 1-1/8-12 6 Sol. - 500 2 Sol. - 1000 1-1/4-12 2 Sol. - 1000 6 Sol. - 4/0 Str. 6 Sol. - 500 1-1/2-12 2 Sol. - 1000 4/0 Str. - 2000 2 Sol. - 1000 2-12 4/0 Str. - 2000

6 Sol. - 2 Str. 1/0 Sol. - 4/0 Str. 1-7/16 2 Sol. - 250 300 - 500 1-7/8 1-1/16 6 Sol. - 2 Str. 1/0 Sol. - 4/0 Str. 1-7/16 2 Sol. - 250 300 - 500 1-7/8 1-1/16 6 Sol. - 2 Str. 1/0 Sol. - 4/0 Str. 1-7/16 2 Sol. - 250 300 - 500 1-7/8 2 Sol. - 250 300 - 500 1-7/8 1-1/16 6 Sol. - 2 Str. 1/0 Sol. - 4/0 Str. 1-7/16 2 Sol. - 250 300 - 500 1-7/8 4/0 Str. - 600 650 - 1200 2-3/8 2 Sol. - 250 300 - 500 1-7/8 4/0 Str. - 600 650 - 1200 2-3/8

3/8

3/8 1/2 3/8 1/2 3/8

1/2 1/2

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BURNDY Products

Substation Bolted

TYPE FD
STUD CONNECTOR FOR STUD TO FLAT BAR
High copper alloy stud connector allows bolting cable and tubing terminals to equipment studs. Hex head captured bolts provide one-wrench installation. One pad contact surface is on centerline of stud. Pad is finished on both sides. All pads are four hole NEMA drilled.

Catalog Number
FD64C5T16 FD65C6T14 FD655C6 FD655D6 FD66C6 FD66D6 FD67C6 FD67D8 FD675C8 FD675D8 FD68C8 FD68D8 FD68D12 FD685C8 FD685D8 FD685D12 FD69C8 FD69D8 FD69D12 FD70D12 FD70D16

Stud A
3/4 -16 1 -14 1-1/8 -12 1-1/4 -12 1-1/2 -12 1-3/4 -12 2 -12

Nominal Ampere Rating


1000 1075 1075 1300 1075 1300 1075 1450 1220 1450 1220 1450 2100 1220 1450 2100 1220 1450 2100 2100 3000

C
3.00 3.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 4.00 4.00

D
3.00 3.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 3.00 4.00 4.00 4.00 4.00

L
5.72 5.72 5.80 6.86 5.78 6.84 6.23 7.30 6.32 7.39 6.35 7.42 7.42 6.71 7.77 7.77 6.77 8.03 8.03 8.26 8.24

N
.62 .62 .62 1.12 .62 1.12 .62 1.12 .62 1.12 .62 1.12 1.12 .62 1.12 1.12 .62 1.12 1.12 1.12 1.12

T
.31 .38 .38 .38 .38 .38 .38 .50 .50 .50 .50 .50 .75 .50 .50 .75 .50 .50 .75 .75 1.00

1.75

3/8 -16

2.18

1/2 -13

2-1/4 -12

2.50

L-23

2-1/2 -12 3 -12

2.88

5/8 -11

NOTES: Indoor Rating 2. Contact factory for other variations in drilling, plating, etc.

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Substation Bolted

BURNDY Products

TYPE QGFL
BARTAP FOR COPPER CABLE TO FLAT
High copper alloy BARTAP for joining a range of cable to bar or pad. One-wrench installation.

Catalog Number
QGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1

Conductor
10 Sol. - 1 Str.

B
1-1/8 1-1/4 1-1/2

H
1-7/8 2-3/8 2-1/8 2-5/8 1-1/2 2-7/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 4-3/4

J
3/8

T (Max.)
1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4

W
1

8 Sol. - 2/0 Str.

1-1/8

6 Str. - 250 2 Sol. - 350 1/0 Sol. - 500 350 - 750 750 - 1000

1-5/8 1-3/4 2

1-3/8 1-5/8 1-3/4 1-3/4 2-1/8 2-1/2 3

1/2

2-1/4 1000 - 1500 1500 - 2000

* Can be installed side by side or in-line on NEMA drilled bar.

L-24

TYPE FCB
TRANSFORMER TAP ADAPTER FOR COPPER AND ALUMINUM
Cast in one piece from copper alloy. Transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a single secondary transformer outlet. Tin-plated. Order mounting hardware and tap terminals separately.

Fig. No.
1 2 1 2 1 3 4

Catalog Number
FCB63-4N FCB63-6N FCB64-4N FCB64-6N FCB65-4N FCB63-2NP300 FCB64-44NP50

A Dia.
.50 .50 .75 .75 1.00 .50 .75

H REF
5.25 5.25 5.75 5.75 7.00 5.00 9.00

Fig. 1
L
3.75 5.50 4.00 5.75 4.25 3.50 5.00

Fig. 2

P
2.25 2.25 2.75 2.75 4.00 3.00 5.00

Fig. 3

Fig. 4

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BURNDY Products

Substation Bolted

TYPE E-C-G
TRANSFORMER TAP ADAPTER FOR COPPER CABLE
Multi-tap, range-taking cast copper alloy connector designed to take 2, 3, or 4 conductors from a single secondary transformer outlet.

Catalog Number
E2C34G1 E3C34G1 E4C34G1

Number of Conductors
2 3 4

Conductor Size
1/0 Sol. to 500

A Dia.
.78

D
3-3/4

H
3-7/8

J
1/2-13

L
6-1/4

W
3-1/2 5-1/4 6-7/8

TYPE FN
CONTACT NUT FLAT TO STUD
High copper alloy contact nut for joining bar or terminal pads to studs. Designed to carry full current load from flat to stud.

L-25

Catalog Number Type FN


FN62T16 FN63T13 FN64T16 FN655T12 FN66T14 FN67T12

Stud Dia. and Threads per Inch


3/8 - 16 1/2 - 13 3/4 - 16 1-1/8 - 12 1-1/4 - 14 1-1/2 - 12

CF (Cross Flats)
3/4 1 1-1/4 1-3/4 2 2-3/8

H
3/8 15/32 3/4 1 1-1/8

T
5/16 3/8 9/16 3/4 7/8

W
7/8 1-1/4 1-1/2 2-1/8 2-3/8 2-3/4

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Substation Bolted

BURNDY Products

ALUMINUM INTRODUCTION
CONNECTORS FOR ALUMINUM CONDUCTORS
Bolted aluminum connectors are cast of aluminum alloy and assembled with aluminum alloy bolts, nuts and galvanized steel washers. The hex head bolts are captured for one-wrench installation. The connectors accommodate aluminum or copper conductor. The mass anode design pioneered by BURNDY minimizes the effect of galvanic corrosion on aluminum (anode+) connectors when used with copper (cathode ) conductor (Reference Fig. 1). Joint deterioration caused by relaxation or cold flow of the aluminum is eliminated by the massive design. Generous contact areas distribute clamping forces evenly over the conductor, eliminating points of high stress that cause cold flow. These contact areas are factory treated to remove surface oxides and coated with an oxide inhibitor to prevent their reformation. Large radiating surfaces allow the connectors to run cooler than the copper conductor compensating for the fact that aluminum has a higher coefficient of thermal expansion. Connector and conductor expand and contract together during load cycles, eliminating stresses on the aluminum body that can cause relaxation of the joint. L-26

CONNECTOR SELECTION
Generally, copper connectors are recommended for copper conductor and aluminum connectors for aluminum conductor. Where aluminum connectors are recommended for use on both aluminum and copper conductors, the copper must be positioned parallel to or below the aluminum to prevent contamination of the aluminum by copper salts washed down by rain. Except where indicated, all rigid connectors accept standard or extra heavy I.P.S. and all flexible connectors standard I.P.S. If extra heavy I.P.S. is to be used with a flexible joint, it must be spelled out at the time of ordering so that the proper cross sectional area of the flexible element may be supplied for the increased conductor rating.

CONDUCTOR PREPARATION
To obtain optimum performance from any connector, the conductor surface must be thoroughly cleaned before installation. The surface oxides that form on all conductors act as insulation. Failure to remove them can result in high resistance joint and, ultimately, failure. Conductor contact surfaces should be scratch brushed until bright and shiny. Aluminum conductor (new or old) should be coated with BURNDY PENETROX after scratch brushing. PENETROX is a joint compound that aids in the establishment of low resistance joints and prevents aluminum oxides from reforming.

Many aluminum ions removed by current flow

Few aluminum ions removed by current flow

Aluminum Anode Copper Cathode

Copper Cathode

Aluminum Anode

Fig. 1

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BURNDY Products

Substation Bolted

TYPE NNT-A
T-CONNECTOR FOR ALUMINUM AND COPPER TUBE TO TUBE
Aluminum alloy T-Connector for tubing run and tap. Properly proportioned to permit use on copper-aluminum conductor combinations. Captured hex head bolts permit onewrench installation. PENETROX joint compound recommended on contact surfaces.

Catalog Number
NNT15A15A NNT16A16A NNT17A17A NNT18A18A NNT19A19A NNT20A20A

Conductor Run
1 1-1/4 1-1/2 2 2-1/2 3

Tap
1 1-1/4 1-1/2 2 2-1/2 3

B
3-1/2 3-3/4 4 4-1/4 4-/12 5

H
3-3/8 3-3/8 3-7/8 4-1/2 5 5

J
1/2 1/2 1/2 5/8 5/8 5/8

L
6-7/8 7-/12 7-7/8 9 9 11

TYPE NNTR-A
T-CONNECTOR FOR ALUMINUM & COPPER TUBE TO CABLE
Aluminum alloy T-Connector for tube run, range of cable tap. Properly proportioned to permit use on copper-aluminum combinations. One-wrench installation. PENETROX joint compound recommended on contact surfaces. L-27

Catalog Number
NNTR14A29A NNTR14A36A NNTR15A36A NNTR15A42A NNTR16A29A NNTR16A32A NNTR16A42A NNTR17A29A NNTR18A29A NNTR19A42A NNTR20A32A

Run
3/4 3/4 1 1 1-1/4 1-1/4 1-1/4 1-1/2 2 2-1/2 3

Conductor Tap Alum. or Cu.


1/0 Str. - 250 350 - 600 350 - 600 600 - 900 1/0 Str. - 250 250 - 400 600 - 900 1/0 Str. - 250 1/0 Str. - 250 600 - 900 250 - 400

ACSR

H
3-1/8 3-1/8 3-3/8 3-3/8 3-3-/8 3-3/8 3-7/8 3-7/8 4-1/2 4-5/8 5

JJ

L
5-7/8 6-3/8 6-5/8 6-7/8 6-1/2 6-3/4 7-1/4 6-3/4 7-5/8 8-7/8 9

1/0 (6-1) - 4/0 (6-1) 336.4 (18-1) - 477 (30-7) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 1/0 (6-1) - 4/0 (6-1) 4/0 (6-1) - 397.5 (18-1) 477 (30-7) - 795 (54-7) 1/0 (6-1) - 4/0 (6-1) 1/0 (6-1) - 4/0 (6-1) 477 (30-7) - 795 (54-7) 4/0 (6-1) - 397.5 (18-1)

1/2

1/2

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Substation Bolted

BURNDY Products

TYPE NNTR-A
T-CONNECTOR FOR ALUMINUM AND COPPER CABLE TO CABLE
Aluminum alloy T-Connector for a range of copper, aluminum and ACSR cable on run and tap. Properly proportioned to permit use on copper-aluminum conductor combinations. One-wrench installation. PENETROX joint compound recommended on contact surfaces.

Fig. 1

Fig. 2

Conductor Run Catalog Number


NNTR29A29A NNTR32A25A NNTR32A32A NNTR36A29A NNTR36A36A NNTR42A32A NNTR42A36A NNTR42A42A NNTR45A45A NNTR46A42A NNTR46A46A NNTR48A48A L-28

Tap ACSR Alum. or Copper


1/0 Str. - 250 4 Str. - 1/0 Str. 250 - 400 1/0 Str. - 250 350 - 600 250 - 400 350 - 600 600 - 900 900 - 1250 600 - 900 1250 - 1600 1500 - 2000

Alum. or Copper
1/0 Str. - 250 250 - 400 250 - 400 350 - 600 350 - 600 600 - 900 600 - 900 600 - 900 900 - 1250 1250 - 1600 1250 - 1600 1500 - 2000

ACSR
1/0 (6-1) - 4/0 (6-1) 4 (6-1) - 1/0 (6-1) 4/0 (6-1) - 397.5 (18-1) 1/0 (6-1) - 4/0 (6-1) 336.4 (18-1) - 477 (30-7) 4/0 (6-1) - 397.5 (18-1) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 715.5 (30-19) - 1113 (54-19) 477 (30-7) - 795 (54-7) 1113 (54-19) - 1431 (45-7) 1272 (54-19) - 1780 (84-19)

Fig. No.
2 1 2 2 2 2 2 2 2 2 2 2

B
2-3/4 1-7/8 3 3-1/4 3-1/4 3-1/2 3-1/2 3-1/2 3-3/4 3-3/4 4-3/8 4-3/8

H
2-5/8 2-5/8 2-5/8 2-5/8 2-5/8 3-1/8 3-1/8 3-1/8 3-1/4 3-1/2 3-3/4 3-7/8

L
5-5/8 4-7/8 6 5-7/8 6-3/8 6-3/8 6-5/8 6-7/8 7-3/8 7-1/4 8-3/8 8-5/8

1/0 (6-1) - 4/0 (6-1) 4/0 (6-1) - 397.5 (18.1) 4/0 (6-1) - 397.5 (18-1) 336.4 (18-1) - 477 (30-7) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 477 (30-7) - 795 (54-7) 477 (30-7) - 795 (54-7) 715.5 (30-19) - 1113 (54-19) 1113 (54-19) - 1431 (45-7) 1113 (54-19) - 1431 (45-7) 1272 (54-19) - 1780 (84-19)

1/2

5/8 5/8

TYPE NS-A
COUPLER FOR ALUMINUM AND COPPER TUBE TO TUBE
Aluminum alloy coupler for joining equal sizes of tube end to end. Properly proportioned to permit use on aluminum-copper conductor combinations. One-wrench installation. PENETROX joint compound recommended on contact surfaces.

Fig. 1

Catalog Number
NS14A14A NS15A15A NS17A17A NS18A18A NS19A19A NS20A20A NS21A21A NS22A22A NS24A24A

Conductor I.P.S.
3/4 1 1-1/2 2 2-1/2 3 3-1/2 4 5

Fig. No.

J
1/2

L
6-3/4 7-1/4 8-1/4 8-3/4 9-1/4 10-1/4 11-1/4 12-1/4 14-1/4

Fig. 2

1 5/8 2

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TYPE NA-A
TERMINAL FOR ALUMINUM AND COPPER TUBE TO FLAT
Aluminum alloy terminal for joining copper or aluminum tube to copper or aluminum pad. Properly proportioned to minimize conductor corrosion due to galvanic action. Drilling in pad conforms to NEMA standards. Onewrench installation. PENETROX joint compound recommended on contact surfaces.

Fig. 2
Catalog Number
NA15A-2N NA15A-4N NA16A-4N NA17A-2N NA17A-4N NA18A-2N NA18A-4N NA19A-4N NA20A-4N

Fig. 1

Conductor
1 1 1-1/4 1-1/2 1-1/2 2 2 2-1/2 3

Fig. No.
2 1 1 2 1 2 1 1 1

B
3-1/2 3-1/2 3-3/4 4 4 4-1/4 4-1/4 4-1/2 5

C
1-7/8 3 3 2-1/2 3 2-3/4 3-1/8 3-3/4 4-3/8

G
1.50 1.50 1.60 1.76 1.76 2.05 2.05 2.19 2.43

H
3-3/8 3-3/8 3-3/8 3-7/8 3-7/8 4-1/2 4-1/2 5 5-1/2

J
1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8

L
6-3/4 6-3/4 7 7-1/2 7-1/2 7-1/2 7-1/2 7-3/4 8-3/8

T
3/8 3/8 1/2 1/2 1/2 1/2 1/2 3/4 3/4

W
3-1/16 3-1/16 3-7/16 3-11/16 3-11/16 4-1/2 4-1/2 5 5-5/8 L-29

TYPE XA-A
EXPANSION TERMINAL FOR ALUMINUM AND COPPER TUBE TO FLAT
Aluminum alloy expansion connector for joining tube to copper or aluminum bar or equipment pads. Flexible aluminum straps allow longitudinal or lateral movement and carries full current load of the joint. PENETROX joint compound recommended on contact surfaces. Pad contact surface is on centerline of conductor.

Catalog Number* Standard I.P.S. (Schedule 40) With Guide


XA15A-4N XA16A-4N XA18A-4N XA19A-4N XA20A-4N XA21A-4N XA22A-4N XA24A-4N

Conductor
1 1-1/4 2 2-1/2 3 3-1/2 4 5

C
3 3 3 3-3/4 4-3/8 4-3/4 5-1/4 6-1/2

J
1/2

L
12-3/4 13-5/8 15-1/2 17 18-5/8 20 21 24-1/8

T
3/8 1/2 1/2 5/8 5/8 7/8 7/8 7/8

5/8

* Conforms to 4-hole NEMA mounting standards.

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BURNDY Products

TYPE NBC-A
BARTAP
Aluminum alloy bolted type terminal for joining aluminum tube to copper or aluminum pads. Drilling in pad conforms to NEMA Standards. PENETROX joint compound recommended on contact surfaces.

Fig. 1
Conductor Aluminum IPS/EHPS A
1 1-1/4 1.32 [33] 1.66 [42]

Fig. 2

Fig. 3

Catalog Number
NBC15A-2N NBC15A-34N NBC16A-2N NBC17A-2N

Fig. No.
1 2 1 1 2 3 1 2 3 2 3 3 2 3 2

B
3.50 [89] 3.75 [95] 4.00 [102] 4.00 [102] 4.00 [102] 4.25 [108] 4.25 [108] 4.25 [108] 4.50 [114] 4.50 [114] 5.00 [127] 6.00 [152] 6.00 [152] 7.00 [178]

H
3.00 [76] 3.25 [76] 3.50 [89] 3.50 [89] 3.50 [89] 4.00 [76] 4.00 [76] 4.00 [76] 4.50 [114] 4.50 [114] 4.50 [114] 5.50 [140] 5.50 [140] 6.00 [152]

Dimensions Inches [mm] J L


1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 1/2 - 13 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 5/8 - 11 6.81 [173] 7.15 [182] 7.39 [188] 7.39 [188] 8.39 [213] 8.25 [210] 8.25 [210] 9.25 [135] 8.75 [222] 9.75 [248] 10.37 [263] 10.37 [263] 11.37 [289] 12.45 [316]

T
.38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .38 [10] .50 [13] .50 [13] .50 [13] .62 [16] .62 [16] .62 [16]

Y
5.28 [134] 5.45 [138] 5.57 [141] 5.57 [141] 6.57 [167] 6.00 [152] 6.00 [152] 7.00 [178] 6.25 [159] 7.25 [184] 7.56 [192] 7.06 [179] 8.06 [205] 8.60 [218]

L-30 1-1/2

1.90 [48]

NBC17A-34N NBC17A-44N NBC18A-2N

2.38 [42]

NBC18A-34N NBC18A-44N

2-1/2

2.88 [73] 3.50 [76] 4.50 [114] 5.56 [141]

NBC19A-34N NBC19A-44N NBC20A-44N NBC22A-34N NBC22A-44N NBC24A-34N

NOTES: 1. Materials: Connector: Cast Aluminum Alloy Hardware: Aluminum Alloy

2. Scratch brush connector contact, surface dry then apply an oxide inhibitor, PENETROX A. PENETROX A can be purchased from BURNDY Corporation in can or plastic squeeze bottles.

3. Recommended Tightening Torque: 1/2-13 300 Inch Pounds 5/8-11 480 Inch Pounds 4. All dimensions in brackets [ ] are in millimeters.

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TYPE NAR-A
TERMINAL FOR ALUMINUM AND COPPER CABLE TO FLAT
Aluminum alloy terminal for joining a wide range of copper or aluminum cable to copper or aluminum pad. Properly proportioned to minimize conductor corrosion due to galvanic action. Drilling in pad conforms to NEMA standards. One-wrench installation. PENETROX A joint compound recommended on contact surfaces.

Fig. 1
Catalog Number
NAR25A-2N NAR29A-2N* NAR29A-4N* NAR32A-2N NAR32A-4N NAR36A-2N NAR36A-4N* NAR42A-2N** NAR42A-4N* NAR45A-2N NAR45A-4N NAR46A-2N NAR46A-4N* NAR48A-2N NAR48A-4N

Fig. 2
No. of Holes in Pad
2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA

Fig. 2A

Conductor Alum. or Copper ACSR


4 Str. - 1/0 Str. 1/0 Str. - 250 250 - 400 350 - 600 600 - 900 900 - 1250 1250 - 1600 1500 - 2000 4 (6-1) - 1/0 (6-1) 1.0 (6-1) - 4/0 (6-1) 4/0 (6-1) - 397.5 (18-1) 336.4 (18-1) - 477 (30-7) 477 (30-7) - 795 (54-7) 715 (30-19) - 1113 (54-19) 1113 (54-19) - 1431 (54-7) 1272 (54-19) - 1780 (84-19)

Fig. No.
1 2 2A 2 2A 2 2A 2 2A 2 2A 2 2A 2 2A

C
1-1/4 1-5/8 3 1-5/8 3 1-3/4 3 2 3 2-5/8 3 2-3/4 3 2-3/4 3

H
2-3/8 2-7/8 2-3/4 2-7/8

L
5-1/4 6-1/8 6-3/8

T
L-31 5/16

1/2

3/8 6-5/8 6-7/8

3-3/8 7-1/8 3-3/4 5/8 4 7-7/8 7-3/4

1/2

5/8 3/4

* Available with 90 degree pad as shown (example: NAR36A-4N90). ** Available with 45 degree pad as shown (example: NAR42A-2N45).

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TYPE UHG-A
BUS SUPPORT FOR ALUMINUM AND COPPER TUBE
Aluminum alloy bus support for mounting tube on post or pedestal insulators. Properly proportioned to minimize conductor corrosion due to galvanic action. Rotate caps 180 for slip or rigid fit. One-wrench installation. Supplied with hardware for mounting to cap of insulator. Specify base mounting

hardware, if required, by adding suffix -B to Catalog Number. For static clips add CH to Catalog Number.

Catalog Number
UHG14A-3 UHG15A-3 UHG15A-5 UHG17A-3 UHG17A-5 UHG18A-3 UHG18A-5 UHG19A-3 UHG20A-3 UHG20A-5 UHG21A-3 UHG22A-5 UHG24A-3 UHG24A-5 L-32

Conductor
3/4 1 1-1/2 2 2-1/2 3 3-1/2 4 5

Bolt Circle
3 3 5 3 5 3 5 3 3 5 3 5 3 5

G
2 2 2-1/4 2-1/2 2-3/4 3-1/8 3-5/8 4 4-1/2 5-1/4

H
3-1/2 3-5/8 4-1/8 5-1/4 4-5/8 5-1/4 6-1/8 6-3/4 7-1/2 8-7/8

K
9/16 9/16 11/16 9/16 11/16 9/16 11/16 9/16 9/16 11/16 9/16 11/16 9/16 11/16

L
7-1/2 7-1/2 9-7/8 7-3/4 10-1/8 7-3/4 10-1/8 7-3/4 8-1/4 10-5/8 8-1/4 10-5/8 8-3/4 11-5/8

W
3 3-1/8 3-3/4 4-1/8 4-5/8 5-5/8 6-1/4 6-5/8 7-3/4

1/2

5/8

TYPE UHKR-A
BUS SUPPORT FOR ALUMINUM CABLE OR TUBE
Aluminum alloy bus support for mounting a wide range of cable or tube on post or pedestal type insulators. Supplied with hardware for mounting to cap of insulator. Specify base mounting hardware, if required, by adding suffix -B to Catalog Number.

Conductor Catalog Number


UHKR11A-3 UHKR11A-5 UHKR13A-3 UHKR13A-5 UHKR14A-3 UHKR14A-5 UHKR16A-3 UHKR16A-5

Cable Aluminum
4 Sol. - 4/0 Str. 250 - 550 600 - 1113 1000 - 2000

ACSR
6 (6-1) - 4/0 (6-1) 266.8 (6-7) - 477 (30-7) 556.5 (26-7) - 1033.5 (54-7) 1113 (54-19) - 1780 (84-19)

Tube Sch. 40/80


1/4 3/8 - 1/2 3/4 1 - 1-1/4

Bolt Circle
3 5 3 5 3 5 3 5

G*
1-1/8 1-3/8 1-3/4 1-1/2 1-31/32 1-13/16

H
2-5/8 2-7/8 3-5/8 3-3/8 4-1/16 3-7/8

K
9/16 11/16 9/16 11/16 9/16 11/16 9/16 11/16

L
7-5/8 9-1/2 7-5/8 8-7/8 7-5/8 9-1/8 7-9/16 9-1/4

1/2

1/2

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TYPE LB-A
END CAP
Aluminum alloy end cap for aluminum tube. Driven into place for a secure fit. Seals out moisture, reduces electrostatic loss and eliminates hazards created by nesting birds.

Conductor Aluminum Pipe Size


1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6
NOTES: 1. Material: Cast Aluminum Alloy. 2. Dimensions in brackets [ ] are in millimeters.

A
.84 [21] 1.05 [27] 1.32 [34] 1.66 [42] 1.90 [48] 2.38 [60] 2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114] 5.56 [141] 6.63 [168]

Dimensions Inches/[mm] C
.38 [9.7] .50 [13] .50 [13] .50 [13] .50 [13] .88 [22] .88 [22] .88 [22] .88 [22] .88 [22] .88 [22] .88 [22]

L
1.25 [32] 1.37 [35] 1.43 [36] 1.43 [36] 1.45 [37] 1.85 [47] 2.01 [51] 2.10 [53] 2.15 [55] 2.22 [56] 2.34 [59] 2.46 [62]

Catalog Number Schedule 40 Schedule 80


LB13A LB14A LB15A LB16A LB17A LB18A LB19A LB20A LB21A LB22A LB24A LB86A LB91A L-33

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TYPE WAS-A
TERMINAL CONNECTOR
Aluminum alloy weld type terminal for joining aluminum tube to copper or aluminum pads. Drilling in pad conforms to NEMA standards. PENETROX joint compound recommended on pad contact surfaces.

Conductor Aluminum Sch. 40/Sch. 80


3/4

A
1.05 [27] 1.32 [34] 1.66 [42] 1.90 [48]

Catalog Number
WAS14A-2N WAS15A-2N WAS15A-34N WAS16A-2N WAS17A-2N WAS17A-34N WAS18A-2N WAS18A-34N WAS19A-2N

B
2.50 [64] 2.75 [70] 2.75 [70] 3.00 [76] 3.25 [83] 3.25 [83] 3.50 [89] 3.50 [89] 3.63 [92] 3.63 [92] 3.63 [92] 3.67 [93] 3.75 [95] 3.75 [95] 4.25 [108] 4.25 [108] 4.25 [108] 4.25 [108]

Dimensions Inches/[mm] G L
1.50 [38] 1.19 [30] 1.19 [30] 1.38 [35] 1.50 [38] 1.50 [38] 1.75 [44] 1.75 [44] 2.00 [51] 2.00 [51] 2.00 [51] 2.38 [60] 2.38 [60] 2.38 [60] 2.62 [67] 2.62 [67] 2.88 [73] 3.62 [92] 6.50 [165] 6.75 [171] 6.75 [171] 7.00 [178] 7.25 [184] 7.25 [184] 7.50 [19] 7.50 [19] 7.87 [200] 7.87 [200] 8.87 [225] 8.25 [21] 8.25 [21] 9.25 [235] 8.50 [216] 9.50 [241] 9.50 [241] 9.50 [241]

T
.38 [9.7] .38 [9.7] .38 [9.7] .38 [9.7] .44 [11] .38 [9.7] .44 [11] .38 [10] .56 [14] .56 [14] .50 [13] .69 [18] .62 [16] .62 [16] .62 [16] .62 [16] .75 [19] .75 [19]

1-1/4

1-1/2

2.38 [60]

L-34 2-1/2 2.88 [73]

WAS19A-34N WAS19A-44N WAS20A-2N

3.50 [89]

WAS20A-34N WAS20A-44N

3-1/2

4.00 [102] 4.50 [114] 5.56 [141]

WSA21A-34N WAS21A-44N WAS22A-44N WAS24A-44N

4 5

NOTES: 1 Material: Cast Aluminum Alloy. WELDING TO BE DONE BY THE CUSTOMER. For welding recommendation see drawing SD73608

3 After welding, scratch brush connector contact surface dry then apply an oxide inhibitor PENETROX A. PENETROX A can be purchased from BURNDY Corporation in cans or plastic squeeze bottles.

4 Dimensions in brackets [ ] are in millimeters. 5 Tongue finished on ONE SIDE ONLY (bottom). For tongue finished on both sides, add suffix letter "Q" to Catalog Number (e.g., WAS22A-44NQ).

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TYPE WASC-A-N
CENTERFORMED WELDMENT TERMINAL
Aluminum alloy weldment terminal. Type WASC-A-N has one contact surface on the center line of the tube. Holes are NEMA spaced for terminating aluminum or copper mating pads. PENETROX joint compound recommended for use on contact surfaces.

Fig. 1
Catalog Number
WASC14A2N WASC15A2N WASC15A34N WASC16A2N WASC16A34N WASC17A34N WASC18A34N WASC18A44N WASC19A2N WASC19A34N WASC19A44N WASC20A2N WASC20A34N WASC20A44N WASC21A2N WASC21A34N WASC21A44N WASC22A2N WASC22A34N WASC22A44N WASC24A34N WASC24A44N WASC86A44N

Fig. 2
Fig. No.
1 1 2 1 2 2 2 3 1 2 3 1 2 3 1 2 3 1 2 3 2 3 3

Fig. 3
Dimensioins Inches/[mm] B L T
2.50 [64] 2.75 [70] 3.00 [76] 3.25 [83] 3.50 [90] 3.75 [95] 6.44 [164] 6.69 [170] 7.00 [178] 7.31 [186] 7.56 [192] 8.56 [217] 7.88 [200] 8.88 [226] 4.00 [102] 8.13 [207] 9.13 [232] 4.25 [108] 8.38 [213] 9.38 [238] 4.25 [108] 4.25 [108] 4.25 [108] 8.38 [213] 9.38 [238] 8.50 [216] 9.50 [241] 9.50 [241] .75 [19] .75 [19] 1.00 [25] .62 [16] .22 [6] .38 [10] .38 [10] .44 [11] .50 [13] .56 [14] L-35

Aluminum Conductor Schedule 40/80 A [mm]


3/4 1 1-1/4 1-1/2 2 2-1/2 1.05 [27] 1.32 [33] 1.66 [42] 1.90 [48] 2.38 [60] 2.88 [73]

3.50 [89]

3-1/2

4.00 [102]

4 5 6

4.50 [114] 5.56 [141] 6.63 [168]

For tongue finished on both sides add suffix letter "Q" to Catalog Number (e.g., WASC14A2NQ).

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BURNDY Products

TYPE WG-A
WELDMENT GROUND STUD
Range-taking weldment stud for grounding Aluminum tube.
W 1.50 DIA. [38] B .75 DIA. [19]

6.00 [152] A DIA. Y

Catalog Number
WG19A WG86A

Aluminum IPS
1 - 2-1/2 3 -6

A
1.315 - 2.88 [33] - [73] 3.50 - 6.62 [89] - [168]

Dimensioins Inches/[mm] B W
3.00 [76] 2.00 [51] 1.32 [34] 3.06 [78]

Y
8.19 [208] 10.31 [262]

Dimensions in brackets [ ] are in millimeters

L-36

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Substation Welded/EHV

TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-3 Nomogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-4 Gradient Calibrator . . . . . . . . . . . . . . . . . . . . . . . . . M-5 Formula Gradient. . . . . . . . . . . . . . . . . . . . . . . . . . . M-6 Nomogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-7 Interference & Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . M-8

TEE CONNECTORS
Tap-off Pad SWAB-A-N . . . . . . . . . . . . . M-15 Standard T SWT-A-A. . . . . . . . . . . . . . . M-16 75 Degree T SWT-A-A-75 . . . . . . . . . . . . M-17

APPLICATION SELECTOR
TERMINALS
Straight Tubing SWA-A-N 550 kV . . . . . . . . . . . . . . . . . . M-9 Straight Cable SWA-A-N 550 kV . . . . . . . . . . . . . . . . . M-10 Center Formed Tubing SWAC-A-N 550 kV . . . . . . . . . . . . . . . . . M-11

V Tap SWAT-A-A-30 . . . . . . . . . . . M-18

BUS SUPPORTS
Rigid SWOH-A 550 kV . . . . . . . . . . . . . . . . . M-19 Slide SWSUH-A 550 kV . . . . . . . . . . . . . . . . . M-20 Rigid/Slip SWHRH-A 550 kV . . . . . . . . . . . . . . . . . M-21 Vertical SWVH-A 550 kV . . . . . . . . . . . . . . . . . M-22
M-1

COUPLERS
Light Design WSLB-A 550 kV . . . . . . . . . . . . . . . . . M-12 Standard Design WS-A 550 kV . . . . . . . . . . . . . . . . . M-13 Expansion SWXP-A-A 550 kV . . . . . . . . . . . . . . . . . M-14

MISCELLANEOUS
90 Degree Elbow SWL-A 550 kV . . . . . . . . . . . . . . . . . M-23 End Plug WLB-A 550 kV . . . . . . . . . . . . . . . . . M-24 Corona Bell SCB-A 500 kV . . . . . . . . . . . . . . . . . M-24 Ground Stud SWCB-A 500 kV . . . . . . . . . . . . . . . . . M-25

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Substation Welded/EHV

BURNDY Products

TABLE OF CONTENTS (Continued)


MISCELLANEOUS
(Continued)
Shielding Cap (Two Piece) STS-A-N 550 kV . . . . . . . . . . . . . . . . . M-26 Shielding Cap (One Piece) STS-A-NCG 550 kV . . . . . . . . . . . . . . . . . M-26 Four Bolt Spacer S2GBP-AB4 550 kV . . . . . . . . . . . . . . . M-29 Four Bolt Tap S2GBPA-AB4 550 kV . . . . . . . . . . . . . . . M-29 Four Bolt Bus Support SH2GBP-A-B4 550 kV . . . . . . . . . . . . . . . M-29

CABLE SPACERS
(Two Conductor) Single Bolt Spacer S2GBP-A 550 kV . . . . . . . . . . . . . . . M-27 Single Bolt Tap S2GBPA-A 550 kV . . . . . . . . . . . . . . . M-27 Single Bolt Bus Support SH2GBP-A 550 kV . . . . . . . . . . . . . . . M-27 Two Bolt Spacer S2GBP-AB2 550 kV . . . . . . . . . . . . . . . M-28 Two Bolt Tap S2GBPA-AB2 550 kV . . . . . . . . . . . . . . . M-28 Two Bolt Bus Support SH2GBP-A-B2 550 kV . . . . . . . . . . . . . . . M-28

CABLE SPACERS
(Three Conductor) Spacer S3GBP-A 550 kV . . . . . . . . . . . . . . . . . M-30

BIFURCATING TERMINAL
Terminal SF2A-NL-EX 550 kV . . . . . . . . . . . . . . . . . M-31

M-2

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Substation Welded/EHV

INTRODUCTION
Connectors for use in EHV Substations must meet essentially the same electrical and mechanical requirements as those for other power connectors. However, operation at extra high voltages imposes an important additional requirement. They must not produce corona discharges that interfere with radio reception and cause energy loss. Corona forms when the voltage gradient at the surface of a conducting material exceeds a critical value and ionizes the surrounding air. For conductors, the four basic factors that determine surface voltage gradient are distance from ground, conductor diameter, phase spacing and voltage. In A.C. circuits, there are two basic kinds of corona. Negative corona forms during the negative half cycle, and positive corona during the positive half cycle. Negative corona generally appears as a glow on conventional conductors at about 20 kV rms/cm. Its amplitude is relatively low and causes no significant radio interference. Positive corona appears as a plume at above 30 kV rms/cm. Its amplitude is about 50 times higher than that for negative corona and is the major cause of radio interference. BURNDY EHV Connectors are designed so that under fair weather operating conditions, the voltage gradient at the connector surface will be at a level that will not cause corona and the resultant radio interference. (RIV) faces. On compression elements, the ends are especially critical. Carefully designed tapers are provided to keep the voltage gradient at a level lower than that on the conductor. Of course, it is still necessary during installation to smooth crimped elements. On accessories, like spacers for bundled lines, the critical areas are those at the edges of the bundle. The bundle itself generally shields those parts that fall within it. Many projections that would cause corona on a single conductor line are quiet when they fall within the shielding influence of a bundle. However, those parts that fall at the edges are carefully finished at the factory to insure corona-free operation. Tubular Bus Connectors Station designers choose tubular bus sizes on the basis of mechanical rather than electrical requirements. For instance, stations that only need 4" IPS to meet electrical and corona requirements often have 6" IPS as main buses. The resultant voltage gradient on these buses is very low, perhaps only 10 kV rms/cm, well below the corona onset level. It is impractical, therefore, to require that connectors operate quieter than the bus regardless of voltage. Under some circumstances, it might be impossible to meet such criteria. In most cases, it would be prohibitively expensive to do so. Of course, theoretically optimum connectors could be designed for each application, based on the design voltage gradient for individual stations. However, in most cases even differences as great as that between 345 and 500 kV dont have a meaningful impact on connector costs. So, from a practical point of view, it is feasible to design most connectors for 500 kV operation. This makes it more convenient for station designers to select and order connectors. Bus connectors are designed to provide corona-free performance under conditions of actual operation. This is done by calculating the voltage gradient on the surface of the bus at 500 kV, using the phase spacing and ground distance typical for this voltage. Connectors are then designed to operate corona free when the voltage gradient on the bus is 10% above this value. The exceptions to this rule are the flexible expansion connectors. Those designed for 345 kV are self-shielding. Those for 500 kV have separate shielding rings. Experimental work on self-shielding 500 kV expansion connectors indicates that the margin of safety is too small to justify recommending them for this voltage. CONTROLLING CORONA Since corona is caused when the voltage gradient at the surface of a conducting material reaches a level that causes the surrounding air to break down, then obviously, the way to prevent corona is to keep the gradient below this critical level. From the point of view of the connector designer, this can be accomplished in three ways: 1. By providing generous radii on all outside surfaces to keep the voltage stresses to a minimum. 2. By providing shielding rings. 3. By placing the connector within the shielding influence of some part of the bus structure. Since it is impossible for the connector designer to know the exact configuration of every bus system where the connectors M-3 might be used, the third approach is not practical. So, for purposes of developing a standard line, we concentrate on the first two. Whenever possible, connectors are designed to be self-shielding. This approach leads to less costly and less obstrusive designs. Only in the case of complicated connector configurations do BURNDY EHV designs use corona rings. Examples of such applications are disconnectable equipment taps, expansion couplers and equipment terminals which often have configurations that preclude the use of self-shielding designs.

BURNDY DESIGN CRITERIA


Cable Connectors For reasons of economy, EHV systems using stranded conductor are generally designed to operate at voltage gradients close to the negative corona onset level. It is essential, therefore, that connectors provide coronafree performance superior to that of the cable. So our design criterion calls for the voltage at which corona extinguishes from the connector to be higher than the voltage at which it extinguishes from the cable. This criterion is met by eliminating all projections and by providing smooth contours on all sur-

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NOMOGRAM FOR DETERMINING THE EQUIVALENT


HEIGHT (he) OF A THREE PHASE LINE

h-Three Phase Line Height Above Ground

hd he = 2 (4h + d2)

M-4

Example: For a three phase line height, (h), of 60 ft. and a phase spacing, (d), of 40 ft., the equivalent height, (he), is 19 ft.

d-Phase To Phase Spacing

Nomogram for determining the equivalent height of a single conductor line having the same average voltage of gradient as the CENTER conductor of a horizontally spaced

three phase line, with the same line to ground voltage and the same conductor size. All dimensions measured in the same units.

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The use of the laboratory is based on the fact that it is the surface voltage gradient that causes corona. Although most systems consist of 3 phase conductors and a ground plane, it is a rather simple matter to duplicate in the laboratory the conductor surface voltage gradient as it exists on any of these phase conductors with a single conductor and a ground plane. The following formula and nomograms give this three phase to single phase equivalency. Because this conversion is possible, all EHV testing is done single phase; and there is no necessity for 3 phase testing with its high cost in terms of equipment and space. Since voltage gradient is the significant factor, the single phase test does not have to be done at the full voltage of an operation

system. By setting up the test closer to the ground plane, the operation voltage gradient can be obtained with a lower test voltage. There is a limit, however, below which the height cannot be lowered lest corona onset and flashover occur simultaneously. Generally, the minimum test height should be about 10 times the diameter of the test conductor.

GRADIENT CALIBRATOR
Normally, the conductor surface voltage gradient at the extinction of corona in the laboratory is calculated using the accompanying equations. However, for test setups involving unusual conductor configurations, the conductor gradient cannot be readily calculated. In these cases, a gradient calibrator

may be used. This is a small sphere mounted on the conductor. It has previously been calibrated for each conductor size to establish the surface voltage gradient that starts positive corona on the sphere. With it tests can be duplicated in any number of laboratories. The applied voltages and ground distances could all be different. But the voltage gradient on the surface of the conductor when the corona occurs on the sphere will always be the same. The calibrator provides a convenient bench mark for measuring the corona performance of connectors. In use, the sphere is mounted on the conductor in a connector test setup. The voltage is raised until there is a corona on the sphere. We already know from previous calibration what the voltage gradient on the surface of the conductor is at this point.

M-5

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The sphere is removed and the voltage raised until there is a corona on the connector. Since the voltage gradient increases directly with increases in applied voltage, the gradient on the conductor at this point can be readily calculated. It is important to note that the significant parameter is the voltage gradient on the surface of the conductor. It is not necessary

to know the gradient on the connector. The conductor gradient in any given substation is controlled by its design parameters and may be calculated using the following formulae and nomograms. Once the gradient is known, it is unnecessary to have any other information to design connectors. As long as connectors are corona-free at a conductor voltage gradient higher than that planned for the conductor, the connector

will be corona-free under fair weather operating conditions. There may on occasion be unusual situations where choice of conductor, station geometry or clearance problems cause the need for connectors of special design. Where this is the case, BURNDY is prepared to design corona-free devices to operate under such conditions.

Formula for Determining The Voltage Gradient Notations Used


h = line to ground distance (cm) r = radius of the individual conductor (cm) s = conductor spacing in the bundle (cm) d = phase to phase spacing of the line (cm) V = line to ground voltage (kV) Ea = average gradient at the surface of the conductor (kV/cm) Em = maximum gradient on the surface of a single conductor he = equivalent single phase line to ground distance (cm) re = equivalent single conductor radius (cm) of bundled conductors n = number of conductors in the bundle

The maximum gradient (Em) occurs on the side facing the ground plane.

M-6

The center conductor has a gradient about 5% higher than the outside conductors. The gradient on the center phase may be calculated using the formula for the single conductor. Single phase system and substituting (he) from the following formula or attached nomograms for the height above ground (h). For the center phase:

It should be noted that he is somewhat smaller than

The value of is unity for 1-, 2-, and 3- conductor bundles and 1.12 for 4- conductor bundles.

Bundled Conductor - Three Phase This case may be reduced to the single bundled conductor case by replacing h with he in the equation. The definition of he is identical to that given for the single conductor three phase situation. Fig. 1 Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

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Substation Welded/EHV

NOMOGRAM FOR FINDING THE AVERAGE CONDUCTOR-SURFACE VOLTAGE-GRADIENT FROM LINE DIMENSIONS AND VOLTAGE.

M-7

V Ea = r 1n 2h r Example: For a 30 ft. high single phase bus* of 4" diameter, V/E = 30. At 450 kV to ground the average conductor-surface voltage-gradient is 15 kV RMS/CM. * For the equivalent single phase height (he) of a 3 phase bus arrangement see page 5.

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RADIO INTERFERENCE VOLTAGE


There is serious question as to whether measurement of RIV on connectors makes a meaningful contribution to quieter station operation. Under test conditions, there is generally no significant indication on the radio noise meter until the onset of visible positive corona. At this point, the RIV reading goes into the hundreds of thousands of microvolts. The effect of this phenomenon is to provide a visibly discernable point at which RIV will become excessive. It eliminates the necessity to make, record and plot RIV measurements. Where there is no corona, there is no RIV. So our test criterion calling for no visible corona insures that there will be no radio interference generated by the connector under operating conditions.

EFFECT OF CONDUCTOR SIZE ON TESTING


Conductor diameter has a significant effect on potential corona problems. The larger the diameter, the lower the surface voltage gradient for a given test voltage. This means that smaller conductors produce corona at lower voltages than larger ones. Many connector designs have the same basic configuration for various conductor sizes. The only difference being the size of the attaching elements. This is particularly true for many of the welded type connectors. Where this is the case, it is often sufficient to test the connector only on the smallest conductor, since it yields the lowest corona extinction voltage. When there is any doubt, each size is tested.

BURNDY laboratory indicate that this value can be reduced to half of the voltage for clean hardware. However, the relationship varies with the kind of contamination, atmospheric condition and type of connector. There have been a number of attempts to produce artifical contamination and atmospheres in laboratories. However, there is as yet no clearly established relationship between the corona performance of hardware contaminated in the laboratory. Until such a relationship is established, the only testing that provides comparable data is on clean hardware under fair weather conditions.

CONCLUSION
For more than 80 years, BURNDY has been designing connectors for the industrys most critical applications. Connectors for EHV are an outgrowth of this tradition. Whether your need is for catalog items or special designs, you can count on electrical, mechanical and corona-free performance, commensurate with the application.

CONTAMINATION
Much work has been done to establish the relationship between the corona onset voltage for contaminated as compared to clean hardware. Experiments in the

TYPICAL CURVE

M-8

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WELDED TERMINAL CONNECTOR


SWA-A-N
Weld type Application: Bus to Two or Four Hole Pad (offset terminal) EHV RATED: UP TO 550 kV when used with Shielding Caps
Material: Cast 356 Aluminum Alloy

Catalog Number IPS (Schedule 40) EHPS (Schedule 80)


SWA18A-34N SWA20A-2N SWA21A-44N

Accommodates A Dia. Alum. Tube


2 (2.375 Dia.)

Fig.
B A

B
1.25 [32] 1.75 [44] 1.75 [44] 1.75 [44] 2.00 [51]

G
1.72 [44] 2.34 [59] 2.34 [59] 2.59 [66] 2.84 [72]

L
5.88 [149] 6.41 [163] 6.41 [163] 7.47 [190] 7.51 [191]

T
.50 [13] .62 [16] .62 [16] .62 [16] .75 [19]

3 (3.500 Dia.) SWA90A-34N SWA92A-44N 3-1/2 (4.000 Dia.) 4 (4.500 Dia.) B C C

M-9

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV. 3. DOES NOT INCLUDE SHIELDING CAPS. For EHV applications, shielding caps are required. Order separately

(type STS) shown on page 32 or ADD SUFFIX STS to catalog number (example: SWA22A44NSTS), includes one shielding cap. 4. One surface of pad finished. For finished pad on both sides add SUFFIX Q to the catalog. number (example: SWA22A-44NQ).

5. For 45 or 90 degree angle add SUFFIX 45 or 90 to catalog number (example: SWA22A44N90). 6. For six hole NEMA pad contact factory.

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WELDED TERMINAL CONNECTOR


SWA-A-N for Cable
Weld type Application: Cable to Two or Four Hole Pad (offset terminal) EHV RATED: UP TO 550 kV when used with shielding caps
Material: Cast 356 Aluminum Alloy

Catalog Number
SWA444A-44N SWA454A-4N M-10 SWA486A-44N

Accommodates A Dia. Alum. Cable ACSR Cable

Str.

Max. Dia.
1.086 [28] 1.211 [31] 1.741 [44]

Max. Dia.
1.210 [31] 1.340 [34] 1.875 [48]

Fig. No.
1 1 1

B
1.75 [44] 2.00 [51] 2.62 [67]

C
4.00 [102] 3.00 [76] 4.00 [102]

D
4.25 [108] 3.00 [76] 4.25 [108]

G
1.21 [31] 1.22 [31] 1.84 [47]

H
2.19 [56] 2.31 [59] 3.31 [84]

L
6.56 [167] 5.44 [138] 7.50 [191]

N
1.12 [28] .62 [57] 1.12 [28]

T
.50 [13] .50 [13] 1.12 [28]

900 kcmil through 795 kcmil through 54-7 1100 kcmil 954 kcmil 1113 kcmil through 1033.5 kcmil through 45-7 1351.1 kcmil 1192.5 kcmil 54-19 2300 kcmil through 2156 kcmil through 84-19 2500 kcmil 2300 kcmil 96-19

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. DOES NOT INCLUDE SHIELDING CAPS. For EHV applications, shielding caps are required. Order separately (type) shown on page 32 or ADD SUFFIX STS to catalog number (example: SWA54R-44NSTS), includes one shielding cap.

3. One surface of pad finished. For finished pad on both sides add SUFFIX Q to the catalog number (example: SWA22A-44NQ). 4. For 45 or 90 degree angle add SUFFIX 45 or 90 to catalog number (example: SWA54R-44N90).

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Substation Welded/EHV

WELDED TERMINAL CONNECTOR


SWAC-A-N
Weld type Application: Bus to Two or Four Hole Pad (center formed) EHV RATED: UP TO 550 kV when used with Shielding Caps
Material: Cast 356 Aluminum Alloy

Catalog Number IPS (Sch. 40) EHPS (Sch. 80)


SWAC18A-2N SWAC18A-34N SWAC18A-44N SWAC19A-34N SWAC20A-34N SWAC20A-44N SWAC21A-44N SWAC22A-34N SWAC22A-44N SWAC24A-44N SWAC58A-34N SWAC90A-34N

Conductor IPS A

Fig. No.
1

Dimensions In./[mm] B L T
1.25 [32] 1.25 [32] 1.25 [32] 1.50 [38] 1.75 [44] 1.75 [44] 1.75 [44] 2.00 [51] 2.00 [51] 2.00 [51] 5.80 [147] 5.80 [147] 6.86 [174] 6.23 [158] 6.30 [160] 7.36 [187] 7.36 [187] 6.40 [163] 7.40 [188] 7.72 [196] .50 [13] .50 [13] .50 [13] .56 [14] .62 [16] .62 [16] .62 [16] .75 [14] .75 [19] .75 [19]

2.38 [60]

2 3

2-1/2

2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114] 5.56 [141]

2 2 3 3 2 3 3

3 4 SWAC92A-44N 5 3-1/2

M-11

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV. 3. DOES NOT INCLUDE SHIELDING CAPS. For EHV applications, shielding caps are required. Order separately (Type STS) shown on page 32 or ADD SUFFIX STS to Catalog Number (example: SWAC22A44NSTS), includes two shielding caps. 4. Pad surface finished on both sides of tongue. 5. For six hole NEMA pad contact factory.

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WELDED RIGID COUPLER


WSLB-A
Weld type Application: Bus to Bus Coupler EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

Schedule 40
M-12

Catalog Number Schedule 80 WSLB92A WSLB96A

WSLB17A WSLB18A WSLB19A WSLB20A WSLB24A

O.D. 1.90 [48] 2.38 [60] 2.88 [73] 3.50 [89] 4.50 [114] 5.56 [141] 6.62 [168]

Conductor Aluminum Tubing Size 1-1/2 2 2-1/2 3 4 5 6

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductors smaller than 3 inch bus size are not recommended for 550 kV.

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Substation Welded/EHV

WELDED RIGID COUPLER


WS-A
Weld type Application: Bus to Bus Coupler EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

L B F B

Catalog Number
WS14A WS15A WS16A WS17A WS18A WS19A WS20A WS21A WS22A WS24A WS86A WS59A WS90A WS91A WS92A WS94A WS96A

Conductor (IPS) A Schedule 40


3/4 (1.050 Dia.) 1 (Dia.) 1-1/4 (1.660 Dia.) 1-1/2 (1.900 Dia.) 2 (2.375 Dia.) 2-1/2 (2.875) 3 (3.500 Dia.) 3-1/2 (4.000 Dia.) 4 (4.500 Dia.) 5 (5.563 Dia.) 6 (6.625 Dia.)

Conductor (EHPS) A Schedule 80


2-1/2 (2.875) 3 (3.500 Dia.) 3-1/2 (4.000 Dia.) 4 (4.500 Dia.) 5 (5.563 Dia.) 6 (6.625 Dia.)

B
2.13 [54.1] 2.13 [54.1] 3.60 [91.4] 4.36 [110.7] 5.88 [149.4] 7.31 [185.7] 8.81 [223.8] 8.75 [222.3] 8.75 [222.3] 8.75 [222.3] 8.75 [222.3] 7.31 [185.7] 8.81 [223.8] 8.75 [222.3] 8.75 [222.3] 8.75 [222.3] 8.75 [222.3]

Dimensions Inches/[mm] F
.23 [5.8] .23 [5.8] .28 [7.1] .29 [7.4] .31 [7.9] .39 [9.9] .44 [11.2] .47 [11.9] .47 [11.9] .50 [12.7] .56 [14.2] .39 [9.9] .44 [11.2] .47 [11.9] .47 [11.9] .50 [12.7] .56 [14.2]

L
4.50 [114.3] 4.50 [114.3] 7.50 [190.5] 9.00 [228.6] 12.00 [304.8] 15.00 [381.0] 18.00 [457.2] 18.00 [457.2] 18.00 [457.2] 18.00 [457.2] 18.00 [457.2] 15.00 [381.0] 18.00 [457.2] 18.00 [457.2] 18.00 [457.2] 18.00 [457.2] 18.00 457.2]

M-13

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV.

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WELDED EXPANSION COUPLER


SWXP-A-A
Weld type Application: Bus to Bus Expansion EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Hardware: Corona Rings: Straps: Cast 356 Aluminum Alloy Aluminum Alloy Aluminum Alloy Laminated Aluminum Strap

Installation Data Bus 3 Total Temp Movement F Z


20 10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 .50 .64 .77 .91 1.04 1.18 1.32 1.45 1.59 1.73 1.86 2.00 2.14 2.27 2.41 2.54 2.68 2.82 2.95 3.09 3.23 3.36 3.50

NOMINAL POSITION

M-14

Catalog Number Schedule 40 Schedule 80

NOTES:

A Diameter Aluminum Tube


4 (4.50 Dia.) [114]

F
6.38 [162]

H
22.00 [559]

W
18.89 [480]

Total Movement
4.00 [102]

SWXP92A92A

Maximum movement per end equals one-half of total


movement specified in table. Table is based on 90 ft. bus run (total) or 45 ft. per end. 2. Dimensions in brackets [ ] are in millimeters. 3. Conductors smaller than 3 inch not recommended for 550 kV.

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WELDED T-CONNECTOR
SWAB-A-N
Weld type Application: Bus to Pad EHV RATED: UP TO 550 kV when used with Shielding Caps
Material: Cast 356 Aluminum Alloy

Catalog Number
SWAB19A-34N

Complete Range Aluminum Tube


1 to 2-1/2

Figure Number
2

B
4.00 [102] 4.00 [102] 4.50 [114] 4.50 [114]

Dimensions Inches/[mm] Aluminum IPS Pipe T W Nominal A


.50 [13] 1.32 [34] 2 2-1/2 3-1/2 4 6 2.38 [60] 2.88 [73] 4.00 [102] 4.50 [114] 6.62 [168]

Y
5.08 [129] 5.32 [135] 5.92 [150] 6.21 [158] 7.24 [184]

SWAB22A-34N 2-1/2 to 4 SWAB22A-44N SWAB86A-44N 3 to 6

2 3 3

.75 [19] 1.00 [25]

2.40 [61] 2.62 [67]

M-15

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV. 3. DOES NOT INCLUDE SHIELDING CAPS. For EHV applications, shielding caps are required. Order separately

(Type STS) shown on page 32 or ADD SUFFIX STS to Catalog Number (example: SWAB22A44NSTS), includes two shielding caps. 4. Pad surface finished on both sides of tongue. 5. For six hole NEMA pad contact factory.

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WELDED T-CONNECTOR
SWT-A-A
Weld type Application: Bus to Bus T-Connector EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

Catalog Number
SWT17A17A SWT19A19A

Run A Aluminum Tube


1-1/2 2-1/2

Tap AA Aluminum Tube Tube AA


1-1/2 2-1/2 1.90 [48] 2.88 [27]

Run Data Nominal Tube


1-1/2 2-1/2 2

A
1.90 [48] 2.88 [73] 2.38 [60.4] 2.88 [73] 3.50 [89] 4.00 [102] 2.38 [60.4] 2.88 [73] 3.50 [90] 4.00 [102] 4.50 [114]

Dimensions Inches/[mm] BB W WW Y
1.00 [25] 1.38 [35] 2.64 [67] 3.78 [96] 2.52 [64] 3.78 [96] 2.16 [55] 3.02 [37] 2.35 [60] 2.75 [70] 3.14 [80] 3.43 [87] 2.40 [61] 2.71 [69] 3.07 [78] 3.34 [85] 3.83 [97] 3.89 [99]

3.19 [81] 4.00 [54]

SWT21A17A

2 to 3-1/2

1-1/2

1.90 [48]

2-1/2 3 3-1/2 2

3.19 [81]

1.00 [25]

2.62 [67]

2.52 [64]

SWT21A18A

2 to 3-1/2

2.38 [60.4]

2-1/2 3 3-1/2

4.00 [102]

1.00 [25]

3.33 [84]

3.00 [76]

M-16 SWT22A19A 4 SWT22A22A 4 2-1/2 2.88 [73] 4.50 [114]

4.00 [102] 6.00 [152]

1.38 [35] 1.38 [35]

4.80 [122] 5.60 [142]

3.70 [94] 5.46 [139]

NOTES: 1. Dimensions in brackets [ ] are in millimeters.

2. Conductor smaller than 3 inch bus size not recommended for 550 kV.

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WELDED T-CONNECTOR
SWT-A-A-75
Weld type Application: Bus A Frame Connector (75) EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

Aluminum Tube Catalog Number


SWT19A17A-75 2-1/2 SWT19A18A-75 SWT20A18A-75 SWT21A16A-75 3-1/2 SWT21A18A-75 SWT22A18A-75 SWT22A19A-75 SWT22A20A-75 SWT24A20A-75 SWT86A22A-75 5 6 5.56 [141] 6.62 [168] 4 4.50 [114] 3

Run Nominal

A
2.88 [73] 3.50 [89] 4.00 [102]

Tap Nominal
1-1/2 2 2 1-1/4 2 2 2-1/2 3 3 4

AA
1.90 [48] 2.38 [60] 2.38 [60] 1.66 [42] 2.38 [42] 2.38 [60] 2.88 [73] 3.50 [89] 3.50 [89] 4.50 [114]

Dimensions Inches/[mm] B BB W Y
3.19 [81] 4.00 [102] 4.00 [102] 2.69 [68] 4.00 [68] 4.12 [105] 4.00 [102] 4.56 [116] 4.56 [116] 6.00 [152] 1.00 [25] 1.00 [25] 1.00 [25] 1.00 [25] 1.00 [25] 1.00 [25] 1.38 [35] 1.38 [35] 1.38 [35] 1.38 [35] 2.60 2.87 [66] [73] 3.10 2.92 [79] [74] 3.10 3.23 [79] [82] 2.80 3.37 [71] [86] 3.50 3.47 [89] [88] 3.75 3.71 [95] [94] 4.20 4.16 [107] [106] 4.50 4.24 [114] [108] 4.98 4.77 [126] [121.2] 6.06 5.47 [154] [139]

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV.

M-17

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WELDED V-CONNECTOR
SWAT-A-A-30
Weld type Application: Bus A Frame Connector (30) EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

Catalog Number
SWAT18A17A-30 SWAT19A16A-30

Aluminum I.P.S. Run A Tap A-A


2 (2.375 Dia.) 1-1/2 (1.900 Dia.) 1-1/4 (2.375 Dia.) 2-1/2 (2.875 Dia.) 1-1/2 (1.900 Dia.) 1-1/2 (1.900 Dia.) 3 (3.500 Dia.) 2 (2.375 Dia.) 3-1/2 (4.000 Dia.) 5 (5.563 Dia.) 6 (6.625 Dia.) 2 (2.375 Dia.) 3 (3.500 Dia.) 4 (4.500 Dia.)

B
3.50 [89] 3.25 [83] 3.50 [89] 3.50 [89] 4.00 [102] 4.00 [102] 2.12 [130] 6.25 [159]

B-B
1.00 [25] 1.00 [25] 1.00 [25] 1.00 [25] 1.00 [25] 1.00 [25] 1.38 [35] 1.38 [35]

W
5.25 [133] 4.82 [122] 5.25 [132] 5.12 [130] 6.25 [159] 6.31 [160] 8.62 [219] 10.62 [270]

Y
3.00 [76] 3.31 [84] 3.28 [83] 3.44 [87] 3.50 [89] 3.16 [80] 4.62 [117] 5.00 [127]

Z
2.34 [59] 1.74 [44] 2.00 [51] 1.87 [47] 2.71 [69] 2.68 [68] 3.76 [96] 5.15 [131]

SWAT19A17A-30 SWAT20A17A-30 SWAT20A18A-30 SWAT21A18A-30 SWAT24A20A-30 SWAT86A22A-30

NOTES: 1. Dimensions in brackets [ ] are in millimeters

2. Conductor smaller than 3 inch bus size not recommended for 550 kV.

M-18

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WELDED RIGID BUS SUPPORT


SWOH-A
Weld type Application: Fixed Bus Support to Insulator EHV RATED: SELF-SHIELDING UP TO 550 kV When used on Corona free Post Insulators
Material: Cast 356 Aluminum Alloy

Catalog Number
SWOH21A-3

A Dia. Aluminum Tube


3-1/2 (4.000 Dia.) [102]

Bolt Circle Diameter


3.00 [76]

G
4.00 [102]

K
.56 [14]

L
5.80 [147]

W
4.96 [126] M-19

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. G dimension conforms to NEMA standards. Cap mounting (galvanized steel) hardware supplied as standard. For Base Mounting hardware add SUFFIX B to catalog number (example: SWOH22A-5B).

4. Conductors smaller than 3 inch bus size not recommended for 550 kV.

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WELDED SLIDE SUPPORT


SWSUH-A
Weld type Application: Slide or Fixed Bus Support to Insulator EHV RATED: SELF-SHIELDING UP TO 550 kV When used on Corona free Post Insulators
Material: Cast 356 Aluminum Alloy

Catalog Number
SWSUH22A-3 M-20 SWSUH86A-5

A Dia. Aluminum Tube


4 (4.500 Dia.) [114] 6 (6.625 Dia.) [168]

Bolt Circle Diameter


3.00 [76] 5.00 [127]

G
4.50 [114] 5.50 [140]

K
.81 [20] .88 [22]

L
8.75 [222] 10.62 [270]

Q
5.94 [151] 7.42 [188]

W
5.00 [127] 6.75 [171]

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. G dimension conforms to NEMA standards. Cap mounting (galvanized steel) hardware supplied as standard. For Base Mounting hardware add SUFFIX B to catalog number (example: SWSUH22A-5B).

4. Conductors smaller than 3 inch bus size not recommended for 550 kV. Four aluminum alloy bushings are supplied for slip fit installations.

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WELDED RIGID OR SLIP FIT BUS SUPPORT


SWHRH-A
Welded type Application: Fixed or Slip Fit Bus Support to Insulator. EHV RATED: SELF-SHIELDING UP TO 550 kV When used on corona free Post Insulators.
Material: Cast 356 Aluminum Alloy

Catalog Number 3 Bolt Circle


SWHRH18A-3CH SWHRH19A-3CH SWHRH20A-3CH SWHRH21A-3CH SWHRH22A-3CH SWHRH86A-3CH

Catalog Number 5 Bolt Circle


SWHRH19A-5CH SWHRH21A-5CH

Aluminum Conductor IPS/EHPS A Dia.


2 2-1/2 3 3-1/2 4 6 2.38 [60] 2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114] 6.63 [168]

G
2.75 [70] 3.12 [79] 3.62 [92] 4.00 [102] 4.50 [114] 5.50 [140]

H
4.58 [116] 5.21 [132] 6.15 [156] 6.77 [172] 7.52 [191] 9.71 [247]

3 Bolt Circle L W

5 Bolt Circle K L W

M-21

.56 [14

.75 19]

7.76 [197]

6.26 [159]

.69 [18

.88 22]

9.37 [238]

8.61 [219]

8.61 [219]

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. G dimension conforms to NEMA standards. 3. Cap mounting (galvanized steel) hardware supplied as standard. For Base mounting hardware add SUFFIX B to catalog number (example: SWHRH22A-5B). 4. Conductors smaller than 3 inch bus size not recommended for 550 kV.

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WELDED VERTICAL BUS SUPPORT


SWVH-A
Weld type Application: Bus to insulator (Vertical Position) EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Hardware: Galvanized Steel

Factory Weld B Customer Weld 45 N M

R Factory Weld Bolt Circle Dia.

-A-

Catalog Number
SWVH22A-5 M-22 SWVH22A-7 SWVH24A-7

Accommodates
4 IPS (4.50 Dia.) [114] Aluminum Tube 5 IPS (5.56 Dia.) [141] Aluminum Tube

Bolt Circle Diameter


5 7 7

A Dia.
8.19 [208] 10.25 [260] 10.25 [260]

B Dia.
5.79 [147] 6.87 [175]

K & M Slot
.69 [18] .81 [21] .81 [21] 1.12 [28] 1.44 [37] 1.44 [37]

1.38 [35]

5.38 [137]

NOTES: 1.Dimensions in brackets [ ] are in millimeters. 2.Cap mounting hardware supplied. For base mounted hardware add SUFFIX B to catalog number (example: SWVH22A5B). 3.Conductors smaller than 3 inch not recommended for 550 kV.

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WELDED 90 ELBOW
SWL-A
Weld type Application: Bus to Bus Elbow, 90 EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

Catalog Number Schedule 40 Schedule 80


SWL18A SWL19A SWL20A SWL21A SWL22A

Conductor Aluminum Tubing Size


2 2-1/2 3 3-1/2 4

A Diameter
2.38 [60.4] 2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114]

Dimensions Inches/[mm] B
1.00 [25]

L
3.50 [89] 3.88 [99] 4.68 [119] 5.12 [130] 5.63 [143]

1.38 [35]

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV 3. For 45 angle ADD SUFFIX "45" to catalog number (example: SWL22A-45).

M-23

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WELDED END PLUG


WLB-A
Weld type Application: Bus to End Cap, used with shielded bus support/expansion couplers EHV RATED: UP TO 550 kV when used with shielded bus and expansion connectors
Material: Cast 356 Aluminum Alloy

Catalog Number Schedule 40 Schedule 80


WLB15A WLB16A WLB17A WLB18A WLB19A WLB20A WLB21A WLB22A WLB24A WLB86A WLB55A WLB56A WLB90A WLB91A WLB92A WLB94A WLB96A

O.D.
1.32 [34] 1.66 [42] 1.90 [48] 2.38 [60] 2.88 [73] 3.50 [89] 4.00 [102] 4.50 [114] 5.56 [141] 6.62 [168]

Conductor Aluminum Tubing Size


1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV.

M-24

WELDED CORONA BELL


SCB-A
Weld type Application: Bus to Corona Bell EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Aluminum Alloy

Catalog Number
SCB21A SCB24A

Accommodates A Diameter Aluminum Tube


3-1/2 (4.000 Dia.) 5 (5.563 Dia.)

NOTES: 1. For bolted design contact factory. 2. Dimensions in brackets [ ] are in millimeters. 3. Conductor smaller than 3 inch bus size not recommended for 550 kV.

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WELDED GROUND STUD


SWCB-A
Weld type Application: Bus to corona sphere EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Corona Sphere: Aluminum Alloy

Catalog Number
SWCB86A

A Diameter Aluminum Tube


6 I.P.S. (6.625 Dia.) [168]

C Diameter
9.00 [229]

B
4.00 [102] M-25

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. Conductor smaller than 3 inch bus size not recommended for 550 kV.

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TERMINAL PAD CAP


(Two Piece) STS-A-N
Bolted type Application: Pad shielding EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Hardware: 1/4 20 3-3/4 LG Stainless Steel Hex Hd. Bolt and Split Lockwasher

Catalog Number

E
1.75 [44] 1.75 [44] 1.75 [44]

F
1.75 [44] 1.75 [44] 1.75 [44]

H
1.25 [32] 1.31 [33] 1.25 [32]

L
3.48 [88] 3.36 [85] 4.50 [114]

W
3.62 [92] 4.50 [114] 4.62 [117]

Maximum Shielded Area


3 [76] 4.00 [102 4 [102 3 [76] 3.12 79] 4 102]

STS33A-4N STS43A-4N STS44A-4N

Catalog number includes one pad cap, one adapter plate,


and stainless steel adaptor hardware.

Used with YNA451R-T and YNA451R-T15 through


YNA594R-T and YNA594R-T15 compresseion terminals.

TERMINAL PAD CAP


(One Piece)
M-26

STS-A-NCG
Bolted type Application: Pad shielding EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy
L (4) 1/2 Dia. Bolts, Nuts and Split Lockwasher Supplied by Customer .38 TYP [10] H

1.44 [37]

Terminal Pad

Customer Pad

Catalog Number
STS44A-4NCG2

E
1.75 [44]

F
1.75 [44]

H
1.25 [32]

J Dia.
1/213

L
4.50 [114]

W
4.50 [114]

Maximum Shielded Area


4 4

NOTES: 1. Dimensions in brackets [ ] are in millimeters.

2. Catalog number is for one shielding cap only. If more than one is required, specifiy total quantity.

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BOLTED BUNDLED CABLE SPACER


S2GBP-A (Spacer) S2GBPA-A (Terminal Tap) SH2GBP-A (Bus Support)
Bolted type Applications: Cable to Cable spacer (Two Cables), Cable spacer with four hole pad, and Cable spacer to insulator. EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Hardware: Aluminum Alloy

Fig. 1

Fig. 1

Fig. 2

Fig. 2

Fig. 3
Catalog Number Fig. 2
S2GBPA44A12 S2GBPA46A12 S2GBPA486A12

Fig. 3
Cable Dia. Min. Max.
1.026 [26] 1.092 [28] 1.092 [28] 1.165 [30] M-27

Cable Range Fig. 3


SH2GBP44A5 954 kcmil 61 Str. (1.126 Dia.) SH2GBP45A5 SH2GBP45A512 SH2GBP46A512 SH2GBP48A5 SH2GBP486A5 1192 kcmil 61 Str. (1.258 Dia.) 1272 kcmil 61 Str. (1.300 Dia.) 1590 kcmil 61 Str. (1.453 Dia.) 1600 kcmil 127 Str. (1.454 Dia.) 1750 kcmil 127 Str. (1.526 Dia.) 2000 kcmil 91 Str. (1.630 Dia.) 2300 kcmil 61 Str. (1.750 Dia.) 2500 kcmil 127 Str. (1.823 Dia.)

Fig. 1
S2GBP41A12

A.A.C.
795 kcmil 37 Str. (1.026 Dia.) 874.5 kcmil 61 Str. (1.077 Dia.)

A.C.S.R.
715 kcmil 24/7 Str. (1.036 Dia.) 715.5 kcmil 26/7 Str. (1.051 Dia.) 795 kcmil 24/7 Str. (1.092 Dia.) 795 kcmil 54/7 Str. (1.093 Dia.)

J Dia.

1033.5 kcmil 54/7 Str. (1.246 Dia.) 1192.5 kcmil 54/19 Str. (1.333 Dia.) 1272 kcmil 54/19 Str. (1.382 Dia.) 1431 kcmil 54/19 Str. (1.465 Dia.) 1590 kcmil 45/7 Str. (1.502 Dia.) 1750 kcmil 84/19 Str. (1.602 Dia.) 2167 kcmil 72/7 Str. (1.737 Dia.) 2156 kcmil 84/19 Str. (1.762 Dia.)

1.246 [32] 1.382 [35] 1.504 [38] 1.737 [44]

1.382 [35] 1.504 [38] 1.632 [41] 1.824 [46]

12.00 5/8 11 X 1-1/2 LG. [305] Alum. Alloy 18.00 [457] 12.00 [305] 5/8 11 X 1-3/4 LG. 18.00 Alum. Alloy [457] 12.00 [305] 12.00 5/8 11 X 1-3/4 LG. [305] Alum. Alloy 18.00 [457] 18.00 5/8 11 X 2 LG. [457] Alum. Alloy 12.00 [305]

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. For stainless steel hardware add SUFFIX SS to catalog number (example: S2GBP41ASS). 3. For variations in cable spacing contact factory.

4. Not recommended for overhead transmission lines. 5. For pad rotated 90 on S2GBPA-A add suffix R90 to the catalog number (example: S2GBPA44AR90). 6. For Bolt Circles other than 5 inch on type SH2GBP-A contact factory.

7. S2GBPA-A connectors rated 550 kV when used with type STS Shielding Caps. Ordered separately, refer to page 32.

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BOLTED BUNDLED CABLE SPACER (Two Bolt Clamping)


S2GBP-AB2 (Spacer) S2GBPA-AB2 (Terminal Tap) SH2GBP-A-B2 (Bus Support)
Bolted type Applications: Cable to Cable spacer (Two Cables), Cable spacer with four hole pad, and Cable spacer to insulator. EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Hardware: Aluminum Alloy

Fig. 1

Fig. 1

Fig. 2

Fig. 2

M-28

Fig. 3

Fig. 3

Fig. 1
S2GBP44A12B2 S2GBP486A12B2

Catalog Number Fig. 2


S2GBPA45A12B2

Cable Range Fig. 3


A.A.C.
954 kcmil 61 Str. (1.126 Dia.) 1192 kcmil 61 Str. (1.258 Dia.) 1272 kcmil 61 Str. (1.300 Dia.) 2300 kcmil 61 Str. (1.750 Dia.) 2500 kcmil 127 Str. (1.823 Dia.)

A.C.S.R.
795 kcmil 24/7 Str. (1.092 Dia.) 795 kcmil 54/7 Str. (1.093 Dia.) 1033.5 kcmil 54/7 Str. (1.246 Dia.) 1192.5 kcmil 54/19 Str. (1.333 Dia.) 2167 kcmil 72/7 Str. (1.737 Dia.) 2156 kcmil 84/19 Str. (1.762 Dia.)

Cable Dia. Min. Max.


1.092 [28] [32] 1.737 [44] 1.165 [30] 1.382 [35] 1.824 [46]

J Dia.

12.00 [305] 5/8 11 X 1-3/4 LG. 12.00 Alum. Alloy [305] 12.00 5/8 11 X 2 LG. [305] Alum. Alloy

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. For stainless steel hardware add SUFFIX SS to catalog number (example: S2GBP41AB2SS). 3. For variations in cable spacing contact factory. 4. Not recommended for overhead transmission lines.

5. For pad rotated 90 on S2GBPA-AB2 add suffix R90 to the catalog number (example: S2GBPA44AB2R90). 6. For Bolt Circles other than 5 inch on type SH2GBP-A-B2 contact factory.

7. S2GBPA-B2 connectors rated 550 kV when used with type STS Shielding Caps. Ordered separately, refer to page 32.

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BOLTED BUNDLED CABLE SPACER (Four Bolt Clamping)


S2GBP-AB4 (Spacer) S2GBPA-AB4 (Terminal Tap) SH2GBP-A-B4 (Bus Support)
Bolted type Applications: Cable to Cable spacer (Two Cables), Cable spacers with four hole pad, and Cable spacer to bus support insulator. EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Hardware: Aluminum Alloy

Fig. 1

Fig. 1

Fig. 2

Fig. 2

Fig. 3

Fig. 3

M-29

Fig. 1

Catalog Number Fig. 2

Cable Range Fig. 3


SH2GBP486A512B4

A.A.C.
2300 kcmil 61 Str. (1.750 Dia.) 2500 kcmil 127 Str. (1.823 Dia.)

A.C.S.R.
2167 kcmil 72/7 Str. (1.737 Dia.) 2156 kcmil 84/19 Str. (1.762 Dia.)

Cable Dia. Min. Max.


1.737 [44] 1.824 [46]

L
12.00 [305]

J Dia.
5/8 11 X 2 LG. Alum. Alloy

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. For stainless steel hardware add SUFFIX SS to catalog number (example: S2GBP41AB4SS). 3. For variations in cable spacing contact factory. 4. Not recommended for overhead transmission lines.

5. For pad rotated 90 on S2GBPA-AB4 add suffix R90 to the catalog number (example: S2GBPA44AB4R90). 6. For Bolt Circles other than 5 inch on type SH2GBP-A-B2 contact factory.

7. S2GBPA-B4 connectors rated 550 kV when used with type STS Shielding Caps. Ordered separately, refer to page 32.

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BOLTED BUNDLED CABLE SPACER (Three Conductor)


S3GBP-A
Bolted type Application: Cable to Cable Spacer (three cables) EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy Hardware: Aluminum Alloy

Cable Range Catalog Number


S3GBP483A

A.A.C.
2000 kcmil 91 Str. (1.630 Dia.) 2250 kcmil 91 Str. (1.729 Dia.)

A.C.S.R.
1890 kcmil 84/19 Str. (1.650 Dia.) 2167 kcmil 72/7 Str. (1.737 Dia.)

Cable Dia. Min. Max.


1.632 [41] 1.737 [44]

J Dia.
5/8-11 2 LG. Alum. Alloy

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. For stainless steel hardware add SUFFIX SS to catalog number (example: S3GBP48ASS). 3. For variations in cable spacing contact factory. 4. Not recommended for overhead transmission lines. 5. For four hole straight pad tap or 90 version or bus support three bundled cable spacer, contact the factory.

M-30

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BIFURCATING TERMINAL CONNECTOR


SF2A-NL-EX
Bolted type Application: Four to Six Hole NEMA Pad to Two Four Hole NEMA Recessed Pads Bifurcating Terminal EHV RATED: SELF-SHIELDING UP TO 550 kV
Material: Cast 356 Aluminum Alloy

M-31

Catalog Number
SF2A44NL12EX

L
17.21 [437]

LL
13.97 [355]

NOTES: 1. Dimensions in brackets [ ] are in millimeters. 2. One surface of pad finished. For finished pad on both sides add SUFFIX Q to the catalog number (example: SF2A44NL12EXQ). 3. Shielding caps are not required when terminals are installed within the recessed Housing. Hardware ordered separately. 4. Shielding caps are required when installing to center (non recessed) four hole NEMA Pad. Reference STS type shielding caps on page 32. 5. For six hole NEMA pad add 66 to catalog number (example: SF2A66NL12EX).

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Tooling

TABLE OF CONTENTS
MECHANICAL AND RATCHET Y10D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-3 Y10-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-4 MCC20, MCC500 & MCC1000 . . . . . . . . . . . . . . . . N-5 RCC556, RCC600, RCC750HD, RCC954ACSR, RCC1000 . . . . . . . . . . . . . . . . . . N-6 Y8MRB-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-7 MR8 & MR10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8 MR15, MR18 & MR20 . . . . . . . . . . . . . . . . . . . . . . . N-9 MR4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-10 Y1MRTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-11 M8ND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-12 MRC840 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-13 MY29 & MY28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-14 OH25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-15 OUR840. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-16 MD6, MD6-4, MD6-6, MD6-12, MD6-14, MD6-37 & MD6-38 . . . . . . . . . . . . . . N-17 MD7, MD7-6 & MD7-8 . . . . . . . . . . . . . . . . . . . . . . N-18 MD7-34R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-19 MD6/MD7 Accessories . . . . . . . . . . . . . . . . . . . . . N-20 MD6R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-21 MD6 Hotstick Tools . . . . . . . . . . . . . . . . . . . . . . . . . N-22 RK147-2 & Wire Mike . . . . . . . . . . . . . . . . . . . . . . N-23 BKOM50125 Knockout Set . . . . . . . . . . . . . . . . . . N-24 BKOM152 Knockout Set . . . . . . . . . . . . . . . . . . . . N-25 BKOH2540 Knockout Set . . . . . . . . . . . . . . . . . . . . N-26 BKOW520 Knockout Set . . . . . . . . . . . . . . . . . . . . N-27 BKOR520 Knockout Set . . . . . . . . . . . . . . . . . . . . . N-28 BKOS5290 Knockout Set . . . . . . . . . . . . . . . . . . . . N-29 BKOS520 Knockout Set . . . . . . . . . . . . . . . . . . . . . N-30 BKOH520A Knockout Set. . . . . . . . . . . . . . . . . . . . N-31 BKOH540A Knockout Set. . . . . . . . . . . . . . . . . . . . N-32 B12E, B34E12R, B1E34R Conduit Hand Benders. N-33 BEB122 Electric Conduit Bender . . . . . . . . . . . . . . N-34 SELF-CONTAINED HYDRAULIC Y500CT-HS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-35 Y35 & Y35-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-36 Y35 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . N-37 Y39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-38 Y750HSXT & Y750CHSXT . . . . . . . . . . . . . . . . . . . N-39 Y644HSXT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-40 Y81KFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-41 Y4PC834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-42 YCUT129ACSR. . . . . . . . . . . . . . . . . . . . . . . . . . . . N-43 BATTERY ACTUATED PAT750XT-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-44 PAT644XT-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-45 PAT46-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-46 PAT81KFT-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-47 PAT4PC834-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . N-48 PATMD6-14V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-49 PAT600-18V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-50 PATCUT129ACSR-18V . . . . . . . . . . . . . . . . . . . . . . N-51 US: 1-800-346-4175 PATCUT245CUAL-18V . . . . . . . . . . . . . . . . . . . . . . N-52 BCC1000CUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-53 REMOTE HYDRAULIC Y35BH (10,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . N-54 Y39BH (10,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . N-55 Y34BH (10,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . N-56 Y29BH (6,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . . N-57 Y750BHXT & Y750CBHXT (10,000 Psi) . . . . . . . . . N-58 Y644MBHXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-59 Y81KFTMBH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-60 Y4PC834MBH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-61 Y45 (10,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . . . N-62 Y46 & Y46C (10,000 Psi). . . . . . . . . . . . . . . . . . . . . N-63 Y60BHU & Y60BHU-D . . . . . . . . . . . . . . . . . . . . . . N-64 RHCC129ACSR . . . . . . . . . . . . . . . . . . . . . . . . . . . N-65 RHCC245CUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . N-66

HYDRAULIC PUMPS HP10 (10,000 Psi). . . . . . . . . . . . . . . . . . . . . . . . . . N-67 HP8 (8,800 Psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . N-67 HP6 (6,000 Psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . N-67 FP10 (10,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . . N-68 FP8 (8,800 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-68 FP6 (6,000 Psi) . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-68 Y10AC9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-69 EPP10 & EPP6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-70 EPAC10, EPAC8 & EPAC6 . . . . . . . . . . . . . . . . . . . N-71 EP10, EP8, EP6, EP10-2, EP8-2 & EP6-2 . . . . . . . N-72 EP10-1HP, EP8-1HP, EP6-1HP, EP10-1HP-2 . . . . N-73 GP10 (10,000 Psi). . . . . . . . . . . . . . . . . . . . . . . . . . N-74 GP8 (8,800 Psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . N-74 GP6 (6,000 Psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . N-74 Hydraulic Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . N-75 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-76 N-1 Y29NC Pneumatic HYPRESS . . . . . . . . . . . . . . . N-77 TFM Tape Fed Machine . . . . . . . . . . . . . . . . . . . . . N-78 TFM Installation Tooling Chart . . . . . . . . . . . . . . . N-79 LOW PRESSURE HYDRAULIC LPHY750 KOMPRESSOR . . . . . . . . . . . . . . . . . N-80 LPHY46 KOMPRESSOR . . . . . . . . . . . . . . . . . . N-81 HIW-716R1, HIW716VTR1 Impact Wrenches . . . . N-82 HBR40, HBR55 Hydraulic Breakers . . . . . . . . . . . . N-83 HTP3, HP3 3 Submersible Pumps . . . . . . . . . . . . N-84 HP2HV 2 Submersible Pump. . . . . . . . . . . . . . . . . N-84 HPTR1 Pole Tampers and Accessories . . . . . . . . . N-85 HHS, HPS Chain Saws . . . . . . . . . . . . . . . . . . . . . . N-86 HPP18, HPP18-2 Hydraulic Power Packs . . . . . . . N-87 HPP5 Hydraulic Power Pack . . . . . . . . . . . . . . . . . N-87 LPHT Accessories . . . . . . . . . . . . . . . . . . . . . . . . . N-88 Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487

www.burndy.com

Tooling
Mechanical and Ratchet

BURNDY Products

INTRODUCTION
INSTALLATION TOOLS FCI Electricals total compression program offers the most complete line of installation tools, mechanical, full cycle ratchet, self contained hydraulic, remote controlled hydraulic, power actuated pumps, hoses and accessories, available to the electrical industry. These tools have been designed to integrate with the complete line of BURNDY compression connectors. Whether youre a small contractor working with #22 wire or a large utility working with 2500 kcmil conductor, theres a BURNDY compression tool available to do the job. The benefits of compression are many, however, probably the most significant benefit is reliability. Theres nothing more important to the electrical industry today than reliability. It represents the one area that leads to economical installations that will endure for the life of the installation. TOOL CENTER An important element of the BURNDY compression program is the Tool Center, 150 Burndy Road, Littleton, NH 03561 (800-4268720). This center provides advice and information on the operation, maintenance and repair of BURNDY tools. The repair center is staffed with specialized technicians who provide the best possible tool repair service, for all BURNDY tools, pumps and accessories. We designed and produced the first self contained hydraulic compression electrical connector installation tool in 1934. In our continuing efforts to provide the highest quality and highest value connection systems, we offer the current BURNDY tool policy. LIMITED WARRANTY The full line of FCI BURNDY Products tools are warranted to be free of defects in materials and workmanship for a period of five (5) years from the date of shipment. If inspection by a certified tool technician shows the trouble is caused by defective workmanship or material, BURNDY will repair (or at our option), replace the tool. This Warranty does not apply where: Repairs or alterations have been made or attempted by others. Repairs are required because of normal wear and tear. The tool has been abused, misused or improperly maintained. The use of any non-BURNDY products has resulted in damage to the tool. STANDARD LIMITED WARRANTY AND LIMITATION OF LIABILITY FCI BURNDY Products warrants that the goods and services stated on the face hereof, when furnished to Buyer by FCI, conform with FCIs current written specifications and drawings (or with those of the Buyer specifically accepted by FCI in writing), and will be free of defects in materials and workmanship. FCIs sole obligation (and Buyers sole and exclusive remedy) for any breach of warranty under the foregoing warranty shall be to repair (at location designated by FCI) or, at FCIs option: To replace FOB the original point of delivery any goods which are nonconforming or defective and are so specified by buyer in a written certified mail notice to an officer of FCI within the applicable warranty period. FCI expressly disclaims any and all express or implied warranties other than the warranty of its title to goods and the warranty hereinabove set forth. Such disclaimer includes, without limitation, warranty of fitness for a particular purpose and warranty of merchantable quality. Limitation of LiabilityFCI will not, under any circumstances, be liable for the cost of removal or reinstallation of goods or the cost of disassembly or reassembly of equipment in connection therewith, or for loss of the use of Buyers equipment or facilities, or for loss of business or good will or profits, or for cost of inspection or storage, or for any incidental or consequential damages of any nature or description whatever which may arise from FCIs sale of goods to Buyer. REPAIR POLICY All non-warranty repaired tools are completely reconditioned and receive a limited 1-year warranty. Non-warranty repair returns tools to like new condition at a maximum cost of 40% of a new tool. A nominal service charge of $5.00 is applied to all repairs to cover shop supplies, oil disposal and other miscellaneous services not covered as part of the standard repair. If the decision is made not to repair, a handling charge of $25.00 will be applied plus return freight costs. RETURN PROCEDURE All tools sent to the Burndy Tool Center or an authorized repair center must be accompanied by a purchase order with detailed bill to and ship to address authorizing repair. Requests for repair charges before work is done must be stated on the purchase order. All tools sent to the Burndy Tool Center or an authorized repair center as a warranty claim must be accompanied by a proof of purchase such as a BURNDY invoice or invoice from any BURNDY distributor. All tools must be shipped at the owners expense, prepaid. BURNDY pays for the return freight, same surface freight as received. Airfreight returns will be returned same way collect for non-warranty repair and prepaid for warranty repairs. This warranty and repair policy supercedes all previous policies and is in effect January 1, 2005.

N-2

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Tooling
Mechanical and Ratchet

TYPE Y10D
HYTOOL TWO TOOLS IN ONE #22-10 AWG NYLON INSULATED CONNECTORS #22-10 AWG UNINSULATED CONNECTORS
Hand-held plier type tool that will install #1022 AWG nylon insulated and uninsulated terminals and splices, with a precision machined wire cutter for aluminum and copper wire in the nose of the tool. Long handles provide greater mechanical advantage. 5-year limited warranty. Also available in convenience package as catalog number RK195-2.

SPECIFICATIONS
Length: 9-3/4 Weight: 13.5 oz.

FOR USE ON
BOX CAT. TYPES TN TN-F YAE-N BOX YAE-N-F BOX YAE-Z BOX YAEV BOX BULK CAT. TYPES YAES YAES-E YAE-N YAE-N-F YAE-Z YAEV #10-22 AWG nylon insulated terminals

#10-22 AWG nylon insulated splices SN SNM YSE-H BOX * YSE-HN * YSES YSE-H *

BENEFITS
Easy wire cutting with precision machined cutting blade. Save time, money and lower installed costs with one tool for both nylon insulated and uninsulated (bare) connectors. Easy tool operation out of the carton. No need to break in the tool prior to actual usage. A heavy duty forged steel tool, that has a rust resistant finish will provide a long durable life.

BENEFITS

#10-22 AWG uninsulated (bare) terminals. (Continued) T T-F YAV BOX YAV-T-F BOX YAV-H BOX * YAV-H-F BOX * YAV-Z BOX YAD YAD-F YAV YAV-T-F YAV-H * YAV-H-F * YAV-Z

Easier crimping on #22-10 bare and nylon insulated connectors because of the longer handles that provides greater mechanical advantage.* Comfort grip handles fit hands comfortably helping make the tool easy to use. Terminals and splice connectors are UL listed and CSA certified when installed with the Y10D HYTOOL. 5-year limited warranty.
* Conductor crimp only.

#10-22 AWG uninsulated (bare) splices YSV BOX YSV-H BOX * YSV YSV-H *

Features

COMFORT GRIP HANDLES

N-3
READY TO USE LUBRICATED PIVOT HEAVY DUTY FORGED STEEL

PRECISION MACHINED WIRE CUTTER

LONG HANDLES FOR GREATER MECHANICAL ADVANTAGE

RUST RESISTANT FINISH

#22-10 UNINSULATED (BARE)

#22-10 NYLON INSULATED

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Mechanical and Ratchet

BURNDY Products

TYPE Y10-22
HYTOOL #22-10 AWG INSULATED CONNECTORS #22-10 AWG UNINSULATED CONNECTORS
Hand-held plier type tool to install #10-22 AWG insulated and uninsulated terminals and splices with a wire cutter in the nose of the tool. Will strip #10-22 AWG wire and cut common size mild steel and non-ferrous screws. 5-year limited warranty. Also available in convenience package as RK102-2.

SPECIFICATIONS
Length: 8-5/8 Weight: 11 oz.

FOR USE ON
BOX CAT. TYPES BULK CAT. TYPES #10-22 AWG NYLON INSULATED TERMINALS TN YAES TN-F YAES-F YAE-N BOX YAE-N YAE-N-F BOX YAE-N-F YAE-Z BOX YAE-Z YAEV BOX YAEV #10-22 AWG NYLON INSULATED SPLICES

BENEFITS
Easy wire cutting with anvil type wire cutter design. Crimps full range of insulated terminals and splices #22-10 AWG. Cut off dies for common size mild steel and non-ferrous screws. Crimps full range of uninsulated terminals and splices #22-10 AWG. Full range insulation strippers for wire sizes #22-10. One step stripping. Comfort grip handles fit hands comfortably helping make the tool easy to use. 5-year limited warranty.
* Conductor crimp only.

SN SNM YSE-H BOX

YSE-HN * YSES *YSE-H *

#10-22 AWG VINYL INSULATED TERMINALS TP TP-F TP-ZBA-EZ BA BA-EF

#10-22 AWG VINYL INSULATED SPLICES SP BS

#10-22 AWG UNINSULATED (BARE) TERMINALS T T-F YAV BOX YAV-T-F BOX YAV-H-F BOX * YAV-Z BOX YAD YAD-F YAV YAV-T-F YAV-H-F * YAV-Z

N-4

#10-22 AWG UNINSULATED (BARE) SPLICES YSV BOX YSV-H BOX * YSV YSV-H *

Features
WIRE CUTTERS ONE STEP INDIVIDUALLY SIZED WIRE STRIPPERS SCREW AND BOLT CUTTERS #12-10 INSULATED COLOR CODE YELLOW WIRE CUTTER

COMFORT GRIP PLASTIC HANDLES

#22-10 UNINSULATED

#22-14 INSULATED COLOR CODE RED & BLUE

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Tooling
Mechanical and Ratchet

TYPES MCC20, MCC500, MCC1000


MANUAL CABLE CUTTERS
The MCC series cable cutters are precision cable cutters incorporating high leverage shear-type design capable of cutting up to 1000 kcmil copper and aluminum cables. Rugged steel blades and fiberglass construction provide cutting ease, long life and minimum cable distortion. MCC20 has nonslip grip covered forged steel handles. The MCC series cable cutters are warranted to be free from defects in material (excluding blades) and workmanship for one year.

FEATURES
High quality design and construction. Rugged high quality steel blades. Fiberglass handles with soft grips. MCC20 has forged steel handles with non-slip grips.

BENEFITS
Easy cutting with minimal cable distortion. Excellent cutting edge performance. Provides comfortable tool operation and long life.

MCC20

MCC1000

MCC500

Catalog Number
MCC20 MCC500 MCC1000

Overall Length
9-1/4 [235 mm] 21 [533 mm] 32 [813 mm]

Max. Capacity Copper


2/0 AWG [50 mm] 500 kcmil 1000 kcmil

Aluminum
4/0 AWG [95 mm] 500 kcmil 1000 kcmil

Max. Insulation Diameter


1.25 [32 mm] 1.90 [48 mm]

Weight
1 lb. (0.45 kg) 3.5 lbs. (1.5 kg) 9.0 lbs. (4.0 kg)

REPLACEABLE BLADES

HANDLES

N-5

HANDLE GRIPS

Replacement Blades
Catalog Number
MCC500BLADESET MCC1000BLADESET

Description
Replacement blades for MCC500 Replacement blades for MCC1000

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Mechanical and Ratchet

BURNDY Products

TYPES RCC556, RCC600, RCC750HD, RCC954ACSR, RCC1000


RATCHET CABLE CUTTERS
The RCC series cable cutters are precision high quality tools designed to cut up to 954 ACSR and 1000 kcmil copper and aluminum. The tools are equipped with rugged steel blades, and a precision bidirectional ratchet mechanism for positive blade control, including where applicable, a fast action thumb slide collar for rapid blade advance and rugged fiberglass or non-slip grip handles. RCC600 and RCC750HD have cushion grip covered steel handles. The RCC series cable cutters are warranted to be free from defects in material (excluding blades) and workmanship for one year. For replacement blades, consult factory for details.
MOVEABLE JAW

RCC600

RCC556 RCC1000 RCC750HD RCC954ACSR

FEATURES
Patented high strength steel blades. Quick release, bi-directional ratchet mechanism. Rapid blade advance.
STATIONARY JAW

DIRECTION LEVER OPEN/CLOSE INDICATOR

WARNING LABEL

HANDLE GRIPS COVER

BENEFITS
Easy cutting with minimal cable distortion. Excellent cutting edge performance. Provides comfortable tool operation and long life.

PRODUCT LABEL

RAPID ADVANCE FEATURE

N-6

Catalog Number
RCC556 RCC600 RCC750HD RCC954ACSR RCC1000

Overall Length
21 [533 mm] 10 [255 mm] 10-1/2 [267 mm] 36 [915 mm] 32 [813 mm]

Copper
500 kcmil [32 mm] 600 kcmil [300 mm] 750 kcmil [500 mm] 750 kcmil [500 mm] 1000 kcmil [48 mm]

Max. Capacity Aluminum


500 kcmil [32 mm] 600 kcmil [300 mm] 750 kcmil [500 mm] 750 kcmil [500 mm] 1000 kcmil [48 mm]

ACSR
556 kcmil 954 kcmil

Max. Insulation Diameter


1.25 [32 mm] 1.25 [32 mm] 1.62 [42 mm] 1.54 [39 mm] 1.90 [48 mm]

Weight
3.5 lbs. (1.5 kg) 1.27 lbs. (.57 kg) 2.43 lbs. (1.1 kg) 13 lbs. (6.0 kg) 9.0 lbs. (4.0 kg)

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Tooling
Mechanical and Ratchet

TYPE Y8MRB-1
HYTOOL #22-8 AWG
Hand-held full cycle ratchet tool for #8-22 AWG uninsulated terminals and splices. Full cycle feature builds in reliability and removes the human factor from the finished installation. 5-year limited warranty.

SPECIFICATIONS
Length: 9-1/2 Weight: 1.21 lbs.

FOR USE ON
BOX CAT. TYPES BULK CAT. TYPES UNINSULATED TERMINALS T T-F YAV BOX YAV-L BOX YAV-T-F BOX YAV-Z BOX YAD YAD-F YAV YAV-L YAV-T-F YAV-Z

UNINSULATED SPLICES YSV BOX YSV-L BOX YSV YSV-L

BENEFITS
One tool to accommodate #22-8 AWG. Lightweight. Full cycle ratchet for positive crimping. Inspection (PG) gauges available to check each groove. Groove #18 #14 #10 # 8 Gauge# PG395-1 PG396-1 PG397-1 PG398-1

Each indentor has its own identifying mark for inspectability. Jaw opening orientation, molded finger and palm grips and the easy reach frame minimize user fatigue.

Features
N-7

FULL CYCLE RATCHET MECHANISM

EMERGENCY RELEASE

COMFORT GRIPS STEEL BODY

NEST/INDENTORS SIZE RANGE #22-8 AWG

MOLDED FINGER GRIPS

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Mechanical and Ratchet

BURNDY Products

TYPES MR8 AND MR10


HYTOOL FULL CYCLE RATCHET HAND TOOLS
The Types MR8- and MR10-series HYTOOLS incorporate a full cycle ratchet mechanism that provides a complete, positive crimp each time. Once started the ratchet mechanism does not allow the handles to be opened until after the full ratcheting cycle is completed. This provides for a completed crimp before a connector can be removed from the tool. The MR8- and MR10series of tools are specifically designed with the ratchet mechanism completely inside the body of the tool without a path to reach and defeat the mechanism. This permits the tools to be used in the most critical applications including nuclear-class 1E terminations, heavy duty industrial, utility generation, OEM, aircraft, and other applications where a dependable electrical termination is needed. 5-year limited warranty.

SPECIFICATIONS
Length: 10-1/2 Weight: 1-1/2 lbs.

FOR USE ON
AWG Size Tool Range MR8-1A #10-22 AN Copper Cable MR8-9Q #8-18 AN Copper Cable #10-22 AWG Sol. Cable #8-22 Str. AWG Cable MR8-33S-1 #10-18 MIL-W-5086 Str. MR8-G96 #14-22 MR8-92 #14-22 MR8-G98 #10-22 MR10-D2 MR10-D3 MR10-D4 MR10-G6 #10-12 #10-22 #14-22 #10-22 Connectors Box Catalog Types INSULUG Bulk Catalog Types YAE

YAV BOX YSV BOX T T-F YSE BOX YSE-H BOX TP PQ-R-D YAV, T

YAV, YSV YAD, YAD-F

BENEFITS
Lightweight aluminum permits easier continuous usage. One tool to accommodate #22-10 AWG. Easy groove identification with color-coded dies. Long life expectancy with fully protected ratchet mechanism. Easy one-hand tool operation with long handle length for greater mechanical advantage. 5-year limited warranty.

YSE YSE-H

BA PQ YAD, YAV FINGRIP PQ PQ FORK-LOK TP-LF BA-EL FINGRIP PQ PQ NUCLEAR YAES-K

Features

N-8

LONG HANDLES PROVIDE GREATER MECHANICAL ADVANTAGE

ADJUSTABLE STOP FOR TERMINALS LOWERS FOR SPLICES COLOR CODED DIE GROOVERS

FULLY PROTECTED RATCHET MECHANISM

REINFORCED HEAVY DUTY BACK

HIGH STRENGTH ALUMINUM BODY

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPES MR15, MR18, MR20


HYTOOL FULL CYCLE RATCHET HAND TOOLS
The Types MR15, MR18 and MR20 series HYTOOL incorporate a full cycle ratchet mechanism that provides a complete, positive crimp each time. Once started the ratchet mechanism does not allow the handles to be opened until after the full ratcheting cycle is completed, unless the user actuates the emergency release lever. This provides for a completed crimp before a connector can be removed from the tool.

FOR USE ON
MR15 Vinyl Insulated Terminals and Splices (Wire Range 22-10 AWG) Vinyl Terminals TP TP-F TP-Z TP-LF BA BA-EF BA-EZ BA-EL Vinyl Splices SP BS

MR18 Nylon Insulated Terminals and Splices Nylon Terminals TN TN-F YAES YAES-F Terminals Nylon Splices SN SNM YSE-HN YSES Splices YSV YSV-H*

MR15 MR18 MR20

MR20 Uninsulated Terminals and Splices T T-F YAV YAD YAV-T-F YAD-F YAV-H* YAV-H-F*

SPECIFICATIONS BENEFITS
UL listed for use with Burndy connectors. Fully ratcheted tool to assure properly crimped connections. Easy groove indentification with color coded dies. Maximum crimping comfort grips. Compact, narrow nose to work in confined areas. 5-year limited warranty. Length: Weight: Open: Closed Wire Range: 8.86 1.10 lbs. 5.90 2.50 #22-10 Awg.

*Conductor crimps only.

Features

PERMANENT DIE SETS HEAVY DUTY FORGED STEEL FRAME

FULL CYCLE RATCHET MECHANISM EMERGENCY RELEASE

N-9

COMFORT GRIP HANDLES

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE MR4C
#9-4 AWG UNINSULATED TERMINALS AND SPLICES
Hand-held full cycle ratchet tool for #9-4 AWG uninsulated terminals and splices. Full cycle feature builds in reliability and removes the human factor from the completed installation. Long handles provide greater leverage. 5-year limited warranty.

SPECIFICATIONS
Length: 11-3/4 Weight: 2-1/4 lbs.

FOR USE ON
Terminals Splices YAV-L YA-L YSV YSM YS-L

BENEFITS
High strength aluminum body. Fully protected ratchet mechanism. Reinforced heavy duty back. Long handles provide greater mechanical advantages. Lightweight aluminum permits easier continuous usage. One tool to accommodate #9-4 AWG. Inspection (PG) gauges available to check each groove. Groove 9-8 6 4 Gauge# PG121-1 PG125-1 PG133-1

Spring loaded indentor jaw holds connector in groove prior to crimping or ratchet engaging. 5-year limited warranty.

Features
N-10
FULL CYCLE RATCHET MECHANISM

SPRING LOADED INDENTOR HOLDS CONNECTOR

LONG HANDLES

REINFORCED HEAVY DUTY ALUM. BACK

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE Y1MRTC HYTOOL


#8 #1 COPPER HYDENT TERMINALS, SPLICES, AND #6#6 THIN-WALL C-TAPS
Type Y1MRTC mechanical full cycle ratchet HYTOOL will accommodate copper compression HYDENT connectors for #8 through #1 code conductor, #8 through #2 Class I flexible strand copper conductor, and #2 solid. The color coded die wheel rotates to provide a proper match of the die and color coded connector. The die index is embossed on the crimped connector for permanent inspectability. A ratchet mechanism assures the tool must complete a full cycle before releasing.

Y1MRTC
Wire Range: #8-#1 AWG Class B, #8-#2 Class I Flex. #2 Solid & #3 Stranded

Y1MRKIT
Kit Contains: Y1MRTC Full-cycle Ratchet Tool Sturdy Metal Carrying Case Terminals: YA8CL, YA8CL1, YA6CL, YAV6CLTC14FX, YA4CL, YAV4CLTC14FX, YA2CL, YAV2CLTC516FX, YA1CL Splices: YS8CL, YS6CL, YS4CL, YS2CL, YS1CL

BENEFITS
Rotating die is color coded to match color coded connectors Die index embossment allows permanent inspectability of installed connectors to insure consistently reliable and dependable connections. Molded comfort grips reduce fatigue during continuous use. Ratchet mechanism assures a complete crimp every time. Emergency release mechanism allows tool to be removed from connector in case of mistaken die choice or to reposition tool. 5-year limited warranty.

Y1MRTCKIT
Kit Contains: Y1MRTC Full-cycle Ratchet Tool Sturdy Metal Carrying Case Terminals: YA8CL2TC14, YA8CL2TC38, YA6C2TC38, YA6CL2TC14, YA6CL2TC14E1, YA6CL2TC14E2, YA6CL2TC38, YAV6CL2TC14E2FX, YAV6CL2TC14FX, YA4CL2TC14, YA4CL2TC38, YA3C2TC38, YA2C2TC38, YA2CL2TC38, YA2CL2TC14 Thin-Wall C-Taps: YC4L12

SPECIFICATIONS
Length: Height: Width: Weight: Wire Range: 9.875 2.72 (closed) .73 1.7 lbs. #8-#1 code conductor, #8-#2 Class I Flex, #2 Solid Up to #6-#6 (Brown) type YC-L CTAP

FOR USE ON
Cu Lug and Splice Connectors Connector Catalog Types
YA8CYS8CYAV8CYSV8CYA6CYS6CYAV6CYSV6CYA4CYS4CYAV4CYSV4CYA3CYS3CYA2CYS2CYAV2CYSV2CYA1CYS1C-

Copper Wire Size


# 8 AWG Code & Flex #6 AWG Code #6 AWG Code & Flex #4 AWG Code #4 AWG Code & Flex #3 AWG #2 Sol. #2 AWG Code #2 AWG Code & Flex #1 AWG Code

Die Index # (Color)


49 (Red)

# of Crimps Per Barrel Length Std Long


1 2

Cu C-Tap Connectors Wire Size Cu Str. Catalog AWG Die Index # # of Number Run Tap (Color) Crimps
YC10L12 YC8L12 YC6L12 14 12 10 10 8 8 6 6 5,4 16-14 16-14 16 10 12 10-8 12-10 8-6 12-8 49 (Red) 7 (Blue) 8 (Grey) 10 (Brown) 1 1 1 2 N-11

7 (Blue)

YC4L12

8 (Grey) 9 (White) 10** (Brown) 11** (Green)

** Die Index 10 (Brown Die) and 11 (Green Die) use the same die wheel crimp groove.

Die Index Number Embossment on Connector after Crimp for inspection verification.

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE M8ND
#26-8 AWG TERMINALS AND SPLICES
Hand-held full cycle ratchet tool for #8-26 AWG terminals and splices. Full cycle feature builds in reliability and removes the human element from the completed installation. Long handles provide greater leverage. 5year limited warranty.

SPECIFICATIONS
Length: 10-3/4 Width: 1-3/4

FOR USE ON
Terminals YAD YAD-F YAE YAE-F YAE-Z YAES YAEV-H YAEV-L YAV YAV-F YAV-H YAV-H-F BA-E BA-EF BA-ES BA-EZ BA-EL

BENEFITS
Fully protected ratchet mechanism. Reinforced heavy duty back. Long handles provide greater mechanical advantages. Easy groove identification with colorcoded dies. 5-year limited warranty.

Splices YSV YSV-H YSM YRV-L

Features
FULL CYCLE RATCHET MECHANISM

N-12

REMOVABLE DIE SETS LONG COMFORTABLE HANDLE

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE MRC840
HYTOOL #8-4/0 AWG NON-INSULATED COPPER CONNECTORS
The MRC840 Mechanical Rotating Crimp Tool will accommodate copper compression BURNDY HYDENT connectors from # 8 AWG str. - 4/0 AWG str. copper conductor. Butting steel jaw and over center cam action assure full crimp force. Rotatable die wheel is color-coded and stamped with the conductor size to provide an easy match of the die and color-coded BURNDY HYDENT connector. BURNDY YA and YS series connectors are UL listed when installed with this tool. 5-year limited warranty.

SPECIFICATIONS
Length: 26 Height: 8 Weight: 8-1/4 lbs.

Features and Benefits


Comfort grip handles. Aids in prevention of hand slippage. Reduces fatigue during continuous use. Heat treated steel jaws Reduces jaw buckling and misalignment under heavy loading. Approximately 9,000 crimp cycle life. Lasts longer than imitations and will still be working when others have worn out. Multiple grip selections on rotatable die wheels. No lost dies, 9 position color-coded rotatable die wheels. High strength fasteners. Increase tool life by reducing tool wear. Plated jaws. Provide enhanced corrosion protection. Engraved crimp groove (Die index number). Die index embossment allows permanent inspectability of installed connectors to ensure consistently reliable and dependable connections.

N-13

Features
SPRING LOADED MECHANISM LOCKS DIE WHEEL INTO POSITION. PRESS MECHANISM TO RELEASE. ROTATE DIE WHEEL TO DESIRED CRIMP GROOVE. COLOR COATED ROTATABLE DIE WHEEL MARKED WITH AWG SIZES PRODUCT LABEL WARNING LABEL INSTALLATION CHART JAW. STEEL 26.0 [660]

5.0 [127]

OIL LOCATING

8.0 [203]

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE MY
DIELESS HYTOOL #8 STR. THROUGH 250 kcmil COPPER- #8 STR. THROUGH 4/0 STR. ALUMINUM CONDUCTORS BENEFITS
Save on capital investment with the type MY HYTOOL that accommodates a wide range of connector/conductor combinations from #8 str.-250 kcmil. Save time, money, and lower installed cost with the original dieless MY tool design. No separate dies required to purchase or to lose. Fast and easy tool setting for the connector/conductor combination simply by aligning the white scribe on the nest die with the wire size on the gauge for proper crimping results. Easy to adjust nest die with knurled steel knob and machine threads. Quality tool with precision machines indentor, component parts and tool body. Fast, medium and high volume crimping is easily accomplished by bench mounting the type MY tool in the BMY-BCH-MT bench mount adapter. A single bolt holds the MY HYTOOL securely using the .31 dia. mounting hole in the bench mount adapter. MY29-3 MY29-3C (covered handles) MY29-3CF (fully covered) MY29 UNIVERSAL KIT MY29-11 MY29-11C (covered handles) MY28 MY28-4 MY28-6 (nylon covered connector) #8 30 #8 #8 30 #8 #8 #8 #8

SPECIFICATIONS
Length: 22.65 Width: 8 lbs. approx. Depth: 4.86 Width: 1.12 Bench Mount Adapter Cat. No. BMY-BCH-MT

FOR USE ON
Tool MY29-3 MY29-3C MY29-3CF MY29-11 MY29-11C MY28 MY28-4 MY28-6 Connectors Copper-YA, YA-L, YS-L Aluminum-YA-A, YS-A Copper-YA, YA-L, YS YAV-FX YS-L, YAV-L, YSV-L YAV-L, YSV-L YAV-A-L, YSV-A-L, YAV-A-R YAE-L, YAEV-RS, YAEV-H, YAEV-RH

BENEFITS

(Continued)

High quality rugged tool design manufactured from heavy duty forged steel with strong reinforced back and handles. Covered handles available on the MY293C, MY29-11C and MY29-3CF HYTOOL. Comfort grip handles for long periods of usage. Compression terminals and splices are UL listed and CSA certified when installed with type MY HYTOOL. 5-year limited warranty.

ACCESSORIES
BMY-BCH-MT BENCH MOUNT ADAPTER MY29 UNIVERSAL KIT CONTENTS: 1 EA 50 EA 50 EA 50 EA 50 EA 50 EA 10 EA 10 EA 10 EA 10 EA 10 EA 1 EA MY29-11 YA8CLBOX YAV6CLTC14FX YAV4CLTC516FX YAV2CLTC516FX YAV1CLTC38FX YAV25LTC38FX YAV26LTC516FX YAV27LTC12FX YAV28LTC12FX YA29LBOX CASE

N-14

str.-250 kcmil Copper commercial (code) cable Navy-250 Navy Copper Navy Cable str.-4/0 str. Aluminum commercial (code) cable str.-250 kcmil Copper commercial (code) cable Navy-250 Navy Copper Navy cable str.-4/0 str. Flexible copper mine machine cable str.-4/0 str. Copper aircraft cable str.-4/0 str. Aluminum aircraft cable str.-2/0 str. Copper aircraft cable (flexible)

TWO-PLY COVERED HANDLES ON MY29-3C AND MY29-11C DESIGNS

HEAVY DUTY FORGED STEEL BACK BODY AND HANDLES

Features
STRONG REINFORCED FORGED STEEL BACK SETTING PLATE

.31 DIA. HOLE FOR BENCH MOUNTING OPERATIONS.

COMFORT GRIPS

EXTRA STRONG HEAVY DUTY REINFORCED HANDLES

INDENTOR DIE

KNURLED STEEL ADJUSTING KNOB

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE OH25
HYTOOL ONE-HAND OPERATION, DIELESS, FULL CYCLE RATCHET TOOL
Installs service entrance splice connectors. Conductor range: #10 through 1/0. The OH25 incorporates a full cycle ratchet and cam mechanism allowing an easy, onehand crimping operation. The ratchet mechanism provides for properly completed crimps every time before the tool can be removed from the connection. The OH25 is designed to install 5/8 INSULINK and LINKIT service entrance connectors with only (1) crimp per connector end, speeding installation time. The single crimp covers the complete contact area, eliminating possible overlapping or failure to make the proper number of crimps. 5-year limited warranty.

SPECIFICATIONS
Handle force: Max force developed: Weight: Length: 50 lbs. max. 6,000 lbs. 2 lbs. 11 oz. 12-1/4

ACCESSORIES
Leather Holster Cat. No. PT4583 No-Go Gauge Cat. No. PT8504 The PT8504 NO-GO Gauge is used to check the OH25 HYTOOL crimp dimensions.

FOR USE ON BENEFITS


One crimp speeds installation. No dies to lose. Long dependable life with forged steel jaws and stainless steel indentor. Convenient hole to hang tool. Protection of internal parts provides long life. Ratchet mechanism provides proper crimp and uniform quality installations. Easy one-hand tool operation with spring loaded comfort grip handles. Proven reliable with years of dependable service. 5-year limited warranty. 5/8 Service entrance sleeves INSULINK Type ES (insulated) #10 through 1/0 str. LINKIT type YSU (bare) #8 through 1/0 str. 5/8 neutral tension sleeves HYSPLICE types YS-S YCS-R YDS-AT #4 through 1/0. AYP HYPLUG #6-1/0 str.

Features

HEAT TREATED STEEL

N-15
1/4 HOLE FOR SNAP FASTENER FORGED STEEL JAWS NEST DIE

COMFORT GRIP HANDLES

SPRING LOADED HANDLES

PROTECTED RATCHET MECHANISM

REPLACEMENT STAINLESS STEEL INDENTOR

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE OUR840
840 POPPER HYTOOL ONE-HANDED OPERATION, OVERHEAD/UNDERGROUND, FULL CYCLE RATCHET TOOL INSTALLS A RANGE OF CONNECTORS (TAPS, SPLICES, TERMINALS)
The OUR840 incorporates a full cycle ratchet and cam mechanism allowing an easy, one hand crimping action. Designed for low maintenance operation. The OUR840 has a five (5) year warranty. The ratchet mechanism provides for properly completed crimps every time before the tool can be removed from the connection. With nest and indentor dies, it will install 5/8 INSULINK and LINKIT service entrance connectors with only one (1) crimp per end. With the use of reduced handle force X dies, additional splices, taps, and terminals can be properly installed. The die inserts snap into the permanent groove easily with one hand and lock securely in the tool with the spring loaded positive lock die retainer buttons. Tool operation is simple: A. Slip the tool over the connector. B. The first few strokes grip the connector. C. Stroke until automatic tool release signifies a completed compression.

SPECIFICATIONS
Max. Crimp Force: Max Handle Force: Weight: Length: 8,000 lbs. 8 lbs. approx. 2 lbs. 14 oz. 13

FOR USE ON
SELECTED APPLICATIONS Aluminum connectors from #8 AWG to 250 kcmil.

ACCESSORIES
Cat. No. OUR840-WH Leather Holder

BENEFITS
Allows proper crimping of sleeves and terminations in crimping underground applications. Proper crimps are assured with butting surface inspection and full cycle ratchet mechanism. Uses reduced handles force X dies. One tool for most service applications. Improved service through redesign and improvement of many internal parts. Easy visual field check for proper tool adjustment with butting surfaces. Easier tool operation is provided with mini strokes and anti-slip grips. Nest and indenter dies available. W-28K cutter die permits use of OUR840 tool as a cable cutter. Conductor range: #4-4/0 ACSR. Aluminum and Copper. UL Listed connections when color coded X dies are used on BURNDY connectors. 5-year limited warranty.
SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS

Top grain cowhide saddle leather. Large grommet. (Order Separately) Metal carrying case with die tray. Holds one (1) OUR840 and up to eleven (11) X dies. Dies not included. (Order Separately) OUR840 DIES X-Dies Catalog Number XNBG XBG X161 X241 X245 X247 X249 X660 X840 XOH25 Die Index BG BG 161 241 245 247 249 660 840 Recommended W Die Crimp Ratio 2* 2 3* 2 2 2 2 2 1 OH 25 EQUIV. OUR840-WC

INSTALLATION TOOLING
CONDUCTOR (COPPER) #8 AWG STR. #6 AWG STR. #5 AWG STR. #4 AWG STR. #2 AWG STR. #1 AWG STR. 1/0 AWG STR. 2/0 AWG STR. 3/0 AWG STR. 4/0 AWG STR. 250 kcmil CONNECTOR (COPPER) HYLUG HYLINK COLOR TERM SPLICE CODE YA8CYA6CYA5CYA4CYA2CYA1CYA25YA26YA27YA28YA29YS8CYS6CYS5CYS4CYS2CYS1CYS25YS26YS27YS28YS29OUR-840 DIE (# CRIMPS) INDEX STD. LONG 2 2 2 2 2 2 4 4 6 6 8

N-16

DIE

RED X8CRT 49 1 BLUE X5CRT 7 1 BLUE X5CRT 7 1 GRAY X4CRT 8 1 BROWN X2CRT 10 1 GREEN X1CRT 11 1 PINK X25RT 12 2 BLACK X26RT 13 2 ORANGE X27RT 14 3 PURPLE X28RT 15 3 YELLOW X29RT 16 4 WVT DIES MAY BE SUBSTITUED OUR-840 COLOR CODE BLUE GRAY GREEN PINK GOLD TAN OLIVE RUBY WHITE DIE INDEX 374 346 375 348 471 296 297 467 298

* Overlap crimps W Dies with a die index listed above are not recommended for the OUR840. Since the standard W Dies are wider than the X Dies, additional crimps are required depending on the connector and the die index.

Features
1/4 HOLE FOR SNAP FASTENER SPRING LOADED HANDLE

CONDUCTOR (ALUMINUM) #8 AWG STR. #6 AWG STR. #4 AWG STR. #2 AWG STR. #1 AWG STR. 1/0 AWG STR. 2/0 AWG STR. 3/0 AWG STR. 4/0 AWG STR.

CONNECTOR (ALUMINUM) HYLUG HYLINK TERM SPLICE YA8CAYA6CAYA4CAYA2CAYA1CA YA25AYA26AYA27AYA28AYS8CAYS6CAYS4CAYS2CAYS1CA YS25AYS26AYS27A YS28A-

BUTTING SURFACES PROVIDE VISUAL CHECK FOR TOOL ADJUSTMENT

DIE X8CART X6CART X4CART X2CART X1CART X25ART X26ART X27ART X28ART

NO OF CRIMPS 2 2 3 4 3 4 4 4 6

RUGGED AND PROTECTED RATCHET MECHANISM HIGH STRENGTH STEEL HEAT TREATED STEEL CONSTRUCTION COMFORT GRIP HANDLES

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE MD6-8
HYTOOL HAND-OPERATED TOOL
Installs full range of connectors (taps, splices, terminals): #14 through 4/0. Applications: Full Tension and Non-Tension. The MD6-8 has a five (5) year warranty and is designed to provide over 90,000 reliable crimps installing full-tension and non-tension connectors. The MD6-8 installs almost all of the line, pole and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). The tool has two (2) permanent die grooves, O and D3 for distribution tap connectors. The D3 groove also serves as a seat for die inserts to install additional splices, taps and terminal connectors. The die inserts snap into the D3 groove easily with one hand and lock securely in the tool with the spring loaded positive lock die retainer buttons.

SPECIFICATIONS
Crimp Force: 9,000 lbs. Length: 25-3/8 Weight: 6 lbs. Quality Unsurpassed! Life cycle tested under full operating forces for over 90,000 cycles successfully without adjustment or any parts replacement.

FOR USE ON
Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201, 5005, Compressed and compact conductors. Copper Taps: #10 sol.-2/0 str. Aluminum, ACSR Taps: #14 sol.-4/0 ACSR Stirrups: #6 ACSR-4/0 ACSR Overhead Full Tension Deadend, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str.-4/0 ACSR. Code conductor connectors: #6-4/0 str. Copper and Aluminum To Check Tool Adjustment Simply close the tool handles until the jaws initially butt. When the orange alignment grooves are in line, the tool is in correct adjustment.

MD6 Tool Variations


MD6 Standard MD6 with permanent BG (5/8 ) and D3 grooves. Installs CABLELOK CRIMPIT and HYCRIMP Tap Connectors with one additional die insert (W-O). All other tool features and connector ranges are the same as the MD6-8 described above.

BENEFITS
Proper crimps are assured with butting steel jaws. No additional dies required for O and D3 size tap connectors. Increased strength and greater bearing area is provided with larger steel bolts. Fast, easy, one-hand die insertion. No lost dies with spring loaded positive lock die retainer buttons. Easy visual field check for proper tool adjustment with orange alignment guide lines. Over 90,000 crimps provided with Teflon impregnated steel backed bronze bushings. Full crimp force assured with over center cam action. Easy tool adjustment with allen wrench. Operator protection provided with butt stops and heat shrink tubing. Long life expectancy provided with select clear hickory handles and lightweight high strength aluminum alloy castings. Easier tool operation is provided with bent handles and anti-slip grips. The D3 groove accommodates the complete line of type W- die inserts. 5-year limited warranty.

MD6-4 Standard MD6 with permanent BG (5/8 ) and D3 grooves and straight fiberglass handles 24 long. Fiberglass rated at 100 kV per foot for 5 minutes. MD6-14 Standard MD6 with permanent BG (5/8 ) and D3 grooves and straight fiberglass handles 19 long including bent aluminum grips. Fiberglass rated at 100 kV per foot for 5 minutes. MD6-12 Standard MD6-8 jaws with permanent O and D3 grooves and straight fiberglass handles 24 long. Fiberglass rated at 100 kV per foot for 5 minutes. MD6-6 Snub-Nose variation of MD6 has a permanent D3 groove in jaw. Recommended for use where space for tool jaw is limited. MD6-37 Permanent 161, 162, 163, 171 dies in the jaw. (J, M&P, T & X) MD6-38 Permanent K, BG, C, dies in the jaw.

Features
EASY DIE INSERTION/REMOVAL HIGH STRENGTH FORGED STEEL JAWS SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS PTFE* IMPREGNATED STEEL BACKED BRONZE BUSHINGS ORANGE ALIGNMENT GROOVES PROVIDE VISUAL CHECK FOR TOOL ADJUSTMENT HIGH STRENGTH CAST ALUMINUM JAWS BUTT PERMANENT O DIE GROOVE PERMANENT D3 DIE GROOVE LARGE DIAMETER HARDENED STEEL BOLTS

OVER CENTER CAM ACTION

N-17

ADJUSTMENT SCREW ADJUSTMENT LOCKING SCREW HEAT SHRINK TUBING HIGH QUALITY CLEAR HICKORY HANDLES

HANDLE BUTT STOPS

BENT HANDLES PROVIDE EASIER TOOL OPERATION

ANTI-SLIP HANDLE GRIPS

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE MD7 POSI-PRESS HYTOOL


HAND-OPERATED TOOL
The MD7 POSI-PRESS HYTOOL is a composite polymer handle installation tool that requires no adjustment for the life of the tool. This assures users of the MD7 tool, that all connections installed with the MD7 POSI-PRESS HYTOOL are consistent and reliable over the life of the tool. This new technology tool provides a visual wear indicator that makes verification of the tool's condition easy to determine. Once the tool has worn beyond its useful life, it can be returned to BURNDY's Tool Repair Center for re-fitting at a fraction of the price of a new tool. Installs full range of connectors, (taps, splices, terminals): #14 Awg through 4/0 Awg. Applications: Full-Tension and Non-Tension. The MD7 series of tooling has a five (5) year warranty and is designed to provide over 99,000 reliable crimps installing both fulltension and non-tension connectors. The MD7-8 POSI-PRESS HYTOOL installs almost all of the line, pole, and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). The MD7-8 tool has two (2) permanent die grooves, O and D3 for distribution tap connectors. For other tool versions, see the MD7 Tool Variations sections below. The D3 groove also serves as a seat for die inserts to install splices, taps, and terminal connectors. The die inserts snap into the D3 groove easily with only one hand, N-18 and lock securely in the tool with the spring loaded, positive lock, die retainer buttons. Handles have been tested at 100 Kv per foot for five (5) minutes.

SPECIFICATIONS
Crimp force: 9,000 lbs. 60 lbs. Handle Force Length: 25 Width: 8 (at handle end) 4-1/2 (at jaw end) Width: 7 lbs. Unsurpassed Quality that no one else can match! Life cycle tested under the full range of operating forces for over 99,000 cycles successfully without failure or any parts replacement.

FOR USE ON FEATURES


Ergonomically designed, one-piece, composite polymer handles. Comfort grip handles. Time-proven steel jaw designs. No tool adjustment required. 99,000 crimp/cycle life. Positive lock, spring loaded die retainer buttons. Permanent D3 die groove. PTFE impregnated steel/bronze bushings and stainless steel pins. Electroless nickel plated jaws and jaw links. Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201 5005. Compressed and compact conductors Copper Taps: #10 sol. - 2/0 str. Aluminum, ACSR Taps: #14 sol. - 4/0 ACSR Stirrups: #6 ACSR - 4/0 ACSR Overhead Full Tension Deadend, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str. - 4/0 ACSR Code conductor connectors: #6 - 4/0 str. Copper and Aluminum

BENEFITS
Easier tool operation due to unique handle design, and anti-slip grips. Improves operation by preventing slipping. Proper crimps are assured with butting jaws. Provides reliable and consistent crimps every time. Lasts up to 6 times longer than cheap imitations, and will still be working when others have long since worn out. No lost dies and one-hand die insertion. Allows use of the complete line of Burndy W and X die inserts. Increases life of tool by reducing tool wear. 5-year limited warranty.

MD7 Tool Variations


MD7-8 MD7 with permanent O and D3 grooves. Installs almost all of the line, pole, and house connections in the Burndy Compression Connector Program with only one (1) extra die set (W-BG). MD7-6 Snub-Nose variation of MD7 has a permanent D3 groove jaw. Accepts the full-line of BURNDY W and X die inserts. Recommended for use where space for tool jaw is limited. MD7 Standard MD7 with permanent BG (5/8 ) and D3 grooves. Installs Cablelok Crimpit and HYCRIMP Tap connectors with one (1) additional die insert (W-O). All other tool features and connector ranges are the same as the MD7-8.

COMFORT GRIP DESIGN WITH CHECKED SURFACE AND ERGONOMIC HANDLE ENDS PROVIDE A POSITIVE, SLIP-FREE GRIP.

Features
HANDLE BUTT STOPS INDICATOR

GROOVE

PERMINATE D3 DIE GROOVE

REINFORCED POLYMER COMPOSITE HANDLES TESTED FOR 100KV PER FOOT FOR FIVE MINUTES WHEN NEW AND WHEN PROPERLY CLEANED

SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS

BLANK INSERT PROVIDED FOR PERSONALIZING TOOL FOR IDENTIFICATION AND INVENTORY PURPOSES

HIGH STRENGTH STAINLESS STEEL PINS RESIST CORROSION AND HELP PROVIDE LONG TOOL LIFE ELECTROLESS NICKEL PLATED JAWS AND JAW LINKS PROVIDE ENHANCED CORROSION RESISTANCE

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE MD7-34R POSI-PRESS HYTOOL


HAND-OPERATED FULL CYCLE RATCHET TOOL
The MD7-34R POSI-PRESS HYTOOL has a full stroke ratchet that assures the user has cycled the tool completely for a consistent crimp every time. The tool handles are manufactured from a new reinforced composite polymer that requires no adjustment for the life of the tool. This new tool design assures users that all connections installed with the MD7-34R are consistent and reliable over the life of the tool. A visual wear indicator provides easy verification of the tool's condition. An emergency ratchet release allows tool removal in case of mistaken die choice or to reposition tool. The MD7-34R crimps color coded lugs and splices for #8-500 kcmil class B code conductor and #8-350 kcmil Cu Flex conductor. It will also crimp thin wall C-Taps from #12 - 3/0 AWG class B code conductor. The color coded W-VT dies snap into the jaw grooves easily with only one hand and lock securely into the tool with the spring loaded, positive lock, die retainer buttons. The die index number is engraved in the crimping groove to emboss the finished connection. This makes inspection and verification of proper installation an easy process. Due to the one piece handle design, if the tool ever wears beyond it's useful life, it can be returned to BURNDY's Tool Repair Center for refitting at a fraction of the price of a new tool. A rubber covered version, the MD7-34R-C, is available.

SPECIFICATIONS
9,000 lbs. 26 8 at handles 4-1/2 at jaws EPDM Rubber (MD7-34RC). Handle Material: Reinforced composite polymer Warranty: 5 years MD7-34 Tool Variations MD7-34R - #8-500 Cu HYDENT, Full Stroke Ratchet MD7-34R-KIT 1 - MD7-34R, metal carrying case and all dies for #8-500 kcmil Cu HYDENT and C-Taps MD7-34 - Supplied without the ratchet mechanism MD7-34-KIT1 - MD7-34, metal carrying case, and all dies for #8-500 kcmil Cu HYDENT and C-Taps for #12 - 3/0 AWG. Crimp force: Length: Width: Jaw Covering:

FEATURES
Full Stroke Ratchet Mechanism. Ergonomically designed, one piece, composite polymer handles. Comfort grip handles. Time-proven forged steel jaw designs. No tool adjustment required. Positive lock, spring loaded die retainer buttons. PTFE impregnated steel/bronze bushings and stainless steel pins. Color Coded Dies. DIE index embossed on finished connection.

FOR USE ON
Copper Lugs and Splices #8-500 kcmil. Types YA, YA-L, YA-L-TC, YA-L-NT, YS-L, YS, YST, YA-TC Copper Lugs and Splices #8-350 kcmil Flex. Types YAV-L-TC-FX, YA-LB, YA-TC-FXB, YSV-L, YAV-L-NT-FX, YAV-L-FX, YAV-FXB Copper Battery Lugs #8-350 kcmil Flex. Types YAG-TC-LD Thin wall C-taps #12 - 3/0 AWG. Types YC-L

BENEFITS
Easier tool operation due to unique handle design, and anti-slip grips. Grips and handle knobs improve operation N-19 by preventing slipping. Butting jaws assure proper crimps. Wear indicator allows instant inspection of calibration. Full cycle ratchet assures complete consistent crimp. High grade hardware increases tool life and durability. Allows use of complete line of BURNDY W-VT, W-RT and X-RT series dies. Color Coded dies simplify selection of correct connector and die combinations. Die index embossment on crimp provides easy inspection and quality assurance. 99,000 crimps without needing adjustment. 5-year limited warranty.

Features
COMFORT GRIP DESIGN WITH CHECKERED SURFACE AND ERGONOMIC HANDLE ENDS PROVIDE A POSITIVE, SLIP-FREE GRIP EMERGENCY RATCHET RELEASE FULL STROKE RATCHET MECHANISM SPRING LOADED POSITIVE LOCK DIE RETAINER BUTTONS

BLANK INSERT PROVIDED FOR PERSONALIZING TOOL FOR IDENTIFICATION AND INVNETORY PURPOSES

JAWS BUTT AT COMPLETED CRIMP

REINFORCED POLYMER COMPOSITE HANDLES RATED FOR 100 KV PER FOOT FOR FIVE MINUTES WHEN NEW AND WHEN PROPERLY CLEANED

HIGH STRENGTH STAINLESS STEEL PINS RESIST CORROSION AND HELP PROVIDE LONG TOOL LIFE

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE MD6/MD7
TOOLING ACCESSORIES Dies for Special Applications
(See present installation tool index in reference section for complete W-Die listing.) W-BG The W-BG die is a double groove die set requiring only one (1) crimp per end on service entrance sleeves and only 1/2 the number of crimps on other 5/8 sleeves. W-28K The W-28K cutter die permits use of MD6/MD7 type tools as a cable cutter. Conductor range: 4-4/0 ACSR, Aluminum or Copper.

Cat. No. PT4946 Compact Steel Die Case Compact die case for (12) W or X die sets. Dies purchased separately.

Non-Bowing Dies
Cat. Nos. W-687 and W-702 The Non-Bowing die sets install one-piece, full-tension UNISPLICE sleeves on ACSR conductors without bowing. UNISPLICE ONE-PIECE SLEEVES: W-687 Installs: #4 ACSR 6/1, 7/1-YDS4RL and YDS4RLY #2 ACSR 6/1-YDS2RL and YDS2RLY W-702 Installs: #2 ACSR 7/1-YDSO21RL and YDS021RLY 1/0 ACSR-YDS25RL and YDS25RLY

Protective Jaw Covers

Cat. No. WDIETREE W Die Holder This innovative W-Die Holder replaces the standard metal carrying case designed for BURNDY W-Dies. Its straight forward design allows for easy insertion of the WDies onto the holder, providing greater flexibility and secure storage.

Cat. No. MD6-CP1 The laminated vinyl covers, are provided for the MD6/MD7 HYTOOL to avoid damage. Compact in size, the covers snap easily into place over the jaw edges without obstructing N-20 vision. The MD6-CP1 fits all MD6/MD7 tool variations except the Snub-Nose MD6-6/MD7-6 type design. Supplied as a set.

PT4931-1 Die Button Repair Kit

Cat. No. PT4952-1 Steel Carrying Case The PT4952-1 steel carrying case provides storage and protection for the MD6 tools with or without rubber covers plus up to (18) die sets. Tool and die sets not included. Fits MD6, MD6-6, MD6-8, MD6-14, MD6-37 , MD6-38, MD7 and MD7-6.

Cat. No. PT6744 The semi-rigid Neoprene cover, a nonconductive material, is provided for the MD66 Snub-Nose HYTOOL to avoid damage. Fits all MD6-6 Snub-Nose variations.

Cat. No. PT4925 Canvas Bag The PT4925 is a sturdy canvas bag for protecting the MD6/MD7 tools with or without rubber covers plus up to (9) die sets. Dies purchased separately.

Cat. No. PT6733 Hot-Line Tool Carrying Bag The PT6733 is a heavy-duty, adjustable canvas bag for the storage and protection of Hot-Line Tools. The bag accommodates 48 , 60 and 72 variations of the MD6 and Y35 Hot-Line Tools.

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE MD6R
HYTOOL FULL-CYCLE RATCHET TOOL
Installs full range of connectors (Taps, Splices, Terminals): #6 through 4/0 AWG. Applications: Overhead and underground full-tension and non-tension. Use MD6-6R2 for code cable terminals and splices through 500 kcmil copper. The MD6R full-cycle ratchet tool installs all the same connectors using the same Wtype dies that the MD6 tool installs plus the addition of code cable connectors through 500 kcmil copper. A maximum handle force of 40 lbs. plus short handle opening and angled head combine to provide an ideal tool for difficult overhead and tight underground applications. Fiveyear limited warranty.

SPECIFICATIONS
Output force: Handle input force: Number of strokes: Weight: Length : 12,000 lbs. 40 lbs. 5 10 lbs. 24

FOR USE ON
Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201, 5005, Compressed and compact conductors. Copper Taps: #10 sol.- 2/0 str. Aluminum, ACSR Taps: #14 sol.4/0 ACSR. Stirrups: #6 ACSR- 4/0 ACSR. Overhead Full Tension Deadends, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str.-4/0 ACSR. Code conductor connectors: #6-500 kcmil. Copper.

BENEFITS
Precise crimping everytime is provided with the ratchet mechanism and automatic release only after five (5) handle strokes. Easy tool operation is provided with 40 lbs. maximum handle force reducing possible back strain. Convenient operator usage for difficult to reach overhead and tight underground trench applications is provided with the angled head, short handle stroke and minimal handle force requirements. Easy handling and insertion is provided with spring loaded handles. The D3 groove accommodates the complete line of W die inserts. 5-year limited warranty

Features
12,000 LBS. CRIMP FORCE STANDARD MD6 JAW VARATIONS HEAVY GAUGE ABS PLASTIC PROTECTS RATCHET MECHANISM

MD6R Variations:
Cat. No. MD6R MD6-6R MD6-6R-2 Permanent Die Grooves BG (5/8 ) and D3 D3 Snub-Nose D3 Modified for copper color coded dies #8 through 500 kcmil. O and D3
45 ANGLED HEAD FIVE (5) STROKES REQUIRED FOR COMPLETED CRIMP AND AUTOMATIC RELEASE 40 LB. MAX HANDLE FORCE REQUIRED

N-21

MD6-8R

Accessories:
Cat. No. PT4925 The PT4925 is a heavy-duty canvas carrying bag for the storage and protection of the MD6...R tools. Pockets for dies are included. Cat. No. PT17188 ABS Cover Kit The PT17188 is the heavy-duty ABS plastic cover kit including (3) piece ABS cover, label and hardware.

SPRING LOADED STRAIGHT HICKORY HANDLES

FULL CYCLE RATCHET MECHANISM

PLASTIC COMFORT GRIPS 60 HANDLE OPENING

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Tooling
Mechanical and Ratchet

BURNDY Products

MD6 HOTSTICK TOOLS


The MD6 Type Hotstick tools incorporate either a pantograph toggle action handle or straight handles. They use standard MD6 Type jaws so that they will do everything the standard MD6 will do only they can be used for energized installations. The fiberglass handles are rated at 100 kV/ft for 5 minutes. 5-year limited warranty.

SPECIFICATIONS
Cat. No. MD6HS60 MD6HS72 MD6-6HS60 MD6-6HS72 MD6-8HS60 MD6-8HS72 MD6-AH48 MD6-8AH48 Handle Length 60 72 60 72 60 72 48 48 Weight/Lbs. 15.5 16.5 15.5 16.5 15.5 16.5 13.75 13.75

FOR USE ON
Copper, Aluminum, ACSR, Copperweld, Alumoweld, Steel, 6201, 5005. Compressed and compact conductors. Copper Taps: #10 sol.-2/0 str. Aluminum, ACSR Taps: #14 sol.4/0 ACSR. Stirrups: #6 ACSR-4/0 ACSR. Overhead Full Tension Deadends, Full Tension Splices, Non Tension Splices, and Terminals Conductor Range: #10 str.- 4/0 ACSR. Code conductor connectors: #6 - 4/0 str. Copper and Aluminum.

BENEFITS
The MD6-HS type Hot-Line Tool incorporates a pantograph, toggle-action design to install connectors with the same handle force as the standard MD6-type tooling. All fiberglass handles rated at 100KV per foot for five minutes. Angled head and lightweight makes connector installation easier. Supplied with MD6, MD6-6, and MD6-8 jaw variations. The MD6-AH type Hot-Line Tool incorporates an angled head to make hard to reach hot-line connections easier. Straight 48 fiberglass handles rated at 100 KV per foot for five minutes. Supplied in MD6, MD6-6 and MD6-8 jaw variations. 5-year limited warranty.

N-22

Features

TOGGLE ACTION HANDLE

ANGLED HEAD

FIBERGLASS HANDLES

STD MD6 JAWS

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE RK147-2
CONSTRUCTION/ MAINTENANCE WIRE STRIPPERS
These two lightweight strippers feature precision ground blades that give a precise and rapid strip for small wire applications. The RK190-2 has presize stripping grooves for #10-#20 AWG solid and a copper wire cutting blade. The RK147-2 is an adjustable stripper cutter with a simple cam screw adjustment for multi-varied wire sizes and insulation thickness up to #12 AWG solid or stranded wire. Both tools are part of BURNDYs convenience package program and are shipped on merchandising rack cards.

RK147-2
Wire Stripping Range: Overall Length: Weight: No minimum, up to #12 AWG 5.31 .18 lbs.

WIRE MIKE
RK 194-2 The wire mike is a useful instrument designed for measuring ACSR, stranded and solid conductors, I.P.S. tubing, rigid and thinwall conduit, plus inside and outside dimensions of tubing and pipe sizes. A ruler is also included.

BENEFITS:
Provides quick and easy identification of commonly used conductors (ACSR, stranded and solid AWG). Provides quick and easy identification of IPS tubing and rigid conduit. Provides quick and easy identification of thinwall conduit. Measures I.D. and O.D. of tubing. Provides easy conversion of information. Strong, durable, long lasting, high quality stainless steel wire mike. Convenient size makes it easy to carry. N-23 Available with your company name and logo. Customer must supply camera ready artwork. Contact BURNDY for details. Minimum order required.

FOR USE ON:


ACSR: #6 - 336.4 (26/7) str. Stranded: #18 str. - 2,000 kcmil Solid: #20 sol. - 4/0 sol. IPS Tubing (Cu/Al) & Rigid conduit: 1/4 - 2-1/2 Tubing sizes: 3-11/8 inside max. 2-15/16 outside max. Thinwall conduit: 3/8 - 2-1/2

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Mechanical and Ratchet

BURNDY Products

TYPE BKOM50125
Knockout Set for 1/2 1-1/4 Conduit Size
The BURNDY Knockout Set is designed to punch holes for 1/2 1-1/4 conduit in distribution boxes, electrical panels and troughs. The Knockout Set is provided with a 1-year limited warranty.

BKOM50125 SPECIFICATIONS
Description 1/2 1-1/4 Knockout Set Weight 3 lbs.

ACCESSORIES
Components for kit listed above can be purchased separately.

Features and Benefits


Four-point design allows slug to drop automatically without splitting. Punches up to 10-gauge mild steel. Set includes the four most popular sizes of punches and dies packed in a sturdy storage case. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKSB50B BKS752B BK88004

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1/2 Bearing & Drive Screw 3/4 2 Bearing & Drive Screw Storage Case

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 1 lb. 1 lb. 1.5 lb.

N-24

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE BKOM152
Knockout Set for 1-1/2 2 Conduit Size
The BURNDY Knockout Set is designed to punch holes for 1-1/2 2 conduit in distribution boxes, electrical panels and troughs. The Knockout Set is provided with a 1-year limited warranty.

BKOM152 SPECIFICATIONS
Description Weight 1-1/2 2 Knockout Set 4 lbs.

ACCESSORIES
Components for kit listed above can be purchased separately.

Features and Benefits


Four-point design allows slug to drop automatically without splitting. Punches up to 10-gauge mild steel. Durable storage case. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP1500B BKD1500B BKP2000B BKD2000B BKS752B BK88001

Description
1-1/2 Punch 1-1/2 Die 2 Punch 2 Die 3/4 2 Bearing & Drive Screw Storage Case

Hole
1-15/16 1-15/16 2-3/8 2-3/8

Weight
2 lb. 2 lb. 2 lb. 2 lb. 1 lb. 1.5 lb.

N-25

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE BKOH2540
Assorted Knockout Kit for 2-1/2 4 Conduit Size
The BURNDY Assorted Knockout Kit is designed to punch holes for 2-1/2 4 conduit in distribution boxes, electrical panels and troughs. The Knockout Kit is provided with a 1-year limited warranty.

BKOH2540 SPECIFICATIONS
Description 2-1/2 4 Knockout Kit Weight 22 lbs.

ACCESSORIES
Components for kit listed above can be purchased separately.

Features and Benefits


Expand capability of 1/2 2 sets. Four-point design allows slug to drop automatically without splitting. Punches up to 10-gauge mild steel. Packed in metal storage case. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP2500 BKD2500 BKP3000 BKD3000 BKP3500 BKD3500 BKP4000 BKD4000 BK88008

Description
2-1/2 Punch 2-1/2 Die 3 Punch 3 Die 3-1/2 Punch 3-1/2 Die 4 Punch 4 Die Metal Storage Case

Hole
2-7/8 2-7/8 3-1/2 3-1/2 4 4 4-1/2 4-1/2

Weight
3 lb. 3 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 5 lb.

N-26

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE BKOW520
Knockout Set with Ratchet Wrench for 1/2 2 Conduit
The BURNDY Knockout Set with Ratchet Wrench is designed to punch holes for 1/2 2 conduit in distribution boxes, electrical panels and troughs. The Knockout Set with Ratchet Wrench is provided with a 1-year limited warranty.

BKOW520 SPECIFICATIONS
Description 1/2 2 Knockout Set with Ratchet Wrench (BKW52) Weight 12 lbs.

ACCESSORIES
Components for the kit listed above can be purchased separately.

Features and Benefits


Four-point design allows slug to drop automatically without splitting. Punches up to 10-gauge mild steel. Set includes ratchet wrench, six sizes of punches and dies, and two drive screws; all packaged in a rugged storage case. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKW52 BKSB50B BKS752B BK88007

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hand Ratchet Wrench 1/2 Bearing & Drive Screw 3/4 2 Bearing & Drive Screw Storage Case

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 1 lb. 1 lb. 1 lb. 1.5 lb.

N-27

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE BKOR520
Quick Hand Ratchet Knockout Set for 1/2 2 Conduit
The BURNDY Hand Ratchet Knockout Set is designed to punch holes for 1/2 2 conduit in distribution boxes, electrical panels and troughs. The Hand Ratchet Knockout Set is provided with a 1-year limited warranty.

BKOR520 SPECIFICATIONS
Description 1/2 2 Quick Hand Ratchet Knockout Set Weight 16 lbs.

ACCESSORIES
Components for kit listed above can be purchased separately.

Features and Benefits


Four-point design allows slug to drop automatically without splitting. Smooth operating ratchet handles up to 10-gauge mild steel. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKOR14 BKOR50 BKOR75125 BKOR152 BK88020

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/4 Punch 1-1/2 Die 2 Punch 2 Die Ratchet 1/2 Screw Adapter 3/4 1-1/4 Screw Adapter 1-1/2 2 Screw Adapter Metal Storage Case

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 12 lb. .4 lb. 1 lb. 1 lb. 4 lb.

N-28

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE BKOS5290
Self-Contained Hydraulic 360 Knockout Set for 1/2 2 Conduit
The BURNDY Self-Contained 360 Knockout Set is designed to punch holes for 1/2 2 conduit in distribution boxes, electrical panels and troughs. The self-contained 360 Knockout Set is provided with a 1-year limited warranty.

BKOS5290 SPECIFICATIONS
Description 1/2 2 Self-Contained Hydraulic Knockout Set head swivels 360 Weight 7-1/2 lbs.

Features and Benefits


Right-angle head swivels 360 for flexible punching in tight work spaces. Punches up to 2-1/2 conduit sizes, up to 10-gauge mild steel. No cumbersome spacers required. Compact, lightweight size: 7-1/2 pounds and 13 in length. Operating pressure rated at 10,000 psi. Set includes the most popular drawstuds, punches, and dies for punching holes for 1/2 to 2 conduit; all packed in a sturdy storage case. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKLP6 BKPR7520 BKPS50 BKSA50

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hydraulic Driver Drawstud Drawstud Drawstud Adapter

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 10 lb. 1 lb. .2 lb. .3 lb.

ACCESSORIES
Components for the kit listed above can be purchased separately. BKLP6K1 Seal Repair Kit

N-29

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE BKOS520
Self-Contained Hydraulic Knockout Set for 1/2 2 Conduit
The BURNDY Self-Contained Hydraulic Knockout Set is designed to punch holes for 1/2 2 conduit in distribution boxes, electrical panels and troughs. The Self-Contained Hydraulic Knockout Set is provided with a 1-year limited warranty. Optional 2-1/2 and 3 punch and die available.

BKOS520 SPECIFICATIONS
Description 1/2 2 Self-Contained Hydraulic Set Weight 14 lbs.

Features and Benefits


Hydraulic driver punches up to 10-gauge mild steel. Four-point design allows slug to drop automatically without splitting. Lightweight and easy to use. Hydraulic driver operates in any position. 1-year limited warranty.

SET INCLUDES
Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKLP2 BKPR7520 BKPS50 BKSA50 BK88020 N-30

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hydraulic Driver Drawstud Drawstud Drawstud Adapter Metal Storage Case

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 10 lb. 1 lb. .2 lb. .3 lb. 4.1 lb.

ACCESSORIES
Components for the kit listed above can be purchased separately. Additional accessories, not included in kit, are listed below.

Catalog Number
BKP2500 BKD2500 BKP3000 BKD3000 BKLP2K1

Description
2-1/2 Punch 2-1/2 Die 3 Punch 3 Die Seal Repair Kit

Hole
2-7/8 2-7/8 3-1/2 3-1/2

Weight
3 lb. 3 lb. 4 lb. 4 lb.

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPE BKOH520A
Hydraulic Knockout Set for 1/2 2 Conduit
The BURNDY Hydraulic Knockout Set is designed to punch holes for 1/2 2 conduit in distribution boxes, electrical panels and troughs. The Hydraulic Knockout Set is provided with a 1-year limited warranty.

BKOH520A SPECIFICATIONS
Description 1/2 2 Hydraulic Knockout Set with BPH20 Hand Pump Weight 31 lb.

Features and Benefits


Four-point design allows slug to drop automatically without splitting. Punches up to 10-gauge mild steel. Hand-powered hydraulic pump. Assortment of punches, dies and accessories. Includes metal storage case (11-1/8 x 18-3/4 x 6-1/4 ). Competitors punches and dies are interchangeable. 1-year limited warranty.

BKOH520A SET INCLUDES


Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BPH20 BKPR7540 BKPS50* BKC3540** BCH1211 BH864 BCM5

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die Hand Pump 2 speed Drawstud for 3/4 4 Punches & Dies Stainless Steel Drawstud, 3/8 dia. Converter 12-ton Hydraulic Cylinder 6 Rubber Hose Coupler Metal Case

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-1516 1-1516 2-3/8 2-3/8

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 5 lb. 2.5 lb. .2 lb. .4 lb. 6 lb. 2 lb. 11 lb.

ACCESSORIES
Components for kit listed above can be purchased separately.

* Must be used with 1/2 punch and die. ** Must be used with 3-1/2 4 punch and die.

N-31

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE BKOH540A
Hydraulic Knockout Set for 1/2 4 Conduit
The BURNDY Hydraulic Knockout Set is designed to punch holes for 1/2 4 conduit in distribution boxes, electrical panels and troughs. The Hydraulic Knockout Set is provided with a 1-year limited warranty.

BKOH540A SPECIFICATIONS
Description 1/2 4 Hydraulic Knockout Set with BPH20 Hand Pump Weight 50 lb.

Features and Benefits


Four-point design allows slug to drop automatically without splitting. Punches up to 10-gauge mild steel. Handpowered hydraulic pump. Assortment of punches, dies and accessories. Includes metal storage case (11-1/8 x 18-3/4 x 6-1/4 ). Competitors punches and dies are interchangeable. 1-year limited warranty.

BKOH540A SET INCLUDES


Catalog Number
BKP500B BKD500B BKP750B BKD750B BKP1000B BKD1000B BKP1250B BKD1250B BKP1500B BKD1500B BKP2000B BKD2000B BKP2500 BKD2500 BKP3000 BKD3000 BKP3500 BKD3500 BKP4000 BKD4000 BPH20 BKPR7540 BKPS50* BKC3540** BCH1211 BH864 BCM5

Description
1/2 Punch 1/2 Die 3/4 Punch 3/4 Die 1 Punch 1 Die 1-1/4 Punch 1-1/4 Die 1-1/2 Punch 1-1/2 Die 2 Punch 2 Die 2-1/2 Punch 2-1/2 Die 3 Punch 3 Die 3-1/2 Punch 3-1/2 Die 4 Punch 4 Die Hand Pump 2 speed Drawstud for 3/4 4 Punches & Dies Stainless Steel Drawstud, 3/4 dia. Converter 12-ton Hydraulic Cylinder 6 Rubber Hose Coupler Metal Case

Hole
7/8 7/8 1-3/32 1-3/32 1-11/32 1-11/32 1-11/16 1-11/16 1-15/16 1-15/16 2-3/8 2-3/8 2-7/8 2-7/8 3-1/2 3-1/2 4 4 4-1/2 4-1/2

Weight
.4 lb. 1 lb. .4 lb. 1 lb. 1 lb. 1 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 2 lb. 3 lb. 3 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 4 lb. 5 lb. 2.5 lb. .2 lb. .4 lb. 6 lb. 2 lb. 11 lb.

ACCESSORIES
Components for kit listed above can be purchased separately.

N-32

* Must be used with 1/2 punch and die. ** Must be used with 3-1/2 4 punch and die.

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BURNDY Products

Tooling
Mechanical and Ratchet

TYPES B12E, B34E12R, B1E34R


CONDUIT HAND BENDERS
The BURNDY Aluminum Hand Bender is designed to bend EMT and Rigid conduit. The size range is 1/2 - 1 EMT. The conduit hand bender is provided with a 5-year limited warranty. B12E B1E34R

B34E12R

Features and Benefits


All models include embossment with sight lines for 10, 22, 30, 45, 60 and 90. Industry standard markings 30 bend when handle is straight up. The non-slip foot pedal is contoured allowing more foot room. 3/4 and 1 bender heads have levels which makes aligning easy. Designed with a channel to bend conduit back if you have an over-bend. 5-year limited warranty.

Handles

Bender Part Number


B12E B34E12R B1E34R

Description
1/2 EMT (bender head only) 3/4 EMT 1/2 RIGID (bender head only) 1 EMT 3/4 RIGID (bender head only)

Weight
.90 lbs 1.80 lbs 3.55 lbs N-33

Handle Part Number


H12E H34E12R H1E34R

Description
Handle for 1/2 bender Handle for 3/4 bender Handle for 1 bender

Weight
3.65 lbs 3.65 lbs 5.45 lbs

Assembly (Bender & Handle)


BHA12E BHA34E12R BHA1E34R

Description
1/2 EMT bender with handle 3/4 EMT 1/2 RIGID bender with handle 1 EMT 3/4 RIGID bender with handle

Weight
4.55 lbs 5.45 lbs 9 lbs

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Tooling
Mechanical and Ratchet

BURNDY Products

TYPE BEB122
ELECTRIC CONDUIT BENDER FOR 1/2 - 2 CONDUIT AND PIPE
The BURNDY BEB122 electric conduit bender is designed to bend 1/2 - 2 rigid conduit, IMC, EMT and 2 PVC coated conduit. The BEB122 bender assists the electrical contractor on larger jobs and will save time and labor. The BEB122 electrical bender is provided with a 2-year limited warranty.

ACCESSORIES
Part Number
BEBSHOECASE

Description
Metal storage box

Weight
36 lbs.

Features and Benefits


The electric bender is available for Rigid, EMT, IMC or PVC. Bender can also be purchased without shoes. Shoes and roller supports interchange with the Gardner Bender GB2555, Greenlee 555 and Current Tools 77 series. (Only exception is using the Greenlee four groove rigid shoe #00571. You must use roller support #00936.) Reliable electrical system that offers ease of repairs (does not contain any circuit boards). Proudly Made in the USA. Maximum schedule 40 conduit. Will produce 180 degree bends in a single cycle. Limit stop control for bend angle settings. Operates on 115-120VAC 60HZ. Built in bend angle protractor bends 90 degrees quickly and efficiently. 2-year limited warranty. N-34

Part Number Description


BEB122 BEB122RIG BEB122EMT BEB122PVC 122RIG 122EMT 122IMC 122PVC Electric Bender Power Unit only, without shoes and roller supports Electric Bender with shoes and roller supports for 1/2 through 2 RIGID conduit schedule 40 pipe and 1/2 through 1-1/4 IMC conduit Electric Bender with shoes and roller supports for 1/2 through 2 EMT conduit Electric Bender with shoes and roller supports for 1/2 through 2 PVC coated RIGID conduit Shoes and roller supports only, for bending 1/2 thru 2 RIGID conduit, 1/2 through 1-1/4 IMC conduit and 1/2 through 2 schedule 40 pipe Shoes and roller supports only, for bending 1/2 through 2 EMT (thinwall) Shoes and roller supports only, for bending 1-1/2 and 2 IMC Shoes and roller supports only, for bending 1/2 through 2 40 mil PVC coated RIGID

Weight
270 lbs. 365 lbs. 430 lbs. 365 lbs. 74 lbs. 160 lbs. 127 lbs. 110 lbs.

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BURNDY Products

Tooling
Self-Contained Hydraulic

TYPE Y500CT-HS
L'IL CRIMP 6 TON - HYDRAULIC CRIMP TOOL
The BURNDY Y500CT-HS HYPRESS connector installation tool provides 6 U.S. Short tons of force in a compact and easy to use, hand-held hydraulic tool. The Y500CT-HS incorporates a specialized latch style head with a generous working stroke for a wide variety of crimping applications. The specialized head allows interference-free closures on tap connectors up to the BURNDY YHD400 size. The head is fitted onto a lightweight tool body with handles that are ergonomically designed to provide slip-free grip and easier crimping. The tool features a patented high speed ram advance mechanism that minimizes crimp cycle time along with an ergonomic trigger drain mechanism that allows the ram to return to the preset position. The tool accommodates all BURNDY X, W, and W-VT style dies that seat in the permanent D3 crimping groove. Installation applications include #6 AWG to 600 kcmil copper lugs and splices, #6 AWG to 350 AWG aluminum lugs and splices, and up to 4/0 aluminum tap connections. The permanent D3 groove and 180 degree rotatable head are standard on the Y500CT-HS. Each Y500CT-HS HYPRESS tool uses BURNDY dies and off-the-shelf connectors that are available worldwide. Your Y500CTHS HYPRESS comes equipped with a durable metal carry case to hold the tool and a multitude of die sets.

SPECIFICATIONS
Output Force: Tool Weight: Total Strokes: Height: Length: 6 tons (5.4 metric tons) 7.8 lbs. (3.5 kg) 7 (w/o connector) 6.0 (152 mm) 17.6 (447 mm)

FOR USE ON
Copper, Aluminum, ASCR, Steel, Copperweld, Alumoweld, 6201, 5005, Compressed, Compact, Stranded & Solid conductors Installs splices, taps, or terminations: #8 - 600 kcmil Copper Str. #8 - 350 kcmil Flex #8 - 350 AWG Aluminum

Features and Benefits


Lightweight latch head design. Provides enhanced clearance for tap connectors. 180 head rotation. Versatile tool head allowing user crimp access into tight spaces. Ergonomic handle design. Easier operation, helping reduce fatigue. Audible pressure pop-off valve. Indicates properly completed crimp. Permanent D3 crimp groove accepts all BURNDY W and X dies. Standard die design with proven performance. Durable metal carrying case. Provides superior protection and stores all accessories. High speed ram advance. Provides faster crimps. Handle trigger drain. Convenient ram retraction. 5-year limited warranty. Customer satisfaction and technical support.

RANGE TAKING DIES


WDC4500: #4-500 Cu STR. #2-4/0 Cu FLEX UL and CSA for use on YA and YS series. Also for use on YAV and YSV series. WDA8300: #8-300 Al #6-400 Cu STR. #2-4/0 Cu FLEX UL and CSA for use on YA, YS, YA-A, and YS-A series. Also for use on YAV and YSV series.

Features
ERGONOMIC HANDLE DESIGN SPRING LOADED DIE RETAINING PINS

N-35

LATCH HEAD RELEASE 6.0 [152]

FUNCTIONAL D3 DIE GROOVE

180 ROTATABLE HEAD SPECIALIZED LATCH DESIGN 17.6 [447]

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Tooling
Self-Contained Hydraulic

BURNDY Products

TYPE Y35 AND Y35-2 HYPRESS


HAND-OPERATED HYDRAULIC TOOL
The Y35 HYPRESS Tool incorporates a C-shaped, rotatable head for overhead line work and compression grounding applications. The hook style head with extensive ram travel provides for easy tapping and splicing of overhead lines as well as HYGROUND compression grounding systems. The Y35-2 HYPRESS head, body and handles are covered with 3/16 rubber for tool impact protection. Order the hot-line handle assembly, U dies and accessories separately. 5-year limited warranty.

SPECIFICATIONS
Force developed: Operating pressure: Weight (less case): Overall length: Head width: Molded Covering: Y35 12 tons 10,000 psi 13 lbs. 23-1/4 4-3/4 Body & Handles Y35-2 12 tons 10,000 psi 13-1/2 lbs. 24 6 Head, Body and Handles

FOR USE ON
Copper #8 str.-500 kcmil Code Cables Copper #8 str.-kcmil and up to 3/4 ground rod Copper #8 str.-750 kcmil Code Cables N30-N500 Navy Cables Flexible and Extra Flex Terminals-grounding YGH, YGHA, YGF Splices-grounding YGS, YGHS Taps-grounding YGHC-C, YGHP-C YGHR-C Terminals Uninsulated YA, YA-2N, YA-L, YA-LB YA-2LN Terminals Insulated YAEV-L Box, YAEV-L YAEV-H, YAEV-RS, YAEV-RH Splices To Size 400 kcmil YS, YS-T, YS-L YS-LB, YSV-L Box YSV-L, YSM Terminals YA-A AYP, AYPO Splices To Size 350 kcmil YSA, YRB, YS-AT See Burndy Overhead Transmission and Distribution Catalog Module

BENEFITS
Compact C shaped head allows easy placement and removal from continuous conductor lengths. Easy to position tool for work with 180 head rotation. Versatile and economical-tool works with all commonly used copper, aluminum and ACSR conductors from #6 str. to #556.5 26/7 stranding. Body and handles covered with 3/16 molded rubber for tool impact protection. Easy die change accomplished with push button die locks. Quality assurance is provided with automatic 10,000 PSI blow-off pressure release valve for positive crimping.

BENEFITS (Continued)
Rapid ram advance reduces installation time by eliminating need to pump handles to advance ram to connector. Saves installation time with trigger controlled return release which returns ram to its preset starting point. Long continuous usage is aided with comfort grip handles. Compression terminal and splice connectors are UL listed and CSA certified when installed with recommended die set. 5-year limited warranty.

Aluminum #8 str.-750 kcmil Code Cables

ACSR

N-36
COMFORT GRIP HANDLES TRIGGER CONTROLLED RAM RELEASE

Features
SHORT HANDLE THROW RUBBER COVERED HANDLES 180 HEAD ROTATION C SHAPED HEAD

HOLE FOR LIFTING EYE

BUILT-IN AUTOMATIC 10,000 PSI BLOW-OFF RAPID RAM PRESSURE RELEASE ADVANCE VALVE HANDLE Y35-2 HAS RUBBER COVERED HEAD

RUBBER BODY COVERING

POSITIVE PUSH BUTTON DIE LOCKS

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BURNDY Products

Tooling
Self-Contained Hydraulic

Y35 SERIES ACCESSORIES

Cat. No. PT29291


Die Case Steel case designed for storage and protecton of U dies used with the Y35 and other BURNDY tools. Holds 15 die sets. Length 9 1/2 , width 6 , height 1-1/2 . Dies sold separately.

PT 29279-2
Force Test Gauge The PT 29279-2 Force Test Gauge is designed to provide an accurate visual reading of the output force produced by the hand-hydraulic Y35, Y35-2, Y39 and Y750 HYPRESS tools. It is not recommended for any remote powered HYPRESS heads such as the Y35BH. The PT 29279-2 Force Test Gauge is factory calibrated and inspected to very stringent tolerances providing the customer accuracy and an excellent means for quality assurance control. Supplied with padded storage case.

Cat. No. HH5-RL48


Hot-Line Handle Assembly The HH5-RL48 is a 48 long fiberglass handle assembly that easily attaches to a standard Y35 HYPRESS tool. Rotation of the handles controls the rapid ram advance and release mechanisms. The handles are rated at 100KV per foot for five minutes. The Catalog Number does not include the Y35. For factory assembled unit order Catalog Number Y35-16.

Y34A Indentor Adaptor: To use Y34A indentors in a Y35, Y39, or Y750 tool. Cat. No. Y35P3 Seal Repair Kit: Cat. No. Y35/Y39 REP KIT A Steel Carrying Case Cat. No. PT2972 for Y35 Cat. No. PT29360 for Y35-2

BENEFITS
Easy to read Provides means for quality assurance control. Blank (test) U dies are provided for testing procedure. Tool output force is applied to load cell for visual read out of the resulting force on the dial. The blank (test) U set is included with the Force Test Gauge. An easy to read operating and maintenance manual is included.

N-37

Cat. No. PT6733


Hot-Line Tool (Heavy-Duty) Carrying Bag The PT6733 is a heavy-duty, adjustable canvas bag for the storage and protection of hot-line tools. The bag accommodates 48 through 72 variations of the Y35 and MD6 hot-line tools.

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Tooling
Self-Contained Hydraulic

BURNDY Products

TYPE Y39 HYPRESS


HYDRAULIC TOOL HAND-OPERATED
The versatile, lightweight Y39 weighs 13 lbs., and its small 3-1/8 wide head rotates 180 for convenience and flexibility. The tool provides 12 tons of crimping power, while its built-in overload valve automatically releases pressure when the crimp is completed. The Y39 is designed for easy die insertion and removal without ball checks or set screws. Its rapid ram advance and triggercontrolled release eliminate unnecessary pumping after every crimp. 5-year limited warranty.

SPECIFICATIONS
Force developed: Operating force: Weight - less case: Overall length: Max. head width: Die accommodation: 12 tons 10,000 PSI 12 lbs. 23 3-1/8 U-dies

FOR USE ON
COPPER #6 AWG -750 kcmil str. Code Cable N30 - N650 Navy Cable Flexible and Extra Flexible Terminals -Uninsulated YA, YA-L, YA-LB, YGH, YGHA Splices & Tees - Uninsulated YS, YS-L, YS-LB, YS-T, YSP-T, YST COPPER- AN or AIR #6 AWG-#4/0 str. Code Cable AN6-AN #4/0 Aircraft Cable Flexible and Extra Flexible Terminals - Uninsulated YAV-L Box, YAV-L, YAV-Rs Box, YAV-RS Splices - Uninsulated YSV-L Box, YSV-L COPPER-INSULATED TERMINALS #8 AWG - #2/0 str. Code Cable AN8 - AN #2/0 Aircraft Cable Flexible and Extra Flexible Terminals-Insulated YAEV- L Box, YAEV- L, YAEV- RS Box, YAEV- RS, YAEV-RH COPPER-TAPS #12 AWG Solid-250 kcmil Taps -YC-C, YGHC -C, YGHP -C, YGHR -C ALUMINUM #8 AWG-750 kcmil str. Code Cable Terminals-YA-A Splices-YS-A, YS-AT, YRB ALUMINUM #6 str.-500 kcmil Taps -YFD, YFN, YFO

BENEFITS
Easy to work in small tight spaces with only a 3-1/8 wide compression head and short handle throw. Easy to position tool for work with 180 head rotation. Versatile and economical-tool works on all commonly used copper and aluminum conductors from #6 str. to 750 kcmil. Body and handles covered with 3/16 rubber. Easy to locate and hold dies in position with the positive push button die locks plus die changing is accomplished easily without ball checks or set screws. Easy to remove or lock into position die holder with recessed spring latch plus leather strap to prevent loss.

BENEFITS (Continued)
Quality assurance is provided with automatic 10,000 psi blow off pressure release valve for positive crimping. Rapid ram advance elmininates requirement for pumping handles to advance ram to connector. Trigger release allows ram to return to preset position. Long continuous usage is aided with comfort grip handles. Compression terminal, tap and splice connectors are UL listed and CSA certified when installed with the Y39 tool and recommended die set. 5-year limited warranty.

Features
N-38
LEATHER DIE RETAINER STRAP RUBBER BODY 180 HEAD COVER ROTATION BUILT IN AUTOMATIC 10,000 PSI BLOW-OFF PRESSURE RELEASE VALVE RAPID RAM ADVANCE HANDLE

SHORT HANDLE STROKE POSITIVE PUSH BUTTON DIE LOCKS RECESSED DIE RETAINER SPRING LATCH RUBBER COVERED HANDLES TRIGGER CONTROLLED RAM RELEASE

COMFORT GRIP HANDLES

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BURNDY Products

Tooling
Self-Contained Hydraulic

TYPES Y750HSXT AND Y750CHSXT RUBBER COVERED HEAD


750 REVOLVER HYPRESS HYDRAULIC HAND OPERATED TOOL 12 TON CRIMP FORCE CONDUCTOR RANGE: #14 - 750 kcmil CU/AL #4 - 556.5 kcmil ACSR
The BURNDY Y750HSXT Series HYPRESS is a wide mouth (1.65 ) hand operated hydraulic 12 ton crimping tool for use on virtually all compression applications. The C-shaped head rotates 355 relative to the handle and is mated to a patented rapid advance pump. The Y750HSXT provides easy tapping, splicing, and terminating of overhead lines, the full line of HYGROUND compression grounding connectors, NEC cable connections, and N30 - N650 Navy cable connections. The Y750HSXT accepts all BURNDY U dies for use on conductor ranges of #14 - 750 kcmil AL/CU and #4 - 556.5 kcmil ACSR conductors. The Y750CHSXT HYPRESS has a rubbercovered head and handles for tool impact protection. Each Y750HSXT uses standard BURNDY dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, and die compartment to hold U die sets. (Dies sold separately.) All BURNDY Y750HSXT series tools are provided with a 5-year limited warranty.

SPECIFICATIONS
Force developed: Weight: Length: Height: Width: Jaw opening: 12 tons 14.5 lbs. (6.6 kg) 23.96 (608 mm) 2.86 (78 mm) 8.71 (222 mm) 1.65 (42 mm)

FOR USE ON
Tension Sleeves Copper Aluminum ACSR Taps Copper Aluminum Aerial Cable Copper #8 sol. - 500 kcmil #8 sol. - 556.5 kcmil #4 - 556.5 kcmil #14 sol. - 500 kcmil #8 - 500 kcmil #6 - 500 kcmil

BENEFITS
Covers a wide range of applications with a lightweight, self-contained system and provides easy tool removal from continuous conductors with its C-shaped head. Easy tool positioning with its 355 head rotation. Patented rapid advance pump for faster crimps. Exposed positive die lock buttons for easy die change out and die retention. Handle trigger drain for convenient ram retraction. Quality assurance is provided with an audible Pop-Off pressure relief valve. Comfort grip handles help ease operator fatigue with continuous use. Long life expectancy from the company that provided the industry with the first self-contained hydraulic tool in 1934. Rubber covered head and handles on Y750CHSXT for tool impact protection. Supplied with high impact plastic carrying case. 5-year limited warranty.

Terminals & Splices Aluminum #8 - 750 kcmil Copper #8 - 750 kcmil ACSR #4 - 556 kcmil HYGROUND (Compression Grounding) Copper #8 - 500 kcmil (cable/ground rod) Ground Rods 1/2 - 1 Diameter

ACCESSORIES:
Cat. No. Y750HSCASE Description Plastic Carrying Case for Y750HSXT or Y750CHSXT. Force test gauge for accurate visual reading of output force. Die Case Steel case for storage and protection of U dies. Provides quick and easy identification of commonly used conductors. N-39

PT29279-2

PT29291

WIREMIKE

Ergonomic Handle Design

FEATURES

Comfort Grip Handles

Handle Trigger Drain

355 Head Rotation

Both Die Release Buttons Exposed

Audible Pop-Off Pressure Relief Valve Large 1.65 Jaw Opening

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Tooling
Self-Contained Hydraulic

BURNDY Products

TYPE Y644HSXT DIELESS HYPRESS


THE 1 CRIMP RANGE TAKING TOOL HYDRAULIC HAND OPERATED TOOL 11 TON CRIMP FORCE #6 - 1000 kcmil COPPER HYLUG TERMINALS AND HYLINK SPLICES #6 - 750 kcmil ALUMINUM HYLUG TERMINALS AND HYLINK SPLICES
The Y644HSXT dieless HYPRESS is a hand operated 11 ton hydraulic crimping tool. Only 1 crimp is required for each wire termination for both long and standard length barrels on HYLUG terminals and HYLINK splices. The Y644HSXT has a latch style head which provides easy tool removal from continuous conductor runs. The head rotates 355 relative to the handles and is mated to a patented rapid advance pump. The Y644HSXT weighs only 15 pounds and delivers 11 tons of crimping force. The result is easy terminating and splicing using BURNDY HYLUG and HYLINK terminals and splices. Y644HSXT Dieless HYPRESS Range Taking Capabilities. The following size HYDENT lugs and two way splices, when crimped with the Y644HSXT Dieless HYPRESS Tool, produce the following UL listed range taking capabilities. ALUMINUM CONNECTORS COPPER CONNECTORS Standard Expanded Standard Expanded Wire Size Wire Range Wire Size Wire Range #6 AWG #6 AWG #6 AWG #6 AWG #5-#6 AWG #5 AWG #5-#6 AWG N-40 #5 AWG #4 AWG #4-#6 AWG #4 AWG #4-#6 AWG #3 AWG #3-#6 AWG #3 AWG #3-#6 AWG #2 AWG #2-#6 AWG #2 AWG #2-#6 AWG #1 AWG #1-#2 AWG #1 AWG #1-#6 AWG 1/0 AWG 1/0-#1 AWG 1/0 AWG 1/0-#6 AWG 2/0 AWG 2/0-#1 AWG 2/0 AWG 2/0-#4 AWG 3/0 AWG 3/0-#1 AWG 3.0 AWG 3/0-#2 AWG 4/0 AWG 4/0-#1 AWG 4/0 AWG 4/0-#1 AWG 250 kcmil 250-1/0 AWG 250 kcmil 250-1/0 300 kcmil 300-2/0 AWG 300 kcmil 300-2/0 350 kcmil 350-3/0 AWG 350 kcmil 350-3/0 400 kcmil 400-4/0 AWG 400 kcmil 400-4/0 500 kcmil 500-4/0 AWG 500 kcmil 500-4/0 600 kcmil 600-250 kcmil 600 kcmil 600-250 750 kcmil 750-500 kcmil 750 kcmil 750-500 800 kcmil 800-500 1000 kcmil 1000-750

SPECIFICATIONS
Output Force: Weight: Length: Height: Width: 11 tons (22,000 lbs.) 15 lbs. (5.6 kg) 23.20 (589 mm) 3.00 (76 mm) 7.04 (179 mm)

FOR USE ON
AWG/KCMIL SIZE RANGE Copper #6 - 1000 kcmil CONNECTOR TYPE Terminals YA-L, YA-2LN, YA, YA-FXB YA-2N, YA-L-2TC, YA-L-FX YAB-4N, YA-L-TC, YA-2L, YA-4N, YEV-P-FX, YE-P, YE-P-FX Splices YS-L, YS, YS-T

BENEFITS
Dieless system, eliminates the need to purchase and maintain dies. Patented rapid advance pump for faster crimps. Pressure relief Pop-Off valve provides audible indication that crimp is complete. Handle trigger drain for convenient ram retraction. 355 head rotation for versatile tool head positioning in tight areas. Easy inspection and positive identification is provided with the BURNDY . Comfort grip handles help ease fatigue with continuous use. Supplied with high impact plastic carrying case. 5-year limited warranty.

Aluminum Terminals #6 - 750 kcmil YA-A, YA-A-TN Splices YS-A Aluminum HYPLUG #6 - 750 kcmil AYP, AYPO

ACCESSORIES
Cat. No. WIREMIKE Description Provides quick and easy identification of commonly used conductors. Plastic carrying case.

Y644HSCASE

FEATURES

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BURNDY Products

Tooling
Self-Contained Hydraulic

TYPE 4-POINT Y81KFT


DIELESS HYPRESS HYDRAULIC HAND OPERATED CRIMPING TOOL
#8 1000 kcmil COPPER HYLUG TERMINALS and HYLINK SPLICES #8 750 kcmil ALUMINUM HYLUG TERMINALS and HYLINK SPLICES The Y81KFT 4-POINT dieless HYPRESS is a hand operated 6 ton hydraulic crimping tool for use on a wide variety of terminal and splice compression applications. The Y81KFT incorporates a dieless latch style head that provides easy tool removal from continuous conductor runs and eliminates the need to purchase and maintain dies. The head rotates 360 relative to the handles and is mated to a patented rapid advance pump. The Y81KFT weighs only 12 pounds and delivers 6 tons of crimping force. The result is easy termination and splicing using BURNDY HYLUG and HYLINK terminals and splices. The Y81KFT is supplied with a molded high impact plastic case and comes complete with a 5-year limited warranty. Y81KFT dieless HYPRESS Range Taking Capabilities: The Y81KFT provides range taking capabilities that is UL and CSA listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY HYLUG terminals and HYLINK splices. See chart for connector, conductor and range taking combinations on pages C7 and C8.
HANDLE TRIGGER DRAIN ERGONOMIC HANDLE DESIGN COMFORT GRIP HANDLES LOCKING LATCH PIN

SPECIFICATIONS
Output Force: 6 tons (12,000lbs) (5450 kg) Weight: 12 lbs. (5.45 kg) Length: 25.6 in. (650 mm) Height: 7.7 in. (196 mm) Width: 2.5 in. (64 mm)

FOR USE ON
Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors. Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L, YS, YS-L, YS-T, Y-R ) #8 - 777.7 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX, YS, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A, YS-A) #8 - 750 kcmil Aluminium Pin Adapters (AYP, AYPO)

Features and Benefits


Dieless installation system. Eliminates the need to purchase and maintain dies. UL Listed and CSA Certified with Range Taking Capabilities Provides the installer with a UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY HYLUG Terminals and HYLINK Splices Flip top head design. For easy loading and removal of installed terminals and splices, saving time. Audible pressure pop-off valve and die embossment providing 360 inspectability. Assures proper crimps with both audible and visual indicators for the installer. Handle Trigger release. Convenient ram release located in the handle. Advanced high speed pump design. Provides fast crimps, longer life, efficiency, and reliability. 360 Degree head rotation. Versatile tool head positioning lets the user get into tight areas easier. Durable high impact formed carrying case. N-41 Provides tool protection and stores all accessories. 5-year limited warranty. Customer satisfaction and support.

AUDIBLE POP-OFF PRESSURE RELIEF VALVE 360 HEAD ROTATION

DIELESS SYSTEM

PIVOTING NEST DIE

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Tooling
Self-Contained Hydraulic

BURNDY Products

TYPE 4-POINT Y4PC834


DIELESS HYPRESS Hydraulic Hand Operated Crimping Tool
The 4-POINT C-shaped head dieless HYPRESS is a hand operated 6 ton hydraulic crimping tool for use on a wide variety of tap, terminate, and splice compression applications. The dieless capability of this tool eliminates the need to purchase or maintain additional dies. The Y4PC834 incorporates a C-shaped head design making it ideal for crimping in tight areas and is easily removed from continuous conductor runs. The head rotates 360 and is mated to a patented rapid advance pump. The Y4PC834 weighs only 12 pounds and delivers 6 tons of crimping force. The result allows for easy tap, termination and splicing of compression connectors. The Y4PC834 is supplied with a molded high impact carry case and comes with a 5-year limited warranty. The Y4PC834 provides range taking capabilities that are UL and CSA Listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY HYLUG terminals and HYLINK splices as listed on page C-7 in the Master Catalog.

SPECIFICATIONS
Output Force: 6 Tons (5.4 Metric Tons) Weight: 11.85 lbs (5.38 kg) Length: 25.6 in (651 mm) Height: 7.7 in (196 mm) Width: 2.5 in (64mm)

FOR USE ON
Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors Installs Splices, Taps and Terminations #8 1000 kcmil Copper (YA, YA-L) #8 500 kcmil Copper (YS, YS-T, YS-L, Y-R) #8 777 (750 Nominal Flex Wire Size) kcmil Flex ((YA-FX, YAV, YA-L-FX) #8 535 (500 kcmil nominal flex wire size) kcmil flex (YS, YS-LB, YSV-FXB) #8 750 kcmil Aluminum (YA-A) #8 350 kcmil Aluminum (YS-A) #8 750 kcmil Aluminum Pin Adaptors (AYP, AYPO)

Features and Benefits


Dieless installation system Eliminates the need to purchase and maintain dies. UL Listed and CSA Certified with range taking capabilities Provides the installer with UL Listed and CSA Certified crimps when used in conjunction with BURNDY HYLUG and HYLINK compression connectors. C-shaped head design For easily removing tool from continuous run conductors simply slide the opening of the head off the conductor. Also ideal for use in tight or constraint spaces. Audible pressure pop-off valve and die embossment providing 360 inspectability. Assures proper cimps with both audible and visual indicators for the installer.

Handle Trigger release Convenient ram release located in the handle. Advanced high speed pump design Provides fast crimps, longer life, efficiency, and reliability. 360 head rotation Versatile tool head positioning lets the user get into tight areas easier. Durable high impact formed carrying case Provides tool protection and stores all accessories. 5-year limited warranty Customer satisfaction and support.

HANDLE TRIGGER DRAIN

N-42

COMFORT GRIP HANDLES

ERGONOMIC HANDLE DESIGN

C-SHAPED HEAD AUDIBLE POP-OFF PRESSURE RELIEF VALVE 360 HEAD ROTATION

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Tooling
Self-Contained Hydraulic

YCUT129ACSR
Hydraulic Hand Operated Cutter
The BURNDY YCUT129ACSR incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The cutter head rotates 180 degrees to allow users to get into tight areas easier. The YCUT129ACSR weighs only 11.4 pounds, yet delivers 7 tons of cutting force. The YCUT129ACSR with its hardened steel blades is capable of cutting up to 1.29 diameter bare or insulated copper and aluminum cable, 1113 ACSR, 5/8 ground rod, 1/2 rebar and 5/8 diameter soft steel bolts 1/2 standard guy strand and up to 3/8 EHS guy strand. The YCUT129ACSR comes equipped with a high impact formed carrying case to hold the tool and accessories. The BURNDY YCUT129ACSR is provided with a 5-year limited warranty (excluding blades).

SPECIFICATIONS
Force Developed: Tool Weight: Length: Width: Height: 7 U.S. short tons 11.4 lbs. (5.1 kg) 22.4 (56.9 cm) 2.5 (6.4 cm) 6.6 (16.8 cm)

FOR USE ON
Copper Cable: up to 1.29 Aluminum Cable: up to 1.29 ACSR: up to 1113 ACSR Ground Rod: up to 5/8 Rebar: up to 1/2 Soft Steel Bolts: up to 5/8 Standard Guy Strand: up to 1/2 EHS Guy Strand: up to 3/8

ACCESSORIES
Carrying Case: Cat# PT10024162 Replacement Blades: Cat# PT10037388 (Moving Blade) Cat# PT10037384 (Fixed Blade)

Features and Benefits


Patented rapid advance pump. Faster cuts with less hand strokes. Specialized latch head design. Interference free closure on mid-span cuts. Handle trigger drain For convenient blade retraction. Hardened steel blades. Ability to cut ACSR, ground rods, rebar and guy wire. Comfort grip handles. Help ease fatigue with continuous use. 180-degree head rotation. Versatile head positioning to get into tight areas easier. Durable high impact formed carrying case. Provides tool protection and stores accessories. 5-year limited warranty on tool (excluding blades). Customer satisfaction and support.

N-43 ERGONOMIC HANDLE DESIGN SPECIALIZED LATCH HEAD DESIGN PRECISION CUTTING BLADES

HANDLE TRIGGER DRAIN

COMFORT GRIP HANDLES

1.29 CUTTING

PATENTED RAPID ADVANCE PUMP 180 HEAD DESIGN

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Battery Actuated

BURNDY Products

TYPE PATRIOT PAT750XT-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained 12 Ton Crimping Tool
The BURNDY PATRIOT can be operated with only one hand, making them the only true, one-handed battery powered crimping and cutting tools available in the world today. The BURNDY PATRIOT PAT750XT-18V incorporated the latest engineering technology with the patented high speed hydraulic pump. Our battery actuated hydraulic tool provides a consistent, reliable connection every time. The PAT750XT-18V features BURNDYs Y750 tool head, capable of using all U style dies, and incorporates a patent pending bearing and alignment guide for use on HYGROUND and other asymmetrical connectors. Features reliable head rotation design for operation in virtually any position. Each PATRIOT uses standard BURNDY dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, tool retention lanyard, and die compartment to hold U die sets. (Dies sold separately.) All BURNDY PATRIOT 18V series tools are provided with a 5 year limited warranty.

SPECIFICATIONS
Output Force: 12 tons (10.9 metric tons) Tool Weight: 16.5 lbs. (7.5 kg) With Battery Length: 15.75 (40 cm) Height: 13.5 (34.29 cm) Width: 3.5 (8.89 cm) Operating Voltage: 18V-DC Battery Recharge Time: <45 minutes

FOR USE ON
Tension Sleeves Copper #9 sol. - 500 kcmil Aluminum #8 sol. - 587.2 kcmil ACSR #4 - 556.5 kcmil Taps Copper Aluminum Aerial Cable Copper #14 sol. - 500 kcmil #8 - 500 kcmil #6 - 500 kcmil

Features
True, one-handed operation for advance, retract, and hold. 12 ton output force. State of the art crimping head design, 360 head rotation. Ergonomically balanced tool design. Durable High Impact Formed carrying case. PAT750CXT-18V with rubber covered head is available. 18 volt Ni-MH battery eliminates voltage depression (memory issues). 5-year limited warranty on tool. 1-year warranty on battery and charger.

Terminals & Splices Aluminum #8 - 750 kcmil Copper #8 - 750 kcmil ACSR #4 - 556 kcmil HYGROUND Copper #8 - 500 kcmil (cable/ground rod) Ground Rods 1/2 - 1 Diameter

ACCESSORIES
Battery: Cat# BAT18V Hi Capacity Ni-MH (2.6 AH)
LARGE JAW OPENING TO ACCOMMODATE ASYMMETRICAL CONNECTORS

SAFETY LANYARD CONNECTION

Charger: 120V-AC 12/240V-DC 240/250V-AC Lanyard

Cat# PATCHGR-18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V Cat# PT208620

ROTATIONAL HEAD FOR USE WITH U STYLE DIES

Benefits
N-44
ERGONOMICALLY BALANCED TOOL DESIGN 12 TON OUTPUT FORCE

TRIGGER GUARD

18-VOLT NI-MH BATTERY

Easier tool operation. Versatile tool head positioning lets user get into tight areas easier. Allows use of standard BURNDY dies already in use. Less down-time due to high capacity, high voltage 18 volt battery. Ergonomically balanced tool eases operation and helps lessen fatigue. Smoother, quieter, more efficient tool operation. Durable high impact formed case provide superior protection and stores all accessories.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Tooling
Battery Actuated

TYPE PATRIOT PAT644XT-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained 11 Ton
The BURNDY PATRIOT series of battery actuated tools can be operated with only one hand, which allows the other hand to be free to position the connector and conductor prior to crimping. The BURNDY PATRIOT PAT644XT-18V incorporates the latest engineering technology with patent pending pump, transmission and piston component designs. Our self-contained hydraulic tool provides a consistent, reliable connection every time. The PAT644XT-18V features BURNDYs Y644 dieless latch head tool which eliminates the need to purchase and maintain dies. Features reliable head rotation design for operation in virtually any position. Each PATRIOT uses standard BURNDY off-the-shelf connectors available worldwide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, and tool retention lanyard. All BURNDY PATOOL 18V series tools are provided with a 5-year limited warranty. PAT644XT-18V Range Taking Capabilities: Please refer to the individual connector pages for detailed information on the PAT644XT-18V range taking capabilities.
Safety Lanyard Connection 11 Ton Output Force Locking Latch Pin

SPECIFICATIONS
Crimp Force: 11 Tons (10.9 metric tons) Tool Weight: 17 lbs (7.7 kg) Length: 14.9 (37.8 cm) Width: 3.7 (9.4 cm) Height: 14 (35.6 cm) Operating Voltage: 18 V-DC Recharge Time: < 45 mins.

FEATURES
Dieless system. True, one-handed operation for advance, retract, and hold. 11-ton output force. State of the art crimping head design, 360 head rotation. Audible pop-off indicates properly completed crimps. Ergonomically balanced tool design. Durable High Impact Formed carrying case. Ni-MH battery eliminates voltage depression (memory issues). 5-year limited warranty on tool. 1-year warranty on batteries and charger.

BENEFITS
Eliminates the need to purchase and maintain dies. Easier tool operation. Versatile tool head positioning lets user get into tight areas easier. Less down-time due to high capacity, high voltage 18 volt battery. Assures proper crimps with both audible and visual indicators, leaving no doubt for the tool user. Ergonomically balanced tool eases operation and helps lessen fatigue. Smoother, quieter, more efficient tool operation. Durable high impact formed case provides superior protection and stores all accessories.

FOR USE ON
AWG/KCMIL WIRE SIZE RANGE Copper #6 - 1000 kcmil CONNECTOR TYPES Terminals YA-L, YA-2LN, YA, YA-2N, YA-L-2TC, YAB-4N, YA-L-TC, YA-2L, YA-4N Splices YS-L, YS, YS-T Terminals YA-A, YA-A-TN Splices YS-A HYPLUG AYP, AYPO N-45

Aluminum #6 - 750 kcmil

Rotational Nest and Indentor Latch Head Eliminates the Need for Dies Audible Pop Off" Valve

Aluminum #6 - 750 kcmil

ACCESSORIES
Battery: Cat# BAT18V Hi-capacity Ni-MH (2600 mA-hr)

Ergonomically Balanced Tool Design Trigger Guard

Charger: 120V-AC 12/24V-DC 240/250V-AC Lanyard:

Cat# BATCHGR-18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V Cat# PT208620

Ni-MH 18 Volt Battery

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Battery Actuated

BURNDY Products

TYPE PATRIOT PAT46-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained 15-Ton Crimping Tool
The BURNDY PATRIOT PAT46-18V incorporates the latest engineering technology with a patented high speed hydraulic pump. Our battery actuated hydraulic tool provides a consistent, reliable connection every time. The PAT46-18V features BURNDYs Y46 tool head, capable of using all P and U style dies. Each PATRIOT uses standard BURNDY dies and off-the-shelf connectors available worldwide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, tool retention lanyard, and die compartments to hold both P and U die sets (dies sold separately). All BURNDY PATRIOT PAT46 tools are provided with a 5-year limited warranty. PAT46C-18V with rubber covered head is available.

SPECIFICATIONS
Output Force: 15 tons (13.6 metric tons) Weight: 26.2 lbs. (11.88 kg) Length: 20.77 (52.76 cm) Height: 14.43 (36.65 cm) Width: 3.70 (9.40 cm) Operating Voltage: 18V-DC Battery Recharge Time: <45 minutes

FOR USE ON Features and Benefits


BURNDYs largest battery actuated crimp tool, providing 15-tons of output force with a 2 jaw opening. Allows users to install the largest variety of splices, taps and terminals with one tool. Also provides easy placement and removal from continuous conductor lengths. State of the art C-Head crimp design with 355 head rotation. Versatile tool head positioning lets user get into tight areas easier. Retractable assist handle under head of tool for better handling of tool. Allows for better balance of tool and retractable for getting head into tight areas. Durable high impact formed carrying case. Provides superior protection and stores all accessories. 18-volt Ni-MH battery eliminates voltage depression (memory issues). Less down-time due to high capacity, high voltage 18-volt battery 5-year limited warranty on tool. 1-year warranty on battery and charger. Connector Type Copper, #8 AWG str. 1500 kcmil Code Cable, Navy Cable, Flexible and Extra Flexible 1/2 - 1 Ground Rods Conductor Range Terminals, grounding: to 500 kcmil YGA, YGHA, YGF Terminals, uninsulated: #8 to 1500 kcmil: YA, YA-2N, YA-L, YA-LB, YA-TC, YA-2LN, YAB-4N YAV-L Box, YAV-L, YAV-RS Box, YAV-RS, YA-TC-FX Terminals, insulated: #8 to 2/0 YAEV-L Box, YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Splices: #8 to 1500 kcmil YS, YS-T, YS-L, YS-LB, YST, YSP-T, YGS, YGHS Taps: YH, YCHC #14 to 1000 kcmil, YC-C to 4/0 AWG Taps, grounding: to 500 kcmil YGHC-C, YGHP-C, YGHR-C Terminals: YA-A, AYP, AYPO Splices: YS-A, YS-AT, YRB Taps: YFD, YFN, YFO, YFR See BURNDY Overhead Transmission and Distribution Catalog Module

Aluminum #8 AWG 1250 kcmil Code Cables

ACSR

Safety Lanyard Connection

Positive Push Button Die Lock

ACCESSORIES
Large 2 Jaw Opening

Cutter Die: Cat# P15K Die max. 1.2 dia. U Die Adapter: Cat# PUADP-1 Battery: Cat# BAT18V High Capacity Ni-MH (2.6 AH) Chargers: 120V-AC 12/24V-DC 240/250V-AC
Retractable Assist Handle

N-46
15 Ton Output Force

Forged Steel Head

Cat# BATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V

Trigger Guard

18-Volt Ni-MH Battery

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BURNDY Products

Tooling
Battery Actuated

TYPE 4-POINT PATRIOT PAT81KFT-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained Crimping Tool
#8-1000 kcmil COPPER HYLUG TERMINALS and HYLINK SPLICES #8-750 kcmil ALUMINUM HYLUG TERMINALS and HYLINK SPLICES The BURNDY PAT81KFT-18V is a battery powered crimping tool that provides a powerful 6 tons of crimping force. It is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows for one hand operation so that the other is free to position the connectors and conductor prior to crimping. The PAT81KFT-18V features a dieless latch head design which eliminates the need to purchase and maintain dies. Featuring 360 head rotation, the PAT81KFT-18V is designed for easy operation in virtually any position. The PAT81KFT-18V is supplied with a high impact carrying case, battery charger, lanyard and two batteries. The PAT81KFT-18V comes complete with a 5-year limited warranty on the tool and 1 year limited warranty on the batteries. PAT81KFT-18V Dieless HYPRESS Range Taking Capabilities: The PAT81KFT-18V provides range taking capabilities that is UL and CSA listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY HYLUG terminals and HYLINK splices. See chart for connector, conductor and range taking combinations.
SAFETY LANYARD CONNECTION

SPECIFICATIONS
Output Force: 6 tons (5.4 Metric Tons) Weight: 14 lbs. (6.35 kg) Length: 17.6 (447 mm) Height: 13.9 in (354 mm) Width: 3.7 in (94 mm) Operating Voltage: 18V-DC Battery Recharge Time: <45 Mins

FOR USE ON Features and Benefits


Dieless installation system. Eliminates the need to purchase and maintain dies. UL Listed and CSA Certified with Range Taking Capabilities Provides the installer with UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY HYLUG Terminals and HYLINK Splices Audible pressure pop-off valve and die embossment providing 360 inspectability. Assures proper crimps with both audible and visual indicators for the installer. Battery powered crimp technology. Easy Tool Operation and portability. Advanced high speed pump design. Provides faster crimps, longer life, efficiency, and reliability. Ergonomic design allows one hand operation for ram advance and ram retraction. User always has one hand free to manipulate connector and conductor. 360 Degree head rotation. Versatile tool head positioning lets the user get into tight areas easier. Ram holds position when trigger is released. Provides the ability to hold the connector between the indentors and check for alignment prior to crimping action.
LOCKING LATCH PIN

Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors. Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L, YS, YS-L, YS-T, Y-R ) #8 - 777.7 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX, YS, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A, YS-A) #8 - 750 kcmil Aluminium Pin Adapters (AYP, AYPO)

ACCESSORIES
Battery: Cat# BAT18V Hi Capacity Ni-MH (2.6 AH) Charger: 120V-AC 12/240V-DC Lanyard Cat# BATCHGR-18V Cat# BCT/PATDCCHGR Cat# PT208620

Features and Benefits


(Continued)
Mechanical ram release. Reliable ram release (no battery consumption). Uses 18 volt Ni-MH batteries. Eliminates voltage depression or memory. Audible pressure pop-off value. N-47 Indicates properly completed crimps. Durable high impact formed carrying case. Provides tool protection and stores all accessories. 5-year limited warranty on tool, 1-year on batteries and charger. Customer satisfaction and support.

360 HEAD ROTATION

DIELESS SYSTEM PIVOTING NEST DIE ERGONOMICALLY BALANCED TOOL DESIGN AUDIBLE POPOFF VALVE TRIGGER GUARD

NI-MH 18-VOLT BATTERY

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487

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Tooling
Battery Actuated

BURNDY Products

TYPE 4-POINT PATRIOT PAT4PC834-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained 6-Ton
The BURNDY PATRIOT 4-POINT C-shaped head dieless HYPRESS is a battery actuated 6 ton hydraulic crimping tool for use on a wide variety of tap, terminate, and splice compression applications. The dieless capability of this tool eliminates the need to purchase or maintain additional dies. It is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows for one hand operation so that the other is free to position the connector and conductor prior to crimping. The PAT4PC834-18V incorporates a C-shaped head design making it ideal for crimping in tight areas and can be easily removed from continuous conductor runs. The head rotates 360 and is mated to a patented rapid advance pump. The PAT4PC834-18V weighs only 13.8 pounds and delivers 6 tons of crimping force. The result allows for easy tap, termination and splicing of compression connectors. The PAT4PC834-18V is supplied with a molded high impact carry case, battery charger, lanyard, and two batteries. The PAT4PC83418V comes with a 5-year limited warranty. The PAT4PC834-18V provides range taking capabilities that are UL and CSA Listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY HYLUG terminals and HYLINK splices as listed on page C-7 in the Master Catalog.

SPECIFICATIONS
Output Force: 6 Ton (5.4 Metric Tons) Weight: 13.85 lbs (6.28 kg) Length: 17.6 in (448 mm) Height: 13.9 in (354 mm) Width: 3.7 in (94 mm)

FOR USE ON
Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors Installs Splices, Taps and Terminations #8 1000 kcmil Copper (YA, YA-L) #8 500 kcmil Copper (YS, YS-T, YS-L, Y-R) #8 777 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX) #8 535 (500 kcmil nominal flex wire size) kcmil flex (YS, YS-LB, YSV-FXB) #8 750 kcmil Aluminum (YA-A) #8 350 kcmil Aluminum (YS-A) #8 750 kcmil Aluminum Pin Adaptors (AYP, AYPO)

Features and Benefits


Dieless installation system Eliminates the need to purchase and maintain dies. UL Listed and CSA Certified with range taking capabilities Provides the installer with a UL Listed and CSA Certified crimp when used in conjunction with BURNDY HYLUG and HYLINK compression connectors. C-shaped head Design For easily removing tool from continuous run conductors simply slide the opening of the head off the conductor. Also ideal for use in tight or constraint spaces. Audible pressure pop-off valve and die embossment providing 360 inspectability. Assures proper cimps with both audible and visual indicators for the installer.

Handle Trigger release Convenient ram release located in the handle. Advanced high speed pump design. Provides fast crimps, longer life, efficiency, and reliability. 360 head rotation Versatile tool head positioning lets the user get into tight areas easier. Durable high impact formed carrying case Provides tool protection and stores all accessories. 5-year limited warranty Customer satisfaction and support.

SAFETY LANYARD CONNECTION

360 HEAD ROTATION C-SHAPED HEAD

ERGONOMICALLY BALANCED TOOL DESIGN

N-48

6 TON OUTPUT FORCE AUDIBLE POP-OFF VALVE TRIGGER GUARD

Ni-MH 18-VOLT BATTERY

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY Products

Tooling
Battery Actuated

TYPE PATRIOT IN-LINE PATMD6-14V Series


BATTERY ACTUATED TOOL Hydraulic Self Contained 6 Ton
The BURNDY IN-LINE tools are battery actuated and can be operated with one hand allowing for advance, retract and hold functions for easier operation. One hand operation allows the operator one free hand to position the connector and conductor while crimping. The PATRIOT PATMD6-14V series of tools incorporate a high speed hydraulic pump generating 6 tons of crimping force. This design provides a consistent, reliable connection every time. The IN-LINE tool features interchangeable MD6 series heads, capable of using W and X style dies in the permanent D3 groove. When ordering choose the tool that best suits your crimping needs. The IN-LINE tools feature 350 rotatable heads for operation in virtually any position Each PATRIOT IN-LINE tool uses standard BURNDY dies and off-the-shelf connectors available world-wide. IN-LINE tools are supplied with a durable high impact formed carrying case, battery charger, two batteries, and die compartment to hold dies. (Dies are sold separately.) All BURNDY IN-LINE tools are provided with a 3-year limited warranty.

SPECIFICATIONS
Output force: 6 tons (5.4 metric tons) Tool Weight: 7.8 lbs. (3.5 kg) With Battery Length: 20.91 (53.11cm) Width: 3.69 (9.37 cm) Height: 5.48 (13.91 cm) Operating Voltage: 14.4 V-DC Recharge Time: < 45 minutes

FOR USE ON
Copper, Aluminum, ACSR. Steel, Copperweld, Alumoweld, 6201, 5005, Compressed, and Compact conductors Copper Taps: #10 solid - 2/0 stranded Aluminum and ACSR Taps: #14 solid 4/0 ACSR Stirrups: #6 - 4/0 ACSR Overhead Full Tension Deadends, Full Tension Splices and Terminals #10 str. 4/0 ACSR Installs splices, taps or terminations: #8 - 500 kcmil Copper Str. (YA, YA-L, YS, YS-L) #8 - 350 kcmil flex #8 - 350 kcmil Aluminum (YA-A, & YS-A)

Features and Benefits


True, one-handed operation for advance, retract, and hold. 6 ton output force for reliable compression connections. Pressure pop-off valve indicates completion of crimp Interchangeable scissor action crimp jaws allow easier access to tight spaces. Ram holds position when trigger is released to allow the operator to check alignment prior to crimping. Allows the use of standard Burndy W and X dies already in use. Large hand grip area allows easier operation with gloves Ergonomically balanced tool design helps lessen operator fatigue. Durable high impact formed carrying case. High capacity 2.6 AH batteries provide more crimps per charge. 14.4 volt Ni-MH battery eliminates voltage depression (memory issues). 3-year limited warranty on tool. 1-year warranty on batteries and charger.

ACCESSORIES
Battery: Cat# BAT14V (2.6 AH) Hi-capacity Ni-MH

Chargers: 120V-AC Cat# PATCHGR18V 12/24V-DC Cat# BCT/PATDCCHGR 240/250V-AC Cat# PATCHGR250V Cutter Dies: Cat# W28K For cutting #4 -4/0 Copper, Aluminum & ACSR Interchangeable Jaw Assemblies: BG and D3 Grooves PATJAWSMD6 O and D3 Grooves PATJAWSMD6-8 D3 Only (Snub-Nose) PATJAWSMD6-6

PATRIOT IN-LINE VARIATIONS


Permanent BG (5/8 ) and D3 grooves. PATMD6-8-14V Permanent O and D3 grooves. PATMD6-6-14V Snub-Nose version with permanent D3 groove. PATMD6-14V

Activation & Release Triggers 350 Head Rotation

14.4 Volt Ni-MH Battery

N-49

Large Hand Grip Area Jaw Release Pin Interchangeable Jaws Spring Loaded Die Retainer Buttons

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Tooling
Battery Actuated

BURNDY Products

TYPE PATRIOT PAT600-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained 6 Ton
The BURNDY PAT600-18V battery powered crimping tool provides a powerful 6 tons of crimping force and completes a crimp in approximately 3 seconds. The PAT600-18V is compact, easy to use and incorporates the latest in battery tool technology. The PAT600-18V tool incorporates a specialized latch style head with enhanced working stroke and clearance capabilities. The specialized head allows interference-free closure on tap connections up to the BURNDY YHD-400 size including 350 kcmil aluminum connectors. Die selection with this tool includes all BURNDY W and W-VT style dies which seat in the permanent D3 crimping groove. Installation applications include #8 AWG to 600 kcmil copper lugs and splices, #8 AWG to 350 kcmil aluminum lugs and splices (YA-A and YS-A), and up to 4/0 aluminum tap connections. The permanent D3 groove and 180 degree rotatable head are standard on the PAT600-18V. Each PAT600-18V tool uses BURNDY dies and off-the-shelf connectors available worldwide. The PAT600-18V comes equipped with a high impact formed carrying case to hold the tool, a battery charger and two batteries. The case houses up to 10 W dies (dies purchased separately). The PAT600-18V uses industry standard batteries and chargers. The PAT600-18V comes complete with a 5-year limited warranty and one year on batteries and charger.
SAFETY LANYARD CONNECTION 6 TON OUTPUT FORCE

SPECIFICATIONS
Crimp Force: 6 Tons (US) (5.4 metric tons) Tool Weight: 10.9 lbs. (4.9 kg) Length: 14.5 (36.8 cm) Width: 3.5 (8.9 cm) Height: 13.75 (34.9 cm) Operating Voltage: 18 V-DC Crimp Time: Approx. 3 seconds Recharge Time: < 45 mins.

FOR USE ON
Copper, Aluminum, ACSR, Steel, Copperweld, Alumoweld, 6201, 5005, Compressed, Compact, Stranded & Solid Installs splices, taps, or terminations: #8 - 600 kcmil Copper Str. (YA, YA-L,YS, YS-L) #8 - 350 kcmil Flex #8 - 350 kcmil Aluminum (YA-A & YS-A)

Features and Benefits


Battery powered crimp technology. Easy tool operation and portability. Advance design high speed pump completes crimp in approximately 3 seconds. Longer life, efficiency, and reliability. Ergonomic design allows one hand operation for ram advance and ram retraction. User always has one hand free to manipulate connector and conductor. Variable speed trigger. Provides flexibility in speed of ram advance. Ram holds position when trigger is released. Provides ability to hold the connector between dies and check for proper alignment prior to crimping action. Mechanical ram release. Reliable ram release (no battery power consumption). Specialized latch head design. Provides enhanced clearance on tap connectors when compared with competitive designs.

ACCESSORIES
Lanyard: W Die Holder Battery: Hi-capacity (2.6 AH) Charger: 120V-AC 12/24V-DC 240/250V-AC Cat# PT208620 Cat# WDIETREE Cat# BAT18V

Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V

Features and Benefits


(Continued)
180 degree head rotation. Versatile tool head positioning lets user get into tight areas easier. Uses 18 volt Ni-MH batteries. Eliminates voltage depression or memory. Audible pressure pop-off valve. Indicates properly completed crimp. Permanent D3 crimp groove accepts all W-Dies. Uses standard die design with proven performance. PAT600C-18V with covered head is available. Covered head for impact protection. Durable high impact formed carrying case. Provides tool protection and stores all accessories. 5-year limited warranty on tool, 1-year on batteries and charger. Customer satisfaction and support.

180 HEAD ROTATION FUNCTIONAL D3 DIE GROOVE

N-50

SPRING LOADED DIE RETAINING PINS

ERGONOMICALLY BALANCED TOOL DESIGN

TRIGGER GUARD

NI-MH 18 VOLT BATTERY

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BURNDY Products

Tooling
Battery Actuated

TYPE PATRIOT PATCUT129ACSR-18V


BATTERY ACTUATED TOOL Hydraulic Self-Contained Cutter
The BURNDY PATCUT129ACSR-18V battery powered cutting tool is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows one hand operation so that the other is free to manipulate the conductor in the proper cutting position. The PATCUT129ACSR18V incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The cutter head rotates 180 degrees to allow users to get into tight areas easier. The PATCUT129ACSR-18V is capable of cutting up to 1.29 diameter copper and aluminum cable, 1113 ACSR, 5/8 ground rod, 1/2 rebar, 5/8 diameter soft steel bolts, up to 1/2 standard guy strand, and up to 3/8 EHS guy strand. The PATCUT129ACSR-18V operates on industry standard 18-volt Ni/MH batteries that eliminate voltage depression or memory issues. The PATCUT129ACSR-18V comes equipped with a high impact formed carrying case to hold the tool, a tool retention lanyard, a battery charger and two batteries. The PATCUT129ACSR-18V is provided with a 5-year limited warranty (excluding blades), and 1-year on batteries and charger. Made in the USA.

SPECIFICATIONS
Tool Weight: Length: Width: Height: Operating Voltage: Recharge Time: 11 lbs. 14.5 3.5 13.5 18 V-DC < 45 mins.

FOR USE ON
Copper Cable: up to 1.29 Aluminum Cable: up to 1.29 ACSR: up to 1113 ACSR Ground Rod: up to 5/8 Rebar: up to 1/2 Soft Steel Bolts: up to 5/8 Standard Guy Strand: up to 1/2 EHS Guy Strand: up to 3/8

Features and Benefits


Battery powered cutting technology. Easy tool operation and portability. Advance design high-speed pump completes tough cuts faster. Longer life, efficiency, and reliability. Specialized latch head design. Interference free closure for mid-span cuts. Ergonomic design allows one hand operation. User has one hand free to manipulate material to be cut. 180 degree head rotation. Versatile head positioning allows user to get into tight areas easier. Mechanical ram release. Reliable ram release (no battery power consumption). Operates on 18 volt Ni-MH batteries. Eliminates voltage depression or memory issues. Durable high impact formed carrying case. Provides tool protection and stores all accessories. 5-year limited warranty on tool (excluding blades) and 1 year on batteries and charger. Customer satisfaction and support.

ACCESSORIES
Lanyard: Battery: Hi-capacity (2.6 AH) Charger: 120V-AC 12/24V-DC 240/250V-AC Cat# PT208620 Cat# BAT18V

Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V

Replacement Blades: Cat# PT10037388 (Moving Blade) Cat# PT10037384 (Fixed Blade)

N-51

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Tooling
Battery Actuated

BURNDY Products

PATRIOT PATCUT245CUAL-18V
BATTERY ACTUATED TOOL Hydraulic Self Contained Cutter
The BURNDY PATCUT245CUAL-18V battery powered cutting tool is compact, fast, easy to use and incorporates the latest in battery tool technology. The ergonomic design allows one hand operation so that the other is free to manipulate the conductor in the proper cutting position. The PATCUT245CUAL18V incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The cutter head rotates 180 degrees to allow users to get into tight areas easier. The PATCUT245CUAL-18V is capable of cutting up to 2.45 diameter copper and aluminum cable. The PATCUT245CUAL-18V operates on industry standard 18-volt Ni/MH batteries that eliminate voltage depression or memory issues. The PATCUT245CUAL-18V comes equipped with a high impact formed carrying case to hold the tool, a tool retention lanyard, a battery charger and two batteries. The PATCUT245CUAL-18V is provided with a 5-year limited warranty (excluding blades), and 1-year on batteries and charger.

SPECIFICATIONS
Tool Weight: 14.5 lbs. (5.4 kg) With Battery Length: 18 (45.7 cm) Width: 3.75 (9.5 cm) Height: 14.75 (37.5 cm) Operating Voltage: 18 V-DC Recharge Time: < 45 mins.

FOR USE ON
Copper and Aluminum Cable: Up to 2.45 O.D (62.2 mm)

Features and Benefits


Battery powered cutting technology. Easy tool operation and portability. Advance design high-speed pump completes tough cuts faster. Longer life, efficiency, and reliability. Specialized latch head design. Interference free closure for mid-span cuts. Ergonomic design allows one hand operation. User has one hand free to manipulate material to be cut. 180-degree head rotation. Versatile head positioning allows user to get into tight areas easier. Mechanical ram release. Reliable ram release (no battery power consumption). Operates on 18-volt Ni/MH batteries. Eliminates voltage depression or memory issues. Durable high impact formed carrying case. Provides tool protection and stores all accessories. 5-year limited warranty on tool (excluding blades) and 1-year on batteries and charger. Customer satisfaction and support.

For Copper and Aluminum cable only. Do not cut steel, ground rod, rebar, or guy wire.

ACCESSORIES
Carrying Case: Lanyard: Battery: Hi-capacity (2.6 AH) Charger: 120V-AC 12/24V-DC 240/250V-AC Cat# PT10044980 Cat# PT208620 Cat# BAT18V

Cat# PATCHGR18V Cat# BCT/PATDCCHGR Cat# PATCHGR250V

Replacement Blades: Cat# PT10038657 (Moving Blade) Cat# PT10040663 (Fixed Blade)

SAFETY LANYARD ATTACHMENT

180 HEAD ROTATION

SPECIALIZED LATCH HEAD DESIGN PRECISION CUTTING BLADES

N-52

2.45 CUTTING CAPACITY ERGONOMICALLY BALANCED TOOL DESIGN

TRIGGER GUARD

18 VOLT Ni-MH BATTERY

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BURNDY Products

Tooling
Battery Actuated

TYPE BCC1000CUAL
BATTERY ACTUATED CABLE CUTTER
The BURNDY BCC1000CUAL is a 12-V-DC battery actuated cable cutter capable of cutting up to 750 kcmil hard drawn copper cable, and up to 1000 kcmil soft drawn copper and up to 2 O.D. aluminum cable. DO NOT CUT STEEL or ACSR. The BCC1000CUAL comes with battery powered cutting tool, sealed nickel cadmium 12V battery, 120V AC charger, carrying case, and wrist loop which provides added security when making cuts overhead. The BURNDY BCC1000CUAL is designed to cut copper and aluminum cables in a limited amount of space. The BCC1000CUAL makes fast reliable cuts without stress to the user. Just squeeze the trigger and it will cut through your toughest copper and aluminum cables. The BCC1000CUAL has a three-way switch (forward, reverse, and neutral) which allows the user to make partial cuts, back off cables, or make adjustments during cutting. The battery charge time is approximately 1 hour for a fast charge (80%), 4 to 6 hours for a quick charge, and 14 to 16 hours for a standard charge (100%). The 12V battery can be recharged approximately 1,000 times. The BCC1000CUAL (excluding cutting blades) is warranted to be free of defects in material and workmanship for a period of 90 days, except in the case of abuse or modification.

FEATURES
Hook head design. Three way switch. Hardened steel blades. Ergonomic design. Wrist loop.

SPECIFICATIONS
Specifications Cutting Tool: Drive Unit: Dimensions: Weight: Cutting Capacity: Description 12.0V DC Motor 4 L 4.5 W 14.5 H 6 lbs. 1000 kcmil soft drawn copper, 750 kcmil hard drawn copper and up to 2 O.D. aluminum

BENEFITS
Simplifies conductor cutting and allows working in tight spaces. Allows backing off cable, partial cuts, and adjusting during cutting. Helps ensure consistent cuts and longer blade life. Prevents hand/wrist injury. Withstands rugged use. Resists oil and solvents. Added security when cutting cables overhead. Battery: Battery Type: Voltage: Rated Capacity: Charge Time:

Sealed nickel cadmium 12.0V DC 1.2A/hr Fast, approx. 1 hour Quick, 4-6 hours Standard, 14-16 hours Dimensions: 2.75 L 2.7 W 4.75 H Weight: 1.4 lb. 120V AC 60 Hz 110/120V 5.7 L 3 W 2.2 lbs.

Battery Charger: Input Voltage: Input Frequency: Input Current Dimensions: Weight:

2.8 H

FOR USE ON
Maximum conductors accommodated: 750 kcmil hard drawn copper 1000 kcmil soft drawn copper 1000 kcmil alumimum N-53

ACCESSORIES
Catalog Number BCCBAT12V BCCCHGR BCCCASE RP50RP03 RP50RP02 Item Description BCC1000CUAL Battery BCC1000CUAL Charger BCC1000CUAL Carrying Case BCC1000CUAL Moving Blade BCC1000CUAL Fixed Blade

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Tooling
Remote Hydraulic

BURNDY Products

TYPE Y35BH HYPRESS 10,000 PSI


REMOTE POWER OPERATED COMPRESSION TOOLS
The Y35BH...series remote head is designed for remote power operation and incorporates the same C-shaped head as the Y35. The hook style head with extensive ram travel provides for easy tapping and splicing of overhead lines as well as HYGROUND compression grounding systems. The remote power operated Y35 heads are available covered with 3/16 molded rubber cover for tool impact protection. Order head, hose, pump, dies and accessories separately. Five-year limited warranty.

SPECIFICATIONS
Operating pressure: Jaw Opening: Force developed: Weight (less case): Maximum width: Maximum height: Molded covering: Y35BH 10,000 psi .95 12 tons 8 lbs. 4-3/4 9-1/4 Y35BH-4 10,000 psi .95 12 tons 9 lbs. 6 10-1/2 Yes

FOR USE ON
Connector Type Conductor Range

Tension Sleeves Copper #8 sol.-500 kcmil Aluminum #6 sol.-636 kcmil ACSR #4 -556.5 (26/7)

BENEFITS
Easy tool removal from line conductor after compression taps are installed with the open C shaped head. Easily lifted into working position using the lifting eye. Easy die changing plus secure die alignments provided with the positive die lock buttons. Long life expectancy is provided with heavy duty reinforced back. Mates with all universal type Hot-stick tooling. Rapid assembly and disassembly is provided with the quick disconnect hydraulic fitting. Type Y35BH-4 head is covered with 3/16 molded rubber. 5-year limited warranty.

Taps Aerial Cable Connectors

#14-556.5 ACSR (18/1) Copper #6 str.-500 kcmil Aluminum #4 str.-600 kcmil #8 str.-750 kcmil Term (400 kcmil splice) Aluminum #6 str.-750 kcmil Term (400 kcmil splices) #6-500 kcmil

Code Conductors Copper

HYGROUND Compression Grounding

Copper (cable/cable)

Copper #6-250 kcmil (cable/grd. rod) Ground Rods 1/2 3/4

Y35BH Variations:
Y35BH Y35H Head Only. Includes the Y35BH HYPRESS head, PT29402-1 universal hot-stick adapter, and steel carrying case. Includes the Y35BH HYPRESS head, PT91 steel reinforced hydraulic hose and an FP10 foot pump in a steel carrying case. Note: NOT for use on energized conductors.

FEATURES
HEAVY-DUTY REINFORCED BACK C-SHAPE HEAD LIFTING EYE

Y35B

POSITIVE DIE LOCK BUTTONS

N-54

Y35BH-4 Permanent Molded Rubber Head. The Y35BH-4 is covered with 3/16 molded rubber for tool impact protection (not insulation).

QUICK DISCONNECT HYDRAULIC FITTING LARGE JAW OPENING

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BURNDY Products

Tooling
Remote Hydraulic

TYPE Y39BH HYPRESS 10,000 PSI


REMOTE POWER OPERATED COMPRESSION TOOL
The Y39BH Remote Head is designed for remote power operation and incorporates the same small head as the Y39. Convenient die holder with recessed spring latch makes it easy to remove or lock into position. Dies are located and held in position with positive push button die locks. Dies sold separately. Five-year limited warranty.

SPECIFICATIONS
Operating pressure: Force developed: Weight: Maximum head width: Minimum height: 10,000 psi 12 tons 6-1/2 lbs. 3-1/8 9-1/8

FOR USE ON
COPPER #6 AWG - 750 kcmil str. Code Cable N30-N650 Navy Cable Flexible and Extra Flexible TerminalsUninsulated YA, YA-L, YA-LB, YGH, YGHA Splices and TeesUninsulated YS, YS-L, YS-LB, YS-T, YSP-T, YST

BENEFITS
Easy to work in small tight spaces with only a 3-1/8 wide compression head. Easy to locate and hold dies in position with the positive push button die locks plus die changing is accomplished easily without ball checks or set screws. Easy to remove or lock into position die holder with recessed spring latch plus leather strap to prevent loss. Compression terminal, tap and splice connectors are UL listed and CSA certified when installed with the Y39 tool and recommended die set. Very versatile tool that is able to work with 10,000 PSI pumps. 5-year limited warranty.

COPPER-AN or AIR #6 AWG - 4/0 str. Code Cable AN6-AN 4/0 Aircraft Cable Flexible and Extra Flexible TerminalsUninsulated YAV-L Box, YAV-L, YAV-RS Box, YAV-RS Splices and TeesUninsulated YSV-L Box, YSV-L COPPER-INSULATED TERMINALS #8-AWG - 2/0 str. Code Cable AN8-AN 2/0 Aircraft Cable Flexible and Extra Flexible TerminalsInsulated YAEV-L Box, YAEV-L, YAEV-RS Box, YAEV-RS, YAEV-RH COPPER - TAPS #12 AWG Solid - 250 kcmil TapsYC-C, YGHC-C, YGHP-C, YGHR-C, YH, YCHC ALUMINUM #8 AWG - 750 kcmil str. Code Cable TerminalsYA-A SplicesYS-A, YS-AT, YRB

FEATURES
RECESSED DIE RETAINER SPRING LATCH

ALUMINUM #6 str. - 500 kcmil TapsYFD, YFN, YFO

SMALL 3 1/8 WIDE HEAD

QUICK DISCONNECT HYDRAULIC FITTING

POSITIVE PUSH BUTTON DIE LOCKS LEATHER DIE RETAINER STRAP

N-55

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Tooling
Remote Hydraulic

BURNDY Products

TYPE Y34BH HYPRESS


HYDRAULIC TOOL REMOTE OPERATED 10,000 PSI
9 ton remote power operated hydraulic tool. The Y34BH HYPRESS tool is designed for remote hydraulic power operation. Its new 10,000 PSI operating pressure makes it easily adaptable to most remote power systems. Its small C-shaped head is light-weight, compact and with a relatively large jaw opening ideally suited for NETWORK UNDERGROUND systems. The tool comes standard with permanent molded head with 3/16 rubber and includes a separate molded rubber boot that covers the lower body and hydraulic coupler for tool impact protection. Together, with other BURNDY hydraulic accessories, the Y34BH HYPRESS tool may be used on lines. The Y34BH-1 has a ten foot non-conductive 10,000 PSI hose attached at the factory. The Y34BH Series tool has a 5-year limited warranty.

SPECIFICATIONS
Operating pressure: 10,000 psi Jaw opening: 1-1/2 Max force generated: 9 Tons Head and body rubberized Accommodates B dies Head length: 11-1/2 Overall dimensions: 16-3/4 (incl. boot) Total weight: Approx. 8 lbs.

FOR USE ON
Copper #4-500 kcmil str. Welding Cable-350 kcmil N40 to N500 Navy Cable Flexible and Extra Flexible #4 to 4/0 Aircraft Cable HYLUGS-Terminals-Uninsulated HYLINKS-Splices and Tees-Uninsulated HYCRAB-BURNDY Network Connector System. Copper #4-500 kcmil str. Aluminum-#6-300 kcmil
Installation Nest B4CD B1CD B26D B26D B27D B29D B30D B31D B32D No die reqd. Die Indentor Y34PA Y34PA Y34PA Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-5 Y34PR-11 Maximum Conductor Size Copper Aluminum #6 Str. #4 Str. #2 Str. #1 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 250 kcmil 300 kcmil Maximum Conductor Size Copper Aluminum #4 Str. #2 Str. #1 Str. 1/0 Str. 2/0 Str. 3/0 Str. 4/0 Str. 250 kcmil 300 kcmil 350 kcmil 500 kcmil

BENEFITS
Allows for easy placement and removal from continuous conductor lengths. Long life. Fast ram retraction. Moldedrubber covering on head, body, and hose fittings. Standard operating pressure. Ease in handling. Greater reliability. Reduced tool life cycle cost. 5-year limited warranty.

Installation Nest B4CD B2CD B1CD B25D B26D B27D B28D B29D B30D B31D No die reqd.

Die Indentor Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR Y34PR

FEATURES
MOLDED RUBBER COVERING HEAVY DUTY RETURN SPRING OPERATES ON STANDARD 10,000 PSI PUMPS

N-56

MOLDED RUBBER BOOT COMPACT C SHAPED FORGED HEAD

ACCOMMODATES B DIES

LIGHTWEIGHT DESIGN

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BURNDY Products

Tooling
Remote Hydraulic

TYPE Y29BH HYPRESS


HYDRAULIC TOOL REMOTE OPERATED 6,000 PSI
4.5 Ton remote power operated hydraulic tool. The Y29BH HYPRESS tool is designed for remote hydraulic power operation. Its small, C shaped head is lightweight, designed for use in confined areas, where visibility and space is limited. Accommodates D(series) nest dies and Y29-(series) indentor dies, for use with code or flex connector/conductor applications. Ideal for OEM applications. Dies sold separately. The Y29BH has a 5-year limited warranty.

SPECIFICATIONS
Operating Pressure: 6,000 psi Height: 3 Length: 10.75 (including coupler fitting) Head Width: 1.15 Jaw Opening: 1.2 Weight: 5 lbs. Output Force: 4.5 tons (9000 lbs) Crimp Type: Nest/Indentor

FOR USE ON
COPPER #8 - 4/0 AWG, code/flex Nylon Insulated Lugs (Connectors meet MIL-T-7928 requirements) YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Non-Insulated Lugs (Connectors meet MIL-T-7928 requirements) YAV-L, YAV-R, YAV-RS Non-Insulated Splices (Type YSV-L connectors UL Listed, CSA Certifed) YSM, YSV-L (Consult Section B of Catalog for detailed connector descriptions)

BENEFITS
Easy placement/removal on continuous conductor lengths. Lightweight, portable head design Companion tool of Y29NC pneumatic HYPRESS. Installs a wide variety of lugs and splices Ideal for AN, Flex and Code conductor terminations. 5-year limited warranty. Uninsulated Connectors NEST DV8L-1 DV6L DV4L DV2L DV1L DV25L DV26L IND. Y29PL Y29PL Y29PL Y29PL Y29PL Y29PL Y29PL

Maximum Conductor SIZE #8 AWG #6 AWG #4 AWG #2 AWG #1 AWG 1/0 AWG 2/0 AWG

Insulated Connectors NEST DEV8L DEV6L DEV4L DEV2L DEV6L DEV25L DEV26L IND Y29PLE-1 Y29PLE-1 Y29PLE-1 Y29PLE Y29PLE Y29PLE Y29PLE

FEATURES
NEST DIE LOCATION RAM FULLY EXTENDED OPERATING PRESSURE LABEL

N-57

INDENTOR DIE LOCATION C SHAPED HEAD

HYDRAULIC COUPLER

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Tooling
Remote Hydraulic

BURNDY Products

TYPE Y750BHXT AND Y750CBHXT RUBBER COVERED HEAD


12 TON HYPRESS REMOTE POWER OPERATED HYDRAULIC TOOL CONDUCTOR RANGE: #14 - 750 kcmil AL/CU #4 - 556.5 kcmil ACSR
12 ton remote power operated hydraulic tool. The Y750BHXT HYPRESS incorporates a wide mouth (1.65) C-shaped head for all compression applications. The hook style head provides for easy tapping, splicing, and terminating of overhead lines as well as the full range of HYGROUND compression grounding system connectors, NEC cable connections and N30 - N650 Navy cable applications. All standard BURNDY U dies fit the Y750BHXT and Y750CBHXT HYPRESS. Dies and accessories sold separately. The Y750CBHXT has a permanently molded rubber covered head and includes a separate rubber molded boot that covers the lower body and hydraulic fitting for tool impact protection. 5-year limited warranty.

SPECIFICATIONS
Operating pressure: Force developed: Jaw opening: Length: Weight: Head width: 10,000 psi 12 tons 1.65 (42 mm) 12.8 (325 mm) 10.3 lbs. (4.7 kg) 5.2 (132 mm)

FOR USE ON
Tension Sleeves Copper Aluminum ACSR Taps Copper Aluminum Aerial Cable Copper #8 sol - 500 kcmil #6 sol. - 556.5 kcmil #4 - 556.5 kcmil #14 solid - 500 kcmil #6 - 500 kcmil #6 - 500 kcmil

BENEFITS
Covers a wide range of applications and provides easy tool removal from continuous conductors with its C-shaped head (1.65 opening). Easy die change out and retention with exposed positive die lock buttons. Uses all standard BURNDY U-dies. Y750CBHXT provides molded rubber covering on head, body and hose fittings. Hot stick adapter sold separately. Infinitely rotatable head, so hydraulic couplers wont easily loosen. 5-year limited warranty.

Terminals and Splices Aluminum #8 - 750 kcmil Copper #8 - 750 kcmil ACSR #4 - 556 kcmil HYGROUND (Compression Grounding) Copper #6 - 500 kcmil (cable/ground rod) Ground Rods 1/2 - 1 Diameter

ACCESSORIES:
Cat. No. PT29402-1 Description Adjustable head grip for joining head to universal hot sticks. Force test gauge for accurate visual reading of output force. Die Case Steel case for storage and protection of U dies. Provides quick and easy identification of commonly used conductors.

PT29279-2

PT29291
Remote Head for Use With U Style Dies

FEATURES

C - Shaped Head

WIREMIKE
Both Die Release Buttons Exposed

N-58

Quick Disconnect Hydraulic Fitting Large 1.65 Jaw Opening to Accommodate Asymmetrical Connectors

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BURNDY Products

Tooling
Remote Hydraulic

TYPE Y644MBHXT DIELESS HYPRESS


HYDRAULIC TOOL REMOTE OPERATED 10,000 PSI
The 1 Crimp-Range Taking 11-Ton Force Hydraulic Remote Tool #6-1000 kcmil Copper HYLUG Terminals and HYLINK Splices #6-1000 kcmil Aluminum HYLUG Terminal and HYLINK Splices The 1 Crimp Type Y644MBH Dieless HYPRESS Remote Tool, crimps 195 different copper and aluminum HYLUG terminals and HYLINK splices, which cover the breadth of 38 code conductor sizes and 15 Navy cable sizes. Only one (1) crimp is required for each wire termination for both long and standard length barrels on BURNDY HYLUG and HYLINKconnectors throughout the entire conductor range. The Y644MBH dieless remote head tool operates on 10,000 psi hydraulic pressure and develops an output force of 11 tons, the same as the self-contained Y644M Dieless HYPRESS. Installation of BURNDY YFO and YFD series H-CRIMPIT connectors can be accomplished by using the accessory adapters listed below, purchased separately. Five-year limited warranty.

SPECIFICATIONS
Force Developed: Operating Pressure: Head Width: Overall Length: Weight (less case): 11 Tons 10,000 psi 3.93 12 9-1/2 lbs.

FOR USE ON
AWG/kcmil Wire Size Range Copper #6 - 1000 kcmil Connector Type Terminals YA-L, YA-2LN, YA, YA-2N, YA-L-2TC, YAB-4N, YA-L-TC, YA-2L, YA-4N Splices YS-L, YS-T, YS Terminals YA-A, YA-A-TN Splices YS-A HYPLUG AYP, AYPO Taps H-CRIMPIT YFO, YFD

BENEFITS
Dieless system, eliminates the need to purchase and maintain dies. Easy tool positioning with its infinitely rotatable head. Easy inspection and positive identification is provided with the BURNDY logo. H-CRIMPIT dies to crimp YFO and YFD type H-CRIMPIT taps offered as accessory option. Five-year limited warranty.

Aluminum #6 - 1000 kcmil

Aluminum #6 - 750 kcmil Aluminum #6 - 250 kcmil

ACCESSORIES
Cat. No. PT30541 Die for YFO series H-CRIMPIT Cat. No. PT30540 Die for YFD series H-CRIMPIT

The following size HYDENT lugs and two way splices, when crimped with the Y644MBH Dieless HYPRESS Tool, produce the following range taking capabilites. ALUMINUM CONNECTORS Standard Expanded Wire Size Wire Range #6 AWG #6 AWG #5 AWG #5-#6 AWG #4 AWG #4-#6 AWG #3 AWG #3-#6 AWG #2 AWG #2-#6 AWG #1 AWG #1-#2 AWG 1/0 AWG 1/0-#1 AWG 2/0 AWG 2/0-#1 AWG 3/0 AWG 3/0-#1 AWG 4/0 AWG 4/0-#1 AWG 250 kcmil 250-1/0 AWG 300 kcmil 300-2/0 AWG 350 kcmil 350-3/0 AWG 400 kcmil 400-4/0 AWG 500 kcmil 500-4/0 AWG 600 kcmil 600-250 kcmil 750 kcmil 750-500 kcmil 1000 kcmil 1000-750 kcmil COPPER CONNECTORS Standard Expanded Wire Size Wire Range #6 AWG #6 AWG #5 AWG #5-#6 AWG #4 AWG #4-#6 AWG #3 AWG #3-#6 AWG #2 AWG #2-#6 AWG #1 AWG #1-#6 AWG 1/0 AWG 1/0-#6 AWG 2/0 AWG 2/0-#4 AWG 3/0 AWG 3/0-#2 AWG 4/0 AWG 4/0-#1 AWG 250 kcmil 250-1/0 300 kcmil 300-2/0 350 kcmil 350-3/0 400 kcmil 400-4/0 500 kcmil 500-4/0 600 kcmil 600-250 750 kcmil 750-500 800 kcmil 800-500 1000 kcmil 1000-750

FEATURES
HEAVY DUTY HEAD

N-59

PIVOTING DIE NEST

INFINITELY ROTATABLE HEAD

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Tooling
Remote Hydraulic

BURNDY Products

TYPE 4-POINT Y81KFTMBH


DIELESS HYPRESS 10,000 PSI
DIELESS HYDRAULIC TOOL REMOTE OPERATED #8 - 1000 kcmil COPPER HYLUG TERMINALS and HYLINK SPLICES #8 - 750 kcmil ALUMINUM HYLUG TERMINALS and HYLINK SPLICES The Y81KFTMBH 4-POINT dieless HYPRESS is a remote powered 6 ton hydraulic crimping tool for use on a wide variety of terminal and splice compression applications. The Y81KFTMBH incorporates a dieless latch style head that provides easy tool removal from continuous conductor runs and eliminates the need to purchase and maintain dies. The Y81KFTMBH dieless remote head tool operates on 10,000 psi hydraulic pressure and develops an output force of 6 tons, the same as the self contained Y81KFTMBH. The result is easy termination and splicing using BURNDY HYLUG and HYLINK terminals and splices. The Y81KFTMBH is supplied with a canvas bag and quick connect fittings and comes complete with a 5-year limited warranty. Y81KFTMBH dieless HYPRESS Range Taking Capabilities: The Y81KFTMBH provides range taking capabilities that is UL and CSA listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with HYLUG terminals and BURNDY HYLINK splices. See chart for connector, conductor and range taking combinations.

SPECIFICATIONS
Output Force: 6 tons (12,000 lbs.) (5.4 Metric Tons) Weight: 8.5 lbs. (3.86 kg) Overall Length: 13.9 in. (354 mm) Head Width: 5.4 in. (138 mm) Operating Pressure: 10,000 psi (68.9 MPa)

FOR USE ON Features and Benefits


Dieless installation system. Eliminates the need to purchase and maintain dies. UL Listed and CSA Certified with Range Taking Capabilities Provides the installer with UL Listed and CSA Certified crimps with Range Taking Capabilities when used in conjunction with BURNDY HYLUG Terminals and HYLINK Splices. Flip top head design. For easy loading and removal of installed terminals and splices, saving time. Incorporates Parker type quick connect couplers. Eases installation time. Audible pressure pop-off valve and die embossment providing 360 inspectability. Assures proper crimps with both audible and visual indicators for the installer. 5-year limited warranty on tool. Customer satisfaction and support. Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors. Installs Splices, Taps and Terminations: #8 - 1000 kcmil Copper (YA, YA-L, YS, YS-L, YS-T, Y-R ) #8 - 777.7 (750 Nominal Flex Wire Size) kcmil Flex (YA-FX, YAV, YA-L-FX, YS, YSV-FXB) #8 - 750 kcmil Aluminum (YA-A, YS-A) #8 - 750 kcmil Aluminium Pin Adapters (AYP, AYPO)

PIVOTING NEST DIE

QUICK DISCONNECT MALE COUPLER DIELESS SYSTEM AUDIBLE POP-OFF PRESSURE RELIEF VALVE

N-60
LOCKING LATCH PIN

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BURNDY Products

Tooling
Remote Hydraulic

TYPE 4-POINT Y4PC834MBH


DIELESS HYPRESS 10,000 PSI Dieless Hydraulic Tool Remote Operated
The Y4PC834MBH 4-POINT C-head dieless HYPRESS is a remote powered 6 ton hydraulic crimping tool for use on a wide variety of tap, terminate, and splice compression applications. The dieless capability of this tool eliminates the need to purchase or maintain additional dies. The Y4PC834MBH incorporates a C-shaped head design making it ideal for crimping in tight areas and is easily removed from continuous conductor runs. The head rotates 360 and is mated to a patented rapid advance pump. The Y4PC834MBH weighs only 8.35 pounds and delivers 6 tons of crimping force. The result allows for easy tap, termination and splicing of compression connectors. The Y4PC834MBH is supplied with a canvas bag, quick connect fittings and comes with a 5-year limited warranty. The Y4PC834MBH provides range taking capabilities that are UL and CSA Listed for Copper (Code, Compact and Flex) and Aluminum (Code and Compact) conductors when used in conjunction with BURNDY HYLUG terminals and HYLINK splices as listed on page C-7 in the Master Catalog.

SPECIFICATIONS
Output Force: 6 Tons (5.4 Metric Tons) Weight: 8.35 lbs (3.7 kg) Length: 13.9 in (354 mm) Width: 5.4 in (178 mm)

FOR USE ON
Copper, Aluminum, Compressed, Compact, Stranded, Solid and Flex Conductors Installs Splices, Taps and Terminations #8 1000 kcmil Copper (YA, YA-L) #8 500 kcmil Copper (YS, YS-T, YS-L, Y-R) #8 777 (750 Nominal Flex Wire Size) kcmil Flex ((YA-FX, YAV, YA-L-FX) #8 535 (500 kcmil nominal flex wire size) kcmil flex (YS, YS-LB, YSV-FXB) #8 750 kcmil Aluminum (YA-A) #8 350 kcmil Aluminum (YS-A) #8 750 kcmil Aluminum Pin Adaptors (AYP, AYPO)

Features and Benefits


Dieless installation system Eliminates the need to purchase and maintain dies. UL Listed and CSA Certified with range taking capabilities Provides the installer with a UL Listed and CSA Certified crimps when used in conjunction with BURNDY HYLUG and HYLINK compression connectors. C-shaped head design For easily removing tool from continuous run conductors Simply slide the opening of the head off the conductor. Also ideal for use in tight or constraint spaces. Visual 360 inspectability Assures proper crimps with visual indicators for the installer. 5-year limited warranty Customer satisfaction and support.

360 HEAD ROTATION SO HYDRAULIC COUPLERS WONT LOOSEN

C-SHAPED HEAD

MALE QUICK DISCONNECT 10,000 PSI HYDRAULIC COUPLER

N-61
FOUR POINTS OF CONTACT ON EACH CONNECTION

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Tooling
Remote Hydraulic

BURNDY Products

TYPE Y45 HYPRESS


15 TON REMOTE POWER OPERATED HYDRAULIC TOOLS 10,000 PSI
The Y45 Series is designed for remote hydraulic operation. A C-shaped head design provides easy installation of tap and splice connectors. The hook style head with extensive ram travel operates easily on large distribution and transmission conductors. Together with accessories, the Y45 Series tooling may be used on overhead lines. The small light-weight head design is very adaptable for work in underground trenches and manholes. Cat. No. PT6515 is required to use U- type dies in all Y45 variations. Order Head, Hose, Pump, Dies, and accessories separately. 5-year limited warranty.

SPECIFICATIONS
Operating pressure: Force developed: Weight (less case): Maximum Width: Maximum Height: Y45 10,000 psi 15 Tons 15-3/4 lbs. 7-1/4 14-1/4

FOR USE ON
AWG/kcmil Wire Size Range Tension Sleeves Connector Type

Copper #8 sol.-500 kcmil Aluminum #6 sol.-954 kcmil ACSR #4 -795 (26/7) Aluminum #14-954 (18/1) ACSR ACSR #6-795 (54/7) Copper #6 str.-1500 kcmil Aluminum #4 str.-1000 kcmil Copper #6-500 kcmil 1/2 - 1 ground rods

Taps

PT6545

BENEFITS
Easy connector installation and tool removal from line conductors with the open C-shaped head. Easily lifted into working position using lifting eye. Easy die changing plus secure die alignment is provided with the positive die lock buttons. Long life expectancy is provided with fully protected ram and die buttons. Rapid assembly and disassembly is provided with the quick disconnect hydraulic coupler. Rugged design provides long life expectancy. 5-year limited warranty.

Aerial Cable Connectors HYGROUND Compression Grounding Code Cable Terminals and Splices Taps

Copper #8-1500 kcmil Aluminum #8-1000 kcmil Copper #14-1000 kcmil Aluminum #14-900 kcmil

ACCESSORIES:
Cat. No. PT6515 Description: Adapter for use with U-die sets. Cat. No. PT6547-2 Description: Universal Hot-stick adapter for Y45 HYPRESS tools. Cat. No. PT6581 Description: Fiberglass handle adapter for Y45 (10,000 PSI) Cat. No. PT6545 Description: Die carrying case for S- and P type dies. Holds eight (8) die sets. (Dies sold separately.)

FEATURES

LARGE JAW OPENING

N-62

QUICK DISCONNECT HYDRAULIC FITTING

C-SHAPED HOOK STYLE HEAD

HEAVY DUTY REINFORCED FORGED STEEL BODY

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BURNDY Products

Tooling
Remote Hydraulic

TYPES Y46 AND Y46C HYPRESS


15 TON FORCE REMOTE OPERATED HYDRAULIC TOOL 10,000 PSI
The Y46 standard tool and Y46C rubber covered tools are lightweight, compact and versatile with installation dies for both circumferential and nest-indentor types. Accessories include U- die adapter, a cable cutting die for 1.2 diameter non-steel conductors, plus a lifting eye and universal hot-stick adapter for overhead line construction. 5-year limited warranty.

SPECIFICATIONS
Force developed: Operating pressure: Jaw opening: Maximum width: Overall length: Y46 15 Tons 10,000 psi 2 4-1/2 15 Y46C 15 Tons 10,000 psi 2 4-3/4 21-3/4 (incl. boot) 17-1/2 lbs. Yes

Weight (less case): 16 lbs. Molded Covering: No

FOR USE ON
Connector Type Copper #8 AWG str.1500 kcmil Code Cable Navy Cables Flexible and Extra Flexible 1/2-1 Ground Rods Conductor Range Terminals-grounding to 500 kcmil YGA, YGHA, YGF Terminals-Uninsulated #8 to 1500 kcmil YA, YA-2N, YA-L, YA-LB, YA-TC, YA-2LN, YAB-4N, YAV-L Box, YAV-L, YAV-RS Box, YAV-RS, YA-TC-FX Terminals-Insulated #8 to 2/0 YAEV-L Box, YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Splices #8 to 1500 kcmil YS, YS-T, YS-L, YS-LB, YST, YSP-T, YGS, YGHS Taps YH, YCHC #14 to 1000 kcmil YC-C to 4/0 AWG Taps-Grounding to 500 kcmil YGHC-C, YGHP-C, YGHR-C Terminals YA-A, AYP, AYPO Splices YS-A, YS-AT, YRB Taps YFD, YFN, YFO, YFR See Burndy Overhead Transmission and Distribution Catalog Module

BENEFITS
Compact C shaped head allows easy placement and removal from continuous conductor lengths. Versatile and economical-HYPRESS tools work on all commonly used copper and aluminum products. Dies and adapters lock into or remove from tool head easily with the positive push button die locks. Safety, strength and high quality is provided with strong forged steel and precision machined components. Excellent for HYGROUND compression grounding applications through 1 ground rods and up to 500 kcmil taps, terminals and splices. Compression terminal, splice and tap connectors are UL listed and CSA certified when installed with the Y46 and Y46C HYPRESS and recommended die set. Y46C has a permanently molded head of 3/16 rubber and includes a separate molded rubber boot to cover the lower HYPRESS body and hydraulic coupler for impact protection.

Aluminum #8 AWG1250 kcmil Code Cables

ACSR

FEATURES
POSITIVE PUSH BUTTON DIE LOCK

ACCESSORIES:
Cat. No. P15K PUADP-1 PT10121 PT10128 Y46-2 Cutter die max. 1.2 dia. U-die adapter Lifting eye Universal hotstick adapter-Y46 Same as Y46 with Female coupler

N-63

LARGE 2 JAW OPENING

FORGED STEEL BODY PRECISION MACHINED STEEL COMPONENTS

MALE QUICK DISCONNECT 10,000 PSI HYDRAULIC FITTING STRONG REINFORCED BACK

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Tooling
Remote Hydraulic

BURNDY Products

TYPE Y60BHU AND Y60BHU-D HYPRESS


60 TON REMOTE POWER OPERATED HYDRAULIC TOOLS SINGLE AND DOUBLE ACTING HYDRAULIC TOOL DESIGNS
The Y60BHU HYPRESS, single acting, and Y60BHU-D HYPRESS, double acting, are both designed to provide fast, easy operation plus a durable and substantially longer design life expectancy. Both Y60BHU and Y60BHUD HYPRESS tools accommodate the same L dies. The L dies are designed for copper and aluminum code cables and aerial conductor sizes through 2500 kcmil and will accommodate ACSR through 2156 (84/19) str. Five-year limited warranty.

SPECIFICATIONS
Force developed: Operating pressure: Hydraulic oil: Life expectancy: Height: Weight (less case): Shipping weight: 60 tons 10,000 psi BURNDY ALFLUID 50,000 cycles min. 16.62 70 lbs. 97 lbs.

FOR USE ON
Copper 300 kcmil-2000 kcmil Str. Code Cable Terminals YA, YA-2N, YAB-4N, YA-L, YA-2LN, YA-LB Splices YS, YST, YS-L, YS-T, YSP-T

BENEFITS
Easy to carry with heavy duty handle. Easy to remove splices with nest that pivots open. Safety and security is provided with captive locking pin for nest die. Long life expectancy (50,000 cycles) with heavy duty steel frame. Fast easy die changing and secure die positioning with positive die release locking pins. Faster retraction with double acting hydraulic system (Y60BHUD). Protected male coupler with captive cap. Stability is provided with sturdy steel base. Easy, less costly repairs with fewer parts that are easily accessible. Ex: Bottom die holder. 5-year limited warranty.

Aluminum 250 kcmil-2000 kcmil Str. Code Cable Terminals YA-A Splices YS-A, YS-AT Transmission and Distribution Connectors Tension Sleeves: Copper: 1/0 str.-1000 kcmil Aluminum: 1/0 str.-2300 kcmil ACSR: 1/0-2156 (84/19 str.) Aerial: Copper: 4/0 str.-2500 kcmil Aluminum: 3/0 str.-2500 kcmil YTS, YTN, YNS, YNA, YNT, YNTA, YNU, YDS, YDN, YCS, YCA, YCU

FEATURES
HEAVY DUTY HANDLE

NEST HINGE ALLOWS FULLY OPEN POSITIONING

POSITIVE PUSH BUTTON DIE LOCKS AND DIE RELEASE

CAPTIVE LOCKING PIN AND HANDLE FOR TOOL NEST

N-64
PORT FOR DOUBLE ACTING HYDRAULIC SYSTEM

10,000 PSI MALE COUPLER AND COVER

HEAVY DUTY STEEL FRAME

STURDY STEEL BASE

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BURNDY Products

Tooling
Remote Hydraulic

TYPE RHCC129ACSR
10,000 PSI Remote Cable Cutter Remote Power Operated Hydraulic Cable Cutter
The BURNDY RHCC129ACSR remote hydraulic cable cutter incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The RHCC129ACSR with its precision cutting blades is capable of cutting up to 1.29 diameter bare or insulated copper and aluminum cable, 1113 ACSR, 5/8 ground rod, 1/2 rebar, 5/8 diameter soft steel bolts, 1/2 standard guy strand, and up to 3/8 EHS guy strand. The RHCC129ACSR is provided with a 5-year limited warranty (excluding blades).

SPECIFICATIONS
Operating Pressure: Tool Weight: Length: Width: 10,000 psi (700 bar) 5.85 lbs. (2.65 kg) 11.25 (286 mm) 3.7 (94 mm)

FOR USE ON
Copper Cable: up to 1.29 Aluminum Cable: up to 1.29 ACSR: up to 1113 ACSR Ground Rod: up to 5/8 Rebar: up to 1/2 Soft Steel Bolts: up to 5/8 Standard Guy Strand: up to 1/2 EHS Guy Strand: up to 3/8

Features and Benefits


Specialized latch head design. Interference free closure for mid-span cuts. Precision cutting blades. For clean cuts on Cu/Al, ACSR, ground rods, rebar, guy strand, and soft steel bolts. High strength steel cylinder. For durability and long life. Lightweight ergonomic design allows one hand operation. User has one hand free to manipulate material to be cut. Durable canvas carrying bag. Provides tool protection and stores all accessories. 5-year limited warranty on tool (excluding blades). Customer satisfaction and support.

ACCESSORIES
Canvas Bag: Replacement Blades: Cat# PT10043890 Cat# PT10037388 (Moving Blade) Cat# PT10037384 (Fixed Blade) Hot Stick Adapter: Cat# RHCCHSA

PRECISION CUTTING BLADES HIGH STRENGTH STEEL CYLINDER

N-65 QUICK DISCONNECT HYDRAULIC FITTING

SPECIALIZED LATCH HEAD DESIGN 1.29 CUTTING CAPACITY

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Tooling
Remote Hydraulic

BURNDY Products

TYPE RHCC245CUAL
10,000 PSI Remote Cable Cutter Remote Power Operated Hydraulic Cable Cutter
The BURNDY RHCC245CUAL remote hydraulic cable cutter incorporates a specialized latch style cutting head that allows interference-free closure for mid-span cuts. The RHCC245CUAL with its precision cutting blades is capable of cutting up to 2.45 diameter copper and aluminum cable. The RHCC245CUAL is provided with a 5-year limited warranty (excluding blades).

SPECIFICATIONS
Operating Pressure:10,000 psi (700 bar) Tool Weight: 8.3 lbs. (3.8 kg) Length: 14.8 (376 mm) Width: 4.75 (121 mm)

FOR USE ON
Copper & Aluminum 2.45 O.D. (62 mm)

ACCESSORIES
Canvas Bag: Cat# PT10054094 Cat# PT10038657 (Moving Blade) Cat# PT10040663 (Fixed Blade)

Features and Benefits


Specialized latch head design. Interference free closure for mid-span cuts. Precision cutting blades. For clean cuts on copper and aluminum cable. High strength steel body. For durability and long life Lightweight ergonomic design allows one hand operation. User has one hand free to manipulate material to be cut. Durable canvas carrying bag. Provides tool protection and stores all accessories. 5-year limited warranty on tool (excluding blades). Customer satisfaction and support.

Replacement Blades:

N-66

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BURNDY Products

Tooling
Hydraulic Pumps

TYPES HP10, HP8, AND HP6


HP SERIES MANUAL HYDRAULIC HAND PUMPS HYDRAULIC OUTPUT PRESSURES OF: 10,000 PSI, 8,800 PSI, AND 6,000 PSI
Hand pumps are designed to match the output pressure requirements of HYPRESS heads and cutters. Each pump is equipped with a built-in, factory set pressure release valve with audible click to signal completion of crimp cycle.

BENEFITS
Durable, long life expectancy. Easy to transport and move tool around job site with built in handle. Maximum mechanical advantage provided with long handle. Solid tool base provided with sturdy broad leg stabilizers. Save time with quick disconnect hydraulic fitting. High quality crimps provided with built-in, factory set pressure release valve and audible click to signal completion of crimp. 5-year limited warranty.

SPECIFICATIONS
Reservoir volume: Length: Width: Weight: Closed height: Height (with handle open): 1-1/8 qts. 24-3/4 5 18 lbs. 6-3/4 20

FOR USE ON
HP10 10,000 Y34BH, Y35BH, Y35BH-4, Y750BH, Y750BH-2, Y39BH, Y45, Y46C, Y46, Y60BHU, RHCC Series Cutters HP8 8,800 6,000 Y48BH Y35-L

FEATURES
HP6

HANDLE GRIP

LONG ARM

ACCESSORIES
BUILT-IN FACTORY SET PRESSURE RELIEF VALVE

Extended leg pad stablilizes (w/hardware) Cat # BP10PADKIT

HANDLE

STURDY LEG STABILIZERS

LIGHTWEIGHT RUGGED DESIGN PORTABLE

QUICK DISCONNECT HYDRAULIC FITTING

N-67

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Tooling
Hydraulic Pumps

BURNDY Products

TYPES FP10, FP8, AND FP6


FP SERIES MANUAL HYDRAULIC FOOT PUMPS HYDRAULIC OUTPUT PRESSURES OF: 10,000 PSI, 8,800 PSI, AND 6,000 PSI
Foot pumps are designed to match the output pressure requirements for use with all HYPRESS heads and cutters. Each pump is equipped with a built-in, factory set pressure release valve with audible click to signal completion of a crimp cycle.

BENEFITS
Easy to lift and carry. Durable. Long life expectancy. Easy to transport and move tool around job site with built in handle. Easy operation provided with spring assisted return arm. Maximum mechanical advantage provided with long arm extending beyond pump body. Quality, heavy duty foot pad provided with diamond plate steel. Solid tool base provided with sturdy broad leg stabilizers. Time saving quick disconnect hydraulic fitting. High quality crimps provided with factory set pressure release valve with audible click to signal completion of crimp. 5-year limited warranty.

SPECIFICATIONS
Reservoir volume: Length: Width: Weight: Closed height: Height (with handle open): 1-1/8 qts. 24-3/4 5 19 lbs. 6-1/2 17

FOR USE ON
FP-10 10,000 Y34BH, Y35BH, Y35BH-4, Y750BH, Y750BH-2, Y39BH, Y45, Y46C, Y46, Y60BHU, Y750BH, RHCC Series Cutters FP-8 8,800 FP-6 6,000 Y48BH Y35-L

ACCESSORIES
Extended leg pad stablilizes (w/hardware) Cat # BP10PADKIT

FEATURES

LONG ARM DIAMOND PLATE STEEL FOOT PAD SPRING LOADED ARM BUILT-IN FACTORY SET PRESSURE RELIEF VALVE

N-68
LIGHTWEIGHT RUGGED DESIGN PORTABLE QUICK DISCONNECT HYDRAULIC FITTING

STURDY LEG STABILIZERS

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BURNDY Products

Tooling
Hydraulic Pumps

TYPE Y10AC9
ELECTRIC HYDRAULIC PUMP Hydraulic Output Pressure of 10,000 PSI
The Y10AC9 electric hydraulic pump is for use with all HYPRESS heads and cutters requiring 10,000 PSI operating pressure.The Y10AC9 is equipped with a built-in, factory set pressure relief valve. An audible pop and recycling of the pump as well as relaxing of the hose signal completion of the crimping/cutting cycle. Pump is supplied with a durable hand-held electric pendant switch.

Specifications
Motor: 115V AC 50/60 Hz 5/8 HP, 10,000 rpm 11 amp current draw Reservoir Volume: 1.61 quarts Height: 14.38 Base: 6.5 8.25 Weight: 28 lbs. (with oil)

FOR USE ON
Y34BH, Y35BH, Y35BH4, Y39BH, Y45, Y46, Y46C, Y750BHXT, Y750CBHXT, Y644MBH, Y4PC834MBH, Y81KFTMBH, Y60BHU, RHCC129ACSR, RHCC245CUAL

ACCESSORIES Features and Benefits


Lightweight, small size. Easy to lift, carry and transport tool around job site with lightweight body and handle. Factory set relief valve. High quality crimps are achieved with built-in, factory set pressure relief valve and audible recycling of pump to signal completion of crimp cycle. 100,000 (+) life cycles. Long durable life expectancy with lightweight cast aluminum reservoir body. Catalog Number: YAC-CASE Steel carrying case with handle and locking latch. The BURNDY Y10AC9OEM is an additional electric hydraulic pump offering that comes equipped with a foot switch and jog-andhold feature. Keep both hands on the connection with the Y10AC9OEM pump kit. For further details please contact customer service.

Convenient 115V AC electric powered motor. Saves time with quick disconnect hydraulic fitting. Sealed electric pendant switch. Easy operation with durable remote pendant switch with 10-foot cord. 5-year limited warranty.

Quick Disconnect Hydraulic Coupler 5/8 HP Motor

Pendant Switch with 10 Cord

N-69 1.6 Quart Reservoir

Oil Level Window

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Tooling
Hydraulic Pumps

BURNDY Products

TYPES EPP10 AND EPP6


EPP SERIES ELECTRIC/ HYDRAULIC PUMP HYDRAULIC OUTPUT PRESSURE OF: 10,000 PSI AND 6,000 PSI
The lightweight and durable EPP10 electric/hydraulic pump is for use with all BURNDY HYPRESS remote heads and cutters requiring 10,000 PSI operating pressure. Both the EPP10 and the EPP6 are equipped with a built-in, factory set pressure relief valve. An audible pop and recycling of the pump and relaxing of the hose, signals completion of the crimping/cutting cycle. Both pumps are supplied with a durable hand-held electric pendant switch, for remote operation of the unit, and have a manual selection switch mounted for operation of the unit at the pump. The operator can select which method is best suited for the application. An optional carry/shipping case can be ordered. All EPP Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in materials and workmanship for five (5) years when properly maintained and operated.

SPECIFICATIONS
Motor: 115 V-AC/60 Hz 1/2 HP @ 3450 RPM Maximum current draw: 12.5 amperes Reservoir volume: 2 qts. Height: 16 Base: 6 8 Weight: 30 lbs.

FOR USE ON
EPP10 10,000 Y34BH, Y35BH, Y35BH-4, Y39BH, Y45, Y46, Y46C, Y60BHU, 750BH, Y750BH-2, Y644MBH, RHCC Series Cutters EPP6 6,000 Y35L, Y28B

FEATURES
Lightweight. Small size. Factory set relief valve. 100,000 (+) life cycles. Sealed electric pendant switch.

ACCESSORIES
Cat. No. EPPCASE-1 Steel carrying case with handle and locking latch.

BENEFITS
High quality crimps are achieved with built in, factory set pressure release valve and audible recycling of pump to signal completion of crimp cycle. Easy to lift, carry and transport tool around job site with lightweight body and handle. Convenient 115 V-AC electric powered motor. Durable remote pendent switch. Easy operation controlled with pendent switch, or manual switch. Saves time with quick disconnect hydraulic fitting. Long durable life expectancy with lightweight cast aluminum reservoir body. 5-year limited warranty.

N-70

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BURNDY Products

Tooling
Hydraulic Pumps

TYPES EPAC10, EPAC8, AND EPAC6


EPAC SERIES ELECTRIC/ HYDRAULIC PUMP, AIR CONTROL HYDRAULIC OUTPUT PRESSURES OF: 10,000 PSI, 8,800 PSI, AND 6,000 PSI
The EPAC10, EPAC8, and EPAC6 electrically driven hydraulic pumps feature exclusive automatic or manual jog and hold operation control provided by a unique air control switch, which provides the safest operation method of any pump available. All EPACs are remotely controlled by an improved air control switch which electrically isolates the operator from the unit, and can be operated by either hand or foot activation. A three (3) position toggle switch mounted on the control box allows the operator to select either full automatic, off, or manual operation. The automatic mode advances the remote tool into a hold position without crimping the connector so the operator can inspect the orientation before completing the crimp. Once the crimp is completed, the pump automatically turns the pump off, allowing the retraction of the remote tool and resets itself for the next operation. The manual position allows the operator to jog the tool forward without the tool ram retracting. To retract the tool prior to completing the crimp, turn the control switch to off, the pump will stop and the tool will retract. In the manual mode the pump advances only while the control is being depressed. To complete a crimp, squeeze and hold the air control switch until the pump reaches the pre-set pressure and shuts off. The EPAC Series of electrically driven hydraulic pumps incorporate a heavy-duty roll cage design that is both rugged and portable. All EPAC Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in material and workmanship for five (5) years when properly maintained and operated.

SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC, 60 Cycle (EPAC**-2 versions): 1/2 HP 220/230 V-AC, 50 Cycle Maximum current draw: 10 amperes Reservoir volume: 8 quarts max., 2 quarts min. Height: 17-1/2 Base: 11-3/4 18-1/2 Dry weight: 68 lbs. (82 lbs. w/max. fluid) (1/2 Hp @ 3450 RPM)

FEATURES
Roll cage 3 position switch and control box Factory set output pressure Quick disconnect hydraulic coupler Oil level window 8 quart reservoir

FOR USE ON
EPAC10 10,000 Y34BH, Y35BH, EPAC10-2 Y35BH-4,Y39BH, Y45,Y46,Y46-C, Y60BHU, Y750BH, Y750BH-2, Y644MBH, RHCC Series Cutters EPAC-8 EPAC-6 8,800 6,000 Y48BH Y35L

BENEFITS
Permits final inspection of connector before completing crimp cycle. Extra supply hydraulic fluid 8-quart reservoir. Full automatic or manual Jog and Hold cycles. Operator safety with power loss smart circuit, freezes unit in event of power disruption. Method of operation desired is permitted with 3-position selection switch. Safety is provided against hazardous shock with airbulb actuator and air line. Saves time with quick disconnect hydraulic fitting. Windows allows easy inspection of proper oil level. High quality crimps are achieved with built-in factory set pressure release valve. 5-year limited warranty.

N-71

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Tooling
Hydraulic Pumps

BURNDY Products

TYPES EP10, EP8, EP6 AND EP10-2, EP8-2, EP6-2


EP SERIES ELECTRIC/ HYDRAULIC PUMPS HYDRAULIC OUTPUT PRESSURES OF 10,000 PSI, 8,800 PSI, AND 6,000 PSI
Electrically driven hydraulic pumps are supplied with a durable, hand-held electric pendent switch that remotely controls the pump and matches the output requirements of all HYPRESS remote heads and cutters. Each pump is equipped with a built-in, factory set, pressure relief valve. An audible pop and recycling of the pump and relaxing of the hose, signals completion of the crimping/cutting cycle. All EP series pumps are supplied with 115/230 - 220/230 voltage, 60/50 hertz, 1/2 horsepower motor and can be wired for use with any electric power source worldwide. A three prong, grounded plug is wired standard on the units. All EP Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in materials and workmanship for five (5) years when properly maintained and operated.

SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC, 60 cycle (EP**-2 versions): 1/2 HP 220/230 V-AC, 50 cycle Maximum current draw: 10 amperes Reservoir volume: 8 quarts max., 2 quarts min. Height: 17-1/2 Base: 11-3/4 18-1/2 Dry weight: 68 lbs. (86 lbs. with max. fluid) (1/2 Hp @ 3450 RPM)

BENEFITS
Provides fast sure pump action plus a long life expectancy. Its portable. Roll cage allows easy moving on the job site. Durable 1/2 HP dual voltage motor. Extra supply of hydraulic fluid with 8 quart reservoir. Saves time with quick-disconnect hydraulic fitting. Easy operator control is provided with remote pendent switch. Easy inspection of proper oil level is provided by see through window. High quality crimps are achieved with built-in, factory set, pressure release valve and audible recycling of pump which signals completion of crimp. 5-year limited warranty.

FOR USE ON
EP10 10,000 Y34BH, Y35BH, Y35BH-4, EP10-2 Y39BH, Y45, Y46, Y46-C, Y60BHU, Y750BH, Y750BH-2, RHCC Series Cutters EP8 8,800 EP8-2 EP6 6,000 EP6-2 Y48BH Y35L

FEATURES
1/2 HP MOTOR DUAL VOLTAGE/HERTZ ROLL CAGE

QUICK DISCONNECT HYDRALIC COUPLER 8 QUART RESERVOIR

OIL LEVEL WINDOW

N-72

FACTORY SET OUTPUT PRESSURE

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Tooling
Hydraulic Pumps

TYPES EP10-1HP, EP8-1HP, EP6-1HP AND EP10-1HP-2


EP-1HP SERIES ELECTRIC/ HYDRAULIC PUMPS HYDRAULIC OUTPUT PRESSURES OF: 10,000 PSI, 8,800 PSI, AND 6,000 PSI
Heavy duty electrically driven hydraulic pumps are supplied with a durable, handheld electric pendent switch that remotely controls the pump and matches the output requirements of all HYPRESS remote heads and cutters. Each pump is equipped with a built-in, factory set, pressure relief valve. An audible pop and recycling of the pump and relaxing of the hose, signals completion of the crimping/cutting cycle. All EP-1HP series pumps are supplied with 115/230 - 220/230 voltage, 60/50 hertz, 1 horsepower motors and can be wired for use with any electric power source worldwide. A three prong, grounded plug is wired standard on the units. All EP-1HP Series pumps have been life cycle tested to over 100,000 cycles without failure, and are warranted to be free of defects in materials and workmanship for five (5) years when properly maintained and operated.

SPECIFICATIONS
Motor: 1/2 HP 115/230 V-AC, 60 cycle (EP**-2 versions): 1/2 HP 220/230 V-AC, 50 cycle Maximum current draw: 10 amperes Reservoir volume: 8 quarts max., 2 quarts min. Height: 17-1/2 Base: 11-3/4 18-1/2 Dry weight: 68 lbs. (86 lbs. with max. fluid) (1/2 Hp @ 3450 RPM)

FEATURES
Heavy duty design. Roll cage. Quick disconnect hydraulic coupler. Oil level window. 8 quart reservoir. Factory set output pressure. 1 HP motor dual voltage/hertz.

FOR USE ON
EP10-1HP 10,000 Y34BH, Y35BH, EP10-1HP-2 Y35BH-4, Y39BH, Y45, Y46, Y46-C, Y60BHU, Y750BH, Y750BH-2, RHCC Series Cutters EP8-1HP EP6-1HP 8,800 6,000 Y48BH Y35L

BENEFITS
Provides fast sure pump action plus a long life expectancy. Its portable roll cage allows easy moving on the job site. Strong durable motor provided with (1) H.P. dual voltage design. Extra supply of hydraulic fluid with 8 quart reservoir. Saves time with quick-disconnect hydraulic fitting. Easy operator control is provided with remote pendant switch. Easy inspection of proper oil level is provided by see through window. High quality crimps are achieved with built-in, factory set, pressure release valve and audible recycling of pump which signals completion of crimp. 5-year limited warranty.

N-73

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Tooling
Hydraulic Pumps

BURNDY Products

TYPES GP10, GP8, AND GP6


GP SERIES GASOLINE ENGINE DRIVEN HYDRAULIC PUMP HYDRAULIC OUTPUT PRESSURES OF: 10,000 PSI, 8,800 PSI, AND 6,000 PSI
The GP series gasoline engine driven hydraulic pump is a heavy-duty design that is rugged and portable. Supplied with a four (4) H.P. engine, the pump operates all BURNDY remote compression heads and cable cutters. All GP style pumps have a built-in, factory pre-set, automatic pressure release overload valve with a definite pulsing and recycling to signal the completion of a crimp. The manual control valve allows user to Jog and Hold due to the unique check valve design that keeps pressure in the output line until retracted.

Specifications
Engine: Reservoir volume: Pump height: Pump width: Pump length: Overall height: Overall width: Overall length: Pump and motor dry weight: Overall dry weight: 4 H.P., 4 cycle 2 gallons (8 qts.) 19-3/4 13 18 22-1/4 16 21 64-1/4 lbs. 77-3/4 lbs.

FOR USE ON
Pump PSI GP10 Hydraulic Tools and Cutter 10,000 Y34BH, Y35BH, Y35BH-4, Y39BH, Y45, Y46, Y46C, Y60BHU, Y60BHU-D, Y750BH, Y750BH-2, RHCC Series Cutters 8,800 6,000 Y48BH Y35L

BENEFITS
Portable pump with sturdy steel roll cage. Durable heavy-duty four (4) H.P. engine for all HYPRESS applications and long life expectancy. Manual control valve permits easy control of crimping or cutting operations. Manual control valve permits easy control of crimping or cutting operations. Fast hose assembly with quick disconnect pressure matched hydraulic couplers. Ample hydraulic capacity with (8) quart reservoir. 5-year limited warranty.

GP8 GP6

FEATURES
STURDY STEEL ROLL CAGE DESIGN HEAVY-DUTY GASOLINE ENGINE

MANUAL CONTROL VALVE QUICK DISCONNECT HYDRAULIC COUPLER

N-74

8 QUART RESERVOIR

OIL LEVEL INSPECTION WINDOW

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BURNDY Products

Tooling
Hydraulic Pumps

HYDRAULIC HOSES
NON CONDUCTIVE HOSES* NON CONDUCTIVE HOSES* CONDUCTIVE HOSES*

10,000 PSI
Cat. No. Description

6,000 PSI
Cat. No. Description

10,000 PSI
Cat. No. PT 91 Description 8 - steel braided hose with steel spring reinforced ends. Stackable couplers (male/female) - Black. No electrical rating. DO NOT use on energized conductor.

PT 29900-10 10 - 3/16 diameter - non conductive hose with stackable couplers (male/female) orange PT 29900-15 15 - 3/16 diameter - non conductive hose with stackable couplers (male/female) orange PT 29900-25 25 - 3/16 diameter - non conductive hose with stackable couplers (male/female) orange PT 29901-10 10 - 1/4 diameter - non conductive hose with stackable couplers (male/female) orange PT 29901-15 15 - 1/4 diameter - non conductive hose with stackable couplers (male/female) orange PT 29901-25 25 - 1/4 diameter - non conductive hose with stackable couplers (male/female) orange NOTE: 1/4 diameter hose provides higher flow rate for faster ram movement.
* For proper care and maintenance of hydraulic hoses, consult the Hydraulic Hose Care manual, Form No. 7828

PT 29902-10 10 - non conductive hose with stackable couplers (male/female) - orange PT 29902-15 15 - non conductive hose with stackable couplers (male/female) - orange PT 29902-25 25 - non conductive hose with stackable couplers (male/female) - orange PT 29074-1 Non conductive hose carrying bag

8,800 PSI
Cat No. PT 76 Description 8 - steel braided hose with steel spring reinforced ends. Stackable couplers (male/female) - Black. No electrical rating. DO NOT use on energized conductor.

* For proper care and maintenance of hydraulic hoses, consult the Hydraulic Hose Care manual, Form No. 7828

* For proper care and maintenance of hydraulic hoses, consult the Hydraulic Hose Care manual, Form No. 7828.

N-75

Do not attempt to repair or recouple the hose yourself!

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Tooling
Hydraulic Pumps

BURNDY Products

ACCESSORIES

PT 29074-1 Insulated hose carrying bag Designed to provide protection and cleanliness of non conductive hoses. Accomodates 100 ft. of non conductive coiled to 17-1/2 O.D. and 3-3/4 wide. Max. carrying capacity: 10 lbs.

Adjustable Head Grip For joining HYPRESS heads to universal hot sticks PT 29075 (for Y35L) PT 29402-1 (for Y35BH) PT 6547-2 (for Y45) PT 10128 (for Y46)

ALFLUID
ALFLUID QT. ALFLUID GAL. (available in quart and gallon size containers) Use ALFLUID in hand operated tools during extended use below 32 degrees. All weather HYDRAULIC fluid for BURNDY pumps: HP hand pump FP foot pump GP gasoline pump EPP. electric pump AC-3H auto/man. elect. pump DC-3H auto/man. elect. pump

Pressure Tee* Y106PSI Y108PSI (10,000 to 6,000 p.s.i.) (10,000 to 8,800 p.s.i.)

Allows use of 10,000 p.s.i. pumps in conjunction with BURNDY 6,000 p.s.i. and 8,800 p.s.i. HYPRESS tools. * For proper care and maintenance of hydraulic hoses, consult the Hydraulic Hose Care manual, Form No. 7828

Replacement Coupler 6,000 psi operating pressure PT 29091 (male) PT 29214-1 (female)

HYFLUID
Replacement Coupler 10,000 psi operating pressure PT 94 (male) PT 93 (female) HYFLUID QT. HYFLUID GAL. (available in quart and gallon size containers) Hydraulic fluid for BURNDY HYPRESS hand operated tools: Y35 and Y35-2 HYPRESS tools Y39 HYPRESS tool Y750 REVOLVER HYPRESS tools

DIE CASES
PT 29291 (Y750, Y35/Y39) die case for U -type die sets PT 6545 (Y45 and Y46) die case for S and P -type die sets

N-76

In-line Pressure Gauge 10,000 psi operating pressure for hydraulic pumps PT 11018

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BURNDY Products

Tooling
Hydraulic Pumps

Y29NC
PNEUMATIC HYPRESS
The Y29NC Pneumatic HYPRESS operates on 85-100 PSI and will install insulated and uninsulated terminals from #8-2/0 copper. Uses DV type nest with Y29 type indentor.

BENEFITS
Portable or bench mounted. Adjustable blow off valve to insure proper indenting force. Uses DV type nest with Y29 type indentor. Hand operated. 5-year limited warranty.

SPECIFICATIONS
Weight: 12-1/2 lbs. Length: 17-1/2 Air line pressure: 85 100 psi

FOR USE ON
Wire Range: #82/0 Cu YAEV-L, YAEV-H, YAEV-RS, YAEV-RH, YAV-L,YAV-R YAV-RS, YSV-L, YSM Die Index Nest/Indenter DV8L/Y29PL DV8L/Y29PL DV6LY29PL D6CL/Y29PL DV4L/Y29PL D3CL/Y29PR DV2CL/Y29PL DVIL/Y29PR DV256/Y29PR D26L/Y29PR DV26L/Y29PR DV8L/Y29PL

HAND ACTUATOR STEEL CONSTRUCTION

REMOVABLE DIE SETS

38/631 6/631 39/632 7 40/633 9 41/634 42 43 13 44 49

N-77

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Tooling
Hydraulic Pumps

BURNDY Products

TFM-TAPE FED MACHINE


FOR AUTOMATIC INSTALLATION OF TAPE MOUNTED TERMINALS
The BURNDY TFM machine installs vinyl insulated, nylon insulated and uninsulated terminal sizes #26-#10 without timeconsuming die changes. A rotating turret die holder consists of three die sets. With the new TFM, your operators can crimp from 1,500 to 2,500 terminals per hour. BURNDY has made a breakthrough in die changing-the TFM is the first and only turret die holder to crimp terminals automatically. No long complicated setups or paying for duplicate machines: Once the dies are secure to the die holder theres never a need to remove them. No adjustments. No calibrations. Just a simple twist of the wrist. An operator can change reels, terminals and dies in seconds flat.

SPECIFICATIONS
Height: Width: Depth: Weight: 16 13 6 35 lbs.

FOR USE ON
#26 - #10 AWG Cu Vinyl Insulated Terminals: BA-EF-M, BA-EL-M, BA-EM, BA-EZ-M Nylon Insulated Terminals: YAE-M, YAE-FM, YAE-ZM Non-Insulated Terminals: YAD-M, YAD-FM Vinyl Insulated Disconnects: PQ-M

FEATURES
Positive wire locator. Foot-actuated crimp. Lightweight Reel. Quiet operation. Lease policy. Can crimp up to 1,500 to 2,500 terminals per hour. An operator can change reels, terminals and dies in 30 seconds. Rotating turret die holder permits terminal change over in seconds.

BENEFITS
Ensures proper wire termination. Minimizes repetitive hand motion injuries. Smooth rotation advance of connectors. Eliminates need for earplugs/noise dampeners. Inexpensive alternative to buying. High volume production capability. Minimizes production downtime.

CAT.# TFM1D5R (LEASE ONLY)


TWO POSITON REEL HOLDER FITS LIGHTWEIGHT, CARDBOARD REEL. HOLDS UP TO 2000 TERMINALS. 3-WAY ADJUSTABLE STAND

WARNING LIGHT TOOLIS IN TFM

80-100 PSI SHOP AIR IN (HOSE NOT PROVIDED)

ROTATING DIE TURRETS FOR FASTER CHANGEOVERS

N-78

TERMINALS ARE SECURED MOUNTED TO MYLAR FILM AND RELEASED FROM THE FILM AFTER THE CRIMP

SMALL OPENING, FOR SAFER WIRE INSERTION, ELIMINATES ACCIDENTS. NO FINGER CAN GET IN.

OSHA APPROVED FOOT ACTUATED CRIMP PEDAL (NOT SHOWN)

110 V/AC POWER IN (POWER CORD SUPPLIED)

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BURNDY Products

Tooling
Hydraulic Pumps

TFM INSTALLATION TOOLING CHART


Tape Mounted Catalog Number 2000/Reel BA16E4M BA16E6M BA16E8M BA16E10M BA16E14M BA16E38M BA14E4M BA14E6M BA14E8M BA14E10M BA14E14M BA14E516M *BA10E6M *BA10E8M *BA10E10M *BA10E14M *BA10E38M Installation Tooling TFM with DFM3-1 Die Tape Mounted Catalog Number 2000/Reel YAD18-4M YAD18-6M YAD18-8M YAD18-10M YAD18-14M YAD14-4M YAD14-6M YAD14-8M YAD14-10M YAD14-14M YAD14-38M *YAD10-8M *TAD10-14M *YAD10-516M *YAD10-38M Installation Tooling TFM with DFM6-1 Die TFM with DFM5D1 Die TFM with DFM4D1 Die Tape Mounted Catalog Number 2000/Reel YAE22G18M YAE22G16M YAE22G13M YAE18N29M YAE18N27M YAE18-N7M YAE18N26M YAE18N21M YAE18N25M YAE18G43M YAE-18N24M YAE18N1M YAE18NM YAE18N2M YAE18N3M YAE14N43M YAE14N1M YAE14NM YAE14N2M YAE14N3M YAE14N4M YAE12N9M YAE12N1M YAE12NM YAE12N2M YAE12N3M *YAE10N5M *YAE10N11M *YAE10NM *YAE10N3M *YAE10N2M *YAE10N4M
* 1000 per Reel

Installation Tooling TFM with DFM11D1 Die

Tape Mounted Catalog Number 2000/Reel YAE22Z1M YAE22Z2M YAE22Z3M YAE18Z1M YAE18Z3M YAE18Z4M

TFM with DFM2-1

TFM with DFM10D1 Die

YAE14Z3M YAE14Z4M YAE12Z2M YAE12Z3M

TFM with DFM1D5 Die

Installation Tooling TFM with DFM11D1 Die TFM with DFM10D1 Die TFM with DFM9D1 Die TFM with DFM7D1 Die TFM with DFM3-1 Die TFM with DFM2-1 Die TFM with DFM1D5 Die

YAE22N65FM BA16EF2M BA16EF6M BA16EF8M BA16EF10M BA14EF8M BA14EF10M *BA10EF6M *BA10EF8M *BA10EF10M TFM with DFM3-1 Die TFM with DFM2-1 Die TFM with DFM1D5 Die YAE22N66FM YAE18G43FM YAE18N56FM YAE18N57FM YAE14N76FM YAE14N77FM YAE14N78FM
* 1000 per Reel

TFM with DFM11D1 Die TFM with DFM10D1 Die TFM with DFM9D1 Die

TFM with DFM9D1 Die

BA16EZ2M BA16EZ6M BA16EZ10M BA14EZ6M BA14EZ8M BA14EZ10M

TFM with DFM7D1 Die

*BA10EZ8M

PQ18R257M PQ18R258M PQ14R257M PQ14R258M PQ10R258M

BA16EL6M BA16EL8M BA16EL10M BA14EL6M BA14EL8M BA14EL10M *BA10EL6M *BA10EL8M *BA10EL10M


* 1000 per Reel

TFM with DFM20D1 (20-22 AWG) DFM3-1 (16-10 AWG) TFM with DFM2-1 DIE TFM with DFM1D5 Die

TFM with DFM13D1 Die TFM with DFM12D1 Die TFM with DFM16D1 Die TFM with DFM15D1 Die TFM with DFM14D1 Die TFM with DFM13D1 Die TFM with DFM12D1 Die

PQ18R256M PQ14R256M

PQ18R187M PQ18R188M PQ14R187M PQ14R188M


* 1000 per Reel

N-79

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Tooling
Low Pressure Hydraulic

BURNDY Products

TYPE KOMPRESSOR LPHY750


REMOTE OPERATED 12 TON LOW PRESSURE HYDRAULIC COMPRESSION TOOL
The BURNDY LPHY750 KOMPRESSOR is a lightweight, compact, low pressure, hydraulic 12 ton crimping tool. The LPHY750 is double acting for hydraulic ram advance and retract. The KOMPRESSOR also has an industry exclusive spring back up for ram retraction in case of loss of hydraulic pressure. The LPHY750 comes equipped with an ergonomic handle designed for better balance, which helps lessen fatigue to the operator. The LPHY750 KOMPRESSOR features the BURNDY Y750 tool head with a 1.65 jaw opening capable of using all industry standard BURNDY U dies. The LPHY750 also has an industry exclusive visual crimp indicator to assure the operator of a properly completed crimp. The LPHY750 also has an audible crimp indicator. The LPHY750 is powered directly from open center or closed center hydraulic tool circuits present on most utility line trucks or can be operated from individual low-pressure hydraulic power units. The LPHY750 can be switched from open center to closed center operation with a simple external adjustment. The LPHY750 does not require any additional tooling such as boosters, intensifiers, or hand controls in the bucket. Fiveyear limited warranty.

SPECIFICATIONS
LPHY750 Flow Rate: 3 - 9 GPM (11 - 34 LPM) Operating Pressure: 1,500 - 2,500 psi (103 - 172 BAR) Force Developed: 12 Tons Weight: 21 lbs. (9.5 kg) Overall Length: 20.65 in. (524 mm) Width: 15 in. (381 mm) Jaw Opening: 1.65 in. (42 mm) Max. Back Pressure: 250 psi (17 BAR) Crimp Time: Approximately 2 seconds

BENEFITS
Visual and audible crimp indicator assures properly completed crimps with 12 tons of force. Covers a wide range of applications with its 1.65 jaw opening. 350 head rotation for versatile tool head positioning allowing the user to get into tight areas easier. Uses all standard BURNDY U dies. Operates on open center or closed center hydraulic systems. Ergonomic handle design for better balance and helps lessen fatigue. Double acting tool for hydraulic ram advance and retraction. Spring back up for ram retraction if hydraulic system shuts down. 5-year limited warranty.

FOR USE ON
Tension Sleeves Copper Aluminum ACSR Taps Copper Aluminum Aerial Cable Copper #8 sol - 500 kcmil #8 sol - 587.2 kcmil #4 - 556.5 kcmil #14 sol - 500 kcmil #8 sol - 500 kcmil #6 - 500 kcmil

Terminals and Splices Copper #8 - 750 kcmil Aluminum #8 - 750 kcmil ACSR #4 - 556.5 kcmil HYGROUND Copper Ground Rods #8 - 500 kcmil 1/2 - 1 diameter

ACCESSORIES
Hoses: Cat No. LPHTHOSNCR66668OP Direct connect 8 non-conductive hose set

Activation Trigger Ergonomically Balanced Tool and Handle Design Large 1.65 Jaw Exposed Die Release Buttons for BURNDY Style U dies Visual Crimp Indicator Open Center, Closed Center Adjustment

Cat No. LPHTHOSNCR666610OP Direct connect 10 non-conductive hose set *Cat No. LPHTHOSNCR66668 8 non-conductive hose set *Cat No. LPHTHOSNCR666610 10 non-conductive hose set Hydraulic Fittings: Cat No. LPHTHTMANOSE66 Male coupler 3/8 HTMA Cat No. LPHTHTMABODY66 Female coupler 3/8 HTMA

Y750 Tool Head 12 Tons of Output Force N-80 Internal Ram Retraction Backup Spring

Cat No. LPHTADPSMFOP66 Swivel Adapter *These hoses are used with the LPHTADPSMFOP66 swivel adapter.

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BURNDY Products

Tooling
Low Pressure Hydraulic

TYPE KOMPRESSOR LPHY46


REMOTE OPERATED 15 TON LOW PRESSURE HYDRAULIC COMPRESSION TOOL
The BURNDY LPHY46 KOMPRESSOR is a compact, low pressure, hydraulic 15 ton crimping tool. The LPHY46 is double acting for hydraulic ram advance and retract. The KOMPRESSOR also has an industry exclusive spring back up for ram retraction in case of loss of hydraulic pressure. The LPHY46 comes equipped with an ergonomic handle designed for better balance, which helps lessen fatigue to the operator. The LPHY46 KOMPRESSOR features the BURNDY Y46 tool head with a 2 jaw opening capable of using all industry standard BURNDY P dies, and U dies, with PUADP-1 adapter. The LPHY46 has a visual and audible crimp indicator that assures properly completed crimps with 15 tons of force. The LPHY46 is powered directly from open center or closed center hydraulic tool circuits present on most utility line trucks or can be operated from individual low-pressure hydraulic power units. The LPHY46 can be switched from open center to closed center operation with a simple external adjustment. The LPHY46 does not require any additional tooling such as boosters, intensifiers, or hand controls in the bucket. Five-year limited warranty.

SPECIFICATIONS
LPHY46
Flow Rate: 3-9 GPM (11-34 LPM) Operating Pressure: 1,550-2,500 psi (107-172 BAR) Force Developed: 15 Tons Weight: 28.5 lbs. (13 kg) Overall Length: 18 in. (465 mm) Width: 6 in (153 mm) Max. Back Pressure: 250 psi (17 BAR) Crimp Time: Approximately 2 seconds

FOR USE ON
Connector Type Conductor Range
Terminals-grounding to 500 kcmil YGA, YGHA, YGF Terminals-Uninsulated #8 to 1500 kcmil YA, YA-2N, YA-L YA-LB, YA-TC, YA-2LN, YAB-4N YAV-L Box, YAV-L, YAV-RS Box, YAV-RS, YA-TC-FX Terminals-Insulated #8 to 2/0 YAEV-L Box, YAEV-L, YAEV-H, YAEV-RS, YAEV-RH Splices #8 to 1500 kcmil YS, YS-T, YS-L, YS-LB, YST, YSP-T, YGS, YGHS Taps YH, YCHC #14 to 1000 kcmil YC-C to 4/0 AWG Taps-Grounding to 500 kcmil YGHC-C, YGHP-C, YGHR-C Terminals YA-A, AYP, AYPO Splices YS-A, YS-AT, YRB Taps YFD, YFN, YFO, YFR See Burndy Overhead Transmission and Distribution Catalog Module

BENEFITS
Visual and audible crimp indicator assures properly completed crimps with 15 tons of force. Covers a wide range of applications with its 2 jaw opening. 350 head rotation for versatile tool head positioning allowing the user to get into tight areas easier. Uses all standard BURNDY P dies, and U dies with PUADP-1 adapter. Operates on open center or closed center hydraulic systems. Ergonomic handle design for better balance and helps lessen fatigue. Double acting tool for hydraulic ram advance and retraction. Spring back up for ram retraction if hydraulic system shuts down. 5-year limited warranty.

Copper #8-AWG str. 1500 kcmil Code Cable Navy Cables Flexible and Extra Flexible 1/2 -1 Ground Rods

Aluminum #8 AWG1250 kcmil Code Cables

ACSR

Large 2 Jaw Opening

Variable Speed Trigger Ergonomically Balanced Tool and Handle Design Visual Crimp Indicator

ACCESSORIES
Cat No. PUADP-1 U - Die adapter Cat No. P15K Cutter die (max. 1.2 dia.) Hoses: Cat No. LPHTHOSNCR66668OP Direct connect 8 non-conductive hose set Cat No. LPHTHOSNCR666610OP Direct connect 10 non-conductive hose set *Cat No. LPHTHOSNCR66668 8 non-conductive hose set *Cat No. LPHTHOSNCR666610 10 non-conductive hose set Hydraulic Fittings: Cat No. LPHTHTMANOSE66 Male coupler 3/8 HTMA Cat No. LPHTHTMABODY66 Female coupler 3/8 HTMA

Y46 Tool Head

Exposed Die Release Buttons for BURNDY Style P Dies or U Dies with Adapter Lifting Eyes 350 Head Rotation

Open Center, Closed Center Adjustment

N-81

15 Tons of Output Force

Cat No. LPHTADPSMFOP66 Swivel Adapter *These hoses are used with the LPHTADPSMFOP66 swivel adapter.

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Tooling
Low Pressure Hydraulic

BURNDY Products

TYPE HIW-716R1 IMPACT WRENCH


7/16 Quik Chuck Features and Benefits
Gerotor motor has a lifetime warranty and greater efficiency with longer life than gear type motor tools. High torque output provides unmatched power, yet controlable, with 500 ft-lbs of torque @ 7 GPM. Dual action for Open or Closed center operation. Innovative 3 part design allows tool subassemblies to be quickly removed/replaced if service is required. 716 Tri-ball Quik Chuck accommodates standard 716 hex drive bits and accessories. Eyelet Kit included. 5-year limited warranty. Optional trigger guard kit HIW71612TGKIT.

HIW-716R1 SPECIFICATIONS
Specifications Description Chuck Type: 716 Quik Change Pressure: 1000-2000 psi (70-140 BAR) Flow: 4-7 GPM (15-27 LPM) Operation: Open/Closed center Torque: 450 ft-lbs @ 6 GPM Motor: Gerotor Max. Back Pressure: 250 psi (17 BAR) Weight: 7.25 lbs. (3.29 kg) Length: 9 in. (23 cm) Height: 9 in. (23 cm) Width: 3 in. (7.6 cm) Tool Ports: #6 SAE O-Ring (F)

Cat.# HIW71612TG KIT


Trigger Guard

TYPE HIW716VTR1 VARIABLE IMPACT WRENCH


Features and Benefits
Adjustable torque setting allows user to select proper power and torque for any job application. Torque is controlled by dumping hydraulic flow back to tank, therefore, no heat buildup or over-taxing of hydraulic pwer source. Gerotor type motor. LightweightMost powerful wrench in the industry. Dual action spool (Open/Closed center operation) allows the user to quickly change from Open to Closed Center circuits. 716 Tri-ball Quik Chuck with wide flared flange accommodates standard 716 hex drive bits and accessories. Tri-Ball design N-82 provides a secure hold on attachments. Eyelet Kit included. 5-year limited warranty. Optional trigger guard kit HIW71612TGKIT.

HIW716VTR1 SPECIFICATIONS
Specifications Description Chuck Type: 716 Quik Change Pressure: 1000-2000 psi (70-140 BAR) Flow: 4-7 GPM (15-27 LPM) Operation: Open/Closed center Torque: Adjustable 200-500 ft-lbs Max. Back Pressure: 250 psi (17 BAR) Weight: 7.25 lbs. (3.29 kg) Length: 9 in. (23 cm) Height: 9 in. (23 cm) Width: 3 in. (7.6 cm) Tool Ports: #6 SAE O-Ring (F)

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Tooling
Low Pressure Hydraulic

TYPE HBR40 HYDRAULIC BREAKERS


Light and Medium Duty Features and Benefits
Light to Medium Duty breakers powerful enough for most breaking applications. Control trigger built into handle. Provided with 18 braided whip hoses (order HTMA couplers separately). Standard tool attachment mechanism allows use of all standard tool bits. No compressed air exploding into atmosphere spreading dirt, dust and noise. Hydraulic cushioning of return stroke reduces operator shock and fatigue. Hand grips at comfortable working height. Hydraulic operation provides continuous lubrication of all moving parts. 5-year limited warranty.

HBR40 SPECIFICATIONS
Specifications Flow: Optimum Flow: Pressure: Max. Back Pressure: Weight: Length: Tool Steel Capacity: Performance: Whip Hoses: Description 4-7 GPM (15-27 LPM) 4 GPM (15 LPM) 1200-2000 psi (85-140 BAR) 150 psi (11 BAR) 40-48 lbs. 25 1 4-1/4 (1500 BPM) 45-55 lb. class breakers 18 with 3/8 NPT fittings

TYPE HBR55 HYDRAULIC BREAKERS


Medium and Heavy Duty Features and Benefits
Medium to Heavy Duty breakers suitable for extended periods of operation. Control trigger built into handle. Provided with 18 braided whip hoses (order HTMA couplers separately). Standard tool attachment mechanism allows use of all standard tool bits. No compressed air exploding into atmosphere spreading dirt, dust and noise. Hydraulic cushioning of return stroke reduces operator shock and fatigue. Hand grips at comfortable working height. Hydraulic operation provides continuous lubrication of all moving parts. HBR67HF capable of handling 7-10 GPM. 5-year limited warranty.

HBR55 SPECIFICATIONS
Specifications Flow: Optimum Flow: Pressure: Max. Back Pressure: Weight: Length: Tool Steel Capacity: Performance: Whip Hoses: Description 4-7 GPM (15-27 LPM) 4 GPM (15 LPM) 1200-2000 psi (85-140 BAR) 150 psi (11 BAR) 50-67 lbs. 27 to 35 1-1/4 6 60-80 lb. class series 18 with 3/8 NPT fittings

N-83

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Tooling
Low Pressure Hydraulic

BURNDY Products

TYPES HTP3, HP3


3 SUBMERSIBLE PUMPS
The HP3 and HTP3 hydraulic submersible pumps are designed to reliably pump large volumes of liquids and solids (per specifications). HP and HTP models are durable and offer a very high performance-to-weight ratio. These pumps are self-lubricating, utilizing the hydraulic fluid in a closed loop to ensure consistent, reliable lubrication. The units can be run dry as they do not require water for cooling purposes whether submersed or not. The high output and compact nature of these pumps make them ideal for pumping out vaults, trenches, ditches, ponds, tanks, pools, etc. in a multitude of industries including agriculture, construction, mining, utilities, public works, departments of transportation, and more.

3 Submersible Pump HP3

3 Trash Pump HTP3

HP3 SPECIFICATIONS
Specifications Description Flow: 7-10 GPM (27-38 LPM) Pressure: 1000-2000 PSI (70-140 BAR) Weight: 36 lbs. (16.34 kg) Pump capacity: 750 GPM (2800 LPM) Operation: Open/Closed center Discharge size: 3 outlet (3 Male Cam-Lock) Maximum lift: 50 ft. (21.34 m) Motor: Gear Motor

HTP3 SPECIFICATIONS
Specifications Description Flow: 7-10 GPM (27-38 LPM) Pressure: 1000-2000 psi (70-140 BAR) Max. Back Pressure: 250 psi (17 BAR) Weight: 40 lbs. (18.16 kg) Pump capacity: 500 GPM (1900 LPM) Operation: Open/Closed center Discharge size: 3 outlet (3 Male Cam-Lock) Motor: Gear Motor Diameter: 12 in (30.5 cm) Maximum lift: 40 ft. (18.29 m) Ports: 12 14 (#8) NPT (F)

Features and Benefits


Totally submersible. Pumps solids without blockage or damage. Self lubricating design. Cast aluminum pump body. Double-sealed hydraulic motor shaft protects hydraulic source from water. Thumb screw secured lid so cover is easy to remove without special tools. Provided with whip hoses. High impact, abrasion resistant liner. 5-year limited warranty.

TYPES HP2HV (HIGH VOLUME)


2 SUBMERSIBLE PUMPS Features and Benefits
Totally submersible. Self lubricating design. Lightweigt cast aluminum pump body. Built-in lifting handle/eye. Self-priming pump. Provided with whip hoses. Unit can run dry without damage. HP2HV adaptable to either 2 or 2-1/2 N-84 discharge. 5-year limited warranty.

HP2HV SPECIFICATIONS
Specifications Description Flow: 4-9 GPM Pressure: 1000-2000 psi (70-140 BAR) Weight: 13 lbs. Pump Capacity: 340 GPM Operation: Open/Closed center Maximum Lift: 80 GPM @ 70 ft Motor: Gerotor Motor

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BURNDY Products

Tooling
Low Pressure Hydraulic

POLE TAMPERS
HPTR1 Series
The HPT hydraulic pole tampers are designed to provide trouble-free service for compacting around poles, posts, footings and other objects. The pole tamper operates best on a flow rate of 4 gal/min. Operating pressure. Force of blow, and frequency of blow will be a function of the flow rate provided. A minimum of 1000 lb/in2 operating pressure is essential in order to obtain the maximum output performance. The unique patented valving of the HPT pole tamper provides low maintenance, long life and superior handling characteristics because there is no mechanical impacting of the ram within the tamper. The oil reverses the stroke before bottoming out, preventing the tamper from hammering itself when running free between compaction strokes. This features provides unexcelled compaction while virtually eliminating kick-back to the operators hand. Tamper shoes sold separately.

Pole Tamper With On/Off Valve

Pole Tamper With No On/Off Valve

Features and Benefits


Available with or without On/Off control valve. Patented valving prevents impacting of the ram within the tamper. Stoke amplitude of 158 . Stroke frequency of 1375 blows/min is ideal for compacting around poles, posts, footings, and other objects. Interchangeable heavy duty tamper shoes allows for flexibility. 5-year limited warranty

SPECIFICATIONS
Specifications Description Flow: 4-10 GPM (15-38 LPM) Pressure: 10002000 PSI (70140 BAR) Max. Back Pressure: 250 psi (17 BAR) Operation: Open/Closed center Stroke Amplitude: 158 in. Stroke Frequency: 1375 per minute Tool Ports: #6 SAE O-Ring (F)

Catalog Number
HPT-60-RI HPT-72-RI HPT-84-RI HPT-96-RI

With On/Off Valve Overall Weight Length (Approx.)


60 (152 cm) 72 (183 cm) 84 (213 cm) 96 (244 cm) 29 lbs (13 kg) 30 lbs (14 kg) 32 lbs (15 kg) 34 lbs (15.4 kg)

Catalog Number
HPT-59-RI HPT-71-RI HPT-83-RI

No On/Off Valve Overall Length


59 (150 cm) 71 (180 cm) 83 (211 cm)

Weight (Approx.)
26 lbs. (12 kg) 28 lbs. (13 kg) 31 lbs. (14 kg)

ACCESSORIES
Tamper shoes must be ordered separately Cat # TS-KD: Kidney shoe, 3 8 (7.6 20.3 cm) Cat # TS-RD: Round show, 6 dia. (15.2 cm dia.) Cat # TS-RT: Rectangular shoe, 4 (10.2 20.3 cm) Cat # TS-SQ: Square shoe, 8 8 (20.3 20.3 cm)

Kidney Shoe
8

Whip Hoses must be ordered separately. Cat # LPHTWHP-BCS66606-18 (Incl. set of [2] hoses) Stk # 002045 N-85

Square Shoe

Rectangular Shoe

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Tooling
Low Pressure Hydraulic

BURNDY Products

TYPE HHS SERIES HAND CHAIN SAWS


The lightweight Hydraulic Hand-held Chain Saw was designed for the ease of handling, balance and dependability. A Gerotor motor provides the hand-held chain saw with a high level of torque and horsepower for long and trouble-free operation. The handle remains cooler because no hydraulic fluid flows through the grip. An automatic chain oiler is another feature of the saw. In addition, the guide bar contains a nose sprocket for improved cutting performance and reduced wear of the guide bar. The saws are furnished with a .325 pitch anti-kick back chain. The dual spool trigger design enables operation of the tool on both open-center and closed-center systems.

Features and Benefits


Gerotor type motor has lifetime warranty. Supplied with .325 pitch anti-kickback chain for maximum safety. Dual action spool quickly and easily changes from Open to Closed center operation. Automatic, adjustable chain oiler enables longer running time without damage to chain/bar due to lack of lubrication. Low RPM and high torqueminimizes saw kickback. Choice of 11 , 13 , 16 or 20 bars. 5-year limited warranty.

Catalog Number
HHS-O/C-B11 HHS-O/CB13 HHS-O/C-B16 HHS-O/C-B20

Overall Length
21 24 27 30

Bar Length
13-1/2 15-1/2 18-1/2 22-1/2

Cutting Capacity
11 13 16 20

Weight (Approx.)
7-1/4 lbs. 7-1/2 lbs. 8 lbs. 8-1/2 lbs.

TYPE HPS SERIES POLE CHAIN SAWS


The HPS hydraulic pole saws are designed for safety, convenience and function. The fiberglass extension provides lightweight strength reducing operator fatigue. The trigger guard helps to prevent accidental motor start. The high speed, high performance Gerotor motor enables these pole saws to tackle the toughest of pruning or clearing jobs. Pole circular saw models incorporate a nose and blade guard for stability and fewer chips thrown towards the operator. Pole chain saw models have a disk next to the sprocket to lessen the danger of a poorly adjusted chain from coming off the sprocket. In addition, the guide bar contains a selflubricating oiling system to help reduce wear and increase performance. Non-conducting fiberglass poles tested to meet OSHA regulation 1910.269.

HHS & HPS SPECIFICATIONS


Specifications Description Flow: 5-8 GPM (19-30 LPM) Pressure: 1000-2000 psi (70-140 BAR) Operation: Open/Closed center Motor: Gerotor Chain: .325 pitch anti-kickback Tool Ports: #6 SAE O-Ring (F) Max. Back Pressure: 250 psi (17 BAR)

Catalog Number
HPS-O/C-4-B11 HPS-O/C-4-B13 HPS-O/C-5-B11 HPS-O/C-5-B13

Overall Length
73 76 85 88 (6 (6 (7 (7 1 4 1 4 ) ) ) )

Handle Length
48 48 60 60

Bar Length
13-1/2 15-1/2 13-1/2 15-1/2

Cutting Capacity
11 13 11 13

Weight (Approx.)
8-3/4 lbs. 9 lbs. 9-1/4 lbs. 9-1/2 lbs.

Features and Benefits


Gerotor motor has lifetime warranty. Dual action spool quickly and easily changes from Open to Closed center operation. Automatic, adjustable chain oiler enables longer running time without damage to N-86 chain/bar due to lack of lubrication. .325 pitch anti-kick back chain supplied standard. Low RPM and high torqueminimize saw kickback. Choice of 11 or 13 bars. 5-year limited warranty.

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BURNDY Products

Tooling
Low Pressure Hydraulic

TYPES HPP18, HPP18-2


HYDRAULIC POWER PACK Cat # HPP18 (Single Circuit) Cat # HPP18-2 (Dual Circuit)
The HPP18-2 Hydraulic Power Pack is designed to provide hydraulic flow and pressure for operation of HTMA Type I and Type II hydraulic tools. The power pack is equipped with an 18 HP gas engine. The power packs are all equipped with air-to-oil coolers with suction fan mounted to the power shaft on the engine. The fuel and hydraulic systems are self-contained with the required reservoir, filtration and level indicators. The hydraulic system consists of a hydraulic system fluid reservoir; filter assembly, single (HPP18) or tandem pump (HPP18-2), and a wide variety of flow controls. The filter element is a spin on type element for easy replacement. The filter housing has a pressure bypass valve to divert fluid directly to the tank in the event of a restricted filter. Only the hydraulic pumps are called out in the parts section of this manual. Pressure hoses from the pumps are connected directly to a control module, which contains a relief valve, a flow control valve, and pressure and return ports. 5 gallon hydraulic reservoir for cooler oil operation.

SPECIFICATIONS
HPP18 Specifications Description Output/Flow: 1 @ 2,000 PSI @ 110 GPM (138 Bar @ 0-38 LPM) Dry Weight: 233 lbs. (105.6 kg) Length: 35 (88.9 cm) Width: 29 (73.6 cm) Height: 32 (81.2 cm) Motor: 18 Hp @ 3500 RPM HPP18-2 Specifications Description Output/Flow 2 @ 2,000 PSI @ 5 GPM or 1 @ 2,000 PSI @ 10 GPM Dry Weight: 233 lbs. (105.6 kg) Length: 35 (88.9 cm) Width: 29 (73.6 cm) Height: 32 (81.2 cm) Motor: 18 Hp @ 3500 RPM

Features and Benefits


Briggs & Stratton 18 HP VANGUARD gas engine (twin OHV cylinders.) Integral oil cooling system with fully shrouded fan and changeable oil filter. Fold away locking handle for easy job site portability. Electronic ignition with key start, 12 Volt battery. Features manual choke and an adjustable throttle mechanism with lock/adjustment. Variable GPM output valve provides fluid flow from 1-10 GPM @ 2,000 psi (HPP18 only). HPP18-2 is a dual circuit unit: (1) 10 GPM or (2) 5 GPM. HPP18-2 has the ability to operate two (2) 5 GPM tools simultaneously or one (1) tool up to 10 GPM.

TYPE HPP5
HYDRAULIC POWER PACK Features and Benefits
Honda 5.5 HP engine with recoil start for reliability, ease of use and minimal maintenance. Lightweight and compact, weighing only 83 lbs. Easily transported and can be picked up by one person. Air blast oil cooler/radiator system with thermostatic control. Prevents overheating of the hydraulic oil. Built with a robust stainless steel frame and wheel kit. Provides outstanding protection during use and transport. Operating controls are basic and easy to use.

HPP5 SPECIFICATIONS
Specifications Engine: Operating Pressure: Flow: Dry Weight: Fuel Tank Capacity: Hydraulic Oil Capacity: Length: Width: Height: Description Honda 5.5 Hp recoil start 1450 psi 5.4 GPM 83 lbs. 1 gallon 1.25 gallons 20 17 18

N-87

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Tooling
Low Pressure Hydraulic

BURNDY Products

LPHT ACCESSORIES
This is a generic sample of the more than 200 accessory items available. If you do not see what you are looking for, call us at BURNDY Products and we will get it for you: 1-800-346-4175.

Catalog Number
LPHT3CHISEL11418 LPHTASPHALTCUT118 LPHTCLAYSPADE118 LPHTGRDVR11458 LPHTGRDVR11858 LPHTMOILPT118 LPHTMOILPT118 LPHTNARCHISEL11814 LPHTADPMM71612 HIW71612TGKIT LPHTADPMMOP66

Description

N-88

3 Chisel, 1-1/4 hex, 18 Long Asphalt Cutter, 1-1/8 hex Clay Spade, 1-1/8 hex Ground Rod Driver, 1-1/4 hex, 5/8 Rod Ground Rod Driver, 1-1/8 hex, 5/8 Rod Moil Point, 1 hex, 18 Long Moil Point, 1-1/8 hex, 14 Long Narrow Chisel, 1-1/8 hex, 14 Long 7/16 Quick Chuck Adaptor 1/2 Square Trigger Guard for HIW-716, HIW-12 ADP Male/Male SAE #6, 3/8 NPT (2 required per tool) Auger Bits (call for many additional options) LPHTBIT111618D 11/16 18 Long 7/16 QC; Dominator LPHTBIT111624D 11/16 24 Long 7/16 QC; Dominator LPHTBIT131618D 13/16 18 Long 7/16 QC; Dominator LPHTBIT131624D 13/16 24 Long 7/16 QC; Dominator LPHTBIT151618D 15/16 18 Long 7/16 QC; Dominator LPHTBIT151624D 15/16 24 Long 7/16 QC; Dominator Hoses (call for many additional options) red or orange LPHTHOSNCR666610 Hose - Insulated, 10 ft., 3/8 NPT, 3/8 NPT LPHTHOSNCR66668 Hose - Insulated, 8 ft., 3/8 NPT, 3/8 NPT LPHTHOSNCR66668QP Hose - Insulated, 8 ft., SAE #6, 3/8 NPT LPHTHOSNCR666610OP Hose - Insulated, 10 ft., SAE #6, 3/8 NPT Couplers (call for many additional options) LPHTDRIPBODY66 Dripless Body - 3/8 Body, 3/8 NPT LPHTDRIPBODY88 Dripless Body - 1/2 Body, 1/2 NPT LPHTDRIPNOSE66 Dripless Nose - 3/8 Body, 3/8 NPT LPHTDRIPNOSE88 Dripless Nose - 1/2 Body, 1/2 NPT LPC38S 3/8, 3/8 NPT Flush Face Coupler Set - Body & Nose LPC12S 3/8, 1/2 NPT Flush Face Coupler Set - Body & Nose LPHTHTMADUSTCAPF HTMA Dust Cap - Body LPHTHTMADUSTCAPM HTMA Dust Cap - Nose Sockets LPHTSOC121/118 Dual Socket - 1/2 Drive 1 1-1/8 LPHTSOC121316/1516 Dual Socket - 1/2 Drive 13/16 & 15/16 LPHTSOC121 Socket - 1/2 Drive 1 LPHTSOC121116 Socket - 1/2 Drive 11/16 LPHTSOC12112 Socket - 1/2 Drive 1-1/2 LPHTSOC12114 Socket - 1/2 Drive 1-1/4 LPHTSOC12118 Socket - 1/2 Drive 1-1/8 LPHTSOC121188PT Socket - 1/2 Drive 1-1/8 , 8 Point LPHTSOC1212 Socket - 1/2 Drive 1/2 LPHTSOC12128PT Socket - 1/2 Drive 1/2 , 8 Point LPHTSOC121316 Socket - 1/2 Drive 13/16 LPHTSOC1213168PT Socket - 1/2 Drive 13/16 , 8 Point LPHTSOC12138 Socket - 1/2 Drive 1-3/8 LPHTSOC1215168PT Socket - 1/2 Drive 15/16 , 8 Point LPHTSOC121716 Socket - 1/2 Drive 1-1/16 LPHTSOC1217168PT Socket - 1/2 Drive 1-1/16 , 8 Point LPHTSOC1218PT Socket - 1/2 Drive 1 , 8 Point LPHTSOC1234 Socket - 1/2 Drive 3/4 LPHTSOC12348PT Socket - 1/2 Drive 3/4 , 8 Point LPHTSOC1258 Socket - 1/2 Drive 5/8 LPHTSOC12588PT Socket - 1/2 Drive 5/8 , 8 Point LPHTSOC1278 Socket - 1/2 Drive 7/8 LPHTSOC12788PT Socket - 1/2 Drive 7/8 , 8 Point LPHTSOC12916 Socket - 1/2 Drive 9/16 HIW12SOCSET Socket Set - 1/2 Drive DP IMP 6 Point

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BURNDY Products

Reference

TABLE OF CONTENTS

Introduction Basic Connection Principles . . . . . . . . . . . . O-2 Hardware Data DURIUM Steel/Aluminum Tightening Torques . . . . . . . . . . . . . . . . . O-6 DURIUM Hex Bolts Data . . . . . . . . . . . . . O-6 UL Tightening Torque UL486 . . . . . . . . . . . O-7 Cable Data (Tables) Copper Cable Copper Tube . . . . . . . . . . . . . . . . . . . . . . O-8 Solid Copper Wire . . . . . . . . . . . . . . . . . O-8 Stranded Copper Cable . . . . . . . . . . . . . O-8 Compact Stranded Copper Cable . . . . . O-9 Flexible Copper Stranded Cable . . . . . O-10 Aluminum and ACSR Cable Aluminum Tube . . . . . . . . . . . . . . . . . . . O-11 Aluminum 1350 Cable Bare-Classes AA and A . . . . . . . . . . O-11 Aluminum 1350 Cable Bare-Class B . . . . . . . . . . . . . . . . . . O-11 ACSR Cable . . . . . . . . . . . . . . . . . . . . . O-12 High Strength ACSR Cable . . . . . . . . . O-12 Compact Aluminum 1350 Cable . . . . . O-13 Aluminum Alloy 5005 Cable . . . . . . . . . O-13 Aluminum 6201 Cable . . . . . . . . . . . . . O-13 Aluminum Alloy 8000 Series "O" Temper Cable . . . . . . . . . . . . O-14 - O-15

Compact ACSR Cable . . . . . . . . . . . . . O-15 ACSR/TW Cable (Trap Wire) . . . O-15 - O-16 AAC/TW Cable (All Aluminum Trap Wire) . . . . . . . . . O-16 ACAR Cable . . . . . . . . . . . . . . . . . . . . . O-16 SSAC Cable . . . . . . . . . . . . . . . . . . . . . O-17 Steel Conductors Copperweld Cable . . . . . . . . . . . . . . . . O-18 Copperweld - Copper Cable . . . . . . . . O-18 Galvanized Steel Cable . . . . . . . . . . . . O-18 Alumoweld Cable . . . . . . . . . . . . . . . . . O-19 AWG vs Metric Wire Sizes . . . . . . . . . . . O-19 Inches - Millimeters Conversion Chart . . . . . . . . . . . . . . . . O-20 Terminal Stud Size Chart . . . . . . . . . . . . O-21 Die Set Conversion Chart (Obsolete Dies) . . . . . . . . . . . . O-22 - O-28 BURNDY Conductor Numbering System . . . . . . . . . O-29 - O-30 Installation Tool Index . . . . . . . . . O-31 - O-41 Catalog Numbers Requiring MSDS . . . . . . . . . . . . . . . . . O-42 Color Coding for Overhead Connectors . . . . . . . . . . . . . . . . . . . . . O-42 Color Coding for AL/CU Connectors . . . . . . . . . . . . . . . O-43 Color Coding for Copper Lugs and Splices . . . . . . . . . . . . . . . . O-43 Alpha-Numeric Index . . . . . . . . . O-44 - O-67 Product/Trade Name Index . . . . . . . . . . O-68

O-1

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Reference

BURNDY Products

INTRODUCTION
BASIC ELECTRICAL CONNECTION PRINCIPLES
Basic Factors: The basic factors which influence the design and performance of pressure wire connections are as follows: 1. Creep 2. Surface Oxide 3. Corrosion A fourth factor, known as thermal effects, is also a consideration, but due to the technical nature and length of the topic, it will not be discussed in this publication. At the outset it should be pointed out that these factors give rise to much more difficult problems in connections involving aluminum conductors than those encountered in copper to copper connections. resistance does not climb back up along curve A, the tightening curve, but instead it follows a new curve B, the relaxing curve, along which the resistance changes very little, until the force relaxes to a value such as F2. Admittedly, the point of "no appreciable creep" is difficult to define. For pure metals, especially in the soft state, there is always some creep, even at very low pressures at room temperature. However, we do know that the pressure required to produce the same creep rate is several times greater for copper than for aluminum. Thus, to permit the same contact force F2 for aluminum and copper, the contact area A required for aluminum can be expected to be considerably greater than that required for copper. This explains why the contact areas for connectors for aluminum must be considerably greater than for copper, and why many light duty connectors for copper are entirely inadequate for aluminum, even when specially plated and when recommended compounds are used on the contact surfaces. Relaxation: Relaxation of pressure due to creep, or for any other reason, would be a much more difficult factor in a pressure connection were it not for the relationship of contact pressure to contact resistance on the relaxation curve as shown in Figure 2. It is frequently observed that some time after the bolts of a clamp type connector are tightened, the bolt tensions are relaxed appreciably. The question arises as to whether it is necessary to retighten the bolts to the original torque value. In a properly designed connector, retightening is unnecessary since the contact resistance should increase very little due to the relaxation of pressure, as shown by the relaxation curve of Figure 2. This fact is largely responsible for the successful operation of a compression connector. The application of the compression tool applies very high pressure, establishing very low contact resistance. The removal of the compression tool releases a very large proportion of this pressure, and creep further relaxes this pressure. Fortunately, the contact resistance increases very little due to this pressure relaxation. Contact Force: The previous analysis shows that the total contact force largely determines the contact resistance. Thus, to achieve the desired low value of contact resistance, the proper size and number of bolts in a clamp type connector must be supplied, and the compression tool must apply the proper force to a compression connector. In addition, the connector must be designed with sufficient structural strength, contact area, and resilience, to assure that the contact force cannot relax beyond the point where contact resistance begins to rise appreciably, as shown in Figure 2.

SURFACE OXIDE
The contact of pure metallic surfaces cannot be assured in practical connections. Surface contamination must be expected, especially surface oxidation. These surface films are insulators as far as contact resistance is concerned, and they must be broken to achieve metal to metal contact to make an adequate electrical connection. The difficulty of breaking the film depends on the nature of the film, its thickness, and the metal on which it is formed. Copper oxide is generally broken down by reasonably low values of contact pressure. Unless the copper is badly oxidized, good contact can be obtained with very little or no cleaning. Silver oxide is even more easily broken down by the contact pressure; and since silver oxide forms less readily at elevated temperatures, silver contact surfaces are preferred over copper when used for higher temperatures. For this reason, it is considered good practice to silver plate copper contact surfaces that must operate at temperatures over 200 C. On the other hand, aluminum oxide is a hard, tenacious, high resistance film that forms very rapidly on the surface of aluminum exposed to air. In fact, it is the toughness of this film that gives aluminum its good corrosion resistance. The oxide film that forms after more than a few hours is too thick and tough to permit a low resistance contact without cleaning. The aluminum oxide film is transparent so that even the bright and clean appearance of an aluminum connector is no assurance that the low contact resistance can be attained without cleaning. In addition to the necessity for cleaning the oxide from aluminum, the surface should be covered with a good connector compound to prevent the oxide from reforming. Common practice is to clean the surface with a wire brush or emery cloth. The compound should be applied immediately after cleaning, or the compound should be put on first and the surface scraped through the compound. Present practice is to scratch brush dry and to apply the compound immediately thereafter. This allows a more thorough job of cleaning the conductor.

CREEP (COLD FLOW)


Creep is the cold flow of the metal under pressure, and it continues until the pressure reduces to a value at which any further creep is negligible. Creep properties depend on the particular metal or alloy and on its hardness; alloys having less creep than pure metals, and harder metals have less creep than soft metals. In a typical connection, the conductors are generally of pure metal and often of soft temper and therefore, subject to considerable creep. In addition, the condition is further exaggerated when aluminum is the conductor as compared to copper, since its creep rate is many times that of copper. Effect of Creep: Figure 2 shows typical curves of total contact resistance plotted against total contact force. Curve A shows how the contact resistance continually decreases with increasing contact force. When the full contact force F1 is reached, the contact resistance reaches the low value of R1. In general, the full tightening force on a connector greatly exceeds the maximum force for which there is no appreciable creep. Therefore, the force will gradually settle down to a value after which there will be no further significant creep. Fortunately, however, the

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INTRODUCTION
Contact Compounds: Petrolatum or NoOxid are good contact surface compounds for aluminum, but BURNDY PENETROX A, a petrolatum type compound containing zinc dust, has the additional advantage of assisting in the breaking down of the contact resistance. How this is accomplished is not certain, but it appears that the zinc particles of PENETROX A probably act as current bridges in the breaks in the oxide film. For more complete information about the PENETROX line of compounds, refer to the Accessories Section of this catalog. Interstrand Resistance: The high contact resistance due to the oxide on the strands of an aluminum cable may be responsible for a poor distribution of current among the strands on the cable. Thus, the outer strands may carry much more than their share of the current and overheating of the cable may result. Tests have shown that even on new cable this effect of interstrand resistance can be considerable unless a good contact compound is used. The clamping action tends to break down the oxide and force the compound between the strands. This is particularly true of compression connectors due to the very high unit pressures developed. The most effective way to break down interstrand resistance of aluminum cable is to use compression connectors filled with a compound having zinc particles. Then, when the end of the cable is inserted in the connector, the compound is forced between the strands where it very effectively breaks down the interstrand resistance upon application of the compressive force. Plating Aluminum: Plating the contact surfaces of aluminum connectors will prevent the formation of aluminum oxide. Electro-tin, cadmium and zinc platings have been used for this purpose. However, the use of a plated aluminum conductor, does not make it less necessary to scratch brush the aluminum conductor, nor does it reduce the need for a good contact compound. Additional problems are introduced due to the plating on aluminum which render it of very doubtful value over the proper use of bare aluminum. This will be more fully discussed later.

(Continued)
Crevice Corrosion: Electrolytic attack can also occur between like metals due to a phenomenon known as oxygen concentration cell or crevice corrosion. Since oxygen is necessary for corrosive action, a variation in the concentration of oxygen where a metal is exposed to an electrolyte will generate a difference of potential, and cause a corrosive attack in the oxygen starved area. Thus, since an electrolyte in a deep crevice is freely exposed to the air at the outside, the concentration of oxygen will be greatest at the mouth of the crevice. Then corrosion can be expected to occur in the crevice remote from the surface. Crevice corrosion can be prevented if the crevice is filled with a compound to exclude moisture. Thus, within the contact groove of an aluminum connector containing an aluminum conductor, there will be numerous crevices in which corrosion will take place unless a good connector compound is applied during installation. Copper, being a more noble metal, appears to be much less subject to crevice corrosion. Corrosion Testing: The effectiveness of an electrical connection to resist corrosion can be tested in the laboratory under conditions designed to greatly accelerate the natural corrosive conditions of actual service. The most widely accepted means is the standard salt spray chamber. In this chamber the specimens are placed in a salt fog made by atomizing a 20% salt solution at 100 deg F. FCI - BURNDY Electrical as well as other manufacturers and utility companies, have done a great deal of testing and a considerable area of agreement has been reached. There are, however, minor differences in recommended practices. The problem is concerned with aluminum and aluminum to copper connections since the effect of corrosion on copper to copper connections is far less serious. Let us study the recommended practices. Aluminum to Aluminum Connections: For joining aluminum to aluminum conductors, there is little disagreement that an aluminum bodied connector is the proper choice, since this obviously eliminates the galvanic corrosion of dissimilar metals. However, even in this case, care must be taken to prevent crevice corrosion and to select an alloy of aluminum for the connector body that is free from cracking due to stress corrosion. Aluminum to Copper Connections: Similarly, for joining aluminum to copper conductors, an aluminum bodied connector is the best choice since it prevents galvanic corrosion of the aluminum conductor, the O-3

phere in conjunction with the metals of the connection. If the conductors and connectors are of copper or a corrosion resistant copper alloy, corrosion is usually a minor factor. However, it is a very vital factor if aluminum is involved. If moisture can be kept away from the connection, corrosion will not be a factor. The electrical connection of a high voltage splice on insulated cable is generally free from corrosion since the taping must be moistureproof. Similarly, taping may be used to avoid corrosion on bare cable, provided it excludes moisture. It is difficult to get a good tape seal to the conductor itself, especially on stranded cable. If moisture does penetrate the taping, it will not dry out as readily as if the joint were untaped. Various plastic materials are available today for covering low voltage connections or for bare conductor connections on high voltage. Unless such coverings are completely moisture-proof, it is better to rely on installation with a good contact compound, using a connector designed to resist corrosion. Galvanic Action: Whenever dissimilar metals are in the presence of an electrolyte, a difference in electric potential is developed. One metal becomes the cathode and receives a positive charge. The other becomes the anode and receives a negative charge. When these metals are in contact, an electrical current will flow, as in the case of any short-circuited electric cell. This electrolytic action causes an attack of the anodic metal, leaving the cathodic metal unharmed. The extent of the attack is proportional to the strength of the electrolytic current, which in turn is proportional to the electric potential difference developed. The magnitude of the potential difference generated between two dissimilar metals can be seen by the position of these metals in the electrolytic series. Figure 3 is such a series. When two metals are in contact in an electrolyte, the one higher up in this series is the anode, the corroded metal, while the one lower is the cathode, the protected metal. The further apart the metals are in this series, the greater the electrolytic potential difference, and the greater the attack to the anodic metal. Note that copper and aluminum are quite far apart in the series, copper being cathodic and aluminum anodic. Hence, when aluminum and copper are in contact in an electrolyte, the aluminum can be expected to be severely attacked.

CORROSION
The electrical conductivity and mechanical strength of an electrical connection must remain stable under the deteriorating influences of the environment. This deterioration is corrosion. It is the electrolytic action of moisture and other elements of the atmos-

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INTRODUCTION

(Continued)
clamp type T connector installed on 312 diameter copper run and 750 kcmil aluminum tap. The figure shows this connector opened up after the 1,400 hours of the salt spray test. Note that the contact surfaces are bright and clean and the only evidence is minor pitting along the faces adjacent to the copper. *It should be emphasized that a good compound should be used on the contact surfaces whether aluminum or copper is used in an aluminum connector. Position of Conductor: A properly designed aluminum connector for joining aluminum to copper must provide adequate separation between the conductors to prevent electrolytic attack on the aluminum conductor. Even then, it is good practice to install the aluminum conductor above the copper conductor if possible. This will prevent pitting of the aluminum conductor due to copper salts being washed over the aluminum. Plated Aluminum Connectors: Plating has been used as a means to make an aluminum connector suitable for copper conductor. Such platings as copper, zinc, tin and cadmium have been used. The plating of aluminum is much more critical than plating a more noble metal such as copper. In addition, a preplate, usually of copper or brass, must be applied, thus introducing numerous metals and further possibilities for galvanic corrosion. To be effective in reducing galvanic corrosion between the copper conductor and the aluminum connector, the plated metal must be closer in the Electrolytic Series to copper than is aluminum. It must therefore, be cathodic to aluminum. Since porosity and minor scratches are always present, galvanic action can be expected in the presence of moisture, resulting in attack of the aluminum under the plating. Corrosion tests reveal attack in the form of a mottled appearance and flaking of the plating. In addition, the presence of plated metal can cause galvanic attack of the aluminum conductor, thus reducing the protection offered to this conductor in an aluminum connector. Cleaning and the Use of Compound: It should be emphasized that when aluminum connectors or conductors are involved, proper cleaning of the aluminum and the use of a good connector compound, such as BURNDY PENETROX A, are essential for trouble-free service. BURNDY, as well as other manufacturers, provide the contact grooves with a coating to make it unnecessary to clean the connectors, but in all cases,

most vulnerable element to attack in the connection. Realizing this, BURNDY initiated a research program aimed at finding the best way to make an aluminum connector suitable for joining aluminum to copper conductors. LESS NOBLE (ANODIC) Magnesium Magnesium alloys Zinc Aluminum 1100 Cadmium Aluminum 2024-T4 Steel or Iron Cast Iron Chromium Iron (Active) Ni-Resist Type 304 Stainless (Active) Type 316 Stainless (Active) Lead Tin Solders Lead Tin Nickle (Active) Inconel Brasses Copper Bronzes Copper-nickle alloys Monel Silver Solder Nickel (Passive) Inconel (Passive) Chromium-Iron (Passive) Type 304 Stainless (Passive) Type 316 Stainless (Passive) Silver Titanium Graphite Gold Platinum MORE NOBLE (CATHODIC) In addition, because the aluminum connector body is massive in the region where the corrosion occurs, the small loss of metal caused by corrosion is insignificant, even after long periods of service. Furthermore, the connector design should be such that clamping bolts, and areas of high stress which provide structural strength, are not in the regions subject to galvanic attack. The effectiveness of this theory has been amply demonstrated in salt spray corrosion tests in which the connectors were subject to 1,000 hours in the salt spray fog with only minor corrosive pitting adjacent to the copper conductor, as seen in Figure 5. In addition, the aluminum conductor was completely protected, and the joint resistance remained virtually unchanged. The test involved a wide variety of sizes and types of connectors showing the effectiveness for small service connectors as well as large power connectors. Figure 6 shows a large all aluminum This led to the evolution of the Massive Anode Principal of connector design for joining conductors of dissimilar metal. On the basis of this principal, properly designed, allaluminum connectors became available for universal use in joining aluminum to aluminum or aluminum to copper conductors. Massive Anode Principle: By making the aluminum connector massive in comparison to the copper conductor, when the copper conductor emerges from the connector, the electrolytic current density over the exposed face of the aluminum connector is greatly reduced. This is schematically represented in Figure 4. Since the rate of corrosion is directly related to the current density on the surface of the anodic material, the relatively large face of the aluminum connector will suffer only minor attack.

Fig. 4

Fig. 3
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INTRODUCTION
the aluminum conductor should be cleaned by means such as scratch brushing, and immediately coated with the connector compound. To simplify the application of the compound, and to assure its use, almost all BURNDY aluminum connectors, except the large clamp type substation connectors, are supplied factory filled with PENETROX compound. For the tubular compression connectors, the tubular barrels are sufficiently filled with PENETROX and capped. For other types, the contact grooves are filled with PENETROX and enclosed in plastic packaging in a process called Stripsealing. Clamp vs. Compression: In general, a compression connection can be expected to be more corrosion resistant than a clamp connection. The high pressures applied in a compression connector more effectively seal the contact against the penetration of moisture. The tubular sleeve of a compression connector has no side openings such as exist in clamp connectors between the clamping members. On the other hand, the clamp connector can be made more corrosion resistant if the conductor grooves conform more closely with the conductor contour. Thus a clamp connector made to accommodate a wide range of conductor sizes cannot be expected to be as corrosion resistant as one designed for one specific conductor size. Nevertheless, the differences in effectiveness of various designs can be minimized if a good contact compound is used.

(Continued)

Fig. 5
Negligible Corrosion of Severe Salt Spray on Compression Connector Joining Aluminum to Copper.

Fig. 6
Large Aluminum Bolted Connector Joining Copper Run to Aluminum Tap After Severe Salt Spray Test.

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HARDWARE DATA
RECOMMENDED TIGHTENING TORQUE
The hardware used in connectors must be compatible with the connector material, have high mechanical strength and be corrosion resistant. Copper alloy connectors have hardware made of DURIUM, which is BURNDY's trade name for silicon bronze alloy ASTMB99. This material was first introduced by BURNDY in 1927 for use in outdoor construction, and today, is the standard throughout the industry. Aluminum connectors generally have aluminum alloy hardware. The bolts are 2024T4 and anodized to resist corrosion. The nuts are 6061T6, which is resistant to corrosion Bolt Size 1/4 - 20

Steel Hardware Recommended Torque (Inch Pounds) 80 180 240 480 660 1050

Aluminum Hardware Bolt Size 1/2 - 13 5/8 - 11 3/4 - 10 Recommended Torque (Inch Pounds) 300 480 650

5/16 - 18 3/8 - 16 1/2 - 13 5/8 - 11 3/4 - 10

and does not require anodizing. Bolts are lubricated to eliminate galling and to provide consistent clamping forces. The size material for clamping hardware are selected to provide the required force when tightened to the recommended torque. To reduce or greatly exceed the recommended torque can adversely affect the performance of the connector.

DURIUM (SILICON BRONZE)


HEXAGONAL BOLT DATA

CATALOG NO. SERIES 25X_ _ _HEB 31X_ _ _HEB 38X_ _ _HEB 50X_ _ _HEB 62X_ _ _HEB 75X_ _ _HEB "A" (BOLT SIZE) 1/4 - 20 UNC 5/16 - 18 UNC 3/8 - 16 UNC 1/2 - 13 UNC 5/8 - 11 UNC 3/4 - 10 UNC "B" 7/16 1/2 9/16 3/4 15/16 1-1/8 "C" .50 .56 .65 .87 1.08 1.30 "D" .16 .21 .24 .32 .40 .48

RECOMMENDED TORQUE (in-lb) 80 180 240 480 660 1050

MIN. BREAKING FORCE (lb) 1,780 2,930 4,350 7,950 12,700 17,510

MIN. SHEARING FORCE (lb) 990 1,640 2,430 4,460 7,100 10,540

"_ _ _" is substituted for bolt length. Consult sales These torque values develop maximum bolt preload.
4. This drawing is based on BURNDY engineering spec. representative for available lengths.

1. Material: DURIUM (Silicon Bronze)

RECOMMENDED TERMINATION HARDWARE

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RECOMMENDED TIGHTENING TORQUE


PER UL486A AND UL486B
Test Wire Size Installed In Connector AWG or kcmil (mm1) 18-10 8 6-4 3 2 1 1/0-2/0 3/0-4/0 250-350 400 500 600-750 800-1000 1250-2000
1

Tightening Torque, Pound-Inches (N.m) Slotted Head No. 10 and Larger1


Slot Width 0.047 Inch (1.2 mm) or Less and Slot Length 1/4 Inch (6.4 mm) or Less Slot Width Over 0.047 Inch (1.2 mm or Slot Length Over 1/4 Inch (6.4 mm)

Hexagonal Head External Drive Socket Wrench

Split-Bolt Connectors 80 (9.0) 80 (9.0) 165 (18.6) 275 (31.1) 275 (31.1) 275 (31.1) 385 (43.5) 500 (56.5) 650 (73.4) 825 (93.2) 825 (93.2) 1000 (113.0) 1000 (124.3) 1100 (124.3)

Other Connectors 75 (8.5) 75 (8.5) 110 (12.4) 150 (16.9) 150 (16.9) 150 (16.9) 180 (20.3) 250 (28.2) 325 (36.7) 325 (36.7) 375 (42.4) 375 (42.4) 500 (56.5) 600 (67.8)

(.082-5.3) (8.4) (13.3-21.2) (26.7) (33.6) (42.4) (53.5-67.4) (85.0-107.2) (127-177) (203) (253) (304-380) (406-508) (635-1010)

20 (2.3) 25 (2.8) 35 (4.0) 35 (4.0) 40 (4.5) -

35 (4.0) 40 (4.5) 45 (5.1) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) 50 (5.6) -

TABLE 7.4:
For values of slot width or length not corresponding to those specified, select the largest torque value associated with the conductor size. Slot width is the nominal design value. Slot length is measured at the bottom of the slot.

Tightening Torque, Pound-Inches (N-m) Slot Width of Screw Inch (mm)1 Slot Length of Screw Inch (mm)2 Smaller Than 0.047 (1.2) 0.047 (1.2) and Larger

Socket Size Across Tightening Torque, Flats Inch (mm)1 Pound-Inches (N-m) 1/8 (3.2) 5/32 (4.0) 3/16 (4.8) 7/32 (5.6) 1/4 (6.4) 5/16 (7.9) 3/8 (9.5) 1/2 (12.7) 9/16 (14.3) 45 (5.1) 100 (11.4) 120 (13.8) 150 (17.0) 200 (22.6) 275 (31.1) 375 (42.4) 500 (56.5) 600 (67.8)

Less than 5/32 (4) 5/32 (4) 3/16 (4.8) 7/32 (5.6) 1/4 (6.4) 9/32 (7.1) Above 9/32 (7.1)

7 (0.79) 7 (0.79) 7 (0.79) 7 (0.79) 9 (1.0)

9 (1.0) 12 (1.4) 12 (1.4) 12 (1.4) 12 (1.4) 15 (1.7) 20 (2.3)


1

TABLE 7.6:
See note 1 to Table 7.4 for screws with multiple tightening means.

TABLE 7.5:
1 2

Slot width is the nominal design value For slot lengths of intermediate values, select torques pertaining to next shorter slot length. Also, see note 1 to Table 7.4 for screws with multiple tightening means. Slot length is to be measured at the bottom of the slot.

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CABLE DATA
COPPER TUBE (BUS)
SIZE OF TUBE IPS 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 6 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 6 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 4-1/2 5 6 DIAMETER OF TUBE WALL (Inches) THICKNESS (Inches) OUTSIDE INSIDE STANDARD PIPE SIZES 0.540 0.375 0.082 5 0.675 0.494 0.090 5 0.840 0.625 0.107 5 1.050 0.822 0.114 0 1.315 1.062 0.126 5 1.660 1.368 0.146 0 1.900 1.600 0.150 0 2.375 2.062 0.156 5 2.875 2.500 0.187 5 3.500 3.062 0.219 0 4.000 3.500 0.250 0 4.500 4.000 0.250 0 5.000 4.500 0.250 0 5.563 5.063 0.250 0 6.625 6.125 0.250 0 EXTRA HEAVY PIPE SIZES 0.540 0.294 0.123 0.675 0.421 0.127 0.840 0.542 0.149 1.050 0.736 0.157 1.315 0.951 0.182 1.660 1.272 0.194 1.900 1.494 0.203 2.375 1.933 0.221 2.875 2.315 0.280 3.500 2.892 0.304 4.000 3.358 0.321 4.500 3.818 0.341 5.000 4.250 0.375 5.563 4.813 0.375 6.625 5.751 0.437 DOUBLE EXTRA HEAVY PIPE SIZES 0.840 0.252 0.294 1.050 0.434 0.308 1.315 0.599 0.358 1.660 0.896 0.382 1.900 1.100 0.400 2.375 1.503 0.436 2.875 1.771 0.552 3.500 2.300 0.600 4.000 2.728 0.636 4.500 3.152 0.674 5.000 3.580 0.710 5.563 4.063 0.750 6.625 4.897 0.864

SOLID COPPER WIRE (ASTM B1, B2, & B3)


HARD DRAWN NORMAL BREAKING LOAD Pounds 85.76 107.5 135.2 170.0 213.8 268.2 337.0 422.5 529.2 661.0 826.0 1,030 1,280 1,591 1,970 2,439 3,003 3,688 4,519 5,518 6,722 8,143 MEDIUM DRAWN MINIMUM BREAKING LOAD Pounds 67.61 84.71 106.2 133.0 166.6 208.0 261.6 327.6 410.4 514.2 643.9 806.6 1,010 1,265 1,584 1,984 2,450 3,024 3,730 4,599 5,667 6,980 SOFT DRAWN ELONGATION IN 10 IN. % MIN. 25 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 30 30 35 35 35 35

SIZE AWG (SOLID) 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1/0 2/0 3/0 4/0

WIRE DIA Inch .040 .045 .050 .057 30 26 82 07

.064 08 .071 96 .080 81 .090 74 .101 9 .114 4 .128 5 .128 .162 .181 .204 .229 .257 .289 .324 .364 .409 .460 5 0 9 3 4 6 3 9 8 6 0

STRANDED COPPER WIRE (ASTM B8 EXCLUDING BREAKING LOADS)


SIZE STRANDED Circular Mills 1,022 1,624 2,583 4,107 6,530 10,380 13,090 16,510 20,820 26,250 33,100 41,740 41,740 52,630 Class AWG 20 18 16 14 12 10 9 8 7 6 5 4 4 3 B B B B B B B B B B B AA B&A AA No. of Wires 7 7 7 7 7 7 7 7 7 7 7 3 7 3 A.S.T.M. STRANDINGS Cable Diameter Inches 0.036 3 0.045 6 0.057 6 0.072 6 0.091 5 0.116 0.130 0.146 0.164 0.184 0.206 0.254 0.232 0.285 HARD MEDIUM SOFT DRAWN DRAWN DRAWN Minimum Minimum Minimum Breaking Breaking Breaking Load Load Load Pounds Pounds Pounds 50.04 78.99 124.7 197.1 311.1 491.7 618.2 777.2 977.1 1,288 1,542 1,879 1,938 2,359 40.67 63.91 100.4 157.7 247.7 388.9 487.4 610.7 765.2 958.6 1,201 1,465 1,505 1,835 32.09 51.03 81.14 124.2 197.5 314.0 395.9 499.2 629.5 793.8 1001 1213 1262 1530

Tube dimensions (excepting wall thickness, of double extra heavy) taken from A.S.T.M. Specification B42-33. Tubular values based on a density of 0.322 pound per cubic inch. * Conductivity of 98% I.A.C.S. at 20 C or 68 F.

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CABLE DATA (Continued)


STRANDED COPPER WIRE (Continued) (ASTM B8 EXCLUDING BREAKING LOADS)
SIZE STRANDED Circular Mills 52,630 66,370 66,370 83,690 83,690 83,690 105,500 105,500 105,500 133,100 133,100 133,100 167,800 167,800 167,800 211,600 211,600 211,600 Class AWG 3 2 2 1 1 1 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 B&A AA B&A AA A B A&A B A&A B A&A B A&A B No. of Wires 7 3 7 3 7 19 7 12 19 7 12 19 7 12 19 7 12 19 A.S.T.M. STRANDINGS Cable Diameter Inches 0.260 0.320 0.292 0.360 0.328 0.332 0.368 0.390 0.373 0.414 0.438 0.419 0.464 0.492 0.470 0.522 0.522 0.528 HARD MEDIUM SOFT DRAWN DRAWN DRAWN Minimum Minimum Minimum Breaking Breaking Breaking Load Load Load Pounds Pounds Pounds 2,433 2,913 3,045 3,621 3,804 3,899 4,752 4,841 4,901 5,926 6,048 6,152 7,366 7,556 7,698 9,154 9,483 9,617 1,885 2,299 2,361 2,879 2,958 3,037 3,705 3,755 3,805 4,640 4,703 4,765 5,812 5,890 5,970 7,278 7,378 7,479 1592 1929 2007 2432 2432 2531 3067 3191 3191 3867 3867 4024 4876 4876 5074 6149 6149 6149 SIZE A.S.T.M. STRANDINGS Class AA A B AA A B AA A B A&AA B AA B&A AA B&A A&AA B AA B&A AA B&A AA B&A AA B&A AA B&A A B A B A B A B No. of Wires 12 19 37 12 19 37 12 19 37 19 37 19 37 19 37 37 61 37 61 37 61 37 61 37 61 37 61 61 91 61 91 91 127 91 127 HARD DRAWN Minimum Cable Breaking Diameter Load Inches Pounds 0.600 0.574 0.575 0.657 0.628 0.630 0.710 0.679 0.681 0.726 0.728 0.770 0.772 0.811 0.813 0.891 0.893 0.963 0.964 0.997 0.998 1.029 1.031 1.092 1.094 1.151 1.152 1.288 1.289 1.411 1.412 1.526 1.526 1.630 1.632 11,130 11,360 11,560 13,170 13,510 13,870 15,140 15,590 16,060 17,810 18,320 19,750 20,450 21,950 22,510 27,020 27,530 31,170 31,820 33,400 34,090 35,120 36,360 39,510 40,520 43,830 45,030 55,670 56,280 65,840 67,540 77,930 78,800 87,790 90,050 MEDIUM DRAWN Minimum Breaking Load Pounds 8,717 8,986 8,952 10,390 10,530 10,740 12,040 12,200 12,450 13,950 14,140 15,590 15,900 17,320 17,550 21,060 21,350 24,410 24,740 26,150 26,510 27,710 28,270 31,170 31,590 34,400 35,100 43,590 43,880 51,950 52,650 61,020 61,430 69,270 70,210 SOFT DRAWN Minimum Breaking Load Pounds 7265 7265 7559 8718 8718 9071 10170 10170 10580 11620 11620 13080 13080 14530 14530 17440 18140 20340 20340 21790 21790 23250 23250 26150 26150 29060 29060 36320 36320 43590 43590 50850 50850 58120 58120

Circular Mills 250 250 250 300 300 300 350 350 350 400 400 450 450 500 500 600 600 700 700 750 750 800 800 900 900 1,000 1,000 1,250 1,250 1,500 1,500 1,750 1,750 2,000 2,000

COMPACT STRANDED COPPER CABLE (ASTM SPEC.B496)


CONDUCTOR SIZE KCMIL (OR) AWG 1000 900 800 750 700 650 600 550 500 450 400 350 300 250 4/0 3/0 2/0 1/0 1 2 4 6 8
1 2 3

NUMBER OF WIRES 611 611 611 611 611 611 611 611 372 372 372 372 372 372 193 193 193 193 193 7 7 7 7

CONDUCTOR DIAMETER (IN.) 1.060 0.999 0.938 0.908 0.877 0.845 0.813 0.775 0.736 0.700 0.659 0.616 0.570 0.520 0.475 0.423 0.376 0.336 0.299 0.268 0.213 0.169 0.134

58 Wires Minimum 35 Wires Minimum 18 Wires MInimum

O-9

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www.burndy.com

Canada: 1-800-387-6487

Reference

BURNDY Products

CABLE DATA (Continued)


FLEXIBLE COPPER STRANDED CABLE
CONDUCTOR SIZE KCMIL OR B & S G (AWG) 8 8 8 8 8 7 7 7 7 7 6 6 6 6 6 5 5 5 5 5 4 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1/0 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 STRANDING AND DIAMETER 41/.0201 49/.0184 133/.0111 168/.010 420/.0063 49/.0206 52/.0201 133/.0125 210/.010 532/.0063 49/.0231 63/.0201 133/.0140 266/.010 665/.0063 49/.0260 84/.0201 133/.0158 336/.010 836/.0063 49/.0292 105/.0201 133/.0177 420/.010 1064/.0063 49/.0328 133/.0199 133/.0201 532/.010 1323/.0063 49/.0368 133/.0223 161/.0201 665/.010 1666/.0063 133/.0251 210/.0201 259/.018 836/.010 2107/.0063 133/.0282 259/.0202 266/.0201 1064/.010 2646/.0063 133/.0316 259/.0227 342/.0201 1323/.010 3325/.0063 133/.0355 259/.0255 418/.0201 1666/.010 4256/.0063 133/.0399 259/.0286 532/.0201 2107/.010 5320/.0063 NOMINAL DIAMETER .156 .166 .167 .157 .162 .185 .185 .188 .179 .196 .208 .207 .210 .210 .215 .234 .235 .237 .235 .240 .263 .263 .266 .272 .269 .295 .299 .291 .304 .305 .331 .335 .319 .338 .337 .377 .367 .378 .397 .376 .423 .424 .441 .451 .423 .474 .477 .500 .470 .508 .533 .536 .549 .533 .576 .599 .601 .613 .627 .645 CLASS I G H K M G I H K M G I H K M G I H K M G I H K M G H I K M G H I K M G I H K M G H I K M G H I K M G H I K M G H I K M CONDUCTOR SIZE KCMIL OR B & S G (AWG) 250 250 250 250 250 300 300 300 300 300 350 350 350 350 350 400 400 400 400 400 450 450 450 450 450 500 500 500 500 500 600 600 600 600 600 700 700 700 700 700 800 800 800 800 800 900 900 900 900 900 1000 1000 1000 1000 1000 STRANDING AND DIAMETER 259/.0311 427/.0242 637/.0201 2499/.010 6384/.0063 259/.0340 427/.0265 735/.0201 2989/.010 7581/.0063 259/.0368 427/.0286 882/.0201 3458/.010 8806/.0063 259/.0393 427/.0306 980/.0201 3990/.010 10101/.0063 259/.0417 427/.0325 1127/.0201 4522/.010 11396/.0063 259/.0439 427/.0342 1225/.0201 5054/.010 12691/.0063 427/.0375 703/.0292 1470/.0201 5985/.010 14945/.0063 427/.0405 703/.0316 1729/.0201 6916/.010 17507/.0063 427/.0433 703/.0337 1995/.0201 7980/.010 20069/.0063 427/.0459 703/.0358 2261/.0201 9065/.010 22631/.0063 427/.0484 703/.0377 2527/.0201 10101/.010 25193/.0063 NOMINAL DIAMETER .650 .653 .682 .682 .713 .714 .716 .737 .768 .768 .773 .772 .800 .809 .825 .825 .826 .831 .878 .901 .876 .878 .894 .933 .940 .922 .923 .941 .988 .997 1.013 1.022 1.027 1.125 1.084 1.094 1.106 1.194 1.207 1.183 1.169 1.180 1.290 1.305 1.256 1.239 1.253 1.372 1.323 1.331 1.307 1.320 1.427 1.419 1.404 CLASS G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M

O-10

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BURNDY Products

Reference

CABLE DATA (Continued)


FLEXIBLE COPPER STRANDED CABLE
CONDUCTOR SIZE KCMIL OR B & S G (AWG) 8 8 8 8 8 7 7 7 7 7 6 6 6 6 6 5 5 5 5 5 4 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1/0 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 STRANDING AND DIAMETER 41/.0201 49/.0184 133/.0111 168/.010 420/.0063 49/.0206 52/.0201 133/.0125 210/.010 532/.0063 49/.0231 63/.0201 133/.0140 266/.010 665/.0063 49/.0260 84/.0201 133/.0158 336/.010 836/.0063 49/.0292 105/.0201 133/.0177 420/.010 1064/.0063 49/.0328 133/.0199 133/.0201 532/.010 1323/.0063 49/.0368 133/.0223 161/.0201 665/.010 1666/.0063 133/.0251 210/.0201 259/.018 836/.010 2107/.0063 133/.0282 259/.0202 266/.0201 1064/.010 2646/.0063 133/.0316 259/.0227 342/.0201 1323/.010 3325/.0063 133/.0355 259/.0255 418/.0201 1666/.010 4256/.0063 133/.0399 259/.0286 532/.0201 2107/.010 5320/.0063 NOMINAL DIAMETER .156 .166 .167 .157 .162 .185 .185 .188 .179 .196 .208 .207 .210 .210 .215 .234 .235 .237 .235 .240 .263 .263 .266 .272 .269 .295 .299 .291 .304 .305 .331 .335 .319 .338 .337 .377 .367 .378 .397 .376 .423 .424 .441 .451 .423 .474 .477 .500 .470 .508 .533 .536 .549 .533 .576 .599 .601 .613 .627 .645 CLASS I G H K M G I H K M G I H K M G I H K M G I H K M G H I K M G H I K M G I H K M G H I K M G H I K M G H I K M G H I K M CONDUCTOR SIZE KCMIL OR B & S G (AWG) 250 250 250 250 250 300 300 300 300 300 350 350 350 350 350 400 400 400 400 400 450 450 450 450 450 500 500 500 500 500 600 600 600 600 600 700 700 700 700 700 800 800 800 800 800 900 900 900 900 900 1000 1000 1000 1000 1000 STRANDING AND DIAMETER 259/.0311 427/.0242 637/.0201 2499/.010 6384/.0063 259/.0340 427/.0265 735/.0201 2989/.010 7581/.0063 259/.0368 427/.0286 882/.0201 3458/.010 8806/.0063 259/.0393 427/.0306 980/.0201 3990/.010 10101/.0063 259/.0417 427/.0325 1127/.0201 4522/.010 11396/.0063 259/.0439 427/.0342 1225/.0201 5054/.010 12691/.0063 427/.0375 703/.0292 1470/.0201 5985/.010 14945/.0063 427/.0405 703/.0316 1729/.0201 6916/.010 17507/.0063 427/.0433 703/.0337 1995/.0201 7980/.010 20069/.0063 427/.0459 703/.0358 2261/.0201 9065/.010 22631/.0063 427/.0484 703/.0377 2527/.0201 10101/.010 25193/.0063 NOMINAL DIAMETER .650 .653 .682 .682 .713 .714 .716 .737 .768 .768 .773 .772 .800 .809 .825 .825 .826 .831 .878 .901 .876 .878 .894 .933 .940 .922 .923 .941 .988 .997 1.013 1.022 1.027 1.125 1.084 1.094 1.106 1.194 1.207 1.183 1.169 1.180 1.290 1.305 1.256 1.239 1.253 1.372 1.323 1.331 1.307 1.320 1.427 1.419 1.404 CLASS G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M

O-11

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Reference

BURNDY Products

CABLE DATA (Continued)


FLEXIBLE COPPER STRANDED CABLE
CONDUCTOR SIZE KCMIL OR B & S G (AWG) 8 8 8 8 8 7 7 7 7 7 6 6 6 6 6 5 5 5 5 5 4 4 4 4 4 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1/0 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 4/0 STRANDING AND DIAMETER 41/.0201 49/.0184 133/.0111 168/.010 420/.0063 49/.0206 52/.0201 133/.0125 210/.010 532/.0063 49/.0231 63/.0201 133/.0140 266/.010 665/.0063 49/.0260 84/.0201 133/.0158 336/.010 836/.0063 49/.0292 105/.0201 133/.0177 420/.010 1064/.0063 49/.0328 133/.0199 133/.0201 532/.010 1323/.0063 49/.0368 133/.0223 161/.0201 665/.010 1666/.0063 133/.0251 210/.0201 259/.018 836/.010 2107/.0063 133/.0282 259/.0202 266/.0201 1064/.010 2646/.0063 133/.0316 259/.0227 342/.0201 1323/.010 3325/.0063 133/.0355 259/.0255 418/.0201 1666/.010 4256/.0063 133/.0399 259/.0286 532/.0201 2107/.010 5320/.0063 NOMINAL DIAMETER .156 .166 .167 .157 .162 .185 .185 .188 .179 .196 .208 .207 .210 .210 .215 .234 .235 .237 .235 .240 .263 .263 .266 .272 .269 .295 .299 .291 .304 .305 .331 .335 .319 .338 .337 .377 .367 .378 .397 .376 .423 .424 .441 .451 .423 .474 .477 .500 .470 .508 .533 .536 .549 .533 .576 .599 .601 .613 .627 .645 CLASS I G H K M G I H K M G I H K M G I H K M G I H K M G H I K M G H I K M G I H K M G H I K M G H I K M G H I K M G H I K M CONDUCTOR SIZE KCMIL OR B & S G (AWG) 250 250 250 250 250 300 300 300 300 300 350 350 350 350 350 400 400 400 400 400 450 450 450 450 450 500 500 500 500 500 600 600 600 600 600 700 700 700 700 700 800 800 800 800 800 900 900 900 900 900 1000 1000 1000 1000 1000 STRANDING AND DIAMETER 259/.0311 427/.0242 637/.0201 2499/.010 6384/.0063 259/.0340 427/.0265 735/.0201 2989/.010 7581/.0063 259/.0368 427/.0286 882/.0201 3458/.010 8806/.0063 259/.0393 427/.0306 980/.0201 3990/.010 10101/.0063 259/.0417 427/.0325 1127/.0201 4522/.010 11396/.0063 259/.0439 427/.0342 1225/.0201 5054/.010 12691/.0063 427/.0375 703/.0292 1470/.0201 5985/.010 14945/.0063 427/.0405 703/.0316 1729/.0201 6916/.010 17507/.0063 427/.0433 703/.0337 1995/.0201 7980/.010 20069/.0063 427/.0459 703/.0358 2261/.0201 9065/.010 22631/.0063 427/.0484 703/.0377 2527/.0201 10101/.010 25193/.0063 NOMINAL DIAMETER .650 .653 .682 .682 .713 .714 .716 .737 .768 .768 .773 .772 .800 .809 .825 .825 .826 .831 .878 .901 .876 .878 .894 .933 .940 .922 .923 .941 .988 .997 1.013 1.022 1.027 1.125 1.084 1.094 1.106 1.194 1.207 1.183 1.169 1.180 1.290 1.305 1.256 1.239 1.253 1.372 1.323 1.331 1.307 1.320 1.427 1.419 1.404 CLASS G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M G H I K M

O-12

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BURNDY Products

Reference

CABLE DATA (Continued)


COMPACT ALUMINUM 1350 CABLE (ASTM B400) EXTRA HARD
Conductor Size KCMIL 1000 900 800 750 700 650 600 556 550 500 500 477 450 400 397 350 350 336 336 300 300 300 266 266 250 250 250 4/0 4/0 3/0 3/0 2/0 2/0 1/0 1/0 1 1 2 3 4 6 8
1 2 3

ALUMINUM ALLOY 5005 CABLE (ASTM B397)


Breaking Strength Lbs. 17,700 15,900 14,400 13,500 12,900 11,900 11,500 9,750 10,500 9,110 8,760 8,360 8,200 7,440 7,110 6,760 6,390 6,150 5,960 5,890 5,480 5,430 4,970 4,830 4,910 4,660 4,520 4,020 3,830 3,310 3,040 2,670 2,510 2,160 1,990 1,740 1,640 1,350 1,090 .881 .563 .312 Approx. Aluminum Size & Stranding of ACSR with Conductor Number 1350 Size having Rated Equal Diameter Equivalent Resistance Size of Strength cmil Wires Lbs. cmil AWG cmil AWG Stranding 927,200 740,800 652,400 587,200 559,500 503,600 465,400 419,400 394,500 355,100 312,800 281,400 246,900 195,700 155,400 123,300 77,470 48,690 30,580 37 37 19 19 19 19 19 19 19 19 19 19 7 7 7 7 7 7 7 795,000 636,000 556,5000 506,500 477,000 435,500 397,500 362,000 336,400 306,400 266,800 242,900 211,600 167,800 133,100 105,600 66,360 41,740 26,240 4/0 3/0 2/0 1/0 2 4 6 795,000 636,000 556,500 556,500 477,000 477,500 397,500 397,500 336,400 336,400 266,800 266,800 211,600 167,800 133,100 105,600 66,360 41,740 26,240 4/0 3/0 2/0 1/0 2 4 6 26/7 26/7 26/7 18/1 26/7 18/1 26/7 18/1 26/7 18/1 26/7 18/1 6/1 6/1 6/1 6/1 6/1 6/1 6/1 23,900 19,300 16,200 14,600 13,900 12,500 12,200 11,200 10,500 9,600 8,450 7,610 6,330 5,020 4,280 3,440 2,200 1,430 922

Class B B B B B B B AA B B AA AA B B AA, A B A A AA B A AA A AA B A AA B AA, A B AA, A B AA, A B AA, A B AA, A AA, A, B A, B A, B A, B A, B

AWG

Number of Wire 611 611 611 611 611 611 611 193 611 372 193 193 372 372 193 372 193 193 7 372 193 7 193 7 372 193 7 193 7 193 7 193 7 193 7 193 7 7 7 7 7 7

Conductor Diameter Inches 1.060 0.999 0.938 0.908 0.877 0.845 0.813 0.780 0.775 0.736 0.736 0.722 0.700 0.659 0.659 0.616 0.616 0.603 0.603 0.570 0.570 0.570 0.537 0.537 0.520 0.520 0.520 0.475 0.475 0.423 0.423 0.376 0.376 0.336 0.336 0.299 0.299 0.268 0.238 0.213 0.169 0.134

ALUMINUM ALLOY 6201 CABLE (ASTM B399)


Approx. Aluminum Size & Stranding of ACSR with 1350 Size having Conductor Number Rated Equal Diameter Equivalent Resistance Size of Strength cmil Wires Lbs. cmil AWG cmil AWG Stranding 1439,200 1348,800 1259,600 1165,100 1077,400 927,200 740,800 652,400 559,500 465,400 394,500 312,800 246,900 195,700 155,400 123,300 77,470 48,690 30,580 61 61 61 61 61 37 37 19 19 19 19 19 7 7 7 7 7 7 7 1272,000 1192,500 1113,000 1033,500 954,000 795,000 636,000 556,500 477,000 397,500 336,400 266,800 211,600 167,800 133,100 105,600 66,360 41,740 26,240 4/0 3/0 2/0 1/0 2 4 6 1272,000 1192,500 1113,000 1033,500 954,000 795,000 636,000 556,500 477,000 397,500 336,400 266,800 211,600 167,800 133,100 105,600 66,360 41,740 26,240 4/0 3/0 2/0 1/0 2 4 6 54/7 54/7 54/7 54/7 54/7 26/7 26/7 26/7 26/7 26/7 26/7 26/7 6/1 6/1 6/1 6/1 6/1 6/1 6/1 46,800 43,900 41,000 37,900 35,000 30,500 24,400 21,900 18,800 15,600 13,300 11,000 8,560 6,790 5,390 4,460 2,800 1,760 1,110

58 wires minimum 35 wires minimum 18 wires minimum

O-13

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Canada: 1-800-387-6487

Reference

BURNDY Products

CABLE DATA (Continued)


ALUMINUM ALLOY 8000 SERIES O TEMPER CABLE (ASTM B801)
CONDUCTOR SIZE KCMIL 1000 1000 1000 900 900 900 800 800 800 750 750 750 700 700 700 650 650 650 650 600 600 600 600 556 556 556 556 550 550 550 550 500 500 500 477 477 477 450 450 450 400 400 400 397 397 397 397 350 350 350 350 336 336 336 300 300 300 266 266 266 250 AWG NUMBER OF WIRES 127 91 61 127 91 61 127 91 61 127 91 61 127 91 61 127 91 61 37 127 91 61 37 127 91 61 37 127 91 61 37 91 61 37 91 61 37 91 61 37 91 61 37 91 61 37 19 91 61 37 19 61 37 19 61 37 19 61 37 19 61 CLASS D C B, A D C B, A D C B, A D C B, A D C B, A D C B A D C B A D C B A D C B A D C B, A D C B, A D C B, A D C B, A D C B A D C B A C B A C B A C B A C CONDUCTOR DIAMETER Conventional In. 1.153 1.153 1.152 1.095 1.093 1.093 1.032 1.032 1.031 0.998 0.999 0.998 0.965 0.965 0.964 0.930 0.930 0.929 0.928 0.893 0.893 0.893 0.891 0.861 0.860 0.860 0.858 0.855 0.855 0.855 0.853 0.815 0.815 0.813 0.796 0.796 0.795 0.773 0.773 0.772 0.729 0.729 0.728 0.727 0.726 0.725 0.724 0.682 0.681 0.681 0.679 0.669 0.668 0.666 0.631 0.630 0.629 0.595 0.594 0.593 0.576 Compressed In. 1.119 1.118 1.117 1.062 1.060 1.060 1.001 1.001 1.000 0.968 0.969 0.968 0.936 0.936 0.935 0.902 0.902 0.901 0.900 0.866 0.866 0.866 0.864 0.835 0.834 0.834 0.832 0.829 0.829 0.829 0.827 0.791 0.791 0.789 0.772 0.772 0.771 0.750 0.750 0.749 0.707 0.707 0.706 0.705 0.704 0.703 0.702 0.661 0.661 0.661 0.659 0.649 0.648 0.646 0.612 0.611 0.610 0.577 0.576 0.575 0.559 Compact In. 1.060 1.060 1.060 0.999 0.999 0.999 0.938 0.938 0.938 0.908 0.908 0.908 0.877 0.877 0.877 0.845 0.845 0.845 0.845 0.813 0.813 0.813 0.813 0.780 0.780 0.780 0.780 0.775 0.775 0.775 0.775 0.736 0.736 0.736 0.722 0.722 0.722 0.700 0.700 0.700 0.659 0.659 0.659 0.659 0.659 0.659 0.659 0.616 0.616 0.616 0.616 0.603 0.603 0.603 0.570 0.570 0.576 0.537 0.537 0.537 0.520 MIN. BREAKING STRENGTH LBS. 6010 6010 6010 5400 5400 5400 4800 4800 4800 4500 4500 4500 4200 4200 4200 3900 3900 3900 3950 3600 3600 3600 3640 3340 3340 3340 3380 3300 3300 3300 3340 3000 3000 3040 2860 2860 2900 2700 2700 2730 2400 2400 2430 2390 2390 2410 2470 2100 2100 2130 2170 2020 2040 2090 1800 1820 1860 1600 1620 1660 1500

O-14

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BURNDY Products

Reference

CABLE DATA (Continued)


ALUMINUM ALLOY 8000 SERIES O TEMPER CABLE (Continued)
CONDUCTOR SIZE KCMIL AWG 250 250 4/0 4/0 4/0 3/0 3/0 3/0 2/0 2/0 1/0 1/0 1 2 3 4 6 8 NUMBER OF WIRES 37 19 37 19 7 37 19 7 19 7 19 7 19 7 7 7 7 7 CLASS B A C B A C B A B A B A B B, A B, A B, A B, A B, A CONDUCTOR DIAMETER Conventional In. Compressed In. Compact In. 0.575 0.558 0.520 0.574 0.557 0.520 0.529 0.513 0.475 0.528 0.512 0.475 0.522 0.506 0.475 0.471 0.457 0.423 0.470 0.456 0.423 0.464 0.450 0.423 0.419 0.406 0.376 0.414 0.402 0.376 0.373 0.362 0.336 0.368 0.357 0.336 0.332 0.322 0.229 0.292 0.283 0.268 0.260 0.252 0.238 0.232 0.225 0.213 0.184 0.178 0.169 0.146 0.142 0.134 MIN. BREAKING STRENGTH LBS. 1520 1550 1280 1310 1360 1020 1040 1070 826 853 655 676 519 425 337 267 168 106

For compact-stranded constructions, the number of wires may be reduced as follows: 19-Wire Constructions - 18 Wires Minimum 37-Wire Constructions - 35 Wires Minimum 61-Wire Constructions - 58 Wires Minimum 91-Wire Constructions - 87 Wires Minimum 127-Wire Constructions - 122 Wires Minimum

ACSR/TW (TRAP WIRE) CABLE (Continued)


CONDUCTOR SIZE KCMIL 405.1 571.7 565.3 664.8 666.6 762.8 768.2 768.9 795.0 795.0 946.7 954.0 954.0 954.0 957.2 1033.5 1033.5 1033.5 1113.0 1113.0 1113.0 1192.5 1192.5 1192.5 1272.0 1272.0 1272.0 1351.5 1351.5 1431.0 1431.0 1590.0 1590.0 1780.0 2156.0 STRANDING Number of Number of Steel Aluminum Wires Wires 14 1 18 7 20 7 20 7 20 7 20 7 20 7 27 1 20 7 20 7 35 7 30 7 32 7 20 7 32 7 30 7 32 7 21 7 30 7 33 7 38 19 30 7 33 7 38 19 30 7 35 7 39 19 35 7 39 19 36 7 39 19 36 7 42 19 37 19 64 19 NOMINAL DIAMETER INCHES 0.68 0.85 0.86 0.93 0.91 0.99 0.98 0.93 0.99 1.01 1.08 1.05 1.06 1.08 1.06 1.09 1.10 1.13 1.13 1.14 1.19 1.17 1.18 1.22 1.20 1.22 1.26 1.26 1.30 1.29 1.34 1.36 1.41 1.45 1.61 RATED STRENGTH LBS 10,200 20,600 22,900 26,600 24,000 30,500 27,700 16,400 28,200 31,800 29,600 23,700 25,900 33,500 26,000 25,700 28,100 36,300 27,500 30,000 39,100 29,500 32,400 41,900 31,400 34,600 44,100 36,700 46,800 38,900 49,600 42,200 55,100 50,700 61,100

COMPACT ACSR (ASTM B401)


CONDUCTOR SIZE KCMIL AWG 336.4 266.8 4/0 3/0 2/0 1/0 1 2 2 3 4 4 6 CONDUCTOR DIAMETER (IN.) 0.628 0.559 0.517 0.461 0.410 0.365 0.326 0.298 0.290 0.258 0.236 0.229 0.182 BREAKING STRENGTH (LB) 8,260 6,540 7,420 5,880 4,880 3,980 3,290 3,260 2,640 2,130 2,160 1,760 1,120

ACSR/TW (TRAP WIRE) CABLE (ASTM B779)


CONDUCTOR SIZE KCMIL

336.4 477.0 477.0 556.5 556.5 636.0 636.0 636.0 795.0 795.0

STRANDING Number of Number of NOMINAL RATED Aluminum Steel DIAMETER STRENGTH Wires Wires INCHES LBS 14 1 0.63 8,600 18 7 0.78 17,200 18 7 0.79 19,400 18 7 0.84 20,000 20 7 0.85 22,600 27 1 0.85 13,500 18 7 0.89 22,900 20 7 0.91 25,400 17 7 0.96 21,000 18 7 0.98 25,900

O-15

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Reference

BURNDY Products

CABLE DATA (Continued)


ACSR/TW (TRAP WIRE) CABLE (Continued)
STRANDING CONDUCTOR Number of Number of NOMINAL RATED Aluminum Steel DIAMETER STRENGTH SIZE Wires Wires INCHES LBS KCMIL 959.6 22 7 1.11 37,000 966.2 21 7 1.09 34,000 1158.0 33 7 1.17 31,600 1158.4 25 7 1.20 39,600 1168.1 30 7 1.16 28,900 1233.6 38 19 1.25 42,900 7 1.21 1257.1 35 34,200 7 1.20 1272.0 30 31,400 19 1.29 1334.6 39 46,300 7 1.26 1359.7 36 36,900 1372.5 30 7 1.25 33,400 1433.6 39 19 1.34 49,700 1455.3 36 7 1.30 39,200 1467.8 33 7 1.29 35,800 1533.3 39 19 1.38 53,200 1557.4 36 7 1.35 41,900 1569.0 33 7 1.33 38,200 39 19 57,500 1622.0 1.42 1657.4 1.39 36 7 44,000 1730.6 39 19 1.47 59,400 1758.6 37 19 7.14 34,600 1926.9 42 19 1.55 65,300 1949.6 42 7 1.50 51,900 2153.8 64 19 1.60 61,100 2627.3 64 19 1.76 74,500

ACAR CABLE (ASTM B524)


CONDUCTOR SIZE KCMIL AWG 2000 2000 1900 1800 1750 1700 1600 1500 1400 1300 1300 1250 1250 1200 1200 1100 1100 1000 1000 950 900 850 800 750 700 650 600 600 550 550 500 500 450 400 350 300 250 246.9 4/0 195.7 3/0 155.4 2/0 123.3 1/0 77.4 2 48.6 4 30.5 NUMBER OF WIRES 91 61 61 61 61 61 61 61 61 61 37 61 37 61 37 61 37 61 37 37 37 37 37 37 37 37 37 19 37 19 37 19 19 19 19 19 19 7 7 7 7 7 7 7 7 7 7 7 7 7 NOMINAL OUTSIDE DIAMETER 1.630 1.630 1.588 1.546 1.525 1.502 1.458 1.411 1.364 1.314 1.312 1.288 1.287 1.263 1.261 1.209 1.207 1.152 1.151 1.121 1.092 1.061 1.029 0.997 0.962 0.928 0.891 0.888 0.853 0.850 0.813 0.811 0.770 0.726 0.678 0.628 0.574 0.563 0.522 0.502 0.464 0.447 0.414 0.398 0.368 0.316 0.292 0.250 0.232 0.198

AAC/TW (ALL ALUMINUM TRAP WIRE) (ASTM B778)


CONDUCTOR SIZE, KCMIL 336.4 397.5 477.0 500.0 556.5 600.0 636.0 700.0 750.0 795.0 900.0 954.0 1000.0 1033.5 1113.0 1192.5 1272.0 1351.5 1431.0 1590.0 1750.0 2000.0 NOMINAL DIAMETER, IN. 0.612 0.661 0.720 0.736 0.775 0.803 0.825 0.864 0.893 0.919 0.990 1.018 1.041 1.057 1.095 1.132 1.168 1.202 1.236 1.315 1.377 1.468 NUMBER OF WIRES 17 17 17 17 17 17 17 17 17 17 31 31 31 31 31 31 31 31 31 49 49 49 RATED STRENGTH, LBF 6,220 7,230 8,530 8,940 9,950 10,700 11,400 12,500 13,400 13,900 15,800 16,700 17,500 18,100 19,500 20,900 22,300 23,700 24,600 27,300 30,000 34,300

O-16

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Reference

CABLE DATA (Continued)


SSAC CABLE
SIZE AWG OR KCMIL 266.8 266.8 266.8 266.8 300.0 336.4 336.4 336.4 336.4 336.4 397.5 397.5 397.5 397.5 397.5 477.0 477.0 477.0 477.0 477.0 500.0 556.5 556.5 556.5 556.5 556.5 605.0 605.0 605.0 605.0 636.0 636.0 636.0 636.0 636.0 636.0 666.6 666.6 715.5 715.5 715.5 795.0 795.0 795.0 795.0 795.0 795.0 795.0 795.0 900.0 900.0 954.0 954.0 954.0 954.0 954.0 954.0 954.0 STRANDING ALUMINUM STEEL 22 7 24 7 26 7 30 7 26 7 20 7 22 7 24 7 26 7 30 7 20 7 22 7 24 7 26 7 30 7 20 7 22 7 24 7 26 7 30 7 30 7 20 7 22 7 24 7 26 7 30 7 24 7 26 7 30 7 30 19 20 7 22 7 24 7 26 7 30 7 30 19 24 7 26 7 24 7 26 7 30 19 42 7 20 7 45 7 22 7 24 7 54 7 26 7 30 19 45 7 54 7 42 7 20 7 45 7 48 7 24 7 54 7 30 19 CONDUCTOR DIAMETER .622 .633 .642 .660 .680 .692 .701 .710 .720 .741 .752 .762 .772 .783 .806 .823 .834 .846 .858 .883 .904 .890 .901 .914 .927 .953 .953 .966 .994 .994 .951 .963 .977 .990 1.019 1.019 1.000 1.104 1.036 1.051 1.081 1.055 1.063 1.063 1.077 1.092 1.092 1.108 1.140 1.131 1.162 1.155 1.185 1.165 1.175 1.196 1.196 1.248 RATED STRENGTH POUNDS 6030 7410 8880 11700 9970 5990 7610 9340 11200 14800 7090 8990 11000 13000 17500 8490 10800 13000 15600 21000 22000 9910 12600 15200 18200 24500 16500 19700 26000 26600 11300 14100 17300 20700 27400 28000 18200 21700 19500 23300 30800 11800 14200 14200 17700 21700 21700 25900 34300 15800 24600 14200 16700 16700 19700 26000 26000 41100

SSAC CABLE (Continued)


SIZE AWG OR KCMIL 1033.5 1033.5 1033.5 1033.5 1113.0 1113.0 1113.0 1113.0 1192.5 1192.5 1192.5 1192.5 1272.0 1272.0 1272.0 1272.0 1351.5 1351.5 1351.5 1351.5 1431.0 1431.0 1431.0 1431.0 1510.5 1510.5 1590.0 1590.0 1590.0 1590.0 1780.0 1869.0 2034.5 STRANDING ALUMINUM STEEL 42 7 45 7 48 7 54 7 42 7 45 7 48 7 54 19 42 7 45 7 48 7 54 19 42 7 45 7 48 7 54 19 42 7 45 7 48 7 54 19 42 7 45 7 48 7 54 19 45 7 54 19 42 45 48 54 84 68 72 7 7 7 19 19 7 7 CONDUCTOR DIAMETER 1.203 1.212 1.222 1.245 1.248 1.259 1.269 1.293 1.292 1.302 1.313 1.338 1.334 1.345 1.357 1.382 1.376 1.386 1.398 1.424 1.415 1.427 1.439 1.465 1.466 1.505 1.492 1.504 1.517 1.545 1.602 1.603 1.681 RATED STRENGTH POUNDS 15400 18100 21300 28200 16300 19500 23000 30400 17500 20900 24600 32600 18700 22300 26200 34100 19900 23700 27900 36200 21000 25100 29500 38400 26500 40500 23400 27900 32200 42600 35400 21500 27200

O-17

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Reference

BURNDY Products

CABLE DATA
SOLID COPPERWELD CABLE (ASTM B227)
Conductor Nominal Size Diameter Circular (AWG) (Inches) Mils 4 5 6 7 8 9 10 12 18 20 0.2043 0.1819 0.1650* 0.1620 0.1443 0.1285 0.1280* 0.1144 0.1040* 0.1019 0.0808 0.0800* 0.0640* 0.0403 0.0390* 0.0320 41,740 33,090 27,230 26,240 20,820 16,510 16,380 13,090 10,820 10,380 6,530 6,400 4,096 1,624 1,521 1,024 Minimum Breaking Load (lbs.) Grade 40 Grade 40 Grade 30 Grade 30 HS EHS HS EHS 3,540 2,937 2,779 2,679 2,207 1,816 1,802 1,491 1,283 1,231 774 759 485 193 180 121 1,325 3,934 3,249 2,779 2,679 2,207 1,816 1,802 1,491 1,283 1,231 774 759 485 193 180 121 4,671 3,911 3,367 3,246 2,681 2,205 2,188 1,790 1,487 1,460 918 900 576 228 214 144

STRANDED COPPERWELD CABLE (ASTM B228)


Nominal Diameter Circular Diameter* (Inch) Size Mils (Inch) A.W.G. 7/8 (19 No. 5) 628,900 .910 13/16 (19 No. 6) 498,800 .810 23/32 (19 No. 7) 395,500 .721 27/32 (19 No. 8) 313,700 .642 9/16 (19 No. 9) 248,800 .572 5/8 (7 No. 4) 292,200 .613 9/16 (7 No. 5) 231,700 .546 1/2 (7 No. 6) 183,800 .486 7/16 (7 No. 7) 145,700 .433 3/8 (7 No. 8) 115,600 .385 11/32 (7 No. 9) 91,650 .343 5/16 (7 No. 10) 72,680 .306 3 No. 5 99,310 .392 3 No. 6 78,750 .349 3 No. 7 62,450 .311 3 No. 8 49,530 .277 3 No. 9 39,280 .247 3 No. 10 31,150 .220 3 No. 12 19,590 .174 Breaking Load Lbs.** Extra High Strength 40% 30% 30% Cond. Cond. Cond. 50,240 55,570 66,910 41,600 45,830 55,530 34,390 37,740 45,850 28,380 31,040 37,690 23,390 25,500 30,610 22,310 24,780 29,430 18,510 20,470 24,650 15,330 16,890 20,460 12,670 13,910 16,890 10,460 11,440 13,890 8,616 9,393 11,280 7,121 7,758 9,196 8,373 9,262 11,860 6,934 7,639 9,754 5,732 6,291 7,922 4,730 5,174 6,282 3,898 4,250 5,129 3,221 3,509 4,160 2,236 High Strength

* These diameters are often employed by purchasers for communication lines BUT are not in the American Wire Gauge (B & S Wire Gauge) series, as are the other diameters listed.

COPPERWELD-COPPER CABLE (ASTM B229)


Conductor Size Hard Drawn Copper Equivalent cmil AWG TYPE
350,000 350,000 350,000 300,000 300,000 300,000 250,000 250,000 250,000 211,600 211,600 211,600 211,600 167,800 167,800 167,800 167,800 167,800 167,800 133,100 133,100 133,100 133,100 133,100 105,600 105,600 105,600 105,600 83,690 83,690 83,690 83,690 83,690 66,360 66,360 66,360 66,360 66,360 66,360 66,360 55,620 52,620 52,620 52,620 52,620 41,740 41,740 41,740 41,740 33,090 33,090 33,090 26,240 26,240 26,240 20,820 20,820 16,510 16,510 16,510 11,750 211,600 4/0 4/0 4/0 4/0 4/0 3/0 3/0 3/0 3/0 3/0 3/0 2/0 2/0 2/0 2/0 2/0 1/0 1/0 1/0 1/0 1 1 1 1 1 2 2 2 2 2 2 2 3 3 3 3 3 4 4 4 4 5 5 5 6 6 6 7 7 8 8 8 9 E EK V E EK V E EK V E G EK V F E J G EK V F K J G V F K J G F N K J G F P N K J A G F P N K J A P N D A P D A D A C D A D A C D

Nominal Diameter of Conductor (inches)


0.788 0.735 0.754 0.729 0.680 0.698 0.666 0.621 0.637 0.613 0.583 0.571 0.586 0.550 0.545 0.555 0.519 0.509 0.522 0.490 0.534 0.494 0.463 0.465 0.436 0.475 0.440 0.412 0.388 0.464 0.423 0.392 0.367 0.346 0.462 0.413 0.377 0.349 0.366 0.327 0.308 0.411 0.368 0.336 0.311 0.326 0.366 0.328 0.348 0.290 0.326 0.310 0.258 0.276 0.230 0.225 0.246 0.223 0.219 0.199 0.179 0.174

Minimum Breaking Load (pounds)


32,420 23,850 23,480 27,770 20,960 20,730 23,920 17,840 17,420 20,730 15,640 15,370 15,000 12,290 16,800 16,170 12,860 12,370 12,200 9,980 17,600 13,430 10,510 9,846 8,094 14,490 10,970 8,563 6,536 15,410 11,900 9,000 6,956 5,266 16,870 12,680 9,730 7,322 5,876 5,626 4,233 13,910 10,390 7,910 5,955 4,810 11,420 8,460 7,340 3,938 9,311 6,035 3,193 4,942 2,585 2,143 4,022 2,754 3,256 2,233 1,362 1,743

The designation "Inch" is the approximate diameter in proper fraction of an inch. The designation of "AWG" is a combination of the number of wires each of the American Wire Gage size indicated by "No." * Diameter of circumscribing. ** Breaking loads of 7-wire and 19-wire conductors are taken as 90% of the sum of the breaking loads of individual wires; breaking load of 3-wire conductors is taken as 95% of the sum of the breaking loads of the individual wires.

GALVANIZED STEEL CABLE (ASTM A475)


Nominal Number Minimum Breaking Load (lbs.) Diameter of Wires SiemensHighExtra Highof Strand in Utilities Common Martin Strength Strength Strand Grade Grade Inches (mm) Grade Grade Grade 1/8 (3.18) 7 540 910 1,330 1,830 5/32 (3.97) 7 870 1,470 2,140 2,940 3/16 (4.76) 7 1,150 1,900 2,850 3,990 3/16 (4.76) 7 2,400 7/32 (5.56) 3 1,400 2,340 3,500 4,900 7/32 (5.56) 7 1,540 2,560 3,850 5,400 1/4 1/4 1/4 9/32 9/32 5/16 5/16 5/16 3/8 3/8 7/16 1/2 1/2 9/16 9/16 5/8 5/8 3/4 7/8 1 1 1-1/8 1-1/4 (6.35) (6.35) (6.35) (7.14) (7.14) (7.94) (7.94) (7.94) (9.52) (9.52) (11.11) (12.70) (12.70) (14.29) (14.29) (15.88) (15.88) (19.05) (22.22) (25.40) (25.40) (28.58) (31.75) 3 3 7 3 7 3 7 7 3 7 7 7 19 7 19 7 19 19 19 9 37 37 37 3,150 4,500 4,600 6,500 6,000 8,500 11,500 18,000 25,000 1,860 1,900 2,080 2,570 2,490 3,200 3,330 4,250 5,700 7,400 7,620 9,600 9,640 11,600 11,000 16,000 21,900 28,700 28,300 36,000 44,600 3,040 3,150 3,380 4,250 4,090 5,350 5,560 6,950 9,350 12,100 12,700 15,700 16,100 19,100 18,100 26,200 35,900 47,000 46,200 58,900 73,000 4,730 4,750 5,260 6,400 6,350 8,000 8,360 10,800 14,500 18,800 19,100 24,500 24,100 29,600 28,100 40,800 55,800 73,200 71,900 91,600 113,600 6,740 6,650 7,500 8,950 9,100 11,200 11,800 15,400 20,800 26,900 26,700 35,000 33,700 42,400 40,200 58,300 79,700 104,500 102,700 130,800 162,200

O-18

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Reference

CABLE DATA
ALUMINUM-COATED STEEL CABLE (ASTM A474)
NOMINAL DIAMETER OF STRAND (IN.) 3/16 3/16 1/4 1/4 1/4 9/32 5/16 5/16 5/16 3/8 3/8 7/16 1/2 NUMBER OF WIRES IN STRAND 7 7 3 3 7 7 3 7 7 3 7 7 7 MINIMUM BREAKING STRENGTH, lbf SIEMANS-MARTIN HIGH-STRENGTH GRADE GRADE COMMON GRADE 1,150 1,900 2,850 EXTRA HIGHSTRENGTH GRADE

UTILITIES GRADE* 2,400 3,150 4,500

1,900 4,600 6,500 3,200 6,000 8,500 11,500 18,000 25,000

3,150

4,750

6,650

5,350

8,000

11,200

4,250 5,350 7,400

6,950 9,350 12,100

10,800 14,500 18,800

15,400 20,800 26,900

* The Utilities Grade is used principally by communications and power and light industries.

AWG VS. METRIC WIRE SIZES


CIRC. MILS 1020 1620 1620 2580 2580 4110 4110 6530 6530 10380 10380 13000 13090 16510 16510 20520 20520 26240 26240 33090 41740 52620 66300 EQUIVALENT CIRC. MILS 937 1480 1974 1974 2960 2960 4934 4934 7894 7894 11840 11840 19740 19740 31580 49340 49340 69070 69070 AWG. SIZE 20 18 18 16 16 14 14 12 12 10 10 9 9 8 8 7 7 6 6 5 4 3 2 METRIC WIRE SIZE MM 0.50 .75 1.0 1.0 1.5 1.5 2.5 2.5 4 4 6 6 10 10 16 25 25 35 35 STRANDING/WIRE DIAMETER PER STRAND IN. 1/.032 7/.0121 1/.039 1/.0103 7/.0152 1/.045 7/.017 1/.0503 7/.0192 1/.055 7/.021 1/.0641 7/.0242 1/.071 7/.027 1/.0308 7/.0305 1/.089 7/.034 1/.1019 7/.0355 1/.109 7/.042 1/.1144 7/.0432 1/.1285 7/.0486 1/.141 7/.054 1/.1443 7/.0545 1/.162 7/.0612 7/.008 7/.0688 7/.0772 7/.085 19/.052 7/.0867 7/.0974 7/.100 19/.001 MM 1/.813 1/.307 1/.091 1/1.02 7/.386 1/1.14 7/.422 1/1.29 7/.468 1/1.40 7/5.33 1/1.63 7/.615 1/1.80 7/6.66 1/2.05 7/.775 1/2.26 7/.864 1/2.59 7/.978 1/2.77 7/.107 1/2.91 7/1.10 1/3.26 7/1.23 1/3.58 7/1.37 1/3.67 7/1.38 1/4.11 7/1.55 7/1.73 7/1.75 7/1.96 7/2.16 10/1.32 7/2.20 7/2.47 7/2.54 19/1.55 APPROXIMATE OVERALL DIAMETER IN. .032 .036 .039 .040 .046 .045 .061 .051 .058 .055 .063 .064 .073 .071 .081 .081 .092 .089 .102 .102 .116 .109 .126 .114 .130 .128 .146 .141 .162 .144 .164 .162 .184 .204 .206 .232 .255 .260 .260 .292 .300 .305 MM .061 0.91 0.99 1.02 1.16 1.14 1.30 1.29 1.46 1.40 1.60 1.63 1.84 1.80 2.06 2.05 2.32 2.26 2.59 2.59 2.93 2.77 3..21 2.91 3.30 3.25 3.70 3.58 4.12 3.67 4.15 4.11 4.66 5.13 5.24 5.88 6.48 6.60 6.61 7.42 7.62 7.75 CIRC. MILS 83690 10500 133100 167800 167800 211600 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 500 kcmil 600 kcmil 700 kcmil 750 kcmil 750 kcmil 800 kcmil 800 kcmil 1000 kcmil 1000 kcmil 1250 kcmil 1250 kcmil 1500 kcmil 1500 kcmil 2000 kcmil 2000 kcmil EQUIVALENT CIRC. MILS 98680 138100 187500 187500 237.8 kcmil 365.1 kcmil 473.6 kcmil 473.6 kcmil 592.1 kcmil 789.4 kcmil 986.8 kcmil 1233.7 kcmil 1578.8 kcmil 1973.5 kcmil AWG. SIZE 1 1/0 2/0 3/0 3/0 4/0 METRIC WIRE SIZE MM 50 70 95 95 120 150 185 240 240 300 400 500 625 800 1000 STRANDING/WIRE DIAMETER PER STRAND IN. 19/.0064 19/.073 19/.0745 19/.0837 19/.086 19/.094 36/.0673 19/.101 37/.072 19/.1055 37/.081 37/.0822 37/.090 37/.0973 37/.100 37/104 37/.114 61/.089 37/.1162 61/.0905 61/.099 61/.0992 61/.1071 61/.1109 91/.0908 61/.114 61/.1145 91/.0938 61/.1280 91/.1048 91/.117 91/.1172 127/.0992 91/.1284 127/.1087 91/.132 91/.147 127/.1255 169/.1088 MM 19/1.50 19/1.85 19/1.59 19/2.13 19/2.18 19/2.59 37/1.71 19/2.57 37/1.83 19/2.89 37/2.06 37/2.07 37/2.29 37/2.47 37/2.54 37/2.64 37/2.90 61/2.26 37/2.95 61/2.30 61/2.51 61/2.52 61/2.72 61/2.82 91/2.31 61/2.90 61/2.91 91/2.38 61/3.25 91/2.66 91/2.97 91/2.93 127/2.52 91/3.26 127/2.76 91/3.35 91/3.73 127/3.19 169/2.76 APPROXIMATE OVERALL DIAMETER IN. .332 .365 .373 .419 .430 .470 .471 .505 .504 .528 .567 .575 .630 .681 .700 .728 .798 .801 .813 .814 .891 .893 .964 .998 .998 1.026 1.031 1.032 1.152 1.153 1.287 1.289 1.200 1.412 1.413 1.452 1.617 1.632 1.632 MM 8.43 9.27 9.46 10.6 10.9 11.9 12.0 12.8 12.5 13.4 14.4 14.6 16.0 17.3 17.8 18.5 20.3 20.3 20.7 20.7 22.6 22.7 24.5 25.4 25.4 26.1 26.2 26.2 28.3 29.3 32.7 32.7 32.8 36.9 36.9 36.9 41.1 41.5 41.5

O-19

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BURNDY Products

INCHES & MILLIMETERS CONVERSION CHART


INCHES
1 64 1 32 3 64 1 16 5 64 3 32 7 64 1 8 9 64 5 32 11 64 3 16 13 64 7 32 15 64 1 4 17 64 9 32 19 64 5 16 21 64 11 32 23 64 3 8 25 64 13 32 27 64 7 16 29 64 15 32 31 64 1 2

MILLIMETERS .015625 0.397 .03125 0.794

INCHES
33 64 17 32 35 64 9 16 37 64 19 32 39 64 5 8 41 64 21 32 43 64 11 16 45 64 23 32 47 64 3 4 49 64 25 32 51 64 13 16 53 64 27 32 55 64 7 8 57 64 29 32 59 64 15 16 61 64 31 32 63 64

MILLIMETERS .515625 13.097 .53125 13.494

MM .1 .2 .3 .4 .5 .6 .7 .8 .9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

INCHES .0039 .0079 .0118 .0157 .0197 .0236 .0276 .0315 .0354 .0394 .0787 .1181 .1575 .1969 .2362 .2756 .3150 .3543 .3937 .4331 .4724 .5118 .5512 .5906 .6299 .6693 .7087 .7480 .7874 .8268 .8661 .9055 .9449 .9843 1.0236 1.0630 1.1024 1.1417 1.1811 1.2205 1.2598 1.2992 1.3386 1.3780 1.4173 1.4567 1.4961 1.5354 1.5748 1.6142 1.6535 1.6929 1.7323 1.7717

MM 46 47 48 48 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

INCHES 1.8110 1.8504 1.8898 1.9291 1.9685 2.0079 2.0472 2.0866 2.1260 2.1654 2.2047 2.2441 2.2835 2.3228 2.3622 2.4016 2.4409 2.4803 2.5197 2.5591 2.5984 2.6378 2.6772 2.7165 2.7559 2.7953 2.8346 2.8740 2.9134 2.9528 2.9921 3.0315 3.0709 3.1102 3.1496 3.1890 3.2283 3.2677 3.3071 3.3465 3.3858 3.4252 3.4646 3.5039 3.5433 3.5827 3.6220 3.6614 3.7008 3.7402 3.7795 3.8189 3.8583 3.8976 3.9370

.046875 1.191 .0625 1.588

.546875 13.891 .5625 14.288

.078125 1.984 .09375 2.381

.578125 14.684 .59375 15.081

.109375 2.778 .1250 3.175

.609375 15.478 .6250 15.875

.140625 3.572 .15625 3.969

.640625 16.272 .65625 16.669

.171875 4.366 .1875 4.763

.671875 17.066 .6875 17.463

.203125 5.159 .21875 5.556

.703125 17.859 .71875 18.256

.234375 5.953 .2500 6.350

.734375 18.653 .7500 19.050

.265625 6.747 .28125 7.144

.765625 19.447 .78125 19.844

.296875 7.541 .3125 7.938

.796875 20.241 .8125 20.638

.328125 8.334 .34375 8.731

.828125 21.034 .84375 21.431

.359375 9.128 .3750 9.525

.859375 21.828 .8750 22.225

.390625 9.922 .40625 10.319

.890625 22.622 .90625 23.019

.421875 10.716 .4375 11.113

.921875 23.416 .9375 23.813

.453125 11.509 .46875 11.906

.953125 24.209 .96875 24.606

.484375 12.303 .5000 12.700

.984375 25.003 1.000 25.400

1
1mm = .03937

O-20

.001 = .0254 mm.

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BURNDY Products

Reference

TERMINAL STUD SIZE CHART*


STUD SIZE Stud Diameter #0 .060 #1 .073 #2 .086 #3 .090 #4 .112 #5 .125 #6 .138 #8 .164 #10 .190 #12 .216 #14 .242 1/4" .250 5/16" .312 3/8" .375

Stud Hole

.067

.093

.119

.145

.171

.197

.223

.250

17/64

21/64

25/64

STUD SIZE Stud Diameter

7/16" .437

1/2" .500

5/8" .625

3/4" .750

7/8" .875

1" 1.000

Stud Hole

29/64

33/64

21/32

29/32

29/32

1 - 1/32

* Tolerance .003" on decimal and .005" on fractional dimensions

O-21

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Reference

BURNDY Products

DIE SET CONVERSION CHART


FOR OBSOLETE DIES AND TOOLS
This catalog uses the new, BURNDY simplified overhead lines die set catalog numbering system, based on Die Index numbers and letters. The Die Index numbers are marked on the connectors and die sets. Where a die set has more than one Die Index, the catalog number will generally be the lowest number assigned or all indexes may be marked. The Die Index numbers and letters in this conversion chart are arranged in numerical or alphabetical order. To determine the new catalog number for old die sets, cross reference the Die Index on the connector, or the old die set, with the Die Index shown on the chart. The new die set catalog number or letters appear for each tool in the previous table. NOTE: Many "A" dies are available. Contact the factory. The gage column lists quality control inspection gages for the corresponding die index.

DIE INDEX OLD A NEW OLD BG NEW OLD C NEW OLD D NEW OLD D3 NEW OLD E NEW OLD F NEW OLD H NEW OLD K NEW OLD K-840 NEW OLD L NEW OLD M NEW OLD N NEW OLD O NEW OLD Q NEW OLD R NEW OLD 161 NEW OLD 162 NEW OLD 163 NEW Same as 505 OLD 164 Same as 275 NEW
O-22

MECHANICAL TOOLS MD5

Y34A A8YC A-A

MD5-3 MD5-3 MD5-3 MD5-3

A2YC A-C A26AYC A-D

A26YC A-E

Y35 & Y35L U8YCMT U-A U2YLCMT U-BG U2YCMT U-C U26AYCT U-D U28YPT U-D3 U26YCT U-E U28YCT U-F U28AYCT U-H

HYDRAULIC TOOLS Y45L Y48B

Y486RB

Y60B

GAGE NO.

UG-BG UG-BG-YSU

MD5-3 MD5-3 U-K840 U28YTT U-L U33YTT U-M U33YPCT U-N U26YPT U-O

S33YPT S-N

MD5-2 MD5-2 MD5-2 MD5-2 MD5-2 MD5-2

A6CYD A161 A4CYD A162 A2CYD A163 A1CYD A164

U33RYCT U-R U6CYDMT U161 U4CYDMT U162 U2CYDMT U163 U1CYDMT U164

C4CYD C162 C2CYD C163 C1CYD C164

F4CYD F162 F2CYD F163 F1CYD F164

UG4C UG2C UG1C

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Reference

DIE SET CONVERSION CHART (Continued)


FOR OBSOLETE DIES AND TOOLS
MECHANICAL TOOLS MD5 HYDRAULIC TOOLS Y45L Y48B C25YD C165 C26YD C166 C27YD C167 C28YD C168 C29YD C169 C30YD C170

DIE INDEX OLD 165 NEW Same as 287 OLD 166 Same as 206 NEW OLD 167 NEW Same as 207, 211, 256 OLD 168 Same as 208 NEW OLD 169 NEW OLD 170 Same as 306 NEW OLD 171 NEW OLD 192 NEW OLD 193 NEW OLD 202 NEW OLD 203 NEW OLD 204 NEW OLD 205 Same as 339 NEW OLD 206 Same as 166 NEW OLD 207 NEW Same as 167, 211, 256 OLD 208 Same as 168 NEW OLD 209 NEW OLD 210 NEW OLD 211 Same as 167, 211, 256 NEW OLD 236 NEW OLD 237 NEW OLD 238 NEW OLD 239 NEW OLD 240 NEW

MD5-2 D5-2

Y34A A25YD A165 A26YD A166 A27YD A167 A28YD A168 A29YD A169 A30YD A170 A8WYD A171 A31RYD A192 A33RYD A193 A8KYD A202 A6KYD A203 A4KYD A204 A2KYD A205 A26YD A166 A27YD A167 A28YD A168

Y35 & Y35L U25YDT U165 U26YDT U166 U27YDT U167 U28YDT U168 U29YDT U169 U30YDT U170 U8WYDMT U171

Y486RB F25YD F165 F26YD F166 F27YD F167 F28YD F168 F29YD F169 F30YD F170

Y60B L25YDT L165 L26YDT L166 L27YDT L167 L28YDT L168 L29YDT L169 L30YDT L170

GAGE NO. UG25 UG26 UG27 UG28 UG29 UG30

MD5-1 MD5-1

A27YD A167 A4RSYF A236 A4RYF A237 A2RSYF A238 A2RYF A239 A1RSYF A240

U33RYDT U193 U8KYDMT U202 U6KYDMT U203 U4KYDT U204 U2KYDT U205 U26YDT U166 U27YDT U167 U28YDT U168 U32YDT U209 U34YDT U210 U27YDT U167 U4RSYFT U236 U4RYFT U237 U2RSYFT U238 U2RYFT U239 U1RSYFT U240

C33RYD C193

L33RYDT L193

UG2K C26YD C166 C27YD C167 C28YD C168 C32YD C209 C34YD C210 C27YD C167 C4RSYF C236 C4RYF C237 C2RSYF C238 C2RYF C239 C1RSYF C240 F26YD F166 F27YD F167 F28YD F168 F32YD F209 F34YD F210 F27YD F167 L26YDT L166 L27YDT L167 L28YDT L168 L32YDT L209 L34YDT L210 L27YDT L167 UG26 UG27 UG28

UG34 UG27 UG4RS UG4R UG2RS UG2R

O-23

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Reference

BURNDY Products

DIE SET CONVERSION CHART (Continued)


FOR OBSOLETE DIES AND TOOLS
MECHANICAL TOOLS MD5 HYDRAULIC TOOLS Y45L Y48B C1RYF C241 C26RSYF C242 C25RYF C243 C26RSYF C242 C26RYF C245 C28RSYF C248 C27RYF C247 C28RSYF C248 C28RYF C249 C30RSYF C250 C30RYF C251 C32RSYF C252 C34RSYF C253 C43RSYF S254 C254 C44RSYF C255 C27YD C167 C312HYD C257 C3K5YD C259 C7K6YD C260 C37RYF C261

DIE INDEX OLD 241 NEW OLD 24 Same as 244 NEW OLD 243 NEW OLD 244 Same as 242 NEW OLD 245 NEW OLD 246 Same as 248 NEW OLD 247 NEW OLD 248 NEW Same as 246 OLD 249 NEW OLD 250 NEW OLD 251 NEW OLD 252 NEW OLD 253 NEW OLD 254 NEW OLD 255 NEW OLD 256 NEW Same as 167, 207, 211 OLD 257 NEW OLD 259 NEW OLD 260 NEW OLD 261 Same as 318 NEW OLD 263 NEW OLD 267 NEW OLD 275 Same as 164 NEW OLD 276 NEW
O-24

Y34A A1RYF A241 A26RSYF A242 A25RYF A243 A26RSYF A242 A26RYF A245 A28RSYF A248 A27RYF A247 A28RSYF A248 A28RYF A249 A30RSYF A250 A30RYF A251

Y35 & Y35L U1RYFT U241 U26RSYFT U242 U25RYFT U243 U26RSYFT U242 U26RYFT U245 U28RSYFT U248 U27RYFT U247 U28RSYFT U248 U28RYFT U249 U30RSYFT U250 U30RYFT U251 U32RSYFT U252 U34RSYFT U253

Y486RB

Y60B

GAGE NO. UG1R

A27YD A167 A312HYD A257

U44RSYFT U255 U27YDT U167 U312HYDT U257 U3K5YDT U259

F30RSYF F250 F30RYF F251 F32RSYF F252 F34RSYF F253 F34RSYF F254 F44RSYF F255 F27YD F167

L26RSYFT L242 L25RYFT L243 L26RSYFT L242 L26RYFT L245 L28RSYFT L248 L27RYFT L247 L28RSYFT L248 L28RYFT L249 L30RSYFT L250 L30RYFT L251 L32RSYFT L252 L34RSYFT L253 L34RSYFT L254 L44RSYFT L255 L27YDT L167 L312HYDT L257

UG26RS UG25R UG26RS UG26R UG28RS UG27R UG28RS UG28R UG30RS UG30R UG32RS UG34RS

UG27

UG3K5 F7K6YD F260 F37RYF F261 L7K6YDT L260 L37RYFT L261

A26YD-1 A263

A1CYD A164 A6WKYD A276

U37RYFT U261 U26YDT-1 U263 U31YDT U267 U1CYDMT U164 U6WKYDT U276

UG37R

C31YD C267 C1CYD C164

F31YD F267 F1CYD F164

L31YDT L267

UG31 UG1C

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Reference

DIE SET CONVERSION CHART (Continued)


FOR OBSOLETE DIES AND TOOLS
MECHANICAL TOOLS MD5 HYDRAULIC TOOLS Y45L Y48B

DIE INDEX OLD 285 NEW OLD 287 NEW Same as 165 OLD 292 NEW Same as 578 OLD 293 NEW OLD 294 Same as 293 NEW OLD 304 NEW OLD 305 Same as 341 NEW OLD 306 NEW Same as 170 OLD 308 NEW OLD 313 NEW OLD 314 Same as 376 NEW OLD 316 NEW OLD 317 Same as 426 NEW OLD 318 Same as 261 NEW OLD 319 NEW OLD 320 NEW OLD 321 NEW OLD 322 NEW OLD 327 NEW OLD 328 NEW OLD 329 NEW OLD 331 NEW OLD 339 Same as 205 NEW OLD 341 Same as 205 NEW

Y34A A8WKYD A285 A25YD A165

Y35 & Y35L U8WKYDMT U285 U25YDT U165

Y486RB

Y60B

GAGE NO.

S292

S293 U375HYDT U304 U41RSYFT U305 U30YDT U170 U3WYDT U308 U47RSYFT U313

A30YD A170 A3WYD A308

C25YD C165 C412RYF-1 C292 C412RSYF C293 C412RSYF C293 C375HYD C304 C41RSYF C305 C30YD C170

F25YD F165 F412RYF-1 F292 F412RSYF F293 F412RSYF F293

F41RSYF F305 F30YD F170

L25YDT L165 L412RYFT-1 L292 L412RSYFT L293 L412RSYFT L293 L375HYDT L304 L41RSYFT L305 L30YDT L170

UG25 UG412R1

UG375H

UG30

U33RYFT U316 U35RYFT U317 U37RYFT U261 S319 S320 A301AYD A321 A30AYD A322 U301AYDT U321 U30AYDT U322 U361RYFT U327

C47RSYF C313 C48RSYF C314 C33RYF C316 C35RYF C317 C37RYF C261 C43RYF C319 C45RSYF C320 C301AYD C321

F47RSYF F313 F48RSYF F314 F33RYF F316 F35RYF F317 F37RYF F261 F43RYF F319 F45RSYF F320

L47RSYFT L313 L48RSYFT L314 L33RYFT L316 L35RYFT L317 L37RYFT L261 L43RYFT L319 L45RSYFT L320

UG33R UG35R UG37R

UG301A

C361RYF C327 C7K7YD C328

L361RYFT L327

UG361R

A2FYD A329

A2KYD A205

U2FYDT U329 U3K6YDT U331 U2KYDT U205 U41RSYFT U305

C3K6YD C331 UG2K C41RSYF C305 F41RSYF F305 L41RSYFT L305


O-25

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Reference

BURNDY Products

DIE SET CONVERSION CHART (Continued)


FOR OBSOLETE DIES AND TOOLS
MECHANICAL TOOLS MD5 HYDRAULIC TOOLS Y45L Y48B C391AYD S342 C342 C7K5YD C344 C44YD C345 C36RSYF C350 C45RYF S352 C352

DIE INDEX OLD 342 NEW OLD 344 NEW OLD 345 NEW OLD 350 NEW OLD 352 NEW OLD 373 NEW OLD 376 NEW Same as 314 OLD 403 NEW OLD 406 NEW OLD 419 NEW OLD 422 NEW OLD 426 NEW Same as 317 OLD 459 NEW OLD 468 NEW OLD 469 NEW OLD 490 NEW Same as 547 OLD 495 NEW OLD 505 NEW Same as 163 OLD 547 NEW Same as 490 OLD 552 NEW OLD 568 NEW OLD 575 NEW OLD 576 NEW OLD 578 Same as 292 NEW
O-26

Y34A

Y35 & Y35L

Y486RB F391AYD F342

Y60B L391AYDT L342

GAGE NO. UG361A

U36RSYFT U350

F44YD F345 F36RSYF F350 F45RYF F352

L44YDT L345 L36RSYFT L350 L45RYFT L352

UG36RS

A25YD-1 A373

U25YDT-1 U373 C48RSYF C314 F48RSYF F314 L48RSYFT L314

A1CYD-1 A403 A26GYD A406

U1CYDT-1 U403

C49RSYF C419

F49RSYF F419 F49RYF F422

A1CYD-3 A459 A311AYD A468

U35RYFT U317 U1CYDT-3 U459 U311AYDT U468 S469

C35RYF C317

L49RSYFT L419 L49RYFT L422 L35RYFT L317

UG49RS

UG35R

A321RYF A490

U321RYFT U490

MD5-2 MD5-2

A2CYD A163 A321RYF A490 A26FYD A552 A25FYD A568

U2CYDMT U163 U321YRFT U490 U26FYDT U552 U25FYDT U568

C361AYD C469 C321RYF C490 C47RYF C495 C2CYD C163 C321RYF C490

F361AYD F469 F321RYF F490 R47RYF F495 F2CYD F163 F321RYF F490

L361AYDT L469 L321RYFT L490 L47RYFT L495 L2CYDT L163 L321RYFT L490

UG321R

UG2C UG321R

S292

C48RYF C575 C36YD C576 C412RYF-1 C292

F48RYF F575 F36YD F576 F412RYF-1 F292

L48RYFT L575 L36YDT L576 L412RYFT-1 L292

UG48R

UG412R1

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BURNDY Products

Reference

DIE SET CONVERSION CHART (Continued)


FOR OBSOLETE DIES AND TOOLS
MECHANICAL TOOLS MD5 HYDRAULIC TOOLS Y45L Y48B C451RYF C579

DIE INDEX OLD 579 NEW OLD 607 NEW OLD 608 NEW OLD 609 NEW OLD 614 NEW OLD 616 NEW OLD 627 NEW OLD 642 NEW OLD 643 NEW OLD 648 NEW OLD 654 NEW OLD 655 NEW OLD 657 NEW OLD 658 NEW OLD 659 NEW OLD 660 NEW OLD 667 NEW OLD 668 NEW OLD 676 NEW OLD 677 NEW OLD 678 NEW OLD 679 NEW OLD 684 NEW OLD 687 NEW

Y34A

Y35 & Y35L

Y486RB F451RYF F579

Y60B L451RYFT L579

GAGE NO.

A250EYD A609

U281UYDT U607 U39RYFT U608 U250EYDT U609

C39RYF C608 C250EYD C609 C38RYF C614

F39RYF F608

L39RYFT L608

A29AYD A616 C39YD C627 C32LYD C642 F39YD F627 L39YDT L627

U32LYDT U642 U32RLYDT U643

F49RYF-1 F648 A28RLYR A654 U28RLYRT U654 U321RLYRT U655 C39LYR C657 A27RLYR A658 A26RLYR A659 A25RLYR A660 U27RLYRT U658 U26RLYRT U659 U25RLYRT U660 C36RLYR-1 C667 U7M8YRT U668 U7M10YRT U676 U7M9YRT U677 U7M7YRT U678 U7M6YRT U679 F51RYR F684

L49RYFT-1 L648 L28RLYRT L654

UG49R

UG27RL UG26RL

UG7M9

L51RYRT L684

O-27

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Reference

BURNDY Products

DIE SET CONVERSION CHART (Continued)


FOR OBSOLETE DIES AND TOOLS
MECHANICAL TOOLS MD5 HYDRAULIC TOOLS Y45L Y48B

DIE INDEX OLD 690 NEW OLD 691 NEW OLD 692 NEW OLD 693 NEW OLD 694 NEW OLD 702 NEW

Y34A

Y35 & Y35L U1SET U690 U2SET U691 U4SET U692 U6AET U693 U10AET U694

Y486RB

Y60B

GAGE NO.

O-28

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BURNDY Products

Reference

BURNDY CONDUCTOR NUMBERING SYSTEM


COPYRIGHT 1940 BY BURNDY ENGINEERING CO., INC.
OUTSIDE DIA. IN. .102 .114 .116 .125 .129 .130 .144 .146 .158 .162 .164 .176 .182 .184 .198 .204 .206 .223 .229 .232 .250 .258 .260 .281 .289 .292 .316 .325 .332 .355 .365 .372 .375 .398 .405 .410 .419 .447 .460 .470 .500 .502 .528 .540 .563 .575 .630 .633 .642 .675 .680 .681 .721 .728 .741 .750 .772 .783 .806 .813 .840 .855 .858 OUTSIDE DIA. MM. 2.594 2.896 2.946 3.175 3.277 3.302 3.658 3.708 4.013 4.115 4.166 4.470 4.597 4.648 5.029 5.182 5.258 5.664 5.817 5.867 6.350 6.553 6.629 7.137 7.344 7.394 8.026 8.255 8.382 9.017 9.274 9.474 9.525 10.109 10.287 10.414 10.617 11.354 11.684 11.938 12.700 12.725 13.414 13.716 14.326 14.605 16.002 16.078 16.307 17.145 17.272 17.297 18.313 18.494 18.824 19.050 19.609 19.888 20.472 20.676 21.336 21.717 21.742 STR. CABLE Cat. No. Size SOL. WIRE Cat. No. Size 10W 10 9W 9 AREA A.C.S.R. PIPE SIZE CONDUCTOR MM2 Cat. Cat. Ex No. Hvy Copper Cable No. Cable Size Cat. No. ST D 5.261 6.634 5.261 8.366 6.634 10.550 8.366 8R 6W 7C 7 5W 6C 6 4W 5C 5 3W 4C 4 2W 3C 3 1W 2C 2 75 1C 1 76 25 1/0 2/0 1/0 1 2 3 4 5 6 13.300 10.550 7R 16.770 13.300 6R 21.150 16.770 5R 26.670 21.150 4R 33.630 2.6670 3R 42.410 33.630 2R 53.480 42.410 1R 67.430 53.480 62 25R 77 26 2/0 78 27 3/0 4/0 3/0 85.030 67.430 26R 107.20 85.03 63 27R 28 4/0 107.20 11 28R 29 30 250 300 127.00 152.00 29R 30R 31R 31 32 350 400 177.00 32R 203.00 33R 33 450 228.00 34R 35R 34 35 500 550 253.00 13 279.00 36R 477,000 1/2 53 1/2 KS34 397,500 397,500 336,400 64 3/4 336,400 266,800 266,800 12 300,000 KS31 3/8 52 3/8 4/0 1/4 51 1/4 3/0 KS28 1/2 2/0 1/0 10 1/8 50 1/8 KS26 3/8 1 KS25 2 3 KS23 4 61 1/4 KS22 5 6 KS20 7 8 KS17 TUBE & ROD Cat. No. Dia. SERVIT NO. KS90

10 C

10 8W 8 7

60 9C 8C 9 7W 8

1/8 KS15

O-29

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Reference

BURNDY Products

BURNDY CONDUCTOR NUMBERING SYSTEM (Continued)


OUTSIDE DIA. IN. .883 .893 .904 .927 .929 .953 .953 .964 .977 .998 1.000 1.031 1.036 1.050 1.062 1.094 1.123 1.146 1.152 1.162 1.196 1.209 1.246 1.250 1.263 1.289 1.293 1.315 1.338 1.364 1.382 1.412 1.424 1.459 1.465 1.500 1.504 1.506 1.526 1.545 1.548 1.590 1.632 1.660 1.729 1.824 1.900 1.914 1.988 2.000 2.375 2.500 2.875 3.000 3.500 4.000 4.500 5.000 5.563 6.063 6.625 7.625 8.625 OUTSIDE DIA. MM. 22.428 22.682 22.962 23.546 23.597 24.206 24.206 24.486 24.714 25.349 25.400 26.187 26.314 26.670 26.975 27.762 28.524 29.108 29.264 29.515 30.378 30.709 31.648 31.750 32.080 32.744 32.817 33.404 33.960 34.646 35.103 35.865 36.170 37.059 37.214 38.100 38.202 38.252 38.786 39.218 39.319 40.386 41.427 42.164 43.917 46.330 48.260 48.616 50.495 50.800 60.325 63.500 73.025 76.200 88.900 101.600 114.300 127.000 141.300 154.000 168.275 193.675 219.075 STR. CABLE Cat. No. Size 36 600 SOL. WIRE Cat. No. Size AREA MM2 Copper Cable 304.00 38R 39R 37 650 329.00 40R 41R 38 39 40 700 750 800 355.00 42R 380.00 43R 405.00 44R 41 42 43 44 850 900 950 1000 431.00 456.00 481.00 507.00 47R 48R 444 1100 557.00 49R 448 45 452 456 46 464 1200 1250 1300 1400 1500 1600 608.00 633.00 50R 659.00 51R 709.00 52R 760.00 53R 811.00 54R 468 47 472 476 48 483 486 490 493 1700 1750 1800 1900 2000 2250 2500 2750 3000 861.00 55R 886.00 56R 912.00 963.00 1013.00 16 1140.00 1267.00 17 1393.00 1520.00 68 18 19 20 21 22 23 24 85 86 87 88 2 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 8 58 59 90 91 92 93 94 95 96 97 98 2 69 2 1/2 3 3 1/2 4 4 1/2 5 5 1/2 6 7 8 70 71 72 73 74 3 3 1/2 4 4 1/2 5 2 1/2 2 1 1/2 57 1 1/2 1 56 1 1,590,000 1,510,500 1,431,000 67 1 1/2 1,351,500 1,272,000 1,192,500 1,113,000 15 1 55 1 1,033,500 66 1 900,000 954,000 715,500 14 45R 46R 795,000 874,500 KS44 54 666,600 65 1 636,000 KS39 556,500 605,000 500,000 556,500 A.C.S.R. PIPE SIZE CONDUCTOR Cat. Cat. Ex No. Cable Size Cat. No. ST D No. Hvy 37R 477,000 TUBE & ROD Cat. No. Dia. SERVIT NO.

O-30

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BURNDY Products

Reference

12-TON U DIES*
BURNDY Die Sets Fits Y35, Y39, Y750HS, PAT750, PAT750XT-18V, PAT46-18V, Y46 (with PUADP-1 Adapter)
Wire Size
Small #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 MCM 300 MCM 350 MCM 400 MCM 500 MCM 535 Flex MCM 600 MCM 750 MCM Large 777 Flex

Copper
U8CRT U5CRT U4CRT U3CRT U2CRT U1CRT-1 U25RT U26RT U27RT U28RT U29RT U30RT U31RT U32RT U34RT U38XRT U36RT U39RT U44XRT

Aluminum
U8CABT U6CABT U4CABT N/A U2CABT U1CART U25ART U26ART U27ART U28ART U29ART U30ART U31ART U32ART U34ART N/A U36ART U39ART-2 N/A

U die case Part# PT29291, holds up to 15 dies

* Non-tension U-type 12-ton dies for YA, YS, YA-A, YS-A style connectors. NOTE: N/A = not applicable.

W DIES
BURNDY Die Sets Fits Tools MD6, MD7, Y500CTHS, PAT600-18V, , PATMD6 Series
Wire Size
Small #8 #6 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600

Copper
W8CVT W5CVT W4CVT W3CRT W2CVT W1CVT W25VT W26VT W27VT W28VT *W29VT *W30VT *W31VT *W32VT *W34VT **W36RT

Aluminum
X8CART W161 W162 N/A W239 W163 W241 W245 W166 W660 N/A N/A *W31ART N/A N/A N/A

W die case Part# PT4946, holds up to 12 dies

Large

* These sizes (250-500) for Y500CT, MD7-34(R), BCT500HS, PAT600-18V only. ** For PAT600-18V only. NOTE: N/A = not applicable. Suitable for use on YA, YS, YA-A, YS-A type non-tension connectors.

O-31

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

Reference

BURNDY Products

PRESENT INSTALLATION TOOL INDEX


This chart provides a cross-reference between die index numbers marked on BURNDY COMPRESSION CONNECTORS and the CORRESPONDING DIE SETS used with the various BURNDY INSTALLATION TOOLS. This is the only way to have a BURNDY compression system. A die index number has been assigned to each required groove configuration. A prefix letter is used to indicate the specific installation tool for which the die has been designed, as shown below. Corresponding Die Set Installation Tool

DIE IDENTIFICATION NUMBERING SYSTEM


U 34 ART USE CHART (CHART III) WIRE SIZE (CHART II) OR INDEX TOOL TYPE (CHART I) A - Y34A B - Y34BH C - Y48B E - Y44B F - Y486RB G - Y34C L - Y60B 4C - #4 3C - #3 2C - #2 1C - #1 25 - 1/0 CHART I P - Y46 S - Y45 U - Y35 W - MD-6/OUR840 CHART II 26 - 2/0 27 - 3/0 28 - 4/0 29 - 250 MCM 30 - 300 MCM 31 - 350 MCM 32 - 400 MCM 34 - 500 MCM 36 - 600 MCM 39 - 750 MCM 44 - 1000 MCM X - OUR840/MD-6

12 - #12 10 - #10 8C - # 8 6C - # 6 5C - # 5

OR INDEX i.e., U312 312 Die Index

CHART III A - ALUMINUM B - INDENTOR NEST (USED WITH INDENTOR DIE # Y34P**) R - ROUND DIE (CIRCUMFERENTAL) T - TWIN DIE (BOTH HALVES)

O-32

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BURNDY Products

Reference

PRESENT INSTALLATION TOOL INDEX


DIE GROOVE BURNDY A BG C D D3 E F H K-1/4 K-5/16 K-3/8 K-1/2 K-9/16 K-19/32 K-5/8-1 K-11/16 K-3/4 K-1 K-1-5/16 K-635 K-747 K-781 K-840 KB KBKT KC KK KR S-KR KT KU L L80 L99 L115 M N DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET RED DIE SET U-N GREEN O Q DIE SET DIE SET Perm GR W-O W-Q U-YFO U-O U-N U-YFO U-O U-N U-YFO U-O S-N U-YFO U-O P-N U-YFO U-O PINK YE LLOW W-L WKT UKUT U-L U32XRT U38XRT U44XRT U-M U-YFN UKUT U-L U32XRT U38XRT U44XRT U-M U-YFN UKUT U-L U32XRT U38XRT U44XRT U-M U-YFN UKUT U-L U32XRT U38XRT U44XRT U-M U-YFN UKUT U-L U32XRT U38XRT U44XRT U-M P-YFN P-KR EEI DIELESS TOOLS MECH. MR, MY HYDR. Y644 DIE INFORMATION TYPE DIE SET DIE SET DIE SET DIE SET BLUE DIE SET Perm GR DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET YE LLOW WKK P-YFR WK737 WK747 WK781 W-K840 WKB U-K840 UKBT UKBKTT UKCT U-K840 UKBT UKBKTT UKCT U-K840 UKBT UKBKTT UKCT U-K840 UKBT UKBKTT UKCT U-K840 UKBT UKBKTT UKCT WK1116 WK14 WK516 WK38 WK12 WK916 WK1932 UK581T UK1116T UK34T UK1T UK1516T UK737T UK581T UK1116T UK34T UK1T UK1516T UK737T UK581T UK1116T UK34T UK1T UK1516T UK737T UK581T UK1116T UK34T UK1T UK1516T UK737T UK581T UK1116T UK34T UK1T UK1516T UK737T UK916T UK916T UK916T UK916T UK916T UK516T UK38T UK516T UK38T UK516T UK38T UK516T UK38T UK516T UK38T U-D3 U-E U-F U-H U-D3 U-E U-F U-H U-D3 U-E U-F U-H U-D3 U-E U-F U-H U-D3 U-E U-F U-H BROWN Perm GR W-BG W-C X-BG X-NBG COLOR MECHANICAL MD6 OUR840 Y29B Y34B Y35 U-A U-BG U-C U-D U-YFD Y39 U-A U-BG U-C U-D U-YFD INSTALLATION TOOLING USING DIES HYDRAULIC Y750 U-A U-BG U-C U-D U-YFD Y45 U-A U-BG U-C U-D U-YFD Y46 U-A U-BG U-C U-D U-YFD Y48B Y60BHU

Cat. No. Y35P3 Adaptor is required to use "Y34PR" type


indentors with "U" type nest dies in Y35 and Y750 series tools. Cat. No. PT6515 Adaptor is required to use "U" type dies in Y45 series tools.

Cat. No. PUADP-1 Adaptor is required to use "U" type dies The MD6-6R2 ratchet tool is required on these sizes. The Also pnuematic version Y29NC.
standard MD6 or MD6R ratchet tools will not work. in Y46 series tools.

O-33

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Reference

BURNDY Products

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY R T Z 7 94 8 95 9 96 10 97 11 98 12 99 13 100 14 101 MR4C MY29-3 MY29-11 MR4C MY29-3 MY29-11 MY29-3 MY29-11 1 CRIMP EEI DIELESS TOOLS MECH. MR, MY HYDR. Y644 DIE INFORMATION TYPE DIE SET DIE SET DIE SET DIE SET NEST INDENTOR DIE SET 1 CRIMP NEST INDENTOR DIE SET 1 CRIMP NEST INDENTOR DIE SET MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET 15 MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET 16 MY29-3 MY29-11 1 CRIMP NEST INDENTOR DIE SET 17 1 CRIMP NEST INDENTOR DIE SET 18 1 CRIMP NEST INDENTOR DIE SET 19 1 CRIMP NEST INDENTOR DIE SET 20 1 CRIMP NEST INDENTOR BROWN W34RT NO DIE Y34PR BLUE W32RT B32D Y34PR U34RT RED W31RT B31D Y34PR U32RT WHITE W30RT B30D Y34PR U31RT YELLOW W29RT D29L Y29PR B29D Y34PR U30RT PURPLE W28RT D28L Y29PR B28D Y34PR ORANGE W27RT D27L Y29PR B27D Y34PR BLACK W26RT D26CL Y29PR B26D Y34PR PINK W25RT W25RT D25L Y29PR B25D Y34PR GREEN W1CRT D1CL Y29PR B1CD Y34PR BROWN W2CRT D2CL Y29PR B2CD Y34PR WHITE W3CRT W3CRT D3CL Y29PR B3CD Y34PR GRAY W4CRT W4CRT D4CL Y29PR B4CD Y34PR BLUE W5CRT D6CL Y29PR B6CD Y34PR U5CRT U6CD-1 Y34PR U4CRT U4CD-1 Y34PR U3CRT U3CD-1 Y34PR U2CRT U2CD-1 Y34PR U1CRT U1CD-1 Y34PR U25RT U25D-1 Y34PR U26RT U26D-1 Y34PR U27RT U27D-1 Y34PR U28RT U28D-1 Y34PR U29RT U5CRT U6CD-1 Y34PR U4CRT U4CD-1 Y34PR U3CRT U3CD-1 Y34PR U2CRT U2CD-1 Y34PR U1CRT U1CD-1 Y34PR U25RT U25D-1 Y34PR U26RT U26D-1 Y34PR U27RT U27D-1 Y34PR U28RT U28D-1 Y34PR U29RT U29D-1 Y34PR U30RT U30D-1 Y34PR U31RT U31D-1 Y34PR U32RT U32D-1 Y34PR U34RT U34D-1 Y34PR U5CRT U6CD-1 Y34PR U4CRT U4CD-1 Y34PR U3CRT U3CD-1 Y34PR U2CRT U2CD-1 Y34PR U1CRT U1CD-1 Y34PR U25RT U25D-1 Y34PR U26RT U26D-1 Y34PR U27RT U27D-1 Y34PR U28RT U28D-1 Y34PR U29RT U29D-1 Y34PR U30RT U30D-1 Y34PR U31RT U31D-1 Y34PR U32RT U32D-1 Y34PR U34RT U34D-1 Y34PR COLOR MECHANICAL MD6 OUR840 Y29B Y34B Y35 U-R Y39 U-R INSTALLATION TOOLING USING DIES HYDRAULIC Y750 U-R Y45 U-R S-T S-Z U5CRT U6CD-1 Y34PR U4CRT U4CD-1 Y34PR U3CRT U3CD-1 Y34PR U2CRT U2CD-1 Y34PR U1CRT U1CD-1 Y34PR U25RT U25D-1 Y34PR U26RT U26D-1 Y34PR U27RT U27D-1 Y34PR U28RT U28D-1 Y34PR U29RT U29D-1 Y34PR U30RT U30D-1 Y34PR U31RT U31D-1 Y34PR U32RT U32D-1 Y34PR U34RT U34D-1 Y34PR U5CRT U6CD-1 Y34PR U4CRT U4CD-1 Y34PR U3CRT U3CD-1 Y34PR U2CRT U2CD-1 Y34PR U1CRT U1CD-1 Y34PR U25RT U25D-1 Y34PR U26RT U26D-1 Y34PR U27RT U27D-1 Y34PR U28RT U28D-1 Y34PR U29RT U29D-1 Y34PR U30RT U30D-1 Y34PR U31RT U31D-1 Y34PR U32RT U32D-1 Y34PR U34RT U34D-1 Y34PR C28R C28D Y48PR C29R C29D Y48PR C30R C30D Y48PR C31R C31D Y48PR C32R C32D Y48PR C34R C34D Y48PR L34RT L32RT L31RT L30RT Y46 U-R Y48 Y60BHU

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools. Cat. No. PUADP-1 Adapter is required to use "U" type dies in Y46 series tools.

The MD6-6R2 ratchet tool is required on these sizes. The Also pneumatic version Y29NC. Use U11T-1 for YH8C8C. Hexagonal crimp. Die 302 recommended for 1.84 O.D. barrel.
standard MD6 or MD6R ratchet tools will not work.

O-34

Canada: 1-800-387-6487

www.burndy.com

US: 1-800-346-4175

BURNDY Products

Reference

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY 21 EEI DIELESS TOOLS MECH. MR, MY HYDR. Y644 1 CRIMP DIE INFORMATION TYPE DIE SET NEST INDENTOR DIE SET 22 1 CRIMP NEST INDENTOR DIE SET 23 1 CRIMP NEST INDENTOR DIE SET 24 1 CRIMP NEST INDENTOR DIE SET 25 1 CRIMP NEST INDENTOR DIE SET 26 1 CRIMP NEST INDENTOR DIE SET 27 1 CRIMP NEST INDENTOR DIE SET 28 NEST INDENTOR DIE SET 29 NEST INDENTOR DIE SET 30 NEST INDENTOR DIE SET 31 NEST INDENTOR DIE SET 33 NEST INDENTOR DIE SET 34 MR4C MR8G98 MR89Q MY28 Y8MRB-1 MR4C MY28 NEST INDENTOR DV8L NEST INDENTOR Y29PL NEST INDENTOR DV6L Y29PL Y34PL BV6L Y34PLA Y34PL UV6L Y34PLA Y34PL UV6L Y34PLA Y34PL UV6L Y34PLA Y34PL UV6L Y34PLA Y34PL UV6L Y34PLA BV8L UV8L UV8L UV8L UV8L UV8L BROWN C48D Y48PR GRAY GREEN S46RT P46RT No Nest Y44PR ORANGE C453D Y48PR C46R C46D Y48PR C47R C47D Y48PR L48RT L47RT L46RT YELLOW P45RT C443D Y48PR C45R C45D Y48PR L45RT WHITE S44RT P44RT P44D P44PR GOLD C41D Y48PR C44R C44D Y48PR L44RT ORANGE S40RT BLACK U39RT U39RT S39RT P39RT P39D P44PR P40RT P40D P44PR ORANGE GREEN U36RT U36RT U36RT U36RT P36D P44PR COLOR YELLOW MECHANICAL MD6 OUR840 Y29B Y34B Y35 Y39 U35RT INSTALLATION TOOLING USING DIES HYDRAULIC Y750 Y45 U35RT U35RT Y46 U35RT C35D Y48PR C36R C36D Y48PR C37R C37D Y48PR C39R C39D Y48PR C40R C40D Y48PR L40RT L39RT L36RT Y48 Y60BHU

38

39

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools.

Cat. No. PUADP-1 Adapter is required to use "U" type dies Also pneumatic version Y29NC.
in Y46 series tools.

O-35

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Reference

BURNDY Products

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY EEI 40 41 42 43 44 45 46 49 161 162 163 505 164 275 165 205,287 339 166 206,459 167 207,211 256,568 168 208 169 170 306 171 193 202 203 204 205 165,287 339 206 166 459 207 167,211 256,568 208 168 209 210 DIELESS TOOLS MECH. MR, MY MR4C MY28 MY28 MY28 MY28 MY28 MY28 MY28 HYDR. Y644 DIE INFORMATION TYPE NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET X-165 W171 RED W8CRT W161 W162 W163 W164 W165 W166 W167 X-165 X-161 W162 W163 COLOR MECHANICAL MD6 OUR840 Y29B DV4L Y29PL DV2L Y29PL DV1L Y29PL DV25L Y29PL DV26L Y29PL Y34B BV4L Y34PLA BV2L Y34PLA BV1L Y34PLA BV25L Y34PA BV26L Y34PA BV27L Y34PA BV28L Y34PA * Y35 UV4L Y34PLA UV2L Y34PLA UV1L Y34PLA UV25L Y34PA UV26L Y34PA UV27L Y34PA UV28L Y34PA U8CRT U161 U162 U163 U164 U165/ U205 U166/ U459 U167/ U568 U168 U169 U170 U171 U193 U202 U203 U204 U165/ U205 U166/ U459 U167/ U568 U168 U209 U210 Y39 UV4L Y34PLA UV2L Y34PLA UV1L Y34PLA UV25L Y34PA UV26L Y34PA UV27L Y34PA UV28L Y34PA U8CRT U161 U162 U163 U164 U165/ U205 U166/ U459 U167/ U568 U168 U169 U170 U171 U193 U202 U203 U204 U165/ U205 U166/ U459 U167/ U568 U168 U209 U210 INSTALLATION TOOLING USING DIES HYDRAULIC Y750 UV4L Y34PLA UV2L Y34PLA UV1L Y34PLA UV25L Y34PA UV26L Y34PA UV27L Y34PA UV28L Y34PA U8CRT U161 U162 U163 U164 U165/ U205 U166/ U459 U167/ U568 U168 U169 U170 U171 U193 U202 U203 U204 U165/ U205 U166/ U459 U167/ U568 U168 U209 U210 Y45 UV4L Y34PLA UV2L Y34PLA UV1L Y34PLA UV25L Y34PA UV26L Y34PA UV27L Y34PA UV28L Y34PA U8CRT U161 U162 U163 U164 U165/ U205 U166/ U459 U167/ U568 U168 U169 U170 U171 U193 U202 U203 U204 U165/ U205 U166/ U459 U167/ U568 U168 U209 U210 Y46 UV4L Y34PLA UV2L Y34PLA UV1L Y34PLA UV25L Y34PA UV26L Y34PA UV27L Y34PA UV28L Y34PA U8CRT U161 U162 U163 U164 U165/ U205 U166/ U459 U167/ U568 U168 U169 U170 U171 U193 U202 U203 U204 U165/ U205 U166/ U459 U167/ U568 U168 U209 U210 C167 C168 C209 C210 L166 C193 L193 C162 C163 C164 C165 C166 C167 C168 C169 C170 L165 L166 L167 L168 L169 L170 Y48 Y60BHU

DIE SET

W166

DIE SET DIE SET DIE SET DIE SET

W167

L167 L168 L209 L210

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools.

Cat. No. PUADP-1 Adapter is required to use "U" type dies Also pneumatic version Y29NC.
* Add Nest (BV8L) & Indentor (Y34PL) for Y34B. in Y46 series tools.

O-36

Canada: 1-800-387-6487

www.burndy.com

US: 1-800-346-4175

BURNDY Products

Reference

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY 211 167, 211 256, 568 236 237 238 239 240 241 242 244 243 244 242 245 246 248 247 248 246 249 250 251 252 253 254 255 256 167, 207 211, 568 257 259 260 261 318 263 267 275 164 276 285 287 165, 205 339 292 578 293 294 296 MY29-3 1 CRIMP 15A 12A 5S 11A 3S/ 4S 8A 3S 9A 5S EEI DIELESS TOOLS MECH. MR, MY HYDR. Y644 DIE INFORMATION TYPE DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET NEST INDENTER DIE SET 297 MY29-3 1 CRIMP NEST INDENTER OLIVE U26ART U26ART U26ART U26ART TAN U25ART U25ART U25ART W165 W164 U261 U263 U267 U164 U276 U285 U165/ U205 U261 U263 U267 U164 U276 U285 U165/ U205 U261 U263 U267 U164 U276 U285 U165/ U205 U261 U263 U267 U164 U276 U285 U165/ U205 S292 S293 U25ART U261 U263 U267 U164 U276 U285 U165/ U205 P292 P293 U25ART P27D P34PR5 U26ART P29D P34PR5 C26AR C292 C293 C25AR L165 L292 L293 C267 C164 L267 W167 U255 U167/ U568 U257 U259 U255 U167/ U568 U257 U259 U255 U167/ U568 U257 U259 RED W251 RED COLOR MECHANICAL MD6 W167 W236 W237 W238 W239 W240 W241 W242 W243 W242 W245 W248 W247 W248 W249 X-249 X-247 X-245 X-241 X-239 X-237 OUR840 Y29B Y34B Y35 U167/ U568 U236 U237 U238 U239 U240 U241 U242 U243 U242 U245 U248 U247 U248 U249 U250 U251 U252 U253 Y39 U167/ U568 U236 U237 U238 U239 U240 U241 U242 U243 U242 U245 U248 U247 U248 U249 U250 U251 U252 U253 INSTALLATION TOOLING USING DIES HYDRAULIC Y750 U167/ U568 U236 U237 U238 U239 U240 U241 U242 U243 U242 U245 U248 U247 U248 U249 U250 U251 U252 U253 Y45 U167/ U568 U236 U237 U238 U239 U240 U241 U242 U243 U242 U245 U248 U247 U248 U249 U250 U251 U252 U253 S254 U255 U167/ U568 U257 U259 Y46 U167/ U568 U236 U237 U238 U239 U240 U241 U242 U243 U242 U245 U248 U247 U248 U249 U250 U251 U252 U253 P254 U255 U167/ U568 U257 U259 C260 C261 L260 L261 C242 C243 C242 C245 C248 C247 C248 C249 C250 C251 C252 C253 C254 C255 C167 C257 L242 L243 L242 L245 L248 L247 L248 L249 L250 L251 L252 L253 L254 L255 L167 L257 Y48 C167 Y60BHU L167

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45.

Cat. No. PT6515 Adapter is required to use "U" type dies Cat. No. PUADP-1 Adapter is required to use "U" type dies Also pneumatic version Y29NC. O-37
in Y46 series tools. in Y45 series tools.

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Reference

BURNDY Products

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY 298 EEI DIELESS TOOLS MECH. MR, MY MY29-3 HYDR. Y644 1 Crimp DIE INFORMATION TYPE Die Set Nest Indentor Die Set 299 1 Crimp Nest Indentor Die Set 300 1 Crimp Nest Indentor Die Set 301 1 Crimp Nest Indentor Die Set 302 304 305 341 306 170 308 313 314 376 316 317 426 318 261 319 320 321 322 324 326 538 327 328 329 331 339 165, 205 287 341 305 342 344 345 346 1 Crimp 14A 1 Crimp 1 Crimp Nest Indentor Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Nest Indentor Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Die Set Gray U6CABT U6CABT U6CABT U6CABT U6CABT X-339 U329 U331 U165/ U205 U305 U329 U331 U165/ U205 U305 U329 U331 U165/ U205 U305 U329 U331 U165/ U205 U305 S342 U329 U331 U165/ U205 U305 P342 C305 C342 C344 C345 L305 L342 L344 L345 U33RT U327 U33RT U327 U33RT U327 U33RT U327 Red U321 U322 U29ART U321 U322 U29ART U321 U322 U29ART U316 U317 U261 U316 U317 U261 U316 U317 U261 U316 U317 U261 S319 S320 U321 U322 U29ART U316 U317 U261 P319 P320 U321 U322 U29ART P32D P34PR5 U33RT U327 C327 C328 L327 L328 C29AR L29ART U304 U305 U170 U308 U313 U304 U305 U170 U308 U313 U304 U305 U170 U308 U313 U304 U305 U170 U308 U313 Brown S44ART Red S39ART Pink U34ART U34ART U34ART U34ART Brown W31ART U31ART U31ART U31ART U31ART COLOR White MECHANICAL MD6 OUR840 Y29B Y34B Y35 U28ART Y39 U28ART INSTALLATION TOOLING USING DIES HYDRAULIC Y750 U28ART Y45 U28ART Y46 U28ART P31D Y34PR5 U31ART P35D P48PR1 U34ART P39D P48PR1 P39ART P45D P48PR1 P44ART No Nest P48PR1 U304 U305 U170 U308 U313 C313 C314 C316 C317 C261 C319 C320 C321 L313 L314 L316 L317 L261 L319 L320 L321 C31AR C35D Y48PR1 C34AR C39D Y48PR1 C39AR C45D Y48PR1 C44AR C46D Y48PR1 C304 C305 C170 L304 L305 L170 L44ART L39ART L34ART L31ART Y48 C28AR Y60BHU L28ART

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 Adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools. Cat. No. PUADP-1 Adapter is required to use "U" type dies in Y46 series tools.

The MD6-6R2 ratchet tool is required on these sizes. The Also pneumatic version Y29NC. Use C39AR round die 301 for 1.60 O.D. barrel. Use Hexagonal crimp. Die 302 recommended for 1.84 O.D. barrel.
C39AR-2 hex die 936 for 1.46 O.D. barrel. standard MD6 or MD6R ratchet tools will not work.

O-38

Canada: 1-800-387-6487

www.burndy.com

US: 1-800-346-4175

BURNDY Products

Reference

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY 348 350 352 373 374 375 376 314 403 419 422 426 317 459 166 467 468 469 470 1 CRIMP MY29-3 1 CRIMP MY29-3 MY29-3 1 CRIMP EEI DIELESS TOOLS MECH. MR, MY 1 CRIMP HYDR. Y644 DIE INFORMATION TYPE DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET NEST INDENTOR DIE SET DIE SET DIE SET NEST INDENTOR DIE SET 471 MY29-3 1 CRIMP NEST INDENTOR DIE SET 472 1 CRIMP NEST INDENTOR DIE SET 473 1 CRIMP NEST INDENTOR DIE SET 474 1 CRIMP NEST INDENTOR DIE SET 478 479 490 547 495 505 163 511 512 513 MY29-3 MY29-3 MY29-3 1 CRIMP NEST INDENTOR DIE SET DIE SET DIE SET DIE SET NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR W163 B6CD Y34PA B4CD Y34PA B1CD Y34PA B26D Y34PA U163 U163 U163 U163 U163 RED U490 U490 U490 U490 U490 C490 C495 BLUE GOLD S40ART BLACK U36ART U36ART U36ART U36ART G REEN U32ART U32ART U32ART U32ART U32ART P35D P48PR1 U36ART P44D P48PR1 P40ART C32AR C35D Y48PR1 C36AR C44D Y48PR1 C40AR C45D Y48PR1 C46AR C46AD Y48PR11 L48ART L490 L495 L163 L46ART L40ART L36ART L32ART GOLD U1CART U1CART U1CART U1CART BLUE U30ART U30ART U30ART U468 U468 U468 U468 S469 U30ART RUBY U317 U27ART U317 A27ART U317 U27ART U317 U27ART U317 U27ART P30D P34PR5 U468 P469 U30ART P34D P48PR1 U1CART C469 C30AR C34D Y48PR1 L469 L30ART U317 C27AR U166/459 U166/459 U166/459 U166/459 U166/459 U403 U403 U403 U403 S419 U403 P419 C419 L419 L422 BLUE G REEN U373 U8CABT U4CABT U373 U8CABT U4CABT U373 U8CABT U4CABT COLOR PINK MECHANICAL MD6 OUR840 Y29B Y34B Y35 U2CABT U350 Y39 U2CABT U350 INSTALLATION TOOLING USING DIES HYDRAULIC Y750 U350

Y45
U2CABT U350 S352 U373 U8CABT U4CABT

Y46

Y48 C350 C352

Y60BHU L350 L352

U2CABT

U2CABT U350 P352 U373 U8CABT U4CABT C314 L314

514

MY29-3

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools.

Cat. No. PUADP-1 Adapter is required to use "U" type dies The MD6-6R2 ratchet tool is required on these sizes. The Also pneumatic version Y29NC. Hexagonal crimp.
standard MD6 or MD6R ratchet tools will not work. in Y46 series tools.

O-39

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Reference

BURNDY Products

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 538 326 547 490 552 568 167, 207 211, 256 575 576 578 292 579 587 607 608 609 627 642 643 647 EEI DIELESS TOOLS MECH. MR, MY MY29-3 MY29-3 MY29-3 MY29-3 MY29-3 MY29-3 HYDR. Y644 DIE INFORMATION TYPE NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR NEST INDENTOR DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET U642 U643 U642 U643 U642 U643 U642 U643 U642 U643 C45AR L45ART U607 U608 U609 U607 U608 U609 U607 U608 U609 U607 U608 U609 U607 U608 U609 C608 C609 C627 C642 L627 L642 L608 S292 S579 P292 P579 W167 U33RT U490 U552 U167/ U568 U33RT U490 U552 U167/ U568 U33RT U490 U552 U167/ U568 U33RT U490 U552 U167/ U568 U33RT U490 U552 U167/ U568 C575 C576 C292 C579 L575 L576 L292 L579 L47ART C490 L490 COLOR MECHANICAL MD6 OUR840 Y29B Y34B B26D Y34PR5 B27D Y34PR5 B29D Y34PR5 B30D Y34PR5 B31D Y34PR5 B32D Y34PR5 No Nest Y34PR11 C34D Y48PR-1 C35D Y48PR-1 C35D Y48PR-1 C39D Y48PR-1 C44D Y48PR-1 C45D Y48PR-1 C45D Y48PR-1 C46D Y48PR-1 C46AD Y48PR-11 Y35 Y39 INSTALLATION TOOLING USING DIES HYDRAULIC Y750 Y45 Y46 Y48 Y60BHU

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools.

Cat. No. PUADP-1 Adapter is required to use "U" type dies Also pneumatic version Y29NC. Die 302 recommended for 1.84 O.D. barrel.
in Y46 series tools.

O-40

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Reference

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY 648 654 655 658 659 660 667 668 676 677 678 679 684 687 690 691 692 693 694 702 705 717 718 719 720 721 722 723 724 725 726 727 728 729 735 740 786 788 789 936 997 998 999 1011 1012 1013 MY29-11 1 CRIMP 1S 2S 4S 6A 10A 13A EEI DIELESS TOOLS MECH. MR, MY HYDR. Y644 DIE INFORMATION TYPE DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET DIE SET NEST INDENTOR UV8L Y34PL UV8L Y34PL UV8L Y34PL U1011 YELLOW ORANGE U39ART-2 U39ART-2 U39ART-2 U39ART-2 U39ART-2 C39ART-2 U997 U997 U997 PU998 U997 S998 S999 S1011 S1012 UV8L Y34PL UV8L Y34PL U997 P998 P999 P1011 U786 U788 U786 U788 U786 U788 U786 U788 U786 U788 L789 L39ART-2 S724 S725 P724 P725 S722 P722 C722 C723 C724 C725 S719 S720 P719 P720 W687 W690 W691 W692 W693 W694 W702 U705 U705 U705 U705 S717 U705 P717 L717 L718 L719 L720 L721 L722 L723 L724 L725 L726 L727 L728 L729 L735 L740 X-687 U690 U691 U692 U693 U694 U690 U691 U692 U693 U694 U690 U691 U692 U693 U694 U690 U691 U692 U693 U694 U690 U691 U692 U693 U694 U668 U676 U677 U678 U679 U668 U676 U677 U678 U679 U668 U676 U677 U678 U679 U668 U676 U677 U678 U679 U668 U676 U677 U678 U679 L684 L677 W659 W660 X-660 PURPLE U654 U655 U658 U659 U660 U654 U655 U658 U659 U660 U654 U655 U658 U659 U660 U654 U655 U658 U659 U660 P654 U655 U658 U659 U660 C667 C668 L667 COLOR MECHANICAL MD6 OUR840 Y29B Y34B Y35 Y39 INSTALLATION TOOLING USING DIES HYDRAULIC Y750 Y45 Y46 Y48 Y60BHU L648 L654

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools. Cat. No. PUADP-1 Adapter is required to use "U" type dies in Y46 series tools.

The MD6-6R2 ratchet tool is required on these sizes. The Also pneumatic version Y29NC. Use C39AR round die 301 for 1.60 O.D. barrel. Use Hexagonal crimp.
C39AR-2 hex die 936 for 1.46 O.D. barrel. standard MD6 or MD6R ratchet tools will not work.

O-41

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Reference

BURNDY Products

PRESENT INSTALLATION TOOL INDEX (Continued)


DIE GROOVE BURNDY EEI
1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1102 1103 1104 1105 400 2000

DIELESS TOOLS MECH. HYDR. MR, MY Y644


MY29-11 MY29-11 MY29-11 MY29-11 MY29-11 MY29-11 MY29-11 MY29-11 MY29-11 MY29-11

DIE INFORMATION TYPE COLOR


Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Nest Indentor Die Set Die Set Die Set Die Set Nest Indentor Nest Indentor

MECHANICAL MD6 OUR840 Y29B

INSTALLATION TOOLING USING DIES HYDRAULIC Y34B Y35 Y39 Y750 Y45
U6CD1 Y34PR U4CD1 Y34PR U3CD1 Y34PR U2CD1 Y34PR U1CD1 Y34PR U25D1 Y34PR2 U26D1 Y34PR2 U27D1 Y34PR2 U28D1 Y34PR2 U29D1 Y34PR2 U30D1 Y34PR2 U31D1 Y34PR2 U32D1 Y34PR2 U34D1 Y34PR2 U6CD1 Y34PR U4CD1 Y34PR U3CD1 Y34PR U2CD1 Y34PR U1CD1 Y34PR U25D1 Y34PR2 U26D1 Y34PR2 U27D1 Y34PR2 U28D1 Y34PR2 U29D1 Y34PR2 U30D1 Y34PR2 U31D1 Y34PR2 U32D1 Y34PR2 U34D1 Y34PR2 U6CD1 Y34PR U4CD1 Y34PR U3CD1 Y34PR U2CD1 Y34PR U1CD1 Y34PR U25D1 Y34PR2 U26D1 Y34PR2 U27D1 Y34PR2 U28D1 Y34PR2 U29D1 Y34PR2 U30D1 Y34PR2 U31D1 Y34PR2 U32D1 Y34PR2 U34D1 Y34PR2 U6CD1 Y34PR U4CD1 Y34PR U3CD1 Y34PR U2CD1 Y34PR U1CD1 Y34PR U25D1 Y34PR2 U26D1 Y34PR2 U27D1 Y34PR2 U28D1 Y34PR2 U29D1 Y34PR2 U30D1 Y34PR2 U31D1 Y34PR2 U32D1 Y34PR2 U34D1 Y34PR2

Y46
U6CD1 Y34PR U4CD1 Y34PR U3CD1 Y34PR U2CD1 Y34PR U1CD1 Y34PR U25D1 Y34PR2 U26D1 Y34PR2 U27D1 Y34PR2 U28D1 Y34PR2 U29D1 Y34PR2 U30D1 Y34PR2 U31D1 Y34PR2 U32D1 Y34PR2 U34D1 Y34PR2 P36D P48PR1 P38D P48PR1 P39D P48PR1 P40D P48PR1 P44D P48PR1 P1102 P1103 P1104 P1105 U38RT

Y48B

Y60BHU

C36D Y48PR1 C38D Y48PR1 C39D Y48PR1 C40D Y48PR1 C44D Y48PR1

White Blue Brown Purple U38RT U38RT

U1104 U1105 U38RT

U38RT

C38D Y48PR U27B Y34PR15


in Y46 series tools.

U27B Y34PR15

U27B Y34PR15

Cat. No. Y35P3 Adapter is required to accommodate


"Y34PR" type indentor in Y35, Y39, Y750 HYTOOLS and with the PUADP-1 adapter in the Y46 and with the PT6515 adapter in the Y45. Cat. No. PT6515 Adapter is required to use "U" type dies in Y45 series tools.

Cat. No. PUADP-1 Adapter is required to use "U" type dies Also pneumatic version Y29NC.
Available in PIBEAM KIT

O-42

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BURNDY Products

Reference

CATALOG NUMBERS REQUIRING MSDS

POWERCELL PENA-3 PENA-4 P8A PENA 1LB PENA PT PENA QT PENA GAL PENA 5GAL PENA 55GAL

PENA13-3 PENA13-4 PENA13-8 PENA13PT PENA13QT PENA13GAL PENA13 5GAL PENA13 55GAL PENE-3 PENE-4

PENE-8 PENE-PT PENE QT PENE GAL PENE 5GAL PENE 55GAL ALFLUID QT ALFLUID GAL HYFLUID QT HYFLUID GAL

* All Wejtap catalog numbers ending in PB require MSDS for Power Cell.

COLOR CODING FOR OVERHEAD CONNECTORS

ALUMINUM & COPPER COLOR CODE STR BROWN GREEN BLUE ORANGE RED YELLOW GRAY BLACK PINK RED WHITE BLUE BROWN GREEN GRAY PINK GREEN PURPLE YELLOW BLUE RED YELLOW ORANGE WHITE BROWN 650 700 750 800 900 1000 10 8 5, 6 3, 4 1-19, 2 1/0 2/0 3/0 4/0 250 266 300 336 350, 397, 400 450 500 556 600 556.5 (24/7, 26/7) 477 (18/1) 336.4 (26/7, 18/1) 350 266.8 (26/7, 18/1) #2 1/0 2/0 3/0 4/0 266, 300 COMPACT SOL 8 6 4 2 1 6 4 2 1/0, 1 2/0 3/0 4/0 ASCR

O-43

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Reference

BURNDY Products

COLOR CODING FOR AL/CU CONNECTORS

COLOR CODE BLUE GRAY GREEN PINK GOLD TAN OLIVE RUBY WHITE RED

STR 8 6 4 2 1 1/0 2/0 3/0 4/0 250

COLOR CODE BLUE BROWN GREEN PINK BLACK YELLOW RED BROWN BLUE RED

STR 300 350 400 500 600 700/750 700/750 1000 1500 2000

NOTE: This chart is only intended as a guide. For specific applications refer to your catalog.

COLOR CODING FOR COPPER LUGS AND SPLICES

CODE SIZE COLOR CODE STR RED BLUE BLUE GRAY WHITE BROWN GREEN PINK BLACK ORANGE PURPLE YELLOW WHITE RED BLUE BROWN GREEN PINK PURPLE BLACK YELLOW ORANGE WHITE YELLOW GREEN BROWN 1500 2000 800 1000 1111 750 8 6 5 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 535.3 600 646 777.7 2 2 1 1/0 2/0 3/0 4/0 4/0 & 250 250 313.1 373.7 444.4 4 SOL 6 8 6 FLEX CABLE

O-44

NOTE: This chart is only intended as a guide. For specific applications refer to your catalog.

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BURNDY Products

Reference
Alpha-Numeric Index

CATALOG NO. 115 115Cl 115R 122EMT 122IMC 122PVC 122RIG 15 150 150R 15Cl 15CP 15R 1PBS1/0 1PBS2 1PBS250 1PBS350 1PBS500 1PL2/02 1PL2/03 1PL2502 1PL2503 1PL3502 1PL42 1PL43 1PL44 1PL6002 1PLD2/02 1PLD2/03 1PLD2/04 1PLD2/06 1PLD2502 1PLD2503 1PLD2504 1PLD2506 1PLD3502 1PLD3503 1PLD3504 1PLD3506 1PLD3508 1PLD43 1PLD44 1PLD6002 1PLD6003 1PLD6004 1PLD6005 1PLD6006 1PLD6008 1PLO2/02 1PLO2502 1PLO42 1PLO6002 200 200R 25 25 FW BOX 25 FWSS 25 HSSN 25 NW BOX 25 SW BOX 25 SWSS LT 250 250R 25C HEN BOX 25Cl 25CP 25R 25x100 HEB BOX 25x125 HEB BOX 25x150 HEB BOX 25x200 HEB BOX

PAGE NO. E59 E59 E59 N34 N34 N34 N34 E59 E59 E59 E59 E59 E59 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 A51 E59 E59 E59 D3 D7 D7 D3 D3 D7 E59 E59 D3 E59 E59 E59 D2 D2 D2 D2

CATALOG NO. PAGE NO. 25x250 HEB BOX D2 25x300 HEB BOX D2 25x50 HEB BOX D2 25x62 HEB BOX D2 25x75 HEB BOX D2 31 FW BOX D3 31 NW BOX D3 31 SW BOX D3 31C HEN BOX D3 31CHGSN D5 31x100 HEB BOX D2 31x125 HEB BOX D2 31x150 HEB BOX D2 31x175 HEB BOX D2 31x200 HEB BOX D2 31x250 HEB BOX D2 31x300 HEB BOX D2 31x50 HEB BOX D2 31x62 HEB BOX D2 31x75 HEB BOX D2 32 E59 32Cl E59 32CP E59 32R E59 38 FW BOX D3 38 FWSS D7 38 HGSN D5 38 HGSN-009 D5 38 HSSN D7 38 NW BOX D3 38 NWGS D5 38 SW BOX D3 38 SWSSMD D7 38 X (*) HEB A22, L14 38C HEN BOX D3 38CHEN A22, L12, L14 38FW L12 38SW A22, L12, L14 38x100 HEB BOX D2 38x125 HEB BOX D2 38x125 HGSB D5 38X125 HSSB D7 38X125HEB L12 38x150 HEB BOX D2 38x175 HEB BOX D2 38X175HEB L12 38x200 HEB BOX D2 38x225 HEB BOX D2 38x225 HGSB D5 38x225 HSSB D7 38X225HEB L12 38x250 HEB BOX D2 38x250 HSSB D7 38X250HEB L12 38x275 HEB BOX D2 38x275 HGSB D5 38x275 HSSB D7 38X275HEB L12 38x300 HEB BOX D2 38x325 HEB BOX D2 38X325HEB L12 38x350 HEB BOX D2 38x400 HEB BOX D2 38x450 HEB BOX D2 38x50 HEB BOX D2 38x500 HEB BOX D2 38x62 HEB BOX D2 38x75 BWSS D7 38x75 HEB BOX D2 38x81 FWGS D5 38x88 HEB BOX D2

CATALOG NO. 44 FW BOX 44 NW BOX 44 SW BOX 44C HEN BOX 44x150 HEB BOX 44x200 HEB BOX 45 45Cl 45CP 45R 50 FW BOX 50 FWA BOX 50 FWSS 50 HAN BOX 50 HGSN 50 HSSN 50 NW BOX 50 NWGS 50 SW BOX 50 SWAL BOX 50 SWSSMD 50 X (*) HEB 500 500R 50C HEN BOX 50CHEN 50SW 50x100 HEB BOX 50x100 HGSB 50x106 BWSS 50x106 FWGS 50x125 HEB BOX 50x150 HAB BOX 50x150 HEB BOX 50x150 HGSB 50x175 HAB BOX 50x175 HEB BOX 50x200 HAB BOX 50x200 HEB BOX 50x200 HGSB 50x200 HSSB 50x225 HAB BOX 50x225 HEB BOX 50x250 HAB BOX 50x250 HEB BOX 50x250 HSSB 50x275 HAB BOX 50x275 HEB BOX 50x300 HAB BOX 50x300 HEB BOX 50x300 HSSB 50x325 HAB BOX 50x325 HEB BOX 50x350 HAB BOX 50x350 HEB BOX 50x375 HAB BOX 50x375 HEB BOX 50x400 HAB BOX 50x400 HEB BOX 50x425 HAB BOX 50x450 HAB BOX 50x450 HEB BOX 50x500 HAB BOX 50x500 HEB BOX 50x550 HAB BOX 50x550 HEB BOX 50x600 HEB BOX 50x75 HEB BOX 62 FW BOX 62 FWA BOX 62 FWSS

PAGE NO. D3 D3 D3 D3 D2 D2 E59 E59 E59 E59 D3 D6 D7 D6 D5 D7 D3 D5 D3 D6 D7 A22, L14 E59 E59 D3 A22, L14 A22, L14 D2 D5 D7 D5 D2 D6 D2 D5 D6 D2 D6 D2 D5 D7 D6 D2 D6 D2 D7 D6 D2 D6 D2 D7 D6 D2 D6 D2 D6 D2 D6 D2 D6 D6 D2 D6 D2 D6 D2 D2 D2 D3 D6 D7

CATALOG NO. PAGE NO. 62 HAN BOX D6 62 HGSN D5 62 HSSN D7 62 NW BOX D3 62 NWGS D5 62 SW BOX D3 62 SWAL BOX D6 62 SWSSMD D7 62 X (*) HEB A22, L14 62C HEN BOX D3 62CHEN A22, L14 62SW A22, L14 62x100 HEB BOX D2 62x125 HEB BOX D2 62x125 HGSB D5 62x150 HEB BOX D2 62x175 HAB BOX D6 62x175 HEB BOX D2 62x175 HGSB D5 62x200 HAB BOX D6 62x200 HEB BOX D2 62x225 HAB BOX D6 62x225 HEB BOX D2 62x250 HAB BOX D6 62x250 HEB BOX D2 62x275 HEB BOX D2 62x300 HAB BOX D6 62x300 HEB BOX D2 62x300 HSSB D7 62x31 FWGS D5 62x325 HEB BOX D2 62x350 HAB BOX D6 62x350 HEB BOX D2 62x400 HAB BOX D6 62x400 HEB BOX D2 62x450 HAB BOX D6 62x450 HEB BOX D2 62x500 HAB BOX D6 62x500 HEB BOX D2 62x550 HAB BOX D6 62x600 HAB BOX D6 62x600 HEB BOX D2 65 E59 65Cl E59 65CP E59 65R E59 75 FLATWASHER (VC) D7 75 NWGS D5 75 X (*) HEB A22, L14 75CHEN A22, L14 75SW A22, L14 75x125 HGSB D5 90 E59 90Cl E59 90R E59 AGSKIT2 A31 AGSKIT250 A31 ALFLUID GAL. N76 ALFLUID QT. N76 AMS-0 A30 AMS-1000 A30 AMS-2 A30 AMS-250 A30 AMS-350 A30 AMS-4/0 A30 AMS-500 A30 AMS-750 A30 ASA1000U C91 ASA250U C91 ASA800U C91 AYP1 C97

CATALOG NO. AYP1/0 AYP2 AYP250 AYP350 AYP4 AYP500 AYP6 AYP750 AYPO2/0 AYPO250 AYPO3/0 AYPO300 AYPO350 AYPO4/0 AYPO400 AYPO500 AYPO600 AYPO750 B-106 B-107 B-1208 B-1212 B-1215 B-1216 B-1218 B-1219 B-1220 B-1221 B-1222 B-1223 B-1224 B-1225-H B-1226-H B-1228-H B-1270 B-1271 B-1272 B-1273 B-1274 B-1275 B-1276 B-1277 B-1278 B-1279 B-1280 B-1281 B-1282 B-1283 B-1284 B-1285 B-1286 B-1287 B-1288 B-1289 B-1290 B-1291 B-1292 B-1293 B-1294 B-1295 B-1296 B-1297 B-1298 B-1299 B-1300 B-1301 B-1302 B-1303 B-1304 B-1305 B-1306

PAGE NO. C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 C97 E88 E88 E65 E70 E76 E76 E76 E76 E76 E76 E76 E76 E76 E76 E76 E76 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 E64 O-45 E64

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Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. B-1307 B-1308 B-1309 B-1310 B-1311 B-1313 B-1314 B-1315 B-1316 B-1317 B-1318 B-1319 B-1320 B-1321 B-1322 B-1323 B-1324 B-1325 B-1326 B-1327 B-1328 B-1329 B-1330 B-1331 B-1332 B-1333 B-1334 B-1335 B-1336 B-1581 B-1582 B-1583 B-1584 B-1586 B-1587 B-1588 B-1589 B-1593 B-1594 B-1595 B-1596 B-1597 B-1601 B-1602 B-1603 B-1604 B-1605 B-1606 B-1610 B-1611 B-1613 B-1614 B-1615 B-1616 B-1617 B-1618 B-1619 B-1620 B-1626 B-1627 B-1628 B-1629 B-1630 B-1631 B-1632 B-1633 B-1634 B-1635 B-1636 O-46 B-1637 B-1638

PAGE NO. E64 E64 E64 E64 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E65 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E78 E78 E78 E78 E78 E78 E78 E78 E76 E76 E76 E76 E76 E76 E76 E76 E76 E77 E77 E77 E77

CATALOG NO. B-1639 B-1640 B-1641 B-1642 B-1643 B-1644 B-1645 B-1646 B-1648 B-1649 B-1650 B-205 B-206 B-207 B-208 B-2084 B-209 B-210 B-211 B-213 B-214 B-215 B-2154 B-2155 B-2156 B-2157 B-2158 B-2159 B-2160 B-2161 B-2162 B-2163 B-2164 B-2165 B-2189 B-2199 B-2200 B-221 B-223 B-2235 B-224 B-225 B-226 B-227 B-228 B-229 B-230 B-231 B-232 B-2320 B-233 B-234 B-235 B-236 B-237 B-238 B-239 B-240 B-241 B-242 B-243 B-244 B-245 B-2450 B-246 B-247 B-2476 B-2477 B-2478 B-248 B-2480

PAGE NO. E77 E77 E77 E77 E77 E77 E77 E77 E77 E77 E77 E60 E60 E60 E60 E70 E60 E60 E60 E60 E60 E60 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E68 E75 E72 E72 E61 E61 E70 E61 E61 E61 E61 E61 E61 E61 E61 E61 E70 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E70 E61 E61 E74 E74 E74 E61 E74

CATALOG NO. B-2480-S B-2482 B-2483 B-2484 B-2486 B-2487 B-2488 B-249 B-2490 B-2491 B-2493 B-2494 B-2495 B-2497 B-2498 B-250 B-2506 B-2507 B-2509 B-251 B-2510 B-2511 B-252 B-253 B-254 B-2540 B-2542 B-255 B-2558 B-256 B-2566 B-2567 B-2568 B-2569 B-257 B-258 B-2583 B-2583-S B-259 B-260 B-261 B-262 B-263 B-264 B-265 B-266 B-267 B-268 B-2687 B-2689 B-269 B-2690 B-2691 B-2692 B-2693 B-2694 B-2695 B-2696 B-2697 B-2698 B-2699 B-270 B-2700 B-2701 B-2702 B-2703 B-2704 B-2705 B-2706 B-2707 B-2708

PAGE NO. E74 E74 E74 E74 E74 E74 E74 E61 E74 E74 E74 E74 E74 E74 E74 E61 E72 E72 E72 E61 E70 E72 E61 E61 E61 E75 E72 E61 E70 E61 E69 E77 E77 E77 E61 E61 E74 E74 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E63 E63 E61 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E61 E63 E63 E63 E63 E63 E63 E63 E63 E63

CATALOG NO. B-2709 B-2710 B-2711 B-2712 B-2713 B-2714 B-2715 B-2716 B-2717 B-2718 B-2719 B-2747 B-2751 B-2752 B-2753 B-2754 B-2755 B-2756 B-2757 B-2761 B-2781 B-280 B-282 B-283 B-284 B-285 B-286 B-287 B-288 B-289 B-290 B-291 B-293 B-294 B-295 B-296 B-297 B-298 B-423 B-424 B-425 B-426 B-427 B-428 B-429 B-430 B-431 B-432 B-433 B-434 B-435 B-436 B-437 B-438 B-439 B-440 B-441 B-442 B-443 B-444 B-445 B-447 B-448 B-449 B-450 B-451 B-452 B-453 B-454 B-455 B-456

PAGE NO. E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E63 E77 E75 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E61 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62

CATALOG NO. B-457 B-458 B-459 B-460 B-461 B-462 B-463 B-464 B-465 B-466 B-467 B-468 B-469 B-470 B-471 B-472 B-483 B-485 B-486 B-487 B-488 B-489 B-490 B-491 B-492 B-493 B-495 B-496 B-497 B-498 B-499 B-500 B-501 B-502 B-5021 B-503 B-504 B-505 B-506 B-5065 B-507 B-508 B-509 B-510 B-511 B-513 B-514 B-515 B-516 B-517 B-518 B-519 B-520 B-521 B-523 B-524 B-525 B-526 B-527 B-528 B-529 B-5294 B-530 B-531 B-532 B-5321 B-533 B-5330 B-5331 B-5332 B-5333

PAGE NO. E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E62 E66 E66 E66 E66 E66 E66 E66 E66 E61 E66 E66 E66 E66 E73 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E66 E69 E66 E66 E67 E68 E66 E70 E73 E70 E70

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Reference
Alpha-Numeric Index

CATALOG NO. B-5334 B-5335 B-5336 B-5337 B-5338 B-534 B-5340 B-5341 B-5342 B-535 B-5351 B-5352 B-5353 B-5359 B-5361 B-5362 B-5363 B-537 B-538 B-5380 B-5389 B-539 B-5390 B-540 B-541 B-5416 B-5419 B-542 B-5428 B-543 B-5432 B-544 B-545 B-546 B-547 B-5475 B-548 B-549 B-550 B-551 B-5513 B-5515 B-5517 B-553 B-555 B-5555 B-5556 B-556 B-5560 B-5561 B-557 B-5573 B-5574 B-558 B-559 B-560 B-5604 B-561 B-5618 B-562 B-5623 B-5624 B-5625 B-5626 B-5627 B-5629 B-563 B-5630 B-5631 B-5632 B-5634

PAGE NO. E70 E70 E70 E70 E70 E66 E65 E70 E65 E66 E70 E70 E70 E75 E75 E75 E75 E67 E67 E69 E75 E67 E69 E67 E67 E69 E77 E67 E70 E67 E63 E67 E67 E67 E67 E61 E67 E67 E67 E67 E69 E69 E70 E67 E67 E69 E69 E67 E70 E69 E67 E70 E61 E67 E67 E67 E70 E67 E64 E67 E60 E60 E60 E60 E65 E65 E67 E65 E65 E65 E65

CATALOG NO. B-5635 B-5636 B-5637 B-5638 B-5639 B-564 B-5640 B-5642 B-5644 B-5645 B-5652 B-5659 B-566 B-5660 B-5667 B-5668 B-567 B-5676 B-5677 B-5679 B-5680 B-5682 B-5684 B-5686 B-5688 B-569 B-5698 B-5699 B-570 B-5702 B-5709 B-571 B-572 B-5722 B-573 B-5732 B-5734 B-5738 B-574 B-5746 B-575 B-5767 B-577 B-5777 B-578 B-5781 B-579 B-5803 B-5804 B-5820 B-5821 B-5830 B-5833 B-585 B-5850 B-5857 B-586 B-587 B-5877 B-588 B-588-S B-589 B-590 B-5904 B-591 B-5910 B-592 B-593 B-5935 B-594 B-5940

PAGE NO. E65 E65 E65 E65 E65 E67 E70 E65 E65 E65 E65 E65 E67 E68 E70 E65 E67 E65 E70 E65 E65 E65 E65 E65 E65 E67 E69 E69 E67 E70 E64 E67 E67 E69 E67 E69 E69 E69 E67 E69 E67 E70 E67 E69 E67 E66 E67 E69 E69 E69 E69 E69 E69 E74 E69 E69 E74 E74 E69 E74 E74 E74 E74 E69 E74 E77 E74 E74 E69 E74 E69

CATALOG NO. B-5943 B-595 B-596 B-5961 B-5963 B-5972 B-598 B-599 B-5992 B-600 B-6002 B-6003 B-602 B-6025 B-603 B-604 B-6046 B-6048 B-605 B-6051 B-6060 B-6061 B-6067 B-6072 B-6114 B-616 B-6165 B-617 B-618 B-619 B-620 B-6205 B-6207 B-6208 B-6209 B-621 B-6210 B-6211 B-6212 B-622 B-624 B-625-H B-626-H B-628 B-629 B-6294 B-630 B-631 B-644 B-645 B-646 B-647 B-648 B-649 B-650 B-652 B-653 B-654 B-6552 B-6630 B-6766 B-6906 B-7075 B-7146 B-7192 B-7500 B-7501 B-7502 B-7503 B-7504 B-7505

PAGE NO. E65 E74 E74 E69 E69 E69 E74 E74 E69 E74 E70 E69 E73 E69 E73 E73 E65 E69 E73 E70 E77 E77 E77 E77 E72 E73 E69 E73 E73 E73 E73 E86 E86 E70 E86 E73 E86 E86 E86 E73 E73 E73 E73 E72 E72 E70 E72 E72 E72 E72 E72 E72 E72 E72 E72 E72 E72 E72 E65 E68 E70 E68 E72 E72 E73 E79 E79 E79 E79 E79 E79

CATALOG NO. B-7506 B-7507 B-7508 B-7509 B-7510 B-7511 B-7512 B-7513 B-7514 B-7515 B-7520 B-7521 B-7522 B-7523 B-7528 B-7529 B-7530 B-7531 B-7588 B-7589 B-7590 B-7591 B-7592 B-7593 B-7594 B-7595 B-7596 B-7597 B-7598 B-7599 B-7600 B-7601 B-7602 B-7603 B-7604 B-7605 B-7606 B-7607 B-7608 B-7609 B-7610 B-7611 B-7612 B-7613 B-7614 B-7615 B-7616 B-7617 B-7618 B-7619 B-7620 B-7621 B-7622 B-7623 B-7624 B-7625 B-7626 B-7627 B-7628 B-7629 B-7630 B-7631 B-7632 B-7633 B-7634 B-7635 B-7636 B-7637 B-7638 B-7639 B-7640

PAGE NO. E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E79 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E80 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81

CATALOG NO. B-7641 B-7642 B-7643 B-7644 B-7645 B-7646 B-7647 B-7648 B-7649 B-7650 B-7651 B-7652 B-7653 B-7654 B-7656 B-7657 B-7658 B-7659 B-7708 B-7709 B-7710 B-7711 B-7712 B-7713 B-7714 B-7715 B-7716 B-7717 B-7718 B-7719 B-7720 B-7721 B-7722 B-7723 B-7724 B-7725 B-7726 B-7727 B-7728 B-7729 B-7730 B-7731 B-7732 B-7733 B-7734 B-7735 B-7736 B-7737 B-7738 B-7739 B-7884 B-7885 B-7886 B-7887 B-7888 B-7889 B-7890 B-7891 B-7892 B-7893 B-7894 B-7895 B-7896 B-7897 B-7898 B-7899 B-7900 B-7901 B-7902 B-7903 B-7904

PAGE NO. E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E81 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E82 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 E83 O-47 E83

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Alpha-Numeric Index

BURNDY Products

CATALOG NO. PAGE NO. B-7905 E83 B-7906 E83 B-7907 E83 B-7908 E83 B-7909 E83 B-7910 E83 B-7911 E83 B-7912 E83 B-7913 E83 B-7914 E83 B-7915 E83 B-7916 E83 B-7917 E83 B-7918 E83 B-7919 E83 B-7920 E83 B-7921 E83 B-7922 E83 B-7923 E83 B-8011 E70 B-8027 E70 B-8165 E75 B-8214 E70 B-8359 E77 B-8379 E73 B-8402 E66 B-8403 E66 B-8410 E73 B-8413 E73 B-8414 E66 B-8415 E66 B-8422 E66 B-8423 E73 B-8426 E66 B-8428 E70 B-8434 E67 B-8435 E67 B-8441 E67 B-8442 E67 B-8451 E70 B-8452 E67 B-8454 E67 B-8461 E70 B-8512 E75 B-8718 E75 B-8726 E70 B-8802 E70 B-8833 E74 B-8882 E65 B-9021 E74 B-9029 E75 B-9233 E74 B-9233-S E74 B-9253 E77 B106-32 E89 B106-37 E89 B106-41 E89 B107-32 E89 B107-37 E89 B12E N33 B1E34R N33 B2D12 E46, L11 B2D12N E46, L11 B2E12 E46, L11, L12 B2E12N E46, L11 B2F12 E46, L11 B2F12N E46, L11 B2G12N E46, L11 B34E12R N33 O-48 B370320-01 E59 B370320-02 E59

CATALOG NO. PAGE NO. B370320-03 E59 B38-0101-00 E91 B38-0101-01 E91 B38-0135-00 E90 B38-0135-01 E90 B38-0302-00 E91 B38-0302-02 E91 B38-0303-00 E91 B38-0304-00 E91 B38-0305-00 E91, F4 B38-0306-00 E90, E91 B38-0307-00 E91 B38-0308-00 E91 B38-0309-00 E91 B38-0309-01 E91 B38-0330-00 E90 B38-0904-00 E91 B38-3662-01 E92 B38-3662-02 E92 B38-3662-03 E92 B38-3662-04 E92 B38-3662-05 E92 B38-3662-06 E92 B38-3922-00 E90, E91 B38-4129-00 E90 B38-4129-05 E90 B3D12 E46, L11 B3D12N E46, L11 B3E12 E46, L11, L12 B3E12N E46, L11 B3F12 E46, L11 B3F12N E46, L11 B3G12 E46, L11 B3G12N E46, L11 B40-0106-27 E89 B40-0106-75 E88 B40-0106-76 E89 B40-0106-77 E89 B40-0106-78 E89 B40-0319-01 E90 B40-0319-03 E90 B40-3657-00 E88 B40-4431-01 E89 B404431-00 E89 B4D12 E46, L11 B4D12N E46, L11 B4E12 E46, L11 B4E12N E46, L11 B4F12 E46, L11 B4F12N E46, L11 B4G12N E46, L11 BA-200 E92 BA-201 E92 BA-202 E92 BA-203 E92 BA-204 E92 BA-205 E92 BA-207 E92 BA-208 E92 BA-209 E92 BA-211 E92 BA-212 E92 BA-213 E92 BA-214 E92 BA-215 E92 BA-240 E92 BA10E10 B6 BA10E10M B6, N79 BA10E14 B6 BA10E14M B6, N79 BA10E38 B6

CATALOG NO. BA10E38M BA10E6 BA10E6M BA10E8 BA10E8M BA10EF10 BA10EF10M BA10EF6 BA10EF6M BA10EF8 BA10EF8M BA10EL10 BA10EL10M BA10EL6 BA10EL6M BA10EL8 BA10EL8M BA10EZ10 BA10EZ6 BA10EZ8 BA10EZ8M BA14E10 BA14E10M BA14E14 BA14E14M BA14E38 BA14E4 BA14E4M BA14E516 BA14E516M BA14E6 BA14E6M BA14E8 BA14E8M BA14EF10 BA14EF10M BA14EF2 BA14EF6 BA14EF8 BA14EF8M BA14EL10 BA14EL10M BA14EL6 BA14EL6M BA14EL8 BA14EL8M BA14EZ10 BA14EZ10M BA14EZ2 BA14EZ6 BA14EZ6M BA14EZ8 BA14EZ8M BA16E10 BA16E10M BA16E14 BA16E14M BA16E38 BA16E38M BA16E4 BA16E4M BA16E6 BA16E6M BA16E8 BA16E8M BA16EF10 BA16EF10M BA16EF2 BA16EF2M BA16EF6 BA16EF6M

PAGE NO. B6, N79 B6 B6, N79 B6 B6, N79 B31 B31, N79 B31 B31, N79 B31 B31, N79 B34 B34, N79 B34 B34, N79 B34 B34, N79 B33 B33 B33 N79 B6 B6, N79 B6 B6, N79 B6 B6 B6, N79 B6 B6, N79 B6 B6, N79 B6 B6, N79 B31 B31, N79 B31 B31 B31 B31, N79 B34 B34, N79 B34 B34, N79 B34 B34, N79 B33 N79 B33 B33 N79 B33 N79 B6 B6, N79 B6 B6, N79 B6 B6, N79 B6 B6, N79 B6 B6, N79 B6 B6, N79 B31 B31, N79 B31 B31, N79 B31 B31, N79

CATALOG NO. PAGE NO. BA16EF8 B31 BA16EF8M B31, N79 BA16EL10 B34 BA16EL10M B34, N79 BA16EL6 B34 BA16EL6M B34, N79 BA16EL8 B34 BA16EL8M B34, N79 BA16EZ10 B33 BA16EZ10M N79 BA16EZ2 B33 BA16EZ2M N79 BA16EZ6 B33 BA16EZ6M N79 BA16EZ8 B33 BAT14V N49 BAT18V N44-N47, N50-N52 BATCHGR-18V N45, N47 BATCHGR18V N46 BC25 H66 BC28 H66 BC2C H66 BCC1000CUAL N53 BCCBAT12V N53 BCCCASE N53 BCCCHGR N53 BCH1211 N31, N32 BCM5 N31, N32 BCT/PATDCCHGR N44-N47, N49-N52 BD12 E45, L11 BD12N E45, L11 BD18 E45, L11 BD18N E45, L11 BD24 E45, L11 BD24N E45, L11 BDA-11-2/0-1 A43, A45 BDA-11-500 A41, A44 BDA-112-350 A41, A44 BDA-14-2/0-1 A43, A45 BDA-16-350 A41, A44 BDA-16-500 A41, A44 BDA-212-500 A41, A44 BDA-22-350 A41, A44 BDA-22-500 A41, A44 BDA-24-500 A41, A44 BDA-26-350 A41, A44 BDA-26-500 A41, A44 BDB-11-2/0-1 A43, A45 BDB-11-2/0-2 A43, A45 BDB-11-2/0-3 A43, A45 BDB-11-350-1 A43, A45 BDB-11-350-2 A43, A45 BDB-11-350-3 A43, A45 BDB-11-500-1 A43, A44 BDB-11-500-2 A43, A44 BDB-11-500-3 A43, A44 BDB-112-350-1 A42, A44 BDB-112-350-2 A42, A44 BDB-112-350-3 A42, A44 BDB-14-500-1 A42, A45 BDB-14-500-2 A42, A45 BDB-14-500-3 A42, A45 BDB-16-2/0-1 A42, A45 BDB-16-2/0-2 A42, A45 BDB-16-2/0-3 A42, A45 BDB-16-350-1 A42, A44 BDB-16-350-2 A42, A44 BDB-16-350-3 A42, A44 BDB-16-500-1 A42, A44 BDB-16-500-2 A42, A44

CATALOG NO. PAGE NO. BDB-16-500-3 A42, A44 BDB-162-500-1 A42, A45 BDB-162-500-2 A42, A45 BDB-162-500-3 A42, A45 BDB-212-500-1 A42, A44 BDB-212-500-2 A42, A44 BDB-212-500-3 A42, A44 BDB-22-2/0-1 A43, A45 BDB-22-2/0-2 A43, A45 BDB-22-2/0-3 A43, A45 BDB-22-350-1 A43, A44 BDB-22-350-2 A43, A44 BDB-22-350-3 A43, A44 BDB-22-500-1 A43, A44 BDB-22-500-2 A43, A44 BDB-22-500-3 A43, A44 BDB-24-500-1 A42, A44 BDB-24-500-2 A42, A44 BDB-24-500-3 A42, A44 BDB-26-2/0-1 A42, A45 BDB-26-2/0-2 A42, A45 BDB-26-2/0-3 A42, A45 BDB-26-350-1 A42, A44 BDB-26-350-2 A42, A44 BDB-26-350-3 A42, A44 BDB-26-500-1 A42, A44 BDB-26-500-2 A42, A44 BDB-26-500-3 A42, A44 BDB-430-500-1 A44 BDC-11-2/0-1 A43, A45 BDC-14-2/0-1 A43, A45 BE12 E45, L11 BE12N E45, L11 BE18 E45, L11 BE18N E45, L11 BE24 E45, L11 BE24N E45, L11 BEB122 N34 BEB122EMT N34 BEB122PVC N34 BEB122RIG N34 BEBSHOECASE N34 BF12 E45, L11 BF12N E45, L11 BF18 E45, L11 BF18N E45, L11 BF24 E45, L11 BF24N E45, L11 BG12 E45, L11, L12 BG12N E45, L11 BG18 E45, L11 BG18N E45, L11 BG24 E45, L11 BG24N E45, L11 BGBL-1/0 A15 BGBL-250 A15 BGBL-4 A15 BH864 N31, N32 BHA12E N33 BHA1E34R N33 BHA34E12R N33 BHSG1100 F14 BIBD2/0-10 A48 BIBD2/0-12 A48 BIBD2/0-14 A48 BIBD2/0-2 A48 BIBD2/0-3 A48 BIBD2/0-4 A48 BIBD2/0-5 A48 BIBD2/0-6 A48 BIBD2/0-8 A48

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Reference
Alpha-Numeric Index

CATALOG NO. BIBD2/010MT BIBD2/012MT BIBD2/04MT BIBD2/06MT BIBD2/08MT BIBD250-10 BIBD250-12 BIBD250-14 BIBD250-2 BIBD250-3 BIBD250-4 BIBD250-5 BIBD250-6 BIBD250-8 BIBD25010MT BIBD25012MT BIBD2504MT BIBD2506MT BIBD2508MT BIBD350-10 BIBD350-12 BIBD350-14 BIBD350-2 BIBD350-3 BIBD350-4 BIBD350-5 BIBD350-6 BIBD350-8 BIBD35010MT BIBD35012MT BIBD3504MT BIBD3506MT BIBD3508MT BIBD4-2 BIBD4-3 BIBD4-4 BIBD4-5 BIBD4-6 BIBD4-8 BIBD600-10 BIBD600-12 BIBD600-14 BIBD600-2 BIBD600-3 BIBD600-4 BIBD600-5 BIBD600-6 BIBD600-8 BIBD60010MT BIBD60012MT BIBD6004MT BIBD6006MT BIBD6008MT BIBD750-10 BIBD750-12 BIBD750-14 BIBD750-2 BIBD750-3 BIBD750-4 BIBD750-6 BIBD750-8 BIBS2/0-10 BIBS2/0-12 BIBS2/0-14 BIBS2/0-3 BIBS2/0-4 BIBS2/0-5 BIBS2/0-6 BIBS2/0-8 BIBS2/010MT BIBS2/012MT

PAGE NO. A49 A49 A49 A49 A49 A48 A48 A48 A48 A48 A48 A48 A48 A48 A49 A49 A49 A49 A49 A48 A48 A48 A48 A48 A48 A48 A48 A48 A49 A49 A49 A49 A49 A48 A48 A48 A48 A48 A48 A48 A48 A48 A48 A48 A48 A48 A48 A48 A49 A49 A49 A49 A49 A48 A48 A48 A48 A48 A48 A48 A48 A47 A47 A47 A47 A47 A47 A47 A47 A49 A49

CATALOG NO. BIBS2/04MT BIBS2/06MT BIBS2/08MT BIBS250-10 BIBS250-12 BIBS250-14 BIBS250-3 BIBS250-4 BIBS250-5 BIBS250-6 BIBS250-8 BIBS25010MT BIBS25012MT BIBS2504MT BIBS2506MT BIBS2508MT BIBS350-10 BIBS350-12 BIBS350-14 BIBS350-3 BIBS350-4 BIBS350-5 BIBS350-6 BIBS350-8 BIBS35010MT BIBS35012MT BIBS3504MT BIBS3506MT BIBS3508MT BIBS4-3 BIBS4-4 BIBS4-5 BIBS4-6 BIBS4-8 BIBS600-10 BIBS600-12 BIBS600-14 BIBS600-3 BIBS600-4 BIBS600-5 BIBS600-6 BIBS600-8 BIBS60010MT BIBS60012MT BIBS6004MT BIBS6006MT BIBS6008MT BIBS750-10 BIBS750-12 BIBS750-14 BIBS750-3 BIBS750-4 BIBS750-6 BIBS750-8 BIC-4-350 BIC-4-500 BIC-6-350 BIC-6-500 BIC-8-350 BIC-8-500 BIC2-4-750 BIC2-6-750 BIC2-8-750 BIPC1/0-2 BIPC350-350 BIPC350-4/0 BIPC4/0-1/0 BIPC4/0-6 BIPC500-4/0 BISR1-DB BISR1/0

PAGE NO. A49 A49 A49 A47 A47 A47 A47 A47 A47 A47 A47 A49 A49 A49 A49 A49 A47 A47 A47 A47 A47 A47 A47 A47 A49 A49 A49 A49 A49 A47 A47 A47 A47 A47 A47 A47 A47 A47 A47 A47 A47 A47 A49 A49 A49 A49 A49 A47 A47 A47 A47 A47 A47 A47 K19 K19 K19 K19 K19 K19 K19 K19 K19 A36 A36 A36 A36 A36 A36 A50 A46

CATALOG NO. BISR2 BISR250 BISR250-DB BISR3/0-DB BISR350 BISR4-DB BISR500 BIT2/0 BIT250 BIT350 BIT4 BIT600 BIT750 BITO2/0 BITO250 BITO350 BITO4 BITO600 BITO750 BK88001 BK88004 BK88007 BK88008 BK88020 BKC3540 BKD1000B BKD1250B BKD1500B BKD2000B BKD2500 BKD3000 BKD3500 BKD4000 BKD500B BKD750B BKLP2 BKLP2K1 BKLP6 BKLP6K1 BKOH2540 BKOH520A BKOH540A BKOM152 BKOM50125 BKOR14 BKOR152 BKOR50 BKOR520 BKOR75125 BKOS520 BKOS5290 BKOW520 BKP1000B BKP1250B BKP1500B BKP2000B BKP2500 BKP3000 BKP3500 BKP4000 BKP500B BKP750B BKPR7520 BKPR7540 BKPS50 BKS752B BKSA50 BKSB50B BKW52 BMY-BCH-MT BP10PADKIT

PAGE NO. A46 A46 A50 A50 A46 A50 A46 A46 A46 A46 A46 A46 A46 A46 A46 A46 A46 A46 A46 N25 N24 N27 N26 N28, N30 N31, N32 N24, N27-N32 N24, N27-N32 N25, N27-N32 N25, N27-N32 N26, N30, N32 N26, N30, N32 N26, N32 N26, N32 N24, N27-N32 N24, N27-N32 N30 N30 N29 N29 N26 N31 N32 N25 N24 N28 N28 N28 N28 N28 N30 N29 N27 N24, N27-N32 N24, N27-N32 N25, N27-N32 N25, N27-N32 N26, N30, N32 N26, N30, N32 N26, N32 N26, N32 N24, N27-N32 N24, N27-N32 N29, N30 N31, N32 N29-N32 N24, N25, N27 N29, N30 N24, N27 N27 N14 N67, N68

CATALOG NO. PAGE NO. BPD-4-350 K19 BPD-4-500 K19 BPD-6-350 K19 BPD-6-500 K19 BPD-8-350 K19 BPD-8-500 K19 BPD2-4-750 K19 BPD2-6-750 K19 BPD2-8-750 K19 BPH20 N31, N32 BS-2006 E71 BS-2007 E71 BS-2008 E71 BS-2009 E71 BS-2010 E71 BS-2011 E71 BS-2012 E71 BS-2013 E71 BS-2014 E71 BS-2015 E71 BS-2016 E71 BS-2017 E71 BS-2018 E71 BS-2019 E71 BS-2020 E71 BS-2021 E71 BS-2024 E71 BS-2025 E71 BS-2026 E71 BS-2027 E71 BS-2028 E71 BS-2029 E71 BS-2030 E71 BS-2031 E71 BS-2032 E71 BS-2033 E71 BS-2034 E71 BS-2068 E71 BS-2069 E71 BS-2070 E71 BS-2105 E71 BS-2106 E71 BS-2107 E71 BS-2108 E71 BS-2109 E71 BS-2110 E71 BS10 B46 BS14 B46 BS16 B46 BURNDY GROUNDMAX E84, E85 C-11B E34 C-11CSH-1 E39 C-11CSH-2 E39 C-11CSH-3 E39 C-11D E34 C-11JA E36 C-11JPT E34 C-11LH-1 E38 C-11LH-2 E38 C-11LH-3 E38 C-11N E34 C-22 E34 C-22D E34 C-22JA E36 C-22JPT E34 C-22LH-1 E38 C-22LH-2 E38 C-22LH-3 E38 C-4 E34 C-4JA E36

CATALOG NO. C-4JPT C-4LH-1 C-4LH-2 C-4LH-3 C-5 (Junior) C-6 C-61 C-66 C-6D C-7 C-8 C11CSLH12 C11HD4/0DB C11K16D C11K17D C22HD4/0DB CCD CCFBG-FR CCFD-FR CCFDX-FR CCFDXFR CCFN-FR CCFO-FR CCFR-FR CCN CCNL CCO CFAD CFAD-FR CFAN CFAN-FR CFANL CFANL-FR CFAO CFAO-FR CFAR CFAR-FR CFBG-FR CFD-FR CFN-FR CFO-FR CFR-FR CH10C CH10M CH11C CH11M CH12C CH12M CH14C CH14M CH16C CH16M CH18C CH18M CH24C CH24L CH2C CH2M CH3C CH3M CH4C CH4M CH5C CH5M CH6C CH6M CH7C CH7M CH8C CH8M CH9C

PAGE NO. E34 E38 E38 E38 E34 E37 E38 E38 E37 E37 E34 E39 E36 E35 E35 E36 H24 C84 C80, C84 C84 C80 C80, C84 C80, C84 C80, C84 H24 H24 H24 C103 C103 C103 C103 C103 C103 C103 C103 C103 C103 C84 C80, C84 C80, C84 C80, C84 C80, C84 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 G13 O-49 G13

US: 1-800-346-4175

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Canada: 1-800-387-6487

Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. PAGE NO. CH9M G13 CKS4 A4 CL50-1 A15, E27 CL50-1TN A15, E27 CP2525 H12 CP2626 H12 CP26A26A H10 CP27A27A H10 CP2828 H12 CP28A28A H10 CP2929 H12 CP29A29A H10 CP2C2C H12 CP30A30A H10 CP31A31A H10 CP32A32A H10 CP3434 H12 CP34A34A H10 CP37A37A H10 CPB10 A39 CPB12 A39 CPB16-5/8 A39 CPB21-1/4 A39 CPB6 A39 CPB8 A39 CPT10 A39 CPT12 A39 CPT16 A39 CPT6 A39 CPT8 A39 CT120200D G7 CT120200D0 G7 CT120200L G7 CT120200L0 G7 CT120300D G7 CT120300D0 G7 CT120300L G7 CT120300L0 G7 CT120400D G5, G7 CT120400D0 G7 CT120400D00 G5 CT120400L G5, G7 CT120400L0 G7 CT120400L00 G5 CT120400MH14D0 G9 CT120400MH14L G9 CT120400MH14L0 G9 CT120900D G5 CT120900D00 G5 CT120900L G5, G7 CT120900L0 G7 CT120900L00 G5 CT1751100Q G7 CT1751100Q0 G7 CT1751400Q G7 CT1751400Q0 G7 CT175400Q G5, G7 CT175400Q0 G7 CT175600Q G5, G7 CT175600Q0 G7 CT175600Q00 G5 CT175900Q G5, G7 CT175900Q0 G7 CT175900Q00 G5 CT18075C G5, G6 CT18075C0 G6 CT18075C00 G5 CT18075FLC G9 CT18075IDC G5, G9 O-50 CT18075M G5, G6 CT18075M0 G6

CATALOG NO. CT18075M00 CT18075MH4C CT18075MH4C0 CT18075MH4M CT18125C CT18125C0 CT18125M CT18125M0 CT18200C CT18200C0 CT18200M CT18200M0 CT2501000Q CT2501000Q0 CT2501000RQ CT2501000RQ0 CT2501200Q CT2501200Q0 CT2501200RQ0 CT250200RQ CT250200RQ0 CT250500RQ CT250500RQ0 CT250600Q CT250600Q0 CT250600RQ CT250600RQ0 CT250800Q CT250800Q0 CT250800RQ CT250800RQ0 CT30125C CT30125C0 CT30125C00 CT30125M CT30125M0 CT30125M00 CT30125MH8C CT30125MH8C0 CT40200C CT40200C0 CT40200M CT40200M0 CT40200RC CT40200RC0 CT40300C CT40300C0 CT40300M CT40300M0 CT40400C CT40400C0 CT40400M CT40400M0 CT50137EPRC CT50137EPRC0 CT50137RC CT50137RC0 CT50175C CT50175C0 CT50175C00 CT50175ID2L CT50175ID3L CT50175IDC CT50175M CT50175M0 CT50175M00 CT50175MH10C CT50175MH10C0 CT50175MH10M CT50175MH10M0 CT50250EPRC

PAGE NO. G5 G9 G9 G9 G6 G6 G6 G6 G6 G6 G6 G6 G7 G7 G8 G8 G7 G7 G8 G8 G8 G8 G8 G7 G7 G8 G8 G7 G7 G8 G8 G5, G6 G6 G5 G5, G6 G6 G5 G9 G9 G6 G6 G6 G6 G8 G8 G6 G6 G6 G6 G6 G6 G6 G6 G8 G8 G8 G8 G5, G6 G6 G5 G5, G9 G5, G9 G5, G9 G5, G6 G6 G5 G9 G9 G9 G9 G8

CATALOG NO. CT50250EPRC0 CT50300C CT50300C0 CT50300C00 CT50300M CT50300M0 CT50300M00 CT50400C CT50400C0 CT50400C00 CT50400IDC CT50400M CT50400M0 CT50400M00 CT50400MH10C CT50400MH10C0 CT50400MH10M0 CT50400RC CT50400RC0 CTB075AA4C CTB075RA4C CTB075RA4M CTB075S4C CTB125AA4C CTB125RA2C CTB125RA4C CTB125RA4D CTB125RA4L CTB125S2C CTB125S4C CTB150AA4C CTB150RA4B CTB150RA4C CTB150S4B CTH120400L CTH18075C CTH18075M CTH30200C CTH50175C CTH50175M CTSS1001000C CTSS100200C CTSS100400C CTSS100600C CTSS100800C CTSS250200L CTSS250400L CTSS250600L CTSS250800L CTZ120400D CTZ120400L CTZ18075C CTZ30200C CTZ50175C CUSA442NTC CUSA442TC38 CUW26RE-1 CUW30A-E CUW32R-E CUW34-E CUW361R-E CUW391A-E CUW44-E CZ-11 DUW28 DUW28A DUW31 DUW34 DUW44 DUW44A DUW44A-E

PAGE NO. G8 G5, G6 G6 G5 G5, G6 G6 G5 G5, G6 G6 G5 G5, G9 G5, G6 G6 G5 G9 G9 G9 G8 G8 G12 G12 G12 G12 G12 G12 G12 G12 G12 G12 G12 G12 G12 G12 G12 G10 G10 G10 G10 G10 G10 G14 G14 G14 G14 G14 G14 G14 G14 G14 G10 G10 G10 G10 G10 C91 C91 H68 H68 H68 H67 H68 H68 H67 E35 H67 H68 H67 H67 H67 H68 H68

CATALOG NO. PAGE NO. E2C34G1 A20, H38, L25 E3C34G1 A20, H38, L25 E4C34G1 A20, H38, L25 EA25 A14 EA28 A14 EA28-2N A14 EA2C A14 EA34 A14 EA34-2N A14 EP10 N72 EP10-1HP N73 EP10-1HP-2 N73 EP10-2 N72 EP6 N72 EP6-1HP N73 EP6-2 N72 EP8 N72 EP8-1HP N73 EP8-2 N72 EPAC-6 N71 EPAC-8 N71 EPAC10 N71 EPAC10-2 N71 EPP10 N70 EPP6 N70 EPPCASE-1 N70 EQC632C E26, H39 ES25A25A H43 ES25A2W H43 ES25A4W H43 ES25R25R H43 ES25R2R H43 ES25R2W H43 ES25R4W H43 ES25R6W H43 ES2R2R H43 ES2R2W H43 ES2R4W H43 ES2R6W H43 ES2R8W H43 ES2W2W H43 ES2W4W H43 ES2W6W H43 ES2W8W H43 ES4W4W H43 ES4W6W H43 ES4W8W H43 ES6W6W H43 ES6W8W H43 ES8W8W H43 F22A28 K18 FCB63-2NP300 A34, L24 FCB63-4N A34, L24 FCB63-6N A34, L24 FCB64-44NP50 A34, L24 FCB64-4N A34, L24 FCB64-6N A34, L24 FCB65-4N A34, L24 FD64C5T16 L23 FD655C6 L23 FD655D6 L23 FD65C6T14 L23 FD66C6 L23 FD66D6 L23 FD675C8 L23 FD675D8 L23 FD67C6 L23 FD67D8 L23 FD685C8 L23 FD685D12 L23 FD685D8 L23

CATALOG NO. FD68C8 FD68D12 FD68D8 FD69C8 FD69D12 FD69D8 FD70D12 FD70D16 FL1025X03D FL1425X03B FL1425X03D FL1825X03B FL1825X03D FN62T16 FN63T13 FN64T16 FN655T12 FN66T14 FN67T12 FP-10 FP-6 FP-8 FQN10F25X03B FQN10F25X03D FQN10M25X03B FQN10M25X03D FQN14F25X03B FQN14F25X03D FQN14M25X03B FQN14M25X03D FQN18F25X03B FQN18F25X03D FQN18M25X03B FQN18M25X03D GA25H26 GAR1126 GAR1129 GAR114C GAR1426 GAR1429 GAR1434 GAR144C GAR1526 GAR1529 GAR1534 GAR154C GAR1626 GAR1629 GAR1634 GAR164C GAR1726 GAR1729 GAR1734 GAR174C GAR1826 GAR1829 GAR1834 GAR184C GAR1926 GAR1929 GAR1934 GAR194C GAR2026 GAR2029 GAR2034 GAR204C GAR2126 GAR2129 GAR2134 GAR214C GAR2226

PAGE NO. L23 L23 L23 L23 L23 L23 L23 L23 B40 B40 B40 B40 B40 L25 L25 L25 L25 L25 L25 N68 N68 N68 B39 B39 B39 B39 B39 B39 B39 B39 B39 B39 B39 B39 E53 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E28 E29 E29 E29 E29 E29 E29 E29 E29 E29

Canada: 1-800-387-6487

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US: 1-800-346-4175

BURNDY Products

Reference
Alpha-Numeric Index

CATALOG NO. GAR2229 GAR2234 GAR224C GAR2426 GAR2429 GAR2434 GAR244C GAR3902 GAR3902-BU GAR3902TC GAR3903 GAR3903-BU GAR3903TC GAR3904 GAR3904-BU GAR3904TC GAR3905 GAR3905-BU GAR3905TC GAR3906 GAR3906-BU GAR3906TC GAR3907 GAR3907-BU GAR3907TC GAR3908 GAR3908-BU GAR3908TC GAR3909 GAR3909-BU GAR3909TC GAR6426 GAR6429 GAR6434 GAR644C GAR644C-RB GAR8629 GB26 GB29 GB34 GB4C GBL30 GBM26 GBM29 GBM34 GBM4C GC15A GC18A GC22A GC2525CT GC2626 GC2626CT GC2929 GC2929CT GC3434 GC4C4C GCL30 GCM26 GCM29 GCM30 GCM34 GCM4C GCRT1/0 GD1526 GD1529 GD1626 GD1629 GD1726 GD1729 GD1734 GD174C

PAGE NO. E29 E29 E29 E29 E29 E29 E29 E30 E30 E31 E30 E30 E31 E30 E30 E31 E30 E30 E31 E30 E30 E31 E30 E30 E31 E30 E30 E31 E30 E30 E31 E28 E28 E28 E28 E30 E29 E47 E47 E47 E47 E47 E47 E47 E47 E47 E40 E40 E40 E49 E47 E49 E47 E49 E47 E47 E47 E47 E47 E47 E47 E47 E44 E32 E32 E32 E32 E32 E32 E32 E32

CATALOG NO. GD1826 GD1829 GD1834 GD184C GD1926 GD1929 GD1934 GD194C GD2026 GD2029 GD2034 GD204C GD2126 GD2129 GD2134 GD214C GD2226 GD2229 GD2234 GD224C GG15-1 GG16-1 GG17-1 GG17-15 GG18-1 GG18-15 GG18-2 GG19-2 GG19-25 GG20-2 GG20-25 GG20-3 GG21-2 GG21-25 GG21-3 GG21-35 GG22-2 GG22-25 GG22-3 GG22-4 GG24-2 GIE2CG3 GIE4CG3 GIE4CG3P5 GIE4CG3P7 GIE4CG4 GIE4CG4P5 GIE4CG4P7 GK1126 GK1129 GK114C GK1426 GK1429 GK1434 GK1526 GK1529 GK1626 GK1629 GK1726 GK1729 GK1826 GK1829 GK1926 GK1929 GK6426 GK6429 GK6434 GK644C GKA4C GKA8C GL2626

PAGE NO. E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E32 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E41 E51 E51 E51 E51 E51 E51 E51 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E33 E27 E27 E48

CATALOG NO. GL2929 GL3434 GL4C4C GP10 GP1126 GP1129 GP114C GP1426 GP1429 GP1434 GP144C GP1526G1 GP1629 GP164C GP1726 GP1726RT GP1826 GP184C GP2026 GP2226 GP6 GP6426 GP6429 GP6434 GP644C GP64526G1 GP654CG1 GP8 GQ26-1 GQ2626 GQ29-1 GQ2929 GRC12 GRC34 GRC58 GRF4C-3 GRF4C-4 GRL3 GRL4 GRL5 GRL6 GSTUD14HY GSTUD34HY GSTUD38HY GSTUD916HY GTC1AC34RA GX2626 GX264C GX2926 GX2929 GX294C GX3426 GX3429 GX3434 GX344C GX4C4C GZ26-12 GZ26-38 GZ26-58 GZ29-12 GZ29-38 GZ29-58 GZ4C-12 GZ4C-38 GZ4C-58 H12E H1E34R H34E12R HBR40 HBR55 HFB22P1

PAGE NO. E48 E48 E48 N74 E33 E33 E33 E33 E33 E33 E33 E55 E33 E33 E33 E55 E33 E33 E33 E33 N74 E33 E33 E33 E33 E55 E55 N74 E42 E42 E42 E42 E44 E44 E44 E54 E54 E44 E44 E44 E44 E22 E22 E22 E22 E50 E43 E43 E43 E43 E43 E43 E43 E43 E43 E43 E48 E48 E48 E48 E48 E48 E48 E48 E48 N33 N33 N33 N83 N83 A22

CATALOG NO. PAGE NO. HFB33-4N A23, L15 HFB33P1 A22, A23, L14 HFB42P1 A22 HFB44-4N A23, L15 HFB44P1 A22, A23, L14 HFB63P1 A22, L14 HFB66-6N A23, L15 HFB66P1 A22, A23, L14 HFB88P1 A22, L14 HFBW42T10CG1 L13 HFBW43T10CG1 L13 HFBW44T17CG1 L13 HFBW64T17CG1 L13 HFBW66T16CG1 L13 HFBW86T20CG1 L13 HH5-RL48 N37 HHS-O/C-B11 N86 HHS-O/C-B16 N86 HHS-O/C-B20 N86 HHS-O/CB13 N86 HIW-716R1 N82 HIW12SOCSET N88 HIW71612TGKIT N82, N88 HIW716VTR1 N82 HP10 N67 HP2HV N84 HP3 N84 HP6 N67 HP8 N67 HPP18 N87 HPP18-2 N87 HPP5 N87 HPS-O/C-4-B11 N86 HPS-O/C-4-B13 N86 HPS-O/C-5-B11 N86 HPS-O/C-5-B13 N86 HPT-59-RI N85 HPT-60-RI N85 HPT-71-RI N85 HPT-72-RI N85 HPT-83-RI N85 HPT-84-RI N85 HPT-96-RI N85 HS_100FR F11 HS_100FR100 F11 HS_100T300PF F7 HS_100T48PF F6 HS_112FR F11 HS_112FR100 F11 HS_116T300PF F7 HS_116T48PF F6 HS_12FR F11 HS_12FR250 F11 HS_12T300PF F7 HS_12T48PF F6 HS_14FR F11 HS_14FR250 F11 HS_14T300PF F7 HS_14T48PF F6 HS_150T48PF F6 HS_18FR F11 HS_18FR250 F11 HS_18T300PF F7 HS_18T48PF F6 HS_200FR F11 HS_200FR100 F11 HS_200T48PF F6 HS_316T300PF F7 HS_316T48PF F6 HS_332T300PF F7 HS_332T48PF F6

CATALOG NO. HS_34FR HS_34FR250 HS_34T300PF HS_34T48PF HS_38FR HS_38FR250 HS_38T300PF HS_38T48PF HSB100T6PF7 HSB110H48PF5 HSB110H6PF5 HSB110H9PF5 HSB11612T6PF14 HSB116T6PF26 HSB12T6PF10 HSB14T6PF14 HSB150H12PF3 HSB150H48PF5 HSB150H9PF3 HSB18T6PF20 HSB200H12PF2 HSB200H48PF2 HSB200H9PF2 HSB316T6PF18 HSB332T6PF24 HSB34H48PF5 HSB34H6PF10 HSB34H9PF10 HSB34T6PF8 HSB35H3PF25 HSB35H48PF5 HSB35H6PF25 HSB38100T6PF8 HSB38T6PF12 HSC100FR HSC100FR100 HSC112FR HSC112FR100 HSC12FR HSC12FR250 HSC14FR HSC14FR250 HSC18FR HSC18FR250 HSC200FR HSC200FR100 HSC34FR HSC34FR250 HSC38FR HSC38FR250 HSIC10-500FR HSIC200FR HSIC269FR HSIC30-1000FR HSIC350FR HSIC4-40FR HSIC8-1FR HSM100T6PF7 HSM116T6PF26 HSM12T6PF10 HSM14T6PF14 HSM18T6PF20 HSM316T6PF18 HSM332T6PF24 HSM34T6PF8 HSM38T6PF12 HTP3 HYFLUID GAL. HYFLUID QT. J1207 J1252

PAGE NO. F11 F11 F7 F6 F11 F11 F7 F6 F5 F8 F8 F8 F5 F5 F5 F5 F8 F8 F8 F5 F8 F8 F8 F5 F5 F8 F8 F8 F5 F8 F8 F8 F5 F5 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F9 F9 F9 F9 F9 F9 F9 F5 F5 F5 F5 F5 F5 F5 F5 F5 N84 N76 N76 K10 O-51 H36

US: 1-800-346-4175

www.burndy.com

Canada: 1-800-387-6487

Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. J1592 J278 J279 J280 J295 J990 K-PC28 K11A30U K11A34U-2 K11A36U-2 K11A39U-2 K21A36U-2 K22A36U-2 K22A39U-2 K2A25U K2A26U K2A29U K2A31U K2A31U-2N K2A36U K2A36U-2N K2A40U K2A40U-2N K2A44U K2A44U-2N K2C15 K2C15B1 K2C17 K2C17B1 K2C20 K2C20B1 K2C22 K2C22B1 K2C23 K2C23B1 K2C25 K2C25B1 K2C26 K2C26B1 K2C28 K2C28B1 K2C31 K2C31B1 K2C34 K2C34B1 K33B34-4N K3A25U-2 K3A25U-4 K3A26U-2N K3A27U-2N K3A27U-4N K3A29U-2N K3A29U-4N K3A2U-2 K3A2U-4 K3A31U-2N K3A31U-4N K3A36U-2N K3A36U-4N K3A40U-4N K4A29U-4N K4A31U-4N K6A34U-6N K6B28-4N K6B2826-2N K6P28 K6P28C K6P34U K6P34UC O-52 K6PC34U KA25

PAGE NO. K10 E52 E52 E52 E52 H36 K16 A28 A28 A28 A28 A28 A28 A28 A25 A25 A25 A25, A29 A25 A25 A25 A25, A29 A25 A25 A25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 E25 K17 A26 A27 A26 A26 A27 A26 A27 A26 A27 A26 A27 A26 A27 A27 A28 A28 K18 K17 K17 K16 K16 K18 K18 K18 A14

CATALOG NO. PAGE NO. KA25-2TC 38 A14 KA25U A24 KA26U A24 KA28 A14 KA29U A24, A29 KA2U A24, A29 KA30U A24 KA31U A24 KA34 A14 KA34U A24 KA36U A24 KA36U-2N A24 KA40U A24 KA40U-2N A24 KA44U A24 KA44U-2N A24 KA4C A14 KA6U A24 KA8C A14 KAU-KIT1 A29 KAU-KIT2 A29 KAU-KIT3 A29 KAU-KIT4 A29 KC15 E25 KC15B1 E25 KC17 E25 KC17B1 E25 KC20 E25 KC20B1 E25 KC22 E25 KC22B1 E25 KC22J12T13 E26, H39 KC23 E25 KC23B1 E25 KC25 E25 KC25B1 E25 KC26 E25, E26, H39 KC26B1 E25 KC28 E25 KC28B1 E25 KC31 E25 KC31B1 E25 KC34 E25 KC34B1 E25 KC34J12T13 E26, H39 KK3A36U-2N A26 KK3A36U-4N A27 KK3A40U-2N A26 KK3A40U-4N A27 KK3A44U-2N A26 KK3A44U-4N A27 KK4A36U-4N A28 KK4A40U-4N A28 KKA31U-2N A24 KLU125 A13 KLU125TP A13 KLU175 A13 KLU175TP A13 KLU225 A13 KLU225TP A13 KLU25 A13 KLU25TP A13 KLU300 A13 KLU300TP A13 KLU35 A13 KLU35TP A13 KLU400 A13 KLU400TP A13 KLU70 A13 KLU70TP A13 KPA25 A11

CATALOG NO. KPA28 KPA34 KPA4C KPA4CUP KPA8C KPA8CUP KPB4CG1 KPU29A26AC KPU29A29AC KPU34A26AC KPU34A34AC KPU39A26AC KPU39A39AC KS15 KS17 KS17-3 KS20 KS20-3 KS22 KS22-3 KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44 KS90 KSA 1/0 KSA 2/0 KSA 350 KSA 4/0 KSA 500 KSA2 KSA4 KSA6 KSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 KSU34 KVS26 KVS26A KVS28 KVS28A KVS31 KVS31A KVS34 KVS34A KVS40 KVS40A KVS44 KVS44A KVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44 KVSW26 KVSW28 KVSW31 KVSW34 KVSW40

PAGE NO. A11 A11 A11 A12 A11 A12 E27 A35 A35 A35 A35 A35 A35 A4, E26, H4 A4, E26, H4 A4, H4 A4, E26, H4 A4, H4 A4, E26, H4 A4, H4 A4, E26, H4 A4, E26, H4 A4, E26, H4 A4, E26, H4 A4, E26, H4 A4, E26, H4 A4, E26, H4 A4, H4 A4, H4 A4, H4 A6 A6 A6 A6 A6 A6 A6 A6 A5, H5 A5, H5 A5, H5 A5, H5 A5, H5 A5, H5 A5, H5 A5, H5 A5, H5 A5, H5 A7, H5, H7 A8, H8 A7, H5, H7 A8, H8 A7, H5, H7 A8, H8 A7, H5, H7 A8, H8 A7, H5, H7 A8, H8 A7, H5, H7 A8, H8 A7, H7 A7, H7 A7, H7 A7, H7 A7, H7 A7, H7 A8, H6 A8, H6 A8, H6 A8, H6 A8, H6

CATALOG NO. PAGE NO. KVSW44 A8, H6 LB13A L33 LB14A L33 LB15A L33 LB16A L33 LB17A L33 LB18A L33 LB19A L33 LB20A L33 LB21A L33 LB22A L33 LB24A L33 LB86A L33 LH28-3 L21 LH34-3 L21 LHR29-3 L21 LPC12S N88 LPC38S N88 LPHT3CHISEL11418 N88 LPHTADPMM71612 N88 LPHTADPMMOP66 N88 LPHTADPSMFOP66 N80, N81 LPHTASPHALTCUT118 N88 LPHTBIT111618D N88 LPHTBIT111624D N88 LPHTBIT131618D N88 LPHTBIT131624D N88 LPHTBIT151618D N88 LPHTBIT151624D N88 LPHTCLAYSPADE118 N88 LPHTDRIPBODY66 N88 LPHTDRIPBODY88 N88 LPHTDRIPNOSE66 N88 LPHTDRIPNOSE88 N88 LPHTGRDVR11458 N88 LPHTGRDVR11858 N88 LPHTHOSNCR666610 N80, N81, N88 LPHTHOSNCR666610OP N80, N81, N88 LPHTHOSNCR66668 N80, N81, N88 LPHTHOSNCR66668OP N80, N81 LPHTHOSNCR66668QP N88 LPHTHTMABODY66 N80, N81 LPHTHTMADUSTCAPF N88 LPHTHTMADUSTCAPM N88 LPHTHTMANOSE66 N80, N81 LPHTMOILPT118 N88 LPHTNARCHISEL11814 N88 LPHTSOC121 N88 LPHTSOC121/118 N88 LPHTSOC121116 N88 LPHTSOC12112 N88 LPHTSOC12114 N88 LPHTSOC12118 N88 LPHTSOC121188PT N88 LPHTSOC1212 N88 LPHTSOC12128PT N88 LPHTSOC121316 N88 LPHTSOC121316/1516 N88 LPHTSOC1213168PT N88 LPHTSOC12138 N88 LPHTSOC1215168PT N88 LPHTSOC121716 N88 LPHTSOC1217168PT N88 LPHTSOC1218PT N88 LPHTSOC1234 N88 LPHTSOC12348PT N88 LPHTSOC1258 N88

CATALOG NO. PAGE NO. LPHTSOC12588PT N88 LPHTSOC1278 N88 LPHTSOC12788PT N88 LPHTSOC12916 N88 LPHTWHP-BCS66606-18 N85 LPHY46 N81 LPHY750 N80 LSC1/0 H17 LSC1/0-1 H17 LSC556 H17 LSC556-1 H17 M20 H66 M30 H66 M40 H66 M50 H66 M60 H66 M70 H66 M80 H66 M8ND N12 M90 H66 MCC1000 N5 MCC1000BLADESET N5 MCC20 N5 MCC500 N5 MCC500BLADESET N5 MD6 N17 MD6-12 N17 MD6-14 N17 MD6-37 N17 MD6-38 N17 MD6-4 N17 MD6-6 N17 MD6-6HS60 N22 MD6-6HS72 N22 MD6-6R N21 MD6-6R-2 N21 MD6-8AH48 N22 MD6-8HS60 N22 MD6-8HS72 N22 MD6-8R N21 MD6-AH48 N22 MD6-CP1 N20 MD6HS60 N22 MD6HS72 N22 MD6R N21 MD7 N18 MD7-34 N19 MD7-34-KIT1 N19 MD7-34R N19 MD7-34R-KIT 1 N19 MD7-6 N18 MD7-8 N18 MK7 G15 MK9 G15 MR10-D2 N8 MR10-D3 N8 MR10-D4 N8 MR10-G6 N8 MR15 N9 MR18 N9 MR20 N9 MR4C N10 MR8-1A N8 MR8-33S-1 N8 MR8-92 N8 MR8-9Q N8 MR8-G96 N8 MR8-G98 N8 MRC840 N13 MY28 N14 MY28-4 N14

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CATALOG NO. PAGE NO. MY28-6 N14 MY29 UNIVERSAL KIT N14 MY29-11 N14 MY29-11C N14 MY29-3 N14 MY29-3C N14 MY29-3CF N14 N2AH34-34N L18 N2AH40-34N L18 N2AH44-34N L18 N2AH44-44N L18 N2AH46-44N L18 NA13-2N L16 NA14-2N L16 NA15-2N L16 NA15-4N L16 NA15A-2N L29 NA15A-4N L29 NA16-2N L16 NA16-4N L16 NA16A-4N L29 NA17-2N L16 NA17-4N L16 NA17A-2N L29 NA17A-4N L29 NA18-4N L16 NA18A-2N L29 NA18A-4N L29 NA19-4N L16 NA19A-4N L29 NA20A-4N L29 NA21-4N L16 NAH29-2N L17 NAH34-2N L17 NAH34-34N L17 NAH40-2N L17 NAH40-34N L17 NAH40-44N L17 NAH44-2N L17 NAH44-34N L17 NAH44-44N L17 NAH46-2N L17 NAH46-34N L17 NAH46-44N L17 NAH48-2N L17 NAH48-34N L17 NAH48-44N L17 NAR25A-2N L31 NAR29A-2N L31 NAR29A-4N L31 NAR32A-2N L31 NAR32A-4N L31 NAR36A-2N L31 NAR36A-4N L31 NAR42A-2N L31 NAR42A-4N L31 NAR45A-2N L31 NAR45A-4N L31 NAR46A-2N L31 NAR46A-4N L31 NAR48A-2N L31 NAR48A-4N L31 NAS29-2N L17 NAS29-34N L17 NAS29-N L17 NAS34-2N L17 NAS34-34N L17 NAS34-N L17 NAS40-2N L17 NAS40-34N L17 NBC15A-2N L30

CATALOG NO. NBC15A-34N NBC16A-2N NBC17A-2N NBC17A-34N NBC17A-44N NBC18A-2N NBC18A-34N NBC18A-44N NBC19A-34N NBC19A-44N NBC20A-44N NBC22A-34N NBC22A-44N NBC24A-34N NDR6328T13 NDR6428T16 NDR6434T16 NDR6444T16 NDR6528T14 NDR6534T14 NDR6544T14 NDR65528T12 NDR65534T12 NDR65544T12 NDR6644T12 NDR6728T12 NDR6734T12 NDR6744T12 NDR6748T12 NDR6844T12 NDR6848T12 NHNT1329 NHNT1429 NHNT1434 NHNT1529 NHNT1534 NHNT1540 NHNT1629 NHNT1634 NHNT1640 NHNT1644 NHNT1729 NHNT1734 NHNT1740 NHNT1744 NHNT1829 NHNT1834 NHNT1840 NHNT1844 NHNT1846 NHNT1929 NHNT1934 NHNT1940 NHNT1944 NHNT1946 NHNT2044 NHNT2929 NHNT3429 NHNT3434 NHNT4429 NHNT4434 NHNT4440 NHNT4444 NHNT4834 NHNT4840 NHNT4844 NHNT4846 NHNT4848 NNT15A15A NNT16A16A NNT17A17A

PAGE NO. L30 L30 L30 L30 L30 L30 L30 L30 L30 L30 L30 L30 L30 L30 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L22 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L5 L6 L6 L6 L6 L6 L6 L6 L6 L6 L6 L6 L6 L27 L27 L27

CATALOG NO. NNT18A18A NNT19A19A NNT20A20A NNTR14A29A NNTR14A36A NNTR15A36A NNTR15A42A NNTR16A29A NNTR16A32A NNTR16A42A NNTR17A29A NNTR18A29A NNTR19A42A NNTR20A32A NNTR29A29A NNTR32A25A NNTR32A32A NNTR36A29A NNTR36A36A NNTR42A32A NNTR42A36A NNTR42A42A NNTR45A45A NNTR46A42A NNTR46A46A NNTR48A48A NS1313 NS1414HC NS14A14A NS1515 NS15A15A NS1616HC NS1717 NS17A17A NS1818 NS18A18A NS1919 NS19A19A NS2020 NS20A20A NS2121 NS21A21A NS2222 NS22A22A NS24A24A NSNT1329 NSNT1429 NSNT1434 NSNT1529 NSNT1629 NSNT2929 NSNT3429 NSNT3434 NT1414 NT1514 NT1515 NT1614 NT1615 NT1616 NT1714 NT1717 NT1818 NT2020 NT2222 NYT2828 NYT2925 NYT2929 NYT3426 NYT3428 NYT3429 NYT3434

PAGE NO. L27 L27 L27 L27 L27 L27 L27 L27 L27 L27 L27 L27 L27 L27 L28 L28 L28 L28 L28 L28 L28 L28 L28 L28 L28 L28 L7 L7 L28 L7 L28 L7 L7 L28 L7 L28 L7 L28 L7 L28 L7 L28 L7 L28 L28 L5 L5 L5 L5 L5 L6 L6 L6 L4 L4 L4 L4 L4 L4 L4 L4 L4 L4 L4 C87 C87 C87 C87 C87 C87 C87

CATALOG NO. PAGE NO. NYT3929 C87 NYT3934 C87 NYT4429 C87 NYT4431 C87 NYT4434 C87 NYT4444 C87 NYT4646 C87 OH25 N15 OUR840 N16 OUR840-WC N16 OUR840-WH N16 P15K N46, N63, N81 P8A F4 PAT46-18V N46 PAT46C-18V N46 PAT4PC834-18V N48 PAT600-18V N50 PAT644XT-18V N45 PAT750XT-18V N44 PAT81KFT-18V N47 PATCHGR-18V N44 PATCHGR18V N49-N52 PATCHGR250V N44-N46, N49-N52 PATCUT129ACSR-18V N51 PATCUT245CUAL-18V N52 PATJAWSMD6 N49 PATJAWSMD6-6 N49 PATJAWSMD6-8 N49 PATMD6-14V N49 PATMD6-6-14V N49 PATMD6-8-14V N49 PEN A-4 F4 PEN A-55GAL F4 PEN A-5GAL F4 PEN A-GAL F4 PEN A-QT F4 PEN A13-4 F4 PEN A13-55GAL F4 PEN A13-5GAL F4 PEN A13-8 F4 PEN A13-GAL F4 PEN A13-QT F4 PEN E-4 F4 PEN E-55GAL F4 PEN E-5GAL F4 PEN E-8 F4 PEN E-GAL F4 PEN E-QT F4 PENA 1/2 F4 PENA13CARTRIDGE F4 PENACARTRIDGE F3, F4 PENETROX A F3 PENETROX A-13 F3 PENETROX E F3 PGN1425X03B B38 PGN1425X03D B38 PGN1825X03B B38 PGN1825X03D B38 PGP1425X03B B38 PGP1425X03D B38 PGP1825X03B B38 PGP1825X03D B38 PQ10R258M N79 PQ14R187M N79 PQ14R188M N79 PQ14R256M N79 PQ14R257M N79 PQ14R258M N79 PQ18R187M N79 PQ18R188M N79

CATALOG NO. PAGE NO. PQ18R256M N79 PQ18R257M N79 PQ18R258M N79 PT 10128 N76 PT 11018 N76 PT 29074-1 N75, N76 PT 29075 N76 PT 29091 N76 PT 29214-1 N76 PT 29279-2 N37 PT 29291 N76 PT 29402-1 N76 PT 29900-10 N75 PT 29900-15 N75 PT 29900-25 N75 PT 29901-10 N75 PT 29901-15 N75 PT 29901-25 N75 PT 29902-10 N75 PT 29902-15 N75 PT 29902-25 N75 PT 6545 N76 PT 6547-2 N76 PT 76 N75 PT 91 N75 PT 93 N76 PT 94 N76 PT10024162 N43 PT10037384 N43, N51, N65 PT10037388 N43, N51, N65 PT10038657 N52, N66 PT10040663 N52, N66 PT10043890 N65 PT10044980 N52 PT10054094 N66 PT10121 N63 PT10128 N63 PT17188 N21 PT208620 N44, N45, N47, N50-N52 PT29279-2 N39, N58 PT29291 C9, N37, N39, N58 PT29360 N37 PT29402-1 N58 PT2972 N37 PT30540 N59 PT30541 N59 PT4583 N15 PT4925 N20, N21 PT4931-1 N20 PT4946 C9, N20 PT4952-1 N20 PT6515 N62 PT6545 N62 PT6547-2 N62 PT6581 N62 PT6733 N20, N37 PT6744 N20 PT8504 N15 PUADP-1 N46, N63, N81 Q14F11X02B B35 Q14F11X02D B35 Q14F18X02B B35 Q14F18X02D B35 Q14F25X03B B35 Q14F25X03D B35 Q14M18X02B B36 Q14M18X02D B36 Q14M25X03B B36 Q14M25X03D B36 O-53 Q18F18X02B B35

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BURNDY Products

CATALOG NO. PAGE NO. Q18F18X02D B35 Q18F25X03B B35 Q18F25X03D B35 Q18M18X02B B36 Q18M18X02D B36 Q18M25X03B B36 Q18M25X03D B36 Q2A1C-2 A17 Q2A26-2N A17 Q2A28-2N A17 Q2A28-4N A17 Q2A31-2N A17 Q2A31-4N A17 Q2A34-2N A17 Q2A34-4N A17 Q2A40-2N A17 Q2A40-4N A17 Q2A44-4N A17 Q2A46-4N A17 Q2B28-2N A18 Q2B31-2N A18 Q2B40-4N A18 Q3A28-2N A17 Q3A28-4N A17 Q3A31-2N A17 Q3A31-4N A17 Q3A34-2N A17 Q3A34-4N A17 Q3A40-4N A17 Q3A44-4N A17 Q3A46-4N A17 QA1C-2B A16 QA1C-B A16 QA26-2B A16 QA26-B A16 QA28-2B A16 QA28-2N A16 QA28-B A16 QA31-2B A16 QA31-2N A16 QA31-B A16 QA34-2B A16 QA34-2N A16 QA34-4B A16 QA34-B A16 QA40-2N A16 QA40-B A16 QA44-2N A16 QA44-4N A16 QA44-B A16 QA46-2N A16 QA46-B A16 QA4C-2B A16 QA4C-B A16 QA8C-2B A16 QA8C-B A16 QB1C A18 QB26 A18 QB28 A18 QB31-2N A18 QB4C A18 QB8C A18 QDA1C A19 QDA26 A19 QDA28 A19 QDA31 A19 QDA34 A19 QDA40 A19 QDA4C A19 O-54 QDA8C A19 QGFL1CB1 A33, E53, L24

CATALOG NO. PAGE NO. QGFL1CB1T6 A33, E53, L24 QGFL26B1 A33, E53, L24 QGFL26B1T6 A33, E53, L24 QGFL26B2 A33, E53, L24 QGFL26B2T6 A33, E53, L24 QGFL29B1 A33, E53, L24 QGFL29B1T6 A33, E53, L24 QGFL31B1 A33, E53, L24 QGFL31B1T6 A33, E53, L24 QGFL34B1 A33, E53, L24 QGFL34B1T6 A33, E53, L24 QGFL39B1 A33, E53, L24 QGFL39B1T6 A33, E53, L24 QGFL44B1 A33, E53, L24 QGFL44B1T6 A33, E53, L24 QGFL46B1 A33, E53, L24 QGFL46B1T6 A33, E53, L24 QGFL48B1 A33, E53, L24 QN14F18X02D B36 QN14F25X03B B36 QN14F25X03D B36 QN14M18X02B B37 QN14M18X02D B37 QN14M25X03B B37 QN14M25X03D B37 QN18F18X02B B36 QN18F18X02D B36 QN18F25X03B B36 QN18F25X03D B36 QN18M18X02B B37 QN18M18X02D B37 QN18M25X03D B37 QP14F18X02B B35 QP14F18X02D B35 QP14F25X03B B35 QP14F25X03D B35 QP14M18X02B B37 QP14M18X02D B37 QP14M25X03B B37 QP14M25X03D B37 QP18F18X02B B35 QP18F18X02D B35 QP18F25X03B B35 QP18F25X03D B35 QP18M18X02B B37 QP18M18X02D B37 QP18M25X03B B37 QP18M25X03D B37 QPX2828 A9, H13 QPX2828-Y A10 QPX282C A9, H13 QPX282C-Y A10 QPX2C2C A9, H13 QPX2C2C-Y A10 QPX3428 A9, H13 QPX3428-Y A10 QPX342C A9, H13 QPX342C-Y A10 QPX3434 A9, H13 QPX3434-Y A10 QPX4428 A9, H13 QPX442C A9, H13 QPX4434 A9, H13 QPX4444 A9, H13 QPX4444-Y A10 QQA1C A16 QQA1C-2 A16 QQA26 A16 QQA26-2 A16 QQA28 A16 QQA28-2N A16

CATALOG NO. QQA31 QQA31-2N QQA34 QQA34-2N QQA40-2N QQA40-4N QQA44-2N QQA4C QQA4C-2 QR1C QR26 QR28 QR31 QR34 QR40 QR4C RA6UC-SL RA6UCR-SL RCC1000 RCC556 RCC600 RCC750HD RCC954ACSR RDM4-28 RDM5-28T RDM6-28 RDM7-28T RDM8-28 RDMD-28CR RDMD4-2858D RDMD4-28G3 RDMD6-2858D RDMD6-28G3 RGC39G1 RGC44G1 RHCC129ACSR RHCC245CUAL RHCCHSA RK 194-2 RK141-2 RK141ABOX100 RK142-2 RK142ABOX100 RK147-2 RK149-2 RK150-2 RK151-2 RK152-2 RK153-2 RK154-2 RK155-2 RK160-2 RK161-2 RK162-2 RK163-2 RK164-2 RK165-2 RK191-2 RK225-2 RK226-2 RK227-2 RK228-2 RK229-2 RK230-2 RK231-2 RK232-2 RK236-2 RK237-2 RK238-2 RK239-2 RK240-2

PAGE NO. A16 A16 A16 A16 A16 A16 A16 A16 A16 A19 A19 A19 A19 A19 A19 A19 K9 K9 N6 N6 N6 N6 N6 K7 K8 K7 K8 K7 K7 K7 K7 K7 K7 E52 E52 N65 N66 N65 N23 B50 B50 B50 B50 N23 F12 F12 F12 F12 F12 F13 F13 F12 F12 F12 F12 F12 F12 F14 F12 F12 F12 F14 F13 F12 F12 F12 F12 F12 F12 F13 F13

CATALOG NO. PAGE NO. RK241-2 F13 RK242-2 F13 RK257-2 F13 RP50RP02 N53 RP50RP03 N53 RYA25UC K8 RYA25UCR K8 RYA26UC K8 RYA26UCR K8 RYA27UC K8 RYA27UCR K8 RYA28UC K8 RYA28UCR K8 RYA29UC K8 RYA29UCR K8 RYA2UC K8 RYA2UCR K8 RYA2WAC K8 RYA2WACR K8 RYA31AC K8 RYA31ACR K8 RYA31C-2 K8 RYA31CR-2 K8 RYA34C-2 K8 RYA34CR-2 K8 RYA4UC K8 RYA4UCR K8 RYA75AC K8 RYA75ACR K8 RYAC25 K8, K10 RYAC31 K8, K10 RYAC31-1 K10 S2GBP44A12B2 M28 S2GBP486A12B2 M28 S2GBPA44A12 M27 S2GBPA45A12B2 M28 S2GBPA46A12 M27 S2GBPA486A12 M27 S3GBP483A M30 SC2 A4, H4 SC2/0 A4, H4 SC4 A4, H4 SCB21A M24 SCB24A M24 SF2A44NL12EX M31 SH2GBP44A5 M27 SH2GBP45A5 M27 SH2GBP45A512 M27 SH2GBP46A512 M27 SH2GBP486A5 M27 SH2GBP486A512B4 M29 SH2GBP48A5 M27 SN10 B47 SN14 B47 SN18 B47 SNM14 B48 SNM18 B48 SP10 B46 SP14 B46 SP16 B46 STS33A-4N I3, M26 STS43A-4N I3, M26 STS44A-4N I3, M26 STS44A-4NCG2 M26 SWA18A-34N M9 SWA20A-2N M9 SWA21A-44N M9 SWA444A-44N M10 SWA454A-4N M10 SWA486A-44N M10 SWA90A-34N M9

CATALOG NO. SWA92A-44N SWAB19A-34N SWAB22A-34N SWAB22A-44N SWAB86A-44N SWAC18A-2N SWAC18A-34N SWAC18A-44N SWAC19A-34N SWAC20A-34N SWAC20A-44N SWAC21A-44N SWAC22A-34N SWAC22A-44N SWAC24A-44N SWAC58A-34N SWAC90A-34N SWAC92A-44N SWAT18A17A-30 SWAT19A16A-30 SWAT19A17A-30 SWAT20A17A-30 SWAT20A18A-30 SWAT21A18A-30 SWAT24A20A-30 SWAT86A22A-30 SWCB86A SWHRH18A-3CH SWHRH19A-3CH SWHRH19A-5CH SWHRH20A-3CH SWHRH21A-3CH SWHRH21A-5CH SWHRH22A-3CH SWHRH86A-3CH SWL18A SWL19A SWL20A SWL21A SWL22A SWOH21A-3 SWSUH22A-3 SWSUH86A-5 SWT17A17A SWT19A17A-75 SWT19A18A-75 SWT19A19A SWT20A18A-75 SWT21A16A-75 SWT21A17A SWT21A18A SWT21A18A-75 SWT22A18A-75 SWT22A19A SWT22A19A-75 SWT22A20A-75 SWT22A22A SWT24A20A-75 SWT86A22A-75 SWVH22A-5 SWVH22A-7 SWVH24A-7 SWXP92A92A T10-10 T10-10F T10-14 T10-14F T10-38 T10-516 T10-6 T10-6F

PAGE NO. M9 M15 M15 M15 M15 M11 M11 M11 M11 M11 M11 M11 M11 M11 M11 M11 M11 M11 M18 M18 M18 M18 M18 M18 M18 M18 M25 M21 M21 M21 M21 M21 M21 M21 M21 M23 M23 M23 M23 M23 M19 M20 M20 M16 M17 M17 M16 M17 M17 M16 M16 M17 M17 M16 M17 M17 M16 M17 M17 M22 M22 M22 M14 B5 B26 B5 B26 B5 B5 B5 B26

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CATALOG NO. T10-8 T10-8F T14-10 T14-10F T14-14 T14-14F T14-38 T14-4 T14-516 T14-6 T14-6F T14-8 T14-8F T18-10 T18-10F T18-14 T18-14F T18-38 T18-4 T18-516 T18-6 T18-6F T18-8 T18-8F TAD10-14M TFM1D5R TFV3B12V2 TFV3B18V2 TFV3B6V2 TFV3BLU12 TFV3BLU18 TMH261 TMH261SS TMH262 TMH262SS TMH263 TMH263SS TMH264 TMH264SS TMH265 TMH265SS TMH266 TMH267 TMH267SS TMH268 TMH268SS TMH269 TMH269SS TMH270 TMH270SS TMH271 TMH271SS TMH272 TMH272SS TMH289 TMH294 TMH294SS TMH295 TMH295SS TMH322SS TMH332 TMH69 TMH69SS TMHG-42 TMHG-92 TN10-10 TN10-10F TN10-14 TN10-14F TN10-38 TN10-516

PAGE NO. B5 B26 B5 B26 B5 B26 B5 B5 B5 B5 B26 B5 B26 B5 B26 B5 B26 B5 B5 B5 B5 B26 B5 B26 N79 N78 G11 G11 G11 G11 G11 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 C91, D4 D4 D4 E20 E20 B8 B29 B8 B29 B8 B8

CATALOG NO. TN10-6 TN10-6F TN10-8 TN10-8F TN14-10 TN14-10F TN14-14 TN14-14F TN14-38 TN14-4 TN14-516 TN14-6 TN14-6F TN14-8 TN14-8F TN18-10 TN18-10F TN18-14 TN18-14F TN18-38 TN18-4 TN18-516 TN18-6 TN18-6F TN18-8 TN18-8F TN20-2F TN20-6F TP10-10 TP10-10F TP10-10LF TP10-10Z TP10-14 TP10-38 TP10-6 TP10-6F TP10-6LF TP10-6Z TP10-8 TP10-8F TP10-8LF TP10-8Z TP14-10 TP14-10F TP14-10LF TP14-10Z TP14-14 TP14-2F TP14-2Z TP14-38 TP14-4 TP14-516 TP14-6 TP14-6F TP14-6LF TP14-6Z TP14-8 TP14-8F TP14-8LF TP14-8Z TP16-10 TP16-10F TP16-10LF TP16-10Z TP16-14 TP16-2F TP16-2Z TP16-38 TP16-4 TP16-6 TP16-6F

PAGE NO. B8 B29 B8 B29 B8 B29 B8 B29 B8 B8 B8 B8 B29 B8 B29 B8 B29 B8 B29 B8 B8 B8 B8 B29 B8 B29 B29 B29 B6 B31 B34 B33 B6 B6 B6 B31 B34 B33 B6 B31 B34 B33 B6 B31 B34 B33 B6 B31 B33 B6 B6 B6 B6 B31 B34 B33 B6 B31 B34 B33 B6 B31 B34 B33 B6 B31 B33 B6 B6 B6 B31

CATALOG NO. TP16-6LF TP16-6Z TP16-8 TP16-8F TP16-8LF TP16-8Z TS-KD TS-RD TS-RT TS-SQ TWT1 TWT2 U1CART U1CRT-1 U25ART U25RT U26ART U26RT U27ART U27RT U28ART U28RT U29ART U29RT U2CABT U2CRT U30ART U30RT U31ART U31RT U32ART U32RT U34ART U34RT U36ART U36RT U38XRT U39ART-2 U39RT U3CRT U44XRT U4CABT U4CRT U5CRT U6CABT U8CABT U8CRT UB101 UB1027 UB1028 UB1029 UB1030 UB1031 UB1032 UB1033 UB104 UB105 UB106 UB107 UB124 UB178 UB187 UB199 UB204 UB222 UB224 UB226 UB230 UB232 UB236 UB242

PAGE NO. B34 B33 B6 B31 B34 B33 N85 N85 N85 N85 G15 G15 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8

CATALOG NO. UB244 UB249 UB254 UB256 UB257 UB258 UB260 UB261 UB262 UB263 UB264 UB266 UB267 UB268 UB269 UB271 UB275 UB282 UB291 UB293 UB294 UB300 UB302 UB306 UB310 UB311 UB314 UB315 UB317 UB318 UB319 UB328 UB336 UB337 UB344 UB354 UB357 UB358 UB383 UB384 UB390 UB392 UB399 UB400 UB416 UB422 UB425 UB436 UB437 UB464 UB540 UC25R2R UC25R2RS UC2834 UC28R UC28RS UC2W28-L UC2W30 UC3040 UC32R UC32RS UC33R UC3444 UC4W28 UC4W28CONKIT UC6W25 UC6W25CONKIT UC8W26-L UCCOVER1 UCG25R UCG25R2R

PAGE NO. D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 H15 H15 H12 H15 H15 H9 H12 H12 H15 H15 H15 H12 H12 H16 H12 H16 H9 H16 H15 H15

CATALOG NO. UCG25R2RS UCG25RS UCG28R UCG28RS UCG32R UCG32RS UCK-1UL UCK-2UL UCK-3UL UCU28AC UGS350ULDB UGSKIT2 UGSKIT250 UGSKIT8 UH14-3 UH15-3 UH15-5 UH16-3 UH16-5 UH17-3 UH17-5 UH18-3 UH18-5 UH19-3 UH19-5 UH20-3 UH20-5 UH22-5 UHG14A-3 UHG15A-3 UHG15A-5 UHG17A-3 UHG17A-5 UHG18A-3 UHG18A-5 UHG19A-3 UHG20A-3 UHG20A-5 UHG21A-3 UHG22A-5 UHG24A-3 UHG24A-5 UHKR11A-3 UHKR11A-5 UHKR13A-3 UHKR13A-5 UHKR14A-3 UHKR14A-5 UHKR16A-3 UHKR16A-5 UHR13-3 UHR13-5 UHR15-3 UHR15-5 UHR17-3 UHR17-5 UP34R UP45R UP45R36R UW25R UW2R VA25 VA28 VA28-2N VA2C VA30 VA30-2N VA34 VA34-2N VA34-4N VA40

PAGE NO. H15 H15 H15 H15 H15 H15 H9 H9 H9 A35 A32 A31 A31 A32 L20 L20 L20 L20 L20 L20 L20 L20 L20 L20 L20 L20 L20 L20 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L32 L20 L20 L20 L20 L20 L20 H65 H65 H65 H11 H11 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21 O-55 A21, L19

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BURNDY Products

CATALOG NO. VA40-2N VA40-4N VP2828 VP3030 VP3430 VP3434 VP4030 VP4040 VP4440 VP4646 VT2525 VT2825 VT2828 VT2C2C VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834 VVA2 VVA25 VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N W-28K W-687 W-702 W-BG W161 W162 W163 W166 W1CVT W239 W241 W245 W25VT W26VT W27VT W28K W28VT W29VT W2CVT W30VT W31ART W31VT W32VT W34VT W36RT W3CRT W4CVT W5CVT W660 W8CVT WABAG WAD336-15 WAD336-29 O-56 WAD336-35 WAD336S

PAGE NO. A21, L19 A21, L19 H11 H11 H11 H11 H11 H11 H11 H11 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A20, H14, L7 A21 A21 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 A21, L19 N20 N20 N20 N20 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 N49 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 C9, O31 J33 J27 J27 J27 J27

CATALOG NO. WAD477-15 WAD477-29 WAD477-35 WAD477S WAD556-15 WAD556-29 WAD556-35 WAD556S WAS14A-2N WAS15A-2N WAS15A-34N WAS16A-2N WAS17A-2N WAS17A-34N WAS18A-2N WAS18A-34N WAS19A-2N WAS19A-34N WAS19A-44N WAS20A-2N WAS20A-34N WAS20A-44N WAS21A-44N WAS22A-44N WAS24A-44N WASC14A2N WASC15A2N WASC15A34N WASC16A2N WASC16A34N WASC17A34N WASC18A34N WASC18A44N WASC19A2N WASC19A34N WASC19A44N WASC20A2N WASC20A34N WASC20A44N WASC21A2N WASC21A34N WASC21A44N WASC22A2N WASC22A34N WASC22A44N WASC24A34N WASC24A44N WASC86A44N WCAB30R-2N WCAB30R-4N WCAY39R-2N WCAY39R-4N WCAY49R-2N WCAY49R-4N WCB 11 PB WCB10 WCB11 WCB12 WCB13 WCB14 WCB15 WCB16 WCB17 WCB18 WCB19 WCB20 WCB21 WCB22 WCB23 WCB24 WCB25

PAGE NO. J27 J27 J27 J27 J27 J27 J27 J27 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L34 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 L35 J7 J7 J7 J7 J7 J7 J7 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14

CATALOG NO. WCB26 WCB27 WCB28 WCB40 WCB41 WCB42 WCB43 WCB44 WCB45 WCB46 WCB47 WCBB30R-4N WCBY39R-4N WCBY49R-4N WCCB WCCLY WCCR WCCSY WCHAWAS WCR29 WCR30 WCR31 WCR32 WCR33 WCR34 WCR35 WCR36 WCR37 WCY 53 PB WCY 54 PB WCY 63 PB WCY 64 PB WCY 65 PB WCY100 WCY101 WCY102 WCY103 WCY104 WCY105 WCY106 WCY107 WCY108 WCY109 WCY110 WCY111 WCY112 WCY113 WCY114 WCY115 WCY116 WCY117 WCY118 WCY119 WCY120 WCY121 WCY122 WCY123 WCY124 WCY125 WCY126 WCY127 WCY128 WCY129 WCY130 WCY131 WCY132 WCY133 WCY134 WCY135 WCY136 WCY137

PAGE NO. J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J14 J7 J7 J7 J26 J26 J26 J26 J31 J14 J14 J14 J14 J14 J14 J14 J14 J14 J7 J7 J7 J7 J7 J14 J14 J14 J14 J15 J15 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15, J24, J25 J15 J15 J15 J15 J15 J15 J15, J24, J25 J15, J24, J25 J15 J15 J15, J24, J25 J15 J15 J15 J15 J15, J24, J25 J15, J24, J25 J15 J15 J15 J15 J15 J15

CATALOG NO. WCY138 WCY139 WCY140 WCY142 WCY145 WCY48 WCY49 WCY50 WCY51 WCY52 WCY53 WCY54 WCY55 WCY56 WCY57 WCY58 WCY59 WCY60 WCY61 WCY62 WCY63 WCY64 WCY65 WCY66 WCY67 WCY68 WCY69 WCY70 WCY71 WCY72 WCY73 WCY74 WCY75 WCY76 WCY77 WCY78 WCY79 WCY80 WCY81 WCY82 WCY83 WCY84 WCY85 WCY86 WCY87 WCY88 WCY89 WCY90 WCY91 WCY92 WCY93 WCY94 WCY95 WCY96 WCY97 WCY98 WCY99 WDA8300 WDC4500 WDIETREE WG19A WG86A WHHWB WHSCWH WHSGB WHSPBC WHSSADP WHSTA WHSWB WHSWHADP WIREMIKE

PAGE NO. J15 J15 J24, J25 J24 J24, J25 J15 J15 J15 J15 J15 J15 J15 J15 J15 J15 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 J16 N35 N35 N20, N50 L36 L36 J32 J30 J32 J30 J31 J31 J31 J31 N39, N40

CATALOG NO. WLB15A WLB16A WLB17A WLB18A WLB19A WLB20A WLB21A WLB22A WLB24A WLB55A WLB56A WLB86A WLB90A WLB91A WLB92A WLB94A WLB96A WPBBN Box 25 WPBRN Box 25 WPBYN Box 25 WS14A WS15A WS16A WS17A WS18A WS19A WS20A WS21A WS22A WS24A WS59A WS86A WS90A WS91A WS92A WS94A WS96A WSA21A-34N WSL1 WSL10 WSL11 WSL12 WSL13 WSL14 WSL2 WSL3 WSL4 WSL5 WSL6 WSL7 WSL8 WSL9 WSLB17A WSLB18A WSLB19A WSLB20A WSLB24A WSLB92A WSLB96A WSM1 WSM10 WSM11 WSM2 WSM3 WSM4 WSM5 WSM6 WSM7 WSM8 WSM9 WSS1

PAGE NO. M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 M24 J8 J8 J8 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 M13 L34 J17, J20, J23 J17, J21, J23 J17, J21, J23 J17, J22, J23 J17, J22, J23 J17, J22, J23 J17, J20, J23 J17, J20, J23 J17, J20, J23 J17, J20, J23 J17, J20, J23 J17, J21, J23 J17, J21, J23 J17, J21, J23 M12 M12 M12 M12 M12 M12 M12 J17, J19, J23 J23 J17 J17, J19, J23 J17, J19, J23 J17, J19, J23 J17, J19, J23 J17, J19, J23 J17, J19, J23 J23 J23 J17, J18, J23

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CATALOG NO. PAGE NO. WSS2 J17, J18, J23 WT2B2RBY J33 WT2B2RBYK J33 WT2BRBY J33 WT2BRBYK J33 WTB J28, J33 WTBGBW J28, J30, J33 WTCC J33 WTCK J29, J33 WTHRB-1S J33 WTHRB1S J28 WTHY1S J28, J33 WTOCBR J29, J33 WTOCY J29, J33 WTRB J28, J33 WTRBK J33 WTRBY J33 WTRBYK J33 WTY J28, J33 WTYK J33 X161 N16 X241 N16 X245 N16 X247 N16 X249 N16 X660 N16 X840 N16 X8CART C9, O31 XA15A-4N L29 XA16A-4N L29 XA18-4N L16 XA18A-4N L29 XA19A-4N L29 XA20A-4N L29 XA21A-4N L29 XA22A-4N L29 XA24A-4N L29 XBG N16 XNBG N16 XOH25 N16 XP1818 L8 XP2222 L8 Y10-22 N4 Y106PSI N76 Y108PSI N76 Y10AC9 N69 Y10AC9OEM N69 Y10D N3 Y1MRKIT N11 Y1MRTC N11 Y1MRTCKIT N11 Y281CR C70 Y2825R C70 Y2826R C70 Y2827R C70 Y282CR C70 Y284CR C70 Y284WR C70 Y286CR C70 Y2928R C70 Y29BH N57 Y29NC N77 Y3025R C70 Y3026R C70 Y3027R C70 Y3028R C70 Y302CR C70 Y304CR C70 Y3126R C70 Y3128R C70 Y3129R C70

CATALOG NO. PAGE NO. Y3425R C70 Y3426R C70 Y3427R C70 Y3428R C70 Y3429R C70 Y342CR C70 Y3430R C70 Y3431R C70 Y3432R C70 Y34A N37 Y34BH N56 Y35 N36 Y35-16 N37 Y35-2 N36 Y35/Y39 REP KIT A N37 Y35B N54 Y35BH N54 Y35BH-4 N54 Y35H N54 Y35P3 N37 Y39 N38 Y3934R C70 Y3936R C70 Y39BH N55 Y4439R C70 Y45 N62 Y46 N63 Y46-2 N63 Y46C N63 Y4PC834 N42 Y4PC834MBH N61 Y500CT-HS N35 Y60BHU N64 Y60BHU-D N64 Y644HSCASE N40 Y644HSXT N40 Y644MBHXT N59 Y750BHXT N58 Y750CBHXT N58 Y750CHSXT N39 Y750HSCASE N39 Y750HSXT N39 Y81KFT N41 Y81KFTMBH N60 Y8MRB-1 N7 YA-A-KIT1 C95 YA-AKIT2 C95 YA-AKIT3 C95 YA10A-TN C92 YA12A-TN C92 YA1C C21 YA1C-2L C28 YA1C-2LN C28 YA1C-LB C43 YA1C2N C33 YA1C2NU C13 YA1C2TC14 C33 YA1C2TC14E2 C33 YA1C2TC38 C33 YA1CA1 C93 YA1CL-2TC14 C28 YA1CL-2TC14E2 C28 YA1CL-2TC38 C28 YA1CL-BOX C15 YA1CL2 C15 YA1CL2NT14E2 C31 YA1CL4-BOX C15 YA1CL6-BOX C15 YA1CLNT10 C18 YA1CLNT14 C18 YA1CN C21

CATALOG NO. YA1CTC10 YA25 YA25-2L YA25-2LN YA25-LB YA252N YA252NTC38 YA252NU YA252TC14 YA252TC14E2 YA252TC38 YA252TC516 YA25A1 YA25A1S60T516E YA25A3 YA25A3N69T38E YA25A5 YA25A7 YA25A9 YA25L-2TC14 YA25L-2TC14E1 YA25L-2TC14E2 YA25L-2TC38 YA25L-BOX YA25L2-BOX YA25L2NT14E1 YA25L4-BOX YA25L6-BOX YA25LN50T14E YA25LN64T516E YA25LNT10 YA25LNT516 YA25N YA25TC10 YA25TC38 YA26 YA26-2L YA26-2LH89 YA26-2LN YA26-LB YA262N YA262NU YA262TC14 YA262TC14E2 YA262TC38 YA26A1 YA26A3 YA26A5 YA26A6 YA26L-2TC14 YA26L-2TC14E1 YA26L-2TC14E2 YA26L-2TC38 YA26L-BOX YA26L2-BOX YA26L2NT14 YA26L2NT14E1 YA26L6-BOX YA26L60 YA26LN50T14E YA26LNT10 YA26LNT38 YA26LNT516 YA26N YA27 YA27-2LN YA27-LB YA272N YA272NU YA272TC14E2 YA272TC38

PAGE NO. C21 C21 C28 C28 C43 C33 C33 C13 C33 C33 C33 C33 C93 C67 C93 C67 C94 C94 C93 C28 C28 C28 C28 C15 C15 C31 C15 C15 C67 C67 C18 C18 C22 C21 C21 C22 C28 H39 C28 C43 C33 C13 C33 C33 C33 C93 C94 C94 C93 C28 C28 C28 C28 C15 C15 C31 C31 C15 C15 C67 C18 C18 C15, C18 C22 C22 C28 C43 C33 C13 C33 C33

CATALOG NO. YA27A1 YA27A10S76T516E YA27A3 YA27A5 YA27A7 YA27L-2TC14E2 YA27L-2TC38 YA27L-BOX YA27L3 YA27L4-BOX YA27LNT38 YA28 YA28-2L516 YA28-2LH114 YA28-2LH115 YA28-2LN YA28-LB YA282N YA282NTC38 YA282NU YA282TC14E2 YA282TC38 YA28A1 YA28A3 YA28A5 YA28A7 YA28L-2TC14E1 YA28L-2TC14E2 YA28L-2TC38 YA28L-2TC38E2 YA28L-BOX YA28L2-BOX YA28L3 YA28L4-BOX YA28L56 YA28LNT38 YA28TC38 YA29 YA29-2LH91 YA29-2LN YA29-LB YA292N YA292NU YA292TC38 YA29A1 YA29A3 YA29A5 YA29L-2TC38 YA29L-BOX YA29L2 YA29L4 YA29L7 YA29LENT38 YA29LNT38 YA29LTC78 YA2C YA2C-2L YA2C-2LN YA2C-LB YA2C2N YA2C2NTC38 YA2C2NU YA2C2TC14 YA2C2TC14E2 YA2C2TC38 YA2C2TC38E2 YA2C2TC38E6 YA2C2TC516E2 YA2CA1 YA2CA1S91T516E YA2CA3

PAGE NO. C93 C67 C93 C94 C94 C28 C28 C15 C15 C15 C15, C19 C22 C29 H39 H39 C29 C43 C33 C33 C13 C33 C33 C93 C93 C94 C94 C29 C29 C29 C29 C15 C15 C15 C15 C15 C15, C19 C22 C22 H39 C29 C43 C33 C13 C33 C93 C94 C94 C29 C16 C16 C16 C16 C19 C16, C19 C16 C21 C28 C28 C43 C33 C33 C12 C33 C33 C33 C33 C33 C33 C93 C67 C93

CATALOG NO. PAGE NO. YA2CA5 C93 YA2CA9 C94 YA2CL-2TC14 C28 YA2CL-2TC14E1 C28 YA2CL-2TC14E2 C28 YA2CL-2TC38 C28 YA2CL-2TC516 C28 YA2CL-BOX C15 YA2CL2-BOX C15 YA2CL2NT14 C31 YA2CL2NT14E1 C31 YA2CL2NT14E2 C31 YA2CL4-BOX C15 YA2CL6-BOX C15 YA2CLNT10 C18 YA2CLNT14 C18 YA2CLNT516 C18 YA2CN C21 YA2CTC10 C21 YA2CTC14 C21 YA30 C23 YA30-2LH85 H39 YA30-2LN C29 YA30-L2NTC-FX C50 YA30-L2TC12-FX C50 YA30-L2TC38-FX C50 YA30-LB C43 YA30-TC12-FXB C47 YA302N C34 YA302N-FXB C54 YA302NU C13 YA302TC38 C34 YA30A1 C93 YA30A1N131T12E C67 YA30A3 C94 YA30A5 C94 YA30A6 C93 YA30A6N100T38E C67 YA30A9N100T516E C67 YA30L C16 YA30L-2TC-38 C29 YA30L-TC12-FX C41 YA30L-TC34-FX C41 YA30L-TC38-FX C41 YA30L-TC516-FX C41 YA30L-TC58-FX C41 YA30L1 C16 YA30L24 C16 YA30L24N100T38E C67 YA30L27 C16 YA30L28 C16 YA30L7 C16 YA30LNT38 C19 YA31 C23 YA31-2LH90 H39 YA31-2LN C29 YA31-L2NTC-FX C50 YA31-L2NTC38-FX C50 YA31-L2TC12-FX C50 YA31-L2TC38-FX C50 YA31-LB C43 YA31-TC12-FXB C47 YA312N C34 YA312N-FXB C54 YA312NU C13 YA312TC14E2 C34 YA312TC38 C34 YA312TC38-FXB C54 YA31A1 C93 YA31A11N100T516E C67 O-57 YA31A3 C94

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Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. PAGE NO. YA31A5 C94 YA31A9N100T38E C67 YA31L C16 YA31L-2NTC516 C29 YA31L-2TC12 C29 YA31L-2TC14E2 C29 YA31L-2TC38 C29 YA31L-NT12-FX C42 YA31L-TC12-FX C42 YA31L-TC14-FX C42 YA31L-TC34-FX C42 YA31L-TC38-FX C42 YA31L-TC516-FX C42 YA31L-TC58-FX C42 YA31L11 C16 YA31L2NT38 C31 YA31L36 C16 YA31L7 C16 YA31LNT38 C16, C19 YA32 C23 YA32-2L C29 YA32-2LN C29 YA32-L2NTC-FX C50 YA32-L2TC38-FX C50 YA32-LB C43 YA32-TC12-FXB C47 YA322N C34 YA322N-FXB C54 YA322NU C13 YA322TC38 C34 YA322TC38-FXB C54 YA32A1 C93 YA32A5 C94 YA32A8N106T516E C67 YA32L C16 YA32L-2TC38 C29 YA32L-2TC38E5 C29 YA32L-TC12-FX C42 YA32L-TC38-FX C42 YA32L-TC58-FX C42 YA32L1 C16 YA32L14 C16 YA32LNT38 C19 YA32LTC78 C16 YA32N C23 YA33 C23 YA33-2LN C29 YA332N C34 YA33L C16 YA33N C23 YA34 C23 YA34-2L C29 YA34-2LH110 H39 YA34-2LH111 H39 YA34-2LN C29 YA34-L2NT38-FX C50 YA34-L2NTC-FX C50 YA34-L2NTC38-FX C50 YA34-L2TC12-FX C50 YA34-L2TC38-FX C50 YA34-L2TC516-FX C50 YA34-LB C43 YA34-TC12-FXB C47 YA342LNN119T12E C67 YA342LNN131T12E C67 YA342N C34 YA342N-FXB C54 YA342NU C13 YA342TC14E2 C34 O-58 YA342TC38 C34 YA342TC38-FXB C54

CATALOG NO. PAGE NO. YA34A1 C93 YA34A3 C94 YA34A3N131T12E C67 YA34A5 C94 YA34A7N131T12E C67 YA34A8N131T38E C67 YA34L C16 YA34L-2TC12 C29 YA34L-2TC14E2 C29 YA34L-2TC38 C29 YA34L-TC12-FX C42 YA34L-TC38-FX C42 YA34L-TC516-FX C42 YA34L-TC58-FX C42 YA34L20 C16 YA34L2NT38 C31 YA34L37 C16 YA34L6 C16 YA34L6N131T12E C67 YA34L8 C16 YA34L9 C16 YA34LNT38 C19 YA34N C23 YA35 C23 YA35-2L C29 YA35-2LN C29 YA352N C34 YA35L C16 YA35N C23 YA36 C23 YA36-2LN C29 YA36-L2NTC-FX C50 YA36-L2TC38-FX C50 YA36-LB C43 YA36-TC12-FXB C47 YA36-TC58-FXB C47 YA362N C34 YA362NU C13 YA362TC38 C34 YA36A1 C93 YA36A3 C94 YA36A3N131TD12E C67 YA36A5 C94 YA36A9N131TD12E C67 YA36L C16 YA36L-2TC38 C29 YA36L-TC12-FX C42 YA36L-TC58-FX C42 YA36L11 C16 YA36LNT38 C19 YA36LTC78 C16 YA36N C23 YA37 C23 YA37-2L C29 YA37-2LN C29 YA372N C34 YA37L C16 YA37L1 C16 YA37N C23 YA38 C23 YA38-2L C30 YA38-2LN C30 YA38-L2NNT-FX C50 YA38-L2NT38-FX C50 YA38-L2NTC-FX C50 YA38-L2TC12-FX C50 YA38-L2TC38-FX C50 YA38-L2TC516-FX C50 YA38-LB C43 YA38-TC58-FXB C47 YA382-FXBG2 C54

CATALOG NO. PAGE NO. YA382-FXBG3 C54 YA382N C34 YA382N-FXB C54 YA382TC38 C34 YA382TC38-FXB C54 YA38L C16 YA38L-2TC12 C30 YA38L-2TC38 C30 YA38L-TC12-FX C42 YA38L-TC38-FX C42 YA38L-TC516-FX C42 YA38L-TC58-FX C42 YA38N C23 YA39 C23 YA39-2L C30 YA39-2LN C30 YA39-L2NTC-FX C50 YA39-LB C43 YA392N C34 YA392NT38 C34 YA392NU C13 YA392TC38 C34 YA39A1 C93 YA39A1N131TD12E C67 YA39A3 C93 YA39A5 C94 YA39A5N131TD12E C67 YA39A7 C94 YA39AM2 C94 YA39L C16 YA39L-2TC12E3 C30 YA39L-2TC38 C30 YA39L-2TC58 C30 YA39L2 C16 YA39L2NT38 C31 YA39L6 C16 YA39L6N131T12E C67 YA39L9 C16 YA39LNT38 C16, C19 YA39N C23 YA3C C21 YA3C-2L C28 YA3C-LB C43 YA3C2N C32 YA3C2N-FXB C53 YA3C2NU C12 YA3C2TC14 C32 YA3C2TC14E2 C32 YA3C2TC38 C32 YA3C2TC38-FXB C53 YA3C2TC38E2 C32 YA3C2TC516-FXB C53 YA3CL C15 YA3CL-2TC14 C28 YA3CL-2TC38 C28 YA3CLNT516 C18 YA3CN C21 YA3CTC14 C21 YA3CTC38 C21 YA40 C23 YA40-2L C30 YA40-2LN C30 YA40-L2NNT-FX C50 YA40-L2NTC-FX C50 YA40-L2TC38-FX C50 YA40-LB C43 YA40-TC58-FXB C47 YA402N C34 YA402N-FXB C54 YA402NU C13 YA40L C17

CATALOG NO. PAGE NO. YA40L-2TC38 C30 YA40L-TC12-FX C42 YA40L-TC38-FX C42 YA40L-TC516-FX C42 YA40L-TC58-FX C42 YA41 C23 YA41-2L C30 YA412N C34 YA41L C17 YA41N C23 YA44 C23 YA44-2L C30 YA44-2LN C30 YA44-L2NNT-FX C50 YA44-L2NT38-FX C50 YA44-L2NTC-FX C50 YA44-L2TC12-FX C50 YA44-L2TC12E3-FX C50 YA44-L2TC38-FX C50 YA44-L2TC58-FX C50 YA44-LB C43 YA44-TC58-FXB C47 YA442N C34 YA442N-FXB C54 YA442NU C13 YA442TC38 C34 YA442TC38-FXB C54 YA444N C39 YA444NU C13 YA44A1 C93 YA44A3 C94 YA44L C17 YA44L-2TC12 C30 YA44L-TC12-FX C42 YA44L-TC58-FX C42 YA44L2 C17 YA44L23 C17 YA44N C23 YA45 C23 YA452N C34 YA452NU C13 YA4532N C34 YA453L C17 YA454N C39 YA454NU C13 YA45A5 C94 YA45L C17 YA46 C23 YA46-TC58-FXB C47 YA462N C34 YA462N-FXB C54 YA462NU C13 YA464N C39 YA464NU C13 YA46A3 C94 YA46A5 C94 YA46L C17 YA46N C23 YA47 C23 YA472N C34 YA472NU C13 YA47N C23, C39 YA48 C23 YA482N C34 YA482NU C13 YA484N C39 YA48A3 C94 YA48L C17, C66 YA48N C23 YA4C C20 YA4C-2L C28

CATALOG NO. YA4C-2LN YA4C-LB YA4C2N YA4C2NU YA4C2TC14 YA4C2TC14E2 YA4C2TC38 YA4CA1 YA4CA3 YA4CA6 YA4CL-2TC14 YA4CL-2TC14E1 YA4CL-2TC14E2 YA4CL-2TC38 YA4CL-2TC516 YA4CL-BOX YA4CL1-BOX YA4CL3-BOX YA4CL4-BOX YA4CL6-BOX YA4CLNT10 YA4CN YA4CTC10 YA4CTC38 YA5C YA5C-2L YA5C-LB YA5C2N YA5CL-BOX YA5CN YA6C YA6C-2L YA6C-2L51 YA6C-2L52 YA6C-2LN YA6C2N YA6C2NU YA6C2TC14 YA6C2TC14E1 YA6C2TC14E2 YA6C2TC38 YA6C2TC38E2 YA6C2TC38E6 YA6CA1 YA6CA3 YA6CL-2TC10 YA6CL-2TC14 YA6CL-2TC14E YA6CL-2TC14E1 YA6CL-2TC14E2 YA6CL-2TC38 YA6CL-2TC516 YA6CL-2TC516E2 YA6CL-BOX YA6CL1-BOX YA6CL3-BOX YA6CL4-BOX YA6CL6-BOX YA6CLNT6 YA6CN YA6CTC10 YA8C-2LN YA8C-L1-BOX YA8C-L2-BOX YA8C-L2TC10 YA8C-L2TC14 YA8C-L2TC14E1 YA8C-L2TC14E2 YA8C-L2TC38 YA8C-L3-BOX YA8C-L4-BOX

PAGE NO. C28 C43 C32 C12 C32 C32 C32 C93 C93 C93 C28 C28 C28 C28 C28 C15 C15 C15 C15 C15 C18 C21 C20 C21 C20 C27 C43 C32 C14 C20 C20 C27 C27 C27 C27 C32 C12 C32 C32 C32 C32 C32 C32 C92 C92 C27 C27 C27 C27 C27 C27 C27 C27 C14 C14 C14 C14 C14 C18 C20 C20 C27 C40 C40 C48 C48 C48 C48 C48 C40 C40

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BURNDY Products

Reference
Alpha-Numeric Index

CATALOG NO. PAGE NO. YA8C-LB C43 YA8C-TC14-FXB C46 YA8C2NU C12 YA8C2TC14 C32 YA8C2TC14E2 C32 YA8C2TC14E2-FXB C53 YA8C2TC38 C32 YA8C2TC38-FXB C53 YA8CA1 C92 YA8CA3 C92 YA8CA3S56T14E C67 YA8CL-2TC10 C27 YA8CL-2TC10E2 C27 YA8CL-2TC14 C27 YA8CL-2TC14E1 C27 YA8CL-2TC14E2 C27 YA8CL-2TC38 C27 YA8CL-BOX C14, C40 YA8CL1-BOX C14 YA8CL2-BOX C14 YA8CL3-BOX C14 YA8CL4-BOX C14 YA8CLNT6 C18 YA8CTC10 C20 YA8CTC14 C20 YA8CTC38 C20 YAB25-2LH70 H39 YAB25-2LH71 H39 YAB2C-2LH74 H39 YAB2C2LH75 H39 YAB344N C39 YAB394N C39 YAB4C-2LH72 H39 YAC-CASE N69 YAD10-10 B5 YAD10-10F B26 YAD10-14 B5 YAD10-14M B5 YAD10-38 B5 YAD10-38M B5, N79 YAD10-516 B5 YAD10-516M B5, N79 YAD10-6 B5 YAD10-6F B26 YAD10-8 B5 YAD10-8F B26 YAD10-8M B5, N79 YAD14-10 B5 YAD14-10F B26 YAD14-10M B5, N79 YAD14-14F B26 YAD14-14M B5, N79 YAD14-38 B5 YAD14-38M B5, N79 YAD14-4 B5 YAD14-4M B5, N79 YAD14-516 B5 YAD14-6 B5 YAD14-6F B26 YAD14-6M B5, N79 YAD14-8 B5 YAD14-8F B26 YAD14-8M B5, N79 YAD18-10 B5 YAD18-10M B5, N79 YAD18-14 B5 YAD18-14F B26 YAD18-14M B5, N79 YAD18-38 B5 YAD18-4 B5 YAD18-4M B5, N79

CATALOG NO. YAD18-516 YAD18-6 YAD18-6F YAD18-6M YAD18-8 YAD18-8F YAD18-8M YAE-18N24M YAE10-N11 YAE10-N2 YAE10-N3 YAE10-N4 YAE10-N5 YAE10N YAE10N BOX YAE10N11 YAE10N11 BOX YAE10N11M YAE10N2 YAE10N2M YAE10N3 YAE10N3 BOX YAE10N3M YAE10N4 YAE10N4M YAE10N5 YAE10N5 BOX YAE10N5M YAE10NM YAE12N YAE12N BOX YAE12N1 YAE12N1 BOX YAE12N1M YAE12N2 YAE12N2 BOX YAE12N2M YAE12N3M YAE12N7 YAE12N9 YAE12N9 BOX YAE12N9M YAE12NM YAE12Z2 YAE12Z2 BOX YAE12Z2M YAE12Z3 YAE12Z3 BOX YAE12Z3M YAE12Z4 YAE12Z4 BOX YAE14-N1 YAE14-N2 YAE14-N3 YAE14-N4 YAE14-N43 YAE14N YAE14N BOX YAE14N1 YAE14N1 BOX YAE14N1M YAE14N2 YAE14N2 BOX YAE14N2M YAE14N3 YAE14N3 BOX YAE14N3M YAE14N4 YAE14N4 BOX YAE14N43 YAE14N43 BOX

PAGE NO. B5 B5 B26 B5, N79 B5 B26 B5, N79 N79 B4 B4 B4 B4 B4 B4, B10 B10 B10 B10 B10, N79 B10 N79 B10 B10 B10, N79 B10 B10, N79 B10 B10 B10, N79 B10, N79 B10 B10 B10 B10 B10, N79 B10 B10 B10, N79 N79 B10 B10 B10 B10, N79 B10, N79 B32 B32 N79 B32 B32 N79 B32 B32 B4 B4 B4 B4 B4 B4, B10 B10 B10 B10 B10, N79 B10 B10 B10, N79 B10 B10 B10, N79 B10 B10 B10 B10

CATALOG NO. YAE14N43M YAE14N4M YAE14N52 YAE14N76F YAE14N76FM YAE14N77F YAE14N77F BOX YAE14N77FM YAE14N78F YAE14N78F BOX YAE14N78FM YAE14NM YAE14Z2 YAE14Z2 BOX YAE14Z3 YAE14Z3 BOX YAE14Z3M YAE14Z4 YAE14Z4 BOX YAE14Z4M YAE18-G43 YAE18-N17 YAE18-N2 YAE18-N21 YAE18-N3 YAE18-N7 YAE18-N7M YAE18G43 YAE18G43 BOX YAE18G43F YAE18G43F BOX YAE18G43FM YAE18G43M YAE18G60FM YAE18N YAE18N BOX YAE18N1 YAE18N1 BOX YAE18N17 YAE18N1M YAE18N2 YAE18N2 BOX YAE18N21 YAE18N21 BOX YAE18N21M YAE18N24 YAE18N24 BOX YAE18N24M YAE18N25 YAE18N25M YAE18N26 YAE18N26M YAE18N27 YAE18N27 BOX YAE18N27M YAE18N29 YAE18N29 BOX YAE18N29M YAE18N2M YAE18N3 YAE18N3 BOX YAE18N3M YAE18N56F YAE18N56FM YAE18N57F YAE18N57F BOX YAE18N57FM YAE18N60F YAE18N60F BOX YAE18NM YAE18Z1

PAGE NO. B10, N79 B10, N79 B8 B30 B30, N79 B30 B30 B30, N79 B30 B30 B30, N79 B10, N79 B32 B32 B32 B32 N79 B32 B32 N79 B4 B4 B4 B4 B4 B10 B10, N79 B10 B10 B30 B30 B30, N79 B10, N79 B30 B4, B10 B10 B4, B10 B10 B10 B10, N79 B10 B10 B10 B10 B10, N79 B10 B10 B10 B10 B10, N79 B10 B10, N79 B10 B10 B10, N79 B10 B10 B10, N79 B10, N79 B10 B10 B10, N79 B30 B30, N79 B30 B30 B30, N79 B30 B30 B10, N79 B32

CATALOG NO. YAE18Z1 BOX YAE18Z1M YAE18Z2 YAE18Z2 BOX YAE18Z3 YAE18Z3 BOX YAE18Z3M YAE18Z4 YAE18Z4 BOX YAE18Z4M YAE1ON2M YAE22-G13 YAE22-G14 YAE22-G15 YAE22-G16 YAE22-G18 YAE22G12 YAE22G12 BOX YAE22G13 YAE22G13 BOX YAE22G13M YAE22G14 YAE22G14 BOX YAE22G15 YAE22G15 BOX YAE22G16 YAE22G16 BOX YAE22G16M YAE22G18 YAE22G18 BOX YAE22G18M YAE22N65F YAE22N65F BOX YAE22N65FM YAE22N66F YAE22N66F BOX YAE22N66FM YAE22Z1 BOX YAE22Z1M YAE22Z2 YAE22Z2 BOX YAE22Z2M YAE22Z3 YAE22Z3 BOX YAE22Z3M YAES10-N11 YAES10-N12 YAES10-N13 YAES10-N56 YAES10-N57 YAES10K-11 YAES10K-11T1 YAES10K-12 YAES10K-13 YAES10K-14 YAES10K-56 YAES10K-57 YAES10K-58 YAES10N11 YAES10N11F YAES10N12 YAES10N12F YAES10N13 YAES10N56 YAES10N56F YAES10N57 YAES10N57F YAES14-N52 YAES14-N53 YAES14-N54 YAES14-N6

PAGE NO. B32 N79 B32 B32 B32 B32 N79 B32 B32 N79 B10 B4 B4 B4 B4 B4 B9 B9 B9 B9 B9, N79 B9 B9 B9 B9 B9 B9 B9, N79 B9 B9 B9, N79 B30 B30 B30, N79 B30 B30 B30, N79 B32 N79 B32 B32 N79 B32 B32 N79 B4 B4 B4 B4 B4 B12 B12 B12 B12 B12 B12 B12 B12 B8 B29 B8 B29 B8 B8 B29 B8 B29 B4 B4 B4 B4

CATALOG NO. YAES14-N7 YAES14-N8 YAES14-N9 YAES14K-10 YAES14K-53 YAES14K-54 YAES14K-6 YAES14K-7 YAES14K-8 YAES14K-9 YAES14N53 YAES14N53F YAES14N54 YAES14N54F YAES14N6 YAES14N6F YAES14N8 YAES14N8F YAES14N9 YAES18-N1 YAES18-N2 YAES18-N3 YAES18-N4 YAES18-N48 YAES18-N49 YAES18-N50 YAES18K-1 YAES18K-2 YAES18K-3 YAES18K-4 YAES18K-49 YAES18K-5 YAES18K-50 YAES18K48 YAES18N1 YAES18N1F YAES18N3 YAES18N3F YAES18N4 YAES18N48 YAES18N49 YAES18N50 YAEV10 YAEV10 BOX YAEV10-L36 YAEV10-L36 BOX YAEV10-T11 YAEV10-T11 BOX YAEV10-T2 YAEV10-T2 BOX YAEV10-T3 YAEV10-T3 BOX YAEV10-T4 YAEV10-T4 BOX YAEV10-T7 YAEV10-T7 BOX YAEV14 YAEV14 BOX YAEV18 YAEV18 BOX YAEV1C-H YAEV1C-H1 YAEV1C-H2 YAEV1C-H3 YAEV1C-L YAEV1C-L1 YAEV1C-L2 YAEV1C-L3 YAEV1C-RH YAEV1C-RH2 YAEV1C-RS

PAGE NO. B4 B4 B4 B12 B12 B12 B12 B12 B12 B12 B8 B29 B8 B29 B8 B29 B8 B29 B8 B4 B4 B4 B4 B4 B4 B4 B12 B12 B12 B12 B12 B12 B12 B12 B8 B29 B8 B29 B8 B8 B8 B8 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B19 B21 B21 B21 B21 B4, B20 B4, B20 B20 B4, B20 B25 B25 O-59 B24

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Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. YAEV1C-RS2 YAEV25-H YAEV25-H1 YAEV25-H2 YAEV25-H3 YAEV25-H4 YAEV25-L YAEV25-L1 YAEV25-L2 YAEV25-L3 YAEV25-L4 YAEV25-RH YAEV25-RS YAEV26-H YAEV26-H1 YAEV26-H12 YAEV26-H2 YAEV26-H3 YAEV26-L YAEV26-L1 YAEV26-L2 YAEV26-L3 YAEV26-RH YAEV26-RS YAEV2C-H YAEV2C-H1 YAEV2C-H2 YAEV2C-H3 YAEV2C-H4 YAEV2C-L YAEV2C-L1 YAEV2C-L2 YAEV2C-L3 YAEV2C-L4 YAEV2C-RH YAEV2C-RH1 YAEV2C-RS YAEV2C-RS1 YAEV4C-H YAEV4C-H2 YAEV4C-H3 YAEV4C-H4 YAEV4C-H5 YAEV4C-L YAEV4C-L2 YAEV4C-L3 YAEV4C-L4 YAEV4C-L5 YAEV4C-RH YAEV4C-RH2 YAEV4C-RS YAEV4C-RS2 YAEV6C-H YAEV6C-H1 YAEV6C-H10 YAEV6C-H2 YAEV6C-H4 YAEV6C-L YAEV6C-L1 YAEV6C-L10 YAEV6C-L1M YAEV6C-L2 YAEV6C-L2M YAEV6C-L4 YAEV6C-L4M YAEV6C-LM YAEV6C-RH YAEV6C-RH1 YAEV6C-RS O-60 YAEV6C-RS1 YAEV8C-H

PAGE NO. B24 B22 B22 B22 B22 B22 B4, B20 B4, B20 B20 B4, B20 B20 B25 B24 B22 B22 B22 B22 B22 B4, B20 B20 B4, B20 B4, B20 B25 B24 B21 B21 B21 B21 B21 B4, B20 B4, B20 B20 B20 B4, B20 B25 B25 B24 B24 B21 B21 B21 B21 B21 B4, B20 B4, B20 B20 B4, B20 B20 B25 B25 B24 B24 B21 B21 B21 B21 B21 B20 B20 B20 B4 B20 B4 B20 B4 B4 B25 B25 B24 B24 B21

CATALOG NO. PAGE NO. YAEV8C-H1 B21 YAEV8C-H14 B21 YAEV8C-H2 B21 YAEV8C-H3 B21 YAEV8C-H4 B21 YAEV8C-L B4, B20 YAEV8C-L BOX B20 YAEV8C-L1 B4, B20 YAEV8C-L1 BOX B20 YAEV8C-L14 B20 YAEV8C-L14 BOX B20 YAEV8C-L2 B4, B20 YAEV8C-L2 BOX B20 YAEV8C-L3 B4, B20 YAEV8C-L3 BOX B20 YAEV8C-L4 B20 YAEV8C-L4 BOX B20 YAEV8C-RH B25 YAEV8C-RH1 B25 YAEV8C-RS B24 YAEV8C-RS1 B24 YAG18TC516LD C55 YAG1CL-2NTC-LD C59 YAG1CL-2TC14-LD C59 YAG1CL-2TC14E1-LD C59 YAG1CL-2TC14E2-LD C59 YAG1CL-2TC38-LD C59 YAG1CL-2TC516-LD C59 YAG1CLTC10LD C55 YAG1CLTC12LD C55 YAG1CLTC14LD C55 YAG1CLTC38LD C55 YAG1CLTC516LD C55 YAG25L-2NTC-LD C59 YAG25L-2TC12E1-LD C59 YAG25L-2TC14-LD C59 YAG25L-2TC14E2-LD C59 YAG25L-2TC38-LD C59 YAG25L-2TC516-LD C59 YAG25L-2TC516E2-LD C59 YAG25LTC12LD C56 YAG25LTC14LD C56 YAG25LTC38LD C56 YAG25LTC516LD C56 YAG26L-2NTC-LD C59 YAG26L-2TC14-LD C59 YAG26L-2TC14E2-LD C59 YAG26L-2TC38-LD C59 YAG26L-2TC516-LD C59 YAG26LTC10LD C56 YAG26LTC12LD C56 YAG26LTC14LD C56 YAG26LTC34LD C56 YAG26LTC38LD C56 YAG26LTC516LD C56 YAG26LTC58LD C56 YAG27L-2NTC-LD C59 YAG27L-2TC14-LD C59 YAG27L-2TC14E2-LD C59 YAG27L-2TC38-LD C59 YAG27L-2TC516-LD C59 YAG27LTC10LD C56 YAG27LTC12LD C56 YAG27LTC14LD C56 YAG27LTC38LD C56 YAG27LTC516LD C56 YAG28L-2NT38-LD C59 YAG28L-2NTC-LD C59 YAG28L-2TC12-LD C59 YAG28L-2TC12E1-LD C59 YAG28L-2TC14-LD C59

CATALOG NO. PAGE NO. YAG28L-2TC14E2-LD C59 YAG28L-2TC38-LD C59 YAG28L-2TC516-LD C59 YAG28LTC12LD C56 YAG28LTC14LD C56 YAG28LTC38LD C56 YAG28LTC516LD C56 YAG28LTC516N66LD C56 YAG28LTC58LD C56 YAG29L-2NT38-LD C59 YAG29L-2NTC-LD C60 YAG29L-2TC12-LD C60 YAG29L-2TC12E1-LD C60 YAG29L-2TC14-LD C59 YAG29L-2TC14E2-LD C59 YAG29L-2TC38-LD C59 YAG29L-2TC516-LD C59 YAG29LTC12LD C56 YAG29LTC34LD C56 YAG29LTC38LD C56 YAG29LTC516LD C56 YAG2CL-2NTC-LD C59 YAG2CL-2TC14-LD C58 YAG2CL-2TC14E1-LD C58 YAG2CL-2TC14E2-LD C58 YAG2CL-2TC38-LD C58 YAG2CL-2TC516-LD C59 YAG2CLTC10LD C55 YAG2CLTC12LD C55 YAG2CLTC14LD C55 YAG2CLTC38LD C55 YAG2CLTC516LD C55 YAG30L-2NTC-LD C60 YAG30L-2TC12-LD C60 YAG30L-2TC38-LD C60 YAG30LTC34LD C56 YAG30LTC58LD C56 YAG31L-2NTC-LD C60 YAG31L-2NTC38-LD C60 YAG31L-2TC12-LD C60 YAG31L-2TC38-LD C60 YAG31LNT12LD C56 YAG31LTC12LD C56 YAG31LTC14LD C56 YAG31LTC34LD C56 YAG31LTC38LD C56 YAG31LTC516LD C56 YAG31LTC58LD C56 YAG32L-2NTC-LD C60 YAG32L-2TC38-LD C60 YAG32LTC12LD C56 YAG32LTC38LD C56 YAG32LTC58LD C56 YAG34L-2NT38-LD C60 YAG34L-2NTC-LD C60 YAG34L-2TC12-LD C60 YAG34L-2TC38-LD C60 YAG34L-2TC516-LD C60 YAG34LNT516N66LD C57 YAG34LTC12LD C57 YAG34LTC38LD C57 YAG34LTC516LD C57 YAG34LTC516N66LD C57 YAG34LTC58LD C57 YAG36L-2NTC-LD C60 YAG36L-2TC38-LD C60 YAG36LTC12LD C57 YAG36LTC58LD C57 YAG38L-2NT38-LD C60 YAG38L-2NTC-LD C60 YAG38L-2TC12-LD C60

CATALOG NO. PAGE NO. YAG38L-2TC38-LD C60 YAG38L-2TC516-LD C60 YAG38LTC12LD C57 YAG38LTC38LD C57 YAG38LTC516LD C57 YAG38LTC58LD C57 YAG39L-2NTC-LD C60 YAG40L-2NNT-LD C60 YAG40L-2NTC-LD C60 YAG40L-2TC38-LD C60 YAG40LTC12LD C57 YAG40LTC38LD C57 YAG40LTC516LD C57 YAG40LTC58LD C57 YAG44L-2NTC-LD C60 YAG44L-2TC12-LD C60 YAG44L-2TC12E3-LD C60 YAG44L-2TC38-LD C60 YAG44L-2TC58-LD C60 YAG44LTC12LD C57 YAG44LTC58LD C57 YAG4CL-2NT10-LD C58 YAG4CL-2NT10E1-LD C58 YAG4CL-2NTC-LD C58 YAG4CL-2TC14-LD C58 YAG4CL-2TC14E1-LD C58 YAG4CL-2TC14E2-LD C58 YAG4CL-2TC38-LD C58 YAG4CL-2TC516-LD C58 YAG4CLNT10LD C55 YAG4CLTC10LD C55 YAG4CLTC12LD C55 YAG4CLTC14LD C55 YAG4CLTC38LD C55 YAG4CLTC516LD C55 YAG6CL-2NTC-LD C58 YAG6CL-2TC10-LD C58 YAG6CL-2TC10E-LD C58 YAG6CL-2TC10E2-LD C58 YAG6CL-2TC10E4-LD C58 YAG6CL-2TC14-LD C58 YAG6CL-2TC14E1-LD C58 YAG6CL-2TC14E2-LD C58 YAG6CL-2TC38-LD C58 YAG6CL-2TC516-LD C58 YAG6CLTC10LD C55 YAG6CLTC12LD C55 YAG6CLTC14LD C55 YAG6CLTC38LD C55 YAG6CLTC516LD C55 YAG8CL-2TC10-LD C58 YAG8CL-2TC14-LD C58 YAG8CL-2TC14E1-LD C58 YAG8CL-2TC14E2-LD C58 YAG8CL-2TC38-LD C58 YAG8CLTC10LD C55 YAG8CLTC12LD C55 YAG8CLTC14LD C55 YAG8CLTC38LD C55 YAG8CLTC516LD C55 YAK-361A-2G1 H74 YAK-361A-2G2 H74 YAK25A-2G1 H74 YAK25A-2G2 H74 YAK28A-2G1 H74 YAK28A-2G2 H74 YAK29A-2G1 H74 YAK2CA2G1 H74 YAK2CA2G2 H74 YAK311A-2G1 H74 YAK311A-2G2 H74

CATALOG NO. PAGE NO. YAK31A-2G1 H74 YAK31A-2G2 H74 YAK34A-2G1 H74 YAK34A-2G2 H74 YAK39A-2G1 H74 YAK39A-2G2 H74 YAK44A-2NG7 H74 YAK44A-2NG8 H74 YASG6CL-2TC14E2-FX C61 YASV6CL-2TC14E2-FX C61 YASV6CL-2TC14E2-FX-60 C61 YAV025M6 C62 YAV04M6 C62 YAV06FM6 C62 YAV06M35 C62 YAV06M4 C62 YAV06M5 C62 YAV06M6 C62 YAV06M8 C62 YAV10 B4, B14 YAV10 BOX B14 YAV10-21F B27 YAV10-2TC10 C27 YAV10-2TC14 C27 YAV10-2TC14E1 C27 YAV10-2TC14E2 C27 YAV10-2TC38 C27 YAV10-BOX C14 YAV10-H B17 YAV10-H BOX B17 YAV10-H25 B17 YAV10-H25 BOX B17 YAV10-H3 B17 YAV10-H3 BOX B17 YAV10-HF B28 YAV10-HF BOX B28 YAV10-L36 B14 YAV10-L36 BOX B14 YAV10-R B23 YAV10-R3 BOX B23 YAV10-T11 B14 YAV10-T11 BOX B14 YAV10-T2 B4, B14 YAV10-T2 BOX B14 YAV10-T21F BOX B27 YAV10-T23F BOX B27 YAV10-T3 B14 YAV10-T3 BOX B14 YAV10-T4 B4, B14 YAV10-T4 BOX B14 YAV10-T7 B4, B14 YAV10-T7 BOX B14 YAV10M10 C62 YAV10M12 C62 YAV10M6 C62 YAV10M8 C62 YAV10R-BOX C14 YAV10R3-BOX C14 YAV10T2-BOX C14 YAV10T23F B27 YAV10T3-BOX C14 YAV10T38 C62 YAV10T4-BOX C14 YAV12-G2 B14 YAV12-G2 BOX B14 YAV12-G3 B14 YAV12-G3 BOX B14 YAV120FM10 C64 YAV120FM12 C64 YAV120FM16 C64 YAV120M10 C64

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Reference
Alpha-Numeric Index

CATALOG NO. YAV120M12 YAV120M14 YAV120M16 YAV120M20 YAV120M8 YAV14 YAV14 BOX YAV14-H YAV14-H BOX YAV14-H1 YAV14-H1 BOX YAV14-H2 YAV14-H2 BOX YAV14-H32F YAV14-H32F BOX YAV14-H34F YAV14-H34F BOX YAV14-H56F YAV14-H56F BOX YAV14-HF YAV14-HF BOX YAV14-L33 YAV14-L33 BOX YAV14-L36 YAV14-L36 BOX YAV14-R YAV14-RL33 YAV14-T1 YAV14-T1 BOX YAV14-T2 YAV14-T2 BOX YAV14-T3 YAV14-T3 BOX YAV14-T32F YAV14-T32F BOX YAV14-T34F YAV14-T34F BOX YAV14-T5 YAV14-T5 BOX YAV14-Z5 YAV14-Z5 BOX YAV14-Z6 YAV14-Z6 BOX YAV14T3 YAV150FM12 YAV150M10 YAV150M12 YAV150M14 YAV150M16 YAV150M20 YAV16M10 YAV16M12 YAV16M6 YAV16M8 YAV18 YAV18 BOX YAV18-H YAV18-H BOX YAV18-H19 BOX YAV18-H19F YAV18-H21F YAV18-H21F BOX YAV18-H6F YAV18-H6F BOX YAV18-L33 YAV18-L33 BOX YAV18-R YAV18-T1 YAV18-T1 BOX YAV18-T19F YAV18-T19F BOX

PAGE NO. C64 C64 C64 C64 C64 B14 B14 B17 B17 B17 B17 B17 B17 B28 B28 B28 B28 B28 B28 B28 B28 B14 B14 B14 B14 B23 B23 B14 B14 B14 B14 B14 B14 B27 B27 B27 B27 B14 B14 B28 B28 B28 B28 C62 C65 C65 C65 C65 C65 C65 C62 C62 C62 C62 B14, C62 B14 B17 B17 B28 B28 B28 B28 B28 B28 B14 B14 B23 B14 B14 B27 B27

CATALOG NO. PAGE NO. YAV18-T21F B27 YAV18-T21F BOX B27 YAV18-T4 B14 YAV18-T4 BOX B14 YAV18-T5 B14 YAV18-T5 BOX B14 YAV185FM10 C65 YAV185M10 C65 YAV185M12 C65 YAV185M14 C65 YAV185M16 C65 YAV185M20 C65 YAV18T1 C62 YAV18T4 C62 YAV18T5 C62 YAV1C-L B16 YAV1C-L BOX B16 YAV1C-L1 B4, B16 YAV1C-L1 BOX B16 YAV1C-L2 B4, B16 YAV1C-L2 BOX B16 YAV1C-L2NTC-FX C49 YAV1C-L2TC14-FX C49 YAV1C-L2TC14E1-FX C49 YAV1C-L2TC14E2-FX C49 YAV1C-L2TC38-FX C49 YAV1C-L2TC516-FX C49 YAV1C-L3 B4, B16 YAV1C-L3 BOX B16 YAV1C-L4 B4 YAV1C-L6 B16 YAV1C-RS1 B23 YAV1C-RS2 B23 YAV1C-TC10-FXB C46 YAV1C-TC516-FXB C46 YAV1C2N-FXB C53 YAV1C2TC38-FXB C53 YAV1CL-TC10-FX C41 YAV1CL-TC12-FX C41 YAV1CL-TC14-FX C41 YAV1CL-TC38-FX C41 YAV1CL-TC516-FX C41 YAV240FM10 C65 YAV240FM12 C65 YAV240M10 C65 YAV240M12 C65 YAV240M14 C65 YAV240M16 C65 YAV240M20 C65 YAV25-L B4, B16 YAV25-L BOX B16 YAV25-L1 B4, B16 YAV25-L1 BOX B16 YAV25-L16 B4 YAV25-L2 B4, B16 YAV25-L2 BOX B16 YAV25-L2NTC-FX C49 YAV25-L2TC12E1-FX C49 YAV25-L2TC14-FX C49 YAV25-L2TC14E2-FX C49 YAV25-L2TC38-FX C49 YAV25-L2TC516-FX C49 YAV25-L2TC516E2-FX C49 YAV25-L3 B4, B16 YAV25-L3 BOX B16 YAV25-L4 B16 YAV25-L4 BOX B16 YAV25-RS B23 YAV25-RS3 B23 YAV25-TC10-FXB C47 YAV25-TC12-FXB C47

CATALOG NO. PAGE NO. YAV25-TC38-FXB C47 YAV25-TC516-FXB C47 YAV252N-FXB C54 YAV252TC14-FXB C54 YAV252TC14E2-FXB C54 YAV252TC38-FXB C54 YAV25L-TC12-FX C41 YAV25L-TC14-FX C41 YAV25L-TC38-FX C41 YAV25L-TC516-FX C41 YAV25M10 C62 YAV25M12 C62 YAV25M6 C62 YAV25M8 C62 YAV26-L B4, B16 YAV26-L BOX B16 YAV26-L1 B4, B16 YAV26-L1 BOX B16 YAV26-L12 B16 YAV26-L12 BOX B16 YAV26-L16 B4 YAV26-L2 B4, B16 YAV26-L2 BOX B16 YAV26-L2NTC-FX C49 YAV26-L2TC12E1-FX C49 YAV26-L2TC14-FX C49 YAV26-L2TC14E2-FX C49 YAV26-L2TC38-FX C49 YAV26-L2TC516-FX C49 YAV26-L3 B4, B16 YAV26-L3 BOX B16 YAV26-RS B23 YAV26-RS3 B23 YAV26-TC12-FXB C47 YAV26-TC38-FXB C47 YAV262N-FXB C54 YAV262NTC38-FXB C54 YAV262TC14-FXB C54 YAV262TC14E2-FXB C54 YAV262TC38-FXB C54 YAV26L-TC10-FX C41 YAV26L-TC12-FX C41 YAV26L-TC14-FX C41 YAV26L-TC34-FX C41 YAV26L-TC38-FX C41 YAV26L-TC516-FX C41 YAV26L-TC58-FX C41 YAV27-L B4, B16 YAV27-L BOX B16 YAV27-L1 B4, B16 YAV27-L1 BOX B16 YAV27-L15 B16 YAV27-L15 BOX B16 YAV27-L18 B4 YAV27-L20 B4 YAV27-L2TC-FX C49 YAV27-L2TC14-FX C49 YAV27-L2TC38-FX C49 YAV27-RS B23 YAV27-TC12-FXB C47 YAV272N-FXB C54 YAV272TC14E2-FXB C54 YAV272TC38-FXB C54 YAV27L-TC10-FX C41 YAV27L-TC12-FX C41 YAV27L-TC14-FX C41 YAV27L-TC38-FX C41 YAV27L-TC516-FX C41 YAV28-L B4, B16 YAV28-L BOX B16 YAV28-L12 B4, B16

CATALOG NO. PAGE NO. YAV28-L12 BOX B16 YAV28-L13 B4, B16 YAV28-L13 BOX B16 YAV28-L14 B4, B16 YAV28-L14 BOX B16 YAV28-L2NT38-FX C49 YAV28-L2NTC-FX C49 YAV28-L2TC12-FX C49 YAV28-L2TC14-FX C49 YAV28-L2TC14E2 C49 YAV28-L2TC14E2-FX C49 YAV28-L2TC38-FX C49 YAV28-L2TC516-FX C49 YAV28-L54 B4 YAV28-L56 B4 YAV28-L60 B4 YAV28-LTC12E1-FX C49 YAV28-RS B23 YAV28-TC12-FXB C47 YAV28-TC38-FXB C47 YAV282N-FXB C54 YAV282NT38-FXB C54 YAV282NTC38-FXB C54 YAV282TC14E2-FXB C54 YAV282TC38-FXB C54 YAV28L-TC12-FX C41 YAV28L-TC14-FX C41 YAV28L-TC34-FX C41 YAV28L-TC38-FX C41 YAV28L-TC516-FX C41 YAV28L-TC58-FX C41 YAV29-L2NT38-FX C50 YAV29-L2NTC-FX C50 YAV29-L2TC12-FX C50 YAV29-L2TC14-FX C50 YAV29-L2TC14E2-FX C50 YAV29-L2TC38-FX C50 YAV29-L2TC516-FX C50 YAV29-LTC12E1-FX C50 YAV292N-FXB C54 YAV292NT38-FXB C54 YAV292NTC38-FXB C54 YAV292TC14E2-FXB C54 YAV292TC38-FXB C54 YAV29L-TC12-FX C41 YAV29L-TC14-FX C41 YAV29L-TC34-FX C41 YAV29L-TC38-FX C41 YAV29L-TC516-FX C41 YAV29L-TC58-FX C41 YAV2C-L B4, B15 YAV2C-L BOX B15 YAV2C-L1 B4, B15 YAV2C-L1 BOX B15 YAV2C-L11 B4 YAV2C-L2 B4, B15 YAV2C-L2 BOX B15 YAV2C-L2NTC-FX C49 YAV2C-L2TC14-FX C49 YAV2C-L2TC14E1-FX C49 YAV2C-L2TC14E2-FX C49 YAV2C-L2TC38-FX C49 YAV2C-L2TC516-FX C49 YAV2C-L3 B4, B15 YAV2C-L4 B4, B15 YAV2C-L4 BOX B15 YAV2C-RS B23 YAV2C-RS1 B23 YAV2C-RS2 B23 YAV2C-TC10-FXB C46 YAV2C-TC516-FXB C46

CATALOG NO. PAGE NO. YAV2C2N-FXB C53 YAV2C2TC14-FXB C53 YAV2C2TC14E1-FXB C53 YAV2C2TC14E2-FXB C53 YAV2C2TC38-FXB C53 YAV2C2TC516-FXB C53 YAV2CL-TC10-FX C40 YAV2CL-TC12-FX C40 YAV2CL-TC14-FX C40 YAV2CL-TC38-FX C40 YAV2CL-TC516-FX C40 YAV300FM14 C65 YAV300M12 C65 YAV300M14 C65 YAV300M16 C65 YAV300M20 C65 YAV35M10 C63 YAV35M12 C63 YAV35M5 C63 YAV35M6 C63 YAV35M8 C63 YAV375M12 C66 YAV375M16 C66 YAV375M20 C66 YAV4C-L B4, B15 YAV4C-L BOX B15 YAV4C-L2 B4, B15 YAV4C-L2 BOX B15 YAV4C-L2NT10-FX C48 YAV4C-L2NT10E1-FX C48 YAV4C-L2NTC-FX C48 YAV4C-L2TC14-FX C48 YAV4C-L2TC14E1-FX C48 YAV4C-L2TC14E2-FX C48 YAV4C-L2TC38-FX C48 YAV4C-L2TC516-FX C48 YAV4C-L3 B4, B15 YAV4C-L3 BOX B15 YAV4C-L4 B4, B15 YAV4C-L4 BOX B15 YAV4C-L5 B4, B15 YAV4C-L5 BOX B15 YAV4C-RS B23 YAV4C-RS2 B23 YAV4C-RS3 B23 YAV4C-RS4 B23 YAV4C-TC10-FXB C46 YAV4C-TC14-FXB C46 YAV4C-TC516-FXB C46 YAV4C2N-FXB C53 YAV4C2TC14-FXB C53 YAV4C2TC14E2-FXB C53 YAV4C2TC38-FXB C53 YAV4C2TC516-FXB C53 YAV4CL-TC10-FX C40 YAV4CL-TC12-FX C40 YAV4CL-TC14-FX C40 YAV4CL-TC38-FX C40 YAV4CL-TC516-FX C40 YAV500M12 C66 YAV500M14 C66 YAV500M20 C66 YAV50FM12 C63 YAV50FM14 C63 YAV50M10 C63 YAV50M12 C63 YAV50M14 C63 YAV50M16 C63 YAV50M5 C63 YAV50M6 C63 O-61 YAV50M8 C63

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Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. PAGE NO. YAV5C-TC14-FXB C46 YAV5C2TC14-FXB C53 YAV630FM20 C66 YAV6C-L B4, B15 YAV6C-L BOX B15 YAV6C-L1 B4, B15 YAV6C-L1 BOX B15 YAV6C-L10 B4, B15 YAV6C-L10 BOX B15 YAV6C-L2 B4, B15 YAV6C-L2 BOX B15 YAV6C-L2NTC-FX C48 YAV6C-L2TC10-FX C48 YAV6C-L2TC10E2-FX C48 YAV6C-L2TC10E4-FX C48 YAV6C-L2TC10E9-FX C48 YAV6C-L2TC14-FX C48 YAV6C-L2TC14E1-FX C48 YAV6C-L2TC14E2-FX C48 YAV6C-L2TC38-FX C48 YAV6C-L2TC516-FX C48 YAV6C-L4 B4, B15 YAV6C-L4 BOX B15 YAV6C-RS B23 YAV6C-RS1 B23 YAV6C-RS2 B23 YAV6C-RS4 B23 YAV6C-TC10-FXB C46 YAV6C-TC14-FXB C46 YAV6C2N-FXB C53 YAV6C2TC14-FXB C53 YAV6C2TC14E2-FXB C53 YAV6C2TC38-FXB C53 YAV6CL-TC10-FX C40 YAV6CL-TC12-FX C40 YAV6CL-TC14-FX C40 YAV6CL-TC34-FX C40 YAV6CL-TC38-FX C40 YAV6CL-TC516-FX C40 YAV70FM10 C63 YAV70FM12 C63 YAV70M10 C63 YAV70M12 C63 YAV70M14 C63 YAV70M16 C63 YAV70M5 C63 YAV70M6 C63 YAV70M8 C63 YAV800M20 C66 YAV8C-L B4, B15 YAV8C-L BOX B15 YAV8C-L1 B4, B15 YAV8C-L1 BOX B15 YAV8C-L14 B4, B15 YAV8C-L2 B4, B15 YAV8C-L2 BOX B15 YAV8C-L3 B4, B15 YAV8C-L3 BOX B15 YAV8C-L4 B4, B15 YAV8C-L4 BOX B15 YAV8C-RS B23 YAV8C-RS1 B23 YAV8C-RS3 B23 YAV95FM12 C64 YAV95M10 C63 YAV95M12 C63 YAV9C-L36 B14 YAV9C-L36 BOX B14 YAV9C-T4 BOX B14 O-62 YAV9C-T9 B14 YAV9C-T9 BOX B14

CATALOG NO. YAZ1C-2N YAZ1C-2TC14 YAZ1C-2TC14E2 YAZ1C-2TC38 YAZ1CTC12 YAZ1CTC14 YAZ1CTC38 YAZ25-2N YAZ25-2NTC38 YAZ25-2TC14 YAZ25-2TC14E1 YAZ25-2TC14E2 YAZ25-2TC38 YAZ25-2TC516 YAZ25-2TC516E6 YAZ25TC12 YAZ25TC14 YAZ25TC38 YAZ25TC516 YAZ26-2N YAZ26-2TC14 YAZ26-2TC14E2 YAZ26-2TC38 YAZ26TC12 YAZ26TC14 YAZ26TC38 YAZ27-2N YAZ27-2TC14E2 YAZ27-2TC38 YAZ27TC12 YAZ27TC38 YAZ28-2N YAZ28-2NTC38 YAZ28-2TC14E2 YAZ28-2TC38 YAZ28TC12 YAZ28TC38 YAZ29-2N YAZ29-2TC38 YAZ29TC12 YAZ29TC38 YAZ2C-2N YAZ2C-2NTC38 YAZ2C-2TC10E2 YAZ2C-2TC14 YAZ2C-2TC14E1 YAZ2C-2TC14E2 YAZ2C-2TC38 YAZ2C-2TC38E2 YAZ2C-2TC38E6 YAZ2C-2TC516E2 YAZ2CTC12 YAZ2CTC14 YAZ2CTC38 YAZ30-2N YAZ30-2TC38 YAZ302TC38FX YAZ30TC12 YAZ30TC38 YAZ30TC38FX YAZ31-2N YAZ31-2TC14E2 YAZ31-2TC38 YAZ312TC14E2FX YAZ312TC38FX YAZ31TC12 YAZ31TC38 YAZ31TC38FX YAZ32-2N YAZ32-2TC38 YAZ322TC38FX

PAGE NO. C36 C36 C36 C36 C25 C25 C25 C36 C36 C36 C36 C36 C36 C36 C36 C25 C25 C25 C25 C37 C37 C37 C37 C25 C25 C25 C37 C37 C37 C25 C25 C37 C37 C37 C37 C25 C25 C37 C37 C25 C25 C36 C36 C36 C36 C36 C36 C36 C36 C36 C36 C25 C25 C25 C37 C37 C52 C26 C26 C45 C37 C37 C37 C52 C52 C26 C26 C45 C37 C37 C52

CATALOG NO. YAZ32TC12 YAZ32TC38 YAZ32TC38FX YAZ33-2N YAZ33TC12 YAZ34-2N YAZ34-2TC14E2 YAZ34-2TC38 YAZ342NT38FX YAZ342NTCFX YAZ342TC14E2FX YAZ342TC38FX YAZ34NT38FX YAZ34TC12 YAZ34TC12FX YAZ34TC38 YAZ34TC38FX YAZ35-2N YAZ35TC12 YAZ36-2N YAZ36-2TC38 YAZ362TC38FX YAZ36TC12 YAZ36TC38 YAZ36TC38FX YAZ37-2N YAZ37TC12 YAZ38-2N YAZ382NNTFX YAZ382NT38FX YAZ382NTCFX YAZ382TC38FX YAZ38NT12FX YAZ38NT38FX YAZ38TC12 YAZ38TC12FX YAZ38TC38FX YAZ39-2N YAZ39-2NNT YAZ39-2NT38 YAZ39-2TC38 YAZ39NT12 YAZ39TC12 YAZ39TC38 YAZ3C-2N YAZ3C-2TC14 YAZ3C-2TC14E2 YAZ3C-2TC38 YAZ3C-2TC38E2 YAZ3CTC12 YAZ3CTC14 YAZ3CTC38 YAZ40-2N YAZ402NTCFX YAZ40TC12 YAZ41-2N YAZ41TC12 YAZ44-2N YAZ44-2TC38 YAZ442NT38FX YAZ44TC12 YAZ44TC38 YAZ45-2N YAZ453-2N YAZ453TC12 YAZ45TC12 YAZ46-2N YAZ46TC12 YAZ47-2N YAZ47TC12 YAZ48-2N

PAGE NO. C26 C26 C45 C37 C26 C37 C37 C37 C52 C52 C52 C52 C45 C26 C45 C26 C45 C37 C26 C37 C37 C52 C26 C26 C45 C37 C26 C37 C52 C52 C52 C52 C45 C45 C26 C45 C45 C38 C38 C38 C38 C26 C26 C26 C36 C36 C36 C36 C36 C25 C25 C25 C38 C52 C26 C38 C26 C38 C38 C52 C26 C26 C38 C38 C26 C26 C38 C26 C38 C26 C38

CATALOG NO. PAGE NO. YAZ48TC12 C26 YAZ4C-2N C36 YAZ4C-2TC10-E2 C36 YAZ4C-2TC14 C36 YAZ4C-2TC14E2 C36 YAZ4C-2TC38 C36 YAZ4CTC12 C24 YAZ4CTC14 C24 YAZ4CTC38 C24 YAZ5C-2N C35 YAZ5CTC12 C24 YAZ6C-2N C35 YAZ6C-2TC10E2 C35 YAZ6C-2TC14 C35 YAZ6C-2TC14E1 C35 YAZ6C-2TC14E2 C35 YAZ6C-2TC38 C35 YAZ6C-2TC38E2 C35 YAZ6C-2TC38E6 C35 YAZ6CTC12 C24 YAZ6CTC14 C24 YAZ6CTC38 C24 YAZ8C-2TC10 C35 YAZ8C-2TC10E2 C35 YAZ8C-2TC14 C35 YAZ8C-2TC14E1 C35 YAZ8C-2TC14E2 C35 YAZ8C-2TC38 C35 YAZ8C2TC10E2FX C51 YAZ8C2TC10FX C51 YAZ8C2TC14E1FX C51 YAZ8C2TC14E2FX C51 YAZ8C2TC14FX C51 YAZ8C2TC38FX C51 YAZ8CTC10 C24, C44 YAZ8CTC14 C24, C44 YAZ8CTC38 C24, C44 YAZV10-2TC14 C35 YAZV10-2TC14E2 C35 YAZV10TC14 C24 YAZV1C2TC14E1FX C51 YAZV1C2TC14E2FX C51 YAZV1C2TC14FX C51 YAZV1C2TC38FX C51 YAZV1C2TC516E6FX C51 YAZV1C2TC516FX C51 YAZV1CTC14FX C44 YAZV1CTC38FX C45 YAZV1CTC516FX C45 YAZV252NTCFX C52 YAZV252TC14E2FX C52 YAZV252TC14FX C52 YAZV252TC38FX C52 YAZV25TC12FX C45 YAZV25TC14FX C45 YAZV25TC38FX C45 YAZV262NTCFX C52 YAZV262TC14E2FX C52 YAZV262TC14FX C52 YAZV262TC38FX C52 YAZV26TC12FX C45 YAZV26TC14FX C45 YAZV26TC38FX C45 YAZV272TC14E2FX C52 YAZV272TC38FX C52 YAZV27TC38FX C45 YAZV282NT38FX C52 YAZV282NTCFX C52 YAZV282TC14E2FX C52 YAZV282TC38FX C52 YAZV28NT38FX C45

CATALOG NO. YAZV28TC12FX YAZV28TC38FX YAZV292NT516FX YAZV29NT516FX YAZV2C2NTCFX YAZV2C2TC14E2FX YAZV2C2TC14FX YAZV2C2TC38FX YAZV2CTC12FX YAZV2CTC14FX YAZV2CTC38FX YAZV4C2TC14E2FX YAZV4C2TC38E2-FX YAZV4C2TC38FX YAZV4CTC14FX YAZV4CTC38FX YAZV6C2TC10E2FX YAZV6C2TC14E1FX YAZV6C2TC14E2FX YAZV6C2TC14FX YAZV6C2TC38E2FX YAZV6C2TC38E6FX YAZV6C2TC38FX YAZV6CTC14FX YAZV6CTC38FX YBA28A YBA29 YBA29A YBA38FX YBA39 YBA39A YBA44A YBA44FX YBAV28FX YBM1C-L YBM1C-L3 YBM25-L YBM25-L1 YBM25-L2 YBM26-L YBM28-1/4 YBM2C-L YBM2C-L1 YBM2C-L2 YBM4C-L YBM4C-L1 YBM4C-L2 YBM4C-L4 YBM6C-L YBM6C-L2 YBM6C-L3 YBM6C-L9 YBM8C YBM8C-T2 YBM8CT4 YC10C10 YC10L12 YC1L12 YC1U1 YC25A2 YC25A25 YC25A4 YC25L12 YC26A25 YC26A26 YC26C2 YC26C26 YC26L12 YC27L12 YC28A2 YC28A25

PAGE NO. C45 C45 C52 C45 C51 C51 C51 C51 C44 C44 C44 C51 C51 C51 C44 C44 C51 C51 C51 C51 C51 C51 C51 C44 C44 C11 C11 C11 C11 C11 C11 C11 C11 C11 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 B18 C79, H19 C78, N11 C78 H23 H20 H20 H20 C78 H20 H20 C79, H19 C79, H19 C78 C78 H20 H20

Canada: 1-800-387-6487

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US: 1-800-346-4175

BURNDY Products

Reference
Alpha-Numeric Index

CATALOG NO. YC28A26 YC28A28 YC28C2 YC28C26 YC28C28 YC28U26 YC2A2 YC2A4 YC2C2 YC2C4 YC2L12 YC33R26 YC33R26U YC3L12 YC4A4 YC4A6 YC4C4 YC4C6 YC4C8 YC4L12 YC4U1 YC6L12 YC8C8 YC8L12 YCA25-2N YCA25R-2N YCA25RL-2N YCA26-2N YCA26R-2N YCA26RL-2N YCA27-2N YCA27R-2N YCA27RL-2N YCA28-2N YCA28R-2N YCA28RL-2N YCA29-2N YCA2R-2N YCA2RL-2N YCA30-2N YCA30R-2N YCA31-2N YCA32-2N YCA321R-2N YCA321RL-2N YCA33R-2N YCA34-2N YCA35R-2N YCA361R-2N YCA37R-2N YCA39-2N YCA391A-2N YCA39R-2N YCA43R-2N YCA441A-4N YCA44A2NG2 YCA451A-4N YCA45R-2N YCA48R-4N YCA4R-2N YCA4RL-2N YCAB28-4N YCAB32-4N YCAB34-4N YCAB39-4N YCAB44-4N YCAK25R-4N YCAK28A-2G1 YCAK28R-4N YCAK29A-2G1 YCAK30R-4N

PAGE NO. H20 H20 C79, H19 C79, H19 C79, H19 H23 H20 H20 C79, H19 C79, H19 C78 H20 H23 C78 H20 H20 C79, H19 C79, H19 C79, H19 C78, N11 H23 C78, N11 C79, H19 C78, N11 H70 H72 H71 H70 H72 H71 H70 H72 H71 H70 H72 H71 H70 H72 H71 H70 H72 H70 H70 H72 H71 H72 H70 H72 H72 H72 H70 H73 H72 H73 H73 H73 H73 H73 H73 H72 H71 H70 H70 H70 H70 H70 H72 H75 H72 H75 H72

CATALOG NO. YCAK31A-2G1 YCAK31AG1 YCAK321R-4N YCAK33R-4N YCAK34A-2G3 YCAK35R-4N YCAK361A-4N YCAK361R-4N YCAK36A-2G1 YCAK37R-4N YCAK391A-4N YCAK39A-2G2 YCAK39R-4N YCAK43R-4N YCAK44A-2G2 YCAK453R-4N YCAK45R-4N YCB1U1 YCB25R YCB26R YCB27R YCB28R YCB28U26 YCB2R YCB321R YCB33R YCB33R26U YCB35R YCB361R YCB38R26U YCB4U1 YCD453R YCHC29TC2 YCHC29TC29 YCHC2TC2 YCHC34TC2 YCHC34TC29 YCHC34TC34 YCHC39TC2 YCHC39TC31 YCHC39TC39 YCHC44TC44 YCHC8TC8 YCR25RG6 YCR2625 YCR26RG2 YCR26RG3 YCR2725 YCR27RG5 YCR27RG6 YCR2825 YCR28RG5 YCR28RG6 YCR28RG7 YCR28RG8 YCR291RG2 YCR291RG3 YCR291RG4 YCR291RG5 YCR30RG4 YCR30RG6 YCR30RG7 YCR32RG1 YCR32RG2 YCR32RG3 YCR32RG4 YCR32RG5 YCR32RG6 YCR32RG7 YCS25 YCS25R

PAGE NO. H75 H75 H72 H72 H75 H72 H72 H72 H75 H72 H73 H75 H72 H73 H75 H73 H73 H36 H35 H35 H35 H35 H36 H35 H35 H35 H36 H35 H35 H36 H36 H47 C80 C80 C80 C80 C80 C80 C80 C80 C80 C80 C80 H50 H49 H50 H50 H49 H50 H50 H49 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H50 H51 H46, H47

CATALOG NO. YCS25RL YCS26 YCS26A YCS26R YCS26RL YCS27 YCS27R YCS28 YCS28A YCS28R YCS28RL YCS29 YCS2R YCS30 YCS301A YCS30R YCS31 YCS311A YCS32 YCS321R YCS321RL YCS331A YCS33R YCS34 YCS341RL YCS351A YCS35R YCS361A YCS361R YCS37R YCS39 YCS391A YCS39R YCS43R YCS44 YCS45R YCS4R YCT2626 YCT2828 YCU25A YCU25R YCU26R YCU27R YCU28A YCU28R YCU291A YCU2CA YCU2R YCU301A YCU30R YCU321R YCU4R YCU4RG1 YCUT129ACSR YD14-14 YD28REP2 YDS011R YDS011RP1 YDS021R YDS021RE YDS021REP1 YDS021RL YDS021RLY YDS021RP1 YDS1C YDS1C-3 YDS1R YDS1RP1 YDS1RP2 YDS1W YDS25

PAGE NO. H48 H51 H49 H47 H48 H51 H47 H51 H49 H47 H48 H51 H47 H51 H49 H47 H51 H49 H51 H47 H48 H49 H47 H51 H48 H49 H47 H49 H47 H47 H51 H49 H47 H47 H51 H47 H47 H29 H29 H51 H52 H52 H52 H51 H52 H51 H51 H52 H51 H52 H52 H52 H52 N43 B5 H61 H57 H57 H56 H61 H61 H59 H58 H56 H51, H54 H54 H56 H56 H56 H55 H54

CATALOG NO. PAGE NO. YDS250E H61 YDS251R H57 YDS251RP1 H57 YDS25AT H46, H53, H60 YDS25F H63 YDS25R H56 YDS25REP2 H61 YDS25RL H59 YDS25RLY H58 YDS25RP1 H56, H61 YDS25RP2 H56 YDS26 H54 YDS261R H57 YDS261RP1 H57 YDS26AT H53 YDS26F H63 YDS26R H56 YDS26RL H59 YDS26RLY H58 YDS26RP1 H56, H61 YDS26RP2 H56 YDS27 H54 YDS271R H57 YDS271RP1 H57 YDS27AT H53, H60 YDS27R H56 YDS27RE H61 YDS27RL H59 YDS27RLY H58 YDS27RP1 H56, H61 YDS27RP2 H56, H57, H61 YDS28 H54 YDS28AT H53, H60 YDS28F H63 YDS28R H56 YDS28RE H61 YDS28RL H59 YDS28RLY H58 YDS28RP1 H56, H61 YDS28RP2 H56 YDS29 H54 YDS291AT H53 YDS291RP1 H56 YDS29AT H53 YDS2C H51, H54 YDS2C-3 H54 YDS2CA H53, H60 YDS2F H63 YDS2KT H63 YDS2RE H61 YDS2REP2 H61 YDS2RL H59 YDS2RLY H58 YDS2W H51, H55 YDS2WA H53 YDS30 H54 YDS301AT H53 YDS30LT H60 YDS30R H56 YDS30RP1 H56 YDS30RP2 H56 YDS31 H54 YDS311AT H53, H60 YDS312E H61 YDS312H H61 YDS31AT H53 YDS32 H54 YDS321R H56 YDS321RL H59 YDS321RLY H58 YDS321RP1 H56

CATALOG NO. YDS326R YDS32LT YDS32R YDS32RP2 YDS331AT YDS33R YDS33RP1 YDS34 YDS341RL YDS34R YDS34RP2 YDS351AT YDS35R YDS35RP1 YDS361AT YDS361R YDS361RL YDS361RP1 YDS36LT YDS36R YDS36RP2 YDS375H YDS37RP1 YDS39 YDS391AT YDS392R YDS39RP1 YDS3C-3 YDS3K10 YDS3K5 YDS3K6 YDS3K7 YDS3K8 YDS3W YDS41RP2 YDS431AT YDS43R43RS YDS43R45RS YDS43RP1 YDS43RP2 YDS44 YDS44RP2 YDS451R34RS YDS451R49RS YDS451RP1 YDS45R45RS YDS45RP1 YDS45RP2 YDS49RP1 YDS49RP2 YDS4C YDS4CA YDS4KT YDS4RL YDS4RLY YDS4W YDS4WA YDS500H YDS6C YDS6CA YDS6KT YDS6W YDS6WA YDS6WK YDS75 YDS76 YDS78 YDS7K5 YDS7K6 YDS7K7 YDS7M10T

PAGE NO. H56 H60 H56 H56 H53, H60 H56 H56 H54 H60 H56 H56, H57 H53 H56 H56 H53 H56, H61 H60 H56, H61 H60 H56 H56, H57 H61 H56 H54 H53 H57 H57 H54 H62 H62 H62, H63 H62 H62 H55 H56, H57 H53 H57 H57 H57 H57 H54 H56, H57 H57 H57 H57 H57 H57 H57 H57 H57 H51, H54 H46, H53 H63 H59 H58 H51, H55 H46, H53 H61 H51, H54 H53 H63 H51, H55 H53 H62 H55 H55 H55 H62 H62 H62 O-63 H63

US: 1-800-346-4175

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Canada: 1-800-387-6487

Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. YDS7M6T YDS7M7T YDS7M8T YDS7M9T YDS8KT YDS8W YDS8WG1 YDS8WK YE1WAG1 YE25-LH97 YE25R-25 YE26-LH88 YE26-LH89 YE26R-60 YE27R-60 YE28-LH128 YE28R-60 YE29P31X109 YE29P41X82 YE29P46X92 YE29P50X100 YE2C-LH128 YE2C-LH129 YE2R-25 YE2WAG5 YE30P46X92 YE30P46X92FX YE30P50X100 YE30P50X100FX YE30P55X110 YE30R-60 YE31-LH96 YE31P41X82FX YE31P50X100 YE31P51X102FX YE31P55X110 YE31P59X118 YE32P51X102FX YE32P55X110 YE32P55X110FX YE32P59X118 YE32P63X126 YE32R-60 YE34-LH119 YE34-LH120 YE34P51X102FX YE34P55X110FX YE34P59X118 YE34P59X118FX YE34P63X126 YE34P71X142 YE361R-60 YE36P59X118FX YE36P63X126 YE36P67X134FX YE36P71X142 YE36P78X156 YE38P59X118FX YE38P67X134FX YE38P71X142FX YE39P71X142 YE39P78X156 YE39P87X174 YE39R-60 YE40P67X134FX YE40P71X142FX YE40P78X156FX YE44P78X156FX YE44P87X174FX O-64 YE4R-25 YE6R-25

PAGE NO. H63 H63 H63 H63 H63 H51, H55 H55 H62 H40 H40 H40 H40 H40 H40 H40 H40 H40 C90 C90 C89 C88 H40 H40 H40 H40 C90 C89 C89 C88 C88 H40 H40 C90 C90 C88 C89 C88 C89 C90 C88 C89 C88 H40 H40 H40 C90 C89 C90 C88 C89 C88 H40 C89 C90 C88 C89 C88 C90 C89 C88 C90 C89 C88 H40 C90 C89 C88 C89 C88 H40 H40

CATALOG NO. PAGE NO. YEV1CP23X75FX C90 YEV1CP26X75FX C89 YEV1CP29X75FX C88 YEV25P26X75FX C90 YEV25P29X75FX C89 YEV25P33X75FX C88 YEV26P29X75FX C90 YEV26P33X75FX C89 YEV26P37X75FX C88 YEV27P33X75FX C90 YEV27P37X75FX C89 YEV27P41X82FX C88 YEV28P37X75FX C90 YEV28P41X75FX C89 YEV28P46X92FX C88 YEV2CP20X75FX C90 YEV2CP23X75FX C89 YEV2CP26X75FX C88 YEV4CP16X75FX C90 YEV4CP20X75FX C88 YFD-365 C102 YFN-540 C102 YFO-140 C102 YFR-865 C102 YG14B2TC2C2C E24 YG14B2TC2C6C E24 YG14BTC28 E24 YGA25-2N E17 YGA26-2N E17 YGA28-2N E17 YGA29-2N E17 YGA2C-2N E17 YGA2C-2TC38 E17 YGA34-2N E17 YGA6C-2N E17 YGA6C-2TC38E2G1 E17 YGA6C-TC10 E17 YGA6C-TC14 E17 YGA6C-TC516 E17 YGA8C-2N E17 YGA8C-TC10 E17 YGA8C-TC14 E17 YGA8C-TC516 E17 YGC6C6 E12 YGC6C8 E12 YGC8C8 E12 YGF29-2N E19 YGF29-4N E19 YGF34-2N E19 YGF34-4N E19 YGHA25-2N E16 YGHA26-2N E16 YGHA27-2N E16 YGHA28-2N E16 YGHA29-2N E16 YGHA2C-2N E16 YGHA31-2N E16 YGHA34-2N E16 YGHC26C2 E11 YGHC26C26 E11 YGHC29C26 E11 YGHC29C29 E11 YGHC2C2 E11 YGHC34C26 E11 YGHC34C29 E11 YGHC34C34 E11 YGHP29C2 E9 YGHP29C26 E9 YGHP29C29 E9 YGHP29C6W6W E9 YGHP2C2 E9

CATALOG NO. YGHP2C6W6W YGHP34C2 YGHP34C26 YGHP34C29 YGHP34C34 YGHP58C2W-2 YGHP58C2W-2TN YGHR26C100 YGHR26C12 YGHR26C34 YGHR26C58 YGHR29C100 YGHR29C12 YGHR29C34 YGHR29C58 YGHR34C100 YGHR34C34 YGHR34C58 YGHR58C2W-3 YGHS25 YGHS26 YGHS27 YGHS28 YGHS29 YGHS2C YGHS31 YGHS34 YGIBS28-338-2N YGIBS28-400-2N YGIBS28-462-2N YGIBS28-550-2N YGIBS28-613-2N YGIBS28-675-2N YGIBS34-338-2N YGIBS34-400-2N YGIBS34-462-2N YGIBS34-550-2N YGIBS34-675-2N YGIBW28-338-2N YGIBW28-400-2N YGIBW28-462-2N YGIBW28-550-2N YGIBW28-613-2N YGIBW28-675-2N YGIBW34-338-2N YGIBW34-400-2N YGIBW34-462-2N YGIBW34-550-2N YGIBW34-613-2N YGIBW34-675-2N YGL29C2 YGL29C29 YGL2C2 YGL34C2 YGL34C29 YGL34C34 YGLR29C100 YGLR29C12 YGLR29C34 YGLR29C58 YGLR34C100 YGLR34C12 YGLR34C34 YGLR34C58 YGS25 YGS26 YGS28 YGS29 YGS2C YGS34 YGS6C

PAGE NO. E9 E9 E9 E9 E9 E10 E10 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E15 E16 E16 E16 E16 E16 E16 E16 E16 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E21 E7 E7 E7 E7 E7 E7 E8 E8 E8 E8 E8 E8 E8 E8 E18 E18 E18 E18 E18 E18 E18

CATALOG NO. YGS8C YGT275 YH2929 YH2929WC YH2929WCC YH292C YH292CWC YH292CWCC YH298C YH298CWC YH298CWCC YH2C2C YH2C2CWC YH2C2CWCC YH3429 YH3429WC YH3429WCC YH3434 YH3434WC YH3434WCC YH3931 YH3931WC YH3931WCC YH3939 YH3939WC YH3939WCC YH4429 YH4429WC YH4429WCC YH4434 YH4434WC YH4434WCC YH4444 YH4444WC YH4444WCC YH444WC YH6C6C YH6C6CWC YH6C6CWCC YH8C8C YH8C8CWC YH8C8CWCC YHD-10 YHD-200 YHD-250 YHD-3 YHD-300 YHD-350 YHD-4 YHD-400 YHD-5 YHD-6 YHD-7 YHD200J1444 YHD250J1444 YHD300J1496 YHD350 YHD350J1496 YHN-450 YHN-500 YHN-525 YHN-550 YHN-600 YHN500J1496 YHO-1 YHO-10 YHO-100 YHO-125 YHO-150 YHO-2 YHO100J1444

PAGE NO. E18 E23 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81, C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 C81-C83 C83 C81, C83 C81 C81-C83 C81, C83 C81, C83 C81-C83 C81, C83 C81, C83 H28 H26, H36 H26, H36 H28 H26, H36 H26 H28 H26 H28 H28 H28 H37 H37 H37 H36 H37 H27 H27, H36 H27 H27 H27 H37 H28 H28 H26, H36 H26 H26, H36 H28 H37

CATALOG NO. YHO150J1444 YHR-700 YHR-750 YHR-800 YHR-850 YHR-900 YHR-950 YKA25R-2N YKA26-2N YKA26R-2N YKA27R-2N YKA28-2N YKA28R-2N YKA2C-2N YKA2R-2N YKA30-2N YKA30R-2N YKA321R-2N YKA33R-2N YKA34-2N YKA34CA-2N YKA361R-2N YKA37R-2N YKA391A-2N YKA44-2N YKA6C-2N YNA32R YNA32R15 YNA34R YNA34R15 YNA36R YNA36R15 YNA39R YNA39R15 YNA43R YNA43R15 YNA451R-T YNA451R15 YNA49R-T YNA49R15 YNA52R-T YNA52R15 YNA54R-T YNA56R-T YNA56R15 YNA594R-T YNA594R15 YNA7M10T YNA7M6T YNA7M7T YNA7M8T YNS43R YNS451R YNS49R YNS59R YNT451R451R YNT49R49R YNTA32R YNTA39R YNTA43R YNTA451R YNTA49R YNTA58R YNU43R YNU451R YNU49R YOT3434 YOT361R361R YOT37R37R YOU32R YOU33R

PAGE NO. H37 H27 H27 H27 H27 H27 H27 H32 H34 H32 H32 H34 H32 H34 H32 H34 H32 H32 H32 H34 H32 H32 H32 H32 H34 H34 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I9 I8 I8 I8 I8 I4 I4 I4 I4 I2 I2 I3 I3 I3 I3 I3 I3 I4 I4 I4 H29 I2 I2 H52 H52

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Reference
Alpha-Numeric Index

CATALOG NO. YOU35R YOU361R YOU37R YOU39R YOU41R YOU421R YOU43R YOU44R YOU453R YOU45R YOU48R YOU49R YP25U25 YP26AU2 YP27AU2 YP27AU26 YP27AU4 YP28C28 YP28U2 YP28U26 YP29C26 YP2C2 YP2U3 YPC26R8U YPC28R28A YPC28U26 YPC28U28 YPC28U4 YPC29C26 YPC2A8U YPC33R26U YPC33R28R YPC33R33R YPC36A32 YPC36A36 YPC38R26U YPC40A32 YPC40A36 YPC40A40 YQE-91 YR2C2WT YRA1CU-1 YRA25A-1 YRA25U YRA26U YRA27U YRA28U YRA4CU-1 YRA6CU-1 YRA8CU-1 YRAL1CU YRAL4CU YRB1CU1TTN YRB1CU2TTN YRB25U2 YRB25U25TTN YRB25U2TTN YRB25U3TTN YRB27U25 YRB27U25TW YRB27U26 YRB2825T YRB28U1TW YRB28U25TW YRB28U26 YRB28U26TW YRB28U28TW YRB28U3TW YRB29U28 YRB2U3TTN YRB2U4

PAGE NO. H52 H52 H52 H52 H52 H52 H52 H52 H52 H52 H52 H52 H21 H21, H36 H21 H21, H36 H21, H36 H19 H21 H21, H36 H19 H19 H21, H36 H23 H22 H22, H36 H21, H22 H22, H36 K16 H23 H22, H36 H22 H22 H22 H22 H22 H22 H22 H22 B50 C69 H75 H75 H75 H75 H75 H75 H75 H75 H75 H75 H75 K11 K11 C101 K11 K11 K11 C101 K11 C101 K14, K15 K11 K11 C101 K11 K11 K11 C101 K11 C101

CATALOG NO. YRB31U25TW YRB31U28 YRB31U28TW YRB31U29 YRB31U31TW YRB3428T YRB34U25TW YRB34U28TW YRB34U29TW YRB34U30TW YRB34U31 YRB34U31TW YRB34U34TW YRB36U31 YRB36U34 YRB39U31TW YRB39U34 YRB39U34TW YRB39U36 YRB39U39TW YRB44U31TW YRB44U34TW YRB44U39TW YRB44U44TW YRV2CV6C-L YRV4CV6C-L YRV6CV10-L YRV6CV8C-L YRV8CV10-L YRV8CV14-L YS-T YS10WAG1 YS12AG1 YS1C YS1C-L BOX YS1C-LB YS1C-T YS1CA1 YS25 YS25-L BOX YS25-LB YS25-T YS25A1 YS25AT YS25FXLTCKITC YS25UCGI YS26 YS26-L BOX YS26-LB YS26-T YS26A1 YS26AT YS26FXLTCKITC YS26UCGI YS27 YS27-L BOX YS27-LB YS27A1 YS27AT YS27UCGI YS28 YS28-L BOX YS28-LB YS28-T YS28A1 YS28AT YS28LTCKITC YS28UCGI YS29 YS29-L BOX YS29-LB

PAGE NO. K11 C101 K11 C101 K11 K14, K15 K12 K12 K12 K12 C101 K12 K12 C101 C101 K12 C101 K12 C101 K12 K12 K12 K12 K12 B49 B49 B49 B49 B49 B49 C73 C98 C98 C69 C68 C71, C72 C73 C98 C69 C68 C71, C72 C73 C98 C100 C75 K10 C69 C68 C71, C72 C73 C99 C100 C75 K10 C69 C68 C71, C72 C99 C100 K10 C69 C68 C71, C72 C73 C99 C100 C75 K10 C69 C68 C71, C72

CATALOG NO. YS29-T YS29A1 YS29AT YS29FXLTCKITC YS2C YS2C-L BOX YS2C-LB YS2C-T YS2CA1 YS2CAT YS2CFXLTCKITC YS2UCGI YS30 YS30-FXB YS30-L YS30-LB YS30-T YS30A1 YS30AT YS31 YS31-FXB YS31-L YS31-T YS31A1 YS31ACGI YS31AT YS31LTCKITC YS32 YS32-FXB YS32-L YS32A1 YS34 YS34-FXB YS34-L YS34-T YS34A1 YS34AT YS34FXLTCKITC YS34LTCKITC YS36 YS36-FXB YS36-L YS36A1 YS38-FXB YS38-L YS38FXLTCKITC YS39 YS39-L YS39-T YS39A1 YS39AM1 YS39AT YS39LTCKITC YS3C YS3C-L YS3C-LB YS40-FXB YS44 YS44-FXB YS44-L YS44A1 YS44AT YS44FXLTCKITC YS45A1 YS46 YS46A1 YS47A1 YS48 YS483A1 YS48A1 YS4C

PAGE NO. C73 C99 C100 C75 C69 C68 C71, C72 C73 C98 C100 C75 K10 C69 C74 C68 C71, C72 C73 C99 C100 C69 C74 C68 C73 C99 K10 C100 C75 C69 C74 C68 C99 C69 C74 C68 C73 C99 C100 C75 C75 C69 C74 C68 C99 C74 C68 C75 C69 C68 C73 C99 C99 C100 C75 C69 C68 C71, C72 C74 C69 C74 C68 C99 C100 C75 C99 C69 C99 C99 C69 C99 C99 C69

CATALOG NO. YS4C-L BOX YS4C-LB YS4C-T YS4CA1 YS5C YS5C-L BOX YS5C-LB YS6C YS6C-L BOX YS6C-T YS6CA1 YS8C YS8C-FXB YS8C-L-BOX YS8CA1 YSA25R-2N YSA26R-2N YSA28R-2N YSA2R-2N YSA30R-2N YSA321R-2N YSA37R-2N YSCM104 YSCM133 YSCM167 YSCM17 YSCM212 YSCM231 YSCM27 YSCM42 YSCM66 YSCM80 YSD25R25R YSD26R25R YSD26R26R YSD26R2R YSD26R2W YSD27R25R YSD27R26R YSD27R27R YSD27R2R YSD27R2W YSD28R25R YSD28R26R YSD28R27R YSD28R28R YSD28R2R YSD28R2W YSE10 YSE10-BOX YSE10HN YSE14H YSE14H-BOX YSE14HN YSE18H YSE18H-BOX YSE18HN YSES10K YSES14-2 YSES14K YSES18-1 YSES18K YSH-2925-E YSH-292C-E YSH2929 YSH3429 YSH3434 YSH3931 YSH3939 YSHG3429 YSHG3434

PAGE NO. C68 C71, C72 C73 C98 C69 C68 C71, C72 C69 C68 C73 C98 C69 C74 C68 C98 H33 H33 H33 H33 H33 H33 H33 B44 B44 B44 B44 B44 B44 B44 B44 B44 B44 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 H45 B48 B48 B47 B48 B48 B47 B48 B48 B47 B45 B48 B45 B48 B45 C85 C85 C85 C85 C85 C85 C85 E13 E13

CATALOG NO. PAGE NO. YSHG3931 E13 YSHG4429 E13 YSM10 B43 YSM14 B43 YSM18 B43 YSM1C B43 YSM25 B43 YSM26 B43 YSM27 B43 YSM28 B43 YSM2C B43 YSM4C B43 YSM6C B43 YSM8C B43 YSP-T C73 YSP1C-T C73 YSP25-T C73 YSP26-T C73 YSP28-T C73 YSP29-T C73 YSP2C-T C73 YSP30-T C73 YSP31-T C73 YSP34-T C73 YSP39-T C73 YSP4C-T C73 YSR25FX6CFXLTCKITC C77 YSR26FX6CFXLTCKITC C77 YSR2825FXLTCKITC C77 YSR282CFXLTCKITC C77 YSR286CFXLTCKITC C77 YSR29FX25FXLTCKITC C77 YSR29FX2CFXLTCKITC C77 YSR2CFX6CFXLTCKITC C77 YSR3125FXLTCKITC C77 YSR3128LTCKITC C77 YSR3129FXLTCKITC C77 YSR312CFXLTCKITC C77 YSR32FX29FXLTCKITC C77 YSR3425FXLTCKITC C77 YSR3428LTCKITC C76 YSR3429FXLTCKITC C77 YSR3431LTCKITC C76 YSR3434FXLTCKITC C76 YSR34FX25FXLTCKITC C77 YSR34FX28FXLTCKITC C77 YSR34FX28LTCKITC C77 YSR34FX29FXLTCKITC C77 YSR38FX28LTCKITC C76 YSR38FX29FXLTCKITC C76 YSR38FX31LTCKITC C76 YSR38FX34FXLTCKITC C76 YSR3928LTCKITC C76 YSR3929FXLTCKITC C76 YSR3931LTCKITC C76 YSR3934FXLTCKITC C76 YSR3938FXLTCKITC C76 YSR44FX29FXLTCKITC C76 YSR44FX31LTCKITC C76 YSR44FX34FXLTCKITC C76 YSR44FX34LTCKITC C76 YSR44FX38FXLTCKITC C76 YSR44FX39LTCKITC C76 YSR4CFX6CFXLTCKITC C77 YSS2R H46 YSS4R H46 YSS6R H46 YSS6RG2 H46 YST2525 C86 YST2626 C86 O-65 YST2825 C86

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Reference
Alpha-Numeric Index

BURNDY Products

CATALOG NO. YST2828 YST282C YST2929 YST2C2C YST3131 YST3428 YST3434 YST3939 YST4C4C YSU25A25A YSU25R25R YSU25R2R YSU25R2W YSU25R4W YSU25R6W YSU2R2R YSU2R2W YSU2R4W YSU2R6W YSU2R8W YSU2W2W YSU2W4W YSU2W6W YSU2W8W YSU4W4W YSU4W6W YSU4W8W YSU6W6W YSV10 YSV10 BOX YSV10-H YSV10-H BOX YSV1014-G2 YSV1214-G1 YSV14 YSV14 BOX YSV14-H YSV14-H BOX YSV1418 YSV18 YSV18 BOX YSV18-H YSV18-H BOX YSV1C-FXB

PAGE NO. C86 C86 C86 C86 C86 C86 C86 C86 C86 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 H44 B41 B41 B41 B41 B49 B49 B41 B41 B41 B41 B49 B41 B41 B41 B41 C74

CATALOG NO. YSV1C-L YSV1C-L BOX YSV25-FXB YSV25-L YSV25-L BOX YSV26-FXB YSV26-L YSV26-L BOX YSV27-FXB YSV27-L YSV27-L BOX YSV28-FXB YSV28-L YSV28-L BOX YSV2C-FXB YSV2C-L YSV2C-L BOX YSV4C-FXB YSV4C-L YSV4C-L BOX YSV6C-FXB YSV6C-L YSV6C-L BOX YSV8C-L YSV8C-L BOX YSV9C-L YSV9C-L BOX YTA25R-2N YTA26-2N YTA26R-2N YTA27R-2N YTA28-2N YTA28R-2N YTA2C-2N YTA2R-2N YTA321R-2N YTA33R-2N YTA34-2N YTA361R-2N YTA37R-2N YTA391A-2N YTA39R-2N YTA43R-2N YTS32AR

PAGE NO. B42 B42 C74 B42 B42 C74 B42 B42 C74 B42 B42 C74 B42 B42 C74 B42 B42 C74 B42 B42 C74 B42 B42 B41, B42 B41, B42 B41 B41 H31 H33 H31 H31 H33 H31 H33 H31 H31 H31 H33 H31 H31 H31 H31 H31 I7

CATALOG NO. YTS32R YTS331A YTS34R YTS34RS YTS362RS YTS36R YTS36RS YTS375E YTS391A YTS39A YTS39AR YTS39R YTS40R YTS431A YTS438E YTS43R YTS43RS YTS449RS YTS451AR YTS451R YTS463A YTS481RS YTS483RS YTS48AR YTS48RS YTS49R YTS521RS YTS52R YTS549RS YTS56R YTS58R YTS59R YTS59RS YTTAG388 YTU25R25R YTU25R4W YTU26R26R YTU27R27R YTU28R28R YTU30R30R YTU321R26R YTU321R27R YTU321R28R YTU321R2R

PAGE NO. I6 I5 I6 I6 I6 I6 I6 H62 I5 I5 I7 I6 I6 I5 H62 I6 I6 I6 I7 I6 I5 I6 I6 I7 I6 I6 I6 I6 I6 I6 I6 I6 I6 E23 H30 H30 H30 H30 H30 H30 H30 H30 H30 H30

CATALOG NO. YTU321R321R YTU33R26R YTU33R28R YTU33R33R YTW331AE YTW331AM YTW33RC YTW33RE YTW33RM YTW34R YTW34RC YTW34RE YTW34RM YTW351AE YTW351AM YTW362RC YTW362RE YTW362RM YTW36R YTW36RC YTW36RE YTW36RM YTW39AE YTW39AM YTW39R YTW431AE YTW431AM YTW43R YTW43RE YTW43RM YTW449RC YTW449RE YTW449RM YTW451R YTW45RC YTW45RE YTW45RM YTW463AM YTW47AE YTW47AM YTW481RC YTW483RC YTW483RE YTW483RM

PAGE NO. H30 H30 H30 H30 I12 I12 I11 I11 I11 I10 I11 I11 I11 I12 I12 I11 I11 I11 I10 I11 I11 I11 I12 I12 I10 I12 I12 I10 I11 I11 I11 I11 I11 I10 I11 I11 I11 I12 I12 I12 I11 I11 I11 I11

CATALOG NO. YTW484AE YTW484AM YTW486AE YTW486AM YTW48RC YTW48RE YTW48RM YTW50RC YTW50RE YTW50RM YTW521RC YTW521RE YTW521RM YTW52R YTW549RC YTW549RE YTW549RM YTW56RC YTW56RE YTW56RM YTW585R YTW58R YTW58RC YTW58RE YTW58RM YTW590RC YTW590RE YTW590RM YTW591RC YTW591RE YTW591RM YTW594R YTW594RC YTW594RE YTW594RM YTW59RC YTW59RM YW549R YYAZV4C2TC14FX

PAGE NO. I12 I12 I12 I12 I11 I11 I11 I11 I11 I11 I11 I11 I11 I10 I11 I11 I11 I11 I11 I11 I10 I10 I11 I11 I11 I11 I11 I11 I11 I11 I11 I10 I11 I11 I11 I11 I11 I10 C51

O-66

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Reference
Product Index

PRODUCT/TRADE NAME INDEX


PRODUCT/TRADE NAME ALFLUID AUTOMATIC CRIMP BARTAP BATOOL BATTERY CHARGER BATTERY CRIMPER BATTERY TOOLS BOLTS BOOSTERS BRAID BURNDY BURNDYWELD B-CRIMP C COPPER CRIMPIT CABELOK CABLE CLAMP CABLE CUTTERS CABLE TIES CABLE TRAY CLAMP CALIPERS CABLE STRIPPERS CIRCUIT TESTER CLIPIT COAXIAL COMPRESSION CONNECTOR COUPLINGS CRIMPERS CRIMPIT CRIMPS CUTTERS DIE INDEX DIES DURICOMP DURIUM ELECTRO-RAIL E-LINE HYLUG FINGRIP FINLINK FLAGLOK FLEXI-TAP FORKLOK GRIDLOK GROUNDEM GROUNDING GROUNDIT GUAGES GUTTER TAP H-CRIMPIT H COPPER CRIMIPIT HARDWARE HEAT SHRINK HOSES HOT LINE TOOLS HYBOOST HYBUTTIN HYCRAB HYCRIMP HYDENT HYDRAULIC COUPLING HYDRAULIC FITTINGS CATALOG SECTION N N A, G N N N N L F, N D, G D B C,E E N M D M N M E K B, C N N E M, N O N I L A C B B B A B D D D D N A E, C C L M, J N F, N N B I E, C C N N PRODUCT/TRADE NAME HYDRAULIC FLUID HYDRAULIC HOSE HYFLUID HYGRID HYGROUND HYLINK HYLUG HYPLUG HYPRESS HYRACK HYREDUCER HYSEALPLUG HYSEALUG HYSPLICE HYSTACK HYTAIL HYTAP HYTEE HYTOOL I-BEAM CLAMP INSULINK INSULUG INTENSIFIERS KA-LUG KITS LIGHTNING LINKIT LIL CRIMP LOCK WASHERS LOKTAP LUG MOLE MOLIMITER MOUNTING BASES NOTAPE NUTS NYLOCLIP OKLIP OXIDE INHIBITOR PATOOLS PATRIOT PENETROX POLYTAP POPPER POSI-PRESS POWERLINK POWERLUG PRESSES PRESSURE GAUGES PUMPS NETWORK UNDGRD QIKLINK QIKLUG QIKPWR QIKSLEEVE QIKSTOCK QIKSTOP QIKTAP RAISED FLOOR REDUCERS CATALOG SECTION N N N D D C C C N B C E E C, E, J C, E D C, E C, E N D E B N A D E N L E I, J I M I L M A M N N M A N N I F N N N I A A C E B, C B, C A D B, C, E PRODUCT/TRADE NAME REFERENCE DATA REMOTE HEADS REVOLVER RISERTAP SCRULINK SCRULUG SERVIT SERVIT POST SILCON BRONZE SPANTAP SPEC-BLOK SPLICE SPLICE KITS SPLICE-BLOK SPLICIT SPLIT BOLT STAINLESS HARDWARE STEP-TAP STIRRUP STRIPPERS STUD MOLE SUBSTATION TAPIT TERMINAL TERMINAL BLOCKS TEST LEADS TOOL BAGS TOOL CASES TOOL KITS TOOLS TRITAP TRITAP SERVIT TUBING UNIGROUND UNIRAP UNITAP UNISPLICE URD U-BLOK U-TAPS VARILINK VARITAP VERSILUG VERSITAP VINYLINK VINYLUG VISI-SHRINK WASHERS WEJIT WEJTAP WIRE BRUSH WIRE CONNECTOR WIRE CUTTERS WIRE MARKERS WIRE NUTS WIRE STRIPPERS Y-LOK CATALOG SECTION O N N A A A A, E D L E A J A B A, E L J E N I, J G, H E M, A M F, N N B, N, C N, M A A M, J D M A E J A A A A A A B B M L E F M N M M N B

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Grounding
BURNDYWeld Exothermic

BURNDY Products

TROUBLE SHOOTING TIPS


(Continued)

PROBLEM
Cannot ignite powder. E-94

PROBABLE CAUSE
Insufficient starting powder in ignition pocket on mold lid. Flint ignitor not shooting enough spark. Starting powder lumped together. Starting powder has gotten wet.

CORRECTION TO MAKE
Place at least half of starting powder in ignition pocket of mold lid. Use all starting powder for each connection. Clean flint ignitor according to directions on box or replace flint ignitor. Break up starting powder on lid with edge of powder tube. Remove shot from mold and replace with a dry cartridge. Use mold cleaner, soft natural bristle brush or clean rag to clean mold between shots. Do not use wire brush or screwdriver on molds. Use caution when closing mold. Do not force mold shut around bent, twisted or out of round conductors.

Mold wearing out too fast.

Improper cleaning of mold.

Bent or out of round cable causes chipping and premature wear of the mold. Poor weld to ground rod. Weight of mold not supported during reaction causing mold to slip when cable melts. Moisture or contaminant on cable or ground rod.

Use locking pliers on ground rod under mold to support the weight of the mold during the reaction.

Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors. An area larger than the weld area should be cleaned down to bright clean metal. Pre-heat conductors with propane torch then use a clean wire brush on conductors to remove any residue left on conductors.

Weld will not stick to steel surface.

Improperly cleaned area on steel.

Moisture or contaminant on cable or ground rod.

Cable is improperly positioned in Position cable in mold in accordance with directions for mold, blocking the flow of weld metal. mold. If directions are not available, position top of cable in the center of where the liquid weld metal hits the steel. Weld will not stick to cast iron surface. All of the causes listed under welding to steel surface also apply to this section. Not using CI (Cast Iron) powder. Specify CI behind cartridge when ordering powder (i.e., 25 CI). Use B38-0330-00 cable clamp or other method to remove tension. Cut out severely twisted cable.

Cable pulls out of mold when it is fired.

Cables are either twisted or under tension.

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

Hardware

BURNDY Products

DURIUM U-BOLTS
SILICON BRONZE
D-8

TYPE UB
DURIUM U-BOLTS are specifically designed for electrical connections to pipe and rod. The U-BOLTS are threaded on the straight portion of the legs only allowing for more contact surface on the pipe or rod. American National Coarse Threads Class #2 fit. The silicon bronze is per ASTM B99.

Catalog Number
UB101 UB104 UB105 UB106 UB107 UB336 UB337 UB178 UB354 UB187 UB271 UB222 UB242 UB383 UB269 UB357 UB384 UB249 UB1031 UB244 UB199 UB204 UB124 UB268 UB257 UB1032 UB310 UB266 UB275 UB267 UB258 UB264 UB1033 UB261 UB422 UB1027 UB1028 UB1029 UB1030 UB224 UB358

Thread Size

H
1.38 1.81 2.03 2.31 2.66 1.50 1.94 2.00 2.44 2.47 2.50 2.69 2.72 2.75 2.78 2.78 2.91 3.00 3.31 3.31 3.41 3.47 3.50 3.97 4.16 4.41 4.41 4.97 5.09 5.53 5.56 6.16 6.16 6.34 7.69 8.12 9.62 11.20 12.70 2.44 2.66

C
0.75 1.12 1.31 1.62 1.94 0.88 1.12 0.88 1.25 1.16 1.00 1.50 1.16 0.94 1.19 1.69 1.44 1.50 1.75 1.75 2.34 2.06 2.75 2.34 2.81 2.81 2.81 3.31 3.31 3.94 4.00 4.44 4.44 4.94 6.00 7.12 9.12 11.25 13.25 1.12 1.31

D
0.75 0.88 1.00 1.12 1.31 0.62 0.75 0.75 1.00 1.06 1.19 1.12 1.31 1.47 1.38 1.12 1.38 1.44 1.90 1.62 1.44 1.62 1.31 2.00 1.94 2.56 2.19 2.50 3.62 2.75 2.75 3.12 3.50 3.06 3.88 2.88 2.88 2.88 2.88 0.88 1.00

B
0.88 1.12 1.25 1.38 1.56 0.88 1.19 1.38 1.62 1.69 1.81 1.75 1.94 2.09 2.00 1.75 2.00 2.06 2.25 2.25 2.05 2.25 1.94 2.62 2.56 2.81 2.81 3.12 4.25 3.38 3.38 3.75 3.75 3.69 4.50 4.38 4.88 5.38 5.88 1.62 1.75

Catalog Number
UB226 UB291 UB293 UB464 UB540 UB254 UB328 UB400 UB256 UB230 UB311 UB302 UB232 UB260 UB390 UB263 UB282 UB236 UB399 UB436 UB262 UB392 UB416 UB300 UB306 UB437 UB294 UB314 UB425 UB317 UB315 UB318 UB344 UB319

Thread Size

H
2.75 2.81 2.81 3.12 3.19 3.41 3.41 4.03 4.16 4.34 4.44 4.62 4.97 5.34 5.38 5.78 6.31 6.41 6.66 6.66 6.78 7.06 7.53 7.62 7.88 8.56 3.50 3.66 3.72 4.97 5.56 4.22 4.72 6.34

C
1.25 1.19 1.75 1.81 1.38 1.31 2.94 1.31 2.22 2.94 1.88 2.47 3.44 2.94 2.50 4.56 4.12 5.06 1.31 4.56 5.06 1.62 5.06 6.12 6.12 6.12 1.38 2.09 2.31 1.81 2.09 2.44 1.94 2.44

D
1.12 1.22 1.19 1.31 1.75 1.75 0.94 2.38 2.06 1.88 2.50 2.38 2.25 2.88 3.12 2.50 3.25 2.88 5.00 3.62 3.25 5.25 4.00 3.56 3.81 4.50 1.75 1.56 1.50 3.00 3.44 1.87 2.63 4.00

B
1.88 1.97 1.69 1.96 2.25 2.50 1.69 3.12 2.81 2.62 3.25 3.12 3.00 3.62 3.88 3.25 4.00 3.62 5.75 4.12 4.00 6.00 4.75 4.31 4.56 5.25 2.50 2.31 2.25 3.75 4.19 2.62 3.38 4.75

1/4-20

1/2-13

3/8-16

5/8-11

3/4-10

1/2-13

Throughout the catalog you will notice blue highlighted items. These are the most frequently ordered BURNDY Products. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

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