Say Ngo - Thung Quay

Thiet ke thiet b say thung quay e say bap hat nang suat
1,000 kg/h
Phan I:
M AU
GVHD: Thay Hoang Minh Nam
SVTH: Lam ao Trung Hieu
1,000 kg/h
Say la mot trong cac cong oan quan trong trong cong nghe
sau thu hoach oi vi cac loai nong san. Thc te cho thay neu
phi chua kho hoac say khong kp, nhieu nong san co the b
mat mat do am moc va bien chat (chiem khoang 1020%, oi
vi mot vai loai co the len en 4050%). Ngoai ra, say con la
qua trnh cong nghe quan tron trong che bien nong san thanh
thng pham. Trong o an mon hoc nay, em se trnh bay ve quy
trnh cong nghe va thiet ke thiet b say thung quay e say
bap hat vi nang suat 1,000 kg/h.
I. Gii thieu ve nguyen lieu bap:
Bap va la cay lng thc va la cay thc an gia suc rat
quan trong, ng hang th ba tren the gii. Dien tch trong
bap hang nam cua the gii hien nay khoang 129 trieu ha,
nang usat bnh quan khaong 3.8 trieu tan/ha, tong san lng
bap tren 525 trieu tan. Hau nh 100% dien tch bap cua cac
nc tien tien eu c trong bang cac giong bap lai nen
at nang suat bnh quan 79.4 tan/ha.
Dien tch bap cua Viet Nam tang dan t 119,000 ha (1939)
len 392,000 ha (1985) va khoang 730,000 ha (1998).
Nang suat bap cua nc ta trong thi gian qua cung tang
nhanh. en nam 1998, a at c 26.7 ta/ha.
Cac c quan sinh dng cua bap gom: re, than, la lam
nhiem vu duy tr i song cua cay bap. Phoi va hat la khi
thuy cua cay mam.
Cac c quan sinh san c (bong c) va cai (mam bap) khac
biet nhau nhng nam tren cung mot cay. Ngo giao phan
cheo nh gio va con trung.
Khi thu hoach, con ngi ch s dung hat ngo lam thc pham.
Hat ngo thuoc loai qua dnh gom 4 bo phan chnh: vo hat,
lp aleron, phoi, va noi nhu.
- Vo hat (chiem 69% khoi lng hat ngo): la mot mang
nhan bao boc xung quanh hat co mau trang, mau tm hoac
vang tuy thuoc vao giong.
- Lp aleron (68%): nam sau vo hat bao boc lay noi nhu va
phoi.
- Noi nhu (7085%): la bo phan chnh cha ay cac chat
dinh dng e nuoi phoi. Noi nhu cha tinh bot. Tinh bot
noi nhu gom 3 loai: bot, sng va pha le. ac iem va
mau sac noi nhu la can c e phan loai ngo.
- Phoi (815%): bao gom la mam, tru di la mam, re
mam, va choi mam. Phoi ngo chiem gan 1/3 the tch hat,
bao quanh phoi co lp te bao xop giup cho van chuyen
nc vao phoi va ngc lai thuan li.
Thanh phan hoa hoc cua hat ngo c cho trong bang sau:
Thanh phan
hoa hoc (%
khoi lng)
Ngo nep
Ngo a
vang
1,000 kg/h
Nc
Chat am
Chat beo
Tinh bot
X
Chat khoang
Sinh to
Cac chat khac
14.67
9.19
5.18
65.34
3.25
1.32
0.08
0.40
13.65
917
5.14
67.02
3.61
1.32
0.05
0.33
II. Phng phap thc hien qua trnh say:

e bao quan c hoac dung e che bien cac san pham
co chat lng cao, cac loai hat can c say kho xuong o
am bao quan hoac o am che bien. e thc hien qua
trnh say, co the s dung nhieu he thong say khac nhau:
ham say, thap say, Moi che o cong nghe say khac
nhau se co nhng anh hng khac nhau en chat lng cua
san pham.
e say bap hat, ngi ta co the dung thiet b say thap,
say thung quay. ay, ta dung thiet b say thung quay, la
thiet b chuyen dung e say hat. Loai thiet b nay c
dung rong rai trong cong nghe sau thu hoach e say cac loai
ngu coc. Trong he thong nay, vat lieu say c ao tron
manh, tiep xuc nhieu vi tac nhan say, do o trao oi nhiet
manh, toc o say nhanh, va o ong eu cua san pham
cao. Ngoai ra, thiet b con co the lam viec vi nang suat
ln.
Tac nhan say s dung la khoi lo, c tao ra t qua trnh
ot than. Do san pham bap sau khi say dung e bao quan
e che bien thc pham, nen khoi lo trc khi ra khoi buong
ot c i qua nhieu oan hnh ziczac e tach bt bui, sau o
mi c a vao thung say.
Nguyen lieu bap la mot nguyen lieu cha rat nhieu tinh
bot. Che o cong nghe say tinh bot lai phu thuoc rat nhieu
vao nhiet o ho hoa san pham. Nhiet o ho hoa cua tinh
bot khoang 65C, do o ta can chon nhiet o tac nhan say
phu hp, khong cao nhng cung khong qua thap, muc ch la
ay nhanh qua trnh say, va khong lam cho nhiet o cua
nguyen lieu vt qua nhiet o ho hoa.
1,000 kg/h
Phan II:
QUY TRNH CONG NGHE
1,000 kg/h
1,000 kg/h
Thuyet minh quy trnh cong nghe:
Vat lieu say la bap hat sau khi c ra sach, tuot ra khoi
cui, c cho vao buong cha, sau o c nhap lieu vao
thung say bang he thong gau tai. Bap hat khi vao thung say
co o am 35%, chuyen ong cung chieu vi tac nhan say.
Tac nhan say s dung la khoi lo, tao ra t nhien lieu ot
la than, sau khi qua buong ot c hoa tron vi khong kh ben
ngoai e at nhiet o thch hp cho qua trnh say. Dong tac
nhan say c gia toc bang quat ay at trc thiet b, va
quat hut at cuoi thiet b.
Tren ng ong dan khoi lo vao buong hoa tron va ng
ong dan khong kh t moi trng vao buong hoa tron eu co
cac van, dung e ieu chnh lu lng cac dong. at nhiet ke
sau buong hoa tron e xac nh nhiet o cua tac nhan
say trc khi vao thung say, neu nhiet o qua cao ta se m
van e thao bt khoi lo ra ngoai, giam lng khoi lo vao
buong hoa tron e giam bt nhiet o, ngc lai neu nhiet o
cha u, ta khoa bt van dan khong kh t moi trng vao
buong hoa tron.
Thung say co dang hnh tru at nam nghieng mot goc 1.5 so
vi mat phang ngang, c at tren mot he thong cac con lan
va chan. Chuyen ong quay cua thung c thc hien nh
bo truyen ong t ong c sang hop giam toc en banh rang
gan tren thung. Ben trong thung co gan cac canh nang, dung
e nang va ao tron vat lieu say, muc ch la tang dien tch
tiep xuc gia vat lieu say va tac nhan say, do o tang be
mat truyen nhiet, tang cng trao oi nhiet e qua trnh say
dien ra triet e.
Trong thung say, bap hat c nang len en o cao nhat
nh, sau o ri xuong. Trong qua trnh o, vat lieu tiep xuc vi
tac nhan say, thc hien cac qua trnh truyen nhiet va truyen
khoi lam bay hi am. Nh o nghieng cua thung ma vat lieu
se c van chuyen i doc theo chieu dai thung. Khi i het
chieu dai thung say, vat lieu say se at c o am can
thiet cho qua trnh bao quan la 10%.
San pham bap hat sau khi say c a vao buong thao lieu,
sau khi qua ca thao lieu se c bao goi, e bao quan hay
dung vao cac muc ch che bien khac.
1,000 kg/h
Dong tac nhan say sau khi qua buong say cha nhieu bui, do
o can phai a qua mot he thong loc bui e tranh thai bui
ban vao khong kh gay o nhiem. ay, ta s dung he thong
loc bui bang nhom bon cyclon n. Khoi lo sau khi loc bui se
c thai vao moi trng. Phan bui lang se c thu hoi qua
ca thu bui cua cyclon va c
1,000 kg/h
Phan III:
TNH TOAN THIET B SAY
10
1,000 kg/h
Vat lieu say la bap hat, co cac thong so vat ly c ban
nh sau:
o am ban au cua vat lieu say (theo vat lieu t):
1 = 35%
o am cuoi cua vat lieu say (theo vat lieu t):
1 = 11%
Khoi lng rieng hat vat lieu:
r = 1,253 kg/m3
(Bang 2.4/47[2])
Khoi lng rieng khoi hat:

r = 850 kg/m3
(Phu luc 4/230[3])
Nhiet dung rieng cua vat lieu kho:

Ck = 1.2 1.7 kJ/kg.K
(Trang 20[1])
Chon Ck = 1.7 kJ/kg.K

Kch thc hat bap:
- Dai
(Phu luc 7/351[1])
l = 4.2 8.6 mm.
- Rong :
b = 1.6 4.0 mm.
- Day :
= 1.5 3.8 mm.
- ng knh tng ng: dt = 7.5 mm.

Nang suat nhap lieu: G1 = 1,000 kg/h.
Cng o boc hi am: A = 32 kg/m3.h
11
(Bang 10.1/207[1])
1,000 kg/h
I.
Tnh can bang vat chat:

Ta k hieu cac ai lng nh sau:
G1, G2
(kg/h) :
khoi lng vat lieu say i vao, ra
thiet b say.
1, 2
:
o am tng oi cua vat lieu say
au vao, ra cua thiet b say.
W
(kg/h) :
lng am bay hi trong 1 gi.
Gk
(kg/h) :
khoi lng vat lieu kho tuyet oi.
Phng trnh can bang vat chat:
W = G1 G2
(Trang 127[1])
W = G11 G22
Lng am boc hi trong 1 gi:

0.35 0.11
W = G1 1 2 = 1,000
= 269.66 (kg/ h)
1 2
1 0.11
Lng vat lieu kho tuyet oi:
Gk = G1 ( 1 1 ) = G2 ( 1 2 )
Gk = 1,000( 1 0.35) = 650 (kg/ h)
Nang suat cua san pham say:
G2 = G1 W = 1,000 269.66 = 730.34 (kg/ h)
II. Tnh can bang nang lng:

1. Cong thc xac nh cac thong so cua tac nhan
say:
- Ap suat hi bao hoa:
4,026.42
Pb = exp 12
(bar )
(CT 2.31/31[1])
235.5+ t(C )
- o cha am:
Pb
d = 0.621
(kg a
m/kg kho
ng kh)
(CT 2.18/28[1])
Pa Pb
Pa
= 0.621
Pb 1+
Pa
P =
(bar )
b
0.621
1+
Pa = 0.981 (bar): ap suat kh quyen.

- Enthalpy:
I = ik + d ia
= C pk t + d ( r + C pa t)
(CT 2.24/29[1])
Trong o:
ik, ia
(kJ/kg) : enthalpy cua 1kg khong kh kho va
1kg hi nc.
Cpk = 1.004
(kJ/kg.K)
:
nhiet dung rieng cua khong kh kho.
12
1,000 kg/h
Cpa = 1.842
(kJ/kg.K)
nhiet dung rieng cua hi nc.
r = 2,500 (kJ/kg) : an nhiet hoa hi cua nc.
I = 1.004 t + d( 2,500 + 1.842 t) (kJ / kg)
I 1.004 t
m/kg kho
ng kh kho
)
d = 2,500 + 1.842 t (kg a
t = I 2,500 d
(C)
1.004 + 1.842 d
The tch rieng:
288 T
=
(m3 / kg kho
i kho)
Pa Pb
Trong o, Pa, Pb lay n v la N/m2.
(CT VII.8/94[6])
2. Xac nh cac thong so trang thai cua tac nhan

say trong qua trnh say ly thuyet:
a. Thong so trang thai cua khong kh ngoai tri (A):
Khong kh ngoai tri co:
Nhiet o :
t0 = 27C
o am
:
= 75%
Ap suat hi bao hoa:
4,026.42
Pb = exp 12
= 0.035 (bar )
235.5+ 27
o cha am:
0.75 0.035
d0 = 0.621
= 0.01707 (kg a
m/kg kho
ng kh)
0.981 0.75 0.035
Enthalpy:
I 0 = 1.004 27+ 0.01707( 2,500+ 1.842 27) = 70.632 (kJ / kg)
The tch rieng:
288 ( 27+ 273) 105
0 =
= 0.905 (m3 / kg kho
i kho)
0.981 0.75 0.035
b. Thong so trang thai cua khoi lo sau buong ot (B),
buong hoa tron (B):
Tnh toan qua trnh chay:
Thanh phan nhien lieu than s dung: chon than
Tuyen Quang.
Nguyen to
Ham lng
(%)
57
4.6
2.6
0.2
1.6
19
15
C
H
O
N
S
Tr (Tro)
A (Nc)
13
1,000 kg/h
(Bang VII14/219[5])
Nhiet tr cao cua nhien lieu:
Qc = 33,858 C + 125,400 H 10,868( O S)
= 33,858 0.57+ 125,400 0.046 10,868( 0.026 0.016)

= 24,958.78 (kJ / kg nhie
n lie
u)
(CT 3.2/53[1])
Nhiet tr thap cua nhien lieu:

Qt = Qc 2,500(9H + A)
= 24,958.78 2,500(9 0.046 + 0.15)
(CT 3.4/53[1])
= 23,548.78 (kJ / kg nhie
n lie
u)
Lng khong kh kho ly thuyet cho qua trnh chay:
L0 = 11.6 C + 34.8 H + 4.3( S O)
= 11.6 0.57+ 34.8 0.046+ 4.3( 0.016 0.026)
= 8.170 (kJ / kg nhie

n lie
u)
Trong thc te do tuy thuoc vao viec to chc qua
trnh chay va o hoan thien cua buong ot ma
khong kh kho thc te L e chay het 1kg nhien lieu
ln hn lng khong kh kho ly thuyet. Do o ta co:
L
b =
: he so khong kh tha cua buong ot
L0
(CT 3.14/56[1])
ay ta s dung buong ot than a thu cong, do
o:
b = 1.51.8
(Bang VII2/190[5])
Chon b = 1.5.
Lng khong kh kho thc te cho qua trnh chay:
L = b L0 = 1.5 8.170 = 12.255 (kJ / kg nhie
n lie
u)
Tuy nhien do nhiet o khoi sau buong ot rat ln so
vi yeu cau, do o tac nhan say la khoi lo trc
khi i vao thung say can phai qua qua trnh hoa tron
vi khong kh ngoai tri e co mot nhiet o thch
hp.
Goi la he so khong kh tha cua buong hoa tron,
la t so gia lng khong kh kho can cung cap thc
te cho buong ot cong vi lng khong kh kho a
vao buong hoa tron chia cho lng khong kh kho ly
thuyet can thiet cho qua trnh chay.
QC b + Cnl tnl ia ( 9H + A) C pkt1 1 ( 9H + A + Tr )
=
(CT 3.15/57
L0 d0 ia ia0 + C pk ( t1 t0 )
[1])
Trong o:
14
1,000 kg/h
- Chon hieu suat buong ot b = 0.6.
- Chon nhiet o cua khoi lo sau hoa tron t1 = 70C.
- Cnl = 0.12 kJ/kg.K : nhiet dung rieng cua than.
- tnl = 27C
- Enthalpy cua hi nc: i = 2,500 + 1.842 t (kJ / kg)
(CT
3.16/57[1])
o Trong khong kh ngoai tri:
ia0 = 2,500 + 1.842 27 = 2,549.734 (kJ / kg)
o Trong hi nc cha trong khoi sau buong hoa
tron:
ia = 2,500 + 1.842 70 = 2,628.940 (kJ / kg)
QC b + Cnl tnl ia ( 9H + A) C pkt1 1 ( 9H + A + Tr ) =
= 24,958.78 0.6 + 0.12 27 2,628.940( 9 0.046+ 0.15)

1.004 701 ( 9 0.046 + 0.15+ 0.19) =
= 13,478.50 (kJ / kg)
L0 d0 ia ia0 + C pk ( t1 t0 ) =
= 8.17 0.01707( 2,628.940 2,549.734) + 1.004( 70 27) =

= 363.761 (kJ / kg)
13,478.500
=
= 37.053
363.761
Cac thong so cua khoi lo:

Lng hi nc trong khoi lo:
- Sau buong ot:
Ga = (9H + A) + b L0 d0
= (9 0.046 + 0.15) + 1.5 8.17 0.01707
(CT 3.20/58[1])
= 0.773 (kg a
m/kg nhie
n lie
u)
- Sau buong hoa tron:
Ga = (9H + A) + L0 d0
= (9 0.046 + 0.15) + 37.053 8.17 0.01707 (CT 3.21/58[1])
= 5.731 (kg a
m/kg nhie
n lie
u)
Khoi lng khoi kho:
- Sau buong ot:
Lk = ( b L0 + 1) ( Tr + 9H + A)
= ( 1.5 8.17+ 1) ( 0.19+ 9 0.046+ 0.15)
(CT 3.23/59[1])
= 12.501 (kg kho

i kho
/kg nhie
n lie
u)
15
1,000 kg/h
Lk = ( L0 + 1) ( Tr + 9H + A)
= ( 37.053 8.17+ 1) ( 0.19 + 9 0.046 + 0.15)
(CT 3.24/59
= 302.969 (kg kho

i kho
/kg nhie
n lie
u)
[1])
o cha am cua khoi lo:
- Sau buong ot:
G 0.773
d1 = a =
= 0.06184 (kg a
m/kg kho
i kho
) (CT 3.26/59
Lk 12.501
[1])
G
5.731
d1 = a =
= 0.01892 (kg a
m/kg kho
i kho
) (CT 3.27/59
Lk 302.969
[1])
16
1,000 kg/h
Enthalpy cua khoi lo: (kJ/kg khong kh)
- Sau buong ot:
Q + Cnl tnl + b L0 d0
I 1 = C b
Lk
24,958.78 0.6 + 0.12 27+ 1.5 8.17 0.01707
12.501
= 1,267.427 (kJ/kg kho
i kho
)
(CT 3.31/60[1])
Q + Cnl tnl + L0 d0
I 1 = C b
Lk
=
24,958.78 0.6 + 0.12 27+ 37.053 8.17 0.01707

302.969
= 120.014 (kJ/kg kho
i kho
)
(CT 3.32/60[1])
Nhiet o khoi lo: (C)
- Sau buong ot:
I 2,500 d1
1,267.427 2,500 0.06184
t1 = 1
=
= 995.454 ( C )
1.004 + 1.842 d1
1.004 + 1.842 0.06184
t1 ; 995.5C
I 2,500 d1
120.014 2,500 0.01892
t1 = 1
=
= 70 ( C )
1.004 + 1.842 d1
1.004 + 1.842 0.01892
Ap suat hi bao hoa: (bar)
- Sau buong ot:
4,026.42
Pb1 = exp 12
= 6,180.454 (bar )
235.5+ 995.5

4,026.42
Pb1 = exp 12
= 0.307 (bar )
235.5+ 70
o am tng oi:
- Sau buong ot:
0.981
1 =
= 1.44 105
0.621
6,180.454 1+
0.06184
0.981
1 =
= 0.09448
0.621
0.307 1+
0.01892
=
17
1,000 kg/h
The tch rieng:
- Sau buong ot:
288 ( 995.5+ 273) 105
1 =
= 4.095 (m3 / kg kho
i kho)
0.981 1.44 105 6,180.454
288 ( 70 + 273) 105
1 =
= 1.038 (m3 / kg kho
i kho)
0.981 0.09448 0.307
c.
Thong so trang thai cua tac nhan say sau buong say
(C):
Trong thiet b say dung khoi lo lam chat va cung
cap nhiet lng cho vat lieu say va thai am ra moi
trng, qua trnh say ly thuyet la qua trnh khong co
ton that do vat lieu say, do thiet b chuyen tai mang i,
khong co ton that do toa ra moi trng qua cac ket
cau bao che, ma ch co ton that do tac nhan say
mang i. Do o, bao nhieu nhiet lng khoi lo cung cap
cho vat lieu say hoan toan dung e tach am khoi vat
lieu. Khi am tach khoi vat lieu, lai bay vao trong khoi,
do o am a mang toan bo nhiet lng ma khoi a
mat tra lai di dang an nhiet hoa hi r va nhiet vat
ly cua hi nc Cpat. V vay, qua trnh say ly thuyet
bang khoi lo c xem la qua trnh ang enthalpy.
Ta co cac thong so cua tac nhan say sau qua trnh
say ly thuyet c xac nh nh sau:
- Enthalpy: I20 = I1 = 120.014 kJ/kg khoi kho.
- Chon nhiet o au ra cua tac nhan say la t20 = 36C.
- Ap suat hi bao hoa:
4,026.42
Pb2 = exp 12
= 0.059 (bar )
235.5+ 36
- o cha am:
120.014 1.004 36
d20 =
= 0.03268 (kg a
m/kg kho
i kho
)
2,500 + 1.842 36
- o am tng oi:
0.981
1 =
= 0.8313
0.621
0.059 1+
0.03268
- The tch rieng:
288 ( 36 + 273) 105
2 =
= 0.955 (m3 / kg kho
i kho)
0.981 0.8313 0.059
18
1,000 kg/h
Trang thai cua tac nhan say trong qua trnh say ly
thuyet
ai lng
t (C)
(%)
d (kg am/kg
kk)
I (kJ/kg kk)
Pb (bar)
(m3/kg kk)
27
75
Tac nhan
say sau
buong
ot (B)
995.5
0.0014
Tac nhan
say sau
buong hoa
tron (B)
70
9.448
Tac nhan
say ra khoi
thiet b
say (C)
36
83.13
0.01707
0.06184
0.01892
0.03268
70.632
0.035
0.905
1,267.427
6,180.454
4.095
120.014
0.307
1.038
120.014
0.059
0.955
Khong
kh ngoai
tri (A)
3. Can bang nang lng cho thiet b say ly thuyet:

Gia s lng khoi vao, ra thiet b say la khong oi, k
hieu la L0 (kg/h).
Theo phng trnh can bang vat chat:
L0 d1 + G11 = L0 d20 + G22
W
(CT 7.14/131[1])
d20 d1
Lng khoi kho can thiet e boc hi 1kg am:
L
1
1
l0 = 0 =
=
= 72.67 (kg kho
i kho
/h) (CT 7.14/131
W d20 d1 0.03268 0.01892
[1])
L0 = l0 W = 72.67 269.66 = 19,596.19 (kg/ h)
Phng trnh can bang nhiet cho thiet b say ly thuyet:
Q0 = L0 ( I 1 I 0 ) = L0 ( I 20 I 0 )
(CT 7.15/131[1])
Nhiet lng tieu hao trong qua trnh say ly thuyet:
Q0 = 19,596.19( 120.014 70.632) = 967,699.05 (kJ / h)
L0 =
Nhiet lng tieu hao rieng:

Q 967,699.05
q0 = 0 =
= 3,588.59 (kJ/kg a
m)
W
269.66
4. Can bang nang lng cho thiet b say thc:
Trong thiet b say thc, ngoai ton that nhiet do tac nhan
say mang i, trong thiet b say thung quay, con co ton that
nhiet ra moi trng Qmt, va ton that nhiet do vat lieu say
mang i QV.
Trong thiet b say thung quay, khong s dung nhiet bo
sung va thiet b khong co thiet b chuyen tai, do o QBS =
0, QCT = 0.
Nhiet lng a vao thiet b say:
- Nhiet lng do tac nhan say nhan c trong buong ot,
buong hoa tron:
19
1,000 kg/h
L ( I1 I 0 )
- Nhiet lng do vat lieu say mang vao: ( G1 W) CV1 + W Ca tV1
20
1,000 kg/h
Nhiet lng a ra khoi thiet b say:
- Nhiet lng ton that do tac nhan say mang i
L ( I 2 I 0 )
- Nhiet vat ly cua vat lieu say mang ra
G2 CV2 tV2
:
:
- Nhiet lng ton that ra moi trng :

Can bang nhiet lng vao ra thiet b say, ta co:
L ( I 1 I 0 ) + ( G1 W) CV1 + W Ca tV1 = L ( I 2 I 0 ) + G2 CV2 tV2 + Qmt
Qmt.
Trong o G2 = G1 W , ta xem CV2 = CV1 = CV .

Vay nhiet lng tieu hao trong qua trnh say thc:
Q = L ( I 1 I 0 ) = L ( I 2 I 0 ) + G2 CV tV2 tV1 + Qmt W Ca tV1
at QV = G2 CV tV2 tV1
: ton that nhiet do vat lieu say mang
i.
Q = L ( I 1 I 0 ) = L ( I 2 I 0 ) + QV + Qmt W Ca tV1
Xet cho 1kg am can boc hi:
q = l ( I 1 I 0 ) = l ( I 2 I 0 ) + qV + qmt Ca tV1
QV
Q
1
; qmt = mt ; l =
W
W
d2 d1
at = Ca tV1 qV qmt
o Xac nh qV:
CV = Ck ( 1 2 ) + Ca 2
Trong o: qV =
(CT 7.40/141[1])
Trong o:
CV
(kJ/kg.K) : nhiet dung rieng cua vat lieu say
vi o am 2.
Ck = 1.7 (kJ/kg.K) : nhiet dung rieng cua vat lieu kho.
Ca = 4.1868
(kJ/kg.K)
:
nhiet dung rieng cua am.
CV = 1.7( 1 0.11) + 4.1868 0.11= 1.974 (kJ / kgK
. )
tV1 = t0 = 27C :
nhiet o vat lieu say vao thiet b, lay

bang nhiet o moi trng.
tV2 = t2 3 = 36 3 = 33(C ) : nhiet o ra khoi thiet b say cua
vat lieu say. Ta chon nho hn nhiet o au ra cua tac
nhan say 35C.
730.34 1.974( 33 27)
Vay qV =
= 32.078 (kJ/kg a
m)
269.66
o Xac nh Ca.tV1:
Ca tV1 = 4.1868 27 = 113.044 (kJ/kg a
m)
o Xac nh qmt :
Ton that nhiet ra moi trng qmt thng chiem khoang
35% nhiet lng tieu hao hu ch.
qmt = ( 0.03 0.05) qhi
Trong o nhiet tieu hao hu ch c xac nh:
21
1,000 kg/h
qhi = ih Ca tV1 + qV
(CT VII24/192[5])
Ma ih = 2,545.54 (kJ/kg am)

qhi = 2,545.54 113.044 + 32.078 = 2,464.574(kJ/kg a
m)
qmt = 0.05 qhi = 0.05 2,464.574 = 123.229(kJ/kg a
m)
m) < 0
Vay = 113.044 32.078 123.229 = 42.263 (kJ/kg a
I 2 < I 1 : trang thai cua tac nhan say sau qua trnh say
thc nam di ng I = I1.
5. Cac thong so cua tac nhan say sau qua trnh say
thc:
o cha am cua tac nhan say:
I 2 = I 1 + ( d2 d1 )
(CT 7.30/138[1])
d2 =
C pk ( t1 t2 ) + d1 ( i1 )
i2
(kg a
m/kg kho
i kho
)
(CT 7.31/138[1])
Trong o:
i1 = 2,500 + 1.842 70 = 2,628.940 (kJ/kg)
i2 = 2,500 + 1.842 36 = 2,566.312 (kJ/kg)
d2 =
1.004( 70 36) + 0.01892( 2,628.940 + 42.263)
2,566.312 + 42.263
= 0.03246 (kg a
m/kg kho
i kho
)
Enthalpy:
I 2 = 1.004 36+ 0.03246 2,566.312 = 119.446 (kJ/kg kho
i kho
)
(CT 2.24/29[1])
o am tng oi:
0.981
1 =
= 0.8259
0.621
0.059 1+
0.03246
Trang thai cua tac nhan say trong qua trnh say thc
ai lng
t (C)
(%)
d (kg am/kg
kk)
I (kJ/kg kk)
Pb (bar)
(m3/kg kk)
27
75
Tac nhan
say sau
buong
ot (B)
995.5
0.0014
Tac nhan
say sau
buong hoa
tron (B)
70
9.448
Tac nhan
say ra khoi
thiet b
say (C)
36
82.59
0.01707
0.06184
0.01892
0.03246
70.632
0.035
0.905
1,267.427
6,180.454
4.095
120.014
0.307
1.038
119.446
0.059
0.955
Khong
kh ngoai
tri (A)
Lng khoi kho can thiet e boc hi 1 kg am trong qua

trnh say thc:
22
1,000 kg/h
1
1
=
= 73.86 (kg kho
i kho
/kg a
m)
d2 d1 0.03246 0.01892
Lng khoi kho can thiet:
L = l W = 73.86 269.66 = 19,917.09(kg/ h) = 5.53(kg/ s)
l =
23
1,000 kg/h
Nhiet lng tieu hao e boc hi 1kg am:
q = l ( I 1 I 0 ) = 73.86( 120.014 70.632) = 3,647.355 (kJ/kg a
m)
6. Lu lng the tch cua tac nhan say trong qua trnh
say thc:
Lu lng the tch cua tac nhan say trang thai trc
khi vao buong say:
V1 = 1 L = 1.038 5.53 = 5.74(m3 / s)
Lu lng the tch cua tac nhan say trang thai ra khoi
buong say:
V2 = 2 L = 0.955 5.53 = 5.28(m3 / s)
Lu lng the tch trung bnh cua tac nhan say:
V + V 5.74 + 5.28
Vtb = 1 2 =
= 5.51(m3 / s)
2
2
7. Lng nhien lieu tieu hao:
Lng nhien lieu (than) tieu hao e boc hi 1kg am:
q
3,647.355
b=
=
= 0.244 (kg than/kg a
m)
QC b 24,958.78 0.6
Lng nhien lieu tieu hao trong 1 gi:
B = b W = 0.244 269.66 = 65.797 (kgthan/ h)
8. Hieu suat thiet b say:
q
2,464.574
TBS = hi 100% =
100% = 67.57%
q
3,647.355
III. Tnh thi gian say:
Trong thiet b, chon canh ao tron co dang canh nang, co
cac thong so sau:
- He so ien ay: = 0.18
(Bang 6.1/177[2])
- Goc gap cua canh nang: = 140.
FC
h
= 0.576;
= 0.122
- Thong so ac trng cho cau truc canh:
DT
DT2
- He so lu y en dang canh trong thung: oi vi canh
nang, m = 0.5.
Thi gian say c xac nh theo:
120 V ( 1 2 ) 120 0.18 850( 0.35 0.11)
=
=
A 2 ( 1 + 2 )
32 2 ( 0.35+ 0.11)
(CT 6.44/178[2])
= 89.416(phu
t) =1.49(h)
= 1h 29 phu
t
Thi gian vat lieu lu tru trong thung (hay thi gian vat lieu
i het chieu dai thung):
m k1 LT
1 =
(phu
t)
(CT 6.39/174[2])
n DT tg
Trong o:
24
1,000 kg/h
k1
trong
n
: he so lu y en ac tnh chuyen ong cua vat lieu,

say xuoi chieu, chon k1 = 0.7.
: toc o quay cua thung, chon n = 1 vong/phut.
: goc nghieng cua thung ( = 1.51.7), chon = 1.5.
0.5 0.7 8
1 =
= 89.744 (phu
t) (thoa ieu kien 1 )
1 1.2 tg1.5
IV. Tnh toan thiet b chnh:

1. Xac nh cac kch thc c ban cho thung say:
The tch cua thung quay:
W 269.66
VT =
=
= 8.427 (m3)
(CT 10.2/207[1])
A
32
Chon ng knh thung theo tieu chuan DT = 1.2 m.
(Bang
XIII.6/359[7])
Chieu dai cua thung:
DT2
4V
4 8.427
VT =
L L = T2 =
= 7.451 (m)
4
DT 1.22
Ta chon chieu dai thung L = 8 m.
L
8
=
; 6.67 [ 3.5;7] (thoa t le gia chieu dai va
DT 1.2
ng knh thung)
Tiet dien cua thung say:
D2
1.22
FT = T =
= 1.131(m2 )
4
4
The tch thc cua thung:
DT2
1.22
VT =
L=
8 = 9.048 (m3)
4
4
Tiet dien t do cua thung say:
Ftd = ( 1 ) FT = ( 1 0.18) 1.131= 0.927(m2 )
2. Kiem tra be day thung:
Thung c che tao bang thep khong r, mac thep
X18H10T, co cac thong so sau:
- Khoi lng rieng :
= 7,900 kg/m3 (Bang XII.7/313[7])
- He so dan nhiet
: = 16.3 W/m.K (Bang XII.7/313[7])
- ng suat cho phep tieu chuan
:
*
2
[] = 140 N/mm (Hnh 12/22[9])
- Gii han ben keo
: k = 540 x 106 N/mm2
(Bang
XII.7/313[7])
- Gii han ben chay
: ch = 220 x 106 N/mm2
(Bang
XII.7/313[7])
Thung say co dang hnh tru nam ngang, che tao bang
phng phap han, thung lam viec ap suat kh quyen.
o He so ben moi han h : chon han t ong di lp
thuoc, han giap moi, 2 pha.
Vi ng knh D 700mm, chon h = 0.95. (Bang 17/25[9])
25
1,000 kg/h
o He so hieu chnh : oi vi thiet b co boc cach nhiet,
chon = 0.95.
ng suat cho phep:
[ ] = [ ] = 0.95 140 = 133 (N / mm2 )
[ ]
133
0.95 = 1,288 25 , do o be day toi
P
9.81 104 106
thieu thung c xac nh theo cong thc:
DT P
1,200 9.81 102
S =
=
= 0.466(mm) ; 0.5(mm) (CT 53/130[9])
2[ ] h
2 133 0.95
Cac he so bo sung kch thc:
- Ca : he so bo sung do an mon hoa hoc cua moi
trng. oi vi moi trng cha vat lieu la bap, hau
nh khong co an mon thiet b, do o Ca = 0.
- Cb : he so bo sung do bao mon c hoc cua moi trng.
Do moi trng cha nhieu hat ran, chon Cb = 1mm.
- Cc : he so bo sung do sai lech khi che tao, lap rap. Theo
bang XIII.9/364[6], oi vi thep X18H10T, chon Cc =
0.8mm.
- C0 : he so bo sung e quy tron kch thc, chon C0 =
5.7mm.
C = Ca + Cb + Cc + C0 = 0 + 1+ 0.8+ 5.7 = 7.5 (mm)
Be day thc cua thung:
S = S + C = 0.5+ 7.5 = 8 (mm)
Kiem tra be day thung:
S Ca
8 0
0.1
= 0.007 0.1 (tho
a)
o
DT
1200
o Ap suat tnh toan cho phep ben trong thiet b:
2[ ] h ( S Ca )
P
[ P] =
DT + ( S Ca )
(thoa)
2 133 0.95 ( 8 0)
2
2
= 1.67(N / mm ) 0.0981(N / mm )
1200 + ( 8 0)
Vay be day cua thung say: S = 8 mm.
Xet
3. Tnh toc o cua tac nhan say trong thiet b:

Toc o trung bnh cua tac nhan say trong buong say:
V
5.51
vtb = tb =
= 5.94(m/ s)
Ftd 0.927
4. Tnh tr lc qua thung say:
Chuan so Reynolds:
Tnh chat cua khoi lo cung tng t nh tnh chat cua
khong kh kho, do o co the s dung cac so lieu cua
khong kh kho cho khoi lo.
26
1,000 kg/h
70 + 36
= 53C ,
2
theo Phu luc 6/350[1], cac thong so cua khoi lo nh sau:
- o nht ong : k = 18.256 x 106 m2/s
- Khoi lng rieng :
k = 1.0831 kg/m3
v d 5.94 7.5 103
Re = tb
=
= 2,440.29
k
18.256 106
nhiet o trung bnh cua tac nhan say tf1 =
27
1,000 kg/h
He so thuy ong a:
90 100
a = 5.85+
+
Re
Re
(CT 10.20/213[1])
90
100
= 5.85+
+
= 7.911
2,440.29
2,440.29
He so ac trng cho o chat cua lp hat C1:
1
C1 = 2
(CT 10.21/213[1])
V dx
Trong o: =
(CT 10.22/213[1])
V
Ma V = 850 kg/m3
0.25( G1 + G2 ) 0.25( 1,000+ 730.34) 0.18
dx =
=
= 5.737(kg/ m3 )
0.75 2 V
0.75 2 9.048
(CT 10.23/213[1])
850 5.737
=
= 0.993
850
1 0.993
C1 =
= 7.1 103
2
0.993
Tr lc qua lp hat:
a LT v2 k C1 7.911 8 5.92 1.0831 7.1 103
phat =
=
2 g dtd
2 9.81 7.5 103
= 115.13(kg/ m2 ) = 115.13(mmH2O)
(CT 10.19/213[1])
5. Tnh chon canh ao tron:
Mot so thong so c ban cua canh nang a c chon
tren.
Chieu cao ri trung bnh cua hat vat lieu:
h
= 0.576 h = 0.576 DT = 0.576 1,200 = 691.2(mm)
DT
Dien tch be mat cha vat lieu cua canh:
FC
= 0.122 FC = 0.122 DT2 = 0.122 1,2002 = 175,680(mm2 )
2
DT
28
1,000 kg/h
Theo cac k hieu kch thc tren hnh cua canh ao tron,
ta co:
FC = a c + b c = ( a + b) c
Chon cac thong so cho canh:
- a = 80 mm
- b = 155 mm
F
175,680
c= C =
= 747.6(mm) ; 750(mm)
a + b 80 + 155
- d = 4 mm
- Vat lieu che tao canh la thep khong r X18H10T, =
7900 kg/m3.
- So canh tren mot mat cat: 12 canh.
L
8,000
= 12 10 = 120(ca
nh)
- So canh can lap: z = 12 T = 12
c
750
Khoi lng 1 canh ao tron:
m= VC = FC d = 7,900 175,680 106 4 103 = 5.551(kg)
Khoi lng cua canh trong thung:
M = z m= 120 5.551= 666.1(kg)
Chieu cao cua lp vat lieu cha trong thung:
Phan tiet dien cha vat lieu:

Fcd = FT = 0.18 1.131= 0.204(m2 )
29
1,000 kg/h
1
R2 R2 sin2
180
2
1
0.204 =
0.62 0.62 sin2
180
2
sin2 =
1.134
90
Giai phng trnh nay, ta c = 58.163.
Chieu cao cha ay vat lieu trong thung:
h = R ( 1 cos ) = 600( 1 cos58.163 ) = 283.5(mm)
Fcd =
V. Tnh toan thiet b phu:

1. Tnh toan buong ot:
Do he thong say can thiet ke e say bap, do o khong
can phai co cong suat nhiet qua ln. V vay, ay ta
dung buong ot thu cong ghi phang.
Cau tao cua buong ot ghi phang c the hien tren hnh
ben. Trong buong ot, than c chat len mat ghi mot lp
day 200250 mm qua ca vao than. Pha di ghi la buong
tch x, con pha tren la khong gian lam viec cua buong
ot. Khi buong ot lam viec, gio c cap vao buong x
qua ca gio, i qua ghi vao lp thame tham gia qua trnh
chay.
e bao ve ghi lo khong b qua nhiet khi lam viec, ta
trai len mat ghi mot lp xi mong, sau o mi en lp
than.
Nhien lieu ot s dung la than co kch thc trung bnh
va ln, do o ta dung ghi thanh. Loai ghi nay c che tao
n gian va thay the de dang khi b h hong.
Cac kch thc c ban cua buong ot:
Dien tch be mat ghi lo:
B Qt
F=
(m2 )
(CT 32/104[10])
3.6 r
Trong o:
B = 64.449 kg/h : lng than can ot trong 1 gi.
r = 465,000 W/m2 : cng o nhiet cua ghi
(Bang 3
3/105[10])
Qt = 23,548.78 kJ/kg :
nhiet tr thap cua than
64.449 23,548.78
F=
= 0.91(m2)
3.6 465,000
oi vi than antraxit, theo bang 32/100[10], chon t le
f
= 0.15
mat ghi
F
Vay dien tch mat ghi: f = 0.15 F = 0.15 0.91= 0.14(m2 )
The tch buong ot:
Mat o nhiet the tch cua buong ot, khi s dung than
antraxit:
q = 348,000 W/m3
(Bang 34/106[10])
30
1,000 kg/h
The tch buong ot:
Q B 23,548.78 64.449
V= t
=
= 1.21(m2 )
3.6 q
3.6 348,000
Chieu cao buong ot:

V 1.21
H= =
= 1.33(m)
(CT 34/106[10])
F 0.91
Chon H = 1.40 m.
Chieu ngang (W), dai (L) cua buong ot:
Chieu dai buong ot la chieu ma san pham chay
chuyen ong doc theo no i vao buong hoa tron.
buong ot thu cong, ta chon chieu ngang ln hn chieu
dai, e co the trai eu than, thao tac nhe nhang va
anh x bt kho khan.
W
Chon t le nh sau: = 1.6
L
F
Ta co: F = W L = 1.6 L2 L =
1.6
0.91
Chieu dai buong ot: L =
= 0.754(m)
1.6
Chon L = 0.76 m.
Chieu ngang buong ot: W = 1.6 L = 1.6 0.76 1.2(m)
2. Tnh toan buong hoa tron:
D 3 DD
2
4
V2 V1
V3
D1
V1
Tnh ng knh ong dan khoi lo sau buong ot:

Lng
khoi
kho
sau
buong
ot:
Lk = 12.501(kg kho
i kho
/kg nhie
n lie
u) .
Lng khoi kho can thiet trong 1 gi:
L1 = Lk B = 12.501 65.797 = 822.528(kg/h)
Lu lng the tch cua khoi:
V1 = L1 1 = 822.528 4.095 = 3,368.252(m3/h) =0.936(m3/s)
Chon toc o cua dong khoi trong ong v1 = 10 m/s.
31
1,000 kg/h
Tiet dien cua ong dan:
V 0.936
F1 = 1 =
= 0.0936(m2 ) = 93,600(mm2 )
v1
10
ng knh cua ong:
4 F1
4 93,600
D1 =
=
= 345.22(mm)
Chon ong ma so 10:

Be day
d = 0.25 inches = 6.35 mm
ng knh trong
D = 13.5 inches = 342.9 mm
:
:
Tnh ng knh ong dan khoi lo sau hoa tron:

Lng
khoi
kho
sau
buong
ot:
Lk = 302.969(kg kho
i kho
/kg nhie
n lie
u) .
Lng khoi kho can thiet trong 1 gi:
L4 = Lk B = 302.969 65.797 = 19,934.451(kg/h)
Lu lng the tch cua khoi:
V4 = L4 4 = 19,934.451 1.193 = 20,691.96(m3/h) =5.748(m3/s)
V 5.748
F4 = 4 =
= 0.2874(m2 ) = 287,400(mm2 )
v4
20
ng knh cua ong:
4 F4
4 287,400
D4 =
=
= 604.92(mm)
Chon ong ma so 10:

Be day
:
d = 0.25 inches = 6.35 mm
ng knh trong
:
D = 23.5 inches = 596.9 mm
Tnh ng knh ong dan khong kh t moi trng:

Lng khong kh can bo sung trong 1 gi:
L2 = L4 L1 = 19,934.451 822.528 = 19,111.923(kg/h)
Lu lng the tch cua khong kh:
V2 = L2 2 = 19,111.923 0.905 = 17,296.29(m3/h) =4.805(m3/s)
V 4.805
F2 = 2 =
= 0.24025(m2 ) = 240,250(mm2 )
v2
20
ng knh cua ong:
4 F2
4 240,250
D2 =
=
= 553.08(mm)
32
1,000 kg/h
Chon ong ma so 80:
Be day
d = 0.688 inches = 17.48 mm
ng knh trong
D = 22.624 inches = 574.7 mm
:
:
Tnh ng knh voi phun khoi lo:

Chon toc o cua dong khoi trong ong tai voi phun v 3 =
700 m/s.
Tiet dien cua voi:
V 0.936
F3 = 1 =
= 1.337 103 (m2 ) = 1,337(mm2 )
v3
700
ng knh cua ong:
4 F3
4 1,337
D3 =
=
= 41.26(mm)
Chon ong ma so 40:

Be day
:
d = 0.145 inches = 3.68 mm
ng knh trong
:
D = 1.61 inches = 40.89 mm
Tnh tr lc qua buong hoa tron:

o Tr lc do ot thu:
v D3 700 40.89 103
Re = 3
=
= 1.03 108 > 104
v
0.277 106
Trong o = 0.277 x 106 m2/s : o nht ong cua
khong kh (tra nhiet o 995.5C, theo bang I.255/319
[6]).
F3 1,337
=
= 0.014
Ta co:
F1 93,600
Theo bang N13/388[6], chon he so tr lc = 0.49.
Tr lc qua buong hoa tron:
v2
0.244 202
p =
= 0.49
= 4.88(mmH2O)
g
9.81
3. Tnh chon cyclon:

Chon cyclon loai H do nang suat cua loai cyclon nay kha
ln.
Nang suat cua cyclon chnh la lu lng kh i vao cyclon.
Vi Vtb = 5.51 m3/s = 19,836 m3/h, ta chon: (Bang III.5/524[6])
- Nhom 4 cyclon n, ng knh moi cyclon D = 700 mm,
nang suat 17,60020,700 m3/h.
- Cyclon n H15, goc nghieng = 15. Loai cyclon nay
am bao o lam sach ln nhat.
33
1,000 kg/h
Cac kch thc c ban cua cyclon n:
ai lng
Chieu cao ca vao
Chieu cao ong tam co mat
bch
Chieu cao phan hnh tru
Chieu cao phan hnh non
Chieu cao phan ben ngoai
ong tam
Chieu cao chung
ng knh ngoai cua ong ra
ng knh trong cua ong
thao bui
Chieu rong ca vao
Chieu dai ong ca vao
Khoang cach t ay cyclon
en mat bch
Goc nghieng gia nap va
ong vao
(Bang III.4/524[6])
Cong thc tnh

a = 0.66 D
(mm)
h1
= 1.74 D
(mm)
h2
= 2.26 D
(mm)
h3
= 2.0
D
(mm)
h4
= 0.3
D
(mm)
H = 4.56 D
(mm)
d1
= 0.6
D
(mm)
d2
= 0.3
D
(mm)
b1
= 0.26 D
(mm)
b2
= 0.2
D
(mm)
l = 0.6 D
(mm)
h5
= 0.3
D
(mm)
Gia tr
462
1,218
1,582
1,400
210
3,192
420
210
182
140
420
210
= 15
D = 700
(mm)
= 105
ng knh trong cua cyclon

He so tr lc cua cyclon
Bunke:
oi vi nhom cyclon, ng knh moi cyclon la 700 mm,
tra theo bang III.5a, ta c the tch lam viec cua bunke: Vb
= 2.6 m3.
Chon goc nghieng cua thanh bunke la 60.
Tnh tr lc qua cyclon:

Xem lu lng kh qua cac cyclon nh nhau, ta co lu lng
kh trong 1 cyclon:
V
5.51
V1 = V2 = tb =
; 1.38(m3 / s)
4
4
Van toc quy c:
4 V 4 1.38
vq =
=
= 3.586(m/ s)
D2 0.72
Tr lc qua 1 cyclon:
34
1,000 kg/h
vq2
3.5862
P = k = 105
0.9944
2
2
= 671.34(N / m2 )
671.34
=
= 68.43(mmH2O)
9.81
4. Thiet ke bo phan truyen ong:
a. Chon ong c:
Cong suat can e quay thung:
N = 0.13 102 Dt3 Lt n (kW)
(CT VII.54/123[7])
Trong o:
Dt = 1.2m; Lt = 8m.
: he so phu thuoc dang canh.
Vi he so cha ay = 0.18, chon = 0.059
(Bang
VII.5/123[7])
n = 1 vong/phut: so vong quay cua thung.
V = 850 kg/m3.
3
N = 0.13 102 ( 1.2) 8 0.059 1 850 = 0.901 (kW)
Chon ong c loai A02418, co cac thong so sau: (Bang
2P/323[8])
- Cong suat ong c
:
Nc = 2.2kW.
- Toc o quay
: nc = 720 vong/phut.
- Hieu suat
: = 0.81.
Cong suat lam viec cua ong c:
Nlv = Nc = 2.2 0.81= 1.782 (kW)
Vay Nlv > N, do o thoa ieu kien can e quay thung.
b. Chon t so truyen ong:
T so truyen ong chung cua he thong:
n
720
i = c =
= 720
nthung
1
Do t so truyen cua ong c ln, nen can phai s
dung bo giam toc cho ong c. ay, ta s dung hop
giam toc truc vt banh rang. Cau tao cua hop giam
toc nh hnh ve:
Chon cac t so truyen: i12 = 4
i23 = 6
T so truyen t ong c sang
i
720
=
= 30
truc vt: i01 =
i12 i23 6 4
So vong quay cua cac truc:
n
i = k nk+1 = i nk
nk+1
35
1,000 kg/h
Cong suat can e quay thung: N =
N 0.901
=
= 1.112 (kW)
c 0.81
Nk+1
Nk+1 = Nk
Nk
Trong o, theo bang 21/27[8], chon hieu suat cac bo
truyen nh sau:
- Bo truyen banh rang tru h:
h = 0.93.
- Bo truyen banh rang tru kn:
kn = 0.96.
c
0.81
tv =
=
= 0.91
- Bo truyen truc vt:
h kn 0.93 0.96
Cong suat cac truc: =
36
1,000 kg/h
Ta co bang ket qua sau:
Truc
ong c
i
n
(vong/phut
)
N (kW)
II
30
III
4
720
24
1.112
1.012
0.972
0.904
c. Tnh bo truyen banh rang:

Bo truyen nay co chc nang truyen ong t tang dan
ong en banh rang ln gan vao thung. ay la s
truyen ong gia 2 truc song song, do o ta chon bo
truyen banh rang tru rang thang, an khp ngoai,
truyen ong h.
Chon vat lieu che tao banh rang:
Chon nhom banh rang co o ran HB 350, c cat
got chnh xac sau nhiet luyen (do o ran tng oi
thap), khong oi hoi phai qua cac nguyen cong tu
sa at tien nh mai, mai nghien Banh rang co
kha nang chay mon tot.
e tranh dnh be mat lam viec cua rang, lay o
ran cua banh rang nho ln hn banh rang ln 30
50HB, chon mac thep banh nho khac banh ln.
o Banh rang ln:
(Bang 38/40[8])
- Vat lieu
:
thep C35 thng hoa.
- o ran
:
HB = 160
- Gii han ben keo :
b = 480 N/mm2
- Gii han chay :
ch = 240 N/mm2
o Banh rang nho:
- Vat lieu
:
thep C45 thng hoa.
- o ran
:
HB = 190
- Gii han ben keo :
b = 580 N/mm2
- Gii han chay :
ch = 290 N/mm2
Xac nh ng suat uon cho phep:
oi vi rang lam viec mot mat:
1.5 1
(N / mm2 )
[ u] =
(CT 35/42[8])
n k
Trong o:
- 1 (N/mm2): gii han moi uon.
o Thep C45: 1 = 0.45 580 = 261 (N / mm2 )
o Thep C35: 1 = 0.45 480 = 216 (N / mm2 )
- n: he so an toan.
oi vi banh rang bang thep ren thng hoa,
chon n = 1.5.
- k: he so tap trung ng suat chan rang.
37
1,000 kg/h
oi vi banh rang lam bang thep thng hoa,
chon k = 1.8.
ng suat uon cho phep cua:
1.5 261
[ u ] nho=
= 145 (N / mm2 )
- Banh rang nho:
1.5 1.8
1.5 216
[ u ] ln =
= 120 (N / mm2 )
- Banh rang ln:
1.5 1.8
Chon he so tai trong:
K = 1.31.5.
Do ta s dung bo truyen che tao bang vat lieu co
kha nang chay mon, van toc thap, nen chon he so
tai trong K = 1.3.
Chon chieu dai tng oi cua rang:
oi vi bo truyen banh rang tru rang thang, truc
va o tng oi cng (HB 350), theo bang 317/51[8]:
b
m = = 20 30
m
Trong o:
b (mm): chieu rong banh rang.
m (mm): moun cua banh rang.
Chon m = 20.
Chon so rang va he so dang rang:
Chon so rang cua banh rang nho (banh rang dan
ong) Z1 = 35 (rang).
Theo bang 318/52[8], chon he so dang rang y1 =
0.4135.
Tnh moun cua banh rang:
m
19.1 106 K N
19.1 106 1.3 0.972
3
=
= 8.32(mm)
y1 Z1 n m [ ] u
0.4135 35 1 20 145
(CT 329/51[8])
Chon moun cua banh rang tru theo tieu chuan (Bang
31/34[8]):
m = 10 mm.
Xac nh khoang cach truc A, so rang va chieu rong
banh rang:
Khoang cach truc c xac nh theo cong thc sau:
m= ( 0.01 0.02) A
(CT 322/49[8])
10
A=
= 500 1,000 (mm)
0.01 0.02
Chon khoang cach truc gia 2 banh rang A = 875 mm.
2A
2 875
=
; 35 (ra
ng)
So rang banh dan (nho) : Z1 =
m( i + 1) 10( 4 + 1)
(CT 324/49[8])
ng)
So rang banh b dan (ln) : Z2 = i Z1 = 4 35 = 140 (ra
Chieu rong banh rang dan : b = m m= 20 10 = 200 (mm)
38
1,000 kg/h
Chieu rong banh rang b dan : b = 200 10 = 190 (mm)
Kiem nghiem sc ben uon rang:
19.1 106 K N
u =
[ u]
(CT 333/49[8])
y m2 Z n b
He so dang rang y c xac nh theo bang 3-18/52
[8]:
- Banh rang nho
:
y = 0.4135
- Banh rang ln :
y = 0.5170
ng suat uon tai chan rang banh nho:
19.1 106 1.3 0.972
u1 =
; 20.85(N / mm2 ) [ u ] = 145(N / mm2 )
0.4135 102 35 4 200
ng suat uon tai chan rang banh ln:
19.1 106 1.3 0.972
u2 =
; 18.58(N / mm2 ) [ u ] = 120(N / mm2 )
2
0.517 10 140 1 190
Vay banh rang thoa ieu kien ben uon cua rang.
Cac thong so hnh hoc chu yeu cua bo truyen:
Goc an khp: = 20.
ST
T
Thong so
Moun
So rang
3
4
5
6
7
8
9
ng knh
vong lan
Khoang cach
truc
Chieu rong
banh rang
ng knh
vong nh
rang
ng knh
vong chan
rang
Chieu cao au
rang
Chieu cao rang
K
hieu
n v
Cong
thc tnh
m
(mm)
Z
(rang)
Banh
rang
dan
(nho)
Banh
rang b
dan
(ln)
10
dl (mm)
dl = m Z
A (mm)
A=
35
140
350
1,400
d1 + d2
2
b (mm)
875
200
190
De
(mm)
De = dl + 2m
370
1,420
Di
(mm)
Di = dl 2.5m
325
1,375
hd
(mm)
H
hd = m
10
h = 2.25m
22.5
Tnh lc tac dung len truc: (khong xet lc ma sat)

Moment xoan Mx:
9.55 106 N 9.55 106 0.972
Mx =
=
= 2,320,650 (Nmm)
n
4
(CT 353/55[8])
39
1,000 kg/h
Lc vong P: P =
2M x 2 2,320,650
=
; 13,260.9 (N) (CT 349/54
d1
350
[8])
Lc hng tam Pr : Pr = P tg = 13,260.9 tg20 ; 4,826.6 (N )
Lc doc truc oi vi bo truyen banh rang tru rang
thang: Pa = 0.
Khoi lng banh rang:

Banh rang lam bang thep C35, = 7,850 kg/m3.
2
M = V = dl2 Dng
b = 7,850 1.42 1.2162 0.19 = 563.9(kg)
4
4
5. Tnh vanh ai:
Chon s bo cac thong so cua vanh ai nh sau:
o Be rong cua vanh ai: B = 100 mm.
o Be day vanh ai la hieu gia ban knh ngoai va ban
knh trong cua vanh ai. oi vi thung tai trong nang,
be day vanh ai xac nh nh sau:
B 100
=
= 38.46(mm)
Ta
2.6chon
2.6 h = 40 mm.
o Vat lieu lam vanh
ai: thep CT3, =
7,850 kg/m3.
o Gan e lap vanh
ai:
- Chieu cao: h1 = 70
mm.
- Be rong: h2 = 40
mm.
o Chan e:
- Chieu cao: h3 = 80
mm.
- Be rong: h4 = 90 mm.
ng knh ngoai vanh ai:
Dai = ( 1,200 + 2 8) + 2( 100+ 40) = 1,496(mm)
h=
Khoi lng 2 vanh ai: (xem vanh ai co dang vanh khan)
2
M = 2 V = 2 7,850 Dai2 Dng
B
4
= 2 7,850 1.4962 1.2162 0.1

4
= 2 468.2 = 936.4(kg)
6. Tnh con lan :

Khoi lng cua thung quay:
40
1,000 kg/h
mthung = V = 7,900
2
( Dng
Dtr2 ) LT
4
( 1.2162 1.22 ) 8
4
= 1,918.8(kg)
Tai trong cua thung:
Q = ( mthung + mcanh + mai + mbanh rang + mvatlieu ) g
= 7,900
= ( 1,918.8+ 666.1+ 936.4+ 563.9 + 1,000) 9.81

= 5,085.2 9.81= 49,885.8(N)
Chon goc gia 2 con lan la 2 = 60 = 30.

Phan lc cua moi con lan len vanh ai:
Q
49,885.8
T=
=
= 28,801.6(N)
(CT 527/245[11])
2 cos 2 cos30
Phan lc T gom 2 thanh phan:
- Lc ay con lan trt theo phng ngang:
S = T sin = 28,801.6 sin30 = 14,400.8(N )
- Lc ep goi con lan len be:
N = T cos = 28,801.6 cos30 = 24,942.9(N )
Be rong con lan :
BC = B + 5 = 10 + 5 = 15(cm)
(CT 534/245[11])
ng knh con lan bang thep:
T
28,801.6
dC
=
= 6.4(cm) = 64(mm)
(CT 536/245[11])
300 BC 300 15
Mat khac:
0.25 Dai dC 0.33 Dai
0.25 1,496 dC 0.33 1,496
(CT 537/245[11])
374 dC 493.68(mm)
Vay chon ng knh con lan dC = 400 mm.
7. Tnh con lan chan:
Lc doc thung U c xac nh nh sau:
U = Q sin = 40,610.5 sin1.5 = 1,063.1(N )
Lc U co khuynh hng keo thung tut xuong, do o ta at
con lan chan sat vanh ai e gia thung v tr on nh.
Tren thung quay, ta lap hai con lan chan nam ve hai pha
cua vanh ai at gan banh rang vong.
oi vi thung co kch thc ln va nang, ta lam con lan
chan mat non.
Khi lap at, lap sao cho truc con lan vuong goc vi mat
at.
Goc nghieng cua con lan:
d
sin =
Dai
Trong o
d: ng knh con lan chan.
41
1,000 kg/h
= 1.5: goc nghieng cua thung quay.
d
sin( 1.5 ) = 0.026 =
d = 39.16(mm)
1,496
Chon d = 40 mm.
Lc ln nhat tac dung len con lan chan:
Fmax = Q ( f + sin )
Trong o, f la he so ma sat gia vanh ai va con lan
chan, chon f = 0.1.
Fmax = 1,063.1( 0.1+ sin1.5 ) = 134.14(N)
8. Tnh gau tai nhap lieu:
Ta chon c cau nhaplieu bang gau tai v chung co nhng
u iem sau: cau tao n gian, kch thc gon, co kha
nang van chueyn vat lieu len o cao ln, nang suat cao.
Do vat lieu say la bap hat co ng knh trung bnh 7.5
mm, dang hat, hi am; ta chon gau tai bang van toc cao,
gau nong, gan co nh.
Bap la vat lieu co be mat ma sat nho, do o ta chon
phng phap nhap lieu nh sau: o vat lieu xuong ay
gau, dung gau e muc, van chuyen len tren.
a.Chon cac chi tiet c ban cua gau tai:
Bo phan keo:
Bang c lam bang vai cao su.
Chon chieu rong bang la 400mm, theo bang 5.9/199
[12], chon so lp vai z = 5 (do vat lieu dang hat).
Gau:
Chon loai gau nong ay tron co cac kch thc c
ban sau:
A = 145 mm
B = 320 mm
h = 190 mm: chieu cao cua gau.
R = 70 mm
i = 2.7 m3: dung tch 1 gau.
Cac gau ay tron c lap tren bo phan keo cach
nhau mot khoang:
a = ( 2.5 3) h = 3 190 = 570(mm)
Khi bat gau vao bang, ta dap lom phan kim loai xung
quanh lo bat vt, e khi ghep gau vi bang, mat bang
va au bulong nam tren mat phang, nh vay bang
se om kht vi tang.
Tang dan ong:
Tang cua gau tai bang c che tao bang cach han.
ng knh tang c xac nh:
D = ( 125 150) z = 150 5 = 750(mm)
Chon ng knh cua tang theo tieu chuan D = 800 mm.
Theo bang 5.11/201[12], chon chieu dai tang L = 450 mm.
42
1,000 kg/h
b.Xac nh nang suat va cong suat cua gau tai:
Nang suat cua gau tai:
i
Q = 3.6 v (kg/h)
a
Trong o:
v = 3 m/s
: van toc cua c cau keo bang bang.
V = 850 kg/m3 :
khoi lng rieng cua vat lieu.
= 0.6
: he so cha ay vat lieu trong gau,
cho vat lieu dang hat.
2.7
Q = 3.6
0.6 850 3 = 26,091(kg/h) = 26.1(ta
n/h)
0.57
Cong suat cua gau tai:
Cong suat can thiet cua ong c truyen chuyen ong
cho gau tai dung bang:
Q H 26.1 2.5
Nc =
=
= 0.25(kW)
367 367 0.7
Trong o:
H = 2.5m : chieu cao nang vat lieu cua gau tai.
= 0.7 : hieu suat cua gau tai bang, oi vi H
30m.
9. Thiet ke va tnh tr lc ng ong:
Do he thong say dai, co tr lc ln, nen ta s dung
quat e van chuyen khong kh, tac nhan say i qua he
thong, thc hien qua trnh say.
Quat at trc buong hoa tron quat ay, cung cap
khong kh vao buong hoa tron e hoa tron vi khoi lo
sau buong ot.
Quat at cuoi he thong quat ay, co nhiem vu hut
tac nhan say i qua thung say e thc hien say, sau o
hut qua cyclon e thu hoi bui. ng ong t sau thung say
en ca vao cyclon co tiet dien hnh ch nhat bang tiet
dien ca vao cua cyclon, tren ng ong co mot cho
uon cong 90, re 4 nhanh i vao nhom 4 cyclon.
Chon quat ly tam ap suat trung bnh 957, N5, ta co:
- Mat bch ca vao: D = 509 mm.
- Mat bch ca ra: B = 350 mm.
Ta chon he thong ng ong nh sau:
ST
T
1
oan au
ong
Kch
iem
th
bat
c
au
(mm)
Ca ra
quat
350 x
ay
350
oan gia ong

Kch
th
c
(mm)
574.7
Chie
u
dai
(m)
1
43
Lu
ln
g kh
(m3/s)
4.805
Van
toc
kh
(m/s)
20
oan cuoi
ong
Kch
iem
th
ket
c
thuc
(mm)
Ca
vao
574.7
buong
1,000 kg/h
Ca ra
buong
hoa
tron
Ca ra
thung
thao
lieu
oan
ong
re
nhanh
1
oan
ong
re
nhanh
2
596.9
462 x
182
462 x
182
462 x
182
hoa
tron
Ca
vao
thung
say
596.9
5.748
20
462
x 182
1.5
5.51
65.53
oan
ong re
nhanh 1
462 x
182
462
x 182
0.5 x
2
2.76
32.77
oan
ong re
nhanh 2
462 x
182
462
x 182
0.5 x
2
16.39
Ca
vao
cyclon
462 x
182
1.38
596.9
a. Tnh tr lc ma sat tren ng ong:

Che o dong chay c xac nh:
v Dt
Re =
Trong o:
v (m/s) :
van toc dong kh
2
(m /s) :
o nht ong
Dt (m) :
ng knh tng ng cua ong.
- oi vi ong tron
: Dt = Dong
- oi vi ong hnh ch nhat
:
4 S 4 a b
Dt =
=
2( a + b)
a, b (m) : chieu dai 2 canh cua tiet dien ong.
Khi Re 4,000: dong kh che o chay xoay, xem dong
chay khu vc nhan thuy lc. T o xac nh c he
so tr lc ma sat theo bang II.12/378[6].
Ap suat can thiet e khac phuc tr lc ma sat trong
ong:
L v2
pms =
(N / m2 )
Dt
2
=
ST
T
L v2
(mmH2O)
Dt 2 g
oan ong
L
(
m
Dt
(m
)
x
106
(m2/s
44
Re x
10-5
(kg/
m3 )
pms
(mmH2
O)
1,000 kg/h
)
1
T ca ra
quat ay
0.5
0.01
en ca
1
15.72
7.38
1.105
0.47
8
2
vao buong
hoa tron
T ca ra
buong hoa
0.6
0.01
tron en
1
20.02
5.99
0.963
0.43
0
3
ca vao
thung say
T ca ra
thung thao
1. 0.2
0.01
lieu en
16.58
10.28
1.047
15.86
5
6
2
oan ong
re nhanh 1
T oan
ong re
nhanh 1
0.2
0.01
1
16.58
5.14
1.047
2.87
en oan
6
3
ong re
nhanh 2
T oan
ong re
0.2
0.01
nhanh 2
1
16.58
2.57
1.047
0.88
6
6
en ca
vao cyclon
pms = 0.47+ 0.43+ 15.86+ 2.87+ 0.88 = 20.51(mmH2O)
b. Tnh tr lc cuc bo:
Ap suat can thiet e khac phuc tr lc cuc bo trong
ong dan:
v2
pcb =
(mmH2O)
2 g
Trong o:
:
he so tr lc.
He so tr lc do ot m:
F0 (m2) :
tiet dien ong dan kh t quat.
2
F1 (m ) :
tiet dien ong dan kh en buong hoa
tron.
2
F0 D02 350
=
=
= 0.36
F1 D12 580
Theo bang N11/387[6], xac nh c = 0.416.
202 1.105
pcb1 = 0.416
= 9.37(mmH2O)
2 9.81
He so tr lc tai oan ong uon cong 90:
oi vi ong tiet dien hnh ch nhat, v tr uon la sau
thung say, trc khi vao cyclon.
45
1,000 kg/h
He so ton that cot ap cuc bo cua dong chay tai
cho uon cong 90:
= A B C
Trong o:
= 90
: A=1
(Bang N24/393[6])
R
= 4 : B = 0.11
Chon
(Bang N25/393[6])
Dtd
a 182
=
= 0.39 : C = 1.6
(Bang N26/393[6])
b 462
= 1 0.11 1.6 = 0.176
65.532 1.047
= 40.33(mmH2O)
2 9.81
He so tr lc tren ong 3 nga:
F1, F2, F3 (m2): tiet dien cua ong tap trung, ong thang,
ong nhanh.
v1, v2, v3 (m2): van toc cua dong ong tap trung, ong
thang, ong nhanh.
Ta co F1 = F2 = F3
Chon goc phan nhanh = 45.
v2
= 1 3 = 0.58
He so tr lc tren ong nhanh: do
v3
(Bang N22/392[6])
v2
= 0.5 2 = 0.1
He so tr lc tren ong thang: do
v1
(Bang N23/393[6])
Ton that ap suat tren ng ong re th nhat:
- Tren
ong
nhanh:
2
65.53 1.047
pcb3 = 0.58
= 132.91(mmH2O)
2 9.81
65.532 1.047
- Tren ong thang: pcb4 = 0.1
= 22.92(mmH2O)
2 9.81
Ton that ap suat tren ng ong re th hai:
- Tren
ong
nhanh:
2
32.77 1.047
pcb5 = 0.58
= 33.24(mmH2O)
2 9.81
32.772 1.047
- Tren ong thang: pcb6 = 0.1
= 5.73(mmH2O)
2 9.81
Vay ton that ap suat do tr lc cuc bo trong ng
ong:
pcb2 = 0.176
pcb = pcbi = 9.37+ 40.33+ 132.91+ 22.92+ 2( 33.24+ 5.73) = 283.47(mmH2O)

i =1
c. Tnh tr lc cho he thong:

Ton that cot ap tnh:
46
1,000 kg/h
pt = pms + pcb + pht + phat
= 20.51+ 283.47+ 4.88+ 115.13
= 423.99(mmH2O)
Ton that cot ap ong:
v2 16.382 1.047
p =
=
= 14.32(mmH2O)
2 g
2 9.81
Ton that cot ap tnh toan:
ptt = pt + p = 423.99 + 14.32 = 438.31(mmH2O)
Ton that cot ap toan phan:
273+ t 760 k
1
p = ptt

(mmH2O)
(CT II.238a/463[6])
293
Pa
9.81
Trong o:
t = 27C
= 1.293 kg/m3: khoi lng rieng cua kh ieu kien
chuan.
k = 1.105 kg/m3: khoi lng rieng cua kh ieu kien
lam viec.
Pa = 760mmHg : ap suat ni at quat.
273+ 27 760 1.105
p = 438.31
= 383.53(mmH2O)
293
760 1.293
10.
Tnh toan va chon quat:

Do p > 300 mmH2O, nen ta chon 2 quat trung ap 957, N5.
p1 = p2 = 191.77 mmH2O.
Cong suat tren truc ong c ien khi van chuyen khoi
lo:
V p g
N=
(kW)
(CT II.239b/463[6])
1,000 q tr
Trong o:
V = 5.51 m3/s = 19,836 m3/h
= 1.083 kg/m3
tr = 0.98 : chon noi truc cua quat vi truc ong c bang
khp truc.
q = 0.5 (tra gian o ac tuyen quat ly tam 957, N5)
(H.II.58/489[6])
Cong suat 1 quat:
5.51 191.77 1.083 9.81
N1 =
= 22.91(kW) = 31HP
1,000 0.5 0.98
Cong suat ong c ien:
Nc = 1.1 N = 1.1 22.91= 25.2(kW)
47
1,000 kg/h
VI. Tnh gia thanh thiet b:
ST
T
1
2
3
4
5
6
7
8
9
Vat lieu
Thiet b
Thep khong
r
Thep
thng
Quat (ca
motor)
Bulong
Motor ien
quay thung
Ong thep
(D > 50 cm)
Ong thep
(D < 30 cm)
Van thep (D
> 50 cm)
Nhiet ke
ien tr
So
lng
n v
tnh
n gia
(ong/
n v
tnh)
2,584.9
kg
50,000
1,500.3
kg
10,000
2 x 31
HP
600,000
100
Cai
2,000
HP
500,000
30,000
3.5
15,000
Cai
50,000
Cai
150,000
Tong tien vat t

Tien cong che tao lay bang 100% tien vat t
Gia thanh thiet b
48
Thanh
tien
(ong)
129,245,0
00
15,003,00
0
37,200,00
0
200,000
1,500,000
60,000
52,500
100,000
300,000
183,660,5
00
183,660,5
00
367,321,
000
1,000 kg/h
Phan IV:
KET LUAN
49
1,000 kg/h
Thiet b say thung quay a thiet ke tren co the lam viec

vi cac thong so k thuat sau:
- Nang suat 1,000 kg/h.
- o am 35% 11%.
- Thi gian 1 me say: 89 phut.
- Nhiet o tac nhan say vao thiet b: 70C.
- Nhiet o tac nhan say ra khoi thiet b: 36C.
Nhn chung, vi he thong say thung quay nay, co the am
bao c nang suat cung nh o am yeu cau vi thi gian
say phu hp. Tuy nhien, trong he thong van con mot so nhc
iem sau: chi ph cho nhien lieu ln; nhiet o cua khoi lo
khong on nh, kho ieu chnh; thiet b cong kenh; chi ph che
tao cao.
50
1,000 kg/h
Tai lieu tham khao

[1] Tran Van Phu, Tnh toan va thiet ke he thong say, NXB
Giao duc, 2002.
[2] Nguyen Van Lua, K thuat say vat lieu, NXB HQG TPHCM,
2001.
[3] Nguyen Van May, K thuat say nong san thc pham, NXB
KHKT, 2002.
[4] Cao Van Hung, Nguyen Hu Dng, Say va bao quan thoc,
ngo giong trong gia nh, NXB Nong nghiep, 2001.
[5] Phan Van Thm, So tay thiet ke thiet b hoa chat va che
bien thc pham, Vien ao tao m rong, 1992.
[6] Tran Xoa va cac tac gia, So tay qua trnh thiet b trong
cong nghe hoa chat, tap 1, NXB KHKT, 1999.
[7] Tran Xoa va cac tac gia, So tay qua trnh thiet b trong
cong nghe hoa chat, tap 2, NXB KHKT, 1999.
[8] Nguyen Trong Hiep, Nguyen Van Lam, Thiet ke chi tiet
may, NXB Giao duc, 2000.
[9] Ho Le Vien, Thiet ke Tnh toan cac chi tiet thiet b hoa
chat, tap 1, NXB KHKT, 1978.
[10] Pham Van Tr va cac tac gia, Lo cong nghiep, NXB KHKT,
2003.
[11] Ho Le Vien, Thiet ke Tnh toan cac chi tiet thiet b hoa
chat, tap 2, NXB KHKT, 1978.
51
1,000 kg/h
[12] Vu Ba Minh, Hoang Minh Nam, C hoc vat lieu ri, NXB KHKT,
1998.
[13] Trng ch, K thuat trong ngo nang suat cao, NXB Nong
nghiep, 2000.
[14] Tran Van Phu, Le Nguyen ng, K thuat say nong san,
NXB KHKT, 1994.
52

Say Ngo - Thung Quay

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Say Ngo - Thung Quay

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Thiet ke thiet b say thung quay e say bap hat nang suat

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

II. Phng phap thc hien qua trnh say:

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

QUY TRNH CONG NGHE

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

SVTH: Lam ao Trung Hieu

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

TNH TOAN THIET B SAY

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

Khoi lng rieng khoi hat:

(Phu luc 4/230[3])

Nhiet dung rieng cua vat lieu kho:

Chon Ck = 1.7 kJ/kg.K

(Phu luc 7/351[1])

l = 4.2 8.6 mm.

b = 1.6 4.0 mm.

= 1.5 3.8 mm.

- ng knh tng ng: dt = 7.5 mm.

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

Tnh can bang vat chat:

II. Tnh can bang nang lng:

Pa = 0.981 (bar): ap suat kh quyen.

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

2. Xac nh cac thong so trang thai cua tac nhan

SVTH: Lam ao Trung Hieu

= 33,858 0.57+ 125,400 0.046 10,868( 0.026 0.016)

Nhiet tr thap cua nhien lieu:

= 8.170 (kJ / kg nhie

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

QC b + Cnl tnl ia ( 9H + A) C pkt1 1 ( 9H + A + Tr ) =

= 24,958.78 0.6 + 0.12 27 2,628.940( 9 0.046+ 0.15)

= 8.17 0.01707( 2,628.940 2,549.734) + 1.004( 70 27) =

Cac thong so cua khoi lo:

= 12.501 (kg kho

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

= ( 37.053 8.17+ 1) ( 0.19 + 9 0.046 + 0.15)

= 302.969 (kg kho

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

24,958.78 0.6 + 0.12 27+ 37.053 8.17 0.01707

- Sau buong hoa tron:

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu

3. Can bang nang lng cho thiet b say ly thuyet:

Nhiet lng tieu hao rieng:

GVHD: Thay Hoang Minh Nam

SVTH: Lam ao Trung Hieu