Sheet1 MRP Report for Perencanaan Kebutuhan bahan 12/13/12 Overdue Week 1 Week 2 Week 3 Week 4 Week 5 Item:

A100 Final Product LT = 1 SS = 50 LS = LFL UM = Each ABC = A Gross Requirement 0 0 0 300 0 80 Scheduled Receipt 0 70 0 0 120 0 Projected On Hand 80 150 150 50 170 90 Projected Net Requirement 0 0 0 200 0 0 Planned Order Receipt 0 0 0 200 0 0 Planned Order Release 0 0 200 0 0 0 Item: B100 Gross Requirement Scheduled Receipt Projected On Hand Projected Net Requirement Planned Order Receipt Planned Order Release Item: C200 Gross Requirement Scheduled Receipt Projected On Hand Projected Net Requirement Planned Order Receipt Planned Order Release Item: D200 Gross Requirement Scheduled Receipt Projected On Hand Projected Net Requirement Planned Order Receipt Planned Order Release Item: E200 Gross Requirement Scheduled Receipt Projected On Hand Projected Net Requirement Planned Order Receipt Planned Order Release Item: F300 Gross Requirement Scheduled Receipt Projected On Hand Projected Net Requirement Planned Order Receipt Planned Order Release Item: G300 Final Product 0 0 120 0 0 0 Part 0 0 400 0 0 0 Part 0 0 375 0 0 0 LT = 2 0 0 120 0 0 0 LT = 1 0 90 490 0 0 0 LT = 2 0 0 375 0 0 0 SS = 80 0 130 250 0 0 40 LS = LFL 0 50 300 0 0 0 UM = Each ABC = A 260 0 0 0 80 80 40 0 40 0 0 140

SS = 100 LS = EOQ UM = Each ABC = B 310 0 0 340 0 60 0 0 180 240 240 375 0 0 0 210 0 0 0 475 0 0 475 0 SS = 100 LS = FOQ UM = Each ABC = B 240 0 0 140 0 0 0 0 135 135 135 195 0 0 0 111 0 0 0 200 0 200 0 400

Sub-Assembly LT = 1 SS = 100 LS = LUC UM = Each ABC = B 0 0 40 0 0 140 0 0 240 0 100 0 100 100 300 300 400 260 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Component 0 0 350 0 0 0 Component LT = 2 0 250 600 0 0 0 LT = 2 SS = 120 LS = PPB UM = Each ABC = C 400 0 475 0 0 0 0 210 200 200 830 1040 0 0 415 0 0 0 1105 0 1105 0 0 0 SS = 150 LS = EOQ UM = Each ABC = C

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Sheet1 Gross Requirement Scheduled Receipt Projected On Hand Projected Net Requirement Planned Order Receipt Planned Order Release 0 0 300 0 0 0 0 0 300 0 0 0 0 0 300 0 0 0 200 70 170 0 0 895 0 0 170 0 0 0 400 0 665 399 895 895

laporan format sama Hasil terlampir = hasil running software Pembahasan item A100 sampai G300 dari overdue hingga week 10 per week d

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Sheet1

Week 6 Week 7 Week 8 Week 9 Week 10 Total Source = MADE Type = Final Product A.Demand = 2,000 @Cost = 200 SetupCost = 500 H.Cost = 20 0 0 120 0 350 850 0 0 0 0 0 190 90 90 50 50 50 0 0 80 0 350 630 0 0 80 0 350 630 0 80 0 350 0 630 Source = MADE Type = Final Product A.Demand = 3,000 @Cost = 250 SetupCost = 600 H.Cost = 30 0 140 0 270 0 670 0 0 0 0 0 180 80 80 80 80 80 0 140 0 270 0 450 0 140 0 270 0 450 0 270 0 0 0 450 Source = MADE Type = Part 0 0 375 0 0 475 Source = MADE Type = Part 0 0 195 0 0 0 Source = MADE Type = Assembly 0 0 260 0 0 116 A.Demand = 6,000 620 0 230 651 475 0 0 0 230 0 0 475 A.Demand = 4,000 350 0 245 368 400 400 0 0 245 0 0 0 A.Demand = 4,500 270 0 106 116 116 0 0 0 106 0 0 0 @Cost = 50 SetupCost = 150 H.Cost = 8 350 0 1620 0 0 150 355 355 368 0 1229 475 0 1425 0 0 1425 @Cost = 40 SetupCost = 150 H.Cost = 6 350 0 1080 0 0 0 295 295 368 0 847 400 0 1000 0 0 1000 @Cost = 60 0 0 106 0 0 0 SetupCost = 200 0 0 106 0 0 0 H.Cost = 10 450 340 116 116 116

Source = BUY Type = Component A.Demand = 20,000 @Cost = 15 SetupCost = 50 H.Cost = 2 707 160 475 700 0 2917 0 0 0 0 0 460 333 173 932 232 232 522 168 499 735 0 2339 0 0 1234 0 0 2339 1234 0 0 0 0 2339 Source = BUY Type = Component A.Demand = 16,000 @Cost = 10 Page 3 SetupCost = 50 H.Cost = 2

Sheet1 116 0 549 122 0 0 400 0 1044 420 895 0 0 0 1044 0 0 0 0 0 1044 0 0 0 0 0 1044 0 0 0 1116 70 941 1790 1790

verdue hingga week 10 per week dan perperhitungan.

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Sheet1

Lot size

didapat dari perhitungan BOM karena termasuk dalam part A butuh 200 dan B butuh 40x2 untuk week 2 dan di

ada scrap 5% dari kebutuhan 200 sehingga ditambah 10 buah untuk buffer barang, ketika ada yang rusak.

apa arti overdue

kapasitas terdapat pada Lot Size Multiplier dan dapat order di jumalh itu atau kelipatannya

LUC adlah TRC/kebutuhan atau unit. Sedangkan Silver Meal adalah TRC/T atau periode.

nilai bahan dianggap 1 untuk nilai yang tidak diketahui.

K/i maksudnya adalah setup dibgi dengan holding cost. K didapat dari setup cost + unit cost. Dan I didapat dari

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Sheet1

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Sheet1

dan B butuh 40x2 untuk week 2 dan ditambah kebutuhan bahan week 2 sebesar 30, jadi total 310 buah.

er barang, ketika ada yang rusak.

atau kelipatannya

/T atau periode.

up cost + unit cost. Dan I didapat dari holding cost untuk setiap week.

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