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Introduction Designing is all about innovation which breaks all the barriers of imagination. Though designing is the root of imagination but it is like a branch which spread and spread wider. The more you go nearer the more it gets robust. Designing is something which you cannot count, which you cannot weight but all we can do is feel the richness of design. Let me give you an example: We go home, we sit on a chair and we use the comforts. Did ever we thought that why it is so comfortable? Yes, we do but the only difference is we feel the design in terms of comfortness and looks. Now we understand that designing is very much important to our day-to-day life and its something beyond measure.

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This book will help you to design a BOLT in 3-D. Get your basic clear with me and discover yourself.
The following guideline will direct you to create a BOLT using CATIA. Open Catia, then go to the upper left corner of the navigation bar Start>Mechanical Design>Part Design Now click on the YZ-axis from the specification tree and hit on Sketcher icon Create a hexagonal structure as shown in the figure Give constraint definition 60 mm and exit sketcher.

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Use pad definition and assign Type= Dimension and Length= 30 Now hit on x-y plane and create a centerline and exit Again, hit on x-y plane and create a triangular shape from Profile as shown in the figure and exit.

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Now change the work bench, go to the upper left corner of the navigation bar Start>Mechanical Design> Wireframe & Surface design Go to the Insert option in the navigation bar Insert>Surfaces> Revolve Another window pop out, Assign Profile=sketch 3(Triangle) & Revolution axis=sketch 2(Line) Limit 1=360 and Limit 2= 0 as shown in the figure.

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Now again change the workbench Start>Mechanical Design>Part Design Go to the Insert option on the upper navigation bar Insert>Surface Based features>Split Click on the yellow or revolve section and hit ok. Now right click on the revolve area and use Hide option. If you got the image similar to the figure shown in the picture then continue next step. Otherwise, double hit on the split definition from the specification tree and reverse the direction of the arrow shown in the figure.

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Now select plane face and hit on the sketcher. Create a circle with Diameter=45mm and exit the sketcher. Use pad definition and assign Type= Dimension and Length= 140mm Now hit on x-y plane, create a point, and assign the dimension as shown in the figure and exit The point should be co-incident the edge. If not then do it.

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Now change the work bench, go to the upper left corner of the navigation bar Start>Mechanical Design> Wireframe & Surface design Go to the Insert option again Insert>Wireframe> Helix Click on that point that we have created and in the axis hit on the sketch of straight line Give Pitch=8mm Height=100, hit reverse direction if necessary and hit ok. See the picture carefully

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Now we have to create a plane through which we can create a profile for slot definition. Hit on plane icon, Plane type= Normal to curve Curve= Helix Point=End point of helix. Hit on the plane, which we have created and go to the sketcher. Create a circle with diameter 7.2mm and exit.

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Now again change the workbench Start>Mechanical Design>Part Design Go to the slot definition Icon a small window pop out Profile = Circle (7.2) Center curve= Helix Check list on the thick profile and hit ok.

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Now go to the insert option Insert>Dress up Features> Chamfer Click on the edge of the bolt and assign Mode=Length1/angle Length 1=5 Angle=45 Object to chamfer=Slot1/Edge1 Propagation=Tangency and hit ok.

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GO TO THE SHADING ICON AND HIT ON SHADIND WITH EDGES

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