A Study of Spray Drying System

1 1 1 1
1

. . 40000
0-4323-5893-4 2601 0-4323-7483 Saithong777@yahoo.com

(Co-current flow)
15
(PID -Controller) 220


130 140
150 160 170
8 8.5 9 9.5 10

10 1-2

1.0 - 2.5
()
(.2086-2544)
3

dryer can be dried the natural salt liquid into powder. The lowest
product humidity is 1 per cent (wet basis) at the drying
temperature of 170 degree Celsius and the hot air inflow rate is
10 meters per second. The product humidity is between 1.0-2.5
per cent (wet basis), which is in the standard of pure consumable
salt (Mor-Or-Kor. 2086-2544) and can be classified at first class
with no more than 3 per cent humidity .

Abstract
The paper is aimed at designing temperature control system
for a co-current flow spray dryer. It is powered by AC 220 voltage
to monitor the instrument. A 15 kilowatt heater set is controlled by
an automatic PID controller. The drying test is done by using
natural salt liquid. Physical drying result, product humidity, is
noticed. Temperature testing ranges are 130, 140, 150, 160 and
170 degree Celsius. Hot air inflow rates are 8, 8.5, 9, 9.5 and 10
meters per second. From the testing, it was found that the
temperature control system can operated with the spray dryer by
temperature error approximately 1-2 degree Celsius. The spray

2.
2.1

2.2

2.3

1.
(Spray dry)
(Emulsion)

3.
3.1

(Co-current flow)
3.2

3.3

3
3.3.1
8 8.5 9 9.5 10 /
3.3.2
130 140 150 160 170
3.3.3 3
4.
4.1

4.2

4.3

5.
5.1


( Feed )






(Emulsion)

(Spray Dryer )
5.2

(Slurry) (Emulsion)

100-200

5.2.1

5.2.1.1
(Atomization)

5.2.1.2
(Atomization of Feed) (Feed)

(Spray dryer) 3

1) (Rotary Atomizer)

5,000-10,000

30-120

1
2) (Pressure Nozzles Atomizer)

120-250
Feed

2) (Counter-current flow)

2
3) (Two-fluid Nozzle
Atomizer ,Pneumatic Nozzle Atomizer)
(Nozzle)

5
3) (Mixed-flow)

3
5.2.1.3

3
1) (Co-current
flow)

6
5.3

5.3.1

=
(2.1)
Ga H1 + M sWs1 = Ga H 2 + M sWs 2
5.3.2

 = +
(2.2)
Ga Qa1 + M s Qs1 = Ga Qa 2 + M s Qs 2 + QLoss
5.3.3 , ( Qs )

0 o c

(2.3)
Qs =Cds (T -Tr ) +Ws Cw (T -Tr )
5.3.4 , Cds
Siebels formula

( 0.0335 a + 0.84 )
(2.4)
Cds =
4.186
5.3.5 ( Qa )

0 o c

Qa =Ca (T -Tr ) + H
(2.5)
5.3.6 , Ca

1 1 o c

Ca = 0.24 + 0.46 H
(2.6)
5.5.7 , Qdry

(American Institute of Chemical Engineers, 1988)

1)
, Q1
(2.7)
Q1 = M s Cds (Ts 2 -Ts1 )
2)
, Q2
(2.8)
Q2 = M s ws1Cw (Tw 2 -Ts1 )
3)
, Q3
Q3 = M s ( ws1 - ws 2 )
(2.9)
4)
, Q4
Q4 = M s ws 2Cw (Ta 2 -Tw )
(2.10)
5)

, Q5
Q5 = M s ( ws1 - ws 2 )Ca 2 (Ta 2 -Tw 2 )
(2.11)

Qdry =Q1 + Q2 + Q3 + Q4 + Q5
(2.12)

6.
6.1

15
220 1
15

30 46 60

7

(PID -Controller)
8

6.2.1.3

6.2.1.4
6.2.1.5
6.2.2
1)
8 8.5 9 9.5 10
2)
130 140 150 160 170
3) 3.0

6.2.2.1
3.0
1)
8 /

11

10
6.2

3

3
1) 8, 8.5,
9, 9.5 10
2) 130
140 150 160 170
3) 3.0
6.2.1
6.2.1.1
(Co-Current Flow)
6.2.1.2
0.01

2) (PID Controller) (Heater) 130 140 150 160 170

3

12 PID

13

3)

5
%

14
4)
105 24

2.5

8 m/s

8.5 m/s

1.5

9 m/s

9.5 m/s

0.5

10 m/s

0
120

130

140

150

160

170

180

( )

16

15
5)

6)

7) 1-7
8.5 9 9.5 10

7.

10

1-2

16

8.



10 1-2

8 8.5 9 9.5 10 /

130 140 150 160 170

2.5 ()
8
130 , 1.0
() 10
/ 170

(.2086-2544)
3

9.

9.1

(Orifice)
9.2

1. .
.
:
; 2546.
2. .
. :

; 2537.
3. . :
. : ; 2535.
4. . .
. 3.
(-); 2529.
5. . . :
; 2529.
6. , .
. :
; 2541.