Nhm 6: - Lng Nht Khi - ng Phng Tho - Hunh Kim Dip - Nguyn Hong An

I - GII THIU II NGUYN VT LIU III- TNH CHT V NG DNG IV- CNG NGH SN XUT

Trc bc cao su l nhng chi tit c thit k gm c 2 phn: Li: thng c lm bng st, ngoi ra cn c lm bng INOX, nhm, nha cng... Phn bc bn ngoi l cc lp cao su, silicone hay polyurethane (PU) Phn cao su bc bn ngoi c dy v b mt khc nhau, ty vo tng mc ch s dng ca trc ( b mt cao su lng bng, phng u hay chy rnh...)

 Da vo kh nng chng trt ca lp cao su lm cho cc vt th di chuyn d dng trong qu trnh sn xut. Chng v chuyn ch vt liu xuyn sut my mc. Dng trong cng ngh cn, p, ch sn phm khi yu cu trc cn phi c mm nht nh.

- Cng ngh in n ( trc in Flexo, offset, UV, ng ng...) - Cng ngh sn xut bao b ( trc ko mng, trc ghp mng...) - Trong ngnh ch bin g ( trc ch nhm, trc lng , trc ln sn, ln keo...) - Trong cc dy chuyn my mc vn chuyn hng ha ( trc ko bng ti...) - Trong ngnh thc phn

c sn xut t nhiu ngun nguyn liu khc nhau: Cao su nitrile Buna (N) Nitrile/PVC Cao su HNBR Cao su Neoprene (CR) Cao su Butyl Polyurethane Cao su thin nhin (NR) Cao su SBR Cao su Flo Silicon Cao su Brom Butyl Cao su Hypalon

Cao su s dng dng nguyn liu rt t, hu ht c trn vi ph gia t yu cu s dng. Thnh phn v hm lng ph gia ty thuc vo qu trnh sn xut, hnh dng v tnh nng s dng ca sn phm.

Cht ha do ESO: tng bn va p, tng do dai, ci thin tnh khng mn, khng x Cht xc tin (DPG, CBS,) Cht tr xc tin (ZNO, acid stearic,) Cht lu ha (thng s dng l S) Cht n (vulkasil,..) Cht phng lo.

n pha ch lp cao su ca trc ch la

HA CHT
NR BR PVC ESO ZnO Acid stearic S CBS DPG Vulkasil

HM LNG
70 30 14,3 0,7 5 2 2,5 0,7 0,5 80

PEG VulkaanoxRSP

7,2 2

Cht kt dnh phi d thm t, hp th trn b mt kim loi do bn cht ca kt dnhphi c cc nhm phn cc mnh lin kt tt vi kim loi, lp kt dnh gn kim loiphi t n hi, gin n v co rt thp. Keo dnh tt vi cao su l keo phi d khuch tn, hp th vo k hi cao su v c th linkt vi ni i ca phn t cao su th lc kt dnh mi cao, kh nng kt dnh ca keo cn ph thuc vo t nh phn cc ca cao su

Ta bit gia cao su v kim loi khng kt dnh c vi nhau. V vy cao su bm cht vo li trc st ta cn s dng cc loi keo dn st chuyn dng. Vic kt dnh cao su kim loi thng phi dng 2 lp keo: - Mt lp keo kt dnh tt vi cao su . - Mt lp keo lin kt tt vi kim loi . ng thi 2 lp keo ny cng phi kt dnh tt vi nhau (lp keo dn ny nh cu ni trung gian gn cht gia cao su vi kim loi). V d:

RUBBER

TOP COAT
PRIMER METAL

Keo dn a nng Devcon S5 Keo dn CEMENT SC2000 BLACK

 Neoprene c c tnh c hc, tnh chu mi trng ha hc, tnh co gin. (Trc kp, trc ko v ng dn cao su trong my in bng khun mm v my khc bn km ) Nitrile, (NBR hay Buna-N), l cht n hi c s dng trong cng nghip in n, chu du, ha cht, v nc. Silicon l vt liu bao bc kh mc tin, n chu nhit cao, ha cht v ozone.

 Trc bc cao su ph,lng trc cao su bng EPDM( EPT), chu ozone rt tt, chu ha cht v nhit ln n 176,7C. Polyurethane chu mi mn cao, c tnh dai, bn v tnh chu ct. Hypalon c tnh cht vt ly tt, chu c ha cht v nhit , chu ozone,s dng rng ri i vi trc cao su. Viton l vt liu rt t v n c tnh chu ha cht tuyt vi v c tnh chu nhit cao.

 Chu ma st Chu nhit Chng mi mn Chng ha cht Chng khng x Chng dnh Chu nn Chu p sut

Rulo trong my in offset

Loi Rul Rul ch mc Rul chuyn mc Rul nghin mc Rul ch nc Rul ch cn Tnh nng Chu mn, khng du Chu mi mn, chu du Chu mi mn

Chu acid, chu mi mn Chu cn, du, khng x rch

My nh bng, my nh nhm thng s dng trc cao su c bc t vt liu cao su thin nhin (NR), c cng t 60 - 70 Shore A.

My ty lng, my no tht : trc cao su c bc t vt liu cao su Nitrile, c cng t 45 - 50 Shore A.

Chu Chu Chu Chu

mi mn. nhit cao ma st. nn p.

Rul bao b
Loi Rul Tnh cht

Rul dn mng Rul p mng Rul ghp mng phc Rul ghp phc hp

Chu mn Chu nn, p, chu mn Chu nhit, p lc nn Chu dung mi, nn p

Threaded

Spindle : Ren

tng bm Steelcore: Li thp Ebonitecoating:Lp cao su lt Special rubber compound: Lp cao su c bit bc ngoi

Trc kim loi X l b mt trc Pht keo

Cao su v ph gia

Cn luyn

Lp cao su m (nu co) Lp cao su mt cng tc

Lu hoa Gia cng b mt Kim tra Thnh phm

Xut tm

Lam sach b mt & bi cht bm dnh

Qun cao su vao truc

Lu ha

Mai & nh bng

Ngay nay ta co th tai s dung lai nhng truc a qua s dung

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