ME206ManufacturingProcesses ME 206 Manufacturing Processes

AsimTewari asim.tewari@iitb.ac.in RoomMEBld Room ME Bld 321 Ph:7521

CourseContent Course Content

Castingprocesses:dispensableandpermanentmouldprocesses;analysis ofmelting,pouringandsolidificationphenomena;designofpattern,core, of melting pouring and solidification phenomena design of pattern core feederandgatingsystem;castingdefectsandinspection. Joiningprocesses:fusionandsolidstatewelding;brazingandsoldering; weldjointdesign,coolingrate,andjointproperties;weldingdefectsand inspection. BulkandSheetFormingprocesses:rolling,forging,extrusionanddrawing; sheetmetalworking;forminglimitdiagram;loads,frictionandlubrication; g p formingdefectsandinspection. Powderprocessing:Powdermanufacture,characterization,compaction andsintering;metalinjectionmoulding;hotandcoldisostatic pressing. PolymersandComposites:Thermoplastics,thermosets,elastomers and composites;relatedprocesses;injectionmoulddesign;moulding defects composites; related processes; injection mould design; moulding defects andinspection. Advancedprocesses:Freeformfabrication(rapidprototyping),andnet shapemanufacturingprocesses.

ME206ManufacturingProcessesIbyAsimTewari

Texts/References
Ghosh A.andMallick A.K.,ManufacturingScience, Affiliated EastWestPress,2001. Rao P. N., Manufacturing Technology Foundry, Forming and P.N.,ManufacturingTechnology Foundry,Formingand Welding,TataMcGrawHill,1987. Schey J.,IntroductiontoManufacturingProcesses,Tata M G McGrawHill,2000. Hill 2000 DeGarmo E.P.,BlackJ.T.andKohser R.A.,Materialsand ProcessesinManufacturing,PrenticeHallIndia,1997. g Pye R.G.W.,InjectionMoldDesign,LongmanScientific& Technical,Essex,1989.

ME206ManufacturingProcessesIbyAsimTewari

Manufacturing Manufacturing
Manufacturing istheuseofmachines,tools and g , labortoproducegoodsforuseorsale.Theterm mayrefertoarangeofhumanactivity,from handicraft to high tech but is most commonly tohightech,butismostcommonly appliedtoindustrial production,inwhichraw materials aretransformedintofinishedgoods on alargescale.Suchfinishedgoodsmaybeusedfor l l S h fi i h d d b df manufacturingother,morecomplexproducts, suchasaircraft,householdappliances or , pp automobiles,orsoldtowholesalers,whointurn sellthemtoretailers,whothensellthemtoend users the "consumers". the consumers
ME206ManufacturingProcessesIbyAsimTewari

Manufacturing Manufacturing
Includes all steps necessary to convert raw Includesallstepsnecessarytoconvertraw materials,components,orparts intofinished goods that meet a customer's expectations or thatmeetacustomer s or specifications.Manufacturingcommonly employsaman machinesetup withdivisionof employs a manmachine setup with division of labor inalargescale production.

ME206ManufacturingProcessesIbyAsimTewari

Manufacturing Manufacturing
To make or process (a raw material) into a Tomakeorprocess(arawmaterial)intoa finishedproduct,especiallybymeansofa largescaleindustrialoperation. Tomakeorprocess(aproduct),especially withtheuseofindustrialmachines. Tocreate,produce,orturnoutina mechanicalmanner:"Hisbooksseemtohave beenmanufacturedratherthancomposed" (DwightMacdonald).
ME206ManufacturingProcessesIbyAsimTewari

TheBigM(Manufacturing) The Big M (Manufacturing)

ME206ManufacturingProcessesIbyAsimTewari

Grading
Assignments not graded Assignmentsnotgraded ThreeQuizzes(10+10+10)
onescheduled h d l d onesurprise onetakehome

MidTerm(30) EndSEM(40) 80%attendancemandatory 80% attendance mandatory

ME206ManufacturingProcessesIbyAsimTewari

ME206ManufacturingProcessesIbyAsimTewari

ME206ManufacturingProcessesIbyAsimTewari