N C S THIT K MY

GVHD: LU C BNH

MC LC
I. Chn ng c v phn phi t s truyn

Trang
1

Chn ng c
1. Phn phi t s truyn
2. Tnh ton cc thong s ng hc
II. Thit k b truyn ai
1. Chn ai
2. Xc nh cc thng s ca b truyn
3. Xc nh tit din ai v chiu rng bnh ai
4. Xc nh lc cng ban u v lc tc dng ln trc
III. Thit k b truyn trong hp gim tc
1. Tnh ton b truyn cp nhanh
a. Chn vt liu
b. Xc nh cc ng sut cho php
c. Xc nh cc thng s ca b truyn
d. Kim nghim bn
e. Xc nh cc thng s ca b truyn
2. Tnh ton b truyn cp chm
a. Chn vt liu
b. Xc nh cc ng sut cho php
c. Xc nh cc thng s ca b truyn
d. Kim nghim bn
e. Xc nh cc thng s ca b truyn
IV. Thit k trc
1. Xc nh s t lc
2. Chn vt liu
3. Xc nh s b ng knh trc
4. Xc nh khong cch gia cc gi v im t lc
4.1 Tnh s b chiu rng ln
4.2 Xc nh chiu di my
4.3 Khong cch cc gi
5.
Xc nh cc phn lc cc gi
6.
Kim nghim v bn mi
7.
Chn then

V.

Tnh ton thit k ln

1.
Chn ln vi trc 1

SVTH: L T MINH

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1

LP: 08CDT2-NHM 04A

 N C S THIT K MY
2.
Chn ln vi trc2
3.
Chn ln vi trc 3

VI.

GVHD: LU C BNH

28
30

Chn v hp
1.
Chn b mt lp ghp np v thn
2.
Xc nh cc kch thc c bn ca v hp
3.
Mt s kt cu khc lien quan ti v hp
a.
Vng mc
b.
Cht nh v
c.
Ca thm
d.
Nt tho du
e.
Que thm du
f.
Vng pht

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34

B1 .chn ng c v phn phi t s truyn

1.1chn loi ng c in
chn ng c, cn tnh cng sut cn thit gi :
P l cng sut trn bng ti .
Pct cng sut cn thit.
l hiu sut chung
Pct=

F *V
8000 * 1
=
=8 (KW).
1000
1000

vy : Pyc=Ptd=Pct*
vi : Pct=

P *V
//cng sut trn trc cng tc
1000

= d* *4olk.
trong :
d = 0.95; -hiu sut b truyn ai.
br=0.97;- hiu sut b truyn bnh rng.
ol =0.995;- hiu sut ca mt cp ln .
k =1 ;- hiu sut ca khp ni.
= 0.95*0.972*0.9954*1 =0.876~0.88.
h s ti trng tng ng .
vi:
br

Pi

ti

P1 * tck
i =1

1
1
T1
t1 T 2
t2
= *
= * 12 + 0.82 * = 0.9.
+
*
2
2
T 1 tck T 1 tck
vy ly : = 0.9.
SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

cng sut theo yu cu l:

Pc1 *

8 * 0.9

Pyc= =
=8.182 (Kw).
0.88
vy Pyc=8.182(Kw).
b).Xc nh ng b ca ng c in.
nsb=nct*usb.

vi

nct=

60000 * v 60000 *1
=
= 38.216(vg/ph).
*D
3.14 * 500

*us b = usbh . usbng

+, usbng: t s truyn b truyn ngoi(B truyn ai)
usbNg = 25, chn Usbng = 3;
+, usbh: t s truyn s b ca hp.
Theo bng2.4 [ TL1] , vi truyn ng bnh rng tr hai cp
usbh = (8 40) , chn usbh = 13
=> us b = usbh . usbng = 13.3 =39 (Vng/pht)
nsb=nct*usb=38.216*39=1490.42(vg/ph).
Cc thng s cho php ca ng c l:
600, 750 , 1000, 1500, 3000.
iu kin chn ng c l:
Pdc > Py/c.
ndb~nsb.
Tk
Tdn >k.

+chn s vng quay ng b ca ng c l :

ndb=1500 vg/ph.
c). theo bng P13,ph lc vi Py/c = 8.182(Kw). V ndb = 1500
chn loi ng c l: 4A132M4Y3
c Pdc = 11(Kw).
ndc= 1458(vg/ph).
Tk
=2 >1.5.
Tdn

khi lng 93Kg.

2).Phn phi t s truyn .
a).Xc nh t s truyn chung
ndc

uch= n = uhop*ungoai..
ct

ndc

vi uch = n =
ct

1458
= 38.24
38.126

chn ungoai = 3.15

uch

uhop = u

ngoai

38.24
=12.14
3.15

b).Phn phi t s truyn.

SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

vi uhop= 12.14
theo quan im bi trn du bi trn tt.
u1 = 1.2 * u 2
u1 = 3.81.

u1 * u 2 = 12.14 u 2 = 3.18.

vy u1= 3.81 (t s truyn cp nhanh).

u2 = 3.18 (t s truyn cp chm).
u ch
38.24
=
=3.15
u1 * u 2
3.81 * 3.18

u ngoai =

3). Tnh ton cc thng s ng hc:

-da vo cng sut cng tc Pct v s h dn ng ,c th tnh c tr s ca
cng sut ,m men v s vng quay trn cc trc ,phc v cho cc bc tnh ton thit
k cc b truyn trc v .
vi s d h dn ng cho ta c:
Pct

P3 = * =
=8.04 (KW).
0.995 * 1
ol
k
P3

8.04

P2

8.33

P2 = * =
= 8.33 (KW).
0.995 * 0.97
ol
br
P1 = * =
=8.63(KW).
0.995 * 0.97
ol
br
P1

8.63

= 8.67 (KW).
Pdc = * =
0.995 * 1
ol
k
ndc

1458
= 462.8 (vg/ph).
3.15
ngoai
n1 462.8
n2= u = 3.81 = 121.4 (vg/ph).
1
n 2 121.4
n3= u = 3.18 = 38.17(vg/ph).
2

n1= u

Ti=

9.55 * 10 6 * Pi
ni

(vi i = 1,2,3.)

8.63
= 178082.3 (N.mm)
462.8
8.33
= 655284.1 (N.mm)
T2 = 9.55*106*
121.4
8.04
= 2011579.7 (N.mm).
T3 = 9.55*106*
38.17
8.67
= 56789.1 (N.mm).
Tdc = 9.55*106*
1458

vy T1 = 9.55*106*

Trong cc s liu trn ta c :

Pct cng sut trn trc cng tc.
ud- t s truyn trn b truyn ai.
u1,u2 - t s truyn cp nhanh v cp chm trong hp gim tc hai cp.
SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

d ,ol ,br -ln lt l hiu sut ca b truyn dai, mt cp ln v b truyn bnh

rng.
Tra theo bng 2.3 ( tnh ton thit k h dn ng tp 1).
kt qu tnh ton ghi di bng sau:
1
2
3
thngs
trc ng c
Cng sut
P,KW
t s truyn u
s vng quay n
vg/ph
M men xon
T,N.mm

8.67

8.63

8.33

3.15
1458
56789.1

8.04

3.8
1
462.8

3.18
121.4

38.17

655284.1

2011579.7

178082.3

II. THIT K B TRUYN AI

Thit k b truyn ai thang:
Ta c Pdc = 8.67 (kw), ndc= 1458 (vg/ph),u = 3.
vt liu lm ai : l ai si tng hp.
1. theo hnh 4.1 chn tit din .
2. theo bng 4.13 chn ng knh bnh ai nh : d1 = 160 (mm).
vn tc ai v = *d1*ndc/(60*1000) =

3.14 * 160 * 1458

= 12.2 (m/s).
60 * 1000

nh hn vn tc cho php vmax = 25 (m/s).

theo cng thc (4.2)
vi = 0.010.02 h s trt
ly = 0.02.
vy ng knh bnh ai ln:
d2 = u*d1*(1-) = 3.15*160*(1-0.02) = 493.92 (mm).
theo bng (4.26) chn ng knh tiu chun l: d2 = 500 (mm).
nh vy t s truyn thc t l:
ut =

d2
d 1 * (1 )

500
= 3.2
160 * (1 0.02)

u = (ut u)/u =1.6% < 4%.

Theo bng 4.14 chn s b khong cch trc:
a
= 0.95 a = 0.95 * d 2 = 475 (mm).
d2

chn a = 475 (mm).

theo cng thc (4.4) chiu di ai
l = 2*a +0.5**(d1+d2)+(d2-d1)2/(4*a)
= 2*475 + 0.5*3.14*(160+500)+

( 500 160) 2 = 2047 (mm).

4 * 475

vy l = 2047 (mm)
SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

theo bng 4.13 chn chiu di ai tiu chun

l = 2000 (mm)
nghim s vng chy ca ai trong mt giy
theo(4.15) i=v/l = 12/2 =6 < 10 (1/s)
+tnh khong cch trc a theo chiu di tiu chun l=2000 (mm).
Theo (4.6)
a = ( + 2 82 )/4
vi = 2000 0.5*3.14*(160+500) = 963.8
vi =

( d 2 d1 ) = ( 500 160)
2

= 170 .

Do
a = ( 963.8 + 963.82 8 * 170 2 )/4 =450 (mm)
vy a = 450 (mm).
theo (4.7) gc m trn bnh ai nh
1= 180 (d2-d1)*57 /a
= 180 (500-160)*57/450
= 137 > min = 120o
3.Xc nh s ai z .theo cng thc (4.16)
Pdc * k d

Z = ([ P ] * C * C * C * C )
0

l
u
z
Theo bng 4.7 ta c
kd = 1.7 (h s ti trng ng).
-vi 1=137oC = 0.88 (h s k n gc m 1, bng 4.15)
-vi l/lo =

2000
= 0.893 Cl = 0.975 ( h s k n nh hng ca chiu di ai,tra
2240

theo bng 4.16)

-vi u =4 Cu=1.14 ( h s k n s nh hng ca t s truyn,bng 4.17)
-theo bng 4.19 , [ Po ] = 3.38 (kw)
+Pd/c /[Po ] =5.3/3.872 =1.37 do Cz =0.9815 (h s k n s phn b khng u
ti trng cho cc dy ai ,bng 4.18)
Do z =

5.3 * 1.7
= 2.78
3.38 * 0.88 * 0.975 * 1.14 * 0.9815

vy ta ly :
z = 3.
- chiu rng ai ,theo cng thc (4.17) v bng (4.21)
B = (z-1)*t + 2*e
Ta c t=19, e = 12.5.
B = (3-1)*19 + 2*12.5 = 63 (mm).
- ng knh ngoi ca bnh ai l :theo cng thc (4.18)
da = d + 2*ho =160 + 2*4.2 = 168.4 (mm) //vi ho tra trong bng (4.21)
4.tnh cc lc cng ban u v cc lc tc dng nn trc:
P *k

dc
d
-theo cng thc (4.19),Fo = 780* ( v * C * z ) + F

SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

Trong Fv = qm*V (nh k iu chnh lc cng)

vi qm = 0.178.
Fv = 0.178 * 122 = 25.632 (N).
Do Fo =780*

5.3 * 1.7
+ 25.632 = 247.47( N )
12 * 0.88 * 3

+theo (4.21)lc tc dng nn trc

Fr = 2*Fo*z*sin(

1
137
) = 2*247.47*3*sin(
) =1381.5 (N)
2
2

vy Fr = 1381.5 (N)
vy ta c kt qu sau:
chiu rng ai
s ai
chiu di ai
lc
khong cch trc
ng knh bnh ai nh
ng knh bnh ai ln
vn tc ai

B = 63(mm)
z =3
l = 2000 (mm)
Fo =247.47 (N)
Fr = 1381.5 (N)
a = 450 (mm)
d1 = 160 (mm)
d2 = 500 (mm)
v = 12 (m/s)

TNH TON B TRUYN TRONG HP GIM TC

4.TNH TON CP NHANH .B TRUYN BNH RNG NGHING
Do khng yu cu c bit ,v theo quan im thng nht ho trong thit k ,
y chn vt liu bnh rng nh sau :
Theo bng 6.1 chn
Bnh nh : thp 45 thng ha HB = 170217 chn HB = 190
Bnh ln thp 45 thng ha HB = 170217 chn HB = 180,
ch=340Mpa
b=600MPa
phn phi t s truyn
c u1=3.81 ;
u2 = 3.18;
a. xc nh ng sut cho php
Theo bng 6.2 vi thp 45,thng ha
oh lim=2*HB +70; sh=1.1 ;of lim=1.8HB;sf=1.75.
chn rn bnh nh HB1 = 190,
rn bnh ln HB2=180;
khi :
o
h lim1=2*190 + 70 =450 MPa
of lim1=1.8*190 =342 MPa
oh lim2=2*180 + 70 = 430 MPa
of lim2 = 1.8*180 =324 MPa
theo (6.5) NHO=30*H2.4HB
SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

<vi NHO - s chu k thay i ng sut c s khi th v ng sut tip xc>

vy NHO1 = 30*(190)2.4= 0.88 *107
N
2.4
= 0.77*107
HO2 = 30*(180)
Theo cng thc (6.7)
NHE=60*c*(Ti/Tmax)3*ni * ti
NHE2 = 60 *1*462.8*56320*(13*0.5 + 0.83*0.5)= 118 *107 > NHO2
vy do kHL2=1
tng t ta cng c NHE1> NHO1 do kHL1 = 1
nh vy theo (6.1a),s b xc nh c
[H ] = oHlim*kHL/sh
1
= 409 MPa
1.1
[ H 2 ] = 430 * 1 = 390MPa
1.1

[ H 1 ] = 450 *

vi cp nhanh s dng bnh rng nghing , do theo (6.12)

[ H ] = ( [ H 1 ] + [ H 2 ] ) / 2 = ( 409 + 390) / 2 = 399.5 <1.25*390 = 487

Theo 6.7 ta c
NFE=60*c*(T1/Tmax)6*ni*ti
NFE2= 60*1*462.8*56320*(16*0.5+0.86*0.5) =102.3*106 > NFO = 4*106.
Do KFL2=1 , tng t KFL1=1.
Do theo 6.2a vi b truyn quay 1 chiu KFC=1.
Ta c : [F ]=oF lim*KFC*KFL/SF
vy :
[F1 ] =342*1*1/1.75 = 195.4 MPa
[F2 ]=324*1*1/1.75 =185.1 Mpa
ng sut qu ti cho php : theo (6.13)
i vi bnh rng thng ho,.
[H2]max = 2.8*ch2 = 2.8*340 = 952 MPa //ca bnh ln
[H1 ]max = 2.8*ch1 = 2.8*340 =952 Mpa //ca bnh nh
ng sut un cho php khi qu ti (theo cng thc 6.14)
[F1 ]max = 0.8*600 =480 MPa
[F2 ]max = 0.8*600 = 480 MPa
b.xc nh s b khong cch trc : theo (6.15a)
aw1= ka*(u1+1) 3

T1 * K H

[ H ] 2 * u1 * ba

trong theo bng 6.6 ta chn ba = 0.3.

theo bng 6.5 vi bnh rng nghing ta c : ka = 43
theo 6.16 :
bd =0.53*ba*(u1+1) = 0.53*0.3*(3.81+1) = 0.76479.
theo 6.7 :theo s 3 ta c
kH =1.12
SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

T1 = 178082.3 (Nmm).
aw1 = 43*(3.81+1)* 3

178082.3 *1.12
= 216 (mm)
(390) 2 * 3.81 * 0.3

chn li : aw1 = 215 (mm)

c, xc nh cc thng s n khp
theo cng thc 6.17
m = (0.010.02)*aw1 = (0.010.02)*215 =2.15 4.3
theo bng 6.8 chn mdun php : m = 2.5
chn s b = 10o
do cos() = 0.9848
theo 6.31 tnh s rng bnh nh :
2 * aw

2 * 215 * 0.9848

z1 = m * (u + 1) * cos() = 2.5 * (3.81 + 1) = 35.2

1
ly z1 =35
s rng bnh ln z2 =u1*z1 = 3.81*35 =133.3
vy z2 =133.
z

133

2
t s truyn thc um = z = 35 = 3.8
1
theo cng thc 6.32 ta c

cos() =

m * ( z1 + z 2 ) 2.5 * (133 + 35)

= 0.9767
=
2 * a w1
2 * 215

= 12o38
d.kim nghim rng v bn tip xc
ng sut tip xc xut hin trn mt rng ca b truyn phi tho mn iu kin sau :
Theo cng thc (6.33)
2 * T1 * K H (u1 + 1)

(bw * u1 * d w1 )
H = zm*zH*z
theo bng (6.5) ,zm= 225 (MPa)1/3
theo cng thc (6.35)
tg(b) =Cos(t)*tg()
vi bnh rng nghing khng dch chnh
tw= t=arctg(tg/cos) = arctg(tg(20o)/cos(12o38) )= 20o43
do tg(b) = Cos(20o43)*tg(12o38) = 0.2056
b = 11o62
do theo 6.34

zH =

2 * cos b
2 * cos11 62 '
=
= 1.73
sin(2 * tw )
sin( 2 * 20. 43 ' )

theo (6.37) ta c :
=

bw * sin 215 * 0.3 * sin 12 o 38 '

=
= 1.761
*m
3.14 * 2.5

b=1.761

SVTH: L T MINH

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

Do theo (6.38)
z=

theo (6.38b)
1

vi =[1.88 3.2( z + z ) ]*cos()

1
2
= [1.88 3.2*(
z =

1
1
+
) ]*cos(12o38) = 1.767
35 133

1
= 0.752
1.767

ng knh vng ln bnh nh :

2 * a w1

2 * 215

dw1 = (u + 1) = (3.8 + 1) = 89.5(mm)

m
theo (6.40), v =

* d w1 * n1 3.14 * 89.5 * 462.8

=
= 2.16(m / s )
60000
60000

vi v= 2.16 (m/s)
theo bng (6.13)
dng cp chnh xc 9
theo bng 6.14 vi cp chnh xc 9 v v <2.5 m/s
=>KH=1.13
Theo 6.42 , H =H*go*v*

a w1
215
= 0.002 * 73 * 2.16 *
= 2.37
u1
3.8

Trong
H h s k n nh hng ca sai s n khp
tra theo bng 6.15 c gi tr 0.002
go h s k n nh hng ca sai lch cc bc rng bnh 1 v bnh 2
tra theo bng 6.16 c gi tr 73
theo cng thc (6.41)
H * bw * d w1

2.37 * 215 * 0.3 * 89.5

KHv=1+ 2 * T * K * K = 1 + 2 *178082.3 *1.12 *1.13 1.03

1
H
H
Theo (6.39) KH =KH*KH*KHV = 1.12*1.13*1.03 =1.303
bw = 0.3*aw1 = 0.3* 215 = 64.5 mm
Thay cc gi tr va tnh vo (6.33)
H=
zm*zH*z*

2 * T1 * K H * (u1 + 1)
2

(bw * u1 * d w1 )

= 225 *1.73 * 0.752

2 * 178082.3 * 1.303 * 4.8

= 311.8( MPa)
64.5 * 3.8 * 89.5 2

xc nh chnh xc ng sut tip sc cho php

theo cng thc (6.1) v (6.1a) vi v < 5 (m/s)
[H ] = [H]*zR*zv*kxH
cp chnh xc ng hc l 9
chn cp chnh xc mc tip xc l 8
cn gia cng t nhm Ra = 2.51.25 m,
SVTH: L T MINH

10

LP: 08CDT2-NHM 04A

 N C S THIT K MY
rn mt rng HB 350

GVHD: LU C BNH

ng knh vng nh bnh rng da 700

khi :
h s xt n nhm ca mt rng :
zR
h s xt n nh hng ca vn tc vng
zv
h s xt n nh hng ca kch thc bnh rng
kxH
[H ] =390 *0.95*1*1 = 370.5 (MPa)
Nh vy H [H] tho mn iu kin bn tip xc
e.kim nghim rng v bn un
theo (6.43)
F1=

= 0.95
=1
=1

2 * T1 * K F * Y * Y * YF1
bW * d W1 * m

theo bng 6.7 ,KF = 1.24

theo 6.14 vi v < 2.5 m/s v cp chnh xc 9
kH = 1.13
theo 6.47
F = F*go*v*

a w1
u1

trong :
h s k n nh hng ca cc sai s n khp tra theo bng 6.15
F = 0.006 (dng rng nghing)
h s k n nh hng ca sai lch cc bc rng bnh 1 v bnh 2 tra theo bng
6.16 :
go = 73
vy F = 0.006*73*2.16*

215
= 7.11
3.8

kF h s k n s phn b khng u ti trng trn chiu rng vnh rng khi tnh v
un (tra theo bng 6.7) ta c kF = 1.32
kF h s s phn b khng u ca ti trng cho cc i rng ng thi n khp khi
tnh v un (tra theo bng 6.14) ta c kF = 1.37
do theo 6.46 ta c :
F * bw * d w1

kFv = 1+ 2 * T * k * k ( kFv h s k n nh hng ti trng ng xut hin trong

1
F
F
vng n khp khi tnh v un )
kFv = 1+

7.11 * 64.5 * 89.5

= 1.063
2 * 178082.3 *1.32 * 1.37

do
kF = kH *kH*kFv = 1.37*1.32*1.063 = 1.922
+vi = 1.767, Y = 1/ = 1/1.767 0.565
+vi = 12o 38 , Y = 1 -

12.38
= 0.942
215

+s rng tng ng
SVTH: L T MINH

11

LP: 08CDT2-NHM 04A

 N C S THIT K MY
z
35
zv1 = 1 (cos ) 3 = (0.976) 3 = 37.6

GVHD: LU C BNH

zv1 =37
z2

133

= 143
zv2 = ( cos ) 3 =
( 0.976) 3
zv2 =143
theo 6.18 ta c YF1 = 3.7
YF2 = 3.6
+ vi m = 2.5 mm , Ys = 1.08 0.0695*ln(2.5) = 1.01632
YR = 1 , kxF = 1 (do da 400 mm)
Do theo (6.2)v (6.2a)

[F1] = [F1]*YR*YS*kxF =195.4*1*1.01632*1 = 198.6 MPa

Tng ta cng tnh c
[F2 ] = 184.05 MPa
Thay cc gi tr va tinh c vo cng thc
F1 =

2 * T1 * K F * Y * Y * YF1

( bw * d w1 * m )

2 * 178082.3 * 1.922 * 0.565 * 0.942 * 3.7

= 93.4 MPa
64.5 * 89.5 * 2.5

vy F1 [F1] tho mn

F 1 * YF2 93.4 * 3.6

=
= 90.8MPa
YF1
3.7
vy F2 [ F 2 ] tho mn

F2 =

f.kim nghim rng v qu ti

theo (6.48) vi kqt =

Tmax
= 2.2
T

H1max = H* k qt = 311.8* 2.2 = 462.4 MPa [Hmax]

theo (6.49)
F1max = F1*kqt = 93.4*2.2 = 205.48 MPa
F2max = F2 * kqt = 90.8*2.2 = 199.76 MPa
g.cc thng s v kch thc b truyn
khong cch trc
aw1
mun php
m
chiu rng vnh rng
bw
t s truyn
um
gc nghing ca rng

s rng ca bnh rng

z1
z2
h s dch chnh
x1
x2
theo cc cng thc trong bng 6.11 ta c
ng knh vng chia :
SVTH: L T MINH

d1 =

=
=
=
=
=
=
=
=
=

215 mm
2.5 mm
64.5 mm
3.8
o
12 38
35
133
0
0

m * z1 2.5 * 35
=
= 89.6mm
cos
0.976
12

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

d2 =
ng knh nh rng
ng knh y rng

m * z 2 2.5 * 133
=
= 340.6mm
cos
0.976

da1 = d1 +2*m =89.6+2*2.5 =94.6 mm

da2 = d2 + 2*m =340+2*2.5 = 345 mm
df1 = d1- 2.5*m = 89.6 2.5*2.5 = 83.35 mm
df2 = d2 2.5*m = 340 2.5*2.5 = 333.75 mm

5.TNH TON B TRUYN CP CHM

Do khng yu cu c bit ,v theo quan im thng nht ho trong thit k ,
y chn vt liu bnh rng nh sau :
Theo bng 6.1 chn
Bnh nh : thp 45 thng ha HB = 170217 chn HB = 190
Bnh ln thp 45 thng ha HB = 170217 chn HB = 180,
ch=340Mpa
b=600MPa
phn phi t s truyn
c u1=3.81 ;
u2 = 3.18;
a. xc nh ng sut cho php
Theo bng 6.2 vi thp 45,thng ha
oh lim=2*HB +70; sh=1.1 ;of lim=1.8HB;sf=1.75.
chn rn bnh nh HB1 = 190,
rn bnh ln HB2=180;
khi :
o
h lim3=2*190 + 70 =450 MPa
of lim3=1.8*190 =342 MPa
oh lim4=2*180 + 70 = 430 MPa
of lim4 = 1.8*180 =324 MPa
theo (6.5) NHO=30*H2.4HB
<vi NHO - s chu k thay i ng sut c s khi th v ng sut tip xc>
vy NHO3 = 30*(190)2.4= 0.88 *107
N
2.4
= 0.77*107
HO4 = 30*(180)
Theo cng thc (6.7)
NHE=60*c*(Ti/Tmax)3*ni * ti
NHE4 = 60 *1*38.17*56320*(13*0.5 + 0.83*0.5)= 9.75 *107 > NHO4
vy do kHL4=1
tng t ta cng c NHE3> NHO3 do kHL3 = 1
nh vy theo (6.1a),s b xc nh c
[H ] = oHlim*kHL/sh
1
= 409 MPa
1.1
[ H 2 ] = 430 * 1 = 390 MPa
1.1

[ H 3 ] = 450 *

SVTH: L T MINH

13

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 N C S THIT K MY

GVHD: LU C BNH

vi cp chm s dng bnh rng nghing , do theo (6.12)

[ H ] = ( [ H 3 ] + [ H 4 ] ) / 2 = ( 409 + 390) / 2 = 399.5 <1.25*390 = 487
Theo 6.7 ta c
NFE=60*c*(T1/Tmax)6*ni*ti
NFE4= 60*1*38.17*56320*(16*0.5+0.86*0.5) =81*106 > NFO = 4*106.
Do KFL4=1 , tng t KFL2=1.
Do theo 6.2a vi b truyn quay 1 chiu KFC=1.
Ta c : [F ]=oF lim*KFC*KFL/SF
vy :
[F2 ] =342*1*1/1.75 = 195.4 MPa
[F4 ]=324*1*1/1.75 =185.1 Mpa
ng sut qu ti cho php : theo (6.13)
i vi bnh rng thng ho,.
[H2]max = 2.8*ch2 = 2.8*340 = 952 MPa //ca bnh ln
[H1 ]max = 2.8*ch1 = 2.8*340 =952 Mpa //ca bnh nh
ng sut un cho php khi qu ti (theo cng thc 6.14)
[F1 ]max = 0.8*600 =480 MPa
[F2 ]max = 0.8*600 = 480 MPa
b.xc nh s b khong cch trc : theo (6.15a)
aw2= ka*(u2+1) 3

T2 * K H

[ H ] 2 * u 2 * ba

trong theo bng 6.6 ta chn ba = 0.3.

theo bng 6.5 vi bnh rng nghing ta c : ka = 43
theo 6.16 :
bd =0.53*ba*(u2+1) = 0.53*0.3*(3.18+1) = 0.66462.
theo 6.7 :theo s 3 ta c
kH =1.07
T2 = 655284.1 (Nmm).
aw2 = 43*(3.18+1)* 3

655284.1 * 1.07
= 303.8 (mm)
(390) 2 * 3.18 * 0.3

chn li : aw2 = 304 (mm)

c, xc nh cc thng s n khp
theo cng thc 6.17
m = (0.010.02)*aw1 = (0.010.02)*304 =3.04 6.08
theo bng 6.8 chn mdun php : m = 4
chn s b = 10o
do cos() = 0.9848
theo 6.31 tnh s rng bnh nh :
2 * aw

z3 = m * (u + 1) * cos() =
2
SVTH: L T MINH

2 * 304 * 0.9848
= 35.81
4 * (3.18 + 1)
14

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

ly z3 =36
s rng bnh ln z4 =u2*z3 = 3.18*36 =114.48
vy z2 =114.
z

114

4
t s truyn thc um = z = 36 = 3.17
3
theo cng thc 6.32 ta c

cos() =

m * ( z 3 + z 4 ) 4 * (114 + 36)
= 0.9868
=
2 * a w2
2 * 304

= 9o32
d.kim nghim rng v bn tip xc
ng sut tip xc xut hin trn mt rng ca b truyn phi tho mn iu kin sau :
Theo cng thc (6.33)
2 * T2 * K H (u 2 + 1)

(b w * u 2 * d w 2 )
H = zm*zH*z
theo bng (6.5) ,zm= 225 (MPa)1/3
theo cng thc (6.35)
tg(b) =Cos(t)*tg()
vi bnh rng nghing khng dch chnh
tw= t=arctg(tg/cos) = arctg(tg(20o)/cos(9o32) )= 20o24
do tg(b) = Cos(20o24)*tg(9o32) = 0.154
b = 8o75
do theo 6.34

2 * cos b
2 * cos 8 75 '
=
= 1.74
sin(2 * tw )
sin( 2 * 20. 24 ' )

zH =

theo (6.37) ta c :
=

bw * sin 304 * 0.3 * sin 9 o 32 '

=
= 1.176
*m
3.14 * 4

b=1.176
Do theo (6.38)
z=

theo (6.38b)
1

vi =[1.88 3,2( z + z ) ]*cos()

3
4
= [1.88 3,2*(
z =

1
1
+
) ]*cos(9o32) = 1.74
36 114

1
= 0.758
1.74

ng knh vng ln bnh nh :

2 * a w2

2 * 304

dw2 = (u + 1) = (3.17 + 1) = 145.8(mm)

m
SVTH: L T MINH

15

LP: 08CDT2-NHM 04A

 N C S THIT K MY
* d w 2 * n2 3.14 * 145.8 * 121.4
=
= 0.926( m / s)
theo (6.40), v =
60000
60000

GVHD: LU C BNH

vi v= 0.926 (m/s)
theo bng (6.13)
dng cp chnh xc 9
theo bng 6.14 vi cp chnh xc 9 v v <2.5 m/s
=>KH=1.13
Theo 6.42 , H =H*go*v*

a w2
304
= 0.002 * 73 * 0.926 *
= 1.32
u2
3.17

Trong
H h s k n nh hng ca sai s n khp
tra theo bng 6.15 c gi tr 0.002
go h s k n nh hng ca sai lch cc bc rng bnh 1 v bnh 2
tra theo bng 6.16 c gi tr 73
theo cng thc (6.41)
H * bw * d w 2

1.32 * 304 * 0.3 * 145.8

KHv=1+ 2 * T * K * K = 1 + 2 * 655284.1 *1.12 *1.13 1.01

2
H
H
Theo (6.39) KH =KH*KH*KHV = 1.12*1.13*1.01 =1.278
bw = 0.3*aw1 = 0.3* 304 = 91.2 mm
Thay cc gi tr va tnh vo (6.33)
H=
zm*zH*z

2 * T2 * K H * (u 2 + 1)
2

(bw * u 2 * d w 2 )

= 225 * 1.74 * 0.758

2 * 655284.1 * 1.278 * 4.17

= 316.3( MPa)
91.2 * 3.17 *145.8 2

xc nh chnh xc ng sut tip sc cho php

theo cng thc (6.1) v (6.1a) vi v < 5 (m/s)
[H ] = [H]*zR*zv*kxH
cp chnh xc ng hc l 9
chn cp chnh xc mc tip xc l 8
cn gia cng t nhm Ra = 2.51.25 m,
rn mt rng HB 350
ng knh vng nh bnh rng da 700
khi :
h s xt n nhm ca mt rng :
zR
h s xt n nh hng ca vn tc vng
zv
h s xt n nh hng ca kch thc bnh rng
kxH
[H ] =390 *0.95*1*1 = 370.5 (MPa)
Nh vy H [H] tho mn iu kin bn tip xc
e.kim nghim rng v bn un
theo (6.43)
F2=

= 0.95
=1
=1

2 * T2 * K F * Y * Y * YF2
bW * d W2 * m

theo bng 6.7 ,KF = 1.24

theo 6.14 vi v < 2.5 m/s v cp chnh xc 9
SVTH: L T MINH

16

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

kH = 1.13
theo 6.47
F = F*go*v*

a w2
u2

trong :
h s k n nh hng ca cc sai s n khp tra theo bng 6.15
F = 0.006 (dng rng nghing)
h s k n nh hng ca sai lch cc bc rng bnh 1 v bnh 2 tra theo bng
6.16 :
go = 73
vy F = 0.006*73*0.926*

304
= 3.97
3.17

kF h s k n s phn b khng u ti trng trn chiu rng vnh rng khi tnh v
un (tra theo bng 6.7) ta c kF = 1.32
kF h s s phn b khng u ca ti trng cho cc i rng ng thi n khp khi
tnh v un (tra theo bng 6.14) ta c kF = 1.37
do theo 6.46 ta c :
F * bw * d w 2

kFv = 1+ 2 * T * k * k ( kFv h s k n nh hng ti trng ng xut hin trong

2
F
F
vng n khp khi tnh v un )
kFv = 1+

3.97 * 91.2 * 145.8

= 1.022
2 * 655284.1 * 1.32 * 1.37

do
kF = kH *kH*kFv = 1.37*1.32*1.022 = 1.848
+vi = 1.74, Y = 1/ = 1/1.74 0.574
+vi = 9o 32 , Y = 1 -

9.32
= 0.969
304

+s rng tng ng
zv3 =

z3

(cos ) 3 =

36

(0.9868) 3 = 37.46

zv3 =37
zv4 =

z4

( cos )

114

( 0.9868) 3

= 118.6

zv4 =119
theo 6.18 ta c YF3 = 3.7
YF4 = 3.6
+ vi m = 4 mm , Ys = 1.08 0.0695*ln(4) = 0.983
YR = 1 , kxF = 1 (do da 400 mm)
Do theo (6.2)v (6.2a)
[F3] = [F3]*YR*YS*kxF =195.4*1*0.983*1 = 192 MPa
Tng ta cng tnh c
SVTH: L T MINH

17

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 N C S THIT K MY

GVHD: LU C BNH

[F4 ] = 181.9 MPa

Thay cc gi tr va tinh c vo cng thc
F3 =

2 * T2 * K F * Y * Y * YF3

( bw * d w 2 * m )

2 * 655284.1 * 1.848 * 0.547 * 0.969 * 3.7

= 89.3 MPa
91.2 *145.8 * 4

vy F1 [F1] tho mn

F 3 * YF4 89.3 * 3.6

=
= 86.8MPa
YF3
3 .7
vy [ F 4 ] tho mn

F4 =

F4

f.kim nghim rng v qu ti

theo (6.48) vi kqt =

Tmax
= 2.2
T

H1max = H* k qt = 311.8* 2.2 = 462.4 MPa [Hmax]

theo (6.49)
F3max = F3*kqt = 89.3*2.2 = 196.46 MPa
F4max = F4 * kqt = 86.8*2.2 = 190.96 MPa
g.cc thng s v kch thc b truyn
khong cch trc
aw2
mun php
m
chiu rng vnh rng
bw
t s truyn
um
gc nghing ca rng

s rng ca bnh rng

z1
z2
h s dch chnh
x1
x2
theo cc cng thc trong bng 6.11 ta c
ng knh vng chia :

d3 =

ng knh y rng

304 mm
4 mm
91.2 mm
3.17
o
9 32
36
114
0
0

m * z3
4 * 36
=
= 146mm
cos 0.9868

d4 =
ng knh nh rng

=
=
=
=
=
=
=
=
=

m * z 4 4 *114
=
= 462mm
cos 0.9868

da3 = d3 +2*m =146+2*4 =154 mm

da4 = d4 + 2*m =462+2*4 = 470 mm
df3 = d3- 2.5*m = 146 2.5*4 = 136 mm
df4 = d4 2.5*m = 340 2.5*4 = 330 mm

6.THIT K TRC TRONG HP GIM TC BNH RNG TR HAI CP

+P1 = 8.63Kw ,u1 = 3.8 ,u2 = 3.17 ,bw1 = 64.5 mm,bw2 = 91.2 mm
1.chn vt liu ch to trc l thp 45 c :
b = 600 MPa v
ng sut xon cho php l : [] = 1520 MPa
SVTH: L T MINH

18

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

tr s nh ly i vi trc vo ca hp gim tc
tr s ln nn ly i vi trc ra ca hp gim tc
2.chn s b ng knh trc ,
theo 10.9 ng knh trc vi trc th k vi k= 1,2,3
dk =

Tk
0.2 * [ ]

vy ta c :
d1 =

T1
178082.3
=3
= 39mm
0.2 * [ ]
0.2 *15

d2 =

T2
655284.1
=3
= 60.22 60mm
0.2 * [ ]
0.2 * 15

d3 =

T3
2011579.7
=3
= 87.52 88 mm
0.2 * [ ]
0.2 * 15

vy ly s b ng knh ca 3 trc l:
d1 = 39 mm, d2 = 60 mm, d3 = 88 mm
y lp ai ln u vo ca trc ,do khng cn quan tm n ng knh trc ca
ng c in
3.xc nh khong cch gia cc gi v im t lc
da theo ng knh cc trc,s dng bng 10.2
chn s b chiu rng ca ln :
d ,mm
39
60
88
bo,mm
23
31
43
Xc nh chiu di may bnh ai v bnh rng
Theo cng thc 10.10
lm = (1.21.5)d
vi trc 2:
lm23 = (1.21.5)d1 = (1.21.5)*39 = 46.8 58.5 mm -> ly lm23 = 50 mm
lm22 = (1.21.5)*d3 = (1.21.5)*88 = 105.6 132 mm ->ly lm22 = 110mm
khong cch t mt mt ca chi tit quay n thnh trong ca hp k1
tra theo bng 10.3
ta c k1 = 10.
khong cch t mt mt n thnh trong ca hp k2
tra theo bng 10.3
ta c k2 = 10
theo bng 10.4 tnh cc khong cch cn li
l22 = 0.5*(lm22 + bo2)+k1+k2 = 0.5*(110+ 31)+10+10 = 90.5 mm 90mm
l23 = l22 +0.5*(lm22+lm23)+k1 = 90 + 0.5 *(60+110)+10 = 180 mm
khong cch gia hai ln l
l21 = lm22+lm23+3*k1+2*k2 +bo2 = 110+60+3*10+2*10+31 = 251mm 250mm
lm23
lm22
l22
l23
l21
k1
k2
50 mm
110 mm
90 mm
180 mm
250 mm
10 mm
10mm
SVTH: L T MINH

19

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

4.xc nh tr s v chiu ca cc lc t cc chi tit tc dng ln trc

chn h trc nh sau:

4.1 tnh vi trc I

Theo bi ta c Fd = 1381.5(N)
2
2
= 1381.5 *
= 976.8 N
2
2
2
2
= 1381.5 *
= 976.8 N
v Fdx = Fd *sin45o = Fd*
2
2
2 * T1 2 *178082.3
= 3979 N =Ft2
Ft1 = d =
89.5
w1

vy Fdy = Fd *cos45o = Fd *

SVTH: L T MINH

20

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 N C S THIT K MY
Ft1 * tg ( tw ) 3979 * tg (20 0 43' )
=
= 1517 N
Fr1 =
cos
0.977

GVHD: LU C BNH

Fr1 = Fr2 = 1517 N

Fa1 = Ft1 * tg ( ) = 3979 * tg (12 o 38 ' ) = 873.3N
mox = -Fd*

d
2
* (l11 + l 21 ) + Fa1 * 1 + Fr1 * l 23 Fy1 * l 21 = 0
2
2

vy
Fy1 =

976.8 * (60 + 250) + 873.3 *

250

89.5
+ 1517 * 180
2
= 37.32 N

Fyo Fr1 +Fy1 + Fdy = 0

Fyo = Fr1 - Fdy Fy1 = 1517 -976.8 37.32 = 502.88 N
moy = - Ft1 *l23 - Fx1*l21+Fdx * (l 21 + l11 ) +Fa1 *d1/2 = 0
Fx1 =

Ft1 * l 23 Fdx * (l 21 + l11 ) Fa1 *

l 21

d1
2 = 3979 * 180 976.8 * 300 873.3 * 44.75 = 1497 N
250

Fxo + Ft+Fx1 Fd = 0
Fx0 = Fdx Ft Fx1 = 976.8 3979 1497 = -1505.2 N
Tnh mmen un nhng tit din nguy him
Xt tit din n-n:
Mun-n = M ux 2 + M uy 2
Mux = -Fdy*l11 = -976.8*60 = -58608 Nmm
Muy =-Fdx*l11 = -976.8*60 = -58608Nmm
vy
Mun-n = ( 58608) 2 + ( 58608) 2 = 82884 Nmm
Xt ti tit din m-m:
Mum-m = M 2 ux + M 2 uy
Trong :
Muy = -Fx1*(l21-l23)+Fdx*(l21-l23+l11)+Fa1*d1 /2
= - 1497*70+976.8*110+472.9*38 = 77475.82 Nmm
d1
Fy1 * (l 21 l 23 ) Fdy * (l 21 l 23 + l11 )
Mux = Fa1*
2
= 472.9*38 (-36.4)*60-999.142*110 = 80385Nmm
Mum-m =

( 77475.82) 2 + ( 80385) 2

= 111643.4 Nmm

Tnh ng knh hai tit din n-n v m-m

Theo cng thc
d 3

M td
0.1 * [ ]

vi [] = 50 MPa tra theo bng (7-2) trong quyn thit k chi tit my
vi Mtd = M 2 u + 0.75 * M 2 x vi Mx = T
vi Mu ,Mx l mmen xon ti ch m ta xt
SVTH: L T MINH

21

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

ti tit din n-n

Mtd = (70650) 2 + 0.75 * (109770) 2 = 118442 Nmm
3

118442
= 28.72mm
0.1 * 50

dn-n
chn dn-n = 30 mm
ng knh trc ca tit din m-m
Mtd = (111643.4) 2 + 0.75 * (109770) 2 = 146633.4 Nmm
dm-m 3

146633.4
= 30.84
0.1 * 50

chn dm-m = 35 mm
4.2 tnh ton vi trc II

vi :
T2
n2
P2
422192.8 113.1 5
Nmm
Vg/ph Kw
vy ta c :
2 *T

2
Ft3 = d =
w2

Fr3 =

Ft2
2888
N

Fr2
1389.6 N

Fa2
472.9
N

l22
85
mm

l23
170
mm

l21
230
mm

2 * 422192.8
= 7036.546 Nmm
120

Ft 3 * tg ( tw ) 7036.54 * tg (20 014' )

=
= 2593.6 N
cos
1

Tnh phn lc ca cc gi :
mcx = Fr3 *l22 Fr2*l23 Ft2*
Rdy =

d2
+ Rdy * l 21 = 0
2

d2
304
Fr 3 * l 22 1389.6 * 170 + 2888 *
2593.6 * 85
2
2
=
= 1977.1826 N
l 21
230

Fr 2 * l 23 + Ft 2 *

SVTH: L T MINH

22

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

Rcy + Rdy Fr3 + Fr2 = 0

Rcy = Fr3 Rdy- Fr2 = 2593.6 1977.1826-1389.6= -773.18N
d2
-Rdx*l21 = 0
2
d
304
Ft 3 * l 22 Ft 2 * l 23 Fa 2 * 2 7036.54 * 85 2888 * 170 472.9 *
2 =
2 = 136.345 N
Rdx =
l 21
230

mcy = Ft3*l22 Ft2*l23- Fa2*

Rdx +Rcx Ft3 Ft2 = 0

Rcx = Ft3 + Ft2 Rdx = 7036.54+2888-(-136.345) = 10060.885N
Tnh mmen tng cng
Mu = ( M uy ) 2 + ( M ux ) 2
Tnh tit din e-e :
d3
+ Rcx * l 22 Rdx * (l 21 l 23 ) =
2
120
+ 10060.885 * 85 + 136.345 * 60
= 7036.54 *
2

Muy = -Ft3*

= 441163.525 Nmm
vy Muy = 441163.525 Nmm
Mux = Rcy*l22
= -773.18*85
= -66145 Nmm
Mux = -66145 Nmm
vy
Mue-e = ( 441163.525) 2 + ( 66145) 2 = 446094.672 Nmm
Mtd = ( M uee ) 2 + 0.75 * ( T2 ) 2 = ( 446094.672) 2 + 0.75 * ( 422192.8) 2 = 576788.98 N.mm
de-e 3

M td
=
0.1 * [ ]

576788.98
= 48.679mm
0.1 * 50

vy ly de-e = 55 mm
xt tit din i-i:
Mux = -Rdy*60 +Fa2*

d2
2

= -1977.1926*60+911.22*

304
= 19873.884
2

= 19873.884 N.mm
Mux = 19873.884N.mm
Muy = Rdx*60+Ft2*

d2
2

= 136.345*60+2888*

304
2

= 447156.7 N.mm
Muy = 447156.7 N.mm
SVTH: L T MINH

23

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

Mui-i = (19873.884) 2 + ( 447156.7 ) 2 = 447598 N.mm

Mtdi-i = ( 447598) 2 + 0.75 * ( 422192.8) 2 =577952.55 N.mm
di-i 3

577952.55
= 49.125mm
0.1 * 50

ly di-i =50 mm

4.3 tnh ton vi trc III

Ta c Ft4 = Ft3 = 7036.546 N

Fr4 =

Ft 4 * tg ( tw )
7036.546 * tg 20 o14'
= 2593.59 N
=
cos
1

mEY = -Fr4 *l22 + RfY *l21 = 0

=>RfY =

Fr 4 * l 22 2593.59 * 85
=
= 958.502 N
l 21
230

Rey Fr4 + Rfy = 0 => Rey = Fr4 Rfy = 2593.59 958.502 =1635.088 N
mEX = -Rfx*l21 + Ft4*l22 = 0
Rfx =

Ft 4 * l 22 7036.546 * 85
=
= 2600 N
l 21
230

Rex+Rfx Ft4 = 0 => Rex = Ft4 Rfx = 7036-2600 =4435.54 N

SVTH: L T MINH

24

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

Tnh mmen un tit din ln nht

Mu = ( M ux ) 2 + ( M uy ) 2
vi Muy = Rey*l22 = 1635.088*85 =138982.5 N.mm
Mux = -Rex*l22 + Ft4*d4/2
Mu =

= -4435.54*85+7036.546*400/2
= 1030288 N.mm

(1030288) 2 + (138982.5) 2

= 1039620 N.mm

Mtd = (1039620) 2 + 0.75 * (1369508.25) 2 = 1577173.025 N.mm

d 3

M td
1577173.025
=3
= 68.072mm
0.1 * 50
0.1 * 50

vy chn d = 70 mm
5.kim nghim trc v bn mi
Tnh chnh xc trc cho nhng tit din chu ti ln c ng sut tp trung cao
6.1 vi thp 45 c b = 600 MPa ,-1 = 0.436*b = 261.6 MPa
-1 =0.58*-1 = 0.58*261.6 = 151.73 MPa, theo bng 10.7
, h s k n nh hng ca tr s ng sut trung bnh n bn mi
= 0.05 V = 0
6.2 cc trc hp gim tc u quay => ng sut un thay i theo chu k i xng
Do aj tnh theo cng thc (10.22),vi mj = 0.
Mj

aj = maxj = W

v trc quay mt chiu nn ng sut xon thay i theo chu k mch ng

max j

Tj

do mj = aj = 2 = 2 * W tnh theo (10.23)

oj
chn lp ghp :
cc ln lp trn trc theo k6,lp bnh rng ,bnh ai,ni trc theo k6 kt hp vi lp
then
tit din ng
knh trc
3
35
6
20
8
55
9
55
13
70

b h

t1

108
6x6
16x12
16x12
20x14

5
3.5
9
9
9

W(mm3)

Wo(mm3) aj

aj

3566
7735
35.967
7.1
642
1427
22
38.462
53533.7 113794.7 11.224
1.855
53533.7 113794.7 11.224
1.855
44001.7 94241.76 40.413
7.266
6
6.3 xc nh h s an ton cc tit din nguy him ca trc
da theo kt cu trc trn cc hnh v v biu mmen tng ng ta c th thy
cc tit din sau y l tit din nguy him cn c kim tra v bn mi:
SVTH: L T MINH

25

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

trn trc I : l tit din lp bnh ai (tit din 6) ,lp bnh rng (tit din 3) ,tit
din lp ln (tit din 4)
trn trc II : l hai tit din lp bnh rng (8,9)
trn truc III : l tit din lp bnh rng (13),tit din lp ai(11)
6.4 xc nh h s Kdj v Kdj i vi tit din nguy him theo cng thc (10.25) v
(10.26):
Cc trc c gia cng trn my tin,ti cc tit din nguy him yu cu t
Ra = 2.50.63m,do theo 10.8,h s tp trung ng sut do trng thi b mt l
Kx = 1.06.
Khng dng cc phng php tng bn b mt,do h s tng bn Ky =1
Theo bng 10.12 khi dng dao phay ngn ,h s tp trung ng sut ti rnh then ng
vi vt liu c b = 600MPa l K = 1.76 ,K = 1.54.theo bng 10.10 tra h s kch
thc v ng vi ng knh ca tit din nguy him ,t xc nh c t s
K/ v K/ ti rnh then trn tit din ny .theo bng 10.11. ng vi kiu lp
chn ,b = 600MPa v ng knh ca tit din nguy him t tra c t s
K / v t s K/ do lp cng ti tit din ny,trn c s dng gi tr ln hn
trong hai gi tr ca K/ tnh Kd v gi tr ln hn trong hai gi tr ca K/
tnh Kd kt qu ghi di bng sau:
g,xc nh h s an ton ch xt ring ng sut php s theo 10.20
v h s an ton ch xt ring ng sut tip s theo 10.21
cui cng tnh h s an ton s theo 10.19 ng vi tit din nguy him.kt qu cng
c ghi di y:
v s dng cc cng thc : Kdj=(K/+Kx -1)/Ky
(10.25)
Kdj = (K/+Kx 1)/Ky
(10.26)
1

Sj = K * + *
dj
aj

mj

(10.20)

Sj = K * + *
dj
j

mj
Sj =
tit
din

d
mm

35

20

55

55

Sj * S tj
S 2 j + S 2j

[S]

t s K/
do
Rnh lp
then cng
2.03 2.06
5
1.91 2.06
3
2.43 2.52
6
2.43 2.52

SVTH: L T MINH

(10.21)
(10.19)

t s K/
Kd
do
Rnh lp
then cng
1.93 1.64 2.12
7
1.73 1.64 2.12

Kd

1.7

3.43

13.03

3.32

1.7

5.6

2.32

2.14

2.18

2.03 2.58

2.24

9.034

36.52

8.8

2.18

2.03 2.58

2.24

9.034

36.52

8.8

26

LP: 08CDT2-NHM 04A

 N C S THIT K MY

13

70

6
2.41
1

2.52 2.47
9

GVHD: LU C BNH

2.03 2.58

3.539

2.51

5.9

2.31

vi [S] -h s an ton cho php ,thng thng [S] = 1.52.5 vy theo bng trn
cho thy cc tit din nguy him u m bo v bn mi.
7.kim nghim bn ca then
vi cc tit din trc dng mi ghp then cn tin hnh kim nghim mi ghp then v
bn dp theo (9.1) v bn ct theo(9.2). kt qu tnh ton nh sau,vi lt = 1.35*d
cc cng thc :
(9.1)
(9.2)

d
35
20
55
55
70

2 *T

d = [ d * l * ( h t ) ] [ d ]
t
1
2 *T

c = ( d * l * b) [ c ]
t
lt
bxh
48
10x8
28
6x6
74
16x12
74
16x12
94
20x14

t1
5
3.5
6
6
7.5

T(N.mm)
109770
109770
422192.8
422192.8
1369508.2
5

d(MPa)
43.56
146.8
51.867
51.867
92.5

c(MPa)
13.07
65.34
12.966
12.966
20.8

Theo bng 9.5 ,vi ti trng tnh [d] = 150 MPa; [c] = 6090MPa
vy tt c cc mi ghp then u m bo bn dp v bn ct.

TNH TON V CHN LN

a.vi trc I
s chn trc I

SVTH: L T MINH

27

LP: 08CDT2-NHM 04A

 N C S THIT K MY

V c ti trng dc trc xt t s

GVHD: LU C BNH

Fa

472.9
= 0.3403 0.3
Fr =
1389.6

Nn ta chn bi chn mt dy cc thng s cho trong bng sau

Chon s b c trung hp
Tra theo bng P2.12
K hiu
d
D
b
C
mm
mm
mm
kN
46306
30
72
19
25.6
o
Ta c gc tip xc i vi bi chn = 12 vi kiu 36000
i vi bi chn ta c :
Fs = e*Fr

Co
kN
18.17

iFa

vi e l h s tra theo bng 11.4 ph thuc vo t s : C

o
iFa

472.9

y C = 18170 = 0.026 => e = 0.334

o
vy Fso = e*Fro = 0.334*2769.6 = 925 N
Fs1 = e*Fr1 = 0.334*840.8 = 280.8 N
=>Fao = Fs1 Fat = 280.8 -472.9 =-192.1 N <Fso
Nn Fao = 925 N
Fa1 = Fat + Fso = 472.9+925 =1397.9N >Fs1
Nn Fa1 = 1397.9 N
Xc nh :
h s ti trng hng tm X ,v h s ti trng dc trc Y
vi V l h s k n vng no quay , y ta xt vng trong quay nn V= 1
Fao
925
=
= 0.334 e
V * Fro 1 * 2769.6

X = 1,Y=0.
Qo = (XVFro + YFao )*Kd*Kt = (1*1*2769.6+0*925) = 2769.6
Vi Kt h s k n nh ca nhit (Kt =1)
SVTH: L T MINH

28

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

vi Kd h s k n c tnh ti trng,tr s cua Kd tra trong bng 11.3 Kd =1

Fa1
1397.9
=
= 1.67 > e
V * Fr1 1 * 840.8

Tra bng 11.4

X = 0.45
Y =1.6485
Q1 = (XVFr1 + YFa1 ) *Kt*Kd = (0.45*1*840.8+1.6485*1397.9)*1*1 = 2682.8
vy Q1<Qo nh vy ch cn tnh cho 1 l chu lc ln hn
Q0 = 2769.6(N)
= 0.9,h s ti trng tnh
Cd = Q**L1/m
vi m=3 ( bi)
L = Lh*60*n*10-6 = 17000*60*452.4*10-6 = 461.448 (triu vng)
=>Cd = 2769.6*0.9*(461.448)1/3 = 19261.96 = 19.26 kN <C
tho mn
kim nghim kh nng ti tnh
theo bng 11.6
vi bi chn ta c
Xo = 0.5 (h s ti trng hng tm)
Yo = 0.47(h s ti trng dc trc)
Qt = Xo*Fr + Yo*Fa = 0.5*1389.6+0.47*472.9=917.036 <<Co
vy tho mn
b.VI TRC II
s chn cho trc II

911.22

a
V c ti trng dc trc nn ta xt ch s sau : F = 1661.04 = 0.5486 e
r
Nn chn bi chn mt dy cc thng s cho trong bng sau:

SVTH: L T MINH

29

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

chn s b c trung hp
K hiu

Co

46310

50

110

27

56

44.80

vi = 12o (kiu 36000)

i vi bi chn ta c :
Fs = e*Fr
vi e l h s tra theo bng 11.4 ph thuc vo t s

i * Fa 911.22
=
= 0.014
Co
61200

vy e = 0.3
Fso = 0.3*11640.6 = 3492.2 N
Fs1 = 0.3*1882.7 = 564.81 N
Fao = Fs1 Fat = 564.81-911.22 = -346.41 N < Fso
vy Fao = 3492.2 N
Fa1 = Fso + Fat = 3492.2+911.22 = 4403.42 N > Fs1
vy Fa1 = 4403.42 N
xc nh h s :
ti trng hng tm X,v ti trng dc trc Y.(tra theo bng 11.4) ph thuc t s sau:
V h s k n vng no quay ( y xt vng trong quay nn V=1)
Fao
3492.2
=
= 0.3 = e
V * Fro 1 *11640.6

vy Xo =1, Yo =0;
Qo = (XoVFro + YoFao ) = 1*1*11640.6+0*3492.2 = 11640.6 N
Fa1
4403.42
=
= 2.34 >e
V * Fr1 1 * 1882.7

Tra theo bng 11.4

X1 = 0.35
Y1 = 0.57
Q1 = 0.35*1*1882.7+0.57*4403.42 = 3168.8944 N
vy Qo > Q1
nh vy ch cn tnh cho Qo
Qo = 11640.6 N
Cd = Qo**L1/3
L = Lh*60*n*10-6 = 17000*60*113.1*10-6 = 1153.62 (triu vng)
Cd = 11640.6*0.9*115.3621/3 = 51 kN < C => tho mn
kim nghim kh nng ti tnh
theo bng 11.6 ta c :
h s ti trng hng tm Xo =0.5
h s ti trng dc trc
Yo = 0.47
Qt = Xo*Fr+Yo*Fa = 0.5*1661.04+0.47*911.22 = 1258.8 N =1.2588 kN <<Co
tho mn
SVTH: L T MINH

30

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

C.XT VI TRC III

s chn cho trc III

Khng c ti trng dc trc ,ch c ti trng hng tm nn ta chn bi mt dy

cho cc gi ca trc III
chn bi c trung (tra bng P2.7)
cc s liu cho trong bng sau:
K hiu
d
D
b
C
Co
312

60

130

31

64.1

49.4

Fr0 = 5138.24 N
Fr1 = 3012.1 N
Theo bng 11.3 vi Y= 0;
Q = XVFrKtKd
Qo = 1*1*5138.24*1*1 = 5138.24 N
Q1 = 1*1* 3012.1*1*1 = 3012.1 N
Qo > Q1
Nn ta ch xt Qo
L = Lh*60*n*10-6 = 17000*60*33.96*10-6 = 34.64 (triu vng)
vy
Cd = Q**L1/3 = 5138.24*0.9*34.641/3 = 15.075 << C
tho mn
kim nghim ti tnh
theo bng 11.6
ta c
h s ti trng hng tm Xo = 0.6
h s ti trng dc trc Yo = 0.5
vy Qt = Xo*Fr+Yo*Fa = 0.6*5138.24+0.5*0 = 3082.944 N = 3.082944 kN <<Co
SVTH: L T MINH

31

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

vy tho mn
CU TO V HP V CC CHI TIT MY KHC
v hp gim tc :
vt liu ch to v hp l gang xm GX15-32
phng php ch to l c.b mt lp ghp ca v hp thng i qua tm cc
trc.nh vic lp ghp cc chi tit s thun tin hn
cc kch thc ca cc phn t to nn hp gim tc c c tnh theo bng 18.1
Tn gi
biu thc tnh ton
kt qu
chiu dy : thn hp,
= 0.03*a+3 >6 mm
10 mm
Np hp ,1
1 = 0.9*
9 mm
Gn tng cng:
Chiu dy ,e
e = (0.81)*
810 mm
Chiu cao ,h
h < 58
dc
khong 20
ng knh :
Bulng nn ,d1
d1>0.04*a+10 > 12
d1 >19.25=>d1 =20
Bulng cnh ,d2
d2 = (0.70.8)*d1
d2 = 1416=> d2 = 16
Bulng ghp bch lp
d3 = (0.80.9)*d2
=>d3= 14
v thn ,d3
d4 = 10
Vt ghp lp ,d4
d4 = (0.60.7)*d2
d5 = 8
Vt ghp lp cathm,d5 d5 = (0.50.6)*d2
Mt bch ghp lp v thn:
Chiu dy bch thn
S3 = (1.41.8)*d3
S3 =20
hp,S3
S4=1820=>S4 = 19
Chiu dy bch lp hp,S4 S4 = (0.91)*S3
K3 = 50
B rng bch lp v
K3 = K2 (35)mm
thn,K3
Kch thc gi trc:
ng knh ngoi v tm Tra bng 18.2
D3 = 140,D2 = 170
l vt:D3,D2
D3=D+ 4,4.d4
D2 =D+(1,62)d4
*Trc I
D3=116
D2=90
*Trc II
D3=154
D2= 126
*Trc III
D3=174
D2=146
B rng mt ghp bulng
cnh : K2
Tm l bulng cnh :E2
v C(k l khong cch t
SVTH: L T MINH

K2 = E2+R2+(35)mm
E2 = 1.6*d2
R2 = 1.3*d2
32

E2=30 mm
R2=25 mm
*Trc I
LP: 08CDT2-NHM 04A

 N C S THIT K MY

tm bulng n mp l)
chiu cao h

Mt hp:
Chiu dy: khi khng c
phn li S1
Khi c phn li :Dd,S1 v
S2
B rng mt hp,K1 vq

GVHD: LU C BNH

C=

D3
2

Xc nh theo kt cu

C=58 mm
*Trc II
C=77 mm
*Trc III
C=85 mm
K2=55
k=19
h=30

S1 = (1.31.5)*d1

S1 = 2630=> S1 = 30

Dd xc nh theo ng
knh dao khot
S1 = (1.41.7)*d1
S2 = (11.1)*d1
K1 = 3*d1
q K1 + 2*

=>S1 = 28
=>S2=17
K1 = 60
q 88

Khe h gia cc chi tit:

Gia bnh rng vi thnh (11.2)*
1012
trong hp:
=12
Gia nh rng ln vi
1 (35)* (ph thuc loi
y hp
hp gim tc v lng du
1 (3050)
bi trn trong hp
Gia mt bn cc bnh rng
vi nhau:
s lng bulng nn Z

Z=

1=40

L+B
200 300

Vi L chiu di hp
B chiu rng hp

10
Z=

900 + 350
=6
250

vi a l khong cch tm

d1 + d 2 76 + 304
=
= 190mm
2
2
d +d
120 + 400
= 260 mm
a2 = 3 4 =
2
2

a1 =

vy khong cch tm a = 260 mm

1. Cc chi tit khc
a. Bu lng vng hoc vng mc :

nng v vn chuyn hp gim tc (khi gia cng ,khi lp

ghp ,hoc khi vn chuyn )
SVTH: L T MINH

33

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

Nn trn thn thng lp thm bu lng hoc vng mc .

Ta c khong cch trc a1 x a2= 190-270
Khi lng ca hp gim tc c th l 480 (kg)
Theo bng 18-3a[1] chn loi mc a,
Ta c thng s k thut c chn
d1= 63(mm),d2=35(mm),d3 =14(mm),d4=35(mm),d5 =22(mm),
h =30(mm),h1=12(mm),h2=8(mm),l 32(mm) , f =2(mm),b
=16(mm),
c =2(mm), x=4(mm) , r =2(mm) , r1=6(mm),r2=6(mm)
b. Cht nh v
Thng s c chn theo
bng 18-4a[1] .
Loi cht nh v c chn
hnh tr:
d=6(mm)
c=1 (mm)
l=40(mm)

c. Ca
thm
kch thc
lp quan
st c la
chn theo
bng 185[1]
Vi ccs liu
chn
A=150 (mm)
B =100
(mm),
A1 =190
(mm),
B1=140 (mm)
C =175 (mm),
C1 = (mm),
K =120 (mm),
SVTH: L T MINH

34

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

R =12 (mm)
Vt M8 x 22
S lng l 4 ci .

d. Nt thng hi :
S liu c chn theo bng 18-6[1]
chn A : M27 x 2 , G =36 (mm) , O = 6 (mm) , N =22 (mm),
C =30(mm) , D =15(mm), E = 45(mm), R=36(mm), B =15(mm),
P =32(mm)
e. Que thm du :
S liu nh hnh 18.11[1]
f. vng pht
*vng pht chn trc 1
vi d=30 d1=31 d2= 29 D =43 a = 6
b= 4,3
S0=9
*vng pht chn trc 3
vi d=65 d1=66,5 d2= 64 D =84 a = 9
b= 6,5
S0=12
BI TRN TRONG HP GIM TC
gim mt mt v ma st ,gim mi mn rng, m bo thot nhit tt v phng
cc tit my b han g cn phi bi trn lin tc cc b truyn trong hp gim tc.
V b truyn c vn tc vng V 12 m/s nn ta chn phng php bi trn ngm du
vi chiu su ngm du bng (0.752)*h ,vi h : chiu cao rng nhng khng nh
hn 10mm
ly chiu su ngm du bng
chm khong

1
bn knh bnh rng cp nhanh,cn bnh rng cp
6

1
bn knh.
4

lng du bi trn thng ly 0.40.8 lt cho 1kW cng sut truyn

i vi bnh rng nghing th t vi phun sao cho cc tia du bn theo chiu quay
ca bnh rng.
i vi bnh rng thng th ngc chiu quay.
Vi phun t trn ch n khp.
du bi trn hp gim tc
SVTH: L T MINH

35

LP: 08CDT2-NHM 04A

 N C S THIT K MY

GVHD: LU C BNH

dng du cng nghip bi trn.v dng du cng nghip 45.

Ti liu tham kho

[1] Trnh cht ,L vn Uyn _Tnh ton thit k h dn ng c kh Tp 1 ,2
NXB Gio dc , H Ni
[2] Nguyn trng Hip _ Chi tit my _Tp 1,2 NXB Gio dc H Ni
[3] Ninh c Tn _Dung sai v lp ghp
NXB Gio dc H Ni

SVTH: L T MINH

36

LP: 08CDT2-NHM 04A