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Preparation and characterization of a BisGMA-resin dental restorative composites with glass, silica and titania llers
Sanjay THORAT 1,2, Niranjan PATRA 1, Roberta RUFFILLI 3, Alberto DIASPRO 1 and Marco SALERNO 1
University of Genova, viale Causa 13, I-16145 Genova, Italy Istituto Italiano di Tecnologia, Department of Nanophysics, via Morego 30, I-16163 Genova, Italy 3 Istituto Italiano di Tecnologia, Department of Nanochemistry, via Morego 30, I-16163 Genova, Italy Corresponding author, Marco SALERNO; E-mail: marco.salerno@iit.it
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A photo-polymerizable Bisphenol-A diglycidylether methacrylate resin was characterized by Fourier transform infrared spectroscopy after its irradiation under different conditions to identify the best curing. Bonding-agent free composites with particles of ball-milled glass, silica and titania at loading of 10 and 50%wt were prepared, and their viscoelastic properties investigated by dynamic mechanical analysis, in experimental conditions close to the working environment in the mouth. All composites showed good stability at the considered conditions. The stiffest composite was the silica one, which was based on the smallest primary particles. The storage moduli close to room temperature (25C) and mastication frequency (1 Hz) were extracted as reference bending moduli for the materials, and compared to static compressive moduli measured by nanoindentation performed by atomic force microscopy. Nanoindentation showed qualitative results in agreement with dynamic mechanical analysis as to the ranking of different materials, while resulting in approximately two-fold elastic modulus. Keywords: Dental restorative composites, Inorganic llers, Dynamic mechanical analysis, Nanoindentation, Elastic modulus
INTRODUCTION
The eld of dental restorative resin composites is still open for improvement and thus a much active area of research1). In fact, despite the recent advancements both in chemistry of the resins and in development of novel nanoparticles and related technologies2,3), many combinations thereof have to be explored and the respective recipes have to be optimized yet. The main issue with the dental resin composites is that still their mechanical properties can only barely approach those of dental amalgam4). Unfortunately, the industrial manufacturers of dental composites, which have the resources in both man-power and accessible instrumental techniques, on the one hand are forced to focus on the health issues of the novel materials, and on the other hand are pushed to deliver new products on the market as soon as possible to win the race with their competitors. As a result, materials that are poorly characterized in physical and mechanical properties are sometimes released and promoted beyond their real performances, as it has been the case in the last decade for several owable composites5,6). In this scenario, a deeper understanding of the combined effects of the various parameters of composite materials is to be attained, by preliminary investigations carried out in the laboratory. In this work we investigated simple composite systems without ller-matrix bonding agent, and within this limitation we studied the effect of different ller particle materials on the respective elastic properties. Three different types of llers were selected, namely ball-milled
glass, and commercial particles of titania and silica. The ball-milled glass was chosen for the potential control of the particle size in our laboratory in view of future developments, and the commercial silica particles were chosen as the standard counterpart for comparisons. Titania has been chosen additionally as a novel ller material, thanks to its mechanical stiffness due to the crystalline particles nature, and to the interesting possible photo-activity. In fact, it is known that titania is a good absorber of UV light potentially driving chemical reactions (photocatalytic effect7)), which could be used to trigger e.g. periodic biolm removal and/or changing its surface wettability to superhydrophobic character8). In most existing literature the mechanical properties of dental composites are investigated by means of static loading methods, such as nanoindentation to measure elastic modulus and hardness, or universal tester to measure exural strength and fracture toughness. However, indentation only reports about the response to compressive stress, whereas exural stress loading is also important in restorations, which exhibit interfaces bonded to the native tooth cavity. On the other hand, strength and toughness tests are destructive, making it impossible to repeat testing of the same specimens over the time. Furthermore, both methods are static and can only partially account for the viscoelastic nature intrinsic in the polymeric matrix phase of the dental restorative composites. Therefore, we decided to use dynamic mechanical testing as the main experimental technique, to provide a more realistic characterization of the materials considered.
Color gures can be viewed in the online issue, which is available at J-STAGE. Received Dec 12, 2011: Accepted Apr 2, 2012 doi:10.4012/dmj.2011-251 JOI JST.JSTAGE/dmj/2011-251
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air for determination of the cantilever spring constant, and again in de-ionized water for determination of the appropriate optical lever sensitivity. In fact, the force-distance curves were acquired in water to remove the effect of aspecic tip-surface adhesion due to ambient moisture. The curves had 1,024 datapoints, with z actuation loops of 1 m range and 0.5 Hz frequency, low enough to minimize viscous drag effects, (data not shown). Preliminary to the AFM nanoindentation experiments, occasionally AFM imaging was carried out with the same probe (in Tapping mode, with 30 m scan size and 2562 pixels), which showed evidence of the presence of llers in the composites, as compared to the bare resin surface (data not shown). However, all the composite samples were still at and smooth enough at the surface, such that they could be properly investigated by nanoindentation at the considered low indentations (up to limited maximum values of max~100 nm only). After acquisition, the indentation was calculated from the z movement of the actuator z and from the change in cantilever deection D (partially compensating the former) as =zD. The force-indentation data were nally t to the Hertz model of elastic contact, using the unload part of the force loop to nd the elastic modulus values EAFM. Given the high number of parameters in the Hertz model, (indenting tip size and shape, sample and tip materials Poissons ratios, tip elastic modulus, actual contact point (, F)=(0, 0)), both offsets of indentation and force were let to t automatically by the AFM software within a broad range of forces, 25%75% of Fmax, such as to minimize the deviations between tting curve and data-points (reduced 21,000). Additionally, the remaining parameters were adjusted on the bare resin reference material, such that for this the compression modulus EAFM resulting from nanoindentation was equal to the respective exural modulus E resulting from the DMA experiments. After this initial setup, the same values of the remaining working parameters were used later also for the composites.
RESULTS
Resin curing evaluation In Fig. 1a) the FTIR spectra of the uncured components of the organic paste are presented, both individually and blended in the resulting mixture (red line). Clearly, BisGMA and TEGDMA dominate the spectrum of the mixture, with some features, such as e.g. the peaks at 2,874 cm1 (symmetric stretching of CH3) and 1,126 cm1 (symmetric vibration of -C-O-C-) of TEGDMA increasing the adjacent shoulders of BisGMA. The peaks of DMAEMA at 2,771 cm1 (N(CH3)2 band) and of CQ at 1,747 cm1 (C=O vibration) do not appear in the mixture, due to the low relative contribution of the respective components. The 3,3503,550 cm1 band (OH stretching) is slightly depressed. In Fig. 1b), the effect of photo-curing is reported. In particular, a signicant change in the bands centered around 1,637 and 1,580 cm1 is observed, with
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Fig. 1
a) FTIR spectra of individual BisGMA, TEGDMA, CQ and DMAEMA, as well as of the (uncured) mixture of the same compounds (red line). b) FTIR spectra of the resin mixture before (uncured, red) and after irradiation, according to different conditions.
a relative increase of the second one, corresponding to the stretching of the aliphatic and aromatic (i.e. ring) C=C bonds, respectively. In fact, as a measure of photo-polymerization, the degree of conversion (DC) of the monomer mixture into the polymer (photo-cured mixture) can be evaluated from the following equation, according to a peak intensity method14): DC = 100 [ 1 (I1637 / I1580) pol (I1637 / I1580) mon ] (1)
time scale, (+25% in DC). However, when repeated again after one month since irradiation, no further change was observed, showing no effect of possible absorbance of moisture or other ambient contaminants. The blue exposed resin, on the contrary (blue curve in Fig. 1b)), only reached ~57% soon after curing (Fig. 4), and also showed lesser improvement at one week time (~63%, i.e. +11%, curve not shown). Filler size characterization The apparent size of the ller particles was determined by means of DLS, which was rst applied on suspensions of the respective powder in IPA. The adopted method of progressively more diluted suspension should minimize the effect of agglomeration, allowing for a determination of particle size as close as possible to the primary particles. In fact, after 3 to 5 dilution steps, for all materials the apparent average particle size had decreased, reaching either a more stable value or the limit of lowest acceptable measurement quality mentioned above. The nal distributions of particles size in IPA are shown in red in Fig. 2a)c). The apparent mean particle size in IPA is ~650 nm for glass (Fig. 2a) red bars) and ~950 nm for titania (Fig. 2b) red bars), respectively. For silica
where I1637 and I1580 are the peak intensities of the bands at the respective wavenumber positions, and the subscripts outside the parentheses refer to the spectra before (mon) and after (pol) photo-curing, respectively. From eq. 1 applied to the spectra in Fig. 1b), it turns out that the highest conversion is found for white light curing (see Fig. 4). This condition (gray curve in Fig. 1b)) provided a DC of ~75% soon after cure, which also showed the highest time-delayed increased one week later (black curve in Fig. 1b), reaching ~94% (see Fig. 4). Thus, spectral measurement repeated on white light exposed resin after one week of storage in ambient light at RT showed still signicant ongoing conversion on that
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Fig. 2
a)c): distributions of particle size (populations by particle number) obtained in IPA (red bars) and in resin co-monomer (green bars), for the particles of: a) glass, b) titania, and c) silica. d)e): images of ller particles drop-cast onto glass slides from IPA: d) AFM of glass particles, and e) SEM of titania particles.
(Fig. 2c) red bars) two populations showed up, centered around ~180 and ~610 nm size, respectively. In order to characterize a system closer to the nal samples, we also carried out DLS of the ller particles dispersed in the resin. Since the 50 wt% ller loaded mixtures were too viscous to be properly poured into the DLS cuvettes, we restricted our measurements to the 10 wt% samples. These results are also included in Fig.2a)c), with size population distributions in green color. The glass particles distribution in the resin (Fig.2a) green bars) showed three peaks, with the intermediate one (~700 nm) well overlapped with the distribution in IPA (red bars), and two more peaks on both the small and large size sides, centered at ~240 and ~2000 nm, respectively. The titania particles distribution in the resin (Fig.2b) green bars) still showed a single population peak same as in IPA, yet signicantly shifted to lower size, centered around ~200 nm. Finally, the silica particles distribution (Fig.2c) green bars) is again partly overlapped with the IPA one, but with the middle shifted towards smaller size. In particular, two peaks at ~9 and ~24 nm appear, showing overall good consistency with the nominal mean particle size of 12 nm. In fact, for those llers without any nominal
reference value for the primary particles size, i.e. titania and glass, additional determination of particle size was also carried out by microscopy. To this goal, the same IPA solutions used for DLS were drop-cast onto glass slides, and the surfaces were imaged. We rst tried AFM, which worked for the relatively larger and more irregular glass particles (see Fig.2d)), whereas for the titania particles it turned out into unstable images, probably due to particle aggregates loosely bound to the substrates and swept during the scan. Therefore for titania we used SEM, after 5 nm platinum coating, (see Fig.2e)). The images showed a general agreement with DLS results in the resin. Indeed, for the glass the presence of mostly submicrometer sized particles is also accompanied by some larger ones (up to 23 m in at least one direction). Similarly, the image of the titania particles shows a primary particle size of 21060 nm (meanstandard deviation), in agreement with the green distribution in Fig.2b). Samples mechanical properties We rst carried out DMA on the bare resin samples, to assess the mechanical properties resulting from the different curing conditions. The respective
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Fig. 3
a) Storage modulus E and b) damping factor tan=E/E of bare resin samples cured in different conditions.
measurements are presented in Fig. 3. In Fig. 3a) the storage modulus E decreases monotonously in all cases, as expected due to the increased uidity of the resin at higher temperatures. The white cured storage modulus curve shows not only the highest values at all temperatures, but also the slowest decrease slope than the other curves. For an easier comparison with DC, the E values at RT have been extracted from Fig. 3a) and plotted again along with the respective DC values in Fig. 4. In Fig. 3b) we decided to plot the damping factor tan=E/E rather than the loss modulus E or the total complex modulus |E*|=(E 2+E 2), as done sometimes in the literature15). In fact, only one out of the three mentioned parameters is independent in addition to E, such that each choice is allowed. However, whereas |E*| is usually quite close to E (being E<<E) and E alone shows maxima that can barely be associated to physical effects in the material, tan=E/E can better account for the shift of behavior from elastic to viscous of the material at the different temperatures. Actually, the maxima observed in the plots of this parameter can be assumed to represent the position of the glass transition temperature Tg for the respective polymer. In Fig. 3b), clearly no maximum appears for the white light cured resin (black line), whereas for the blue cured resin (blue line) only a weak maximum seems to appear close to the upper temperature limit. We then carried out DMA on the composites. It was unfortunately not possible to measure the 50%wt loading sample of silica particles. In fact, these nanoparticles had such a high specic surface area (~200 m2/g, as from manufacturer data sheet) that, in the absence of a solvent or any particle bonding agent coating, it was not possible to mix them properly with the resin paste at the considered high loading limit. In Fig. 5, storage modulus
Fig. 4
Comparison between DC from the FTIR spectra and storage modulus E at RT from the 1 Hz DMA frequency scan in Fig. 3 (blue light curing curve), stressing the possible correlation between the two quantities.
E and damping factor tan are plotted for the successful composites. Data points of composites with the same ller type but different loading have been plotted with same color and symbol shape, yet with void and lled symbol for the lower and higher loading, respectively. From Fig. 5a), it is clear that the titania composites exhibit overall lower elasticity than the glass composites. Also, for the glass composites an increase in modulus is observed on increasing loading, even if of limited extent (approximately +10% over all the temperature range). On the contrary, the titania composites show a marked decrease in modulus on increasing loading, opposite than expected. In Fig. 5a), the curve of 10%wt silica sample shows
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Fig. 5
a) Storage modulus E and b) damping factor tan=E/E of resin composites with different ller materials and loading, when available.
Fig. 6
Flexural (red bars) and compression modulus (green bars) of cured specimens of all considered materials, from left to right: bare resin, and composites with glass, titania and silica llers. The hardness from the nanoindentation experiments (blue bars) is also plotted.
the lowest decreasing slope with increasing temperature. In fact, this curves starts at the lowest temperatures with E values only lower than for the glass composites, and ends at the highest temperatures with higher E than those samples. The cross-point is approximately placed between the RT and the body temperature values. For the damping factor plotted in Fig. 5b), this control information shows again, similarly to the bare resin case (Fig. 3b)), that no glass transition occurs in the considered temperature range. Also in this parameter, describing the amount of viscous character of the material, does the silica composite perform better than the others, as its curve is the most at, showing high thermal stability in the operating temperature range. Again, the glass
composites with different loading are very close to each other (even more than for E in Fig. 5a)). Finally, the results of the nanoindentation analysis are summarized in Fig. 6, where the values of EAFM modulus are compared with the E modulus from DMA, for all the composites. The error bars of the AFM quantities represent one standard deviations of the populations of 302 data-points from the maps of force-distance curves on the respective samples. These error bars are approximately ~24% and ~33% of the respective mean values, for the 50%wt and the 10%wt composites, respectively. In fact, a larger deviation is expected for the low (10%wt) loading composites, where regions of dominating bare resin stiffness effect can be found on the surface more likely than in the average high loading (50%wt) composites. In Fig. 6 bars for the measured hardness H have also been plot, which is an additional information obtained from the Hertz ts. In general, the relative error on HAFM is higher than that on EAFM, due to the higher sensitivity of H to the uncertainty in contact area with respect to E. Additionally, an even higher error is found for both HAFM and EAFM for the low loading composites, where the relative error with respect to the mean is increased from ~32% to ~42%. Overall, the elastic modulus reported in Fig. 6 is in good qualitative agreement with DMA results. Indeed, in both techniques the glass composites show values signicantly higher than the bare resin, and not signicantly different between them, for the two different loadings considered. Also similarly to DMA, the lowest moduli from nanoindentation come from the titania composites. However, whereas in DMA at RT the 10%wt silica composite scores the same as the two glass composites, in nanoindentation it is signicantly higher, and clearly the stiffest composite of all. Additionally, whereas for the bad cured 50%wt titania composite DMA
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showed a modulus even lower than the bare resin, for compressive nanoindentation test the presence of llers makes the resulting modulus higher than the resin even in that negative case. In fact, it is known that for tensile measurement the presence of non-bonded llers can even act as detrimental defect sites, rather than as reinforcing agents16).
DISCUSSION
Current commercial dentist lamps are based on LEDs which present a typical emission light power of ~1,000 mW in the spectral region of 460480 nm wavelength. In common practice two 10 s irradiation cycles of these lamps are used, for maximum 2 mm thick restorations. The lamps are usually placed close to contact (~2 mm) with the dental composite restoration, which has typical diameter of 3 mm and is completely covered by a light spot of approximately the same size, at the specied distance. Therefore, a used irradiance of ~14,000 mW/ cm2 with a total delivered dose surface density of ~280 J/ cm2 can be estimated. The lamp used by us had a power measured in the blue region of ~60 mW at 3 cm distance from the sensor on a circular area of 13 mm diameter. This lamp was the most powerful continuous wave source of blue light available in our laboratory. Alternatively, we could use pulsed lasers with high peak power, borrowed from a spectroscopy laboratory close by, but we suspected that the pulsed irradiation regime could modify the photo-curing process dynamics or chemistry, after heating effects. Therefore, we stuck to our continuous light source and rather extended the irradiation times. The selected times of 105 and 210 min for white and blue light, respectively, were chosen to reach the same dose surface density of the dentists lamp. We assumed 100% absorption of the delivered dose, and a simple exposure reciprocity law between incident irradiance at specimen pinc and exposure time t, pinca t=constant, with a=1. Whereas this assumption can have limited validity in some cases also depending on parameters such as photoinitiator system, ller loading, and desired depth of cure, it can still be considered valid in a rst approximation. In particular on the long time side of this law, it has been shown that there is no minimum irradiance under which no photopolymerization starts13). When discussing the FTIR spectra in Fig. 1 and the respective DC calculated and plotted in Fig. 4, it should be kept in mind that it is not totally clear to what extent thermal effects played a role in the curing, by eventually modifying the reaction path and the resulting material properties. In fact, when exposed to the white light the resin was locally heated above 80C. Similarly, thermal effects also applied in the FTIR measurement repeated after DMA study (magenta curve in Fig. 1b)). In this case, the heating cycle decreased the DC to ~26% (Fig. 4). One possible reason for this effect could be the partial vaporization of water molecules trapped inside the resin, which hinders chain propagation during the
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resin), in the absence of a bonding agent. In fact, the latter effect can be the reason of a higher modulus found in compressive mode of nanoindentation with respect to exural mode of DMA, where one side of the specimen is under compression as well whereas the opposite side is on the contrary under tension. Actually, it is known that dynamic test mode should result in a higher value of the measured modulus, due to the higher strain rate applied17,18). Indeed, in our nanoindentation, the rate of applied load is such that the maximum load Fmax is reached in half the time period of the force-distance loop. Being the frequency 0.5 Hz and the overall z sweep 1 m, this corresponds to 2 /s. In DMA, on the other hand, the strain rate is such that a cycle with amplitude of 35 m is performed with a frequency of 1 Hz, which means 140 m/s, more than one order of magnitude faster than during indentation. However, in the present experiment, obviously the effect due to the different type of loading scheme dominates, making the AFM moduli always higher than the DMA ones. Usually, llers of glass or other milled material have relatively large size population, spanning at least one order of magnitude (110 m and often 0.110 m), which makes the respective dental restorative materials belong to the class of hybrids. These are normally considered to allow for a better distribution of stress, and increase strength and toughness and eventually elastic modulus1). However, in our case the ball-milling provided rather narrow particle size distribution (31% of the mean, as from Fig. 2a)). This was also indirectly conrmed by the AFM nanoindentation measurements, which found monomodal distributions of material stiffness (i.e. uniform composites) even at the low loading of 10%wt. Between the composites with silica and titania llers, one could expect a higher modulus for the titania ones, due to the crystalline phase of the particles. However, obviously, at the 10% loading the mostly probed character of the composite is still assigned to the resin matrix more than the ller particles. On the other hand, at 50% the titania sample could not be properly cured, due to the high reectance of the titania, which is well known for its use as a white pigment in paints. In fact, previous investigations of titania lled composites used thermal curing instead of photo-curing19). Indeed, the crystalline titania composite with 50%wt loading as measured by DMA showed elastic modulus even lower than the bare resin. Finally, when comparing composites of different ller materials as in the present case, it should be considered that additional effects also arise from the different effective values of loading by volume. In fact, the densities of the various ller materials are rather different: 2.6 g/ cm3 for silica and 3.9 g/cm3 for titania, according to the manufacturers data sheets, and 1.1 g/cm3 and 2.4 g/cm3 for bare resin and glass, as determined by us by weighting and differential volumetric measurements of water in graduated cylinders. Therefore, 10%wt corresponds to volume loadings of 4.7, 4.4 and 2.7% for glass, silica and titania, respectively, whereas 50%wt corresponds
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to 31, 29 and 20% for the same sequence of materials. This calculation is made according to nominal densities of bulk materials. However, the volume loading of our nanosilica was obviously much higher, due to its uffy form, probably around 20% already for the 10%wt sample and above 90% for the 50%wt sample, which could not be made at all. One way to overcome this problem could be using surfactant coated nanosilica, or suspend it in a solvent also good for the resin phase, before mixing everything together. However, this method will probably raise other questions, regarding the solvent effects20).
CONCLUSION
After identifying the most appropriate conditions for light curing our resin matrix, we carried out DMA characterization of bonding-agent free composites with different ller materials under exural stress, and compared it to static nanoindentation carried out by AFM. The elastic modulus of the composites was always improved or at least remained the same as the bare resin in all compression tests. In exural tests the elastic modulus was always lower than the compression test values, and even decreased with respect to bare resin in the 50%wt titania sample. Additionally, in glass composite no increase in elastic modulus was observed on increase of loading from 10 to 50%wt. In compression, which is in many cases the most important loading mode of dental restoration materials, the highest modulus was observed for the nanosilica ller, even if in 10%wt loading only, corresponding in turn to ~4.4%vol. In this case, an elastic modulus as high as 5.31.6 GPa was found. Additionally, no thermal transitions were observed at the investigated temperatures for any material, showing good stability at operating conditions. Titania llers could be of interest in future applications where their photocatalytic effect could be useful to promote local antibacterial or remineralization reactions.
REFERENCES
1) Chen M-H. Update on Dental Nanocomposites. J Dent Res 2010; 89; 549-560. 2) Uskokovi V, Bertassoni LE. Nanotechnology in dental sciences: moving towards a ner way of doing dentistry. Materials 2010; 3: 1674-1691. 3) Sharma S, Cross SE, Hsueh C, Wali RP, Stieg AZ, Gimzewski JK. Nanocharacterization in Dentistry. Int J Mol Sci 2010; 11: 2523-2545. 4) Wahl MJ. AmalgamResurrection and redemption. Part 1: the clinical and legal mythology of anti-amalgam. Quintessence Int 2001; 32: 525-535.