Sathyabama University

Department of Mechanical Engg

615PT701

TOTAL QUALITY MANAGEMENT

UNIT- I INTRODUCTION Definition of Quality, Dimensions of Quality, Quality Planning, Quality costs - Analysis Techniques for Quality Costs, Basic concepts of Total Quality Management, Historical Review. Principles of TQM, Leadership Concepts, Role of Senior Management, Quality Council, Quality Statements, Strategic Planning, Deming Philosophy, Barriers to TQM Implementation. UNIT II TQM PRINCIPLES Customer satisfaction Customer Perception of Quality, Customer Complaints, Service Quality, Customer Retention, Employee Involvement Motivation, Empowerment, Teams, Recognition and Reward, Performance Appraisal, Benefits, Continuous Process Improvement Juran Trilogy, PDSA Cycle, 5S, Kaizen, Supplier Partnership Partnering, sourcing, Supplier Selection, Supplier Rating, Relationship Development, Performance Measures Basic Concepts, Strategy, Performance Measure. UNIT III STATISTICAL PROCESS CONTROL (SPC) The seven tools of quality, Statistical Fundamentals Measures of central Tendency and Dispersion, Population and Sample, Normal Curve, Control Charts for variables and attributes, Process capability, Concept of six sigma, New seven Management tools. UNIT IV TQM TOOLS Benchmarking Reasons to Benchmark, Benchmarking Process, Quality Function Deployment (QFD) House of Quality, QFD Process, Benefits, Taguchi Quality Loss Function, Total Productive Maintenance (TPM) Concept, Improvement Needs, FMEA Stages of FMEA. UNIT V QUALITY SYSTEMS Need for ISO 9000 and Other Quality Systems, ISO 9000:2000 Quality System Elements, Implementation of Quality System, Documentation, Quality Auditing, QS 9000, ISO 14000 Concept, Requirements and Benefits. TEXT BOOK: 1. Dale H.Besterfiled et at, Total Quality Management, Pearson Education Asia,2006 REFERENCES: 1. James R.Evans & William M.Lidsay, The Management and Control of Quality, SouthWestern (5th Edition) 2002 2. Feigenbaum.A.V. Total Quality Management, McGraw-Hill, 1991. 3. Zeiri. Total Quality Management for Engineers Wood Head Publishers, 1991. 4. Oakland.J.S. Total Quality Management, Butterworth Heinemann Ltd., Oxford. 1989. 5. Gana kiritharan, Total Quality Management A system to implement, UBSPD, 2004.

B.E.Part Time

39

Batch 2008

Sathyabama University

Department of Mechanical Engg

615PT702 INDUSTRIAL ENGINEERING AND MANAGEMENT UNIT I Engineering Economics Economics- scope and definition; Economics in Engineering; Demand curves-Factors affecting Demand; Elasticity of Demand; Demand Forecasting methods; Elasticity of supply; Cobb Douglas function, CES function; Pricing policies- pricing methods; Break even analysis; estimation of Break Even Point; National Income- Determinants of National Income; GNP,NDP,NNP methods of computing National Income; Inflation and Deflation; Economic Indices; Price Indices; Wholesale and Consumer Price Index. UNIT II Production Planning and Control Production systems; objectives and benefits of PPC; Job, Batch and Mass production; Standardisation, Specialisation and Simplification; Product planning; Process planning; Material Layout planning; Selective control systems; ABC analysis; Aggregate planning; Machine balancing; Routing, Scheduling and Loading; Route cards; Priority Scheduling. UNIT III Materials Requirement Planning and Work Design MRP concepts-objective-functions, Procedure; MRP system; Master Production schedule; Bill of Materials; Installation of MRP system; Advantages & Disadvantages of MRP; Manufacturing Resource Planning ; JIT Basic elements , Implementation of JIT. Work Design- Physical work Measurement influencing factors; Work place design; Psychomotor tasks; Visual Inspection Tasks; working envelope; work place height ; case studies. UNIT IV Work study and Plant Layout Work study- Techniques-Human factors in work study-Work study and productivity ; Method Study- Techniques and procedures; Motion Economy-Principles; Ergonomics; PMTS; Plant location- LCC and Centre of Gravity methods- Single and Multifacility Location problems; Plant Layout- types-Tools and Techniques- Effect of type of production on type of layout-PQ analysis- Systematic layout planning procedure- computerized Layout Program CRAFT,CORELAP,ALDEP. UNIT V Modern Management concepts Principles , steps involved in the following concepts to b studied along with case studies:Management by Objectives; Management by Exception; Strategic Management; SWOT analysis; Decision Support Systems; Management Information Systems; Business management games; Business Process Reengineering; Supply Chain Management; Activity Based management; Customer Relationship Management; Total Productive Maintenance; Value Engineering. Reference Books : 1. Varshney & Maheswary., managerial Economics, S.Chand & Co. 2. Buffa.,E.S, Modern Production / Operations Management, John Wiley. 3. Gupta & Patel., Work Study, Khanna Publishers. 4. Chandran.S., JIT, Vikas Publishing House, 1994. 5. Garg.V.K & Venkatakrishnan.N.K., Enterprise Resource Planning- PHI, 1999. 6. James .M.Apple., Principles of Plant Layout & Material handling, 1977. 7. Jagannatha.G., Getting more at less cost- the Value Engineering way, TMH. 8. Miles.L.D., Techniques of Value Analysis & Engineering, McGraw Hill Book

B.E.Part Time

40

Batch 2008

Sathyabama University

Department of Mechanical Engg

615PT703

ADVANCED INTERNAL COMBUSTION ENGINEERING

UNIT I Thermodynamics of Diesel Cycle - Performance of 4 and 2 stroke engines - use of gaseous, liquid and solid fuels - composition of petrol and diesel fuels - combustion fuels - principles of spark and compression ignition - theoretical and actual air / fuel ratio, importance valve and port timing. UNIT II Octane and Cetane number determination - carburetion - carburettor - diesel fuel pump and injection system - normal and abnormal combustion - effects and prevention in diesel and petrol engines, shape of combustion chambers in SI and CI engines - air movement in CI engines - charge stratification in SI engines. UNIT III Engine cooling and lubrication systems, spark ignition system - inlet and exhaust manifold arrangements - ideal, relative, mechanical and thermal efficiency, brake mean effective pressure and heat balance calculation and curves, torque, load-speed characteristics of multicylinder engines UNIT IV Simple Component design of piston, cylinder, connecting rod, crankshaft, flywheel and main bearing - Functions of inlet and exhaust valves, cylinder heads, piston rings, cylinder liners, air filters, exhaust silencers, petrol fuel pump, lube oil pump, cam shaft. UNIT V Applications: Diesel engine in different fields - Automobile Agriculture, industrial power plants and rail traction, petrol engine for automobile. Comparison of diesel, steam and gas turbines power plants. Fuel oil reserves and saving methods-alternate fuel and bifuel operation in engines-free piston engines and wankel rotary engines. REFERENCE BOOKS : 1. Internal Combustion engines, John Heywood, McGraw Hill, 1988 2. Fundamentals of IC engines, Gill, Smith and Zurich 3. Internal Combustion engines, Mathur.R B and harma.R.P, Dhanpat Rai and Sons, 1994 4. Internal combustion engines, Ganesan.V, TMH 1996 5. A course in thermodynamics in heat engines C P Kothandaraman et al., Dhanpat Rai and Sons 6. High speed combustion engines, P.M. Heldt, Oxford and IBH 7. Internal Combustion engines, Maleev.V.L, McGraw Hill

B.E.Part Time

41

Batch 2008

Sathyabama University

Department of Mechanical Engg

615PTE02

PRODUCT DESIGN

UNIT I Introduction-New Product development- Essential factors of Product design and development- Product development characteristics Product development duration and cost of Product development Different stages in Product Design Process of Product development UNIT II Product development team structure- Product and Process cycles- Technology development cycle- Quality function deployment- Product Design specifications-Relation of materials selection to Design Performance characteristics of Materials The materials selection process. UNIT III Role of Customer in Product development-Gather raw data from Customers- Product Data management- Interpret raw data for Product development-Organize the needs into HierarchyEstablish the relative importance of the customer needs . UNIT IV Product Architecture- Implications of Architecture- Product change- Product VarietyComponent standardization- Modularization- methods- Manufacturability in Product Design UNIT V Design for Manufacturing- Definition- Overview of the DFM methodology- Manufacturing cost elements- Reduction methods of component cost- Rapid Prototyping in Product Design

REFERENCE BOOKS : 1. KARL T. ULRICH , STVEN D EPPINGER Product Design and development 2. Dieter G.E. Engineering design McGraw Hill 1983 3. Jones J.C. Design methods interscience 1970 4. Nibel B.W & Draper A.P Product Design and Process engineering McGraw Hill 1974 5. Harry Peck Design for Manufacturing Sir Issac Pitman & sons Ltd1973 6. Gladman C.A Manual for manufacture Analysis of Engineering Design

B.E.Part Time

43

Batch 2008

Sathyabama University

Department of Mechanical Engg

615PTE17

ENERGY ENGINEERING AND MANAGEMENT

UNIT I Energy and Environment Energy Resources World energy consumption, green house effect, global warming, energy use patterns, scope for conservation, energy prices and policies. UNIT II Energy Conservation Energy conservation scheme, energy surveying & auditing - energy cost - energy index cost cost index, energy conservation in thermal systems, buildings, engineering & process industries, non conventional energy source schemes. UNIT III Energy Technologies Energy consumptions in boilers and furnaces - waste heat recovery systems - heat pumps and refrigerators, storage systems - heat exchangers UNIT IV Energy Management Principles of energy management - energy resource management - energy management information systems - Instrumentation and measurement - computerized energy management UNIT V Economics and Finance Costing and cost optimization techniques - optimal target investment schedule - cost appraisal and profitability - needs and cost benefits of energy resources. REFERENCE BOOKS : 1. PAUL W.O. CALLAGHAN, Energy Management - Mc Graw Hill book company, New Delhi,1993 2. JOSE GOLDEMBERRY, THOMAS B JOHANSON, AMULYA K.N. REDDY & ROBERT H. WILLIAMS, Energy for a sustainable world - Wiley Eastern Ltd., 1990 3. RAIKHY P.S. and PARAMINDER SINGH, Energy Consumption in India - Deep and Deep Publications, 1990 4. MURPHY W.R. Energy Management - Butter Worths, London, 1982 5. RAY D.A. Industrial Energy conservation - Permagon Press, 1980

B.E.Part Time

58

Batch 2008