SAFETY INSPECTION REPORT 1Q 2010

AREA INSPECTED
INSPECTORS

:
:

OSBL AND NSA Chan WW, Chong HW, Ibrahim, Chen Peng & Shanmugam Absent: Amrizal (with excuse)

DATE TIME DATE OF REPORT

: : :

8/4//2010 10:15 ~ 12:05 HRS 14/4/2010

MGR IN ATTENDANCE PREPARED BY C.C

: : :

Azmer Abu Bakar Chan WW

NO. OF ITEMS FROM PREVIOUS REPORT NO. OF COMPLETED ITEMS PERCENTAGE OF COMPLETED ITEMS NO. OF ITEMS CARRIED OVER FROM PREVIOUS REPORT NO. OF ITEMS ADDED TO THIS REPORT TOTAL NO. OF ITEMS IN THIS REPORT

: 16 + 17 (Cat3) : : 13 + 4 (Cat 3) : 81.3 % : 3 + 13 (Cat 3) : : 10 + 1 (Cat 3) : 27

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Item Description

Description

Priorit

Out-Standing items
a. b. c. d. Hazard Location PIC Corrective action recommended 1. 2. 3. 4. Noticed Slop oil-2 line badly corroded. At Skimmer pit area T1 Shan / Adani To raise SAP/ check/ replace/ refurbish line. SAP no: 10131813 Notification opened .To replace the piping by contractor (PR10088258 (pending technical evaluation) 5. Pending
6. Open

1*

e. Corrective action taken f. Completion date

1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date
NOTE: 1 - IMMEDIATE SAFETY/ASAP

2*

1. Observed sinkholes / soil sinkage problem. Potential breeding ground for snakes & other pests. 2. Pillar supports # 61area OSBL-NSA gate 3. Shan/Pau KP 4. Opn to request Engineering to study - SAP No :10110419 5. Pending 6. Open
3 PROJECT

2 - TO BE COMPLETED BEFORE NEXT AUDIT

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Item Description

Description

Priorit

1. 2. 3. 4. 3*

Hazard Location PIC Corrective action recommended 5. Corrective action taken 6. Completion date

1. 2. 3. 4.

Slop oil line from jetty badly corroded. T1 support pipe 163 OSBL Shan/Pau KP/Tee BL SAP No: 10117488 / PR10088258 (pending technical evaluation) 5. Pending 6. Open

1. 2. 3. 4. 4*

Hazard Location PIC Corrective action recommended 5. Corrective action taken 6. Completion date

1. 2. 3. 4.

Jalan Cecair Titan pipes gantry structures badly corroded. OSBL Jln Cecair-IRM Shan/Adani To check/carry out refurbishment work on pipe gantry.

5. To allocate budget, big money involved. 6. Open

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT

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Item Description

Description

Priorit

1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken. 6. Completion date 2. Hazard 3. Location 4. PIC 5. Corrective action recommended 6. Corrective action taken. 7. Completion date

5*

1. Soil erosion occurred @ OSBL pipelines along CP 22/opposite T-junction road to Taman Pasir Putih. 2. CP 22/Opp. T-Junction to Taman Pasit Putih 3. Shan/ZAR /Adani/ Tay HS. 4. To check with Project Engineering Civil recommend corrective action - Report done Recommendation given 5. Pending SAP / Action 6. Open 1. General observation- 90% of the OSBL piping needs refurbishing/painting job. 2. OSBL From Sungai Kim-Kim to Sungai Buloh & Sungai Perimbi 3. Shan/Adani/Tay HS 4. To plan PM job to restore pipelines condition. 5. Work in progress 6. Open

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT

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Item Description 1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date

Description 1. Observed N2 lines / Pygas / C8 / Naphtha lines / C2 vapor line / Butene/ instrument air shown signs of serious visible corrosion 2. ESV 106 area 3. Shan / Adani 4. To raise SAP/check / rectify condition. 5. Cover with painting work near Sg. Buloh (PR 10100406) 6. In-progress

Priorit

1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date

1. Observed pipe supports structures for the OSBL pipelines shown serious visible corrosion. 2. OSBL TPP area 3. Shan/Adani/Tee BL. 4. To raise SAP/check / refurbish condition 5. Pending inspection report 6. Open

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT

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Item Description

Description

Priorit

1. 2. 3. 4. 9

Hazard Location PIC Corrective action recommended 5. Corrective action taken 6. Completion date

1. 2. 3. 4.

Observed all PRV last serviced on 1999? OSBL - All ESV station Shan/Adani To raise SAP/maintain and conduct periodical service for all PRV earliest possible. 5. PR raised to service the PSV (PR 10100565) 6. Open

1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date 1. 2. 3. 4.
NOTE: 1 - IMMEDIATE SAFETY/ASAP

10

1. Observed a section of the footing for CO2 shelter already badly corroded. 2. CO2 shelter T1 3. ZAR/Malik 4. To check / rectify unsafe condition. 5. Pending 6. Open 1. 2. 3. 4. Observed many surface cracks on walls inside the MCC room. MCC room-T1 Tee BL/Pau KP To check the integrity of structure whether is safe / rectify
3 PROJECT

11

Hazard Location PIC Corrective action

2 - TO BE COMPLETED BEFORE NEXT AUDIT

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Item Description recommended 5. Corrective action taken 6. Completion date cracked surface. 5. Pending 6. Open 1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date 1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date

Description

Priorit

12

1. Observed the roof claddings for toilet already corroded -In danger of falling off. 2. Toilet T1 3. ZAR/Malik 4. To check / rectify unsafe condition. 5. SAP raised 10103004 6. Open 1. Observed door entrance to TCR already damaged and noticed a redundant air-con out-door unit left underneath the staircase. 2. CR T1 3. KAHAR/Malik 4. To replace damaged door / remove redundant air con out-door unit. 5. Redundant air-con removed. SAP raised 10103004 for repair damaged door 6. Open

13

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT

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Item Description 1. Hazard 2. Location 3. PIC 4. Corrective action recommended 5. Corrective action taken 6. Completion date

Description 1. Observed fire water pipe-sleeper sinking and piping needs painting 2. T1 3. Shan/Adani/Tee BL / Pau KP 4. To raise SAP to inspect sinkage condition and plan PM for fire water piping 5. Open 6. Project

Priorit

14

1. 2. 3. 4.

Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6. Completion date 15

1. Soil eroded Potential breeding for snakes 2. T1- Pipe rack no 195 3. Malik/KAHAR 4. To check / re-fill eroded soil/crusher runs 5. 6. Open Before next audit

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT

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Item Description

Description

Priorit

1. 2. 3. 4. 16

Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date NEW ITEMS 1. Hazard 2. Location 3. PIC 4. Corrective action Recommended 5. Corrective action Taken 6 Completion date 1. 2. 3. 4. Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date
NOTE: 1 - IMMEDIATE SAFETY/ASAP

1. Observed over-growth grass/weeds at drain side. 2. NSA-OSBL area along ESV 106 3. Malik/KAHAR 4. To remove the overgrowth grass/weeds Maintain h-keeping 5. 6. Open Before next audit

1. Observed fire equipments its designated area not properly located / demarcated. 2. NSA 3. Shan/Hisham/Zan 4. To demarcate designated area 5. Open

6. Before next audit 1. Observed over-growth grass/weeds incoming piping . 2. NSA 3. Malik/Kahar 4. To remove the overgrowth grass/weeds Maintain h-keeping 5. Open
3 PROJECT

2 - TO BE COMPLETED BEFORE NEXT AUDIT

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Item Description

Description

Priorit

6. Before next audit

1. 2. 3. 4. 3

Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date 1. 2. 3. 4. Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date 1. 2. 3. 4.
NOTE: 1 - IMMEDIATE SAFETY/ASAP

1. Observed badly corroded staircase platform. 2. NSA 3. Shan/Adani/Tee BL 4. To raise SAP/Inspection/recommend corrective actionse 5. Open

6. Before next audit 1. Observed cable exposed @ power socket point 2. NSA-P 5101 B 3. Chandran / Yunus 4. To check / rectify unsafe condition 5. Open

Hazard Location PIC Corrective action Recommended

6. Before next audit 1. Observed cable tray supports visibly corroded. 2. NSA From NSA pipe rack towards perimeter fencing 3. Chandran/Yunus/Tee BL 4. To inspect / recommend corrective action
3 PROJECT

2 - TO BE COMPLETED BEFORE NEXT AUDIT

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Item Description 5. Corrective action Taken 6 Completion date 1. 2. 3. 4. Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date

Description

Priorit

5.

Open

6. Before next audit 1. Observed over-growth grass/weeds at ESV 106 station. / along OSBL 2. OSBL/ ESV 106 3. Malik/Kahar 4. To remove the overgrowth grass/weeds Maintain h-keeping 5. 6. Open Before next audit

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT

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Item Description 1. 2. 3. 4. Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date

Description 1. Observed pipe gantry across Sungai Buloh its bolts/nuts bracket supports very badly corroded. 2. OSBL Across Sungai Buloh 3. Tee BL/ Pau KP 4. To inspect / recommend corrective action 5. 6. Open Before next audit

Priorit

1. 2. 3. 4. 5. 6 1. 2. 3. 4. 5. 6
NOTE: 1 - IMMEDIATE SAFETY/ASAP

Hazard Location PIC Corrective action Recommended Corrective action Taken Completion date Hazard Location PIC Corrective action Recommended Corrective action Taken Completion date

1. Observed ball valve visibly corroded. 2. OSBL- ESV 9507 3. Shan/Adani 4. To raise SAP / refurbish valve. 5. Open

6. Before next audit 1. Observed water ingress into cable conduit of ESV Instrument Junction Box 2. OSBL- ESV 106 3. Ang KH / Mahendran 4. To check / rectify condition 5. Open
3 PROJECT

2 - TO BE COMPLETED BEFORE NEXT AUDIT

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Item Description 6.

Description Before next audit

Priorit

1. 2. 3. 4. 10

Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date

1. Observed power cable sealant compound came off from conduit. 2. OSBL- behind ESV 106 Inst JBox 3. Chandran/Yunus 4. To check / rectify condition 5. Open 6. Before next audit

1. 2. 3. 4. 11

Hazard Location PIC Corrective action Recommended 5. Corrective action Taken 6 Completion date

1. Observed both junction box/cable conduit enclosures missing. 2. NSA Street lighting nearest to Foam tank (TK 5100D) 3. Chandran/Yunus 4. To check / rectify condition 5. Open 6. Before next audit

NOTE: 1 - IMMEDIATE SAFETY/ASAP

2 - TO BE COMPLETED BEFORE NEXT AUDIT

3 PROJECT