TABLE.

1-COST COMPARISON FOR OPTIONS A THROUGH D IN THE SYSTEM WITH A FAILING CONTROL VALVE
COST
PUMP COST DATA
IMPELLER DIAMETER
PUMP HEAD
PUMP EFFICIENCY
RATE OF FLOW
POWER CONSUMED
ENERGY COST PER YEAR
NEW VALVE
MODIFY IMPELLER
VFD
INSTALLATION OF VFD
VALVE REPAIR/YEAR
MAINTENANCE COST FOR VFD

N THE SYSTEM WITH A FAILING CONTROL VALVE

CHANGE CONTROL VALVE(OPTION A)
430 mm
71.7 m
75.1%
80m/h
(350gpm)
23.1 kw
$11088
$5000
$0
$0
$0
$0
$0

TRIM IMPELLER(OPTION B)
375mm
42m
72.1%
80m/h
(350gpm)
14 kw
$6720
$0
$2250
$0
$0
$0
$0

VARIABLE-FREQUENCY DRIVE(VFD)

REPAIR CONTROL VALVE

430mm
34.5 m
77.0%
80m/h
(350gpm)
11.6 kw
$5568
$0
$0
$20000
$1500
$0
$500

430mm
71.7m
75.1%
80m/h
(350gpm)
23.1kw
$11088
$0
$0
$0
$4000
$0

LCC CALCULATION FOR OPTION A

END OF YEAR
INITIAL INVESTMENT COST
INSTALLATION AND COMMISSIONING COST
ENERGY COST/YEAR($)
ROUTINE MAINTENANCE($)
REPAIR COST EVERY 2nd YEAR
OPERATING COST($)
OTHER COST($)
DOWNTIME COST($)
DECOMMISIONING COST($)
ENVIRONMENTAL&DISPOSAL COST($)
SUM COST($)
PRESENT COST($)
PRESENT COSTS ENERGY($)
PRESENT COSTS ROUTINE MAINTENANCE($)
REPAIR COST EVERY SECOND YEAR($)
INTEREST RATE %8 FOR 2 YEAR
INFLATION RATE %4
MAINTENANCE COST($)
INTEREST RATE
SUM OF PRESENT COSTS($)
SUM OF ENERGY COSTS($)
SUM OF ROUTINE MAINTENANCE COSTS
ANNUAL EQUVALENT COST(%8)
COST PER OPERATING HOUR($)

5000
0
11532
520
0
0
0

11993.28
540.8
2704
0
0
0

5000
12052
15238.08
5000 11159.2593 13064.1975
10677.7778 10282.3045
481.481481 463.648834
2500
1.08
1.04
500
1.08
91829.68811
75132.34244
3387.861435
15,979.72 TL
2.66

12473.0112 12971.9316 13490.8089 14030.4413 14591.6589 15175.32528

562.432 584.92928 608.326451 632.659509 657.96589 684.2845252
2924.6464
3163.29755
3421.422626
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13035.4432
10347.9551
9901.47843
446.476655

16481.5073
12114.3999
9534.75701
429.940483

14099.1354
9595.63462
9181.61786
414.016761

17826.3983
15249 19281.03243
11233.6548 8897.64504 10416.94188
8841.55794 8514.09283 8198.75606
398.682807 383.916777 369.6976371